material specification: (mat2202)

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HISTORY
ARABIAN GULF MANUFACTURERS LTD, was established in the year 1965 as one of the first few plastic products
in the Kingdom . Since then, our products have become a part of the daily life of our customers. Forty seven years of
rich experience as well as our R&D has made us a pioneer in the field of plastic processing in the entire Gulf region.
Our immaculate product quality gained us the confidence of our customers internationally.
As one of the leading and the largest plastic processors in the Kingdom, our CPVC. and UPVC. pipes and fittings, used
for domestic and industrial purposes, to the International standards, like ASTM, DIN, BS. And SASO. Our PVC pipes
and fittings are widely used by the world's renowned contractors in their prestigious projects in the world.
Our other range of products include thermoformed diposable items, injection molded housewares, blow molded
household and industrial jerry-cans, polycarbonate water bottles, shampoo bottles, printed and unprinted shopping
and packing bags, stretch and shrink film for packaging application, cling film for food wrapping, masterbatches for
other plastic processors, industrial sheets used in the lighting, construction and refrigeration industries...etc.
We have all these processing facilities under one roof. This is fairly unique and first of its kind in the entire Gulf
Region we always strive to meet the demands of our valuable customers.
MANAGEMENT RESPONSIBILITY AND QUALITY POLICY:
a- Ensuring that all products meet identified standards and specifications as per our customer requirements.
b- Developing and implementing business strategy, policies, objectives processes, and procedures as described
in our Quality management System ISO 9001:2008.
c- Working towards improving every functional area continuously by involving all staff in a quality
improvement training programme.
d- Providing appropriate resources such as infrastructures, Equipment, tools, hardware and software, skilled
people and training in order to satisfy our target customers.
e- Maximizing Utilization of Resources.
f- Developing quality consciousness and awareness among all employees at all levels of AGM’s. Organizations.
1
PIPES
Ten silos for material
distribution before mixing
Sophisticated quality
control procedures.
Production area with
fifteen extruder machines
View of Arabian Gulf Manufacturers Ltd.
for Plastic Industry.
The existing manufacturing unit of AGM was inaugurated in 1991.
Covering an area of 100.000 sqm.
one of the most modern & largest plant in the Kingdom.
And the new expansion plan (AGM-2)
covering an new of 60.000 sqm. under construction
2
C O N T E N T S:
1- AGM UPVC DUCTS ACCDG. TO MAT 2201.
5
6
2- AGM UPVC LONG RADIUS BENDS.
7
3- AGM SPACERS.
8
4- AGM UPVC COUPLINGS & SLEEVES.
9
5- AGM DUCT ACCESSORIES.
10
6- AGM WARNING TAPE.
7- AGM UPVC DUCTS ACCORDING TO BS 3506.
8- AGM DUCT ACCESSORIES ACCORDING TO BS. 3506.
9- AGM UPVC DUCTS ACCORDING TO NEMA STD.
10- AGM UPVC DUCT ACCORDING TO BS. 3505.
11- AGM UPVC CONDUIT ACCORDING TO SASO & BS. 6099.
12- ISO & SASO CERTIFICATES.
3
11
12
13
14
15
16
CONDUIT
AGM UPVC:
Conduit is recognized as the market leader and is frequently
specified and installed in both new buildings and in refurbishment contracts.
AGM UPVC:
Conduit are avaialabe in the following specifications:
- Saudi Arabian Standards SSA/254/255 (SASO)
- British Standards BS 6099
AGM UPVC:
Standard length for rigid AGM conduit 3 meters, other lengths available upon request.
4
DUCTS
DUCTS
MATERIAL SPECIFICATION:
(MAT2201)
AGM UPVC ducts are used for direct
burial at a depth of approximately
800 mm in the outside plant network.
The ducts may also be concrete encased
MANUFACTURING STANDARD :
AGM UPVC ducts 110 mm are manufactured
according to SASO 14-15/1998 equivalent to
DIN 8062 as per following dimensions :
: Balck
: 6 meter
Colour
Length
Size
D
(mm)
Wall Thick
S
(mm)
16
20
25
32
Wt./m
(kg)
1.2
1.5
1.5
1.8
1.8
1.8
1.9
2.2
2.7
3.2
3.7
4.1
4.7
5.9
40
50
63
75
90
110
125
140
160
200
Socket depth
t
(mm)
0.54
0.82
1.04
1.58
2.00
2.53
3.37
4.69
6.78
9.84
12.78
32
32
32
32
40
50
63
70
79
91
100
109
121
145
15.9
20.64
32.22
15º
D
t
L
5
S
LONG
BEND
LONG RADIUS BENDS
MATERIAL SPECIFICATION:
(MAT2202)
AGM UPVC. long radius bend with solvent cement socket joints,
single and double, are available in nominal standards and also as per
the following schedule:
Size
D
(mm)
Thick
T
(mm)
Radius
R
(mm)
90º
L
(mm)
45º
L
(mm)
22º 1/2
L
(mm)
11º 1/4
L
(mm)
110
3.2
1000
1025
450
350
325
110
3.2
1000
1725
900
575
440
L
D
R
L
L
R
Radius Bend 45º
L.
R = 1000 mm
R = 2000 mm
Radius Bend 90º
L.
R = 1000 mm
R = 2000 mm
6
SPACERS
MATERIAL SPECIFICATION: (MAT2203)
DESC.
SIZE
D
(mm)
SIZE
H
(mm)
SIZE
W
(mm)
SIZE
Z
(mm)
Base
75
90.2
112.1
50
Inter.
75
119.1
112.1
40
Base
110
107
145
49
Inter.
110
150
145
40
Base
160
170
197
77
Inter.
160
232
197
62
Base
200
185
237
73
Inter.
200
270
237
35
SPACERS
1- PVC PIPE SPACER ONE WAY BASE.
2- PVC PIPE SPACER ONE WAY INTERMEDIATE.
D
D
Z
Z
H
H
W
W
D
3- PVC PIPE SPACER TWO WAY BASE.
4- PVC PIPE SPACER TWO WAY INTERMEDIATE.
DESC.
SIZE
D
(mm)
SIZE
H
(mm)
SIZE
W
(mm)
SIZE
Z
(mm)
Base
110
134
292
55
Inter.
110
188
292
30
H
Z
W
Z
H
W
5- PVC PIPE SPACER THREE WAYS BASE
6- PVC PIPE SPACER THREE WAYS INTERMEDIATE.
DESC.
SIZE
D
(mm)
SIZE
H
(mm)
SIZE
W
(mm)
SIZE
Z
(mm)
Base
110
134
428
55
Inter.
110
188
428
30
D
H
Z
W
D
Z
H
W
7
COUPLINGS & SLEEVES
COUPLINGS
& SLEEVES
MATERIAL SPECIFICATION: (MAT2202)
1- DOUBLE COUPLING (0º)
It is used to connect two spigot ended ducts straight through.
L
SIZE
D
(mm)
Length
L
(mm)
Length
S
(mm)
Depth
t
(mm)
110
200
3.2
65
S
D
t
2- DOUBLE BEL COUPLING (5º)
It is used to connect two spigot ended ducts and also to provide a 5º
directional change to the duct run.
L
SIZE
D
(mm)
Length
L
(mm)
Length
S
(mm)
Depth
t
(mm)
110
200
3.2
65
S
D
t
3- SLEEVE
It is used to provide a repair sleeve over a pvc duct. It can also be
used to provide a strong straight coupling between two straight
(spigot)end ducts.
L
SIZE
D
(mm)
Length
L
(mm)
Thick
S
(mm)
110
300
3.2
S
D
8
ACCESSORIES
1- BELL END .
SIZE
D
(mm)
D2
S1
D1
(mm)
D2
(mm)
L
(mm)
H
(mm)
S
(mm)
D1
S1
(mm)
46.4
66.4
62.1
55
2
2.75
75
70.2
92.3
84.6
75.45
2
3
110
102
135
73
61
3
4
160
148
190
108
86
3.5
4.5
D
S
ACCESSORIE
S
50
L
H
2- END PLUG .
D2
SIZE
D
(mm)
D2
(mm)
S
(mm)
110
123
2.5
D1
S
3- DUCT PLUG .
SIZE
D
(mm)
COLOR
110
BLACK / GREY
D
Rubber
4- PLASTIC U-GUARD (PROFILE). MAT 058
LENGTH
L
COLOR
110
YELLOW
THICK
S
S
2
L
9
WARNING TAPE
MATERIAL SPECIFICATION : MAT 038
AGM “WARNING TAPE” is a highly visible tape with specific
elongation characteristics and black letterings in English and Arabic.
CAUTION! Electric Cables
Burried
AGM tape
á````«ØJÉg π```HGƒc !Qò````MCG
AGM tape
WARNING
CAUTION! Telephone Cables
Qò`` `MCG!
