6090
Process Control Training Systems
LabVolt Series
Datasheet
Festo Didactic
en 220 V - 60 Hz
06/2016
Process Control Training Systems, LabVolt Series, 6090
Table of Contents
General Description _______________________________________________________________________2
Structure of the Process Control Training Systems _____________________________________________2
Topic Coverage___________________________________________________________________________6
Features & Benefits _______________________________________________________________________7
List of Available Training Systems ___________________________________________________________7
Additional Equipment Required to Perform the Exercises ________________________________________7
Optional Equipment_______________________________________________________________________7
Optional Manual(s) _______________________________________________________________________9
Available Training Systems_________________________________________________________________9
Equipment Description __________________________________________________________________ 2 7
Optional Equipment Description __________________________________________________________ 5 5
General Description
The Process Control Training Systems form a complete program designed to familiarize students with the
fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level,
temperature, and pH processes. It can also demonstrate advanced process control techniques, such as feedforward control, second-order control, and cascade control when used with a controller featuring these
functions.
A large selection of PID controllers and programmable logic controllers is available to control the processes. An
Instrumentation Workstation, Model 6305, is required to keep the controller attached to the side of the station.
Structure of the Process Control Training Systems
2
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Structure of the Process Control Training System
© Festo Didactic
3
Process Control Training Systems, LabVolt Series, 6090
4
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
© Festo Didactic
5
Process Control Training Systems, LabVolt Series, 6090
Topic Coverage
•
•
•
•
•
•
•
6
Pressure, Flow and Level Processes
PID Controller and Process Control
Temperature Processes and Measurement
pH Control and Measurement
Process Dynamics
Proportional Plus Integral/Derivative Control Mode
Estimated total program duration: 110 hours
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Features & Benefits
•
•
Equipment
Many work surface, bench, and panel options
Stainless-steel drip tray
Cost-effective solution when compared to industrial training systems
Bench offers lockable storage
Wide range of add-ons and optional components to expand learning
Moveable components build a foundation of knowledge one device at a time, making it easier to teach circuit
assembly
Create circuits to mimic industry-specific process control applications
Fault switches on most of the industrial components enable real-world troubleshooting
HART or FOUNDATION Fieldbus communication protocols
Environmentally friendly temperature training system (no cooling water required)
Curriculum
Process control simulation software available
Curriculum available in job-sheet format in standard student activity manuals or in PDF format on CD-ROM as a site
license
Innovative approach that also allows interconnection with other products, such as pneumatics applications, PLCs,
etc.
List of Available Training Systems
Qty Description
1
1
1
1
1
1
1
1
1
1
Pressure, Flow, and Level Process Control Training System ____________________________________
Temperature Process Control Add-On ______________________________________________________
pH Process Control Add-On ______________________________________________________________
Industrial Heat Exchanger Add-On _________________________________________________________
Industrial Pressure, Flow, and Level Add-On - HART ___________________________________________
Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus ____________________________
Pressure, Flow, and Level Process Control Training System (Entry-Level Solution) __________________
Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution) ______
Pressure, Flow, and Level Process Control Training System (with Bench) _________________________
Pressure, Flow, and Level Process Control Training System (with Bench and Panels) ________________
Model
number
6090-15
6090-25
6090-35
6090-45
6090-50
6090-60
6090-85
6090-95
6090-A5
6090-B5
Additional Equipment Required to Perform the Exercises
Model
number
Personal Computer _____________________________________________________________________ 8990-05 1
Touch-Screen Computer _______________________________________________________________ 46299-00 2
Touch-Screen Computer – Large ________________________________________________________ 46299-A0 3
Qty Description
1
1
1
Optional Equipment
1 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
2 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
3 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.
© Festo Didactic
7
Process Control Training Systems, LabVolt Series, 6090
Model
number
Touch-Screen Computer Mount ___________________________________________________________ 3451-A0
Table ________________________________________________________________________________ 3452-00
Foxboro 762 Controller Bundle ___________________________________________________________ 3539-00
Honeywell UDC3500 Controller Bundle _____________________________________________________ 3539-10
ControlLogix PLC Bundle – Educational _____________________________________________________ 3539-50
MicroLogix PLC Bundle – Educational ______________________________________________________ 3539-70
CompactLogix PLC Bundle – Educational ____________________________________________________ 3539-80
FOUNDATION Fieldbus PLC Add-On ________________________________________________________ 3539-90
ControlLogix PLC Bundle – Commercial _____________________________________________________ 3539-A0
MicroLogix PLC Bundle – Commercial ______________________________________________________ 3539-C0
CompactLogix PLC Bundle – Commercial ____________________________________________________ 3539-D0
S7-1500 PLC Bundle HART – Educational ___________________________________________________ 3539-P0
S7-1500 PLC Bundle – Educational ________________________________________________________ 3539-S0
InTouch Runtime 3500 (with Foxboro OPC Server) ____________________________________________ 3675-A0
InTouch Runtime 3500 (Additional License) _________________________________________________ 3675-B0
InTouch Dev Studio (with Foxboro OPC Server) ______________________________________________ 3675-C5
InTouch Dev Studio (Additional License) ____________________________________________________ 3675-D0
Touch Screen Graphic Terminal - 14.5 cm (5.7 in) ___________________________________________ 5922-B0 4
Signal Tower __________________________________________________________________________ 5924-00
Indicator-Light/Push-Button Station ______________________________________________________ 5925-A0 5
Emergency Switch Station ______________________________________________________________ 5926-A0 6
Fuzzy Logic Software Add-On (Educational) _________________________________________________ 5938-00 7
Fuzzy Logic Software Add-On (Commercial) ________________________________________________ 5938-A0 8
Bench (Unassembled) __________________________________________________________________ 6303-10
Dressing Panels (with Lockable Front Door) _________________________________________________ 6303-A0
Bench (Assembled) _____________________________________________________________________ 6303-B0
Bench (with Dressing Panels and Lockable Front Door, Assembled) ______________________________ 6303-C0
Dual-Sided Instrumentation Workstation ___________________________________________________ 6305-00
Storage/Work Surface __________________________________________________________________ 6309-00
Multimeter ____________________________________________________________________________ 6394-A0
Air Compressor ________________________________________________________________________ 6410-BE
Air Compressor ________________________________________________________________________ 6410-CE
Pumping Unit __________________________________________________________________________ 6510-15
Unmanaged Switch (Allen-Bradley) _______________________________________________________ 20486-00
Storage Station _______________________________________________________________________ 46801-D0
FactoryTalk View ME Studio (Educational) _________________________________________________ 46968-00
FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) ____________________________ 46968-15
FactoryTalk View ME Station (Educational) _________________________________________________ 46968-20
FactoryTalk View ME Station (with Foxboro OPC Server, Educational) ___________________________ 46968-35
FactoryTalk View ME Studio (Commercial) _________________________________________________ 46968-A0
Qty Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
5 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
6 Requires an Industrial Controls Tabletop Workstation, Model 3105-0.
7 Requires the RSLogix 5000 software.
8 Requires the RSLogix 5000 software.
8
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Qty Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) ____________________________
FactoryTalk View ME Station (Commercial) _________________________________________________
FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) ___________________________
Color Paperless Recorder _______________________________________________________________
Industrial PC HMI (Siemens) _____________________________________________________________
Calibration Kit ________________________________________________________________________
Calibration Kit with Pressure Modules _____________________________________________________
Calibration Kit (HART) __________________________________________________________________
Calibration Kit (HART and FOUNDATION Fieldbus) ___________________________________________
HART Software Configurator _____________________________________________________________
FOUNDATION Fieldbus Software Configurator ______________________________________________
HART/FOUNDATION Fieldbus Software Configurator _________________________________________
WinCC Advanced Development Software – Educational _______________________________________
Water Analyzer _______________________________________________________________________
Custom Computer for SCADA ____________________________________________________________
Unmanaged Switch (Siemens) ___________________________________________________________
Model
number
46968-B5
46968-C0
46968-D5
46972-00
46973-A0
46980-00
46980-A0
46981-00
46981-A0
46982-00
46982-A0
46982-B0
46984-00
46989-00
46999-05
52390-00
Optional Manual(s)
Model
number
Manuals on CD-ROM – Pressure, Flow, and Level Process Control (Student Manual) _______________ 87996-A0
Qty Description
1
Available Training Systems
Pressure, Flow, and Level Process Control Training System
6090-15
The Pressure, Flow, and Level Process
Control Training System is a costeffective alternative to systems using
industrial grade components. It meets
the training requirements of
instructors wishing to teach process
control fundamentals in any vocational
school or college.
The training system demonstrates PID
(proportional, integral, derivative)
control of flow, pressure, and level
processes. The workstation can be
configured to accommodate a wide
variety of space and teaching needs with different benches, work surfaces, and optional equipment. The
equipment has several switches to enable instructors to insert faults in the system for real-world
troubleshooting.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
© Festo Didactic
9
Process Control Training Systems, LabVolt Series, 6090
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.
Cascade and second-order process control can also be studied on the basic trainer by having the students from
two workstations work together at a single workstation, or by adding the following components to the basic
trainer: a Pressure Transmitter, a Column, a second I/O interface, or a PID Controller.
The Process Control Training System can also be complemented with equipment packages designed to recreate
current industrial practices. These add-ons (6090-4, 6090-5, and 6090-6) improve and diversify the possibilities
offered by the system.
List of Equipment
Qty Description
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
10
Work Surface (Stainless Steel) ____________________________________________________________
Expanding Work Surface (Large) __________________________________________________________
DC Power Supply ______________________________________________________________________
Multimeter ____________________________________________________________________________
Pumping Unit __________________________________________________________________________
Column _______________________________________________________________________________
Hand-Operated Two-Way Valve ___________________________________________________________
Solenoid-Operated Two-Way Valve ________________________________________________________
Pressure Transmitter ____________________________________________________________________
Paddle Wheel Flow Transmitter ___________________________________________________________
Rotameter ____________________________________________________________________________
Venturi Tube __________________________________________________________________________
Orifice Plate ___________________________________________________________________________
Pressure Gauge (Analog, Low Range) ______________________________________________________
Float Switch ___________________________________________________________________________
Hose Set and Accessory Kit ______________________________________________________________
I/O Interface with LVProSim ______________________________________________________________
Model
number
6301-A0
6302-00
6360-A5
6394-A0
6510-15
6511-00
6520-00
6521-00
6540-00
6542-00
6550-00
6551-00
6552-00
6553-00
6570-00
6590-00
9065-B0
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
List of Manuals
Manual
number
Pressure, Flow, and Level Processes (Student Manual) ___________________________________________ 87996-00
Pressure, Flow, and Level Processes (Instructor Guide) ___________________________________________ 87996-10
Description
Table of Contents of the Manual(s)
Pressure, Flow, and Level Processes (Student Manual) (87996-00)
•
1-0 Introduction to Process Control
•
1-1 Familiarization with the Training System
•
2-0 Pressure Processes
•
2-1 Pressure Measurement
•
2-2 Pressure Losses
•
2-3 Centrifugal Pumps
•
2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
•
3-0 Flow Processes
•
3-1 Rotameters and Paddle Wheel Flowmeters
•
3-2 Orifice Plates
•
3-3 Venturi Tubes
•
3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
•
4-0 Level Processes
•
4-1 Float Switches
•
4-2 Differential Pressure Level Meters
•
4-3 Zero Suppression and Zero Elevation
•
4-4 Wet Reference Legs (Optional Exercise)
•
4-5 Bubblers (Optional Exercise)
•
4-6 Ultrasonic Level Transmitters (Optional Exercise)
•
5-0 Process Characteristics
•
5-1 Determining the Dynamic Characteristics of a Process
•
6-0 PID Process Control
•
6-1 Pressure Process Control
•
6-2 Flow Process Control
•
6-3 Level Process Control
•
6-4 Cascade Process Control (Optional Exercise)
•
6-5 Second-Order Process Control (Optional Exercise)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Pressure, Flow, and Level Processes, 1.6 days ____________________________________ 87996-TF 9
Qty Description
1
System Specifications
Parameter
Value
Power Requirements
Current
3A
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
800 x 1500 x 1500 mm (72 x 60 x 60 in)
9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
11
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Net Weight
TBE
Temperature Process Control Add-On
6090-25
The Temperature Process Control AddOn provides additional components to
the Pressure, Flow, and Level Process
Control Training System, Model
6090-1, in order to demonstrate PID
control of temperature. It includes a
heating unit, a cooling unit, a
thermacouple temperature transmitter
and a RTD temperature transmitter.
List of Equipment
Qty Description
1
1
1
1
Heating Unit __________________________________________________________________________
Radiator ______________________________________________________________________________
Thermocouple Temperature Transmitter ___________________________________________________
RTD Temperature Transmitter ____________________________________________________________
Model
number
6530-05
6531-00
6541-00
6543-00
List of Manuals
Manual
number
Temperature Process and Heat Exchanger (Student Manual) ______________________________________ 88461-00
Temperature Process and Heat Exchanger (Instructor Guide) ______________________________________ 88461-10
Description
Table of Contents of the Manual(s)
Temperature Process and Heat Exchanger (Student Manual) (88461-00)
•
1-0 Introduction to Temperature and Energy
•
1-1 Familiarization with the Training System
•
2-0 Temperature Measurement and Heat Exchangers
•
2-1 Resistance Temperature Detectors (RTDs)
•
2-2 Thermocouples
•
2-3 Thermal Energy Transfer in Temperature Processes
•
2-4 Heat Exchangers (Optional Exercise)
•
3-0 Characterization of Temperature Processes
•
3-1 Characterization of a Temperature Process in the Heating Mode
•
3-2 Characterization of a Temperature Process in the Cooling Mode
•
4-0 PI Control of Temperature Processes
12
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
•
•
4-1 PI Control of a Temperature Process in the Heating Mode
4-2 PI Control of a Temperature Process in the Cooling Mode
Additional Equipment Required to Perform the Exercises
Model
number
Training on Temperature Process and Heat Exchanger, 0.8 day _______________________________ 88461-TF 10
Qty Description
1
System Specifications
Parameter
Value
Power Requirements
Current
6A
Physical Characteristics
Intended Location
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
additional space.
Net Weight
TBE
pH Process Control Add-On
6090-35
The pH Process Control Add-On
provides additional components to the
Pressure, Flow, and Level Process
Control, Model 6090-1, in order to
demonstrate PID control of pH
processes. It includes a metering
pump, two chemical tanks, a pH
transmitter, a metering pump drive, a
set point device, pH process control
accessories, and pH process control
consumables.
