SLC-82XX and SLC-83XX Single Loop Proportional Temperature Controller with Sensor General Instructions APPLICATION Electronic temperature controller for single loop control of media in ducts, tanks and liquid lines. SPECIFICATIONS Construction: Self-contained proportional temperature controller with integral setpoint and sensing element. Reset ratio selection available on all units. Setpoint Dial Range: See Table 1. Throttling Range: Pin selectable (3, 8, 12 or 20°F); factory set at 8°F for 3 Vdc output change. Power Requirements: 20 Vdc (+1.0, -1.5), 13 mA. Output Voltage: 2 to 15 Vdc direct acting (D.A.); field changeable to 15 to 2 Vdc reverse acting (R.A.). Calibrated at 7.5 Vdc when dial setting matches temperature sensed by integral sensor. Controlled Devices: Maximum of six TAC System 8000 devices or two MP-5210 actuators. Selectable Reset Ratio: All units provided with a selectable reset ratio on a prewired DIP switch for 0.7:1, 1:1, 1.5:1 or 15:1 (0.7:1 equivalent to Honeywell’s 1.5:1). Sensing Element: 1000 ohms, ±0.1% at 70°F. Balco changes 2.2 ohms per 1°F at 70°F. Environment: Ambient Temperature Limits, Shipping and Storage -40 to 160°F (-40 to 71°C). Operating 40 to 140°F (4 to 60°C) without digital display. 40 to 130°F (4 to 54°C) with digital display. Humidity, 5 to 95% RH, non-condensing. Locations, NEMA Type 1 indoor only. Cover: Beige colored plastic with brushed bronze metal insert. Mounting: See Table 1. Dimensions: See Table 1. Digital Temperature Display: Long life battery powered digital temperature display in easy to read 1/4" (6 mm) numerals. Available only as factory built, specify as SLC-XXXX-800. Connections: To Controlled Device, Red, yellow and blue pigtail leads provided for low voltage connection to TAC System 8000 controlled devices. To Optional Reset Ratio Sensor, All units are provided with two (2) white pigtail leads for connection to optional reset sensor (typically TS-8501). Terminate all pigtail leads in the 4 x 4 electrical box provided. For additional information on TAC System 8000 wiring, see Wiring Controlled Devices to Controller section. ACCESSORIES AD-8122 AD-8123 AD-8124 AT-215 TS-8101 TS-8131 TS-8201 TS-8241 TS-8261 TS-8405 TS-8422 TS-8501 PKG-1093 Signal adaptor for dual outputs (two direct acting) Signal adaptor for dual outputs (one direct, one reverse acting) Signal adaptor for dual outputs (one reverse, one direct acting) Stainless steel bulb well Room temperature sensor Room button type sensor Duct/ immersion sensor Diffuser sensor Light fixture sensor 5’ (1.5 m) averaging sensor 22’ (6.7 m) sensor Outdoor air sensor Digital thermometer battery replacement kit OPTIONS For digital temperature display, specify -800 suffix (available only as factory installed option). Printed in U.S.A. 6-10 © Copyright 2010 Schneider Electric All Rights Reserved. F-22985-5 Figure-1 Typical Wiring Diagram. Table-1 SPECIFICATIONS. Type Immersion Sensor 6" (203 mm) Probe 6" (203 mm) Probe Duct 5’ (1.5 m) Averaging 22’ (6.7 m) Averaging 2 Part Number SLC-8222 SLC-8222-800 SLC-8223 SLC-8223-800 SLC-8224 SLC-8224-800 SLC-8226 SLC-8226-800 SLC-8227 SLC-8227-800 SLC-8228 SLC-8228-800 SLC-8322 SLC-8322-800 SLC-8323 SLC-8323-800 SLC-8324 SLC-8324-800 SLC-8326 SLC-8326-800 SLC-8327 SLC-8327-800 SLC-8328 SLC-8328-800 SLC-8332 SLC-8332-800 SLC-8333 SLC-8333-800 SLC-8334 SLC-8334-800 SLC-8336 SLC-8336-800 SLC-8337 SLC-8337-800 SLC-8338 SLC-8338-800 SLC-8342 SLC-8342-800 SLC-8343 SLC-8343-800 SLC-8344 SLC-8344-800 SLC-8346 SLC-8346-800 SLC-8347 SLC-8347-800 SLC-8348 SLC-8348-800 Setpoint Dial Range 0 to 100°F 60 to 160°F 120 to 220°F -20 to 40°C 15 to 70° 50 to 105° 0 to 100°F 60 to 160°F 120 to 220°F -20 to 40°C 15 to 70°C 50 to 105°C 0 to 100°F 60 to 160°F 120 to 220°F -20 to 40°C 15 to 70°C 50 to 105°C 0 to 100 °F 60 to 160°F 120 to 220°F -20 