Mini Tower Liebert Keeping Business in Business ENVIRONMENTAL CONTROL Technical Data Manual LPN: SLE MT TDM E.3_r1 (10/99) HPN: Table of Contents System nomenclature 1 Introduction 2 Standard features - all models 3 Optional features - all models 10 Technical data - all models 14 Electrical data - all models 16 Sound data - all models 17 Dimensional drawings 18 Mini Tower - Technical Data Manual System nomenclature The nomenclature for Mini Tower packaged (compressor in the indoor unit) and split (compressor located in a condensing unit) systems is as follows: TS/TSF 06 A U X Humidifier: M = Humidifier X = No humidifier Air pattern: U = Upflow D = Downflow System type: A = Air cooled W = Water cooled G = Glycol cooled C = Chilled water Model size: Capacity in kW (Nominal) TS = Mini Tower Packaged TSF = Mini Tower Split (Air Cooled only) TS/TSF Mini Tower 06 Model size A System type U Air pattern M Humidification 04 4kW nom. cap. A Air cooled D Downflow M Humidifier 06 6kW nom. cap. W Water cooled U Upflow X No humidifier 07 7kW nom. cap. G Glycol cooled 09 9kW nom. cap. C Chilled water 11 11kW nom. cap. AIR (Packaged) AIR (Split) WATER GLYCOL CHILLED WATER TS04AUX/ADX TSF6AUX/ADX TS04WUX/WDX TS04GUX/GDX TS07CUX/CDX TS04AUM/ADM TSF6AUM/ADM TS04WUM/WDM TS04GUM/GDM TS07CUM/CDM TS06AUX/ADX TSF9AUX/ADX TS06WUX/WDX TS06GUX/GDX TS11CUX/CDX TS06AUM/ADM TSF9AUM/ADM TS11CUM/CDM TS06WUM/WDM TS06GUM/GDM TS09AUX/ADX TS09WUX/WDX TS09GUX/GDX TS09AUM/ADM TS09WUM/WDM TS09GUM/GDM SLE MT TDM E.3_r1 (10/99) 1 Mini Tower - Technical Data Manual Introduction Precision environmental control may be defined as the simultaneous control of air temperature, humidity, distribution and cleanliness on a continual, around-the-clock basis. System types The Mini Tower is available in a number of configurations: Conventional building or ‘comfort’ systems, as they are called, are not designed for this 24-hour, year-round usage; they lack the ability to provide the precision and reliability or ‘close control‘ that is so critical to many applications. Air cooled All units are built in accordance with European directives 98/37/CE (89/392/CEE; 91/368/CEE; 93/68/CEE), 89/336/CEE; 73/23/CEE. The Liebert Air Conditioning Quality System is approved by LRQA in accordance with the standards UNI EN ISO 9001: 1994. This comprises an indoor unit (consisting of an evaporator coil, scroll compressor, direct driven fan, electric reheat and filter section) and an outdoor air cooled condenser. Two system types are available: Packaged Each unit is supplied complete with a Test Certificate and Declaration of Conformity. All Mini Tower units carry the “CE” mark and fully comply with European Directives concerning mechanical, electrical and electromagnetic safety. Liebert technology and energy efficiency Liebert has become a world leader in precision environmental control systems by providing maximum energy efficiency without compromising precision and reliability. Liebert takes a no-compromise approach to environmental control system design. All enhancements to energy efficiency are designed to reduce operating time of key components. This is accomplished by taking advantage of alternate sources of cooling when available or, by reducing compressor work load when the heat load in the critical space is lower. Applications The Mini Tower unit is ideally suited for precision close control of the following types of environment: · Data centres · Telecommunications · Industrial applications · Office environments Indoor Unit Matching Condenser* TS04A HCA07 TS06A HCA10 TS09A HCA14 *: Quoted at 32 oC outside ambient temperature. For other ambients, consult the Condenser Technical Data Manual (P/N SLE CD TDM). Split This comprises an indoor unit (consisting of an evaporator coil, direct driven fan, electric reheat and filter section) and an outdoor condensing unit (complete with scroll compressor). Indoor Unit Matching Condensing Unit* TSF6A MMC08 TSF9A MMC10 o *: 32 C outside ambient temperature. Water/Glycol cooled This comprises of an indoor unit (consisting of an evaporator coil, scroll compressor, plate condenser, direct driven fan, electric reheat and filter section) and an outdoor drycooler. Note: This product may not be suitable for all open water tower applications as good quality water is essential for correct operation. Consult Liebert Hiross Applications Engineering for further details. Chilled Water This comprises of an indoor unit only (consisting of a chilled water coil, 3-way valve, direct driven fan, electric reheat and filter section). The unit is supplied with chilled water from a central building chiller or other chilled water source. 2 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Standard features - all models General The Mini Tower series comprises both direct expansion units and chilled water units. Cooling capacities range from 4 to 11 kW. Direct expansion units are equipped with compliant scroll compressors. The design of the scroll compressor, ensures a constant refrigerant pressure, thus improving reliability, energy consumption and sound emission. The Mini Towers compact design, facilitates a minimum unit footprint, allowing the unit to be installed in very confined areas, the unit is fully serviceable from the front. Access/maintenance Routine maintenance access to refrigerant circuit components, the compressor, liquid reservoir, thermal expansion valve, sight glass, filter dryer etc. is available through the front panel of the unit. Service access to the air filter is also through the unit front panel. All other components of the machine, the fan, humidifier, electric panel, electronic controller PCB, electric reheats etc. are accessible through the front and grille panels. Customer connections to the refrigerant circuit (hot gas and liquid line), mains power supply, humidifier water supply and condensate drain lines are located in the lower right-hand-side of the unit. Cabinet The cabinet is manufactured from primed and