32 ELECTRICAL CIRCUITS 3. INTRODUCTION TO TRANSFORMERS Introduction The purpose of this development is to present the basic theory and principles of transformers. This handout was written assuming the reader has had the basic engineering physics sequence and is at least presently taking a basic circuits course. We start with a qualitative description from electromagnetic theory to enhance the concept of inductance and present mutual inductance. We develop the methodology to analyze electrical circuits containing mutual inductance. We use this as a basis to develop the concept of transformers and we derive all the relationships for perfect transformers. We end the development with a discussion of the limitations of transformers that cause the perfect to become non-ideal. Inductance and Mutual Inductance from EM Theory As part of a basic circuits course the V-I characteristics of the passive elements were defined as: V Resistance, R : V IR or I (1) R Capacitance, C : V 1 dV Idt or I C C dt (2) dI 1 or I Vdt dt L (3) Inductance, L : V L Steady state AC circuit analysis used these relations with the following changes to Equations 2 and 3: d j , dt dt 1 j (4) We focus on Equation 3. Figure 1 illustrates a perfect inductor, a coil of wire without resistance. If that inductor is excited with a voltage source, then the following relations can be obtained. 33 Figure 3 The perfect inductor This voltage source applied to the coil will be opposed by a voltage drop across the coil that is proportional to the changing magnetic flux within the coil and the number turns of the coil. The current that flows from the source is inversely proportional to the number of turns of the coil and proportional to the magnetic flux within the coil. V K1 N I d dt K2 N (5) (6) From Equation 6 we obtain: d N dI dt K 2 dt (7) Plugging Equation 7 into Equation 5: V K1 2 dI N K2 dt (8) Now, from Equation 5 we obtain: 1 Vdt K1 N (9) Plugging Equation 9 into Equation 6: I K2 Vdt K1 N 2 (10) Comparing Equations 8 and 10 with Equation 3 we observe that the inductance is given by: L K1 2 N K3 N 2 K2 (11) 34 In Equation 11 the ratio of constants is simply another constant. That constant is a function of the coil geometry and the magnetic properties of the material within the core. The important feature of this development is that the inductance is proportional to the square of the turns. For a simple coil it can be shown that the inductance of a long tightly wound coil is given by: L AN 2 l Where: is the core magnetic permeability constant A is the core cross sectional area l is the core length (12) We do not derive Equation 12 as that is done in a junior EM course for EE’s. Now, consider the case where we have 2 coils (both without resistance) where the first one is excited with a voltage source and the second is just open circuit. Figure 2 illustrates the geometry. Figure 2 geometry of 2 coupled coils In Figure 2 if the first coil is excited by a source VIN current will flow and flux will be generated as per Equations 3 and 6. Depending on the geometry of the second coil relative to the first, some of the flux of the first coil could shine through the second coil and as per Equation 5 that time changing flux will cause a potential to appear at the terminals of the second coil. That potential of the second coil is proportional to the number of turns on the second coil and has the same general relation as Equation 5 with some caveats. d dt The magnitude and sign of K are dependant on the following: VCoil 2 KN 2 1 2 How well the flux from the primary shines through the secondary coil. The “sense” of the turns. (13) 35 1 impacts the magnitude of K while 2 impacts the sign of K . In regard to 2, the polarity of VCoil 2 will always be such that if a current would flow driven by VCoil 2 , that current would generate a flux in coil 2 that would oppose the direction of the change of flux coming from coil 1. If this were not the case the principle of conservation of energy would be violated (“There is no free cheese for the mouse.”). We modify Equation 7 to become Equation 14 with I1 and N1 indicating the current and turns in coil 1: d N1 dI1 (14) dt K 2 dt Plug Equation 14 into Equation 13: VCoil 2 dI K N1 N 2 1 K2 dt (15) Examining Equation 15 we identify the mutual inductance as given by: K (16) N1 N 2 K 4 N1 N 2 K2 Again the ratio of constants is simply another constant, K 4 . Observe that the mutual inductance is proportional to the product of the turns in coil 1 and coil 2. In an EM course the complete derivation of the methodology of computing mutual inductance will be given along with the determination of the polarity of the secondary coil voltage from the sense of the turns. Here, we simply assume that the mutual inductance is given along with the polarity of the second coil voltage via the convention as illustrated