Index
36-311
Type W (Flat) 2/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
36-314
Type W (Flat) 4/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
36-320
Type G (Flat) 2/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
36-322
Type G-GC (Flat) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
36-431
Type W (Round) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
36-432
Type W (Round) 4/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
36-442
Type G-GC (Round) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . 14-15
36-503
Type SHD-GC (Round) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . 16-17
36-504
Type SHD-PCG 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
36-505
Type SHD-CGC 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
36-506
Type SHD-CGC 5kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
36-510
Type SHD (Flat) 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
36-515
Type SHD-GC 5kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Type SHD-GC (Round) 3/C 2300V . . . . . . . . . . . . . . . . . . . . . . 27
36-516
Type SHD-PCG 5kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
36-601/602/604
Type MP-GC 3/C 5-15kV (EP/CPE) . . . . . . . . . . . . . . . . . . . . 30-31
36-621/622/624
Type MP-GC 3/C 5-15kV (XLP/PVC) . . . . . . . . . . . . . . . . . . . 32-33
36-202-018
Longwall Signal Cable 2-9/C 50 Volts . . . . . . . . . . . . . . . . . . . 34
36-202-118
Underground Lighting Cable 2-9/C 110 Volts . . . . . . . . . . . . . . 35
37-119
DLO 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
36-501
VFD 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39
Tiger Stripes – Reflective and Standard . . . . . . . . . . . . . . . 40-41
Jacket Materials – CPE, TPU and Orange XL . . . . . . . . . . . . . . 42
El Dorado, Arkansas
Made in America
Safety, Training and Education . . . . . . . . . . . . . . . . . . . . . . . . 43
Cable Assemblies and Refurbishing . . . . . . . . . . . . . . . . . . 44-45
Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed
is sapproximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.
© 2012, AmerCable Incorporated
Committed to Safer,
More Productive Mining
Since the electrification of mines,
Nexans AmerCable’s core business
has been powering mine equipment.
Surface or underground – Nexans AmerCable has a
cable productivity solution for you. Our innovatively
engineered and manufactured Tiger® Brand cable line
is designed for your toughest conditions. As the
leading producer of mining cables in North America,
Nexans AmerCable is dedicated to producing:
n cables that last longer in harsh mining
environments
n cables designed to help provide greater
levels of safety and productivity
n lowest cable cost per ton!
Mining Cable Innovation
n Designing insulating and jacketing materials that
are more flexible with greater resistance to
abrasion and moisture
n Cable constructions that last longer providing
reduced down time for increased production
n New product development that addresses
environmental, safety and cost reduction issues
specific to your mining application.
Operating Excellence
n On-Time delivery – best in
the cable industry
n Standard lead-time of
8 to 10 weeks
n Urgent response shipment
capability of 2 to 4 weeks
n Strategically located inventories
throughout the major mining regions.
n Nexans AmerCable is an ISO-9001
certified manufacturer
Hands-on Field Support
Our mine-experienced field
application engineers are
available 24/7 for on-site
evaluation and solutions. They
also conduct education and
training sessions that address
safety, splicing and cable
handling issues. See page 47 for more information.
SAVE
TIME &
MONEY
Factory Installed
Cable Assemblies
See pages 46-47 for
more information.
mining@amercable.com
www.amercable.com
1
36-311
Type W Flat 2/C
Mold-cured Jacket • 600/2000 Volts
Conductors
Flexible tinned copper
Application
For use on D.C. off-track mining equipment.
Especially designed for D.C. shuttle cars, drills,
cutting and loading machines. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Insulation
90°C ethylene-propylene
rubber (EPR)
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Reinforcement
Synthetic yarn
over assembly
Jacket
Mold-cured thermoset
with cable identification
via permanent marking.
Standard Jacket: Black
Also available:
OrangeXL
(Special Order)
See Pages 42 for details
D-shaped cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration
184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Insulated Cable Engineers Association
S-75-381. Design standard for mining
cables.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
2
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-311 • Type W Flat 2/C • 600/2000 Volts
Power Conductors
36-311008
006
004
002
001
010
020
040
Size
AWG
8
6
4
2
1
1/0
2/0
4/0
No. of Wires
per
Conductor
133 7x19
133 7x19
259 7x37
259 7x37
259 7x37
259 7x37
329 7x47
532 19x28
Insulation
Thickness
mils
60
60
60
60
80
80
80
80
Nominal
Outside
Dimensions
in.
0.51 x 0.84
0.56 x 0.93
0.61 x 1.05
0.73 x 1.24
0.81 x 1.40
0.93 x 1.51
0.99 x 1.63
1.10 x 1.89
Approx.
Weight
lbs. per
1,000 ft.
340
440
580
850
1070
1310
1600
2300
Ampacity 1
40°C
Ambient Temp
72
95
127
167
191
217
250
328
Primary Usage
Recommendation
Shuttle
Car
1 Ampacity – Based on continuous duty at
90°C conductor temperature.
Tolerances – ± 0.030" Minor Dimension
± 0.040" Major Dimension
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Reel Correction Factors
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
3
36-314
Type W Flat 4/C
Mold-cured Jacket • 600/2000 Volts
Conductors
Flexible tinned copper
Application
For use on A.C. off-track mining equipment.
Especially designed for A.C. shuttle cars, drills,
cutting and loading machines. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Insulation
90°C ethylene-propylene
rubber (EPR). Color coded
black, white, red, green.
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-33 and B-172 .
Reinforcement
Synthetic yarn
over assembly
Jacket
Mold-cured thermoset
with cable identification
via permanent marking.
Standard Jacket: Black
Also available:
OrangeXL
(Special Order)
See Pages 42 for details
Square and D-shaped
cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration
184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Insulated Cable Engineers Association
S-75-381. Design standard for mining
cables.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
4
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-314 • Type W Flat 4/C • 600/2000 Volts
Power Conductors
No. of Wires
per
Conductor
133 7x19
259 7x37
259 7x37
259 7x37
Size
AWG
6
4
2
1
36-314006
004
002
001
Insulation
Thickness
mils
60
60
60
60
Nominal
Outside
Dimensions
in.
0.68 x 1.71
0.76 x 1.91
0.82 x 2.25
0.98 x 2.54
Approx.
Weight
lbs. per
1,000 ft.
910
1220
1720
2240
Ampacity
40°C
Ambient
Temp
72
93
122
143
1
Primary Usage
Recommendation
Shuttle
Car
1 Ampacity – Based on continuous duty at
90°C conductor temperature.
Tolerances – ± 0.050" Minor Dimension
± 0.080" Major Dimension
Pump
Roof
Bolter
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Reel Correction Factors
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
5
36-320
Type G Flat 2/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Ground Wire
Uni-directional lay
flexible tinned copper
For use on D.C. off-track mining equipment.
Especially designed for D.C. shuttle cars, drills,
cutting and loading machines. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Reinforcement
Synthetic yarn
over assembly
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Insulation
90°C ethylene-propylene
rubber (EPR)
Jacket
Mold-cured thermoset
with cable identification
via permanent marking.
Also available:
OrangeXL
(Special Order)
See Pages 42 for details
D-shaped cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration
184-MSHA. All underground mining cables
䡲 Pennsylvania Department of Environmental
Protection P-184. All underground
mining cables.
䡲 Insulated Cable Engineers Association
S-75-381. Design standard for
mining cables.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
6
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-320 • Type G Flat 2/C • 2000 Volts
Power Conductors
Size
36-320- AWG
006
6
004
4
002
2
001
1
010 1/0
020 2/0
Grounding Conductor
No. of Wires Insulation
per
Thickness Size
Conductor
mils
AWG
133 7x19
60
8
259 7x37
60
7
259 7x37
60
5
259 7x37
80
4
259 7x37
80
3
329 7x47
80
2
No. of Wires
per
Conductor
270 6x45
180 6x30
168 6x28
168 6x28
204 6x34
246 6x41
Nominal
Outside
Dimensions
in.
0.56 x 1.02
0.61 x 1.15
0.73 x 1.35
0.81 x 1.55
0.93 x 1.67
0.99 x 1.85
Approx.
