Automatic transfer switches, OTM_C_D_ Installation and operating instructions 34OTM_C_D / 1SCC303003M0204 Contents Installation and operating instructions, OTM_C_D_ Contents 1. Introduction ....................................................................................................................... 5 1.1 1.2 Use of symbols .............................................................................................................................5 Explanations of abbreviations and terms .....................................................................................6 2. Product overview .............................................................................................................. 7 2.1 Functions of automatic control units OMD_ .................................................................................8 3. Description ....................................................................................................................... 9 3.1 Switching sequence .....................................................................................................................9 4. Quick start ....................................................................................................................... 10 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.2 Operating the switch electrically.................................................................................................10 Operating the switch electrically / Manual Mode .......................................................................10 Operating the switch electrically / Automatic Mode ...................................................................12 Selection of delay time, voltage threshold and TEST function ...................................................12 Locking electrical operation........................................................................................................13 Operating the switch manually (local operation).........................................................................14 5. Installation ....................................................................................................................... 16 5.1 5.2 5.3 5.3.1 5.3.2 5.4 5.4.1 5.4.2 5.5.3 Mounting the OTM_ automatic transfer switch ..........................................................................16 Dimensional drawings.................................................................................................................18 Parameter settings by DIP switches in the automatic control units OMD100, OMD200 and OMD300 .....................................................................................................................................33 Parameter settings OMD100 ......................................................................................................34 Parameter settings OMD200 and OMD300 ................................................................................34 Mounting the automatic control unit OMD_ ...............................................................................37 Automatic control unit OMD_ on the switch ...............................................................................37 Automatic control unit OMD_ , door mounting ...........................................................................39 Automatic control unit OMD_ , DIN-rail mounting ......................................................................40 6. Connecting ..................................................................................................................... 41 6.1 6.1.1 6.1.2 6.1.3 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 Power circuit ...............................................................................................................................41 Power circuit of the automatic control unit OMD100 .................................................................42 Power circuit of the automatic control unit OMD200 and OMD300 ...........................................42 Power circuit of the automatic control unit OMD800: ................................................................42 Control circuit .............................................................................................................................43 Control circuit of the automatic control unit OMD100 ................................................................46 Control circuit of the automatic control unit OMD200 ................................................................48 Control circuit of the automatic control unit OMD300 ................................................................50 Control circuit of the automatic control unit OMD800 ................................................................52 OMD_ outputs ............................................................................................................................54 OMD_ inputs ..............................................................................................................................54 7. Operating ......................................................................................................................... 56 7.1 7.1.1 7.1.2 Electrical operation .....................................................................................................................56 Operating the switch electrically / Manual Mode .......................................................................58 Operating the switch electrically / Automatic Mode ...................................................................60 7.1.3 7.2 7.3 7.3.1 Selection of delay time, voltage threshold and TEST function ...................................................61 Manual operation using the handle ............................................................................................62 Locking .......................................................................................................................................64 Locking the electrical operation .................................................................................................64 3 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Contents 7.3.2 Locking the manual operation ....................................................................................................64 8. Technical data ................................................................................................................. 66 8.1 8.2 Automatic transfer switch OTM_C_D, power circuits.................................................................66 Motor operator OME_, control circuits .......................................................................................67 9. Using automatic control unit OMD100 ........................................................................ 68 9.1 9.2 9.2.1 9.2.2 9.2.3 9.3 Interface ......................................................................................................................................68 Configuration ..............................................................................................................................68 Rotary Switches ..........................................................................................................................68 Keypad........................................................................................................................................69 LEDs ...........................................................................................................................................70 TEST sequence ..........................................................................................................................71 10. Using automatic control units OMD200 and OMD300 ................................................ 72 10.1 10.2 10.2.1 10.2.2 10.2.3 10.2.4 10.3 Interface ......................................................................................................................................72 Configuration .............................................................................................................................72 Rotary Switches ..........................................................................................................................72 Keypad........................................................................................................................................73 LEDs ...........................................................................................................................................74 External transformer ...................................................................................................................75 TEST sequence ..........................................................................................................................75 11. Using automatic control unit OMD800 ......................................................................... 76 11.1 11.2 11.2.1 11.2.2 11.2.3 11.2.4 Interface ......................................................................................................................................76 Configuration ..............................................................................................................................76 Keypad........................................................................................................................................76 LEDs ...........................................................................................................................................77 Display ........................................................................................................................................78 Dialogue functions required for OMD800 status information via Modbus .................................87 12. Technical data of the automatic control units OMD_ .................................................. 88 12.1 12.2 12.3 OMD100......................................................................................................................................88 OMD200 / OMD300 ....................................................................................................................88 OMD800......................................................................................................................................89 13. Troubleshooting .............................................................................................................. 90 13.1 13.2 13.3 13.4 OMD100, OMD200 or OMD300 .................................................................................................90 OMD800......................................................................................................................................91 Explanations of internal faults OMD100, OMD200, OMD300, OMD800 ....................................91 Change-over switch does not respond ......................................................................................92 14. Accessories ..................................................................................................................... 93 14.1 14.2 14.3 14.4 14.5 14.6 14.7 Terminal clamp sets ....................................................................................................................93 Bridging bars ..............................................................................................................................94 Auxiliary contact blocks ..............................................................................................................96 Terminal shrouds.........................................................................................................................97 Handle and spare fuse storage...................................................................................................99 Fastener ......................................................................................................................................99 Cover plate ...............................................................................................................................100 15. UL standard switches................................................................................................... 101 15.1 Phase barriers ...........................................................................................................................102 4 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 1. Introduction 1. Introduction This manual describes the installation and the basic operation of the OTM160-1600_C_D_ automatic transfer switches. The instructive part is followed by a section on available accessories. 