TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A D0-03C Intelligent Vehicle Initiative (IVI) Technology Advanced Controls and Navigation Systems (AE309) System Level Architecture Design Tools and Methods (AE318) Advanced powertrain, chassis, vehicle dynamics and body systems electronic controls testing are complex undertakings in new vehicle development. HILs play an important role in facilitating invention as well as validation of the algorithm, communication and diagnostic code prior to release. This session will highlight advances in process, tools, and technology being applied to reduce design and validation time and cost, and to improve the quality of embedded software. This session presents papers by leading experts in the field of Intelligent Vehicle Technologies, such as: vehicle communications and networks, driver drowsiness and driving pattern detection, sensors and GPS, vehicle and chassis control and autonomous vehicles, route prediction, head-up displays and power transmission for electric vehicles. This session focuses on methods and design tools for the exploration, analysis, synthesis, and optimization of E/E automotive architectures. These methods and tools are usually model-based as they are applied in the early phases (left-hand side of the V-Cycle) of the development process. These methods and tools assist designers in deciding and configuring the communication network topology, the allocation of functions to ECU’s, and the IO allocation strategies. 8:00 a.m. - 8:40 a.m. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:40 p.m. Organizers: Randy Gu, Oakland Univ.; Yu J. Teng, Chrysler Group LLC Organizers: Kevin Kott, Vivek Moudgal, dSPACE Inc.; Peter Waeltermann, dSPACE GmbH Organizers: John Wesley Phillips, Jeffery W. Sankey, Transportation Research Center Inc.; Kenneth Webster, Transportation Research Center Inc Organizers: Paolo Giusto, GM; Amit Choudhury, Renesas Electronics America Inc Chairpersons: Yu J. Teng, Chrysler Group LLC 8:20 a.m. Chairpersons: Kenneth Webster, Transportation Research Center Inc Chairpersons: Amit Choudhury, Renesas Electronics America Inc; Paolo Giusto, General Motors LLC A Study on Prediction Model Based on Support Vector Regression for Green Technology Automotive Form Design (Written Only -- No Oral Presentation) Technical Keynote: Evolution of Testing Technology and Impact on Hardware-Inthe-Loop Applications Implementation of Low Cost Inertial Measurement Unit (IMU) Integrated with a Global Positioning System (GPS) ReceiverA Study Technical Keynote: From heterogeneous models to code : Challenges in the development of modern real time automotive software (2011-01-0467) (Oral Only) (2011-01-1040) (Oral Only) Chun-Hui Chiu, Southern Taiwan Univ.; Natl Yunlin Univ. of Science & Tech.; KuoKuang Fan, National Yunlin University of Science and Technology; Chih-Chieh Yang, Southern Taiwan Univ. Mina Khoee-Fard, General Motors LLC Saurav Talukdar, IIT Bombay; Muhammad Adeel Awan, Dr. Amer Hameed, Cranfield Defence & Security Marco Di Natale, Scuola Superiore S. Anna Design of Neural Networks Model for Kinematic Analysis of a Modified SliderCrank Mechanism of Car Engines Multi-Sensor System for Vehicle Positioning in Dense Urban Areas (2011-01-0465) (2011-01-1035) Şahin Yildirim, Selçuk Erkaya, İbrahim Uzmay, University of Erciyes; Menderes Kalkat, University of Nigde Zeljko Popovic, Honda R&D Americas Inc.; Andrey Soloviev, University of Florida; Yutaka Mochizuki, Honda R&D Americas Inc. 8:40 a.m. Hybrid Drivetrain Simulation for Hardwarein-the-Loop Applications A Method for Testing GPS in Obstructed Environments Where GPS/INS Reference Systems Can Be Ineffective Efficient Reliability and Safety Analysis for Mixed-Criticality Embedded Systems (2011-01-0455) (2011-01-1036) (2011-01-0445) Tino Schulze, Thomas Schulte, Joerg Sauer, dSPACE GmbH Zeljko Popovic, Yutaka Mochizuki, Honda R&D Americas Inc. Maurice Sebastian, Philip Axer, Rolf Ernst, Technische Universität Braunschweig; Nico Feiertag, Marek Jersak, Symtavision Gmbh Securing the Path for Camera Systems by Visual Loop Testing Performance of Aftermarket (DSRC) Antennas Inside a Passenger Vehicle An Integrated Timing Analysis Methodology for Real-Time Systems (2011-01-0451) (2011-01-1031) (2011-01-0444) Florian Schmidt, MBtech Group Radovan Miucic, Sue Bai, Honda R&D Americas Inc. Daniel Kästner, AbsInt Angewandte Informatik GmbH; Marek Jersak, Symtavision GmbH; Christian Ferdinand, AbsInt Angewandte Informatik GmbH; Peter Gliwa, Gliwa GmbH; Reinhold Heckmann, AbsInt Angewandte Informatik GmbH Advancements in Hardware-In-the-Loop Technology in support of complex integration testing of Embedded System Software On the Impact of Early Warning Collision Avoidance Information through Prototype Head-Up Display for Older Drivers An AUTOSAR-Compliant Automotive Platform for Meeting Reliability and Timing Constraints (2011-01-0443) (2011-01-1033) (2011-01-0448) Andreas Himmler, Peter Waeltermann, dSPACE GmbH; Mina Khoee-Fard, General Motors LLC Vassilios Charisis, Glasgow Caledonian Univ.; George Vlachos, Universtiy of Strathclyde; Sachi Arafat PhD, Univ. of Glasgow Junsung Kim, Gaurav Bhatia, Ragunathan (Raj) Rajkumar, Carnegie Mellon Univ.; Markus Jochim, General Motors Research Predicting Fitting Quality of Mechanical Assemblies through Fuzzy-Based Process Capability Analysis (Written Only -- No Oral Presentation) Challenges in Real Time Controls Simulation (Hardware-In-the-Loop) in Active Safety for Subsystem Level Software Verification Navigation Control in an Urban Autonomous Ground Vehicle AUTOSAR Extensions for Predictable Task Synchronization in Multi-Core ECUs (2011-01-0466) (2011-01-0450) (2011-01-1037) (2011-01-0456) Mohammad R. Movahhedy, Saeed khodaygan, Sharif University of Technology Mina Khoee-Fard, Tarek Lahdhiri, General Motors Company Bapiraju Surampudi, Joe Steiber, Southwest Research Institute Karthik Singaram Lakshmanan, Gaurav Bhatia, Ragunathan Rajkumar, Carnegie Mellon University 9:00 a.m. 9:20 a.m. 9:40 a.m. D0-03C Hardware-in-the-Loop Technology for Embedded Software Development and Testing (AE108) Design Tools and Rapid Prototyping (B104) 8:00 a.m. D0-03A Continued on next page SAE 2011 World Congress 49 ELECTRONICS Wednesday, April 13 - Morning Technical and Business Sessions ELECTRONICS Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A D0-03C D0-03A Hardware-in-the-Loop Technology for Embedded Software Development and Testing (AE108) Intelligent Vehicle Initiative (IVI) Technology Advanced Controls and Navigation Systems (AE309) System Level Architecture Design Tools and Methods (AE318) Advanced powertrain, chassis, vehicle dynamics and body systems electronic controls testing are complex undertakings in new vehicle development. HILs play an important role in facilitating invention as well as validation of the algorithm, communication and diagnostic code prior to release. This session will highlight advances in process, tools, and technology being applied to reduce design and validation time and cost, and to improve the quality of embedded software. This session presents papers by leading experts in the field of Intelligent Vehicle Technologies, such as: vehicle communications and networks, driver drowsiness and driving pattern detection, sensors and GPS, vehicle and chassis control and autonomous vehicles, route prediction, head-up displays and power transmission for electric vehicles. This session focuses on methods and design tools for the exploration, analysis, synthesis, and optimization of E/E automotive architectures. These methods and tools are usually model-based as they are applied in the early phases (left-hand side of the V-Cycle) of the development process. These methods and tools assist designers in deciding and configuring the communication network topology, the allocation of functions to ECU’s, and the IO allocation strategies. 8:00 a.m. - 8:40 a.m. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:40 p.m. Organizers: Randy Gu, Oakland Univ.; Yu J. Teng, Chrysler Group LLC Organizers: Kevin Kott, Vivek Moudgal, dSPACE Inc.; Peter Waeltermann, dSPACE GmbH Organizers: John Wesley Phillips, Jeffery W. Sankey, Transportation Research Center Inc.; Kenneth Webster, Transportation Research Center Inc Organizers: Paolo Giusto, GM; Amit Choudhury, Renesas Electronics America Inc Design Tools and Rapid Prototyping (B104) Chairpersons: Yu J. Teng, Chrysler Group LLC 10:00 a.m. 10:20 a.m. 10:40 a.m. Chairpersons: Kenneth Webster, Transportation Research Center Inc Piecewise Linear Road Grade Estimation Advanced HW/SW Analysis for Multicore MCU Systems with AUTOSAR OS Awareness (2011-01-0449) (2011-01-1039) (2011-01-0446) Rafael Zalman, Alexander Griessing, Infineon Technologies AG; Paul Emberson, Rapita Systems Ltd Per Sahlholm, Scania CV AB; Ather Gattami, Karl Henrik Johansson, ACCESS Linnaeus Centre, Royal Institute of Technology Victor Reyes, Frank Schirrmeister, Synopsys Inc Adding Unified Diagnostic Services over CAN to an HIL Test System Integrated Controller Design for Path Following in Autonomous Vehicles Metrics for Quantifying and Evaluating Ability of Electronic Control System Architectures to Accommodate Changes (2011-01-0454) (2011-01-1032) (2011-01-0447) Matt Rings, National Instruments; Paul Phillips, Lear Corporation Behrooz Mashadi, Pouyan Ahmadizadeh, Majid Majidi, Iran Univ. of Science and Tech. Arkadeb Ghosal, Paolo Giusto, General Motors Company; Prakash Peranandam, Purnendu Sinha, GM Technical Center India Ltd. - General Motors Company; Haibo Zeng, General Motors Company Engine Plant Model Development in HIL System and Applications to On-Board Diagnostic Monitor Tests The Use of Vehicle Navigation Information and Prediction of Journey Characteristics for the Optimal Control of Hybrid and Electric Vehicles FlexRay Design Metrics