treated steel, it is then degreased and painted in RAL 9018 using dry powder epoxy resin paint (the return air grille is finished in NCS 3502 coloured paint). The paint finish is easily cleaned and is hard wearing to give maximum protection. The unit has removable panels which give access to all internal components from the front of the unit. The panels are insulated with 12mm, 30 kg/m3 density foam which reduces noise emission and heat loss. The foam is a self-extinguishing material in compliance with the following standards: ASTM D 1992, MVSS302, UL94 Class 0. A safety microswitch is fitted to the front panel of the unit. The microswitch deactivates the unit if the front panel is removed. Filter section The guaranteed efficiency is EU3, (Eurovent EU4/5 (30% efficiency), equivalent to G3 - CEN Standard). An optional EU4 filter (G4) is available on request. The air filter is mounted on the face of the evaporator coil and is easily accessed/replaced by removing the front panel. The filter is made of open-cell foam and is designed to minimise the air pressure drop while maintaining maximum filter efficiency. Fan and motor assembly The unit is fitted with a direct-drive, double-inlet forwardcurved, galvanized-steel, centrifugal fan. The fan impeller is statically and dynamically balanced and equipped with sealed-for-life bearings. The fan is mounted on vibration-absorbing rubber supports to reduce vibration transmission between the fan and the unit frame. This vibration attenuation helps to keep noise emission to a minimum. The fan motor is a single-phase, 5-speed motor complete with thermal overload protection. Each speed of the motor produces a different airflow through the unit, refer to the Technical Data section for specific model/airflow data. Each unit is wired for two different airflows, a cooling airflow and a lower, dehumidification airflow. The controller will switch the unit to the lower airflow during the dehumidification cycle. Electric reheat The single-stage, three element reheats are of rigid, fin-tubular design that have extended operational life. The reheat has ample capacity to maintain room dry-bulb conditions during a system call for dehumidification. The low-watt density, phase balanced, electrically enclosed elements are surrounded by the tube and fins, reducing sheath temperatures and eliminating ionisation. Reheat control is of the ON-OFF type. The reheat is provided with a manual reset, reheat safety thermostat, to disable the reheat in the event of high temperature. The edges of the panels are fitted with seals to prevent air loss and to keep noise levels to an absolute minimum. SLE MT TDM E.3_r1 (10/99) 3 Mini Tower - Technical Data Manual Standard features - all models (continued) Microprocessor controls T h e M icroface environm ental control system i s microprocessor based and can be programmed to match the unique needs of any application. The processor integrates the separate mechanical and electrical components into a ‘state-of-the-art’ conditioned space support system that controls and monitors temperature, humidity, air flow and air cleanliness. The control system offers a tailored and well proven advance in reliability and control flexibility allowing the unit to modify its performance in response to changing critical space conditions. The controller allows local monitoring and programming of the following room conditions: · Temperature (oC) · Temperature setpoint (5.0oC – 40.0oC in steps of 0.1 oC) · Temperature sensitivity (1.0oC - 10oC in steps of 0.1 oC) · Humidity (%RH) · Humidity setpoint (20%RH - 80%RH in steps of 1%) · Humidity sensitivity (5%RH - 20%RH in steps of 1%) The parameters are enunciated using symbols and text on an LCD display. Normal operating modes are indicated by symbols on the display. Alarm conditions activate a visual indicator. The following alarms are standard: · High temperature · Low temperature · Fan failure Electrical panel The electric panel is located at the top-front of the unit in an airtight compartment. The electrical panel contains the MCB’s, contactors, transformer, controller PCB and overload relays etc. Each high voltage system component is provided with a separate over-current protective device. All high-voltage components are touch protected by means of a plastic cover. Electrical design is in accordance with UNI / EN 60204-1. All models are supplied as standard for operation at 400V/3ph/50 Hz. Models TS04A, TS06A, TSF6A, TS07C and TS11C can be supplied for 230 V/1ph/50 Hz operation to special order. Packaging As standard, the units are wrapped in plastic film to protect painted surfaces, enclosed in a cardboard box and mounted on a wooden pallet. On request, for sea transport etc., the units can be packed in wooden crates or cases complete with silicon desiccant. Warranty clauses The warranty does not cover any damage or malfunction of the unit which may occur during or as a result of operating the unit outside of the specified application limits. Liebert does not accept responsibility for any damage caused by improper use of the product. · High pressure alarm – (compressorised systems only) · Low pressure alarm - (compressorised systems only) · Electrical reheat high temperature · Memory failure · Common alarm Other alarms are also available when the relevant option is ordered with the unit (e.g. if a humidifier is ordered with the unit, the High Humidity, Low Humidity etc. alarms are enabled). For a full list of all the options and alarms available with the Microface controller, refer to the Microface Controller Operation Manual (P/N SLE MF OM). The controller also incorporates a sequential auto-restart timer, allowing field adjustable time delays to be applied to unit restart after a power loss (or other shutdown). The timers allow multiple units to be restarted while limiting instantaneous inrush current. 