Weight
Ampacity 1
lbs. per
40°C
1,000 ft. Ambient Temp
500
95
660
127
990
167
1230
191
1540
217
1870
250
1 Ampacity – Based on continuous duty at
90°C conductor temperature.
Primary Usage
Recommendation
Shuttle
Car
Roof
Bolter
Tolerances – ± 0.030" Minor Dimension
± 0.040" Major Dimension
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Reel Correction Factors
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
7
36-322
Type G-GC Flat 3/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Ground Wire
Uni-directional lay
flexible tinned copper
with green covering
For use on A.C. off-track mining equipment.
Especially designed for A.C. shuttle cars, drills,
cutting and loading machines. Recommended
maximum continuous conductor temperature
is 90°C.
Ground Check Wire
Uni-directional lay
flexible tinned copper
with yellow insulation
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Reinforcement
Synthetic yarn
over assembly
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Insulation
90°C ethylene-propylene
rubber (EPR)
Jacket
Mold-cured thermoset
with cable identification
via permanent marking.
Also available:
OrangeXL
(Special Order)
See Pages 42 for details
Square and D-shaped
cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration
184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Insulated Cable Engineers Association
S-75-381. Design standard for mining
cables.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
8
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-322 • Type G-GC Flat 3/C • 2000 Volts
Power Conductors
Size
36-322- AWG
006
6
004
4
002
2
001
1
Grounding Conductor
No. of Wires Insulation
per
Thickness Size
Conductor
mils
AWG
133 7x19
60
8
259 7x37
60
7
259 7x37
60
5
259 7x37
80
4
No. of Wires
per
Conductor
270 6x45
180 6x30
168 6x28
168 6x28
Nominal
Outside
Dimensions
in.
0.67 x 1.69
0.75 x 1.89
0.81 x 2.23
0.97 x 2.48
Approx.
Weight
lbs. per
1,000 ft.
940
1240
1690
2170
Ampacity 1
40°C
Ambient
Temp
79
104
138
161
Primary Usage
Recommendation
Shuttle
Car
1 Ampacity – Based on continuous duty at
90°C conductor temperature.
Tolerances – ± 0.050" Minor Dimension
± 0.080" Major Dimension
Pump
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Reel Correction Factors
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Roof
Bolter
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
9
36-431
Type W Round 3/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Especially suitable for general use where bare
grounding conductors are not required or
desired. Recommended maximum continuous
conductor temperature is 90°C.
Tape
Non-conducting
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Insulation
90°C ethylene-propylene
rubber (EPR)
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Jacket1
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification via
permanent marking.
See Page 42 for
jacket color options.
See Page 40-41 for
Tiger Stripe options
Round-shaped
cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
10
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-431 • Type W Round 3/C • 2000 Volts
Power Conductors
36-431008
006
004
002
001
010
020
030
040
Size
AWG
8
6
4
2
1
1/0
2/0
3/0
4/0
No. of Wires
per
Conductor
133
133
259
259
259
266
323
418
532
Insulation
Thickness
mils
60
60
60
60
80
80
80
80
80
Nominal
Outside
Dimensions
in.
0.91
1.01
1.17
1.34
1.51
1.65
1.75
1.89
2.04
Approx.
Weight
lbs. per
1,000 ft.
550
730
1020
1430
1800
2140
2580
2922
3800
Ampacity 2
40°C
Ambient Temp
59
79
104
138
161
186
215
249
287
1 Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jackets available upon request.
2 Ampacity – Based on continuous duty at 90°C conductor temperature.
Tolerances – ± 0.030" 8-1 AWG
± 0.040" 1/0 - 2/0 AWG
± 0.050" 3/0 - 4/0 AWG
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Reel Correction Factors
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
11
36-432
Type W Round 4/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Especially suitable for use with mobile mining
equipment such as continuous miners, drills,
cutters, loading machines and AC shuttle cars.
Type W is for applications where bare grounding
conductors are not required or desired.
Recommended maximum continuous
conductor temperature is 90°C.
Tape
Non-conducting
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Insulation
90°C ethylene-propylene
rubber (EPR)
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Jacket1
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification via
permanent marking.
Pure
Integral Fill
for greater
torsion
resistance
See Page 42 for
jacket color options.
See Page 40-41 for
Tiger Stripe options
Round-shaped
cross-section
Cable shown with optional Tiger Stripes. See page 46.
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
12
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-432 • Type W Round 4/C • 2000 Volts
Power Conductors
36-432008
006
004
002
001
010
020
030
040
Size
AWG
8
6
4
2
1
1/0
2/0
3/0
4/0
No. of Wires
per
Conductor
133
133
259
259
259
266
323
418
532
Insulation
Thickness
mils
60
60
60
60
80
80
80
80
80
Nominal
Outside
Dimensions
in.
0.99
1.10
1.27
1.48
1.68
1.79
1.93
2.07
2.26
Approx.
Weight
lbs. per
1,000 ft.
670
890
1250
1800
2270
2680
3200
3627
4650
Ampacity 2
40°C
Ambient Temp
54
72
93
122
143
165
192
221
255
Primary Usage
Recommendation
Shuttle
Car
Continuous
Miner
1 Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jackets available upon request.
2 Ampacity – Based on continuous duty at 90°C conductor temperature.
Tolerances – ± 0.030" 8-1 AWG
± 0.040" 1/0 - 2/0 AWG
± 0.050" 3/0 - 4/0 AWG
Pump
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Reel Correction Factors
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
13
36-442
Type G-GC Round 3/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
2
Ground Check Conductor
Flexible tinned copper
with yellow polypropylene
insulation
Insulation
90°C ethylene-propylene
rubber (EPR)
Tape
Non-conducting
Especially suitable for use with mobile mining
equipment such as continuous miners, drills,
cutters, loading machines, AC shuttle cars and
pumps. Type G-GC is for applications where
grounding conductors and a ground check
conductor are required. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-7K-184 MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Ground Wires
Flexible tinned copper
Jacket1
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification
via permanent
Pure
marking.
Integral Fill
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
for greater
torsion
resistance
See Page 42 for
jacket color options.
Pump
Application
Construction
Also available with
Extra-Tough Thermoplastic
Polyurethane (TPU) jacket
for extremely abrasive
environments! See Pg. 42
See Page 40-41 for
Tiger Stripe options
Round-shaped
cross-section
36-442 is available with
insulated grounds for
pump applications that
require this specification.
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
14
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-442 • Type G-GC Round 3/C • 2000 Volts
Power Conductors
Grounding Conductors
Nominal
No. of Wires Insulation
No. of Wires Outside
Thickness Size
Dimensions
per
per
Size
mils
in.
36-442- AWG Conductor
AWG Conductor
0.97
60
49
133
10
008
8
1.05
60
49
259
10
006
6
1.19
60
133
259
8
004
4
1.34
60
133
259
7
002
2
1.51
80
259
6
133
001
1
1.65
80
266
5
133
010 1/0
1.75
80
259
323
4
020 2/0
1.89
80
259
418
2
030 3/0
2.04
80
259
532
2
040 4/0
2.39
95
259
627
2
250 250
2.68
95
266
888
1/0
350 350
3.03
95
323
1221
500 500
2/0
Approx.
Weight
Ampacity 3
lbs. per
40°C
1,000 ft. Ambient Temp
600
59
750
79
1070
104
1480
138
1890
161
2340
186
2750
215
3377
249
3980
287
5000
320
6750
394
8900
487
1 Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jackets available upon request.
