Executive Summary Report Project of Research Study and Preparation for Export Handbook of Electrical and Electronic Products to Japan Under the Program for Entrepreneur Development to Comply with Standards and Technical Regulations Relating to Export Presented to Thai industrial Standards Institute Ministry of Industry by Assumption University March 2008 Foreword The Thai Industrial Standards Institute, Ministry of Industry, has employed the Faculty of Business Administration, Assumption University to do the research and prepare for the export handbook of electrical and electronic products to Japan. This research belongs to the program for entrepreneur development to comply with standards and technical regulations relating to export, initiated by the Thai Industrial Standards Institute, Ministry of Industry. The research study has commenced since June 2007. Therefore the researcher team has completed the preparation for the final report and the executive summary report and wish to officially deliver these reports to the Thai Industrial Standards Institute, Ministry of Industry. Research Team March 2008 Contents Contents Introduction i v Chapter 1 Standards and Regulations for Electrical and Electronic Products 1.1 Compulsory Standards and Regulations 1.1.1 Electrical Appliance and Material Safety Law 1.1.2 Consumer Product Safety Law 1.1.3 Household Goods Quality Labeling Law 1.2 Voluntary Standards and Regulations 1.2.1 Japanese Industrial Standard 1.2.2 VCCI Technical Requirements 1.2.3 S-Mark Certification of Electrical and Electronic Products 1.2.4 Product Certification by Private Sectors 1-1 1-1 1-1 1-3 1-4 1-5 1-5 1-6 1-7 1-8 Chapter 2 Conformity Assessment of Electrical and Electronic Products 2.1 Conformity Assessment System of Products according to Compulsory Standards and Regulations 2.1.1 Conformity Assessment of Electrical and Electronics Products according to Denan Law 2.1.2 Conformity Assessment of Electrical and Electronics Products according to PSC Law 2.2 Conformity Assessment System of Products according to Voluntary Standards and Regulations 2.2.1 Product Certification according to JIS Standards 2.2.2 Certification of Information Technology Equipment according to VCCI’s Technical Requirements 2.2.3 Certification of Electrical and Electronic Products Safety with S-Mark 2.3 Mutual Recognition Arrangements 2-1 i 2-1 2-1 2-4 2-5 2-5 2-6 2-7 2-7 Chapter 3 Trade Measures in the Exports of Electrical and Electronics Products 3.1 Regulatory Measures 3.1.1 Customs Duty For Importing Goods (Harmonize System 2007) 3.1.2 Rule of Origin 3.1.3 Other Tax Regulations 3.1.4 Product Liability Act in Japanese Products 3.1.5 Law for the Promotion of Effective Utilization of Resources 3.1.6 Food Sanitation Law 3.1.7 Law Concerning the Rational Use of Energy 3.1.8 Law Concerning the Prohibited Chemical Substances In Japan 3.1.9 International Labor Standards 3.2 Other Trade Measures 3.2.1 ISO 9000 3.2.2 ISO 14000 3-1 3-1 3-1 3-2 3-2 3-2 3-2 3-3 3-3 3-4 3-4 3-5 3-5 3-5 Chapter 4 Procedures for Japanese Market Penetration 4.1 Preparation for the Readiness in Export Business 4.2 Product Selection for Export to Japanese Market 4.3 Preliminary Study of the Means for Japanese Market Penetration 4.3.1 Preliminary Feasibility Study of Japanese Market 4.3.1.1 Japanese Consumer Behavior 4.3.1.2 Product Distribution System 4.3.1.3 Preparation for Japanese Importers’ List 4.3.2 Sales Activities 4.3.3 Consumer Protection 4.3.4 Importers’ Financial and Credit Examination 4.4 Contract Preparation for Pre-Shipment 4.5 Export Procedures 4.5.1 Pre-Shipment Procedures 4.5.1.1 Goods Preparation 4.5.1.2 Shipping Arrangement 4.5.1.3 Documentation for Export 4-1 4-1 4-1 4-3 4-3 4-4 4-4 4-4 4-5 4-6 4-6 4-6 4-7 4-7 4-7 4-7 4-7 ii 4.5.1.4 Customs Clearances 4.5.1.5 Delivery of Goods 4.5.2 Post-Shipment Procedures 4.5.2.1 Payment 4.5.2.2 Export Promotion and Privileges Chapter 5 Prioritization of Potential Products to be Exported to Japan 5.1 Initial Product Selection 5.2 Model for the Evaluation of Potential Export Product 5.3 Information Gathering 5.4 Statistical Process 5.5 Evaluation Result iii 4-8 4-8 4-8 4-8 4-9 5-1 5-1 5-2 5-4 5-4 5-5 Table Contents Table 5.1 Potential Electrical and Electronic Products Exported to Japan iv 5-6 Introduction The project of research study and preparation for export handbook of electrical and electronic products to Japan is the project that is under the Program for Entrepreneur Development to Comply with Standards and Technical Regulations Relating to Export under the supervision of Thai Industrial Standards Institute, Ministry of Industry. This project is one of the projects under the government policy in order to develop the international economy by implementing a proactive marketing policy in order to build competitiveness of Thai entrepreneurs and expand international cooperation to access resources, raw materials and the scientific knowledge and technology. Ministry of Industry has responded to the government’s policy by developing strategies that is important for supporting industrial goods to become competitive in the world market especially with the important trading partner of Thailand like Japan, US and ASEAN countries. Japan is one of Thailand’s important export markets of industrial goods with export value in the year 2005 of 603,177.1 millions baht or 13.5 per cent of total export value and of 625,632.8 million baht or 13.0 per cent of total export value in the year 2006 (Office of Permanent-Secretary of Commerce, 2007). The electrical and electronics are top ranking products of Thai export industry to Japan, thus it leads to promoting policies for supporting exports of electrical and electronic products. On 3rd April 2007, the prime minister of Thailand and Japan had signed the Japan-Thailand Economic Partnership Agreement (JTEPA) in Tokyo and is effective since November 2007. The main topics of this agreement consists of the reduction and elimination of import duty for more than 90% of traded goods and import value and extending the impact on service- investment opportunities between Thailand and Japan in various fields such as nursing home service, spa service, hotel service, restaurant, and garage service, etc. Furthermore, joint committees are established to supervise general implementation of the agreement and consider amendment proposals for each counterpart. Establishment of the joint committees is designated to follow up specific Chapter of the agreement as well as established special subcommittee on food safety and cooperation of cooperative. JTEPA had specified the time length of proper review of regulation of JTEPA agreement by reviewing the general agreement every 10 years and intermittently review for changes in specific chapters. Apart from terms of agreement in JTEPA, Mutual Recognition Agreement (MRA) for electrical and electronic products is also made and specified in Chapter 6 and Appendix 4 of the JTEPA agreement. v One of the problems that most of small and medium enterprises (SMEs) usually suffered from is that they do not know the procedures of exporting goods to Japan which led to large time consumption in finding information and expenses as well as difficulties and complication in understanding Japanese documents and details for exporting goods that are written in Japanese causing complication and inconveniences in exporting goods to Japan. These complication evolves from entrepreneurs’ confusion or unawareness of the product specifications and requirements, manufacturing process, packaging process, inspection and testing procedures, and product certification that need to conform with the Standards and Regulations of Japan and also lack the source of information about the organizations that provide assistance and service in testing laboratory, certification bodies (CB), mutual recognition agreements (MRAs) on product testing, registration and approval from regulatory bodies before attaching product labeling. This includes other laws enforced by Japan such as Product Liability Law. Thus, in order to serve the convenience for Thai entrepreneurs in exporting electrical and electronic products to Japan, the Thai Industrial Standards Institute (TISI) made the project of research study and preparation for export handbook of electrical and electronic products to Japan with the intention to disseminate and distribute the information to the entrepreneurs and other related institutions so as to create a useful source of information to enhance trade between Thailand and Japan in electrical and electronic products. The aforementioned project is one of the activities under the Program for Entrepreneur Development to Comply with Standards and Technical Regulations Relating to Export which cover 5 important industries namely jewelry, leather products, textile, automotive, and electrical and electronics industries. There are 3 objectives of the research study and export handbook of electrical and electronic products exported to Japan: 1) To study the research and provide the export handbook of electrical and electronic products to Japan for Thai entrepreneurs 2) To provide convenience for Thai entrepreneurs in exporting goods through providing the information of export procedure for electrical and electronic products to Japan 3) To prepare and enhance the potential of Thai entrepreneurs toward becoming competitive in exporting electrical and electronic products to Japan vi Therefore, the research study and export handbook of electrical and electronic products to Japan will present the following information: Chapter 1: Standards and Regulations for Electrical and Electronic Products Chapter 2: Conformity Assessment of Electrical and Electronic Products Chapter 3: Trade Measures in the Exports of Electrical and Electronic Products Chapter 4: Procedures for Japanese Market Penetration Chapter 5: Prioritization of Potential Exported Products to Japan Research Group School of Management Assumption University vii Chapter 1 Standards and Regulations for Electrical and Electronic Products Standards and regulations for electrical and electronic products in Japan are separated into 2 groups. One is developed by government sector and is enforced by law predominantly called compulsory standards and regulations. Another one is developed by private and business sectors according to manufacturing condition or market requirement called voluntary standards and regulations. The important standards and regulations in Japan are as follows. Compulsory Standards and Regulations • Electrical Appliance and Material Safety Law • Consumer Product Safety Law • Household Goods Quality Labeling Law Voluntary Standards and Regulations • Japanese Industrial Standard • VCCI Technical Requirements • S-Mark Certification of Electrical and Electronic Products • Product Certification by Private Sectors (for example SG Mark, BL Label, Eco Mark etc.) 1.1 Compulsory Standards and Regulations 1.1.1 Electrical Appliance and Material Safety Law Electrical Appliance and Material Safety Law (Denan Law) has been effective since 1st April 2001 to replace the 1961 Electrical Appliance and Material Control Law. The purpose of the Electrical Appliance and Material Safety Law (hereinafter referred to as “Denan Law”) is to prevent hazards and disturbances from electrical appliances by specifying manufacturing and sales regulations of electrical appliances and materials. Denan Law divides electrical appliances and materials into two groups 1) Specified electrical appliances and materials (Specified Products – SP’s): appliances and materials which their structure or usability tends to highly cause hazards or disturbances on consumers (Category A appliances and materials) 1-1 2) Non-specified electrical appliances and materials: appliances and materials which their structure or usability might cause hazards or disturbances and not classified as Specified Products (Category B appliances and materials) In January 2008, 115 and 338 electrical appliances and materials under Denan Law are classified as Category A and Category B, respectively. Legal procedure for Japanese manufacturers and importers under Denan Law are listed below. 