Characterizing cavity containing materials using electron microscopy Characterizing cavity containing materials using electron microscopy A study of metal oxides, mesoporous crystals and porous material containing nanosized metal-particles Miia Klingstedt Cover: A twig composed of transmission electron microscopy images c Miia Klingstedt, Stockholm 2011 ISBN 978-91-7447-247-9 Printed in Sweden by US-AB, Stockholm 2011 Distributor: Department of Materials and Environmental Chemistry, Stockholm University "Nature composes some of her loveliest poems for the microscope and the telescope." Theodore Roszak Abstract This thesis concerns the characterization of novel materials by utilizing electron microscopy techniques. The examined materials contain cavities with certain attributes that enables desired properties for applications such as gas separation, catalysis and fuel cells. The specimens concerned herein belong to the following groups of materials: Metal oxides in the Sb-W-Mo-O system; ordered mesoporous silicas and carbons; hollow spheres containing Aunanoparticles; zeolite LTA incorporated with mesopores; metal organic frameworks doped with nickel. With scanning electron microscopy (SEM) and transmission electron microscopy (TEM) you get vast possibilities within the field of characterization. This thesis utilizes conventional electron microscopy techniques such as imaging, energy-dispersive spectroscopy and electron diffraction as well as reconstruction techniques, such as exit-wave reconstruction, electron tomography and electron crystallography. Furthermore, the sample preparation technique cross-section polishing has been used in conjunction with low voltage SEM studies. The scientific approach is to gain knowledge of nano-sized cavities in materials, in particular their shape, size and content. The cavities often have irregularities that originates from the synthesis procedure. In order to refine the synthesis and to understand the properties of the material it is required to carefully examine the local variations. Therefore average characterization techniques such as crystallography needs to be combined with local examination techniques such as tomography. However, some of the materials are troublesome to investigate since they to some extent bring limitations to or gets easily damaged by the applied characterization technique. For the development of novel materials it is essential to find means of overcoming also these obstacles. 7 List of Papers This thesis is based on the following papers in order of publication. I "Ordered Mesoporous Pd/Silica-Carbon as a Highly Active Heterogeneous Catalyst for Coupling Reaction of Chlorobenzene in Aqueous Media" Y. Wan, H. Wang, Q. Zhao, M. Klingstedt, O. Terasaki and D. Zhao, J. Am. Chem. Soc., 2009, 131, pp 4541-4550 II "An Appraisal of High Resolution Scanning Electron Microscopy Applied To Porous Materials" S. M. Stevens, K. Jansson, C. Xiao, S. Asahina, M. Klingstedt, D. Grüner, Y. Sakamoto, K. Miyasaka, P. Cubillas, L. Han, S. Che, R. Ryoo, D. Zhao, M. Anderson, F. Schüth, and O. Terasaki, JEOL news, 2009, 44, pp 17-22 III "Mesopore generation by organosilane surfactant during LTA zeolite crystallization, investigated by high-resolution SEM and Monte Carlo simulation" K. Cho, R. Ryoo, S. Asahina, C. Xiao, M. Klingstedt, A. Umemura, M. W. Anderson and O. Terasaki, Solid State Sciences, 2011, 13, pp 750-756 IV "A new HRSEM approach to observe fine structures of novel nanostructured materials" S. Asahina, S. Uno, M. Suga, S. M. Stevens, M. Klingstedt, Y. Okano, M. Kudo, F. Schüth, M. W. Anderson, T. Adschiri and O. Terasaki, Microporous and Mesoporous Materials, 2011, 146, pp 11-17 V "Advanced electron microscopy characterization for pore structure of mesoporous materials; a study of FDU-16 and FDU-18" M. Klingstedt, K. Miyasaka, K. Kimura, D. Gu, Y. Wan, D. Zhao and O. Terasaki, Journal of Materials Chemistry, 2011, 21, 13664 9 VI "Exit wave reconstruction from focal series of HRTEM images, single crystal XRD and total energy studies on Sbx WO3+y (x∼ 0.11)" M. Klingstedt, M. Sundberg, L. Eriksson, S. Haigh, A. Kirkland, D. Grüner, A. De Backer, S. Van Aert and O. Terasaki, In manuscript Reprints were made with permission from the publishers. 10 Abbreviations 2D two dimensional 3D three dimensional BF bright-field BSE backscattered electrons Cs spherical aberration CBED convergent beam electron diffraction CMK carbon mesostructured by KAIST CP cross-section polisher CTEM conventional transmission electron microscopy CTF contrast transfer function DF dark-field DMF dimethylformamide EC electron crystallography EDS energy dispersive x-ray spectroscopy EFTEM energy-filtered TEM EISA evaporation induced self-assembly EWR exit wave reconstruction FD Fourier diffractogram FDU Fudan university FEG field emission gun FOLZ first order laue zone GB gentle beam 11 HAADF high angle annular dark field HRTEM high-resolution TEM HTB hexagonal tungsten bronze ITB intergrowth tungsten bronze IUPAC International union of pure and applied chemistry KAIST Korea advanced institute of science and technology LTA Linde type A (zeolyte A) MCM Mobile composition of matter MOF metal organic framework NMP N-methylpyrrolidone OSS organo silane surfactant PTB perovskite tungsten bronze SAED selected area electron diffraction SDA structure directing agent SE secondary electrons SEM scanning electron microscopy SG space group STEM scanning transmission electron microscopy TEM transmission electron microscopy TEOS tetraethyl orthosilicate TTB tetragonal tungsten bronze WBP weighted back projection WD working distance WDS wavelength dispersive x-ray spectroscope WPOA weak phase object approximation XRD x-ray diffraction ZOLZ zero order laue zone 12 Contents 1 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Background to electron microscopy . . . . . . . . . . . . . . . . . . . . . . . . 15 17 2.1 Scanning electron microscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 19 22 23 24 26 26 29 31 31 2.1.1 Sample preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Transmission electron microscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.1 Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.2 Resolution in TEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.3 Electron diffraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.4 Electron crystallography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.5 Electron tomography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Scanning transmission electron microscopy . . . . . . . . . . . . . . . . . . . . . . . 2.4 Spectroscopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Intergrowth bronzes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Ordered mesoporous carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Ordered mesoporous silica-carbon with Pd-nanoparticles . . . . . . . . . . . . . . 3.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Mesoporous LTA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Hollow spheres containing Au-nanoparticles . . . . . . . . . . . . . . . . . . . . . . . 3.5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 MOF-5 with Ni-metal particles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 34 34 35 36 42 42 43 44 49 49 49 49 52 52 52 52 56 56 56 58 63 63 63 3.6.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 Mesoporous MOF-1 with Ni-metal particles . . . . . . . . . . . . . . . . . . . . . . . . 3.7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7.2 Experimental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7.3 Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 65 70 70 70 70 73 75 77 1. Introduction Materials today are getting more complex due to a demand for more specific properties which we know are interrelated to the structure of the material. Solving the structure enables us to better understand and tweak the material structure so that we therefore get better performance for the desired application. The structural features relevant to characterize depends upon the material and the application. A careful characterization contributes with information that can lead to improvements in the synthesis of the material. Material development is in other words both dependent on advanced information gathering and production techniques on a nanoscopic level. The trend of increasing complexity of the materials also puts higher requirements on the characterization methods. In practice, several methods often have to be combined, refined or developed specifically for the material in focus. For example crystallography is a viable method for materials with a highly ordered structure, but it does not show aberrations in the structure itself. To study the morphological properties using imaging methods such as low voltage SEM is a powerful tool. This thesis’s subject is characterization by electron microscopy of inorganic materials and starts with a brief background to electron microscopy. 15 2. Background to electron microscopy Electron microscopy is a technique that utilizes a ray of electrons for imaging objects and obtaining information from the signals generated in the interaction between the electron beam and specimen. One of the benefits of electron microscopy is the strong interaction of the beam with matter which leads to a series of signals that can be utilized. The strong interaction can also lead to one of the drawbacks of electron microscopy, radiation damage [1], which Figure 2.1 shows an example of. For creating the electron beam there are two main types of electron guns, (i) the field emission guns and (ii) thermionic emission guns, such a LaB6 and a tungsten filament. Electromagnetic lenses are used for focusing and magnifying the beam. There are two main types of microscopes; the scanning electron microscope (SEM) which scans the surface with an electron beam; and transmission electron microscope (TEM) where the beam is transmitted through the specimen. A technique where a beam scans over the specimen and the transmitted beam is collected called Scanning Transmission Electron Microscopy (STEM) is available in both dedicated SEMs and TEMs. The acceleration voltages are commonly used in TEM is 100-300 kV whereas for the SEM it stretches from a few kV to 30 kV. The resolution of a SEM is typically from a few nanometers to hundreds of nanometers whereas the resolution in the TEM is better then a few Ångström. TEM was invented by Ruska and Knoll already in 1931, for which Ruska received the Nobel prize in 1986. The first commercially available TEM came already in 1939 whereas the first commercial SEM appeared 20 years later in the 1960’s. 2.1 Scanning electron microscopy In SEM an electron beam scans the specimen surface where mostly the electrons and signals reflected back are utilized for within imaging to compositional information. The beam only penetrates and interacts within a specific volume of the specimen, called the interaction volume, and information is gained from this volume only. The size of this volume is approximately proportional to the accelerating voltage and the probe current of the beam. A small interaction volume means that the area where the signals originates from is more localized, and this leads to higher resolution. However, a lower accelerating voltage leads to lower resolution due to chromatic aberration. A lower 17 Figure 2.1: Electron beam radiation damage observed for SiO2 nano-particles during TEM studies. The particles are melting due to heating caused by the electrons that has suffered energy loss. Observation done by JEM-2100 LaB6 at 200 kV and current density of 12 pA/cm2 s for a) 0 min, b) 5 min, c) 10 min and d) 15 min. probe current will make the images more noisy which in turn yields to a decreased quality. So there is an apparent need to balance these two points for obtaining the optimum resolution. Resolution limit in the SEM today is a few nanometers but which varies depending on the properties of the material. There are commonly two main types of scattered electrons generated by the electron beam used for image formation: the secondary electrons (SE) in the low energy region with energies in the range from 0 to 50 eV and the backscattered electrons (BSE) in the high energy region with energies larger than 50 eV. The difference in energies makes it possible to filter the SE and BSE signals. This makes it possible to generate SE and BSE-images but they can also be mixed to form an image. There are four types of SE signals generated (as shown in Figure 2.2). The SE1 signal is generated by the primary electrons and is the only type of SE signals that contribute positively to high resolution. SE2 are produced by the BSE at the surface layer. The SE3 signal originates from BSE interacting with the specimen chamber and the SE4 signal originates from the incident beam interacting with the column. To obtain topographical information the SE1s are preferred since these originate from the outermost surface layer. The BSE electrons are scattered at wide angles, elastically scattered from deeper within the specimen where the intensity is strongly dependent on the atomic number Z. This means that compositional information can be obtained from BSEimages. In SEM the conductivity of the sample and the way it is mounted is of great importance. The excess of electrons needs to be transported away from 18 Figure 2.2: Schematic representation of the signals generated in an SEM. the sample to avoid charge build up which leads to detector problems. The sample must therefore be mounted in such a way that it can be discharged to electrical ground. It is possible to place the material directly on a conducting brass or carbon stub with or without using a medium in between. If the material itself is non-conductive and causes “charging” problems a way to overcome it is by lowering the accelerating voltage [2, 3]. However, there can still be a significant charge build up and a bias current can be applied to the sample neutralizing the charge build up by balancing the number of the incident electrons to that of the emitted electrons, this mode is called gentle beam (GB) mode. A downside with this technique is that it takes more time to adjust since the magnetic fields also get affected. The time factor itself can be critical if the material is beam sensitive. Another remedy is to sputter the surface with a conductive layer such as carbon or gold with the obvious downside that the layer itself hides some topographical information. The issue with charge build up can also be mitigated by reducing the size of the sample and/or having a smooth surface. 