D Journal of Energy and Power Engineering 6 (2012) 283-286 DAVID PUBLISHING Single-Phase Full Bridge PWM Rectifier with Load Current Feedforward Kazutaka Itako1 and Takeaki Mori2 1. Department of Electronic and Electrical Engineering, Kanagawa Institute of Technology, Kanagawa 243-0292, Japan 2. Department of Home Electronics, Kanagawa Institute of Technology, Kanagawa 243-0292, Japan Received: January 06, 2011 / Accepted: May 31, 2011 / Published: February 29, 2012. Abstract: Many conventional switching power supplies in computers and low power motor drive systems operate by rectifying the input AC line voltage and filtering it with large electrolytic capacitors. This results in undesirable side effects such as the generation of distorted input current waveform. The input power factor is also poor. Further, the input current has the shape of narrow pulses, which in turn increases its value. The reduction in input current harmonics and improved power factor operation of motor drive systems and switching power supplies are important from the energy saving point of view and also to satisfy the harmonic standards. This paper proposes a full bridge PWM rectifier with load current feedforward. The proposed approach has some advantages, including a quick response for the load fluctuation, the reduction of the number of sensors and simplified control, as compared with the conventional methods. From simulated results, it is clarified that the proposed control method is effective and useful. Key words: Power factor correction, power quality, converter control, DC power supplies, grid-connecting inverter. 1. Introduction PWM (pulse width modulation) techniques are widely used on switching power converters to improve the input current waveform and the input power factor. And, new main circuit configurations and new control methods have been investigated [1-6] to obtain the high performance. These methods are suitable for power factor improvement and harmonic currents reduction. Despite the good adaptiveness of the most popular control method for power factor correction and harmonic currents reduction, there are following problems associated with this approach: (1) The response for the load power fluctuation is marginally slow due to detecting the load power fluctuation from the deviation of the capacitor voltage, even if the PI regulators are optimized; (2) By using a load current feedforward, a rapid response for the load power fluctuation may be Corresponding author: Kazutaka Itako, associate professor, research fields: power factor correction, PV generation system and fuel cell system. E-mail: itako@ele.kanagawa-it.ac.jp. obtained. However, it requires at least four sensors for sensing the input voltage, input current, DC output voltage and load current. In response to these concerns, this paper proposes an alternative power factor correction and harmonic currents reduction control system for a full bridge PWM rectifier [7]. The characteristics of the proposed approach are clarified by the simulations. This control system has the feature as shown in the following: (1) The response for the load power fluctuation is quick due to detecting directly the load power fluctuation from the load current; (2) This control system will bring more simplified system configuration due to using only two sensors for sensing the input voltage and load current, decreasing the cost. 2. Proposed Control System 2.1 Operating Principle Fig. 1 shows the circuit configuration of a PWM rectifier with bidirectional power-flow capability. This 284 Single-Phase Full Bridge PWM Rectifier with Load Current Feedforward converter is identical to the four-quadrant inverter [8]. In this figure, e (f = 50 Hz) is the instantaneous value of line voltage, ip is the instantaneous value of input current and, v is the input voltage of the rectifier. The vD which is smoothed with the large capacitance C is the DC voltage including a permitted ripple. The L is an additional inductance to reduce the ripple in input current ip at the finite switching frequency fC. In Fig. 1, when indicating the switching state of each leg by a binary variable 1 or -1, depending on the upper or lower transistor being conductive, the switching states of rectifier can be described as (1, 1), (1, -1), (-1, 1) and (-1, -1). The pulse generation process of the switching methods is concretely illustrated in Fig. 2. The transistors are controlled based on the comparison of the carrier wave and the modulating wave. This is the method which can reduce the switching frequency fC of the transistors. That is, although the transistors are