IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 Innovative Product Development Process of Long Lasting Fragrance Chitosan W. Chottianchai N. Thawesaengskultha Technopreneurship and Innovation Management Program Chulalongkorn University Bangkok Thailand Department of Industrial Engineering Faculty of Engineering, Chulalongkorn University Bangkok Thailand A.Chandrachai S. Wanichwecharungruang Faculty of Commerce and Accountancy Chulalongkorn University Bangkok Thailand Department of Chemistry, Faculty of Science, Chulalongkorn University Bangkok Thailand Abstract— This research investigates the innovation development process and the commercialization of an innovative product of the long-lasting fragrance chitosan from the patented research work of Chulalongkorn University. The theories of New Product Development (NPD) is used to determine the investment opportunity and identify the most suitable industry for developing the product in response to the market’s high demands. The work involves seven innovative product development steps 1)new product planning, 2) preliminary investigation, 3)concept development and testing, 4)product development, 5)product testing, 6)market testing, and 7)commercialization. The research found that during the development of industrial scale products, Design of Experiments (DOE) method is crucial to achieve the most efficient and effective manufactured product. Evaluation of the targeted industry’s potential indicates that the highest potential market is the household product sector, specifically the concentrated fabric softener market which has the highest market growth in Thailand. Focusing on this market, preliminary evaluation on technical aspects, the technologies for manufacturing the product, the initial investment, the development costs, the expected revenue, and the appropriateness of the investment, by examining the Net Present Value (NPV) which is 44,389,285 baht or 1.5m usd, the Benefit-Cost Ratio (B/C Ratio) which is 1.19, and the Internal Rate of Return (IRR) which is 55%, indicates that the project is appropriate for investments. household products, and packaging products to inherit a unique scent for each product that can be used as a supplementary selling point. Fragrances are also the main active ingredient in many products such as air fresheners, deodorants, and perfumes. Some essential oils are used for both their fragrances and their antimicrobial activities. In the year 2010, the market value of fragrances and flavors exceeded 22 billion US dollars, which was 10% higher than in 2009. Currently, the trend of the market is still gradually increasing [1] Keywords- Innovative Product Development; New Product Development; Long-Lasting Fragrance; Chitosan I. INTRODUCTION A. Introduce the Problem Fragrances, flavors, and essential oils are widely used in a variety of products such as cosmetics, food, spa products, Unsatisfying properties of fragrances according to the market’s needs include short lived scented character and chemical instability.The common, but impractical solution is to add higher amounts of fragrances which results in an overly strong scent at the beginning, and the scent still fades away too quickly. Another solution to prolong the scent character is the use of fixatives, compounds that will interact with fragrance molecules in such a way that their interactions will retard the volatility of the fragrance molecules. However, some fixatives also possess their own scents which interfere with the intended scents. Additionally, allergic effect of some fixatives to the skin has been reported. Lastly, when used in a formulation, it is impossible to confine the interaction between fixative and fragrance molecules, and thus they may not interact in the formulations. Therefore, the fragrance retaining effect may not be fully effective. Another crucial problem on using fragrances is their non-water soluble property; they will require surfactants for their use in aqueous base formulations. There have been many reports about technologies that create a longer-lasting fragrance (control release of fragrance).The fragrance prolongation technologies can be divided into two categories which include physical encapsulation and chemical derivatization. Physical encapsulation involves controlling the diffusion of the fragrance by the entrapment of fragrance molecules into micro-or nano-containers. The fragrance can be slowly released through various triggers such as concentration gradient, temperature, light and pressure. Chemical 117 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 derivatization is the use of chemical reactions to convert volatile derivatives or pro-fragrances. Both technologies attempt to reduce the volatility of fragrances, protect and prevent the loss of fragrances during the manufacturing processes which usually involve heat, humidity, and contamination [2]. Although many encapsulatio technologies including the melamine-formaldehyde microparticle system and the polyurea-formaldehyde system have produced satisfactory result regarding fragrance prolongation, the