2.1.1 Sample preparation The sample preparation in electron microscopy is of great importance, specially in high-resolution imaging where the best performance of the microscope is required. First and foremost the sample needs to be clean, this means that solvents or gases need to be carefully removed before inserting the specimen into the chamber. This can be obtained by heating the sample or keeping it in vacuum. By crushing the sample or using a sample preparation technique that grinds and polishes the sample, it is possible to investigate the internal structure of the specimen. 19 Cross-section polishing Cross-section polisher (CP) provides a systematic way to characterize the internal structure of a material. The technique uses a beam of argon ions to polish the sample which creates a flat surface. This is done by removing a thin layer typically around 75 µ m, with the help of a shield plate placed in front of the sample. A drawback with the CP is the possible damage and deformations induced on the sample. One type of damage is melting of the surface which leads to that the fine structure is lost. Another type is deformations of the shape where elongations along the Ar-beam direction are common. A way to overcome deformations is to reduce the accelerating voltage of the argon beam or to cool the specimen during the polishing. Another aspect to keep in mind is the possible redeposition caused by sputtering of the polished matter causes malformations. In order to investigate the presence of a redeposition layer the samples can be coated by a gold layer before polishing, as shown in Figure 2.4. In order to minimize the redeposition as much as possible, the specimen are commonly glued on the backside of a Si-wafer [4] as shown in Figure 2.3. Figure 2.3: SEM sample preparation techniques for powders a) placed on a stub commonly made of brass or carbon mounted with a paste or tape. In b) a specialized way to mount powders for polishing in the CP is shown, where the powder is on the backside of a silica-wafer to reduce damage and redeposition. 20 Figure 2.4: The redeposition in CP was investigated by first covering the specimen, mesoporous LTA, in a gold layer before polishing the particle. The polished surface was examined by both SE- and BE- modes. In c) a SE-image from a) (taken at accelerating voltage 1.0 kV and working distance 1.9 mm) is overlaid in by the areas of brighter contrast in the b) BE-image (taken at accelerating voltage 1.0 kV and working distance 1.9 mm) colored in green. This visualizes the thickness of the redeposition of the LTA material since all the matter on top of the gold cover is redeposited material sputtered from the polishing. 21 2.2 Transmission electron microscopy Figure 2.5: Ray diagrams for the electron beam in TEM after the beam has passed the specimen for diffraction and imaging mode. The electrons transmitted through the specimen continue through the objective lens. The objective lens creates a diffraction pattern in the back focal plane and the first intermediate image at the image plane. After this the strength of the first intermediate lens is set either in such a way that i) the second intermediate image is in the object plane for the intermediate lens or ii) for diffraction the back focal plane of the objective lens is in the object plane for the intermediate lens. The projector lens then enlarges the diffraction pattern or the second intermediate image in the object plane out to the viewing screen. In TEM the electrons are transmitted through the specimen and the image is a 2D-projection of the 3D object. The TEM-images give real space information and electron diffraction (ED) patterns give reciprocal space information, the ray diagrams for these two modes are shown in Figure 2.5. 3D information is much more preferable and for that reconstruction techniques such as electron crystallography and electron tomography can be used. The electron wave that leaves the object, also referred to as the object wave, has the amplitude a(x, y) and phase φ (x, y) where x and y are coordinates in the image plane. After the electron wave passes through the microscope, the electron wave imaged, the image wave, is no longer in agreement with the object wave. The amplitudes and phases are now affected by the transfer 22 functions sin[X(R)] and cos[X(R)] where X(R) is the wave aberration and R is the spatial frequency vector. The electron wave now have an amplitude and phase which are denoted A(x, y) and Φ(x, y) respectively. In perfect imaging conditions there are no aberrations for the wave and thus X(R) = 0. [5] 2.2.1 Imaging Several contrast forming mechanisms contributes to the intensity of the images in TEM. For absorption contrast, or mass-thickness contrast, the degree of attenuation of the incident beam comes from variations in density and follows the Beer-Lambert law, Equation 2.1, where x is the path length for the incident beam of intensity I0 ; and µ is the linear absorption coefficient: I = I0 e−µx (2.1) Images containing absorption contrast can be obtained by inserting an objective aperture. This will make areas that are thicker or have a higher density to appear darker since they scatter electrons at an angle wider than α , Figure 2.6. Figure 2.6: Ray diagram showing how the objective aperture screens scattering from higher angle than α. Specimen will scatter more to wider angles depending on its thickness and density of the matter. (Image drawn after Goodhew et al. [6]) Diffraction contrast arises from the beams that are diffracted by the crystallographic planes in the material. This means that a variety of effects are visible due to changes the planes, such as dislocations, stacking faults and buckled crystalline particles. Diffraction contrast is also responsible for the thickness fringes that can be seen on the particles. By inserting an aperture (objective aperture) in the back focal plane of the objective lens, it is possible 23 to narrow electrons for the image formation. This means that the contrast is dependent on which spots are inside the aperture. If the direct beam, the beam that has not changed direction in the microscope, is transmitted it is called a bright-field (BF) image. If the direct beam is excluded from the image it is called a dark-field (DF) image. So by changing the diffraction condition, e.g. by tilting and thus changing the θ angle, we can observe a contrast change in the image. Phase contrast arises from interference between electrons of different phase inside the objective aperture. The phases of the electron beam are changed by the atom in the specimen and gives rise to the contrast in high-resolution TEM (HRTEM) images that can be used for crystallographic studies. However, it should be noted that the image is also affected by electron optical distortions such as spherical aberration or astigmatism of the lenses as well as chromatic aberration. Spherical aberration scatters the electrons from the optical axis which then blurs the image. Chromatic aberration arises from an energy spread of the incident beam and inelastic scattered electrons. These two result in the formation of a disk from a point object. Astigmatism originates from an inhomogeneous, non-cylindrical, magnetic field. Also dynamical scattering, multiple scattering processes, occurs and causes the images to be difficult to interpret, especially in HRTEM images. Thin specimen samples should be used, since for these the weak phase object approximation (WPOA) is valid and the dynamical scattering processes are minimized. The electron-matter interactions and image formation processes are quite well understood today except for the Stobbs factor [7] and dynamical scattering. It is possible to generate computer simulated images and these are often used for interpreting the HRTEM images. 2.2.2 Resolution in TEM The resolution of the TEM is dependent on both the spherical aberration and the wavelength of the electron beam in accordance with the following equation: dS = 0.71CS 1/4 λ 3/4 (2.2) When imaging at the atomic scale (Ångström) using a conventional TEM the best point resolution, where the contrast can be interpreted easiest, is gained at the Scherzer defocus ∆ fsch . This can be calculated for a microscope from the spherical aberration Cs and wavelength λ [8]: 1 ∆ fsch = −1.2(CS λ ) 2 (2.3) Why the Scherzer defocus is preferable to use in HRTEM imaging can be explained by the the contrast transfer function (CTF), Equation 2.4, given without the envelope function which dampens the amplitudes. The pink curve 24 in Figure 2.7 shows that the Scherzer defocus gives the largest window since the curve is crossing the x-axis at this point. This function explains how the resolution is changing with the distance in reciprocal space q. The equation shows that q and is dependent on the defocus ∆ f , λ and Cs of the microscope: 1 2 3 4 CT F(q) = 2 sin π∆ f λ q + πCs λ q (2.4) 2 Figure 2.7: CTF curves at Scherzer defocus (pink) and at a defocus of -200 nm (blue) calculated for a 300 kV TEM. In conventional HRTEM-images the lighter atoms are much harder to visualize and usually very hard to resolve. For studying atomic scale events, such as displacements from a regular lattice, a sub-Ångström resolution is desired. Many efforts have been made to reach a resolution at the information limit of the microscope. The possible resolution is now beyond the Scherzer point resolution and under 1 Å [9]. The methods for obtaining better resolution are divided into direct and indirect methods. The direct methods, such as STEM, spherical aberration corrected TEM and high voltage TEM, refer to approaches where all the work is done while on the microscope and require specialized microscopes. Spherical aberration can be corrected with electromagnetic hexapoles and additional lenses [10]. But as Equation 2.2 shows, the accelerating voltage and wavelength λ will have much greater effects than a decrease of the spherical aberration Cs for the resolution of the microscope ds . In high-voltage microscopes accelerating voltages typically in the range 1-1.5 MV are applied and the technique enables to image thicker specimens due to better transmission of the electron beam [11]. However, the microscopes used for this technique are usually large and expensive. Most importantly, specimen damage is relatively common at these voltages. The indirect methods, such as holography [5] and exit wave reconstruction [12, 13], require processing of the data after the imaging which are referred to as post-imaging methods. Paper VI in this thesis utilizes exit wave reconstruction (EWR), which is a method that reconstructs the exit wave and mathematically resets the Cs , astigmatism, coma and higher-order terms to nearly zero and thus diminishes some of the electron optical distortions by calculation. A benefit of EWR is that it can be applied for the commonly used 25 microscopes with an accelerating voltage in the mid-voltage range. The reconstruction of the exit wave is made by using a series of conventional HRTEMimages of different phase shift. The phase shifts can be obtained by changing the astigmatism, beam tilt or the defocus. The reconstruction calculation is using a method described by Meyer et al [14, 15]. The observed 0.89 Å C-C spacing in diamond for the crystallographic direction [110] and the 0.78 Å Si-Si spacing for [112]-direction are considered to be milestones in the obtained resolution for the focal series restorations. It is still hard to correct for the dynamical scattering and the specimen should be thin to avoid multiple scattering. 