New standards for insulation monitoring devices (IMD) Reliability of supply is a central task in electrical energy supply. In the event of a fault, the main tasks of the protection and monitoring equipment include the protection of humans and animals, the avoidance of unexpected interruptions in operation, as well as early information about impending hazards. A particularly important aspect is the selection of power supply systems and the related protection and monitoring devices. In unearthed power supplies (IT systems), insulation monitoring devices have a crucial role. The characteristics of these products have now been revised and re-written in a new edition of the International and European product standards IEC/EN 61557-8, -9 and -15. With the latest editions the increased requirements from practice and also new metrological capabilities are addressed. N E W S TAN DARDS FOR INSULATION MONITORING DEVICES IMD 1. Historical development of the standard for insulation monitoring devices As early as 1973 the first product standard for insulation monitoring devices was published as the German standard DIN 57413 Part 2 (VDE 0413 Part 2). In 1998 this standard was published as the international standard IEC 61557-8:1998 for the first time. The next milestone in 1999 was the independent product standard IEC 61557-9:1999 for insulation fault location systems. New applications in the area of functional safety resulted in the publication of IEC 61557-15:2014, the product standard for IMDs, in 2014. The circle has been closed with the third internationally available editions of IEC 61557-8 and -9 at the end of 2014. As such all three editions of the product standards are harmonised and are available in the latest version. 2. Clear marking of insulation monitoring devices according to EN 61557-8:2015 In unearthed power supplies (IT systems), insulation monitoring devices have the task of signalling whenever the minimum insulation resistance RF level falls below a minimum value . Insulation monitoring devices according to EN 61557-8 [6] can also be used to monitor offline TT, TN, and IT systems or loads. This is a measure that has often been proven in practice, e.g. to safeguard safety devices in the event of a fault or as a preventive measure, e.g. in fire-extinguishing systems. Compared to the following changes have been made: • Terms and definitions have been complemented; • Abbreviations are listed and explained; • Requirements have been revised; • Mandatory and optional functions and their terminology have been adapted from IEC 61557-15 [8]; • mechanical requirements have been added; i • information on the operating instructions has been added; • type tests and routine tests have been complemented; • new annexes: – Annex C: "Insulation monitoring devices for photovoltaic systems (PV-IMD)" – Annex D: "Insulation monitoring function of a photovoltaic inverter (PV-IMF) or in a charge controller". The German edition DIN EN 61557-8 (VDE 04138) [6] is unpublished yet, but will be released in 2015 with the title "Elektrische Sicherheit in Niederspannungsnetzen bis AC 1 000 V und DC 1 500 V – Geräte zum Prüfen, Messen oder Überwachen von Schutzmaßnahmen – Teil 8: Isolationsüberwachungsgeräte für IT-Systeme". The standard specifies the requirements for operating insulation monitoring devices (IMD) that continuously monitor the insulation resistance to earth of unearthed AC IT systems with galvanically connected d.c. circuits with nominal voltages up to 1 000 V a.c. as well as unearthed d.c. IT systems up to 1 500 V d.c. independent from the measuring method. The design of IT systems is described in IEC 60364-1 / DIN VDE 0100-100 (VDE 0100-100) [2] amongst other standards. Various installation regulations and product standards require the application of IMDs: • DIN VDE 0100-410 (VDE 0100-410), "Protection for safety - Protection against electric shock" [3] • DIN VDE 0100-557 (VDE 0100-557), "Selection and erection of electrical equipment – Auxiliary circuits [4]i German title is translated into English, this is not an International Standard (IEC) 2 N E W S TAN DARDS FOR INSULATION MONITORING DEVICES IMD 3. Maximum response time • DIN VDE 0100-710 (VDE 0100-710), "Lowvoltage electrical