1.1 Use of symbols Hazardous voltage: warns about a situation where a hazardous voltage may cause physical injury to a person or damage to equipment. General warning: warns about a situation where something other than electrical equipment may cause physical injury to a person or damage to equipment. Caution: provides important information or warns about a situation that may have a detrimental effect on equipment. Information: provides important information about the equipment. 5 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 1. Introduction 1.2 Explanations of abbreviations and terms OTM_C_D_: Automatic transfer switch, the type name OME: Motor operator, the type name OMD: The control unit of automatic transfer switching equipment, common type name for the automatic control unit OMD100: The automatic control unit, basic version with simplified functionalities OMD200: The automatic control unit, standard version OMD300: The automatic control unit, standard version with additional power supply control OMD800: The automatic control unit, high version with communication and display DPS: Dual power source Modbus RTU: Bus communication protocol LN1-Switch I: Power supply line, eg. the primary line LN2-Switch II: Power supply line, eg. the secondary line used in emergency cases Test sequence: A sequence to test the functionality of the OMD and the connected change-over switch Ts Switching delay (0...60 s, 0 s default) DB I to II Dead band I to II (0...60 s, 0 s default) TBs Back switching delay (0...59 s, 1...30 min, 0 s default) DB II to I Dead band I to II (0...60 s, 0 s default) Gs Generator stop delay (0...59 s, 1...30 min, 0 s default) 6 1SCC303003M0204, rev. D 2. Product overview Installation and operating instructions, OTM_C_D_ 2. Product overview Automatic transfer switches (type OTM160...1600_C_D_) are designed for diverse applications to choose and to switch between two power supplies. You can operate the OTM_ automatic transfer switches either electrically by choosing the Automatic / Manual Mode or manually by using the handle. The operation either electrical or manual can be chosen by the selector switch “Motor/Manual” on the motor operator. OTM_ automatic transfer switches consist of the change-over switch, the motor operator and the automatic control unit. The automatic control unit (type OMD_) is available in four versions for different purposes. Figure 2.1 1 2 3 4 5 6 7 8 9 10 11 12 13 OTM_ automatic transfer switch Change-over switch Automatic control unit (four types; OMD100, OMD200, OMD300, OMD800) Motor operator (type OME_) Switch panel, the operating mechanism Handle for manual operation Motor/Manual selection Terminals for motor operator voltage supply Terminals (X2) for locking state information, optional; see control circuit diagrams, pages 46-53 Fuse (F1) of motor operator Locking latch for releasing the handle and locking electrical control Locking clip for locking manual operation Voltage sensing wires Place for auxiliary contact blocks 7 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 2. Product overview 2.1 Functions of automatic control units OMD_ Figure 2.2 Automatic control units OMD_ OMD100: Analysing the voltage, frequency and the phase balance. OMD100 is the basic version of the control unit of automatic switching equipment. It has two sensors to monitor two three-phase power lines, both able to work with single phase, too. OMD100 has the capability to monitor two power supply lines and to manage a single change-over switch. The neutral line always has to be connected. OMD200: Analysing the voltage, frequency and the phase balance. Includes the generator START / STOP command. OMD200 has two sensors to monitor two three-phase power lines, both able to work with single phase, too. It has the capability to monitor two power supply lines and to manage a single change-over switch. With DIP-switches it can be chosen whether or not the neutral line is connected. If OMD200 is used without the neutral line, the external transformer must be used. OMD300: Analysing the voltage, frequency and the phase balance. Includes the generator START / STOP command and the dual power supply (DPS) to motor operator. OMD300 has two sensors to monitor two three-phase power lines, both able to work with single phase, too. It has the capability to monitor two power supply lines and to manage a single change-over switch. OMD300 has integrated voltage supply for the motor operator (Dual power source, DPS). The neutral line always has to be connected. Moreover, the OMD300 has an additional power supply control. OMD800: Analysing the voltage, frequency and the phase balance. Includes the generator START / STOP command. Communication via Modbus. DI/DO. The OMD800 has two sensors to monitor two power lines; both sensors are able to work with single phase or three-phase lines. This unit can be supplied with an external auxiliary power supply. The status of OMD800 can be monitored through the Modbus RTU connection. The OMD800 has a graphic display where the user is able to check the settings and get all the information about status of the OMD800. 8 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 3. Description 3. Description 3.1 Switching sequence In standard conditions, the automatic control unit OMD_ monitors the Line 1 (LN1), analyzing the voltage and the frequency. If a measured value is out of the set threshold and the Line 2 (LN2) is OK, the OMD_ operates the change-over switch (Switch I) first to the position O. After the set dead band delay, the change-over switch (Switch II) is operated to the position II. In the same way, OMD_ will operate the back-switching sequence, when the Line 1 will start the normal functioning. Close the switch I on LN1 (max. operating duration 3 s) Ts Switching delay (0...60 s, 0 s default) DB I to II Dead band I to II (0...60 s, 0 s default) Switch I status The switch I in position I -status TBs Back switching delay (0...59 s, 1...30 min, 0 s default) Close Switch II Close the switch II on LN2 (max. operating duration 3 s) DB II to I Dead band II to I (0...60 s, 0 s default) Switch II status The switch II in position II -status Gs Generator stop delay (0...59 s, 1...30 min, 0 s default) Close Switch I Figure 3.1 Automatic Switching Sequences in OMD800 The switching sequence can be summarized in the following steps: An anomaly occurs on the Line 1 Switching delay Change-over switch (Switch I) to the position O Dead band I to II delay Change-over switch (Switch II) to the position II The back-switching sequence can be summarized in the following steps: The Line 1 will start the normal functioning Back-switching delay Change-over switch (Switch II) to the position O Dead band II to I delay Change-over switch (Switch I) to the position I 9 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 4. Quick start 4. Quick start This is a quick guide only meant for those who need a reminder of how to operate the unit. For more detailed instructions, see chapter 7. 4.1 Operating the switch electrically To operate the switch electrically: 1. 2. Remove the handle from the switch panel. You can remove the handle in any position. Turn the Motor/Manual selector to the Motor (M) position to enable electrical operate. After that operation you can operate the switch electrically by two ways; the automatic control unit OMD_ is in Manual Mode or Automatic Mode. Figure 4.1 Operating the switch electrically 4.1.1 Operating the switch electrically / Manual Mode Selecting the automatic operate unit OMD_ to the Manual Mode: a. b. c. Make sure that power LED is ON, see the Figure 4.2/ . If Auto LED is OFF / , the automatic control unit is in Manual Mode. If the Auto LED is ON, push the Auto key once / . The Auto LED switches to OFF and the automatic control unit OMD_ is in Manual Mode / . Figure 4.2 Selecting the automatic control unit OMD_ to Manual Mode 10 1SCC303003M0204, rev. D 4. Quick start Installation and operating instructions, OTM_C_D_ To select the switch to operate by the automatic control unit OMD_ in Manual Mode: a. b. c. d. e. Push the appropriate I, O or II key When pushing the I-key (see the Figure 4.3/ or Figure 4.4/ ), the I-switch (lower) will be in the ON position (the status and the line indication, see the Figure 4.3/ or the Figure 4.4/ ) and the II-switch (upper) will be in the OFF position. If the I-switch is already in the ON position, pushing the I-key does not have any effect. When pushing the O-key, the I-switch will be in the OFF position. The II-switch remains in the OFF position. When pushing the II-key, the II-switch will be in the ON-position and the I-switch will be in the OFF position. If you push the I-key while the II-switch is in the ON position, first the II-switch opens (OFF position) and then the I-switch closes its contacts (ON position). Figure 4.3 Selecting the switch to operate, the switch status and the chosen line indication with LEDs in OMD100, OMD200 or OMD300 Figure 4.4 Selecting the switch to operate, the switch status and the chosen line indication in display terminal in OMD800 11 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 4. Quick start 4.1.2 Operating the switch electrically / Automatic Mode Selecting the automatic control unit OMD_ to the Automatic Mode: a. b. c. d. Make sure that power LED is ON, see the Figure 4.5/ . Push the Auto key once / . If Auto LED is ON, the automatic control unit is in Automatic Mode / . If the Auto LED is OFF, push the Auto key again / , the Auto LED switches to ON / automatic control unit is in Automatic Mode. Figure 4.5 and the Selecting the automatic control unit OMD_ to Automatic Mode See the OMD_ Automatic Mode operation in Sections 9-13. 4.1.3 Selection of delay time, voltage threshold and TEST function The delay time and the voltage threshold are set by the rotary switches in automatic control units OMD100, OMD200 and OMD300. For the settings in OMD800, see Section 11.2.3.4 Device configuration, page 81. Figure 4.6 Selection of delay time and voltage threshold in OMD100 12 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 4. Quick start Figure 4.7 Selection of delay time and voltage threshold in OMD200 and OMD300 Ts = Delay time for automatic switching The delay time is the time before activating the switching sequence and the back-switching sequence. Available selections for the delay time are: 0, 5, 10, 15, 20, 25, 30 s. Lim = Voltage threshold with TEST function The available selections for voltage threshold in OMD100 are: ± 5, ± 10, ± 15, ± 20 %. In OMD200 and OMD300 the available selections for voltage threshold are: ± 5, ± 10, ± 15, ± 20, ± 25, ± 30 %, see the available settings / voltage in Figure 4.7. By setting the voltage threshold, the unbalance is also set to the same level. When the Lim rotary switch is set to the TEST position, the automatic control unit (OMD100, OMD200 or OMD300) enters the test sequence. In test sequence it is possible to simulate switching and backswitching sequences step by step by pushing the AUTO key. 4.1.4 Locking electrical operation To disable electrical control, lock the locking latch with a padlock. After the locking latch has been locked, the switch cannot be operated electrically. You can lock electrical operation in any position (I, O, II). Figure 4.8 Locking electrical control 13 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 4. Quick start 4.2 Operating the switch manually (local operation) To operate the switch manually: 1. 