2.2.3 Electron diffraction There are two main types of electron diffraction (ED), Selected Area ED (SAED) and Convergent Beam ED (CBED), as shown in Figure 2.8 a) and b), respectively. The diffraction patterns are related to the wavelength of the radiation, the object and the settings of the magnetic lenses. In SAED a parallel beam is utilized which gives a pattern of spots. In CBED the beam is converging so that the ED pattern consists of disks. A single CBED pattern gives 3D structural information which can be used for determination of the spacegroup symmetry [16]. Kikuchi lines are a third form of diffraction shown in Figure 2.8 c), these lines always come in pairs, one dark and one bright parallel to each other. They originate from inelastically scattered electrons that forms an point electron source which elastically scatters electrons. These lines can be used for obtaining orientational information of the sample and for aligning the crystal into proper orientation since the stronger lines leads to the zone axes. The spacings between diffraction spots and the origin observed in diffraction patterns are are inversely proportional to spacings in the crystal (d -values) following Bragg’s law. The irradiation is diffracted at the scattering angle θ when the incident beam satisfies the Bragg condition which is dependent on d and the wavelength of the radiation λ , Equation 2.5. The intensities of these diffraction spots are related to the arrangement of the atoms. nλ = 2dsinΘ 2.2.4 (2.5) Electron crystallography When a material consists of periodically arranged matter it is denoted as a crystal. It has a unit, referred to as the unit cell, which is repeating itself with translational symmetry. The unit cell has an atom, a void or a group of atoms called a basis which is placed on points that defines the lattice type (summarized in Figure 2.9) of the unit cell. The unit cell belongs to a crystal system, Figure 2.9, which is determined by the symmetry and dimensions. The dif26 Figure 2.8: ED-patterns: a) Shows a typical SAED pattern of Lapis Lazuli and in b) a CBED pattern of Si (Silicon) along the [112]-direction. c) Kickuchi lines from GaAs, taken with a camera length of 40 cm on a JEOL JEM-2000FX operated at 200 kV. Figure 2.9: The 14 Bravais lattices and the 7 crystal systems which together with the 32 point groups and translational symmetry will combine to the 230 space groups. ferent combinations of these lattices and crystal systems will form the space groups. Most crystals will have an arrangement in accordance with a specific space group. However, there are examples of ordered structures, referred to as quasi-crystals, which are not arranged in any translational order [17]. Crystallography is the study of the periodicity. Historically the crystal shape or morphology was used to determine the point-group symmetry but today the diffraction intensity from interaction with electromagnetic wave, or matter wave is used. Where electromagnetic waves includes X-ray, gamma-ray and visible light and matter wave includes electrons, positrons, ions and neutrons. The three sources typically used for solving the crystal structure are X-rays, electrons and neutrons. The radiation interacts differently with matter, X-rays are scattered by the electrons in the atoms whereas electrons are scattered by the electrostatic charge from both the electrons and the nuclei. Neutrons are scattered by the nuclei and electrons with magnetic moment. The most widely used technique for solving crystal structures is single crystal X-ray diffraction. 27 In electron crystallography [18] only small particles are needed as specimen as electrons interacts strongly with matter. The smallest size needed is a crystal that has 10 times the unit cell which is a clear benefit over single-crystal XRD that requires a specimen larger than 5 µ m. Due to the strong interaction it is possible to observe weak diffraction phenomena such as super-lattice reflections and diffuse scattering, that can be used for understanding fluctuations in the material. However there are also drawbacks. Only a small area can be investigated at a time, yet it has to be made sure that this area is representative for the material. To solve a structure the amplitudes and phases of the structure factors are needed. The structure factors are the Fourier components of the Fourier series that describes the periodic functions of the crystal. The structure factor is defined as follows where f j (u) is the atomic scattering factor for atom j, u is the reciprocal space vector, and r the position of atom j: N F(u) = ∑ f j (u)e2πi(ur ) j (2.6) j=1 Diffraction intensity I(u) is related to the structure factor F(u) and the Fourier transform of the total electrostatic potential Φ(u). I(u) ∝ |F(u)|2 ∝ |Φ(u)|2 (2.7) Unfortunately the experiments by XRD, ED and ND yields only the amplitudes and the phases Φ(u) needs to be retrieved by other methods, such as direct methods or Patterson method. Importantly, the Fourier transformation of HRTEM images contain both the amplitudes and the phases of the crystal structure factors [19, 20]. The possibility of extracting the phases is one of the largest advantages of using HRTEM images in crystallography. For an accurate crystallographic determination several structural directions should be collected all of an area with a large number of unit cells. The data needs to be corrected for the CTF in order to extract the correct amplitudes and phases. The data is used to obtain the symmetry which is imposed to the amplitudes and the phases. Symmetry related reflections will have the same amplitudes and also phases if there is no translational symmetry elements such as glide planes or screw axes present. After the structure factors have been obtained these can, by an inverse Fourier transform, be used to create a 3D electrostatic potential map. From this it is possible to deduce a model of the structure. However, a structural solution might not come that easy, since the experimental data is seldom complete and without any noise. For further reading Electron Crystallography by Zou et al. is recommended [20]. 28 2.2.5 Electron tomography In electron tomography a sequence of angular projections are collected for reconstructing the object in 3D. Tomography itself is important in many sciences, including medicine where it is used on a daily basis. In conventional medical X-ray tomography the sectional images are sampled by moving the focal plane inside the body. This technique has been developed for biological science and has been used for more than 30 years. Recently an increased interest for applications within material science has arisen due to the nanoscaled features within various materials [21]. Figure 2.10: In tomography the projected images of different tilt angles of the object are used for reconstructing the 3D-object. The four major steps in tomographic studies: acquisition, alignment, reconstruction and visualization. There are automated data collection systems that will do both image tracking and focus tracking during the acquisition. The image tracking is in order to compensate for the image shift while tilting the sample since the object imaged is commonly not in the centre of the rotation axis. In the alignment-step the exact axis of rotation is identified by leastsquare fitting. Focus changes can also happen while tilting the object due to changes in height which in turn affects the defocus. In practice however, these automated systems do not always work sufficiently so the image position and focus has to be adjusted manually. The mathematical basis for the reconstruction calculations is the Radon transform, Equation 2.8 shows it for 2D. Where p(r, Θ) is the 2D projection at position r on the projection angle Θ of the original object f (x, y). Z∞ Z∞ p(r, Θ) = f (x, y)δ (x cos Θ + y sin Θ − r)dxdy (2.8) −∞ −∞ With the results of the Radon transform each 2D image is back-projected along the direction of the projection with a method such as weighted back 29 projection (WBP) or algebraic reconstruction techniques [22, 23]. WBP is a linear method and the outcome is thus predictable from the experimental data. The micrographs used have to follow the projection criterion, stating that the signal varies strictly monotonically with the thickness. In the BFTEM images of strongly scattering crystalline material, the contrast will be dominated by a contribution from diffraction contrast and the image will not follow the projection criteria. One way to overcome this problem is to use STEM-HAADF and energy-filtered TEM imaging where the contrast from diffraction is avoided [24]. If there is an infinite number of projections of the object taken at an infinite amount of directions the inverse of the Radon transform can perfectly reconstruct the object. It is of course, in practice, impossible to collect the full 180 degrees for a single axis tilt series. However larger tilt range gives a better reconstruction result. But there are mechanical limitations of the microscope and objects shielding the view of the specimen. It is common to be able to sample projected images at the range of ± 60 degrees. This means that a parts of the information is missing referred to as the missing wedge and leads to artifacts in the reconstruction [25]. The missing wedge can be minimized by using techniques such as dual axis or conical tilting [22, 26]. 30 2.3 Scanning transmission electron microscopy In STEM a highly focused electron beam scans over an area and the transmitted electrons collected. STEM uses a converging beam. The size of this beam is a key aspect for obtaining higher resolution. An advantage over TEM is the absence of contrast reversal. Furthermore it is a way to localize the beam so that it is possible to control which area is providing the information, which is especially important in analytical EM. A drawback with the technique is that drift in the microscope can create distortions since STEM detector records the pixels sequentially. It is common to combine STEM with a High-Angle Annular DF (HAADF) detector. This detects the beam which is scattered at angles wider than 50 mrad, as visualized in Figure 2.11. Since heavier atoms scatter more due to their pronounced inelastic interactions, the detector is more sensitive to compositional differences in the sample [27]. This leaves out the central beam itself and also diffracted beam and elastic scattering events. Figure 2.11: Principal drawing of a STEM HAADF detector showing the inner and outer semiangles. The scattering at high angles consist mainly of thermal diffused scattering. This is highly dependent on the atomic number Z and the intensity I in HAADF images is proportional Zn . The exponent n will be slightly less than 2 due to screening of the atomic electron cloud [28]. 2.4 Spectroscopy Excitation of core electrons by the incident electrons leads to emission of characteristic X-rays that are induced by the core electron excitations followed by downward transition. These processes give the analytical opportunities (see Figure 2.12). The resulting X-ray emission spectrum gives information on the atomic composition of the material since the wavelength (energy) of the Xrays are related to the electron energy levels of the atoms. Both in the SEM and 31 TEM it is possible to analyze the emitted X-ray signal with either wave-length dispersive X-ray spectrometer (WDS) or energy dispersive X-ray spectrometer (EDS). The two techniques work in different ways. In WDS the X-rays are filtered by a crystal and a narrow wavelength range is detected at a time. The detector in EDS will convert the X-ray signal to a current with a magnitude proportional to the wavelength. EDS is the faster of the two providing a possibility to measure the whole energy spectrum at the same time. WDS on the other hand, has a better energy resolution than EDS and it is therefore more powerful for light elements. Incident electrons with high energy will lose energies by exciting inner shell electrons of matter to higher energy states and create a vacancy. These inelastic scattering processes are useful for obtaining elemental and electronic state information from the specimen. In EELS the transmitted electrons are spectroscopically analyzed which yields an energy spectrum where the electrons that suffer energy loss will be distinguishable due to their relatively lower energy content. This technique provides information regarding the electronic states of the atoms in the sample. The signal from EELS, WDS and EDS can furthermore be used for elemental mapping and energy filtered imaging [29]. Images are produced by selecting the signal of an energy gap corresponding to the energy levels of either the X-rays in WDS and EDS or the energy of the electron. Figure 2.12: The inelastic interaction of the electron beam leads to emission of characteristic X-rays which are detected in EDS analysis where the energy of the X-rays corresponds to a specific energy gap in the atom. The process gives loss of energy for electrons. These are used in EELS to obtain information about, among others, the elemental composition, electronic state, and specimen thickness. 