ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, in electric cabinets and in areas of combustion engines Guideline/ Inspection Procedure Rev. No. Date 1.0 02/12/2008 2.0 19/11/2009 3.0 17/09/2012 Responsible ARGE ARGE ARGE Comment Adoption Update Update This guideline is the result of a cooperation of the Technology Consortium (ARGE) comprising the following companies: Title: ARGE Guideline - Part 2 Revision: 3.0 Valid from: 17/09/2012 Page 1 of 47 ID No.: TÜV SÜD Rail_RS Creator: ARGE Creation Date: 21/08/2012 Phone: +49 (0)89 5791 - 1349 Fax: +49 (0)89 5791 - 2933 Juergen.heyn@tuv-sued.de TÜV SÜD Rail GmbH Ridlerstraße 57 80339 Munich Germany ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure List of Contents 1. GENERAL 3 1.1 Preface 3 1.2 Area of Application 4 1.3 Reference to regulations 6 1.4 Scope 6 2. SYSTEM SPECIFICATION AND DESIGN 7 3. SPECIFICATION FOR THE ASSESSMENT PROCESS 8 3.1 Fire fighting in passenger and staff areas 9 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 Principle Recommendation Basic conditions for test Fire location Test criteria 9 9 9 12 13 3.2 Fire fighting in the equipment area 13 3.2.1 3.2.2 3.2.3 3.2.4 Principle Recommendation Test basic condition Test criteria 13 14 14 17 4. EDITING AND REVISION OF THE GUIDELINES 19 LIST OF APPENDIXES 20 APPENDIX 1 – ABBREVIATIONS / DEFINITIONS AND TERMS 21 APPENDIX 2 – REGULATIONS 24 APPENDIX 3 – INFORMATION ON REFERENCE FIRE LOAD "TRAVEL BAG“ 30 APPENDIX 4 – ROOM CONDITIONS TO BE ENSURED 34 APPENDIX 5 – INFORMATION ON REFERENCE FIRE LOAD "ELECTRICAL EQUIPMENT AREA" 35 APPENDIX 6 – FORM F -1 "TESTING DOCUMENTATION - FIRE EXTINGUISHING TECHNOLOGY" 37 APPENDIX 7 – FORM F-2.1 "TEST DOCUMENTATION - COMMON AREA“ 38 APPENDIX 8 – FORM F-2.2 "TEST DOCUMENTATION - EQUIPMENT AREA" 41 APPENDIX 9 – PREREQUISITE FOR ASSESSMENT 44 APPENDIX 10 – SPECIFICATION FOR THE POSITIONING OF FIRE FIGHTING EQUIPMENT IN ENCLOSED SPACES/ CABINETS 46 APPENDIX 11 – PARTICIPANTS OF THE CONSORTIUM (ARGE) 47 Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 2 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 1. General The guideline specifies the fire fighting or fire extinguishing system with regard to the different vehicle types or installation areas, and in particular the guideline specifies the functional inspection of fire fighting systems in areas accessible to passengers and fire extinguishing systems for equipment areas, related to possible fire incidents in rail vehicles. The guideline focuses, amongst others, on the inspection of the effectiveness of fire fighting and fire extinguishing systems and on the selection of the extinguishing agent. This guideline sets minimum requirements for fire fighting and fire extinguishing systems. The vehicle manufacturer can define advanced asset protection objectives, if applicable based on specifications of the vehicle operator. 1.1 Preface The Technical Specifications for Interoperability (TSI), the current codes of practice and the future European standard EN 45545-6 include requirements for the installation of fire fighting and fire extinguishing systems. Requirements for assessment procedures are partially included in EN 50553. The purpose of EN 50553 is to define requirements for rolling stock in terms of running capability in case of fire. The ARGE guideline, however, focuses on fulfilling the safety objective of "safety of persons". Thus, the assessment procedures are more conservative compared to the standard requirements of EN 50553 (requirements of running capability in case of fire on board of rolling stock). To achieve complete design and proofing security for the installation of fire fighting and fire extinguishing systems in rolling stock, system specific requirements for design, construction and proof are needed. This guideline identifies the required criteria for design and for practical assessment. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 3 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Objectives With respect to the protection objectives defined on the basis of laws, regulations and codes of practice, a fire event should be detected already during the formation phase (e.g. smoldering fire) or as quickly as possible after ignition (e.g. liquid fire). The focus is on the protection of passengers and staff in rolling stock. The objective is to create health conditions acceptable for safe evacuation from the vehicles, which is also intended by TSI and the expected EN 45545. Objective of this guideline is a generally applicable and accepted definition of repeatable assessment procedures. This has to be considered already for the design phase of the system technology. The procedures defined in this guideline should be applied already for tests on prototypes, on existing vehicles or on 1:1 models before determining the system technology. These tests are the basis for the final type testing or acceptance of fire fighting and fire extinguishing systems. Acceptance The guideline is accepted by the regulatory authorities of Germany (Federal Railway Authority - EBA), Austria (Federal Ministry for Transport, Innovation and Technology BMVIT) and Switzerland (Federal Office of Transport - BAV). In addition, via the crossacceptance process for vehicle admission, the guideline is being applied Europe-wide. The guideline is already accepted in many countries as acknowledged code of practice. 1.2 Area of Application This guideline serves for the design and layout as well as for the proof of effectiveness and appropriateness of fire fighting and fire extinguishing systems. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 4 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Figure 1: General fire development (fire incident without and with fire fighting/ extinguishing) The functional proof has to verify that: - The fire fighting system is able to create an "area of relative safety" for persons in the passenger areas while the train has to run to a place of absolute safety - The fire extinguishing system is able to create an “area of absolute safety" in equipment areas. The design of a fire fighting or fire extinguishing system has to base on a fire risk analysis related to the potential fire locations or fire areas. In this guideline, the design fires (in the passenger compartment [see Appendix 3] and in the electrical equipment area [see Appendix 5]) build the basis for the assessment. Possible fire impacts (e.g. smoke release) and possible operational boundary conditions (e.g. ventilation conditions) have to be taken into account. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 5 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure The fire risk analysis serves as basis for system design and system layout and should be supplied by the vehicle manufacturer, if possible. The risk of fire can also be determined by the system manufacturer based on the information from the vehicle manufacturer. For assessing the effectiveness of the system technology, this guideline has to be applied as follows: - for gas extinguishing systems on the first vehicle of the vehicle series or type and - for other fire extinguishing systems by using a 1:1 model, with the possibility of simplifications in case of similar space or equipment conditions via conformity assessment. The proof of effectiveness and/or the conformity assessment must be carried out by an officially acknowledged expert in the field of railways in cooperation with the vehicle manufacturer and the system manufacturer, so that a confirmed audit trail is presented for the operational approval of the vehicle/train as well as for further certifications (e.g. within the scope of the Technical Specification Interoperability – TSI). 1.3 Reference to regulations In this guideline, the regulations are not referred to in detail. The laws (e.g. TSI) and standards (Europe and other nations) listed in Appendix 2 have been considered for the definition of the requirements. For this reason, there are no contradictions between this guideline and existing regulations. Existing regulations are supplemented by this guideline. 1.4 Scope This guideline is valid for the application in railway vehicles and railbound vehicles, which are supposed to be equipped with fire fighting and fire extinguishing systems. This guideline can also be applied to comparable technical systems (e.g. buses). The assessment methods have to be applied to the fire protection assessment of passenger areas, staff areas and equipment areas. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 6 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 2. System specification and design The design or implementation of systems must be carried out in accordance with current codes of practice. This concern, for example: - the design and installation of system equipment (based, among other standards, on EN 15004 and CEN/TS 14972) with the focus on vehicles) - the components used in the system (among other standards, in accordance with series of standards EN 12094) - assessment of rail suitability (according to EN 50155, among other standards). In case of deviations from the mentioned standards, a proof of "Equal safety" is necessary, requiring the authority's acceptance. The basic requirements for the system technology have to be taken from Appendix 9. Here, the focus lies on the assessment of rail suitability. The documentation proving the requirement fulfillment must be comprehensively available for type test and for acceptance test of the system technology. Furthermore, for the realization of the system technology, it is mandatory to consider in particular the maintainability and accessibility for maintenance or for visual inspection. The duration of the fire fighting has to ensure acceptable conditions in passenger areas with "relative safety". According to /R-4/. The duration of the fire extinguishing in technical areas is determined by the required time to achieve a verifiably extinguished fire. This is connected with a necessary previous shutdown of the affected equipment. Otherwise the risk remains that, with the stored volume of fire extinguishing agent, the fire can `t be extinguished, which could has the result of further hazards. The extinguishing process has to be irreversible and may not be interrupted or delayed. The functional requirements for the overall system, fire detection or fire fighting is resulting from the fire detection technology (Reference to ARGE Guideline - Part 1) the control of the system up to the monitoring of its possibly required "safe" or at least "reliable" operation (Reference to ARGE Guideline - Part 3) Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 7 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 3. Specification for the assessment process The specifications focus solely on the assessment of the fire fighting or fire extinguishing effect with regard to the operational boundary conditions in the potential fire areas. The protection areas are classified as follows: - Passenger and staff areas The objective is an area of "relative safety" in which a person can stay under acceptable risks during a period defined according to /R-4/. The duration of the fire fighting is determined with regard to the vehicle's operating concept. The necessary running time e.g. through tunnels determines the vehicle's operating class according to the specifications in /R-3/, /R-5/ and /R-19/ and the vehicle category according to /R-23/. Here, it has to be proved that the presence of persons in the area affected by the fire is possible while the vehicle is running. After finishing the fire fighting, the fire must not re-increase. - Technical / electrical areas The objective is to ensure the necessary functions for the continued operation and to ensure a sufficient limitation or exclusion of fire effects on the surroundings; by means of fire extinguishing. The duration of such a fire extinguishing is determined by the effect of the extinguishing agent to the fire event. It should be noted that both, liquid fires of Class B according to EN 2 and solid fires of Class A according to EN 2 have to be extinguished. Additionally, leakages in the area of the fire event have to be taken into account for assessing the effectiveness of the fire extinguishing. In EN 50553, only a liquid fire scenario according to EN 3-7:2004 fire class B is quoted. In any case, shutdown and prevention of restarting equipment affected by the fire is required before the fire fighting. If a continued running of the vehicle is operationally targeted, it has to be taken into account that with continued release of fire loads (e.g. diesel fuel) or with permanent energy input (e.g. electrical ignition), the fire effects become more critical. Also in this case, the fire extinguishing system shall be capable of controlling and extinguishing the fire. Generally, when assessing the functionality, the focus is on the protection of persons. This concerns the prevention of a direct threat during the presence in and around the vehicle, and during self-rescue from the vehicle. Also asset protection is considered, at least as far as this is related to the personal protection. Further requirements for asset protection are not a focus of this guideline. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 8 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 3.1 Fire fighting in passenger and staff areas 3.1.1 Principle The extinguishing agent to be used should not contain or release substances of concern for health or develop such substances during fire fighting. The fire effects have to be minimized to an acceptable level according to Appendix 4. The EN 50553 mentions fire fighting systems in areas accessible for persons only in the informative Appendix C. There, the EN refers to the proof for electrical equipment areas and for combustion engines, described in Section 6.5.3.2. 3.1.2 Recommendation For fire fighting in areas accessible for persons, water-based extinguishing agents are suitable. Other “fire fighting agents” should as far as possible be omitted. 3.1.3 Basic conditions for test For proof of effectiveness, here focused on the extinguishing agent water mist, a realistic test fire shall be simulated in a 1:1 space model of the vehicle. For the 1:1 space model, also the original materials installed in the vehicle can be used (e.g. original seats and side panels). However, it is not allowed to use other fire loads or other fire starter, which are not described in this document. Test results from projects with similar geometry and space layout can be used based on a conformity assessment. This acknowledgement of the results ("cross acceptance") has to be confirmed by an officially recognized expert in the field of railways. A conformity assessment is only possible when the fire test has been performed with vehicle-neutral conservative materials (according to the description below). If a fire test was performed with only the original materials from the vehicle, the fire test is only valid for this vehicle. The assessment for the verification of the effectiveness has to be realized according to the following specifications: As reference fire load two IMO foam cushions arranged one above the other /R24/ have to be used as fire object to achieve comparable results. The result is a flat burn-off of the IMO foam cushions. Its energy release is to be assessed as conservative compared to the design fire "travel bag" [Appendix 3]. Due to the comparable test results, the use of IMO foam cushions is recommended particularly for setting or optimizing the system technology. If a confirmation test has to be fulfilled, the reference fire load has to be a "travel bag" as burning object. Here, the requirements for the characteristics of the bag material and the ingredients according to Appendix 3 have to be fulfilled Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 9 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure in alignment with /R-33/. More information is given in /R-26/. The simulated fire event is started by inflaming an UIC paper cushion (UIC 564-29) as activator (fire starter). The fire is started by inflaming the four corners of the UIC paper cushion placed on the fire object. From a conservative point of view, the fire model has to be equipped with non-flameresistant materials. The sidewall is to be emulated by plywood and the seat cushions and seat backs by IMO foam cushions /R-24/. For the plywood the following recommendations should be noticed: Plywood according to the EN 636-1 G respectively in accordance to the /R-24/ Continuous bonding 3 to 5 mm thick and a maximum of three layers Material concentration around 550 to 700 kg/m³ The plywood should not be prepared with any material protection or protection against inflammability Storage for at least 72 hours at a temperature of 20°C, +/-5°C and an air humidity of ca. 50%, +/- 10% The arrangement of the fire loads should be in accordance with Figure 2 with a focus on the actual dimensions of the passenger space including the seat arrangement. The position of the available activation (fire starter) has to be selected according to section 3.1.4 (in Figure 2 also shown as an example). Before planning the assessment tests the test procedure, test room, and test materials should be presented to the assessor. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 10 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Figure 2: Example arrangement of the interior with positions of the fire objects (guide values) Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 11 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Determining the pre-burn time (from ignition of the UIC paper cushion until start of the fire fighting system): By means of the pre-burn time, the likely fire development until the detection by the fire detection equipment is simulated (reference to ARGE Guideline Part 1 - time until detection maximum 60 seconds). During this time, the construction materials in direct vicinity of the fire object are thermally affected by the fire. The definition of the safety margin incorporates the room situations (vehicle-specific and equipment space-specific ventilation), the fire events under assumption of flammable materials and the technical response time of the fire alarm and fire fighting systems. This is common practice in the field of fire protection. The pre-burn time is defined for the hereinafter mentioned conditions as follows: The use of IMO foam cushions as fire object results in higher energy release compared to the design fire "travel bag", due to the characteristics of the fire development. Considering the maximum allowed response time of the smoke detection technology in the affected area, pre-burning time is determined to 60 seconds. When using a "travel bag" [see Appendix 3] as fire object, the design fire is replicated. The pre-burn time is determined based on the maximum allowed detection time of 60 seconds plus a safety margin (which is common in fire protection) to 120 seconds. For the tests, a proof of reliability and safety of the system technology is presumed. This must be proved with the recognized tools of RAMS considerations (Reliability, Availability, Maintainability and Safety) (see also ARGE Guideline, Part 3). 3.1.4 Fire location The fire load has to be positioned at a place which can be assessed as conservative regarding the outlet nozzles of the extinguishing agent. Possible obstructions or deflection surfaces related to the discharge of the extinguishing agent have to be considered. The fire load can be positioned e.g. on the floor between two seats at the side wall or on the seat or between the seat backs on the floor at a farthest point from the outlet nozzle. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 12 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 3.1.5 Test criteria It must be proven that the necessary conditions for staying in the train area are hold up. Outside an area of maximum 2 meters around the fire location in the passenger area, persons must be able to stay. The target values should not be exceeded. Air temperature, oxygen concentration, carbon monoxide concentration and carbon dioxide concentration in the air around this area [see Appendix 4] must be determined during the entire test or the required presence period. Due to the possibility of optimizing the quantity of extinguishing agent in the incident area, an overlap region of at least 2 m has to result from a separation of the space into fire fighting zones. At the area, a uniform distribution of extinguishing agent or a uniform mist concentration has to be proven or visually inspected. A fire fighting duration of at least 10 minutes is prescribed. Deviations from this duration are only allowed when the achievement of the safety objectives can be proven by other means of fire protection engineering. The assessment has to be confirmed by an officially acknowledged expert in the field of railway technology. An extension of the period is required if this is deemed as necessary based on risk assessment. During a period of 30 minutes from test start (equivalent to the rescue time for fire brigade), the defined test criteria have to be met. 3.2 Fire fighting in the equipment area 3.2.1 Principle A fire in a technical area must be completely extinguished if the vehicle cannot reach a completely safe area for self-rescue of passengers. After fire extinguishing, a state equivalent to a technical failure without further fire impact must be reached. This has to be ensured when long tunnels are used in single traction or with only one drive system. Before the activation of the fire extinguishing system, the technical equipment in the affected area must be switched off. In areas with electric components, this concerns the complete electrical shutdown. In areas with combustion engines, this means to shut off the fuel supply and the engine. Without these measures, depending on the type of extinguishing agent, there is a risk of further equipment faults. Examples for risks from extinguishing agent are electric flash-overs by moisture, freezing-over or massive fire effects due to an increased pool fire. Influences from the operational environment, such as airstream entry or effects from necessary technical equipment until the stop of the vehicle, shall be regarded as basic conditions for the assessment. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 13 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure In EN 50553, no basic conditions are defined. Instead, reference is made to EN 37:2004+A1:2007 operating class B. Also, no differentiations are made concerning the applied fire extinguishing medium, or concerning the fire load related to the fire location. As proof for the effectiveness of fire extinguishing systems in equipment areas (high voltage and combustion engines), a fire event shall be simulated with 12 liters of liquid (4 liters of water and 8 liters of n-heptane). The container should have a base area of 0.2 m² and a depth of 150 mm. The container's steel should be 2mm thick. A proof by CFD simulation is excluded. 3.2.2 Recommendation For fire extinguishing in equipment rooms, aqueous extinguishing agents (with or without improving additives), extinguishing gases as well as fine powders or aerosols are suitable; regarding the respective fire loads (liquids and solids). For selecting extinguishing agents, also the requirements of asset protection should be considered. In case of a release, the impacts from of the extinguishing medium should remain limited so that corrective maintenance can be conducted with reasonable effort and technical failures are kept to a minimum. 3.2.3 Test basic condition Only those gaseous extinguishing agents are allowed which are listed in the EN 15004 or have similar permission of this application. For gaseous extinguishing agents it must be proven by test that the defined extinguishing concentration and minimum design concentration are kept during the necessary retention time in the complete fire risk area (also with reference to /R7/). At equipment cabinets and containers with automatic release by the fire characteristic 'temperature', within the test flooding an increase of the room temperature up to 60 ° C is allowed. As the suitability of the extinguishing agents has already been proven according to the standards (by presenting data sheets and system-specific hydraulic calculations), usually, no further fire tests are required. For assessment in simulated electrical cabinets or containers, also a fire pan filled with 18 ml of heptane and 2 ml of toluene (in accordance with EN 54 Part 7) with a size of 15 cm x 15 cm can be used. Here, possible damage caused by the fire has to be considered. This test rather is used for illustrative purposes, since the concentration metering already provides a sufficient proof. For water mist extinguishing systems and systems with other non-gaseous extinguishing agents, a 1:1 proof under the following basic conditions has to be performed: Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 14 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure A) For applications with combustion engines: 1. Simulation of a spray fire by rupture of an injection line with a heat release that corresponds to the amount of fuel leaving one line of the respective engine. Here, at least a leak in one injection line of 0.0033 l/s has to be simulated. As pre-burn time, 15 seconds are specified in order to achieve a heating up of the surfaces which are reached by the spray fire. An additional direct preheating using manual flaming should be performed when liquid fire loads can accumulate (e.g. puddles in depressions). It shall be proven that reignition at the overheated surfaces after extinction by the emerging fuel is prevented. When devices for leak prevention in injection lines are used on the engine (such as double-walled injection lines), testing could be omitted. 2. Simulation of a pool fire with an area of 1/3 of the drip pan, but at least 1 m2; centered below the engine (1,800 kW heat release for diesel fuel). To achieve a stable thermal lift, the fire area and the surfaces have to be heated up during a pre-burn time of 60 seconds. 3. Simulation of a pool fire with an elongated area of at least 0.25 m 2 above the engine and centered between the arranged nozzles (Heat release 347 kW for diesel; layout example 0.9 m x 0.3 m, i.e. 0.27 m² = ca. 380 kW). To achieve a stable thermal lift, the fire room and the surfaces have to be heated up during a pre-burn time of 30 seconds when the distance of coverage is up to 500 mm and during a period of at least 60 seconds when the distance is larger. If there are re-ignition hazards at operationally heated surfaces, they have to be simulated. The situation should be talked trough with the assessor before starting the tests. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 15 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure B) For applications in electric areas (following /R-31/): 1. Simulation of a developing fire, consisting of a fire pan filled with 50 ml of heptane (base area 15 x 15 cm) which thermally loads and ignites the cable harness 5 cm above (7 cables per level with a length of 25 cm) or the plastic electrical components (e.g. 2 to 3 enclosures of electrical components). According to Appendix 5 – Information on reference fire load "Electrical equipment area" two levels should put up. The selection of the cable is done according to CEN / TS 14972:2011 and defined for rolling stock specific handling as follows: Cable Type 2. CU number Number of cables per level NYY-O 2x1,5 12 mm 29 1 J-Y(St)Y 12x2x0,8 14 mm 123 2 NYY-J 4x10 20 mm 384 2 NYY-J 3x50/25 31 mm 1680 1 NYY-J 4x120 42 mm 4608 1 The pre-burn time ends when at least 50% of the cable or component area burns. The tests should be carried out in a fire zone which simulates at least the usual cabinet size of (0.5 x 0.5 x 2.0) m3. Simulation of a container fire based on a fire pan with a base area of 15 cm x 15 cm; filled with 18 ml of heptane and 2 ml of toluene. This test should be performed in the electrical cabinet or container. In case of a room with an IP-proof or design-related small leakages, this test is not necessary. In an electrical equipment area (usually cabinets or containers), a definition of the simulated fire location is irrelevant. The complete filling of the area by the extinguishing agent is determined over the defined period of release, e.g. thermal lift conditions in the affected fire area cause of "suction" of the water mist by the fire. Between the potential fire location, identified in the fire risk assessment and the nozzle position no flat separations should be installed. In areas with combustion technology, the possible accumulation (e.g. fuel, oil) or the outlet of coolant in connection with potential evaporation on hot surfaces has to be considered for design and for positioning of extinguishing nozzles. The assessment for extinguishing capability and the required exposure time for extinguishing agent is principally based on 1:1 fire tests. Here, the real fire situation can be simulated using a model with appropriate internals (obstructions). Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 16 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Test results from projects with similar geometry and space layout can be used based on a conformity assessment. This acknowledgement of the results ("cross acceptance") has to be confirmed by an officially recognized expert in the field of rolling stock. This concerns e.g. also diesel locomotives' engine rooms at locomotives from one product family which might e.g. have different lengths but similar space obstructions. 3.2.4 Test criteria 3.2.4.1 Gas extinguishing systems Deviating from or in addition to the generally applicable standards for gas extinguishing systems (based on /R-7/), for the application in rail vehicles and track-guided vehicles the following is prescribed: Dynamic tests are required if, by airstream influences, the air flow can change in the fire area. In the fire area, at the activation time of the extinguishing system, any dynamic ventilation is switched off. Time to extinguishing media outlet: A period of 10 seconds from the activation until the outlet of the extinguishing medium from the nozzles must not be exceeded for gaseous agents. Minimum design concentration: The minimum design concentration results from the extinguishing concentration of the respective gas plus a safety value, and is prescribed by the approval of the extinguishing gas (see /R-28/). This concentration must be achieved by liquefied, gaseous extinguishing agents within 20 seconds not liquefied, gaseous extinguishing agents within 120 seconds after activation of the system. Since the concentration of the extinguishing agent in the room at the beginning of extinguishing will not be homogeneous, the minimum design concentration has to be measured where the fire risk analysis identified a potential fire base (i.e. a component of high fire risk). Retention time: The retention time begins with the first achieving of the minimum design concentration. The retention time for liquefied gaseous extinguishing agents is at least 30 seconds, for non-liquefied gaseous extinguishing agent 180 seconds. Within the retention time, the minimum design concentration may not be undercut. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 17 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 3.2.4.2 Systems with non-gaseous extinguishing agents It must be proven that after the end of the extinguishing process, no further burning takes place and a delayed re-ignition is not possible. A uniform distribution of the extinguishing agent in the complete area to be filled or in the potential fire risk area has to be achieved. Time to extinguishing media outlet: A period of 10 seconds from the activation until the outlet of the extinguishing medium from the nozzles must not be exceeded. Application time: Due to the different characteristics and effects of the agent, the effective concentration of the extinguishing medium in the fire risk areas cannot be determined by measurement. For this reason, for water-based agents, the duration of the agent discharge is set to the extinguishing time determined in the fire test plus 50 %; but at least 120 seconds or for solid agents, the amount of solid extinguishing agent is set to the determined amount for the respective space size plus 25%. The simulated fire event must be extinguished before the end of the extinguishing agent release. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 18 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 4. Editing and Revision of the Guidelines Changes and updates to the guideline are made exclusively by the ARGE consortium as a result of technical discussions and exchange of experiences. Latest information and insights related to the application of the guidelines will be considered. The leading supervision of the editorial work is made by TÜV Süd. The 4-eye principle is guaranteed by TÜV Nord. Quality assurance is guaranteed via internal and accredited processes. An annual update of the guideline will be organized. Editorial work: TÜV SÜD Rail GmbH Ridlerstraße 57 D - 80339 Munich TÜV NORD Systems GmbH & Co.KG Große Bahnstraße 31 D - 22525 Hamburg Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 19 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure List of appendixes Appendix 1 – Abbreviations / Definitions and terms...................................................... 21 Appendix 2 – Regulations ............................................................................................. 24 Appendix 3 – Information on reference fire load "travel bag“ ........................................ 30 Appendix 4 – Room conditions to be ensured .............................................................. 34 Appendix 5 – Information on reference fire load "Electrical equipment area" ............... 35 Appendix 6 – Form F -1 "Testing Documentation - fire extinguishing technology"........ 37 Appendix 7 – Form F-2.1 "Test documentation - common area“ .................................. 38 Appendix 8 – Form F-2.2 "test documentation - equipment area" ................................ 41 Appendix 9 – Prerequisite for assessment ................................................................... 44 Appendix 10 – Specification for the positioning of fire fighting equipment in enclosed spaces/ cabinets .................................................................................. 46 Appendix 11 – Participants of the consortium (ARGE) ................................................. 47 Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 20 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 1 – Abbreviations / Definitions and terms A Abbreviations ARGE FFS FES FAS CPU IMO TSI UIC B Consortium Fire fighting system Fire extinguishing system Fire alarm system Fire alarm central control International Maritime Organization Technical Specification for Interoperability (laws to harmonize European rail transport) UNION INTERNATIONALE DES CHEMINS DE FER – International Union of Railways Definitions and terms Reference is made to the DIN ISO 13943 Fire safety - Vocabulary (October 2000). Fire fighting Fire protection system for the passenger area, staff areas, WCs and driver cabs. Fire events are limited to the formation location, the ambient temperature is kept at an acceptable level for survival and the toxic gas concentration is minimized. The BBA has to ensure that persons can remain in the vehicle until a place of relative safety is reached and a safe evacuation is possible. Fire extinguishing Fire protection system for areas not accessible for persons (e.g. electrical equipment areas, areas of combustion engines).. The fire event must be extinguished reliably to reduce the necessary emergency scenarios e.g. in underground transportation systems to those concerning technical failures. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 21 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Railway suitability Proven suitability of a technical system for use in rolling stock, in particular concerning the environmental impacts of shock and vibration as well as different climate conditions. Areas of relative safety Considered as proven in rolling stock when the residual health risk for persons is acceptable and direct risks are excluded. This is usually achieved by means of a fire fighting. This means the fire event is suppressed or its impact will be limited in such way, that a presence in the immediate vicinity of the fire area is still possible. Area of absolute safety Considered as proven for rolling stock when the fire incident's impacts do not constitute a hazard to persons. is a combustible fire load in immediate vicinity of an available activation (fire starter) which can be actively included into the fire process by a temporary energy supply (highly flammable), or only by means of a permanent energy supply (flame retardant). Burning object Fire Risk Analysis By analyzing failure impacts (e.g. technical defects), the risk of a fire development and the resulting fire impacts are estimated. The evaluation is based on qualitative criteria. Cross acceptance Mutual acceptance of different proof documents or certificates with the same intention. Installation space Space or housing for technical equipment such as electrical cabinet, equipment container, roof interior. IMO foam cushions Reference fire load defined compared to the travel bag in the form of two polyether blocks (block size 0.4 m x 0.4 m x 0.1 m). Extinguishing concentration Actual necessary concentration of an extinguishing agent in the atmosphere of a fire area to ensure a successful extinguishing (see series of standards EN 15004). Machine system, machinery Technical or drive system installed in, under or on rolling stock. Minimum design concentration Extinguishing concentration which ensure a successful extinguishing plus safety value. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 22 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Reference fire load An object fire load defined in its type, mass and dimensions (in contrast to the usual, possibly variable fire loads) which allows for uniform basic conditions for analyzing purposes. Travel Bag Fire load defined for the vehicle interior, which determines the design fire for assessing the fire protection design. Rail Vehicles In terms of this guideline, this includes railway, tramway, cable car and mine railway vehicles. Track-guided vehicles This includes all rail vehicles, magnet and suspension railways as well as track guided buses or Passenger transport systems (PTS). Flow conditions Operations-related airflow situation in a separate area (e.g. static or dynamic ventilation) or an outdoor area. Equipment area Installation areas for electrical or system installations; they are separated from passenger and staff areas and by definition not accessible for passengers. These rooms or containers include for example electrical or electronic components or devices requiring monitoring, such as batteries, fire load carrying systems or engines. UIC paper cushion In the rail sector a common available activation (fire starter) with a burning time between 2 and 3 minutes. The mass is 100 g in the form of seven paper balls kept together by means of a paper sheet are taken. The grammage of the paper is approximately 50 g/m². Available activation (Fire starter) A fire load affected by an ignition source which is required and arranged for ignition of further objects. Ignition source The required energy source for inflaming ignitable substances or for starting a combustion. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 23 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 2 – Regulations /R 1/: Directive 96/48 /EC of European Council "interoperability of the transEuropean high-speed rail system", as amended by Guideline 2004/50/EC and Guideline 2007/32/EC Note: Only general fire protection requirements. /R 2/: Directive 2001/16 /EC of European Parliament and the Council "interoperability of the trans-European conventional rail system", as amended by Directive 2004/50/EC and Directive 2007/32/EC Note: The requirements target only on the system safety to be ensured. /R-3/: Technical specification for the interoperability of the sub-system "vehicles" TSI RST HS (2008/232/EC) Note: For vehicles of fire safety category B, in the absence of traction redundancy, a fire extinguishing system is required. Special requirements for the process of functional proofing are not included. /R 4/: Technical specification of interoperability relating to "safety in railway tunnels" TSI SRT (2008/163/EC) /R-5/: CEN TS 45545-6-2009 Railway application – Fire protection on railway vehicles Part 6 "fire control and management systems" resp. EN 45545 - 6 (expected in February 2013) /R-6/: UNI CEI 11170-2 Italian Standard - Guidelines for the fire protection of railway, tram and track-guided vehicles (November 2005) Note: Chapter 7.4.2.4 demands a fire extinguishing system in high-voltage and medium-voltage equipment cabinets, in spaces with diesel engines and generator sets. In any case, the necessity of an extinguishing system is the subject of a "risk analysis" to be approved by the principal. In chapter 7.4.2.5, reference is made to the compliance with the requirements of UIC 642 and with any further requirements defined by the operators. Special requirements for the process of functional proofing are not included. /R-7/ FS specification No. 304692.02 (Requirement of the Italian rail operator) fire extinguishing system on board of rolling stock (October 1998) Note: Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 24 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure The document sets the following requirements for fire fighting systems (here with a focus on gas extinguishing systems): Design determination of operating temperature. Time for discharging the extinguishing agent container. Retention time of the extinguishing agent concentration. These requirements are considered in this ARGE guideline . There is no conflict with the FS specification. /R-8/: PN-93/K-02506 Polish Standard – Railway rolling stock, protection against fire of electric tractive units (November 2002) Note: In Section 2.6, the use of fire fighting installations is required for confined spaces with high voltage equipment. Special requirements for the process of functional proofing are not included. /R-9/: GOST 12.1.004-91 Russian Standard - Fire Safety, General Requirements (July 1992) Note: In Chapter 3, it is referred to the use of automatic fire extinguishing systems. Special requirements for the process of functional proofing are not included /R-10/: BS 6853-A1 British Standard - Code of practice for fire precautions in the design and construction of passenger carrying trains (January 1999, including amendment of December 2002) Note: In section 8.1, fixed fire fighting systems are required. The used extinguishing agent must not be dangerous to persons. The installation is demanded for locations with a fire hazard potential (e.g. combustion engines, sleeping cars, locomotives, vehicles without operating staff), see section 8.2. Special requirements for the process of functional proofing are not included. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 25 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure /R-11/: NF F 16-103 French standard - Rail vehicles, fire protection and fire fighting (July 1989) Note: Section 6.2.2 prescribes extinguishing devices for engine areas which are not located near a driver's cab. The engine compartment must not be entered. Special requirements for the process of functional proofing are not included. /R-12/: DIN 5510-6 German standard - Fire protection of railway vehicles, Accompanying measures (October 1988), Note: The standard does not include requirements for stationary systems. /R-13 /: RENFE N.T.C.MA001 Spanish standard - PRESCRIPCIONES TÉCNICAS DEL MATERIAL RODANTE CONVENCIONAL [Technical Specifications for Conventional Rolling Stock] (March 2004) Note: Chapter 74.1 mentions general fire protection requirements, including a reference to EN 45545. The standard contains no further requirements on fire protection systems. /R-14/: RENFE N.T.C.MA009 Spanish standard - PRESCRIPCIONES TÉCNICAS DEL MATERIAL RODANTE DE ALTA VELOCIDAD (Technical Specifications for High Speed Rolling Stock), (January 2003) Note: In section 7.1.4 it is referred to prEN 45545. Other requirements are not listed. /R-15/: NFPA 130 U.S. Guideline - Standard for Fixed Guideway Transit and Passenger Rail Systems (2010) Note: The standard does not include requirements for stationary systems. /R-16/: UIC 642 (September 2001), Special provisions concerning fire precautions and fire-fighting measures on motive power units and driving trailers in international traffic Note: Section 3.3 recommends the use of stationary extinguishing systems in enclosed engine compartments (e.g. filling the engine compartment with fire preventing gas or foam). For electric motive power units, in 6.6 through 6.10 general functional requirements are mentioned. In 6.11, an extinguishing agent is demanded which is environmentally friendly, uncritical towards the staff and harmless Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 26 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure related to electrical equipment. Requirements for proofing the extinguishing effect are not included. /R-17/: UIC 564-2 (3rd Issue with 2nd amendment note July 1994), Regulations concerning fire prevention and fire fighting measures in passenger-carrying railway vehicles or assimilated vehicles used on international services Note: No requirements for stationary systems. /R-18/: UIC 660 (August 2002), Measures to ensure the technical compatibility of high-speed trains Note: Until the adoption of EN 45545, agreements of railway companies may base on national requirements. Reference is also made to UIC 642. Because of the new European standard for "fire protection in railway vehicles" being in a process of coordination, in Germany, the currently identified requirements are included in a guideline of the Federal Railway Authority (EBA). /R-19/: EBA Guidance "Regulations for the fire safety assessment of rail vehicles in Germany (August 2010) Note: Appendix 14 of the regulations includes requirements for fixed fire fighting systems. The installation requirement results from the application area in tunnels and the automatic systems have to be installed in technical rooms (high-power switching cabinets, combustion engines, engine rooms in locomotives without traction redundancy). Special requirements for the process of functional proofing are not included. In the guideline itself, a classification of vehicles is made depending on the operation in tunnels of different lengths or with respect to the travel time in those. The classification is made equivalently to CEN TS 45545-1 (published by DIN CEN /CENELEC/TC 256 as of February 2008) Railway applications Fire protection of railway vehicles "General Rules" - future EN 45545-1. Further codes of practice related to fire fighting and extinguishing systems and their functionality are listed below. The standard-based requirements for gas extinguishing systems are not listed here. /R-20/: Technical Report TB 04/01 vfdb - Guideline Engineering methods of fire protection, as of May 2009 /R-21/: VdS 2827 Design fires for fire simulations and fire protection concepts (Germany, Austria, Switzerland May 2000) Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 27 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure /R-22/: DIN EN 50126-2000 "Railway applications - Specification and demonstration of Reliability, Availability, Maintainability and Safety (RAMS)", (March 2000) Note: The standard-based requirements are related to reliable and safe system functionality but not on the effectiveness of fire fighting or fire extinguishing. As part of the European legislative process (harmonization of rail transport), further TSIs will be adopted, which must be transposed into national law. This includes additional requirements for vehicles of the conventional rail operation (e.g. regional traffic vehicles) and locomotives. /R-23/: Technical specification for interoperability of the sub-system "vehicles" TSI RST CR Note: The requirements will be largely similar to those of TSI RST HS and point to the future series of standards EN 45545. Currently, reference is made to national standards. In the regulations, a classification of vehicles into category A or B is made, depending on the travel time in tunnel areas. Concerning the definition of comparable fire loads with proven characteristics and of the available activation (fire starter) for performing fire tests with water mist systems, it is referred to the following standards. /R-24/: IMO A.800 (19) "Revised Guidelines for approval of sprinkler systems equivalent to that referred to in SOLAS regulation II-2/12 " (November 1995) Note: In chapter 6.4 of the standard, the requirements and characteristics for the fire object or reference fire load "IMO cushion" (polyether foam cushion) and in chapter 5.1.5 the plywood for the sidewall is defined. /R-25/: CEN TS 45545 - 2 - 2009 Railway application – Fire protection of railway vehicles Part 2 "Requirements for fire behavior of materials and components“ or EN 45545 - 2 (expected in February 2013) /R-26/: Test logs - travel bag test center BCL / MPA (November 2003) Note: Tests for proof of reference fire load IMO foam cushion. /R-27/: EN 15004-1 - Fixed firefighting systems - extinguishing systems with gaseous extinguishing agents [Part 1: Planning, installation and maintenance] (June 2008) /R 28/: EN 15004-2 - Fixed firefighting systems - extinguishing systems with gaseous extinguishing agents [Part 2: Physical properties and system design of gas extinguishing systems for extinguishing agent FK-5-1-12] (June 2008) Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 28 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Note: Basis for the admission of non-liquefied gaseous extinguishing agents for application. /R-29 /: EN 50155 - Railway applications - Electronic equipment used on rolling stock (March 2008) Note: Is commonly used for all suitability proofs of components for railway rolling stock. /R-30 /: ISO 16003 - Components for gas extinguishing systems with gaseous extinguishing agents - Requirements and test methods (September 2008), Note: Includes requirements on container valve assemblies and their triggering devices, sector valves and their triggering devices, nozzles, connections and check valves /R-31/ CEN / TS 14972 - Fixed firefighting systems – Water mist systems - Design and installation (September 2011) Note: Essential requirements for fixed installations are transferred to mobile equipment, also used for the definition of fire tests in electrical cabinets /R 32 / Carried Fire Loads in Mass Transport Systems - A study of occurrence, allocation and fire behavior of bags and luggage in metro and commuter trains in Stockholm, [Mia Kumm, Mälardalen University] Studies in Sustainable Technology SiST 2010:04 /R-33/ DIN 33402-2 Ergonomics - Human body measurements Part 2: Values (December 2005) /R-34/ EN 50553-2012 "Railway applications - Requirements for running capability in case of fire on board of rolling stock" (February 2012) Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 29 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 3 – Information on reference fire load "travel bag“ Design fire "travel bag": Fixed bag size (commercial medium size fabric travel bag; dimensions: 0.40 x 0.30 x 0.30 m) including mixed bag contents with respect to the usual travel items. Size and contents of the bag were aligned with the Swedish study "Carried Fire Load in Mass Transport Systems", SIST 2010:04, R-32. Reference fire load "IMO foam cushion": This is a block of polyether foam (dimensions: 0.40 x 0.40 x 0.20 m). It has the properties determined in IMO-A800 (including material composition, density, energy release), R-24. Several of these plastic blocks represent according to the IMO a laundry box. As a result of preliminary tests, the fire load was set using the determined parameters of the fire behavior of the "travel bag". Basic Information In 2003, in connection with the "passenger area fire tests" project, preliminary tests to determine the reference fire load were performed in the SBI (Single Burning Item) room of the fire testing institute - Material Research Centre Leipzig (MFPA). These tests were expertly accompanied by Mrs. Helbig (Expert office Katrin Helbig), Dr.-Ing. Heyn (TÜV SÜD Rail) and Mr. Wilk (Fire Protection Consult Leipzig) and documented in the "Report on the fire tests of travel bags and equivalent model arrangements", 24/11/2003. /R-26/. For the burning object "travel bag", based on tests, the design fire was set as follows: continuously increasing heat release up to at least 120 kW after 5 min minimum fire load of the bag of 136 MJ with a calorific value of at least 21 MJ/kg Available activation (ignition source) are 100 g newsprint (according to UIC 564-2) placed on top of the bag Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 30 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Travel bag Q(Bag - V7)= 23 MJ IMO blocks without cotton cover Q(IMO without CC - V16)= 20 - 26 MJ Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx IMO blocks with cotton cover Q(IMO with CC - V6)= 33 - 36 MJ Page 31 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Exemplary compilation of the contents of a travel bag* (used for proofing the determination of the design fire) Compilation mBag [g] Bag 100% Nylon 565 Sweater vest 100% polyacrylate 301 2 sheets 100% Cotton 1001 toothbrush cup 100% polyethylene 24 Newspaper 100% paper 282 Gumboots Cotton, polyvinyl chloride 901 1 Standard Wood 310 Total mass 3384 *Alignment with R-32 Example of a packed travel bag Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 32 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Travel bag and IMO cushion (test results) in comparison to design fire loads (with the focus of a fire fighting activation, see red line) 90 Heat release in kW Demand concerning the objectDesign "travelfire bag": "2-IMO cushions" 80 Design fire "Travel Bag" The 70 travel bag for the assessment test (closed sports bag made of plastic) has to be homogenously packed with different fire loads so that the volume is filled. 