4 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Standard features - all models (continued) Refrigerant circuit - dx models Each unit in the range has a single refrigerant circuit. The circuit consists of a compressor, a thermal expansion valve, a liquid line sight glass, a filter dryer, an evaporator coil and high and low pressure switches. Liebert recommends the installation of a non-return valve (supplied as an option, on request) on the liquid line from the condenser, to protect the compressor from unexpected refrigerant migration. All low temperature parts of the refrigerant circuit are insulated as standard. Compressors The fully hermetic compliant scroll compressor incorporates several safety features for protection during normal and the occasional abnormal operating conditions. They are: · Self resetting overloads to sense excessive currents and temperatures. · Rubber mounting to ensure reduced compressor noise and vibration. Schraeder connections are fitted to the unit for service access. Refrigerant R22 HCFC is the standard refrigerant used in the Mini Tower range. An optional “Green” refrigerant, R407C is available to special order. In this case the compressor is supplied with ester oil instead of mineral oil. Air cooled units are shipped with a nitrogen holding charge. Evaporator coil The evaporator coil is constructed from copper tubes with aluminium fins to ensure maximum heat transfer. It is designed to maximise the available surface area resulting in low face velocities, low internal air pressure drops and the high sensible heat ratios. A corrosion resistant drain pan is provided on all models. · An internal pressure relief valve which limits discharge pressure to protect mechanical parts. · Motor insulation that is resistant to chemical attack. Air Cooled Condenser Condensing Unit Outdoor Outdoor Indoor Indoor Packaged air cooled systems SLE MT TDM E.3_r1 (10/99) Split air cooled systems 5 Mini Tower - Technical Data Manual Standard features - all models (continued) Sight glass Refrigerant line sight glasses serve as a means of quick visual inspection to determine if there is moisture in the system and if the system is properly charged. Filter-dryer Liquid line filter-dryers ensure a clean, moisture-free refrigerant system for extended component life. The filter drier is suitable for use with standard R22 and optional “Zero ODP” refrigerant R407C. Expansion valve The externally equalised, adjustable, thermostatic expansion valve smoothly controls refrigerant flow during varying indoor heat loads and outdoor ambient temperatures by controlling evaporator superheat. Safety controls Each compressor has a manual-reset high pressure switch for high pressure protection and a high pressure alarm circuit to warn of high system pressures, allowing corrective action to be taken before a significant loss of temperature control occurs. The low pressure switch is auto-resetting and detects low pressure conditions such as loss of refrigerant charge. The pressure switch calibration values are shown in the Installation, Operation & Maintenance Manual supplied with the machine. Packaged air-cooled models Water/glycol cooled models Water/glycol-cooled Mini Tower units are fitted with a high pressure plate heat exchanger and a 2-way water regulating valve (rated at 1030kPa (150psi)) to maintain head pressure. Plate heat exchanger The compact brazed plate heat exchanger consists of a number of parallel stainless steel pressed plates, the pressing pattern being inverted on alternate plates. In this way, the ridges on adjoining plates form contact points and the refrigerant and fluid move in contra-flow through alternate channels. The plate heat exchanger is designed to operate at a maximum working pressure of 30 bar (3000 kPa) (factory-tested to 40 bar (4000 kPa)). The units operate with mains water, cooling tower water or water in a closed circuit with an external drycooler. When operating in a closed circuit, it may be necessary (depending on outside temperatures) to add mono-ethylene glycol to prevent the water freezing in winter, refer to the unit Installation Manual for applicable percentages. A pump is used to circulate water (water/glycol) through the unit (not supplied by Liebert). If mains water or tower water is used, it is recommended to fit a mechanical filter on the water line to protect the plate heat exchanger against possible impurities contained in the water (for plate heat exchanger cleaning, refer to the Installation Manual). Note: Water cooled units may not be suitable for some open cooling tower applications as good water quality is essential. Contact Liebert Applications Engineering for details. Air cooled condensers Water regulating valve A matching Liebert air cooled condenser with fan speed control should be ordered with the unit. The range includes condensers with axial fans and centrifugal fans. Details of standard condenser selections for 32oC ambient are provided in this manual, full technical details of all condensers for all outdoor ambients are available in the Condenser Technical Data Manual, (P/N SLE CD TDM). A 2-way water regulating valve is fitted as standard and is designed to operate with fluid working pressures of 10.1 bar (1010 kPa). The valve operates with a maximum fluid temperature of 77 oC. Note: Condenser selections/performances for each outdoor ambient are based on calculated data. The actual selection of a condenser should always be verified on the basis of the specific working conditions on each site. Drycooler A matched Liebert drycooler should be ordered with the unit. The range includes condensers with axial fans and centrifugal fans. Details of standard drycooler selections for 32oC ambient are provided in this manual, full technical details of all drycoolers for all outdoor ambients are available in the Drycooler Technical Data Manual, (P/N SLE DC TDM). Note: Drycooler selections/performances for each outdoor ambient are based on calculated data. The actual selection of a drycooler should always be verified on the basis of the specific working