TECHNICAL INFORMATION
ELECTROMAGNETIC COMPATIBILITY AND CABLES
EMC: Capability of a system or device to maintain its functions (without irreparable electromagnetic failure) in the
electromagnetic environment it is present.
Device should not emit undesired EM signals that affect other devices nearby, and at the same time, it should not be
affected by undesired signals emitted by the other devices.
Cables that connect devices to each other are amongst the main factors that determine EMC quality. Because cables not
only transmit undesired signals from one point to another (conductivity interference) but also emit signals, which travel
through them, to the environment like an aerial (radiation interference). Quality of shielding material and cable shield
earthing are two basic elements that determine cable performance.
1-SHIELDING
Screening is defined as isolating two medium from each other with respect to electromagnetic aspect. In order to
understand if screening applied well, screening effectiveness is calculated or measured. Screening effectiveness is
calculated by using the ratio of the signal received without the shield, to signal received inside the shield. Data obtained
by the measurement procedures are converted to shielding effectiveness in different frequency range by mathematical
relationships defined in table below.
FREQUENCY
RANGE
MEASURED
QUANTITIES
UNITS
SHIELDING
EFFECTIVENES (dB)
LINEAR UNITS
9 kHz-20 MHz
(extendable down to 50 Hz)
S H = 20 log10 H1 (B.1)a
H2
H1 is the magnetic field in the absence
V1, V2
µA/m,
µT
µV
S H = 20 log10 V1 (B.2)
V2
H2 is the magnetic field within the enclosure.
E1,E2
µV/m
S E = 20 log10 E1 (B.3)
E2
H1, H2
20-300 MHz
1.7-18 GHz
(extendaple up to 100 GHz)
P1, P2
S P = 10 log10 P1 (B.4)
P2
watt
LOGARITHMIC UNITS
Tüm frekanslar
(as listed above)
All, in dB
related values
dB
SE = E1 (dB) - E2 (dB) (B.5a)
SE = H1 (dB) - H2 (dB) (B.5b)
SE = V1 (dB) - V2 (dB) (B.5c)
SE = P1 (dB) - P2 (dB) (B.5d)
of the enclosure (reference reading)
V1 is the voltage reading in the absence
of the enclosure (reference reading)
V2 is the voltage reading within the enclosure.
E1 is the electric field in the absence
of the enclosure(reference reading)
E2 is the electric field within the enclosure;
P1 is the power detected in absence
of the enclosure (reference reading)
P2 is the power detected within the enclosure.
Materials to be chosen for screening purposes can be divided into three groups;
1-High-performance materials:
100% covering made of materials like steel, copper and stainless steel
(Screening effectiveness of 80-120 dB)
2-Standard-performance materials:
Conductive metal tapes (screening effectiveness of 20-40 dB)
3-Low-performance materials:
Metallized fabric structures, conductive paper materials (conductive polymers),(screening effectiveness of 15-30 dB)
In practice, many problems can be solved by screening effectiveness of 40 dB.
Screening effectiveness of 100-120 dB can be required for military systems. The values required in specifications for
instrument cables, coaxial cables, data transmission cables are around 80- 100 dB.
2-EARTHING
It is defined as either voluntary or involuntary connection of an electric circuit or device to earth or a surface big enough
to be a substitute for earth by means of a conductive interconnection.
Earthing is accepted as absolute reference zero volt. For the earthing to be accomplished in a real sense of a word, all
devices must be brought to this absolute zero point.
Some structures that can substitute earthing in practice:
-Steel construction buildings
-Vehicle body (car, plane, ship)
-Water pipes
-Earthing electrode systems
-Earthing plate, grid, etc.
Direction of screening and earthing are important since cables are generally used to transmit signals between source
and load. Unwanted electric fields are well-screen in a cable which is shielded only on the load side.
However, this is not sufficient for screening the magnetic fields. Electric field shielding is better when earthing is applied
on both load and source sides, and by doing so magnetic shielding is obtained as well.
(Screening effectiveness increases by 10-20 dB) Magnetic leak is decreased by using twisted pair conductor
(by diminishing the area between the conductors and allowing reverse current flows by means of twists).
When earthing is applied on both sides, effective electric and magnetic screening is obtained.
1
TECHNICAL INFORMATION
COAXIAL CABLE ELECTRICAL CHARACTERISTIC
ELECTRICAL CHARACTERISTIC
1) CHARACTERISTIC IMPEDANCE
The most general feature of coaxial cables is impedance. It does not depend on length. It depends on cable size
and insulation material. It is expressed in Ohms. Coaxial cables are generally produced as 50 ohm, 75 ohm and 93
ohm cables.
A simple formula to determine impedance of a coaxial cable;
Z0 = 183 x Vp x log (D/d) ohm
Z0 = Characteristic Impedance
Vp = Velocity of propagation
D = Dielectric (Insulation) Diameter
d = Conductor inner diameter
2) CAPACITY (pF/m)
It is electric energy accumulated by insulation material, and depends on conductor, insulation and dielectric constant of the insulation material
C: 2x x8,85x
pF/m
ln (D/d)
r: Dielectric Constant
Dielectric Constant
1
2,3
1,5
1,95
2,15
MATERIAL
AIR
PE SOLID
FOAM PE
PTFE
FEP
d=
L
(C x VOP)
3) VELOCITY OF PROPAGATION
Cable’s velocity of diffussion is equal to the ratio of the velocity of a signal inside the cable to the velocity of light.
Example: While the velocity of diffussion in the solid PE insulated cable is 66%, in Foam PE it increases to 87%.
This feature can also be shown as delay.
Vp:
1
delay: 1,0167164X
r
r
4) ATTENUATION (dB/100mt)
All transmission lines, or coaxial cables, experience loses. In other words, there is the decrease in magnitude of
a signal as it travels through any transmitting medium, such as a cable, circuitry or free air. These loses, termed
attenuation, will decrease where the efficiency of the line, which in turn limits the power capabilities. They are
measured as a ratio or as the logarithm of a ratio (decibel). Those losses, termed attenuation,
In order to express cable attenuation performans we need to introduce attenuation consant which is a rating for
a cable or other transmitting medium, which is the relative rate of amplitude decrease of voltage or current in the
direction of travel. It is measured in decibels per unit length of cable.
5) RETURN LOSS (RL)
Cable sizes, quality of insulation material and mistakes made during cable laying influence the characteristic
impedance. Any single disorder or mistake results in reflections.
Return loss is equal to the ratio of output signal to the reflected signal.
