MASONRY RESEARCH NEWSLETTER THE MASONRY SOCIETY OBJECTIVE TO PRESENT SUMMARIES OF RECENT MASONRY RESEARCH TO HELP ADVANCE THE KNOWLEDGE OF MASONRY EDITORS Jennifer E. Tanner, PhD Saadet Toker Beeson, PhD CONTACT INFORMATION tannerj@uwyo.edu Saadet.Beeson@utsa.edu FINANCIAL SUPPORT The Masonry Society Endowment Fund INSIDE THIS ISSUE Damage Detection in 1 Metamorphic Stone Blocks Utilizing ImpactEcho Testing and Modal Analysis Seismic Assessment of Out-of-Plane Loaded Unreinforced Masonry Walls 2 Single-Wythe Concrete 3 Masonry Walls— Investigation of Early Age Shrinkage Mortars Structural Assessment of 3 Fort Sumter National Monument Experimental 5 Evaluation of Concrete Masonry Prism Compressive Strength A Comparison of Test Methods for Lap Splice Performance in Masonry Walls 6 Performance of Concrete Masonry Shear Walls with Integral Confined Concrete Boundary Elements 7 2012 DAMAGE DETECTION IN METAMORPHIC STONE BLOCKS UTILIZING IMPACT-ECHO TESTING AND MODAL ANALYSIS By Alexander Charles Jording (EIT) and Ece Erdogmus, Assoc. Prof. - University of Nebraska at Lincoln Existing buildings decay with the passage of time, and as a result, continually require maintenance and rehabilitation. When considering existing structures, testing is often necessary to complete structural analysis in preparation for rehabilitation or repair. Non-destructive testing (NDT) provides a structural assessment method applicable to a variety of materials and structures. Impactecho testing, one of the many NDT techniques can be adopted to develop a reliable and standardized method to assess the condition of rectangular metamorphic stones. An international research project at Antiochia ad Cragum, near present-day Gazipaşa, Turkey was used as a case study for structural assessment conditions. Blocks from a 3rd century Imperial Roman temple (Figure 1) at Antiochia ad Cragum, served as the primary reference for this study. Impact-echo testing uses impact generated stress waves and their propagation to examine the characteristics of various materials and their associated interaction. This NDE test method introduces of a mechanical impact, typically with an instrumented hammer (Figure 2), to the specimen and creates an internal stress wave. This corresponding wave is reflected by internal voids or external surfaces. The reflected stress waves cause displacements on the surface of the specimen. These displacements are measured and recorded with respect to time and eventually get transformed into the frequency domain by a data acquisition system, often a signal analyzer. From this information, the structural integrity of the specimen can be obtained by observing predominant frequencies displayed by the specimen in its associated amplitude spectrum (Figure 3). Figure 1. 3rd Century Imperial Roman Temple Block Figure 2. Instrumented Hammer and Accelerometer The building stones at Antiochia ad Cragum have large dimensional variations, degrees of damage, and surface conditions. While many small variances were observed between stones, the majority of the wall blocks of the temple are of similar cross-sectional dimensions (aspect ratios of 1.0) and of similar material characteristics. The wall blocks having similar aspect ratios and being vital to the restoration effort were the focus of this study. At the University of Nebraska, a block was cast from mortar in order to closely match the properties of marble. Impact-echo tests were conducted on the mortar block and compared with a theoretical eigenvalue analysis, Figure 3. Frequency Amplitude Spectrum previously completed by Sansalone and Streett and explained in Impact-Echo: Nondestructive Evaluation of Concrete and Masonry. The results from the impact-echo testing in the lab were also correlated to a finite element model (FEM). Errors of 6% and 2.4% were observed when comparing the mortar block results with the theoretical eigenvalue analysis and the FEM, respectively. This correlation allowed for the development of a Real-time Impact-echo Analysis Program (RIAP). RIAP utilizes user input variables, pertaining to the testing specimen, and outputs the expected frequencies via eigenvalue analysis. Comparisons of the frequency peaks in RIAP with the frequency peaks from impact-echo testing provide the necessary information for structural evaluation. The comparisons between impact-echo testing, theoretical eigenvalue analysis, and finite element modeling and the development of RIAP provide engineering and archaeological research teams with reliable methods to structurally evaluate rectangular stones. Currently, RIAP, in conjunction with impactecho testing are being used in Turkey to analyze the marble wall blocks to better understand the structural integrity of the stones and therefore the degree of restoration that may be possible. These techniques and methods are not exclusive to marble, and with minimal alteration, can be applied to a variety of materials including other types of