CFROBOT7 PUR - 3D - e-chain® - servo cable for maximum torsion load requirements (class 6.7.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe-resistant, PVC- and halogen-free as well as flame-retardant. Outer jacket: Pressure extruded PUR mixture Banding: Plastic fleece Core insulation: Mechanically high-quality TPE mixture Filler: Plastic cord Conductor: Stranding in bending-stable version consisting of bare copper wires Shield: Extremely torsion-stable wrapping made of tinned copper wires Strain relief: Torsion-stable centre element for high tensile stresses* * For exceptions see construction table. Example drawing (For a detail overview see construction table) Core design: Conductor: ≤ 2,5 mm²: Fine-wire strand in bending-stable version consisting of bare copper wires (following DIN EN 60228). ≥ 4 mm²: Conductor strand in bending-stable version made of bare copper wires (following DIN EN 60228). Core insulation: Mechanically high-quality TPE mixture. Core identification: Energy cores: Black cores with white printing & one core greenyellow. 2 signal pairs: Black cores with white numerals. 4 signal pairs: Colour code in accordance with DIN 47100. (For details see colour code table) Shield design: Material: Extremely torsion-stable wrapping made of tinned copper wires. Shield coverage: Optical: approx. 85 % Jacket design: Low-adhesion mixture on the basis of PUR (following DIN VDE 0281-10), highly abrasion- and bending-stable, adapted to suit the requirements in ® 3D - e-chains . oil-resistant (following DIN EN 50363-10-2) coolant-resistant flame-retardant (following IEC 60332-1-2, CEI 20-35, VW-1 & FT-1) PVC- and halogen-free (following DIN EN 50267-2-1) hydrolysis- and microbe-resistant MUD-resistant (following NEK 606 - status 2009) silicon-free (following PV 3.10.7 - status 1992) lead-free (following 2011/65/EU (RoHS-II)) clean room ISO class 1 (following DIN ISO 14644-1 tested by IPA) UV-resistance: High Colour outer jacket: Steel blue (similar to RAL 5011) Cable marking (White): „00000 m“** igus chainflex CFROBOT7.--.--.C ----- 600/1000V E310776 cяUus AWM Style 21223 VW-1 AWM I/II A/B 80°C 1000V FT-1 CE RoHS-II conform www.igus.de +++ chainflex cable works +++ www.igus.de ** Length printing: Not calibrated. Only intended as an orientation aid. / : Cable identification according to part no. (see technical table for details). Ex.: CFROBOT7.15.03.C: …x CFROBOT7.15.03.C (3G1,5)C E… ® ® igus chainflex CFROBOT7 ® +++ chainflex cable works +++ Outer jacket: Image exemplary Date Subject to misprints and errors. 29 Jul. 2014 Technical modifications are possible at any time. Please refer regarding the availability of the items also the information in the latest chainflex® catalogue. Author D. Borsberg Page 1/5 CFROBOT7 PUR - 3D - e-chain® - servo cable for maximum torsion load requirements (class 6.7.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe-resistant, PVC- and halogen-free as well as flame-retardant. General mechanical values: (for individual details see technical table) ® Guaranteed lifetime for this series according to the "chainflex guarantee club" conditions ® (see chainflex catalogue and www.igus.eu/chainflex-guarantee) Cycles Temperature (from/to) [°C] 5 million 7,5 million 10 million Maximum torsion area [°] related to 1 m cable length. (Ex.: At ±180°/m with a 3m long cable, the moving end can twist max. ±540°) -25 / -15 -15 / +70 +70 / +80 ±150 ±180 ±150 ±90 ±120 ±90 ±30 ±60 ±30 : Minimum guarantee lifetime of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range. Temperature range ® Min. bending radius for 3D-e-chain use ® Min. bending radius for e-chain use Min. bending radius for fixed installation -40 °C -25 °C -15 °C +70 °C +80 °C ----- 12,5 x d 10,0 x d 7,5 x d 10,0 x d 7,5 x d 5,0 x d 12,5 x d 10,0 x d 7,5 x d 10,0 x d General electrical values: (For individual details see technical table) Nominal voltage: 600 / 1000 V (following DIN VDE 0245) Test voltage: 4 kV (following VDE 0281-2) Certifications: cяUus: Guidelines: CE, NFPA (following 79-2012 chapter 12.9), EAC & TR (CTP) www.igus.de ® ® igus chainflex CFROBOT7 ® +++ chainflex cable works +++ (E310776: Style 10492 & 21223, 1000 V / 80 °C) Image exemplary Date Subject to misprints and errors. 29 Jul. 2014 Technical modifications are possible at any time. Please refer regarding the availability of the items also the information in the latest chainflex® catalogue. Author D. Borsberg Page 2/5 CFROBOT7 PUR - 3D - e-chain® - servo cable for maximum torsion load requirements (class 6.7.