Proceedings of the 14th International Middle East Power Systems Conference (MEPCON’10), Cairo University, Egypt, December 19-21, 2010, Paper ID 115. Firing Approach for Higher Levels of Diode Clamped Multi-Level Inverters Mohammed El Gamal SUMED Co., Alex., Egypt m_sumed@yahoo.com Ahmed Lotfy AAST&MT, Egypt alotfy@aast.edu G. E. M. Ali Tanta University, Egypt and the difficulty associated with controlling their voltage level. 1.2 Diode clamped multilevel inverters Abstract - For Diode Clamped Multi-Level Inverters “DCMLI” with higher than three levels, the commonly applied space vector pulse width modulation gets more complicated as the inverter levels increase. In this paper an easy to implement procedure is proposed for generating PWM firing signals for higher level DCMLI. The performance of the proposed procedure is modeled in PSCAD-EMTDC environment for various modulation indices with respect to voltage waveforms and total harmonic distortion. The last and most common multilevel converter family is the diode clamped multilevel inverter (DCMLI). The converter topology, theory of operation and traditional firing instances based on the space vector modulation approach (SVM) are clarified in [12-16]. SVM depends on creating a number of space vectors that increases linearly with the number of levels such that the number of vectors is equal to the number of levels raised to power three. The firing depends on selecting certain vectors relevant to the required modulation index to be fired consecutively with calculated on/off time intervals. Several control techniques were proposed for this type of inverters [17-21]. Diode clamped multilevel inverters are found in several applications like induction motor drives [22], dynamic voltage restorers [23], unified power flow controllers [24] and static synchronous compensator [25]. However, the implementation of the space vector modulation for a multilevel inverter is complicated. The complexity is due to the difficulty of determining the location of the reference vector, the calculation of on-times, the determination and selection of switching states and the existence of many redundant switching vectors as the number of levels increase. For an m-level diode clamped inverter there are (m)3 switching vectors. The number of switching vectors for the five and seven levels inverters is thus 125 and 343 respectively. In this paper a generalized approach for constructing the gating signals for the power electronic switching devices of an m-level diode clamped multilevel inverter is proposed rather than the complicated space vector modulation technique. This approach consists of eleven steps; the first four steps are the coarse tuning for the firing angles of each device in phase leg A of the inverter. The fifth step is like a fine tuning to the final firing angles. Steps from six to nine are precautions and facts to be considered for the ON and OFF instants of all the switching devices of the m-level inverter. Step 10 is the creation of firing angles of phases B and C. The eleventh step is concerned with how the pulse width modulation PWM is implemented in such an inverter. 1. INTRODUCTION 1.1 Multilevel inverters Multilevel converter topologies are used for static power conversion in medium and high voltage systems. These topologies use series connected semiconductor devices to block the higher voltage levels involved. By precisely controlling the modulation process, these converters can attain higher voltage capability with substantially reduced output harmonic distortion, and reduced electromagnetic interference emission even at relatively low switching rates. At present three major converter families exist; flying capacitor, cascaded multilevel inverter and diode clamped multilevel inverter as depicted in [1, 2]. As for cascaded multilevel inverters they are implemented through the series connection of single-phase modular power bridges as shown in [3]. Higher number of voltage levels or over-destination operation is also used in cascaded multilevel inverters [4]. They are applied for high-voltage, high-power applications, such as flexible ac transmission systems (FACTS) including static VAR generation (SVG), power-line conditioning, series compensation, phase shifting, voltage balancing and photovoltaic utility systems interfacing [5]. Several control techniques applied to the multilevel cascaded inverter are depicted in [6, 7]. The deficiency of the cascaded multilevel inverters arises from being inconvenient in the back to back configuration besides the requirement for using separate DC source for each module. Flying capacitor multilevel inverters (FCMLI) have been used for distribution shunt compensation systems called distribution static compensators (DSTATCOM) [8], and transmission shunt and series compensation systems like static compensators (STATCOM) and static synchronous series compensators (SSSC) [9]. Control techniques applied to flying capacitor inverters are shown in [10, 11]. Nevertheless, their application was limited due to the numerous used capacitors 2. PROPOSED APPROACH Step 1 - For an m-level inverter there is a number of 2(m-1) switching devices in one leg. 50 Such that Step 2 - At any time there are (m-1) consecutively connected devices that are ON at any instant of time. Step 3 - There will be (2m-1) switching states in one cycle. Step 4 – “Coarse tuning”; the 360 degrees comprising one cycle will be divided equally by (2m-2) switching states, but state “1” will take only half the degrees with the other half given to state “(2m-1)”. Applying the above mentioned procedure to construct higher levels (above 3), results in elimination of some levels comprising the line voltage. For such a step, the switching instants and the duration of conduction for each upper leg device of a 7_level DCMLI will be as shown in table I. Vm= Vdc1 + Vdc2 + …. + Vdc(m-1). Æ4 After applying step 5 the exact firing instants for the upper leg switching devices are shown in table II. Table II Switching instants and duration of upper leg devices by applying step 5. Upper leg device Table I Switching instants and conduction duration of upper leg devices by applying step 4. Upper leg device Switching and duration in degrees a1 From 163.8 To 180 Duration 16.2 a2 135.18 224.64 89.46 a3 104.22 254.52 150.3 a4 75.07 284.22 209.15 a5 45.27 315.7 270 a6 14.4 344.52 330.12 