conditions on each site. 6 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Standard features - all models (continued) Split air-cooled models Condensing unit Cabinet The cabinet is manufactured from zinc coated steel, it is then de-greased and painted in “Pearl White” (RAL7032) dry powder epoxy resin paint. The paint finish is easily cleaned and is hard wearing. The cabinet has been designed specifically for outdoor applications, all materials, fittings and components have been selected to provide maximum weather protection, durability and security (vandal-proof cabinet). The unit has removable panels (a special key is required) which give access to all internal components. The condenser air inlet is through the rear of the unit and discharges through the front. A metal safety grid prevents accidental contact with the fan and the coil. The compressor is located in the side of the Condensing unit, separated from the airstream. · Rubber mounting to ensure reduced compressor noise and vibration. The compressor is fitted with a crankcase heater as standard. They maintain minimum refrigerant temperature and are energised while the unit is powered and the compressor is off. Schraeder valves are fitted to the compressor for service access. Refrigerant R22 HCFC is the standard refrigerant used in this range. Condensing units suitable for use with an optional “Zero ODP” refrigerant, R407C are available to special order. Controls Pre-wired, factory installed electrical and control components include: · Mains and low voltage terminals. · Compressor and fan contactor. Condenser coil · Factory pre-wired high pressure switch. The condenser coil is manufactured from refrigeration quality copper tubes with mechanically bonded aluminium fins, and is vertically mounted. Electrical design is in accordance with UNI / EN 60204-1. Fan/motor assembly The condensing unit is equipped with a single axial fan with integral motor, it is statically and dynamically balanced. The fan impeller and casing are made from zinc-coated steel to protect against corrosion. The direct drive motor includes sealed-for-life bearings. The fan motor is IP54 rated and complete with internal thermal protection. The fan motor is controlled by a pressure switch to maintain a steady condensing temperature. Fan speed control A factory fitted solid state fan speed controller is installed to maintain the refrigerant condensing pressure. The controller varies airflow through the condenser to maintain a constant pressure. The advantages of fan speed control are two-fold. Higher reliability of the system due to less starts/stops of the compressor and a lower noise level because the fan is running at a lower speed, mainly during night-time. Compressor The fully hermetic compliant scroll compressor incorporates several safety features for protection during normal and the occasional abnormal operating conditions. They are: Sight glass Refrigerant line sight glasses serve as a means of quick visual inspection to determine if there is moisture in the system and/or if the system is properly charged. Filter-dryer Liquid line filter-dryers ensure a clean, moisture-free refrigerant system for extended component life. The filter drier is suitable for use with standard R22 and optional “Zero ODP” refrigerant R407C. Liquid receiver in indoor unit In split air-cooled models, a welded steel liquid receiver is provided to maintain constant and even refrigerant flow to the expansion valve, under all circumstances. It is installed in the indoor unit. Shut-off valves are fitted as standard on the inlet and outlet of the receiver to assist maintenance of the circuit, if required. A suitably rated pressure relief valve is installed on the liquid receiver. The valve is equipped with a threaded connection to allow the refrigerant to be discharged outside of the conditioned space, if required. · Self resetting overloads to sense excessive currents and temperatures. · An internal pressure relief valve which limits discharge pressure to protect mechanical parts. · Motor insulation that is resistant to chemical attack. SLE MT TDM E.3_r1 (10/99) 7 Mini Tower - Technical Data Manual Standard features - all models (continued) Chilled water systems Cooling coil The chilled water coil is manufactured from refrigeration quality copper tubes with mechanically bonded aluminium fins. Coils are circuited from a header to ensure low water pressure drops. It is designed to maximise the available surface area resulting in low face velocities, low internal air pressure drops and the high sensible heat ratios. A corrosion resistant drain pan is provided on all models. 3-way control valve The chilled water valve provides on/off control action in response to room temperature and humidity as sensed by the microprocessor. This is a slow acting, motorised ball-valve offering on/off control without water-hammer. The valve is rated to 862 kPa (125 psi). Operating limits - dx models Mini Tower dx units are designed for operation within the following working limits (the limits are applicable to newly commissioned machines which have been correctly installed and maintained). Indoor operating range TS04A/W/G from 18.0°C, 45% R.H. to 30.0°C, 55% R.H. Air flow The minimum and maximum air flows and available external static pressure are given in the Technical Data section of this manual. The fan motor thermal overload protects the unit from any damage which could result from operating outside the specified values. Voltage tolerance All models: 400 V ± 10% Frequency tolerance All models: 50 Hz ± 2 Hz. Condenser installation (packaged air cooled) Condenser above indoor unit Maximum distance between indoor unit and external air condenser: 30 meters equivalent length. Condenser below indoor unit Maximum geodetic height difference between condenser and unit: 3 meters. Condensing unit installation (split air cooled) Maximum distance between indoor unit and condensing unit: 15 meters equivalent length. Refer to the unit Installation, Operation and Maintenance for further details. TS06A/W/G from 18.0°C, 35% R.H. to 30.0°C, 70% R.H. TS09A/W/G from 18.0°C, 35% R.H. to 27.0°C, 70% R.H. To minimise the possibility of water carry-over, (i.e. too much condensate on the evaporator coil leading to the formation of water droplets), it is critical to ensure that the latent load (difference between total and sensible load) does not exceed the following values: TS04A/W/G 1.4 kW TS06A/W/G 2.0 kW TS09A/W/G 2.8 kW Outdoor operating range Lower limit -25°C (with fan speed control in the condenser). Upper limit This is determined by the capacity of the condenser coupled to the unit (at the relevant outdoor ambient). If the limit is exceeded, the High Pressure Switch will shut the compressor down. The switch must then be manually reset after the problem has been rectified. 