Thereisadutyofcareuponallflooringdesigners,manufacturers,distributors,installers,contractors, andonthearchitectswhospecifyflooring,toensurethatflooringsurfacesarefitforpurposeanddonot poseanysafetyrisks. Whenitcomestospecifyingafloorcovering,DorsetWoolliscroftfullyvitrifiedfloortilesareyoursafest choiceoffloortilesformanydifferentsituations,forbothinternalandexternaluse.Theyallcomply withandinmostcasesexceedrecommendedrequirementsandregulationsafterrigorousinternaland independenttesting. ImportantInformation Pleasereadthroughthefollowinginformationcarefully.Itsetsoutthecurrentsituation(atthetime ofprintingthisbrochure)regardingcurrentregulations,testingmethods,specificationsofDorset Woolliscroftfloortiles,fixing,cleaningandmaintenanceinformation,andourlimitsofliability. TechnicalInformation DORSETWOOLLISCROFTFLOORTILES Pleasecheckthesuitabilityofthefloortilesandfixingsbeforespecifying,orderingandinstallation.Ifyou areuncertainpleaseaskyourDorsetWoolliscroftsupplierorcontactourCustomerServicesDepartment on01392473030forfurtherinformationandassistance. SLIPRESISTANCE OurTiles OurDorsetWoolliscroftproductsaretestedforslipresistance andotherpropertiesusingarangeofmethods(see‘Current TestingMethods’sectionbelow),andtheresultsareincluded withthetechnicalspecificationforeachproduct.Please visit www.dorsetwoolliscroft.com for further information or the relevant product pages in this brochure. OurtileshavealsobeenindependentlytestedbyCERAM, theglobalexpertinmaterialstesting,analysisand consultancy.Formoreinformationpleasevisit www.ceram.com. ResponsibilityforPreventingSlipsandTrips AccordingtotheHealthandSafetyExecutive(HSE) ‘Slipsandtripsaccountforaroundoneinthreenon-fatal majorinjuries,andforoveroneinfiveover3-dayinjuriesin workplaceareasthroughoutGreatBritain,atotalofatleast 35,000injuriesperannum(oneseriousslipaccidentevery3 minutes).’ AssessingandTestingSlipResistance Theassessmentofslipperiness:TheHSEapproach Thelawrequiresthatfloorsmustnotbeslipperysothey putpeople’ssafetyatrisk(TheWorkplace(Health,Safety andWelfare)Regulations1992).1Itwasthoughtthat thecharacteristicsoffloorsurfacematerialsneededfor satisfactoryslipresistanceweredifficulttoassess.However, researchcarriedoutbyHSL,inconjunctionwiththeUK SlipResistanceGroup(UKSRG)andtheBritishStandards Institution,hasshowntheyarenot.Theslipperinessof flooringmaterialscanbeaccuratelyassessedbyusing commerciallyavailable,portablescientifictestinstruments. 1 Workplace health, safety and welfare. Workplace (Health, Safety and Welfare) Regulations 1992. Approved Code of Practice L24 HSE Books 1992 ISBN 0 7176 0413 6 Currentlythereareanumberofdifferentstandardstodeal withtheissueofslipresistanceforfloorsurfacesintheUK. HowevertheHSEoutlinestheresponsibilitiesforpreventing slipsandtripsatworkplacesandpublicareasforflooring manufacturers,architectsanddesigners,employers,workers andfootwearmanufacturers. TheHSEhaspublishedcomprehensiveguidanceofhow andwhyslipsandtripsoccurandhowtopreventthem.The currentpreferenceisfortheuseofthependulumorthe rampbasedtestmethodsforassessmentofpedestrianfloor surfacesorflooringmaterials,withadditionalinformation fromsurfaceroughnessmeasurementwhereapplicable. Asoftwarepackagetoallowanoperatortoassessthe slippotentialofpedestrianwalkwaysurfacescanbe downloadedfromtheHSEwebsite.Forfurtherinformation, pleasevisitwww.hse.gov.uk. Withslipsandtripsbeingsuchacommonhealthriskinmost buildings,architects,specifiersandclientsneedtospecify floorswhicharesuitablyslipresistantfortheirintendeduse notonlyforimmediateusagebutalsoforthelongerterm. Werecommendthatspecifiersseekexpertandcurrent guidanceastheresearchintoreproducibleand representativeteststomeasuretheslipresistanceofflooring materialsisongoing. Wehavesetoutthefivemainslipresistantmeasurements belowtohelpyoutochoosetheDorsetWoolliscrofttilesthat mostcloselymatchtherequirementsofyourinstallation. 