32 3. Studies In this chapter the results from characterization of materials are presented with emphasis put on the role of electron microscopy. The length scale of interest varies from a few Ångström to hundreds of nanometers. For the intergrowth bronzes the interest is on an atomic scale. This is to be compared with hollow spheres with Au-nanoparticles which are in the order of 100 nm in size. 33 3.1 Intergrowth bronzes The project presented in this section has partially been published in paper VI. 3.1.1 Introduction A mixed metal oxide is composed of metal cations and oxygen of oxidation state -II. New compounds are synthesized pretty much every day and thus there exists a large number of different metal oxide compounds. The properties are highly related to the structure which makes the structural characterization a very important step in the development process of metal oxides. Tungsten bronzes are a family of metal oxides with complex structures due to their non-stoichiometric composition. They were discovered early as 1823 by Wöhler. The name bronze is due to the metallic shimmer and intense color that are characteristic for the family of tungsten bronzes. There are four types of tungsten bronzes: hexagonal tungsten bronzes (HTB) [30], intergrowth tungsten bronzes (ITB) [31], perovskite tungsten bronze (PTB) and tetragonal tungsten bronzes (TTB). A corner-sharing WO6 -octahedra constructs the main framework and they follow the general formula Ax WO3 . Where A typically is an electropositive metal located in one of the cavities of the framework, with the amount varying in the range 0 < x < 1 [32]. Of the four structure types ITB and PTB is created for low x-values and HTB and TTB for higher amounts of x [33]. The tungsten bronzes are of interest since they have been reported for applications within humidity sensors, electrochromic devices and fuel cells [34–36]. Here the ITB studies of type materials is in focus which consists of HTB type and WO3 domains intergrown epitaxially in the direction of the b-axis (see Figure 3.1). The structure contains 6-membered rings forming hexagonal tunnels, where the positive A-ions are located, in the HTB-slabs. These slabs are joint together by the areas of ReO3 -type. A whole family of phases is created from the variations of the thickness of the domains. The materials in this study are from the Sb-W-O, Sb-Mo-O and Sb-W-Mo-O systems. For these systems there has previously been reported a (2)-ITB phase both Sb-W-O and Sb-Mo-O systems [37–40]. Although the ITB phases seem very simple at a first glance they are structurally complex. With variations and fluctuations in both positions and occupancies of the atoms. Variations in the rotations of the octahedra have been found in the phases [41]. The occupancy of the A ion, in the hexagonal tunnel, is commonly reported to be less than what structurally is the maximum [42, 43]. This variation of the occupancy in the tunnel content is also believed to influence the variations in the octahedral network around. The part of the project described in this thesis and paper VI was undertaken to get insight of the fluctuations in the positions and occupancies in the hexagonal tunnels. 34 Figure 3.1: Tungsten atoms is drawn in gray, oxygen in red and the tunnel atom A in green, the WO6 octahedra in dark grey. The two phases which by lamellar intergrowth forms the ITB phases a) the HTB and b) WO3 structure. The thickness of the HTB and WO3 slabs will determine which phase it is. Image in c) shows a theoretical structure model of the (1,2)-ITB as an example of an intergrowth phase where the tunnels consists of an A-atom displaced from the middle and an additional oxygen. The WO6 -octahedra is drawn to the left, this phase has HTB slabs that are two tunnel rows wide. To distinguish these different ITB-type of phases from each other the number of octahedra in between the hexagonal tunnel rows is given in brackets (m,n,o,...)-ITB. Thus a single row of hexagonal tunnels will be denoted (m)-ITB whereas if the HTB slab is two tunnel rows wide (1,n)-ITB and so on. 3.1.2 Experimental As starting materials Sb2 O3 , WO3 , W-metal, MoO3 and MoO2 powders, were used with MoO2 and W as reducing agents. The purity of the starting material was checked with powder X-ray diffraction. The reactants were grounded in an agate mortar with compositions of Sbx Moy W1−y O3+z 0.1 ≤ x ≤ 0.5, 0 ≤ y ≤ 1 and 0 ≤ z ≤ 0.4. Reaction took place in evacuated and sealed quartz tubes at 500 - 900 ◦ C for 4 to 10 days. Powder XRD films were recorded in a Guiner-Hägg camera using Si as an internal standard (a = 5.4301 Å). The films were evaluated by the processing system Scanpi version 9. Pirum, version 921204, was used to index and refine the powder patterns. SEM studies were made in a JEOL JSM-7000F equipped with an Oxford EDS system. The specimen was prepared by mounting crystals on a Cam35 Table 3.1: ITB phases Phase Composition a xmax b c Unit-cell dimensions a (Å) b (Å) c (Å) (2)-ITB Sb0.18 WO3+z 0.200 10.1983(4) 7.4231(3) 3.8037(2) (2)-ITB Sb0.21 MoO3+z 0.200 10.0164(5) 7.2003(3) 4.0448(4) (2)-ITB Sb0.18 Mo0.45 W0.55 O3+z 0.200 20.086(1) 7.2861(5) 3.9670(3) (3)-ITB Sb0.14 WO3+z 0.143 27.790(4) 7.3671(5) 3.8687(5) (4)-ITB Sb0.10 Mo0.55 W0.45 O3+z 0.111 17.474(1) 7.2860(4) 3.9483(3) (5)-ITB Sb0.11 Mo0.22 W0.78 O3+z 0.091 42.46(1) 7.3247(5) 7.8427(6) (1,2)-ITB Sb0.27 MoO3+z 0.250 32.23(1) 7.263(1) 4.0274(7) composition calculated from the Sb:Mo:W ratios measured with EDS in both SEM and TEM from in average 10 particles. b Structurally the maximum amount of cation, A, in the hexagonal tunnels. c Unit-cell dimensions from powder X-ray diffraction studies. a Average bridge aluminium stub with a conducting carbon tape. The EDS analyses were made on several different particles. TEM. A JEOL JEM-2000FXII (200 kV) with Link EDS-system was used for SAED studies and JEOL JEM-3010 microscope (300 kV), with an Oxford EDS system for HRTEM and SAED studies. For the STEM and STEM - HAADF imaging a JEOL JEM 2100F microscope (200 kV), equipped with a field emission gun, with a probe size of 0.2 nm, and HAADF detector with the inner and outer semi-angles of 76 and 203 mrad respectively. For the TEM studies a small amount of the sample was crushed in an agate mortar and then slurred with n-butanol. The slurry was treated with ultrasound and a droplet was put on a holey carbon film supported copper grid. EDS analyses were combined with both imaging and SAED studies. 3.1.3 Results and discussion The series of samples made in the three systems Sb-W-O, Sb-Mo-O and SbW-Mo-O was investigated with powder x-ray diffraction and SEM as a first approach. This revealed ITB-type phases, as listed in Table 3.1. Of these species only the (2)-ITB was previously reported in the Sb-W-O and Sb-Mo-O systems but not in the Sb-Mo-W-O system and the rest of the ITB type of phases were not previously reported in these systems. Diffraction studies in the TEM were used to extract more information from the samples. The ED patterns for the ITB type of phases, Figure 3.2, shows characteristic brighter spots which corresponds to the size of an octahedra. Weak scattering seen in a few different forms in the ED patterns taken of different ITB species. For the (2)-ITB there was diffuse scattering displayed 36 as arcs indicated by white arrows in Figure 3.2 a). The arcs had not previously been seen and a doubling of the a- and b-axis reported earlier was not seen in this study [40]. In Figure 3.2 d) the effect on the ED pattern from a variation of the slab thickness can be seen as streaking in b-axis direction. To deduce more structural information of the (2)-ITB phase an ED study with both SAED and CBED studies were preformed. This gave valuable information of the symmetry elements of the phase as the existence of two mirror planes was determined and the symmetry of direction [001] was determined to be p2mm. The HRTEM-images provides a possibility to confirm the type of ITB phase and to see the local details in the structure which is hard to detect with any other technique. The ITB type of phases along the [001]-direction is a beneficial direction to view the structure and shows the intergrowth arrangement, as seen in Figure 3.4 and Figure 3.5 . STEM and STEM-HAADF studies further confirm the location of the antimony and tungsten atoms, as shown for the (2)-ITB from the Sb-W-O system in Figure 3.6. Studies has shown that the position of Sb+3 ions are split [40] because of steric reasons of the lone pair on Sb+3 . Also there are reports of additional oxygen atoms present in the tunnels believed to balance the charge of antimony [37]. A more thorough structural study was made of particles of the (3)-ITB structure to get insight of the location and occupation of the content of the hexagonal tunnels. The study combines exit-wave reconstruction with a statistical estimation of the parameters and compares these results with single-crystal refinement and energy calculations. The exit-wave reconstruction made it possible to localize the oxygen atoms which are otherwise to light to be seen in conventional TEM images. The results of this study is summarized in paper VI. From the results gained with EWR from TEM-images the occupation of the split position of antimony showed variations in both their amount and positions. However, results for the ITB-type of material is obtained from only the [001]-direction. The other directions for the ITB-type of samples do not display a clear image of the structure and are therefore not useful for estimating the fluctuations. Since the additional oxygen in the tunnels are located in the same column as the antimony in the [001]-direction it is not possible to resolve it with TEM studies alone. Here the combination of characterization methods showed to be powerful since the results from the single-crystal XRD studies indicated that oxygen was present in the tunnels. The study presented in paper VI clearly shows that if one wants to go into detail with a structure solution the combination of several techniques gives the best result. Where advanced TEM studies have the clear benefit over singlecrystal XRD since it shows local variations. At the same time single-crystal XRD studies are also a very powerful method and provides with valuable information where the TEM studies could not. 37 Figure 3.2: ED patterns taken in TEM of the [001]-direction for ITB species. The longest axis, the a-axis is horizontal in the patterns and has the smallest distance between the spots. For the patterns with uneven number of octahedra inbetween the hexagonal tunnels (3)-ITB, (5)-ITB and (1,2)-ITB there are extinctions at h+k = 2n, due to the c-centering.The ED patterns were taken of particles that came from the samples with the average compositions a) Sb0.18 WOx b) Sb0.14 WOx c) Sb0.10 Mo0.55 W0.45 Ox d) Sb0.11 Mo0.22 W0.78 Ox e) Sb0.11 Mo0.22 W0.78 Ox and f)Sb0.27 MoOx 38 Figure 3.3: Diffraction studies made in the TEM of (2)-ITB with the composition Sb0.18 WOx . A), B) and C) shows the SAED and CBED patterns for directions [001], [014] and [104] respectively. In the CBED patterns lines are marking the mirror planes and for the SAED pattern for [001] diffuse scattering is marked with arrows. 39 Figure 3.4: Conventional HRTEM-image taken at the Scherzer defocus along [001] of ordered (5)-ITB with a composition of Sb0.11 Mo0.22 W0.78 Ox measured with EDSanalyzes. The dark spots in the images correspond to the heavy atoms in the structures: Sb, Mo and W. The lighter oxygen atoms cannot be seen in the conventional HRTEM images. The arrows are indicating the rows of hexagonal tunnels. Comparing the images to the structural model in Figure 3.1 where the WO6 octahedra are drawn in black. Figure 3.5: HRTEM-image taken at the Scherzer defocus along [001] where the arrows are indicating the position of the hexagonal tunnel rows and the numbers the number of octahedra in-between. Here a (3)-ITB has a WO3 -slab 4 octahedra thick in an otherwise ordered part with 3 octahedra wide WO3 -slabs in-between the hexagonal tunnel rows. 40 Figure 3.6: STEM-Images of the (2)-ITB with composition Sb0.18 WOx taken in A) STEM-BF and B) STEM-HAADF mode. The hexagonal tunnels are indicated with arrows. The STEM-HAADF image only shows the heavier tungsten atoms and not the lighter antimony atoms. In the STEM-BF image also the antimony can be detected but the images reveals that not all of the hexagonal tunnels are filled with antimony. Distortions in the image is due to instability in the scanning. 41 3.2 Ordered mesoporous carbon The project presented in this section has partially been published in paper V. 3.2.1 Introduction Porosity are voids within the material that can be present both periodically or non-periodically. For example, zeolites are types of porous materials with ordered pores and atomic arrangement, whereas carbon black has none. International Union of Pure and Applied Chemistry (IUPAC) have classified porous materials into three groups based on their pore size p: p < 2nm microporous; 2nm < p < 50nm mesoporous; p > 50nm macroporous. Mesoporous crystals does not have order on an atomic scale, as for most crystals, but the pores are arranged with long-range order. The walls are commonly amorphous, with a few exceptions [44, 45]. These materials have been synthesized with various inorganic and organic compositions. They were first discovered in the beginning of the 1990s; synthesized with the mineral kanetine as template by Yanagisawa et al. [46] and later by the liquid-crystal templating mechanism by Kresge et al. [47]. The synthesis routes used today are commonly based on the latter soft-template method. Recent progress has also made ordered mesoporous carbon available through an organic-organic self assembly mechanism. There are several phases with different structures (Ia3d, p6mm, Im-3m, Fd-3m and Fm-3m) with pore diameters ranging from 2 to 90 nm [48–51]. The use of triblock copolymers has made it possible to enlarge pore sizes but the crystallinity is low for material containing the largest pores [52]. The use of anionic surfactants gave rise to larger structural diversity with structures containing chiral features [53]. Mesoporous materials, like the zeolites, are named after the affiliation of first reported synthesizes and is thus not related to the structure. Due to the large surface areas of mesoporous materials they can have a high interaction with gases/liquids and thus have many applications within filtration, separation, heterogenous catalysis and gas storage [54]. Gas adsorption is commonly used to characterize porous materials. By examining the shape of the hysteresis between the adsorption and desorption branches the type of interaction between gas molecule and solid surface can be deduced [55]. The sorption-desorption isotherm is analyzed to determine both surface area and pore size. What we ideally want to know is the pore size and shape and the connectivity between pores. Disorder is commonly occurring and makes the characterization more complicated. In paper V the studies of FDU-16 and FDU-18 by TEM, with electron crystallography and tomography, as well as SEM combined with cross-section polishing and gas adsorption is summarized. 