2
TECHNICAL INFORMATION
HARMONISED CABLES SYMBOLS
HARMONISED CABLES
Regulation designation
H:
A:
Harmonised regulation
Approved national design
Rated Voltage
01
03
05
07
11
100/100 V
300/300 V
300/500 V
450/750 V
600/1000 V
Insulation material
V
V2
V3
B
E
X
R
S
Polyvinylchloride (PVC)
PVC, up to +90°C
PVC for low temperatures
Ethylenepropylene (EPR)
Polyethylene
XLPE (cross-linked PE)
Rubber
Silicone Rubber
Sheath or braiding materials
V
V2
V3
V5
R
N
Q
C4
J
T
Polyvinylchloride (PVC)
PVC, up to +90°C
PVC for low temperatures
PVC, oil resistance
Rubber
Cloroprene rubber
Polyurethane
Screen of copper wire braiding
Glass fibre braiding
Textile braiding
Special construction features
H
H2
H6
H8
Flat divisible cables
Flat non-divisible cables
Flat non-divisible cables, for elevators
Spiral cables
Conductor type
U
R
K
F
H
D
E
Single-wire round conductor
Multiple-wire round conductor
Fine stranded (for cables for fixed installations)
Fine strands (for flexible cables)
Extra fine strands
Fine stranded for welding cables
Extra fine strands for wilding cables
Protective earthing conductor
X
G
3
Without protective earthing conductor
With protective earthing conductor
TECHNICAL INFORMATION
CABLE SYMBOLS ACCORDING TO VDE STANDARDS
TELECOMMUNICATIONS CABLES AND WIRES
A
G
J
L
S
JE
Li
Outdoor cable
Mining cables
Installation cables and wires
Multicore cables
Switchboard cables - Signal cable
Installation cables and wire for industrial electronic
Stranded wire conductor
Insulation material:
P
Y
2Y
3Y
5Y
6Y
7Y
02Y
O2YS
Paper insulation
Polyvinylchloride PVC
Polyethylene (PE)
PS, polystrene
PTFE
FEP
ETFE
Foam PE, cellular polyethylene
Foam-skin PE
Structral Features:
F
Yv
2Yv
(C)
(L)
(St)
D
(Z)
M
Mz
L
LD
W
(L)2Y
b
c
E
(T)
STIII
STI
ST
F
PİMF
TİMF
VİMF
Bd
Lg
Cable core essambly with filling
PVC reinforced sheath
PE reinforced sheath
Screen of Copper wire braid
Screen of plastic-coated aluminium tape
Metal foil screen
Concentric layer of copper wires
Steel wire braid
Lead sheath
Lead sheath with added hardener
Aluminium sheath, smooth
Corrugated Aluminium sheath
Corrugated steel sheath
Laminated sheath
Armouring
Protective covering of jute
PVC tape
Support wire for aerial cable
Star quads in local cables
Star quads for larger distances
Star quads for use of phantom circuits
Star quads for railway use
Pair in metal foil
Triad in metal foil
Quad in metal foil
Laid up in bundles
Laid up in layers
4
TECHNICAL INFORMATION
CABLE SYMBOLS ACORDING TO VDE STANDARD
POWER CABLES
Conductor type:
N
(N)
VDE - standard
On the basis of VDE - standard
Conductor material:
Cu
A
Copper
Aluminium
Insulation material:
H
Y
2Y
2X
Halogen Free (HFFR)
Polyvinylchloride (PVC)
Polyethylene (PE)
Cross-linked PE (XLPE)
Concentric conductor, screen:
C
CW
CE
S
SE
Concentric copper conductor
Consentric copper conductor, in wave conal formation
Consentric copper conductor over each core
Copper screen
Copper screen and conductive layer
Armouring:
F
R
B
Armour of flat wires
Armour of round wires
Steel tape armour
Sheath material:
Y
2Y
PVC
PE
Protective earthing conductor:
J
O
With protective conductor
Without protective earthing conductor
Conductor type:
r...
s...
o...
re
Rm
V
5
Round conductor
Sector-shaped conductor
Oval-shaped conductor
Single-wire conductor
Multiple-wire conductor
Compact conductor
TECHNICAL INFORMATION
COMPARISON OF FIRE TESTS
EN, IEC, DIN VDE AND BS FLAME RETARDANCE
EN
PART
CLAUSE
TITLE
60332
1
1
1
2
2
2
Test for vertical flame propagation for a
single insulated wire or cable - Apparatus
Test for vertical flame propagation for a
single insulated wire or cable - Procedure
for 1 kW pre-mixed flame
Test for vertical flame propagation for a
single small insulated wire or
cable - Procedure for diffusion flame
EN
PART
CLAUSE
TITLE
60332
3
10
3
3
3
3
3
21
22
23
24
25
Test for vertical flame spread of vertical
mounted bunched wires or cables - Apparatus
Category A F/R
Category A
Category B
Category C
Category D
IEC
BS
DIN VDE
60332-1-1
EN 60332-1-1
0482-332-1-1
1-2
1-2
332-2-1
2-2
2-2
332-2-2
BS
DIN VDE
60332-3-10
EN 60332-3-10
0482-332-3-10
3-21
3-22
3-23
3-24
3-25
3-21
3-22
3-23
3-24
3-25
332-3-21
332-3-22
332-3-23
332-3-24
332-3-25
BS
DIN VDE
60754-1
EN 50267-1
0482-267-1
1
2-1
267-2-1
2
2-2
267-2-2
2
2-3
267-2-3
IEC
BS
DIN VDE
61034-1
EN 61034-1
0482-1034-1
2
2
1034-2
IEC
ZERO HALOGEN / CORROSIVINESS OF COMBUSTION GASES
EN
PART
50267
1
2
CLAUSE
1
2
2
2
3
TITLE
Test on gases evolved during combustion of
materials from cables - Apparatus
Procedures: Determination of the amount of
halogen acid gas
Procedures: Determination of degree of acidity
of gases for materials by measuring pH and
conductivitiy
Procedures: Determination of degree of acidity
of gases for cables by determination of the
weighted average of pH and conductivity
IEC
SMOKE DENSITY
EN
PART
61034
1
2
CLAUSE
TITLE
Measurement of smoke density of cables
burning under defined conditions - Apparatus
Measurement of smoke density of cables
burning under defined conditions - Procedure
6
TECHNICAL INFORMATION
PERFORMANCE TEST OF USED ON TO ERVİTAL® CABLES
1- IEC 60332-1, VDE 0482-332-1-2, EN 60332-1-2, BS EN 60332-1-2 TEST FOR RESISTANCE TO VERTICAL
FLAME DIFFUSION OF A SINGLE INSULATED CONDUCTOR OR CABLE 1 KW PRE-MIXED FLAME
A sample cable of 600 mm will be fixed vertically in a metal chamber
with exposed front side. A propane gas burner will be mounted in order
to obtain a 45° angle with axis of the sample cable. The test time is
dependent on the cable diameter. If the sample does not burn, or if the
flame extinguishes itself, the test shall be deemed as successful.
OUTER DIAMETER (mm)
FLAME DURATION SEC
D<25
25<D<75
50<D<75
75<D
60 ± 2
120 ± 2
240 ± 2
480 ± 2
2- IEC 60332-3-22, VDE 0482-60332-3-22, EN 60332-3-22, BS EN 60332-3-22 (CAT A)
TEST FOR VERTICAL FLAME DIFFUSION ON VERTICALLY FIXED WIRE OR CABLE BUNDLES
The test samples are mounted on a steel ladder. The total
number of test pieces in the test sample shall be that number
required to provide a nominal total volume of non-metallic
material of 7 l/m of test sample. The steel ladder is placed
on the rear part of a test chamber having a with of 1 m, a
depth of 2 m and a height of 4 m. The test chamber should
be ventilated by an air vent. The test flame is applied on the
sample cable for 40 min. The test is passed if the flames
extinguish on their own and no part of the samples is
damaged over a length of 2,5 m.
3- IEC 61034-2, VDE 0482-1034-2, EN 61034-2, BS EN 61034-2 MEASUREMENT
OF SMOKE DENSITY OF CABLES BURNT UNDER CERTAIN CONDITIONS
The volume of test chamber is 3m³ . The measurement system
consists of a light source (a standard 100w halogen lamp) and a
selenium or silicon photo-electric cell, both installed at a height
of 2,15m. A rectangular tray will be filled with alcohol. A ventilator
is used to ensure the distribution of smoke. The length of the test
samples is 1m. The number of test samples depends on the outer
diameter. The samples should be attached horizontally above the
tray which is filled with alcohol. The ventilator is started and the
alcohol is ignited. Light intensity is recorded by a plotter which is
connected to the photocell. The test is passed if the level of light
transmission does not exceed the values given in the following
table during the test.
OUTER DIAMETER (mm)
NUMBER OF SAMPLE
1
2
3
N1
N2
7
LIGHT TRANSMISSION
>60%
>60%
>60%
>60%
>60%
N1 = 45
D
N2= 45
3D
TECHNICAL INFORMATION
4- IEC 60754-1-2, VDE 0482-267-2-1, 2 and 3, EN 50267-2-1,2 and 3, BS EN 50267-2-1,2
and 3 DETERMINATION OF HALOGEN ACID GAS, MEASUREMENT OF PH AND CONDUCTIVITY
This test indirectly allows measuring emission of corrosive gas by
insulation and sheath compounds. It is possible to measure small
quantities of halogens during measurement of the pH-value and the
conductivity. In a 500-600 mm long furnace, at least 1g of insulation or
sheath compound should be heated up to a temperature of 935 °C.
Air flow will ensure that combustion gases pass through a bottle filled
with purified water. The test is passed if the pH-values is lower than 4,3
and the electrical conductivity does not exceed 100 S/cm.
5- IEC 60331-21/23 TEST ON INSULATION INTEGRITY
This test determines insulation integrity under fire conditions.