by Figure 3. M12 Figure 3 illustration of mutual inductance and the dot convention That convention is that a positive potential at the dot of the first coil causes a positive potential at the dot of the second coil. Thus Equation 15 becomes: VCoil 2 M12 dI1 dt Analyzing Circuits with Mutual Inductance (17) 36 Circuits containing mutual inductance are best handled via KVL. We will illustrate the concepts via some simple examples. The analysis will be steady state AC with s used in place of j . Thus: 1 1 (18) j L sL, j M12 sM 12 , j C sC Example 1 Obtain the loop equations for the circuit of Figure 4. Figure 4 Example 1 circuit for mutual inductance We obtain the following loop equations. Loop 1: VIN I1 ( R1 sL1 ) VL1 fromL2 The term VL1 fromL2 is the additional voltage developed in L1 that will be positive at the dot is caused by the current flowing into the dot at L2 and is expressed in terms of mutual inductance as: VL1 fromL2 I 2 sM12 (the current into the dot at L2 is I 2 ). Thus the equation for Loop 1 becomes: VIN I1 ( R1 sL1 ) I 2 sM12 (19) Now the equation for loop 2 is defined as: Loop 2: 0 I 2 ( RL sL2 ) VL2 fromL1 The term VL2 fromL1 is the additional voltage developed in L2 that will be positive at the dot is caused by the current flowing into the dot at L1 and is expressed in terms of mutual inductance as: VL2 fromL1 I1sM12 (it’s negative because it’s a voltage rise relative to the direction of loop current I 2 and not a voltage drop). Thus the equation for Loop 1 becomes: 37 0 I 2 ( RL sL2 ) I1sM12 0 I1sM12 I 2 ( RL sL2 ) (20) Example 2 Obtain the loop equations for the circuit of Figure 5. Figure 5 Example 2 circuit for mutual inductance We obtain the following loop equations using the technique of Example 1. Loop 1: VIN I1 ( R1 sL1 sL2 ) I 2 (sL2 ) VL1 fromL2 VL2 fromL1 The term VL1 fromL2 is the additional voltage developed in L1 that will be positive at the dot and is caused by the current flowing into the dot at L2 . It is expressed in terms of mutual inductance as: VL1 fromL2 ( I1 I 2 )sM12 (the current into the dot at L2 is I1 I 2 ). The term VL2 fromL1 is the additional voltage developed in L2 that will be positive at the dot and is caused by the current flowing into the dot at L1 . It expressed in terms of mutual inductance as: VL2 fromL1 I1sM12 (the current into the dot at L1 is I1 ). Thus the equation for Loop 1 becomes: VIN I1 ( R1 sL1 sL2 ) I 2 (sL2 ) ( I1 I 2 )sM12 I1sM12 VIN I1 ( R1 sL1 sL2 2sM12 ) I 2 (sL2 sM12 ) Loop 2: (21) 0 I 2 ( RL sL2 ) I1 (sL2 ) VL2 fromL1 The term VL2 fromL1 is the additional voltage developed in L2 that will be positive at the dot and is caused by the current flowing into the dot at L1 . It expressed in terms of mutual inductance as: VL2 fromL1 I1sM12 (the current into the dot at L1 is I1 ). However, the polarity 38 of VL2 fromL1 is that of a voltage rise relative to the direction of loop current I 2 and thus must appear in the Loop 2 equation with a minus sign. The equation for Loop 2 becomes: 0 I 2 ( RL sL2 ) I1 (sL2 ) I1sM12 0 I1 (sL2 I1sM12 ) I 2 ( RL sL2 ) (22) Derivation of the Transformer Relations from Mutual Inductance Transformer relationships are essentially a special case of mutual inductance whereby the design of the mutual coupled inductors is such that some powerful simplifying assumptions can be made. Referring to Figure 2 where flux generated in the first coil partly shines through the second coil and this is what causes the mutual inductance effect. Now, if all of the flux from the first coil were to pass through the second coil without any leakage and if the inductances were very large, then these powerful assumptions can be made. If the core material for the coils has an infinite permeability constant relative to air then the conditions to enable these assumptions are present. In fact, for transformer cores is about 50,000 times larger than that of air. Figure 4 for Example 1 illustrates the circuit that could be a simple transformer. Under these conditions of almost non-existent flux leakage, lots of turns on the coils and very high core the inductances and mutual inductance, based upon Equation 12, can be approximated by: L1 AN12 l , L2 AN 22 l A M12 K L1L2 K N1 N 2 l (23) (24) Thus we can represent these relations as: L1 KG N12 , L2 KG N 22 (25) M12 KKG N1 N2 Where: K G is a geometry material constant K is a unit less constant of the fraction of flux that doesn’t leak N1 is the turns on inductor L1 N 2 is the turns on inductor L2 (26) We are now ready to derive the transformer relations. Consider the circuit of Figure 6 a simple transformer circuit that will be analyzed with loop equations. 