1) Notification of business commencement to Ministry of Economy, Trade and Industry (METI) 2) Compliance with technical requirements For Category A appliances and materials, the conformity assessment by a conformity assessment body registered by METI is required. 3) Self-mandatory test and inspection 4) Obligation of marking All appliances and materials under Denan Law are obliged to comply with specified technical requirement and shall be marked with PSE symbol before distributing in Japanese market. For Category A appliances and materials The conformity assessment to comply with technical requirements shall be performed by conformity assessment body registered by METI. Japanese importers of electrical appliances shall keep the official copy of certificate of conformity and certificate of testing facilities inspection. For Category B appliances and materials Manufacturers can conduct the conformity test and declare the conformity to technical requirements by themselves (i.e. self-declaration). Test record shall be retained for a specified period of time. However, due to market requirement, manufacturers or importers normally also apply for S-Mark Certification for electrical and electronic products from thirdparty conformity assessment body to increase credibility on safety for distributors and consumers. 1-2 1.1.2 Consumer Product Safety Law Consumer Product Safety Law (PSC Law) was enforced since 1973 to protect consumer and prevent hazard from utilizing hazardous consumer product. PSC Law encourages manufactures and importers to self create confidence on self-recognition of their products. Under the consideration of METI, consumer products which have likelihood to cause danger or injury to general consumers are designated as “Specified Products”. Of these products, those which have been deemed insufficient for manufactures or importers to secure the quality necessary to prevent danger to the general public are designated as “Special Category of Specified Products”. The products covered by PSC Law in 2007 are listed below. 1) Special Category of Specified Products • Cribs • Portable lased applied appliances • Warm water circulatory organ for bathtubs 2) Specified Products • Household pressure cookers and pressure pans • Protective helmets for vehicle users • Mountain claiming ropes Consumer products which meet the standard requirement are required to label Product Safety of Consumer Products Mark (PSC labeling), and thus sales of products without such label is prohibited. For Special Category of Specified Products, the conformity test (obligation to conform to technical requirements) shall be implemented by a METI authorized conformity assessment body. For Specified Products the conformity test (obligation to conform to technical requirements) can be conducted by manufacturers or importers themselves. 1-3 1.1.3 Household Goods Quality Labeling Law The Household Goods Quality Labeling Law (Labeling Law) promulgated in 1962 aims to make the labeling of household goods relating to their quality just and appropriate so that the interests of general consumers can be protected. The labeling standards established under the labeling law aims to ensure that consumers can know and identify the quality of consumer commodities when they make the decision to buy. Household goods designated by the Cabinet Order which come under the scope of Labeling Law are • Textile goods • Plastic manufactured goods • Electrical appliances • Miscellaneous goods METI shall establish the labeling standards for each item of household goods which are designated by the Cabinet Order and notified to the public. The labeling standards consist of the following items. • • Particulars to be declared on labels (e.g. sizes, performance, uses etc.) Matters to be observed for labeling (method of labeling and other matters that manufacturers, distributors or labeling agents must follow when the particulars are declared on labels) Remarks: Labeling agents means a person or parties designed from manufacturers or distributors to label household goods. 17 items of electrical appliances under the Labeling law in 2007 are as follows. 1. 2. 3. 4. 5. 6. 7. 8. 9. Electrical washing machines Electrical rice cookers Electrical heated blankets Electric type vacuum cleaners Electric refrigerators Ventilating fans Air conditioner Television receivers Electric juicers, mixers and juice-mixers 10. 11. 12. 13. 14. 15. 16. 17. 1-4 Electric Panel Heaters Electric pots Electric roasters Electric shavers Microwave ovens Fluorescent lamp stands Electric griddles Electric coffee makers 1.2 Voluntary Standards and Regulations 1.2.1 Japanese Industrial Standard Japanese Industrial Standards (JIS) are the national standards of Japan developed according to Japanese Industrial Standardization Law since 1948. Recently the Industrial Standardization Law was revised and promulgated from 1st October 2005. According to the law, Japanese Industrial Standards Committee (JISC) which was notified by METI as a national standardization body plays a central role in the standardization activities carried out in Japan such as establishment and maintenance of JIS, supervision of JIS Mark certification scheme, etc. Any interested parties (such as Japanese Standards Association - JSA which was authorized by METI to promote JIS) can request a draft standard to be deliberated by JISC. Then JISC through Standards Board will deliberate the draft standard requested, and, if necessary, will ask for further deliberation by a competent Technical Committee to get public opinion and consent before declaring it as standard JIS. JIS covers industrial and mineral products with the exception of (1) medicines, (2) agricultural chemicals, (3) chemical fertilizers, (4) silk yarn, and (5) foodstuffs, agricultural and forest products designated under the Law Concerning Standardization and Proper Labeling of Agricultural and Forestry Products. The voluntary scheme of JIS Mark certification mainly concern on the quality control of manufacturing process than on product inspection itself. The scheme is built on the existence of a reliable infrastructure for the assessment of conformity of the product against relevant JIS; the product must be manufactured in certified production plant where a quality control system is implemented on the basis of company standards. The criteria that are taken into account for the JIS Mark certification of such factory plant are listed below. 1) Manufacturing or processing facilities 2) Testing facilities 3) Test method 4) Quality control methods 5) Other conditions necessary for quality control 1-5 1.2.2 VCCI Technical Requirements VCCI Technical Requirements are voluntary control measures to cope with electromagnetic interference problem arising from information technology equipment (ITE). These requirements are regulated by non-profit organization namely Voluntary Control Council for Interference by Information Technology Equipment (VCCI). Manufacturers or organizations either from Japan or overseas who wish to participate and cooperate in VCCI voluntary controls are required to be members of VCCI. Members oblige to follow VCCI’s regulation which covers ITE in Japanese market only. ITE refers to equipment with a rated power supply voltage not exceeding 600V, which has a primary function of one or a combination of the following function – entry, storage, display, retrieval, transmission, processing, switching or control of data and of telecommunication messages – and which may be equipped with one or more terminal ports typically operated for information transfer. ITE is divided into two categories as follows. 1) Class A ITE : ITE primarily use in the industrial environment 2) Class B ITE : ITE which primarily use in the domestic environment including • personal computer, as well as its peripheral equipment • telecommunication terminal equipment powered from a telecommunication network • facsimile equipment • equipment with no fixed place of use, for example, portable equipment powered by built-in batteries. VCCI identifies limits and measurement method of electromagnetic interference caused by ITE, in accordance to technical requirements of the recommendations of Telecommunication Technology Committee (Japan). These technical requirements refer to international standard, such as CISPR 22: Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement, etc. VCCI members are required to verify technical requirement conformity of their ITE products and submit a report to VCCI. Only ITE verified by VCCI can use a label for Class A ITE and a mark/logo for Class B ITE before distributed into Japanese market. 1-6 1.2.3 S-Mark Certification of Electrical and Electronic Products As the main aspect of safety control for electrical appliances in Japan has been changed by forcing manufacturers to be more responsible for quality and safety of their products. It states that manufacturers of Category B electrical appliances under Denan Law or specified products under PSC Law can themselves conduct the conformity test (obligation to conform to technical requirements) of their electrical appliances. Consequently, private sector along with conformity assessment bodies has founded Electrical Appliances Certification Association in 1994. The purpose is to ensure the safeties of electrical and electronic appliances be marketed for distributors or consumers. They set up the system that allows manufacturers to self-assure the safeties of their electrical and electronic appliances system by getting certification from impartial third party and place S-Mark on electrical and electronic appliances. In January 2008, Electrical Appliances Certification Association consists of 42 industrial agents, manufacturers, distributors, consumers and 4 conformity assessment bodies. Managing Director Board is formed among member parties and 7 of external experts to ensure accomplishment of decided objectives. Due to the survey by Electrical Appliances Certification Association at end of 2006, 73.5% of electrical and electronic appliances placed in retail shops are engraved with S-Mark. There are 4 conformity assessment bodies that registered for S-Mark certification for electrical and electronic appliances as follows. 