system which uses high safety, biocompatible and biodegradable materials is still being sought after. Chitosan is a natural polymer with non-toxic, non-immunogenic and biodegradable properties and is biocompatible with human tissues [3]. The research team from Chulalongkorn University has developed the novel fragrance controlled release system based on chitosan. The system is unique since it consists of both the chemical and physical barriers [4]. Therefore this study applies the new product development theory in order to develop the longlasting fragrance chitosan product from the patent of Chulalongkorn University. The objective is to find out the feasibility of the investment and to locate the industry with the highest potential. This study includes the investigation on upscaling and identifying products that would suit the needs of the market and also involves developing the manufacturing process, which requires a design of experiments (DOE) as well as making a business plan on product commercialization. B. Innovation and New Product Development “Innovation” has its root from the term Innovate, which is defined as renewing or modifying. It also can be defined as doing new things or bringing in new changes. (National Innovation Agency, 2007) Another definition is the process of bringing in new ideas, new processes, or new creations. Currently, there is a reference based on the basic principle study of new product development such as Stage-GateTM Model [5], BAH model [6], Generic Product Development [7], Generic Model of the Innovation Process [8], NPD Process by Crawford and Di Benedetto [9] and Commercializing Successful Biomedical Technologies Model[10]. Concepts and Related Theories of Innovative Products Acceptance. The consumer adoption process is a study on the consumer’s knowledge of the product, whether the consumers have tried the product, and whether the consumers accept or decline the product. This process is important to those conducting it because it helps attract the customers to try the product. [11]-has given the definition of the term innovation adoption or acceptance as the decision to fully use or implement the innovation due to the belief that innovation is better and more beneficial to its users. C. Encapsulation Technology Encapsulation is a process where one or more ingredients are entrapped within capsules or other structured containers with the range of sizes from within a nanometer to microcapsules [12]. The entrapped ingredients are referred to as payloads and are usually active materials to be used as drugs or cosmetic ingredients. Materials used for the entrapment, encapsulating agents, shell materials, wall volatile fragrance molecules into less materials or carriers are usually polymer based materials. The use of polymeric materials actually makes the encapsulation technologies developed during this decade significantly different from the conventional surfactant based vesicle or micelle technologies.Various encapsulation methods have been demonstrated and examples include coacervation technique, inclusion complexation, solid lipid nanoencapsulation, in-situ polymerization, polymeric selfassembly, chemical cross-linking of shell materials and ionic gelatin. Encapsulation is now being used in garment, agriculture, food, medicine and cosmetics. Shell materials include natural polymers such as carbohydrates; proteins synthetic polymer such as polylactic acid, cyclodextrin, and polyurea-formaldehyde; and semi-modified natural polymers such as various derivatives of cellulose and chitosan. D. Chitosan “Chitosan”is a derivative of Chitin, a polysaccharide which is the structural element in the exoskeleton of crustaceans, such as shrimp and crabs. This material is classified in the class of Generally Recognized As Safe (GRAS) materials by many countries. Chitosan’s non-toxic, biocompatible, nonallergic, mucoadhesive and biodegradable properties [13, 14, 15,16] have made the material popular in food and drug industries. Chitosan encapsulation in controlling the release of fragrance. A research team from Chulalongkorn University proposed a fragrance controlled release system made from a chitosan derivative; the system consist of both chemical (imine bond between amino group of chitosan and aldehyde or ketone fragrance molecules) and physical barriers (chitosan polymer matrix). Based on an experiment with four different aldehydic fragrances, the system showed 20 to 85 times fragrance prolongation comparing to free fragrances. This system is in the form of nanospheres with excellent water dispersibility. E. Design of Experiment: DOE The design of experiment is defined as one or more consecutive experiments done by changing the input variables plugged into the system or process in order to observe and point out the causes of the changes in the different results from that process or system. The input variables are divided into two groups, which are the controllable variables and the uncontrollable or noise variables. The determination of whether the variables are controllable or uncontrollable depends on each individual