8 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Standard features - all models (continued) Operating limits - chilled water models Mini Tower chilled water units are designed for operation within the following working limits (the limits are applicable to newly commissioned machines which have been correctly installed and maintained). Indoor operating range TS07C from 18.0°C, 45% R.H. to 27.0°C, 55% R.H. TS11C from 18.0°C, 35% R.H. to 30.0°C, 70% R.H. Note: Consult Liebert Applications Engineers for use of the units outside this range. To minimise the possibility of water carry-over, (i.e. too much condensate on the evaporator coil leading to the formation of water droplets), it is critical to ensure that the latent load (difference between total and sensible load) does not exceed the following values: TS07C 1.4 kW TS11C 2.0 kW Outdoor operating range The entering chilled water temperature to the cooling coil should normally be at least 5oC lower than the return air temperature to the cooling coil. Chilled water temperatures below 6oC require careful unit selections. Maximum recommended water pressure: 16 bar Air flow The minimum and maximum air flows and available external static pressure are given in the Technical Data Section of this manual. The fan motor thermal overload protects the unit from any damage which could result from operating outside the specified values. Voltage tolerance All models: 400 V ± 10% Frequency tolerance All models: 50 Hz ± 2 Hz. SLE MT TDM E.3_r1 (10/99) 9 Mini Tower - Technical Data Manual Optional features - all models Electrode boiler steam humidifier Provides humidification control and consists of a steam generator, steam distribution tube, fill valve, drain pump and electronic controls, located within the evaporator module. The 2.4 kW (at 380V) humidifier produces a maximum steam output of 3 kg/hr (adjustable). Note: These humidifiers should only be used where the supply water has a conductivity between 80 and 1000 mS/cm and a water pressure of 0.3 to 8 bar (Max. supply water temperature 30 oC). Modulating chilled water valve Optional fully modulating (2 or 3-way) chilled water valve for close control applications. The valve body is rated for 27.5 bar (2750 kPa) operating pressure for closed systems. For high pressure open systems, consult Applications Engineering for valve and actuator selections. Plenum They maintain minimum refrigerant temperature and are energised while the unit is powered and the compressor is off. Condensate pump ( units with humidifier) The condensate pump is provided for mounting either under the raised floor or local to the unit and is complete with sump, motor, pump and automatic control. The pump has a capacity of 548 l/hr at a head of 6 meters of water. (max. water temperature 82 oC). Condensate pump (units without humidifier) The condensate pump is provided for mounting within the unit and is complete with an internal sump which will switch the pump motor on when water is detected. When water has been removed from the sump, the pump will automatically stop. A 400mm high top discharge plenum, with insulated side panels and painted to match the unit colour, is available for applications where the supply air side of the unit is to be connected to a ceiling void. Plenums with discharge grilles (both fixed and adjustable) are available to special order. 10 Fresh air kit A fresh air supply kit is available comprising a spigot connection for 100mm I.D. duct hose (hose not supplied by Liebert) and a cylindrical intake filter. 3-way water regulating valve A 3-way water regulating valve can be fitted and is designed to operate with fluid working pressures of 10.1 bar (1010 kPa). The valve is rated for a maximum fluid temperature of 77 oC. Note: This valve is supplied loose for fitting externally to the machine and comes complete a 1m capillary line. 9 Flow Rate Ltrs/Hour 8 7 0 Lift in metres 1 6 2 3 5 0 10 20 30 Horizontal Distance Pumped in metres Crankcase heaters Crankcase heaters are available as an option with all compressorised models (standard on split air-cooled models). 10 Figure 1 - Condensate pump capacity chart (units without humidifier) SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Optional features - all models (continued) Refrigerant non-return valves Refrigerant non-return valves for air-cooled units are available as an option. The valve is installed on the liquid line, close to the condenser and mounted vertically. High efficiency filters Optional high efficiency filters are available for all models. The high efficiency filters are interchangeable with the standard filters. The filters are EU4 (Eurovent 4/5), filtration class G4 (CEN standards). Filter clog switch An adjustable diaphragm-type, differential pressure switch can be fitted to initiate a change filter alarm when a pre-selected pressure drop across the filter bank is exceeded. Hot water reheat The economical hot water reheaters have the capacity to maintain dry bulb conditions when the system is calling for dehumidification. The reheats are controlled by a 3-way (on/off) valve from the microprocessor