installations – Part 7-710: Requirements for special installations or locations – Medical locations" [5] • DIN EN 60204-1 (VDE 0113-1), Safety of machinery - Electrical equipment of machines - Part 1: General requirements [10] An obvious change is the marking of the devices with corresponding pictograms. In principle, this distinction is nothing new, but now the user can also recognize visually which devices are suitable for which IT systems (Figure 1). A differentiation is made between the following types of IMD: • type AC IMDs for pure AC IT systems; • type AC/DC IMDs for AC IT systems with galvanically connected rectifiers and for pure DC IT systems as well as for DC IT systems with directly connected inverters; • type DC IMDs for pure DC IT systems. Unlike TN or TT systems which require a specific disconnection time on the occurrence of a first fault for the protection against electric shock, according to IEC 60364-4-41 / DIN VDE 0100-410 (VDE 0100-410) [3] this requirement is not necessary for unearthed IT systems. However, the response time tan for the system leakage capacitance Ce and the defined frequency range fn must be stated in the documentation for the IMD. For this purpose two reference values for Ce are required. With a reference value of Ce = 1 uF the maximum response times of ≤10 s for type AC IMDs, and ≤100 s for type AC/DC or type DC IMDs are specified. The second reference value specifies the maximum system leakage capacitance Ce at which a response time of ≤30 min must not be exceeded. With this information a statement can be made on the technical characteristics and quality of the measuring principle of the IMD or a comparable value is specified for the user. 3.1 Insulation monitoring devices for PV systems FIGURE 1: Marking of insulation monitoring devices for different types of system EN 61557-8. It is a general aim to no longer include specific product requirements in the installation standards of the IEC 60364 / the DIN VDE 0100 (VDE 0100) [2] series of standards. For this reason, the requirements for insulation monitoring devices that monitor medical locations according to IEC 60364-7-710 / DIN VDE 0100-710 (VDE 0100-710) [5] were defined for the first time in the second edition of the product standard IEC 61557 / DIN EN 61557-8 (VDE 0413-8):2007-12. This successful practice has 3 N E W S TAN DARDS FOR INSULATION MONITORING DEVICES IMD been continued for photovoltaic installations in the third edition of IEC 61557-8 / EN 61557-8 [6]. In the new Annexes C and D the requirements are now described for: • Insulation monitoring devices for photovoltaic systems (PV-IMD) • Insulation monitoring functions of photovoltaic inverters (PV-IMF). A key aspect of photovoltaic installations is a continuous operation, as a shutdown is synonymous to a financial loss. This issue has now also been considered in IEC 61557-8 / EN 61557-8 [6] and the necessary requirements for insulation monitoring devices are defined in Annex C. From a metrological point of view the possible high system leakage capacitances and the dynamic voltage changes represent a challenge for the IMD. Therefore, even under the effect of the fluctuation in the DC voltage as shown in Figure 2, an IMD may • not trigger a false alarm; The requirements for PV systems are complemented by Annex D that describes the requirements for the insulation monitoring function for PV inverters taking into account the standard IEC 62109-2 / DIN EN 62109-2 (VDE 0126-14-2) [11]. Requirements similar to those for a PV-IMD also apply here. A corresponding marking has also been defined for PV IMDs (Figure 3). FIGURE 3: Marking of insulation monitoring devices for photovoltaic applicationsn • not erroneously clear the alarm message from an alarm status; • detect and signal insulation faults within the specified response time; • clear an alarm message if the insulation fault is below the specified limit. FIGURE 2: Dynamic reference characteristics of photovoltaic DC according to EN 61557-8 4. IMDs for applications with functional safety according to DIN EN 61557-15 The question of the functional safety of electrical systems and respective monitoring devices is arising in an increasing number of areas. The requirements on these insulation monitoring devices are defined in IEC 61557-15 / DIN EN 61557-15 (VDE 0413-15) [8] and can be applied for example for applications according to the comprehensive IEC 61508 / DIN EN 61508 (VDE 0803) [9] series of standards, which defines the requirements for functional safety that are of highest priority for safety-related systems. Functional safety can be necessary in unearthed IT systems if safety is based on insulation monitoring devices and on insulation fault location systems as well as additional functions (for example switching). 