List of Equipment
Qty Description
3
2
1
1
1
1
1
Metering Pump ________________________________________________________________________
Chemical Tank _________________________________________________________________________
pH Transmitter ________________________________________________________________________
Metering Pump Drive ___________________________________________________________________
Set Point Device _______________________________________________________________________
pH Process Control Accessories ___________________________________________________________
pH Process Control Consumables for 6090 __________________________________________________
Model
number
6512-00
6513-00
6544-00
6560-05
6561-00
6591-00
6599-00
List of Manuals
Manual
number
pH Process Control (Student Manual) _________________________________________________________ 38921-00
pH Process Control (Instructor Guide) _________________________________________________________ 38921-10
Description
10 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
13
Process Control Training Systems, LabVolt Series, 6090
Table of Contents of the Manual(s)
pH Process Control (Student Manual) (38921-00)
•
1-0 Introduction to pH Process Control
•
1-1 Familiarization with the Training System
•
2-0 pH Measurement
•
2-1 pH Electrodes
•
2-2 Titration of a Strong Acid
•
2-3 Titration of Weak Acids
•
2-4 Titration of a Buffer Solution
•
3-0 Characterization of pH Processes
•
3-1 Characterization of a Strong-Acid pH Process
•
3-2 Characterization of a Weak-Acid pH Process
•
4-0 pH Process Control
•
4-1 PID and On-Off Control of a Batch pH Process
•
4-2 PID Control of a Continuous pH Process
Additional Equipment Required to Perform the Exercises
Model
number
Training on pH Process Control, 0.8 day __________________________________________________ 38921-TF 11
Qty Description
1
System Specifications
Parameter
Value
Power Requirements
Current
3A
Physical Characteristics
Intended Location
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
additional space.
Net Weight
TBE
Industrial Heat Exchanger Add-On
6090-45
The Industrial Heat Exchanger Add-On
adds a Heat Exchanger as well as an
additional pump to the Pressure, Flow,
and Level Process Control Training
System, Model 6090-1, to study the
exchange of heat between two flows of
water at different temperatures. For
operation, the Industrial Heat
Exchanger Add-On also requires the
Temperature Process Control Add-On,
Model 6090-2, to be installed on the
Pressure, Flow, and Level Process
Control Training System.
11 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
14
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
List of Equipment
Model
number
Expanding Work Surface (Small) __________________________________________________________ 6302-10
Pumping Unit __________________________________________________________________________ 6510-15
Heat Exchanger ________________________________________________________________________ 6532-00
Qty Description
1
1
1
System Specifications
Parameter
Value
Power Requirements
Current
1.5 A
Physical Characteristics
Intended Location
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
additional space.
Net Weight
TBE
Industrial Pressure, Flow, and Level Add-On - HART
6090-50
The Industrial Pressure, Flow, and
Level Add-On - HART is an add-on to
the Pressure, Flow, and Level Process
Control Training System that
comprises an ultrasonic level
transmitter, a pitot tube, and a HART
differential-pressure transmitter
installed on an instrumentation pipe.
The level transmitter allows students
to continuously monitor the level in
the column while the pitot tube and
the differential-pressure transmitter
measure the flow rate with accuracy. A
pneumatic control valve completes
this add-on and allows students to
exert control over different processes.
The two transmitters use a 4-20 mA
signal as their output. This allows the use of either a programmable logic controller or a PID controller on the
training system.
The Industrial Pressure, Flow, and Level Add-On - HART requires a reliable source of compressed air from either
a central air supply or a portable unit which can deliver air at a minimal flow rate of 28 L/min (1 SCFM) with a
pressure of 207 kPa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit well suited to the system.
Many industrial accessories that can be installed on a workstation are available. The industrial accessories are
mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow
precise control of the Pressure, Flow, and Level Process Control Training System.
List of Equipment
Model
number
Conditioning Unit (Single Port) ____________________________________________________________ 6411-A0
Qty Description
1
© Festo Didactic
15
Process Control Training Systems, LabVolt Series, 6090
Model
number
Ultrasonic Level Transmitter ______________________________________________________________ 6545-00
Pitot Tube ____________________________________________________________________________ 6554-00
Instrumentation Pipe ___________________________________________________________________ 6592-00
Differential-Pressure Transmitter (HART, Medium Range) _____________________________________ 46929-00
Pneumatic Control Valve ________________________________________________________________ 46950-B0
Qty Description
1
1
1
1
1
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 12
Qty Description
1
Optional Equipment
Model
number
Pressure Gauge (Digital, High Range) ______________________________________________________ 6553-A0
Pressure Gauge (Analog, Medium Range) ___________________________________________________ 6553-C0
Pressure Gauge (Digital, Medium Range) ___________________________________________________ 6553-D0
J-Type Thermocouple __________________________________________________________________ 46916-00
Platinum RTD 100 _____________________________________________________________________ 46917-00
Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) _____________ 46922-10
Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) _ 46922B0
Vortex Flow Transmitter (HART) __________________________________________________________ 46923-00
Vortex Flow Transmitter (FOUNDATION Fieldbus) ____________________________________________ 46923-A0
Coriolis Flow Transmitter (HART) _________________________________________________________ 46924-00
Coriolis Flow Transmitter (FOUNDATION Fieldbus) ___________________________________________ 46924-A0
Pressure Switch (with Analog Output) _____________________________________________________ 46926-00
Pressure Transmitter (HART) ____________________________________________________________ 46928-00
Pressure Transmitter (FOUNDATION Fieldbus) ______________________________________________ 46928-A0
Temperature Transmitter (HART) _________________________________________________________ 46940-00
Qty Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
16
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Qty Description
1
1
1
1
1
1
1
1
Temperature Transmitter (FOUNDATION Fieldbus) ___________________________________________
pH Transmitter (HART) _________________________________________________________________
pH Transmitter (FOUNDATION Fieldbus) ___________________________________________________
Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 ____________________________
Pneumatic Control Valve (with Positioner, Fisher 3660) ______________________________________
Electric Control Valve __________________________________________________________________
Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 ______________
Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 ____________________________
Model
number
46940-A0
46945-00
46945-A0
46950-00
46950-A0
46950-C0
46950-D0
46950-E0
System Specifications
Parameter
Value
Power Requirements
Current
N/A
Physical Characteristics
Intended Location
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
additional space.
Net Weight
TBE
Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus
6090-60
The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus is an add-on to the Pressure, Flow, and
Level Process Control Training System that comprises an ultrasonic level transmitter, a pitot tube, and a
FOUNDATION Fieldbus differential-pressure transmitter installed on an instrumentation pipe. The level
transmitter allows students to continuously monitor the level in the column while the pitot tube and the
differential-pressure transmitter measure the flow rate with accuracy. A pneumatic control valve completes this
add-on and allows students to exert control over different processes. The two transmitters use a digital signal
signal as their output. This allows the use of a programmable logic controller with bridge.
The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus requires a reliable source of
compressed air from either a central air supply or a portable unit which can deliver air at a minimal flow rate of
28 L/min (1 SCFM) with a pressure of 207 kPa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit
well suited to the system.
Many industrial accessories that can be installed on a workstation are available. The industrial accessories are
mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow
precise control of the Pressure, Flow, and Level Process Control Training System.
List of Equipment
Model
number
Conditioning Unit (Single Port) ____________________________________________________________ 6411-A0
Ultrasonic Level Transmitter ______________________________________________________________ 6545-00
Pitot Tube ____________________________________________________________________________ 6554-00
Instrumentation Pipe ___________________________________________________________________ 6592-00
Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) ______________________ 46929-A0
Pneumatic Control Valve ________________________________________________________________ 46950-B0
Qty Description
1
1
1
1
1
1
© Festo Didactic
17
Process Control Training Systems, LabVolt Series, 6090
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 13
Training on Foundation Fieldbus Networking, 0.5 day _______________________________________ 89454-TF 14
Qty Description
1
1
System Specifications
Parameter
Value
Power Requirements
Current
N/A
Physical Characteristics
Intended Location
Installed on the Pressure, Flow, and Level Process Control Training System, Model 6090-1. Does not require any
additional space.
Net Weight
TBE
Pressure, Flow, and Level Process Control Training System (Entry-Level Solution)
6090-85
The Pressure, Flow, and Level Process Control Training System is a cost-effective alternative to systems using
industrial grade components. It meets the training requirements of instructors wishing to teach process control
fundamentals in any vocational school or college.
The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level
processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with
different benches, work surfaces, and optional equipment. The equipment has several switches to enable
instructors to insert faults in the system for real-world troubleshooting.
The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 would do. It
would require additionnal models to perform same experiments as this system.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
13 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
14 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
18
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.
List of Equipment
Qty Description
1
1
1
1
1
1
1
1
1
1
2
1
1
Work Surface (Stainless Steel) ____________________________________________________________
Expanding Work Surface (Large) __________________________________________________________
DC Power Supply ______________________________________________________________________
Multimeter ____________________________________________________________________________
Pumping Unit __________________________________________________________________________
Column _______________________________________________________________________________
Hand-Operated Two-Way Valve ___________________________________________________________
Pressure Transmitter ____________________________________________________________________
Rotameter ____________________________________________________________________________
Venturi Tube __________________________________________________________________________
Pressure Gauge (Analog, Low Range) ______________________________________________________
Hose Set and Accessory Kit ______________________________________________________________
I/O Interface with LVProSim ______________________________________________________________
Model
number
6301-A0
6302-00
6360-A5
6394-A0
6510-15
6511-00
6520-00
6540-00
6550-00
6551-00
6553-00
6590-00
9065-B0
List of Manuals
Manual
number
Pressure, Flow, and Level Processes (Student Manual) ___________________________________________ 87996-00
Pressure, Flow, and Level Processes (Instructor Guide) ___________________________________________ 87996-10
Description
Table of Contents of the Manual(s)
Pressure, Flow, and Level Processes (Student Manual) (87996-00)
•
1-0 Introduction to Process Control
•
1-1 Familiarization with the Training System
•
2-0 Pressure Processes
•
2-1 Pressure Measurement
•
2-2 Pressure Losses
•
2-3 Centrifugal Pumps
•
2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
© Festo Didactic
19
Process Control Training Systems, LabVolt Series, 6090
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
3-0 Flow Processes
3-1 Rotameters and Paddle Wheel Flowmeters
3-2 Orifice Plates
3-3 Venturi Tubes
3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
4-0 Level Processes
4-1 Float Switches
4-2 Differential Pressure Level Meters
4-3 Zero Suppression and Zero Elevation
4-4 Wet Reference Legs (Optional Exercise)
4-5 Bubblers (Optional Exercise)
4-6 Ultrasonic Level Transmitters (Optional Exercise)
5-0 Process Characteristics
5-1 Determining the Dynamic Characteristics of a Process
6-0 PID Process Control
6-1 Pressure Process Control
6-2 Flow Process Control
6-3 Level Process Control
6-4 Cascade Process Control (Optional Exercise)
6-5 Second-Order Process Control (Optional Exercise)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Pressure, Flow, and Level Processes, 1.6 days ___________________________________ 87996-TF 15
Qty Description
1
Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level
Solution)
6090-95
The Pressure, Flow, Level, and Temperature Process Control Training System is a cost-effective alternative to
systems using industrial grade components. It meets the training requirements of instructors wishing to teach
process control fundamentals in any vocational school or college.
The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level
processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with
different benches, work surfaces, and optional equipment. The equipment has several switches to enable
instructors to insert faults in the system for real-world troubleshooting.
The Temperature Process Control demonstrate PID control of temperature. It includes a heating unit, a cooling
unit and a RTD temperature transmitter.
The Entry-Level Solution permits to perform all basic experiments but not all the ones as a 6090-1 and 6090-2
would do. It would require additionnal models to perform same experiments as these systems.
The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges,
flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential
pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large
15 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
20
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
area (that can be laid flat or tilted to a 45° angle) on which components can be mounted. Additional work area
can be added using the provided expanding work surface. The drip tray is made of stainless steel.
Mounting and removing components is especially easy using quick-lock fixations and knobs that enable
components to be locked in the perforations of the work surface. The components can be interconnected by
means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections
without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses
when they are disconnected.
Although the equipment is designed to operate atop a regular work table, an optional bench is available to
provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench
provides a storage area for components. Optional dressing panels and lockable doors are also available to fully
enclose and lock the bench.
The training system processes can be controlled by a computer-based PID Controller through the use of a
personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface,
Model 9065. The trainer processes can also be controlled using any conventional PID controller compatible with
standard 4-20 mA signals.
List of Equipment
Qty Description
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Work Surface (Stainless Steel) ____________________________________________________________
Expanding Work Surface (Large) __________________________________________________________
DC Power Supply ______________________________________________________________________
Multimeter ____________________________________________________________________________
Pumping Unit __________________________________________________________________________
Column _______________________________________________________________________________
Hand-Operated Two-Way Valve ___________________________________________________________
Heating Unit __________________________________________________________________________
Radiator ______________________________________________________________________________
Pressure Transmitter ____________________________________________________________________
RTD Temperature Transmitter ____________________________________________________________
Rotameter ____________________________________________________________________________
Venturi Tube __________________________________________________________________________
Pressure Gauge (Analog, Low Range) ______________________________________________________
Hose Set and Accessory Kit ______________________________________________________________
I/O Interface with LVProSim ______________________________________________________________
Model
number
6301-A0
6302-00
6360-A5
6394-A0
6510-15
6511-00
6520-00
6530-05
6531-00
6540-00
6543-00
6550-00
6551-00
6553-00
6590-00
9065-B0
List of Manuals
Manual
number
Pressure, Flow, and Level Processes (Student Manual) ___________________________________________ 87996-00
Pressure, Flow, and Level Processes (Instructor Guide) ___________________________________________ 87996-10
Temperature Process and Heat Exchanger (Student Manual) ______________________________________ 88461-00
Temperature Process and Heat Exchanger (Instructor Guide) ______________________________________ 88461-10
Description
Table of Contents of the Manual(s)
Pressure, Flow, and Level Processes (Student Manual) (87996-00)
© Festo Didactic
21
Process Control Training Systems, LabVolt Series, 6090
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1-0 Introduction to Process Control
1-1 Familiarization with the Training System
2-0 Pressure Processes
2-1 Pressure Measurement
2-2 Pressure Losses
2-3 Centrifugal Pumps
2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
3-0 Flow Processes
3-1 Rotameters and Paddle Wheel Flowmeters
3-2 Orifice Plates
3-3 Venturi Tubes
3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
4-0 Level Processes
4-1 Float Switches
4-2 Differential Pressure Level Meters
4-3 Zero Suppression and Zero Elevation
4-4 Wet Reference Legs (Optional Exercise)
4-5 Bubblers (Optional Exercise)
4-6 Ultrasonic Level Transmitters (Optional Exercise)
5-0 Process Characteristics
5-1 Determining the Dynamic Characteristics of a Process
6-0 PID Process Control
6-1 Pressure Process Control
6-2 Flow Process Control
6-3 Level Process Control
6-4 Cascade Process Control (Optional Exercise)
6-5 Second-Order Process Control (Optional Exercise)
Temperature Process and Heat Exchanger (Student Manual) (88461-00)
•
1-0 Introduction to Temperature and Energy
•
1-1 Familiarization with the Training System
•
2-0 Temperature Measurement and Heat Exchangers
•
2-1 Resistance Temperature Detectors (RTDs)
•
2-2 Thermocouples
•
2-3 Thermal Energy Transfer in Temperature Processes
•
2-4 Heat Exchangers (Optional Exercise)
•
3-0 Characterization of Temperature Processes
•
3-1 Characterization of a Temperature Process in the Heating Mode
•
3-2 Characterization of a Temperature Process in the Cooling Mode
•
4-0 PI Control of Temperature Processes
•
4-1 PI Control of a Temperature Process in the Heating Mode
•
4-2 PI Control of a Temperature Process in the Cooling Mode
Additional Equipment Required to Perform the Exercises
22
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Model
number
Training on Pressure, Flow, and Level Processes, 1.6 days ___________________________________ 87996-TF 16
Training on Temperature Process and Heat Exchanger, 0.8 day _______________________________ 88461-TF 17
Qty Description
1
1
Pressure, Flow, and Level Process Control Training System (with Bench)
6090-A5
The Pressure, Flow, and Level Process
Control Training System (with Bench)
is identical to the Pressure, Flow, and
Level Process Control Training System,
Model 6090-1, but comprises an
unassembled bench. Just like Model
6090-1, the Pressure, Flow, and Level
Process Control Training System (with
Bench) familiarizes students with the
fundamentals of instrumentation and
process control. It demonstrates the
control of pressure, flow, level,
temperature, and pH processes. It can
also demonstrate advanced process
control techniques, such as secondorder control, and cascade control
when used with a controller featuring
these functions.