Cables which are tested according to these standards are
marked as FE 180. 1,2 m long sample cable suitable for
electrical connection, having outer sheath and other jackets,
which are removed at both ends. The prepared sample will
be fixed horizontally about 75mm above the burner. The
samples will be connected (one 2 A fuse for each conductor)
to a voltage source and will be tested with their rated voltage
source, is slightly curled in order to prevent electrical contact.
The burner is ignited and heated up to a temperature of at
least 750°C by means of a thermocouple. The sample will be
connected to electrical supply and placed into the flames. The
sample will be tested during a period of 180. If none of the 2A
fuses has blown during the test period, the test is passed.
6- IEC 60331-1/2, VDE 0482-200, BS EN 50200, BS 8434-1,2 SPECIFICATION FOR PERFORMANCE
REQUIREMENTS FOR CABLES REQUIRED TO MAINTAIN CIRCUIT INTEGRITY UNDER FIRE CONDITIONS
This test is applied to cables having resident fire retardant
properties used in emergency circuits such as alarm, lighting
and communication. A single piece of cable is attached to a
special fibre glass wall with cable at the minimum bending
radius. It is burned with the 830°C propane burner. The rated
tension values of the cable are applied on the conductors
during the test. Every five minutes a mechanical shock of 25
kg is applied to the wall the cable is attached to. The tension
values must be preserved during the test.
8
TECHNICAL INFORMATION
GENERAL FEATURES OF CABLES WITH 450/750/V NOMINAL VOLTAGE AND THERMOPLASTIC
INSULATION AND SHEATH TS 9756 HD 21.1 S4 VDE 281/1
INSULATION :
Insulation should be made up of the thermoplastic material stated for each type of cable TI 1, TI 2, TI 4, and TI 5
types are suitable for maximum continuous temperature 70 ºC and PVC insulated cables.
TI3 type is suitable for maximum continuous conductor temperature 90 ºC and PVC insulated cables.
INSULATION FEATURES
TEST
UNIT
TYPE OF COMPOSITION
°C
°C
minute
Max. continuous conductor temperature
Max. temperature for short circuit conditions
Min. thermal stability at 200°C
TI 1
TI 2
TI 3
TI 4
TI 5
70
160
-
70
160
-
90
160
240
70
160
-
70
160
-
SHEATH:
Sheathing should be made up of the thermoplastic material stated for each type of cable.
-TM 1 type for PVC sheathed cables in fixed installation.
-TM 2 type for PVC sheathed twistable cables.
-TM 3 type for PVC sheathed heat resistant cables that conductor temperature does exceed 90 ºC
-TM 5 type (H05VV5-F,H05VVC4V5-K) PVC sheathed and oil resistant cables.
-TM 6 type for PVC sheathed cables resistant to low temperature.
APPLICATION:
Sheath is extruded as a homogenous layer;
a-Over the core for single core cables.
b-Over the core groups ad filler or (if exists) over the inner sheath.
FEATURES OF SHEATH
TEST
Plunge into mineral oil
Temperature of oil
Plunge time
Min. thermal stability at 200°C
UNITE
°C
hours
minute
TYPE OF COMPOSITION
TM 1
TM 2
TM 3
TM 4
TM 5
TM 6
-
-
240
-
90±2
70x24
-
-
ELECTRICAL PROPERTIES
TEST
Voltage applied on semi-finished cables (aa)
Voltage applied on cores (aa)
Wall thickness up to 0,60mm
Wall thickness above 0,60mm
Long term resistance of insulation to direct current
Temperature of water
Voltage applied
9
UNITE
RATED VOLTAGE OF CABLES
300/300V
300/500V
450/750V
V
V
V
V
2000
2000
2500
1500
2000
1500
2000
2000
°C
V
60±5
220
60±5
220
60±5
220
TECHNICAL INFORMATION
CABLE CORE COLOURS ACCORDING VDE 0293, TS HD 308 S2 Cables and cordons with green-yellow core
CORES COLOURSb
CORE NUMBER
Protector
3
4
4a
5
Green-Yellow
Green-Yellow
Green-Yellow
Green-Yellow
Energy
Blue
Blue
Blue
Brown
Brown
Brown
Brown
Black
Black
Black
Grey
Grey
a: Only for determined applications
b: Common center conductor that not insulated like metallic sheath, armour or screen wires did not take attention as a core
in this table. Common center conductor is described with self position, because of this it is not required to describe with a
colour
Cables and cordons are without green-yellow core
CORES COLOURSb
CORE NUMBER
Protector
2
3
a
3
4
5
Blue
Blue
Blue
Blue
Energy
Brown
Brown
Brown
Brown
Brown
Black
Black
Black
Black
Grey
Grey
Grey
Black
a: Only for determined applications
b: Common center conductor that not insulated like metallic sheath, armour or screen wires did not take attention as a core
in this table. Common center conductor is described with self position, because of this it is not required to describe with a
colour
Single core cables:
Following colours should be used for insulation of sheathed single core cables and insulated conductors:
-Two colours from green-yellow compound for protective conductor.
-Blue is for neutral conductor black, brown or grey are recommended for phase conductors. Other colour can use for
determined applications.
10
TECHNICAL INFORMATION
PAS 5308 PART-1 MULTIPAIR COLOUR CODE
1- Identification of not individually pairs
-Two pair collectively screened cables are in quad formation colour coded in rotation black, blue,green, brown
-Single triple will be blue , black, green
All other cables up to 50 pairs conform to the coding of following table:
PAIR NO
A WIRE
B WIRE
PAIR NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
BLACK
BLACK
BLUE
BLACK
BLUE
GREEN
BLACK
BLUE
GREEN
BROWN
BLACK
BLUE
GREEN
BROWN
WHITE
BLACK
BLUE
GREEN
BROWN
WHITE
RED
BLACK
BLUE
GREEN
BROWN
BLUE
GREEN
GREEN
BROWN
BROWN
BROWN
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
ORANGE
ORANGE
ORANGE
ORANGE
ORANGE
ORANGE
YELLOW
YELLOW
YELLOW
YELLOW
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
2- Individually screened pairs