to 40°C 15 to 70°C 50 to 105°C Digital Display Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Mounting Install Controller Directly to an AT-215 Bulb Well (order separately) Dimensions Controller : 4-3/8" high x 4-1/8 wide x 4-1/2" deep (111 mm x 105 mm x 114 mm) Sensor: 6" (203 mm) Insertion Length Install to Duct by Means of Duct Mounting Plate Provided. A 2-1/2" (64 mm) Standoff Provides Clearance for Duct Insulation if Present. Controller: 4-1/8" high x 4-1/8 wide x 4-1/2" deep (111 mm x 105 mm x 114 mm) Install to Duct by Means of Duct Mounting Plate Provided. A 2-1/2" (64 mm) Standoff Provides Clearance for Duct Insulation if Present. Controller: 4-3/8" high x 4-1/8 wide x 4-1/2" deep (111 mm x 105 mm x 114 mm) Install to Duct by Means of Duct Mounting Plate Provided. A 2-1/2" (64 mm) Standoff Provides Clearance for Duct Insulation if Present. Controller: 4-3/8" high x 4-1/8 wide x 4-1/2" deep (111 mm x 105 mm x 114 mm) © Copyright 2010 Schneider Electric All Rights Reserved. Sensor: 6" (203 mm) Insertion Length Sensor: 5’ (1.5 m) Insertion Length Sensor: 22’ (6.7 M) Insertion Length F-22985-5 RATIO SELECTION TABLE. Change in Water Temperature for Different Ratios as Outdoor Temperature Drops from 70°F to Design Temperature Outdoor Temp. (°F) Ratio -30 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 70 to 220 70 to 170 70 to 137 80 to 230 80 to 180 80 to 127 -20 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 70 to 205 70 to 160 70 to 130 -10 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 0 Dial Set at 100°F Dial Set at 110°F Dial Set at 120°F 90 to 240 90 to 190 90 to 157 100 to 250 100 to 200 100 to 167 110 to 260 110 to 210 - 120 to 270 120 to 220 - 80 to 215 80 to 170 80 to 140 90 to 225 90 to 180 90 to 150 100 to 235 100 to 190 100 to 160 110 to 245 110 to 200 - 120 to 255 120 to 210 - 70 to 190 70 to 150 70 to 123 80 to 200 80 to 160 80 to 133 90 to 210 90 to 170 90 to 143 100 to 220 100 to 180 100 to 153 110 to 230 110 to 190 - 120 to 240 120 to 200 - 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 70 to 175 70 to 140 70 to 117 80 to 185 80 to 150 80 to 127 90 to 195 90 to 160 90 to 137 100 to 205 100 to 170 100 to 147 110 to 215 110 to 180 - 120 to 225 120 to 190 - +10 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 70 to 160 70 to 130 70 to 110 80 to 170 80 to 140 80 to 120 90 to 180 90 to 150 90 to 130 100 to 190 100 to 160 100 to 140 110 to 200 110 to 170 - - +20 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 70 to 145 70 to 120 70 to 103 80 to 155 80 to 130 80 to 113 90 to 165 90 to 140 90 to 123 100 to 175 100 to 150 100 to 133 110 to 185 110 to 160 - 120 to 150 120 to 170 - +30 0.7 to 1.0* 1.0 to 1.0 1.5 to 1.0 70 to 130 70 to 110 70 to 97 80 to 140 80 to 120 80 to 107 90 to 150 90 to 130 90 to 117 100 to 160 100 to 140 100 to 127 110 to 170 110 to 150 - 120 to 180 120 to 160 - Dial Set at 70°F Dial Set at 80°F Dial Set at 90°F *0.7 to 1.0 (Honeywell = 1.5 to 1.0) – 1.0°F O.A. change, hot water changes 1.5°F Figure-2 Hot Water Control with Outside Air Temperature Reset. F-22985-5 © Copyright 2010 Schneider Electric All Rights Reserved. 3 PRE-INSTALLATION Inspection Visually inspect the carton for damage. If damaged, notify the appropriate carrier immediately. If undamaged, visually inspect the device for obvious defects. Return damaged or defective products. Required Installation Items Figure-3 Digital Thermometer Battery Location. • Wiring diagrams • Tools (not provided): Digital Thermometer Theory of Operation Appropriate screwdriver for mounting screws and terminal connections 3/16" (4.8 mm) or smaller slot screwdriver for digital thermometer battery installation Appropriate drill and drill bit for mounting screws • Digital thermometer battery and cover, provided in separate package for SLC-8XXX-800 