control panel. The system is completely pre-piped and includes an air bleed valve. The reheat coil is single row, constructed of copper tubes with aluminium fins. The coil is tested to a pressure of 30 bar. A hot water thermostat (provided by the customer) is used in the valve control sequence to determine the availability of reheat capacity. Water detection options The water detection sensor LT410 contains an isolated switch that closes when water (or other conductive liquid) is detected by the sensor probes. The sensor is hermetically sealed, robust and should be fitted in the location where water problems might occur. The LT460 is a water detection cable. The cable is placed on the floor around the base of the unit. It will generate an alarm (via contact closure) if water (or other conductive liquid) comes in contact with the cable. Smoke alarm The smoke detector will activate an audible alarm and stop the unit if smoke is detected in the return air. The sensor is an optic smoke detector (Tyndall effect) which is insensitive to light or air movement. Firestat The firestat deactivates the unit when the return air temperature is too high. The firestat can be mounted in the unit or remotely, consult Liebert Applications Engineers for further details. Environmental Alarm Package The Electronic Environmental Alarm Package (EEAP) is a remote temperature and relative humidity sensor (additional to the internal sensor) connected to the unit controller. The sensor can be installed up to 20m from the unit and generates an alarm if the temperature or the relative humidity exceeds one of the 4 user-set limits: · High Temperature Limit (Adjustable from 10°C to 50°C) · Low Temperature Limit (Adjustable from 0°C to 30°C) · High Humidity Limit (Adjustable from 30% to 99%) · Low Humidity Limit (Adjustable from 10% to 70%). Floorstand Floorstands are available in a range of heights: 230mm, 305mm, 380mm, 460mm, 530mm and 610mm. Each height of floorstand is adjustable over a ± 38mm range. The floorstands permit installation and connection of the unit prior to installation of the raised floor. Turning vane A factory installed turning vane may be specified to direct the air as required within the floorstand. Full details are available from your Liebert representative. SLE MT TDM E.3_r1 (10/99) 11 Mini Tower - Technical Data Manual Optional features - all systems (continued) Hiromatic graphic* *: The Hiromatic Graphic is supplied in a wall-mounted box for remote installation. The Hiromatic Graphic sets even higher standards in p u r pos e-des igned control system s for preci s i on air-conditioning. It simultaneously monitors the critical space and signals alarms either locally or remotely. The graphics screen displays all the major parameters, including symbolic representation of unit functions, such as heating, cooling etc.; in addition temperature and humidity variations with time can be presented graphically on the screen. All diagnostic procedures, including the checking and calibration of input and output signals, and of the microprocessor itself, can be run from the front panel BEMS Interface Features Note: For full details of the controller, refer to the Hiromatic Graphics Controller Manual, (P/N SLE HG OM). · Backlit LCD graphics display · User interface via pushkeys · Battery-backed clock for date/time and real time functions · Password control for setpoints, unit/control setup and service functions · Graphics display of temperature and humidity over a 24 hour period The Hiromatic Graphic is specifically designed for group management of a number of individual units although it can be used in stand-alone applications. Due to its large graphical display area, combined with exceptional contrast, it allows the user to move around easily within the network of connected unit controllers (up to max. 16). It is possible to control/adjust each connected units operations from a single point. The controller is menu-driven and user menu’s are available in 10 languages. The controller records the last 120 “events” (Alarms, Warnings etc.) occurring in the system along with a “Graphic Data Record” for each connected unit. The Graphic Data Record displays the temperature and humidity readings from each unit for the last 24 hours (stored since the last start-up of the unit). The Hiromatic Graphic allows units on a network to be integrated with the Hirolink Communications Bus when an RS422 card is installed at the back of Hiromatic. Hiromatic can control up to 8 Microface units in this configuration and communicate the relevant data to Hirolink. Hirolink works as a communications manager between the Hiromatic Graphic and Microface units and industry standard field busses and protocols used in Building Management Systems such as Mod-Bus, J-Bus, Satchwell, etc. Special packaging Where the unit is to be transported by sea or in other cases where heavy duty packaging is required, special crating is available. This can consist of either a wooden crate over the standard carboard/bubble wrap packaging or the entire unit can be encased in a wooden box. Alternative refrigerant R407C An optional “green” refrigerant, R407C can be supplied with all compressorised models. The compressor is filled with a special ester oil required for R407C. Air cooled units are filled ex-factory with a holding charge of dry nitrogen. Water and glycol units are charged with R407C. The Hiromatic Graphic controls date and time functions using them as operating information for the customer and as a reference whenever a status change occurs, logging the status change in the “Status Report”. Details of the event which occurred, the date and time at which the event occurred are also stored. Using buffered RAM, the Hiromatic also stores the operating hours of each component (compressor, fan, electric heaters, humidifier etc.) for each connected unit. A feature uniquely available with the Hiromatic controller is “Sleep Mode” Sleep Mode allows units to be