List of Equipment
Qty Description
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
Work Surface (Stainless Steel) ____________________________________________________________
Expanding Work Surface (Large) __________________________________________________________
Bench (Unassembled) __________________________________________________________________
Storage/Work Surface __________________________________________________________________
DC Power Supply ______________________________________________________________________
Multimeter ____________________________________________________________________________
Pumping Unit __________________________________________________________________________
Column _______________________________________________________________________________
Hand-Operated Two-Way Valve ___________________________________________________________
Solenoid-Operated Two-Way Valve ________________________________________________________
Pressure Transmitter ____________________________________________________________________
Paddle Wheel Flow Transmitter ___________________________________________________________
Rotameter ____________________________________________________________________________
Venturi Tube __________________________________________________________________________
Orifice Plate ___________________________________________________________________________
Pressure Gauge (Analog, Low Range) ______________________________________________________
Model
number
6301-A0
6302-00
6303-10
6309-00
6360-A5
6394-A0
6510-15
6511-00
6520-00
6521-00
6540-00
6542-00
6550-00
6551-00
6552-00
6553-00
16 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
17 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
23
Process Control Training Systems, LabVolt Series, 6090
Model
number
Float Switch ___________________________________________________________________________ 6570-00
Hose Set and Accessory Kit ______________________________________________________________ 6590-00
I/O Interface with LVProSim ______________________________________________________________ 9065-B0
Qty Description
1
1
1
List of Manuals
Manual
number
Pressure, Flow, and Level Processes (Student Manual) ___________________________________________ 87996-00
Pressure, Flow, and Level Processes (Instructor Guide) ___________________________________________ 87996-10
Description
Table of Contents of the Manual(s)
Pressure, Flow, and Level Processes (Student Manual) (87996-00)
•
1-0 Introduction to Process Control
•
1-1 Familiarization with the Training System
•
2-0 Pressure Processes
•
2-1 Pressure Measurement
•
2-2 Pressure Losses
•
2-3 Centrifugal Pumps
•
2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
•
3-0 Flow Processes
•
3-1 Rotameters and Paddle Wheel Flowmeters
•
3-2 Orifice Plates
•
3-3 Venturi Tubes
•
3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
•
4-0 Level Processes
•
4-1 Float Switches
•
4-2 Differential Pressure Level Meters
•
4-3 Zero Suppression and Zero Elevation
•
4-4 Wet Reference Legs (Optional Exercise)
•
4-5 Bubblers (Optional Exercise)
•
4-6 Ultrasonic Level Transmitters (Optional Exercise)
•
5-0 Process Characteristics
•
5-1 Determining the Dynamic Characteristics of a Process
•
6-0 PID Process Control
•
6-1 Pressure Process Control
•
6-2 Flow Process Control
•
6-3 Level Process Control
•
6-4 Cascade Process Control (Optional Exercise)
•
6-5 Second-Order Process Control (Optional Exercise)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Pressure, Flow, and Level Processes, 1.6 days ___________________________________ 87996-TF 18
Qty Description
1
18 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
24
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
System Specifications
Parameter
Value
Power Requirements
Current
3A
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
800 x 1500 x 1500 mm (72 x 60 x 60 in)
Net Weight
TBE
Pressure, Flow, and Level Process Control Training System (with Bench and Panels)
6090-B5
The Pressure, Flow, and Level Process Control Training System (with Bench and Panels) is identical to the
Pressure, Flow, and Level Process Control Training System, Model 6090-1, but comprises an unassembled
bench with dressing panels that can be used to lock the bench. Just like Model 6090-1, the Pressure, Flow, and
Level Process Control Training System (with Bench and Panels) familiarizes students with the fundamentals of
instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH
processes. It can also demonstrate advanced process control techniques, such as second-order control, and
cascade control when used with a controller featuring these functions.
List of Equipment
Qty Description
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
Work Surface (Stainless Steel) ____________________________________________________________
Expanding Work Surface (Large) __________________________________________________________
Bench (Unassembled) __________________________________________________________________
Dressing Panels (with Lockable Front Door) _________________________________________________
Storage/Work Surface __________________________________________________________________
DC Power Supply ______________________________________________________________________
Multimeter ____________________________________________________________________________
Pumping Unit __________________________________________________________________________
Column _______________________________________________________________________________
Hand-Operated Two-Way Valve ___________________________________________________________
Solenoid-Operated Two-Way Valve ________________________________________________________
Pressure Transmitter ____________________________________________________________________
Paddle Wheel Flow Transmitter ___________________________________________________________
Rotameter ____________________________________________________________________________
Venturi Tube __________________________________________________________________________
Orifice Plate ___________________________________________________________________________
Pressure Gauge (Analog, Low Range) ______________________________________________________
Float Switch ___________________________________________________________________________
Hose Set and Accessory Kit ______________________________________________________________
I/O Interface with LVProSim ______________________________________________________________
Model
number
6301-A0
6302-00
6303-10
6303-A0
6309-00
6360-A5
6394-A0
6510-15
6511-00
6520-00
6521-00
6540-00
6542-00
6550-00
6551-00
6552-00
6553-00
6570-00
6590-00
9065-B0
List of Manuals
Manual
number
Pressure, Flow, and Level Processes (Student Manual) ___________________________________________ 87996-00
Pressure, Flow, and Level Processes (Instructor Guide) ___________________________________________ 87996-10
Description
© Festo Didactic
25
Process Control Training Systems, LabVolt Series, 6090
Table of Contents of the Manual(s)
Pressure, Flow, and Level Processes (Student Manual) (87996-00)
•
1-0 Introduction to Process Control
•
1-1 Familiarization with the Training System
•
2-0 Pressure Processes
•
2-1 Pressure Measurement
•
2-2 Pressure Losses
•
2-3 Centrifugal Pumps
•
2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise)
•
3-0 Flow Processes
•
3-1 Rotameters and Paddle Wheel Flowmeters
•
3-2 Orifice Plates
•
3-3 Venturi Tubes
•
3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise)
•
4-0 Level Processes
•
4-1 Float Switches
•
4-2 Differential Pressure Level Meters
•
4-3 Zero Suppression and Zero Elevation
•
4-4 Wet Reference Legs (Optional Exercise)
•
4-5 Bubblers (Optional Exercise)
•
4-6 Ultrasonic Level Transmitters (Optional Exercise)
•
5-0 Process Characteristics
•
5-1 Determining the Dynamic Characteristics of a Process
•
6-0 PID Process Control
•
6-1 Pressure Process Control
•
6-2 Flow Process Control
•
6-3 Level Process Control
•
6-4 Cascade Process Control (Optional Exercise)
•
6-5 Second-Order Process Control (Optional Exercise)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Pressure, Flow, and Level Processes, 1.6 days ___________________________________ 87996-TF 19
Qty Description
1
System Specifications
Parameter
Value
Power Requirements
Current
3A
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
800 x 1500 x 1500 mm (72 x 60 x 60 in)
Net Weight
TBE
19 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
26
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Equipment Description
Work Surface (Stainless Steel)
6301-A0
The Work Surface (Stainless Steel)
consists in a solid stainless-steel
universal drip-tray hinged to a
perforated, tiltable work surface on
which components can be mounted.
The Work Surface (Stainless Steel) can
be placed atop a regular work table or
on an optional bench to provide
mobility and storage space.
Specifications
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
80 x 900 x 700 mm (3 x 35.5 x 27.5 in)
Net Weight
TBE
Expanding Work Surface (Large)
6302-00
The Expanding Work Surface (Large)
consists in a perforated plate that can
be mounted on the main Work
Surface, Model 6301, to increase the
work area. The Expanding Work
Surface (Large) is two-thirds the main
Work Surface in area.
Specifications
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight
5.9 kg (12.8 lb)
© Festo Didactic
27
Process Control Training Systems, LabVolt Series, 6090
Expanding Work Surface (Small)
6302-10
The Expanding Work Surface (Small)
consists in a perforated plate that can
be mounted on the main Work
Surface, Model 6301, to increase the
work area. The Expanding Work
Surface (Small) is one-third the main
Work Surface in area.
Specifications
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
30 x 290 x 590 mm (1 x 11.5 x 23 in)
Net Weight
3.2 kg (7.5 lb)
Bench (Unassembled)
6303-10
The Bench (Unassembled) consists of
a mobile workstation on which the
Work Surfaces, Models 6301 and
6301-1, can be mounted. Four heavyduty, swivelling, lockable casters allow
the bench to be easily moved in the
laboratory classroom. The bench has
three pairs of side supports over which
three Storage/Work Surfaces, Model
6309, can be slid to provide shelving
for component storage.
This bench variant requires assembly
and does not comprise any dressing
panel.
Specifications
Parameter
Value
Physical Characteristics
28
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Net Weight
37.3 kg (82.5 lb)
Dressing Panels (with Lockable Front Door)
6303-A0
The Dressing Panels (with Lockable
Front Door) are used to fully enclose
the benches, Models 6303-1 and
6303-B. The lockable front doors
consist of two hinged panels with a
lock handle to secure the content of
the bench. A pair of lockable side
doors are provided to secure the
components stored on the side
shelves.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B
Net Weight
25.5 kg (55.9 lb)
Storage/Work Surface
6309-00
The Storage/Work Surface is a
perforated metal plate on which the
equipment is placed. Two work
surfaces can be joined using Spacers,
Model 39035.
Specifications
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
30 x 590 x 590 mm (1 x 23 x 23 in)
Net Weight
5 kg (11 lb)
© Festo Didactic
29
Process Control Training Systems, LabVolt Series, 6090
DC Power Supply
6360-A5
The DC Power Supply converts the ac
line voltage into a 24 V dc voltage. The
power supply is protected against
short circuits by an automatic current/
limit circuit.
Specifications
Parameter
Value
Power Requirements
Voltage
100-240 V ac
Current
4.4 A
Service Installation
Standard single-phase ac outlet
Output
Voltage
24 V dc
Current
5.0 A
Physical Characteristics
Dimensions (H x W x D)
120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in)
Net Weight
TBE
Multimeter
6394-A0
The Multimeter is used for ac/dc
voltage, dc current, and resistance
measurements.
Specifications
30
Parameter
Value
Type
Digital, handheld (portable)
Functions
AC/DC voltage, dc current, resistance, continuity diode test, and battery test
Accuracy
±2.0% or better
Display
3½ digit, liquid-crystal
Features
Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted
on a base that clamps to the work surface using quick-lock fixations
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)
Net Weight
0.36 kg (0.8 lb)
Conditioning Unit (Single Port)
6411-A0
The Conditioning Unit (Single Port)
conditions and regulates the pressure
of the air supplied to the pneumatic
circuits. It consists of a main shutoff
valve, filter, a pressure regulator,
pressure gauge, sleeve valve, and a
muffler. The Conditioning Unit (Single
Port) requires compressed air from a
central air supply or a portable unit.
Specifications
Parameter
Value
Recommended Compressed Air Supply
Flow Rate
28 L/min (1 SCFM)
Pressure
207 kPa (30 psi)
Filter Regulator
Maximum Air Flow Rate
550 L/min (19 SCFM)
Operating Pressure
48-690 kPa (7-100 psi)
Filtration
5 μm (0002 in)
Pressure Gauge
Diameter
50 mm (2 in)
Operating Pressure
0-690 kPa (0-100 psi)
Physical Characteristics
Dimensions (H x W x D)
75 x 170 x 120 mm (3 x 6.7 x 4.7 in)
Net Weight
1.6 kg (3.6 lb)
© Festo Didactic
31
Process Control Training Systems, LabVolt Series, 6090
Pumping Unit
6510-15
The Pumping Unit consists of a
pumping unit with a centrifugal
variable-speed pump having a flow of
0-12 l/min (0-3.2 gal US/min) and a
maximum pressure of 100 kPa, gauge
(14.5 psig). The pump motor has a
rated speed of 3600 rpm at 60 Hz and
3000 rpm at 50 Hz, with a power of
0.37 kW (0.5 hp) at 60 Hz and 0.25 kW
(0.33 hp) at 50 Hz. The ac motor drive
of the Pumping Unit has an output
voltage of 0-230 V ac, an output
frequency of 0-240 Hz, and is
controlled using 0-5 V dc or 4-20 mA
signals and a keypad. The nominal
current of the Pumping Unit is 3 A at
60 Hz and 1.5 A at 50 Hz.
The reservoir of the Pumping Unit has
a capacity of 18.9 l (5 gal US) and comprises two inlet valves (two-way, manually operated), as well as an outlet
valve (three-way, two-position, manually operated).
Specifications
Parameter
Value
Power Requirements
Current
1.5 A
AC Motor Drive
Output Voltage
0-230 V ac
Output Frequency
0-240 Hz
Control Input
4-20 mA, 0-5 V dc, key pad
Pump Motor
Rated Speed
3000 rpm
Power
0.25 kW (0.33 hp)
Pump
Type
Centrifugal, variable speed
Flow
0-12 L/min (0-3.2 gal US/min)
Maximum Pressure
100 kPa, gauge (14.5 psig)
Reservoir
Capacity
18.9 L (5 gal US)
Inlet Valves
2, two-way, manually operated
Outlet Valves
Three-way, two-position, manually operated
Physical Characteristics
32
Dimensions (H x W x D)
81 x 36 x 64 cm (32 x 14 x 25 in)
Net Weight
TBE
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Column
6511-00
The Column consists of a column with
a height of 68 cm (26.8 in), a diameter
of 11.5 cm (4.5 in), and a capacity of
3.8 l (1 gal US). It has two pressure
taps: one at the bottom and one at the
top of the column, with quick-connect
ball check sockets. The Column is
fitted with an integrated bubbler tube,
a level measurement ruler graduated
in both centimeters and inches, and a
removable cap allowing the insertion
of level measuring instruments into
the column.
Specifications
Parameter
Value
Height
68 cm (26.8 in)
Diameter
11.5 cm (4.5 in)
Capacity
3.8 L (1 gal US)
Pressure Taps
Two, one at the bottom and one at the top of the column, with quick-connect ball check sockets.