masonry, concrete, and even wood. Sansalone, M. J., & Streett, W. B. (1997). Impact-Echo: Nondestructive Evaluation of Concrete and Masonry. Ithaca, NY: Bullbrier Press. UPCOMING: TMS Spring Meetings, Vancouver, CA, May 31-June 2, 2013 12th Canadian Masonry Symposium, Vancouver, CA, June 2-5, 2013 www.cms2013.ca Page 2 2012 Masonry Research Newsletter SEISMIC ASSESSMENT OF OUT-OF-PLANE LOADED UNREINFORCED MASONRY WALLS By Hossein Derakhshan (PhD), Jason M. Ingham, Assoc. Prof. - University of Auckland and Michael C. Griffith - Prof. University of Adelaide This research involved an investigation into the behaviour of unreinforced masonry (URM) walls subjected to out-ofplane seismic forces; the study focused primarily on one-way spanning walls connected to flexible diaphragms. Expressions that describe the intermediate-height cracking of out-of-plane loaded one-way spanning URM walls were formulated, and the sensitivity of crack height to different parameters was investigated. Crack height was identified to have significant effects on both wall instability and lateral resistance, thus governing the force-displacement relationship. Crack height was found to be particularly sensitive to low values of masonry b) Dependency of PMR ratio on the bond strength and/or to low values of applied a) Dependency of wall instability overburden ratio displacement on the overburden ratio overburden. An analytical wall behavioural model characterised by the maximum wall Figure 1: Dependency of actual wall behavioural data on several parameters resistance and wall instability displacement was next developed by including the effects of finite masonry compressive strength. Fig. 1 shows that depending on the ratio of the applied overburden to the wall weight (), the ratio of the wall instability displacement (Fig. 1a) and maximum resistance (Fig. 1b) to the equivalent values when a rigid-body assumption is made is significantly less than unity. The latter has been defined as percentage of maximum resistance (PMR) ratio. A comprehensive quasi-static testing a) Static airbag testing of URM walls b) Trilinear wall behavioural model programme was developed by subjecting fullscale two-leaf and three-leaf URM walls to outFigure 2: Wall testing and behavioural model idealisation of-plane uniform forces. The measured wall maximum lateral resistance was compared to the equivalent value obtained assuming infinite masonry compressive strength and to the values obtained from the aforementioned analytical model. The analytical model was then calibrated, and an idealised predictive trilinear model was developed. An in-field testing programme was completed, and wall support types and Figure 3: One-way walls tested in-situ; shades outline airbag loaded area characteristics and their effect on wall behaviour were investigated by testing multiple walls. Wall support types included timber diaphragms, concrete ring beam, and grouted steel anchorage bars. The effect of plaster and wall finishing was investigated, and conditions for ensuring that the idealised predictive model generated acceptable results were determined. A simplified reduced-degree-of-freedom numerical model was developed to study the dynamic behaviour of URM walls, with critical requirements of the model being an ability to account for the effects of flexible supports and an ability to predict the behaviour of two-storey walls. An existing 2DOF model was expanded to a 4DOF model to simulate the behaviour of walls of up to twostorey. The model was subjected to ground motion histories and the time integration results were verified by using the results of shake table tests conducted by other researchers. Computer analyses showed that diaphragm flexibility significantly amplifies the out-of-plane loaded URM wall peak response when compared with the wall peak response obtained assuming rigid diaphragms. An existing New Zealand procedure for seismic assessment of out-ofplane loaded URM walls was reviewed in detail, and an alternative methodology for wall assessment was introduced. The new methodology was based on the Figure 4: Analytical model used to obtain average results of numerical time integration analysis using a suite of seven timehistory records defined for specific New Zealand regions and soil types. equation of dynamic motion Masonry Research Newsletter Page 3 2012 SINGLE-WYTHE CONCRETE MASONRY WALLS INVESTIGATION OF EARLY AGE SHRINKAGE OF MASONRY MORTARS By Sarah Ebright (EIT) and Jennifer Tanner—Assoc. Prof. at University of Wyoming With the rising popularity of single-wythe Concrete Masonry Unit (CMU) walls, concern has developed regarding the water resistance of this system. The University of Wyoming worked with Atkinson-Noland & Associates (ANA) and the National Concrete Masonry Association (NCMA) to perform research concerning shrinkage crack development along the bond line along the mortar and CMU interface (Figure 1a). The research objective was to better understand the conditions