60 The 50 items should be selected so that the minimum required fire load and the calorific value are exceeded. For this purpose, a packing table with the corresponding details 40 concerning the contents has to be shown, aligned with R-32. 30 20 The fire load “travel back” was chosen to refer to a realistic fire and in alignments with 10 the requirements put down in the upcoming EN 45545-1, Appendix A “fire model” 5 0 (described in the next paragraph). 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Time in min Test 6 (IMO w cotton cover) Test 7 (Bag) Test 16 (IMO w/o cotton cover) Ignition models within the scope of the Technical Specification 1) Flaming source is 3 min duration and average power output of 7 kW generating a flux of 25 kW/m2 to 30 kW/m2 2) A radiant flux of nominal value 25 kWm-2 applied to an area of 0,1 m2 3) A radiant flux of nominal value 50 kWm-2 applied to an area of 0,1 m2 4) Flaming source of power 1 KW and 30 s duration 5) A flaming source generating a radiant flux of nominal value in the range 20 kWm-2 to 25 kWm-2 applied to an area of 0,7 m2 with an average heat of 75 kW for a period of 2 min followed immediately by a flux of nominal value in the range 40 kWm-2 to 50 kWm-2 applied to the same 0,7 m2 area with an average heat of 150 kW for a period of 8 min. EXAMPLE: The combustion of a 100 g UIC 564-2 – paper cushion (news papers) is of equivalent effect to ignition. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 33 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 4 – Room conditions to be ensured To ensure a space of relative safety, the values listed in the following table must be met: Table: Assessment and reference values for quantitative safety goals Flue gas percentage Limit Exposure time Exposure time approx. 15 min with safety value approx.. 5 min with safety value Carbon monoxide < 1400 ppm 200 ppm 500 ppm Carbon dioxide < 6.0 vol.-% 2 vol.-% 3 vol.-% Oxygen > 12 vol.-% 14 vol.-% 12 vol.-% % < 65 °C 50 °C 50 °C Flue gas temperature These values were derived under consideration of the information from: /R-20/ Guideline - Engineering methods for fire prevention, Division 4 of the vfdb (05/2009) /R-21 / Guideline "design fires" VdS 2827 (05/2000), VdS Damage Prevention, Cologne The measuring points under the above conditions are to be arranged at a horizontal distance of 2 meters from the fire source, in the center of the escape route at a height of approximately 1.6 meters (position of the respiratory system in accordance with DIN 33402-2 /R-33 / with respect to the situation of the European population). Sketch "measuring points at a fire test" Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 34 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 5 – Information on reference fire load "Electrical equipment area" a) Ignition source The ignition source consists of a bowl; 15 cm x 15 cm x 1.5 cm; filled with 50 ml of nheptane without water seal. The ignition source is placed centrally under the cable routes. b) Cable In the test, cables according to CEN / TS 14972:2008 shall be used. The selection is made according to the table above in Section 3.2.3, paragraph B)1. c) Positioning of the fire object The cable fire object consists of two cable channel levels, each level with seven equidistant cables. The fire room size should correspond with a standard cabinet (0.5 x 0.5 x 2.0) m³. d) Implementation Pre-burning time after igniting of n-heptane has to be 200 sec or at least until ignition of 50% of the cable material in the lower cable duct. Manual activation of the fire extinguishing system has to be over a defined minimum period of 4 minutes. e) Criteria for success After operating time of the fire extinguishing system must be cleared and the fire must not re-ignite. Test parameters Cable channel length Cable channel width Cable length Number of cables per level Cable distance (cable middle) Proportion of the hole area in the total area of the cable channel Thickness cable channel Cable channel spacing Distance of lower channel from fire pan Amount of n-heptane Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Dimension 250 mm 150 mm 250 mm 7 20 mm 20-30% approx. 1 mm 20 mm 65 mm 50 ml Page 35 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Designation of the test basic conditions and the test layout The cable trays are made of steel. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 36 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 6 – Form F -1 "Testing Documentation - fire extinguishing technology" Task No.: Document No.: Number of Appendixes: (depending on number of performed tests) Parameters Specifications Vehicle type Electric Locomotive Vehicle built BR x-x-x Vehicle No.: x-y-z Fire protection level (BSS) and Operating category BSS X, Category Fire fighting system (type) Gas Extinguishing system Extinguishing agent (type) Type x Manufacturer / type of plant Company x / type y Protection objective Protection of persons (direct) Protection of persons (indirect) Asset protection Comments on the test, note, defects (if any) "point-shaped fluid accumulation" "System failure, cause determined + corrected, inclusion in Maintenance Manual“ yes partially no Requirement met Further inspection required Tested: responsible: Place: Expert for vehicle or component technology: name: Signature: x-x-x Date: xx/yy/zzzz Responsible system engineer for fire alarm technology: Expert for railway fire safety technology: Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 37 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 7 – Form F-2.1 "Test documentation - common area“ F-2.1 documentation - areas for persons Principles: The extinguishing agent to be used should not contain or release substances of concern for health or develop such substances during fire fighting. The fire effects should be kept to an acceptable minimum. Task No.: Document No.: Test No. Xyz Point of time of test xx:xx on dd/mm/yyyy Test object: Passenger compartment Basic condition for test Model Vehicle/ component Description of the test System concept Specification, functional flowchart Test area Sketch with geometric information, vehicle floor plan, 3D image of converter Position of simulated fire source View of fire risk positions (possibly Photos) Arrangement of the measuring points Name of the measurement points for the gas sampling to proof compliance with safety objectives Firefighting duration XX min - minimum 10 min, when deviation proof of compliance with safety objectives Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 38 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 1. Basic Check "2 IMO foam cushions", Ignition with UIC paper cushion, pre-burn time: 60 s Point of time of extinguishing agent release xx seconds after activation of the system Room conditions (Appendix 2) kept in Yes max. 2 m distance? No Overlapping area of 2 m? Yes No uniform agent distribution or mist concentration Yes No 2. Basic Check "2 IMO foam cushions", Ignition with UIC paper cushion, pre-burn time: 60 s Point of time of extinguishing agent release xx seconds after activation of the system Room conditions (Appendix 2) kept in Yes max. 2 m distance? No Overlapping area of 2 m? Yes No uniform agent distribution or mist concentration Yes No 3. Confirmation test "Travel bag", Ignition with UIC paper cushion, pre-burn time: 120 s Point of time of extinguishing agent release xx seconds after activation of the system Room conditions (Appendix 2) kept in Yes max. 2 m distance? No Overlapping area of 2 m? Yes No uniform agent distribution or mist concentration Yes No 4. Confirmation test "Travel bag", Ignition with UIC paper cushion, pre-burn time: 120 s Point of time of extinguishing agent release xx seconds after activation of the system Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 39 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Room conditions (Appendix 2) kept in Yes max. 2 m distance? No Overlapping area of 2 m? Yes No uniform agent distribution or mist concentration Yes No Comments on the test, note, defects (if any) e.g. "Very good system tightness" Requirement met Further inspection required Tested: responsible: Place: Expert for vehicle or component technology: yes name: partially no Signature: x-x-x Date: xx/yy/zzzz Responsible system engineer for fire alarm technology: Expert for railway fire safety technology: Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 40 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 8 – Form F-2.2 "test documentation - equipment area" F-2.2 documentation - equipment area Principles: A fire in an equipment area must mandatorily be extinguished completely if the vehicle cannot reach a totally safe area for self-rescue of passengers. Before the activation of the fire extinguishing system, the technical equipment in the affected area must be switched off. Task No.: Document No.: Test No. Xyz Point of time of test xx:xx on dd/mm/yyyy Test object: Engine compartment Basic condition for test Model Vehicle/ component Description of the test System concept Specification, functional flowchart Test area Sketch with geometric information, vehicle floor plan, 3D image of converter Position of simulated fire source View fire risk positions (possibly Photos) Arrangement of the measuring points Name and location of the measurement points 1. Gaseous extinguishing agents Point of time of extinguishing agent release xx seconds after activation of the system First achieving of minimum extinguishing concentration after xx sec - Max. 10 seconds after activation of the system - for liquefied, gaseous extinguishing agents within 20 s after activation of the system - for non-liquefied gaseous extinguishing agents within 120 s after activation of the system Minimum design concentration achieved? Yes Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx No Page 41 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure End of achievement of minimum extinguishing concentration xx sec from the first achieving of minimum extinguishing concentration - for liquefied gaseous extinguishing agents minimum 30 s, - for not liquefied gaseous extinguishing agents minimum 180 s Retention time kept? Yes No Dynamic testing required ? Yes No Fire pan available? Yes No 2. Water mist fire extinguishing systems or Systems with other non-gaseous extinguishing agents General Point of time of extinguishing agent release xx seconds after activation of the system Determined application time achieved? Yes No Uniform agent distribution? Yes No Extinguishing successful? Yes No - max. 10 seconds after activation of the system Applications with combustion engines Spray fire (Leakage 0.0033 l / sec) Simulation necessary? Yes No Spray fire (Leakage 0.0033 l / sec) Extinguishing successful? Yes No Pool fire under the engine (area min. 1 m2, 1800 kW heat release, pre-burn time 60 sec) Extinguishing successful? Yes No Pool Fire on the engine (area min. Yes No Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 42 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 0.25 m2, heat release 347 kW, pre- burn time 30 or 60 sec) Extinguishing successful? Applications in electric fields; "developing fire" Developing fire Extinguishing successful? Yes No Applications in electric fields; "Container fire" Container fire Simulation necessary? Yes No Container fire Extinguishing successful? Yes No Comments on the test, note, defects (if any) e.g. "Very good system tightness" Requirement met Further inspection required Tested: Responsible: Place: Expert for vehicle or component technology: yes Name: partially no Signature: x-x-x Date: xx/yy/zzzz Responsible system engineer for fire alarm technology: Expert for railway fire safety technology: Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 43 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 9 – Prerequisite for assessment 1. Concept description with respect to safety and functional requirements to be fulfilled (control function for fire fighting system), based, among other things, on purchase requisitions (e.g. specifications) 2. Hardware description, circuit diagrams, system layout and information on the components and materials used; in terms of a project description 3. Certificates from other accredited testing and certification bodies (if applicable, conformity declarations/ certificates), while for all indicated standards a document or a statement on the basis of test reports must be available; concerns e.g.: EN 12094 (Fixed firefighting systems - Components for gas extinguishing systems with gaseous extinguishing agents) EN 15004 (Fixed firefighting systems - extinguishing systems with gaseous extinguishing agents) ISO 16003, components for systems with gaseous extinguishing systems Requirements and test methods - container valve assemblies and their triggering devices, sector valves and their triggering devices, nozzles, connections and check valves (September 2008) Pressure vessel strength according 99/36/EC (reference to requirements according to administrative Guideline 3213 01 00 of EBA as of 01/11/2003) 4. Rail suitability proof according to: DIN EN 50121 Part 3-2 Railway applications – Electromagnetic compatibility (July 2007) DIN EN 50153 Railway applications – Rolling stock, protective provisions relating to electrical hazards (December 2003) DIN EN 50155 Railway applications - Electronic equipment used on rolling stock (March 2008) DIN EN 61373 Railway applications – Rolling stock equipment, shock and vibration tests (November 1999) DIN EN 60068 Part 1 (March 1995), 2-1 (March 1995), 2-2 (August 1994), 2-27 (March 1995), 2-30 (February 2000), 2-47 (August 2000), 2-64 (August 1995), Environmental testing - tests Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 44 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure 5. Safety relevant Operating Instructions or Manual 6. Documentation requirement related to installation instructions for proper installation of the equipment Implementing instructions for the acceptance or quality tests on the series vehicles Deviations to EN 12094 and EN 15004 for gas extinguishing systems have to be pointed out This particularly applies to the following technical sub-systems: The distribution pipe network has to be carried out in stainless steel, while the connecting hoses (e.g. between vehicles) must meet EN 12094. The electrically controlled systems can be supplied via the vehicle's electrical system, while the battery grid must ensure redundancy. The pneumatic control unit can be supplied via the vehicle's pneumatic board network, while the function must be ensured by a buffer vessel. If a mechanical-pneumatic trigger activates the extinguishing device for gaseous agents via a temperature impact, the trigger system can also be carried out as extinguishing line. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 45 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 10 – Specification for the positioning of fire fighting equipment in enclosed spaces/ cabinets For arranging agent outlets such as nozzles and nozzle strips, with regard to possible obstructions, spatial separations or leakages in the fire space, notice the following recommendations: The extinguishing agent should be discharged unobstructed into the fire zone. The extinguishing agent should be discharged in the vicinity of the potential fire risk. The agent nozzles must be fixed at a sufficient distance from possible mounting holes/ guide-throughs / positioning holes. The agent is discharged under pressure; the discharge should not negatively affect the room or its content. Gas extinguishing technology Gas nozzles have to be adjusted downwards above the extinguishing area, in case the extinguishing gas sinks down in the fire space. For development or distribution of the gas, a sufficient distance of more than 15 cm between discharging beam or discharging cone and any deflecting surface is necessary Water mist technology For the development of a uniform water mist, a distance of more than 30 cm to the deflecting surfaces has to be provided Water spray nozzles can be installed independent of direction; however, a direct injection into the potential fire area should be achieved. Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 46 of 47 ARGE Guideline - Part 2 "Fire fighting in Rolling Stock" Functional assessment procedure for the effectiveness of fire fighting systems in rooms accessible to persons, electric cabinets and areas of combustion engines Guideline/ Inspection Procedure Appendix 11 – Participants of the consortium (ARGE) Company Domain Expert AOA Apparatebau Gauting GmbH Mr. Weber AQUASYS Technik GmbH Mr. Biberauer DETECTOMAT GmbH Mr. Müller FOGTEC Brandschutz GmbH & Co. KG Mr. Dirksmeier HEKATRON Vertriebs GmbH Mr. Behrens IME Elektrotechnik GmbH Mr. Langbein KIDDE-DEUGRA Brandschutzsysteme GmbH Mr. Kacar MARIOFF Corporation Oy Mr. Valkohaapa RWS Railway Service GmbH Mr. Fenske WAGNER Bayern GmbH Mr. Kainz TÜV NORD Systems GmbH & Co. KG Mr. Thiel TÜV SÜD Rail GmbH Dr. Heyn Consortium meetings Time Place Coordination - Kick Off (work content) 06/2008 by phone 1. consultation - Technical discussion in working groups 19/08/2008 Hamburg and Munich 2. consultation - Discussion of technical content 24/09/2008 Berlin Coordination - Telephone conference 14/11/2008 by phone Final information 01/12/2008 by e-mail 3. consultation - Update and revision 19/11/2009 Ahrensburg 4. consultation - Update and revision 19/06/2012 Berlin Document: ARGE-Guideline_Part-2_Fire_Fightg_Rollg_Stock_V-3.docx Page 47 of 47