Other Characteristics
Other Characteristics
Integrated bubbler tube
Level measurement ruler graduated in both centimeters and inches
Removable cap allowing insertion of level measuring instruments into the column
Metering Pump
6512-00
The Metering Pump is a metering
pump whose pump motor has an
excitation voltage of 0-12 V dc and a
nominal current of 2 A. The pump has
a flow of 0-2.52 L/min (0-0.67 gal US/
min), a maximum pressure of 145 kPa
(21 psi), and a maximum temperature
of 93°C (200°F)
Specifications
Parameter
Value
Pump Motor
Excitation Voltage
0-12 V dc
Current
2A
Pump
© Festo Didactic
33
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Flow
0-2.52 L/min (0-0.67 gal US/min)
Maximum Pressure
145 kPa (21 psi)
Maximum Temperature
93°C (200°F)
Chemical Tank
6513-00
The Chemical Tank consists of a tank
with a capacity of 2 L (0.53 gal). The
cap check-valve of the tank has a
closing pressure of 97 Pa (0.014 psi).
The tank has a quick-connect coupling.
Specifications
Parameter
Value
Capacity
2 L (0.53 gal)
Cap Check-Valve
97 Pa (0.014 psi) closing pressure
Coupling
Quick connect
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Hand-Operated Two-Way Valve
6520-00
The Hand-Operated Two-Way Valve
controls fluid flow in an on or off
fashion and also helps when
necessary to ensure that a system
component is safely isolated from
other parts of the system.
Specifications
Parameter
Value
Valve
34
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Type
Hand-operated, two-way, ball
Inlet and Outlet Diameter
1.3 cm (0.5 in)
Pressure Taps
Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D)
22 x 7 x 9.5 cm (8.7 x 2.75 x 3.75 in)
Net Weight
0.59 kg (1.3 lb)
Solenoid-Operated Two-Way Valve
6521-00
The Solenoid-Operated Two-Way Valve
controls fluid flow in an ON or OFF
fashion and also helps to ensure that a
system component is safely isolated
from other parts of the system, when
necessary.
Specifications
Parameter
Value
Type
Two-way, normally closed, spring-return
Solenoid
Voltage
24 V dc
Current
0.48 A
Power
11.6 W
Water Pressure
34.5-690 kPa, gauge (5-100 psig)
Pressure Taps
Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
© Festo Didactic
35
Process Control Training Systems, LabVolt Series, 6090
Heating Unit
6530-05
The Heating Unit consists of a heating
unit with a maximum power of 1.2 kW
(1.14 Btu/s) that is controlled
manually using a built-in adjustment
knob or externally using 0-5 V or 4-20
mA signals. It has two temperature
measurement ports (inlet/outlet).
The Heating Unit is protected using
two high-temperature cut-out
switches: one with an automatic reset
and one with a manual reset. The
Heating Unit is also protected using a
current breaker.
Specifications
Parameter
Value
Heating Unit
Type
Hydronic heating unit
Power Requirements
Current
TBE
Service Installation
Standard single-phase ac outlet
Protection
Type
High-temperature cut-out switch with manual reset
Temperature
Between 55°C and 75°C (131°F and 167°F)
Current
Breaker
Heating Power
Maximum
1.2 kW (1.14 Btu/s)
Control
Manual with built-in adjustment knob or external using 0-5 V on 4-20 mA signals
Temperature Measurement Ports
2 inlets/outlets
Physical Characteristics
36
Dimensions (H x W x D)
34 x 37 x 9.5 cm (13.375 x 14.6 x 3.75 in)
Net Weight
5.67 kg (12.5 lb)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Radiator
6531-00
The radiator contains a 1.06 m² (11.41
ft²) radiator element that acts as a
heat exchanger to transfer thermal
energy from water to air. The unit
allows manual blower-speed control
using either a built-in adjustment knob
or external signals (0-5 V or 4-20 mA).
The maximum air flow rate is 3060 L/
min (106 ft³/min). The dual blower
consists of two electric motors with
fan blades that are powered by a 24 V
dc, 2.4 A power supply output.
Specifications
Parameter
Value
Cooling Unit
Type
Forced-air cooling coil with variable-speed fans
Fans
Quantity
2
Ratings
Voltage
24 V dc
Current
0.4 A dc
Maximal Air Flow Rate
3060 L/min (106 ft³ /min)
Temperature Measurement Ports
2 inlets/outlets
Fan Speed Control
Direction
Direct or reverse
Modes
Manual with built-in adjustment knob or external using 0-5 V or 4-20 mA signals.
Physical Characteristics
Dimensions (H x W x D)
32 x 17 x 27.3 cm (12.6 x 6.7 x 10.75 in)
Net Weight
5.08 kg (11.2 lb)
© Festo Didactic
37
Process Control Training Systems, LabVolt Series, 6090
Heat Exchanger
6532-00
The Heat Exchanger consists of a
brazed plate heat exchanger, with a
nominal surface of 0.21 m² (2.3 ft²)
and 4 channels for side A and 3 for
side B, for a total of 8 plates.
Specifications
Parameter
Value
Type of exchanger
Type of Exchanger
Brazed plate
Nominal Surface
0.21 m² (2.3 ft²)
Number of Channels
4 channels for side A and 3 for side B, for a total of 8 plates
Pressure Transmitter
6540-00
The Pressure Transmitter consists of a
pressure transmitter having output
signals of 4-20 mA. It has a zero
adjustment of 90% of the calibrated
span, a span adjustment of 2.5-103
kPa (10-414 in H2O), a proof pressure
of 310 kPa, gauge (45 psig), an
operating temperature of 5-70°C
(41-158°F), and a compensated
temperature of 0-50°C (32-122°F). Its
linearity is 1% of the full scale, while
its hysteresis is 0.2% of the full scale.
The supply voltage of the Pressure
Transmitter is 24 V dc.
Specifications
38
Parameter
Value
Supply Voltage
24 V dc
Output Signals
4-20 mA
Zero Adjustment
90% of calibrated span
Span Adjustment
2.5-103 kPa (10-414 inH2O)
Proof Pressure
310 kPa, gauge (45 psig)
Operating Temperature
5-70°C (41-158°F)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Compensated Temperature
0-50°C (32-122°F)
Linearity
1% of full scale
Hysteresis
0.2% of full scale
Thermocouple Temperature Transmitter
6541-00
The Thermocouple Temperature
Transmitter is a thermocouple
termperature transmitter having four Jtype thermocouple probes with coldjunction compensation and a built-in
calibration source. Its outputs are
controlled using 0-5 V dc or 4-20 mA
signals and are calibrated at 100 mV/
°C (56 mV/°F). The supply voltage of
the Thermocouple Temperature
Transmitter is 24 V dc.
The Thermocouple Temperature
Transmitter has a fixed calibration
mode with the zero at 0°C (32°F) and a span of 100°C (212°F). It also has a variable calibration mode with the
zero adjustable between 0°C and 50°C (32°F and 122°F) and a span adjustable between 15°C and 30°C (27°F
and 54°F) above the temperature set by zero adjustment.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Inputs
Four J-type thermocouple probes with cold-junction compensation
Calibration Source
Built-in
Outputs
Control
0-5 V dc, 4-20 mA
Calibrated
100 mV / °C (56 mV / °F)
Fixed Calibration Mode
Zero
0°C (32°F)
Span
100°C (212°F)
Variable Calibration Mode
Zero
Adjustable between 0 and 50°C (32 and 122°F)
Span
Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.
© Festo Didactic
39
Process Control Training Systems, LabVolt Series, 6090
Paddle Wheel Flow Transmitter
6542-00
The Paddle Wheel Flow Transmitter is
a paddle wheel flow transmitter with
two outputs controlled using 0-5 V dc
or 4-20 mA signals. The first output is
a voltage output calibrated at 1 V per
l/min (3.85 V per gal US/min). The
second output is a frequency output
calibrated at 22.1 Hz per l/min (85 Hz
per gal US/min).
The Paddle Wheel Flow Transmitter
has a span adjustment of 7-9.5 l/min
(1.8-2.5 gal US/min), a linearity of
±1.5% of the full scale, a maximum
pressure of 175 kPa (25 psig), and an
operating temperature of 5-70°C
(41-158°F). The supply voltage of the
Paddle Wheel Flow Transmitter is 24 V
dc.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Outputs
Control
0-5 V dc, 4-20 mA
Calibrated
Two, one voltage output of 1 V per L/min (3.85 V per gal US/min), and 0-5 V frequency output of 22.1 Hz per L/
min (85 Hz per gal US/min).
Span Adjustment
7-9.5 L/min (1.8-2.5 gal US/min)
Linearity
±1.5% of full scale
Maximum Pressure
175 kPa (25 psig)
Operating Temperature
5-70°C (41-158°F)
RTD Temperature Transmitter
6543-00
The RTD Temperature Transmitter is
an RTD temperature transmitter with a
single three-wire 100 Ω platinum
probe and a built-in calibration source.
Its outputs are controlled using 0-5 V
dc or 4-20 mA signals and are
calibrated at 100 mV/°C (56 mV/°F).
The supply voltage of the RTD
Temperature Transmitter is 24 V dc.
The RTD Temperature Transmitter has
a fixed calibration mode with the zero
at 0°C (32°F) and a span of 100°C
40
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
(212°F). It also has a variable calibration mode with the zero adjustable between 0°C and 50°C (32°F and 122°F)
and a span adjustable between 15°C and 30°C (27°F and 54°F) above the temperature set by zero adjustment.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Input
Number
One
Type
Three-wire 100 Ω platinum probe
Calibration Source
Built-in
Outputs
Control
0-5 V dc, 4-20 mA
Calibrated
100 mV / °C (56 mV / °F)
Fixed calibration mode
Zero
0°C (32°F)
Span
100°C (212°F)
Variable calibration mode
Zero
Adjustable between 0 and 50°C (32 and 122°F)
Span
Adjustable between 15 and 30°C (27 and 54°F) above temperature set by ZERO adjustment.
pH Transmitter
6544-00
The pH Transmitter consists of a pH
transmitter with a single pH probe and
a built-in calibration source. Its
outputs are controlled using 0-5 V dc
or 4-20 mA signals and are calibrated
at 1 V/pH unit. The supply voltage of
the pH Transmitter is 24 V dc.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Input
One pH probe
Calibration Source
Built-in
Outputs
Control
0-5 V dc, 4-20 mA
Calibrated
1 V / pH unit
© Festo Didactic
41
Process Control Training Systems, LabVolt Series, 6090
Ultrasonic Level Transmitter
6545-00
The Ultrasonic Level Transmitter
consists of an ultrasonic level
transmitter with output signals
controlled using 4-20 mA inputs and
two switches. Its optimum range is 64
mm - 2 m (2.5 - 80 in), its maximum
range is 3 m (10 feet). It has a digital
resolution of 0.086 mm (0.0034 in) and an analog resolution of 4099 steps over the 4-20 mA signal. The
Ultrasonic Level Transmitter has a repeatability greater than ±0.76 mm (0.03 in) or 0.1% of the target distance.
Its operating temperature is -40 to 70°C (-40 to 158°F) and it is temperature compensated. The update rate of
the Ultrasonic Level Transmitter is 50 ms.
Specifications
Parameter
Value
Power Requirements
Voltage
24 V dc
Current
0.15 A
Output Signals
Control
4-20 mA
Switches
2
Optimum Range
64 mm - 2 m (2.5 - 80 in)
Maximum Range
3 m (10 ft)
Resolution
Digital
0.086 mm (0.0034 in)
Analog
4099 steps over the 4-20 mA signal
Repeatability
Greater of ±0.76 mm (0.03 in) or 0.1% of target distance
Operating Temperature
-40 to 70°C (-40 to158°F) / Temperature compensated
Update Rate
50 ms
Rotameter
6550-00
The rotameter is an analog device that
measures the flow rate of a fluid as the
material pushes on a floating
indicator. Rotameters help to ensure
that system fluid flow rates are normal
and passageways are not excessively
restricted or blocked, which could
dramatically raise fluid pressure. The
rotameter is calibrated in both liters
per minute (L/min) and gallons per
minute (gal/min), and the cleartapered tube permits visual inspection
of the internal fluid and observation of trapped air bubbles, dirt, and debris within a system loop.
Specifications
Parameter
Value
Rotameter
Type
42
Tapered tube with float indicator
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Inlet and Outlet Diameter
1.3 cm (0.5 in)
Flow Range
2-20 L/min (0.5-5 gal US/min)
Mounting
Vertical
Accuracy
±5% of full scale
Pressure Taps
Two, one at the inlet and one at the outlet, with quick-connect ball check socket.
Physical Characteristics
Dimensions (H x W x D)
36.83 x 7 x 10.48 cm (14.5 x 2.75 x 4.125 in)
Net Weight
1.8 lb ( 0.82 kg)
Venturi Tube
6551-00
The Venturi Tube, Model 6551,
consists of a venturi tube with an inlet
and outlet diameter of 1.3 cm (0.5 in),
a β ratio of 0.37, a flow range of
1.9-18.9 l/min (0.5-5.0 gal US/min),
and a pressure drop of 0.25-65 kPa
(1-260 in H2O). The Venturi Tube has
two pressure taps, one at the inlet and
one at the outlet, with quick-connect
ball check sockets.
Specifications
Parameter
Value
Inlet and Outlet Diameter
1.3 cm (0.5 in)
β Ratio
0.37
Flow Range
1.9-18.9 L/min (0.5-5.0 gal US/min)
Pressure Drop
0.25-65 kPa (1-260 inH2O)
Pressure Taps
Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Orifice Plate
6552-00
The Orifice Plate, Model 6552, consists
of an orifice plate with an inlet and
outlet diameter of 1.3 cm (0.5 in), a β
ratio of 0.43, an orifice diameter of
6.53 mm (0.257 in), a flow range of
1.9-18.9 l/min (0.5-5.0 gal US/min),
and a pressure drop of 0.25-65 kPa
(1-260 in H2O). The Orifice Plate has
two pressure taps, one at the inlet and
one at the outlet, with quick-connect
ball check sockets.
© Festo Didactic
43
Process Control Training Systems, LabVolt Series, 6090
Specifications
Parameter
Value
Inlet and Outlet Diameter
1.3 cm (0.5 in)
β Ratio
0.43
Orifice Diameter
6.53 mm (0.257 in)
Flow Range
1.9-18.9 l/min (0.5-5.0 gal US/min)
Pressure Drop
0.25-65 kPa (1-260 inH2O)
Pressure Taps
Two, one at the inlet and one at the outlet, with quick-connect ball check sockets.
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Pressure Gauge (Analog, Low Range)
6553-00
The Pressure Gauge provides a direct
reading of the pressure in one of many
convenient measurement units. It
features two interconnected pressure
ports, and is equipped with a
mounting bracket for simple
installation on the workstation.
The pressure gauge is also available in
four versions with different operating
ranges:
•
•
•
•
6553-0: Analog – Low Range – 0-100 kPa (0-15
psig)
6553-A: Digital – High Range – 0-690 kPa (0-100
psig)
6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)
An additional digital pressure gauge with analog output is also available (Model 6553-B).