4 N E W S TAN DARDS FOR INSULATION MONITORING DEVICES IMD Although the fundamental requirements for these devices are described in IEC 61557—8 / EN 615578 and IEC 61557-9 / EN 61557-9, these standards however do not contain any requirements for the consideration of functional safety according to IEC 61557-15 / EN 61557-15 [8], for example the degree of functional safety or how the related validation is to be undertaken. To take into account requirements on the related safety integrity level (SIL), the terminology and the related systematologies were adapted in IEC 61557-8 / EN 61557-8 [6] and IEC 61557-9 / EN 61557-9 [7]. Ultimately, the simple adaptation of these devices to the respective application is now possible. Typical applications are for example machines, cranes but also other installations with high safety requirements. The title of IEC 6155715 is “Electrical safety in low-voltage distribution systems up to 1 000 V a.c. and 1 500 V d.c. – Equipment for testing, measuring or monitoring of protective measures – Part 15: Functional safety requirements for insulation monitoring devices in IT systems and equipment for insulation fault location in IT systems” [8]. Figure 4 shows a device in compliance with the requirements on functional safety according to IEC 61557-15 / EN 61557-15. 5. Devices for insulation fault location systems according to EN 61557-9 According to IEC 60364-4-41 / DIN VDE 0100-410 (VDE 0100-410) [3], it is a requirement that in IT systems an insulation fault is eliminated within the shortest practicable delay. Particularly in complex and large installations however, this can become a very time consuming affair. Here, the usage of insulation fault location systems provides a solution; these devices locate the fault within a very short time and without shutting-down the installation. FIGURE 4: Insulation monitoring device ISOMETER® type iso685 according to IEC 61557-15 / EN 61557-8 [photograph supplied by Bender GmbH & Co KG] IEC 61557-9 / EN 61557-9 describes the normative requirements on insulation fault location systems that can locate insulation faults in unearthed a.c. IT systems or a.c. IT systems with galvanically connected d.c. circuits with nominal voltages up to 1 000 V a.c. as well as unearthed d.c. IT systems up to 1 500 V d.c. [7]. An IFLS (Insulation Fault Location System) must be able to locate both symmetrical and asymmetrical insulation faults in an unearthed IT system. The localisation message indicates where the outgoing circuit or area with the insulation fault is. 5 N E W S TAN DARDS FOR INSULATION MONITORING DEVICES IMD The third edition of IEC 61557-9 / EN 61557-9 represents a comprehensive technical revision. Compared to the second edition from 2009 the following major changes have been made: • the scope, normative references and terms and definitions have been complemented; • abbreviations are listed and explained; • requirements, marking and operating instructions have been revised; • mandatory and optional functions have been defined and their terminology has been adapted to IEC 61557-15; • mechanical requirements have been added; • Clause 6 "Tests" has been revised; • Annexes A, B and C have been revised. AUTHORS: Dipl.-Ing. Harald Sellner Head of Standardisation Bender GmbH & Co. KG 35305 Gruenberg Dipl.-Ing. Dieter Hackl Head of T-MIS Bender GmbH & Co. KG 35305 Gruenberg Obmann DKE UK 964.1 SUMMARY Already seven years have passed since the last publication of the product standards for insulation monitoring devices and equipment for insulation fault location in IT systems. With the new editions of IEC 61557-8 and IEC 61557-9 the rapid technological progress in the area of insulation monitoring for unearthed power supplies (IT systems) has been addressed as has the trend of describing more product requirements in independent standards. These also include the special requirements on the functional safety of these devices in accordance with IEC 61557-15. 