Primary Usage
Recommendation
Shuttle
Car
Continuous
Miner
Roof
Bolter
2 Ground Check Conductor – 10 AWG (minimum 49 strand 7x7) ground check conductor on
8 AWG through 2 AWG cable.
8 AWG (minimum 133 strand 7x19) ground check conductor on 1 AWG through 4/0 AWG cable.
6 AWG (minimum 133 strand 7x19) ground check conductor on 250 kcmil and larger cable.
3 Ampacity – Based on continuous duty at 90°C conductor temperature.
Tolerances – ± 0.030"
± 0.040"
± 0.050"
± 0.060"
8-1 AWG
1/0 - 2/0 AWG
3/0 - 4/0 AWG
250 - 500 kcmil
Correction Factors
Reel Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
For use with ampacities when one
or more layers of cable are wound
on a reel. Cables must be derated
to prevent over heating on reel.1
1
Pump
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
Number of
Layers
Multiplying
Correction Factors
1
2
3
4
0.85
0.65
0.45
0.35
See Page 13 for AWG/Metric Cross Reference
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
15
36-503
Type SHD-GC
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Ground Check Conductor 2
Flexible tinned copper
with yellow polypropylene
insulation
Ground Wires
Flexible tinned copper
Tape
Non-conducting
Insulation
Shielding
Tinned copper
and color coded
nylon braid
Insulation
90°C ethylene-propylene
rubber (EPR)
Separator Tape
Insulation
90°C ethylene-propylene
rubber (EPR)
Pure
Integral Fill
for greater
torsion
resistance
Jacket3
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification via
permanent marking.
Heavy duty portable power cable for use in
circuits not exceeding 2,000 volts. Designed
for applications such as longwall shearers,
continuous miners, loaders, drills, conveyors,
pumps and mobile equipment where grounding
conductors, a ground check conductor and
metallic shielding are required. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-184-MSHA” marking indicating
acceptance as flame resistant by the Pennsylvania
Department of Environmental Protection and the
Mine Safety and Health Administration.
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58.
See Page 42 for
jacket color options.
Also available with
Extra-Tough Thermoplastic
Polyurethane (TPU) jacket
for extremely abrasive
environments! See Pg. 42
See Page 40-41 for
Tiger Stripe options
Round-shaped
cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
16
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-503 • Type SHD-GC 3/C • 2000 Volts
Power Conductors
Grounding Conductors
Nominal
Outside
No. of Wires Insulation
No. of Wires Jacket
Thickness Dimensions
per
Thickness Size
per
Size
mils
in.
mils
36-503- AWG Conductor
AWG Conductor
70
155
1.29
133
10
49
006
6
70
155
1.40
259
8
133
004
4
70
170
1.59
259
6
133
002
2
80
190
1.76
259
5
133
001
1
190
1.86
266
80
4
259
010
1/0
205
2.00
323
80
3
259
020
2/0
80
205
2.13
418
2
259
030
3/0
220
2.31
80
259
532
1
040
4/0
220
95
2.51
266
627
1/0
250 250
235
95
2.81
323
888
2/0
350 350
265
95
3.19
532
1221
4/0
500 500
Primary Usage
Approx.
Recommendation
Weight Ampacity 1
lbs. per
40°C
1,000 ft. Ambient Temp
1160
93
1490
122
Continuous
2000
159
Miner
2450
184
2840
211
3400
243
3680
279
Roof
4860
321
Bolter
5950
355
7400
435
10100
536
1 Ampacity – Based on continuous duty at 90°C conductor temperature.
2 Ground Check Conductor – 10 AWG (minimum 49 strand 7x7) ground
check conductor on 8 AWG through 2 AWG cable.
8 AWG (minimum 133 strand 7x19) ground check conductor on
1 AWG through 4/0 AWG cable.
6 AWG (minimum 133 strand 7x19) ground check conductor on
250 kcmil and larger cable.
3 Jacket – Extra-Heavy-Duty (EHD) CPE jacket. Black is standard.
Colored EHD CPE jackets available upon request. See page 42.
Tolerances – ± 5% of nominal outside diameter
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
1
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
Longwall Miner
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
Pump
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
17
36-504
Type SHD-PCG • Longwall
Mold-cured Jacket • 2000 Volts
Insulation
90°C ethylenepropylene
rubber (EPR)
Conductors
Flexible tinned copper
Control Group 3 Conductors
Flexible tinned copper
ethylene polypropylene rubber
insulation color coded black,
white, red and an overall
thermosetting jacket
Application
Tape
Non-conducting
Separator Tape
Non-conducting
Heavy duty portable power cable designed for
use on longwall shearers, where three shielded
power conductors, three unshielded control
conductors, and a grounding conductor are
required. Recommended maximum continuous
conductor temperature is 90°C.
Cable carries “P-7K-184-MSHA” marking
indicating acceptance as flame resistant by the
Pennsylvania Department of Environmental
Protection and the Mine Safety and Health
Administration.
Insulation Shielding
Tinned copper and
color-coded nylon braid
Ground Conductor
Flexible tinned copper
located in the center
of the cable
Pure
Integral Fill
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
for greater
torsion
resistance
2
Jacket
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification
via permanent marking.
See Page 42 for jacket
color options.
Round-shaped
cross-section
Photo courtesy DBT America
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
18
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-504 • Type SHD-PCG Longwall • 2000 Volts
Power Conductors
Size
36-504- AWG
020
2/0
030
3/0
040
4/0
Grounding Conductors
No. of Wires
per
Size
Conductor AWG
323
2
418
1
532
1/0
Control Conductors
Nominal
No. of Wires
No. of Wires Outside
per
Size
per
Dimensions
Conductor AWG Conductor
in.
246
133
2.23
8
258
8
133
2.32
426
6
133
2.67
Primary Usage
Approx.
Recommendation
Weight Ampacity 1
lbs. per
40°C
1,000 ft. Ambient Temp
3510
243
4075
279
4990
321
Longwall Miner
1 Ampacity – Based on continuous duty at 90°C
conductor temperature.
2 Jacket – Extra-Heavy-Duty (EHD) black CPE
is standard. Colored EHD CPE jackets
available upon request. See page 42.
Tolerances – ± 5% of nominal outside diameter
Factory Installed
Cable Assemblies
SAVE
TIME &
MONEY
See pages 44-45 for more
information.
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
19
36-505
Type SHD-CGC 3/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Ground Check Conductor 2
Flexible tinned copper with
yellow insulation located in
the center of the cable
Tape
Non-conducting
Separator Tape
Non-conducting
Insulation Shielding
Tinned copper and colorcoded nylon braid
Ground Wires
Flexible tinned
copper
Heavy duty portable power cable for use in circuits
not exceeding 2,000 volts. Designed for applications
such as longwall shearers, continuous miners,
loaders, drills, conveyors, pumps, and other mobile
equipment requiring grounding conductors, where
a ground check conductor, and metallic shielding
are required. Recommended maximum continuous
conductor temperature is 90°C.
Cable carries “P-7K-184-MSHA” marking
indicating acceptance as flame resistant by the
Pennsylvania Department of Environmental Protection
and the Mine Safety and Health Administration.
Insulation
90°C ethylene-propylene
rubber (EPR)
Pure
Integral Fill
1
Jacket
Reinforced mold-cured
thermosetting
Chlorinated Polyethylene
(CPE) Jacket. Cable
identification via
permanent marking.
for greater
torsion
resistance
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
See Page 42 for
jacket color options.
Also available with
Extra-Tough Thermoplastic
Polyurethane (TPU) jacket
for extremely abrasive
environments! See Pg. 42
See Page 40-41 for
Tiger Stripe options
Round shaped
cross-section
Photo courtesy Eickhoff
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
20
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-505 • Type SHD-CGC 3/C • 2000 Volts
Power Conductors
Grounding Conductors
Nominal
No. of Wires Insulation
No. of Wires Jacket
Outside
Size
per
Thickness Size
per
Thickness Dimensions
36-505- AWG Conductor
mils
AWG Conductor
mils
in.
80
133
205
2.09
020
2/0
323
5
418
80
259
205
2.21
030
3/0
4
532
80
259
220
2.36
040
4/0
3
888
95
259
250
2.81
350 350
1
Primary Usage
Approx.
Recommendation
Weight Ampacity 3
lbs. per
40°C
1,000 ft. Ambient Temp
3400
243
3934
279
Longwall Miner
4860
321
7400
435
1 Jacket – Extra-Heavy-Duty (EHD) black CPE
is standard. Colored EHD CPE jackets
available upon request. See page 42.
2 Ground Check Conductor – 16 AWG tinned copper
conductor, designed to withstand extreme flexing
and be extensible, insulated with yellow
polypropylene
3 Ampacity – Based on continuous duty at
90°C conductor temperature.
Continuous
Miner
Tolerances – ± 5% of nominal outside diameter
Factory Installed
Cable Assemblies
SAVE
TIME &
MONEY
See pages 44-45 for more
information.