for early design validation (2011-01-0457) (2011-01-1025) (2011-01-0452) Yixin Chen, Jeffrey Pfeiffer, Ken Simpson, Delphi Corp Christopher P. Quigley, Warwick Control Technologies Sudhakaran Maydiga, Viswanath Barenkala, Mina Khoee-Fard, Muralikrishnan K, General Motors Company Noise Robust Optical Sensor for Driver’s Vital Signs Comparison of CAN, FLEXRAY, and AFDX ARCHITECTURES for the Design OF ABS Systems (2011-01-1024) (2011-01-0453) Kouki Futatsuyama, Naoki Mitsumoto, Taiji Kawachi, Tsuyoshi Nakagawa, Research Laboratories, DENSO CORPORATION Horst Salzwedel, MLDesign Technologies Chassis Control System Based on the Concept of Moding Simulation-Driven Design of Distributed Systems (2011-01-1028) (2011-01-0458) Prashant Jagdish Narula, Andreas Heitmann, Veit Held, Andreas Kulms, Adam Opel AG - General Motors Company Tommy Baumann, Andato GmbH & Co. KG Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity 11:20 a.m. Planned by Body Engineering Committee / Automobile Body Activity Planned by Testing and Instrumentation Committee / Automobile Electronics Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00128, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress Chairpersons: Amit Choudhury, Renesas Electronics America Inc; Paolo Giusto, General Motors LLC Timing Correctness in Safety-related Automotive Software 11:00 a.m. 50 D0-03C ELECTRONICS Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03B Vehicle Sensors and Actuators (AE319) Modern automotive customers need safer vehicles with little or no impact to the environment. The purpose of this session is to present the latest research and development on novel sensors, actuators, and circuits that are critical to deliver the function of today’s complex automotive systems. 8:00 a.m. - 9:00 a.m. Organizers: Sanjeev M. Naik, GM Powertrain - Advanced Engineering; Chenfang Chang, GM R&D Center Chairpersons: Sanjeev Naik, GM Powertrain - Advanced Engineering; Chenfang Chang, GM R&D Center 8:00 a.m. Investigation to Recognize Target Width using Millimeter Wave Radar (2011-01-0440) Ichiro Aizawa, Koji Suzuki, Isahiko Tanaka, Yoshiaki Minami, TOYOTA MOTOR CORPORATION 8:20 a.m. Rotor Position Sensor for Hybrid Drives and Electric Drives - New Generation Eddy Current Position Sensor (2011-01-0441) Olivier Brunel, Rainer Moller, Electricfil Automotive 8:40 a.m. Starter Motor Solenoid Contact Bounce Minimisation to avoid Thermal Incidents in the Vehicle. (2011-01-0442) Srinivasa Raju Gavarraju, TATA MOTORS Ltd, India Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity SAE 2011 World Congress 51 ELECTRONICS Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03C 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. D0-03B D0-03A D0-03B Simulation and Modeling Mechatronics (AE201) Testing and Instrumentation (AE106) Vehicle Diagnostics (AE311) Chat with the Experts: Service Diagnostic Demands - Diagnosing Today’s Sophisticated Vehicles (AECHAT101) Historically, simulation and modeling efforts have typically been domain specific, independently modeling the behavior of electronic, electrical, or mechanical subsystems. As the complexity of these subsystems and their inter-domain interactions increase, it is imperative that the inter-domain behaviors and effects are taken into account when modeling and simulating the resulting Mechatronic system. This session deals with Innovative Engine Test methods along with their test facility development, Vehicle Infotainment systems, Real time customer usage data and correlation/simulation with in-lab drivability methods, Reliability Testing Approach. Vehicle diagnostics deals with the development, delivery and execution of diagnostic procedures for vehicle systems. This session will explore new technologies, processes and trends in the area of vehicle diagnostics. It is becoming ever increasingly challenging for manufacturers to develop diagnostic methods to quickly and accurately diagnose vehicle issues. New electronic technologies continue to perplex automakers and consumers. In addition, increased government and industry regulations and standards increase the need for vehicle electronic control systems. Come talk about meeting these demands from a vehicle diagnostic perspective and how to support the dealership technician while controlling costs. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 4:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers: Shuvra Das, Univ. of Detroit Mercy; Thomas R. Egel, The MathWorks Inc. Organizers: Anand Vijay Kulkarni, Chirag Padmakar Sonchal, Tata Motors, Ltd. Organizers: Jeffrey Craig, Vector CANtech Inc.; Kathleen Kedzior, MAHLE Test Systems Chairpersons: Prasad Srinivasa, DG Technologies Chairpersons: Kathleen Kedzior, MAHLE Test Systems System Analysis Using Multiple Expert Tools Rapid Boundary Detection for Model Based Diesel Engine Calibration Technical Keynote: Machine Health and Conditioned Based Maintenance (2011-01-0754) (2011-01-0741) (Oral Only) Ram V.Gopal, Aymeric P. Rousseau, Argonne National Laboratory Shozo Yoshida, Masato Ehara, Toyota; Yukio Kuroda, Toyota Motor Corporation Mark N. Pope, General Motors Company Developing an Extensible and Concise Simulink Toolset for Hybrid Vehicle Modeling and Simulation Voltec Charging System EMC Requirements and Test Methodologies Practical Process for Determining Explainable, Rational Distortion Levels that Provide Adequate IPP (2011-01-0755) (2011-01-0742) (Oral Only) Burak Kanber, Melody Baglione, Cooper Union for Adv Science & Art Vipul M. Patel, Donald Seyerle, General Motors Company Arnold Taube, JOHN DEERE COMPANY Modeling and Analysis of Electromagnetic Coupling Between Electric Propulsion System Components Research on Measurement and Simulation Technology of Valve Behavior during Engine Firing Evolution of Automotive Test Equipment in the Service Bay (2011-01-0756) (2011-01-0743) (2011-01-0750) Mark Steffka, General Motors Company Ken Oike, Keiichi Dan, Honda R&D Co., Ltd. John Cardillo, Ford Motor Co. Study on squeeze mode Magnetorheological engine mount with robust H-infinite control Applying Design Verification Tools in Automotive Software V&V Diagnostics and Service (2011-01-0757) (2011-01-0745) (Oral Only) Xinjie Zhang, ASCL, Jilin University; Hui Zhang, University of Victoria; Mehdi Ahmadian, Virginia Tech; Konghui Guo, ASCL, Jilin University Arun Chakrapani Rao, A. C. Rajeev, Anand Yeolekar, GM Technical Center India Ltd. General Motors Company Jim Roal, Caterpillar Inc. 2:20 p.m. Moderators: Kathleen E. Kedzior, MAHLE Test Systems System of the Automatic Preventive OnLine Monitoring and Diagnostics of Car Engines on the Basis of the New Methods of Preventive Diagnostics (2011-01-0747) Sergey Kirillov, Aleksander Kirillov Sr, Olga Kirillova, SmartTech. Appl R&D Center 2:40 p.m. OBD from the Service Perspective (Oral Only) Christoph Micha, Chrysler Corp. 3:00 p.m. Usage of Telematics for Battery and Vehicle State Monitoring (2011-01-0748) Mark J. Rychlinski, Yilu Zhang, General Motors Company 3:20 p.m. Service Issues for OBD: A Light Duty User Perspective (Oral Only) Randy K. Bernklau, Colorado Dept Of Public Health & Environ 3:40 p.m. Fault Model-Based Interactive Service Procedure Tool (2011-01-0749) Kallappa Pattada, Satnam Singh, GM Technical Center India Ltd. - General Motors Company; Pulak Bandyopadhyay, General Motors Company Continued on next page 52 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03C D0-03B D0-03A D0-03B Simulation and Modeling Mechatronics (AE201) Testing and Instrumentation (AE106) Vehicle Diagnostics (AE311) Chat with the Experts: Service Diagnostic Demands - Diagnosing Today’s Sophisticated Vehicles (AECHAT101) Historically, simulation and modeling efforts have typically been domain specific, independently modeling the behavior of electronic, electrical, or mechanical subsystems. As the complexity of these subsystems and their inter-domain interactions increase, it is imperative that the inter-domain behaviors and effects are taken into account when modeling and simulating the resulting Mechatronic system. This session deals with Innovative Engine Test methods along with their test facility development, Vehicle Infotainment systems, Real time customer usage data and correlation/simulation with in-lab drivability methods, Reliability Testing Approach. Vehicle diagnostics deals with the development, delivery and execution of diagnostic procedures for vehicle systems. This session will explore new technologies, processes and trends in the area of vehicle diagnostics. It is becoming ever increasingly challenging for manufacturers to develop diagnostic methods to quickly and accurately diagnose vehicle issues. New electronic technologies continue to perplex automakers and consumers. In addition, increased government and industry regulations and standards increase the need for vehicle electronic control systems. Come talk about meeting these demands from a vehicle diagnostic perspective and how to support the dealership technician while controlling costs. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 4:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers: Shuvra Das, Univ. of Detroit Mercy; Thomas R. Egel, The MathWorks Inc. Organizers: Anand Vijay Kulkarni, Chirag Padmakar Sonchal, Tata Motors, Ltd. Organizers: Jeffrey Craig, Vector CANtech Inc.; Kathleen Kedzior, MAHLE Test Systems Chairpersons: Prasad Srinivasa, DG Technologies Chairpersons: Kathleen Kedzior, MAHLE Test Systems 4:00 p.m. Moderators: Kathleen E. Kedzior, MAHLE Test Systems Estimation of Pushrod Stroke in An Air Brake System with Parametric Uncertainty (2011-01-0751) Sandeep Dhar, Swaroop darbha, K.R. Rajagopal, Texas A&M University 10:01 p.m. 10:02 p.m. Developing a State Space Model for a Turbocharged Diesel Engine Using Least Square Method (Written Only -- No Oral Presentation) Simulink Modeling for Vehicle Simulator Design (Written Only -- No Oral Presentation) A Layer Structured Model Based Diagnosis: Application To A Gear Box System (Written Only -- No Oral Presentation) (2011-01-0758) (2011-01-0746) (2011-01-0753) Kamyar Nikzadfar, Amir Hossein Shamekhi, Khaje Nasir University of Technology Chandrakantha Ursu, Ramachandra Bhat, Ramkumar Damodaran, Delphi Automotive Systems Ltd Kazuhide Togai, Mitsubishi Motors Corporation; Zhenchun Xia, Texas A&M University; Hiroki Yamaura, Mitsubishi Automotive Engineering Co. Planned by Testing and Instrumentation Committee / Automobile Electronics Activity Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity Controlling Methods Study on Damping Force of Hydraulic Electromagnetic EnergyRegenerative Absorber (Written Only -- No Oral Presentation) (2011-01-0761) Lin Xu 10:03 p.m. Structure Designs and Evaluation of Performance Simulation of Hydraulic Transmission Electromagnetic Energyregenerative Active Suspension (Written Only -- No Oral Presentation) (2011-01-0760) Lin Xu 10:04 p.m. Adaptive Yaw angular velocity control of Electric Power Steering (Written Only -- No Oral Presentation) (2011-01-0759) Wang Jun; Shengbing Yang Planned by Computer Applications Committee / Automobile Electronics Activity Planned by Testing and Instrumentation Committee / Automobile Electronics Activity SAE 2011 World Congress 53 ELECTRONICS Wednesday, April 13 - Afternoon Technical and Business Sessions ELECTRONICS Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03C Chat with the Experts: U.S. DOT’s V2V and V2I Technology Test Bed Update (AECHAT102) The U.S. Department of Transportation (U.S. DOT) is exploring the development and deployment of a fully connected transportation system. As part of this effort, the U.S. DOT has established a Vehicle-to-Vehicle (V2V) and Vehicle-toInfrastructure (V2I) Technology Test Bed that is a real-world, operational environment that offers the supporting vehicles, infrastructure, and equipment to serve the needs of public and private sector testing and development activities. 4:00 p.m. - 5:00 p.m. Moderators: Walton L. Fehr, US Dept. of Transportation Automotive | Aerospace | Commercial Vehicle SAE 2011 Autonomous Vehicle Symposium August 9-10, 2011 Carnegie Mellon University | Pittsburgh, Pennsylvania, USA This highly anticipated symposium showcases smaller and more focused discussions on innovative drive assist and autonomous vehicle technologies in transportation, agriculture resource management, construction and mining, and –new for 2011– aerospace. Hot topics include: • DARPA’s Urban Challenge • Rio Tento’s multi-million dollar grant to the Centre for Mine Automation • SAE AS-4 Unmanned Systems Standards KEYNOTE: LANDING THE LUNAR X PRIZE EXHIBIT. SPONSOR. ATTEND. Register today. www.sae.org/AVS P110353 54 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06A CAD/CAM/CAE Technology (B101) 9:00 a.m. 9:20 a.m. 9:40 a.m. 10:00 a.m. 10:20 a.m. D0-03B Safety Critical Systems (Part 1 of 2) (AE300) Systems Engineering (Part 1 of 2) (AE312) Technical papers and/or presentations offered in this session will portray the latest developments and proposals for In-Vehicle Networks. Typical subjects covered are: new protocols, gateways, vehicle control, message handling, X-by-wire, diagnostics, off-board connectivity and vehicle-to-vehicle or vehicle-to-infrastructure communications. The focus of the session is on system safety analysis and design of safety-critical systems employing electronic controls. Topics include: implementation of safety-relevant systems, fail-safe strategies, distributed fault tolerant systems and hazard analysis. Application areas include: automotive active safety and alternative energy systems as well as avionics and mission management. Finally, the session addresses application of new or revised safety standards such as ISO 26262 and DO-178C. This session addresses automotive requirements, high level system design, cost analysis, simulation, modeling, testing, and validation. System includes components, sub assemblies, computer based controllers, hardware and software. The session focuses on intelligent and efficient approaches to analysis, design (not detailed design), modeling, measurement, document management and optimizing performance. Topics on effect of cost, and human machine interface are covered. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 12:00 p.m. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 10:40 p.m. Organizers: Randy Gu, Oakland Univ.; Yu J. Teng, Chrysler Group LLC; William J. Altenhof, Univ. of Windsor; Yun Lu, Chrysler Group LLC; Pilaka Murty, WTAMU Organizers: Richard D. Means, Mark Zachos, DG Technologies Organizers: Joseph G. D’Ambrosio, General Motors R&D Ctr.; Brian T. Murray, United Technologies Research Center; Markus Plankensteiner, TTTech Automotive GmbH Organizers: Subramaniam Ganesan, Oakland Univ.; Ken Rao, IBES Inc. Chairpersons: James Lawlis, Ford Motor Co Chairpersons: Markus Plankensteiner, TTTech Automotive GmbH Chairpersons: Subramaniam Ganesan, Oakland University; Ken Rao, IBES Inc Technical Keynote: Electric Collaboration – Autodesk and Tesla Motors Partner to Design the Breakthrough Model S Sedan Reliability and Safety/Integrity Analysis for Vehicle-to-Vehicle Wireless Communication Proving the Absence of Runtime Errors The Static Analyzer Astrée Technical Keynote: Systems Engineering Challenges (Oral Only) (2011-01-1045) (Oral Only) (Oral Only) Edward J. Martin, Autodesk Inc. Arkadeb Ghosal, Fan Bai, Rami Debouk, Haibo Zeng, General Motors Company Daniel Kästner, Stephan Wilhelm, Stefana Nenova, AbsInt Angewandte Informatik GmbH; Patrick Cousot, Radhia Cousot, Jérôme Feret, Laurent Mauborgne, Antoine Miné, Xavier Rival, École Normale Supérieure Subramaniam Ganesan, Oakland Univ. Ethernet and IP - The Solution to Master Complexity, Safety and Security in Vehicle Communication Networks? On the Fault Detection Capabilities of AUTOSAR’s End-to-End Communication Protection Mechanisms (2011-01-1042) (2011-01-0999) Wolfgang Stolz, Kyle Williams, Tobias Lorenz, Martin Piastowski, Robert Bosch GmbH Thomas Forest, Markus Jochim, General Motors Company 8:20 a.m. 8:40 a.m. D0-03C In-Vehicle Networks (AE305) Chairpersons: William Altenhof, Univ of Windsor 8:00 a.m. D0-03A Blow Molding Simulation of a Floor Duct and Correlation to Reality Guaranteeing Hard Real-Time Requirements Formal Requirements Analysis Techniques of In-Vehicle Multihop Communication Over for Software-Intensive Automotive Electronic COTS Ethernet Hardware Control Systems HTC Architecture for Rapid FE Modeling (Oral Only) (2011-01-1038) (2011-01-1002) (2011-01-1010) Arun Chickmenahalli, Paul jackson, International Automotive Components Grp; Francis Thibault, Patrick Girard, National Research Council Canada Jonas Lext, Lars Bröhne, Björn Andersson, Time-Critical Networks Arun Chakrapani Rao, Manoj G. Dixit, Ramesh Sethu, GM Technical Center India Ltd. - General Motors Company Pavitra Kumar Mukherjee, Dhanasekaran Radhakrishnan, Sunil Arole, GM Technical Center India Ltd. - General Motors Company; Scott Larsen, David Wilkinson, General Motors Company Accurate FEA Predictions for Roof Crush Performance of Automotive Structures Filter. Interpret. Analyze – Offline CAN Data Management with DiagRA-FX Robustness verification of code in a mixed model and code environment Automotive Simulator Based Novice Driver Training with Assessment (2011-01-1063) (Oral Only) (Oral Only) (2011-01-1011) Naga A. Narayana, Nissan Technical Center NA Inc. Andreas Hege, RA Consulting GmbH Jay Abraham, MathWorks Inc. Dionne Norfleet, John R. Wagner, Matthew Jensen, Kim Alexander, Philip Pidgeon, Clemson Univ. CAE - A Strategy for a Large Scale Virtual Vehicle Engineering Factory Improved Robustness and Interoperability Testing Approach for FlexRay Controllers The Tri-core Fault-tolerant Control for Electronic Control Unit of Steer-By-Wire System VALIDATE – The New Sophisticated Research Platform for Virtual Development of Vehicle Systems (2011-01-1065) (2011-01-1026) (2011-01-1006) (2011-01-1012) Scott Eric Larsen, General Motors Company David Bollati, Federico Canas, C&S Group GmbH Lei He, Changfu Zong, Shuang Chen, Chang Wang, Jilin University, Changchun, CHINA Anne Piegsa, Philip Rumbolz, Andreas Schmidt, Christoph Liedecke, HansChristian Reuss, IVK/University of Stuttgart Appling CAE to Understand the Causality of Dummy Neck Injury Readings FlexRay Active Star Network Integration Strategies and Host Interface Implementation Obtaining Diagnostic Coverage Metrics Using Rapid Prototyping of Multicore Systems Plug-In Charging Feature (2011-01-1069) (2011-01-1027) (2011-01-1007) (2011-01-1013) Jun Iyama, Kazuhiro Obayashi, Gosuke Wakana, Nissan Motor Co., Ltd. Lawrence Peruski, Sandeep Menon, General Motors Company Simon Brewerton, Infineon Technologies; Rolf Schneider, AUDI AG; Fabio Bruno, Infineon Technologies Vernon Newhouse, Ryan Tucker, General Motors Company Hood Slam Process Automator Conditioned Based Maintenance Automotive System Safety Engineering Process Holistic Vehicle Energy Management – Moving towards CAFE’s target (2011-01-1066) (Oral Only) (Oral Only) (2011-01-1014) Sankar Rao Nallapati, Kausik Mitra, Raj Gudimella, General Motors Company Mark P. Zachos, Srinivasa Prasad, DG Technologies Padma Sundaram, General Motors Company Thomas Eymann, Bosch Engineering GmbH; Kyle Williams, Robert Bosch LLC; Klaus Benninger, Athanasios Vikas, Bosch Engineering GmbH; Cathy Lillie, Robert Bosch LLC Vehicle Acoustic Sensitivity Performance Using Virtual Engineering J2716 SENT - Single Edge Nibble Transmission, Updates and Status Univariate Analysis for Condition-based Maintenance: A Case Study (2011-01-1072) (2011-01-1034) (2011-01-1017) Mallikarjuna Bennur, General Motors Company Mark Costin, Robert