áfƒaóe á«FÉHô¡c äÓHÉc
CAUTION! Potable Water
Line Below
πØ°S’G »`a Üô°T √É«e §NQò`` `M!CG
ójÈJ √É«e §N ! Qò````MCG
CAUTION! Chilied Water
Return Below
AGM tape
MATERIAL
:
Low Density Polyethylene (LDPE).
COLOUR
:
As Per Customer Required.
DESCRIPTION
DIMENSION
TOLERANCE
WIDTH
50 mm
+ 5 mm
THICKNESS
0.5 mm
+ 0.25 mm
LENGTH OF ROLL
200 mtr.
+ 1mm
* requested size can also be produced.
10
AGM tape
DUCTS ACCDG To B S 3506
C
G
F
E
D
A
B
A
DUCT EFFECTIVE
DUCT
NO.
LENGTH
M
B
SOCKET
LENGTH
MM
C
OVERALL
DUCT
LENGTH
M
54D
6
100
6.10
56
6
70
6.07
E
WALL
OUTSIDE
THICKNESS DIAMETER
MM
OF DUCT
MM
3.25± 0.40
-0.00
1.55± 0.15
-0.00
: Spec. According to BS 3506
: Black
: Solvent Weld
11
E
INSIDE
DIAMETER
OF SOCKET
AT ENTRY
MM
G
INSIDE
DIAMETER
OF SOCKET
AT SHOULDER
MM
96.5±0.2
97.0±0.1
96.0±0.1
53.9±0.1
54.1±0.1
53.7±0.1
DUCTS
To BS.
ACCDG
3506
Manufactured to
Colour
Socket
D
ACCESSORIES ACCDG.
To BS. 3506
DE
º
C
A
B
ACCESSORI
ACCD
To BS.
G
Bend
duct
no.
Radius
to axis
Length of
straight ends
Length
of socket
Inside dia
of socket
at shoulder
mm
(A)
mm
(A)
mm
(B)
mm
(A)
54A
457
100
100
96±0.1
56A
622
125
70
53.7±0.1
56
229
--
70
53.7±0.1
Inside dia
of socket
at entry
mm
(E)
Outside
dia.
of bend
mm
(E)
3.25 + 0.4 96.5± 0.2
-0.0
-0.0
54.1±0.1 1.55 + 0.15 53.9± 0.2
-0.0
-0.0
1.55
+
0.15
53.9±
0.2
54.1±0.1
-0.0
-0.0
97±0.1
F
A
Wall
thickness
of bend
mm
(E)
DE
B
A
Coupling
for Duct
A
mm
B
mm
C
mm
D
mm
E
mm
54D
100
100
100
96±0.1
97±0.1
56
70
70
70
F
mm
Wall
Thickness
mm
90.0±0.1 3.25± 0.4
-0.0
53.7±0.1 54.1±0.1 50.8±0.1 1.55± 0.15
-0.0
12
NEMA STD.
NEMA STANDARD
UPVC Electrical Conduit & Tubing and Utilities Duct
These Standards specify Unplasticised Poly Vinyl Chloride
(UPVC) utilities duct for underground installation for telecommunication and electrical wire and cable.
They also specify electrical plastic conduit and tubing for above and underground applications.