that result in bond line delaminations in CMU construction. Preliminary tests were performed on the blocks to ensure they adhered to American Society for Testing and Materials (ASTM) specifications. Five variables were analyzed with respect to mortar shrinkage and crack development: mortar type, block type, temperature, relative humidity, and wind. Joint quality was also analyzed and measured by the depth of the joint. Wall specimens were constructed and cured in different environmental conditions (Figure 1b), and shrinkage cracks were measured and monitored. Each delamination (crack) was referenced with its environmental and material conditions, and this information was used in the data analysis. Data was analyzed graphically and statistically. Recommendations for CMU construction were determined from these results of 102 specimens. Cracking occurs at a significantly higher rate in specimens constructed of Type S mortar, exposed to high temperatures (Figure 2). Figure 1: a) Shrinkage crack b) Masonry wall specimen Figure 2: Total length of cracking by variable Cracking was predominant in Type N specimens as well as those subjected to high temperatures. Another prominent trend in the data is the high extent of cracking in the vertical head joints. Overall, vertical cracks constituted about 85% of the total length of cracking. Furthermore, cracking was more severe on the untooled side of the specimen. It is recommended that both sides of CMU walls be tooled, and that the masons and inspectors play very close detail to this part of the process. Tooling both sides of the wall provides redundancy in the weather resistance of the structure. STRUCTURAL ASSESSMENT OF FORT SUMTER NATIONAL MONUMENT By Sezer Atamturktur, Assist. Prof.—Clemson University, Saurabh Prabhu (PhD Candidate-Clemson University) and Rick Dorrance, Chief of Resource Management - Fort Sumter National Monument, National Park Services Introduction: This multi-faceted study combines several experimental and numerical tasks for the structural assessment of Fort Sumter, a 19th century North American island fortification located in Charleston, SC (Figure 1), best known as the site where the first shots of the American Civil War were fired in 1861. Military forts are designed with different functional purposes than typical unreinforced masonry structures: from housing heavy ordnance, to protecting the occupants from continuous bombardment. To fulfill these specific design objectives, structural designs of fortifications are configured differently involving for instance intentional structural discontinues between members. As such, the existing literature on the assessment of historic masonry structures offers little guidance in developing accurate numerical models for structural analysis. Data Collection for Model Development: An extensive site evaluation campaign is completed for purposes of collecting data required for the faithful representation of materials and geometry in the numerical models. In accordance with the data collected during site evaluations, three dimensional, non-linear finite element (FE) models are developed. The material behavior and composition is determined from laboratory tests on material samples obtained on-site. Block specimens are used to perform tension and compression tests to obtain characteristics of the fort’s masonry. The characteristics of the tabby concrete infill in the piers and walls are determined from tests on cored specimens. The three-dimensional (3D), complex geometry of the fort is reproduced in its present form via high precision 3D laser scanning (Figure 2). Owing to the speed and accuracy of recording the geometries of civil engineering systems without contacting the structure, 3D scanning has been successfully used in hyper-accurate surveys of several historic masonry structures. Through this approach, the true geometric features of the fort are preserved in the FE model by considering the accumulated structural degradations (i.e. permanent deformations, material disintegration, crack formations and support movements) in addition to initial construction imperfections. The laser scan produces a point cloud consisting of several million points which is reduced to key points that form a wireframe model. The wireframe is then extruded to form the solid geometry of the casemate preserving the important structural details. Page 4 2012 Masonry Research Newsletter Development of the Structural Finite Element Model: The 3D solid geometry of one of the fort casemates is developed in ANSYS according to the laser scanning data. The unreinforced masonry and tabby concrete that constitute the fort’s masonry walls are represented using SOLID65 element with capabilities of simulating brittle cracking and crushing of material in a smeared manner employing the Willam-Warnke failure criterion. The foundations of the casemate are modeled using a series of vertical and horizontal linear springs distributed throughout