1) 2) 3) 4) Japan Electrical Safety and Environment Technology Laboratories (JET) Japan Quality Assurance Organization (JQA) UL Japan Co., Ltd. TÜV Rheinland Japan Ltd. Illustrations of S-Mark issued by each conformity assessment body are as follows. 1-7 1.2.4 Product Certification by Private Sectors Besides 1) PSE Mark 2) PSC Mark 3) JIS Mark 4) VCCI Mark and 5) S-Mark, exporters of electrical and electronic products to Japan can apply for additional voluntary product certificates from any private sectors who certify products by objective. The purpose of these certifications is not to legally enforce but to create confidentiality on quality, safety and environment friendly of certified products among consumer. Those product certification by private sectors are as follows. 1) SG Mark SG Mark is a product certification mark issued by the Consumer Product Safety Association (CPSA) for consumer products which could inflict injury on people or threaten human life or cause danger to structure or material used to manufacture that product. Products which conform to the qualification standards are allowed to bear the SG (Safety Goods) mark. 2) BL Label BL Label is a product certification mark issued by The Center for Better Living (CBL) to certify quality and safeties of household goods. Currently, BL Label has already been issued for 66 kinds of product including electrical and electronic appliances. 3) Eco Mark Eco Mark is an Environment Labeling Program operated according to ISO14020 and ISO14024 to assure that certified products are designed and manufactured with nature and environmental friendly concerns. This mark is issued by Japanese Environment Association (JEA) with intention to bring in social the consciousness on environment. 4) PC Green Label PC Green Label is issued by the PC3R Promotion Center to certify Manufacturers who deliberately design and manufacture their products with environment as well as recycle awareness. Products under PC Green Label are personnel computer, mobile computer/notebook and other related products. 1-8 Chapter 2 Conformity Assessment of Electrical and Electronic Products Standards and regulations for electrical and electronic products in Japan are already described in Chapter 1. Conformity assessment system for electrical and electronic products which are officially regulated by laws and by business sectors according to market requirement will be described in this chapter. Details are divided into 3 parts, as follows. 1) Conformity Assessment System of Products according to Compulsory Standards and Regulations • Conformity Assessment of Electrical and Electronics Products according to Denan Law • Conformity Assessment of Electrical and Electronics Products according to PSC Law 2) Conformity Assessment System of Products according to Voluntary Standards and Regulations • • • Product Certification according to JIS Standards Certification of Information Technology Equipment according to VCCI’s Technical Requirements Certification of Electrical and Electronic Product Safety with S-Mark 3) Mutual Recognition Arrangements • Legal Binding MRAs • Voluntary MRAs 2.1 Conformity Assessment System of Products according to Compulsory Standards and Regulations 2.1.1 Conformity Assessment of Electrical and Electronics Products according to Denan Law All appliances and materials under the scope of Denan Law are obliged to comply with specified technical requirement and shall be marked with PSE symbol before distributing in Japanese market. Denan Law divides electrical appliances and materials into two groups, i.e. specified electrical appliances and materials (or Category A appliances and materials) and non-Specified electrical appliances and materials (or Category B appliances and materials). The difference in the criteria of conformity assessment for each group is as follows. 2-1 • • For Category A appliances and materials, the conformity assessment to comply with technical requirements shall be performed by Conformity Assessment Body registered by METI. For Category B appliances and materials, manufacturers can conduct the conformity test and declare the conformity to technical requirements by themselves (Self Declaration). Thai manufacturers who want to export electrical and electronic products to Japan need to prepare the following: 1) In order to design the product to be compliant with safety regulations, the manufacturers should study technical requirements specified by Denan Law for their own products type or study the international standard (e.g. IEC standard) together with Japanese National Requirements which could deviate from international standards. Furthermore, the manufacturers have to prepare safety test equipment specified by Denan Law to be installed in the factory. List of test equipment and their accuracy are specified in the technical requirement for each product type. 2) The manufacturers need to contact their business partners (Japanese importer), and their business partners will apply the notification of business commencement to METI. According to Denan Law, only the importers and manufacturers in Japan are obliged to notify their business commencements to METI. 3) In case of Category A appliances and materials, the manufacturers shall apply for conformity assessment to a conformity assessment body (CAB) registered by METI. Normally, the CAB will recommend the choice of technical requirements to be used for conformity assessment. If the technical requirement which refer to international standard (paragraph II) is used, the manufacturers have to ensure that the conformity test covers all additional Japanese National Requirements. As of 1st May 2007, METI has registered a total of 13 CABs (6 domestic CABs and 7 oversea CABs) as follows. • Japan Electrical Safety and Environment Technology Laboratories (JET) • Japan Quality Assurance Organization (JQA) • Japan Electric Cable Technology Center, Inc. (JCT) • Cosmos Co., Ltd. • UL Japan Co., Ltd. • TÜV Rheinland Japan Ltd. • Underwriters Laboratories' Co., Ltd. • UL International Demko A/S 2-2 • • • • • TÜV Rheinland Product Safety GmbH TÜV Rheinland Hong Kong Ltd. TÜV Rheinland Taiwan Ltd. Intertek Testing Services Hong Kong Ltd. China Quality Certification Centre 4) The manufacturers have to send the sample of their products to CAB for conformity test. In case of the “type” of the product which is notified to METI in step 2) has more than one model, only one sample among all models will be selected according to the recommendation by CAB. 5) The manufacturers have to prepare for the factory inspection which will be performed by CAB. The objective of factory inspection is to inspect the safety test equipment specified by the Law. 6) The manufacturers will receive the certificate of conformity when the results of both product test and factory inspection comply with the requirement. The manufacturers do not have to apply for any conformity assessments when the same type of certified products are produced and exported to Japan within the valid term of certificate (3-7 years according to the type of product). The manufacturers have to send the certificate of conformity (of both product test and factory inspection) to the importer for the retention required by the Law. 7) The manufacturers will affix the PSE mark in accordance with the importer’s request before submitting their products to be placed in the Japanese market. 8) The manufacturers have to perform a routine self-mandatory test and inspection specified in the technical requirement for each product type in order to assure the quality and safety of the products. The self-mandatory test and inspection includes (1) test within the manufacturing process, (2) test of completed products and (3) inspection of test specimen in case of a change in the main material, parts, manufacturing method or facilities. The manufacturers shall retain the records of these tests at least for a period of 3 years. In the case of exporting Category B appliances and materials to Japan, the manufacturers do not have to apply conformity assessment to a CAB as in step 3) and 4). The manufacturers can conduct the conformity test and declare the conformity to technical requirements by themselves. However, due to market requirement, manufacturers or importers normally also apply for S-Mark Certification for electrical appliances and materials from third-party conformity assessment body to increase credibility on safety for distributors and consumers. 2-3 2.1.2 Conformity Assessment of Electrical and Electronics Products according to PSC Law The criteria of conformity assessment of consumer products covered by PSC Law are as follows. • • For Special Category of Specified Products, the conformity test (obligation to conform to technical requirements) shall be implemented by a METI authorized conformity assessment body. For Specified Products the conformity test (obligation to conform to technical requirements) can be conducted by Manufacturers or Importers themselves (Self-Recognition). Technical requirements and certification system for each product according to PSC Law are specified in METI’s ordinance; Technical Requirement of Specific Products Prescribe the Technical Requirements and Conformity Assessment Procedures (Articles 3, 14 and Appendix Table 1). As of 1st May 2007, there are 9 conformity assessment bodies operating under PSC Law. Special Category of Specified Products METI Authorized Conformity Assessment Body Cribs - Japan Recreation and Miscellaneous Goods Safety Laboratory (MGSL) Portable lased applied appliances - Japan Quality Assurance Organization (JQA) - UL Japan Co., Ltd. - Cosmos Corporation Co., Ltd. Warm water circulatory organ for bathtubs - Japan Electrical Safety and Environment Technology Laboratories (JET) - Japan Gas Appliances Inspection Association (JIA) - UL Japan Co., Ltd. - Japan Heating Appliances Inspection Association (JHIA) - Cosmos Corporation Co., Ltd. 2-4 Specified Products Household Pressure Cookers and Pressure Pans Protective helmets for vehicle users Mountain claiming ropes Conformity Assessment Body - Japan Recreation and Miscellaneous Goods Safety Laboratory (MGSL) - Japan Vehicle Inspection Association - Incorporated Administrative Agency National Institute of Technology and Evaluation (NITE), Kita-Kanto Regional Office 2.2 Conformity Assessment System of Products according to Voluntary Standards and Regulations 2.2.1 Product Certification according to JIS Standards General requirements for product certification according to Japanese Industrial Standards (JIS standards) under the revised Japanese Industrial Standardization Law are in effect from 1st October 2005. The certified plants according to the old JIS Mark system have to adjust in order to be certified by the new system by 30th September 08. Thai manufacturers who want to apply for new JIS Mark have to follow these procedures: 1) Choose a certification body (CB) accredited by METI in the scope of relevant products. As of 4 th April 2007, METI has accredited a total of 19 certification bodies as follows: • Korean Standards Association • Japan Paint Inspection and Testing Association • Japan Testing Center for Construction Materials • General Building Research Corporation of Japan • Japan Gas Appliances Inspection Association • Japan Electrical Safety & Environment Technology Laboratories • Japan Textile Products Quality and Technology Center • Japan L.P.G as Instrument Inspection Association • Japan Recreation And Miscellaneous Goods Safety Laboratory • Japan Quality Assurance Organization 2-5 • Japan Water Works Association • Japan Sewage Works Association • JIC Quality Assurance Ltd. • Japan Heating Appliances Inspection Association • Japan Electric Cable Technology Center, Inc. • Management System Assessment Center • Bureau Veritas Japan Co.,Ltd. • Center for Better Living • The Ship Equipment Inspection Society of Japan 2) Submit an application to the chosen CB according to 1) 3) The CB conducts a quality management system audit and product testing. 