23 TechnicalInformation SLIPRESISTANCE CURRENTTESTINGMETHODS PendulumTestBS7976-2RubberSlider • Fordeterminingthecoefficientoffrictionunderwetand dryconditionsusingaFourSRubberSlider(alsoknownas Slider96) • Apparatusisportable(just);usefulfordeterminingslip resistanceofflooringsinuse • Presentlyacceptedlimitsforflooringusingthis techniqueare: SLIPPOTENTIAL SLIPRESISTANCEVALUEUSING4S High 23andbelow Moderate 24to35 Low 36+ PendulumTestBS7976Part2TRRL(Transport&Road ResearchLaboratory) • Aswingingtestapparatustodeteminethewet co-efficientoffrictionusingaTRRLrubberslider SLIPPOTENTIAL SLIPRESISTANCEVALUETRRL55 High 19andbelow Moderate 20to39 Low 40to74 BarefootRampTestDIN51097 • Fortestingtheslipresistanceoffloortilesunderwetand barefootconditions • Thetilesarefixedonarampwhichismadewet.A testerwalksonthemwiththerampsetatasuccessionof increasinganglesuntilthetesterslips,andtheangleat whichtheslipoccursisrecorded. • A,BorCclassificationsindicateslipresistancelevels.We wouldnormallyrecommendthattilesforuseinwetbarefoot areasachieveclassificationBorC,dependingontheincline ofthefloor. UPPER CAT. LOWER LIMIT LIMIT A 12° B >18° C >24° 18° • Barefoot hallways (mainly dry) • Individual and group changing rooms with lockers • Pool floor in the non swimmer areas, where the water level exceeds 80cm 23° • Barefoot hallways, if not classified in A • Showers • Area surrounding the disinfectant sprayers • Pool surrounds • Pool floor in the non swimmer areas where the water level is less than 80cm in parts • Pool floor in the non swimmer areas in the tide effect pool • Lift slab areas • Paddling pools • Steps leading in to the water • Steps, of maximum 1m width with hand rails, leading into the water • Steps outside the pool area *AllDorsetWoolliscrofttilesexceedthevalueof36inbothwet anddryconditions. ShoeShodRampTestDIN51130 • Fortestingslipresistanceofasurfacetoshoeshodtraffic testedonarampinthepresenceofasurfacelubricant • Mostusefulforassessingprofiledtiles,ortilestobeused inareaswherethereisahighriskofcontamination • NB:thelowestclassificationisR9,andasthisisnota goodspecificationforslipresistance,itshouldbesupported byapendulumvalue.TherangeforR9hasrecentlybeen changedfroma3º-10ºto6º-10ºbecauseofproblemswith misinterpretationoftheR9category. RVALUE DEGREES R9 6°-10° R10 10°-19° R11 19°-27° R12 27°-35° R13 35°+ AREA • Steps leading into the water, if not classified in B • Foot paths • Inclined pool borders *TheDorsetWoolliscrofttileswhicharesuitableforwetbarefootareasare allCvalue.Forthefulllistpleaseseepages20-21. DisplacementVolumeValue(V) • Thedisplacementvolumevalueforaflooristhemeasure ofthespacebetweenthefootandthefloorsurface • Highervaluesrelatetoagreatervolumeofdebristhat canbeheldbythetexturewithoutcompromisingtheslip resistanceofthetile • ValueslessthanV4arenotrecorded *AllDorsetWoolliscroftflattilesareratedR10,allstructuredtilesarerated atleastR11.Forthefulllistpleaseseepages20-21. VVALUE VOLUMEOFDEBRIS V4 4cm3/dm2 SurfaceRoughnessMeasurement(RZ) • Formeasuringsurfacemicroroughnessstatedasan averageroughnessfigureinmicrons,RzDIN,whichmaybe usefultoassesssliprisk • Aportabletestmethodusinginstrumentssuchas MitutoyoSurftestSJ201P,SurtronicDuo,Surtronic25 • Mostrelevantonflattiles,asitmaynotbepossibleto getareadingonatilewithanunevensurface • Suitableforonsitetesting V6 6cm3/dm2 V8 8cm3/dm2 Slipreadings-pleasenote: *ThereareanumberofDorsetWoolliscrofttileswhicharesuitableforthis typeoflocationratedbothV4andV5DVV.Seepages20-21. Pleasevisitwww.dorsetwooliscroft.comforalltestresults ValuesissuedbyOriginalStyleforslipresistancerelatetothetestresultsassuppliedfromCeramorfrominhousetesting. Thesevaluescanchangeduringthelifetimeofatileasaresultofthefollowingfactors:Surfacewear/Poorcleaningregimes/Sealantsorwaxcoatings,correctlyorincorrectly applied/Chemicalexposureswhichmayacidetchthesurface/Bodyfatsbuildupespeciallywhenplacedinbarefootareas Ifinanydoubtalwaysretestthesurfaceonaregularbasis. 