models only • Appropriate accessories • Mounting screws (2) #10 x 3/4" sheet metal, provided for SLC-832X, SLC-833X and SLC-834X INSTALLATION After installing the battery and battery cover, the display may flash “LLL” three times. The temperature being sensed should then be displayed. If battery becomes low, the display will fade and eventually disappear. If this condition occurs, replace battery (PKG-1093). If the low limit of the digital indicator is exceeded, the display will continually flash “LLL” until the temperature rises above the low limit. If the high limit of the digital indicator is exceeded, the display will continually flash “HHH” until the temperature lowers below the high limit. The display is updated approximately every 10 seconds. Caution: 1. Installer must be a qualified, experienced technician. 2. Disconnect power supply (line power) before installation to prevent equipment damage. 3. Make all connections in accordance with the wiring diagram, and in accordance with national and local electrical codes. Use copper conductors only. 4. Do not exceed ratings of the device(s). MOUNTING INSTRUCTIONS Caution: Avoid locations where excessive vibration, moisture, corrosive fumes or vapors are present, NEMA Type 1 covers are intended for indoor use primarily to provide a degree of protection against contact with the enclosed equipment. Digital Thermometer Battery & Cover Figure-4 SLC-822X Immersion Controller’s Dimensions. SLC-822X Mounting (Requires AT-215 Bulb Well) 1. Mount AT-215 bulb well on the liquid line or tank (see Figure 5). 2. Thread the controller into AT-215 bulb well that has been installed in a liquid line or tank. See Figure 3. 1. Remove battery from package. 2. Remove battery cover. Push down and turn (gently) CCW 1/8 turn with a 3/16" (4.8 mm) or smaller screwdriver. Note: The AT-215 bulb well should be filled with a temperature conductive grease, TAC Part Number M-500, prior to element insertion for optimum medium temperature sensing. 3. Place battery in the cover compartment with the positive (+) side up. 4. Place battery cover over the battery. Push down and turn (gently) CW 1/8 turn with 3/16" (4.8 mm) or smaller screwdriver. 5. Temperature display should be present. If no display, repeat steps 2 through 4. If still no display, replace battery from battery replacement kit (PKG-1093). If no display, temperature display unit is defective; replace with a functional display. 4 © Copyright 2010 Schneider Electric All Rights Reserved. F-22985-5 2. Use the mounting plate supplied as a template (or refer to Figure 8 for duct mounting dimensions) for mounting hole location. 3. Mount the sensor enclosure to the duct using the (2) # 10 x 3/4" sheet metal screws provided. Figure-5 Immersion Mounting. Figure-6 SLC-832X Duct Controller’s Dimensions. Figure-8 SLC-833X or SLC-834X Averaging Duct Controller’s Dimensions. SLC-832X Mounting 1. Determine the controller mounting location on the duct. The sensing element is located within 1" of the end of the sensing probe, and it should be located in the air stream typical of the temperature requiring sensing. 2. Use the mounting plate supplied as a template (or refer to Figure 6 for duct mounting dimensions) for mounting hole location. 3. Mount the sensor to the duct using the (2) #10 x 3/4" sheet metal screws provided. Figure-9 SLC-833X or SLC-834X Averaging Duct Controller Mounting. DEFINITIONS AND NOMENCLATURE Mode of Operation Figure-7 SLC-832X Duct Mounting. SLC-833X or SLC-834X Mounting 1. Determine the controller enclosure mounting location on the duct (see Figure 9). The sensor should be serpentined through the duct in a pattern that will expose it to all areas where variations of temperature may occur. If duct cannot be entered, wrap the element around a section of conduit and place the conduit