2. Turn the Motor/Manual selector to the Manual (Man) position to enable manual operation and to prevent electrical operation. Attach the handle to the switch panel. You can attach the handle in any position. Figure 4.9 Operating the switch manually When the handle is attached, the automatic control unit OMD_ will automatically be in Manual Mode. The Alarm LED on the automatic control unit is ON with the Power LED. The Auto LED will be OFF. When the handle is removed, the automatic control unit will stay in Manual Mode and the Alarm LED will be OFF. Figure 4.10 The Alarm LED is ON while the handle is attached and the automatic control unit is in Manual Mode 14 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 4. Quick start To disable the manual (and at the same time also electrical) operation, turn the handle to the position O and attach the padlock to the handle. Figure 4.11 Locking the manual operation The following chart shows the locking state information. Optional; see X2 in the control circuit diagrams, pages 46-53. Figure 4.12 Locking state information, optional 15 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 5. Installation 5.1 Mounting the OTM_ automatic transfer switch Use protection against direct contact. Figure 5.1 An example of using protection against direct contact 16 1SCC303003M0204, rev. D 5. Installation 5. Installation Figure 5.2 Installation and operating instructions, OTM_C_D_ Automatic transfer switches, drilling hole distances / screw-mounting, [mm/in] 17 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 5.2 Dimensional drawings Figure 5.3 OTM160-250E_C_1D_ Figure 5.4 OTM160-250E_C_2D_, OTM160-250E_C_3D_ 18 1SCC303003M0204, rev. D 5. Installation 5. Installation Installation and operating instructions, OTM_C_D_ Figure 5.5 OTM160-250E_C_8D_ Figure 5.6 OTM160-250E_WC_1D_ 19 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Figure 5.7 OTM160-250E_CW_2D_, OTM160-250E_CW_3D_ Figure 5.8 OTM160-250E_CW_8D_ 20 1SCC303003M0204, rev. D 5. Installation 5. Installation Installation and operating instructions, OTM_C_D_ Figure 5.9 OTM200U_C_1D_ Figure 5.10 OTM200U_C_2D_, OTM200U_C_3D_ 21 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Figure 5.11 OTM200U_C_8D_ Figure 5.12 OTM315-400E_C_1D_ 22 1SCC303003M0204, rev. D 5. Installation 5. Installation Installation and operating instructions, OTM_C_D_ Figure 5.13 OTM315-400E_C_2D_, OTM315-400E_C_3D_ Figure 5.14 OTM315-400E_C_8D_ 23 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Figure 5.15 OTM400U_C_1D_ Figure 5.16 OTM400U_C_2D_, OTM400U_C_3D_ 24 1SCC303003M0204, rev. D 5. Installation 5. Installation Installation and operating instructions, OTM_C_D_ Figure 5.17 OTM400U_C_8D_ Figure 5.18 OTM630-800E_C_1D_ 25 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Figure 5.19 OTM630-800E_C_2D_, OTM630-800E_C_3D_ Figure 5.20 OTM630-800E_C_8D_ 26 1SCC303003M0204, rev. D 5. Installation Installation and operating instructions, OTM_C_D_ 5. Installation Figure 5.21 OTM600U_C_1D_ Figure 5.22 OTM600U_C_2D_, OTM600U_C_3D_ 27 1SCC303003M0204, rev. D 5. Installation Installation and operating instructions, OTM_C_D_ Figure 5.23 OTM600U_C_8D_ 387 400 240 96 170 50 20' Ø 13,5 2)) 242 96 I II I II 21 21 V 7(67 208 400 250 112 260 206 M A1 Man. 15 50 136 295 317 15 Figure 5.24 M00261/OTM1000_1250E2_4C1 A 75 A A1 A2 B 171 OTM1000-1250E_C1D_ 28 1SCC303003M0204, rev. D 253 74,5 OTM1000-1250E_C1D E3 E2 80 80 230 230 476 396 506 426 306 272 E4 80 230 556 586 A2 A B 63 Installation and operating instructions, OTM_C_D_ 5. Installation 387 240 170 400 20' 290 50 144 Ø 13,5 2)) I 256 II I II 21 21 V 7(67 400 306 250 260 272 206 112 M A1 Man. 15 50 171 136 295 75 253 74,5 A2 317 M00262/OTM1000_1250E2_4C2 A 15 Figure 5.25 A A1 A2 B OTM1000-1250E_C_D E3 E2 80 80 230 230 476 396 506 426 A 63 B E4 80 230 556 586 OTM1000-1250E_C2D_, OTM1000-1250E_C3D_ 387 240 400 170 80 20' 13,5 290 144 256 200 I II 21 2)) 21 112 206 400 50 A1 272 250 260 306 M Man. 171 253 A A2 136 15 Figure 5.26 74,5 295 317 75 M00264/OTM1000_1250E2_4C8 A 15 63 B A A1 A2 B OTM1000-1250E_C8D E3 E2 80 80 230 230 476 396 506 426 E4 80 230 556 586 OTM1000-1250E_C_8D_ 29 1SCC303003M0204, rev. D 5. Installation Installation and operating instructions, OTM_C_D_ mm in 387 15,25 400 15,76 240 9,45 170 6,7 13,5 / 0,53 74,5 2,93 50 / 1,97 20' 242 96 9,53 3,78 2)) I II I II 21 208 8,19 21 V 7(67 338 13,32 246 326 12,84 372 9,69 14,65 546 258 546 10,16 21,51 112 4,41 A1 21,51 400 15,76 206 8,12 260 10,24 M Man. 19 0,75 171 /6,74 253 / 9,97 A 63 2,48 A2 15 0,59 136 5,36 M00263/OTM1200U2_4C1 A B 295 11,62 OTM800-1200U_C1D E3 E4 E2 80/3,15 80/3,15 80/3,15 230/9,06 230/9,06 230/9,06 396,5/15,62 476,5/18,77 556/21,9 586/23,09 426,5/16,8 506/19,94 A A1 A2 B Figure 5.27 15 0,59 75 2,95 317 12,49 OTM800-1200U_C1D_ mm in 387 15,25 400 15,76 96 3,78 170 6,7 240 9,45 20' 290 11,42 13,5 / 0,53 144 5,67 74,5 2,93 50 / 1,97 15 0,59 20' 2)) 2)) I II 256 10,08 II I 21 21 V 7(67 112 4,41 A1 338 13,32 326 246 9,69 12,84 258 10,16 372 14,65 M 400 15,76 206 546 21,51 8,12 260 10,24 Man. 19 0,75 171,5 6,75 253 / 9,97 A A2 63 2,48 74,5 2,93 136 5,36 M00265/OTM1200U2_4C2 A B Figure 5.28 A A1 A2 B OTM800-1200U_C_D E3 E2 80/3,15 80/3,15 230/9,06 230/9,06 476/18,75 396/15,6 506/19,94 426/16,78 317 12,49 E4 80/3,15 230/9,06 556/21,9 586/23,09 OTM800-1200U_C2D_, OTM800-1200U_C3D_ 30 1SCC303003M0204, rev. D 296,5 11,68 15 0,59 75 2,95 Installation and operating instructions, OTM_C_D_ 5. Installation mm in 387 15,25 400 15,76 96 3,78 170 6,7 240 9,45 20' 13,5 / 0,53 290 11,42 74,5 2,93 50 / 1,97 15 0,59 144 5,67 256 10,08 I II 21 2)) 21 338 13,32 326 246 9,69 12,84 258 10,16 112 4,41 400 15,76 546 21,51 260 10,24 372 14,65 M Man. 206 8,12 19 0,75 171 6,75 253 / 9,97 A 63 2,48 74,5 2,93 M00266/OTM1200U2_4C8 A A2 B Figure 5.29 136 5,36 296,5 11,68 317 12,49 OTM800-1200U_C8D E3 E4 E2 80/3,15 80/3,15 80/3,15 230/9,06 230/9,06 230/9,06 476/18,75 556/21,9 396/15,6 506/19,94 586/23,09 426/16,78 A A1 A2 B 15 0,59 75 2,95 OTM800-1200U_C8D_ 387 400 240 A2 96 170 200 Ø13,5 50 20' 2)) 242 96 I II 208 400 I II 21 21 V 7(67 112 246 260 258 206 M 19 171 253 136 M00267/OTM1600E2_4C1 A 75 Figure 5.30 372 A1 Man. 15 338 326 74,5 B A 63 295 317 A A1 A2 B OTM1600E-C1D E3 E2 80 80 230 230 476 396 506 426 E4 80 230 556 586 OTM1600E_C1D 31 1SCC303003M0204, rev. D 5. Installation Installation and operating instructions, OTM_C_D_ 387 240 400 170 A2 20' Ø13,5 290 144 256 II I II 21 21 400 50 2)) I V 7(67 112 246 260 M A1 Man. 19 171 253 M00268/OTM1600E2_4C2 A 63 A B 74,5 136 75 Figure 5.31 372 258 206 15 338 326 295 317 OTM1600E_C_D E3 E2 80 80 230 230 476 396 506 426 A A1 A2 B E4 80 230 556 586 OTM1600E_C2D_, OTM1600E_C3D_ 240 387 400 96 170 20' Ø13,5 290 144 50 256 I II 21 2)) 21 112 400 246 260 258 206 M A1 Man. 19 15 171 136 75 253 15 74,5 M00269/OTM1600E2_4C8 A 295 317 Figure 5.32 A A1 A2 B OTM1600E_C8D E3 E2 80 80 230 230 476 396 506 426 OTM1600E_C8D_ 32 1SCC303003M0204, rev. D 338 326 E4 80 230 556 586 B A A2 63 372 5. Installation Installation and operating instructions, OTM_C_D_ 5.3 Parameter settings by DIP switches in the automatic control units OMD100, OMD200 and OMD300 Only an authorised electrician may perform the electrical installation and maintenance of OTM_ automatic transfer switches. Do not attempt any installation or maintenance actions when an OTM_ automatic transfer switch is connected to the electrical mains. Before starting work, make sure that the switch is de-energised. The parameter settings of automatic control units OMD100, OMD200 and OMD300 are performed by the DIP switches. To set the DIP switches, the OMD_ unit has to be removed from the switch, as per Figure 5.33. On the bottom of the OMD_ unit are the DIP switches; see Figure 5.34. After setting the DIP switches you can place the OMD_ unit back on the switch according to Figure 5.37, see page 37. Figure 5.33 Removing of the OMD_ from the switch Figure 5.34 Places of the DIP switches 33 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 5. Installation The DIP switches of the automatic control units OMD100, OMD200 and OMD300 are set according the lists below. The parameter settings of automatic control unit OMD800 are on the Chapter 11 “Using automatic control unit OMD800”, page 76. If single phase is used, the neutral should be connected. 5.3.1 Parameter settings OMD100 Automatic control unit OMD100 has a total of three (3) adjustable parameters. The parameter settings are performed by the DIP switches and by the rotary switches. Ph Number of phases, setting by DIP switch S23-1 TS Switching delay, setting by Ts rotary switch, see page 68 THR Voltage threshold, setting by Lim rotary switch, see page 68 5.3.1.1 Parameter settings by DIP switches S23 DIP switch S23-2 is not in use. S23 Figure 5.35 DIP switches in OMD100, the positions are factory default settings DIP switch S23-1 to set phase system S23-1 Position Phase system OFF three-phase (default) ON single phase 5.3.2 Parameter settings OMD200 and OMD300 Automatic control units OMD200 and OMD300 have total of seven (7) adjustable parameters. The parameter settings are performed by the DIP switches and by the rotary switches. Un Rated voltage, setting by DIP switches S23-1...3 fn Rated frequency, setting by DIP switch S23-4 N Neutral in use, setting by DIP switch S24-1 Ph Number of phases, setting by DIP switch S24-2 34 1SCC303003M0204, rev. D 5. Installation Installation and operating instructions, OTM_C_D_ Gen Generator in use, setting by DIP switch S24-3 Gs Generator stop delay, setting by DIP switch S24-4 Ts Switching delay, setting by Ts rotary switch, see page 72 THR Voltage threshold, setting by Lim rotary switch, see page 72 5.3.2.1 Parameter settings by DIP switches S23 Figure 5.36 S24 DIP switches in OMD200 and OMD300, the positions are factory default settings 5.3.2.1.1 DIP switches S23 DIP switches S23-1...3 to set the rated voltage of monitored lines S23-1...3 Positions Main/phase voltage (Un) Positions OFF, OFF, OFF Un = 480/277 V OFF, OFF, ON Un = 380/220 V ON, OFF, OFF Un = 440/260 V ON, OFF, ON Un = 230/130 V OFF, ON, OFF Un = 415/240 V OFF, ON, ON Un = 220/127 V ON, ON, OFF Un = 400/230 V (default) ON, ON, ON Un = 208/120 V Main/phase voltage (Un) DIP-switch S23-4 to set rated frequency of the monitored lines S23-4 Position Rated frequency fn OFF 50Hz (default) ON 60Hz 35 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 5.3.2.1.2 DIP switches S24 DIP-switch S24-1 to set neutral S24-1 Position Neutral N OFF N used (default) ON N not in use DIP- switch S24-2 to set phase system S24-2 Position Phase system OFF three-phase (default) ON single phase DIP-switch S24-3 to set the gen use S24-3 Position Generator OFF not in use (default) ON in use DIP-switch S24-4 to set the generator stop delay Gs S24-4 Position Generator OFF Gs = Switching delay Ts (default) ON Gs = 5 minutes NOTE: see page 72 Delay time (Ts) 36 1SCC303003M0204, rev. D 5. Installation 5. Installation Installation and operating instructions, OTM_C_D_ 5.4 Mounting the automatic control unit OMD_ The automatic control unit OMD_ can be mounted on the switch, the door or the DIN-rail. 5.4.1 Automatic control unit OMD_ on the switch The automatic control unit OMD_ can be adjusted according to the mounting depth of the panel, see Figure 5.37. Figure 5.37 Adjusting the mounting depth of the automatic control unit OMD_ 37 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 5. Installation Door drilling according to Figure 5.38. As an optional extra you can use the cover plate OMZC_ on the door, see Accessories, page 100. Figure 5.38 Door drilling for the automatic control unit OMD_ on the switch, door drilling for the cover plate OMZC_, see Accessories, Figure 14.9, page 100. 38 1SCC303003M0204, rev. D 5. Installation Installation and operating instructions, OTM_C_D_ 5.4.2 Automatic control unit OMD_ , door mounting The automatic control unit OMD_ can be mounted on the door with the fastener OMZD1, see Accessories, page 99. Door drilling according to Figure 5.39. As an optional extra you can use the cover plate OMZC_ on the door, see Figure 5.40 on next page and Accessories, page 100. Figure 5.39 Automatic control unit OMD_, door mounting 39 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Figure 5.40 5. Installation Automatic control unit OMD_, door mounting with the cover plate, door drilling for the cover plate OMZC_, see Accessories, Figure 14.10, page 100 5.5.3 Automatic control unit OMD_ , DIN-rail mounting The automatic control unit OMD_ can be mounted on the 35 mm DIN-rail, see the Figure 5.41. Door drilling, if needed, according to Figure 5.38, page 38. As an optional extra you can use the cover plate OMZC_ on the door, see Figure 5.38 and Accessories, page 100. Figure 5.41 Automatic control unit OMD_, DIN-rail mounting 40 1SCC303003M0204, rev. D 6. Connecting Installation and operating instructions, OTM_C_D_ 6. Connecting Only an authorised electrician may perform the electrical installation and maintenance of OTM_ automatic transfer switches. Do not attempt any installation or maintenance actions when an OTM_ automatic transfer switch is connected to the electrical mains. Before starting work, make sure that the switch is de-energised. 6.1 Power circuit Figure 6.1 The neutral pole is situated on the right side of the switches. The lower switch is number I and the upper switch is number II 41 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6. Connecting 6.1.1 Power circuit of the automatic control unit OMD100 Operating voltage: Main voltage: 380Vac (±20%) Phase voltage: 220Vac (±20%) Frequency: 50Hz (±10%) Neutral must always be connected. Phase setting with DIP switches: Single phase or Three-phase (default). 