system. The general uncontrollable variables are usually related to the natural environment such as the wind, dust, relative humidity and external temperature. The controllable variables usually consist of the source of raw materials and machines used in the manufacturing process. II. METHOD This research is done by using the patent research of Chulalongkorn University called the Long-Lasting 118 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 Fragrance Chitosan to further develop the Chitosan for the industrial scale production level in order to commercialize the product. To apply the innovative process for developing the long-lasting fragrance chitosan, there is a comparison of new product development methods including [5, 6, 7, 8, 9, 10]. All of these models are very similar in many aspects; the differences in detail of each stage and steps are seen in Fig. 1. Figure 1 New Product Development Process Therefore, the authors applied the new product development process mentioned above. The process consists of seven stages that suit the management process of SMEs in Thailand by implementing parts of Insight/Research by [8]. Preliminary investigation [5], Concept development and testing [6], Product development and Optimization [5,6,9,10]; Market testing [5,6]; and lastly Commercialization by all models as seen in “Fig. 2” and “Fig. 3”. [17]-proposed the university-industry collaboration model called the “triple helix”, which has the government [18], is the fund supporter as shown in Fig. 4. Figure 2 The NPD of Long-Lasting Fragrance Chitosan 119 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 Figure 3 New Product Development of Long-Lasting Fragrance Chitosan 120 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 Figure 4 Triple helix model To develop the long-lasting Fragrance chitosan to meet the III. RESULTS AND DISCUSSION The management process of the commercialization of the long-lasting fragrance chitosan to the target market is summarized as follows: A. New product planning stages Crawford and Di Benedett (2003) proposed a concept on product development called the “Life-Cycle Concept”. This concept begins with the recognition of an opportunity in the market by an organization. 1) Searching for a new product opportunity by reviewing the universities’ researches There are a variety of sources both in-house and out source for new product development opportunities. The authors have selected a patent research called the Long-Lasting Fragrance Chitosan from the university. It is an innovative research with a new boundary of knowledge that fulfills the needs of the fragrance industry such as: slow release (longlasting), non-allergic, non-toxic, cost-friendly technology, competitive price, and environmental friendly and biodegradable properties. This has the worth to be developed for commercialization. 2) Concept evaluation The evaluation process of the opportunity of the product is developed by the authors in order to find the need of the market and to compare the existing technologies to the new technology. Through the evaluation, it is discovered that the encapsulations have been commonly implemented to overcome the instability and incompatibility of the fragrance Base formulation. There are also discoveries of the important properties of a long-lasting fragrance that matches with the needs of the market. And the long-lasting fragrance chitosan has all of the mentioned properties. 3) Set up of the new product development strategy (Mission Statement) A tool used to determine the new product development strategy is a brainstorming section led by a single specialist along with the organization team comprising of the executive managers, research and development department, technical/ manufacturing department, and marketing department. B. Preliminary Investigation 1) Market potential evaluation demands of the industry, it is crucial to identify a target industry since each industry’s standard and requirements are different. The process for evaluating the potential target industry with the modified GE Business Analysis (Chandrachai, 2012) consists of setting up criteria in 2 dimensions, which are the industry’s attractiveness and the competitive strength of the business. The authors preselected 3 industries for comparison which are the household product industry, the cosmetic and personal care industry, and the food industry. The relative weight technique is used to determine the industry with the highest potential. The industry with the highest potential is the household product industry with concentrated fabric softener as the specific market with the highest potential. 