Specifications
Parameter
Value
Pressure Gauge
Type
Analog, bourdon tube
Range
0-100 kPa (0-15 psig)
Accuracy
±3% of full scale
Dial Diameter
6.4 cm (2.5 in)
Pressure Taps
Two inlets with quick-connect ball-check socket
Physical Characteristics
44
Dimensions (H x W x D)
11.43 x 12 x 10.48 cm (4.5 x 4.7 x 4.125 in)
Net Weight
0.5 kg (1.1 lb)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Pitot Tube
6554-00
The Pitot Tube consists of a pitot tube
with a nominal pipe size of 1.27 cm
(0.5 in), schedule 40. Its instrument
connection size is 0.635 cm (0.25 in)
FNPT, and its maximal pressure
differential is 400 in H2O (99.6 kPa,
14.45 psi).
Specifications
Parameter
Value
Nominal Pipe Size
1.27 cm (0.5 in) - Schedule 40
Instrument Connection Size
0.635 cm (0.25 in) FNPT
Maximal Pressure Differential
400 in H2O (14.45 psi, 99.6 kPa)
Metering Pump Drive
6560-05
The Metering Pump Drive consists of a
metering pump drive with three 0-5 V
dc or 4-20 mA inputs and an output
voltage of 0-10 V dc. It is controlled
using three 0-5 V dc or 4-20 mA
control inputs. It can operate in either
continuous mode or pulsed mode.
Specifications
Parameter
Value
Power Requirements
Current
0.25 A
Service Installation
Standard single-phase ac outlet
Inputs
Number
3
Inputs
0-5 V or 4-20 mA
Output Voltage
0-10 V dc
Control Input
Number
3
Voltage
0-5 V dc
Current
4-20 mA
Mode
Continuous, pulsed
© Festo Didactic
45
Process Control Training Systems, LabVolt Series, 6090
Set Point Device
6561-00
The Set Point Device consists of a set
point device with a supply voltage of
24 V dc and three 0-5 V dc outputs. It
is controlled using two built-in
adjustment knobs and one toggle
switch.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Output
Number
3
Voltage
0-5 V dc
Control
Two built-in adjustment knobs, one toggle switch
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Float Switch
6570-00
The Float Switch consists of a reedrelay float switch with magnetequipped float. Its mounting is vertical
and inside the level column. The reed
contact is hermetically sealed and
normally closed, with a positioning
range of 25 cm (10 in). The Float
Switch operates at atmospheric
pressure.
Specifications
Parameter
Value
Type
Reed-relay, with magnet-equipped float
Mounting
Vertical, inside the level column
Reed Contact
46
Type
Hermetically sealed, normally closed
Positioning Range
25 cm (10 in)
Operating Pressure
Atmospheric pressure
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Hose Set and Accessory Kit
6590-00
The Hose Set and Accessory Kit
includes the following:
•
•
•
•
•
Six PVC hoses, 1.3 cm (0.5 in) inside diameter,
garden-type quick-connect fittings, 303 kPa,
gauge (44 psig) maximum pressure
6 mm (0.25 in) tubing
Tube cutter
Electrical leads
Quick-connect fittings
Specifications
Parameter
Value
Hoses
Number
6
Material
PVC
Inside Diameter
1.3 cm (0.5 in)
Fittings
Garden-type, quick-connect
Maximum Pressure
303 kPa, gauge (44-psig)
Accessories
Includes:
6 mm (0.25 in) tubing
Tube cutter
Electrical leads
Quick-connect fittings
pH Process Control Accessories
6591-00
The pH Process Control Accessories,
Model 6591, includes the following:
•
Laboratory glassware
- Two beakers, one with 100-ml (3.4oz) capacity and one with 600-ml
(20.3-oz) capacity
- Two graduated cylinders, one with
100-ml (3.4-oz) capacity and one with
10-ml (0.3oz) capacity
- Volumetric flask with a 2000-ml (67.63-oz) capacity
•
•
•
•
•
•
•
Two chemical splash goggles
Tubing and hoses connectors
Spatula
Column cap
Dropping bottle
Disposable transfer pipettes
Current calibrator
© Festo Didactic
47
Process Control Training Systems, LabVolt Series, 6090
•
•
•
•
Precision scale
Two funnels
2 mm plugs
Tubing holder
Specifications
Parameter
Value
Laboratory Glassware
Beaker
Two, one with 100 ml (3.4 oz) capacity and one with 600 ml (20.3 oz) capacity
Graduated Cylinder
Two, one with 100 ml (3.4 oz) capacity and one with 10 ml (0.3 oz) capacity
Volumetric Flask
2000 ml (67.63 oz) capacity
Miscellaneous
Includes:
Chemical splash goggles (2)
Tubing and hoses connectors
Spatula
Column cap
Dropping bottle
Disposable transfer pipettes
Current calibrator
Precision scale
Funnels (2)
2 mm plugs
Tubing holder
Instrumentation Pipe
6592-00
The Instrumentation Pipe is a vertical
pipe used to install instruments at the
appropriate height and close to the
point of measurement. The
Instrumentation Pipe replicates the
common industrial practice of
installing a measuring instrument
directly on the process pipe or on an
adjacent one. The Instrumentation
Pipe must be installed on a perforated
work surface.
Specifications
Parameter
Value
Physical Characteristics
48
Dimensions (H x W x D)
TBE
Net Weight
TBE
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
pH Process Control Consumables for 6090
6599-00
The pH Process Control Consumables
for 6090 set contains the following:
•
1 L (33.8 oz) of the following solutions:
- Sodium Hydroxide Standard Solution
1.0 N (x 2)
- Hydrochloric Acid Solution 1.0 N
- Phenol Red Aqueous Solution 0.05%
- Phosphoric Acid 1.0 N Solution
•
500 ml (16.9 oz) of the following solutions:
- Potassium Chloride Solution
- Buffer Solution pH 4.0
- Buffer Solution pH 7.0
- Buffer Solution pH 10.0
- Acetic Acid 5% (Vinegar)
•
500 g (1.1 lb) of Sodium Bicarbonate (Baking Soda)
Specifications
Parameter
Value
Sodium Hydroxide Standard Solution
Quantity
2 x 1 L (33.8 oz) bottle
Concentration
1.0 N
Hydrochloric Acid Solution
Quantity
1 x 1 L (33.8 oz) bottle
Concentration
1.0 N
Phenol Red Aqueous Solution
Quantity
1 x 1 L (33.8 oz) bottle
Concentration
0.05%
Phosphoric Acid Solution
Quantity
1 x 1 L (33.8 oz) bottle
Concentration
1.0 N
Potassium Chloride Solution
Quantity
1 x 500 ml (16.9 oz) bottle
Buffer Solution
Quantity
3 x 500 ml (16.9 oz) bottle
pH
One bottle with pH 4.0, one bottle with pH 7.0, one bottle with pH 10.0
Acetic Acid (Vinegar)
Quantity
1 x 500 ml (16.9 oz) bottle
Concentration
5%
Sodium Bicarbonate (Baking Soda)
Quantity
1 x 500 g (1.1 lb) box
Latex Gloves
Number
© Festo Didactic
100
49
Process Control Training Systems, LabVolt Series, 6090
I/O Interface with LVProSim
9065-B0
The I/O Interface is a module used to
interface with a computer for data
acquisition and PID control of a real
process. The I/O Interface provides
interconnection between the process
devices and the computer. It performs
analog signal and digital signal
conversions and sends the information
to LVProSim, a process control
software included with the interface.
The I/O Interface has four 4-20 mA
analog inputs, two 4-20 mA analog
outputs, four 24 V digital inputs, and
two 24 V digital outputs. It connects to
a computer through a USB cable and must be powered using a 24 V dc power supply.
The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface
and collect data at a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process
controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping
students focus on learning process control.
When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm
to determine the appropriate response. LVProSim can either control two processes simultaneously or use its
two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and
outputs signals.
The simulation mode allows students to model first-order or second-order processes. This mode encourages
students to explore the various characteristics of a process such as its time constants, gain, and dead time.
Once a generic process simulation is running, students can connect the simulated process to a controller and
test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the
I/O Interface. Therefore, students can experiment with the software on their own computer.
LVProSim is free to use and can be downloaded without charge.
Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is
compatible with Linux®, MATLAB®, and NI LabVIEW™. Raw data can be acquired using these software/
platform, given the appropriate drivers are installed.
50
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
PID Controller
LVProSim uses a non-interacting ideal
algorithm to control processes. Two
controllers are available. They can be
used to control two independent
processes or they can be coupled via a
dynamic set point for cascade control.
The sampling interval and the
controller action (director or reverse)
are user selectable. A square-root
extracting function permits
linearization of measured signals and
other mathematical functions are
available as well.
The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed
independently on the trend recorder. Meters can be added to the interface to display monitored variables in real
time.
Trend Recorder
The LVProSim trend recorder can be used to plot different variables such as the set points, output signals,
signals from the proportional, integral, and derivative contributions, measured and controlled variables, the
function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend
recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can
be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate
measurement of the process characteristics.
Function Generator
The function generator can produce a
sine, square, triangle, or step signal.
The signal from the function generator
can be used as the controller set point
or to perform manual control of a
process device. When using LVProSim
in the simulation mode, the generator
signal can be used as the controller
set point, the disturbance signal, or the controller output signal.
© Festo Didactic
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Process Control Training Systems, LabVolt Series, 6090
Data Acquisition
Through continuous acquisition of process data via the I/O Interface, LVProSim can:
•
•
•
•
achieve digital PID control of the process
be used as the primary and secondary controller of a cascade control loop
be used as a process simulator
be used as a general purpose data acquisition system
Generic Process Simulator
The generic process simulator
provides simplified simulation to
introduce basic concepts of process
control. The simulator can be
configured as first or second order
process, with or without dead time.
The disturbance can be configured as
first order. The process and
disturbance have variable gains.
Specifications
Parameter
Value
Supply Voltage
24 V
Inputs
Analog
4 x 4-20 mA
Digital
4 x 24 V
Outputs
Analog
2 x 4-20 mA
Digital
2 x 24 V
Analog/Digital Converter
Resolution
12 bits
Digital/Analog Converter
Resolution
8 bits
Computer Requirements
A currently available personal computer with USB 2.0 ports, running under one of the following operating
systems: Windows® 7 or Windows® 8.
Physical Characteristics
52
Dimensions (H x W x D)
55 x 120 x 172 mm (2.2 x 4.7 x 6.8 in)
Net Weight
1 kg (2.2 lb)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Differential-Pressure Transmitter (HART, Medium Range)
46929-00
The Differential-Pressure Transmitter
(HART, Medium Range) is designed to
operate in a range going from a
difference of 0 kPa (0 psi) to an
absolute difference of 300 kPa (45
psi). It is compatible with the HART
communication protocol.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Output Signals
Current
4-20 mA
Communication Protocol
HART
Nominal Range
± 3 bar, ± 300 kPa, ± 45 psi
Accuracy
± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)
Damage-Threshold Pressure
Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides
Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range)
46929-A0
The Differential-Pressure Transmitter
(FOUNDATION Fieldbus, Medium
Range) is designed to operate in a
range going from a difference of 0 kPa
(0 psi) to an absolute difference of 300
kPa (45 psi). It is compatible with the
FOUNDATION Fieldbus protocol.
Specifications
Parameter
Value
Supply Voltage
24 V dc
Output Signals
Current
4-20 mA
Communication Protocol
HART
Nominal Range
± 3 bar, ± 300 kPa, ± 45 psi
Accuracy
± 0.075% of the span (i.e., ± 0.5 kPa or ± 0.07 psi)
© Festo Didactic
53
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Damage-Threshold Pressure
Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides
Pneumatic Control Valve
46950-B0
The Pneumatic Control Valve is an
industrial bronze control globe valve
designed for pressure, flow, level, and
temperature control applications. This
reliable valve features a durable
construction, tight shutoff, and good
control characteristics. The valve is of
the equal percentage type and is
normally open.
This model includes a current-topressure converter which transforms a
4-20 mA input signal into a pneumatic
output signal sent to the actuator of
the control valve.
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 20
Qty Description
1
Specifications
Parameter
Value
Input Signal
4-20 mA
Actuator Pressure Range
20-90 kPa (3-13 psi)
20 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
54
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Type of valve
Globe, equal percentage, normally open
Optional Equipment Description
Touch-Screen Computer Mount (Optional)
3451-A0
This sturdy mount allows the
installation of the Touch-Screen
Computer, Model 46299, on the side
of either the HVAC Training System
Workstation or the Instrumentation
Workstation, Model 6305.
Table (Optional)
3452-00
The Table is designed to support the
Workstation, Model 3451, as well as
any equipment installed in it, and
provides enough space for additional
small items such as a laptop
computer. The table surface is made of
hard wood. Four lockable casters
ensure easy transportation.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
914 x 1524 x 762 mm (36 x 60 x 30 in)
Net Weight
TBE
Foxboro 762 Controller Bundle (Optional)
3539-00
The PID Controller (Foxboro) consists
of a Foxboro 762 controller and a user
guide.
© Festo Didactic
55
Process Control Training Systems, LabVolt Series, 6090
Manual
Manual
number
Foxboro® Controller (User Guide) ____________________________________________________________ 86033-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Foxboro Controller, 0.5 day ___________________________________________________ 86033-TF 21
Qty Description
1
Specifications
Parameter
Value
Power Requirements
Current
0.5 A
Inputs
Analog (4)
4-20 mA analog inputs
Digital (2)
24 V dc contact inputs, frequency counters
Outputs
Analog (2)
4-20 mA analog outputs
Digital (2)
24 V dc relays (normally open and normally closed contacts)
Number of PID loops
2
Number of fault switches
10
Communication
RS485 protocol
Configuration
Using the front panel
Honeywell UDC3500 Controller Bundle (Optional)
3539-10
The PID Controller (Honeywell) is
composed of a Honeywell UDC3500
Dual Loop Controller and a user guide.
Manual
Manual
number
Honeywell Controller (User Guide) ____________________________________________________________ 86034-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Honeywell Controller, 0.4 day _________________________________________________ 86034-TF 22
Qty Description
1
Specifications
Parameter
Value
Power Requirement
21 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
22 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
56
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Current
0.75 A
Inputs
Analog (3)
4-20 mA analog inputs
Digital (4)
24 V dc contact inputs
Outputs
Analog (2)
4-20 mA analog outputs
Digital (3)
24 V dc relays (normally open and normally closed contacts)
Number of PID loops
2
Number of fault switches
10
Communication
Ethernet
Configuration
Using the front panel or using the provided software via an Ethernet connection
ControlLogix PLC Bundle – Educational (Optional)
3539-50
This bundle includes an Allen-Bradley
ControlLogix PLC, one copy of RSLogix
5000 Full Edition and a user guide.
Manual
Manual
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________________ 86030-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day ___________ 86030-TF 23
Qty Description
1
Specifications
Parameter
Value
Power Requirement
Current
4.0 A
Inputs
Analog (8)
4-20 mA analog inputs
Digital (16)
24 V dc contact inputs
Outputs
Analog (8)
4-20 mA analog outputs
Digital (8)
24 V dc relays (normally open and normally closed contacts)
23 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
57
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Number of PID loops
8
Number of fault switches
10
Communication
Ethernet
Communication protocol
HART compatible
Configuration
From a computer using RSLogix 5000
MicroLogix PLC Bundle – Educational (Optional)
3539-70
This bundle includes a MicroLogix PLC,
one copy of RSLogix 500, a
communication cable, and a user
guide.