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
21
36-506
Type SHD-CGC 3/C
Mold-cured Jacket • 5000 Volts
Conductors
Flexible tinned copper
Application
Ground Check Conductor 2
Flexible tinned copper with
yellow insulation located in
the center of the cable
Strand Shield
Semi-conducting
layer
Insulation Shielding
Tinned copper and colorcoded nylon braid
Ground Wires
Flexible tinned
copper
Insulation
90°C ethylene-propylene
rubber (EPR)
Heavy duty high voltage portable power cable
for use in circuits not exceeding 5000 volts.
Designed for applications such as longwall
miners, continuous miners, conveyors, pumps,
and other mobile equipment requiring grounding
conductors, a ground check conductor, and
metallic shielding overall. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-184-MSHA” marking indicating
acceptance as flame resistant by the Pennsylvania
Department of Environmental Protection and the
Mine Safety and Health Administration.
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Jacket1
Reinforced mold-cured
thermosetting
Chlorinated Polyethylene
(CPE) Jacket. Cable
identification via
permanent marking.
See Page 42 for
jacket color options.
Also available with
Extra-Tough Thermoplastic
Polyurethane (TPU) jacket
for extremely abrasive
environments! See Pg. 42
See Page 40-41 for
Tiger Stripe options
Round-shaped
cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
22
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-506 • Type SHD-CGC 3/C • 5000 Volts
Power Conductors
Grounding Conductors
Nominal
No. of Wires Insulation
No. of Wires Jacket
Outside
Size
per
Thickness Size
per
Thickness Dimensions
36-506- AWG Conductor
mils
AWG Conductor
mils
in.
110
133
220
2.200
020
2/0
323
5
418
110
259
235
2.360
030
3/0
4
532
110
259
235
2.500
040
4/0
3
888
120
259
265
2.950
350 350
1
Primary Usage
Approx.
Recommendation
Weight Ampacity 3
lbs. per
40°C
1,000 ft. Ambient Temp
3716
243
4130
279
Continuous
Miner
5190
321
7571
435
1 Jacket – Extra-Heavy-Duty (EHD) black CPE
is standard. Colored EHD CPE jackets
available upon request. See page 42.
2 Ground Check Conductor – 16 AWG tinned copper
conductor, designed to withstand extreme flexing and
be extensible, insulated with yellow polypropylene.
3 Ampacity – Based on continuous duty at 90°C
conductor temperature.
Tolerances – +8%/-5% of nominal outside diameter
Factory Installed
Cable Assemblies
SAVE
TIME &
MONEY
See pages 44-45 for more
information.
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
Longwall Miner
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
23
36-510
Type SHD Flat 3/C
Mold-cured Jacket • 2000 Volts
Conductors
Flexible tinned copper
Application
Ground Wires
Flexible tinned
copper covered
with semiconductive
thermoset
compound
Separator Tape
Insulation
90°C ethylene-propylene
rubber (EPR)
Heavy duty portable power cable for use in
circuits not exceeding 2,000 volts. Especially
designed for use on continuous miners requiring
grounding conductors and metallic shielding
over each conductor. Recommended maximum
continuous conductor temperature is 90°C.
Insulation Shielding
Tinned copper and
textile braid
Cable carries “P-184-MSHA” marking indicating
acceptance as flame resistant by the Pennsylvania
Department of Environmental Protection and the
Mine Safety and Health Administration.
Reinforcement
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Jacket
Mold-cured thermoset
with cable identification
via permanent marking.
Cross-section
Photo courtesy Joy Mining Equipment
Ratings & Approvals
䡲 Mine Safety & Health Administration
184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Insulated Cable Engineers Association
S-75-381. Design standard for mining
cables.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
24
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-510 • Type SHD Flat 3/C • 2000 Volts
Power Conductors
Grounding Conductors
Nominal
No. of Wires Insulation
No. of Wires Outside
Size
per
Thickness Size
per
Dimensions
36-510- AWG Conductor
mils
AWG Conductor
in.
020 2/0
329 7x47
80
3 204 6x34 1.205 x 2.970
Approx.
Weight
Ampacity 1
lbs. per
40°C
1,000 ft. Ambient Temp
3600
243
Primary Usage
Recommendation
1 Ampacity – Based on continuous duty at
90°C conductor temperature.
Continuous
Miner
Jacket – Extra-Heavy-Duty black neoprene
is standard.
Tolerances – ± 0.050 inch minor dimension
± 0.080 inch major dimension
Factory Installed
Cable Assemblies
SAVE
TIME &
MONEY
See pages 44-45 for more
information.
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
25
36-515
Type SHD-GC 3/C
Mold-cured Jacket • 5000 Volts
Application
Conductors
Flexible tinned copper
Ground Check Conductor 2
Flexible tinned copper with
yellow polypropylene insulation
Tape
Non-conducting
Insulation
Shielding
Tinned copper
and color coded
nylon braid
Strand Shield
Semi-conducting layer
Ground Wires
Flexible tinned copper
Insulation
90°C ethylene-propylene
rubber (EPR)
Assembly
Taped core
Separator Tape
Heavy duty portable power cable for use in
circuits not exceeding 5,000 volts (see next
page for continuous miner circuit requirements
exceeding 2000 volts). Designed for applications such as longwall shearers, continuous
miners and mobile equipment such as shovels,
dredges and drills. Recommended maximum
continuous conductor temperature is 90°C.
Cable carries “P-184-MSHA” marking indicating
acceptance as flame resistant by the Pennsylvania
Department of Environmental Protection and the
Mine Safety and Health Administration.
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58.
Jacket1
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification via
permanent marking.
Tiger® Brand Cable meets or exceeds
ASTM B-172 and B-33.
See Page 42 for
jacket color options.
Also available with
Extra-Tough Thermoplastic
Polyurethane (TPU) jacket
for extremely abrasive
environments! See Pg. 42
See Page 40-41 for
Tiger Stripe options
Round-shaped
cross-section
Tiger ® Brand cables come in six colors for safe, easy circuit identification.
See page 42 for details.
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -50°C
Type SHD-GC, SHD-BGC up to 25kV
Type W, G, G-GC, G-BGC up to 2kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
26
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-515 • Type SHD-GC 3/C • 5000 Volts
Power Conductors
Grounding Conductors
Nominal
Outside
No. of Wires Insulation
No. of Wires Jacket
Thickness Dimensions
per
Thickness Size
per
Size
mils
in.
mils
36-515- AWG Conductor
AWG Conductor
110
185
1.56
133
10
49
006
6
110
185
1.68
259
8
133
004
4
110
205
1.87
259
6
133
002
2
110
205
1.95
259
5
133
001
1
220
2.08
266
110
4
259
010
1/0
220
2.20
323
110
3
259
020
2/0
110
235
2.36
418
2
259
030
3/0
235
2.50
110
259
532
1
040
4/0
250
120
2.69
266
627
1/0
250 250
265
120
2.95
323
888
2/0
350 350
280
120
3.31
532
1221
4/0
500 500
1 Jacket – Extra-Heavy-Duty (EHD) black CPE
is standard. Colored EHD CPE jackets
available upon request. See page 42.
2 Ground Check Conductor – 8 AWG (minimum
133 strand 7x19) ground check conductor on
6 AWG through 4/0 AWG cable.
Primary Usage
Approx.
Recommendation
Weight Ampacity 3
lbs. per
40°C
1,000 ft. Ambient Temp
1560
93
1920
122
2500
159
Longwall Miner
2860
184
3390
211
3830
243
4418
279
Continuous
5300
321
Miner
6450
355
7880
435
10440
536
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
6 AWG (minimum 133 strand 7x19) ground check
conductor on 250 kcmil and larger cable.
3 Ampacity – Based on continuous duty at 90°C
conductor temperature.
Tolerances – +8%/-5% of nominal outside diameter
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
1
2300V
Continuous Miner
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
See Page 13 for AWG/Metric
Cross Reference
Applications
Heavy duty orange/green jacketed portable power cable for
use in continuous miner circuits exceeding 2,000 volts.
Recommended maximum continuous conductor
temperature is 90°C.
