Cabling Documentation for BSTM and DACU Units Page 1 of 122 Date 5/26/2009 BSTM and DACU Connectors ................................................................................................ 2 BSTM Connectors............................................................................................................... 4 DACU1 Connectors............................................................................................................. 5 DACU2 Connectors............................................................................................................. 6 Internal BSTM Cables............................................................................................................. 6 Internal DACU1 Cables ........................................................................................................ 32 Internal DACU2 Cables ........................................................................................................ 46 Test Cables between EGSE and Onboard Data Acquisition System ....................................... 63 Internal EGSE Cables............................................................................................................ 90 The IDE Interface.................................................................................................................106 Configuration Using Cable Select.........................................................................................109 Null modem, an introduction ................................................................................................114 Out of Date Cables ...............................................................................................................120 Cabling Documentation for BSTM and DACU Units Page 2 of 122 Date 5/26/2009 BSTM and DACU Connectors BSTM Connectors: Nr XB1 XB2 XB3 XB4 XB5 XB6 XBT XBP Display Keyboard Type PC10 PC50 PC19 PC50 PC19 PC10 PC10 PC10 HD 15F MINI-DIN 06 To OECS and Hermetic Connector 1 Hermetic Connector 2 OECS (Onboard Electronic Control System)(Onboard Monitoring Telemetry OMTS System) ICS (Internal Control System) Slow Scientific Telemetry EGSE To XB4 Ethernet to DACU1, DACU2 and SAS3 External Power Supply Unit for BSTM EGSE-T1, EGSE-T2 Ethernet Switch, ISS Ethernet EGSE-T1 Amateur Radio VGA Keyboard Ethernet Switch TEST with EGSE TEST with EGSE DACU1 Connectors: Nr Type To EGSE substitute XD13 Cannon 25S DFM1 EGSE-T3 (2 Ch D/A) XD14 Cannon 15S DP EGSE-XD14 (RS-422) XD15 Cannon 15S LP EGSE-XD15(RS-422) XD16 Cannon 25S CWD-WP EGSE-T3 (2 Ch D/A) XD17 Cannon 9S SAS3 Through XD11 External Power Supply Unit XD11 Cannon 15S Power External Power Supply Unit XD12 PC10 Ethernet-BSTM Display HD 15F VGA TEST with EGSE Keyboard MINI-DIN 06 Keyboard TEST with EGSE DACU2 Connectors: Nr Type To EGSE substitute XD23 Cannon 15S CORES EGSE-XD23 (RS-422) XD24 Cannon 15S RFA EGSE-XD24 (RS-422) XD25 Cannon 15S DFM2 EGSE-XD25 (RS-232) XD26 Cannon 15S LP EGSE-XD26 (RS-422) XD27 Cannon 15S DP EGSE-XD27 (RS-422) XD28 Cannon 25S CWD-WP EGSE-T3 (2 Ch D/A) XD21 Cannon 15S Power External Power Supply Unit XD22 PC10 Ethernet-BSTM Display HD 15F VGA TEST with EGSE Keyboard MINI-DIN 06 Keyboard TEST with EGSE Cabling Documentation for BSTM and DACU Units Page 3 of 122 Date 5/26/2009 (Ethernet Switch receives five channels, i.e. USER IF, BSTM-XBP, BSTM-XB5, SAS3, Embedded Processor) 1 2 Pin Assignment of Female Connector PC-10 from front view. Cabling Documentation for BSTM and DACU Units Page 4 of 122 XB1 Date 5/26/2009 BSTM Connectors front panel connector PC10 male XB2 front panel connector PC50 male E-NET-1 E-NET-2 E-NET-3 XB3 front panel connector PC19 male XB4 front panel connector PC50 male Isolator CON3 2x25 poles female ribbon connector XB5 front panel connector PC19 male, BSTM 3350 CN1(Ethernet) 2x5 poles female ribbon connector XB6 front panel connector PC50 male XBT front panel connector PC10 male NOT USED XBP front panel connector PC10 male E-NET-4 0 (SERV front panel connector PC32 male Engineering Model Only) DM6606 CN2 Isolator CN2 2x20 poles female/male PCB connector 2x20 poles female/male PCB connector Display HD 15F VGA Flight Models contain Display and Keyboard Connectors Keyboard MINI-DIN 06 Connectors Keyboard Flight Models contain Display and Keyboard Cabling Documentation for BSTM and DACU Units Page 5 of 122 Date 5/26/2009 DACU1 Connectors XD13 (Cannon standard) SUB-D 25S DM6430 CN3 2x25 poles female ribbon connector DACU1 PCR 2x8 poles female ribbon connector XD14 (Cannon standard) SUB-D 15S DACU1 CM310 CN3 2x5 poles female ribbon connector XD15 (Cannon standard) SUB-D 15S DACU1 CM310 CN4 2x5 poles female ribbon connector XD16 (Cannon standard) SUB-D 25S XD17 (Cannon standard) SUB-D 9S XD11 (Cannon standard) SUB-D 15S XD12 PC10 male (previous MEKS 8-8, RET Order Number: 53-05-25) DACU1 3350 CN1 2x5 poles female ribbon connector Display HD 15F VGA Flight Models contain Display and Keyboard Connectors Keyboard MINI-DIN 06 Connectors Keyboard Flight Models contain Display and Keyboard Cabling Documentation for BSTM and DACU Units Page 6 of 122 Date 5/26/2009 DACU2 Connectors XD23 (Cannon standard) SUB-D 15S CM310 CN5 2x5 poles female ribbon connector DACU2 PCR 2x8 poles female ribbon connector XD24 (Cannon standard) SUB-D 15S CM310 CN6 2x5 poles female ribbon connector XD25 (Cannon standard) SUB-D 15S DACU2 3350 CN3 2x5 poles female ribbon connector XD27 (Cannon standard) SUB-D 15S CM310 CN3 2x5 poles female ribbon connector XD26 (Cannon standard) SUB-D 15S CM310 CN4 2x5 poles female ribbon connector XD28 (Cannon standard) SUB-D 25S 6430 CN3 2x25 poles female ribbon connector XD22 PC10 male (previous MEKS 8-8, RET Order Number: 53-05-25) DACU2 3350 CN1 2x5 poles female ribbon connector XD21 (Cannon standard) SUB-D 15S Display HD 15F VGA Flight Models contain Display and Keyboard Connectors Keyboard MINI-DIN 06 Connectors Internal BSTM Cables Keyboard Flight Models contain Display and Keyboard Cabling Documentation for BSTM and DACU Units Page 7 of 122 Fig 1. Connectors of BSTM Front Panel Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 8 of 122 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 9 of 122 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 10 of 122 Fig. 2. Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 11 of 122 Date 5/26/2009 Engineering Model: The order of cards in BSTM from the back panel to rear panel: - Power Supply, - Processor card - Slow Scientific Telemetry Interface - ISOLATOR - D/A Converter DM6604 port address 340H, 832D - E-NET Ethernet Card - Interface Card ETHERNET CONECTORS: DACU1 SAS3 DACU2 AMATEUR RADIO ISS BOARD XB2 XB2 XB2 XBP XB5 E-NET CARD E-NET CARD E-NET CARD E-NET CARD PROCESSOR E-NET1 E-NET2 E-NET3 E-NET4 CN1 Cabling Documentation for BSTM and DACU Units Page 12 of 122 BSTM Connector: XB1 Pin 1 2 3 4 5 6 7 8 9 10 Signal To Case Case Case Case PC10 Remark Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 13 of 122 BSTM Connector: XB2 Date 5/26/2009 PC50 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Signal T1+ T1R1+ R1T1D+ T1DR1D+ R1DT2+ T2R2+ R2T2D+ T2DR2D+ R2DT3+ T3R3+ R3- To E-NET-1/1 E-NET-1/2 E-NET-1/3 E-NET-1/6 E-NET-1/1 E-NET-1/2 E-NET-1/3 E-NET-1/6 E-NET-2/1 E-NET-2/2 E-NET-2/3 E-NET-2/6 E-NET-2/1 E-NET-2/2 E-NET-2/3 E-NET-2/6 E-NET-3/1 E-NET-3/2 E-NET-3/3 E-NET-3/6 Remark Doubled 1-5 shield 1 Doubled 2-6 shield 1 Doubled 3-7 shield 1 Doubled 4-8 shield 1 Doubled 1-5 shield 2 Doubled 2-6 shield 2 Doubled 3-7 shield 2 Doubled 4-8 shield 2 Doubled 9-13 shield 3 Doubled 10-14 shield 3 Doubled 11-15 shield 3 Doubled 12-16 shield 3 Doubled 9-13 shield 4 Doubled 10-14 shield 4 Doubled 11-15 shield 4 Doubled 12-16 shield 4 Doubled 17-33 shield 7 Doubled 18-34 shield 7 Doubled 19-35 shield 7 Doubled 20-36 shield 7 33 34 35 36 T3D+ T3DR3D+ R3D- E-NET-3/1 E-NET-3/2 E-NET-3/3 E-NET-3/6 Doubled 17-33 Doubled 18-34 Doubled 19-35 Doubled 20-36 41 42 43 44 45 46 47 48 49 50 Common Shield Common Shield Case Case Common Shield of Twisted Common Shield of Twisted Case Case 120 ohm to ground E-NET Ethernet Card 120 ohm to ground E-NET Ethernet Card shield 8 shield 8 shield 8 shield 8 Cabling Documentation for BSTM and DACU Units Page 14 of 122 BSTM Connector: XBT Date 5/26/2009 CN1 is a 10 poles female ribbon cable connector XBT – Pin 1 2 3 4 5 6 7 8 9 10 Signal XPT1 XPT2 To Remark case XBT receives time synchronic pulses. +5V TLP115 XPT/1 XPT/2 A1 B1 220 Vcc 6 1 3 2,2K C1 IRQ5 B23 5 4 100nF D1 0V GND B32 Cabling Documentation for BSTM and DACU Units Page 15 of 122 BSTM Connector: XBP Pin 1 2 3 4 5 6 7 8 9 10 Signal RD+ RDTD+ TDRD+ doubled RD- doubled TD+ doubled TD- doubled shield case Date 5/26/2009 --- Amateur Radio BSTM Connector: XBP PC10 To E-NET4/3 E-NET4/6 E-NET4/1 E-NET4/2 E-NET4/3 E-NET4/6 E-NET4/1 E-NET4/2 Remark E-NET-1, E-NET-2, E-NET-3 are soldered directly on PCB without connector. Ethernet Bus 10BaseT Pin-Out COL AUI P1 P2 P3 P4 E-NET E-NET-UPLINK (from XB5) goes to PCM3350 CN1 E-NET-1 (from XB2) goes to HUB PORT1 E-NET-2 (from XB2) goes to HUB PORT2 E-NET-3 (from XB2) goes to HUB PORT3 E-NET-4 (from XBP) goes to HUB PORT4 RxRx+ TxTx+ RxRx+ TxTx+ HUB PORT 1 E-NET-1 DACU1 E-NET-2 HUB PORT 2 SAS3 E-NET-3 RxRx+ TxTx+ RxRx+ TxTx+ RxTx- Rx+ Tx+ HUB PORT 3 DACU2 HUB PORT 4 AMATEUR RADIO E-NET PORT FIG3 E-NET and HUB PORTs have different pin assignment. E-NET-4 Cabling Documentation for BSTM and DACU Units Page 16 of 122 BSTM Connector: XB3 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Signal To +28V BSTM Wire Wrap +28V BSTM +28V BSTM Wire Wrap Wire Wrap Case Case Case Case -28V BSTM -28V BSTM Wire