the base of the casemate and defined by a stiffness coefficient, thus, forming a Winkler spring foundation model (Figure 3). Similar to the foundations, the lateral restraints to the casemate due to the adjoining casemates are of an uncertain quantity. The adjacent casemates are thus included in the model as reduced order substructures (superelements), which are represented only by the DOFs on the interface with the casemate of interest (Figure 3). Thus, the number of DOFs to be analyzed is reduced nearly threefold by solving only for the structure of interest and the interface DOFs. For modal analysis, component mode synthesis is applied while for static analysis, a linear mass and stiffness matrix partitioning is applied. Calibration of FE model: The exterior scarp wall and the interior gun casemates of the fort are constructed separately but adjacent to each other to form a dry joint at their interface. This discontinuity is modeled using contact and target elements defined by a friction coefficient. To estimate the friction coefficient, relative accelerations of the two adjacent surfaces due to a hammer impact applied on the scarp wall is measured. The ratio of the maximum deformation on either side of the interface is used to calibrate the friction coefficient in the FE model. Despite performing on-site tests, uncertainties remain in (i) the material property values and (ii) the support conditions at the base of the structure. To reduce the uncertainty in these input parameters, the model is calibrated through systematic comparisons of the numerical model output against nondestructive dynamic measurements of first two natural frequencies and corresponding mode shapes collected on site. Specifically, the elastic modulus of the piers and vaults, and the spring constant of the foundation springs are calibrated to obtain an improved agreement between predictions and measurements. Simulation of Loading Scenarios: The calibrated FE model can be used to simulate a variety of static and dynamic loading scenarios including gravity, differential support settlements, wind load and earthquake. These simulations are obtained taking the remaining uncertainties in input parameters after model calibration into account. Figure 4 presents the predictions of maximum stress for one of the investigated support settlement scenarios. Figure 1: Aerial view of Fort Sumter (photo credit: www.nps.gov ) Figure 3: FE model with substructures and foundations modeled using spring elements Figure 2: (a) Polygonal mesh of a casemate generated in Polyworks V11; (b) Wireframe of casemate (Model 3) generated in Rhino v5.0. Figure 4: Parametric analysis of maximum stress due to support settlement Masonry Research Newsletter 2012 Page 5 EXPERIMENTAL EVALUATION OF CONCRETE MASONRY PRISM COMPRESSIVE STRENGTH By Tyler Witthuhn (EIT) and Jason Thompson, Vice-President for Engineering — National Concrete Masonry Association Table 1 – Proposed Table used for Unit Strength Method for Concrete Masonry Testing laboratories, including our own Research and Development Laboratory here at the National Concrete Masonry Association (NCMA), have consistently seen higher compressive strengths then what this table has allowed by the current design standards (Table 1). As a result, there has been considerable debate concerning Table 2 of TMS 602-11/ACI 530.1-11/ASCE 6-11, Specifications for Masonry Structures. With this in mind, NCMA put together a testing program of various strength prisms and mortar types to determine if there was a technical basis to update this table. Prisms constructed for testing contained both M/S and N type mortars mixed either by property or proportion and tested to ASTM C270, and with unit strengths ranging from 1900 psi to 5500 psi. For each of these variables three prisms were tested, yielding 102 total prism tests. Along with these new prism tests, over 40 data points were mined from previous NCMA Laboratory research that helped broaden and confirm the new testing. These points can be seen in Figure 2 along with a comparison to the new testing data. Data points were grouped into ranges of 500 psi and then each range was statistically analyzed in order to find the 95% confidence interval of that set. This number was the basis for the new table and allowed for both a conservative estimate while maintaining the trend of the data. Through this method Table 1 was formed. Although all strengths see an increase, the most pertinent result from the testing occurs at the lowest unit strengths. ASTM C90 defines the lowers allowable compressive strength for units as 1,900 psi, which in the past has aligned to a 1,500 psi prism strength. From the data generated the prism strength of a 2,000 psi unit would now be 2,000 psi, a 1/3rd increase in overall design prism strength. This direct correlation between unit strength and prism strength also applies to a 2,500 psi unit, which generates a 2,500 psi unit strength. Data for the Type N mortar