Conduit + Tubing NEMA TC-2
Nominal
Size
Wall Thickness (mm)
Outside
Diameter
mm
EPC 40
EPT
EPC 80
Inch
Min
Max
Min
Max
Min
Max
Min
Max
1/2
21.13
21.54
1.52
2.03
2.77
3.28
3.73
4.24
3/4
26.42
26.94
1.52
2.03
2.87
3.38
3.91
4.42
1
33.15
33.66
1.52
2.03
3.38
3.89
4.55
5.08
1 1/4
41.86
24.47
1.78
2.29
3.56
4.06
4.85
5.43
1 1/2
47.96
48.56
2.03
2.54
3.68
4.19
5.08
5.69
2
60.02
60.63
2.54
3.05
3.91
4.42
5.54
6.20
2 1/2
72.64
73.41
2.79
3.30
5.16
5.77
7.01
7.85
4
88.52
89.28
3.18
3.68
5.49
6.15
7.62
8.53
6
113.03
115.57
3.81
4.32
6.02
6.73
8.56
9.58
8
167.00
169.54
-
-
7.11
7.98
10.97
12.29
AGM UPVC PLASTIC UTILITIES DUCT FOR UNDERGROUND INSTALLATION
PVC Utilities Duct, NEMA TC-6 & NEMA TC-8
Nominal
Size
Minimum Wall Thickness (mm)
Inch
Min
1
33.15
1 1/2
TC-6
Max
TC-8
EB
DB
EB
DB
33.66
-
-
-
1.52
47.96
48.56
-
-
-
1.52
2
60.02
61.21
1.52
1.52
1.52
1.96
3
88.52
89.28
1.55
2.34
1.93
3.00
4
113.03
115.57
2.08
3.07
2.54
3.91
6
167.0
169.54
3.18
4.62
3.86
5.77
Manufactured to
Standard Length
Colour
Socket type
:
:
:
:
NEMA -TC2, NEMA TC-6 AND NEMA TC-8
5.8 & 6 Meters
Dark Grey & Grey
Solvent Weld
13
NEMA
STD
Outside
Diameter
mm
BS. 3505
Nominal
Size
Outside
Diameter
mm
Wall Thickness (mm)
Inch
Min Max
1/2
21.2 21.5
1.7
2.1
2.8
3.3
3.7
4.3
3/4
26.6 26.9
1.9
2.5
2.9
3.4
3.9
4.5
1
33.4 33.7
2.2
2.7
3.4
4.0
4.5
5.2
1 1/4
42.1 42.4
2.2
2.7
2.7
3.2
3.6
4.2
4.8
5.5
1 1/2
48.1 48.4
2.5
3.0
3.1
3.7
3.7
4.3
5.1
5.9
2
60.2 60.5
5.5
6.3
3
88.7 89.1
Class C
Class B
2.9
Class D
Class E
Class 6
2.5
3.0
3.1
3.7
3.9
4.5
3.4
3.5
4.1
4.6
5.3
5.7
6.6
6.9
7.3
8.4
4
114.1 114.5 3.7
4.0
4.5
5.2
6.0
6
168.0 168.5 4.5
5.2
6.6
7.6
8.8 10.2 10.8 12.5
8
218.8 219.4 5.3
6.1
7.8
9.0
10.3 11.9 12.6 14.5
Class 7
PRESSURE RATINGS: Designed by the Different Classes at 20º C.
CLASS
B
C
D
E
BAR
6
9
12
15
PRESSURE RATING BAR
BS. 3505
SIZE-inch 1/2 3/4
1
1 1/4 1 1/2 2
CLASS 6
28
22
24
20
18
--
CLASS 7
40
32
32
28
25
22
MANUFACTURED TO
STANDARD LENGTH
COLOUR
: CLASSES (B / C / D & E) Are According To BS 3505 / 3506.
: 6 Meters / Other Lengths can be Produced to Special Order.
: Black & Grey / Other Colours can be Made.
SOCKET TYPE
Note
: Solvent Weld.
: Dimensions of the above classes 6&7 pipes are equivalent to
ASTM D1785, SCH-40 AND SCH - 80 Respectively.
* These sizes are non-stock items but can be produced on request.
14
SASO & BS. 6099
AGM UPVC Electrical conduit According To SASO 254-255.
Outside Diameter
mm
Nominal Wall thickness
mm
16
1.5
20
1.55
25
1.8
32
2.1
:
:
:
STANDARD
COLOUR
LENGTH
SASO 254/255
Black.
3 Meters.
Electrical conduit According To BS. 6099.
Nominal
Size
mm
Minimum
inside Diameter
Maximum
Wall thickness
Light
mm
Medium
mm
Heavy
mm
Light
mm
Medium
mm
Heavy
mm
16
13.7
13.0
12.2
1.15
1.5
1.9
20
17.4
16.9
15.8
1.3
1.55
2.1
25
22.1
21.9
20.6
1.45
1.8
2.2
32
28.6
27.8
26.6
1.7
2.1
2.7
38
33.85
33.32
32.16
1.8
2.2
2.8
40
35.8
35.4
34.4
2.1
2.3
2.8
50
45.1
44.3
43.2
2.45
2.85
3.4
63
57.0
--
--
3.0
--
--
:
:
:
:
BS 6099
3 Meters.
Black or White.
Solvent Weld.
Note:
:
Other lenghts and colours can be also made.
15
SAS
& BS.
O
6099
Manufactured to
Standard Length
Colour
Socket type
CERTIFICAT
CERTIFICATES
16
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