42 3.2.2 Experimental Synthesis FDU-14 The number 14 denotes the bicontinuous cubic mesostructure with the Ia-3d symmetry. It was synthesized by using triblock copolymer P123 as a template and phenol/formaldehyde as a carbon precursor. First, 2.0 g of phenol and 7.0 mL of formaldehyde solution (37 wt %) were dissolved in 50 mL of 0.1 M NaOH solution. Then the mixture was stirred at 70◦ C for 30 min. For the synthesis of mesoporous carbon FDU-14, 4.8 g of P123 was dissolved in 50 mL of water. Then 60 mL of the precursor solution added to the above mixture with stirring. Yellow precipitation was observed after about 24 h. The final product was collected by sedimentation separation and filtration, washed with water, and dried in air. The obtained sample was calcined at 800◦ C for 3 h in a nitrogen flow. [48] FDU-15 The number 15 denotes the 2D hexagonal mesostructure with the 2d p6mm symmetry. It was synthesized by the EISA method using triblock copolymer F127 as a template and phenol/formaldehyde as a carbon precursor. For producing the carbon precursor 8.0 g of phenol was melted at 40-42◦ C in a flask and mixed with 1.7 g of 20 wt % NaOH aqueous solution under stirring and 14.16 g of formalin (37 wt % formaldehyde) was added. The pH was adjusted to 7.0 with 2.0 M HCl solution. Water was removed and it was dissolved in ethanol (20wt %). For the synthesis 1.0 g of F127 was dissolved in 20.0 g of ethanol and 5.0 g of carbon precursor was added. This was stirred until a homogeneous solution was obtained. The ethanol was evaporated at room temperature followed by heating at 100◦ C for 24 h. The as-made products, transparent films, were scraped from the dishes and crushed into powders. The sample was calcined at 900◦ C for 4 h in a nitrogen flow. [48] FDU-16 The mesoporous carbon FDU-16 sample with body-centered cubic symmetry (Im-3m) was synthesized by a solvent EISA method with triblock copolymer Pluronic F127 as a template in an ethanol solution. In a typical preparation, 1.0 g of F127 was dissolved in 20.0 g of ethanol. Then 10.0 g of phenolic resol precursors in ethanol solution containing 1.22 g of phenol and 0.78 g of formaldehyde was added. After stirring for 10 min, a homogeneous solution was obtained. The solution was poured into a dish to evaporate ethanol at room temperature for 5-8 h, followed by heating in an oven at 100◦ C for 24 h. The as-made products, transparent films, were scraped from the dishes and crushed into powders. The obtained sample was calcined at 800◦ C for 3 h in a nitrogen flow to obtain mesoporous carbon FDU-16. [48] 43 FDU-17 Propyleneoxide53 Polyethyleneoxide136 Propyleneoxide53 (0.30g) was dissolved in ethanol (5.0 g). Then 5.0 g resol precursor (containing phenol (0.37 g, 3.8 mmol) and formaldehyde (0.23 g, 7.6 mmol)) was added with stirring during 10 min. A transparent film was obtained by pouring the solution into a dish and allowing the ethanol to evaporate at room temperature for 5-8 h, then heating in an oven at 100-160◦ C for 24 h. The as-synthesized product was collected and calcined at 350 or 450◦ C for 4 h at a heating rate of 1 K/min under N2 to remove the templates. Mesoporous carbon was obtained by direct carbonization of the corresponding mesoporous polymer. The process was carried out in a tube oven at 600-1000◦ C for 4 h at a heating rate of 1 K/min under N2 . [56] FDU-18 Mesoporous carbon FDU-18 with face-centered cubic symmetry (Fm-3m) was synthesized by using the labmade diblock copolymer polyethyleneoxide1 25b-polystyrene2 30 (molecular weight, 29 700 g/mol) as a template. The amphiphilic diblock copolymer was prepared via a simple method of atom transfer radical poly- merization (ATRP). Typically, 2.0 g of the resol precursor in THF solution (containing 0.25 g of phenol and 0.15 g of form- aldehyde) was added to 5.0 g of THF solution of PEO125-b-PS230 (containing 0.1 g of copolymer) with stirring to form a homogeneous solution. The following procedure was similar to that for the synthesis of FDU-16. [49] Characterization For the TEM observations, a small amount of the powder samples was crushed in an agate mortar for up to an hour. Fine crystals were dispersed in n-butanol by ultrasound and a droplet was put on a copper grid with a holey carbon film. TEM images were taken at a low defocus value, around 3000 nm, which is a beneficial defocus range for the mesoscale observations due to the need for information from the small scattering angles. Images were recorded with JEOL 2100 and 3010 LaB6 microscopes operated at 200 and 300 kV, respectively. A JEOL JSM-7401F was used for the HRSEM imaging. For imaging of the free powder, the samples were mounted on a brass stub with carbon paste. For cross-sectioned samples, the powders were mounted on the bottom side of a silicon wafer, followed by the cross-sectioning by an Ar ion using JEOL SM-09010 operated at 4 kV for 10 h and an emission of 0.050 mA. More details on the characterization of FDU-16 and FDU-18 are given in paper V. 3.2.3 Results and discussion For the SEM studies cross-sections of the particles were prepared by the CP to be able to see the internal structure. The cross-sectioned surfaces showed 44 only a smooth surface from the start. By comparing with the cracked surfaces, where pores could be seen it was concluded that the pores was a results of damage in the CP. It became apparent that the sample was melting during the observations. This problem was mitigated by reducing the accelerating voltage of the Ar-beam from 6 kV to 4 kV. In the successful cross-sectioned particles, seen in Figure 3.8, it was possible to see small pores in a regular manner, confirmed by a Fourier diffractogram. The TEM-images confirms the presence of the different phases, Figure 3.7. For FDU-16 and FDU-18 the images were used for crystallographic reconstructions [57]. For this the structure factors from images along principal zone axes are used after correction for the CTF. Mesoporous materials can give only a small number of reflections because of the large size of the scattering moieties (pores). Therefore the scattering amplitude decreases very quickly with scattering angle. The materials inevitably contain local structural fluctuations and since the reconstruction gives the average structure of the periodic features in the material, the quality will suffer from a high degree of disorder. For the two cage-type structures, FDU-16 and FDU-18, a crystallographic reconstruction was made where the pores in both materials can be seen but the connectivity was not visible. This could be an indication that the connectivity was fluctuating highly in the materials and thus not present in the reconstruction since it is not ordered. Due to the many structural fluctuations of the sample, the crystallographic reconstruction is not satisfactory as a method to fully understand the structure. Another way to use TEM-images is to make tomographic reconstruction, for this however a complete tilt-series of images is required. With this technique there is no demand on crystallinity and the lack of it will not affect the resolution in the reconstruction, which is one of the great benefits of tomography. The reconstructions provides the local structure with variations, in this study the pore diameter and pore connectivity. Even though tomographic reconstruction some major drawbacks such as radiation damage and a quite poor resolution of the pores of a few nanometeres. It provided information of the shape of the pores and show how much these were fluctuating both in size and shape. Furthermore some connectivities between the pores could be observed, as indicated in Figure 3.9. The comparison of the techniques displayed a big variation of the values obtained by the different characterization methods for the pore size measurement. Each method provides different types of structural information and the pore sizes are ranging from 3.1 to 8.4 nm for FDU-16 and 15.5 to 19.8 nm for FDU-18. 45 Figure 3.7: TEM images of the series of FDU specimen with the FD inserted. a) FDU14 taken along [111]-direction b) The 2D FDU-15 structure taken along the pore direction. c) FDU-16 along [001]-direction. d) Images the FDU-17 along [001] direction where the direction does not show any visible pores. Both e) and f) shows FDU-18 from [110]-direction with the difference that the latter contains stacking faults. 46 Figure 3.8: SEM studies of a cross-sectioned FDU-16 particle containing pores measured from the images to be 7.7 ±1.4 nm. The top image A) shows the cross-sectioned particle, where the arrow is indicating the cross-sectioned surface and the square where image B) is an taken. A) is taken at accelerating voltage 3.0 kV, work distance 3.0 mm and magnification 7.5 K. The cross-section in B) shows that the porosity is visible at the high magnification. B) Taken with observation conditions: accelerating voltage 3.0 kV, work distance 3.0 mm and magnification 200 K. FD of the image is inserted in B) to verify the periodicity of the pores. 47 Figure 3.9: Tomographic reconstruction of cage-type FDU-16. A) with the full volume shown in and enlargements of slice images in B and C. The white and black arrows are indicating a connecting channel between mesopores in the structure and two pores that have merged together, respectively. 48 3.3 Ordered mesoporous Pd-nanoparticles silica-carbon with The results presented in this section has partially been published in paper I. 3.3.1 Introduction In this section a carbon-silica nanocomposite mesoporous material loaded with palladium metal particles is investigated. This material has been proven to be a good candidate as a heterogeneous palladium catalyst in water-mediated coupling reactions of aryl chlorides. Mesoporous crystals are good candidates for incorporating metal nanoparticles to prevent the metal particles from agglomerating. The position and size of the metal nanoparticles are important to be investigated for ensuring that the particles are formed inside of the mesoporous channels and that they are of a preferred size which are both crucial for their catalytic activity. A nanocomposite material can have the functions from two materials and hence gives unique properties. The composite material also improved the catalytic properties. It was shown that in the catalysis process the composite material with consisting of a mixture of silica and carbon preforms more efficiently than the corresponding carbon or silica materials [58]. In this part of the project conventional TEM-imaging and STEM-HAADF was used to image the nanocomposite material. Since STEM-HAADF will show z-contrast this is a good method to visualize both the particles that builds up the mesoporous crystal and the palladium metal particles. 3.3.2 Experimental The material is synthesized by an evaporation-induced triconstituent co-assembly method where a soluble resol polymer is used for the organic precursor, the inorganic precursor prehydrolysed TEOS and as template triblock copolymer F127. Once a carbon-silica nanocomposite material is synthesized, the silica material is obtained by combustion or a carbon material by etching with HF. The synthesis procedure described more thoroughly by Wan et al. [58] JEOL JEM-2100FXII microscope, equipped with a field emission gun and operated at 200 kV was used to obtain STEM-BF and STEM-HAADF images. The probe size was 0.2 nm and the inner and outer collection semiangles for the HAADF detector were 76 and 203 mrad, respectively. 3.3.3 Results and discussion This material has columnar pores following 2D p6mm symmetry which was confirmed by the stripe-like features shown in TEM images taken along [110] 49 (Figure 3.10 c) and hexagonal pattern along [001] (Figure 3.10 a). For the conventional bright-field TEM images along [001] some particles in the tunnels can be spotted but the contrast is homogeneous. This is different from the TEM-images in the [110]-direction where smaller particles of various contrasts is shown. That is however not very clear from the conventional TEMimages. The STEM-HAADF images have a contrast difference between the phases in the material, due to the fact that elements with higher atomic number scatters more in wider angles. The intensity of palladium is higher than that from carbon and silica which contains elements of lower atomic number. Therefore the STEM-HAADF images provide a possibility to locate the Pd-nanoparticles within the structure. In the images there are lighter spots inside the tunnels and these are believed to consist of palladium. These were well dispersed inside the pores with no obvious aggregation, which is important to establish since the activity can be significantly reduced by agglomeration. The mean particles size is of a few nanometers estimated from the image and is smaller than the pore size. Therefore, the particles should be easily accessible for chemical reactions within catalysis. 