- Screened pairs are identified by a numbered tape under the separator tapes of the pair screens
- Each pair has one black and one blue core
11
A WIRE
WHITE
RED
ORANGE
BLACK
BLUE
GREEN
BROWN
WHITE
RED
ORANGE
YELLOW
BLACK
BLUE
GREEN
BROWN
WHITE
RED
ORANGE
YELLOW
GREY
BLACK
BLUE
GREEN
BROWN
WHITE
B WIRE
YELLOW
YELLOW
YELLOW
GREY
GREY
GREY
GREY
GREY
GREY
GREY
GREY
VIOLET
VIOLET
VIOLET
VIOLET
VIOLET
VIOLET
VIOLET
VIOLET
VIOLET
TURQUOISE
TURQUOISE
TURQUOISE
TURQUOISE
TURQUOISE
TECHNICAL INFORMATION
PAS 5308 PART-2 MULTIPAIR COLOUR CODE
1- Identification of not individually screened pairs
-Two pair collectively screened cables are in quad formation colour coded in rotation: Black, blue, green, brown
-Single triple will be blue, white, orange
All other cables up to 50 pairs conform to the coding of following table:
PAIR NO
A WIRE
B WIRE
PAIR NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
BLACK
BLACK
BLACK
BLACK
BLACK
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
WHITE/BLUE
WHITE/BLUE
WHITE/BLUE
WHITE/BLUE
WHITE/BLUE
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
A WIRE
RED/BLUE
RED/BLUE
RED/BLUE
RED/BLUE
RED/BLUE
BLUE/BLACK
BLUE/BLACK
BLUE/BLACK
BLUE/BLACK
BLUE/BLACK
YELLOW/BLUE
YELLOW/BLUE
YELLOW/BLUE
YELLOW/BLUE
YELLOW/BLUE
WHITE/ORANGE
WHITE/ORANGE
WHITE/ORANGE
WHITE/ORANGE
WHITE/ORANGE
ORANGE/RED
ORANGE/RED
ORANGE/RED
ORANGE/RED
ORANGE/RED
B WIRE
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
2- Individually screened pairs
- Screened pairs are identified by a numbered tape under the separator tapes of the pair screens
- Each pair has one black and one blue core
3-Identification of cores
Core 1 to 40: Yellow with black printed number
core 41 to 80: Black with white printed number
12
TECHNICAL INFORMATION
COLOUR CODE BASED ON DIN 47100 (Without colour repetition)
13
CORE NO
COLOURS FOR THE CORES
CORE NO
COLOURS FOR THE CORES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
WHITE
BROWN
GREEN
YELLOW
GREY
PINK
BLUE
RED
BLACK
VIOLET
GREY-PINK
RED-BLUE
WHITE-GREEN
BROWN-GREEN
WHITE-YELLOW
YELLOW-BROWN
WHITE-GREY
GREY-BROWN
WHITE-PINK
PINK-BROWN
WHITE-BLUE
BROWN-BLUE
WHITE-RED
BROWN-RED
WHITE-BLACK
BROWN-BLACK
GREY-GREEN
YELLOW-GREY
PINK-GREEN
YELLOW-PINK
GREEN-BLUE
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
YELLOW-BLUE
GREEN-RED
YELLOW-RED
GREEN-BLACK
YELLOW-BLACK
GREY-BLUE
PINK-BLUE
GREY-RED
PINK-RED
GREY-BLACK
PINK-BLACK
BLUE-BLACK
RED-BLACK
WHITE-BROWN-BLACK
YELLOW-GREEN-BLACK
GREY-PINK-BLACK
RED-BLUE-BLACK
WHITE-GREEN-BLACK
BROWN-GREEN-BLACK
WHITE-YELLOW-BLACK
YELLOW-BROWN-BLACK
WHITE-GREY-BLACK
GREY-BROWN-BLACK
WHITE-PINK-BLACK
PINK-BROWN-BLACK
WHITE-BLUE-BLACK
BROWN-BLUE-BLACK
WHITE-RED-BLACK
BROWN-RED-BLACK
BLACK-WHITE
TECHNICAL INFORMATION
COLOUR CODE ACCORDING TO 47100
(With colour repetition from core no 45 and above )
CORE NO
COLOURS FOR THE CORES
CORE NO
COLOUR FOR THE CORES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
WHITE
BROWN
GREEN
YELLOW
GREY
PINK
BLUE
RED
BLACK
VIOLET
GREY-PINK
RED-BLUE
WHITE-GREEN
BROWN-GREEN
WHITE-YELLOW
YELLOW-BROWN
WHITE-GREY
GREY-BROWN
WHITE-PINK
PINK-BROWN
WHITE-BLUE
BROWN-BLUE
WHITE-RED
BROWN-RED
WHITE-BLACK
BROWN-BLACK
GREY-GREEN
YELLOW-GREEN
PINK-GREEN
YELLOW-PINK
GREEN-BLUE
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
YELLOW-BLUE
GREEN-RED
YELLOW-RED
GREEN-BLACK
YELLOW-BLACK
GREY-BLUE
PINK-BLUE
GREY-RED
PINK-RED
GREY-BLACK
PINK-BLACK
BLUE-BLACK
RED-BLACK
WHITE
BROWN
GREEN
YELLOW
GREY
PINK
BLUE
RED
BLACK
VIOLET
GREY-PINK
RED-BLUE
WHITE-GREEN
BROWN-GREEN
WHITE-YELLOW
YELLOW-BROWN
WHITE-GREY
14
TECHNICAL INFORMATION
COLOUR CODE ACCORDING TO DIN 47100 (Twisted pairs)
COLOUR OF THE PAIRS
PAIR NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
15
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
a-Core
b-Core
WHITE
GREEN
GREY
BLUE
BLACK
GREY-PINK
WHITE-GREEN
WHITE-YELLOW
WHITE-GREY
WHITE-PINK
WHITE-BLUE
WHITE-RED
WHITE-BLACK
GREY-GREEN
PINK-GREEN
GREEN-BLUE
GREEN-RED
GREEN-BLACK
GREY-BLUE
GREY-RED
GREY-BLACK
BLUE-BLACK
BROWN
YELLOW
PINK
RED
VIOLET
RED-BLUE
BROWN-GREEN
YELLOW-BROWN
GREY-BROWN
PINK-BROWN
BROWN-BLUE
BROWN-RED
BROWN-BLACK
YELLOW-GREY
YELLOW-PINK
YELLOW-BLUE
YELLOW-RED
YELLOW-BLACK
PINK-BLUE
PINK-RED
PINK-BLACK
RED-BLACK
TECHNICAL INFORMATION
J-Y(St)Y…Lg FIRE ALARM AND COMMUNICATION CABLES
Colour Code According To DIN VDE 0815
2 paired installation cables are stranded as star guad
1. Pair:
a-core Red
b-core Black
2. Pair: a-core White
b-core Yellow
4 and multi-paired installation cables:
a-core of first pair in each layer is Red, other pairs are White
b-core: Blue, Yellow, Green, Brown, Black in continuous repetation
In order: From outside to inside
b-wire
Blue
Yellow
Green
Brown
Black
Pair Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
J-H(St)H…Bd FEATURES
BASIC COLOURS OF PAIRS
Pair Number
a-core
b-core
1
Blue
Red
2
Grey
Yellow
3
Green
Brown
Pair Number
Sub-group
1. Layer
2
4
8
12
16
20
32
40
52
Star guad
Pair
4 Pairs Sub-unit
4 Pairs Sub-unit
4 Pairs Sub-unit
4 Pairs Sub-unit
4 Pairs Sub-unit
4 Pairs Sub-unit
4 Pairs Sub-unit
1
4
2
3
4
5
1
2
3
4
White
Black
2. Layer
7
8
10
16
TECHNICAL INFORMATION
INDOOR TYPE TELEPHONE CABLES
(VBV & VBV-K / HBH & HBH-K / VBAPV & VBAPV-K / HBAPH & HBAPH-K / PDV & PDV-K)
INSULATION COLOURS OF GROUP
WITH TEN PAIRS
COLOURS OF INSULATION
GROUP NR.
A-WIRE
B-WIRE
1
2
3
4
5
6
7
8
9
10
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
BLUE
ORANGE
GREEN
BROWN
GREY
BLUE
ORANGE
GREEN
BROWN
GREY
GROUP NR.
COLOURS OF
IDENTIFICATION TABE
BLUE
ORANGE
GREEN
BROWN
GREY
WHITE-BLUE
WHITE-ORANGE
WHITE-GREEN
WHITE-BROWN
WHITE-GREY
1
2
3
4
5
6
7
8
9
10
CORE ARRANGEMENT
17
GROUP NR.