Manual
Manual
number
MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________________ 86032-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on MicroLogix 1100 - Programmable Logic Controller, 0.5 day _________________________ 86032-TF 24
Qty Description
1
Specifications
Parameter
Value
Power Requirement
Current
1.5 A
Inputs
Analog (2)
4-20 mA analog inputs
Digital (10)
24 V dc contact inputs
Outputs
Analog (2)
4-20 mA analog outputs
Digital (6)
24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)
Number of PID loops
2
Number of fault switches
8
Communication
RS232/RS485 protocols and Ethernet
Configuration
From a computer using RSLogix 500
24 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
58
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
CompactLogix PLC Bundle – Educational (Optional)
3539-80
This bundle includes a CompactLogix
PLC, one copy of RSLogix 5000 Lite
Edition, and a user guide.
Manual
Manual
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________________ 86030-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day ___________ 86030-TF 25
Qty Description
1
Specifications
Parameter
Value
Power Requirement
Current
2.1 A
Inputs
Analog (8)
4-20 mA analog inputs
Digital (16)
24 V dc contact inputs
Outputs
Analog (8)
4-20 mA analog outputs
Digital (16)
24 V dc relays
Number of PID loops
8
Number of fault switches
10
Communication
Ethernet
Configuration
From a computer using RSLogix 5000
25 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
59
Process Control Training Systems, LabVolt Series, 6090
FOUNDATION Fieldbus PLC Add-On (Optional)
3539-90
The FOUNDATION Fieldbus PLC AddOn includes a Foundation Fieldbus
Terminator, a Foundation Fieldbus
Bridge, a copy of the RSFieldbus
Software, and a user guide.
Manual
Manual
number
FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Foundation Fieldbus Networking, 0.5 day _______________________________________ 89454-TF 26
Qty Description
1
ControlLogix PLC Bundle – Commercial (Optional)
3539-A0
This bundle includes a ControlLogix
PLC, one copy of RSLogix 5000 Full
Edition (Commercial), and a user
guide.
Manual
Manual
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________________ 86030-E0
Description
Additional Equipment Required to Perform the Exercises
26 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
60
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Model
number
Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day ___________ 86030-TF 27
Qty Description
1
Specifications
Parameter
Value
Power Requirement
Current
4.0 A
Inputs
Analog (8)
4-20 mA analog inputs
Digital (16)
24 V dc contact inputs
Outputs
Analog (8)
4-20 mA analog outputs
Digital (8)
24 V dc relays (normally open and normally closed contacts)
Number of PID loops
8
Number of fault switches
10
Communication
Ethernet
Communication protocol
HART compatible
Configuration
From a computer using RSLogix 5000
MicroLogix PLC Bundle – Commercial (Optional)
3539-C0
This bundle includes a ControlLogix
PLC, one copy of RSLogix 5000 Full
Edition (Commercial), and a user
guide.
Manual
Manual
number
MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________________ 86032-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on MicroLogix 1100 - Programmable Logic Controller, 0.5 day _________________________ 86032-TF 28
Qty Description
1
Specifications
Parameter
Value
Power Requirement
Current
1.5 A
Inputs
Analog (2)
4-20 mA analog inputs
Digital (10)
24 V dc contact inputs
Outputs
Analog (2)
4-20 mA analog outputs
27 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
28 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
61
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Digital (6)
24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)
Number of PID loops
2
Number of fault switches
8
Communication
RS232/RS485 protocols and Ethernet
Configuration
From a computer using RSLogix 500
CompactLogix PLC Bundle – Commercial (Optional)
3539-D0
This bundle includes a CompactLogix
PLC, one copy of RSLogix 5000 Lite
Edition (Commercial), and a user
guide.
Manual
Manual
number
ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________________ 86030-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day ___________ 86030-TF 29
Qty Description
1
Specifications
Parameter
Value
Power Requirement
Current
2.1 A
Inputs
Analog (8)
4-20 mA analog inputs
Digital (16)
24 V dc contact inputs
Outputs
Analog (8)
4-20 mA analog outputs
Digital (16)
24 V dc relays
Number of PID loops
8
Number of fault switches
10
Communication
Ethernet
Configuration
From a computer using RSLogix 5000
29 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
62
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
S7-1500 PLC Bundle HART – Educational (Optional)
3539-P0
This bundle includes a Siemens
S7-1500 PLC, a Distributed I/O Module
(HART), one copy of STEP 7 Software ,
one copy of the Process Device
Manager Software and a user guide.
S7-1500 PLC Bundle – Educational (Optional)
3539-S0
This bundle includes a Siemens
S7-1500 PLC, one copy of STEP 7
Software and a user guide.
© Festo Didactic
63
Process Control Training Systems, LabVolt Series, 6090
InTouch Runtime 3500 (with Foxboro OPC Server) (Optional)
3675-A0
InTouch is a human-machine interface
(HMI) suite developed by
Wonderware. It is used to design
graphic interfaces for the control,
optimization, and management of
processes. InTouch can take charge
and monitor most devices including
the Foxboro controller, but PLCs are
not supported.
InTouch Dev Studio is a complete
development environment used to
design and test HMI applications and
distributed control system solutions. This software supports up to a thousand device tags and also has limited
runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a
Foxboro controller, Model 46960, is also included.
InTouch Runtime is also available to run HMI applications on a computer when no development or modification
is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro
controller. The following variants are available:
•
•
•
•
3675-A: InTouch Runtime 3500 (with Foxboro OPC Server)
3675-B: InTouch Runtime 3500 (Additional License)
3675-C: InTouch Dev Studio (with Foxboro OPC Server)
3675-D: InTouch Dev Studio (Additional License)
Manual
Manual
number
3500 Series Software Installation (Quick Start Guide) ____________________________________________ 85255-P0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on 3500 Series Software Installation, 0.4 day ______________________________________ 85255-TF 30
Qty Description
1
30 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
64
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
InTouch Runtime 3500 (Additional License) (Optional)
3675-B0
InTouch is a human-machine interface
(HMI) suite developed by
Wonderware. It is used to design
graphic interfaces for the control,
optimization, and management of
processes. InTouch can take charge
and monitor most devices including
the Foxboro controller, but PLCs are
not supported.
InTouch Dev Studio is a complete
development environment used to
design and test HMI applications and
distributed control system solutions. This software supports up to a thousand device tags and also has limited
runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a
Foxboro controller, Model 46960, is also included.
InTouch Runtime is also available to run HMI applications on a computer when no development or modification
is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro
controller. The following variants are available:
•
•
•
•
3675-A: InTouch Runtime 3500 (with Foxboro OPC Server)
3675-B: InTouch Runtime 3500 (Additional License)
3675-C: InTouch Dev Studio (with Foxboro OPC Server)
3675-D: InTouch Dev Studio (Additional License)
Manual
Manual
number
3500 Series Software Installation (Quick Start Guide) ____________________________________________ 85255-P0
Description
InTouch Dev Studio (with Foxboro OPC Server) (Optional)
3675-C5
InTouch is a human-machine interface
(HMI) suite developed by
Wonderware. It is used to design
graphic interfaces for the control,
optimization, and management of
processes. InTouch can take charge
and monitor most devices including
the Foxboro controller, but PLCs are
not supported.
InTouch Dev Studio is a complete
development environment used to
design and test HMI applications and
© Festo Didactic
65
Process Control Training Systems, LabVolt Series, 6090
distributed control system solutions. This software supports up to a thousand device tags and also has limited
runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a
Foxboro controller, Model 46960, is also included.
InTouch Runtime is also available to run HMI applications on a computer when no development or modification
is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro
controller. The following variants are available:
•
•
•
•
3675-A: InTouch Runtime 3500 (with Foxboro OPC Server)
3675-B: InTouch Runtime 3500 (Additional License)
3675-C: InTouch Dev Studio (with Foxboro OPC Server)
3675-D: InTouch Dev Studio (Additional License)
Manual
Manual
number
3500 Series Software Installation (Quick Start Guide) ____________________________________________ 85255-P0
Description
InTouch Dev Studio (Additional License) (Optional)
3675-D0
InTouch is a human-machine interface
(HMI) suite developed by
Wonderware. It is used to design
graphic interfaces for the control,
optimization, and management of
processes. InTouch can take charge
and monitor most devices including
the Foxboro controller, but PLCs are
not supported.
InTouch Dev Studio is a complete
development environment used to
design and test HMI applications and
distributed control system solutions. This software supports up to a thousand device tags and also has limited
runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a
Foxboro controller, Model 46960, is also included.
InTouch Runtime is also available to run HMI applications on a computer when no development or modification
is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro
controller. The following variants are available:
•
•
•
•
66
3675-A: InTouch Runtime 3500 (with Foxboro OPC Server)
3675-B: InTouch Runtime 3500 (Additional License)
3675-C: InTouch Dev Studio (with Foxboro OPC Server)
3675-D: InTouch Dev Studio (Additional License)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Manual
Manual
number
3500 Series Software Installation (Quick Start Guide) ____________________________________________ 85255-P0
Description
Touch Screen Graphic Terminal - 14.5 cm (5.7 in) (Optional)
5922-B0
The Touch Screen Graphic Terminal
consists of an Allen-Bradley
PanelView™ Plus 600 with a 14.5 cm
(5.7 in) color display. This touchscreen interface allows the user to
monitor and control many devices in
the Pressure, Flow, Level, and
Temperature Process Training
Systems. The Touch Screen Graphic
Terminal is pre-programmed with a
control interface developed with the
various components of the system in
mind. The terminal also features an
integrated EtherNet/IP communication
port and an RS-232 serial port.
The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. A Rail
Workstation, Model 3105, is required to install the Touch Screen Graphic Terminal on the system.
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 31
Qty Description
1
Specifications
Parameter
Value
Graphic Terminal
Model
Allen-Bradley PanelView™ Plus 600
Type
Touch Screen
Resolution
320 x 240 pixels
Display Size
14.5 cm (5.7 in)
Communication Ports
Communication Ports
EtherNet/IP
RS-232 serial
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
31 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
67
Process Control Training Systems, LabVolt Series, 6090
Signal Tower (Optional)
5924-00
The Signal Tower consists of three
lights providing visual signals of the
FMS states. Lights are stacked one
upon another. Each module is easily
programmable without any special
wiring or tools. An Acoustic Alarm,
Model 52054, is available as an
option.
Specifications
Parameter
Value
Lights
3 (green, red, and yellow)
Inputs (6)
24 V dc
Physical Characteristics
Dimensions (H x W x D)
368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in)
Net Weight
1.3 kg (2.8 lb)
Indicator-Light/Push-Button Station (Optional)
5925-A0
The Indicator-Light/Push-Button
Station consists of three industrial
push-buttons, one normally closed
and two normally open, used to
operate the Pressure, Flow, Level, and
Temperature Process Training
Systems. The Indicator-Light/PushButton Station also features three
indicator lights. Both the push-buttons
and the indicator lights operate at a
voltage of 24 V dc. Electrical
connections can be made using either
the banana jacks or the terminal
blocks available on the module. This
module has four switches that the
instructor can use to insert faults. A Rail Workstation, Model 3105, is required to install this device on the
system.
68
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Specifications
Parameter
Value
Indicator Lights
Number
3
Color
1 green, 1 yellow, 1 red
Voltage Rating
24 V dc
Push Buttons
Number
3
Type
1 normally closed, 2 normally open
Voltage Rating
24 V dc
Faults Switches
4
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Emergency Switch Station (Optional)
5926-A0
The Emergency Switch Station
consists of a mushroom-type pushbutton that opens its circuit when the
button is pressed in order to cut the
power to some of the 24 V dc outputs
of the electrical unit, the pneumatic
unit, and the pump drive.
Specifications
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
© Festo Didactic
69
Process Control Training Systems, LabVolt Series, 6090
Fuzzy Logic Software Add-On (Educational) (Optional)
5938-00
The Fuzzy Logic Software Add-On
features Fuzzy Designer, an add-on to
RSLogix 5000 which lets the user
design and implement fuzzy logic
algorithms on a controller of the Logix
5000 family. Fuzzy Designer includes
an extensive component library to help
the user quickly build algorithms that
can be used in any RSLogix 5000
program. Two variants are available:
•
•
5938-0 Fuzzy Logic Software Add-On (Educational)
5938-A Fuzzy Logic Software Add-On (Commercial)
Fuzzy Logic Software Add-On (Commercial) (Optional)
5938-A0
The Fuzzy Logic Software Add-On
features Fuzzy Designer, an add-on to
RSLogix 5000 which lets the user
design and implement fuzzy logic
algorithms on a controller of the Logix
5000 family. Fuzzy Designer includes
an extensive component library to help
the user quickly build algorithms that
can be used in any RSLogix 5000
program. Two variants are available:
•
•
70
5938-0 Fuzzy Logic Software Add-On (Educational)
5938-A Fuzzy Logic Software Add-On (Commercial)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Bench (Unassembled) (Optional)
6303-10
The Bench (Unassembled) consists of
a mobile workstation on which the
Work Surfaces, Models 6301 and
6301-1, can be mounted. Four heavyduty, swivelling, lockable casters allow
the bench to be easily moved in the
laboratory classroom. The bench has
three pairs of side supports over which
three Storage/Work Surfaces, Model
6309, can be slid to provide shelving
for component storage.
This bench variant requires assembly
and does not comprise any dressing
panel.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight
37.3 kg (82.5 lb)
Dressing Panels (with Lockable Front Door) (Optional)
6303-A0
The Dressing Panels (with Lockable
Front Door) are used to fully enclose
the benches, Models 6303-1 and
6303-B. The lockable front doors
consist of two hinged panels with a
lock handle to secure the content of
the bench. A pair of lockable side
doors are provided to secure the
components stored on the side
shelves.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B
Net Weight
25.5 kg (55.9 lb)
© Festo Didactic
71
Process Control Training Systems, LabVolt Series, 6090
Bench (Assembled) (Optional)
6303-B0
The Bench (Assembled) consists of a
mobile workstation on which the Work
Surfaces, Models 6301 and 6301-1,
can be mounted. Four heavy-duty,
swivelling, lockable casters allow the
bench to be easily moved in the
laboratory classroom. The bench has
three pairs of side supports over which
three Storage/Work Surfaces, Model
6309, can be slid to provide shelving
for component storage.
This bench variant is provided already
assembled, but does not comprise any
dressing panels.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight
37.3 kg (82.5 lb)
Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional)
6303-C0
The Bench (with Dressing Panels and
Lockable Front Door, Assembled)
consists of a mobile workstation on
which the Work Surfaces, Models 6301
and 6301-1, can be mounted. Four
heavy-duty, swivelling, lockable
casters allow the bench to be easily
moved in the laboratory classroom.
The bench has three pairs of side
supports over which three Storage/
Work Surfaces, Model 6309, can be
slid to provide shelving for component
storage.