50 Figure 3.10: Mesoporous silica-carbon nanocomposite material incorporated with Pdnanoparticles imaged with conventional TEM (a and c) and STEM-HAADF (b and d) of directions [001] (a and b) and [110] (c and d). Note that in b and d the Pd-particles can be seen with brighter contrast. 51 3.4 Mesoporous LTA The study presented in this section has partially been published in paper III. 3.4.1 Introduction LTA is one of the most well known zeolites and its structure has been thoroughly studied [59]. The pores of conventional LTA are only 1.14 nm. Zeolites belong to the family of crystalline aluminosilicate and was first synthesized already in 1956. In an attempt to improve the diffusion and accessibility, the properties of the very common zeolite LTA has been improved by incorporation of mesopores during the synthesis by using organo silane surfactants (OSS) as structure directing agent (SDA). Introducing mesoporoes into the structure improves the accessibility and the diffusion of gases and liquids is improved. By this increase in the number of reaction centers between the catalyst and the reactants, the reaction rate can be increased by orders of magnitude [60]. In this project the aim was to investigate the effect of the OSS on the growth and the nature of the mesopores generated inside the crystals. SEM in combination with cross-section polishing was used for the characterization. This is since SEM can show the local internal structure in the crystals when combined with cross-section polishing. 3.4.2 Experimental The alumina source was sodium aluminate. 3-(trimethoxysilyl) propylhexadecyldimethyl ammonium chloride was used as OSS. These reactants were mixed with sodium hydroxide and distilled water with the molar ratio of 100 SiO2 /333 Na2 O/ 67.0 Al2 O3 /20 000 H2 O/n OSS at room temperature. Hydrothermal synthesis was used with heating at 373 K for 4 h under vigorous magnetic stirring. The product (solid precipitate during crystallization) was collected by filtration. The synthesis procedure is described more in detail by Cho et al [61]. The samples were observed in JEOL JSM-7401F (Stockholm university) glued onto a brass stub with a carbon paste or directly on a carbon stub. SEM studies were also made on a specimen prepared with JEOL SM-09010 CP operated at 6.0 kV, 6 hrs with a current of 0.120 µ A mounted in the way shown in Figure 2.3. The observations in SEM are made at low accelerating voltages of a few kV. 3.4.3 Results and discussion During the observation in SEM problems with charge-up of the material was encountered. The material was also beam-sensitive and got easily damaged. This is expected for zeolite materials, which are known to be hard to observe 52 Figure 3.11: LTA formation moieties for different times in the synthesis imaged with SEM. A shows only smaller particles and no presence of the final cubic particles. In B we see how the smaller moieties seen in A are arranged on the surface of the LTA particles. After 4 hours (C and D) the crystals have been fully formed and the smaller moieties shown in A and B cannot be seen anymore. C shows how the variation in size of the LTA particles. D the corner of a particle in higher magnification with some defects present. The images were taken at accelerating voltage of 0.5 kV, work distance of 3.0 nm and magnifications of a) 50K, b) 25K, c) 5K and d) 50K. in electron microscopes. To minimize the energy of electrons low accelerating voltages of 0.5 to 3.0 kV was used for the observation. GB can be used while imaging samples that suffers from charge build-up but it has the downside of being more time consuming which is not compatible with beam-sensitive materials. The charge build up on the material usually makes the detectors unable to produce good quality images. Fast scaning was used when it was impossible to take the images in a conventional way. This imaging method however requires that there is no drift in the system. The conventional LTA samples at different synthesis procedures were imaged to understand the formation steps, as shown in Figure 3.11. The specimen taken from the crystallization step at 1 h 50 min only consisted of small moieties of 20-50 nm. 30 minutes later, at 2 h 20 min, larger particles were formed, but smaller moieties were still present. Finally, after 4 h the crystallization was completed and only large crystals were detected (Figure 3.11). The topography of the conventional LTA crystals show a clear difference to those prepared in the presence of OSS, as seen in Figure 3.12. SEM images show that the surface of the crystals consisted of small moieties when OSS was used (Figure 3.13) which reminds of those present in the earlier crystallization 53 Figure 3.12: SEM image of A) LTA particle synthesized in a conventional way showing typical morphology and a smooth surface. With the use of OSS in the synthesis (B) the particle keeps the same overall morphology but the surface is completely jaggered. Observation conditions: accelerating voltage of 0.5 kV, working distance of 3.0 nm and magnification 20K. Figure 3.13: SEM images showing crystals synthesized in the presence of OSS with B) as an enlargement of A) where the smaller moieties show a clear resemblance to that of those in the early crystallization steps of standard LTA. Observation conditions: accelerating voltage of 1.0 kV, A) working distance of 6.0 mm and magnification 13K and B) working distance 1.5 mm and magnification 200K. steps for standard LTA, as indicated in Figure 3.11 a and b. This means that the OSS induced the mesopores by influence of the arrangement of the smaller moieties. In Figure 3.14 the SEM images of the cross-sectioned particles displays very clearly mesopores incorporated into the structure. Furthermore, the crosssections of the crystals shows that there were two types of mesopores. In the middle of the crystals the pores were larger than that of the pores on the sides. Pores further out from the middle were tunnel shaped and directional towards the middle. With a smaller amount of OSS in the synthesis, the crystals contained less pores which were difficult to observe. In Figure 3.14, BE images of the cross-section of the crystals reveal the pores located on the surface or underneath as dark contrasts. 54 Figure 3.14: SEM images of the cross-sections of two mesopore incorporated LTA crystals synthesized with different ratios of OSS. A) shows darker contrast that arises from the pores beneath the surface and B) has a large amount of pores on the surface. Observation conditions: A) accelerating voltage 2.0 kV, working distance 2 mm and magnification of 20K, B) accelerating voltage 3.0 kV, working distance 2 mm and magnification of 25K. 55 3.5 Hollow spheres containing Au-nanoparticles The results presented in this section has partially been published in paper II and IV. 3.5.1 Introduction The hollow sphere material, also referred to as yolk-shell catalysts, is constructed by a porous shell of TiO2 , ZrO2 or amorphous carbon that encapsulates a Au nanoparticle as shown in Figure 3.15. Gold of nanoscale size is important as a catalyst in oxidation processes [62–64]. The hollow spheres act as a carrier that prevents the Au nanoparticle from agglomerating. [65–69] The aim here is to determine the size of the hollow spheres, thickness of the porous walls, size of the particles building up the walls and sizes of the Aunanoparticles. It is also important to get a clear image on whether or not the Au-nanoparticles are separated by the hollow spheres, since this is linked to the catalytic activity. For these reasons it is important to visualize the insides of the hollow spheres. Cross-section polishing can, in a more systematic way, provide insight to the see inside the hollow spheres. Due to the sizes of the hollow spheres and the other moieties, ranging from a few to several hundreds of nm, SEM is a good technique. The challenge is to optimize the experimental conditions for visualizing both the hollow spheres and the Au-nanoparticles. 3.5.2 Experimental Synthesis Au@SiO2 intermediate material The Au@SiO2 intermediate material was prepared according to a previous method reported by Arnal et al [66]. Millipore water was refluxed under stirring and 25 mL of a HAuCl4 (2.54×10−1 M) solution was added, followed Figure 3.15: Schematic model of the hollow sphere material. A porous outer shell of nanoparticles of TiO2 , ZrO2 or amorphous carbon is encapsulating a single Au nanoparticle. 56 by addition of 12.5 mL of a sodium citrate solution (10 mg/mL). The resulting solution was refluxed for 30 min and finally cooled to room temperature. Subsequently, 0.325 mL of an aqueous polyvinylpyrrolidone solution (12.8 mg/mL) was added and the resulting mixture was stirred overnight to allow complete adsorption of the polymer on the gold surface. The solution was then centrifuged (10000 rpm, 50 min) to remove the supernatant. The volume of the concentrated colloid was adjusted to 6 mL by dilution with water and vigorously stirred for 5 min. In the next step, an ammonia solution (18.9 mL ethanol premixed with 0.84 mL of aqueous ammonia solution) was added immediately, followed by addition of a tetraethyl orthosilicate (TEOS) solution (1.19 mL TEOS in 12.8 mL ethanol). The reaction mixture was stirred overnight at room temperature and then centrifuged (10000 rpm, 30 min) and washed (2 × water, 2 × ethanol). Au@ZrO2 and Au@TiO2 material The covering of the intermediate material with a zirconia shell and the removal of the SiO2 spacing layer was achieved as reported earlier [66]. The intermediate material (Au@SiO2 ) was dispersed in 25 g ethanol in a 100 mL flask sealed with a septum and heated under vigorous stirring to 30◦ C. Then 0.125 mL of an aqueous lutensol solution (430 mg lutensol in 11 g water) was added. After 1 h stirring 0.45 mL zirconium butoxide or 6 mL of titanium butoxide was added and the reaction was allowed to proceed overnight. Following, the material was washed four times with water and aged for 3 days for ZrO2 and 6 days for TiO2 before calcination. The material was calcined in air by heating from room temperature to 900◦ C with a heating rate of 2 K/min followed by natural cooling [67, 68]. Au@C material The exotemplates (Au@SiO2 @ZrO2 ) were evacuated under vacuum at 250◦ C overnight in order to remove adsorbates from the porous material and subsequently kept under argon for 30 minutes. The pores were filled with a mixture (furfuryl alcohol/catalyst (oxalic acid): 100/1) via the incipient wetness method, added dropwise in three steps under vigorous shaking by hand. The solid was forcefully crushed with a spatula against the internal wall of the glass flask for about 10 minutes. The monomers inside the pore system were left to diffuse at 50◦ C for 24 h. Afterwards, the system was heated to 90◦ C for 24 h under air in order to allow the polymerization of the monomers. The polymer was thermally carbonized under argon by heating the sample with a heating rate of 5 K/min to 850◦ C and kept at the final temperature for 3 h. Removal of spacing layers Finally, the silica spacing layer is removed by treatment with 1 M NaOH solution at 50◦ C. The resulting core-shell particles were washed four times with water, once by ethanol and once by methyl tert-butyl ether before drying at 57 50◦ C. The zirconia was removed by the treatment with stoichiometric amounts of HF for 6 hours at room temperature. Characterization SEM studies of the hollow sphere materials Au@TiO2 , Au@ZrO2 and Au@C were done with a JEOL JSM-7401F on samples combined with the crosssection polisher JEOL SM-09010 operated at 4 kV, 10 hrs with a current of 0.50 µ A. For SEM observations the powders were mounted on brass stubs. For the cross-section polishing, the powders of the materials were mounted in the way described in Figure 2.3. Accelerating voltage of the electron beam used during the imaging was between 0.5 and 15.0 kV and EDS analyses were made at 10.0 kV. 3.5.3 Results and discussion Overall openings in the hollow spheres were observed, which means that the pores are connected to each other. This is good for the overall diffusion but can also be a disadvantage since the Au-nanoparticles might have a possibility to migrate and agglomerate. For imaging at low magnification at about 40-50 kX there were no problems encountered during the observation of the three types of specimen. However at higher magnifications problems with charging up occurred. The material with TiO2 was imaged without any problems and also the shape of the NPs in the wall was clearly viewed in magnifications of 400 k times (as shown in Figure 3.16 b). For Au@ZrO2 there were problems with charge-up and the high-resolution images were more blurry which makes the wall material harder to resolve. The charge-up of the material also causes the detectors to not function properly. This is why it is not possible to work at higher magnifications for the Au@ZrO2 material. For Au@C the