24 Currenthygienelegislation,togetherwithHealthand SafetyRequirementsandtheConstructionDesignand Management(CDM)Regulations,placearequirement uponthespecifier,buildingownerandfacilitiesmanager toeliminateallforeseeablerisks,bydesign,bylayout, andbyspecificationofmaterials.Manyfactorsneedto beconsideredwhendecidinguponthebestsurfacesfor installation.Hygiene(cleanability)andslipresistanceare importantfactorsinanyworkingenvironment,butthey shouldreceivespecialattentionwhenbeingspecifiedfor foodpreparationareas.Pleasevisitwww.tiles.org.ukto downloadTechnicalAdviceNote7fordetailsregarding specificationsandinstallationadvice,and www.legislation.gov.ukformoredetailsand thelatestregulations. IndependentResearchRegardingCleanability Testresultsindicatethatfullyvitrifiedproductsareable todiscouragetheingressofbacteriaintothesurface ofthetileandfacilitatethegreatesteaseofcleaning. ResearchcarriedoutatManchesterMetropolitanUniversity concludedthattherewasnosignificantdifferenceineaseof decontaminationbetweenDorsetWoolliscroftfullyvitrified tilesandstainlesssteel. STAINRESISTANCE DeterminationofResistancetoStains-EN10545-14 Testingforresistancetostainsisdonebysubjectingthetiles tovarioussubstancesandthenattemptingtoremovethem usingarangeofcleaningregimes.Thesubstancesusedare pastes,oils,chemicalsandfilms.TheClassificationsare1-5, where1indicatesthatthestaincouldnotberemovedusing standardcleaningproceduresand5indicatesthatthestain couldbeeasilyremoved. ThePaste,Chemical/OxidisingandFilmStaintestresultsfor allDorsetWoolliscrofttileswereaminimumof4. Seechartonpages20-21forresults. ACCESSIBLEDESIGN TheEqualityAct2010imposesobligationsonthose concernedwiththeprovisionofservicestothepublicin theprivate,publicandvoluntarysectors.Respondingto thesedutiesmeansthatbuildingdesignersandspecifiers arerequiredtoanticipateandovercomerestrictionsthat maypreventpeoplewithdisabilitiesmakingfulluseof premisesandsurroundings. Designsolutionsneedtomeettheneedsofeveryone, includingthosewithvisualimpairments,simultaneously providinganattractiveenvironmentforallusers. Contrastingcolourschemesoncriticalsurfaces,for examplecontrastingcoloursonstepedges,helpsome peoplewithvisualimpairmentstohaveaheightened awarenessofphysicalfeatures. TechnicalInformation HYGIENEANDSLIPRESISTANCE REQUIREMENTSINMANUFACTURING ANDFOODPREPARATIONAREAS LightReflectanceValue Colouredsurfacessuchastilesandfittingscanbe measuredfortheirLightReflectanceValue(LRV),where ascoreisgivenonascaleof0to100.Dark,mattsurfaces absorbalotoflight,forexample,amattblacktiletypically hasaLRVof6.Light,glossysurfacesreflectmostofthe light,soapurewhiteglosstiletypicallyhasaLRVof85. Allothertilecoloursfitinbetweenthesetwoextremes. Whererecommendedtoprovideacontrastingcolour scheme,buildingregulationsrecommendthattileswitha 30pointLRVdifferenceormoreareselectedforadjacent surfaces,howevera20pointdifferencemaybesufficient inlargeareas. Adequatecontrastcanbeachievedbyselectingand installingtileswithaminimumof20toanoptimumof30+ LRVdifferentialsintonalvariance,harmonisingvariance,or contrasting(opposingcolour)variance. LRVresultsforDorsetWoolliscrofttilesandfittingscanbe foundonourwebsite,www.originalstyle.com Pleaserefertothefollowingformoreinformation: • BSI Code of Practice ‘BS 8300:2009+A1:2010 Design of buildings and their approaches to meet the needs of disabled people’ • Building Regulations Approved Document M Access to and Use of Buildings and BS8300:2001 Amendment 1 • The Equality Act 2010 Code of Practice DEEPABRASIONRESISTANCE DeepAbrasionResistanceEN10545-6 Thedegreetowhichthesurfaceofafloortilewillwithstand abrasionistestedundergivenconditionsbymeasuring lossofvolumeusingarotatingdiscandabrasivematerial. TheresultsaremeasuredasVolumepermm(Vmm3).Hard wearingtilesmustbemeasurelowerthan175Vmm3. AllDorsetWoolliscrofttilesconformtotheENstandard above. 