BID ITEM E-1 TRAFFIC SIGNAL CONTROLLER(S) WITH OPTICAL DETECTION Estimated Quantity to be purchased during 2012: 3 This bid item shall consist of furnishing actuated, solid state digital microprocessor type traffic signal controller(s) and all other accessories required to make the controllers completely functional and operational. Each controller assembly shall include a NEMA TS-2 Type A2 controller unit, NEMA TS2 type 1 configuration 3 (12 position) terminals and facilities, a bus interface unit (BIU) load switch bay, cabinet accessories as listed below, a NEMA TS-2 power supply, a 4 channel video detection processor, and a NEMA TS2 malfunction management unit in a NEMA Type TS2 cabinet assembly completely assembled, wired and tested. The controller unit and cabinet shall meet or exceed the minimum requirements of ODOT Specifications as a minimum except as modified by this specification. The bidder shall furnish pricing per each complete controller assembly delivered with documentation and manufacturers warranties. The bid price shall include shipping cost FOB destination. The controllers will be ordered as needed during the year and may or may not all be ordered at one time. CONTROLLER The controller unit shall be manufactured by Siemens/Eagle, model EPAC3108M-52. The controller unit shall be 8 phase, shall meet all requirements for NEMA TS2 type 2, and shall include an SDLC port, an RS-232 port, an Ethernet port and provisions only for an optional plugin multi-mode fiber optic module. MSA, MSB, and MSC, and 37 pin “D” connectors shall be included for backward compatibility with existing Eagle traffic signal controller cabinets. A removable hand held key pad with LCD alphanumeric backlit display shall be provided. The controller shall have capabilities for six modes of coordination including fully actuated, sequential omit, permissive omit, yield mode, and permissive yield mode, and shall have traffic control preemption and time base control capabilities. The controller shall have the ability to assign input or output function to any input or output pin respectively. The controller shall be capable of an additional 12 standard overlaps by assigning each phase output to an overlap. The controller shall be capable of preemption from an external preemption detection processor (by others). Adequate space shall be provided for the shelf mounted preemption processor and for the preemption wiring panel (to be furnished and installed by others). Preemption capabilities shall include 6 railroad, fire and emergency vehicle high-priority preemptors. The controller shall also be capable of 4 low-priority "bus-preemptors". The controller shall be programmable to allow for flashing "Don't Walk" through the yellow signal phase. I:\BIDS\ANNUAL BIDS\Annual Bids 2012\Electric & Communications Bid 2012\E-1 Signal Controllers 2012 bid docs FINAL.doc 02/07/12 Page 1 of 5 CABINET DETAILS The traffic signal controller cabinet shall be a NEMA style aluminum cabinet with a natural satin finish. The cabinet shall be Siemens/Eagle, size "P" with a 15 inch aluminum riser for mounting on grade. A set of main power terminals, a main circuit breaker, and separate feeder circuit breakers for the controller, video camera, and cabinet accessories circuits shall be furnished. A copper neutral connection bus bar (insulated from ground) for connection of external signal neutrals and a separate copper grounded bus bar for external equipment bonding conductors shall be provided. The grounded bus bar for external equipment bonding conductors shall be capable of terminating up to seven #4 copper conductors. Provisions for a main bonding jumper between the neutral bar and grounding bar shall be included. A Police Panel with the following features shall be provided: a. Signal on/off toggle switch b. Flash control toggle switch c. Automatic/manual transfer toggle switch d. Manual pushbutton with a 10' coiled hand cord The following switches shall be mounted on a technicians switch panel on the inside of the main cabinet door: a. Stop time, 3 position-center off, on/controller run/normal b. Flash control c. Timer power on/off A GFI duplex 120VAC outlet shall be supplied connected to a separate circuit breaker from the controller electronics circuit breakers. An interior lamp shall be provided, wired to the load side of the GFI receptacle. A thermostat controlled ventilation fan with a washable wire mesh air filter element shall be furnished. The fan thermostat setpoint shall be set at approximately 85 degrees F. An approximately 100 - 200 watt low watt density 120VAC cabinet strip heater mounted in the lower part of the cabinet with a separate thermostat shall be supplied. The strip heater shall employ a guard to prevent accidental contact by cables or personnel. The heater thermostat setpoint shall be approximately 35 degrees F. The fan and thermostat may be connected to the circuit breaker serving the GFI receptacle and cabinet light. The main power surge protector shall be a plug-in type with failure indicator LEDs. The unit shall be an EDCO model SHA1250 including base. Four flash transfer relays and two spare sockets shall be supplied in traffic signal controller load bay. The flash transfer relay contacts shall be rated for both LED and incandescent loads. Eight load switches shall be supplied with each controller. Load switches not needed for the initial intersection configuration will serve as system spares. The field terminals for signal hook-up shall be mounted to the back-panel facing the door of the controller cabinet. No internal wiring lugged or otherwise, shall be permitted on the signal hookup side of the field terminal blocks. Internal wiring connections to the 16 position load switch bay back panel shall be made with I:\BIDS\ANNUAL BIDS\Annual Bids 2012\Electric & Communications Bid 2012\E-1 Signal Controllers 2012 bid docs FINAL.doc 02/07/12 Page 2 of 5 crimp terminals and threaded fasteners or with solder connections on the backside of a panel that utilizes feed-thru style terminal blocks, load switch, flash transfer relay and flasher socket wiring. POWER SUPPLY A NEMA TS-2 120VAC – 24VDC -12VAC – 12VDC power supply shall be furnished with sufficient capacity to supply all equipment furnished with the controller plus a Sonem 2000 preemption processor (24VDC) (furnished by others). Furnish Eagle model CPS-102/CPS -105 or equal as required to serve connected equipment. VIDEO DETECTION PROCESSOR Furnish a video detection system will detect vehicles on a roadway using only video images of traffic. The video detection system shall be manufactured by ITERIS, and shall be Vantage 4 channel EDGE 2 designed to operate as a complete video detection system which is fully compatible with the controller and controller system software. As a minimum furnish equipment which can process four (4) video