Wrap Wire Wrap -28V BSTM Wire Wrap +28V BSTM -28V BSTM Fig.4 PC19 After September 2007 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 17 of 122 BSTM Connector: XB4 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PC50 Signal ATM1 ATM Common To Remark Isolator CON3/49 TM Power Twisted by 2 Shield 1 Isolator CON3/50 Common Twisted by 1 Shield 1 ATM2 ATM Common Isolator CON3/47 TM Power Twisted by 6 Shield 2 Isolator CON3/48 Common Twisted by 5 Shield 2 ATM3 ATM Common Isolator CON3/45 Isolator CON3/46 TM NA Twisted by 10 Shield3 Common Twisted by 9 Shield 3 ATM4 ATM Common Isolator CON3/43 Isolator CON3/44 TM NA Twisted by14 Shield4 Twisted by13 Shield4 ATM 5 ATM Common Isolator CON3/41 Isolator CON3/42 TM NA Twisted by18 Shield5 Twisted by17 Shield5 DTB DTB+ DTBDTB Common Common shield Shield Case Case Date 5/26/2009 DTB shield Common Shield of Twisted Common Shield of Twisted Case Case 120 ohm to ground ISOLATOR 120 ohm to ground ISOLATOR Cabling Documentation for BSTM and DACU Units Page 18 of 122 XB4/42 DTB XB4/43 DTB+ XB4/44 DTBXB4/45 DTB Common Date 5/26/2009 100 platinium sensor Platinum Sensor measures temperature of processor. This sensor is connected to XB4 connector. Cabling Documentation for BSTM and DACU Units Page 19 of 122 Fig. 5. XB4/42 DTB XB4/43 DTB+ XB4/44 DTBXB4/45 DTB Common 100 platinium sensor Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 20 of 122 BSTM Connector: XB5 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PC19 Till 14. September 2007 Signal RD+ RDTD+ TD- To CN1/9 PCM3350 CN1/10 PCM3350 CN1/3 PCM3350 CN1/4 PCM3350 Remark shield 1 shield 1 shield 1 shield 1 Common shield Shield Case Case Common Shield of Twisted Common Shield of Twisted Case Case 120 ohm to CN1/6,8 120 ohm to CN1/6,8 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 21 of 122 BSTM Connector: XB5 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PC19 AFTER 14. September 2007 Signal RD+ To CN1/9 PCM3350 Remark shield 1 TD+ RD- CN1/3 PCM3350 CN1/10 PCM3350 shield 1 shield 1 TDShield Case CN1/4 PCM3350 Common Shield of Twisted Case shield 1 120 ohm to CN1/6,8 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 22 of 122 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 23 of 122 BSTM Connector: XB6 Fig. 6. TI+ TI- Remark 3-4 two wire line 3-4 two wire line 5-6 two wire line 5-6 two wire line 7-8 two wire line 7-8 two wire line 9-10 two wire line 9-10 two wire line 120 to shield point KI+ KI- shielding To KS+ KS- Signal +TI 1 -TI 1 +KI 1 -KI 1 +KS 1 -KS 1 +GPR 1 -GPR 1 shield CASE GPR+ GPR- Pin 1 2 3 4 5 6 7 8 9 10 PC10 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 24 of 122 DISPLAY CN9/1 CN9/2 CN9/3 CN9/4 CN9/5 CN9/6 CN9/7 CN9/8 CN9/9 CN9/10 CN9/11 CN9/12 CN9/13 CN9/14 CN9/15 - DISPLAY VGA CN9/1 DISPLAY VGA CN9/9 DISPLAY VGA CN9/2 DISPLAY VGA CN9/10 DISPLAY VGA CN9/3 DISPLAY VGA CN9/12 DISPLAY VGA CN9/5 DISPLAY VGA CN9/13 DISPLAY VGA CN9/6 DISPLAY VGA CN9/14 DISPLAY VGA CN9/7 DISPLAY VGA CN9/15 DISPLAY VGA CN9/8 KEYBOARD 5 3 green 4 2 1 DIN6 female, front view MINI-DIN 06/1 MINI-DIN 06/3 MINI-DIN 06/6 MINI-DIN 06/2 MINI-DIN 06/5 MINI-DIN 06/4 brown orange red 6 black - yellow PS2/barna PS2/ narancs PS2/ piros PS2/zöld PS2/ fekete PS2/ sárga Processor Card Keyboard Connector Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 25 of 122 Date 5/26/2009 2,5” HDD Interface The first 40 signals on a notebook's connector are the same as those of the regular 40pin connector; the additional four signals are defined as follows: The table below lists the names of the signals, along with the pin number of the standard connector that each uses: Pin # Signal Pin # Signal 1 -RESET 2 GROUND 3 DD7 4 DD8 5 DD6 6 DD9 7 DD5 8 DD10 9 DD4 10 DD11 11 DD3 12 DD12 13 DD2 14 DD13 15 DD1 16 DD14 17 DD0 18 DD15 19 GROUND 20 (key) 21 DMARQ 22 GROUND 23 -DIOW: STOP 24 GROUND 26 GROUND 28 CSEL 25 27 DIOR:HDMARDY:HSTROBE IORDY:DDMARDY:DSTROBE 29 -DMACK 30 GROUND 31 INTRQ 32 (reserved) 33 DA1 34 -PDIAG:- Cabling Documentation for BSTM and DACU Units Page 26 of 122 Date 5/26/2009 CBLID 35 DA0 36 DA2 37 -CS0 38 -CS1 39 -DASP 40 GROUND Pin Pin Signal # Signal # 41 +5 V (logic) 42 +5 V (motor) 43 GROUND 44 (reserved) You may immediately notice that there is no +12 V connection as exists for regular drives, because 2.5" form factor drives have 5-volt motors. Two separate +5 lines are provided; one for the motor and the other for the hard disk's circuit board. +5V 12V R22 1 D1 1N4148 AD592 6 7 P2 P1 150 C21 4 10K 10nF R21 10K 12k 1% Temp1 PA3 C22 Vref/2=0,9V 0V Vin-=2,676V 2 3 8 9 10 10K -CS Vcc -RD CLK R -WR DB0 CLK IN DB1 -INTR DB2 Vin+ DB3 Vin- DB4 AGND DB5 Vref/2 DB6 DGND DB7 20 19 17 PB1 16 PB2 15 PB3 14 PB4 13 PB5 12 PB6 11 PB7 10nF C23 Cabling Documentation for BSTM and DACU Units Page 27 of 122 +5V X5 R1 10k T1 330 R13 X6 X1 6604/37 PA0 10k 330 R2 R14 X7 X8 X5 X6 yellow led SAS3 on R12 yellow led DACU2 on 330 yellow led DACU1 on BC183C Date 5/26/2009 X7 BC183C R3 T2 10k X8 X2 6604/35 PA1 10k R4 SW HDD container is ON 6604/48 +5V X9 6604/38 PC0 X10 6604/46 PB0 X11 6604/50 0V R7 10k 330 BC183C T3 R5 10k R8 X14 green led X12 X13 X3 6604/33 PA2 X15 10k R6 R9 330 X4 6604/50 GND X16 red led R10 T4 X17 10k BC183C R11 X3 X2 X1 10k X9 X10 X8 X11 Green led indicates power. Microswitch is switched on if HDD is locked by mechanically. While red led is on, pulling out HDD is prohibited. Before you pull out HDD, open mechanical lock and wait until processor closes data storage on HDD and red led is switched off. Cabling Documentation for BSTM and DACU Units Page 28 of 122 Date 5/26/2009 The HDD is connected to processor card by an IDE cable, which length is given here. Cabling Documentation for BSTM and DACU Units Page 29 of 122 Connection between BSTM’s Cards Connection between Isolator and DM6604, Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Isolator Signal Ain0 AGND Ain1 AGND Ain2 AGND Ain3 AGND Ain4 AGND Ain5 DIN5 DIN4 DIN3 DIN2 DIN1 DIN0 To 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 DM6604 Signal AOU1 AGND AOUT2 AGND AOUT3 AGND AOUT4 AGND AOUT5 AGND AOUT6 PA5 PA4 PA3 PA2 PA1 PA0 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 30 of 122 Fig. 9. Layout of 6604 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 31 of 122 Fig. 10. Layout of Opto-Isolator Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 32 of 122 Date 5/26/2009 Internal DACU1 Cables Nr Type To XD13 Cannon 25S DFM1 XD14 Cannon 15S DP XD15 Cannon 15S LP XD16 Cannon 25S CWD-WP XD17 Cannon 9S SAS3 XD11 Cannon 15S Power XD12 PC-10 male Ethernet-BSTM The order of cards in DACU1 from the back panel to rear panel are: - 35Watt Power Supply, - processor card - EMPTY - CM310 Quad Serial Port Utility Module; I/O=140H (SW1 Down, Up, Up, Down;) IRQ=5 for every channel (JP1, JP2, JP3, JP4), G setting in any JP1 or JP2 or JP3 or JP4: G jumper installed = 1K pull down resistor in ONE channel, for the selected IRQ5 SW2 1-4 Up Enables every channel, SW2 5-8 Up RS 422 mode for every channel - Relay Card to Connect Experiment Power - A/D Converter DM6430; I/O=300H, JP1=OT1; JP2=XTAL; OTO, JS1=JS2=pull-up 10k PORT0 and PORT1; - Interface Card Cabling Documentation for BSTM and DACU Units Page 33 of 122 Date 5/26/2009 DACU1 XD13-Cannon 25S to DFM1 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Signal -28V Cable shielding 6430 Connector Source PS Card/15,16 120 ohm to DM6430 ground Case Power check +28V 0 Power check Bxdc Bydc Bzdc B0dc Bxac Byac Bzac B0ac B50 B100 B150 B400 B800 B0 Case DM6430JP1/37 PS Card/7,8 DM6430JP1/40 DM6430JP1/9 DM6430JP1/11 DM6430JP1/13 DM6430JP1/18,20,22,21 DM6430JP1/15 DM6430JP1/2 DM6430JP1/4 DM6430JP1/18,20,22,21 DM6430JP1/6 DM6430JP1/8 DM6430JP1/10 DM6430JP1/12 DM6430JP1/14 DM6430JP1/18,20,22,21 Signal or Remark Card Name PS Card DIG0.02 (previous1,2) Digital Ground AN5 In AN6 In AN7 In Analogue Ground AN8 In AN9 In AN10 In Analogue Ground AN11 In AN12 In AN13 In AN14 In AN15 In Analogue Ground DM6430 PS Card DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 DM6430 2) 10 k ohm pull-up resistors are installed on the card, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. XD13 /8 A2 XD13/10 B2 TLP181/SMD 1K C2 6430/37 D2 DM6430P1/40 Cabling Documentation for BSTM and DACU Units Page 34 of 122 DACU1 XD14-Cannon 15S DP Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Date 5/26/2009 SERIAL PORT1 DP’s Signal Name -28V Source PS Card/15,16 Signal or Remark TD+ RD+ 0TM Emitter Collector CM310/CN3/4 CM310/CN3/6 CM310/CN3/9,10 DM6430JP1/40 DM6430JP1/35 TDRD- CM310/CN3/5 CM310/CN3/3 Twisted pair2 Twisted pair1 case +28V case PS Card/3,4 PS Card RS422 Ground Digital Ground DIG0.12 Comment PS Card Twisted pair2 Twisted pair1 Cable shielding 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. 