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AUTO6024: Garage Practice (Chassis)

Title:

Long Title:

Garage Practice (Chassis) APPROVED

Garage Practice (Chassis)

Module Code: AUTO6024

Credits: 5

NFQ Level: Fundamental

Field of Study: Automotive Engineering

Valid From: Semester 1 - 2016/17 ( September 2016 )

Module Delivered in

2 programme(s)

Module

Coordinator:

MICHAEL J O MAHONY

Module Author: BRIAN NIXON

Module

Description:

This module is designed to give the student a practical knowledge of the modern motor vehicle in relation to the operation of the vehicle chassis sub systems and related components.The student will be introduced to basic engineering workshop processes, the module also introduces the student to common engineering materials in use in the manufacture of the modern motor vehicle.The student will be required to assemble workshop exercises using different joining methods.

Learning Outcomes

On successful completion of this module the learner will be able to:

LO1

LO2

Conform to safe working practices associated with operating within a automotive engineering/metal fabrication workshop environment.

Identify chassis related subsystems and their individual components of a motor vehicle chassis system.

LO3

LO4

LO5

LO6

Locate and interpret automotive manufacturers manuals and technical data associated with vehicle chassis systems.

Use a range of tools and automotive test equipment to cary out fundamental testing, servicing and diagnostics associated with vehicle chassis systems.

Communicate in a technical manner relating to vehicle servicing, diagnosis or repair.

Recognise the materials associated with modern vehicle manufacturing, fabricate and assemble an operational workshop project.

Pre-requisite learning

Module Recommendations

This is prior learning (or a practical skill) that is strongly recommended before enrolment in this module.

You may enrol in this module if you have not acquired the recommended learning but you will have considerable difficulty in passing (i.e. achieving the learning outcomes of) the module. While the prior learning is expressed as named CIT module(s) it also allows for learning (in another module or modules) which is equivalent to the learning specified in the named module(s).

9489 AUTO6002 Auto-electrical Fundamentals

Incompatible Modules

These are modules which have learning outcomes that are too similar to the learning outcomes of this module. You may not earn additional credit for the same learning and therefore you may not enrol in this module if you have successfully completed any modules in the incompatible list.

No incompatible modules listed

Co-requisite Modules

No Co-requisite modules listed

Requirements

This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed. You may not enrol on this module if you have not acquired the learning specified in this section.

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No requirements listed

Co-requisites

No Co Requisites listed

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AUTO6024: Garage Practice (Chassis)

Module Content & Assessment

Indicative Content

Safety Regulations.

Safety procedures relating to automotive workshop & metal fabrication workshop.

Transmission.

Gearbox layout, gear ratios, final drive/differential unit, drive shaft, clutch mechanism.

Petrol Fuel Systems.

Single point injection, multi point injection, electric fuel pump, input sensors and output actuators.

Diesel Fuel Systems.

Diesel pumps, diesel injectors, common rail fuel systems, cold start aids.

Brake System.

Brake system layout, disc & drum type, handbrake/parking brake, brake fluid, master cylinder, servo assisted brakes.

Steering & Suspension Systems.

Steering layout, rack & pinion, steering box, track, camber, KPI, suspension layouts, wheel bearings.

Metal fabrication project assembely

Use of screws, bolts & nuts, riveting, soft soldering, brazing and other welding processes to assemble operational assessment pieces .Cold shaping of metal components.

Research of vehicle component design, manufacturing processes and materials.

Research the different materials & processes used in the manufacture of the modern motor vehicle and associated parts.

Assessment Breakdown

Course Work

%

100.00%

Course Work

Assessment Type Assessment Description

Practical/Skills

Evaluation

Practical/Skills

Evaluation

Written Report

Practical Assessment (workshop exercises assessed weekly).

(Metal fabrication workshop) Practical assessment(student must prepare and assemble projects over the semseter) metalwork projects.

Research report relating to vehicle production, assembely methods, vehicle manufacturing materials and properties of same.

Outcome addressed

% of total

Assessment

Date

1,2,3,4,5 60.0 Every Week

1,6

6

30.0 Every Week

10.0 Week 10

No End of Module Formal Examination

Reassessment Requirement

Repeat the module

The assessment of this module is inextricably linked to the delivery. The student must reattend the module in its entirety in order to be reassessed.

The institute reserves the right to alter the nature and timings of assessment

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AUTO6024: Garage Practice (Chassis)

Module Workload

Workload: Full Time

Workload Type Workload Description

Lab

Lab

Independent & Directed

Learning (Non-contact)

Garage Practice

Metal-work Practice

No Description

Workload: Part Time

Workload Type Workload Description

Lab

Lab

Independent & Directed

Learning (Non-contact)

Garage workshop practice

Metal workshop practice

No Description

Hours Frequency Average

Weekly

Learner

Workload

3.00

3.0 Every

Week

2.0 Every

Week

2.0 Every

Week

2.00

2.00

Total Hours

Total Weekly Learner Workload

Total Weekly Contact Hours

7.00

7.00

5.00

Hours Frequency Average

Weekly

Learner

Workload

3.00

3.0 Every

Week

2.0 Every

Week

2.00

2.00

2.0 Every

Week

Total Hours

Total Weekly Learner Workload

Total Weekly Contact Hours

7.00

7.00

5.00

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Module Resources

Recommended Book Resources

Tom Denton 2011, Automotive mechanical and electrical systems , Elsevier [ISBN: ISBN-10:

0080969453]

Martin T. Stockel, Chris Johanson, 2010, Auto Fundamentals Workbook , 1 Ed. [ISBN:

978-1590703267]

Tom Newton 1999, How cars work , Black Apple Press Vallejo, CA [ISBN: 0966862309]

Supplementary Book Resources

Bruce J Black 2005, Workshop Processes & Materials.

, Third Ed., Elsevier Newnes [ISBN: ISBN:

0-7506-6073-2]

This module does not have any article/paper resources

Other Resources website: Autoshop101 2013, Technical articles , Kevin O Sullivan http://www.autoshop101.com

CD Rom: Plymouth CFE 2010, Auto technology

Automotive Technical Data: Auto data 2015, Automotive Manufactures Technical Data https://www.autodata-online.net/online/l ogin/autodatalogon.aspx

Web based learning support: 2015 CDX Automotive , Jones and Bartlett http://www.cdxauto.com/

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Module Delivered in

Programme

Code

Programme

CR_TTMGT_7 Bachelor of Science in Automotive Technology and

Management

CR_TTMAT_6 Higher Certificate in Engineering in Automotive Technology and Management

Semester Delivery

2

2

Mandatory

Mandatory

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