25 TechnicalInformation FIXING CLEANINGANDMAINTENANCE Grout:highlypigmentedgroutmaystainthetiles.Please testbeforeinstallation. Followthecleaningproceduresoutlinedbelowtoensure thatallDorsetWoolliscroftfloorsaremaintainedtoa highstandardofcleanliness,slipresistance,hygieneand appearance.Detailedcleaningspecificationscanbefound atwww.dorsetwoolliscroft.com. Pleasenote,anyfixinginformationmentionedabove doesnotapplyintheUSA.IntheUSApleasefollowthe recommendationsofareputableadhesivemanufacturer andalwayscomplywithAmericanNationalStandards Institution(ANSI)specificationsassetoutintheHandbook forCeramicTileInstallationpublishedbytheTileCouncilof America.Usefulinformationcanbefoundhere: www.ctioa.org,www.tileusa.com MovementJoints Forinteriororexteriorfloortileinstallations,movement jointsshouldbelocated: • overexistingstructuralmovementjoints • aroundtheperimeterofthefloorandwheretiling abutscolumns,curbs,stepsandplantfixedtothebase • inlargefloorareastilingshouldbedividedintobays notexceeding8-10mintervals.Onsuspendedfloorsthe baysizeshouldbereducedandadditionaljointsprovided oversupportingwallsandbeams Allfloortilejointsshouldextendthroughoutthedepthof thetile,bedandscreedandshouldbe6-10mminwidth. Theyshouldbedesignedtoavoidbeingsubjectedtothe effectofwheeledtrafficandwherethisisnotpossible metalreinforcedjointsshouldbespecified. AFTERFIXING Itistheresponsibilityoftheownertoprovidefor routineinspection,appropriatemaintenance,andto assurecompatibilityofallcleaningmethods/products withgroutandmortarmanufacturers.Appropriate maintenancerequirementsaredeterminedbythesite environmentandthespecificuseoftheinstallation. Alldamagingcontaminantsmustberemovedfrom groutjointssufficientlyandregularlytoavoidpermanent damagefromexposuretofood,biologicalwaste, industrialchemicalsandaggressivecleaningsolutions. Consultmanufacturersforrecommendedprocedures. NewlyLaidFloors Theremayberesidualcementonthetilesurfaceofnewly laidfloors.Alltracesofthismustberemovedbyapplyinga mildlyacidicdecementingsolution,whichmustberinsed offthoroughly.Cleanregularlyasspecifiedbelow. RegularCleaning Regularcleaningwithwarmwater(orhotwaterforoiland grease)andaneutralormildlyalkaline(pHto8)detergent willremoveallbutthemoststubborndirt. Mixthedetergentasrecommendedbythemanufacturer. Thewater/detergentmixturemustbeleftonthefloorfor enoughtime(5-15minutes)toallowittopenetrateand emulsifythedirt.Rinsethoroughlywithcleanwaterto removealltracesofthedetergentmixture. Largeareasofplainortexturedsurfacetilesarebest cleanedwithrotary,cylindricalorreversingmechanical scrubbingmachinesasfollows: 1 Useslowtomediumspeedrotation. Ifthemachinehasasuctiondryingfacility,useitfirstwith thesuctionfacilityswitchedOFF.Thispermitsthewater detergentmixtureusedinthescrubbingprocesstoremain onthefloortopenetratethedirtlayer. 2 Leaveforatleast5-15minutestoelapse,thenrepeat thescrubbingoperationwithcleanwateronlyandwith thesuctiondryingfacilityswitchedON.Itistherinsing processwhichremovesthedirt. 3 Spillagesofoil,fatoranymateriallikelytostainor causeaslippinghazardshouldberemovedimmediately byusingdetergentandhotwater,followedbyacoldwater rinse. 4 Usewarningsignsorphysicallyexcludepeoplefrom wetcleaningareasuntiltheyarecompletelydry. LongerTermMaintenance Cleanthefloorperiodicallyusingarotary,cylindricalor reversingscrubbingmachinewiththeadditionofan abrasivepowderorfineSilicaSand.Theseproductsscour thetiles,removeimpacteddirt,andgenerallyrefreshthe floorwithoutdamagingtheirsurface.Removetheresidue withcleanwaterandrinsebeforeitcandryout.Ifhigh velocitywaterjetsareusedforremovalofstubborndirt thiswillnotdamagethetiles,butmayerodethejointsif usedregularly.Ifoilorgreaseispresent,usethejetwith warmorhotwaterandwithapHneutraldetergent. Pleasenotethatmarksmadeduringinstallationand withconstantusemaybemoreobviousonpalecolours. ThereforeevenDorsetWoolliscroftfullyvitrifiedtileswill requireacertainamountofextracleaninginareasprone toheavysoiling. 