2) Pre-feasibility study on the investment possibility The important step after determining a target industry with the highest potential is to examine the possibility of investments and to evaluate the potential of the organization so that there can be a development of the product for commercialization. Preliminary market evaluation, preliminary technologies evaluation, and preliminary financial evaluation are done. 3) Preliminary market evaluation By SWOT analysis, it is discovered that the strengths of the organization include being the first and the only one organization to offer this type of product in the market. This allows for the flexible set up of the profitability quantity and price in the short run. Strengths of the chitosan include being a natural and biodegradable material as well as being safe for a variety of products by humans. The weaknesses of the organization include lack of product awareness and acceptance since it is new to the market. The opportunities include the growth of the fragrance industry and fragrance related service industries such as the fragrance encapsulation industry. Customers are having increasing interest among products with fragrance. Threats include international competitors who offer the same service in the local market. These international competitors are highly experienced with this type of service and have continuous improvement. 121 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 By Five Force Analysis, it is discovered that there exists no competitors that offer the same service as this research due to its uniqueness. The threat of new entrants is low because this research is patented, which offers a high degree of protection against new competitors. The threat of substitute products is low because the majority of substitute products are not able to control the release of the fragrances as well as this research’s encapsulation technology. The customers are split into two groups. The first group consists of customers that are large users of this service in the industry and have developed their own fragrant encapsulation technology. The customers are usually large international manufacturers with backward integration and have a very high bargaining power. On the other hand, medium to small businesses make up the second group of customers that need the fragrance encapsulation due to the reason that they cannot develop their own fragrance encapsulation technology. Since there are a very little number of suppliers who can supply chitosan with the required standard specifications for encapsulation, the bargaining power of the suppliers is high. 1) Preliminary up scaling technology evaluation Since this research is patented, it is protected from infringement. Preliminary financial evaluation.It was discovered that this research is feasible for further investments with a positive NPV of 44,389,284.74 baht or 1.5m usd. Internal Rate of Return (IRR) was estimated at 10% in the beginning, but had turned out to be significantly higher at 55% with a B/C ratio of 1.19. The results suggest that this research is feasible for further investments. C. Concept development and Testing The authors selected the Voice of the Customer (VOC) as the method gain consumers’ insights. Thirty R&D personnel (samples) from the target industry are chosen, as they are the key players in this industry. An in-depth interview was conducted in order to draft the specification of the product. Content analysis and induction were used to perform a descriptive analysis. The results are as follows: It appears that most of the interviewees are from their own branding manufacturers (60%), because long-lasting fragrance is of interest to these manufacturers. This is due to the reason that it helps their products to be unique and different from the products of other competitors. The second highest category of interviewees is OEM (30%). Lastly, there are interviewees that are their own branding manufacturers (10%). Lead time for purchasing decision in cosmetics and household products usually takes three to four months (33%), more than five months (27%), and one to two months (20%). The most demanded service by the longlasting fragrance’s customer is the encapsulation of the customer’s existing fragrance (41.7%). The next most demanded service is the service for the development and encapsulation of the new fragrances (36.7%) The least demanded service is the service for the encapsulation of a widely available or standard fragrance (21.7%). The liquid texture of the long-lasting fragrance is the most preferable and convenient texture to be used by the customers. The most demanded packaging is the aluminum container (63%) and is followed by the plastic container (30%) and the glass container (7%). The most important factors that influence a customer’s decision in selecting the long-lasting fragrance to be used in their products includes price (17.42%) and is followed by the fragrance long-lasting efficacy (16.93%), compatibility with the formula (15.83%), texture and difficulty of application (14.23%), safeness to the consumers (13.99%), reputation of the fragrance manufacturer (11.7%), and biodegradable property (10.43%). However, small companies are more concerned about the fragrance long-lasting efficacy than the price. D. Product Development Developing a product that originated from the research lab for commercialization usually leads to the problem of high costs because the technologies, equipment, and raw materials used in the lab are often unique, exotic, high quality, and