Horner, General Motors Company; Johannes Jaegers, Hella KGaA Hueck & Co; Dirk Daecke, Alex Grossmann, Bernhard Opitz, Robert Bosch GmbH; Machiel ten Brinke, Tim Tiek, Eric Visser, Sensata Technologies Ashok Prajapati, Subramaniam Ganesan, Oakland Univ Continued on next page SAE 2011 World Congress 55 ELECTRONICS Thursday, April 14 - Morning Technical and Business Sessions ELECTRONICS Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06A CAD/CAM/CAE Technology (B101) 11:00 a.m. 11:20 a.m. 11:40 a.m. 10:01 p.m. D0-03C D0-03B In-Vehicle Networks (AE305) Safety Critical Systems (Part 1 of 2) (AE300) Systems Engineering (Part 1 of 2) (AE312) Technical papers and/or presentations offered in this session will portray the latest developments and proposals for In-Vehicle Networks. Typical subjects covered are: new protocols, gateways, vehicle control, message handling, X-by-wire, diagnostics, off-board connectivity and vehicle-to-vehicle or vehicle-to-infrastructure communications. The focus of the session is on system safety analysis and design of safety-critical systems employing electronic controls. Topics include: implementation of safety-relevant systems, fail-safe strategies, distributed fault tolerant systems and hazard analysis. Application areas include: automotive active safety and alternative energy systems as well as avionics and mission management. Finally, the session addresses application of new or revised safety standards such as ISO 26262 and DO-178C. This session addresses automotive requirements, high level system design, cost analysis, simulation, modeling, testing, and validation. System includes components, sub assemblies, computer based controllers, hardware and software. The session focuses on intelligent and efficient approaches to analysis, design (not detailed design), modeling, measurement, document management and optimizing performance. Topics on effect of cost, and human machine interface are covered. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 12:00 p.m. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 10:40 p.m. Organizers: Randy Gu, Oakland Univ.; Yu J. Teng, Chrysler Group LLC; William J. Altenhof, Univ. of Windsor; Yun Lu, Chrysler Group LLC; Pilaka Murty, WTAMU Organizers: Richard D. Means, Mark Zachos, DG Technologies Organizers: Joseph G. D’Ambrosio, General Motors R&D Ctr.; Brian T. Murray, United Technologies Research Center; Markus Plankensteiner, TTTech Automotive GmbH Organizers: Subramaniam Ganesan, Oakland Univ.; Ken Rao, IBES Inc. Chairpersons: William Altenhof, Univ of Windsor 10:40 a.m. D0-03A Chairpersons: James Lawlis, Ford Motor Co Accurate Simulation of Door Side Intrusion in Automotive Structures with Progressive Fracture Automatic Gateway Prototype Generation for Optimization of E/E-Architectures Based on High-Level Models (2011-01-1070) (2011-01-1029) Naga A. Narayana, Nissan Technical Center NA Inc. Oliver Sander, Jannik Merz, Juergen Becker, Karlsruhe Institute of Technology (KIT); Clemens Reichmann, aquintos GmbH Application of Failure Plastic Strain to QuasiStatic Finite Element Analysis for Projection Weld and Strain-based Spot Weld Evaluation ESCAN - An Open Source, High Bandwidth, Event Scheduled Controller Area Network (2011-01-1074) (2011-01-1041) Hwawon Lee, Parvath Police, General Motors Company Anthony Williams, Christopher Quigley, James Finney, Warwick Control Technologies Ltd. Integrated CAD/CAE Functional Design for Engine Components and Assembly A New High-Speed Bus Topology LAN Protocol Compatible with CAN (2011-01-1071) (2011-01-1043) Carlo Rosso, Cristiana Delprete, Elvio Bonisoli, Stefano Tornincasa, Politecnico di Torino Ryo Kurachi, Hiroaki Takada, Nagoya Univ.; Masanobu Nishimura, Satoshi Horihata, Autonetworks Technologies Finite Element Study on Piston Assembly Dynamics in Multicylinder Internal Combustion Engine (Written Only -- No Oral Presentation) ADACS: Advanced Diagnosis for TimeTriggered Automotive Communication Systems (2011-01-1075) (2011-01-1044) Ravindra R. Malagi, Gogte Institute of Technology; Shivakant N. Kurbet, B.V.V’s Basaweshwar Engineering College; N. Gowrishenkar, India Piston Rings, Ltd. Eric Armengaud, Allan Tengg, Virtual Vehicle; Roland Lieger, Erwin Kristen, Austrian Institute of Technology Chairpersons: Markus Plankensteiner, TTTech Automotive GmbH Chairpersons: Subramaniam Ganesan, Oakland University; Ken Rao, IBES Inc Intelligent CAD Tool to Solve Challenges in the Design of Orbiting EDM Electrode (Written Only -- No Oral Presentation) (2011-01-1073) Tutik Sriani, Hideki Aoyama, Keio Univ. 10:02 p.m. Application of 3-D CFD on Mechanical and Acoustical Performance of an Automotive Exhaust System (Written Only -- No Oral Presentation) (2011-01-1068) Somnath Sen, TATA Technologies Ltd. 10:04 p.m. Scanning Frequency Ranges of Harmonic Response for a Spot-Welded CopperAluminum Plate Using Finite Element Method (Written Only -- No Oral Presentation) (2011-01-1076) Randy Gu, Oakland University; Leonid C. Lev, General Motors Company; Lianxiang Yang, Oakland University Planned by Body Engineering Committee / Automobile Body Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00131, and also individually. To purchase visit collections.sae.org 56 SAE 2011 World Congress The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00127, and also individually. To purchase visit collections.sae.org Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00126, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00129, and also individually. To purchase visit collections.sae.org TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03A 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. 3:00 p.m. 3:20 p.m. 3:40 p.m. D0-03B D0-04C In-Vehicle Software (AE306) Safety Critical Systems (Part 2 of 2) (AE300) Systems Engineering (Part 2 of 2) (AE312) Electrical Wiring Harnesses (AE301) This session concentrates on the development of embedded software that resides in production vehicle electronic modules. With a focus on current technical, business, and legal issues relevant to the auto industry, this session covers all aspects of embedded software development including requirements, implementation, algorithms, modeling, and autocode generation. Expert speakers from the embedded software community are encouraged to share their experiences and opinions. The focus of the session is on system safety analysis and design of safety-critical systems employing electronic controls. Topics include: implementation of safety-relevant systems, fail-safe strategies, distributed fault tolerant systems and hazard analysis. Application areas include: automotive active safety and alternative energy systems as well as avionics and mission management. Finally, the session addresses application of new or revised safety standards such as ISO 26262 and DO-178C. This session addresses automotive requirements, high level system design, cost analysis, simulation, modeling, testing, and validation. System includes components, sub assemblies, computer based controllers, hardware and software. The session focuses on intelligent and efficient approaches to analysis, design (not detailed design), modeling, measurement, document management and optimizing performance. Topics on effect of cost, and human machine interface are covered. The Electrical Wiring Harness session deals with innovations and new develops surrounding the design, development, optimization, and manufacturing of wiring systems, connectors, terminals, wires, coverings, and other related components. The session will also hit on new topics for more robust environmental performance, alternate materials, integration with other systems, and high voltage/current considerations. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 2:40 p.m. - 4:00 p.m. Organizers: Robert Miller , Vector CANtech Inc; Bruce Emaus, Retired Organizers: Joseph G. D’Ambrosio, General Motors R&D Ctr.; Brian T. Murray, United Technologies Research Center; Markus Plankensteiner, TTTech Automotive GmbH Organizers: Subramaniam Ganesan, Oakland Univ.; Ken Rao, IBES Inc. Organizers: Jeremy Tibbett, LEONI WIRING SYSTEMS Chairpersons: Bruce Emaus, Retired 1:00 p.m. D0-03C Chairpersons: Markus Plankensteiner, TTTech Automotive GmbH Chairpersons: Subramaniam Ganesan, Oakland University; Ken Rao, IBES Inc High Voltage Connect Feature Technical Keynote: Reflections over the Development of ISO 26262 A study on Automated Traction Control System for Electrical Vehicle (2011-01-1266) (Oral Only) (Oral Only) Trista Schieffer, Suneet Katoch, Richard Marsh, General Motors Company Joseph D. Miller, TRW Automotive US LLC Ataur Rahman, Associate Professor Applying Software Dependence Analysis for Automotive Embedded Software Impact of Motor Capacitance on Vehicle Electrical System Transients (2011-01-1263) (2011-01-1009) Srihari Sukumaran, GM Technical Center India Ltd. - General Motors Company; Trenton Haines, General Motors Company; Ramesh S, GM Technical Center India Ltd. General Motors Company Donald Seyerle, Howard Kendall, General Motors Company Chairpersons: Jeremy Tibbett, LEONI WIRING SYSTEMS Virtualization for ECU Platform Software Testing in Automotive Embedded Having Your Cake and Eating It: A ModelBased Approach for Satisfying ISO26262 Software Development Requirements Improving Performance for Indirect, Natural Gas Line Heaters (2011-01-1265) (2011-01-1001) (2011-01-1016) Rajesh Kumar Katyal, Srinath S, GM Technical Center India Ltd. - General Motors Company Darren Buttle, Gunter Blache, Ulrich Lefarth, Hans-Jörg Wolff, ETAS GmbH Badih Ali Jawad, Kurt Adams, Lawrence Technological Univ.; Gerald C. Marshall, Consumer Energy Using Model Transformation/Code Generation Technology to Migrate Legacy Software Assets to AUTOSAR Fault-Tree Generation for Embedded Software implementing Dual-Path Checking Virtual HILS : A Model-Based Control Software Validation Method (2011-01-1264) (2011-01-1004) (2011-01-1018) Rick Flores, David Rosa, Mohan Murugesan, General Motors Company Arkadeb Ghosal, Barbara Czerny, Joseph D’Ambrosio, General Motors Company Yasuhiro Ito, Hitachi; Yasuo Sugure, Shigeru Oho, Hitachi Ltd; Masahiro Matsushita, Hitachi Advanced Digital, Inc Technical Keynote: AUTOSAR Status and Challenges Reference Workflow for Model-Based Development of Safety-Related Software according to ISO26262 Development of Low Cost Vehicle Concept for United States using Systems Engineering Principles. (Oral Only) (Oral Only) (2011-01-1019) Ralf Fritz, Vector CANtech Inc. Shahriar Kamal, dSPACE Inc; Michael Beine Hussain Tajmahal, Shantanu Ranadive, The University of Michigan - Dearborn ISO 26262 Release just ahead: Remaining Problems and Proposals for Solutions Modeling Human-Machine Interactions Using Statecharts: One Hot and Cool Example Effects of Fretting Corrosion on Rear Liftglass (2011-01-1000) (2011-01-1020) (2011-01-1434) Reinhold Hamann, Stefan Kriso, Kyle Williams, Jürgen Klarmann, Jürgen Sauler, Robert Bosch GmbH Asaf Degani, Andrew W. Gellatly PhD, General Motors Company Richard Pyszel, General Motors Company SAHARA – A Systematic Approach for Hazard Analysis and Risk Assessment Technical Challenges in Future Electrical Architectures. Wiring Harness protection against Short circuit & overload condition: Test methodology (2011-01-1003) (2011-01-1021) (2011-01-1435) Soeren Kemmann, Mario Trapp, Fraunhofer IESE Robert Schwabel, General Motors Company Neeta Ladikkar, TATA MOTORS LTD Software Tool Qualification According to ISO 26262 Comprehensive Overview of EREV Human Interface Process for the Selection of Low Cost and Weight Electrical Architectures (2011-01-1005) (2011-01-1023) (2011-01-1436) Mirko Conrad, Guido Sandmann, Patrick Munier, The MathWorks Inc. Danielle Cory, Eugenie Abboud, General Motors Company Christopher P. Quigley, Warwick Control Technologies High Voltage Power Allocation Management of Hybrid/Electric Vehicles (Written Only -No Oral Presentation) A New Approach to the Thermal Analysis of Electrical Distribution Systems (2011-01-1022) (2011-01-1437) James D. Marus, General Motors Company Ludwig Brabetz, Mohamed Ayeb, Heiko Neumeier, University of Kassel Continued on next page SAE 2011 World Congress 57 ELECTRONICS Thursday, April 14 - Afternoon Technical and Business Sessions ELECTRONICS Thursday, April 14 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03A D0-03C D0-04C In-Vehicle Software (AE306) Safety Critical Systems (Part 2 of 2) (AE300) Systems Engineering (Part 2 of 2) (AE312) Electrical Wiring Harnesses (AE301) This session concentrates on the development of embedded software that resides in production vehicle electronic modules. With a focus on current technical, business, and legal issues relevant to the auto industry, this session covers all aspects of embedded software development including requirements, implementation, algorithms, modeling, and autocode generation. Expert speakers from the embedded software community are encouraged to share their experiences and opinions. The focus of the session is on system safety analysis and design of safety-critical systems employing electronic controls. Topics include: implementation of safety-relevant systems, fail-safe strategies, distributed fault tolerant systems and hazard analysis. Application areas include: automotive active safety and alternative energy systems as well as avionics and mission management. Finally, the session addresses application of new or revised safety standards such as ISO 26262 and DO-178C. This session addresses automotive requirements, high level system design, cost analysis, simulation, modeling, testing, and validation. System includes components, sub assemblies, computer based controllers, hardware and software. The session focuses on intelligent and efficient approaches to analysis, design (not detailed design), modeling, measurement, document management and optimizing performance. Topics on effect of cost, and human machine interface are covered. The Electrical Wiring Harness session deals with innovations and new develops surrounding the design, development, optimization, and manufacturing of wiring systems, connectors, terminals, wires, coverings, and other related components. The session will also hit on new topics for more robust environmental performance, alternate materials, integration with other systems, and high voltage/current considerations. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 2:40 p.m. - 4:00 p.m. Organizers: Robert Miller , Vector CANtech Inc; Bruce Emaus, Retired Organizers: Joseph G. D’Ambrosio, General Motors R&D Ctr.; Brian T. Murray, United Technologies Research Center; Markus Plankensteiner, TTTech Automotive GmbH Organizers: Subramaniam Ganesan, Oakland Univ.; Ken Rao, IBES Inc. Organizers: Jeremy Tibbett, LEONI WIRING SYSTEMS Chairpersons: Bruce Emaus, Retired Chairpersons: Markus Plankensteiner, TTTech Automotive GmbH Chairpersons: Subramaniam Ganesan, Oakland University; Ken Rao, IBES Inc Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00127, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00126, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00129, and also individually. To purchase visit collections.sae.org Electronics EXHIBITOR LIST AS OF MARCH 04, 2011 AdvanTech............................................406 Applus IDIADA.......................................843 CARDONE Industries Inc.....................1136 Centro Estero Internazionalizzazione......813 Comfort Motion Technologies (CMT).....739 Daesung Electric Co Ltd......................1025 DG Technologies.................................1019 GCT International Co Ltd.....................1021 Hong Kong Trade Devt Council...........1114 Intrepid Control Systems Inc.................600 Magna International...............................637 Methode Electronics Inc........................743 Sumida America Components...............312 Teleca..................................................1013 Transportation Research Center Inc......501 TRUWIN..............................................1124 58 D0-03B SAE 2011 World Congress Chairpersons: Jeremy Tibbett, LEONI WIRING SYSTEMS Planned by Electrical and Electronic Systems Committee / Automobile Electronics Activity DON’T FORGET TO VOTE! Best of the Best Booth Awards Kiosks located in the front of Oakland Hall New this year, the Best of the Best Booth Awards recognize exhibitors with the most innovative technology. Please vote for the most innovative exhibitor in each of the following categories: • Poster Display • 10x10 Booth • 10x20 Booth • 20x20 Booth • Most Innovative Booth Overall Voting will close at 12:00 pm on Thursday, April 14th, so be sure to visit the voting kiosks in the front of Oakland Hall before that time. Best of the Best Award winners will be recognized during the World Congress Annual Banquet. One of NHTSA’s top priorities. One of SAE International’s too. Driver Vehicle Interface Helping industry engineer safe vehicles • In-VehicleNetworksandSoftware,2011SAEPaperCollection 14papers,onlineApril2011,COLL-TP-00127 • IntelligentVehicleInitiative(IVI)TechnologyAdvancedControls andNavigationSystems,2011SAEPaperCollection 12papers,onlineApril2011,COLL-TP-00128 • Driver-VehicleInteractionSAEStandardsSubscription SUB-STD-00010 • SAEJ2364,J2365&J2378TM, In-Vehicle Navigation and Route Guidance Standards while Driving • SAEJ2831TM , Development of Design and Engineering Standards for In-Vehicle Text Messages • SAEJ2944TM , Operational Definitions of Driving Performance Measures and Statistics Standard • WhatEngineersandManagersNeedtoKnowAboutHumanFactors, bookR-331 • PerformanceMetricsforAssessingDriverDistraction:TheQuestfor ImprovedRoadSafety,bookR-402 • AHolisticIntroductiontoCommercialTelematicsseminar,C0947 • Panels/technicalsessionslike“TheChallengesofImplementingNew TechnologiesWhileImprovingSafety”and“CrashAvoidanceI--Crash Causation,ESC,LaneKeeping,andOtherAvoidanceTechnologies” at such annual events as SAE Government Industry Meeting and SAE WorldCongress • SAEConvergence®2012Conference&Exhibition • DriverVehicleInterfaceTechnicalStandardsDevelopmentCommittee • VisualBehaviorandMetricsTechnicalStandardsDevelopment Committee Look for all information, events, and standards initiatives related to Driver Vehicle Interface technologies at www.sae.org Standards & Resources from SAE The National Highway Traffic Safety Administration’s (NHTSA) has identified it as one of its top priorities with the long-term goal of significantly reducing crashes attributable to driver inattention and workload. New laws and regulations are being passed at the state and local levels. Yet, solutions to safe, connected vehicles are as complex as the speed at which new mobile devices and in-vehicle technologies are introduced to the market. SAE International can help the automotive OEM in finding those solutions. It offers a neutral forum for industry to develop needed DVI guidelines. Presently, the collective wisdom and thought leadership of industry volunteers involved in SAE’s technical standards development committees are working on defining “hands free” and providing guidance on voice recognition principles as well as timely comprehension. And with one of the largest libraries of intellectual property focused on mobility technology, the past and current work of the global engineering community can be referenced for designing and developing ways in which to best manage driver workload. 