cameras for detection purposes and is equipped with input cards for four cameras. The video processor shall be compatible with NEMA TS2 architecture. All necessary video BNC cables, power cables, surge arresters, and mounting hardware shall be installed to furnish a fully functional system. The video processor shall process video from up to four video sources simultaneously with up to a total of 24 detection zones per camera minimum. Detection zones shall be programmed by a menu displayed on a graphical interface built into the processor or on by a laptop computer (supplied by others) connected to the video processor. Detection zones shall be capable of being logically combined as “AND” or “OR” functions. The video processor shall have an RS232 port for communications with an external computer, however the unit shall be capable of being setup and maintained without a computer. The video processor shall accept new detector patterns from an external computer through the RS232 port. A USB port shall be furnished for a pointing device. The video processor shall include four front mounted BNC video inputs and one BNC video output. Each video input shall include a switch selectable 75-ohm or high impedance termination to allow video to be routed to other devices, as well as input to the video processor for vehicle detection. Any one of the video inputs shall be selectable for output on a BNC connector via a USB pointing device or through software and a personal computer connected to the RS232 port via a full duplex modem link or remotely using the operator interface unit for surveillance. The video inputs to the video processor shall include transient voltage suppression and isolation amplification that shall assure the 1-volt peak-to-peak video signal integrity is maintained despite video cabling losses and externally induced transients. The video processor shall be bonded to the cabinet grounding system. Camera power supply wires and video cables are to be terminated on dedicated surge arresters. Power for the cameras shall be fed from a dedicated circuit breaker. Each traffic signal controller under this bid item shall be provided with four (4) cameras. The video cameras used for traffic detection shall be furnished by Iteris, model RZ4C. The minimum camera sensitivity shall be 1.0 lux and the camera shall include automatic gain control to produce a usable video image of vehicles under all roadway lighting conditions. The camera shall use a CCD sensing element and shall output video with resolution of not less than 470 lines. The camera shall include a fixed iris lens with variable focal length and focus that can be adjusted at the deployment site without opening up the camera housing to suit the site I:\BIDS\ANNUAL BIDS\Annual Bids 2012\Electric & Communications Bid 2012\E-1 Signal Controllers 2012 bid docs FINAL.doc 02/07/12 Page 3 of 5 geometry. The camera shall employ a proportional power controlled internal anticondensation/anti-icing heater. MALFUNCTION MANAGEMENT UNIT A NEMA TS2 -2003 compliant malfunction management unit (MMU) with a 10/100Mbps Ethernet port shall be provided. An SDLC cable assembly shall be provided to connect the controller to the MMU. This will enable the advanced error checking, event reporting and logging features as defined by NEMA. The MMU shall pass all tests as performed by an automatic monitor tester. Test results shall be printed and supplied with each cabinet. The MMU shall be manufactured by EDI, type MMU-16LEip or approved equal. TESTING AND TEST REPORTS The cabinet assembly shall be fully tested, with all components installed, at the supplier’s facility prior to shipment. The City will furnish intersection programming information for each controller purchased under this bid. The controller, video detection, and malfunction management unit functions shall be programmed and tested by a trained factory representative for a minimum of 24 hours, prior to shipment. The supplier shall certify in writing that the tests have been successfully performed prior to shipment. Three copies of certified test reports shall be supplied to the City, to the attention of the Communications/Substation Superintendent. WARRANTY During the warranty period, provide technical support from the supplier via telephone. The support must be available from factory certified personnel. During the warranty period, provide all updates and corrections to controller and video processor software from the supplier without additional charge. Revisions and updates to the software shall be provided at no cost to the City for a period of five (5) years from the date of installation of the system. DOCUMENTATION Furnish 3 sets of complete documentation describing installation requirements and operating procedures for the controller, cabinet and accessories. The documentation shall include a description of all required cabling, mounting, cabinet space, and power requirements as well as internal wiring diagrams and spare/replacement parts lists. The documentation shall reflect the intersection programming information supplied by the City. The required documentation shall be supplied to the City, to the attention of the Communications /Substation Superintendent. The signer of this Proposal as Bidder declares that he has carefully examined this advertisement and specifications herein contained and he proposes and agrees that if this Proposal is accepted, he will Contract with the City of Wadsworth, Ohio, to furnish and deliver the material bid in accordance with the advertisement and specifications as set forth herein. Signature of Bidder By ______________________________________ ________________________________ Name Title _______________________________________ ________________________________ Printed Name Printed Business Name I:\BIDS\ANNUAL BIDS\Annual Bids 2012\Electric & Communications Bid 2012\E-1 Signal Controllers 2012 bid docs FINAL.doc 02/07/12 Page 4 of 5 Business Address of Bidder ___________________________________________________ ___________________________________________________ Contact name for future bid requests _____________________________________________ Contact e-mail for future bid requests _____________________________________________ Phone number ____________________ Dated at Fax Number ________________________________ ___________________________ this ________ day of _________________, 2012 NOTE: This Proposal sheet must be signed by the Bidder. If firm or corporation, name, followed by the name of person authorized to sign said bid, stating his title or position with the firm or corporation; if partnership, sign partnership name by one of partners. ** NO E-MAILED OR FAXED BIDS / QUOTES / PROPOSALS WILL BE ACCEPTED ** I:\BIDS\ANNUAL BIDS\Annual Bids 2012\Electric & Communications Bid 2012\E-1 Signal Controllers 2012 bid docs FINAL.doc 02/07/12 Page 5 of 5