expensive; this makes it difficult to make a profit. Therefore the design of experiment (DOE) is a very important tool that will help with the products’ manufacturing process to obtain the highest efficiency and efficacy possible while lowering the cost. 1) Design the product and its specification to satisfy the target industry’s needs as well as for applicable trademark registration 2) The process of product design involves using the results obtained from the concept testing stage to determine the specifications of the product including the features, benefits, ingredients and packaging of the product to best fulfill the needs of the customers. Design of Experiment (DOE) to find best conditions find the best conditions for commercialization The design of experiment’s (DOE) objective is to upscale the manufacturing process. The first step is done by slowly A design process that is effective and efficient would reduce the time wasted on new product development process and help create a unique product.dropping fragrance or flavor into the water disposable chitosan derivative. The solution is stirred by the agitator to induce a reaction and chemical bonding between the chitosan and the fragrance. The research determined the most suitable condition for the highest encapsulation efficiency (%EE) by using the Central Composite Design (CCD), which uses 4 hours 30 minutes10 hours 30 minutes (A), temperature between 50-90 degree Celsius (B), amount of fragrance Citronellal 0.0-0.8% (C), and the chitosan derivative (D) with a total of 30 test. This equation is created to state the relationship between the time, temperature, fragrance amount, and chitosan derivative that would result in the highest percentage of encapsulation efficiency (%EE). 3) Product Testing The product testing results obtained from the evaluation of the concept development and testing are as follows: Product’s features and particles size test. To measure the size of the long-lasting fragrance chitosan, the device called Zetasizer Nano ZS90 (Malvern Instrument, Malvern, UK) 122 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 has been used along with the DTS v7.10 software. The media used for measuring is water with the viscosity, refractive index, and dielectric constant that equals to 0.8872 cP, 1.330, and 78.5 respectively. The measurement is repeated 5 times and the results are that most of the product’s sizes are in the nanometer range. The physical feature evaluation of the product done with the Scanning Electron Microscope (SEM) suggests that the product’s shape is round, and the product’s size is in nanometers. Product stability test. The results of the long-lasting fragrance chitosan stability test with different levels of acids and bases are shown in figure 8. The results are that the long-lasting fragrance chitosan has a good stability level in the pH range of 3.0 to 5.5 and 7.0 to 13.0, but in the pH range of 2.0 to 6.0, the product is separated into two layers. Base substances compatibility test. Testing the compatibility of long-lasting fragrance chitosan with 6 different surfactants including Cationic surfactant (Polyquaternium 10, Behentrimonium Chloride), Amphoteric surfactant (Cocamidopropyl Betaine), Anionic surfactant (Sodium Lauryl Sulfate, TEA-Lauryl Sulfate), and non-ionic surfactant (Polysorbate 80) at the concentration of 2 % and 5 %. The process is done with 4 cycles of heating and cooling. The result shows that the long-lasting fragrance chitosan has a good compatibility with Cationic surfactant Polyquaternium 10, but separated layers are formed when tested with other surfactant. Long-Lasting Fragrance testing in the application of target market by the smell testing method. From the statistic testing method ANOVA, it is discovered that on days 1-28, the volunteers gave a higher smell score for the cloth submerged into the fabric softener mixture that contain long-lasting fragrance chitosan than the cloth submerged into the fabric softener mixture that contain free fragrances. The result can be drawn that fragrances entrapped by longlasting chitosan technology has increased in duration of the fragrances when compared to free fragrances. E. Market testing with the target industry The results are that customers are most satisfied with the size of packaging (16.36%) followed by environmental friendly ingredients (16.08%), and safety (15.94%). Customers favor natural ingredients over chemical ingredients, compatibility with the base formula (14.13%), ease of use or difficulty (14.13%), reasonable price (12.59%), and efficacy or long-lasting property (10.77%). F. Commercialization The business plan is written based on the results from the research as follows: Setting up the business model. A company is set up along with a factory for manufacturing within the proximity of Bangkok for ease of logistic management. The main target industries are also located within the proximity of Bangkok as well. The company customizes the fragrance for each of the customer’s need because most of the customers are large companies that manufacture household products