1-877-606-7323 (US, Canada) 1-724-776-4970 (outside US, Canada) P110297 Emissions/Environment/Sustainability SESSIONS technical, business & executive Author information text is published as submitted by technical paper authors. Tues Wed Thur AM PM AM PM AM PM Room No. Page No. Advanced Catalysts and Substrates (PFL400) - - - - - 4 O2-33 76, 77 Advances in Alternative Energy and Fuels for the Transportation Sector (SDP110) - - 4 - - - O2-38 65, 66 Chat with the Experts: Everything LCA (SDPCHAT100) - 4 - - - - O2-38 64 Chat with the Experts: Race Car Chassis Set Up (MSECCHAT103) - - - - - D3-19 78 Chat with the Experts: Racing Powertrain (MSECCHAT104) - - - - - 4 4 D3-19 78 Chat with the Experts: Vehicular Emissions in Review (PFLCHAT430) - 4 - - - - O2-33 64 Diesel Exhaust Emission Control - - - - - - DPF Substrates (PFL406) - - - 4 - - O2-33 69, 70 DPF Systems (PFL402) - - - - - O2-33 67, 68 HC-DeNOx (PFL403) - - 4 4 - - - O2-44 67, 68 Modeling (Part 1 & 2) (PFL407) - - - - 4 4 O2-43 74, 75, 76, 77 4 4 - - - - O2-33 61, 62, 63 SCR (Part 1 - 3) (PFL405) - - - 4 4 4 O2-44 69, 70, 72, 73, 76, 77 System Integration and Durability (PFL401) - - - - 4 - O2-33 72, 73 4 - - - - - O2-38 61 Emissions Measurement and Testing (PFL408) - - - 4 - - O2-43 62, 69, 70 Emissions Measurement and Testing: In-Use and On-Board (PFL410) - 4 - - - - O2-43 63 Emissions Measurement and Testing: Particle Emissions from Combustion Sources (Part 1 & 2) (PFL409) - 4 4 - - - O2-43 64, 65, 66 Energy Efficiency of Thermal Systems (HX103) - - - - - 4 W2-61 76, 77 Examples of Green Innovation and Sustainable Practices in the Automotive Sector: An Expert Panel Discussion (SDP114) - - - - 4 - O2-38 74, 75 General Emissions (PFL411) - - 4 - - - O2-44 65, 66 Green Chemistry for Automotive Applications (SDP112) - - - - - 4 O2-38 78 HVAC Air Handling System Design and Applied CFD (HXCHAT110) - 4 - - - - W2-61 64 LCA and Sustainability (SDP113) - - - 4 - - O2-38 69, 70 New Approaches to Future Automotive Air Conditioning System Design (HX104) - 4 - - - - W2-61 62, 63 4 - - - - - W2-61 61 Sustainable Materials and Components (SDP111) - - - - 4 - O2-38 72, 73 Sustainable and Energy Efficient Manufacturing (SDP109) - 4 - - - - O2-38 62, 63 Thermal Systems Components (HX101) - - - - 4 - W2-61 72, 73 Thermal Systems Modeling and Simulation (Part 1 & 2) (HX102) - - 4 4 - - W2-61 65, 66, 71 New Developments (Part 1 & 2) (PFL404) E2T Environmental Award - Nomination Presentations (SDP108) New Component Developments for Improvements to Future Automotive Air Conditioning Systems (HX104) 60 SAE 2011 World Congress Emissions/Environment/Sustainability Tuesday, April 12 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-33 10:00 a.m. E2T Environmental Award Nomination Presentations (SDP108) New Component Developments for Improvements to Future Automotive Air Conditioning Systems (HX104) The papers and presentations describe technology developments and the integration of these technologies into new emission control systems. As in other years, the reader will find a wide range of topics from various parts of the world. This is reflective of the worldwide scope and effort to reduce diesel exhaust emissions. Topics include the integration of various diesel particulate matter (PM) and Nitrogen Oxide (NOx) technologies as well as sensors and other emissions related developments. This session brings together the finalist of the Environmental Excellence in Transportation awards for the selection of an overall winner. Their presentations will highlight what has been developed as a process, technology, methodology or educational training that has given their company or community an environmental and cost advantage. The Sustainable Development Program Committee monitors this award. Please see http://www.sae.org/ news/awards/list/e2t/ for more details. Climate control is a defining vehicle attribute and is strongly associated with brand image. Performance and quality of the climate control system are critical to customer satisfaction. The system has strong interaction with other vehicle systems. Its primary objective is to deliver thermal comfort and safety of the occupants. Alternative A/C systems, multizone climate control, cabin air filtration, automatic controls, and optimized energy consumption are among the recent advances. 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 12:00 p.m. 10:00 a.m. - 11:40 a.m. Organizers: Kenneth S. Price, Umicore Autocat USA Inc.; Yuan Shen, AVL Powertrain Engineering Inc.; Ronald Silver, Caterpillar Inc.; Marek Tatur, FEV Inc. Organizers: Nakia Simon, Chrysler Corporation LLC; Ronald Williams, Retired Organizers: Bashar AbdulNour, General Dynamics Land Systems Inc.; Jeffrey A. Bozeman, General Motors; William Hill Diesel Emissions in Review Reduction of MeCl2 Paint Strippers at Anniston Army Depot Technical Session Keynote: New Component Developments for Improvements to Future Mobile Air Conditioning Systems (2011-01-0304) (Oral Only) (Oral Only) Timothy V. Johnson, Corning Inc. John Kelley, US Air Force William Hill Use of Vegetable Oils for Stationary Diesel Engines Enhancing AC System Performance with a Suction Line Heat Exchanger with Refrigerant HFO-1234yf (Oral Only) (2011-01-0133) Avinash Kumar Agarwal, Indian Institute of Technology - Kanpur Gursaran D. Mathur, CalsonicKansei North America Inc. Laser Removal of Paint from Aero Assemblies Internal Heat Exchanger System Integration for R1234yf Refrigerant (Oral Only) (2011-01-0128) Thomas Naguy, Air Force Research Lab. Lothar Seybold, Adam Opel AG - General Motors Company; William Hill, MACRAE, LLC; Jean-Jacques Robin, Otto Egelhof GmbH & Co Model-Based Approach for Calibration and Validation by Simulation of Emission Control Solutions for Next Generation Off-Road Vehicles Intelligent Oil Spill Cleanup in the Gulf Effect of Flash Gas Bypass on the Performance of R134a Mobile AirConditioning System with Microchannel Evaporator (2011-01-0309) (Oral Only) (2011-01-0139) Ted Straten, Johan van den Berk, TNO Automotive John J. Bradburn, General Motors LLC Hanfei Tuo, Algirdas Bielskus, Pega Hrnjak, Univ. of Illinois at Urbana-Champaign Challenges for the Next Generation of BlueTEC Emission Technology Polyurethane Reuse in Seat Foam via Glycolysis Experimental Investigation of Droplet Dynamics and Spray Atomization inside Thermostatic Expansion Valves (2011-01-0294) (Oral Only) (2011-01-0129) Markus Paule, Alexander Mackensen, Ralf Binz, Christian Enderle, Daimler AG Ibrahim Sendijarevic, Troy Polymers Inc.; Steve Erickson, Magna Seating of America Inc. MIng Huo, Univ. of Illinois at UrbanaChampaign; Chia-Fon Lee, Tsinghua Univ. and Univ. of Illinois 10:40 a.m. 11:20 a.m. W2-61 Diesel Exhaust Emission Control: New Developments (Part 1 of 2) (PFL404) 10:20 a.m. 11:00 a.m. O2-38 11:40 a.m. Chairpersons: Nakia Simon, Chrysler Corporation LLC Programs to Reduce Commuter Travel (Oral Only) Jennifer Hammond, Cumberland Community Improvement Distric Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org Planned by Sustainable Development Program Committee / Engineering Meetings Board Planned by Thermal Management Activity / EMB Land and Sea Group The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00140, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress 61 Emissions/Environment/Sustainability Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-43 W2-61 O2-38 Diesel Exhaust Emission Control: New Developments (Part 2 of 2) (PFL404) Emissions Measurement and Testing: In-Use and On-Board (PFL410) New Approaches to Future Automotive Air Conditioning System Design (HX104) Sustainable and Energy Efficient Manufacturing (SDP109) The papers and presentations describe technology developments and the integration of these technologies into new emission control systems. As in other years, the reader will find a wide range of topics from various parts of the world. This is reflective of the worldwide scope and effort to reduce diesel exhaust emissions. Topics include the integration of various diesel particulate matter (PM) and Nitrogen Oxide (NOx) technologies as well as sensors and other emissions related developments. This technical session will focus on engine emissions measurement from an in-use and OBD perspective. Papers and presentations will cover topics that discuss varying methods of emissions data collection during real-world operation of vehicles and engines. Topics will also include various advanced analysis techniques being used, or proposed, to report and determine emissions levels under in-use operations as well. MAC regulations together with customer demands for energy efficiency are encouraging manufacturers to shape future automotive climate systems with designs having reduced energy footprints. This session includes projects utilizing waste heat recovery, humidity modulation to reduce ventilation losses, enhanced human comfort modeling and improved heat loads calculations. See how the State of the Art in Climate Control is evolving. This session covers developments in energy efficient manufacturing relevant to the automotive industry. The session focuses on examining emerging energy efficient manufacturing technologies, as well as, best practices for established manufacturing methods. Additionally, the session examines innovative design and modeling techniques relevant to energy systems employed in automotive manufacturing. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Kenneth S. Price, Umicore Autocat USA Inc.; Yuan Shen, AVL Powertrain Engineering Inc.; Ronald Silver, Caterpillar Inc.; Marek Tatur, FEV Inc. Organizers: Mohan Krishnamurthy; Shouxian Ren, General Motors LLC; Shirish Shimpi, Hui Xu, Cummins Inc. Organizers: Bashar AbdulNour, General Dynamics Land Systems Inc.; Jeffrey A. Bozeman, General Motors; William Hill Organizers: Bhaskaran Gopalakrishnan, West Virginia Univ.; Deepak P. Gupta, Southeast Missouri State University Chairpersons: Deepak Gupta, Southeast Missouri State University; Bhaskaran Gopalakrishnan, West Virginia Univ Moderators: Deepak Gupta, Southeast Missouri State University; Bhaskaran Gopalakrishnan, West Virginia Univ 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. 