problem was that the material was deforming due to the beam during observation. This didn’t occur momentarily but reduced the observation time to less than 15 minutes. Thus fewer adjustments were made in order to reduce the beam damage. Also for this material, similar to Au@ZrO2 , it was not possible to get the particles in the walls clearly resolved. The SEM images were used to measure the size of the different components of the materials gathered in Table 3.2. For the diameter measurements of the hollow spheres about 100 hollow spheres were measured. For the measurements of the wall thickness, diameters of the nanoparticles in the wall and the Au nanoparticles, the sampling volume was in the order of about 10 measuring points. The cross-sections from the CP were visualized with both SE- and BEimaging, see Figure 3.17. For TiO2 material this was highly successful as preparation technique. In the case of ZrO2 and amorphous carbon the walls of the hollow spheres were deformed in the process. Since the surfaces of the hol58 Table 3.2: Average size of components of the hollow sphere materials calculated from HRSEM images for Au@TiO2 , Au@ZrO2 and Au@C material. Au@TiO2 Au@ZrO2 Au@C Diameter of hollow sphere (nm) 190 ± 12.0 115.2 ± 9.4 108 ± 10.0 Wall thickness of hollow sphere (nm) 19.0 ± 4.5 11.3 ± 2.6 9.8 ± 2.2 Diameter of wall material particle (nm) 19.5 ± 4.6 - Diameter of Au nanoparticle (nm) 18.2 ± 1.5 14.2 ± 2.1 13.6 ± 1.6 low spheres were smoother than those of the unprepared specimen. They were also slightly elongated. The observation conditions for the samples mounted directly on the stubs were compared to those mounted for the CP. The way the specimen was mounted had an effect on the conditions for imaging with high resolution. This is not surprising since the mounting of the specimen influences the magnetic fields in the microscope and the conductivity of the sample. Charging on sample surface seldom occurs when the sample is polished in the CP. It was found that the best imaging conditions, when mounted on a carbon stub, was an accelerating voltage of 0.5 kV. For the powders prepared by CP a higher accelerating voltage could be used, ranging from 3.0 kV and up to 15.0 kV. The contrast in the BSE images relates to the atomic number and hence gives us element information. These images can locate the Au-nanoparticles, however the interaction volume from where the BSE are generated is larger than that of SE, which means that the spatial resolution is reduced in the BSE image. This is why it is useful to collect both BSE and SE electrons in order to observe both surface topology and chemical information. To further investigate the presence of the Au-nanoparticles EDS was used, see Figure 3.18. In EDS a high beam current must be used, in order to have good signal-to-noise ratio in the EDS spectra. With the higher beam current, the size of the Au-particles is smaller than the probe size and thus the actual position of the nanoparticles can not be obtained accurately. The EDS-spectra taken from the Au-nanoparticle and the TiO2 wall show an increase of Au Mα peak, at 2.1213 keV in the spectrum of the Au-nanoparticle. By doing EDS mapping, using an energy window at the Au Mα peak, the positions of several Au-nanoparticles were determined. The particles the in closed hollow spheres were not detected in the EDS measurements, although they were observed in the BE-images. It is because the X-rays emitted did not reach the surface from underlying hollow spheres. 59 Figure 3.16: SE-images of the hollow sphere materials: A) and B) Au@TiO2 , C) and D)Au@ZrO2 and E) and F) Au@C. Images to the right are taken at a higher magnification. The images shows the porous hollow spheres forming a shell for the Aunanoparticles. In A and B arrows are indicating where the sphere has an opening to the next sphere. In E and F it is possible to observe Au-particles inside some of the spheres. Observation conditions: a) magnification 120kX, accelerating voltage of 0.5 kV (gun voltage 2.0 kV and specimen bias 1.5 kV) and working distance 2.0 nm, b) magnification 400kX, accelerating voltage of 0.5 kV (gun voltage 2.0 kV and specimen bias 1.5 kV) and working distance 2.0 nm, c) magnification 100kX, accelerating voltage of 0.5 kV and working distance 1.5 nm, d) magnification 220kX, accelerating voltage of 0.5 kV and working distance 1.5 nm, e) mag. 200kX, accelerating voltage of 1.0 kV and working distance 1.9 nm, f) magnification 400kX, accelerating voltage of 0.5 kV (gun voltage 2.0 kV and specimen bias 1.5 kV) and working distance 1.9 nm. 60 Figure 3.17: SE- and BSE-images of the same area taken in the SEM of cross-sections produced by the CP by the Au@TiO2 , Au@ZrO2 and Au@C materials. The spheres are systematically opened by the sample preparation technique. From these images we can see the Au-nanoparticles inside the hollow spheres more clearly than from the unpolished samples in Figure 3.16. The images clearly displays the difference between an SE- and BSE-image where the BSE-image visualizes the Au-nanoparticles with a brighter contrast since they scatter more electrons. Observation conditions: a and b) magnification 80 K, accelerating voltage 3.0 kV and working distance 3.0 nm c) magnification 150 K, accelerating voltage 3.0 kV and working distance 1.5 nm d) magnification 120 K, 3.0 kV and working distance 1.5 nm e) magnification 100 K, accelerating voltage 5.0 kV and working distance 2.0 nm f) magnification 75 K, accelerating voltage 5.0 kV and working distance 2.0 nm. Asahina Shunsuke is acknowledged for image C and D. 61 Figure 3.18: Compositional information using BSE-imaging in A) and in B) the EDS signal from Au Mα peak is used for an EDS-image of the same area. The identical positions of the Au nanoparticles are marked with blue rings. Au Mα peak, at 2.1213 keV, used for the elemental mapping in B. 62 3.6 MOF-5 with Ni-metal particles The results described in this section have at the time of writing not yet been published. 3.6.1 Introduction Metal organic frameworks (MOFs), are also referred to as coordination polymers, have a metal-containing part of formally positive charge (referred to as connectors) and an organic part with formally negative charge (linkers). The first publications with MOF type structure are made already in 1959 by Kinoshita et al. [70–72] with an increased interest for the field due to the possible applications for gas separation and storage and catalysis [73]. A disadvantage of MOF is the instability of the material; they are stable in most common organic solvents, but unstable in moisture and water. MOF5 shares this common property but is one of the most stable MOFs and the structure (Figure 3.19) consists of ZnO4 -tetrahedral clusters as connectors and 1,4-benzenedicarboxylate linkers. These building blocks form a cubic Fm-3m structure with pore sizes in the microporous region, of 11 and 15 Å [74]. A series of MOF-5 samples with nickel loading for improving the hydrogen sorption properties, are investigated. SEM combined with cross-section polishing was used to characterize the material. The materials are studied by SEM with the aim to investigate the location and sizes of the incorporated nickel. Since the interest lies in the internal distribution of Ni, cross-section polishing is used. However, electron microscopy study of MOF is always a challenge because of the instability nature of MOFs as well as their poor conductivity that causes charges to build up during the observation. 3.6.2 Experimental Zn(NO3 )2 ·6H2 O (0.67 g, 2.25 mmol) and H2 BDC (1,4benzenedicarboxylate) (0.13 g, 0.75 mmol) were dissolved in N-methylpyrrolidone (NMP) (30 mL). The reaction mixture was sealed in a vial and heated at 95◦ C for 2 days to produce transparent pale yellow cubic crystals. The prepared sample was washed with N,N-dimethylformamide (DMF) (3 × 10 mL), and stored in DMF in a capped vial. Methylene chloride was used for washing and storing (2 days) the MOF-5 crystals to fully exchange the occluded DMF or NMP. After this the MOF-5 crystals were evacuated under reduced pressure (<103 Torr) at 100◦ C for 12 hours. The evacuated MOF-5 sample (0.20 g) was put in a vial (8 mL) under Ar atmosphere, which in turn was put in a 250 mL round-bottomed flask. Into the flask, nickelocene (Nc) was placed outside the vial containing the MOF-5 sample. The pressure inside the flask was reduced to 100 mTorr using a vacuum line to make Nc sublime into the pores of MOF-5. The flask was 63 Figure 3.19: The structure of the cubic Fm-3m MOF-5 is constructed from a Zncontaining part, shown in a) with ZnO4 -tetrahedra drawn in blue with oxygen drawn in red in the corners. The connector and the organic part, b) a 1,4-benzenedicarboxylate linker which builds the structure shown in c). heated at 95◦ C for 5 hours in an oven. When the flask was cooled to ambient temperature the color of MOF-5 crystals turned black. Nc@MOF-5 (2.00 g) was then placed into a 3-neck round-bottomed flask into which hydrogen gas was supplied for 6 hours while heating the flask at 80◦ C in an oil bath. After the hydrogenation process, the produced cyclopentane was removed by further heating the flask at 80◦ C for 12 hours under vacuum. At this stage, Ni@MOF-5a was produced. Further loading of Ni was accomplished by repeating the same procedure as that for Ni@MOF-5a except for using Ni@MOF-5a instead of MOF-5. That is, Nc was sublimed and transferred into the remaining pores of Ni@MOF-5a, and the included Nc was reduced by hydrogen to produce Ni-nanoparticles in Ni@MOF-5a. A similar procedure was applied to Ni@MOF-5b to produce Ni@MOF-5c, where the amount of nickel is increased with a containing the least amount and c the highest. Ni-doped MOF-5 samples were studied with both JEOL JSM-7600F (KAIST) and JEOL JSM-7401F (Stockholm University) microscopes. In this case a xylene-based carbon paste was found to induce less damage to the sample so that was used when mounting the crystals. SEM studies were furthermore made on a specimen prepared with CP operated at 4 kV, 10 hrs with a current of 0.70 µ A. The material is known to be sensitive to air and water so the transfer of the samples between the CP and the SEM has to be made quickly. The EDS studies were made at an accelerating voltage of 3 kV and therefore lower energy range, less than 1.5 kV, can be obtained. This makes it possible to acquire the signals from C Kα at 0.2776 keV, O Kα at 0.5249 keV, Ni Lα at 0.8515 keV and Zn Lα at 1.0118 keV. The nickel and 64 Figure 3.20: The crystal habit of the MOF-5 sample is shown in A taken at a low magnification, accelerating voltage of 2.0 kV and working distance of 8.1 mm. This particle resembles a typical MOF-5 sample incorporated with nickel where the surface contains cracks but follows a cubic crystal habit. B shows a cross-section of MOF-5 incorporated with nickel polished in the CP taken with at low magnification mode, with an accelerating voltage of 3.0 kV and working distance of 7.7 mm. Here cracks can be seen in the polished surface inside the crystal and also in areas of brighter contrast. carbon peaks yielded the best signals and thus these were mainly used for the EDS-analyses. 3.6.3 Results and discussion The size of the crystals is about 0.1 mm in diameter. Overall, the crystal habit of the powders follow the original MOF-5 crystal shape as shown in Figure 3.20. All particles in the MOF-5 series contain cracks in various amounts. Due to the non-conductive properties of the material the problem of charging occurred in the microscope and the unmodified particles can only be imaged when in low magnification mode. In the cross sections study of the MOF-5 incorporated with nickel series, Ni@MOF-5a to Ni@MOF-5c, the SE images show that the internal structure of the crystals consists of areas with different contrast, see Figure 3.20. The edge of the brighter areas are following the external borders and some of the borders of the cracks. This leaves a darker band towards the edges. By EDSanalyses further information regarding the brighter areas could be obtained. The signals used for the analyses are for carbon, oxygen, zinc and nickel. For better understanding of the locations of nickel, point scans, line scans (Figure 3.21) and mapping (Figure 3.22) using the signals from EDS were performed. The analyses made with the different EDS techniques all showed that brighter areas from the cross-sections contained significantly more nickel, leading to the conclusion that Ni only mostly exists in the bright-contrast area and that the MOF-5 is successfully doped with Ni. The Ni-domains follow the cracked borders, showing the highest contrast as a band following the edge, 5-20 µ m. The inside of this border usually contained nickel in a fairly high amount, whereas the outside usually was quite 65 Figure 3.21: Elemental analysis of MOF-5 doped with Ni was done in order to find out more about the composition of the brighter areas. EDS-line scan is here presented where A) shows the position of it and the position of point scans that were used to confirm the ratios of the elements. For the line scan four lines are plotted in B from the signals: red) C Kα at 0.2776 keV, green) O Kα at 0.5249 keV, lilac) Ni Lα at 0.8515 keV and turquoise) Zn Lα at 1.0118 keV. By comparing the brightness in the SEM-image along the line of the line scan it can be seen that the intensity is following the amount of