6430/47 + NC AD592 Bottom View - 6430/48 6430/16 1N4148 12K 1% GND 6430/18,20,22,21 Cabling Documentation for BSTM and DACU Units Page 35 of 122 Date 5/26/2009 DACU1 XD15-Cannon SUB-D 15S LP SERIAL PORT2 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal or Remark Comment RS422 Ground Digital Ground DIG0.22 Cable shielding LP’s Signal Name -28V Source PS Card/15,16 TD+ RD+ 0TM Emitter Collector CM310/CN4/4 CM310/CN4/6 CM310/CN4/9,10 DM6430JP1/40 DM6430JP1/33 TDRD- CM310/CN4/5 CM310/CN4/31 case +28V case PS Card/1,2 (previous 5,6) 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. Cabling Documentation for BSTM and DACU Units Page 36 of 122 Date 5/26/2009 DACU1 XD16-Cannon SUB-D 25S CWZ-WP Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Signal -28V Cable shielding B ground B signal I ground I signal Case Power good +28V U ground U signal T ground T signal On Test for I Off Test for I Calibration Signal Common Calib. S. On Test for B Source PS Card/15,16 120 ohm to DM6430 ground DM6430JP1/18,20,22,21 DM6430JP1/1 DM6430JP1/18,20,22,21 DM6430JP1/3 Case DM6430JP1/31 PS Card/5,6 DM6430JP1/18,20,22,21 6430/5 DM6430JP1/18,20,22,21 DM6430JP1/7 DM6430JP138 DM6430JP1/36 DM6430JP1/34 DM6430JP1/40 DM6430JP1/32 Signal or Remark Comment Analogue Ground AN1 Analogue Ground AIN2 DIG0.32 SEE FIGURE 10A (previous 7,8) Analogue Ground AIN3 Analogue Ground AIN4 DIG1.0 DIG1.1 DIG1.2 Digital Gr DIG1.3 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports.. XD16 /8 A1 XD16 /17 B1 TLP181/SMD C1 6430/31 D1 XD16 /17 2,2K Fig. 10A The opocoupler is between XD16/8 “Power Good” and XD16JP1/31 Cabling Documentation for BSTM and DACU Units Page 37 of 122 Date 5/26/2009 ACU1 XD17-Cannon SUB-D 09S SAS3 Pin 1 2 3 4 5 6 7 8 9 Signal -28V Source PS Card/15,16 Signal or Remark Comment XS2/3,4 Power check 0 Power check DM6430JP1/29 DM6430JP1/40 DIG0.42 Digital Ground XS2/7 XS2/8 CASE case XS2/10 +28V PS Card/9,10 XS2/1,2 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. Cabling Documentation for BSTM and DACU Units Page 38 of 122 DACU1 XD11-Cannon SUB-D 15S to PKK Pin Signal Source 1 SU -28V PS/15,16 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SU -28V SU +28V SU +28V PS/15,16 PS/13,14 PS/13,14 DACU1 -28V DACU1 -28V DACU1 +28V DACU1 +28V Wire wrap POWER SUPPLY UNIT Wire wrap POWER SUPPLY UNIT Wire wrap POWER SUPPLY UNIT Wire wrap POWER SUPPLY UNIT Case case DP LP CWZ-WP DFM1 SAS3 1,2 3,4 5,6 7,8 9,10 XD14 XD15 XD16 XD13 XD17 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 39 of 122 Date 5/26/2009 DACU1 XD12: Ethernet connector Processor Card CN10 Pin Signal Pin Signal 1 TD+ CN1/9 2 TD- CN1/10 3 RD+ CN1/3 4 RD- CN1/4 5 TD+ CN1/9 6 TD- CN1/10 7 RD+ CN1/3 8 RD- CN1/4 9 SHIELD 120 Ohm to CN1/6 10 case Hasonlóan BSTM-hez gyári kábel felhasználásával Similar as in BSTM, using original cable Pin assignment of CN1 on Processor Card Cabling Documentation for BSTM and DACU Units Page 40 of 122 DISPLAY CN9/1 CN9/2 CN9/3 CN9/4 CN9/5 CN9/6 CN9/7 CN9/8 CN9/9 CN9/10 CN9/11 CN9/12 CN9/13 CN9/14 CN9/15 - DISPLAY VGA CN9/1 DISPLAY VGA CN9/9 DISPLAY VGA CN9/2 DISPLAY VGA CN9/10 DISPLAY VGA CN9/3 DISPLAY VGA CN9/12 DISPLAY VGA CN9/5 DISPLAY VGA CN9/13 DISPLAY VGA CN9/6 DISPLAY VGA CN9/14 DISPLAY VGA CN9/7 DISPLAY VGA CN9/15 DISPLAY VGA CN9/8 KEYBOARD 5 3 green 4 2 1 DIN6 female, front view MINI-DIN 06/1 MINI-DIN 06/3 MINI-DIN 06/6 MINI-DIN 06/2 MINI-DIN 06/5 MINI-DIN 06/4 brown orange red 6 black - yellow PS2/barna PS2/ narancs PS2/ piros PS2/zöld PS2/ fekete PS2/ sárga Processor Card Keyboard Connector Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 41 of 122 AD592 12K (-) 1N4148 (+) Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 42 of 122 Date 5/26/2009 -28V +28V Fig. 11.. PSU (Power Supply Unit ) CM310/CN5 CM310/CN3 CM310/CN6 CM310/CN4 Fig. 12. CM310 CARD Cabling Documentation for BSTM and DACU Units Page 43 of 122 Fig. 13. DM6430 +5V (DM6430/JP1-48) Date 5/26/2009 E1 E2 E3 E4 E5 E6 +28V -28V Cabling Documentation for BSTM and DACU Units Page 44 of 122 Fig. 14. PS (Power Switch) Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 45 of 122 Fig. 15. PROCESSOR CARD Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 46 of 122 Date 5/26/2009 Internal DACU2 Cables Nr Type To XD23 Cannon 15S CORES XD24 Cannon 15S RFA XD25 Cannon 15S DFM2 XD26 Cannon 15S LP XD27 Cannon 15S DP XD28 Cannon 25S CWD-WP XD21 Cannon 15S Power XD22 PC-10 male Ethernet-BSTM The order of cards in DACU2 from the back panel to rear panel are: - 35Watt Power Supply, - processor card - EMPTY - CM310 Quad Serial Port Utility Module; I/O=140H (SW1 Down, Up, Up, Down;) IRQ=5 for every channel (JP1, JP2, JP3, JP4), G setting in any JP1 or JP2 or JP3 or JP4: G jumper installed = 1K pull down resistor in ONE channel, for the selected IRQ5 SW2 1-4 Up Enables every channel, SW2 5-8 Up RS 422 mode for every channel - Relay Card to Connect Experiment Power - A/D Converter DM6430; I/O=300H, JP1=OT1; JP2=XTAL; OTO, JS1=JS2=pull-up 10k PORT0 and PORT1; - Interface Card Cabling Documentation for BSTM and DACU Units Page 47 of 122 DACU2 XD23-Cannon SUB-D 15S to CORES Source Pin Signal PS Card/15,16 1 -28V CM310/5/9,10 2 0TM CM310/5/4 3 TD+ CM310/5/6 4 RD+ 5 6 7 8 9 CM310/5/5 10 TDCM310/5/3 11 RD12 13 Case 14 Case PS Card/9,10 15 +28V Date 5/26/2009 SERIAL PORT3 Remark Comment Cabling Documentation for BSTM and DACU Units Page 48 of 122 DACU2 XD24-Cannon SUB-D 15S to RFA Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Date 5/26/2009 SERIAL PORT4 DACU2’s Signal Name -28V Source PS Card/15,16 Signal or Remark TD+ RD+ 0TM Dig Ground Power Good CM310/6/4 CM310/6/6 CM310/6/9,10 6430/40 6430/37 TDRD- CM310/6/5 CM310/6/3 Twisted pair2 Twisted pair1 Case +28V PS Card/11,12 PCR Card RS422 Ground Digital Ground DIG0.02 Comment PCR Card Twisted pair2 Twisted pair1 Cable shielding 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. Cabling Documentation for BSTM and DACU Units Page 49 of 122 Date 5/26/2009 ACU2 XD25-Cannon SUB-D 15S to DFM2 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal -28V Source PS Card/15,16 Signal or Remark Comment RS232 Receive Data RD Ground CN3/3 CN3/9 Processor Card Processor Card Receive for DACU Dig Ground 6430/40 Digital Ground See Figure 15A ! RS232 Transmit Data TD Ground CN3/5 CN3/9 Case +28V PS Card/7,8 DIG0.42 See Figure 15A ! Processor Card Processor Card TR for DACU Previous 5,6 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. 1. TLP181/SMD XD25 /8 A2 C2 XD25 /4 B2 D2 6430/29 XD25 /6 2,2K Fig 15A Power Good level is converted to active low by TLP181 chip. If experiment is switched on, DIG 0.3 is TTL low. Cabling Documentation for BSTM and DACU Units Page 50 of 122 Short-circuits in CN3 Connctor to XD25 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 51 of 122 DACU2 XD27-Cannon SUB-D 15S to DP Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DP’s Signal Name -28V Source PS Card/15,16 TD+ RD+ 0TM Emitter Collector CM310/3/4 CM310/3/6 CM310/3/9,10 6430/40 6430/35 TDRD- CM310/3/5 CM310/3/3 case +28V case PS Card/3,4 Signal or Remark Date 5/26/2009 PORT1 Comment PCR Card Twisted pair2 Twisted pair1 RS422 Gnd Digital Ground DIG0.12 Twisted pair2 Twisted pair1 Previous 7,8 PCR Card 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. Cabling Documentation for BSTM and DACU Units Page 52 of 122 DACU2 XD26-Cannon SUB-D 15S to LP Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LP’s Signal Name -28V Source PS Card/15,16 TD+ RD+ 0TM Emitter Collector CM310/4/4 CM310/4/6 CM310/4//9,10 6430/40 6430/33 TDRD- CM310/4/5 CM310/4/3 case +28V case PS Card/1,2 Date 5/26/2009 PORT2 Signal or Remark Comment RS422 Ground Digital Ground DIG0.22 Previous 9,10 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. Cabling Documentation for BSTM and DACU Units Page 53 of 122 Date 5/26/2009 DACU2 XD28-Cannon SUB-D 25S to CWZ-WP Pin Signal Source Signal or Remark Comment 1 -28V PS Card/15,16 2 Cable shielding 120 ohm to DM6430 ground Analogue Ground 3 B ground 6430/18,20,22,21 4 B signal 6430/1 AIN1 5 I ground Analogue Ground 6430/18,20,22,21 6 I signal 6430/3 AIN2 7 Case 8 See Fig 15B! 6430/31 DIG0.32 See Fig 15B! 9 +28V PS Card/5,6 Previous 11,12 10 U ground Analogue Ground 6430/18,20,22,21 11 U signal 6430/5 AIN3 12 T ground Analogue Ground 6430/18,20,22,21 13 T signal 6430/7 AIN4 14 On Test for I 6430/38 DIG1.0 15 Off Test for I 6430/36 DIG1.1 16 Calibration Signal 6430/34 DIG1.2 17 Common Calib. S. 6430/40 Digital Gr 18 On Test for B 6430/32 DIG1.3 19 20 21 22 23 24 25 2) 10 k ohm pull-up resistors are installed on the module, and a solder connection must be made on the bottom of the board to configure their operation. The solder connections are made at JS1 for Port 0 and JS2 for Port 1. The factory default is pull-up for both ports. 6430/31 TLP181/SMD XD28 /8 A3 XD28 /17 B3 C3 D3 XD28 /17 2,2K Fig. 15B Power Good level is converted to active low by TLP181 chip. If experiment is switched on, DIG 0.3 is TTL low. Cabling Documentation for BSTM and DACU Units Page 54 of 122 Processor Temperature Sensor AD592 12K (-) (+) AD592 12K (-) (+) Power Supply Unit Temperature Sensor AD592 12K (-) (+) A/D Converter Temperature Sensor AD592 12K (-) (+) Inner Case Temperature Sensor Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 55 of 122 Date 5/26/2009 DACU2 XD22: Ethernet connector PC-10 Pin Signal Source Pin Signal 1 TD+ CN1/9 2 TD- CN1/10 3 RD+ CN1/3 4 RD- CN1/4 5 TD+ CN1/9 6 TD- CN1/10 7 RD+ CN1/3 8 RD- CN1/4 9 SHIELD 120 Ohm to CN1/6 10 case Pin assignment of CN1 on Processor Card Cabling Documentation for BSTM and DACU Units Page 56 of 122 DISPLAY CN9/1 CN9/2 CN9/3 CN9/4 CN9/5 CN9/6 CN9/7 CN9/8 CN9/9 CN9/10 CN9/11 CN9/12 CN9/13 CN9/14 CN9/15 - DISPLAY VGA CN9/1 DISPLAY VGA CN9/9 DISPLAY VGA CN9/2 DISPLAY VGA CN9/10 DISPLAY VGA CN9/3 DISPLAY VGA CN9/12 DISPLAY VGA CN9/5 DISPLAY VGA CN9/13 DISPLAY VGA CN9/6 DISPLAY VGA CN9/14 DISPLAY VGA CN9/7 DISPLAY VGA CN9/15 DISPLAY VGA CN9/8 KEYBOARD 5 3 green 4 2 1 DIN6 female, front view brown orange 6 - black red yellow PS2/barna PS2/ narancs PS2/ piros PS2/zöld PS2/ fekete PS2/ sárga MINI-DIN 06/1 MINI-DIN 06/3 MINI-DIN 06/6 MINI-DIN 06/2 MINI-DIN 06/5 MINI-DIN 06/4 Processor Card Keyboard Connector Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 57 of 122 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 58 of 122 DACU2 XD21-Cannon SUB-D 15S to PKK Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal SU -28V SU -28V SU +28V SU +28V Source PCR/15,161 PCR/15,161 PCR/13,141 PCR/13,141 DACU2 -28V DACU2 -28V DACU2 +28V DACU2 +28V Wire wrap Wire wrap Wire wrap Wire wrap Case LP DP CWP-WP DFM2 CORES RFA 1,2 3,4 5,6 7,8 9,10 11,12 XD26 XD27 XD28 XD25 XD23 XD24 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 59 of 122 Date 5/26/2009 -28V +28V Fig. 16. PSU (Power Supply Unit ) CM310/CN5 CM310/CN3 CM310/CN6 CM310/CN4 Fig. 17. CM310 CARD Cabling Documentation for BSTM and DACU Units Page 60 of 122 Fig. 18. +5V (DM6430/JP1-48) Date 5/26/2009 E1 E2 E3 E4 E5 E6 +28V -28V Cabling Documentation for BSTM and DACU Units Page 61 of 122 Fig. 19. PS (Power Switch) LP DP CWP-WP DFM2 CORES RFA 1,2 3,4 5,6 7,8 9,10 11,12 XD26 XD27 XD28 XD25 XD23 XD24 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 62 of 122 Fig. 20. PROCESSOR CARD Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 63 of 122 Date 5/26/2009 Test Cables between EGSE and Onboard Data Acquisition System Fig. 21. Cabling Documentation for BSTM and DACU Units Page 64 of 122 Fig.22. Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 65 of 122 POWER BSTM EGSE Cable BSTM Connector: XB3 Pin 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 Date 5/26/2009 CABLE 1 PC19 female Signal +28V BSTM +28V BSTM To Red Banana Plug Red Banana Plug Till Sept 2007 Doubled 1-2 +28V BSTM +28V BSTM Red Banana Plug Red Banana Plug From Sept 2007 From Sept 2007 -28V BSTM -28V BSTM -28V BSTM White Banana Plug White Banana Plug White Banana Plug Till Sept 2007 Doubled 13-14 From Sept 2007 -28V BSTM White Banana Plug From Sept 2007 XB3 BSTM +28V Red +28V White -28V 1,5 m Fig. 23. Cable: XB3 is PC19 female connector. BSTM -28V Cabling Documentation for BSTM and DACU Units Page 66 of 122 ETHERNET BSTM EGSE Cable BST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CABLE 2 Signal T1+ T1R1+ R1T1D+ T1DR1D+ R1DT2+ T2R2+ R2T2D+ T2DR2D+ R2DT3+ T3R3+ R3- From E-NET-1/1 E-NET-1/2 E-NET-1/3 E-NET-1/6 E-NET-1/1 E-NET-1/2 E-NET-1/3 E-NET-1/6 E-NET-2/1 E-NET-2/2 E-NET-2/3 E-NET-2/6 E-NET-2/1 E-NET-2/2 E-NET-2/3 E-NET-2/6 E-NET-3/1 E-NET-3/2 E-NET-3/3 E-NET-3/6 Remark Doubled 1-5 Doubled 2-6 Doubled 3-7 Doubled 4-8 Doubled 1-5 Doubled 2-6 Doubled 3-7 Doubled 4-8 Doubled 9-13 Doubled 10-14 Doubled 11-15 Doubled 12-16 Doubled 9-13 Doubled 10-14 Doubled 11-15 Doubled 12-16 Doubled 17-33 Doubled 18-34 Doubled 19-35 Doubled 20-36 To XD12/1 XD12/2 XD12/3 XD12/4 XD12/5 XD12/6 XD12/7 XD12/8 SAS3/1 SAS3/2 SAS3/3 SAS3/4 SAS3/5 SAS3/6 SAS3/7 SAS3/8 XD22/1 XD22/2 XD22/3 XD22/4 T3D+ T3DR3D+ R3D- E-NET-3/1 E-NET-3/2 E-NET-3/3 E-NET-3/6 Doubled 17-33 Doubled 18-34 Doubled 19-35 Doubled 20-36 XD22/5 XD22/6 XD22/7 XD22/8 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 67 of 122 Date 5/26/2009 CABLE 2 XB2 EGSE XD12 EGSE SAS3 EGSE XD22 5m Fig. 24. Cable: XB2 is PC50 female connector. Others ones are PC10 female types. If SAS3 is connected to PC, then the interface cable between EGSE SAS3 and PC Cabling Documentation for BSTM and DACU Units Page 68 of 122 Date 5/26/2009 OMTS BSTM EGSE Cable CABLE 4 BSTM Connector: XB4 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PC50 female to EGSE T1 Cannon 25S Signal ATM1 ATM Common From Isolator CON3/49 Isolator CON3/50 ATM2 ATM Common Remark Shielding To T1/1 T1/10 Isolator CON3/47 Isolator CON3/48 Shielding T1/2 T1/10 ATM3 ATM Common Isolator CON3/45 Isolator CON3/46 Shielding T1/3 T1/10 ATM4 ATM Common Isolator CON3/43 Isolator CON3/44 Shielding T1/4 T1/10 ATM5 ATM Common Isolator CON3/41 Isolator CON3/42 Shielding T1/5 T1/10 Cabling Documentation for BSTM and DACU Units Page 69 of 122 Date 5/26/2009 Cable 4 T1 XB4 1,5 m Fig. 25. Cable: XB4 is PC50 female connector, and T1 is CANNON25S type. T1/10 is the Analogue Ground. ATM1, ..ATM6 are shielded cables. Kábeltípus 4 vezeték közösen árnyékolva Cabling Documentation for BSTM and DACU Units Page 70 of 122 ISS-Ethernet BSTM EGSE Cable BSTM Connector: XB5 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Date 5/26/2009 Cable 6 PC19 female To: RJ-45 male Signal RX+ From ISS-UpLink/1 Remark TX+ RX- ISS-UpLink/3 ISS-UpLink/2 ISS E/3 ISS E/2 TX- ISS-UpLink/6 ISS E/6 ISS E/1 BSTM ISS-UPLINK XB5 5m Fig. 26. Cable: RJ-45 type male and PC19 female connector. Cabling Documentation for BSTM and DACU Units Page 71 of 122 Ethernet Cables - RJ45/Colors & Crossover - Illustration Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 72 of 122 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 73 of 122 Slow Scientific Telemetry BSTM EGSE BSTM Connector: XB6 Pin 1 2 3 4 5 6 7 8 9 10 Signal +TI -TI +KI -KI +KS -KS +GPR -GPR shield case Date 5/26/2009 Cable 7 PC10 female To: XB6 Cannon 9P To XB6/2 XB6/3 XB6/4 XB6/5 XB6/6 XB6/7 XB6/8 XB6/9 XB6/1 XB6/1 Remark 2-3 two wire line 2-3 two wire line 4-5 two wire line 4-5 two wire line 6-7 two wire line 6-7 two wire line 8-9 two wire line 8-9 two wire line 120 Ohm to shield case EGSE XB6 XB6 1,5 m Fig. 27. Cable: XB6 is PC10 female, and EGSE XB6 is CANNON 9P type connector. Kábeltípus Huba Géza ad FTP vagy SFTP árnyékolt kábelt 2 1 Female PC connector watching from soldering side Cabling Documentation for BSTM and DACU Units Page 74 of 122 Date 5/26/2009 Cable 8 Amateur Radio BSTM EGSE Ethernet RJ-45 male to PC-10 male cable RJ45/3 RJ45/6 RJ45/1 RJ45/2 XBP/1 RD+ XBP/2 RDXBP/3 TD+ XBP/4 TD- RJ45 XBP 2m Fig. 28. Cable: There are RJ-45 male and PC-10 female type connectors on ends of cable. Cabling Documentation for BSTM and DACU Units Page 75 of 122 Date 5/26/2009 Power DACU1 EGSE Cable 9 DACU1 XD11-Cannon SUB-D 15S to PKK Pin Signal From 1 SU -28V PS/15,16 White Banana Plug 2 3 4 5 6 7 8 9 10 11 SU -28V SU +28V SU +28V PS/15,16 PS/13,14 PS/13,14 Red Banana Plug DACU1 -28V DACU1 -28V DACU1 +28V DACU1 +28V Wire wrap POWER SUPPLY UNIT Wire wrap POWER SUPPLY UNIT Wire wrap POWER SUPPLY UNIT Wire wrap POWER SUPPLY UNIT 13 14 15 ;;;;;;;;;;;;;;;;;;;;;;;;;’’’’’ White Banana Plug Red Banana Plug XD11 DACU1 +28V Red +28V White -28V 1,5 m Fig. 29. Cable, XD11 is Cannon 15P type connector. DACU1 -28V Cabling Documentation for BSTM and DACU Units Page 76 of 122 Power DACU2 EGSE Date 5/26/2009 Cable 10 DACU2 XD21-Cannon SUB-D 15S to PKK Pin 1 2 Signal SU -28V SU -28V From PCR/15,161 PCR/15,161 To White Banana Plug 3 4 5 6 7 8 9 10 11 12 13 14 15 SU +28V SU +28V PCR/13,141 PCR/13,141 Red Banana Plug DACU2 -28V DACU2 -28V DACU2 +28V DACU2 +28V Wire wrap Wire wrap Wire wrap Wire wrap White Banana Plug Red Banana Plug XD21 DACU2 +28V Red +28V White -28V 1,5 m Fig. 30. Cable: XD21 is Cannon 15P type connector. DACU2 -28V Cabling Documentation for BSTM and DACU Units Page 77 of 122 Date 5/26/2009 Cable 11 DACU1-DP EGSE DACU1 XD14 CD14EGSE DACU1 XD14-Cannon 15S to EGSE XD14 (DP) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DP’s Signal Name -28V To Fig. 31. Comment TD+ RD+ 0TM Emitter Collector EGSE XD14/3 EGSE XD14/4 EGSE XD14/1 Fig. 31. Fig. 31. Twisted pair2 Twisted pair1 Signal Ground TDRD- EGSE XD14/2 EGSE XD14/5 Twisted pair2 Twisted pair1 case +28V XD14/1 Fig. 31. DACU1 XD14 XD14 EGSE TLP181/SMD XD14 DACU/15 XD14 DACU/7 XD14 DACU/1 EGSE XD14/6 XD14 DACU/6 2,2K Photocoupler and resistor are assembled in Connector Case 1,5 m Fig 31. Cable: XD14 DACU is Cannon 15P and XD14 EGSE is Cannon 9P Kábeltípus: UTP sodrott érpár. Cabling Documentation for BSTM and DACU Units Page 78 of 122 Date 5/26/2009 Cable 12 XD15 EGSE DACU1-LP EGSE DACU1 XD15 DACU1 XD15-Cannon 15S to EGSE XD15 (LP) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LP’s Signal Name -28V To Fig. 32. Comment TD+ RD+ 0TM Emitter Collector EGSE XD15/3 EGSE XD15/4 EGSE XD15/1 Fig. 32. Fig. 32. Twisted pair2 Twisted pair1 Signal Ground Signal Ground TDRD- EGSE XD15/2 EGSE XD15/5 Twisted pair2 Twisted pair1 case +28V XP15/1 Fig. 32. DACU1 XD15 XD15 EGSE TLP181/SMD XD15 DACU/15 XD15 DACU/7 XD15 DACU/1 EGSE XD15/6 XD15 DACU/6 2,2K Photocoupler and resistor are assembled in Connector Case 1,5 m Fig 32. Cable: XD15 DACU is Cannon 15P and XD15 EGSE is Cannon 9P Kábeltípus: UTP sodrott érpár Cabling Documentation for BSTM and DACU Units Page 79 of 122 Date 5/26/2009 SAS3 EGSE Cable 13 DACU1 XD17-Cannon 9S to SAS3 Pin 1 2 3 4 5 6 7 8 9 Signal -28V To Fig. 33. Power check 0 Power check Fig. 33. Fig. 33. CASE +28V Fig. 33. EGSE T2 XD17 DACU XD17 DACU/9 XD17 DACU/3 XD17 DACU/1 2,2K EGSE T2/2 EGSE T2/9 XD17 DACU/4 Photocoupler and resistor are assembled in Connector Case 1,5 m Fig. 33. Cable: XD17 DACU is Cannon 9P T2 is Cannon 25S. Kábeltípus: a csatlakozó csak a rajzon látható áramkört tartalmazza. Nem megy máshova. Cabling Documentation for BSTM and DACU Units Page 80 of 122 Date 5/26/2009 DACU1-DFM1, DACU1-CWD, DACU2-CWD EGSE Cable 14 XD13 DACU T3 EGSE DACU1 XD13-Cannon 25S to EGSE T3 (DFM1 ) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Signal -28V Cable shielding 6430 Connector Fig. 34. Case Power check +28V 0 Power check Bxdc Bydc Bzdc B0dc Bxac Byac Bzac B0ac B50 B100 B150 B400 Fig. 34. T3/3 Fig. 34. Fig. 34. EGSE T3/1 EGSE T3/1 EGSE T3/1 EGSE T3/2 EGSE T3/6 EGSE T3/6 EGSE T3/6 EGSE T3/7 EGSE T3/6 EGSE T3/6 EGSE T3/6 EGSE T3/6 23 24 25 B800 B0 EGSE T3/6 EGSE T3/7 Signal or Remark Card Name PS Card Shielding Shielding Shielding 2. 3. 4,7k to +5V (DM6430/48) Kábeltípus 2 vezeték közösen árnyékolva, (mivel a jeleket ugyanaz a kimenet hajtja meg a T3 EGSE oldalon). Cabling Documentation for BSTM and DACU Units Page 81 of 122 XD16 DACU Date 5/26/2009 T3 EGSE Cable 14 DACU1 XD16-Cannon SUB-D 25S to EGSE XD16 (CWZ-WP) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Signal -28V Cable shielding B ground B signal I ground I signal Case Power good +28V U ground U signal T ground T signal On Test for I Off Test for I Calibration Signal Common Calib. S. On Test for B To Fig. 34. Fig. 34. EGSE T3/2 EGSE T3/1 EGSE T3/2 EGSE T3/1 Fig. 34. T3/4 Fig. 34. EGSE T3/7 EGSE T3/6 EGSE T3/7 EGSE T3/6 Signal or Remark Comment shielding shielding shielding shielding Control Signals for Real Device 2). 