programmed to switch on and off at different times of the day, and on different days of the week. 12 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Optional features - all systems (continued) Special colour Where required by the installation, the unit can be supplied in any RAL colour. Minimum order quantities may apply, consult Liebert Applications Engineering. Extended warranty The standard, parts-only, warranty is 15 months from the unit ship date. This can be extended to 21, 27 or 39 months as an option. Flow switch The flow switch is available as an option with chilled water units. It is fitted as standard on the chilled water inlet line but can be fitted on the bypass-leg (3-way valves) or between the valve and the coil, if required by the application. The switch is of the paddle type and is complete with volt-free contacts. It can be wired to activate an alarm and/or shut down the unit should the chilled water supply be interrupted. Epoxy coated fins - condensing unit If the condensing unit is to be installed in a potentially corrosive environment or close to salt water, epoxy/acrylic coated fins are available to maximise the operating life of the condenser coil. Capacity will be derated, contact Liebert Applications Engineering for specific details. SLE MT TDM E.3_r1 (10/99) 13 Mini Tower - Technical Data Manual Technical data - all models Gross Cooling1 Capacities Data in kW Water2 Cooled Air Cooled TS04 TS06/ TSF6 TS09/ TSF9 TS04 TS06 TS09 TS04 TS06 TS09 TS07 TS11 Total 5.5 7.2 9.5 5.9 7.5 10.4 6.0 7.4 9.4 8.3 11.9 Sensible 4.8 6.2 8.4 4.9 6.3 8.7 5.7 6.6 8.3 6.8 9.4 Total 5.3 6.9 9.1 5.6 7.1 9.8 6.0 7.0 9.1 6.8 9.7 Sensible 4.7 6.1 8.2 4.8 6.2 8.5 6.0 6.5 8.2 6.1 8.5 Total 5.3 7.2 9.4 5.4 7.4 9.6 6.0 7.3 9.4 6.3 8.9 Sensible 4.7 7.2 9.4 5.1 7.4 9.1 6.0 7.3 9.4 6.3 8.9 Total 5.0 6.6 8.7 5.3 6.7 9.3 5.8 6.7 8.7 5.5 7.8 Sensible 4.6 6.0 8.0 4.7 6.0 8.3 5.8 6.3 8.0 5.5 7.8 MODEL 26 ºC DB, 50% RH 24 ºC DB, 50% RH 24 ºC DB, 45% RH 22 ºC DB, 50% RH Chilled3 Water Glycol Cooled : Capacity data is based on gross cooling capacity. To obtain nett figures, deduct the fan motor kW. : 24 C Entering Water Temperature and 43 C Condensing Temperature 7.2 C Entering Water Temperature and 5.5 C Temperature Rise : Air cooled capacities, packaged/split, are stated at 32 C outside ambient. 1 2 o 3: o o o 4 o Fan Section - Single Fan, Direct Drive Air Flow m /h (m3/s) 1600 (0.44) 1800 (0.5) 2300 (0.64) 1600 (0.44) 1800 (0.5) 2300 (0.64) 1600 (0.44) 1800 (0.5) 2300 (0.64) 1800 (0.5) 2300 (0.64) Ext. Static Press. Pa 25 25 25 25 25 25 25 25 25 25 25 3 Evaporator Coil - Copper Tube/Aluminium Fin Face Area m Chilled Water Coil 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 0.37 Rows of Coil 2 3 4 2 3 4 2 3 4 3 4 Face Velocity m/s 1.2 1.34 1.72 1.2 1.34 1.72 1.2 1.34 1.72 1.34 1.72 2 Flowrate/Pressure Drop Water Cooled Condensers Chilled Water Coil Flowrate (l/s) -- -- -- 0.1 0.2 0.3 0.1 0.2 0.3 0.4 0.5 Pressure Drop (kPa) -- -- -- 0.7 2.6 5.6 0.7 2.6 5.6 15.7 29.9 14 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Technical data - all models (continued) Pipe Connections Model Chilled Water Return Chilled Water Supply TS04 A - - 1 2 in. TS06 /TSF6 A - - 1 2 in. TS09 /TSF9 A - - 1 2 in. TS 04 W/G - - - - 3 TS 06 W/G - - - - 3 TS 09 W/G - - - 3 - - TS 07 C 3 TS 11 C 3 Hot Gas Line - 4 in. BSP 4 in. BSP 1 3 1 3 4 in. BSP 4 in. BSP 1 Liquid Line 3 3 3 - 1 8 in. 8 in. 8 in 3 3 3 - - 10mm 18mm - - 12mm 18mm 4 Humidifier & Coil Drain 1 in. 4 Male Flared 3 " 4 Female BSP - - - - - .3 MMC10 Steam Distributor Drain - 3 MMC08 Humidifier Supply - 3 4 in. BSP in. BSP 4 2 in. BSP 4 2 in. OD 1 4 2 - 4 Water Connections 4 4 - - - - BSP = British Standard Pipe; : Male Thread Connections; : Female Thread Connections; : Male flare connector, : O.D. Copper 1 2 3 4 Condensing Unit Section MMC08 MMC10 Air Volume m3/h (m3/s) 5510 (1.53) 5510 (1.53) Face Area m2 0.60 0.60 Face Velocity m/s 2.5 2.5 Rows of Coil 4 4 Weight kg 87 90 Weight (unpacked) - indoor unit Model TS04/6/9A1 TSF6/9A TS04/6/9W & G TS07/11C Weight kg 164.3 136.8 170.5 136.8 : For air cooled condenser weights and pipe sizes, refer to the Condenser Technical Data Manual P/N SLE CD TDM. 1 Reheat/Humidifier section - all models Electric Reheat - Single Stage, Fin Tubular Total reheat capacity at 400V 3kW (3 number 1kW (400V) elements) Electrode Boiler Steam Humidifier Max. Capacity 3.0 kg/h Cleanable, open cell foam EU3 Filter 1 no. Filter - all models SLE MT TDM E.3_r1 (10/99) 15 Mini Tower - Technical Data Manual Electrical data - all models Mini Tower Electrical Ratings Model Compressor* FLA Fan Motor kW OA Electric Reheat FLA Steam Humidifier kW FLA kW FLA 230/1/50 400/3/50 Nom. 230/1/50 230/1/50 400/3/50 Nom. 400/3/50 Nom. 400/3/50 TS04A/W/G 9.7 — 0.40 2.43 3.6 — 3.0 4.3 2.5 7.0 TS06A/W/G 12.3 — 0.40 2.70 3.6 — 3.0 4.3 2.5 7.0 TS09A/W/G — 6.2 0.40 3.10 3.6 — 3.0 4.3 2.5 7.0 TS07C — — 0.40 2.70 3.6 — 3.0 4.3 2.5 7.0 TS11C — — 0.40 3.10 3.6 — 3.0 4.3 2.5 7.0 TSF6A — — 0.40 2.70 3.6 — 3.0 4.3 2.5 7.0 TSF9A — — 0.40 3.10 3.6 — 3.0 4.3 2.5 7.0 MMC08 — 4.8 0.40 — — 3.5 — — — — MMC10 — 6.6 0.40 — — 3.5 — — — — Electrical Ratings - Other Matching Equipment Air Cooled Condenser Drycooler Indoor Model Model FLA Model TS04A HCA07 1.0 — — TS06A HCA10 2.0 — — TS09A HCA14 1.25 — — TS04G — — DSL009 3.0 TS06G — — DSL009 3.0 TS09G — — DSL009 3.0 230/1/50 FLA 230/1/50 *: Quoted for R22 Note 1 : FLA = Full Load Amps Note 2: OA = Operating Amps Note 3 : Nom. = Nominal Note 4 : All units require a Neutral. Note 5: Condenser/Drycooler selection based on an ambient temperature of 32 C. For other ambient temperatures, consult the Drycooler or Condenser Technical Data Manuals (P/N’s SLE DC TDM & SLE CD TDM). o 16 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Sound data - all models Sound Pressure Levels dB(A) TS04/6/9 A/W/G TSF6/9 A & TS07/11C TS06A/W/G TS09A/W/G Standard Air Volumes TSF6A & TS07C Sound Pressure Level dB(A) Sound Pressure Level dB(A) Standard Air Volumes TS/04A/W/G At 1.5m Free Field At 1.5m Free Field Air Volume m3/h (thousands) Air Volume m3/h (thousands) Notes: 1. 