Cable carries “P-184-MSHA” marking indicating acceptance as
flame resistant by the Pennsylvania Department of Environmental
Protection and the Mine Safety and Health Administration.
Tiger® Brand Mining Cable meets or exceeds ICEA Standards
S-75-381/NEMA WC-58.
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
27
36-516
Type SHD-PCG • Longwall
Mold-cured Jacket • 5000 Volts
Insulation
90°C ethylenepropylene
rubber (EPR)
Conductors
Flexible tinned copper
Control Group 3 Conductors
Flexible tinned copper
ethylene polypropylene rubber
insulation color coded black,
white, red and an overall
thermosetting jacket
Application
Tape
Non-conducting
Heavy duty portable power cable designed for
use on longwall shearers, where three shielded
power conductors, three unshielded control
conductors, and a grounding conductor are
required. Recommended maximum
continuous conductor temperature is 90°C.
Strand Shield
Cable carries “P-184-MSHA” marking indicating
Semi-conducting
acceptance as flame resistant by the Pennsylvania
layer
Separator Tape
Non-conducting
Department of Environmental Protection and the
Mine Safety and Health Administration.
Insulation Shielding
Tinned copper and
color-coded nylon braid
Pure
Integral Fill
Ground Conductor
Flexible tinned copper
located in the center
of the cable
for greater
torsion
resistance
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-172 and B-33.
Jacket2
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification
via permanent marking.
See Page 42 for jacket
color options.
Round-shaped
cross-section
Photo courtesy 20 Mile Coal Mine
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
28
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-516 • Type SHD-PCG 3/C • 5000 Volts
Power Conductors
Size
36-516- AWG
002
2
010
1/0
020
2/0
030
3/0
040
4/0
Grounding Conductors
No. of Wires
per
Size
Conductor AWG
259
4
266
3
323
2
418
1
532
1/0
Control Conductors
Nominal
No. of Wires
No. of Wires Outside
per
Size
per
Dimensions
Conductor AWG Conductor
in.
168
8
133
2.03
222
8
133
2.27
246
8
133
2.45
259
8
133
2.58
426
6
133
2.76
Primary Usage
Approx.
Recommendation
Weight Ampacity 1
lbs. per
40°C
1,000 ft. Ambient Temp
2769
159
3571
211
Longwall Miner
3774
243
4752
279
6030
321
1 Ampacity – Based on continuous duty at 90°C
conductor temperature.
2 Jacket – Extra-Heavy-Duty (EHD) black CPE
is standard. Colored EHD CPE jackets
available upon request. See page 42.
Tolerances – +8%-5% of nominal outside diameter
Factory Installed
Cable Assemblies
SAVE
TIME &
MONEY
See pages 44-45 for more
information.
Correction Factors
For ampacities for various ambient
temperatures above or below 40°C.1
1
Ambient Temp.
Degrees C
Multiplying
Correction Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
.90
Tables reproduced from standards publication
ICEA-S-68-516, NEMA WC-8
AWG/Metric
Cross Reference
AWG/
kcmil
Size
22
20
18
16
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
750
800
1000
Area of Nearest Standard
AWG/kcmil Metric Cond.
mm2
in mm2
0.35
0.50
0.52
0.50
0.82
1.00
1.31
1.50
2.08
2.50
3.31
4
5.26
6
8.37
10
13.30
16
21.15
25
33.62
35
42.41
50
53.49
50
67.43
70
85.01
95
107.2
120
126.7
120
152.0
150
177.3
185
202.7
240
253.4
240
304.0
300
380.0
400
405.4
400
506.7
500
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
29
36-601/602/604
Type MP-GC 3/C • Mine Power Feeder • 5/8/15kV
Mold-cured Jacket • 100% Level (Grounded)
Conductors
Copper
Application
Ground Check Conductor
8 AWG 7-wire copper with
yellow polypropylene insulation
Connections between units of mine distribution
systems not exceeding the rated voltage when
installed in duct, conduit or open air and
for direct burial in wet and dry locations.
Recommended maximum continuous
conductor temperature is 90°C.
Insulation
Shielding
Semi-conducting
layer under
copper tape
(phase
identification
provided)
Strand Shield
Semi-conducting layer
Insulation
90°C ethylene-propylene
rubber (EPR)
Ground Wires
Tinned copper
Cable carries “P-7K-184-MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Assembly
Taped core
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-8 and B-33.
Jacket1
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification via
permanent marking.
See Page 42 for jacket
color options.
Round-shaped
cross-section
Cable may be suspended
vertically by using a
messenger and special
mechanical connectors.
Ratings & Approvals
䡲 Mine Safety & Health Administration
184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Insulated Cable Engineers Association
S-75-381. Design standard for mining
cables.
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
30
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
5000 Volts • 36-601 • Type MP-GC 3/C
Power Conductors
Grounding Conductors
Nominal
Outside
No. of Wires Insulation
No. of Wires Jacket
Thickness Size
Thickness Dimensions
Size
per
per
mils
mils
in.
36-601- AWG Conductor
AWG Conductor
7
90
7
110
1.42
004
4
8
7
90
6
7
110
1.56
002
2
19
90
5
7
110
1.65
001
1
19
90
4
7
110
1.76
010
1/0
19
90
3
7
110
1.88
020
2/0
19
90
1
19
140
2.14
040
4/0
37
90
1/0
19
140
2.23
250 250
140
37
90
19
2.47
350 350
2/0
140
37
90
19
2.70
500 500
4/0
Primary Usage
Approx.
Recommendation
Weight Ampacity 2
lbs. per
40°C
1,000 ft. Ambient Temp
1441
122
1827
159
Mine
2168
184
Power Feeder
2602
211
Vertical
3010
243
Mine Power
4190
321
Feeder
4825
355
6062
435
8427
536
Horizontal
8000 Volts • 36-602 • Type MP-GC 3/C
Power Conductors
Grounding Conductors
Nominal Approx.
Outside
Weight Ampacity 2
No. of Wires Insulation
No. of Wires Jacket
Thickness Dimensions lbs. per
per
Thickness Size
per
Size
40°C
mils
in.
1,000 ft. Ambient Temp
mils
36-602- AWG Conductor
AWG Conductor
110
1608
115
7
1.54
004
4
7
8
122
110
1919
115
7
1.66
002
2
7
6
159
110
2507
115
7
1.78
001
1
19
5
184
110
2660
115
1.89
010
1/0
19
4
7
211
110
3257
115
2.03
020
2/0
19
3
7
243
140
4382
115
2.28
040
4/0
19
1
19
321
140
4965
115
2.31
250 250
37
1/0
19
355
140
2.58
6484
115
19
350 350
37
2/0
435
140
2.88
8857
115
19
500 500
37
4/0
536
15000 Volts • 36-604 • Type MP-GC 3/C
Power Conductors
Grounding Conductors
Nominal Approx.
No. of Wires Insulation
No. of Wires Jacket
Outside
Weight Ampacity 2
Size
per
Thickness Size
per
Thickness Dimensions lbs. per
40°C
36-604- AWG Conductor
mils
AWG Conductor
mils
in.
1,000 ft. Ambient Temp
002
2
7
175
6
7
110
1.98
2517
164
1
19
175
5
7
110
2.11
3023
187
001
010
1/0
19
175
4
7
110
2.18
3296
215
020
2/0
19
175
3
7
110
2.30
3679
246
040
4/0
19
175
1
19
140
2.54
5146
325
250 250
37
175
1/0
19
140
2.61
5618
359
350 350
37
175
2/0
19
140
2.80
7055
438
500 500
37
175
4/0
19
170
3.15
9405
536
1 Jacket – CPE jacket. Black is standard. Colored CPE
jackets available upon request. See page 42.
2 Ampacity – Based on continuous duty at 90°C conductor temperature.
Tolerances – + 8%/-5% of nominal outside diameter
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
31
36-621/622/624
Type MP-GC 3/C • Mine Power Feeder
PVC Jacket • 100% Level (Grounded)
Conductors
Copper
Ground Wires
Tinned Copper
Application
Ground Check Conductor
8 AWG 7-wire copper with
yellow polypropylene insulation
Strand Shield
Semi-conducting layer
Insulation
90°C cross-linked
polyethylene
Fillers
Insulation
Shielding
Semi-conducting
layer under
copper tape
(phase
identification
provided)
Connections between units of mine distribution
systems not exceeding the rated voltage when
installed in duct, conduit or open air. For direct
burial in wet and dry locations. Recommended
maximum continuous conductor temperature
is 90°C.