4,7k to +5V Kábeltípus 2 vezeték közösen árnyékolva, (mivel a jeleket ugyanaz a kimenet hajtja meg a T3 EGSE oldalon). Cabling Documentation for BSTM and DACU Units Page 82 of 122 DACU2 XD28-Cannon SUB-D 25S to CWZ-WP XD28 DACU Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Signal -28V Cable shielding B ground B signal I ground I signal Case Power good +28V U ground U signal T ground T signal On Test for I Off Test for I Calibration Signal Common Calib. S. On Test for B Date 5/26/2009 Cable 14 T3 EGSE To Fig. 34. Fig. 34. EGSE T3/2 EGSE T3/1 EGSE T3/2 EGSE T3/1 Fig. 34. T3/5 Fig. 34. EGSE T3/7 EGSE T3/6 EGSE T3/7 EGSE T3/6 Signal or Remark Comment shielding shielding shielding shielding Control Signals for Real Device 2). 4,7k to +5V Kábeltípus 2 vezeték közösen árnyékolva, (mivel a jeleket ugyanaz a kimenet hajtja meg a T3 EGSE oldalon). Cabling Documentation for BSTM and DACU Units Page 83 of 122 Date 5/26/2009 Cable 14 XD13/1 DACU CONNON25P XD13 DACU/9 TLP181/SMD XD13 DACU/8 XD13 DACU/10 DFM1 2,2K XD13 DACU/1 Photocoupler and resistor are assembled in Connector Case T3 EGSE CANNON 9P XD16 DACU CANNON 25P XD16 DACU/9 470 ROM 2405S XD16 DACU/17 Vin- Vin+ Vo- Vo+ 3 4 1 2 XD16 DACU/1 CWZ-WP XD16 DACU/8 Photocoupler and resistors are assembled in Connector Case XD28 DACU CANNON25P XD28 DACU/9 XD28 DACU/17 470 ROM 2405S CWZ-WP Vin- Vin+ Vo- Vo+ 3 4 1 2 XD28 DACU/8 XD28 DACU/1 Photocoupler and resistors are assembled in Connector Case 1,5 m Fig 34. Cable: XD13, XD16, XD28 DACU are Cannon 25P and T3 EGSE is Cannon 9P Cabling Documentation for BSTM and DACU Units Page 84 of 122 XD13-3 DACU CANNON 25P XD13-2 CANNON 25S ROM 2405S XD13-2 and XD13-3, all pins are connected , same numbers to same numbers , except 1, 8, 9, 10. These pins 1, 8, 9, 10 are not connected. Vin- Vin+ Vo- Vo+ 3 1 2 4 XD13-3/1 XD13-3/9 Date 5/26/2009 470 XD13-3/10 XD13-3/8 XD13-1 XD13-2 XD13-3 T3 EGSE CANNON9P CANNON 25P 0,5m XD16 CANNON 25P XD28 CANNON 25P Cabling Documentation for BSTM and DACU Units Page 85 of 122 Date 5/26/2009 DACU2-CORES EGSE Cable 15 XD23 DACU XD23 EGSE DACU2 XD23-Cannon 15S to EGSE XD23 (CORES) Pin Signal To 1 -28V 2 0TM EGSE XD23/1 3 TD+ EGSE XD23/3 4 RD+ EGSE XD23/4 5 6 7 8 9 10 TDEGSE XD23/2 11 RDEGSE XD23/5 12 13 14 Case EGSE XD23/1 15 +28V XD23 DACU XD23 EGSE DACU XD23/15 TLP181/SMD EGSE XD23/6 DACU XD23/1 DACU XD23/2 2,2K 1,5 m Fig 35. Cable: XD23 is Cannon 15P and XD23 EGSE is Cannon 9P Kábeltípus: UTP sodrott érpár Cabling Documentation for BSTM and DACU Units Page 86 of 122 Date 5/26/2009 DACU2-RFA EGSE Cable 16 XD24 DACU XD24 EGSE DACU2 XD24-Cannon 15S to EGSE-XD24 (RFA) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DACU2’s Signal Name -28V 0TM TD+ RD+ RFA’s Signal Name -28V To Dig Ground Power good Fig. 36. Fig. 36. TDRD- RDTD- EGSE XD24/2 EGSE XD24/5 Case +28V Case +28V EGSE XD24/1 EGSE XD24/1 EGSE XD24/3 EGSE XD24/4 RD+ TD+ XD24 DACU XD24 EGSE TLP181/SMD DACU XD24/15 DACU XD24/1 DACU XD24/7 EGSE XD24/6 DACU XD24/6 2,2K 1,5 m Fig 36. Cable: XD24 is Cannon 15P and XD24 EGSE is Cannon 9P Kábeltípus: UTP sodrott érpár Cabling Documentation for BSTM and DACU Units Page 87 of 122 Date 5/26/2009 DACU2-LP EGSE Cable 17 XD26 DACU XD26 EGSE DACU2 XD26-Cannon 15S to LP Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DP’s Signal Name -28V Cable shielding TD+ RD+ 0TM Emitter Collector To Fig. 37. Comment EGSE XD26/3 EGSE XD26/4 EGSE XD26/1 Fig. 37. Fig. 37. Twisted pair2 Twisted pair1 Cable shielding TDRD- EGSE XD26/2 EGSE XD26/5 Twisted pair2 Twisted pair1 case +28V EGSE XD26/1 Fig. 37. DACU2 XD26 TLP181/SMD EGSE XD26/6 XD26 DACU/7 XD26 DACU/15 XD26 DACU/1 XD26 EGSE XD26 DACU/6 2,2K Photocoupler and resistor are assembled in Connector Case 1,5 m Fig. 37. Cable: DACU2 XD26 is Cannon 15p; XD26 EGSE is Cannon 9p. Kábeltípus: UTP sodrott érpár Cabling Documentation for BSTM and DACU Units Page 88 of 122 Date 5/26/2009 DACU2-DP EGSE Cable 18 XD27 DACU XD27 EGSE DACU2 XD27-Cannon 15S to DP Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DP’s Signal Name -28V Cable shielding TD+ RD+ 0TM Emitter Collector To Fig. 38. Comment EGSE XD27/3 EGSE XD27/4 EGSE XD27/1 Fig. 38. Fig. 38. Twisted pair2 Twisted pair1 Cable shielding TDRD- EGSE XD27/2 EGSE XD27/5 Twisted pair2 Twisted pair1 case +28V EGSE XD27/1 XP22/8 Fig. 38. DACU2 XD27 XD27 EGSE TLP181/SMD XD27 DACU/15 XD27 DACU/7 EGSE XD27/6 XD27 DACU/1 XD27 DACU/6 2,2K Photocoupler and resistor are assembled in Connector Case 1,5 m Fig. 38. Cable: DACU2 XD27 is Cannon 15p; XD27 EGSE is Cannon 9p. Kábeltípus: UTP sodrott érpár Cabling Documentation for BSTM and DACU Units Page 89 of 122 Date 5/26/2009 DACU2-DFM2 EGSE Cable 19 XD25 DACU XD25 EGSE DACU2 XD25-Cannon 15S to EGSE-XD25 (DFM2) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Signal -28V Cable shielding RS232 Receive Data RD Ground To Fig. 39. Fig. 39. EGSE XD25/3 EGSE XD25/5 Power good Fig. 39. RS232 Transmit Data TD Ground EGSE XD25/2 EGSE XD25/5 Case +28V EGSE XD25/5 Fig. 39. XD25 DACU XD25 EGSE ROM 2405S Vin- Vin+ Vo- Vo+ 3 4 XD25 DACU/15 1 2 XD25 DACU/8 XD25 DACU/4 470 XD25 DACU/1 Photocoupler and resistors are assembled in Connector Case 1,5 m Fig. 39. Cable: DACU2 XD25 is Cannon 15p; XD25 EGSE is Cannon 9s. Kábeltípus: UTP sodrott érpár Cabling Documentation for BSTM and DACU Units Page 90 of 122 Date 5/26/2009 Internal EGSE Cables The order of cards in EGSE from the bottom panel to top is: - PCM-3350 processor card, - PCM-3618 8-port RS422/485 High-Speed Module; i/o=300h irq5 - PCM-3712 D/A Converter, 2 Channel Analogue Output; i/o=220h, +-10V - PCM-3718-HG 12 bit DAS Module; i/o=280h - Slow Telemetry Card VGA keyboard mouse RFA c 24 XD 14 c LP2 An In c 26 DP1 XD c XD 15 LP1 XD T4 XD25 T3 XB6 T1 DP2 c c CORES T2 An Out Ethernet Dig In/Out Slow Sci DFM2 Telemetry 27 XD 23 Figure 40. EGSE backpanel connectors EGSE backpanel contains fifteen connectors. T1 DB25p Analogue Inputs T2 DB25p Digital Inputs/Outputs T3 DB9s Analog Outputs 25 cm 15 cm 20 cm T4 is Ethernet jack XB6 DB9s Slow Telemetry XD25 DB9s RS232 Port XD14, XD15, XD23, XD24, XD26, XD27 are DB9s type connectors. RS-422 Ports XD Cabling Documentation for BSTM and DACU Units Page 91 of 122 Date 5/26/2009 +SB 4 sw1 sw2 4,7k 1k 220nF D D 1 2 Q 13 12 PS_ON 3 74HC14 Q 1 74HC74 6 5 4,7k 3 4 11 10 9 8 D Q Q sw1 sw2 +SB GND PS_ON GND 22µF Reset circuit of EGSE. The pin assignment of ATX power supply is shown on next Figure. +SB pin of Reset circuit comes from +5V Standby PS-On means Power On for ATX power supply. Sw1, Sw2 is the power On/Off button on EGSE front panel. Cabling Documentation for BSTM and DACU Units Page 92 of 122 24-pin ATX power supply connector (20-pin omits the last 4: 11, 12, 23 and 24) Color Signal Pin Pin Signal +3.3 V 1 13 +3.3 V sense +3.3 V 2 14 -12 V Ground 3 15 Ground +5 V 4 16 Power on Ground 5 17 Ground +5 V 6 18 Ground Ground 7 19 Ground Power good 8 20 -5 V +5 V standby 9 21 +5 V +12 V 10 22 +5 V +12 V 11 23 +5 V +3.3 V 12 24 Ground Color Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 93 of 122 T1 comes from PCM-3718HG Analogue Input. P1 connector Figure 41. PCM-3718HG Connectors Sw1 I/O=280H; JP1 DM1 1MHz JP2 S/E JP3 Trigger Input DIO 0 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 94 of 122 Figure 42. PCM-3718HG’s P1 Connector A/D S0 (1) – T1/1 A/D S1 (3) – T1/2 A/D S2 (5) – T1/3 A/D S3 (7) – T1/4 A/D S4 (9) – T1/5 A/D S5 (11)– T1/6 A/D S6 (13)– T1/7 A/D S7 (15)– T1/8 A.GND (17)– T1/9 A.GND (19)– T1/10 A/D S8 (2) – T1/14 A/D S9 (4) – T1/15 A/D S10 (6) – T1/16 A/D S11 (8) – T1/17 A/D S12 (10) – T1/18 A/D S13 (12) – T1/19 A/D S14 (14) – T1/20 A/D S15 (16) – T1/21 A.GND (18) – T1/22 A.GND (20) – T1/23 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 95 of 122 Date 5/26/2009 T2 comes from PCM-3718HG Digital Input/Output P2 connector. 11x4,7K XD14/6 C1 C2 XD15/6 C3 C5 C4 C6 T3/3 T3/5 XD23/6 C7 XD26/6 C9 C8 XD24/6 C10 XD27/6 T3/4 XD25/6 C11 Figure 43. PCM-3718HG’s P2 Connector C19 C17 C11 C7 C5 C9 C10 C8 C6 C4 C2 C1 C3 C17 C19 Cabling Documentation for BSTM and DACU Units Page 96 of 122 DIO 0 (1) DIO 2 (3) DIO 4 (5) DIO 6 (7) DIO 8 (9) DIO 10 (11) DIO 12 (13) DIO 14 (15) D.GND (17) +5V (19) – T2/1 – XD14/6 – T2/2 – – T2/3 – T3/4 – T2/4 – XD23/6 – T2/5 – XD26/6 – T2/6 – XD25/6 – T2/7 – T2/8 – T2/9 – T2/10 DIO 1 (2) DIO 3 (4) DIO 5 (6) DIO 7 (8) DIO 9 (10) DIO 11 (12) DIO 13 (14) DIO 15 (16) D.GND (18) +12V (20) – T2/14 – XD15/6 – T2/15 – T3/3 – T2/16 – T3/5 – T2/17 – XD24/6 – T2/18 – XD27/6 – T2/19 – T2/20 – T2/21 – T2/22 – T2/23 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 97 of 122 T3 comes from PCM-3712 Fig. 44. T3 is DB9s type connector. T3/3 – T2/4 T3/4 – T2/5 T3/5 – T2/6 I/O= 220H Channel 0 JP1, JP3, JP5 Unipolar 0 - +5V Channel 1 JP2, JP4, JP10 Unipolar 0 - +5V Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 98 of 122 Figure 45. Slow Telemetry Interface Card STI Case Shield STI +TI STI -TI STI +KI STI -KI STI +KS STI -KS STI +GPR STI -GPR – XB6/1 – XB6/2 – XB6/3 – XB6/4 – XB6/5 – XB6/6 – XB6/7 – XB6/8 – XB6/9 TI+ TI- KI+ KI- shielding KS+ KS- GPR+ GPR- XB6, DB9s comes from Slow Telemetry Card Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 99 of 122 T4, Ethernet jack T4/1 TD+ T4/2 TDT4/3 RD+ T4/6 RD- – – – _ CN1/9 CN1/10 CN1/3 CN1/4 COM3 connector is accessory of the Processor card. Fig. 46. Layout of the Processor Card. Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 100 of 122 XD25 comes from PCM-3350 COM1 Port (CN3) Fig. 47. XD 25 CANNON 9/S 9 8 7 6 T2/6 5 4 3 2 1 GND TX Transmit Data RX Receive Data Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 101 of 122 Figure 48. PCM-3618 Connectors I/O= 300H; IRQ5; VECTOR=340H Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 102 of 122 PCM-3618 Connectors to RS-422 are JP9 and JP11. Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 103 of 122 RS-422 Configuration, all ports are DB9s connectors. RS-422 Port 1 XD24 POW TXTX+ RX+ RXGND 6 5 4 3 2 1 RS-422 Port 2 XD26 POW TXTX+ RX+ RXGND 6 5 4 3 2 1 RS-422 Port 3 XD27 POW TXTX+ RX+ RXGND 6 5 4 3 2 1 RS-422 Port 4 XD14 POW TXTX+ RX+ RXGND 6 5 4 3 2 1 RS-422 Port 5 XD15 POW TXTX+ RX+ RXGND 6 5 4 3 2 1 RS-422 Port XD23 6 POW 6 TX- 5 TX+ 4 RX+ 3 RX- 2 GND 1 Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 104 of 122 JP9 Date 5/26/2009 5 1 9 XD14 6 DB9S 1 T2/1 5 11 19 XD15 6 DB9S 6 1 T2/14 5 21 XD23 29 6 1 T2/4 5 Reserve 31 39 DB9S DB9S 1 JP9/1 pin is connected to XD14/5 JP11 5 1 XD24 9 6 T2/17 XD26 19 6 1 T2/5 XD27 6 DB9S 1 T2/18 5 Reserve 1 JP11/1 pin is connected to XD24/5 Fig. 49. DB9S 5 21 29 39 1 5 11 31 DB9S DB9S Cabling Documentation for BSTM and DACU Units Page 105 of 122 The PC/104 Connector Ret Order Number 53-06-39; E-TEC Code BE2-040-S132-11 (2x20 pin) Ret Order Number 53-06-40; E-TEC Code BE2-064-S132-11 (2x32 pin) Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 106 of 122 Date 5/26/2009 Travelstar 7K100 Jumper settings Models: (PATA) HTS721010G9AT00, HTS721080G9AT00, HTS721060G9AT00 This signal connector for AT attachment is designed to mate with Dupont part number 69764-044 or equivalent. MASTER WITHOUT JUMPER!!!! Pin position 20 is left blank for correct connector insertion. Pin positions A, B, C, and D are used for the drive address setting. A jumper is available at the interface connector to determine the drive address. SLAVE WITH JUMPER IN POSITION 2!!!!!! Cabling Documentation for BSTM and DACU Units Page 107 of 122 Connector: 40 pin header IDE Hard Disk Interface IDC-40 Male pin assignment pin assignment 1 -Reset 2 GND 3 Data 7 4 Data 8 5 Data 6 6 Data 9 7 Data 5 8 Data 10 9 Data 4 10 Data 11 11 Data 3 12 Data 12 13 Data 2 14 Data 13 15 Data 1 16 Data 14 17 Data 0 18 Data 15 19 GND 20 Key 21 (reserved) 23 -IOW 24 GND 25 -IOR 26 GND 27 IO Chrdy 28 Ale 29 (reserved) 30 GND 31 IRQ14 32 -IOCS16 33 Addr 1 34 (reserved) 35 Addr 0 36 Addr 2 37 -CS0 (1F0-1F7) 38 39 -Active 22 40 GND -CS1 (3f6-3f7) GND Portables use a 44 pin IDE connector, which is the same as above plus: 41 +5V (logic) 42 +5V (motor) 43 GND 44 reserved Date 5/26/2009 Cabling Documentation for BSTM and DACU Units Page 108 of 122 Date 5/26/2009 The IDE Interface The IDE interface requires only one cable. All pins straight from 1 to 1, 2 to 2 and so on. The drives can be connected in any order. Only remember that one should be jumpered as Master and the other as Slave. If only one drive is used, jumper it as Single (if such a mode exists, or most common Master else). Controller Drive 1 or 2 Drive 1 or 2 +--+ +--+ +--+ |::|===================|::|============|::| <-Pin 1 |::|===================|::|============|::| |::|===================|::|============|::| |::|===================|::|============|::| |::|===================|::|============|::| |::|===================|::|============|::| |::|===================|::|============|::| +--+ +--+ +--+ (to (to (to the Drive 2) 40PIN IDC FEMALE to the Controller. 40 PIN IDC FEMALE to the Drive 1. 40 PIN IDC FEMALE to the Drive 2. Controller Drive 1 Drive 2 Wire 1-40 1-40 1-40 1-40 the the Controller) Drive 1) Cabling Documentation for BSTM and DACU Units Page 109 of 122 Date 5/26/2009 http://www.pcguide.com/ref/hdd/if/ide/confCS-c.html Configuration Using Cable Select An alternative to the standard master/slave jumpering system used in the vast majority of PCs is the use of the cable select system. As the name implies, with this system the cable--or more correctly, which connector on the cable a device is attached to--determines which device is master and which is slave. The goal of cable select is to eliminate having to set master and slave jumpers, allowing simpler configuration. To use cable select, both devices on the channel are set to the "cable select" (CS) setting, usually by a special jumper. Then, a special cable is used. This cable is very similar in most respects to the regular IDE/ATA cable, except for the CSEL signal. CSEL is carried on wire #28 of the standard IDE/ATA cable, and is grounded at the host's connector (the one that attaches to the motherboard or controller). On a cable select cable, one of the connectors (the "master connector") has pin #28 connected through to the cable, but the other (the "slave connector") has an open circuit on that pin (no connection). When both drives on the channel are set cable select, here's what happens: • • Master: The device that is attached to the "master connector" sees the CSEL signal as grounded, because its connector has pin #28 attached to the cable, and the host's connector has that signal grounded. Seeing the "zero value" (grounded), the device sets itself to operate as master (device 0). Slave: The drive that is attached to the "slave connector" does not see the CSEL signal as grounded, because its connector is not attached to the CSEL signal on the cable. Seeing this "no connection", the device configures itself as a slave (device 1). If you switch the devices between the two connectors, they swap configuration, the master becoming the slave and vice-versa. Not a very complicated arrangement, and a good idea, it would seem. In fact, if cable select had actually caught on, it would have been great. The problem is that it has never been widely used, and this lack of universality has made cable select unattractive, which is a bit of a chicken and egg situation. Since cable select was never accepted in the industry, most drives come, by default, with the drive jumpered as a master or single drive. This means that to enable cable select, you have to change a jumper anyway, which obviously negates some of the advantage. But the biggest reason why cable select never caught on was the cable itself. From the very beginning, all 40-conductor IDE/ATA cables should have been made so that they would work with cable select. There's actually no need to have different cable types, because if you set a drive to "master" or "slave" explicitly, it just ignores the CSEL setting. So a cable select cable can be used either way: regular jumpering or cable select. Unfortunately, regular 40-conductor IDE/ATA cables don't support cable select. (Why this came about I do not know, but I suspect that some bean counter determined they could save five cents on each PC by doing this.) So to use cable select you need a special cable, and these are of course non-standard, making them a special purchase. Also, many people don't understand cable select, nor do they realize it needs a special cable. If you set both drives to Cabling Documentation for BSTM and DACU Units Page 110 of 122 Date 5/26/2009 "CS" and then use them on a regular (non-cable-select) IDE cable, both drives will configure themselves as "master", causing a configuration conflict. Making matters worse, the 40-conductor IDE/ATA cable select cables have the "master connector" as the middle device and the "slave connector" as the device at the end of the cable, farthest from the host. For signaling reasons, it's best to put a single drive at the end of a cable, not put it in the middle leaving a "stub" of wire hanging off the end of the channel. But if you do this, that single drive sets itself as a slave with no master, a technically illegal configuration. Worse, suppose you do this, and your hard disk sets itself as a slave, and the system boots from it without problem, as most would. Then, you decide to add a new hard disk. You set it to cable select and attach it to the middle connector. The new drive then becomes the master, and thus moves ahead of the old drive in precedence! The system will try to boot from it instead of your old drive (which some people might want, but many do not.) To get around this problem, a second type of 40-wire cable select cable was created, the so-called "Y-shaped" cable. On this one, the connector to the system is in the middle, and the slave and master connectors are on the two opposite ends of the cable. This certainly makes things less confusing, but has its own difficulties. For starters, IDE/ATA cables are very limited in length, which means this "Y-shaped" cable was hard to use in large tower systems. All your drives had to be mounted very close to the motherboard or controller card so the cable would reach. And again, the cable was a special item. As you can see, the traditional way of doing cable select was a total mess, which was why it was never widely adopted. The key reason for this mess was--once again--lack of standardization. I rather expected cable select to eventually wither away. However, when the 80-conductor Ultra DMA cable was introduced, the cable select feature was much improved, changing the potential of this feature. The two key changes were: • • Drive Position: Unlike the old cables, with the 80-conductor cable, the master connector is at the end of the cable, and the slave is in the middle. As I explained above, this is a much more sensible arrangement, since a single drive placed at the end of the cable will be a master, and a second drive added in the middle a slave. Universality: All 80-conductor IDE/ATA cables