6 N E W S TAN DARDS REFERENCES: FOR INSULATION MONITORING DEVICES IMD [1] Wolfgang Hofheinz "Schutztechnik mit Isolationsüberwachung", VDE series volume 114, 3rd edition 2011 [2] DIN VDE 0100-100 (VDE 0100-100):2009-06 „Errichten von Niederspannungsanlagen – Teil 1: Allgemeine Grundsätze, Bestimmungen allgemeiner Merkmale, Begriffe” IEC 60364-1 "Low-voltage electrical installations – Part 1: Fundamental principles, assessment of general characteristics, definitions [3] DIN VDE 0100-410 (VDE 0100-410):2007-06 „Errichten von Niederspannungsanlagen – Teil 4-41: Schutzmaßnahmen - Schutz gegen elektrischen Schlag“ IEC 60364-4-41, "Low-voltage electrical installations – Part 4-41: Protection for safety - Protection against electric shock" [4] DIN VDE 0100-557 (VDE 0100-557):2014-10 “Errichten von Niederspannungsanlagen – Teil 5-557: Auswahl und Errichtung elektrischer Betriebsmittel – Hilfsstromkreise” [English translation of the title: Low-voltage electrical installations - Part 5-557: Selection and erection of electrical equipment – Auxiliary circuits] [5] DIN VDE 0100-710 (VDE 0100-710):2012-10 „Errichten von Niederspannungsanlagen Teil 7-710: Anforderungen für Betriebsstätten, Räume und Anlagen besonderer Art – Medizinisch genutzte Bereiche“ IEC 60364-7-710, "Low-voltage electrical installations - Part 7-710: Requirements for special installations or locations – Medical locations" [6] EN 61557-8:2015-01 "Electrical safety in low voltage distribution systems up to 1 000 V a.c. and 1 500 V d.c. - Equipment for testing, measuring or monitoring of protective measures - Part 8: Insulation monitoring devices for IT systems" DIN EN 61557-8 (VDE 0413-8):2015-xx „Elektrische Sicherheit in Niederspannungsnetzen bis AC 1 000 V und DC 1 500 V – Geräte zum Prüfen, Messen oder Überwachen von Schutzmaßnahmen – Teil 8: Insulation monitoring devices for IT systems“ - the German adoption will be published shortly. [7] EN 61557-9:2015-01 "Electrical safety in low voltage distribution systems up to 1 000 V a.c. and 1 500 V d.c. - Equipment for testing, measuring or monitoring of protective measures - Part 9: Equipment for insulation fault location in IT systems" DIN EN 61557-9 (VDE 0413-9)2015-xx „Elektrische Sicherheit in Niederspannungsnetzen bis AC 1 000 V und DC 1 500 V – Geräte zum Prüfen, Messen oder Überwachen von Schutzmaßnahmen – Teil 9: Einrichtungen zur Isolationsfehlersuche in IT-Systemen“ - the German adoption will be published shortly.) [8] DIN EN 61557-15 (VDE 0413-15):2014-10 "Elektrische Sicherheit in Niederspannungsnetzen bis AC 1 000 V und DC 1 500 V – Geräte zum Prüfen, Messen oder Überwachen von Schutzmaßnahmen - Teil 15: Anforderungen zur Funktionalen Sicherheit von Isolationsüberwachungsgeräten in IT-Systemen und von Einrichtungen zur Isolationsfehlersuche in IT-Systemen" IEC 61557-15:2014-02 “Electrical safety in low-voltage distribution systems up to 1 000 V a.c. and 1 500 V d.c. – Equipment for testing, measuring or monitoring of protective measures – Part 15: Functional safety requirements for insulation monitoring devices in IT systems and equipment for insulation fault location in IT systems” [9] DIN EN 61508 (VDE 0803):2011-02 „Funktionale Sicherheit sicherheitsbezogener elektrischer/elektronischer/programmierbarer elektronischer Systeme“ IEC 61508, "Functional safety of electrical/electronic/ programmable electronic safety-related systems [10] DIN EN 60204-1 (VDE 0113-1):2007-06 „Sicherheit von Maschinen – Elektrische Ausrüstung von Maschinen – Teil 1: Allgemeine Anforderungen“ IEC 60204-1, "Safety of machinery. Electrical equipment of machines - Part 1: General requirements" [11] DIN EN 62109-2 (VDE 0126-14-2):2012-04 „Sicherheit von Leistungsumrichtern zur Anwendung in photovoltaischen Energiesystemen – Teil 2: Besondere Anforderungen an Wechselrichter“ IEC 62109-2, "Safety of power converters for use in photovoltaic power systems - Part 2: Particular requirements for inverters" 7