4) The CB considers the audit and test results for approval of certification. 5) The manufacturer signs the agreement for use of JIS Mark and condition for surveillance as specified by CB. 6) The certified manufacturer attaches JIS Mark on the product. 7) The CB conducts periodic surveillance as specified in the condition. Under the Japanese Industrial Standardization Law, CB shall conduct surveillance at least once every 3 years. 2.2.2 Certification of Information Technology Equipment according to VCCI’s Technical Requirements Voluntary Control Council for Interference by Information Technology Equipment (VCCI) is responsible for establishing Rules for Registration of Measurement Facilities. When the VCCI member’s EMC testing laboratory has passed the audit according to the VCCI’s technical requirements, member will get the Certificate of Registration with the Registration Number which will be valid for 3 years. In order for member to get registration of measurement facilities, this can be done in 2 ways. First, through one of the three laboratory accreditation bodies recognized by VCCI: including Voluntary EMC Laboratory Accreditation Center (VLAC), in Japan; National Voluntary Laboratory Accreditation Program (NVLAP) and American Association of Laboratory Accreditation (A2LA) in U.S.A. Second, through the Federal Communications Commission (FCC) in U.S.A, who is only one foreign body appointed by VCCI. 2-6 2.2.3 Certification of Electrical and Electronic Product Safety with S-Mark The Category B products under Denan Law or the Specified Products under PSC Law can be attached with PSE Mark or PSC Mark and place into the Japanese market after the manufacturer has selfverified the product conformity according to relevant technical requirements (Self Declaration). However, these kinds of products (including other electrical and electronic products which are not enforced by any laws) can be applied for S-Mark certification by the third party in order to ensure distributors and sellers as well as consumers in general of the product safety. Four conformity assessment bodies (CABs) providing S-Mark certification are as follows: • Japan Electrical Safety and Environment Technology Laboratories (JET) • Japan Quality Assurance Organization (JQA) • UL Japan Co.,Ltd. • TÜV Rheinland Japan Ltd. S-Mark system is the model certification which consists of product test and factory inspection. The CAB may use a factory inspection report from other certification system as an evident for consideration for approval of certification such as the inspection report from JIS Mark certification, the inspection report from the Optional Registration System for Components and Materials used in Electrical Appliance, and the audit report from ISO 9001 certification body that is recognized by the CAB. The CAB will conduct surveillance at the factory as specified for each period (normally once a year) in order to confirm whether the quality management system is still maintained effectively, and not different from the being seen at the initial factory audit. If the CAB found major nonconformities in the surveillance audit, it may ask for a special factory inspection in addition. 2.3 Mutual Recognition Arrangements Mutual Recognition Arrangements (MRAs) on conformity assessment results between Thailand and Japan can be classified into 2 types as follows: 1) Legal Binding MRAs 2) Voluntary MRAs The Government of Thailand and the Government of Japan have signed the Japan-Thailand Economic Partnership Agreement (JTEPA) on 3rd April 2007 and this Agreement is in effect from 1st November 2-7 2007. Under JTEPA, there is a legal binding MRA, namely JTEPA MRA, to facilitate trade of electrical and electronic products between the two countries. The JTEPA MRA is a mechanism to establish the mutual recognition on conformity assessment resulting between the Thai Industrial Standards Institute (TISI), a counterpart of Thailand, and the Ministry of Economic, Trade and Industry (METI), a counterpart of Japan. The scope of JTEPA MRA is as follows: 1) The electrical and electronic products which are enforced to conform with the Thai Industrial Standards by the royal decrees (TISI’s Mandatory standards). There are a total of 19 mandatory standards. 2) The electrical and electronic products which are classified under Specified Products or Category A products according to Denan Law. There are total 115 products. TISI shall encourage and support the high-potential domestic conformity assessment bodies (CABs) such as the ISO/IEC 17025 accredited testing laboratories, to develop their competencies to perform conformity assessment services, including testing, inspection and product certification, according to the requirements of Denan Law. The CABs have to establish their product certification systems in compliance with “ISO/IEC Guide 65 General Requirements for Bodies Operating Product Certification Systems” and focus on high-potential products to export to Japanese market. TISI may provide particular trainings and coordinate with METI to facilitate the application process for being assessed and registered by METI. For Voluntary MRAs , TISI has been the signatories to the MRA of IECEE CB Scheme, the MRA of the Asia Pacific Laboratory Accreditation Cooperation (APLAC MRA) and the MRA of the International Laboratory Accreditation Cooperation (ILAC MRA) TISI shall seriously consider selecting appropriate product scope under the IECEE CB Scheme. TISI may consider these following factors: export growth, percentage of local content, as well as export and import volumes between Thailand and its major trade countries like Japan. In addition, TISI may consider negotiating with VCCI to have a MRA on accreditation of EMC testing laboratories. The MRA between TISI and VCCI will support Thai manufactures, whose products need to use VCCI mark to apply for VCCI membership and registration of their testing laboratories according to VCCI’s technical requirements through the laboratory accreditation body under TISI. 2-8 Chapter 3 Trade Measures in the Exports of Electrical and Electronic Products Trade measures that affect the exports of electrical and electronics appliances to Japan can be divided into two important categories. First are the trade regulatory measures or regulations enforced by the law or under the JTEPA agreement, and second are the other regulations. The other regulations are regulations not enforced by the government upon exports of electrical and electronics appliances to Japan. However, if producers can abide by the regulations, this will make their products accepted and can easily penetrate into the Japanese market. 3.1 Regulatory Measures 3.1.1 Customs Duty for Importing Goods (Harmonize System 2007) Import tariff is one of the tariff measures used as a barrier of international trade in the form of import tax collected on goods from abroad. International trade measures between Thailand and Japan is directly influenced by the Japan-Thailand Economic Partnership Agreement (JTEPA) whereby from the agreement the import tariff between Thailand and Japan had been reduced and eliminated for more than 90% of the imported goods and in terms of overall import value whereby the imposition of the import tariff will be in accordance with the Harmonize System 2007 (HS 2007). HS 2007 is a method of providing a standard structure for classifying goods for trade purposes which incorporate 4-10 digit numbers. The first two digits will indicate the Chapter which is the main category. The Chapter plus two more digits (four digits) represents the Heading or the sub category of the Chapter. For electrical and electronic products, most are categorized in Chapter 84 and Chapter 85. The HS 2007 will be used to impose the import tariff rate which will differ with respect to different types of products. According to JTEPA, which is enacted since 1st November 2007, the reduction and lifting of import tariff is imposed by adjustment of tariff downward every year with respect to the type of products covering more than 90% of the products traded. For most electrical and electronic products, tariff rates will be fully lifted within 6 years. 3-1 3.1.2 Rule of Origin The Rule of Origin is an international trade measure which is a result between the member countries in the free trade area utilized with import and export goods between the member countries through imposing member countries to declare product origination as a base information together with the other restrictions that align with the tariff measures agreed upon in the free trade agreement or in this case the JTEPA. The making of the certificate of origin can be done by requesting the certificate of origin form from the Ministry of Commerce. For electrical and electronic products, inspection of the product origination will be in accordance with the HS 2007 with the criteria that the value that has the qualification or the value of local content must be no less than 40%. 3.1.3 Other Tax Regulations In Japan, producers need to consider the different regulations on taxation. The structure of the public administration of Japan is divided into two levels which include first the general administrative level and second the provincial administrative level. The provincial administration has the power to impose the type and rate of tax by themselves. Thus, producers need to pay the taxes to the public administration at both levels, general and provincial administrative levels. Some of the important tax policy include personal income tax, value added tax, provincial commercial tax, etc. 3.1.4 Product Liability Act in Japanese Products Product Liability Act or PL Act is the law made to protect and provide justice to consumers to create consumer confidence in utilizing the products. The Act emphasized on the compensation toward consumer in terms of life and physical damages caused by the utilization of the products which is not expected. The ideology of the act is that producers will have to be responsible to the damages occurred on consumers except in the case that producers can provide the evidence that the damage did not arise as a result of utilizing the product. 