prisms was much more scattered, leading to less consistent averages and 95% confidence intervals. Because of this, NCMA elected to cap the unit strength table at 2,600 psi for Type N mortar. Although higher strengths can be achieved with Type N mortar, prism testing is required for design. The complete research report can be found on NCMA’s website. Net area compressive strength of concrete masonry units, lb/in.2 (MPa) 2,000 (13.8) 2,500 (17.2) 3,000 (20.7) 3,500 (24.1) 4,000 (27.6) 4,500 (31.0) 5,000 (34.5) 5,500 (37.9) Net area compressive strength of masonry, lb/in.2 (MPa) Type M or S Mortar Type N Mortar 2,000 (13.8) 2,500 (17.2) 2,700 (18.6) 2,800 (19.3) 3,100 (21.4) 3,200 (22.1) 3,600 (24.8) 4,000 (27.6) 2,000 (13.8) 2,500 (17.2) 2,600 (17.9) ‐ ‐ ‐ ‐ ‐ Figure 1: NCMA data for Type S mortar including a 95% confidence interval Figure 2: Summary of all data Page 6 2012 Masonry Research Newsletter A COMPARISON OF TEST METHODS FOR LAP SPLICE PERFORMANCE IN MASONRY WALLS By Kawsar Ahmed (EIT) and Lisa Feldman, Assoc. Prof.—University of Saskatchewan Current Canadian provisions for the development and splicing of deformed steel bars in masonry provided in CSA Standard S304.1-04 are based on provisions developed for reinforced concrete construction. These provisions are likely not entirely representative because there are several parameters that affect the bond of reinforcement in masonry that are not present in reinforced concrete construction. The limited experimental data for the bond of deformed steel bars in masonry construction is based primarily on direct tension tests, which do not accurately capture the behaviour of reinforcement in flexural members. Knowledge of bond stress variability is also required for the development of reliability-based design provisions for current masonry codes. An experimental program was conducted to evaluate the performance of lapped bars in pullout specimens and full-scale wall splice specimens. Contact and non-contact lap splices, where the lapped bars were located in adjacent cells, with No. 15 (0.60 in) bars with 300 mm (12 in.) lap splice lengths, were tested. Eight replicates for each splice arrangement and specimen type, for a total of 32 specimens, were tested to allow for any statistical differences between mean splice capacities to be identified. Figure 1 shows a double pullout test that was adopted to test splice capacity under direct applied tension. Figure 2 shows a full-scale wall splice specimen that was tested under four-point loading for a more realistic evaluation of splice capacity. The contact lap spliced bars in the double pullout specimens developed, as a minimum, the theoretical yield load of the reinforcement (Figure 3a). In contrast, the mean splice resistance developed by the non-contact splices in the double pullout specimens was only 46% of the theoretically predicted yield load of the reinforcement (Figure 3b). Similar results were obtained for wall splice specimens (Figure 4), with non-contact splices developing 78% of the theoretical yield load (Figure 4b). Further statistical analysis using the student “t” test showed that the capacity of non-contact splices is significantly different from that of contact lap splices. Figure 1: Experimental test setup – double pullout specimens (a) (b) Figure 3: Splice resistance versus displacement of the two splices in representative double pullout specimens with: (a) contact lap splices, and (b) non-contact lap splices Figure 2: : Experimental test setup – wall splice specimens (a) (b) Figure 4: Load versus midspan deflection for representative wall splice specimens with: (a) contact lap splices, and (b) noncontact lap splices Even though double pullout specimens and wall splice specimens with contact lap splices produced reasonably similar splice capacity (pullout tests were about 10% conservative), significantly higher strain levels in the wall splice specimens were recorded, indicating that the difference would be more decisive for a shorter lap length that would result in a bond failure. Non-contact lapped bars in the double pullout specimens developed 41% lower splice capacity than that developed in the wall splice specimens. The difference in failure modes was even more significant between the two specimen types with this splice arrangement. Specimen splitting was observed in double pullout specimens due to development of the resulting in-plane moment in contrast to typical bond failure by reinforcement pullout in the wall splice specimens. The experimental program therefore suggests that wall splice specimens are more realistic and appropriate for the evaluation of splice capacity in reinforced masonry. Masonry Research Newsletter Page 7 2012 PERFORMANCE OF CONCRETE MASONRY SHEAR WALLS WITH INTEGRAL CONFINED CONCRETE BOUNDARY ELEMENTS By Will Cyrier (EIT and Graduate Assistant) and David McLean – Professor, Washington State University Benson Shing - Professor, University of California at San