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe-resistant, PVC- and halogen-free as well as flame-retardant. Dynamic values: Max. speed for ® 3D - e-chain use:** Twisted: v = 180 ° / s Max. acceleration for ® 3D - e-chain use:** Twisted: a = 60 ° / s Max. speed in ® e-chain use:** Unsupported: v = 10 m / s Max. acceleration in ® e-chain use:** a = 10 m / s ** 2 Gliding (up to 10 m): v = 2 m / s 2 These values are based on specific applications or tests. They do not represent the limit of what is technically feasible. Typical test setup for this cable group: Torsion: Torsion range T: ® 3D - e-chain length S: ± 180° / m 1m Test period: min. 3 - 5 million cycles Test speed: approx. 80 - 120 ° / s Test acceleration: approx. 40 ° / s 2 Test bending radius R: approx. 90 - 175 mm Test travel S2: approx. 1 - 12 m Test period (linear): min. 1,5 - 3 million double strokes Test speed: approx. 0,5 m / s Test acceleration: approx. 1,5 m / s 2 ® +++ chainflex cable works +++ Linear: Typical application areas: Indoor and outdoor applications. Robots, handling, spindles drives. ® ® igus chainflex CFROBOT7 highly abrasion-stable almost unlimited resistance to oil especially for torsion applications, but also for unsupported travel distances and up to 10 m in gliding applications UV-resistant CE, RoHS-II, cURus, NFPA, EAC & TR (CTP) Image exemplary Date Subject to misprints and errors. 29 Jul. 2014 Technical modifications are possible at any time. Please refer regarding the availability of the items also the information in the latest chainflex® catalogue. Author D. Borsberg Page 3/5 www.igus.de 3D-e-chain® - servo cable for maximum torsion load: CFROBOT7 PUR - 3D - e-chain® - servo cable for maximum torsion load requirements (class 6.7.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe-resistant, PVC- and halogen-free as well as flame-retardant. Technical tables: Mechanical values: Number of cores & nominal cross section [mm²]**** Part no. External diameter (d)***** [max. mm] Copper index [kg / km] Weight [kg / km] 2 signal pairs CFROBOT7.15.15.02.02.C (4G1,5+2x(2x1,5)C)C 16,5 211 CFROBOT7.25.15.02.02.C (4G2,5+2x(2x1,5)C)C 17,0 259 325 381 CFROBOT7.100.15.02.02.C (4G10,0+2x(2x1,5)C)C 21,5 590 772 17,0 270 384 4 signal pairs CFROBOT7.40.02.02.04.C (4G4,0+4x(2x0,25)C)C Without signal cores (3 Energy cores) CFROBOT7.15.03.C (3G1,5)C 8,5 64 103 CFROBOT7.25.03.C (3G2,5)C 10,0 98 147 Without signal cores (4 Energy cores) CFROBOT7.15.04.C (4G1,5)C 9,5 82 127 CFROBOT7.25.04.C (4G2,5)C 10,5 127 182 CFROBOT7.60.04.C (4G6,0)C 15,0 296 403 **** G Cable contains a greenyellow core. ***** External diameters are maximum values and may tend toward lower tolerance limits. Electrical values: Nominal cross section [mm²] Conductor resistance [approx. Ω / km] at 20 °C Max. current rating [A] at 30 °C (following) DIN EN 50289-1-2 DIN VDE 0298- 4 79 5 1,5 13,3 21 2,5 8 30 4,0 4,45 41 6,0 3,3 53 The max. current rating depends on factors such as the individual environmental conditions and the type of installation. Colour code table: Energy cores ® +++ chainflex cable works +++ 0,25 st Core 1 Signal cores nd rd 2 3 1 2 3 4 5 6 7 8 Grey Pink Blue Red 2 signal pairs Colour Black Black Black Black Black Black Black Printing U/L1/C/L+ V/L2 W/L3/D/L- 5 6 7 8 White Brown Green Yellow 4 signal pairs Colour Black Black Black Printing U/L1/C/L+ V/L2 W/L3/D/L- Black Black Printing 1 2 www.igus.de Colour Without signal cores (4 Energy cores) Colour Black Black Black Printing 1 2 3 ® ® igus chainflex CFROBOT7 Without signal cores (3 Energy cores) Image exemplary Date Subject to misprints and errors. 29 Jul. 2014 Technical modifications are possible at any time. Please refer regarding the availability of the items also the information in the latest chainflex® catalogue. Author D. Borsberg Page 4/5 CFROBOT7 PUR - 3D - e-chain® - servo cable for maximum torsion load requirements (class 6.7.3): shielded, oil- and coolant-resistant, notch-resistant, hydrolysis- and microbe-resistant, PVC- and halogen-free as well as flame-retardant. Construction table: Part no. No. of cores Cable construction Part no. No. of cores CFROBOT7.XX.04.C 3 4 CFROBOT7.XX.XX.02.02.C CFROBOT7.XX.XX.02.04.C 4+2x2 4+4x2 www.igus.de ® ® igus chainflex CFROBOT7 ® +++ chainflex cable works +++ CFROBOT7.XX.03.C Cable construction Image exemplary Date Subject to misprints and errors. 29 Jul. 2014 Technical modifications are possible at any time. Please refer regarding the availability of the items also the information in the latest chainflex® catalogue. Author D. Borsberg Page 5/5