6.1.2 Power circuit of the automatic control unit OMD200 and OMD300 Operating voltage, setting with DIP switches Main voltage: Phase voltage: Frequency: 208Vac - 480Vac (±20%) 120Vac - 277Vac (±20%) 50Hz - 60Hz (±10%) Phase setting with DIP switches: Single phase or Three-phase (default). OMD200: If the automatic control unit OMD200 is used without neutral (three-phase connection), the external transformer must be used. The transformer will drop the main voltage to the phase voltage level. Neutral has to be connected when using a single phase connection. OMD300: Neutral must always be connected. 6.1.3 Power circuit of the automatic control unit OMD800: Operating and measuring voltage area on 3 phase system: Main voltage: Phase voltage: AUX voltage: Frequency: 100Vac - 480Vac (±20%) 57.7Vac - 277Vac (±20%) 24Vdc - 110Vdc (-10 to +15%) 50Hz - 60Hz (±10%) Operating and measuring voltage area on 1 phase system: Phase voltage: AUX voltage: Frequency: 57,7Vac - 240Vac (±20%) 24Vdc - 110Vdc (-10 to +15%) 50Hz - 60Hz (±10%) Phase setting, see the Chapter 11. If the main voltage level is between 57,7Vac - 109Vac, the auxiliary power supply (AUX) must be used. 42 1SCC303003M0204, rev. D 6. Connecting Installation and operating instructions, OTM_C_D_ 6.2 Control circuit Figure 6.2 1. 2. OTM_ automatic transfer switch terminals Terminals for motor operator voltage supply, MCB (F2) maximum size 16A. Terminals (X2) for state information of locking, optional; see the control circuit diagrams. When relay outputs are used with inductive loads (such as relays, contactors and motors), they must be protected from voltage peaks using varistors, RC-protectors (AC current) or DC current diodes (DC current). 43 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ Figure 6.3 Control circuit connections in OMD_ 44 1SCC303003M0204, rev. D 6. Connecting 6. Connecting Figure 6.4 Installation and operating instructions, OTM_C_D_ OTM_ automatic transfer switch with control circuit connections 45 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6. Connecting KA00320 6.2.1 Control circuit of the automatic control unit OMD100 Figure 6.5 Control circuit diagram OMD100 46 1SCC303003M0204, rev. D 6. Connecting Installation and operating instructions, OTM_C_D_ Connectors, OMD100 Figure 6.6 Connectors, OMD100 Connector Description X11:1 X11:2 X11:3 X11:4 Supply I: L1 Supply I: L2 Supply I: L3 Supply I: N X12:1 X12:2 X12:3 X12:4 Supply II: L1 Supply II: L2 Supply II: L3 Supply II: N X21:1 X21:2 X21:3 X21:4 Voltage supply from motor operator OME_ Output to close switch I or open switch II Output to close switch II or open switch I Voltage supply from motor operator OME_ X24:1 X24:2 X24:3 Alarm inactive, close if product is powered Common Alarm active, open if product is powered X31:1 X31:2 X31:3 X31:4 Manual / Alarm input from handle Position of change-over switch I Position of change-over switch II Voltage supply from the automatic control unit OMD_ X61 Equipment earth Table 6.1 Common NO NO Common Connectors OMD 100 47 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6. Connecting KA00321 6.2.2 Control circuit of the automatic control unit OMD200 Figure 6.7 Control circuit diagram OMD200 48 1SCC303003M0204, rev. D 6. Connecting Installation and operating instructions, OTM_C_D_ Connectors, OMD200 Figure 6.8 Connectors, OMD200 Connector Description X11:1 X11:2 X11:3 X11:4 X13:1 X13:2 X12:1 X12:2 X12:3 X12:4 X14:1 X14:2 X21:1 X21:2 X21:3 X23:1 X23:2 X23:3 X24:1 X24:2 X24:3 X31:1 X31:2 X31:3 X31:4 X61 Supply I: L1 Supply I: L2 Supply I: L3 Supply I: N Supply I (power supply): L1 (default) Supply I (power supply): N Supply II: L1 Supply II: L2 Supply II: L3 Supply II: N Supply II (power supply): L1 (default) Supply II (power supply): N Voltage supply from motor operator OME_ Common Output to close switch I or open switch II NO Output to close switch II or open switch I NO Output to control the start of the generator, NO Common Output to control the stop of the generator, NC Alarm inactive, close if product is powered Common Alarm active, open if product is powered Manual / Alarm input from handle Position of change-over switch I Position of change-over switch II Voltage supply from the automatic control unit OMD_ Equipment earth Table 6.2 Connectors OMD200 49 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6. Connecting KA00322 6.2.3 Control circuit of the automatic control unit OMD300 Figure 6.9 Control circuit diagram OMD300 50 1SCC303003M0204, rev. D 6. Connecting Installation and operating instructions, OTM_C_D_ Connectors, OMD300 Figure 6.10 Connectors, OMD300 Connector Description Connector Description X11:1 X11:2 X11:3 X11:4 Supply I: L1 Supply I: L2 Supply I: L3 Supply I: N X24:1 X24:2 X24:3 Alarm inactive, close if product is powered Common Alarm active, open if product is powered X13:1 X13:2 Supply I (power supply): L1 (default) Supply I (power supply): N X12:1 X12:2 X12:3 X12:4 Supply II: L1 Supply II: L2 Supply II: L3 Supply II: N X31:1 X31:2 X31:3 X31:4 Manual / Alarm input from handle Position of change-over switch I Position of change-over switch II Voltage supply from automatic control unit X26:1 X26:2 Supply I: L1 Supply I: N X14:1 X14:2 Supply II (power supply): L1 (default) Supply II (power supply): N X27:1 X27:2 Motor: L Motor: N X21:1 X28:1 X28:2 Supply II: L1 Supply II: N X21:2 X21:3 Voltage supply from motor operator OME_ Common Output to close switch I or open switch II NO Output to close switch II or open switch I NO X61 Equipment earth X23:1 X23:2 X23:3 Output to control the start of the generator, NO Common Output to control the stop of the generator, NC Table 6.3 Connectors OMD300 51 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6.2.4 Control circuit of the automatic control unit OMD800 Figure 6.11 Control circuit diagram OMD800 52 1SCC303003M0204, rev. D 6. Connecting 6. Connecting Installation and operating instructions, OTM_C_D_ Connectors, OMD800 Figure 6.12 Connectors, OMD800 Connector Description Connector Description X11:1 X11:2 X11:3 X11:4 X12:1 X12:2 X12:3 X12:4 X41:1 X41:2 X21:1 Supply I: L1 Supply I: L2 Supply I: L3 Supply I: N Supply II: L1 Supply II: L2 Supply II: L3 Supply II: N AUX + AUX Voltage supply from motor operator OME_ Common Output to close switch I or open switch II NO Output to close switch II or open switch I NO Output to control the start of the generator, NO Common Output to control the stop of the generator, NC Command disconnection secondary loads, NO Common Command disconnection secondary loads, NC X29:1 X29.2 X29:3 X29:4 X29.5 X29:6 X29:7 X31:1 X31:2 X31:3 X31:4 X32:1 X32.2 X32:3 X32:4 X32.5 X32:6 X32:7 X32:8 X32.9 X51:1 X51:2 X52:3 X61 Signalling emergency / alarm, NO Reserved Reserved Signalling device alarm, NO Signalling OMD_ manual mode, NO Reserved Common Manual / Alarm input from handle Position of change-over switch I Position of change-over switch II Voltage supply from the automatic control unit Bus-tie status Command to start-up to generator Command to force commutation Generator alarm input Reserved Reserved Reserved Reserved Supply Modbus DATA B Modbus DATA A Modbus GND Equipment earth X21:2 X21:3 X23:1 X23:2 X23:3 X24:1 X24:2 X24:3 Table 6.4 Connectors OMD800 53 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6. Connecting 6.2.5 OMD_ outputs 6.2.5.1 Opening/closing command to change-over switches, X21 (DO1...DO2) The output relays command the change-over switches to open and close its releases. The OMD_ device has been integrated with the automation logic to guarantee the highest-level safety for commanding the change-over switches. To do that, the automation logic monitors the correct operation of the change-over switch after a command has been sent. If the feedback of the Switch status is not received within 5 seconds of the sending of the command, the device considers it as a failed command and operates as follows: An alarm is generated: DO6 and DO9 activate. Alarm LED switches on. Alarm is set off by pushing the AUTO key. After that the device is always in the Manual Mode to prevent unwanted operation of the change-over switch. Exactly the same operations are performed for the protection device on the secondary line (LN2-Switch II) during the back-switching sequence. 6.2.5.2 Gen-Set start/stop, X23 (DO5) Gen-Set start and stop is handled by a bistable relay. When the relay is active on DO5 Start X23:1, the generator is started. When the relay is active on DO5 stop X23:3, the generator is stopped. 6.2.5.3 Alarm signaling OMD100, OMD200 and OMD300: X24 (DO6) OMD800: X29:1 (DO6) This contact is closed when the automatic transfer switch logic is active. If the contact is closed, it means the logic is disabled and an alarm is generated. 6.2.5.4 Device alarm signaling, X29:4 (DO9) This contact is closed when opening or closing of the switch fails. 6.2.5.5 Auto/Manual signaling, X29:5 (DO10) This contact is closed when the operating mode is Manual. 6.2.5.6 Disconnection secondary loads, OMD800/X24 (DO11) See section 11, page 76. 6.2.6 OMD_ inputs 6.2.6.1 Switch status input, X31:2 (DI1) X31:3 (DI2) Two inputs are connected to primary (LN1-Switch I) and secondary (LN2-Switch II) change-over switches auxiliary contacts (Switch open = open contact). 6.2.6.2 Force manual, X31:1 (DI3) When this input is closed, the handle is attached and OMD_ is forced to Manual Mode. To set the OMD_ in the Automatic Mode the AUTO key must be pushed (Auto LED is ON). 6.2.6.3 Gen-Set alarm, X32:4 (DI8) A Gen-Set alarm prevents switching to the secondary line (LN2 – Switch II). If the alarm occurs when the device is using secondary line and generator is running, device keeps the load on secondary line and the control logic is locked. The automatic operation and electrical operation are prevented as long as the alarm is active. This input can be used to wire several alarms coming from the Gen-Set in parallel: oil pressure loss, over temperature etc. 54 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 6. Connecting An alarm is signaled by the Alarm LED on the front of the device and the relative electrical contact is closed. NOTE: In the case of Gen-Set alarm the switch can be operated to position O by pressing O key. NOTE: The generator can be stopped by using normal generator stop –command. See page 86: Generator Control 6.2.6.4 Forced switching to the LN2-Switch II supply line, X32:3 (DI9) Some short-period industrial processes require power supplied from a Gen-Set (secondary line) rather than primary (LN1-Switch I) line power, to avoid any possible supply anomalies and to guarantee a higher level of reliability. Forced switching to the secondary (LN2-Switch II) line can be easily carried out keeping this input closed (only in the Automatic Mode). This operation starts the complete transfer to the secondary line switching procedure: Gen-Set start Primary line (LN1-Switch I) change-over switch opening Secondary line (LN2-Switch II) change-over switch closing The power supply from the secondary line remains as long as this command is active. When the command is disarmed, the reverse transfer to the primary supply line switching procedure is started. Generator is stopped as in normal back-switching procedure. 6.2.6.5 The command to startup the generator, X32:2 (DI10) When this input is activated the generator is started. The generator will not stop when this input is inactivated. It has to be done by using normal generator stop command. See page 86: Generator Control. 6.2.6.6 Voltage sensors input Voltage sensors are the same on the primary (LN1-Switch I) and secondary (LN2-Switch II) lines. The net sensor is able to detect the following anomalies: Undervoltage and overvoltage Phase loss Voltage unbalance Invalid frequency The net sensor monitors the primary supply line in order to start the switching procedure from the primary to the secondary line in the case of network anomalies. Equally, the net sensor enables the reverse switching procedure when the primary supply line returns. 6.2.6.7 Measurements Voltage: Frequency: 1% 1% 55 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 7. Operating 7. Operating Never open any covers on the product. There may be dangerous external control voltages inside the OTM_ automatic transfer switch even if the voltage is turned off. Never handle control cables when the voltage of the OTM_ automatic transfer switch or external control circuits are connected. Exercise sufficient caution when handling the unit. 7.1 Electrical operation You can operate the OTM_ automatic transfer switch electrically by using the keypad of the automatic control unit OMD_ in Manual Mode or automatically in Auto Mode. To operate the switch electrically: 1. Release the handle from the switch panel by pushing down the locking latch under the switch panel and pulling the handle off, see Figure 7.1. Figure 7.1 Releasing the handle Electrical control is disabled if the handle is attached to the switch panel. 