support cable select (or at least, all of the ones that are built to meet the ATA standards). This means there's no confusion over what cables support the feature, and no need for strange "Y-cables" and other nonstandard solutions. These two changes mean a world of difference for the future of cable select. Since these cables will eventually completely replace all of the 40-conductor cables, all systems will be capable of running cable select without any special hardware being needed. As I mentioned before, you can still explicitly set drives to master or slave if you want to, and the CSEL signal will be ignored by the drives. So the bottom line is that these cables work either way, cable select or not. What will finally make cable select catch on? If drive manufacturers and systems integrators widely agree to use it, and the manufacturers start shipping drives with the "CS" jumpers on by default. We'll have to see if this happens. Warning: 80-conductor IDE/ATA cables are often said to be compatible with 40conductor cables. That's true of normal 40-conductor cables with drives jumpered as master and slave, but not cable select cables. If you swap a regular (non-"Y-shaped") 40conductor cable select cable with an 80-conductor IDE cable, the master and slave drives will Cabling Documentation for BSTM and DACU Units Page 111 of 122 Date 5/26/2009 swap logical positions. If you don't that to happen, you'll need to change the order that the devices connect to the cable. Note: A special thanks to Hale Landis of www.ata-atapi.com for his assistance in deciphering the mysteries of cable select, especially with the 80-conductor cable. Cabling Documentation for BSTM and DACU Units Page 112 of 122 Date 5/26/2009 http://www.unixwiz.net/techtips/ide-cable-select.html Modifying an IDE cable - the "easy" way It's possible to easily make a CS cable by modifying a "regular" one. Lay out the IDE cable on a work surface, and consider the ribbon area between the two drive connectors (farthest away from the motherboard connector). Starting with pin one - the edge with the red stripe -- count to the 28th wire and mark it with a pen. For safety, we also start from the far side and count backwards to pin 40 to make sure we didn't skip one. With a small, sharp knife (such as an X-Acto blade), cut out a small section of the 28th wire, leaving a "hole" in the cable. Be careful not to cut the other wires! Use a marker pen to mark "M" (master) near the middle drive connector and "S" (slave) near the far drive connector to keep them straight. The resulting cable should look something like this: This cable will work fine in two-drive configurations, but there is a drawback: it's suboptimal for one-drive installations. These high-speed disk cables really should always have a drive on the physical far end of the cable to reduce noise on the bus, but this cable puts the single drive in the middle. In practice this will probably work most of the time, but it's not the best way to run a computer system. Cabling Documentation for BSTM and DACU Units Page 113 of 122 Date 5/26/2009 Modifying an IDE cable - the "hard" way Modifying an IDE cable to properly put the master on the far end means that the far end pin 28 is grounded and the middle connector pin 28 has to float. This is quite a bit more work and requires soldering skills. But we'll try to describe it. Similar to the previous cable, we need to cut the 28th wire on the ribbon cable, but this time it's on the other side of the middle connector. This effectively cuts pin 28 off from both connectors. We need to somehow ground this line, and fortunately the IDE cable has several of these. We'll borrow a ground from pin 40. Between the two drive connectors cut pin 28 near the middle connector and release about two inches of this wire towards the far connector. Strip about one centimeter of insulation from this wire, exposing the conductor. Twist the exposed wire to keep the strands together. Then separate the 40th wire (opposite end from the red stripe) from the 39th wire by carefully cutting the plastic between the two. But do not cut the wire itself. Very carefully strip away about 2 cm of insulation from the 40th wire, exposing the metal conductor. Again, do not cut the conductor itself. Solder the pin-28 wire to the exposed pin-40 wire, grounding the CS line to the master connector on the end. Cover the exposed soldered connection with tape or hot glue, then mark both connectors with Master and Slave indicators. The resulting cable should look roughly like this: Cabling Documentation for BSTM and DACU Units Page 114 of 122 Date 5/26/2009 Null modem, an introduction Serial communications with RS232. One of the oldest and most widely spread communication methods in computer world. The way this type of communication can be performed is pretty well defined in standards. I.e. with one exception. The standards show the use of DTE/DCE communication, the way a computer should communicate with a peripheral device like a modem. For your information, DTE means data terminal equipment (computers etc.) where DCE is the abbreviation of data communication equipment (modems). One of the main uses of serial communication today where no modem is involved—a serial null modem configuration with DTE/DTE communication—is not so well defined, especially when it comes to flow control. The terminology null modem for the situation where two computers communicate directly is so often used nowadays, that most people don't realize anymore the origin of the phrase and that a null modem connection is an exception, not the rule. In history, practical solutions were developed to let two computers talk with each other using a null modem serial communication line. In most situations, the original modem signal lines are reused to perform some sort of handshaking. Handshaking can increase the maximum allowed communication speed because it gives the computers the ability to control the flow of information. High amounts of incomming data is allowed if the computer is capable to handle it, but not if it is busy performing other tasks. If no flow control is implemented in the null modem connection, communication is only possible at speeds at which it is sure the receiving side can handle the amount information even under worst case conditions. Original use of RS232 When we look at the connector pinout of the RS232 port, we see two pins which are certainly used for flow control. These two pins are RTS, request to send and CTS, clear to send. With DTE/DCE communication (i.e. a computer communicating with a modem device) RTS is an output on the DTE and input on the DCE. CTS is the answering signal comming from the DCE. Before sending a character, the DTE asks permission by setting its RTS output. No information will be sent until the DCE grants permission by using the CTS line. If the DCE cannot handle new requests, the CTS signal will go low. A simple but useful mechanism allowing flow control in one direction. The assumption is, that the DTE can always handle incomming information faster than the DCE can send it. In the past, this was true. Modem speeds of 300 baud were common and 1200 baud was seen as a high speed connection. For further control of the information flow, both devices have the ability to signal their status to the other side. For this purpose, the DTR data terminal ready and DSR data set ready signals are present. The DTE uses the DTR signal to signal that it is ready to accept information, whereas the DCE uses the DSR signal for the same purpose. Using these signals involves not a small protocol of requesting and answering as with the RTS/CTS handshaking. These signals are in one direction only. The last flow control signal present in DTE/DCE communication is the CD carrier detect. It is not used directly for flow control, but mainly an indication of the ability of the modem device to communicate with its counter part. This signal indicates the existence of a communication link between two modem devices. Null modem without handshaking Cabling Documentation for BSTM and DACU Units Page 115 of 122 Date 5/26/2009 How to use the handshaking lines in a null modem configuration? The simplest way is to don't use them at all. In that situation, only the data lines and signal ground are cross connected in the null modem communication cable. All other pins have no connection. An example of such a null modem cable without handshaking can be seen in the figure below. Simple null modem without handshaking Connector 1 Connector 2 Function 2 3 Rx Tx 3 2 Tx Rx 5 5 Signal ground Compatibility issues If you read about null modems, this three wire null modem cable is often talked about. Yes, it is simple but can we use it in all circumstances? There is a problem, if either of the two devices checks the DSR or CD inputs. These signals normaly define the ability of the other side to communicate. As they are not connected, their signal level will never go high. This might cause a problem. The same holds for the RTS/CTS handshaking sequence. If the software on both sides is well structured, the RTS output is set high and then a waiting cycle is started until a ready signal is received on the CTS line. This causes the software to hang because no physical connection is present to either CTS line to make this possible. The only type of communication which is allowed on such a null modem line is data-only traffic on the cross connected Rx/Tx lines. This does however not mean, that this null modem cable is useless. Communication links like present in the Norton Commander program