switched at fC, v is switched twice as much (2fC). In Fig. 1, one out of these two sensors is a DC current sensor, another one is an AC voltage sensor. Slight change in the line frequency and amplitude must be accounted for by sensing the input voltage. The accurate values of the line frequency and amplitude are used in order to obtain the suitable control angle and the modulation index MI of the modulating wave vref is shown in Fig. 2. Assuming e to be sinusoidal, the fundamental frequency components of v and ip in Fig. 1 can be expressed as phasors V and Ip, respectively. Because of a fairly large capacitance C, the voltage vD can be assumed to be DC, that is, vD = VD. The vD chopped by the PWM pattern as shown in Fig. 2 shapes the voltage v. In Fig. 2, the modulating wave vref normalized with the maximum value of carrier wave is vref MI sin(t ) (1) with MI being the modulation index (0 MI 1.0). Therefore, instantaneous value v1 of V is proportional to vref and can be expressed in the following equation. Fig. 1 Main control diagram of proposed system. Fig. 2 Pulse generation process. v1 VD MI sin(t ) V MI V D 2 (2) (3) In Fig. 2, a phasor diagram for the unity power factor is shown in Fig. 3. In this phasor diagram, E cos LI P tan 1 E V (4) (5) Therefore, from Eqs. (3) and (4), MI 2E VD cos (6) When the VD is controlled to arbitrary value VDref, required MI can be obtained from following equation. MI 2E VDref cos (7) Assuming that the energy efficiency and input power factor are 100%, Ip can be expressed in following equation, Single-Phase Full Bridge PWM Rectifier with Load Current Feedforward 285 Fig. 3 Phasor diagram. IP VDref I L (8) E Fig. 4 Lower limit of 1/K2 vs. Substituting for Ip from Eq. (8) into Eqs. (5) and (7), and MI for iL can be expressed in the following equations. L diP ev dt (13) C dv D i DN i L dt (14) and LVDref iL tan 1 ( K1iL )[rad ] (9) 2 E f (iL ) tan 1 K2 MI f MI (i L ) cos (10) where, iL is the load current which is assumed to be an ideal DC current source. v in Eq. (13) and iDN in Eq. (14) can be expressed as the following equations. where, K1 L/Rin. LVDref E2 1 v ( S1 S 2 )vD 2 2E and K 2 V Dref (11) Even if the E and change, by renewing the values of K1 and K2 in Eq. (11), unity power factor and harmonic currents reduction will be realized. Because MI must be less than or equal to 1.0 in order to realize the unity power factor for the load variation, the following condition derived from Eq. (10) must be satisfied. 2 L 1 1 K2 Rin (12) where, Rin = E/Ip. Fig. 4 shows the plot of the lower limit of 1/K2 as a function of L/Rin. By applying the Rin in the maximum power to Eq. (12) and satisfying the condition of this equation, unity power factor can be realized in the required power range. 2.2 Circuit Equations In Fig. 1, the circuit equations are expressed in the following. (15) and iDN 1 ( S1 S 2 )iP 2 (16) 3. Simulation Results The circuit conditions: the effective value of the line voltage = 100 V, VDref = 150 V, L = 10 mH, C = 500 F and fC = 10 kHz, where because an internal impedance of the utility source is normally much smaller than an additional reactance, only the additional inductance is considered. Figs. 5a and 5b show the simulated transient characteristics of this control system when the load power is changed from 75 W to 150 W and then from 150 W to 75 W, and the load power is changed from 75 W to -75 W and from -75 W to 75 W for step formed, respectively. From these figures, it is clarified that there is not the oscillatory behavior on vD accompanied by the load change and the response of the input current is very quick. Single-Phase Full Bridge PWM Rectifier with Load Current Feedforward 286 (a) Generative mode Fig. 5 (b) Generative mode and regenerative mode Transient characteristics of this system on the step load change. 4. Conclusions In this paper, the new control method of a full bridge PWM rectifier for the harmonic currents reduction and power factor correction is discussed. By using this method, a quick response for the load fluctuation can be obtained and the simplified circuit configuration with half number of required sensors and reduction of the cost may be realized. From these results, it is clarified that proposed control method is effective and useful. [2] [3] [4] [5] Acknowledgments This work was supported by “High-Tech Research Center” Project for Private Universities: matching fund subsidy from MEXT (Ministry of Education, Culture, Sports, Science and Technology), 2007-2011. [6] [7] References [1] T. Ohnuki, O. Miyashita, T. Haneyoshi, E. 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