56 1SCC303003M0204, rev. D 7. Operating 2. Turn the Motor/Manual selection switch to the Motor (M) position, see Figure 7.2. Figure 7.2 3. Installation and operating instructions, OTM_C_D_ Motor/Manual selection switch in the Motor (M) position Operate the OTM_ automatic transfer switch with the keypad of the automatic control unit OMD_ in Manual Mode or automatically in Auto Mode. In automatic mode OMD200 and OMD300 are always operated from position I to position II (or from II to I) without stopping it in position O. OMD800 can be stopped in position O by setting delay time on Dead Band I to II. For details, see pages 82-83. For example, if switch I is closed and you push key II, the automatic control unit OMD_ first runs switch I in the open position and then the control unit runs switch II from the open to the closed position. The motor operator is protected from overloading by a fuse (F1) under the motor operator. Only use the same type of fuse that is described on the label close to the fuse. 57 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 7. Operating 7.1.1 Operating the switch electrically / Manual Mode Selecting the automatic control unit OMD_ to the Manual Mode: a. b. c. Make sure that the power LED is ON, see the Figure 7.3/ . If the Auto LED is OFF / , the automatic control unit is in Manual Mode. If the Auto LED is ON, push the Auto key once / . The Auto LED switches to OFF and the automatic control unit OMD_ is in Manual Mode / . Figure 7.3 Selecting the automatic control unit OMD_ to Manual Mode To select the switch to operate by the automatic control unit OMD_ in Manual Mode: a. b. c. d. e. Push the appropriate I, O or II key. When pushing the I-key (see the Figure 7.4/ or Figure 7.5/ ), the I-switch (lower) will be in the ON position (the status and the line indication, see the Figure 7.4/ or the Figure 7.5/ ) and the II-switch (upper) will be in the OFF position. If the I-switch is already in the ON position, pushing the I-key does not have any influence. When pushing the O-key, the I-switch will be in the OFF position. The II-switch remains in the OFF position. When pushing the II-key, the II-switch will be in the ON position and the I-switch will be in the OFF position. If you push the I-key while the II-switch is in the ON position, first the II-switch opens (OFF position) and then the I-switch closes its contacts (ON position). When the automatic control unit is in Manual Mode, the generator can’t be operated. 58 1SCC303003M0204, rev. D 7. Operating Installation and operating instructions, OTM_C_D_ Figure 7.4 Selecting the switch to operate, the switch status and the chosen line indication with LEDs in OMD100, OMD200 or OMD300 Figure 7.5 Selecting the switch to operate, the switch status and the chosen line indication in display terminal in OMD800 59 1SCC303003M0204, rev. D 7. Operating Installation and operating instructions, OTM_C_D_ If a new command is given before the switch has reached the position of the previous command, the fuse (F1) may operate. Figure 7.6 Manual Mode control Pushing of the O-key (= O-command) will override the commands of the other keys. For example, if you simultaneously give an O-command and another command (I or II), the automatic transfer switch OTM_ is driven to the OFF position. 7.1.2 Operating the switch electrically / Automatic Mode Selecting the automatic control unit OMD_ to the Automatic Mode: a. b. c. d. Make sure that power LED is ON, see the Figure 7.7/ . Push the Auto key once / . If Auto LED is ON, the automatic control unit is in Automatic Mode / . If the Auto LED is OFF, push the Auto key again / , the Auto LED switches to ON / automatic control unit is in Automatic Mode. Figure 7.7 Selecting the automatic control unit OMD_ to Automatic Mode See the OMD_ Automatic Mode operation in Sections 9-13. 60 1SCC303003M0204, rev. D and the Installation and operating instructions, OTM_C_D_ 7. Operating 7.1.3 Selection of delay time, voltage threshold and TEST function The delay time and the voltage threshold are set by the rotary switches in automatic control units OMD100, OMD200 and OMD300. The settings in OMD800, see the Section 11. Ts = Delay time for automatic switching The delay time is the time before activating the switching sequence and the back-switching sequence. Available selections for the delay time are: 0, 5, 10, 15, 20, 25, 30 s. Lim = Voltage threshold with TEST function The available selections for voltage threshold in OMD100 are: ± 5, ± 10, ± 15, ± 20 %. In OMD200 and OMD300 the available selections for voltage threshold are: ± 5, ± 10, ± 15, ± 20, ± 25, ± 30 %, see the available settings / voltage in the Figure 7.9. By setting the voltage threshold, the unbalance is also set to the same level. When the device is in Manual mode and the Lim rotary switch is set to the TEST position, the automatic control unit (OMD100, OMD200 or OMD300) enters the test sequence. In test sequence it is possible to simulate switching and back-switching sequences step by step by pushing the AUTO key. If device is in AUTO mode and the Lim rotary switch is set to the TEST position, nothing will happen. In this case the voltage threshold is always set to the maximum. Figure 7.8 Selection of delay time and voltage threshold in OMD100 Figure 7.9 Selection of delay time and voltage threshold in OMD200 and OMD300 61 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 7. Operating Steps in the TEST sequence are: 1. 2. 3. 4. Push AUTO; generator starts (skipped if the generator is not in use) Push AUTO; switch to II Push AUTO;switch to I Push AUTO; stop generator (skipped if the generator is not in use) Pushing AUTO after that; sequence restarts. The user can stop the TEST sequence by turning the Lim rotary switch back to the voltage threshold wanted. After stopping the TEST sequence the device returns to the normal functionality in MANUAL mode and the settings are exactly the same as they were before starting the TEST sequence. By pushing AUTO key once after stopping test sequence the device is set to the AUTO mode. Figure 7.10 Lim rotary switch is set to the TEST function in OMD100 (left) and in OMD200 and OMD300 (right) 7.2 Manual operation using the handle You can operate the switch manually by using the handle that is included in the delivery. To control the switch manually: 1. Turn the Motor/Manual selector to the Manual (Man) position, see Figure 7.11. The motor operator is switched off and electrical control is prevented. Figure 7.11 Motor/Manual selection in the Man position 62 1SCC303003M0204, rev. D 7. Operating 2. Installation and operating instructions, OTM_C_D_ Attach the handle by pressing it to the switch panel until it clicks into place. You can attach the handle in all positions; see Figure 7.12. Figure 7.12 Attaching the handle Electrical control is prevented when the handle is attached to the switch panel. 3. Operate the OTM_ automatic transfer switch by turning the handle to the required position (I, O, II). When the handle is attached, the automatic control unit OMD_ will automatically be in Manual Mode. The Alarm LED on the automatic control unit will light with the Power LED. The Auto LED will be OFF, see Figure 7.13. When the handle is removed, the automatic control unit will stay in Manual Mode and the Alarm LED will be OFF. Figure 7.13 Alarm LED is ON while the handle is attached and the automatic control unit will automatically be in Manual Mode When the automatic control unit is in Manual Mode, the generator can’t be operated. 63 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 7. Operating 7.3 Locking You can lock the OTM_ automatic transfer switch to a specific position. 7.3.1 Locking the electrical operation To disable electrical operation, lock the locking latch with a padlock. After the locking latch has been locked, the switch cannot be operated electrically. You can lock the electrical operation to any position (I, O, II). To lock electrical operation: 1. 2. Pull up the locking latch under the switch panel. Place the padlock under the latch, see Figure 7.14. Figure 7.14 Locking the electrical operation You cannot attach the handle when electrical control is locked. 7.3.2 Locking the manual operation By default, manual operation can only be locked to position O. Locking to positions I and II is optional and possible only with modifications to the switch panel. To lock manual operation: 1. 2. Turn the handle to the required position. Pull out the clip from the handle and place the padlock on the handle; see Figure 7.15. 64 1SCC303003M0204, rev. D 7. Operating Figure 7.15 Installation and operating instructions, OTM_C_D_ Locking the manual operation The handle cannot be removed when padlocked to position O. The following chart shows the locking state information (the voltage on motor operator supply needed). Optional; see X2 in the control circuit diagrams, pages 46-53. Figure 7.16 Locking state information 65 1SCC303003M0204, rev. D 8. Technical data Installation and operating instructions, OTM_C_D_ 8. Technical data 8.1 Automatic transfer switch OTM_C_D, power circuits Automatic transfer switch, power circuit Value OTM_C1D_ (OMD 100) Rated operational voltage Ue Phase - neutral 380 Vac ±20% + N 220 Vac ±20% Rated frequency 50 Hz ±10% Rated impulse withstand voltage Uimp 4 kV OTM_C2D_/OTM_C3D_ (OMD 200/300) Rated operational voltage Ue Phase - neutral 208 - 415 Vac ±20% + N 120 - 240 Vac ±20% Rated frequency 50 – 60 Hz ±10% Rated impulse withstand voltage Uimp 6 kV OTM_C8D_ (OMD 800) Rated operational voltage Ue Phase - neutral 100 - 415 Vac ±20% 57,7 - 240 Vac ±20% Rated frequency 50 – 60 Hz ±10% Rated impulse withstand voltage Uimp 6 kV 1 phase system: Rated operational voltage Ue Phase - neutral 57,7 - 240 Vac ±20% AUX voltage, if voltage 57,7 - 109 Vac 24 Vdc – 110 Vdc (-10 to +15%) Operating temperature, without derating -5... +40 °C Transportation and storage temperature -40... +70 °C Altitude Max. 2000 m Table 8.1 General technical data of automatic transfer switches 66 1SCC303003M0204, rev. D 8. Technical data Installation and operating instructions, OTM_C_D_ 8.2 Motor operator OME_, control circuits Motor operator, control circuit Value Rated operational voltage U [V] 220 - 240 Vac 50-60 Hz Cabling Operating voltage range 0.8... 1.2 x U Operating angle 90° 0-I, I-0, 0-II, II-0; 180° I-0-II Operating time See the Table 8.3 Protection degree IP 20, front panel Voltage supply PE N L F2 1,5 -2,5 mm2 Max. MCB 16 A State information of locking X2 (no SELV): optional Handle attached or motor operator locked 11-12-14 (C/O) 1,5 -2,5 mm2 Locking motor operator 23-24 (NO) 1,5 -2,5 mm2 Rated impulse withstand voltage Uimp 4 kV Operating temperature -25... +55 °C Transportation and storage temperature -40... +70 °C Altitude Max. 2000 m Table 8.2 General technical data of motor operators Type Voltage U 220-240 VAC [V] Nominal current a) In [A] OTM160...250_C_1D220C 220 Vac 0,2 OTM160...250_C_2/3D230C 230 Vac OTM160...250_C_8D230C Current Inrush a) [A] Operating transfer time a) I-II, II-I [s] Total transfer time a) b) I-II, II-I [s] OFF-time when operating a) I-II or II-I [s] 1,3 2,5 – 5,0 2,5 – 35,0 0,4 – 1,0 0,2 1,3 2,0 – 4,0 2,0 – 35,0 0,4 – 1,0 230 Vac 0,2 1,3 1,5 – 3,0 1,5 – 35,0 0,4 – 1,0 OTM315...400_C_1D220C 220 Vac 0,5 2,1 2,0 – 5,0 2,0 – 35,0 0,4 – 1,0 OTM315...400_C_2/3D230C 230 Vac 0,5 2,1 2,0 – 5,0 2,0 – 35,0 0,4 – 1,0 OTM315...400_C_8D230C 230 Vac 0,5 2,1 1,5 – 3,0 1,5 – 35,0 0,4 – 1,0 OTM630...800_C_1D220C 220 Vac 0,7 2,8 2,0 – 5,0 2,0 – 35,0 0,4 – 1,0 OTM630...800_C_2/3D230C 230 Vac 0,7 2,8 2,0 – 5,0 2,0 – 35,0 0,4 – 1,0 OTM630...800_C_8D230C 230 Vac 0,7 2,8 1,5 – 3,0 1,5 – 35,0 0,4 – 1,0 OTM1000...1600_C_1D220C 220 Vac 1,8 7,7 3,0 – 6,0 3,0 – 36,0 0,6 – 1,5 OTM1000...1600_C_2/3D230C 230 Vac 1,8 7,7 3,0 – 6,0 3,0 – 36,0 0,6 – 1,5 OTM1000...1600_C_8D230C 230 Vac 1,8 7,7 2,5 – 4,0 2,5 – 35,0 0,6 – 1,5 Under nominal conditions b) Ts 0s (Min.) - Ts 30s (Max.) a) Table 8.3 Specified technical data of automatic transfer switches Measurement Value Handle attached or motor operator locked 11-12-14 (C/O): 5 A AC-1 / 250 V Locking motor operator 23-24 (NO): 5 A AC-1 / 250 V SCPD Table 8.4 Max. MCB C2A Terminals (X2) for state information of locking, optional 67 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 9. Using automatic control unit OMD100 9. Using automatic control unit OMD100 9.1 Interface Figure 9.1 Interface of OMD100 9.2 Configuration 9.2.1 Rotary Switches Figure 9.2 Selection of delay time and voltage threshold, the factory settings are shown in the figure Delay time (Ts) Delay time for the automatic switching is set by a rotary switch (Ts). Delay time is the time before activating the switching sequence and the back-switching sequence, when an anomaly has occurred. Available selections for delay time are: 0, 5, 10, 15, 20, 25, 30 s. Voltage threshold (Lim) with TEST function Voltage threshold is set by a rotary switch (Lim). Available selections for voltage threshold are: ± 5, ± 10, ± 15, ± 20 %. Setting the voltage threshold also sets the unbalance to the same level. The TEST position enables simulation of switching sequences step-by-step, see chapter 9.3 TEST sequence, page 71. 