3.1.5 Law for the Promotion of Effective Utilization of Resources The Law for Promotion of Effective Utilization of Resources is a law imposed for the purpose of promoting the effective usage of resources with the main concepts of implementation as follow: • Increase in the recycling of different resources by having different business unit collect and recycle different products that had been used. 3-2 • • Reduce the amount of garbage by promoting the sufficient use of different resources and increase the usage period of the products. Support new measures for the reuse of parts that are from used products, meanwhile, support the measures to reduce the industrial garbage by recycling. From this law, Japan had issued several formalized supporting laws. One of the laws is the Home Appliance Recycling Law, which enforce that consumers who throw away products need to be responsible for the cost of transporting the product to be eliminated or undergo recycling, while the seller and producer have the responsibility to implement the recycling of the products. At present the law has been enforced on 4 types of home appliances including air condition, television, refrigerator/ freezer, and washing machine. Besides, the entrepreneurs who produce electric appliances of the following 6 types namely television, air-conditioner, refrigerator, washing machine, microwave oven, and the clothes dryers, must maintain an effective utilization of raw material and enforce the process of recycling to enhance the efficient utilization of the products and decrease the creation of electrical and electronic garbage. 3.1.6 Food Sanitation Law Food Sanitation Law is a law that takes care and control food and products used with food to be safe for consumption. The law imposes that before the importation of the products, there is a need to investigate and examine the electrical product safety used in products that is used or in contact with food in its utilization process. 3.1.7 Law Concerning the Rational Use of Energy To develop the effective utilization of resources from the transportation, construction, manufacturing to production process including different types of equipments imported, the part that is related to the electrical and electronics products deals with the various imported equipments and products which need to have an effective energy utilization rate not less than the criterion specified. The criterion is specified from effective energy utilization rate of products available in the market. For electric and electronic products within the framework of this law, there are a total 15 items; namely, air-conditioner, neon lamp, television, photocopier, computer, hard disk, tape recorder, refrigerator, electric toilet seat, vender machine, adaptor, electronic rice cooker, microwave oven, and digital video player. 3-3 3.1.8 Law Concerning the Prohibited Chemical Substances in Japan In Japan, there are five laws used to control the chemical substances that is dangerous to human and environment which include 1) Law for the Investigation and Control of Chemical Substances, 2) Law for the Protection and Preservation of the Ozone Layer, 3) Law for Labor Safety and Sanitation, 4) Law for the Control of Hazardous Substance and Substance that Activate Violently, and 5) Law Prohibiting the Production of Chemical Weapons and the Control on Specific Substances. Producers need to be aware not to have in possession or utilization of any of these regulated substances in their products whereby a check list of forbidden chemical names can be searched for the following website. http://www.safe.nite.go.jp/data/sougou/pkc_e_search_frm.html 3.1.9 International Labor Standards Many developed nations are trying to push through regulations on labor standards which are seen from some countries utilizing a lower labor standard practice than other countries leading to advantages of these countries in terms of production cost. The main concepts of the labor standards include the following 1) provision of employee freedom in choosing to become a member of the labor union, 2) employment must not be under coercion or forced labor, 3) restriction on the use of under age employment, and 4) restrictions on selective practice on certain type of employment. The labor standards enacted under the international labor organization (ILO) is in the form of conventions. Convention of Labor Standards that Thailand and Japan ratified include 9 conventions namely 1) Equal Remuneration Convention 2) Employment Policy Convention 3) Employment Service Convention 4) Equality of Treatment (Accident Compensation) Convention 5) Forced Labor Convention 6) Minimum Age Convention 7) Worst Forms of Child Labor Convention 8) Final Articles Revision Convention (1946) and 9) Final Articles Revision Convention (1961). The convention that Japan had ratified but Thailand did not ratify include 3 conventions where two conventions relating to labors in the shipping business while the other convention relating to the labor in the production process as the Tripartite Consultation (International Labor Standards) Convention. Thai producers that produce goods to sell in Japan should strictly consider ethical practice toward labors according to the convention that Thailand and Japan ratified such as restrain from using force labor or under age employment. More importantly, producers should abide by all the laws that are related to the labor practice according to the regulations imposed by Thailand’s Ministry of Labor. 3-4 Such will be a practice that will not oppose the several international conventions and neither creates a matter of possible trade disputes. 3.2 Other Trade Measures This is the measure which importer asks for the producer in Thailand to apply in order to manage quality and environment. The measure supports goodwill of organization and confidence of the goods. They are two standards that Japan utilizes in public. 3.2.1 ISO 9000 ISO 9000 is a family of standards for quality management systems. ISO 9000 is maintained by ISO, the International Organization for Standardization and is administered by accreditation and certification bodies whereby one of the requirements in ISO is ISO 9001, which is one of the standards in the ISO 9000 family. The idea of the system is that a good process will get good output which leads to customer satisfaction. ISO 9000 concerns the control of the production process in order to build confidence of quality and service on the consumers. It helps the organization to have an effective working environment whereby work process to depend on the system but not solely on people. 3.2.2 ISO14000 In the period where the world is giving larger importance to the environmental issues as a result of the different pollutions such as air pollution, effluent, land contamination, and other issues, these have created immense impacts on people throughout the world. Upon this pressure, the International Organization for Standardization (ISO) has developed the environmental management standards known as the “ISO 14000 Series”. ISO 14000 Series is the set of standards relating to environmental management system which include Environmental Management Systems, Environmental Auditing and Related Environmental Investigations (EA), Environmental Labeling (EL), Environmental Performance Evaluation (EPE) according to the Product Life Cycle Assessment (LCA). 3-5 Chapter 4 Procedures for Japanese Market Penetration This chapter provides the information about the preparation process for exporting products that have potential in the Japanese market. This is to help entrepreneurs and exporters have a systematic understanding of the Japanese market in terms of information on market share, competitors, distribution channel, search engines for Japanese producers and importers’ lists, sales promotion, organization that provide the consultant for exporting into Japan, export procedures and preparation of important documents for export. These are important procedures that entrepreneurs and exporters need to understand in order to succeed in exporting electrical and electronic products to Japan. The process of exporting electrical and electronic products to Japan consists of five steps as follow: • Preparation for the readiness in export business • Product Selection for export to Japanese market • Preliminary study of the Means for Japanese market penetration • Contract preparation for pre-shipment • Export procedures 4.1 Preparation for the Readiness in Export Business In the export business, the important things that entrepreneur need to consider about entering the Japanese market include the capital investment, location, human resources, capabilities in product design, product development, production capacity and competency for the international market such as the business registration, registration of value added tax, proposal for the number and the identification card of personal income tax and tariff and registration for custom clearance. 4.2 Product Selection for Export to Japanese Market Entrepreneurs that want to export electrical and electronic products to Japan need to select products for export by considering the efficiency in production or procurement of the products that match the specifications required from the technical and regulatory requirements as well as requirements from trade measures that importers impose on exporters. This is to certify the quality of the goods that it abides by the Japanese regulations or the restrictions of other organizations that are accepted by the 4-1 Japanese market or consumers. Moreover, there is a necessity in considering the import tariff and other tax and trade measures that are related to each product which need to include as indirect cost of products. From the research in Chapter 1–3, research team has utilized the information that entrepreneurs and exporters need to consider the factors for the selection of goods to export and summarized as follow: 1. The name of the electrical and electronic products according to the Electrical Appliance and Material Safety Law (Denan Law) as well as the information technology equipments that are not covered by Denan Law. For products under Denan Law, they can be classified into two categories: “Specified Products” (Category A) and “Non-specified Products” (Category B). 2. Customs code under Harmonized System 2007 (HS 2007) and import tariff rate for Japan during the first three years according to JTEPA effective since 1st November 2007. 