CORE ARRANGEMENT
1. Layer
2. Layer
2. Layer
1
2
3
4
6
10
20
30
50
100
200
PAIR
PAIR
PAIR
PAIR
PAIR
PAIR
10 PAIR Sub-group
10 PAIR Sub-group
10 PAIR Sub-group
10 PAIR Sub-group
50 PAIR Sub-group
7
7
-
7
7
-
-
TECHNICAL INFORMATION
GENERAL STRUCTURE OF PD-PAP TELEPHONE CABLES (STAR QUAD)
WHITE
BLACK
WHITE
RED
BLACK
RED
BLUE
BLUE QUAD (1)
ORANGE
ORANGE QUAD (2)
WHITE
WHITE
BLACK
RED
BLACK
GREEN
GREEN QUAD (3)
RED
BROWN
BROWN QUAD (4)
1
WHITE
2
5
BLACK
RED
GREY
GREY QUAD (5)
4
3
18
TECHNICAL INFORMATION
INDENTIFICATION TABE
OF GROUP AND SUB GROUP
GROUP NO
COLOURS OF
IDENTIFICATION TABE
1
2
3
4
5
6
7
8
9
10
BLUE
ORANGE
GREEN
BROWN
GREY
WHITE-BLUE
WHITE-ORANGE
WHITE-GREEN
WHITE-BROWN
WHITE-GREY
20 Pair core
(2 Sub-group)
30 Pair core
(3 Sub-group)
50 Pair core
(5 Sub-group)
100 Pair core
(10 Sub-group)
50 PAIRS IDENTIFICATION TABE
OF UNIT AND SUBGROUP
GROUP NO
1
2
3
4
19
COLOURS OF
IDENTIFICATION TABE
BLUE
ORANGE
GREEN
BROWN
200 Pair core
(20 Sub-group)
(4x50 Pair group)
TECHNICAL INFORMATION
METRIC SIZES STANDARD FLEXIBLE CONDUCTORS
VDE 0295; IEC 60228; EN 60228
CLASS OF
CONDUCTOR
5
6
5
6
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
CROSS-SECTIONAL
AREA
mm 2
STRANDING NO.WIRES-SIZE
WIRES
mm
NOMINAL DIAMETER
OF CONDUCTOR
mm
NOMINAL WEIGHT
kg/km
0,05
0,22
0,5
0,5
0,5
0,5
0,65
0,75
0,75
1,0
1,25
1,35
1,5
2,0
2,5
3,0
4,0
4,5
6
8
10
16
25
35
50
70
95
120
150
185
240
300
400
500
7X0,10
7X0,20
7X0,30
16X0,20
28X0,15
151X0,065
14X0,25
24X0,20
42X0,15
32X0,20
40X0,20
19X0,30
30X0,25
28X0,30
50X0,25
44X0,30
56X0,30
65X0,30
84X0,30
120X0,30
80X0,40
128X0,40
200X0,40
280X0,40
400X0,40
356X0,50
485X0,50
120X0,30
765X0,50
944X0,50
1225X0,50
1530X0,50
2034X0,50
1768X0,60
0,3
0,6
0,9
0,93
0,94
0,98
1,1
1,14
1,12
1,34
1,47
1,5
1,6
1,87
2,09
2,4
2,61
2,8
3,21
3,75
4,2
5,3
7,1
8,5
10,3
12,4
14,5
16,0
18,0
20,0
23,0
26,0
30,0
33,5
0,5
2,0
4,5
4,5
4,5
4,5
5,8
6,7
6,7
8,9
11,1
12,0
13,4
17,8
22,3
27
36
40
53
71
89
142
223
312
445
623
846
1068
1335
1647
2136
2670
3560
4450
20
TECHNICAL INFORMATION
CONSTRUCTION OF THE CU WIRE CONDUCTOR
VDE 0295; IEC 60228; EN 60228
Cross
Section
0,035
0,05
0,08
0,09
0,14
0,25
0,34
0,38
0,5
0,75
1,0
1,5
2,5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
21
Multiple Wire
Round Conductor
Vde 0295
Class 2
Column1
Multi Stranded
Wires Standard
Construction
7x0,30
7x0,37
7x0,43
7x0,52
7x0,67
7x0,85
7x1,05
7x1,35
7x1,70
7x2,13
7x2,52
19x1,83
19x2,17
19x2,52
37x2,03
37x2,27
37x2,52
61x2,24
61x2,50
61x2,89
61x3,23
91x2,97
Column 2
Finely Stranded
Wires
VDE 0295
Class5
Column 3
VDE 0295
Class56
Column4
Column
5
Column
6
Column
6
7x0,08
7x0,25
7x0,27
7x0,30
7x0,37
7x0,43
7x0,52
19x0,41
19x0,52
19x0,64
49x0,51
49x0,65
84x0,62
133x0,58
113x0,69
189x0,69
259x0,69
336x0,67
392x0,69
494x0,69
627x0,70
790x0,70
2228x0,60
18x0,10
14x0,15
19x0,15
12x0,20
16x0,20
24x0,20
32x0,20
30x0,25
50x0,25
56x0,30
84x0,30
80x0,40
128x0,40
200x0,40
280x0,40
400x0,40
356x0,50
485x0,50
614x0,50
765x0,50
944x0,50
1225x0,50
1530x0,70
2034x0,50
1768x0,60
18x0,10
32x0,10
42x0,10
21x0,15
28x0,15
42x0,15
56x0,15
84x0,15
140x0,15
224x0,15
192x0,20
320x0,20
512x0,20
800x0,20
1120x0,40
705x0,30
990x0,30
1340x0,30
1690x0,30
2123x0,30
1470x0,40
1905x0,40
2385x0,40
-
7x0,124
18x0,10
32x0,10
42x0,10
48x0,10
64x0,10
96x0,10
128x0,10
192x0,10
320x0,10
512x0,10
768x0,10
128x0,10
2048x0,10
3200x0,10
4410x0,10
-
14x0,07
24x0,07
36x0,07
65x0,07
88x0,07
100x0,07
131x0,07
195x0,07
260x0,07
392x0,07
615x0,07
1040x0,07
1560x0,07
2600x0,07
4116x0,07
6370x0,07
9100x0,07
-
26x0,05
72x0,05
128x0,05
174x0,05
194x0,05
256x0,05
384x0,05
512x0,05
768x0,05
128x0,05
-
Extra fine stranded wires
Standard construction
TECHNICAL INFORMATION
CLASS 2 STRANDED CONDUCTORS FOR SINGLE AND MULTI-CORE CABLES
Nominal
cross-sectional
area mm2
Circular
The number of conductor wires
Circular compressed
Formatted
Cu
Al
Cu
1
2
3
4
0,5
0,75
1
1,5
2,5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1200
1400a
7
7
7
7
7
7
7
7
7
7
7
19
19
19
37
37
37
37
61
61
61
91
91
b
b
b
b
b
b
7
7
7
7
19
19
19
37
37
37
37
61
61
61
91
91
b
b
b
b
b
b
6
6
6
6
6
6
6
6
6
12
15
18
18
30
34
34
53
53
53
53
b
b
b
b
b
b
1600
1800a
2000
2500
Al
Cu
Al
5
6
7
6
6
6
6
6
6
12
15
15
15
30
30
30
53
53
53
53
b
b
b
b
b
b
6
6
6
6
12
15
18
18
30
34
34
53
53
53
b
b
b
b
b
b
b
6
6
6
6
12
15
15
15
30
30
30
53
53
53
b
b
b
b
b
b
b
Conductor resistance at 20 ° C
Bare copper
Tinned copper
Aluminum and
Ω / km
Ω / km
aluminum alloy
conductorsΩ / km
8
36
24,5
18,1
12,1
7,41
4,61
3,08
1,83
1,15
0,727
0,524
0,387
0,268
0,193
0,153
0,124
0,0991
0,0754
0,0601
0,047
0,0366
0,0283
0,0221
0,0151
0,0129
0,0113
0,0101
0,009
0,0072
9
10
36,7
24,8
18,2
12,2
7,56
4,7
3,11
1,84
1,16
0,754
0,529
0,391
0,27
0,195
0,154
0,126
0,1
0,0762
0,0607
0,0475
0,0369
0,0286
0,0224
0,0151
0,0129
0,0113
0,0101
0,009
0,0072
3,08
1,91
1,2
0,868
0,641
0,443
0,32
0,253
0,206
0,164
0,125
0,1
0,0778
0,0605
0,0469
0,0367
0,0291
0,0247
0,0212
0,0186
0,0165
00149
0,0127
a) These sizes are non-preferred. Other non-preferred sizes are recognized for some specialized applications but are not
within the scope of this TS EN 60228 standard.
b) The minimum number of wires for these sizes is not specified. These sizes may be constructed from 4, 5 or 6 equal
segments (Milliken).
c) For stranded aluminium alloy conductors having the same nominal cross-sectional area as an aluminium conductor the
resistance value should be agreed between the manufacturer and the purchaser.