62 Pre-Turbo Aftertreatment Position for Large Bore Diesel Engines - Compact & Cost-Effective Aftertreatment with a Fuel Consumption Advantage Accurate and Continuous Fuel Consumption Prediction Technical Session Keynote: Challenges in Automotive Climate Control Engineering: Part II-Future Trends Measuring Progress with Normalized Energy Intensity (2011-01-0299) (2011-01-1303) (Oral Only) (2011-01-0320) Mark N. Subramaniam, Chris Hayes, Dean Tomazic, FEV Inc.; Markus Downey, Claus Bruestle, Emitec Inc. Jiamei Deng, Bastian Maass, Richard Stobart, Edward Winward, Zhijia Yang, Loughborough Univ. Bashar AbdulNour, General Dynamics Land Systems Nathan Lammers, Kelly Kissock, Brian Abels, Franc Sever, Univ. of Dayton New Particulate Matter Sensor for On Board Diagnosis Research on Emissions and Engine Lube Oil Deterioration of Diesel Engines with BioFuels (RME) A Mobile Air Conditioning System Operated by the Engine Waste Heat Combined Heat and Power through Biomass - an Overview (2011-01-0302) (2011-01-1302) (2011-01-0135) (2011-01-0319) Atsuo Kondo, Shoji Yokoi, Takayuki Sakurai, Satoshi Nishikawa, Takashi Egami, Masahiro Tokuda, Takeshi Sakuma, NGK Insulators, Ltd. Zbigniew Stepien, Wieslawa Urzedowska, Stanislaw Oleksiak, Institute of Petroleum Processing; Jan Czerwinski, Univ. of Applied Sciences Biel-Bienne Daniela Magnetto, Centro Ricerche FIAT; Robert de Boer, ECN; Abdelmajid Taklanti, Valeo Systemes Thermiques SAS Sanjeev Shukla, IIMT Engg. College, Merrut, INDIA; Pilaka Murty, GVP College of Engineering; Sanjay ., N.I.T, Jamshedpur, INDIA Development of the Burner Systems for EPA2010 Medium Duty Diesel Vehicles Particulate Matter Emissions from a Gasoline Direct Injection Engine under Cold Fast Idle Condition for Ethanol-Gasoline Blends The Humidity Control System Applied to Reduce Ventilation Heat Loss of HVAC Systems Improving Compressed Air Energy Efficiency in Automotive Plants - Practical Examples and Implementation (2011-01-0295) (2011-01-1305) (2011-01-0134) (2011-01-0325) Makoto Kimura, Toshikatsu Muramatsu, Eiji Kunishima, Jun Namima, Hino Motors, Ltd.; Wilbur Crawley, Tony Parrish, Faurecia Emissions Control Technologies Iason Dimou, Kenneth Kar, Wai Cheng, Massachusetts Institute of Technology Shinichiro Hirai, Takuya Kataoka, Tatsumi Kumada, Denso Corp.; Takaaki Goto, Toyota Motor Corp. Nasr Alkadi, Oak Ridge National Laboratory (ORNL); Kelly Kissock, Univ. of Dayton Development of a Thermal Enhancer™ for Combined Partial Range Burning and Hydrocarbon Dosing on Medium and Heavy Duty Engine Applications Discussion Break A Simple Method to Calculate Vehicle Heat Load Investigation of Relationship between System Efficiency Curve & Measurement and Verification (M&V) of Energy Savings (2011-01-0298) (2011-01-0127) (2011-01-0324) Mark Ramsbottom, Nik Birkby, Navin Khadiya, Steven Beesley, Faurecia Yinhua Zheng, Brown Mark, Harry Youmans, Visteon Corp Subodh Chaudhari, West Virginia Univ.; Deepak Gupta, Southeast Missouri State University; Bhaskaran Gopalakrishnan, West Virginia Univ. Enhancement of Diesel Soot Combustion with Oxygen on Particulate Filters After Injection of Dicyclopentadienyl Iron (Ferrocene) in the Exhaust Pipe Practical Approach to Develop Low Cost, Energy Efficient Cabin Heating for Extreme Cold Operating Environment Evaluation of the Contribution of On-Site Generation to Grid and Customer Reliability (2011-01-0303) (2011-01-0132) (2011-01-0321) Jan Margraf, Klaus Schrewe, Simon Steigert, HJS Emission Technology GmbH & Co. KG Sambhaji Jaybhay, Prasanna Nagarhalli, Sangeet Kapoor, Tata Motors Ltd. Tejal Kanitkar, Tata Institute of Social Sciences; Dragoljub Kosanovic, University of Massachusetts New Generation Fuel Borne Catalyst for Reliable DPF Operation in Globally Diverse Fuels Analytical Human Thermal Comfort Model for Passenger Vehicles Optimizing Compressed Air Storage for Energy Efficiency (2011-01-0297) (2011-01-0130) (2011-01-0323) Laurent Rocher, Rhodia Operations; Thierry Seguelong, Virginie Harle, Michael Lallemand, Rhodia Rare Earths Systems; Magali Pudlarz, Lubrizol Limited; Malcolm Macduff, Shanghai Lubrizol International Trading Darshan Gopalrao Pahinkar, Vivek Kumar, Tata Motors Ltd. Brian James Abels, Kelly Kissock, Univ. of Dayton Continued on next page SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-43 W2-61 O2-38 Diesel Exhaust Emission Control: New Developments (Part 2 of 2) (PFL404) Emissions Measurement and Testing: In-Use and On-Board (PFL410) New Approaches to Future Automotive Air Conditioning System Design (HX104) Sustainable and Energy Efficient Manufacturing (SDP109) The papers and presentations describe technology developments and the integration of these technologies into new emission control systems. As in other years, the reader will find a wide range of topics from various parts of the world. This is reflective of the worldwide scope and effort to reduce diesel exhaust emissions. Topics include the integration of various diesel particulate matter (PM) and Nitrogen Oxide (NOx) technologies as well as sensors and other emissions related developments. This technical session will focus on engine emissions measurement from an in-use and OBD perspective. Papers and presentations will cover topics that discuss varying methods of emissions data collection during real-world operation of vehicles and engines. Topics will also include various advanced analysis techniques being used, or proposed, to report and determine emissions levels under in-use operations as well. MAC regulations together with customer demands for energy efficiency are encouraging manufacturers to shape future automotive climate systems with designs having reduced energy footprints. This session includes projects utilizing waste heat recovery, humidity modulation to reduce ventilation losses, enhanced human comfort modeling and improved heat loads calculations. See how the State of the Art in Climate Control is evolving. This session covers developments in energy efficient manufacturing relevant to the automotive industry. The session focuses on examining emerging energy efficient manufacturing technologies, as well as, best practices for established manufacturing methods. Additionally, the session examines innovative design and modeling techniques relevant to energy systems employed in automotive manufacturing. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Kenneth S. Price, Umicore Autocat USA Inc.; Yuan Shen, AVL Powertrain Engineering Inc.; Ronald Silver, Caterpillar Inc.; Marek Tatur, FEV Inc. Organizers: Mohan Krishnamurthy; Shouxian Ren, General Motors LLC; Shirish Shimpi, Hui Xu, Cummins Inc. Organizers: Bashar AbdulNour, General Dynamics Land Systems Inc.; Jeffrey A. Bozeman, General Motors; William Hill Organizers: Bhaskaran Gopalakrishnan, West Virginia Univ.; Deepak P. Gupta, Southeast Missouri State University Chairpersons: Deepak Gupta, Southeast Missouri State University; Bhaskaran Gopalakrishnan, West Virginia Univ Moderators: Deepak Gupta, Southeast Missouri State University; Bhaskaran Gopalakrishnan, West Virginia Univ 3:00 p.m. 3:20 p.m. 3:40 p.m. LNT+SCR Catalyst Systems Optimized for NOx Conversion on Diesel Applications Reduced Steady State Heating and Air Conditioning Loads via Reduced Glazing Thermal Conductivity Application of Radiant Barriers to Reduce Heat Loss in Process Equipment (2011-01-0305) (2011-01-0126) (2011-01-0322) Joseph R. Theis, Mark Dearth, Robert McCabe, Ford Motor Company Steven Gasworth, Exatec, LLC; Triloka Tankala, GE India Technology Center Pvt Ltd Keith Goossen, University of Delaware; Adrian Wetzel, IAC Laboratory and Vehicle Demonstration of “2nd-Generation” LNT + in-situ SCR Diesel Emission Control Systems Understanding Industrial Energy Use through Lean Energy Analysis (2011-01-0308) (2011-01-0326) Lifeng Xu, Robert McCabe, Paul Tennison, Hung-Wen Jen, Ford Motor Co. Brian Abels, Franc Sever, Kelly Kissock, Univ. of Dayton; Dawit Ayele, Emcor Energy Services The Study of NOx Reduction Using Plasmaassisted SCR System for a Heavy Duty Diesel Engine Energy Efficiency through Waste Heat Recovery in Automotive Manfacturing Rlated Industries (2011-01-0310) (2011-01-0327) Shinya Sato, Yoshihiro Kawada, Satoshi Sato, Mitsuru Hosoya, Hino Motors, Ltd.; Akira Mizuno, Toyohashi Univ. of Technology Desh Paul Mehta, Bradley University 10:01 p.m. Degradation of Nonmethane Hydrocarbon Oxidation Efficiency of a Catalyzed Diesel Particulate Filter during Aging (Written Only -- No Oral Presentation) (2011-01-1308) Ryan Schultz, Peter Meckl, Purdue UnivWest Lafayette Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Thermal Management Activity / EMB Land and Sea Group The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00140, and also individually. To purchase visit collections.sae.org Planned by Sustainable Development Program Committee / Engineering Meetings Board SAE 2011 World Congress 63 Emissions/Environment/Sustainability Tuesday, April 12 - Afternoon Technical and Business Sessions Emissions/Environment/Sustainability Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-43 O2-38 Emissions Measurement and Testing: Particle Emissions from Combustion Sources (Part 1 of 2) (PFL409) Chat with the Experts: Everything LCA (SDPCHAT100) Chat with the Experts: Vehicular Emissions in Review (PFLCHAT430) HVAC Air Handling System Design and Applied CFD (HXCHAT110) This session focuses on topics related to particle emissions from engines and fuel effects. Life Cycle Assessment is a methodology that assesses the environmental impacts of a product or service from raw material extraction through disposal. It a credible, robust, scientific methodology used by industry, governments, NGOs and academics to understand which options are more sustainable. In this Chat about Life Cycle Assessment, you will have the opportunity to ask questions about all facets of LCA. This chat will explore the latest developments in vehicular emissions regarding regulations, engines, NOx control, particulate matter reductions, and hydrocarbon and CO oxidation in the face of proposals for up to 70% tightening of fleet average light-duty criteria emissions likely to be proposed in California for ~2016-22. CO2 regulations in both the heavy- and light-duty sectors will also tighten and impact diesel engines and emissions, probably long into the future. CAE analysis of all vehicle systems is becoming more critical to meet timing, cost and function. CAE and primarily CFD are important tools for air handling development in developing and predicting HVAC system function and performance. Vehicle attributes such as Defrost and AC performance depend on duct component design that can be developed virtually ensuring minimal testing and shortening vehicle development cycles. 