Switching and duration in degrees a1 From 147.96 To 211.86 Duration 63.9 a2 120.24 240.68 120.44 a3 100.8 258.68 157.88 a4 78.68 280.8 202.12 a5 59.65 30033 240.68 a6 31.89 328.1 296.21 Figure2. Line voltage waveform by fine tuning The line to line voltage waveform is shown in figure [2]. It is clear that the voltage steps are 13 steps. Step 6 - The firing pattern of the switching devices in one leg will be such that the ON time of the top-most device in a leg’s upper half will be equal to the OFF time of the top-most device in the same leg lower half, and the ON time of the next top device in the same leg upper half will be equal to the OFF time of the next top device in the leg lower half and so on. Step 7- For an odd level inverter there is an even number of switching devices in the upper and lower halves of one leg (m – 1). The first top (m – 1)/2 devices in the upper half leg and the last (m – 1)/2 devices in the lower half leg will conduct for less than a complete half cycle. And the next (m – 1)/2 devices in the upper half leg and the first (m – 1)/2 devices in the lower half leg will conduct for longer than half a cycle. Step 8- For an even level inverter there is an odd number of switching devices in each half leg. The first (m – 2)/2 devices in the upper half leg and the last (m – 2)/2 devices in the lower half leg will conduct for less than a complete half cycle and the last (m – 2)/2 devices in the upper half leg and the first (m – 2)/2 devices in the lower half leg will conduct for more than Figure1. Line voltage waveform by coarse tuning The resulting line to line voltage waveform is shown in figure [1]. It is clear that there are only 5 voltage steps. Step 5 – “Fine tuning” The exact firing instances of the switching devices will be derived in such a way that the fundamental component of the phase voltage with respect to the common node of one leg of the DCMLI will be a pure sinusoidal waveform shifted to the positive side so that the peak to peak value of the inverter phase voltage with respect to the common node is equal to the sum of all the DC voltages, and the shift herein will be half this amount. This idea is demonstrated by the following equations (1-4): Va =(Vm/2) sin ( ωt – п/2) + Vm/2 Æ 1 Vb =(Vm/2) sin (ωt + 5п/6) + Vm/2 Æ 2 Æ3 Vab =( Vm ) sin (ωt – п/3) 51 half a cycle. And only the middle device in the upper and lower half legs that is centered at (m/2) will conduct for exactly a complete half cycle. Step 9- In the selection of switching devices of a diode clamped multilevel inverter, the above mentioned rule of switching periods of the devices should be considered to allow use of lower ON time switching losses devices instead of over rating almost half the devices in the inverter when selecting all the devices of the inverter with the same rating. Step 10- The firing signals of the similar devices existing in phases B and C will be displaced from those in phase A by 120 degrees and 240 degrees consecutively. Step 11- To control the output voltage of the inverter, the pulse width modulation technique will be applied such that the ON times will be achieved as mentioned in the proposed approach and the OFF times of the PWM will be achieved by firing all the devices in the lower half leg and inhibiting the firing signals of all the upper half switches. 3. VALIDATION OF PROPOSED APPROACH 3.1 Seven level diode clamped multilevel inverter To clarify the approach, the 7-level diode clamped inverter shown in figure [3] will be considered. There are 6 DC sources, 30 clamping diodes and 36 switching devices (IGBT), 12 devices for each leg (phase). The upper six devices "a1" to "a6" are complementary to the lower six devices "ac1" to "ac6". The firing signals for the switching devices of the upper half of phase leg “A” are depicted in figure [4]. Figure3. Seven-level diode clamped inverter leg. Figure4. Firing signals for leg “A” upper half 3.2 Test circuit 52 The proposed approach is tested using PSCAD. Figure [5] shows a seven-level diode clamped inverter module connected to six external 50 kV DC sources. The three phase output of the inverter is connected to a star resistive load of 1000 ohms per phase. 4.2 Harmonic distortion The total harmonic distortion of the line to line voltage waveform with modulation index of one is 0.39 %. Figure [7] shows the total harmonic distortion “THD” versus the modulation index “m”. It is evident that the total harmonic distortion does not exceed 0.9 % at very low modulation index of 10 %. Figure [8] show the line to line voltage wave form at m = 10%. Figures [9], [10] show the line voltage harmonic spectrum at modulation indices of 1 and 10% respectively. THD Ver sus modulat ion index THD 3 2.5 2 1.5 1 0.5 0 M odul a t i on I nde x Figure5. Test case circuit of a 7_level inverter 4. TEST RSULTS Figure7. THD versus modulation index. 4.1 Voltage waveforms As stated before, the proposed approach assumes that the phase voltage to ground is a shifted sine wave with a peak-topeak voltage value of the sum of the total DC voltage sources which is 30 kV in the present case, and the resulting waveform has seven steps. Figure [6] shows the line-to-line voltage waveform and its fundamental value, and the resulting waveform is a thirteen steps waveform. Figure8. 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[25] Cheng, Qian, Crow, Pekarek and Atcitty, “A comparison of diode clamped and cascaded multilevel converters for a statcom with energy storage”, IEEE transactions on industrial electronics, vol. 53, no. 5, October 2006. Figure9. Line voltage harmonics at modulation index of 1. Line voltage Harmonic Spectrum at Modulation Index = 0.1 RMS voltage 1.6 1.4 RMS voltage 1.2 1 0.8 0.6 0.4 0.2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Harm onic No. Figure10. Line voltage harmonics at modulation index of 0.1 5. CONCLUSION A simple approach is proposed for gating the switching devices of higher levels of voltage source inverters. This approach was found to be easier to implement compared to the space vector modulation technique. The resulting voltage waveforms and the associated total harmonic distortion were both within acceptable limits. The burden of dealing with so many switching vectors as the case of SVM was alleviated. Furthermore, the switching losses are significantly decreased. 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