diagonally in the duct. Direct Acting Control (DA): Increase in temperature at the primary sensor causes the controller output (yellow to blue leads) signal to increase. Revers Acting Control (RA): Increase in temperature at the primary sensor causes the controller output (yellow to blue leads) signal to decrease. Reverse Reset (RR) Control Only: Decrease in temperature at resetting element (white leads) Raises the SLC-8XXX controller’s temperature setpoint upward. Throttling Range: Throttling Range (T.R.) is defined as the °F change at the primary temperature sensor in order to cause a 3 Vdc controller output signal change. Caution: Do no make sharp bends in the element. F-22985-5 © Copyright 2010 Schneider Electric All Rights Reserved. 5 2. “Pull” all wires required. 3. Connect all control and optional reset sensing wiring to the controller leads. The 4 x 4 box cover can be removed for wiring by loosening the two (2) cover screws. Note: The 4 x 4 cover plate is permanently attached to the base by a metal strap to insure that the sensor wires are not placed under tension. Figure-10 SLC-8XXX Terminal Nomenclature Reset DIP Switch Nomenclature The reset ratio is defined as the temperature change at the reset sensing element required to reset the SLC control point 1°F (0.5°C) higher. DIP switch ratios of 0.7:1, 1:1, 1.5:1 and 15:1 are provided. A controller with a DIP switch setting of 0.7 will increase the control point temperature 1.5°F (0.8°C) for a 1°F (0.5°C) change at the reset element. See Figure 11 for DIP switch location. WIRING OF CONTROLLED DEVICES TO CONTROLLER Types of Controlled Devices and Their Power Supplies 1. Filtered and Regulated Power Supplies: All TAC System 8000 controlled devices except MP-52XX and MP-54XX series actuators. 2. Filtered and Unregulated Power Supplies: MP-54XX series actuators. 3. Unfiltered and Unregulated Power Supplies: MP-52XX series actuators. General Rules for Wiring Controllers to Controlled Devices 1. Never connect red lead (or +20 terminals) of any controlled device which has a regulated power supply to the red lead (or +20 terminal) of any other controlled device. 2. Controlled devices with unfiltered and unregulated power supplies must be filtered. TAC System 8000 controllers will provide filtering for a maximum of two (2) controlled devices by connecting the two red leads (+20 terminals) together at the controller’s red lead (+20 terminal). 3. Controlled devices with filtered and unregulated supplies: Up to six (6) controlled devices with the red leads (+20 terminals) can be connected together. Number of units paralleled depends on the current (mAdc) requirements of the controller or adaptor. 4. See Table 2 for devices and their internal supplies. Table-2 POWER SUPPLIES. Figure-11 SLC-8XXX Controller Showing Location of Reset DIP Switches. WIRING Make all electrical connections according to installation wiring diagrams. Comply with national and local electrical codes. Use copper conductors only. To install, proceed as follows: 1. Wiring for the controllers is shown in Figures 12 and 13. 6 Filtered and Regulated Filtered and Unregulated Unfiltered and Unregulated CC-8101 CC-8102 CC-8103 CC-8104 CC-8111 Series CC-8118 Series CC-8218 Series CP-8301 Series* CP-8161 Series CP-8425 Series CP-8502 Series CP-8511 CP-8513 PP-8121 PP-8516 MP-5XX MP-54XX MP-1233 MS-8XXXX Actuators MP-52XX Actuators *Except CP-8301-101 which does not have a power supply. © Copyright 2010 Schneider Electric All Rights Reserved. F-22985-5 ADJUSTMENTS Table-3 WIRE LENGTH. Length of Run in Feet Wire Gauge Controller to Controlled Device Controller to Adaptor Adaptor to Controlled Device 22 - - - 18 1000 1000 1000 16 2250 2250 2250 14 4000 4000 4000 Caution: Use 18 gauge three-conductor twisted shielded wire when it becomes necessary to run or install