with the need for a unique fragrance that is unique. The approximate time for creating a new customized fragrance is about 3 or more months. For small and medium industries, the standard fragrances are available. A customized fragrance costs more to manufacture than the standard fragrances. The vision is to become the leader of long-lasting fragrance encapsulation technology in Thailand. The mission is to research and develop long-lasting fragrance technology, create manufacturing innovations, and educate Thai manufacturers on long-lasting fragrance applications. The objective is to become the market leader on providing services related to long-lasting fragrance in Thailand with a market share of at least 20% within five years. Legal management. Currently, it is in the process of patent filing for commercialization and is also acquiring a trademark. Marketing plan. Market segmentation with customer location as the key factor divides the market into the Thai market and the international market. When using size as the key factor, the market is divided into 3 sizes consisting of large, medium, and small manufacturers. When using industry types as the factor, the market is divided into industry that manufactures fragrance, household products, personal product, and food or drinks. The target markets are the businesses that manufacture products with fragrances as an ingredient including household products and personal care products. The product positioning is to offer a better product at the same price. The branding strategy is focused on creating awareness to potential customers with strategies including advertising signs, introductory brochures, backdrops, rolling banners for trade shows, and setting up booths in seminars and tradeshows. Production plan. The floor plan is designed for the maximum efficiency and is aligned with the industry’s GMP standard. The manufacturing plant location and office will be located in the industrial area at one of the provinces near Bangkok due to a lower land cost than Bangkok (Capital City). The main product and service provided is long-lasting fragrance chitosan encapsulation and other related products and services. Human resource plan. The organization will consist of the marketing team, production team, research team, and support team. Financial plan. The net present value or the NPV has a positive figure of 35,006,515.12 baht or 1.17m usd, which means that an investment is feasible. The benefit-cost ratio or the B/C ratio is 1.20. The internal rate of return or the IRR is 84%, which is higher than the expectation of 10% in the beginning. IV. CONCLUSION The implementation of the seven-stage innovative product development process is a suitable procedure to be used for the commercialization of the long-lasting fragrance chitosan. Summary of key stages involved and their results are concluded in Table. 1. 123 IRACST- International Journal of Research in Management & Technology (IJRMT), ISSN: 2249-9563 Vol. 3, No.4, August 2013 TABLE 1 THE CRITICAL SUCCESS FACTOR OF THE 7 STEPS INNOVATION DEVELOPMENT PROCESS STAGE New product planning PROCESS/METHODOLOGY RESULTS Reviewing the university’s researches A patent research called the Long-Lasting Fragrance Chitosan A potential industry(The house hold product industry with concentrated fabric softener ) The market, upscaling technology and financial feasibility with NPV of 44,389,284.74 baht or 1.5m usd. IRR is 55% and B/C ratio of 1.19 Modified GE Business Analysis Preliminary Investigation Pre-feasibility study Concept development and testing Voice of Customer (VOC) In-depth interview Draft product specification Product Development DOE (Design of experiment) The most suitable condition for the highest encapsulation efficiency(%EE) Particle size testing by Zetasizer Stability testing with different levels of acids and bases Compatibility testing with different surfactants Long-lasting fragrance testing The product's size is in nanometers Good stability in the pH range of 3.0-5.5 and 7.0-13 Good compatibility with Cationic surfactant; Polyquaternium 10 Increased in duration of the fragrances when compared to free fragrances. Market testing with the target industry Data collection and analysis Customers are most satisfied with the size of packaging followed by environmental friendly ingredients, safety, compatibility with the base formula, ease of use reasonable price and efficacy accordingly Commercialization Setting up the business model Legal management Business plan Product Testing The results demonstrate that the research is feasible for commercialization and has high hopes of becoming successful and yield rewards worth investment. Whether the commercialization of this research becomes successful or not requires the university-government-industry collaboration. The authors suggests that further research and development need to create flavor encapsulation technologies to satisfy the consumer products’ industries including food, supplements, snacks, and beverages. This will capture a larger market segment. 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