Cable carries “P-7K-184-MSHA” marking
indicating listing by the Mine Safety and Health
Administration and the Pennsylvania Department
of Environmental Protection.
Tiger® Brand Mining Cable meets or exceeds
ICEA Standards S-75-381/NEMA WC-58,
ASTM B-8 and B-33.
Binder Tape
Assembly
Taped core
Jacket1
Polyvinyl chloride (PVC),
cable identification
via permanent
surface marking.
PVC jacket color options
are the same as CPE.
See Page 42
Cable may be suspended
vertically by using a
messenger and special
mechanical connectors.
Round-shaped cross-section
Ratings & Approvals
䡲 Mine Safety & Health Administration 184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association
File 82346, FT1, FT5, -35°C
Type MP-GC, MPF up to 25kV
䡲 Tiger® Brand Mining Cables meet or exceed
ICEA Standards S-75-381 & CSA Standards
C 22.2 #96.1
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
32
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
5000 Volts • 36-621 • Type MP-GC 3/C
Power Conductors
Grounding Conductors
Nominal
Outside
No. of Wires Insulation
No. of Wires Jacket
Thickness Size
Thickness Dimensions
Size
per
per
mils
mils
in.
36-621- AWG Conductor
AWG Conductor
7
90
7
110
1.42
004
4
8
7
90
6
7
110
1.56
002
2
19
90
5
7
110
1.65
001
1
19
90
4
7
110
1.76
010
1/0
19
90
3
7
110
1.88
020
2/0
19
90
1
19
140
2.14
040
4/0
37
90
1/0
19
140
2.23
250 250
140
37
90
19
2.47
350 350
2/0
140
37
90
19
2.70
500 500
4/0
Primary Usage
Approx.
Recommendation
Weight Ampacity 2
lbs. per
40°C
Mine Power
1,000 ft. Ambient Temp
Feeder
1224
122
1653
159
Horizontal
1950
184
2200
211
Mine Power
2721
243
Feeder
3845
321
Vertical
4321
355
5652
435
7721
536
8000 Volts • 36-622 • Type MP-GC 3/C
Power Conductors
Grounding Conductors
Nominal
Outside
No. of Wires Insulation
No. of Wires Jacket
Thickness Dimensions
per
Thickness Size
per
Size
mils
in.
mils
36-622- AWG Conductor
AWG Conductor
110
115
7
1.54
004
4
7
8
110
115
7
1.66
002
2
7
6
110
115
7
1.78
001
1
19
5
140
115
1.89
010
1/0
19
4
7
140
115
2.03
020
2/0
19
3
7
140
115
2.28
040
4/0
19
1
19
140
115
2.31
250 250
37
1/0
19
140
2.58
115
19
350 350
37
2/0
140
2.88
115
19
500 500
37
4/0
Note:
Approx.
Weight Ampacity 2
lbs. per
40°C
1,000 ft. Ambient Temp
1366
122
1727
159
2174
184
2656
211
2895
243
3983
321
4484
355
5827
435
7893
536
Cable may
be suspended
vertically by
using a
messenger
and special
mechanical
connectors.
15000 Volts • 36-624 • Type MP-GC 3/C
Power Conductors
Grounding Conductors
Nominal Approx.
No. of Wires Insulation
No. of Wires Jacket
Outside
Weight Ampacity 2
Size
per
Thickness Size
per
Thickness Dimensions lbs. per
40°C
36-624- AWG Conductor
mils
AWG Conductor
mils
in.
1,000 ft. Ambient Temp
002
2
7
175
6
7
140
1.98
2021
164
001
1
19
175
5
7
140
2.11
2503
187
010
1/0
19
175
4
7
140
2.18
2658
215
020
2/0
19
175
3
7
140
2.30
3066
246
040
4/0
19
175
1
19
140
2.54
4369
325
250 250
37
175
1/0
19
140
2.61
4875
359
350 350
37
175
2/0
19
140
2.80
6412
438
500 500
37
175
4/0
19
170
3.15
8610
536
1 Jacket – PVC
2 Ampacity – Based on continuous duty at 90°C conductor temperature.
Tolerances – + 8%/-5% of nominal outside diameter
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
33
36-202-018
Longwall Signal Cable
2- 9 Conductors • 50 Volts
Application
Power Conductors
Extra flexible stranded
per ASTM B-174
A flexible signal cable for use in Longwall and other
underground mining applications. The TPU jacket provides
extra-tough physical characteristics needed in the
mining environment. Cable is available with full
copper braid shielding upon request.
Insulation
Chemically
cross-linked,
non-chlorinated
thermosetting,
flame retardant
polyolefin
Jacket
Thermoplastic
Polyurethane
(TPU)
Colors Available:
Black (standard)
Orange (optional)
Round-shaped
cross-section
Part
Number
36202-018
203-018
204-018
205-018
206-018
207-018
208-018
209-018
202-016
203-016
204-016
205-016
206-016
207-016
208-016
209-016
202-014
203-014
204-014
205-014
206-014
207-014
208-014
209-014
Number
of
Size
AWG Conductors
2
18
3
18
4
18
5
18
6
18
7
18
8
18
9
18
2
16
3
16
4
16
5
16
6
16
7
16
8
16
9
16
2
14
3
14
4
14
5
14
6
14
7
14
8
14
9
14
Diameter
Over
Insulation
(Inches)
0.115
0.115
0.115
0.115
0.115
0.115
0.115
0.115
0.125
0.125
0.125
0.125
0.125
0.125
0.125
0.125
0.140
0.140
0.140
0.140
0.140
0.140
0.140
0.140
Overall
Diameter
(Inches)
0.440
0.460
0.490
0.520
0.560
0.560
0.630
0.660
0.460
0.480
0.510
0.550
0.590
0.590
0.660
0.690
0.490
0.510
0.550
0.590
0.630
0.630
0.710
0.750
Weight
(lbs./ft.)
0.087
0.100
0.117
0.136
0.156
0.163
0.197
0.215
0.099
0.114
0.133
0.158
0.183
0.190
0.225
0.247
0.118
0.138
0.166
0.196
0.225
0.238
0.278
0.300
Tolerances – ± 5% of nominal outside diameter
Ratings & Approvals
䡲 90°C Temperature Rating
䡲 Tiger® Brand Mining Cables materials meet
or exceed industry specifications
䡲 Mine Safety and Health Administration
184-MSHA
䡲 Pennsylvania Department of Environmental
Protection P-184
Tiger® Brand is a registered trademark of AmerCable Incorporated, a Nexans Company.
34
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
36-202-118
Underground Lighting Cable
2- 9 Conductors • 110 Volts
Application
Power Conductors
Extra flexible stranded
per ASTM B-174
Insulation
Chemically
cross-linked,
non-chlorinated
thermosetting,
flame retardant
polyolefin
A flexible insulated cable for use in longwall and other mine
lighting systems. The TPU jacket provides extra-tough physical
characteristics needed in the underground mining environment.
Cable is available with full copper braid shielding upon request.