can use this null modem cable. This null modem cable can also be used when communicating with devices which do not have modem control signals like electronic measuring equipment etc. As you can imagine, with this simple null modem cable no hardware flow control can be implemented. The only way to perform flow control is with software flow control using the XOFF and XON characters. Null modem with loop back handshaking The simple null modem cable without handshaking shows incompatibilities with common software. The main problem with this cable is that there is a possibility for the software to hang if it checks the modem signal lines in a proper way. I.e. with this null modem cable, good written programs will perform worse than badly written programs. To overcome this problem and still be able to use a cheap null modem communication cable with only three lines in it, a fake null modem cable layout has been defined. The null modem cable with loop back handshaking resulted from this. Null modem with loop back handshaking Cabling Documentation for BSTM and DACU Units Page 116 of 122 Date 5/26/2009 Connector 1 Connector 2 Function 2 3 Rx Tx 3 2 Tx Rx 5 5 Signal ground 1+4+6 DTR CD + DTR 1+4+6 DTR CD + DTR 7+8 RTS CTS 7+8 RTS CTS The main purpose of this null modem cable is to let well defined software think there is handshaking available, with a null modem cable which has no provisions for it. Compatibility issues Consider first the DSR signal (pin 6). This input indicates that the other side is ready to start communicating. In the layout, the line is linked back to the DTR output (pin 4). This means, that the software doesn't see the ready signal of the other device, but its own. The same holds for the CD input (pin 1). The assumption is, that if software has been written to check the DSR line to test communication availability, it will probably also set the DTR output to indicate its own state. This is true for at least 99% of all serial communication software. This implies that at least 99% of all serial communication software is capable of faking its own DSR check with this null modem cable. The same trick is used with the CTS input. In the original use, RTS is set, and then CTS is checked before starting the communication. By setting the RTS output (pin 7) the CTS input on the same connector (pin 8) is receiving clearance immediately. There is no possibility of a software hangup because of dangling RTS requests. Other issues to consider The null modem cable with loop back handshaking is often advised as the best low cost available null modem cable. But, is it really so good? The simple null modem cable without handshaking has the disadvantage that it does not permit proper written software to communicate with it. Software which is aware of the lack of handshaking signals can however use it without problems. The null modem cable with loop back handshaking can be used with more software, but it has no functional enhancements over the simple cable! There is no way both devices can control data flow, other than by using XON/XOFF handshaking. If the software is designed for using hardware flow control it seems to work with this null modem cable, but on unpredictable moments, data loss may occur. This means that the null modem cable allows communication as long as no flow control is needed, but when data speeds reach the limit the receivers can handle, communication may stop immediately without an assignable reason. Therefore, although this null modem cable is cheap and easy to make, use it with care! Despite these warnings, this type of null modem cable has been used successfully between Windows 95/98/ME computers with a Direct Cable Connection. Null modem with partial handshaking Cabling Documentation for BSTM and DACU Units Page 117 of 122 Date 5/26/2009 The simple null modem cable and the null modem cable with loop back handshaking are useful, but have no provisions for hardware flow control. If it is absolutely necessary that hardware flow control is used, the null modem with partial handshaking can be an alternative. Null modem with partial handshaking Connector 1 Connector 2 Function 1 7+8 RTS2 CTS2 + CD1 2 3 Rx Tx 3 2 Tx Rx 4 6 DTR DSR 5 5 Signal ground 6 4 DSR DTR 7+8 1 RTS1 CTS1 + CD2 Compatibility issues This null modem cable is the best of two worlds. There is the possibility of hardware flow control without being incompatible with the original way flow control was used with DTE/DCE communication. Let us first consider the RTS/CTS flow control lines present on pins 7 and 8. As with the loop back null modem cable, these signals are not connected to the other device, but directly looped back on the same connector. This means, that RTS/CTS flow control is allowed to be used in the software, but it has no functional meaning. Only when the software at the other side checks the CD signal at pin 1, the RTS information will reach the other device. This would however be only the case in specifically developed software which uses the CD input for this purpose. More important however is the cross connection of the DSR (pin 6) and DTR (pin 4) lines. By cross connecting these lines, their original function is simulated pretty well. The DTR output is used to signal the other device that communication is possible. This information is read on the DSR input, the same input used for this purpose with modem communication. Because of this cross connection, the DTR output line can be used for simple flow control. Incomming data is allowed when the output is set, and blocked if the output is not set. Software using only the RTS/CTS protocol for flow control cannot take advantage of the partial handshaking null modem cable. Most software however will also check the DSR line and in that case—when using the null modem cable with partial handshaking—the best possible hardware flow control can be achieved which is still compatible with the original use with modems. Null modem with full handshaking The most expensive null modem cable is the null modem cable suitable for full handshaking. In this null modem cable, seven wires are present. Only the ring indicator RI and carrier detect CD signal are not linked. The cable is shown in the following figure. Null modem with full handshaking Cabling Documentation for BSTM and DACU Units Page 118 of 122 Date 5/26/2009 Connector 1 Connector 2 Function 2 3 Rx Tx 3 2 Tx Rx 4 6 DTR DSR 5 5 Signal ground 6 4 DSR DTR 7 8 RTS CTS 8 7 CTS RTS Compatibility issues The null modem cable with full handshaking does not permit the older way of flow control to take place. The main incompatibility is the cross connection of the RTS and CTS pins. Originally, these pins are used for a question/answer type of flow control. When the full handshaking null modem cable is used, there is no request anymore. The lines are purely used for telling the other side if communication is possible. The main advantage of this cable is, that there are two signalling lines in each direction. Both the RTS and DTR outputs can be used to send flow control information to the other device. This makes it possible to achieve very high communication speeds with this type of null modem cable, provided that the software has been designed for it. Because of the high possible connection speed, this null modem cable can be used with Interlink to connect two MS-DOS PC's. This is the type of cable Microsoft recommends for the direct cable connection in their knowledge base article. For the DB9 connector they also added a connection of DTR to CD on each connector but they didn't define this connection for the DB25 connector version and they also didn't mention the CD input in the descriptive text, so it is safe to leave the CD input disconnected. Null modem layout selection table The right null modem cable to choose mainly depends on the application and the software that will be used. As a general guide line, I would advise the following. Choose your null modem cable Cable without Loop back Partial Full handshaking handshaking handshaking handshaking Software flow control only +++ ++ + + DTE/DCE compatible hardware flow control at low speeds - +++ ++ - DTE/DCE compatible hardware flow control at high speeds - + +++ - High speed communication using special software - - ++ +++ Cabling Documentation for BSTM and DACU Units Page 119 of 122 +++ ++ + - Date 5/26/2009 Recommended cable Good alternative Works, but not recommended Does not work The null modem cable with partial handshaking works in most cases. If you are developing software which must work with all kinds of cables, it is best to use software flow control only and ignore all modem control inputs. RS232 DB9 pinout DEC MMJ pinout RS232 DB25 pinout Cabling Documentation for BSTM and DACU Units Page 120 of 122 Date 5/26/2009 Out of Date Cables Cables between BSTM’s Cards ( IDE Extension Cable, IDE-Card: HPFL 44/P RM=2mm, szallagkabel csati) (53-08-96 2x22G RM=2,0 mm BUCHSENL E-TEC nzakba ultetheto) At Cable’s end where HDDs are: 3 pieces, Order N: 53-00-75 type PLF40 PFOSTECKVER with 40 holes In middle cable: 3M 4640-6000 type FARNELL Order Code 469-191 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Isolator Signal To 2 1 4 3 6 5 8 7 10 11 12 13 14 13 16 15 18 17 20 19 22 21 24 23 26 25 28 27 30 29 32 31 34 33 36 35 38 37 40 39 DM6604 Signal Cabling Documentation for BSTM and DACU Units Page 121 of 122 Date 5/26/2009 RET Order N: 53-00-75, Type PLF40; Manufacturer E-TEC, Code IDS-040-S100-01/P 3M 4640-6000 type FARNELL Order Code 469-191 Cabling Documentation for BSTM and DACU Units Page 122 of 122 Date 5/26/2009