nickel. Figure 3.22: EDS-mapping from SEM studies made at 3.0 kV: A) Shows a particle cross-sectioned by CP which in B) has the overlaid EDS-signal from carbon, C Kα at 0.2776 keV, in green and nickel, Lα at 0.8515 keV, in red. The elemental mapping shows that there is nickel inside the particles but not in the outermost layer where instead there is a strong signal from carbon . low on nickel, suggesting that this nickel might have been washed away from the outermost edge in the handling of the material. Since they follow the edges of borders it means that some of the cracks were introduced in the material during the synthesis step when Nc was introduced. It should be noted that there are cracks present where the band doesn’t follow the border. These either wasn’t accessible to the solution when it was introduced or simply the cracks were created later on. From the images it was observed that regions of brighter contrast occasionally contained porosity, as shown in Figure 3.23 B. The pores are not arranged periodically and size wise they are in the order of 10-40 nm, thus larger than the pores of MOF-5. The formation of the pores could have been an artifact produced either during the synthesis or cross-polishing. This porosity leads to a brighter contrast due to an edge-effect. This means that it is not possible to 66 judge if the brighter contrast comes from high nickel content or porosity at low magnification. Here the EDS-mapping is an important tool to distinguish the areas from each other. When looking at higher magnification, there are brighter areas that consist of stains with sizes between 20 - 200 nm, which is much larger than the pore sizes of the MOF-5 material. Nickel is expected to be located in the pores of MOF-5 crystals and hence the size of the domains is surprising. The domains could however consist of smaller agglomerated particles incorporated into the MOF-5 structure. Unfortunately, the resolution limit for this material in the SEM didn’t allow to resolve whether or not the particles are as small as the pore size of the MOF-5. The cross-section of a crystal contained quadratic domains, Figure 3.24, of nickel which were differing from what had been observed earlier for the rest of the crystals. One of these domains showed periodic porosity with a size of 100 nm, thus not corresponding to the MOF-5 type. This suggests that there is another phase which is formed at synthesis conditions close to the MOF-5 phase. In the study a series of MOF-5 crystals doped with different amounts of nickel were investigated. It could be seen that with higher amount of nickel doped in the MOF-5 also the level of nickel inside the MOF-5 crystals increased. For observation it was very clear that the nickel inside the material made the imaging much easier which can be explained by the better conductivity of nickel. The undoped MOF-5, used as reference material in the study could almost not be imaged due to charging, whereas areas of high nickel content could be viewed at magnifications as high as 100 kX without problems of charging when imaging. SEM studies of the polished cross-section surfaces were also much easier than that for the unmodified crystals, where only low-magnification images could be taken. 67 Figure 3.23: SE-images from the SEM of cross-section polished particles where A) shows a surface with stains of bright areas containing nickel, taken at a magnification of 50 kX, accelerating voltage of 3.0 kV and working distance of 7.9 mm. B) porosity taken at magnification 100 kX, accelerating voltage of 1.0 kV and working distance of 3.0 mm. At a lower magnification both these areas can appear bright in comparison to the rest of the particle, A) due to the nickel content and B) since the edge of the pores glows due to an edge effect. 68 Figure 3.24: SE-images from the SEM of particles of MOF-5 incorporated with nickel cross-section polished by CP. The inserted image displays the polished surface of a whole crystal showing the rectangular type of domains, which is not typically seen in MOF-5. The arrow points at the area which is enlarged. The surface of this enlargement is covered with pores (black) of 100 nm size ordered in a periodic way, which can not be explained by the MOF-5 structure. The white stains in the image are nickel. There is also an artifact from the polishing present across the particle leaving a "curtain effect". Images taken at accelerating voltage 1.0 kV, working distance 7.8 mm and magnification 250 X for the inserted image and accelerating voltage 3.0 kV, working distance 7.7 mm and magnification 25 kX. 69 3.7 Mesoporous MOF-1 with Ni-metal particles The results described in this section have at the time of writing not yet been published. 3.7.1 Introduction This is a SEM study of the internal structure and external surfaces of mesoporous MOF-1, referred to as MesMOF-1, doped with nickel. This specimen belongs to the MOF-family described more in detail in the introduction of the previous section. The MesMOF-1, is one of the few MOFs containing mesopores as large as 3.9 and 4.7 nm with structure refined in cubic F-43m and Fd-3m symmetries with a huge unit cell of a =12.39 nm. The connectors consists of supertetrahodrons of Tb3+ ions linked together by trazine-1,3,5-tribenzoic acid and due to the structural complexity further structural description and images are referred to Park et al [75]. 3.7.2 Experimental Ni nanoparticles were prepared by gas-phase loading and subsequent reduction. After immobilizing nickelocene into the evacuated MesMOF-1 [75]. by sublimation at 85◦ C for 1 to 3 h, treatment of the nickelocene-containing MesMOF-1 with H2 at 95◦ C for 5 h yielded cyclopentane molecules and Ni nanoparticles The remaining cyclopentane was mostly removed by washing with methanol, leaving the Ni particles inside the pores of MesMOF-1. Three different Ni@MesMOF-1 samples are termed 1a, 1b, and 1c, respectively, corresponding to the precursor loading time of 1, 2, and 3 h, respectively. The MesMOF-1 samples were glued onto a brass stub with a xylene-based carbon paste observed in JEOL JSM-7401F (Stockholm University). SEM studies were also made on a specimen prepared with CP operated at 4 kV, 10 hrs with a current of 0.50 µ A. EDS analyses were made in with accelerating voltage of 2.0 kV and the signals C Kα at 0.2776 KeV, O Kα at 0.5249 KeV, Tb Mα at 1.19 KeV and Ni Lα at 0.8515 KeV. 3.7.3 Results and discussion Crystals of MesMOF-1 follow octahedral cubic morphology, as shown in Figure 3.25 A, which is in agreement to the previously reported cubic symmetry [75]. Some of the crystals were observed to be twin octahedras with truncated sides as shown in Figure 3.25 B. The particle size is in the range 0.3 0.5 mm and thus SEM is not the optimal imaging technique to visualize the particles. The surfaces and cross-sections of the undoped MesMOF-1 crystals were present in Figure 3.26. There is lines on the surface of the crystal in Fig70 Figure 3.25: SEM images taken in low magnification mode at accelerating voltage of 1.0 kV and working distance of 8.0 mm of a particles of undoped MesMOF-1 showing A) cubic morphology and B) a twin octahedral with truncated sides. Figure 3.26: SEM images of A) the surface of a particle and B) the internal structure of a particle polished with the CP. Both show lines: A) on the surface and B) internally. The most common directions of the lines are marked with the triangle and the square. The images are taken with A) accelerating voltage of 0.5 kV, working distance 7.9 mm and magnification of 25 kX, B) accelerating voltage of 3.0 kV, working distance 3.0mm and magnification 25 kX. ure 3.26 A. For Figure 3.26 B the cross-sectioned surface shows lines. After analysis of the lines it can be seen that they show tendencies of following crystallographic planes. The lines of highest frequency are 60◦ apart, indicating that this contains a 3-fold symmetry and thus the direction is along [111]. The lines in the polished surface, image Figure 3.26 B, has a difference in contrast from density fluctuations. For the case of the cross-section the lines are instead 90 and 45 degrees apart, which indicates that it is along the [001]direction. The surface of the CP processed Ni-doped sample showed regions of lighter and darker contrast, where the lighter regions usually were formed as bands following the edge of the particle, as shown in Figure 3.27. The sizes of the bands were measured from the SEM images to be around 3 µ m. These lighter bands were characterized by EDS-measurements (Figure 3.28) and it could be concluded that the lighter contrast in the SE-images orginates from higher Ni content. The inside of the band consists of Ni rich domains with an average size of 80 nm. 71 Figure 3.27: SE-images obtained with SEM, obtained with accelerating voltage of 1.0 kV, working distance of 8.3 mm and magnifications A) 500 X B) and C) 10 kX, are showing A) a cross-section of a MesoMOF-1c particle, with an arrow marking the band of a higher Ni-density. B) shows an enlargement of the brighter band and C) the area inside the band. Figure 3.28: A) shows a typical EDS spectrum from an area with low concentration of the brigher domains and B) is from an area of high concentration. The arrows marks the Ni-peaks. As in the previous section, where MOF-5 was doped with Ni, the results here indicates that the material is indeed doped with Ni and the distribution is concentrated on a band that follows the edge of the particle. Furthermore it is noteworthy that the domains containing nickel are larger than the pore size of the material. 72 4. Conclusions It is a fact within material science that proper characterization is essential in the development of new materials. This thesis shows that electron microscopy provides invaluable structural information for a large variety of cavity containing materials. Papers V and VI clearly states that when combining multiple characterization techniques, they complement and reinforce each other making the result more reliable. Which also means that relying on a single technique can be hazardous for the characterization. Furthermore, it is shown that novel materials require new developments in both observation and sample preparation techniques. For the Metal oxides in the Sb-W-Mo-O system the study presented in paper VI reveals new structural information by combining several techniques. The average crystal structure of a new antimony tungsten bronze, Sbx WO3+y , by single crystal X-ray diffraction and total energy calculation. Furthermore local fluctuations, both occupancy and positions, of Sb in the hexagonal pores were obtained quantitatively by exit wave reconstruction combined with statistical parameter estimation. In the part concerning the ordered mesoporous cabon the study of FDU-16 and FDU-18 clearly shows the drawback of relying on a single characterization technique by combining and comparing the results of several. A combination of TEM (electron tomography and electron crystallography) and SEM (with CP sample preparation) gives three dimensional average pore structures as well as local variation of the pores and their arrangements. The part about ordered mesoporous slilca-carbon with Pd-nanoparticles shows that STEM-HAADF is very useful for localizing nanoparticles in mesoporous materials either within the walls or inside cavities. This structural information has been useful for understanding the catalytical properties and further development of the material. The last sections concerning (i) zeolite LTA incorporated with mesopores, (ii) metal organic frameworks doped with nickel and (iii) hollow spheres containing Au-nanoparticles, emphasizes the benefits of low voltage high resolution SEM combined with the sample preparation technique CP. During the study, techniques and appropriate conditions for observations and sample preparations have been developed. This work has made it possible to visualize the internal fine structures of these materials and obtain chemical information. 73 5. Acknowledgements First I want to express my gratitude to Osamu for being my main supervisor. I have always felt that you believed and supported me. You also made it possible for me to work on interesting projects and people all over the world. I consider you to be my friend and enjoyed our philosophical discussions about life while staying with you and Sachiko in Korea. I wish to thank my co-supervisors: Prof. Margareta Sundberg, Dr. Cheuk-Wai Tai and earlier Dr. Yasuhiro Sakamoto for your support and efforts helping me to succeed with my PhD-degree. Especially I want to express my gratitude to Cheuk-Wai for all the helpful comments on the thesis. For all the technical support I would like to in particular thank Dr. Kjell Jansson and Jaja Östlund. I have got the opportunity to work with beautiful novel materials and wish to thank the following persons and their groups for providing these: Prof. Dongyuan Zhao, Prof. Ferdi Schüth, Prof. Ryong Ryoo and Prof. Jaheon Kim. Past and present group members, colleagues and collaborators throughout the years have made my efforts both easier and more pleasant where Changhong Xiao, Keiichi Miyasaka, Kristina Lund, Mirva Eriksson, Mikaela Gustavsson, Sarah Haigh and Shunsuke Asahina are in particular remembered. A huge thank you to Anders, my family and my friends for the support. 75 References [1] R. 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