3. Standards and technical regulations related to electrical and electronic products that can be divided into 2 groups: Group 1: Compulsory Standards and Regulations mean the standards and regulations that Japanese government imposed which are laws that enforce Japanese producers and importers to produce and distribute electrical and electronic products that have standards according to the following laws: • Electrical Appliance and Material Safety Law (Denan Law)- See details in chapter 1 section 1.1.1 • Consumer Product Safety Law - See details in chapter 1 section 1.1.2 • Household Goods Quality Labeling Law - See details in chapter 1 section 1.1.3 • Law for the Promotion of Effective Utilization of Resources - See details in chapter 3 section 3.1.5 • Food Sanitation Law - See details in chapter 3 section 3.1.6 • Law Concerning the Rational Use of Energy - See details in chapter 3 section 3.1.7 Group 2: Voluntary Standards and Regulations mean the standards and regulations which Japanese government and other organizations imposed as a law or technical requirements to be the guide for upgrading the product quality by focusing on consumer safety in utilizing the product. Although the voluntary standards did not impose a law to penalize producers, Japanese government and several organization that impose such standards have provided public information and promote Japanese sellers and buyers of electrical and electronics products to consider the safety of product 4-2 utilization and look for the quality and standards certification marks to insure safety for consumers. It could also be said that Japanese sellers will not place and sell products that do not have any labeling of product certification due to lack of assurance in the quality and standards of the product. Apart from this, importers can utilize the voluntary standards as the condition in considering their purchase from exporters. In general, these are product standards, labor standards, management standards, and product certification from various private organizations. Thus, Thai entrepreneurs and exporters might need to utilize these standards in the organization in order to create the image of the organization and product to be accepted by the importers and can be used as an indirect tool to increase the capabilities in competing with other entrepreneurs and could create reliability from Japanese consumers as well. Voluntary standards and regulations include: • Japanese Industrial Standards - See details in chapter 1 section 1.2.1 • VCCI Technical Requirements - See details in chapter 1 section 1.2.2 • Safety Mark (S-Mark) - See details in chapter 1 section 1.2.3 • Product Certification by Private Sectors such as SG-Mark, BL-Label, Eco-Mark and PC Green Label - See details in chapter 1 section 1.2.4 • International Labor Standards - See details in chapter 3 section 3.1.9 • Quality Management Standards (ISO 9000) - See details in chapter 3 section 3.2.1 • Environmental Management Standards (ISO 14000) - See details in chapter 3 section 3.2.2 4.3 Preliminary Study of the Means for Japanese Market Penetration 4.3.1 Preliminary Feasibility Study of Japanese Market To study and analyze the potential to penetrate the Japanese market, exporters should be cautious in finding market information of electrical and electronic products such as trends in import, supply and demand conditions, competitive analysis with other countries’ product and domestic Japanese product, import procedures, laws, trade regulations and standard requirements, customs code identification for both Thai and Japanese market, import tariffs, excise tax, distribution channels, business process, Japanese lifestyle and consumer needs of electrical and electronic products, preparation for importers’ list, export procedures, management, production process, product preparation and certification according to Japanese regulations. 4-3 4.3.1.1 Japanese Consumer Behavior Exporters should have interest in the development and sales of the product that change with respect to the daily lifestyle of Japanese people who concern more on healthy and environmental protection, convenience to use, time saving, distinct design, reasonable price and high quality. They also emphasize on conveniences, compatible size, light-weight, friendly-use, and after-sale services. 4.3.1.2 Product Distribution System The infrastructure of Japan consists of mountains which make transportation and logistics in Japan more difficult. The density of 127 million people is also another major problem. Thus there are many retail stores and channels selling same product categories. The electrical merchandises are passed to more than one middleman. They are moved from one manufacture to the wholesalers before the retailers distributed to final customers. For the structure of the distribution system of electrical and electronic products in Japan, it starts from the foreign producer of the electronics and electrical appliances goods. They will import and distribute the goods through the subsidiaries of producer that is joint venture with Japanese company or the company that import-export electrical and electronic products within Japan. After that the company will distribute the goods to the wholesalers. Then the retailers who received the goods from wholesaler will redistribute to final customers in Japan respectively; the retailers’ customers will consist of department store, large retailer, home shopping, home center, discount store, identical goods store etc. When the brand is in a period of consumer acceptance, and receive high reliability; the next step to penetrate to Japanese market can be pursued. Establishing a direct presence in Japan is the best way, but this can be an extremely expensive strategy. The use of agents/distributors is a more realistic marketing strategy for a small or medium-sized Thai exporting firm, but this approach requires great care in the selection of the representative. Exporters who wish to collect information or improve communication with business contacts in Japan may wish to establish a representative office, a branch office or a joint-venture with business partners as well as use other approaches like franchising, direct marketing and licensing. 4.3.1.3 Preparation for Japanese Importers’ List To arrange for the electrical and electronic products Japanese importers’ list, exporters can go directly to find out information at Japan External Trade Organization (JETRO, Bangkok), Japanese Chamber of 4-4 Commerce (JCC-Thai), Department of Export Promotion, Ministry of Commerce, Thailand. Moreover, there are many recommended websites where exporters can easily find the name list of Japanese importers and also market information relating to statistics, market trends, regulations and export procedures such as websites from JETRO, Tokyo Trade Center, Japan Telephone Directory iTownpage, Japan Electronics and Information Technology Industries Association, Ministry of Commerce, Thailand, Department of Export Promotion, Thailand, Export-Import Bank of Thailand and etc. The exporters can search for list of members related to associations such as Japan Electrical Manufacturers’ Association: (JEMA), the Japan Refrigeration and Air Conditioning Industry Association, Association of Electric Home Appliances, Japan Machinery Importers’ Association, Japanese Chamber of Commerce, Bangkok, Royal Thai Embassy and associated agencies at Tokyo. In addition, the exporters can receive some guidance and also more detailed market information at the library of the Department of Export Promotion, Bangkok, Thailand. The online information about foreign-trade statistics, market shares, business situations, consumer behaviors, and also distribution channels are available here. Some organizations like Japan External Trade Organization provides business matching database between Thai and Japanese by using Trade Tie-up Promotion Program, and Department of Export Promotion, Thailand also offers On-line Trade Matching and facilitates mutual trade and interactive response throughout 24 hours. 4.3.2 Sales Activities To promote marketing activities in Japan, the exporters should prepare the necessary document such as brochures, sales media, sampling, importers and contacts’ list. In case that the exporters are seeking for business opportunities to participate in any fairs and exhibitions held in Japan, they can register at Japan Trade Fair Information or J-Messe, one of the services offered by JETRO. Exporters will benefit from joining but continual participations should be in mind for success. Exporters can search for extensive trade fair database that offers comprehensive information on interested fairs and exhibitions in Japan and worldwide at http://www.jetro.go.jp/j-messe/e. 4-5 Participation in trade fairs and exhibitions is a good chance to access Japanese Market and meet business partners. When dealing with Japan, exporters may have to wait for a relationship to establish before the actual business of exporting products takes place. These take time to establish and nurture. While many Japanese business executives speak some English, a skilled and well-brief interpreter is essential to prevent communication problems. Patience and repeated follow-up are required to clinch a deal. 4.3.3 Consumer Protection Exporters should foresee the possibility of problems from consumer protection. They have to find out more information about the electrical and electronic product problems and issues occurred in Japan. Japanese consumers are able to raise any problems at the National Consumer Affairs Center of Japan or NCAC. The NCAC will conduct tests relating to product safety, environmental and other aspects concerning to standards and certifications of such products. Exporters should pay serious attention to make their products in compliance with the Japanese standards and technical regulations. 4.3.4 Importers’ Financial and Credit Examination Before accepting any business contract with Japanese importers, in case that Thai exporters and Japanese importers just firstly start doing business, it would be necessary for examining the importers’ creditability and also their financial status. JETRO recommends Dun & Bradstreet Customer Service Center (http://www.dnb.com) and Teikoku Databank, Inc (http://www.teikoku.com) that offer this kind of services through websites. 4.4 Contract Preparation for Pre-shipment The export trade requires knowledge and skills for entire export processes and its component subprocesses. Thus, exporters should understand how to cope with more complex international transactions in order to achieve the company’s overall goal and ensure the success. Exporters can reduce the occurrence of risks happened from transportation, noncompliance product as prescribed, unexpected rate of exchange, unforeseen circumstances from law and regulation difference, and non-payment for goods delivered . They require knowledge and skill to perform general international sales of goods. 4-6 To reduce such risks, exporters may need to deal with these four key contracts as follow: • International Sales Contract • Contract of Carriage • Payment-Related Contract • Insurance Contract 4.5 Export Procedures There are two main steps for the export process; pre-shipment and post-shipment. 4.5.1 Pre-Shipment Procedures 4.5.1.1 Goods Preparation Exporters are responsible for goods preparation including packaging and classifications in accordance with transportation conditions necessary for the purpose of delivering the goods from the exporting country to the importing country. In addition, they may have to check or inspect their goods prior to shipment. 