22
TECHNICAL INFORMATION
CONDUCTOR RESISTANCE VALUES ACCORDING TO VDE 0295 EN 60228/IEC 60228
Conductor
Dimension
Nominal
cross-sectional
area mm2
0,05
0,08
0,09
0,14
0,20
0,25
0,34
0,50
0,75
1
1,50
2,50
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
23
Power cables and wires
Copper Conductors
Tinned wires
Class1
Class2
Welding cables
Aluminium Conductors
Bare wires
Bare wires
Class5
Class6
Class1
Class2
Class5
Class6
Class1
Ω/km
Ω/km
Ω/km
Ω/km
Ω/km
36,70
24,80
18,20
12,20
7,56
4,70
3,11
1,84
1,16
0,734
0,529
0,391
0,270
0,195
0,154
0,126
0,1260
0,0762
0,0607
0,0475
0,0369
0,0286
~380
~240
~230
~140
~96,8
~79,3
~57,1
40,10
26,70
20,00
13,70
8,21
5,09
3,39
1,50
1,24
0,795
0,565
0,393
0,277
0,210
0,164
0,132
0,108
0,0817
0,0654
0,0495
0,0391
0,0292
36,00
24,50
18,10
12,10
7,41
4,61
3,08
1,83
1,15
0,727
0,524
0,387
0,268
0,193
0,153
0,124
0,0991
0,0754
0,0601
0,0470
0,0366
0,0283
~360
~230
~215
~138
~95
~78
~56
39,00
26,00
19,50
13,30
7,98
4,95
3,33
1,91
1,21
0,780
0,554
0,386
0,272
0,206
0,161
0,129
0,106
0,0801
0,0641
0,0486
0,0384
0,0287
1,200
0,868
0,641
0,443
0,320
0,253
0,206
0,164
0,125
0,100
-
Copper Conductors
Bare
Wires
Tinned
Wires
Ω/km
Ω/km
Ω/km
1,910
1,200
0,868
0,641
0,443
0,320
0,253
0,206
0,164
0,125
0,100
0,0778
0,0605
0,0469
1,160
0,758
0,536
0,379
0,268
0,198
0,155
0,125
0,102
-
1,190
0,780
0,552
0,391
0,276
0,204
0,159
0,129
0,105
-
Class2
TECHNICAL INFORMATION
AWG
AMERICAN WIRE GAUGE (SOLID COPPER WIRES)
CLASS
CONDUCTOR
(AWG)
CROSS
SECTIONAL
mm2
NOMINAL DIAMETER OF
CONDUCTOR
mm
NOMINAL
WEIGHT
kg/km
WIRE RESISTANCE
(Ω/km)
20 ° C
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
18
17
16
16
14
14
12
12
12
10
0,0049
0,0062
0,0081
0,0103
0,0127
0,0159
0,0201
0,0255
0,0324
0,0401
0,0507
0,0649
0,0806
0,102
0,128
0,162
0,205
0,259
0,324
0,411
0,519
0,653
0,823
0,897
1,04
1,31
1,31
2,08
2,08
3,31
3,3
3,08
5,26
0,079
0,089
0,102
0,114
0,127
0,142
0,16
0,18
0,203
0,226
0,254
0,287
0,32
0,361
0,404
0,455
0,511
0,574
0,643
0,724
0,813
0,912
1,02
1,22
1,15
1,29
1,47
1,63
1,85
2,052
2,052
1,99
2,59
0,0433
0,0552
0,0720
0,0912
0,113
0,141
0,179
0,228
0,289
0,357
0,451
0,576
0,716
0,908
1,14
1,44
1,82
2,31
2,89
3,66
4,61
5,8
7,32
8,26
9,24
11,6
11,8
18,5
18,9
29,5
30,1
28,9
46,8
3540
2780
2130
1680
1360
1080
857
675
532
430
340
266
214
169
135
106
84,2
66,6
53,2
41,9
33,2
26,4
21
21,2
16,6
13,6
13,6
8,28
8,56
5,21
5,38
5,59
3,28
24
TECHNICAL INFORMATION
AMERICAN WIRE GAUGE (STRANDED COPPER WIRE)
25
GAUGE
(AWG)
STRANDING
(NOM. AWG)
INCHES
APPROX OD.
mm
CROSS-SECTION
mm2
WEIGHT
kg/km
WIRE RESISTANCE
(Ω/km)
20 ° C
36
34
32
32
30
30
28
28
27
26
26
26
24
24
24
22
22
22
20
20
20
20
20
18
18
18
18
18
16
16
16
16
16
14
14
14
14
12
12
12
12
10
10
10
10
7 x 44
7 x 42
7 x 40
19 x 44
7 x 38
19 x 42
7 x 36
19 x 40
7 x 35
7 x 34
10 x 36
19 x 38
7 x 32
10 x 34
19 x 36
42 x 40
7 x 30
19 x 34
26 x 36
7 x 28
10 x 30
19 x 32
26 x 34
42 x 36
7 x 26
16 x 30
19 x 30
42 x 34
65 x 36
7 x 24
19 x 29
26 x 30
65 x 34
105 x 36
7 x 22
19 x 26
42 x 30
105 x 34
7 x 20
19 x 25
65 x 30
165 x 34
37 x 26
65 x 28
105 x 30
0,006
0,075
0,0093
0,010
0,012
0,012
0,015
0,016
0,017
0,019
0,021
0,020
0,024
0,024
0,024
0,023
0,030
0,031
0,030
0,038
0,037
0,037
0,036
0,038
0,048
0,047
0,049
0,047
0,047
0,060
0,058
0,059
0,059
0,059
0,076
0,071
0,075
0,075
0,096
0,093
0,095
0,095
0,115
0,120
0,118
0,152
0,191
0,236
0,254
0,305
0,305
0,381
0,406
0,432
0,483
0,533
0,508
0,610
0,610
0,610
0,584
0,762
0,787
0,762
0,965
0,940
0,940
0,914
1,965
1,220
1,190
1,240
1,190
1,190
1,520
1,470
1,500
1,500
1,500
1,930
1,800
1,910
1,910
2,440
2,360
2,410
2,410
2,920
3,050
3,000
0,014
0,022
0,034
0,035
0,057
0,059
0,089
0,090
0,110
0,141
0,126
0,155
0,227
0,200
0,240
0,205
0,355
0,382
0,330
0,563
0,506
0,614
0,522
0,531
0,897
0,810
0,963
0,844
0,822
1,430
1,228
1,316
1,306
1,329
2,271
2,434
2,127
2,110
3,360
3,087
3,291
3,315
4,740
5,224
5,317
0,249
0,397
0,639
0,639
0,997
0,997
1,588
1,588
2,014
2,526
2,526
2,526
4,032
4,032
4,032
4,032
6,388
6,388
6,388
10,191
10,181
10,181
10,181
10,181
16,175
16,175
16,175
16,175
16,175
25,756
25,756
25,756
25,756
25,756
41,012
41,012
41,012
61,160
61,160
61,160
103,613
103,613
103,613
103,613
103,613
1360,6
856,0
538,4
538,4
367,4
367,4
232,0
232,0
182,4
145,6
145,6
145,6
90,8
90,8
90,8
90,8
57,4
57,4
57,4
35,7
35,7
35,7
35,7
35,7
22,7
22,7
22,7
22,7
22,7
14,2
14,2
14,2
14,2
14,2
8,95
8,95
8,95
8,95
5,61
5,61
5,61
3,54
3,54
3,54
3,54
TECHNICAL INFORMATION
CURRENT CARRYING CAPACITY OF FLEXIBLE CABLES
Nominal
Cross
Section
MEASURE
mm2
0,08
0,14
0,25
0,34
0,5
0,75
1
1,5
2,5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
GROUP 1
One or more single-core cables
installed in conduit
GROUP 2
Multi-core cables e.g. plastic
sheathed cables, Building
cable, mobile cables
CURRENT CARRYING
CAPACITY
A
FUSE
FUSE
A
CURRENT CARRYING
CAPACITY
A
2,5
6
8,5
9
10
11
12
16
21
27
35
48
65
88
110
140
175
210
250
-
10
16
20
25
35
50
63
80
100
125
160
200
250
-
0,5
1,5
2,5
3,5
5
13
16
20
27
36
47
65
87
115
143
178
220
265
310
355
405
480
555
-
10
16
20
25
35
50
63
80
100
125
160
224
250
300
355
355
425
500
-
A
GROUP 3
Single-core cables freely installed in air, hereby the
cables are installed with in termediate spaces of the
cable diameter as a minimum, as well as single-core
wiring in switching and distribution systems
CURRENT CARRYING
FUSE
CAPACITY
A
A
6
8,5
10
12
16
20
25
34
45
57
78
104
137
168
210
260
310
365
415
475
560
645
770
890
16
20
25
35
50
63
80
100
125
160
200
250
310
355
425
425
500
600
630
850
26
TECHNICAL INFORMATION
LOGISTICS
Erse serves with the latest technology packaging, wrapping and cutting machines in its separate logistics warehouse
with 2800 m2 storing capacity so can make more effective logistic activities.
Erse aims to make protective packaging for the cables that facilitates and accelerates the logistics activities of the
business partners. The cables in accordance with international standards of production and transport are packaged and
shipped pursuant to customer needs. Upon request from the customers, technical knowhow and support on the most
suitable package types and cable lengths are provided. Erse does not require an additional fee from its customers for
the standard packaging within its framework of logistics.
OUR PACKAGE TYPES
Wooden drums
Cardboard box
Plastic drums
Plywood drums
Pallet
Coils with shrink
Euro Pallet
Heat Treatment Assurance: Only heat treated drums and pallets are used in our export products.
Incoterms: The shipping is made in accordance with Incoterms rules within the framework of mutual understanding with our cust omers.
27
TECHNICAL INFORMATION
WOODEN DRUMS (STANDARD)
DRUM CODE
NUMBER
Fd
mm
Bd
mm
Ad
mm
L1
mm
L2
mm
MAXIMUM
CARRYING
CAPACITY
kg
MD-40
MD-50
MD-60
60
70
80
90
100
120
140
160
180
200
400
500
600
630
710
800
900
1000
1250
1400
1600
1800
2000
200
250
300
315
355
400
450
500
630
710
800
1000
1250
40
45
50
56
80
80
80
80
80
80
80
100
100
310
350
350
415
520
520
690
710
890
890
1100
1100
1350
250
290
300
315
400
400
560
560
670
670
850
840
1045
100
150
200
250
250
400
750
900
1700
2000
3000
4000
5000
DRUM WEIGHT
kg
3
4
5
17
25
31
47
71
144
175
280
380
550
Fd:Flange Diameter
Ad:Arbor Hole Diameter
Bd:Barrel Diameter
L1:OverallWindingWidth
L2:Inner Winding Width
28
TECHNICAL INFORMATION
MAX. CARRYING CAPACITANCE OF DRUMS DEPEND ON OUTER DIAMETER OF CABLES
CABLE
D
mm
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
29
MD
40
MD
50
MD
60
420
310
235
185
150
14
735
540
430
335
270
230
195
165
140
1070
780
590
465
385
330
270
235
210
185
160
145
100
130
115
130
120
60
70
80
1110
840
640
470
388
315
254
238
190
180
140
134
102
96
92
90
65
62
60
58
56
2024
1480
1064
890
680
564
470
385
360
300
239
228
218
172
165
159
122
117
113
110
80
78
76
73
2755
2340
1463
1152
980
760
643
542
454
430
358
294
280
228
220
210
167
160
156
150
116
113
109
106
103
76
74
70
72
90
100
120
140
2727
2265
2967
160
180
2227
2435
2830
200
2730
2202
1768
1404
1206
1032
880
749
632
603
505
485
402
387
315
304
294
285
226
220
215
209
162
157
153
150
146
108
105
103
2866
2349
1910
1540
1339
1159
1000
860
736
705
599
576
485
468
389
377
365
299
290
282
226
220
214
209
204
158
154
150
148
144
110
105
102
10
1990
1756
1545
1355
1184
1139
990
856
827
709
688
668
567
550
462
450
438
428
352
344
336
329
265
259
254
249
244
190
187
183
180
177
174
130
127
125
123
120
2480
2205
1960
1737
1535
1352
1304
1145
999
967
839
814
700
680
663
564
550
537
450
440
430
422
348
340
334
327
264
259
254
249
254
240
187
184
180
178
175
172
170
126
124
122
121
119
117
2172
1930
1870
1657
1608
1420
1244
1210
1180
1028
1003
866
846
828
710
692
678
664
560
549
539
529
437
430
422
415
408
330
325
139
314
310
305
230
235
232
228
225
222
220
216
160
158
156
154
152
150
2527
2248
2172
1927
1867
1650
1450
1410
1370
1200
1166
1009
985
962
824
806
788
722
653
640
627
615
510
502
492
484
475
386
380
373
367
360
356
280
276
270
267
263
260
256
252
190
187
184
182
180
178
174
2954
2608
2522
2218
2150
1880
1826
1583
1540
1500
1289
1257
1227
1040
1017
994
972
812
795
779
763
750
610
600
589
578
568
558
442
435
428
420
414
408
400
304
300
295
290
287
282
280
275
270
266
264
TECHNICAL INFORMATION
D.C VOLTAGE DROPS
V drop = 2 x l x L x R
l = Face Current (A)
L = Length (km)
R = Maximum conductor temperature, the resistance value of the expected (Ω/km)
X = Reactance (Ω/km)
Cos Ø = Power Factor
f = Frequency(Hz)
Z = Impedance (Ω/km)
A.C SINGLE PHASE VOLTAGE
V drop = 2 x l x L (RCos Ø + X Sin Ø)
d = Conductor Diameter (mm)
l = Conductor Length (m)
A.C THREE PHASE VOLTAGE
V drop =
3x l x L x (RCos Ø + X Sin Ø)
REACTANCE:
INDUCTANCE:
IMPEDANCE:
x=2x
L=0,2 x [In(2a) + 0,25 ] 106
d
Z=
xfxLxl
R2+X2
POWER CONVERSION FACTOR
Sin Ø=
1 - Cos2 Ø
NOTE: Calculations Power Factor (Cos Ø) 0.8 Surface Current (I) 1 A and Length (L) is taken as 1 km.
ELECTRICAL CALCULATIONS AND FORMULAS
SHORT CIRCUIT CURRENT
0,6 / 1 kV + 90 ºC ship type cables short-circuit current formula.
GENERAL FORMULA:
IK= 226 S
t
In 234+Tk
234+Tb
lk = Short-circuit current (kA)
S = Cross section (mm2)
T = Short circuit time (sec)
Tk= The expected maximum conductor temperature (short time)(ºC)
Tb= Maximum conductor temperature is expected (normal conditions) (ºC)
FORMULA 1 :
XLPE and the HF90 standards for materials
temperature Tk = & Tb = 90 º C to 250 º C, respectively.
These values ​​are placed instead of the formula, the general
formula for XLPE and HF90 materials;
lk = 146
S
t
FORMULA 2 :
tThe standards for PVC materials
temperature Tk = & Tb = 70 º C to 150 º C, respectively.
PVC materials of general formula wherein the values ​​for
the orthogonality;
lk = 31,66
S
30
TECHNICAL INFORMATION
MAX. CARRYING DISTANCE OF VARIOUS POWER IN DETERMINED VOLTAGE DROP ACCORDING
TO CABLE CROSS SECTION (3-380 V THREE PHASES)
Power Current
Power
kW
A
Cos Ø
2,5
3
3,5
4
4,5
5
6
7
8
9
10
12
14
16
18
20
25
30
35
40
45
50
60
70
80
90
100
110
130
150
180
200
250
300
31
5
6
7
8
9
10
12
14
16
18
19
23
27
31
35
37
46
55
65
72
83
93
107
125
143
160
180
197
232
268
320
350
405
500
0.82
0.85
CROSS SECTION mm 2
1,5
2,5
4
240
200
170
150
135
120
100
85
75
66
400
330
285
250
223
200
166
142
125
110
100
82
75
640
535
455
400
353
320
265
225
200
175
160
133
113
100
88
6
800
685
600
530
480
400
340
300
265
240
200
170
150
130
120
95
10
1000
890
800
670
570
500
445
400
335
285
250
220
200
160
130
115
100
16
1070
920
800
725
640
535
460
400
355
320
255
215
189
160
140
25
35
1120
1000
835
720
630
560
500
400
335
285
250
220
200
160
1170
1050
880
780
700
560
470
400
350
310
280
220
50
1000
800
670
570
500
445
400
335
285
250
220
200
70
805
705
625
560
470
400
350
310
280
255
228
95
850
770
635
550
480
425
380
340
290
250
120
800
690
600
535
480
440
370
320
265
150
755
670
600
550
465
400
335
300
185
740
675
570
495
410
370
295
240
640
535
480
385
310
TECHNICAL INFORMATION
MAX. CARRYING DISTANCE OF VARIOUS POWER IN DETERMINED VOLTAGE DROP
ACCORDING TO CABLE CROSS SECTION (U-220 V SINGLE PHASE)
Power
kW
Current
Power
A
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
12
14
16
18
20
25
30
40
9
11
14
16
18
21
23
27
32
36
41
46
55
64
72
82
91
114
136
180
Cross Section mm 2
1,5
2,5
30
24
20
17
15
13
12
50
40
33
29
25
22
20
16
15
13
4
54
49
40
35
32
26
23
20
17
16
6
69
60
53
48
40
34
30
26
24
20
17
10
80
67
57
50
45
40
38
28
25
23
16
92
80
72
64
54
46
40
35
32
26
25
100
83
71
62
55
50
40
33
35
100
88
78
70
56
47
36
VOLTAGE DROP: %AU = 3
32
TECHNICAL INFORMATION
CONVERSION TABLES
Length
cm.
m.
Km.
Inch
(In)
Foot
(ft)
Yard
(yd)
State
Mile
Naut
Mile
1 centimeter (cm)
1 meter (m)
1 kilometer (km)
1 Inch (in)
1 foot
1 yard
1 state mile
1 naut mile
1
100
105
2,540
30,48
91,44
-
0,01
1
1000
0,254
0,3048
0,9144
1069
1852
0,001
1
1,609
1,852
0,3937
39,37
39370
1
12
36
63346
72913
0,0328
3,281
3281
0,833
1
3
5280
6080
1,094
1094
0,0278
0,3333
1
1760
2027
0,6214
1
1152
0,5396
0,8684
-
AREA
cm2
1 square centimeter (cm²)
1
1 square meter (m²)
1000
1 Ar (a)
1 hectare (ha)
1 square kilometer (km²)
1 square inch
6,452
1 square foot (ft²)
929
8361
1 squre yard
1 square mile
1 acre
WEIGHT
1 gram (gr)
1 kilogram (kg)
1 tone (metric)
1 ounce (oz)
1 libre (lb.)
1 stone
1 small tone
1 big tone
VOLUME
1 cubic centimeter (cm³)
1 cubic decimeter (dm³)
1 cubic inch (in³)
1 cubic foot ft³
1 cubic yard
1 ounce (USA)
1 ounce (UK)
1 galon (USA)
1 galon (UK)
1 pint (UK)
33
m2
a (Ar)
ha
km2
in2
ft2
Yard2
mil2
Acre
0,0001
1
100
1000
0,0929
0,8361
4050
0,01
1
100
1000
40,5
0,01
1
100
259
0,405
0,01
1
2,59
-
0,155
1550
1
144
1296
-
10,76
1076
1
9
43640
1,196
119,6
0,0039
0,111
1
4850
2,47
0,3861
0,0016
0,0247
247,1
640
1
gr.
kg.
Metric
ton
ounce
Libre
pound
stone
Short
ton
Big
ton
1
1000
28,35
453,6
6530
907,190
1106050
0.001
1
1000
0,028
0,454
6,35
907,2
1016
0,001
1
0,0064
0,907
1,016
0,0332
35,27
35274
1
16
224
32000
35,840
2,205
2204,6
0,0625
1
14
2000
2240
0,157
157,47
0,004
0,071
1
142,9
160
0,0011
1,1023
0,007
1
1,120
0,00098
0,9842
0,0063
0,8929
1
cm3
1
1000
16,39
29,57
28,41
3785
4546
568,2
dm3
liter
0,001
1
0,0164
28,32
764,6
0,02296
0,0284
3,785
4,546
0,5682
in3
ft3
Yard3
0,061
61,02
1
1728
46656
1,805
1,734
231
277,4
34,68
0,035
1
27
0,1337
0,1603
0,02
0,0370
1
-
UK
ounce
0,038
33,81
0,5541
957,5
25853
1
0,9607
128
153,7
19,21
USA
ounce
0,353
35,3
0,5768
966,6
26,909
1,041
1
133,2
160
20
USA
gallon
0,2462
7,481
202
1
1,201
0,1501
UK
gallon
0,22
6,232
168,2
0,8327
1
0,125
UK
pint
1,76
0,0288
49,83
1345
0,0520
0,05
6,662
8
1
TECHNICAL INFORMATION
ABBREVATIONS OF STANDARDS ASSOCIATED ACCORDING TO COUNTRIES
SHORT
NAME
EXPANSION
COUNTRY
SHORT
NAME
EXPANSION
COUNTRY
AFNOR
ANSI
ASTM
BASEC
BSI(BS)
BV
CATV
CEBEC
CEE
CEI
CEN
CENELEC
CNET
CNOMO
CMA
CSA
CSTB
DEMKO
DIN
DKE
ECMC
ELOT
EIC
EN
ERA
ESI
FAR
FTZ
GOST
HD
HN
ICEA
IEC
IEE
Association Française De Normalisation
American National Standarsd Instutie
American Standard of Testing Materials
British Approvals Service For Electric Cables
British Standard Institution
Bureau Veritas
Community Antenna Television
Comite Electrotechinique Belge
Commission on Rules for the aproval Electrical Equipment
Comitato Electotechnico Belge Italiano
European Committ ee For Strdardisation
Comite Europeen De Normalisation Electrotechn guess
Cntre National d’’etude de Telecommuication
Comite de Normalisation des Moyens de Production
Cable Makers Association
Canadian Standars Approval
Centre Scientifique et Technique du Batiment
Denmarks Eletrische Materiel Control
Deutches Institute Für Normung
Deutsche Elekrotechische Kommission imDIN undVDE
Electric Cable Makers Confderation
Hellenic Organisat on For Standardisation
Energy Industries Council
European Standards
Electrical Research Association
Electrocal Supply Industry
Federal Air Regulation
Fernmedetechnisches Zentralamt
USRR-Standards
Harmonisierrugs-Dokumate
Harmonization des Normes
Insulated Cable Engineers Assocation
International Electrotechnical Commission
Institue Of Electrical Engineers
France
Usa
Usa
Uk
Uk
France
Int.
Belgium
Int.
Italy
Ecc
Ecc
France
France
Uk
Canada
France
Den.
Den.
Ger.
Uk
Uk
Greece
Ger.
Ger.
Uk
Usa
Ger.
Ussr
Int.
France
Usa
Europe
Uk
IEEE
IMQ
ISDN
ISO
KEMA
LCIE
LLOYDS
LPC
MESC
MIL
NEC
NEN
NF
NFC
NEMA
NEMKO
NP
NSAI
OCMA
ÖVE
SEMKO
SETI
SEV
SNV
TSE
UKOOA
UL
UNEL
UNI
USE
VDE
VDEW
ZVEH
ZVEI
Institue Of Electrical And Electronic Engineers
Instituto Italiano Del Macho D Qualita
Integraded Services Digital Network
International Standard Organisation
Keuring van Electrotechnische Materialen
Laboratorie Central des Industries Electriques
Lloyds Register Of Shiping
Loss Prevention Council
Material And Equipment Standardsand Code
United States Millitary Specification
National Electrical Code
Nederlands Normalisatie-Instituut
Normes Françaises
Normes Françaises Class C
National Electrical Manufacturer Association
Norks Electrisk Materiell Controll
Portuguese Da Qualidade
National Standards Authorty of Irland
Oil Companies Meterials Association
Österreichischer Vrband für Electrotechnik
Sveska Electr ska Materiel Kontrollanstalten
Elektriska Inspektoratet
Schweizerischer Electontechnicher Verein
Schweizerischer Normenverband
Turkish Standard Institue
Uk Offshore Operators Association
Underwiters Laboratories
Unifiazione Electretechnia
Unifiazione Nationale Italiano
Union Techniqe del”electr te(Ute)
Verband Deustcher Elktrotechniker
Vereiningung Deuscher Elektrizitatswerke e.V
Zentralverband der Deutschen Elektrohandwerke
Zentralverband der Electrotechnic-und Electonic
Uk
Italy
Int.
Global
Netherlands
France
Uk
Uk
Netherlands
Usa
Usa
Netherlands
France
France
Usa
Norway
Portugal
Ireland
Uk
Austria
Sweeden
Finland
Switzerland
Switzerland
Turkey
Uk
Usa
Italy
Italy
France
Ger.
Ger.
Ger.
Ger.
34