2. 3. 4. 5. 6. TSF9A & TS11C 3 Sound pressure levels (at 1.5m) were measured in a room with a reverberation time of 0.476 seconds and a net volume of 270m . For unit standard air volumes and capacities, refer to the unit capacity section of this manual. For more information on air volumes other than standard, consult the Liebert Applications Engineering Department. The above graphs are for a constant 25 Pascals external static pressure, all figures are quoted at standard operating conditions. Free field sound pressure levels are calculated from the dBX & dBY/ dBZ Sound Power components. General Tolerance 1.5 dB(A) Sound Power Levels dB (re: 1 pW) Model TS04A/W/G TS06A/W/G TS09A/W/G TSF6A & TS07C TSF9A & TS11C Hz 31.5 63 125 250 500 1k 2k 4k dBx 68.8 60.8 65.5 58.8 54.2 49.3 43.2 36.8 dBy 79.9 72.1 60.8 56.9 57.5 50.9 44.4 35.1 dBz 80.8 72.5 61.2 57.2 57.9 51.3 44.8 35.5 dBx 72.8 64.1 68.9 62.8 57.3 52.6 46.8 40.1 dBy 83.2 75.4 64.5 60.2 60.8 54.2 47.8 38.4 dBz 83.6 75.8 64.5 60.5 61.2 54.6 48.1 38.2 dBx 75.9 68.8 72.2 66.3 61.2 56.5 50.8 44.3 dBy 87.3 79.2 68.1 64.2 64.7 58.0 51.6 42.5 dBz 87.5 79.7 68.4 64.4 65.1 58.8 52.0 42.8 dBx 69 61.1 65.9 59.2 54.3 49.6 43.8 37.1 dBy 80.2 72.4 61.8 57.2 57.8 51.2 44.7 35.4 dBz 80.6 72.7 61.5 57.5 58.2 51.6 45.1 35.8 dBx 72.3 65.8 69.3 63.5 58.9 53.6 47.1 41.0 dBy 84.1 76.0 65.2 61.8 61.5 55.0 48.2 39.5 dBz 84.5 76.7 65.4 61.4 62.1 55.5 49.9 37.9 Figure 3 - Measurement directions for noise data Condensing units - MMC08/10 Sound Pressure level at 2m in the Free Field: MMC08: 56dB(A). MMC10: 57 dB(A). Note: For condenser sound data - refer to the Condenser Technical Data Manual. SLE MT TDM E.3_r1 (10/99) 17 DX WATER DX AIR 35 LIQUID LINE 3/8" FLARE WATER OUTLET 3/4" BSP FEMALE HOT GAS 1/2" FLARE WATER INLET 3/4" BSP FEMALE HUMIDIFIER SUPPLY HOT GAS / WATER INLET LIQUID LINE / WATER OUTLET 431 3/4" ID DRAIN 1/4" OD 3/4" ID 1/4" OD DRAIN 110 HUMIDIFIER SUPPLY HUMIDIFIER SUPPLY DETAIL 'A' END VIEW LEFT 205 55 REMOVABLE 1749 205 10 PIPING ENTRIES (SEE DETAIL 'A') ALTERNATIVE PIPING ENTRIES (REFER TO DETAIL 'A') 165 REAR PANEL A 188 95 179 (DIM'NS INCLUDE PANELS) 95 (SEE DETAIL 'B') CABLE ENTRIES & FAN DISCHARGE OPE. (DOWNFLOW UNITS ONLY) SECTION A-A 392 FRONT ELEVATION 690 A RETURN AIR REMOVABLE END VIEW RIGHT DETAIL 'B' ALTERNATIVE CABLE ENTRIES (REFER TO DETAIL 'B') FRONT PANELS 50 CONTROL DISPLAY 150 RETURN AIR 236 608 100 750 45 COMPRESSOR 30 18 170 470 GRILLE DIM 694 FRONT VIEW (PANELS REMOVED) SHOWING MAJOR COMPONENTS DIRECT DRIVE BLOWER AIR FILTER ELECTRIC PANEL HUMIDIFIER 28 DISCHARGE GRILLE (UPFLOW UNITS ONLY) MAINS SUPPLY INPUT & ALARM TERMINALS CONDENSER (WATER, GLYCOL) (OPTIONAL) Mini Tower - Technical Data Manual Dimensional data - air, water/glycol cooled (packaged) SLE MT TDM E.3_r1 (10/99) 25 CW 3/4" BSPT MALE WATER OUTLET HUMIDIFIER SUPPLY CHILLED WATER OUTLET CHILLED WATER INLET DETAIL 'A' WATER INLET 25 3/4" BSPT MALE CONDENSATE DRAIN 431 END VIEW LEFT 236 1/4" OD HUMIDIFIER SUPPLY 55 REMOVABLE 110 REAR PANEL 1749 165 3/4" ID DRAIN 205 10 1/4" SAE FLARE CONN HUMIDIFIER STEAM DRAIN PIPING ENTRIES (SEE DETAIL 'A') ALTERNATIVE PIPING ENTRIES (REFER TO DETAIL 'A') A 188 95 179 (DIM'NS INCLUDE PANELS) SECTION A-A 392 FRONT ELEVATION 690 95 FAN DISCHARGE OPE. (DOWNFLOW UNITS ONLY) A RETURN AIR CABLE ENTRIES & HUMIDIFIER STEAM DRAIN (SEE DETAIL 'B') REMOVABLE END VIEW RIGHT DETAIL 'B' ALTERNATIVE CABLE ENTRIES (REFER TO DETAIL 'B') FRONT PANELS 50 CONTROL DISPLAY 150 RETURN AIR 236 608 100 750 45 HOT WATER VALVE (OPTIONAL) CHILLED WATER VALVE 30 SLE MT TDM E.3_r1 (10/99) 170 470 GRILLE DIM 694 FRONT VIEW (PANELS REMOVED) SHOWING MAJOR COMPONENTS DIRECT DRIVE BLOWER AIR FILTER ELECTRIC PANEL HUMIDIFIER 28 DISCHARGE GRILLE (UPFLOW UNITS ONLY) MAINS SUPPLY INPUT & ALARM TERMINALS (OPTIONAL) Mini Tower - Technical Data Manual Dimensional data - chilled water 19 25 Mini Tower - Technical Data Manual Dimensional data - air cooled (split) 20 SLE MT TDM E.3_r1 (10/99) Mini Tower - Technical Data Manual Dimensional data - air cooled condensing unit (split) 690 690 500 1050 SIDE VIEW FRONT VIEW REAR VIEW AIR FLOW 4 no. ø8 mm Mounting Holes AIR FLOW 526 AIR FLOW = 887 = AIR FLOW TOP VIEW SLE MT TDM E.3_r1 (10/99) 21 A World Leader in Computer Support Systems. Environmental Control Power Protection Site Monitoring Liebert Corporation designs, manufactures and markets complete systems for improved uptime and performance of electronic equipment, including computer rooms, networks, medical, industrial, and other critical systems. The result is improved business operations, increased productivity and higher return on the customer's electronic equipment investment. Liebert Systems provide dependable environmental control and electrical power protection, combined with centralised monitoring. This approach represents a single-source integrated support network. Based on over two decades of experience and over 100,000 installations worldwide, Liebert is committed to offering the highest quality products and services for critical electronics. Liebert European Headquarters While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert assumes no responsibility and disclaims all liability for Liebert Europe Zona Industriale Tognana, Via Leonardo da Vinci, 8, damages resulting from the use of the information contained herein or any 35028 Piove di Sacco (PD), Italy. errors or omissions. Tel: +39-049-9719111 Fax: +39-049-9719455 Internet: http://www.liebert.com International Headquarters Liebert Corporation 1050 Dearborn Drive, P.O. Box 29186 © Liebert Corporation ® All rights reserved throughout the world. Specifications subject to change without notice. Liebert and the logo, are registered trademarks of Liebert Corporation. Columbus, Ohio 43229 USA Tel: +1-614-888-0246 Fax: +1-614-841-6022 Internet: http://www.liebert.com LPN: SLE MT TDM E.3_r1 (10/99) HPN: