Newcastle Engineering studies Engineered Products – The Electric Motor June 2015 Basic Principles From Michael Faraday’s notebook September 3 1821: •“....continually turn round. Arranged a magnet needle in a glass tube with mercury about it and by a cork, water, etc. supported a connecting wire so that the upper end should go into the silver cup and its mercury and the lower move in the channel of mercury round the pole of the needle. The battery arranged with the wire as before. In this way got the revolution of the wire round the pole of the magnet. The direction was as follows, looking from the above down. Very satisfactory, but make more sensible apparatus.” Basic Principles Basic Principles • When a wire carrying an electric current is placed in a magnetic field it is subjected to a force F = Il x B Where: F is the force vector in N I is the current in A l is the length vector in m B is the magnetic field vector in T Basic Principles Basic Principles • The DC motor: – In modern DC machines we replace the permanent magnets with electromagnets – the field coils – Practical machines have more than two commutator segments (and therefore sets of coils on the rotor, or armature) – this gives more uniform DC voltage in the case of a DC generator – Practical machines also have more than one set of stator poles (dependent on the size and speed of the machine) – Field coils can be connected in series (as in traction motors) or shunt (as in rolling mill motors) Basic Principles • The DC motor: Car Starter Motor DC Traction Motor Basic Principles • The DC motor: Motor Armature Motor Field Coils Basic Principles • The DC motor: Rolling Mill DC Motors The Rotating Magnetic Field • Developed by Nicola Tesla in 1882 • The result of adding three 120-degrees delayed sine waves on the axis of the motor is a single rotating vector which remains always constant in magnitude. The rotor has a constant magnetic field. The N pole of the rotor will move toward the S pole of the magnetic field of the stator, and vice versa. • A permanent magnet in such a field will rotate so as to maintain its alignment with the external field. The Rotating Magnetic Field Demonstration The Synchronous Motor • The synchronous speed of the rotating magnetic field in rpm is: Where: f = supply frequency in Hz p = number of pole pairs in motor The Synchronous Motor • Stator produces a rotating magnetic field • Rotor is excited by DC current producing electromagnets • Synchronous machines operate at synchronous speed • They must have a pilot motor or a squirrel cage in the rotor for starting • DC field current is applied once machine is close to synchronous speed Synchronous Motor The Synchronous Motor • Used for constant loads such as: – Compressors – Pumps – Motor/ generator set drive • Also useful for power factor correction Large Synchronous Motor The Three Phase Induction Motor • The three phase induction motor: – Uses the same stator as the synchronous motor – Current is induced in the rotor to set up the rotor magnetic field – Stator and rotor magnetic fields interact to produce rotational torque – Speed must be less than synchronous speed to allow induction of current in rotor – This slip speed is stated in rpm or per cent The Three Phase Induction Motor • The three phase induction motor: The Single Phase Induction Motor • Has a normal squirrel cage rotor but a single stator winding • The magnetic flux produced by the stator winding is fixed in space and varies in magnitude with time • At standstill the net torque developed is, therefore, zero • At speed, however, the rotor flux interacts with the stator flux to produce torque The Single Phase Induction Motor • This means that the single phase induction motor requires a mechanism for starting: • Three methods are available: – Shaded pole – Split phase – Capacitor motor The Single Phase Induction Motor • Shaded pole: – Restricted to very small motors – Part of the pole is shaded by conducting ring which acts as the secondary of a short circuited transformer – Flux in the shaded portion of the stator lags the main flux in time producing a rotating field The Single Phase Induction Motor • Split phase: – Auxiliary high resistance winding produces a rotational torque – Auxiliary winding is disconnected at running speed – Represents a poorly balanced two phase motor The Single Phase Induction Motor • Capacitor motor: – Phase shift for the auxiliary winding is obtained by a capacitor in series with the winding – This produces a time phase difference between main & auxiliary windings of about 90° – Some capacitance can remain in circuit when up to speed to improve performance and power factor The Linear Motor • If the stator is cut and rolled out we produce the stator of a linear motor