68 1SCC303003M0204, rev. D 9. Using automatic control unit OMD100 Installation and operating instructions, OTM_C_D_ 9.2.2 Keypad Figure 9.3 Keypad on OMD100 AUTO key Selecting the automatic control unit OMD100 to the manual or automatic mode. An active alarm can reset by the AUTO key. O key Setting the automatic transfer switch OTM_C_D to the OFF position in manual and auto mode; both switches (I and II) are in the OFF position. After pressing the O-key the automatic control unit ODM is always in manual mode. I key Setting in manual mode the automatic transfer switch OTM_C_D to position I, when the I-switch will be in the ON position and the II-switch will be in the OFF position. II key Setting in manual mode the automatic transfer switch OTM_C_D to position II, when the II-switch will be in the ON position and the I-switch will be in the OFF position. 69 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 9. Using automatic control unit OMD100 9.2.3 LEDs Figure 9.4 LEDs on OMD100 LN 1 - Switch I A red LN 1 LED signals the status of the line LN 1, when the switch I is ON. Line status is explained in the table below. LN 2 - Switch II A red LN 2 LED signals the status of the line LN 2, when the switch II is ON. Line status is explained in the table below. Line Status LED Indication Voltage OK ON No voltage OFF Overvoltage Fast blinking (5 Hz) Undervoltage Blinking (1 Hz, 50% ON / 50% OFF) Invalid frequency Blinking (1 Hz, 90% ON / 10% OFF) Unbalance Blinking (1Hz, 10% ON / 90% OFF) Table 9.1 Line status indication Switch in position I (I) A red I LED is ON, when the automatic transfer switch OTM_C_D is in the I position (the I-switch is ON and the II-switch is OFF), the LED is OFF otherwise. If transition from the O position to the I position fails, the I LED will blink. Switch in position II (II) A red II LED is ON, when the automatic transfer switch OTM_C_D is in the II position (the II-switch is ON and the I-switch is OFF), the LED is OFF otherwise. If transition from the O position to the II position fails, the II LED will blink. 70 1SCC303003M0204, rev. D 9. Using automatic control unit OMD100 Installation and operating instructions, OTM_C_D_ Alarm A red Alarm LED signals an external alarm. Alarm status is explained in the table below. An active alarm is set off by pushing the AUTO key. Alarm Status LED Indication External alarm (logic locked) or handle is on ON Switching logic alarm Blinking No alarm OFF Table 9.2 Alarm status indication NOTE: When the handle is removed, the automatic control unit will stay in manual mode and the Alarm LED will be OFF. When the Alarm LED is ON or blinking, check the state of the automatic transfer switch and repair the possible fault situation. An active alarm is set off by pushing the AUTO key. Auto A green Auto LED signals the automatic or the manual mode. When the OMD100 is in automatic mode, the Auto LED is ON. When the device is in manual mode, the Auto LED is OFF. In test sequence the Auto LED is blinking. Power A green Power LED signals the power status. When power is ON, the Power LED is ON. The OMD100 will remain in a standby state at least one minute after power failure. A blinking Power LED indicates standby mode. 9.3 TEST sequence Figure 9.5 Lim rotary switch is set to the TEST position When the Lim rotary switch is set to the TEST position, automatic control unit OMD100 enters the test sequence. All the LEDs are first blinking a couple of times to give the information that the LED is functioning. In the TEST position it is possible to simulate switching and back-switching sequences step-by-step by pressing the AUTO key. The user can interrupt the simulation at any place and return to normal use of the device. More information, see page 62. NOTE: In the TEST sequence the power circuit is switched on! NOTE: After testing the user must ensure that the device is not left in the TEST position by accident. 71 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 10. Using automatic control units OMD200 and OMD300 10. Using automatic control units OMD200 and OMD300 10.1 Interface Figure 10.1 Interface of OMD200 and OMD300 10.2 Configuration 10.2.1 Rotary Switches Figure 10.2 Selection of delay time and voltage threshold, the factory settings are shown in the figure, the available voltage threshold settings / voltage in the table Delay time (Ts) Delay time for the automatic switching is set by a rotary switch (Ts). Delay time is the time before activating the switching sequence and the back-switching sequence, when an anomaly has occurred. Available selections for delay time are: 0, 5, 10, 15, 20, 25, 30 s. Normally with this rotary switch is also set the Generator stop delay Gs to the same value as Delay time Ts. The DIP-switch 24-4 has to be in OFF-position (default). If the DIP-switch 24-4 is in ON-position, the Generator stop delay Gs will always be 5 minutes. See page 36. Voltage threshold (Lim) with TEST function Voltage threshold is set by a rotary switch (Lim). Available selections for voltage threshold are: ± 5, ± 10, ± 15, ± 20, ± 25, ± 30 %, see the available settings / voltage in Figure 10.2. Setting the voltage threshold also sets the unbalance to the same level. 72 1SCC303003M0204, rev. D 10. Using automatic control units OMD200 and OMD300 Installation and operating instructions, OTM_C_D_ The TEST position enables simulation of switching sequences step-by-step, see chapter 10.3 TEST sequence, page 75. 10.2.2 Keypad Figure 10.3 Keypad on OMD200 and OMD300 AUTO key Selecting the automatic control unit OMD200 or OMD300 to the manual or automatic mode. An active alarm can reset by the AUTO key. O key Setting the automatic transfer switch OTM_C_D to the OFF position in manual and auto mode; both switches (I and II) are in the OFF position. After pressing the O-key the automatic control unit OMD_ is always in manual mode. I key Setting in manual mode the automatic transfer switch OTM_C_D to position I, when the I-switch will be in the ON position and the II-switch will be in the OFF position. II key Setting in manual mode the automatic transfer switch OTM_C_D to position II, when the II-switch will be in the ON position and the I-switch will be in the OFF position. 73 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 10. Using automatic control units OMD200 and OMD300 10.2.3 LEDs Figure 10.4 LEDs on OMD200 and OMD300 LN 1 - Switch I A red LN 1 LED signals the status of the line LN 1, when the switch I is ON. Line status is explained in the table below. LN 2 - Switch II A red LN 2 LED signals the status of the line LN 2, when the switch II is ON. Line status is explained in the table below. Line Status LED Indication Voltage OK ON No voltage OFF Overvoltage Fast blinking (5 Hz) Undervoltage Blinking (1 Hz, 50% ON / 50% OFF) Invalid frequency Blinking (1 Hz, 90% ON / 10% OFF) Unbalance Blinking (1Hz, 10% ON / 90% OFF) Table 10.1 Line status indication Switch in position I (I) A red I LED is ON, when the automatic transfer switch OTM_C_D is in the I position (the I-switch is ON and the II-switch is OFF), the LED is OFF otherwise. If transition from the O position to the I position fails, the I LED will blink. Switch in position II (II) A red II LED is ON, when the automatic transfer switch OTM_C_D is in the II position (the II-switch is ON and the I-switch is OFF), the LED is OFF otherwise. If transition from the O position to the II position fails, the II LED will blink. Alarm A red Alarm LED signals an external alarm. Alarm status is explained in the table on next page. An active alarm is set off by pushing the AUTO key. 74 1SCC303003M0204, rev. D 10. Using automatic control units OMD200 and OMD300 Alarm Status LED Indication External alarm (logic locked) or handle is on ON Switching logic alarm Blinking No alarm OFF Table 10.2 Installation and operating instructions, OTM_C_D_ Alarm status indication NOTE: When the handle is removed, the automatic control unit will stay in Manual Mode and the Alarm LED will be OFF. When the Alarm LED is ON or blinking, check the state of the automatic transfer switch and repair the possible fault situation. An active alarm is set off by pushing the AUTO key. Auto A green Auto LED signals the automatic or the manual mode. When the OMD200 or OMD300 is in automatic mode, the Auto LED is ON. When the device is in manual mode, the Auto LED is OFF. In the test sequence, the Auto LED is blinking. Power A green Power LED signals the power status. When power is ON, the Power LED is ON. The OMD200 or OMD300 will remain in standby state at least one minute after power failure. A blinking Power LED indicates standby mode. 10.2.4 External transformer When OMD200 is used in network, where N is not connected, the external voltage transformer must be used to drop voltage level. The transformer has to fulfil the following requirements: It has to be Main to Phase Voltage Transformer It has to be isolative Effective value has to be 40 VA (see figure 6.7: Control circuit diagram OMD200, page 48) 10.3 TEST sequence Figure 10.5 Lim -rotary switch is set to the TEST position When the Lim rotary switch is set to the TEST position, automatic control unit OMD200 or OMD300 enters the test sequence. All the LEDs are first blinking a couple of times to give the information that the LED is functioning. In the TEST position it is possible to simulate switching and back-switching sequences step-by-step by pressing the AUTO key. The user can interrupt the simulation at any place and return to normal use of the device. More information, see page 62. NOTE: In the TEST sequence the power circuit is switched on! NOTE: After testing the user must ensure that the device is not left in the TEST position by accident. 75 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 11. Using automatic control unit OMD800 11.1 Interface Figure 11.1 Interface of OMD800 Figure 11.2 Keypad of OMD800 11.2 Configuration 11.2.1 Keypad AUTO Selecting the automatic control unit OMD800 to the manual or automatic mode. An active alarm is set off by pushing the AUTO key. O key Setting the automatic transfer switch OTM_C_D to the OFF position in manual and auto mode; both switches (I and II) are in the OFF position. After pressing the O-key the automatic control unit OMD is always in manual mode. I key Setting in manual mode the automatic transfer switch OTM_C_D to position I, when the I-switch will be in the ON position and the II-switch will be in the OFF position. II key Setting in manual mode the automatic transfer switch OTM_C_D to position II, when the II-switch will be in the ON position and the I-switch will be in the OFF position. Browsing keys (Enter, ESC, Up, Down) There are four browsing keys to operate the automatic control unit OMD800 from the display. Enter is used to accept function ESC is used to return one step backwards UP is used to move one step up on the menu DOWN is used to move one step down on the menu 76 1SCC303003M0204, rev. D 11. Using automatic control unit OMD800 Installation and operating instructions, OTM_C_D_ 11.2.2 LEDs Figure 11.3 LEDs on OMD800 Alarm A red LED (Alarm) signals an external alarm (switching logic disabled or both automatic transfer switch positions I and II active). Alarm status is explained in the table below. An active alarm is set off by pushing the AUTO key. Alarm Status LED Indication External alarm (logic locked) or handle is on ON Switching logic alarm Blinking No alarm OFF Table 11.1 Alarm status indication NOTE: When the handle is removed, the automatic control unit will stay in Manual Mode and the Alarm LED will be OFF. When the Alarm LED is ON or blinking, check the state of the automatic transfer switch and repair the possible fault situation. An active alarm is set off by pushing the AUTO key. Auto A green Auto LED signals the automatic or the manual mode. When the automatic control unit OMD800 is in automatic mode, the Auto LED is ON. When the device is in manual mode,the Auto LED is OFF. In test sequence the Auto LED is blinking. Power A green Power LED signals the power status. When power is ON, the Power -LED is ON. The automatic control unit OMD800 will remain in standby state at least one minute after power failure. A