This bench variant is provided already
assembled and comprises dressing
panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door
consists of two hinged panels with a lock handle to secure the content of the bench.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
72
On the floor (stands on casters)
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Dimensions (H x W x D)
910 x 850 x 660 mm (35.8 x 33.5 x 26 in)
Net Weight
64 kg (141 lb)
Dual-Sided Instrumentation Workstation (Optional)
6305-00
The Instrumentation Workstation is
designed to house devices such as
controllers, PLC's, Color Paperless
Recorders, and Touch Screen Graphic
Terminals. The workstation allows two
student groups to work
simultaneously. This prevents the
equipment from coming in contact
with water.
It features two Instrumentation
Mounting Pipes to install instruments,
usually differential-pressure
transmitters, at the appropriate height
and close to the point of
measurement. The mounting pipe
replicates the common industrial practice of installing a measuring instrument directly on the process pipe or
on an adjacent one.
Features & Benefits
•
The worksation makes it possible to expand the 6090 Process Control System with the PLC'S, recorders and
transmitters according to instructor's training program. It is very cost effective because two teams can work
simultaneously.
Specifications
Parameter
Value
Dimensions
(HxWxD)
976x1041x484
Storage/Work Surface (Optional)
6309-00
The Storage/Work Surface is a
perforated metal plate on which the
equipment is placed. Two work
surfaces can be joined using Spacers,
Model 39035.
Specifications
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
© Festo Didactic
30 x 590 x 590 mm (1 x 23 x 23 in)
73
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Net Weight
5 kg (11 lb)
Multimeter (Optional)
6394-A0
The Multimeter is used for ac/dc
voltage, dc current, and resistance
measurements.
Specifications
Parameter
Value
Type
Digital, handheld (portable)
Functions
AC/DC voltage, dc current, resistance, continuity diode test, and battery test
Accuracy
±2.0% or better
Display
3½ digit, liquid-crystal
Features
Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted
on a base that clamps to the work surface using quick-lock fixations
Physical Characteristics
Dimensions (H x W x D)
170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in)
Net Weight
0.36 kg (0.8 lb)
Air Compressor (Optional)
6410-BE
The Air Compressor is a quiet device
well suited for classroom and school
laboratories. It is provided with a tank,
pressure regulator, pressure gauge,
and a hose.
The Air Compressor is available in
different variants depending on ac
power network voltages and
frequencies. Because of this, the
actual module may vary from the one
shown in the picture.
Specifications
74
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Power Requirements
Current
7.2 A
Power
1.125 kW (1.5 hp)
Service Installation
Standard single-phase ac outlet
Tank Capacity
50 L (13 gal)
Flow Rate
Flow Rate (Free Flow)
180 L/min (6.3 CFM)
Flow Rate at 621 kpa (90 psi)
127 L/min (4.5 CFM)
Maximum Pressure
8 bar (116 psi)
Noise Level
42 dB/A (about as quiet as a refrigerator)
Physical Characteristics
Dimensions (H x W x D)
1219 x 1016 x 864 mm (48 x 40 x 34 in)
Net Weight
68 kg (150 lb)
Air Compressor (Optional)
6410-CE
The Air Compressor is a quiet device
well suited for classroom and school
laboratories. The Air Compressor can
be used to provide compressed air to
different components. A conditioning
unit, Model 6411-A, must be
connected to the compressor for
certain applications.
The Circulator Pump is available in
different variants depending on ac
power network voltages and
frequencies. Because of this, the
actual module may vary from the one
shown in the picture.
Specifications
Parameter
Value
Power Requirements
Current
2.6 A
Service Installation
Standard single-phase ac outlet
Tank Capacity
15.1 L (4 gal)
Flow Rate
42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)
Maximum Pressure
800 kPa (120 psi)
Noise Level
40 dB(A) (about as quiet as a refrigerator)
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
© Festo Didactic
75
Process Control Training Systems, LabVolt Series, 6090
Pumping Unit (Optional)
6510-15
The Pumping Unit consists of a
pumping unit with a centrifugal
variable-speed pump having a flow of
0-12 l/min (0-3.2 gal US/min) and a
maximum pressure of 100 kPa, gauge
(14.5 psig). The pump motor has a
rated speed of 3600 rpm at 60 Hz and
3000 rpm at 50 Hz, with a power of
0.37 kW (0.5 hp) at 60 Hz and 0.25 kW
(0.33 hp) at 50 Hz. The ac motor drive
of the Pumping Unit has an output
voltage of 0-230 V ac, an output
frequency of 0-240 Hz, and is
controlled using 0-5 V dc or 4-20 mA
signals and a keypad. The nominal
current of the Pumping Unit is 3 A at
60 Hz and 1.5 A at 50 Hz.
The reservoir of the Pumping Unit has
a capacity of 18.9 l (5 gal US) and comprises two inlet valves (two-way, manually operated), as well as an outlet
valve (three-way, two-position, manually operated).
Specifications
Parameter
Value
Power Requirements
Current
1.5 A
AC Motor Drive
Output Voltage
0-230 V ac
Output Frequency
0-240 Hz
Control Input
4-20 mA, 0-5 V dc, key pad
Pump Motor
Rated Speed
3000 rpm
Power
0.25 kW (0.33 hp)
Pump
Type
Centrifugal, variable speed
Flow
0-12 L/min (0-3.2 gal US/min)
Maximum Pressure
100 kPa, gauge (14.5 psig)
Reservoir
Capacity
18.9 L (5 gal US)
Inlet Valves
2, two-way, manually operated
Outlet Valves
Three-way, two-position, manually operated
Physical Characteristics
76
Dimensions (H x W x D)
81 x 36 x 64 cm (32 x 14 x 25 in)
Net Weight
TBE
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Pressure Gauge (Digital, High Range) (Optional)
6553-A0
The Pressure Gauge provides a direct
reading of the pressure in one of many
convenient measurement units. It
features two interconnected pressure
ports, and is equipped with a
mounting bracket for simple
installation on the workstation.
The pressure gauge is available in four
versions with different operating
ranges:
•
•
•
•
6553-0: Analog – Low Range – 0-100 kPa (0-15
psig)
6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)
An additional digital pressure gauge with analog output is also available (Model 6553-B).
Specifications
Parameter
Value
Maximum Operating Pressure
690 kPa (100 psi)
Units
psi, Bar, kg/cm², kPa, mPa, ftH2O, in.Hg, mmHg, cmHg
Physical Characteristics
Dimensions (H x W x D)
121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in)
Net Weight
0.5 kg (1.2 lb)
Pressure Gauge (Analog, Medium Range) (Optional)
6553-C0
The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It
features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on
the workstation.
The pressure gauge is also available in four versions with different operating ranges:
•
•
•
•
6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)
6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)
An additional digital pressure gauge with analog output is also available (Model 6553-B).
Pressure Gauge (Digital, Medium Range) (Optional)
6553-D0
The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It
features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on
the workstation.
© Festo Didactic
77
Process Control Training Systems, LabVolt Series, 6090
The pressure gauge is also available in four versions with different operating ranges:
•
•
•
•
6553-0: Analog – Low Range – 0-100 kPa (0-15 psig)
6553-A: Digital – High Range – 0-690 kPa (0-100 psig)
6553-C: Analog – Medium Range – 0-200 kPa (0-30 psig)
6553-D: Digital – Medium Range – 0-200 kPa (0-30 psig)
An additional digital pressure gauge with analog output is also available (Model 6553-B).
Personal Computer (Optional)
8990-05
The Personal Computer consists of a
desktop computer running under
Windows® 7. A monitor, keyboard,
and mouse are included.
Specifications
Parameter
Value
Power Requirements
78
Current
1.05 A
Service Installation
Standard single-phase ac outlet
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Unmanaged Switch (Allen-Bradley) (Optional)
20486-00
The Unmanaged Switch is a AllenBradley STRATIX 2000 that permits to
connect devices using Industrial
Ethernet communication protocol. The
Unmanaged Switch features
10/100MBIT/S speeds with 5 ports X
10/100MBIT/S twisted-pair ports with
RJ45-sockets.
It permits configuring small Star and
Line Topographies and offer leddiagnosis for fast network troubleshooting.
Touch-Screen Computer (Optional)
46299-00
The Touch-Screen Computer is a
compact solution for saving space in
the classroom. It can be installed on a
full-motion mount on the workstation
to maximize desk space.
Touch-Screen Computer – Large (Optional)
46299-A0
The Touch-Screen Computer is a
solution for saving space in the
classroom. It features a large 23-inch
touch-screen and a high-speed
processor. It can be installed on a fullmotion mount, model 3451-A0 or
3451-B0, on the Instrumentation
Workstation to maximize desk space.
© Festo Didactic
79
Process Control Training Systems, LabVolt Series, 6090
Storage Station (Optional)
46801-D0
The Storage Station is designed to
store the accessories and the various
optional models which are not
required for the particular process
taking place on the workstation.
It includes space to store up to four
flange tops, many flowmeters and
control valves on six galvanized struts
(three on each side), a few devices on
two instrumentation mounting pipes,
and miscellaneous pieces of
equipment in the three painted
stainless-steel storage boxes at the
bottom of the station.
The Storage Station is mounted on
lockable casters to facilitate its
mobility.
Specifications
Parameter
Value
Physical Characteristics
Intended Location
On the floor (stands on casters)
Dimensions (H x W x D)
1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in)
Net Weight
TBE
J-Type Thermocouple (Optional)
46916-00
The J-Type Thermocouple uses the
thermoelectric effect to perform
precise measurement of temperature.
The model is provided with a T-shaped
connector and a thermowell for
inclusion in the process loop.
80
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Platinum RTD 100 (Optional)
46917-00
The Platinum RTD 100 is a resistive
thermal device which uses the change
of electrical resistance of platinum
with changing temperature to
determine the temperature. The model
is provided with a T-shaped connector
and a thermowell for inclusion in the
process loop.
Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature)
(Optional)
46922-10
The Electromagnetic Flow Transmitter
is a flow measurement device relying
on the conductive properties of liquids
traveling across a magnetic field to
measure the flow in a pipe. The
operating principle of the flowmeter
makes it insensitive to vibrations and
causes almost no pressure loss.
Temperature variations of the fluid are
automatically compensated by the
device for accurate flow rate
measurement.
Due to the specific geometrical design
of the apparatus, a different model
(46922-1, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team
side of the Process Workstation.
Available Electromagnetic Flow Transmitters:
•
•
•
•
46922-0 Electromagnetic Flow Transmitter (HART)
46922-1 Electromagnetic Flow Transmitter (HART, 2nd Team)
46922-A Electromagnetic Flow Transmitter (Foundation Fieldbus)
46922-B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team)
© Festo Didactic
81
Process Control Training Systems, LabVolt Series, 6090
•
•
46922-E Electromagnetic Flow Transmitter (Ethernet)
46922-F Electromagnetic Flow Transmitter (Ethernet, 2nd Team)
List of Manuals
Manual
number
Electromagnetic Flow Transmitter (Student Manual) _____________________________________________ 85990-00
Electromagnetic Flow Transmitter (Instructor Guide) _____________________________________________ 85990-10
Description
Table of Contents of the Manual(s)
Electromagnetic Flow Transmitter (Student Manual) (85990-00)
•
1 Fundamentals of the Electromagnetic Flowmeter
Additional Equipment Required to Perform the Exercises
Model
number
Training on Electromagnetic Flow Transmitter, 0.1 day ______________________________________ 85990-TF 32
Qty Description
1
Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced
Temperature) (Optional)
46922-B0
The Electromagnetic Flow Transmitter
is a flow measurement device relying
on the conductive properties of liquids
traveling across a magnetic field to
measure the flow in a pipe. The
operating principle of the flowmeter
makes it insensitive to vibrations and
causes almost no pressure loss.
Temperature variations of the fluid are
automatically compensated by the
device for accurate flow rate
measurement.
Due to the specific geometrical design
of the apparatus, a different model
(46922-1, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team
side of the Process Workstation.
Available Electromagnetic Flow Transmitters:
•
•
•
•
•
•
46922-0 Electromagnetic Flow Transmitter (HART)
46922-1 Electromagnetic Flow Transmitter (HART, 2nd Team)
46922-A Electromagnetic Flow Transmitter (Foundation Fieldbus)
46922-B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team)
46922-E Electromagnetic Flow Transmitter (Ethernet)
46922-F Electromagnetic Flow Transmitter (Ethernet, 2nd Team)
32 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
82
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
List of Manuals
Manual
number
Electromagnetic Flow Transmitter (Student Manual) _____________________________________________ 85990-00
Electromagnetic Flow Transmitter (Instructor Guide) _____________________________________________ 85990-10
Description
Table of Contents of the Manual(s)
Electromagnetic Flow Transmitter (Student Manual) (85990-00)
•
1 Fundamentals of the Electromagnetic Flowmeter
Additional Equipment Required to Perform the Exercises
Model
number
Training on Electromagnetic Flow Transmitter, 0.1 day ______________________________________ 85990-TF 33
Qty Description
1
Vortex Flow Transmitter (HART) (Optional)
46923-00
The Vortex Flow Transmitter is a flow
measurement device which uses the
dynamic properties of fluids to create
small vortexes whose frequency of
detection is proportional to the flow in
a pipe. This device is typically used in
the industry to measure the flow of
high or low temperature fluids.
Available Vortex Flow Transmitters:
•
•
46923-0 Vortex Flow Transmitter (HART)
46923-A Vortex Flow Transmitter (FOUNDATION
Fieldbus)
List of Manuals
Manual
number
Vortex Flow Transmitter (Student Manual) _____________________________________________________ 85994-00
Vortex Flow Transmitter (Instructor Guide) _____________________________________________________ 85994-10
Description
Table of Contents of the Manual(s)
Vortex Flow Transmitter (Student Manual) (85994-00)
•
1 Fundamentals of the Vortex Flowmeter
Additional Equipment Required to Perform the Exercises
33 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
83
Process Control Training Systems, LabVolt Series, 6090
Model
number
Training on Vortex Flow Transmitter, 0.1 day ______________________________________________ 85994-TF 34
Qty Description
1
Vortex Flow Transmitter (FOUNDATION Fieldbus) (Optional)
46923-A0
The Vortex Flow Transmitter is a flow
measurement device which uses the
dynamic properties of fluids to create
small vortexes whose frequency of
detection is proportional to the flow in
a pipe. This device is typically used in
the industry to measure the flow of
high or low temperature fluids.
Available Vortex Flow Transmitters:
•
•
46923-0 Vortex Flow Transmitter (HART)
46923-A Vortex Flow Transmitter (FOUNDATION
Fieldbus)
List of Manuals
Manual
number
Vortex Flow Transmitter (Student Manual) _____________________________________________________ 85994-00
Vortex Flow Transmitter (Instructor Guide) _____________________________________________________ 85994-10
Description
Table of Contents of the Manual(s)
Vortex Flow Transmitter (Student Manual) (85994-00)
•
1 Fundamentals of the Vortex Flowmeter
Additional Equipment Required to Perform the Exercises
Model
number
Training on Vortex Flow Transmitter, 0.1 day ______________________________________________ 85994-TF 35
Qty Description
1
34 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
35 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
84
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Coriolis Flow Transmitter (HART) (Optional)
46924-00
The Coriolis Flow Transmitter is a flow
measurement device using the Coriolis
forces generated when a fluid goes
through the flowmeter to measure the
mass flow of liquid in a pipe. Since the
Coriolis Flow Transmitter measures the
mass flow, the measurement is not
affected by changes in the
temperature, viscosity, and density of
the fluid. In the industry, the Coriolis
Flow Transmitter is useful to measure
the flow of liquids containing solid
particles or blend of ingredients.