Diego and Richard Klingner – Professor, University of Texas at Austin This research project investigated the behavior of masonry walls incorporating integral confined concrete boundary elements at each end under lateral loading. This project was funded by the National Institute of Standards and Technology (NIST) as part of a joint study between researchers at the University of California at San Diego, the University of Texas at Austin and Washington State University to develop improved performance-based design provisions and methodologies for reinforced concrete masonry shear walls. Detailed discussion and results of this project are provided by Cyrier (2012). The 2011 Building Code Requirements and Specifications for Masonry Structures (MSJC, 2011) provides design guidelines for boundary elements in masonry walls. However, these guidelines cover primarily geometric issues. No guidance is given in the MSJC Code for effective confinement techniques for application to masonry. As a result, the MSJC Code requires that testing be performed to verify that the provided detailing is capable of developing a strain capacity in the boundary elements that is in excess of the imposed strains. In contrast, the ACI 318-11 Building Code Requirements for Structural Concrete and Commentary (ACI, 2011) provides prescriptive detailing requirements for specially confined boundary elements in structural concrete walls. The MSJC Commentary states “it is hoped that reasonably extensive tests will be conducted in the near future, leading to the development of prescriptive detailing requirements for specially confined boundary elements of intermediate as well as special reinforced masonry shear walls” (MSJC 2011). In this project, four, fully grouted, concrete masonry shear walls with integral confined concrete boundary elements were designed according to the provisions of the 2011 MSJC and the 2011 ACI-318 codes. The walls were subjected to a prescribed cyclic, in-plane lateral displacement sequence. Performance measures evaluated include peak load capacities; drifts at various limit states; decoupled drift components from shear, flexure and sliding; displacement and curvature ductilities; plastic hinge lengths; total energy dissipation; and equivalent viscous damping values. The effects of incorporating the confined concrete boundary elements, axial compressive stress, boundary element geometry, and size of transverse hoops in the boundary elements were evaluated to determine their influence on wall performance. Test results in this research were compared to results from tests on two similar masonry walls without boundary elements performed in an earlier study by Kapoi (2012). The configuration of a typical shear wall specimen with the integral reinforced concrete boundary elements is given in Figure 1. Two of the walls with boundary elements (BE-1 and BE-2) had rectangular cross sections, while the other two walls with boundary elements (BE-3 and BE-4) had flanged sections, as shown in Fig. 2. The comparable masonry walls (C7 and C8) had the same section and reinforcement as BE-1 and BE-2 but without boundary elements were subjected to the same loading conditions. Figure 3 compares the load-vs.-displacement hysteretic curves for walls with boundary elements (BE-1 and BE-2) to the similar masonry walls (C7 and C8). It is evident that the boundary elements led to a significantly more ductile behavior. Very significant improvements in performance were achieved in the masonry walls with integral confined concrete boundary elements when compared to similar masonry walls without confinement. Masonry walls with integral confined concrete boundary elements Figure 1: Typical wall specimen with boundary elements Figure 2: Wall Sections: Rectangular Boundary Elements for Specimens BE-1 and BE-2 (top) and Boundary Elements with Return for Specimens BE-3 and BE-4 (bottom) increased displacement ductility values by 50% and total energy dissipation was 2-3 times greater compared to results from similar masonry walls without boundary elements. Boundary elements with returns provided added stability at large displacements, allowing for significant increases in energy dissipation. Walls with rectangular boundary elements failed when the boundary element core buckled out-of -plane. Walls with flanged boundary Figure 3: Comparison of Load-Displacement Hysteretic Curves for Walls BE-1 and C7 (left) elements failed due to low-cycle and Walls BE-2 and C8 (right) fatigue fracture of the longitudinal reinforcing bars. References: Cyrier, W. (2012). “Performance of Concrete Masonry Shear Walls with Integral Confined Concrete Boundary Elements,” M.S. Thesis, Department of Civil and Environmental Engineering, Washington State University, Pullman, WA Kapoi, C. (2012). “Experimental Performance of Concrete Masonry Shear Walls Under In-Plane Loading,” M.S. Thesis, Department of Civil and Environmental Engineering, Washington State University, Pullman, WA.