blinking Power LED indicates standby mode. Tx/Rx A green Tx/Rx LED signals the state of communication bus. When the LED is on, the automatic control unit OMD800 is sending data to the bus. 77 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 11.2.3 Display The display is a graphic display with following menu pages: 11.2.3.1 Default page Default page shows the status of the protection devices and the status of two monitored lines and eventually of the generator. Status is shown as a graphic picture, where graphic LEDs and a specific line status code indicates the status of LN1 and LN2. When the LED is OFF, there is no voltage in the line and the status code for the line is 1. When the LED is ON, there is voltage in the line and the status code is missing. In the case of an anomaly, the LED is OFF and the status code indicates what is at fault. Below the line status code the measured values of voltage and frequency are shown. Status codes are defined in the table below: Code Status of the line Explanation 1 No voltage There is no voltage on line1/line2 2 Undervoltage Value of voltage is under defined settings 3 Overvoltage Value of voltage is over defined settings 4 Phase missing There is one or more phases missing 5 Voltage unbalance Difference between lowest and highest voltage is too big 6 Incorrect phase sequence Phases have been swapped (line2 is connected to line3 etc.) 7 Invalid frequency Value of frequency is out of defined settings Table 11.2 Line status codes Figure 11.4 The Default pages show the status of the device and the monitored lines When the generator is started, the letter G and the “arrow up” symbol on the right side of line 2 (LN2) status are in the default page. When the generator is stopped, the letter G and the “arrow down” symbol on the right side of line 2 (LN2) status are in the default page. When the generator is not used, there is no sign in the default page (see the page 81, Generator Usage). Figure 11.5 The Default pages show the status of the generator; started or stopped, when in System Configuration/Generator Usage “Generator in Use” is defined, see page 81 78 1SCC303003M0204, rev. D 11. Using automatic control unit OMD800 Installation and operating instructions, OTM_C_D_ 11.2.3.2 Main Menu page From Default page is entered to Main Menu page by pushing the ENTER key. Main Menu page is the main page that allows entering in all the configuration subpages: Figure 11.6 The Main Menu page allows the entering in all the configuration subpages 11.2.3.3 System Configuration The System Configuration subpage can be configured with the attributes of the monitored lines; see Table 11.3. The attribute selection and its value changes are made by using UP, DOWN and ENTER keys. The system configuration requires a password. Password consists of 4 numbers, it is given by UP, DOWN and ENTER keys. The password for the first entering to the system is 0001. Please, change the password to your own according the guidelines under the subpage Device Configuration; see pages 84 and 85. The password is valid one minute after leaving System Configuration; for example, back to the Main Menu page. After that time the user have to give the password again when returning to the System Configuration pages. If the password is forgotten/lost, please, contact product support. Figure 11.7 System Configuration requires a password Attribute Values Rated operational voltage Ue 100V/57V– 115V/66V - 120V/70V - 208V/120V - 220V/127V - 230V/132V - 240V/138V - 277V/160V - 347V/200V - 380V/220V - 400V230V - 415V/240V - 480V/277V Rated frequency 50Hz and 60 Hz Number of phases 1-phase / 3-phase with N / 3-phase without N Secondary load Not used / Opening only / Opening and Closing Generator usage No Generator / Generator in use Line Priority No Line Priority / Line 1 (LN 1) - Switch I Table 11.3 Attributes and values of the System Configuration 79 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 Rated Operational Voltage Ue Rated Operational Voltage Ue is the rated voltage of the system. Value is announced as main voltage/ phase voltage, Volts. Factory setting is 400 V. Figure 11.8 Rated Operational Voltage Ue, factory setting is 400 V Rated Frequency Rated Frequency means assigned frequency of the system. Value is announced as Hertz. Factory setting is 50 Hz. Figure 11.9 Rated Frequency, factory setting is 50 Hz Number of Phases User can choose between a one-phase and a three-phase system with or without N. Three-phase system with N is the default. Figure 11.10 Number of phases, three phases with N is the default Secondary Load User can choose whether secondary load is Not Used or Opening Only or Opening And Closing. Not Used is the default. X24:3 (see control circuit diagram, page 52) is closed in two cases: 1. 2. ‘Secondary Load’ parameter value is changed from ‘Opening Only’ to ‘Not used’ ‘Secondary Load’ parameter value is changed from ‘Opening Only’ to ‘Opening and Closing’ and the changeover switch is in position I 80 1SCC303003M0204, rev. D 11. Using automatic control unit OMD800 Figure 11.11 Installation and operating instructions, OTM_C_D_ Secondary Load, Not Used is the default Generator Usage User can choose No Generator, when generator is not used or Generator in Use, when it is used in the Line 2 (LN 2) - Switch II. No Generator is the default. NOTE: Generator should always be connected to the Line 2 (LN 2) - Switch II. Figure 11.12 Generator Usage, No Generator is the default Line Priority User can select the line priority to the Line 1 (LN 1) - Switch I (default) or No Line Priority. NOTE: Line 2 (LN 2) - Switch II can never have higher priority. Figure 11.13 Line Priority, Line 1 - Switch I is the default. 11.2.3.4 Device configuration In this subpage user can set the threshold of all monitored parameters, the delay times and the communication protocol MODBUS values, see the Table 11.4. User can also select the language and change the password in this subpage. The password consists of four numbers, and is chosen with the arrow and enter keys. For all other attributes user can select and change the value by using the UP, DOWN and ENTER keys. Figure 11.14 OMD800 configuration, requires a password 81 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 Attribute Values Voltage Thresholds -30% …-5%, +5% … +30%, step ± 1%, see the Table 11.5 (unbalance is set to same level) Frequency Thresholds -10% … -1%,+1% … +10%, step ± 1% Delay Times Switching, 0…60s Dead Band I to II, 0…60s Back Switching, 0s, 1s, …59s, 1min, 2min, …, 30min Dead Band II to I, 0…60s Generator Stop, 0s, 1s, …59s, 1min, 2min, …, 30min Modbus Modbus Address Modbus Baud Rate Modbus Stop Bits Modbus Parity Language Selection English Francais Italiano Espanol Suomi Deutsch Change password Four numbers Retype new password Four numbers Table 11.4 Attributes and values for the Device Configuration Voltage Thresholds User can set voltage thresholds both minimum and maximum values. Factory settings are min -20% and max +20%. On the table 11.5 are shown values which are valid when auxiliary power supply (AUX) is not used. Value of the Voltage threshold Max is also used as the voltage unbalance level. 3 phases 1 phases Voltage / V Voltage threshold Min Max 100/57 115/66 120/70 -20% -30% -30% +30% +30% +30% 208/120 220/127 230/132 -30% -30% -30% 240/138 277/160 347/200 Voltage / V Voltage threshold Min Max 208/120 220/127 230/132 -20% -20% -25% +30% +30% +30% +30% +30% +30% 240/138 277/160 347/200 -30% -30% -30% +30% +30% +30% -30% -30% -30% +30% +30% +30% 380/220 400/230 415/240 -30% -30% -30% +30% +30% +30% 380/220 400/230 415/240 -30% -30% -30% +30% +30% +30% 480/277 -30% +20% 480/277 -30% +20% Table 11.5 Values for Voltage Thresholds suitable for different Main Voltages in 3 phases and 1 phase system. These values are valid, when auxiliary power supply (AUX) is not used. If the AUX is used, Min is -30% for all voltages and Max is according to this table. If the AUX is used, Min is -30% and Max is according to this table. 82 1SCC303003M0204, rev. D 11. Using automatic control unit OMD800 Figure 11.15 Installation and operating instructions, OTM_C_D_ Voltage Threshold, factory settings: min -20%, max 20% Frequency Thresholds User can set frequency thresholds both minimum and maximum values. Factory settings are min -1% and max 1%. Figure 11.16 Frequency Threshold, factory settings: min -1%, max 1% Delay Times User can set delay times for switching delay (Ts), back switching delay (TBs), dead band delays in O-position while changing from I to II or from II to I and generator stop delay (Gs). Values for delays are in the Table 11.4. Factory settings for delay times: Switching 0s, Dead band from I to II 0s, Back switching 0s, Dead band from II to I 0s, Generator stop 0s Figure 11.17 Factory settings for delay times: Switching 0s, Dead band from I to II 0s, Back switching 0s, Dead band from II to I 0s, Generator stop 0s 83 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 Modbus Communication protocol. User can set Address, Baud Rate, Stop Bits and Parity for the Modbus. Address means the Modbus address of the device. The address can be chosen between 1 … 247. The Baud Rate can be 9600 –19200 – 38400 kbps. Stop bit can be set 0 or 1 and the parity can be set even, odd or none. Factory settings are Modbus address 1, Modbus Baud Rate 9600, Modbus Stop Bit 1 and Modbus Parity None. Tx/Rx LED indicates data transmission: LED is ON only when data is transmitted from the OMD800. Figure 11.18 Modbus Language Selection In this page it is possible to choose the language. The choices are English, French, Italian, Spanish, Finnish and German. Factory setting is English. Figure 11.19 Language selection, English as default Change Password In this page it is possible to change password. The password consists of four numbers. In this page it is always shown as 0000. New password is set by using UP, DOWN and ENTER keys. Figure 11.20 Change the password 84 1SCC303003M0204, rev. D 11. Using automatic control unit OMD800 Installation and operating instructions, OTM_C_D_ Retype New Password The new password has to be confirmed by retyping it. After confirmation, the user is returned to the Device Configuration menu and on the bottom of the display the message PASSWORD CHANGED is shown. If password confirmation does not succeed, on the bottom of the display is shown the message INVALID PASSWORD and the old password is still valid. If the password is forgotten/lost, please, contact product support. Figure 11.21 Confirmation of the new password 11.2.3.5 Diagnostics Under Diagnostics are submenus: Measured Values, Alarm Log, Counters, Generator Control and Test Sequence. Figure 11.22 Diagnostics Measured Values On the display the measurements of Main Voltages and Phase Voltages are shown. Also shown on both pages is the frequency. Figure 11.23 Measured Values: Main Voltages with frequency and Phase Voltages with frequency 85 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 Alarm log Under Alarm Log are submenus: View Log and Clear Log. View Log On this page the latest alarms are shown. The number of alarms is shown at the top of the page. The log can contain a maximum of the 20 latest alarms. The latest alarm is always at the top of the list. Clear Log does not have its own page. The log is cleared when Clear Log is chosen and the Enter key is pressed. Alarms must be reseetd when cleaning Alarms. Figure 11.24 Alarm Log: 20 latest alarms, Clear Log will empty the log. Counters On this page are shown the summary of operations. One operation is from I to O or from II to O or from O to I or from O to II, eg. the total summary of the operations from I to II is two operations. Return back to Diagnostics menu by pushing the ESC key. Figure 11.25 Counters page will show the summary of operations Generator Control User can start or stop the generator if generator is in use (see the selection of “Generator Usage” on page 81). Return back to Diagnostics menu by pushing the ESC key. Figure 11.26 Generator control if generator is in use TEST sequence TEST sequence carries out the automatic switching sequence with delay times and generator control. The OMD800 has to be in manual mode. If the changeover switch is in position I, normal switching sequence with generator start is executed. If in position O or II, back switching sequence is executed and generator stopped. Normal operation (Manual mode) is returned by pressing the AUTO key. LEDs (Power, Auto, Alarm) are blinked twice when entering test sequence. Tx/Rx LED is linked directly to Modbus communication and is not blinked. 