4.5.1.2 Shipping Arrangement Even though goods are shipped abroad by several mode of transportation, international transportation frequently requires ocean or airfreight modes. The exporters must understand the specific properties of the different modes in order to use them intelligently. In general, sea mode is widely used especially shipment by container mode because the international expenses can be more economical as opposed to shipment by airfreight. However, the high-valued items and perishable goods are more likely to be shipped by airfreight. 4.5.1.3 Documentation for Export After exporters has executed the shipment. They are also required to prepare or obtain the complementary documentary exchanges. Export-import risk management is based on documentary systems and customs which translate the rights, costs and the responsibilities of the export process such as tax refund, insurances, dispute resolution into documentary equivalents. 4-7 The commercial documents can be classified into 2 groups: commercial documents and financial documents. The commercial documents include commercial invoices, packing list, transport documents, certificate of origin, customs entry form, and etc. The financial documents include bill of exchange and bank draft. 4.5.1.4 Customs Clearances The procedure relating to the importation, exportation, movement or storage of goods, is mandatory and required to ensure compliance with relevant laws and regulations. Prevention and suppression of smuggling, tax and duty evasion including other customs offences are the major tasks of Thai customs department. The exporters must perform their customs clearances obligation to comply with laws and regulations. The customs clearance procedure may involve checking of the export related documents and physical inspection of the goods as well. 4.5.1.5 Delivery of goods In the delivery aspects, the exporters must fulfill delivery obligation by delivering the goods to named place on the date or within the period agreed for the delivery. On the other hands, the importers must take delivery of the goods when they have been placed at disposal at the agreed time and place. Exporters require knowledge of International Commercial Terms (Incoterms) which explain about international delivery obligations between exporters and importers. 4.5.2 Post-Shipment Procedures 4.5.2.1 Payment There are a wide variety of payment methods available in the international trades which include the following options: • • Consignment – In international consignment, the goods are shipped to a foreign distributor who sells them on behalf of the exporter. The exporter retains title to the goods until they are sold, at which point payment is sent to the exporter. The exporter has the greatest risk and least control over the goods with this method. Additionally, receiving payment may take quite a while. Cash or advance payment – Receiving payment by cash in advance of the shipment might seem ideal. In this situation, the exporter collects payments before he actually delivers the goods to the importer. 4-8 • • • Open account – In a foreign transaction, an open account is a method of payment where exporter would first export the products to importer under consideration that importer is well established, has a long and favorable payment record, or has been thoroughly checked for creditworthiness. With an open account, the exporter simply bills the customer, who is expected to pay under agreed terms at a future date. Bill for Collection – The exporter simply shipped the goods before they actually receive the payment. In collection, the bank acts on behalf of the exporter to collect payment from importer. Like Open account, collections carry the risk that they will be dishonored. Documentary Letter of Credit – A letter of credit adds a bank's promise to pay the exporter on behalf of an importer provided that the exporter has complied with all the terms and conditions of the letter of credit. Payment under a documentary letter of credit is based on documents, not on the terms of sale or the physical condition of the goods. The letter of credit specifies the documents that are required to be presented by the exporter, such as an ocean bill of lading. 4.5.2.2 Export Promotion and Privileges An existence of tax privileges and other export promotion program offered by the government can have a major effect on the exportation as the benefits derived from lower duties and tariffs. As result, the exported price would become more competitive in the world market place. The important measures implemented so far include Duty Drawback or Refund under Section 19 BIS of Customs Law; Duty Relief for goods placed under the Customs Bonded Warehouse scheme; Duty Exemption for goods taken into the Free Zones established by Customs; Duty Exemption for goods taken into the Export Processing Zones (EPZ); and Duty refund such as Value Added Tax. The Japan-Thailand Economic Partnership Agreement (JTEPA) has been in effect since 1st November 2007. Exporters of electrical and electronic products to Japan shall contact the Department of Trade Negotiation, Thailand, for details relating to tariff reduction program under JTEPA. The additional information like Certificate of Origin Form JTEPA is available for customs process and for exporters’ benefit. 4-9 Chapter 5 Prioritization of Potential Products to be Exported to Japan We have been assigned by Thai Industrial Standards Institute (TISI) to evaluate the potential of exporting electrical and electronic products to Japan, prioritize the importance in promoting entrepreneur, and selection of two categories of electrical and electronic products to make two categories of export manual within the electrical and electronic products. Trade statistics showed that the total value of trade between Thailand and Japan during the first eight months of 2007 is 28.23 billion US dollars, increased by 9.08 per cent from 2006. The export from Japan to Thailand accounts for 16.30 billion US dollars, an increase by 9.68 per cent. The import from Thailand to Japan accounts for 11.93 US dollars, an increase by 8.27 per cent. This showed that Japan achieves a trade surplus over Thailand by 4.37 billion US dollars, which is 13.75 per cent higher than that of 2006. At present, Thailand is ranked the tenth in terms of source of Japan’s import products holding 2.98 per cent of total market share in Japan. 5.1 Initial Product Selection It was found that Thailand exported a large amount of electrical and electronics product to Japan with the value of exports increasing every year accounting for more than 70 product categories. To identify the potential electrical and electronic products exported to Japan, three important criteria are used for the initial selection namely: • • • Products are included in the Denan Law. Products have more than 10 million US dollars in annual export value to Japan, according to statistics of the year 2006. Products have export value to Japan exceeding import value from Japan, according to statistics of the year 2006. This initial selection resulted in 9 electrical and electronic products that meet the three criteria: 1. Air conditioner: This product has the largest number of Thai entrepreneurs and the highest export value to the world among the electrical and electronic products. At present, Thailand is the second largest source of air conditioner exporter into Japan, and holds 16 percent of total market share. 5-1 2. Refrigerator: Thailand is the second largest source of refrigerator exporter into Japan, and holds 47 percent of total market share. 3. Showcase/freezer: Thailand exports showcase/freezer to Japan more than other countries, holds 13 percent of total market share, and has higher export growth rate every year since 2002. 4. Compressor: Thailand is the largest source of compressor exporter into Japan, holding 34 percent of total market share, and has higher export growth rate every year since 2002. 5. Microwave oven: Thailand is the largest source of microwave oven exporter into Japan, and holds 62 percent of total market share. 6. Washing machine: Thailand is the second largest source of washing machine exporter into Japan, and holds 22 percent of total market share. 7. Hair dryer: Thailand is the second largest source of hair dryer exporter into Japan, and holds 38 percent of total market share. 8. Cable/cord: This is the second most exported product from Thailand to Japan, holding 6 percent of total market share, and has higher export growth rate every year since 2002. 9. Ballast for fluorescent lamp: This product has the largest number of Thai entrepreneurs, holding 12 percent of total market share, and has higher export growth rate every year since 2002. 5.2 Model for the Evaluation of Potential Export Product In order to evaluate the potential of the above 9 products exported to Japan, we have reviewed a paper on “Measures of International Competitiveness: A Critical Survey”, a research paper by Peter J. Buckley, Christopher L. Pass and Kate Prescott from University of Bradford in United Kingdom, which was printed in the “Journal of Marketing Management” in 1988. This research classified variables for the evaluation of product’s export potential into 4 levels namely country level, industry level, firm level, and product level. Each level with their related variables is further divided into 3 groups of measures including performance measures, potential measures, and management process measures. The research from University of Bradford had been used as a guideline in choosing the right variables from the industry and product level to assist in our research. However, variables relating to the impacts from Free Trade Agreement (FTA) are not provided in the Bradford research. Considering the benefits of the JTEPA agreement that will affect the potentiality of electrical and electronic products export between Thailand and Japan, we decided to some related variables from the free trade agreement 5-2 including benefits from the relaxation of technical regulations, Rule of Origin (ROO), and tariff reduction under JTEPA. Summarizing the variables from Bradford University research with our added variables from benefits of JTEPA, a total of 8 variables will be included for our evaluation of the product’s export potentiality. We have transformed the conceptual variables into the operational variables as follow: 1. Export Market Share: Utilizing “Percentage of Market Share in Japan in 2006” will reflect Thailand’s competitiveness compared to other countries. 2. Export Growth: Utilizing “Growth Rate of Export Value from Thailand to Japan during 20022006”, will reflect the trend of product demand and the expansion of the market. 3. Commitment to International Business: Utilizing “Number of Entrepreneurs who produce and export electrical and electronic products in 2006” will reflect the experience of Thai entrepreneur in exporting the product. (The word “export” here includes the export from Thailand to every country around the world, not only the export from Thailand to Japan.) 4. Economies of scale: Utilizing “Number of Entrepreneurs who produce electrical and electronic products in 2006”. The more number of producers in the industry reflects the higher benefit in terms of economies of scale in production. This enhances domestic supply chain to be stronger and more competitiveness in terms of cost and price of the products. 