Colors Available:
Black (standard)
Orange (optional)
Jacket
Thermoplastic
Polyurethane
(TPU)
Round-shaped
cross-section
Photo courtesy 20 Mile Coal Mine
Ratings
䡲 90°C Temperature Rating
䡲 Tiger® Brand Mining Cables materials meet
or exceed industry specifications
Part
Number
Number Size
of
AWG Conductors
36202-118 18
2
203-118 18
3
204-118 18
4
205-118 18
5
206-118 18
6
207-118 18
7
208-118 18
8
209-118 18
9
202-116 16
2
203-116 16
3
204-116 16
4
205-116 16
5
206-116 16
6
207-116 16
7
208-116 16
8
209-116 16
9
202-114 14
2
203-114 14
3
204-114 14
4
205-114 14
5
206-114 14
6
207-114 14
7
208-114 14
8
209-114 14
9
202-112 12
2
203-112 12
3
204-112 12
4
205-112 12
5
206-112 12
6
207-112 12
7
208-112 12
8
209-112 12
9
202-110 10
2
203-110 10
3
204-110 10
4
205-110 10
5
206-110 10
6
207-110 10
7
208-110 10
8
209-110 10
9
Diameter
Over
Insulation
(Inches)
0.115
0.115
0.115
0.115
0.115
0.115
0.115
0.115
0.125
0.125
0.125
0.125
0.125
0.125
0.125
0.125
0.140
0.140
0.140
0.140
0.140
0.140
0.140
0.140
0.160
0.160
0.160
0.160
0.160
0.160
0.160
0.160
0.180
0.180
0.180
0.180
0.180
0.180
0.180
0.180
Overall
Diameter
(Inches)
0.440
0.460
0.488
0.520
0.560
0.560
0.640
0.660
0.460
0.480
0.512
0.550
0.590
0.590
0.670
0.690
0.490
0.510
0.550
0.588
0.630
0.630
0.720
0.755
0.526
0.555
0.596
0.642
0.690
0.690
0.770
0.815
0.570
0.598
0.645
0.698
0.750
0.750
0.835
0.875
Weight
(lbs./ft.)
0.087
0.100
0.116
0.135
0.156
0.163
0.198
0.215
0.106
0.114
0.134
0.158
0.183
0.191
0.225
0.247
0.119
0.138
0.166
0.195
0.225
0.238
0.278
0.302
0.148
0.177
0.213
0.254
0.297
0.316
0.388
0.426
0.186
0.226
0.276
0.331
0.401
0.462
0.519
0.626
Tolerances – ± 5% of nominal outside diameter
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
35
37-119
Flexible Power Cable • DLO
EP/CPE • RHH, RHW-2 • 2000 Volts
Conductor
Application
Flexible-stranded,
tin-coated annealed
copper
Nexans AmerCable’s 2000V Diesel Locomotive Cable (DLO) is
a single conductor portable power cable suitable for use in
applications needing great flexibility, excellent wearability and
good flex life. Applications include motor and generator leads,
battery leads, shipyards, telecommunications power, heavy
earth moving equipment, and renewable energy applications.
Separator
Suitable separator tape
provides easy stripping
of insulation
Features
䡲 A two layer composite of flame retardant, oil and sunlight
resistant Chlorinated Polyethylene (CPE) outer layer and
Ethylene-Propylene rubber (EPR) inner layer. Composite
design provides significant diameter reductions compared to
designs using full thickness jackets.
Insulation
Ethylene-Propylene
rubber (EPR)
䡲 Suitable for continuous operating temperatures of 90°C,
wet or dry
Jacket
Flame retardant,
oil and sunlight
retardant Chlorinated
Polyethylene (CPE)
䡲 Rated RHH, RHW-2; 2/0 – 1111 kcmil listed and marked
“for CT use”
䡲 UL listed as Sunlight Resistant
䡲 UL listed as Marine Shipboard Cable (4/0 and larger)
See Page 34
for jacket
color options.
Special order only
䡲 Insulation and jacket meet hazardous waste regulations, per
Round-shaped
cross-section
Extremely flexible stranding
for increased overall cable
flexibility and ease of installation
Code of Federal Regulations 40 Section 261 (40CFR261) for
characteristic lead content
䡲 Flame Resistance: FT-4/IEEE1202 for 2/0 1111 kcmil
and UL VW-1
䡲 Meets smoke release and other requirements of Vertical
Cable Tray Test UL 1685 and is marked “ST-1” for
2/0 – 1111 kcmil
Ratings & Approvals
䡲 UL Standard 44: Thermoset Insulated Wires &
Cables, Types RHH, RHW-2. UL VW-1.
䡲 UL Standard 1685: Vertical Tray Fire
propagation and Smoke Release Test for
Electrical and optical Fiber Cables. (UL, LS)
䡲 AAR 591 Wire and Cable Insulating Material:
Strand Construction except 3/0 and 4/0.
䡲 ASTM B-33: Standard Specification for Tinned
Soft or Annealed Copper Wire for Electrical
Purposes.
䡲 ASTM B-172: Standard Specification for
Rope-Lay-Stranded Copper Conductors having
Bunch-Stranded Members, for Electrical
Conductors.
䡲 MSHA P-184
36
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-119 • Portable Power Cable • 2000 Volts
Part No.
37-119201
202
203
204
205
207
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
Size
AWG/
kcmil
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
262
313
373
444
535
646
777
929
1111
Minimum
Wires per
Conductor
19
19
27
37
61
105
147
224
266
323
418
532
646
777
925
1110
1332
1591
1924
2318
2745
Nominal
Insulation
Thickness
in.
0.045
0.045
0.045
0.055
0.055
0.055
0.055
0.065
0.065
0.065
0.065
0.065
0.075
0.075
0.075
0.075
0.090
0.090
0.090
0.090
0.130
* Ampacity – Calculated with at 90°C conductor
temperature and 30°C ambient air, per
2002 NEC, Table 310-17
Nominal
Jacket
Thickness
in.
0.015
0.015
0.015
0.030
0.030
0.030
0.030
0.045
0.045
0.045
0.045
0.045
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
Nominal
Outside
Diameter
in.
0.214
0.233
0.257
0.326
0.365
0.460
0.498
0.618
0.664
0.704
0.789
0.839
0.973
1.029
1.094
1.169
1.295
1.368
1.488
1.583
1.707
Approx.
Weight
lbs. per
1,000 ft.
31
41
58
86
124
198
261
400
468
561
725
888
1048
1227
1436
1691
2034
2395
2837
3448
4156
*Ampacity
90°C
35
40
55
80
105
140
190
220
260
300
350
405
467
522
591
652
728
815
904
1005
1119
• Cable diameters are subject to +/-5% manufacturing
tolerance
• Sizes above 1000 kcmil are not UL listed
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
37
36-501
VFD Power Cable • Shielded • 2000 Volts
3 Conductors + 3 Grounds + Ground Check(s)
Power Conductor
Extra flexible
tinned rope
stranded
conductors per
ASTM-172
and B-33
Ground Conductors (x3)
Flexible tinned rope
stranded conductors per
ASTMB-172 and B-33,
Insulated and colored green
Insulation
Type II EPDM (EPR) suitable
for continuous operation at
90°C. Ozone resistant.
Ground Check
Wire(s)
Flexible tinned
copper with
yellow insulation.
Center ground
check available
Shield
Overall tinned copper
braid plus aluminum/
polyester tape providing
100% coverage
Application
A flexible, braid and foil shielded, 2kV power
cable specifically engineered for use in variable
frequency AC motor drive (VFD) applications.
Cable carries “P-184-MSHA” marking indicating
acceptance as flame resistant by the Pennsylvania
Department of Environmental Protection and the
Mine Safety and Health Administration.
Tiger® Brand Mining Cable materials meet or
exceed ICEA Standard S-75-381/NEMA WC-58
for Type SHC constructions. ASTM B-172 and
B-33.
Ratings & Approvals
䡲 90˚C Temperature Rating
䡲 Tiger® Brand Mining Cable materials
meet or exceed ICEA Standard S-75-381/
NEMA WC-58.
䡲 Mine Safety & Health Administration
184-MSHA.
䡲 Pennsylvania Department of Environmental
Protection P-184.
䡲 Canadian Standards Association (pending)
File 82346
CSA Phase Color ID available on MTO
Jacket
Reinforced mold-cured
thermosetting Chlorinated
Polyethylene (CPE) Jacket.
Cable identification
via permanent marking.
See Page 34 for jacket
color options.
Round-shaped
cross-section
Power
Conductor
Size
AWG/
Part No.
kcmil
36-501
002
001
010
020
030
040
250
350
500
2
1
1/0
2/0
3/0
4/0
250
350
500
Correction
Factors
Grounding
Conductors
Size AWG1
Nominal
Jacket
Thickness
in.
Nominal
Diameter
in.
Approx.
Weight
lbs./ft.