39 Figure 6 basic transformer circuit We obtain the following loop equations using the mutual inductance relations: VIN I1sL1 I 2 sM12 0 I 2 (sL2 RL ) I1sM12 (27) (28) Solving the system of equations yields: I1 sL2 RL VIN s ( L1L2 M122 ) sL1RL (29) I2 sM12 VIN s ( L1L2 M122 ) sL1RL (30) 2 2 Now plug in Equations 25 and 26 into Equations 29 and 30: I1 sKG N 22 RL VIN s 2 ( KG2 N12 N 22 K 2 KG2 N12 N 22 ) sKG N12 RL (31) I2 sKKG N1 N 2 VIN s ( K N N K 2 KG2 N12 N 22 ) sKG N12 RL (32) 2 2 G 2 1 2 2 Now let the flux non-leakage constant K =1, Equation 31 becomes: sKG N 22 RL VIN N 22 VIN I1 VIN 2 2 sKG N1 RL N1 RL sKG N12 If we rearrange these terms and plug L1 back in: I1 VIN VIN N 2 sL1 RL 12 N2 (33) 40 Now, do the same for Equation 32: sKG N1 N 2 N2 N 1 VIN VIN VIN 2 2 sKG N1 RL N1RL N1 RL N 1 I 2 VIN 2 N1 RL I2 (34) Equations 33 and 34 result in some very powerful observations that are the basis of the transformer relations: 1. In Equation 34 we see that the voltage applied to L1 , the primary, reflects to the N secondary as the ratio of the turns, 2 . N1 Destination 2. Also observe that this ratio followed the direction of the reflection: Orgin 3. In Equation 33 we see that the load resistance has reflected to the primary as the N square of the ratio of the turns: 1 N2 2 4. Again this ratio followed the direction of the reflection: Destination Orgin VIN , this is referred to as magnetizing sL1 current and if the primary impedance, sL1 is large, it is neglected. 5. Observe the second term in Equation 33: Thus far we have derived the voltage and load impedance relationships for the transformer. We need the current relationship. Equation 34 gives the current in the secondary. If we neglect the magnetizing current in the primary, the current in the primary becomes: I1 VIN N2 RL 12 N2 Now, we plug Equation 34 into 35: N VIN 2 VIN N1 N 2 I N 2 I1 2 2 RL N1 N1 N1 RL N2 (35) 41 N I1 I 2 2 N1 (36) Equation 36 provides the final transformer relationship, current reflects from one side of Orgin the transformer to the other side as the inverse of the turns, . This makes Destination sense because it is keeping with the “No free cheese for the mouse” concept. Consider a perfect transformer. Power at the primary is: PPRIM VIN I IN (37) And power at the secondary is: N N PSEC VSEC I SEC VPRIM SEC I PRIM PRIM N PRIM N SEC PPRIM (38) The following summarizes the transformer relationships: 1. 2. 3. The dot is the convention for winding to winding polarity. Destination Turns Voltage reflects across as the ratio of turns with: Orgin Turns Impedance reflects across as the square of the ratio with: Destination Turns Orgin Turns 2 Orgin Turns Destination Turns As a final note, observe the common connection of grounds between the primary circuit and the secondary circuit in Figure 6. This connection is in fact optional as all this development is perfectly valid with or without that connection. This feature is a very important attribute of transformers, the ability to realize ground isolation between primary and secondary circuits. 4. Current reflects across as the inverse ratio with: The Non-Ideal Transformer We have seen that the perfect transformer assumptions allow for analysis simplification, the reflection of voltage, current and impedance back and forth across the windings with the appropriate turns ratio factor. The non-ideal transformer deviates from this, forcing the analysis to become more complicated. The first departure is with flux leakage and non-negligible magnetizing current. Additional complication comes with non-zero winding resistance, interwinding capacitance, core loss and less than infinite primary and secondary inductance. Inclusion of a few of these effects will very quickly, generate a complicated model that will require computer simulations to replace simple hand analysis. Additionally, the issue of measuring or estimating these non-ideal parameters 42 can be very difficult. Manufactures data sheets may provide some information for typical parameters or data to allow estimated for typical parameters. Figure 7 illustrates the nonideal transformer equivalent circuit. Figure 7 non-ideal transformer equivalent circuit The parameters in Figure 7 are: RWP : primary winding resistance LE : leakage inductance LP : primary inductance N P : primary turns N S : secondary turns LS : secondary inductance RWS : secondary winding resistance CIW : interwinding capacitance RCL : resistor to accommodate core loss A few final comments on some of these degrading parameters are of interest. A DC measurement of the winding resistance may yield values that are much smaller than operational values because of the Skin Effect. The core loss resistance will be a complicated function of frequency because of Magnetic Hysteresis loss and Skin Effect. Interwinding capacitance in addition primary to secondary that is shown, also exists shunting both primary and secondary windings. The capacitance shown will couple noise from primary to secondary. The capacitance not shown will cause a self resonance effect.