Available Coriolis Flow Transmitters:
•
•
46924-0 Coriolis Flow Transmitter (HART)
46924-A Coriolis Flow Transmitter (FOUNDATION
Fieldbus)
List of Manuals
Manual
number
Coriolis Flow Transmitter (Student Manual) ____________________________________________________ 85995-00
Coriolis Flow Transmitter (Instructor Guide) ____________________________________________________ 85995-10
Description
Table of Contents of the Manual(s)
Coriolis Flow Transmitter (Student Manual) (85995-00)
•
1 Fundamentals of the Coriolis Flowmeter
Additional Equipment Required to Perform the Exercises
Model
number
Training on Coriolis Flow Transmitter, 0.1 day _____________________________________________ 85995-TF 36
Qty Description
1
36 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
85
Process Control Training Systems, LabVolt Series, 6090
Coriolis Flow Transmitter (FOUNDATION Fieldbus) (Optional)
46924-A0
The Coriolis Flow Transmitter is a flow
measurement device using the Coriolis
forces generated when a fluid goes
through the flowmeter to measure the
mass flow of liquid in a pipe. Since the
Coriolis Flow Transmitter measures the
mass flow, the measurement is not
affected by changes in the
temperature, viscosity, and density of
the fluid. In the industry, the Coriolis
Flow Transmitter is useful to measure
the flow of liquids containing solid
particles or blend of ingredients.
Available Coriolis Flow Transmitters:
•
•
46924-0 Coriolis Flow Transmitter (HART)
46924-A Coriolis Flow Transmitter (FOUNDATION
Fieldbus)
List of Manuals
Manual
number
Coriolis Flow Transmitter (Student Manual) ____________________________________________________ 85995-00
Coriolis Flow Transmitter (Instructor Guide) ____________________________________________________ 85995-10
Description
Table of Contents of the Manual(s)
Coriolis Flow Transmitter (Student Manual) (85995-00)
•
1 Fundamentals of the Coriolis Flowmeter
Additional Equipment Required to Perform the Exercises
Model
number
Training on Coriolis Flow Transmitter, 0.1 day _____________________________________________ 85995-TF 37
Qty Description
1
37 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
86
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Pressure Switch (with Analog Output) (Optional)
46926-00
The Pressure Switch with Analog
Output is a digital pressure gauge
ranging from 0 kPa (0 psi) to 1000 kPa
(145 psi). It features a 4-20 mA output
signal proportional to a user-defined
upper value. A relay can be configured
so as to become activated when the
measured pressure rises above a
threshold value.
List of Manuals
Manual
number
Pressure and Level Switches (Student Manual) _________________________________________________ 86000-00
Pressure and Level Switches (Instructor Guide) _________________________________________________ 86000-10
Description
Table of Contents of the Manual(s)
Pressure and Level Switches (Student Manual) (86000-00)
•
1 Pressure Switch
•
2 Float Switch
•
3 Vibrating Level Switch
•
4 Conductivity Level Switch
Additional Equipment Required to Perform the Exercises
Model
number
Training on Pressure and Level Switches, 0.1 day __________________________________________ 86000-TF 38
Qty Description
1
38 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
87
Process Control Training Systems, LabVolt Series, 6090
Pressure Transmitter (HART) (Optional)
46928-00
The Pressure Transmitter is a gauge
pressure measurement device for the
fluids in the Pressure, Flow, Level, and
Temperature Process Training
Systems. This rugged and reliable
device has a high accuracy and
supports one of two communication
protocols: HART or FOUNDATION
Fieldbus.
Available Pressure Transmitters:
•
•
46928-0 Pressure Transmitter (HART)
46928-A Pressure Transmitter (FOUNDATION
Fieldbus)
Specifications
Parameter
Value
Ceramic Sensor
Operating Range
-100 to 1000 kPa (-15 to 150 psi)
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Pressure Transmitter (FOUNDATION Fieldbus) (Optional)
46928-A0
The Pressure Transmitter is a gauge
pressure measurement device for the
fluids in the Pressure, Flow, Level, and
Temperature Process Training
Systems. This rugged and reliable
device has a high accuracy and
supports one of two communication
protocols: HART or FOUNDATION
Fieldbus.
Available Pressure Transmitters:
•
•
46928-0 Pressure Transmitter (HART)
46928-A Pressure Transmitter (FOUNDATION
Fieldbus)
Specifications
Parameter
Value
Ceramic Sensor
Operating Range
-100 to 1000 kPa (-15 to 150 psi)
Physical Characteristics
88
Dimensions (H x W x D)
TBE
Net Weight
TBE
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Temperature Transmitter (HART) (Optional)
46940-00
The Temperature Transmitter displays
the temperature measured by up to
two devices such as RTDs or
thermocouples. It also outputs either a
4-20 mA signal compatible with the
HART communication protocol or a
FOUNDATION Fieldbus communication
signal. The configuration of this
transmitter can only be modified using
the Software Configurator, Model
46982.
Available Temperature Transmitters:
•
•
46940-0 Temperature Transmitter (HART)
46940-A Temperature Transmitter (FOUNDATION
Fieldbus)
Temperature Transmitter (FOUNDATION Fieldbus) (Optional)
46940-A0
The Temperature Transmitter displays
the temperature measured by up to
two devices such as RTDs or
thermocouples. It also outputs either a
4-20 mA signal compatible with the
HART communication protocol or a
FOUNDATION Fieldbus communication
signal. The configuration of this
transmitter can only be modified using
the Software Configurator, Model
46982.
Available Temperature Transmitters:
•
•
© Festo Didactic
46940-0 Temperature Transmitter (HART)
46940-A Temperature Transmitter (FOUNDATION
Fieldbus)
89
Process Control Training Systems, LabVolt Series, 6090
pH Transmitter (HART) (Optional)
46945-00
The pH transmitter features a pH
probe which measures the
electrochemical potential of a solution
to determine its pH. The transmitter
displays the pH measured by the
probe and has a 4-20 mA output to
transmit the measurement to a
controller. It is available either in a
HART or FOUNDATION Fieldbus
version.
Available versions:
•
•
46945-0: pH Transmitter (HART)
46945-A: pH Transmitter (FOUNDATION Fieldbus)
Specifications
Parameter
Value
pH Range
0-14
Transmitter Output
Number
1
Current Rating
4-20 mA
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
pH Transmitter (FOUNDATION Fieldbus) (Optional)
46945-A0
The pH transmitter features a pH
probe which measures the
electrochemical potential of a solution
to determine its pH. The transmitter
displays the pH measured by the
probe and has a 4-20 mA output to
transmit the measurement to a
controller. It is available either in a
HART or FOUNDATION Fieldbus
version.
Available versions:
•
•
46945-0: pH Transmitter (HART)
46945-A: pH Transmitter (FOUNDATION Fieldbus)
Specifications
Parameter
Value
pH Range
0-14
Transmitter Output
90
Number
1
Current Rating
4-20 mA
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Physical Characteristics
Dimensions (H x W x D)
TBE
Net Weight
TBE
Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 (Optional)
46950-00
The Pneumatic Control Valve with
Digital Positioner is an industrial
bronze control globe valve designed
for pressure, flow, level, and
temperature control applications. This
reliable valve features a durable
construction, tight shutoff, and good
control characteristics. The valve is of
the equal percentage type and is
normally open.
This model includes a digital valve
controller which transforms a 4-20 mA
input signal into a pneumatic output
signal sent to the actuator of the
control valve. The controller has a
high-performance positioner (DVC
2000). This valve model supports the HART communication protocol.
Available Pneumatic Control Valves:
•
•
•
46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000
46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
© Festo Didactic
91
Process Control Training Systems, LabVolt Series, 6090
Pneumatic Control Valve (with Positioner, Fisher 3660) (Optional)
46950-A0
The Pneumatic Control Valve (with
Positioner) is an industrial bronze
control globe valve designed for
pressure, flow, level, and temperature
control applications. This reliable
valve features a durable construction,
tight shutoff, and good control
characteristics. The valve is of the
equal percentage type and is normally
open.
This model includes a current-topressure converter which transforms a
4-20 mA input signal into a pneumatic
output signal sent to the actuator of
the control valve. The control valve
also features a rugged pneumatic
positioner (Fisher 3660) to provide a
valve position proportional to the pneumatic signal.
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 39
Qty Description
1
Specifications
Parameter
Value
Input Signal
4-20 mA
Actuator Pressure Range
20-90 kPa (3-13 psi)
Type of valve
Globe, equal percentage, normally open
Type of positioner
Fisher 3660 mechanical positioner
39 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
92
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Electric Control Valve (Optional)
46950-C0
The Electric Control Valve is an
industrial bronze control globe valve
designed for pressure, flow, level, and
temperature control applications. This
reliable valve features a durable
construction, tight shutoff, and good
control characteristics. The valve is of
the equal percentage type and is
normally open.
This entirely electric model transforms
a 4-20 mA input signal directly into a
specific opening of the control valve. A
0-10 V dc output is used as a feedback
signal to monitor the position of the
valve.
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 40
Qty Description
1
Specifications
Parameter
Value
Input Signal
4-20 mA
Actuator
Electric
Time Required for Full-Course Actuation
75 s
40 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
93
Process Control Training Systems, LabVolt Series, 6090
Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000
(Optional)
46950-D0
The Pneumatic Control Valve with
Digital Positioner is an industrial
bronze control globe valve designed
for pressure, flow, level, and
temperature control applications. This
reliable valve features a durable
construction, tight shutoff, and good
control characteristics. The valve is of
the equal percentage type and is
normally open.
This model includes a digital valve
controller which transforms a 4-20 mA
input signal into a pneumatic output
signal sent to the actuator of the
control valve. The controller has a
high-performance positioner (DVC
6000). This valve model supports the FOUNDATION Fieldbus communication protocol.
Available Pneumatic Control Valves:
•
•
•
46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000
46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 41
Qty Description
1
41 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
94
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 (Optional)
46950-E0
The Pneumatic Control Valve with
Digital Positioner is an industrial
bronze control globe valve designed
for pressure, flow, level, and
temperature control applications. This
reliable valve features a durable
construction, tight shutoff, and good
control characteristics. The valve is of
the equal percentage type and is
normally open.
This model includes a digital valve
controller which transforms a 4-20 mA
input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a highperformance positioner (DVC 6000). This valve model supports the HART communication protocol.
Available Pneumatic Control Valves:
•
•
•
46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000
46950-D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000
46950-E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000
Manual
Manual
number
Control Valves (User Guide) _________________________________________________________________ 86001-E0
Description
Table of Contents of the Manual(s)
Control Valves (User Guide) (86001-E0)
•
1 Basic Control Valve Theory
•
2 Basic Control Valve (46950-B)
•
3 Pneumatic Control Valve with a Positioner (46950-A)
•
4 Control Valve with DVC2000 (46950-0)
•
5 Control Valve with DVC6000 – HART/FF (46950-E/-D)
•
6 Control Valve with DVC6200 – HART/FF (46950-E/-D)
•
7 Electric Control Valve (46950-C)
Additional Equipment Required to Perform the Exercises
Model
number
Training on Control Valves, 0.2 day ______________________________________________________ 86001-TF 42
Qty Description
1
Specifications
Parameter
Value
Input Signal
4-20 mA - HART
Actuator Pressure Range
20-69 kPa (3-10 psi)
42 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
95
Process Control Training Systems, LabVolt Series, 6090
Parameter
Value
Type of valve
Globe, equal percentage, normally open
Type of positioner
DVC 6010 digital positioner
FactoryTalk View ME Studio (Educational) (Optional)
46968-00
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
96
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 43
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional)
46968-15
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
43 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
97
Process Control Training Systems, LabVolt Series, 6090
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 44
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Station (Educational) (Optional)
46968-20
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
44 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
98
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
•
•
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 45
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional)
46968-35
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
45 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
99
Process Control Training Systems, LabVolt Series, 6090
•
•
•
•
•
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 46
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Studio (Commercial) (Optional)
46968-A0
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
46 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
100
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
Available versions:
•
•
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 47
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional)
46968-B5
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
47 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
© Festo Didactic
101
Process Control Training Systems, LabVolt Series, 6090
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 48
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Station (Commercial) (Optional)
46968-C0
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
48 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
102
© Festo Didactic
Process Control Training Systems, LabVolt Series, 6090
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 49
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional)
46968-D5
FactoryTalk View is a Windows-based
application suite, produced by
Rockwell Software, which simplifies
the creation of graphic humanmachine interfaces (HMI), such as
operator interface solutions, to
monitor and control machines and
small processes. This versatile suite is
compatible with a wide array of
devices, including PLCs and Foxboro
controllers, and constitutes a
distributed control system
development solution of choice.
49 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
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Process Control Training Systems, LabVolt Series, 6090
HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime
capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic
Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be
designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station
Runtime.
A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to
enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.
Available versions:
•
•
•
•
•
•
•
•
46968-0 FactoryTalk View ME Studio (Educational)
46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)
46968-2 FactoryTalk View ME Station (Educational)
46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)
46968-A FactoryTalk View ME Studio (Commercial)
46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)
46968-C FactoryTalk View ME Station (Commercial)
46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)
Manual
Manual
number
Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0
Description
Additional Equipment Required to Perform the Exercises
Model
number
Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF 50
Qty Description
1
Specifications
Parameter
Value
Computer Requirements
A currently available personal computer running under one of the following operating systems: Windows® 7 or
Windows® 8.
Color Paperless Recorder (Optional)
46972-00
The Color Paperless Recorder is a
state-of-the-art device designed to
acquire, display, record, and archive
analog input signals. Four high-speed
4-20 mA inputs with a scan time of 100
ms are available and can be displayed
on the thin-film-transistor (TFT) 17.8
cm (7 in) color display. The device can
be configured using push-buttons and
a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data
50 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com".
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Process Control Training Systems, LabVolt Series, 6090
acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick
for archiving or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP).
Specifications
Parameter
Value
Inputs
Number
4
Type
High speed
Current Rating
4-20 mA
Scan Time
100 ms
Outputs
Four output relays
Display
Type
Thin-film-transistor (TFT) color display
Dimensions
17.8 cm (7 in)
Communication Ports
USB and Ethernet
Industrial PC HMI (Siemens) (Optional)
46973-A0
The Industrial PC HMI consists of a
Siemens 477D Industrial PC with a
48.2 cm (19 in) color display. This
touch-screen interface allows
monitoring and control of some
features of the Pressure, Flow, Level,
and Temperature Process Training
Systems. The Touch Screen Graphic
Terminal is pre-programmed with a
control interface developed with the
various components of the system in mind. It features an integrated PROFINET communication port, three USB
ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group.
The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software.
The WinCC Advanced development software, Model 46984, is optional and can be used to design your own
control interface.
Manual
Manual
number
Human-Machine Interface (User Guide) _______________________________________________________ 52601-E0
Description
Calibration Kit (Optional)
46980-00
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