Ampacity2
90°C
8
7
6
5
4
3
3
1
1
0.155
0.170
0.170
0.190
0.190
0.220
0.220
0.220
0.265
1.43
1.64
1.74
1.89
2.01
2.17
2.40
2.68
3.03
1790
2150
2550
3100
4050
4390
5950
7840
9730
159
184
211
243
279
321
355
405
536
For ampacities for various ambient
temperatures above or below 40°C.
Ambient
Temp.
Degrees C
Multiplying
Correction
Factors
10
20
30
40
50
1.26
1.18
1.10
1.00
0.90
*Cable diameters are subject to a +/- 5% manufacturing tolerance
1 Ground Check Conductor – #16 AWG extensible strand for center groundcheck.
#14 AWG is the minimum size for non-center ground check wires
2 Ampacity Ratings – based on continuous duty at 90°C conductor temperature
38
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
Other Available Nexans AmerCable
VFD Cable Constructions
37-102VFD
37-102VFD
37-102VFD
37-108VFD
Standard
Type VFD
Power Cable
Low Smoke
Halogen-Free
Type VFD
Power Cable
CIR Type VFD
Power Cable
Flexible
Type TC-ER
VFD
Power Cable
• 2kV
• Rated 110°C
• Gexol® Insulated
• 2kV
• Rated 110°C
• Gexol® Insulated
• 2kV
• Rated 110°C
• Gexol® Insulated
• Crush & Impact
resistant without
external armoring
• 600V
• Rated 90°C
VFD CABLE
R
S
T
PE
VFD
U
V
W
PE
MOTOR
V LL
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
39
Tiger Stripes – Reflective
Nexans AmerCable’s reflective
Tiger Stripes can extend cable life by
reducing run-overs in low visibility
situations and improve mine safety
by providing easier visual circuit
identification.
■ Increased safety for
personnel through easier
circuit identification
■ Available on CPE round
jacketed cables only.
Black
Blue
Green
Orange
Yellow
(standard)
40
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
Red
Tiger Stripes – Standard
Nexans AmerCable’s standard Tiger Stripes
provide additional color combinations by
vulcanizing a contrasting colored stripe into
the jacket of our round CPE cables.
Shown below are a few examples of the
many possible jacket / stripe combinations.
Consult with your AmerCable rep or the
factory for a complete list of available
stripe options.
Black/Red
Blue/White
Yellow/Rred
Orange/Green
Red/White
Green/White
Black/White
Blue/Green
Yellow/Green
Orange/White
Red/Blue
Black/Green
Available only
from AmerCable
Safety
through easier
circuit
identification
Assign to specific
equipment to
make visual
inventory simpler
Available only
on round CPE
jacketed cables
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
41
Jacket Materials
& Color Options
Nexans AmerCable CPE Jackets
Nexans AmerCable TPU Jackets
Nexans AmerCable’s thermoset Chlorinated
Polyethylene jacket provides the physical performance
and strength needed to resist wear, tear, abrasion and
compression cuts caused by everyday mining use.
For extremely abrasive environments, AmerCable’s
Thermoplastic Polyurethane (TPU) jacket provides
the extra-tough physical characteristics needed
in the roughest mining environments.
Compared to Nexans AmerCable’s standard
CPE jacketing material, TPU provides:
This tough, durable jacket is a proven performer
in mines throughout the world. Nexans AmerCable’s
engineered cable construction includes a taped-core,
integral fill and tandem extrusion of the jacket layers.
Two-pass jackets, extruded in tandem, yield an
inseparable bond between the layers. Integral filling
of the cable core reduces torsion-induced damage.
Black
Blue
(standard)
Green
Orange
Yellow
Red
5X more abrasion resistance
Up to
2X more tear resistance
8% Less
2X more tensile strength
Jacket
Weight
Colored
jackets
experience
no loss of
physical
properties
compared to our
black jacket.
Black
Blue
Green
Orange
Yellow
Red
(standard)
These brightly
colored cables
can improve
mine
safety by
providing
easy circuit
identification.
ORANGE XL
Shuttle Car
Productivity
Solutions
42
ORANGE XLTM is Nexans AmerCable’s high
strength, highly visible proprietary jacketed flat
Shuttle Car cable. This cable jacket is extremely
resistant to tear and abrasion. This highly
durable shuttle car cable improves productivity
through 30-50% greater service life.
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
Safety, Training,
and Education
MineCable-Safe is an investment in Safety and Productivity that brings the knowledge and experience of our
field engineers to your mine. High voltage cables require special handling to get maximum service life and
keep personnel safe. Can you identify the difference between a productivity problem and a safety issue?
Our experts can. We deliver a highly-valuable report that clearly identifies safety and productivity issues.
The report includes recommendations on how to deploy, move and utilize cables more safely and to make
your mine more productive. Follow-up can also include training sessions and engineered solutions.
Field Technical Support
Safety and maximized cable productivity are Nexans
AmerCable’s top priorities for our customers.
Surface or underground – 24/7 – all shifts – Nexans
AmerCable’s mine-experienced field reps are ready
to provide on-site cable evaluation, safe handling
training and innovative productivity solutions.
A few extra minutes spent in cable repair can save hours of costly downtime.
Cable Splicing Training
Splice Kits
Our field reps can conduct on-site training
(all shifts) on the correct way to splice cables
to extend their service life.
(CPE or TPU)
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
43
Factory Installed
Cable Assemblies
Factory Installed Cable Assemblies from Nexans AmerCable are
professionally assembled in our El Dorado, Arkansas manufacturing
facility. Our team of experienced handlers join cables and connectors
that match yourexact specifications. Our assemblies are designed to
perform in your harshest operating conditions.
Factory prepared cable assemblies or terminations are a reliable way
to lower your overall cable connectivity costs through enhanced
reliability, reduced handling and lower installation time.
Why Use
FACTOREYD
INSTALL
Cable
Assemblies?
■ Your cable assembly,
built to your exact
specifications, arrives
ready for immediate use
■ Reduced prep, handling
and installation time
Constructions
2 - 25kV
■ Stress Cones & fill
■ ID Labeling
■ Pothead Assemblies
■
Lower
Overall
Cost
Enhanced
Reliability
Applications
Surface Mining
■ Underground Mining
■ Reeling
■
Reduced
Installation
Time
■ No need to maintain
expensive connector
inventory
■ Professionally assembled
■ Factory electrical testing
after termination/refurb
■ Nexans AmerCable’s
on-time delivery rate
and short lead times are
#1 in the cable industry
Victor plug installed on 240mm² 307S
44
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
Molded
Potheads
Couplers
Nexans AmerCable has
the coupler you need for
immediate installation
upon arrival.
(up to 25kV)
Factory
installed
couplers from
Nexans AmerCable
are a reliable way
to lower your
overall cable
connectivity costs.
Longwall Refurbishment
Get maximum service life from
your Tiger ® Brand longwall cables.
Our refurb team will expertly, clean, inspect,
repair and splice in new sections as needed.
We then deliver them back to the mine –
ready to power your longwall system.
Before Refurb
Saves up to 60% when compared to the
cost of a new longwall cable.
After Refurb
350 Bailey Road • El Dorado, Arkansas USA • www.amercable.com • e-mail: mining@amercable.com
45
Nexans AmerCable is the leading global manufacturer of
surface and underground mining cables.
Nexans AmerCable is an ISO 9001 certified
cable manufacturer that combines leading-edge
technology, proven manufacturing techniques,
and high quality service to deliver the finest
mining cable products available.
Nexans AmerCable serves a worldwide customer base
from our manufacturing facility in El Dorado, Arkansas.
Our professional field engineers and customer support
team work directly, or in partnership with a network
of independent distributors, to deliver productivity
enhancing cable solutions.
What can you expect from Nexans AmerCable?
■ High Quality Cable with an Emphasis on Safety
■ On-Time Delivery
■ Professional Sales, Support and Service
■ Strategic Inventory Locations
El Dorado, Arkansas
■ Short Lead Times
Made in America
Nexans AmerCable’s Mining & Industrial Cable Products & Services
Surface
Mining
Underground
Mining
Industrial
Reeling
Factory Installed
Cable Assemblies
350 Bailey Road • El Dorado, Arkansas USA
(870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 • e-mail: mining@amercable.com • www.amercable.com
© 2012, AmerCable Incorporated
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