86 1SCC303003M0204, rev. D Installation and operating instructions, OTM_C_D_ 11. Using automatic control unit OMD800 Figure 11.27 TEST sequence carries out the automatic switching sequence, the Auto LED is blinking during TEST sequence 11.2.4 Dialogue functions required for OMD800 status information via Modbus For monitoring via Modbus the OMD800 status information the dialogue functions are required. The configuration of OMD800 can be done only via the OMD800 display and keypad, but the status information of the monitored lines and of the controlled automatic transfer switch can be monitored via Modbus in the control room. In detail, the following information is available: Description Address Values LN1 - Switch I -line status 2000 0 = Voltage OK 1 = No voltage 2 = Undervoltage 3 = Overvoltage 4 = Phase missing 5 = Voltage unbalance 6 = Incorrect phase sequence 7 = Invalid frequency LN2 - Switch II -line status 2001 0 = Voltage OK 1 = No voltage 2 = Undervoltage 3 = Overvoltage 4 = Phase missing 5 = Voltage unbalance 6 = Incorrect phase sequence 7 = Invalid frequency Switching status 2002 0 = Sequence not required (line used = primary) 1 = Sequence in progress (primary secondary) 2 = Sequence completed (line used = secondary) 3 = Sequence rev in progress (secondary primary) 4 = Sequence failed Change-over switch status 2005 1=I 2=O 3 = II Generator status 2006 1 = Started 2 = Stopped 3 = ALARM Alarms (bit mask) 2007 0x000 = No Alarms 0x0001 = Open 1 Failure 0x0002 = Open 2 Failure 0x0008 = Close 1 Failure 0x0010 = Close 2 Failure 0x0100 = Force manual (handle attached) 0x0200 = External fault 0x1000 = Generator alarm Table 11.5 Dialogue functions of OMD800 87 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 12. Technical data 12. Technical data of the automatic control units OMD_ 12.1 OMD100 Operating voltage Main voltage 380Vac (±20%) + N Phase voltage 220Vac (±20%) Frequency 50 Hz (±10%) Voltage and frequency sensing precision Voltage 5% Frequency 1% Relay utilization category 8 A, AC1, 250 V Over voltage category III, Uimp 4 kV IP rating IP20 for the front panel Temperature area – 20 to + 60 °C Transportation and storage temperature – 40 to + 90 °C Humidity with condensation 5 % - 98 % without condensation 5 % - 90 % Table 12.1 Technical data of OMD100 12.2 OMD200 / OMD300 Operating voltage Main voltage 208Vac - 480 Vac (±20%) + N Phase voltage 120Vac - 277 Vac (±20%) Frequency 50 Hz, 60 Hz (±10%) Voltage and frequency sensing precision Voltage 5% Frequency 1% Relay utilization category 8 A, AC1, 250 V 1/3 phase Over voltage category III, Uimp 6 kV IP rating IP20 for the front panel Temperature area – 20 to + 60 °C Transportation and storage temperature – 40 to + 90 °C Humidity with condensation 5 % - 98 % without condensation 5 % - 90 % Table 12.2 Technical data of OMD200 and OMD300 88 1SCC303003M0204, rev. D 12. Technical data Installation and operating instructions, OTM_C_D_ 12.3 OMD800 Operating and measuring voltage area on 3 phase system: Main voltage 100Vac - 480Vac (±20%) Phase voltage 57,7Vac - 277Vac (±20%) AUX voltage 24Vdc - 110Vdc (-10% to +15%) Frequency 50Hz and 60Hz (±10%) Operating and measuring voltage area on 1 phase system: Phase voltage 57,7Vac - 277Vac(1 (±20%) AUX voltage 24Vdc - 110Vdc(2 (-10% to +15%) Frequency 50Hz and 60Hz (±10%) Voltage and frequency sensing precision Voltage 1% Frequency 1% Relay utilization category 8 A, AC1, 250 V Relay utilization category for connector X26: 6A, AC1, 250V Over voltage category III, Uimp 6 kV IP rating IP20 for the front panel Temperature area – 20 to + 60 °C Transportation and storage temperature – 40 to + 90 °C Humidity (1 with condensation 5 % - 98 % without condensation 5 % - 90 % If voltage level is between 57,7 – 109 Vac, AUX power supply must be used. Table 12.3 Technical Data of OMD800 89 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 13. Troubleshooting 13. Troubleshooting 13.1 OMD100, OMD200 or OMD300 State Action Automatic transfer switch is stuck in position I and does not open. After 3 seconds the Alarm LED blinks and the I LED is ON. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the changeover switch and it has to be changed. Automatic transfer switch in position II does not open. After 3 seconds the Alarm LED is blinking and the II LED is ON. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the changeover switch and it has to be changed. Automatic transfer switch does not change to position I. After 3 seconds the Alarm LED and the I LED are blinking. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the changeover switch and it has to be changed. Automatic transfer switch does not change to position II. After 3 seconds the Alarm LED and the II LED are blinking. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the changeover switch and it has to be changed. Table 13.1 Fault situations in OMD100, OMD200 or OMD300 90 1SCC303003M0204, rev. D 13. Troubleshooting Installation and operating instructions, OTM_C_D_ 13.2 OMD800 Alarms are showed with a dedicate message on the display of OMD800. Alarm messages are explained in the table below. Message Fault Action Open 1 Failure Automatic transfer switch is stuck in position I and does not open. After 3 seconds the Alarm LED turns ON. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the change-over switch and it has to be changed. Open 2 Failure Automatic transfer switch in position II does not open. After 3 seconds the Alarm LED turns ON. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the change-over switch and it has to be changed. Open 3 Failure Device controlling of the secondary loads fails. After 3 seconds the Alarm LED turns ON. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the automatic control unit OMD800 and it has to be changed. Close 1 Failure Switching to position I fails. Alarm can be reset by AUTO-key. If alarm does not disappear, there is some malfunctioning the change-over switch and it has to be changed. Close 2 Failure Switching to position II fails. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the change-over switch and it has to be changed. Close 3 Failure Connection to the secondary load fails. The alarm can be reset by the AUTO key. If the alarm does not disappear, there is some malfunction in the automatic control unit OMD800 and it has to be changed. Gen Start Failure Generator does not start. Check generator. Generator Stopped Generator stops without stop command. Check generator. Force Manual Handle mounted. The alarm is active as long as handle is mounted. External Fault Both automatic transfer switch position status inputs are active. Check connections between OMD and the change-over switch Generator Alarm Generator malfunctioning. Check generator. Powersave Missing both lines. The alarm is cancelled when power returns. Table 13.2 Alarms in OMD800 13.3 Explanations of internal faults OMD100, OMD200, OMD300, OMD800 When digital Input 1 and 2 are both active, logic is locked and the Alarm LED is ON. When digital Input 3 is active, logic is locked and the Alarm LED is ON. 91 1SCC303003M0204 rev. D Installation and operating instructions, OTM_C_D_ 13. Troubleshooting 13.4 Change-over switch does not respond During the switching sequence, the OMD_ operates the change-over switch (Switch I) first to the position O from position I. If this transition is not completed in three seconds, the Open 1 Failure is activated. If switching to the position O is completed, but the transition (Switch II) from O to II fails, the Close 2 Failure is activated. These alarms will lock the switching logic and can only be reset by pushing the AUTO key. During the back-switching sequence, similiar transitions will be perfomed from II to O and from O to I, possibly activating Open 2 Failure or Close 1 Failure. Figure 13.1 Figure 13.2 Unsuccesful switching sequence Close Switch II Close the switch II on LN2 (max. operating duration 3 s) Switch I status The switch I in position I -status Switch II status The switch II in position II -status Succesful switching sequence 13.5 Missing of both lines The missing of both lines is indicated by a blinking Power LED. In this case, the OMD_ will be in a power saving state. If both lines are missing more than one minute, the OMD_ will shut down. If the Line 1 or the Line 2 comes back supplying the OMD_ in Auto Mode, it will analyze the conditions of the monitored lines and the status of the change-over switch and it will switch on the line that is OK giving priority to the Line 1. 92 1SCC303003M0204, rev. D Installation and operating instruction, OTM_C_D_ 14. Accessories 14. Accessories 14.1 Terminal clamp sets Figure 14.1 Mounting of the terminal clamp sets, types OZXB_ and OZXA_ 93 1SCC303003M0203, rev. D Installation and operating instruction, OTM_C_D_ 14. Accessories 14.2 Bridging bars Figure 14.2 Mounting of the bridging bars (type OTZC_) to the automatic transfer switches OTM160_C_D_...800E_C_D_ 94 1SCC303003M0203, rev. D 14. Accessories Figure 14.3 Installation and operating instruction, OTM_C_D_ Mounting of the bridging bars (type OTZC_) to the automatic transfer switches OTM1000...1600_C_D_ and OTM800...1200U_C_D_ 95 1SCC303003M0203, rev. D Installation and operating instruction, OTM_C_D_ 14.3 Auxiliary contact blocks Figure 14.4 Mounting of the auxiliary contact blocks, type OA_ 96 1SCC303003M0203, rev. D 14. Accessories 14. Accessories Installation and operating instruction, OTM_C_D_ 14.4 Terminal shrouds Figure 14.5 Mounting of the terminal shrouds (type OTS_) to the automatic transfer switches OTM160_C_D_...800E_C_D_ 97 1SCC303003M0203, rev. D Installation and operating instruction, OTM_C_D_ Figure 14.6 14. Accessories Mounting of the terminal shrouds (type OTS_) to the automatic transfer switches OTM1000...1600E_C_D_ and OTM800...1200U_C_D_ 98 1SCC303003M0203, rev. D 14. Accessories Installation and operating instruction, OTM_C_D_ 14.5 Handle and spare fuse storage Figure 14.7 Handle and spare fuses can be stored on the automatic transfer switch by mounting the accessory OTVS_ . 14.6 Fastener Figure 14.8 Fastener OMZD1, used when the automatic control unit OMD_ is mounted on the door 99 1SCC303003M0203, rev. D Installation and operating instruction, OTM_C_D_ 14. Accessories 14.7 Cover plate Figure 14.9 Door drilling and mounting of the cover plate OMZC_ , when the automatic control unit OMD_ is mounted on the change-over switch or on the DIN-rail Figure 14.10 Door drilling and mounting of the cover plate OMZC_ , when the automatic control unit OMD_ is mounted on the door 100 1SCC303003M0203, rev. D Installation and operating instruction, OTM_C_D_ 15. UL standard switches 15. UL standard switches OTM200U_C_D_ OTM400U_C_D_ OTM600U_C_D_ OTM200U_C_D_ OTM400U_C_D_ OTM600U_C_D_ Current 200 A 400 A 600 A Height 406 mm/16 in 610 mm/24 in 600 mm/24 in Width 305 mm/12 in 356 mm/14 in 700 mm/28 in Depth 203 mm/8 in 254 mm/10 in 400 mm/16 in A 0 0 B 13 mm/0,5 in 13 mm/0,5 in E 13 mm/0,5 in 13 mm/0,5 in 0 13 mm/0,5 in D 70 mm/2,8 in 70 mm/2,8 in 70 mm/2,8 in OTM200U_C_D_ Cable size Cable size AWG C MCM C 4-3 100 mm/4 in 250 200 mm/8 in 2 100 mm/4 in 300 250 mm/10 in 1 100 mm/4 in 1/0 125 mm/5 in 2/0 150 mm/6 in 3/0-4/0 175 mm/7 in 13 mm/0,5 in OTM400U_C_D_ Cable size Cable size AWG C MCM C 2 100 mm/4 in 250 200 mm/8 in 1 100 mm/4 in 300 250 mm/10 in 1/0 125 mm/5 in 350 300 mm/12 in 2/0 150 mm/6 in 3/0-4/0 175 mm/7 in OTM600...1200U_C_D_ Cable size Cable size AWG C MCM C 2 100 mm/4 in 250 200 mm/8 in 1 100 mm/4 in 300 250 mm/10 in 1/0 125 mm/5 in 350 300 mm/12 in 2/0 150 mm/6 in 400 330 mm/13 in 3/0-4/0 175 mm/7 in 500 356 mm/14 in 600 381 mm/15 in Figure 15.1 UL standard switches, OTM200U_C_D_, OTM400U_C_D_, OTM600U_C_D_, OTM800U_C_D_ and OTM1200U_C_D_ 101 1SCC303003M0203, rev. D Installation and operating instruction, OTM_C_D_ 15. UL standard switches 15.1 Phase barriers Phase barriers or shrouds (see section 14.4) must be used to maintain a clearance of 1 inch on the automatic transfer switch types: OTM600U_C_D_, if the conductors are wider than 39 mm /1,54 in (phase barrier 68838) and on OTM800...1200U_C_D_, if the lugs are wider than 54 mm /2,13 in (phase barrier 68912). Phase barriers 68912 must be used on automatic transfer switches types OTM1000-2500_C_D_ if the voltage is > 415 V. The types for the package of 6 barriers are: 68838 = OTB800/6C and 68912 = OTB1600/6C . Figure 15.2 OTM600...1200U_C_D_ and OTM1000...1600E_C_D_, mounting of phase barriers 102 1SCC303003M0203, rev. D Printed by: Waasa Graphics Oy, Vaasa Finland Producted by: KATANN Document Factory Oy, Vaasa Finland ABB Oy Low Voltage Products P.O Box 622 FI-65101 VAASA, Finland Telephone +358 10 22 11 Telefax +358 10 22 45708 www.abb.com The technical data and dimensions are valid at the time of printing. We reserve the right to subsequent alterations.