26 NB.ThesecleaningandmaintenanceinstructionsareDorset Woolliscroft’srecommendationsandnotnecessarilyexhaustive. Therecommendationsofmanufacturersofcleaningequipment andmaterialsshouldalwaysbefollowed. LIMITSOFLIABILITY Environment Ourproductsaredesignedandmanufacturedwith environmentalissuesinmind.Weregularlyevaluateour operationstoimproveinareasofenergyandefficiency, reductionofemissions,ecologicalconservationand useofmaterials,andwearecommittedtocontinue tofindnewandinnovativewaystoachievefurther improvementsinourenvironmentalperformance. Ourwastemanagementpolicyensuresthat wasteisminimised. DorsetWoolliscroftacceptsnoliabilityforthefaulty installationofitsproducts.Inthecaseofanyclaim relatingtothetilesthemselves,DorsetWoolliscroft’s liability,totheextentpermittedbylaw,islimitedto eitherthereplacementoftheproductorarefundofthe costoftheproduct,anddoesnotextendtocoverany consequentialloss.Claimsmustbereportedwithinseven workingdaysfromreceiptofthetiles. Tilesmustbeinspectedpriortoinstallationandclaims cannotbeconsideredafterthetileshavebeeninstalled. LifeCycleCostandSustainability Lifecyclecostingisbecomingincreasinglyimportantas manufacturers,architectsanddesignersarechallenged toprovideandspecifytotalcost-effectivematerials andsolutions.Lifecyclecostingcalculatesthecostof aproductoveritswholelifespan,includingowning, operating,maintaining,repairing,recyclingand disposing.DorsetWoolliscroftfullyvitrifiedfloortiles areClassA(A=loweroverallenvironmentalimpact) andmanystudiessupporttheviewthatporcelaintiling isthemosteconomicalflooringsolutionoveralifespan of50years. Pleasebeadvisedthatinstallationconstitutesacceptance ofthequality,colour,size,textureandshadeofthe tiles.DorsetWoolliscroftwarrantsthatitstilesconform totheirdescriptionandarefitfortheirpurpose. DorsetWoolliscroftmakesnootherexpressorimplied warrantyastofitnessorsuitabilityoftheproducts forparticularinstallations.Weextendnoguarantees, expressorimplied,astowearresistanceormaintenance procedures.Itisimperativetofollowgroutandadhesive manufacturers’instructionsregardingtheirsuitabilitywith ourproducts.Ifindoubtpleaseconsultthe grout/adhesivestockistfromwhomyoupurchasedthe products.DorsetWoolliscroftmakesnorepresentationsas tothefitnessforpurposeofthirdpartyadhesives andgrouts. DORSETWOOLLISCROFT SPECIFICATIONS Fordetailedindividualspecificationsofalltilesand fittingsmentionedinthisbrochure,pleasevisit www.dorsetwoolliscroft.com. AllDorsetWoolliscrofttilesandfittingsare manufacturedtoconformtoBSEN14411. SHADING Someveryslightshadevariationmayoccurbetween differentsizedtilesofthesamecolour.Beforefixingtiles itisimportanttolaythemoutingoodlighttoensurethat anyshadedifferenceisevenlydistributed. PHOTOGRAPHY Owingtovariationsinstudiolightingandprintinginks, thetilecoloursshowninthisbrochuremaydifferslightly fromthoseoftheactualtiles.Itisalwaysadvisableto requestasample. TechnicalInformation ENVIRONMENTANDSUSTAINABILITY Pleasenotetheuseofcertainacidbasedcleaning productsmaycausesomeofthetilestoreactandchange incharacter. ALSOFROMORIGINALSTYLE Wecansupplylargeformatfullbodiedand glazedporcelainproductsforcommercial andretailapplications.Ourextensiveproduct portfolioalsoincludestraditionaland contemporarystylesofmosaics,walltiles, mouldingsandbordersinceramic,glass,natural stoneandmetal,plusarangeofmosaicsfor swimmingpoolsandspas. Wearecommittedtoprovidingacomplete servicetothespecifierwithfulltechnicalsupport inproductselection,designandinstallation. Formoredetailsofourrangespleasevisit www.originalstyle.com 27