leads in the same conduit with power wiring or when high RFI/EMI generating devices are near. Connect the shield to the BLUE lead at the SLC-8XXX controller only. Setpoint Dial: Turn the setpoint dial (located on front of controller) to the desired temperature setting. Normally, no further adjustments are required. Throttling Range: Throttling range settings of 3, 8, 12 or 20°F. Factory set at 8°F. Throttling range is determined by placing the T.R. jumper (BROWN) on the proper T.R. pin. See Figure 14 for details. For other T.R.’s use the extended T.R. jumper AD-8969-901. The T.R. will be the sum of the value of the T.R. pins connected. Control Action: Factory set for direct acting (D.A.). Reverse acting (R.A.) can be selected by moving the jumpers as shown in Figure 14. Reset Ratio: Reset ratios of 0.7:1, 1:1, 1.5:1 and 15:1. Reset ratio is determined by positioning a DIP switch on the back side of the controller (after SLC controller is removed from 4 x 4 handy box). See Figure 15 for details. Figure-12 Typical Wiring without MP-52XX Actuators. Figure-13 Typical Wiring with MP-52XX Actuators. F-22985-5 © Copyright 2010 Schneider Electric All Rights Reserved. 7 CHECKOUT Note: The SLC-82XX and SLC-83XX have been factory calibrated to produce a 7.5 Vdc output signal at the YELLOW and BLUE leads (TO+ AND TS-) when the setpoint and the temperature at the primary sensor are equal. Optional reset sensor must be disconnected. 1. Verify wiring per wiring diagram. 2. Measure with a 20,000 ohm per Vdc VOM. a. Power Supply 20 Vdc: RED (+) to BLUE (-) wires or test point pins TS- and TS+ (+end of the 47µf. capacitor). b. Output 2-15 Vdc: YELLOW (+) to BLUE (-) wires to TO+ and TS - test pins. The voltage varies between 2-15 Vdc as dial knob is rotated. Figure-14 Throttling Range and Control Action Selection. 3. Replace controller if it is defective. CALIBRATION Caution: To assure proper controller operation, if reset is not used, all DIP switches must be in OFF position and ends of white wires (auxiliary sensor pigtails) must be taped or protected. If calibration is necessary, proceed as follows: 1. Connect a 20,000 ohm per Vdc VOM between the YELLOW (+) and BLUE(-) leads or TO+ and TS- pins on the controller. 2. Place all ratio switches to the OFF position. 3. Measure the temperature at the primary sensor with an instrument with a ±1°F accuracy or better. 4. Loosen set screw on setpoint knob and remove knob. 5. Adjust setpoint potentiometer until VOM reads 7.5V ±0.1 Vdc. 6. Place setpoint knob over potentiometer shaft and align pointer with temperature on scale equal to temperature displayed on instrument at primary sensor. Tighten set screw, taking care not to turn potentiometer shaft in the process. 7. Controller is calibrated. MAINTENANCE Regular maintenance of the total system is needed to assure sustained optimum performance. Figure-15 Ratio Reset. For SLC-8XXX-800 models only, if the battery becomes low, the display will fade and eventually disappear. Replacement battery kit (PKG-1093). FIELD REPAIR These controllers are not field repairable. Replace a defective controller with a functional unit. On October 1st, 2009, TAC became the Buildings business of its parent company Schneider Electric. This document reflects the visual identity of Schneider Electric, however there remains references to TAC as a corporate brand in the body copy. As each document is updated, the body copy will be changed to reflect appropriate corporate brand changes. Copyright 2010, Schneider Electric All brand names, trademarks and registered trademarks are the property of their respective owners. Information contained within this document is subject to change without notice. F-22985-5 Schneider Electric 1354 Clifford Avenue P.O. Box 2940 Loves Park, IL 61132-2940 www.schneider-electric.com/buildings