5. Product Champion: Utilizing “Export Value from Thailand to Japan in 2006” reflects the popularity of the product. 6. Technical Regulation: Utilizing “Number of Technical Regulations enforced on electrical and electronic product” consisting of • Denan Law • Consumer Product Safety Law • Household Goods Quality Labeling Law • Law for the Promotion of Effective Utilization of Resources • Food Sanitation Law • Law Concerning the Rational Use of Energy The greater number of technical regulations reflects the larger difficulties in developing the products and the higher cost undertaken by the producers. 5-3 7. Rule of Origin: Utilizing “Percentage of Local Content”. The products that are qualified under the Rule of Origin will receive the benefit from JTEPA and achieve cost competitiveness. 8. Tariff Reduction under JTEPA: Utilizing “Tariff Rate Reduction during the first three years after JTEPA implementation”. Only products with at least 40 percentage of local content will benefit from JTEPA. 5.3 Information Gathering We use two sources of information. Firstly, we gather primary data from interviewing 16 entrepreneurs of electrical and electronic products concerning the local content of each product. Secondly, we gather secondary data of tariff reduction under JTEPA from Ministry of Commerce and from statistics of import and export value of electrical and electronic products between Thailand and Japan from Customs Department of Thailand, Japan Tariff Association and World Trade Atlas. 5.4 Statistical Process Our 8 variables have different scales of measurement, and there is a specific suitable statistic for each one. In our model, we use two types of scales. • • Ratio scale: For preliminary evaluation. Ordinal Scale: For secondary evaluation which will rank the value of each variable from the primary evaluation. Ranking of the value of each variable will be from 1 to 9 (for the 9 products) with standard of the scoring for each rank as follow: • Rank 1 receives 9 scores • Rank 2 receives 8 scores • Rank 3 receives 7 scores • Rank 4 receives 6 scores • Rank 5 receives 5 scores • Rank 6 receives 4 scores • Rank 7 receives 3 scores • Rank 8 receives 2 scores • Rank 9 receives 1 score 5-4 If two or more products are in the same rank, we will give them the same score and skip the next rank. After ranking the value for each variable into 1 to 9 and set the standard score for each rank, we will sum up the standard score of all 8 variables. The accumulated standard score will show the potentiality of exporting the product. The product with the highest accumulated standard score will have the highest potential in exporting, and the product with the lowest accumulated standard score will have the lowest potential in exporting. Finally, we will rank the accumulated standard score of all the products to prioritize the products that have the highest export potential. 5.5 Evaluation Result The evaluation of potential electrical and electronic products exported to Japan is calculated according to the statistical process defined in 5.4 and its result is shown on Table 5.1. In conclusion, the arrangements of the prioritized products that have export potentiality into Japan are as following: Rank 1 Air conditioner Rank 2 Cable/cord Rank 3 Refrigerator Rank 4 Showcase/Freezer and Washing machine Rank 6 Microwave oven and Ballast for fluorescent lamp Rank 8 Compressor Rank 9 Hair dryer 5-5 5-6 9.25 Hair dryer Cable and cord Ballast for fluorescent lamp 7 8 9 36.11 23.40 8 9 4 5 2 3 7 1 6 2 1 6 5 8 7 3 9 4 Rank Score 1188.28 83.65 8.88 157.15 128.18 96.48 34.73 23.27 40.78 (02-06) % Exporter 1 5 9 2 3 4 7 8 6 9 5 1 8 7 6 3 2 4 9 20 1 11 6 7 17 10 46 6 2 9 4 8 7 3 5 1 Rank Score Number Rank Growth Rate of Export Value Remark: * Hair dryer is not complied to the rule of origin under JTEPA Source: Researcher team 6.76 Washing machine 6 60.41 Microwave oven 45.26 13.23 5 Showcase/freezer 3 61.98 Compressor Refrigerator 2 17.12 % 4 Air conditioner Products 1 No. Export Market Share 4 8 1 6 2 3 7 5 9 17 38 1 12 6 7 21 10 101 4 2 9 5 8 7 3 6 1 6 8 1 5 2 3 7 4 9 Score Number Rank Score Entrepreneur 10.64 276.9 44.84 86.68 158.68 142.78 29.43 221.93 176.48 USD million Technical Regulation 9 1 7 6 4 5 8 2 3 1 9 3 4 6 5 2 8 7 1 1 1 3 5 2 4 5 4 1 1 1 5 8 4 6 8 6 9 9 9 5 2 6 4 2 4 Rank Score Number Rank Score Export Value 50 40 20 75 60 40 85 80 90 % 6 7 9 4 5 7 2 3 1 4 3 1 6 5 3 8 7 9 Rank Score ROO (Local content) Table 5.1 Potential Electrical and Electronic Products Exported to Japan 7.50 7.50 0* 6.67 15.00 5.00 15.00 15.00 6.67 (first 3 yrs) % 4 4 9 6 1 8 1 1 6 6 6 1 4 9 2 9 9 4 Rank Score Tariff Reduction under JTEPA 9 2 23 49 6 4 43 41 6 41 4 43 8 3 46 35 1 Total Rank 50 Total Score TISI should support the export of prioritized products to Japan by making an export manual for each specific type of product. The manual will be distributed to the entrepreneurs and used as a guideline to maintain and increase the competitiveness of Thai entrepreneur. In the first year, we recommend TISI to make the manuals for these two groups of products 1. Air conditioner and cooling machines including air conditioner, showcase/freezer, and compressor 2. Cable and cord including cable for appliances and cord set. Air conditioner and cooling machines Air conditioner and cooling machines are electric motor-operated products, included in Category A and Category B of Denan Law. With a large number of entrepreneurs, Thailand has high potential in exporting air conditioner, showcase/freezer, and compressor. Moreover, the industry is supported with a great number of local entrepreneurs and suppliers in the industry. • Why “Air Conditioner” This is an electronic product with the highest export value from Thailand to the world having a value of 2,084.50 million US dollar in 2006. Thailand is the second largest source of air condition exporter into Japan, and holds 16 per cent of total market share. The main competitors include China, USA, and Malaysia. However, 90 per cent of all air condition exporters from Thailand to Japan are subsidiaries of Japanese companies while the rest of them are subsidiaries of foreign companies located in Thailand or Thai entrepreneurs who produce the products for other foreign companies. There is no air condition under the Thai brand being exported to Japan although there are more than 60 Thai manufacturers who are in air-conditioner and associated components industry. Due to the dynamism of this industry in Thailand and the continuously increasing demand for the products from Japan, Thai entrepreneurs still have good opportunities to increase their market share in Japan. Thus, the product must be developed for the specific use in Japanese life-style, and should also be differentiated from the products produced by China. • Why “Showcase/Freezer” Showcase/freezer ranked the 30th in export value among the electrical and electronic products exported from Thailand to the world with a value of 121.64 million US dollar in 2006. Thailand is the third 5-7 largest source of showcase/freezer exporter into Japan, holding 13.31per cent of total market share after China and US. There are 21 entrepreneurs in this industry which has higher export growth rate every year since 2002. Thai entrepreneurs have the ability to produce showcase/freezer with almost the same quality as Japanese producers. However, the export value of showcase/freezer is still low, and there is no showcase/freezer under Thai brand name being exported to Japan. • Why “Compressor” Compressor ranked the 11th in export value among the electrical and electronic products exported from Thailand to the world with a value of 579.61 million US dollar in 2006. Considering the Japanese market, compressor is ranked the 13th in export value among the electrical and electronic products exported from Thailand into Japan. Compressors are mostly exported to Japan, US and China respectively. Thailand is the largest source of compressor exporter into Japan holding 33.54 per cent of total market share. The main competitor is China who holds the 2nd largest share. In addition, export growth rate had been increasing every year since 2002. Most compressor entrepreneurs in Thailand are foreign companies, especially Japanese companies, and others are Thai entrepreneurs who produce the product under Japanese brand names. Compressor is a part of supply chain of air conditioner, showcase/freezer, and refrigerator industry. In order to increase and strength production of air conditioner, showcase/freezer, and refrigerator products, Thailand will need to expand the potential of the compressor industry. Cables/Cords Cables/Cords are included in Category A of Denan Law. The product complies with the requirement of the rule of origin under JTEPA with local content of producers greater than 40 per cent. Cables/Cords ranked the 8th in export value among the electrical and electronic products exported from Thailand to the world with a value of 709.90 million US dollar in 2006 and 687.90 million US dollar in 2007. Considering the Japanese market, cables/cords is ranked the 5th in export value among the electrical and electronic products exported from Thailand into Japan. According to our evaluation, cables/cords ranked the second in product priority, which means it has very high potential in exporting to Japan. Its export growth rate has been increasing every year since 2002. Its major competitors include China, Vietnam and Philippines, respectively. However, the increase in Japanese import of cables/cords from Thailand increased by only 3.27 per cent as compared to the overall electric wire exports from Thailand into Japan which increase by 16.28 per cent. This 5-8 shows that Japan had increased the imports of cables/cords from the other countries instead. Thus, Thailand needs to improve the quality and the variety of the products in order to enhance its market share in Japan, whereby Thailand’s market share of cables/cords in Japan is about 6.13 per cent with the market value of 4,500 US dollars in 2006. Market value of cables/cords to Japan is one of the largest among electrical and electronic products. Recommendations for the manual making In 2008, we recommended TISI to make the manuals for the following two groups of product • Air conditioner and cooling machines • Cables/cords In the following year, we recommend TISI to make manuals for another two groups of products: • Washing machine • Ballast for fluorescent lamp Concerning refrigerator, microwave oven, and hair dryer, there are still a small number of entrepreneurs in Thailand and many are foreign companies or subsidiaries of foreign companies. Therefore, the making of the manual for these three products are not necessary for immediate implementation and could be done at a later period. 5-9 Research Team Ms.Ing-wei Mrs.Suwanna Mr.Yodying Ms.Muthita Ms.Yindee Mr.Narat Mr.Suppasit Mr.Trirat Mr.Poom Huang (Project Leader) Kowathanakul Kongtong Thailimthong Wangsatith Rujirat Sornsri Ridtimani Luangjarmekorn