2:20 p.m. - 3:40 p.m. 4:00 p.m. - 5:00 p.m. 4:00 p.m. - 5:00 p.m. 4:00 p.m. - 5:00 p.m. Keynote Speakers: Timothy V. Johnson, Corning Inc. Organizers: Bashar AbdulNour, General Dynamics Land Systems; Jeffrey A. Bozeman, General Motors LLC; Ronald Semel, BAE Systems Organizers: Imad A. Khalek, Southwest Research Institute; M. Matti Maricq, Ford Motor Company Keynote Speakers: Lise Laurin, Earthshift O2-33 W2-61 Keynote Speakers: Mark Masoud Doroudian, ESI; Paul Bryan Hoke, Ford Motor Co. 2:20 p.m. Comparison of an On-Board, Real-Time Electronic PM Sensor with Laboratory Instruments Using a 2009 Heavy-Duty Diesel Vehicle (2011-01-0627) Jim Steppan, Brett Henderson, EmiSense Technologies, LLC; Kent Johnson, M. Yusuf Khan, Univ of California-Riverside; Timothy Diller, Matthew Hall, Univ of TexasAustin; Anthoniraj Lourdhusamy, Klaus Allmendinger, EmiSense Technologies, LLC; Ronald Matthews, Univ of Texas-Austin 2:40 p.m. Particle Size and Number Emissions from Modern Light-Duty Diesel Vehicles (2011-01-0632) Andrea De Filippo, General Motors Company 3:00 p.m. Exhaust Particle Sensor for OBD Application (2011-01-0626) Leonidas Ntziachristos, Pavlos Fragkiadoulakis, Zissis Samaras, Aristotle Univ. Thessaloniki; Kauko Janka, Juha Tikkanen, Pegasor Oy 3:20 p.m. Evaluation of Solid Particle Emissions from Hybrid and Conventional Gasoline Vehicles (2011-01-0625) Qiang Wei, Scott Porter, Horiba Instruments Inc. Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Sustainable Development Program Committee / Engineering Meetings Board Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Thermal Management Activity / EMB Land and Sea Group The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00165, and also individually. To purchase visit collections.sae.org Technical Session Oral Evaluation Incentives In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. 64 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-38 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. 10:00 a.m. O2-44 W2-61 Advances in Alternative Energy and Fuels for the Transportation Sector (SDP110) Emissions Measurement and Testing: Particle Emissions from Combustion Sources (Part 2 of 2) (PFL409) General Emissions (PFL411) This session explores advances in the creation of sustainable of biodiesel fuels, their usage in the transportation sector, and impact on the environment. Topics can include research and in production technology used to produce alternative fuels, as well as the materials the fuel is made from. The Sustainable Development Program Committee encourages the usage of papers, presentations, and panels in this session to display leading edge technologies and practical tools for engineers. This session focuses on particle emissions from combustion engines, including measurement methods and fuel effects. General topics in emissions including discussions on: automobile carbon emissions reduction impact, methane production over TWCs from E85 fuel, a bio diesel blend comparative study on emissions and performance, a comparison of secondary organic aerosol emissions from diesel and bio diesel fuels, and Retrofit emissions demonstrations. 8:00 a.m. - 9:40 a.m. 8:00 a.m. - 10:00 a.m. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:40 a.m. Organizers: Sujit Das, Oak Ridge National Laboratory; Stephen Landes, Retired Organizers: Imad A. Khalek, Southwest Research Institute; M. Matti Maricq, Ford Motor Company Organizers: Amanda Lea-Langton, Univ. of Leeds; Matthew Leustek, Caterpillar Inc. Organizers: Ales Alajbegovic, Exa Corporation; Ramesh Kumar Goyal; Gursaran D. Mathur, CalsonicKansei North America Inc.; Kumar Srinivasan, Chrysler Group LLC Effect of biodiesel origin on the regulated and PAH emissions from a modern passenger car Experimental Study of Intake Conditions and Injection Strategies Influence on PM Emission and Engine Efficiency for Stoichiometric Diesel Combustion IMeche Lecture -- Reducing Carbon Emissions – Can the Automobile make a Positive Contribution? Assessment of Localized Heating and Cooling Strategies for Energy Efficient HVAC System (2011-01-0615) (2011-01-0630) (Oral Only) (2011-01-0644) George Karavalakis, University of California, Riverside; Georgios Fontaras, Joint Research Centre; Evaggelos Bakeas, Kapodistrian University Of Athens; Stamos Stournas, National Technical Univ of Athens Pierre Solard, Alain Maiboom, Xavier Tauzia, Ecole Centrale De Nantes Peter White, Chair, IMeChe Auto Div. & Coventry Univ. Shailendra Kaushik, Kuo-huey Chen, Taeyoung Han, Bahram Khalighi, General Motors Company Oleic Methyl Ester Investigations in an Indirect Injection Diesel Engine Stage one: Combustion investigations Effect of EGR on Particle Emissions from a GDI Engine Evaluation of Transient Refrigerant Migration Modeling Approach on Automotive Air Conditioning Systems (2011-01-0616) (2011-01-0636) (2011-01-0649) Valentin Soloiu, Jeff Lewis, April Covington, David Nelson, Norman Schmidt, Georgia Southern University Michael Hedge, Phillip Weber, Jess Gingrich, Terrence Alger, Imad Khalek, Southwest Research Institute Bin Li, Univ. of Illinois at UrbanaChampaign; Steffen Peuker, Univ. of Alaska Anchorage; Pega Hrnjak, Andrew Alleyne, Univ. of Illinois at Urbana-Champaign Oxidation Stability of Karanja (Pongamia pinnata), Neem (Azadirachta indica) and Jatropha (Jatropha curcas) Biodiesel and Diesel Blends: Investigations of the Effect of Antioxidants Use of Renewable Oxygenated Fuels in Order to Reduce Particle Emissions from a GDI High Performance Engine Study of Influence of MRF Method on the Prediction of the Engine Cooling Fan Performance (2011-01-0617) (2011-01-0628) (2011-01-0648) Deepak Khurana, Avinash Kumar Agarwal, Indian Institute of Technology Kanpur Silvana Di Iorio, Maurizio Lazzaro, Paolo Sementa, Bianca Maria Vaglieco, Istituto Motori CNR; Francesco Catapano, Università di Napoli Federico II Yuji Kobayashi, Itsuhei Kohri, Tokyo City University; Yukio Matsushima, Mitsubishi Fuso Truck and Bus Corp. Bio-butanol fuel utilization technologies: Electrostatic sprays, diffusion flames and kinetic modeling Particle Number, Size and Mass Emissions of Different Biodiesel Blends Versus ULSD from a Small Displacement Automotive Diesel Engine Methane Production Over Three Way Catalysts in E85 Fuelled Vehicles Axial Fan Performance Predictions in CFD, comparison of MRF and Sliding Mesh with Experiments (2011-01-0619) (2011-01-0633) (2011-01-0643) (2011-01-0652) Maria S. Agathou, Dimitrios C. Kyritsis, Univ of Illinois, Champaign-Urbana Andrea De Filippo, Claudio Ciaravino, General Motors Company; Federico Millo, Davide Vezza, Debora Fino, Nunzio Russo, Theodoros Vlachos, Politecnico di Torino Anna Fathali, Magnus Ekström, SAAB Automobile Powertrain AB Peter Gullberg, Chalmers University of Technology; Raja Sengupta, Volvo Trucks North America Predicting Individual On-road Fuel Economy Using Simple Consumer and Vehicle Attributes Motor Vehicle PM Emissions Measurement at LEV III Levels A Comparative Study of two Kinds of Biodiesels and Biodiesel-DEE Blends in a Common Rail Diesel Engine CoolCalc : A Long-Haul Truck Thermal Load Estimation Tool (2011-01-0618) (2011-01-0623) (2011-01-0640) (2011-01-0656) Zhenhong Lin, David Greene, Oak Ridge National Laboratory M. Matti Maricq, Joseph Szente, Michael Loos, Rainer Vogt, Ford Motor Company Ni Zhang, Zuohua Huang, Xiangang Wang, Bin Zheng, Xi’an Jiaotong Univ. Jason A. Lustbader, John P. Rugh, Brianna R. Rister, Travis S. Venson, National Renewable Energy Laboratory Development of a Solid Exhaust Particle Number Measurement System Using a Catalytic Stripper Technology Comparing the Secondary Organic Aerosol (SOA) Yields from Diesel Vs Biodiesel Fuel using a Photochemical Ageing Chamber: Implications for Climate Change and Health Effects Development of a One Dimensional Engine Thermal Management Model to Predict Piston and Oil Temperatures (2011-01-0635) (2011-01-0642) (2011-01-0647) Imad A. Khalek, Thomas Bougher, Southwest Research Institute Tarun Gupta, Neelabh Dixit, Avinash Kumar Agarwal, Sudhir Gupta, Indian Institute of Technology Kanpur Brian Sangeorzan, Oakland Univ.; Eva Barber, Brett Hinds, Ford Motor Co. Chairpersons: Stephen Landes, Retired; Sujit Das, Oak Ridge National Laboratory 8:00 a.m. O2-43 Thermal Systems Modeling and Simulation (Part 1 of 2) (HX102) Emerging Technology Retrofit Demonstration Projects in Texas: Portable Emissions Measurements and Chassis Dynamometer Data (Oral Only) Rachel L. Muncrief, Eddie Allison, Miguel Cruz, Michael Harold, Charles Rooks, University of Houston Continued on next page SAE 2011 World Congress 65 Emissions/Environment/Sustainability Wednesday, April 13 - Morning Technical and Business Sessions Emissions/Environment/Sustainability Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-38 10:02 p.m. O2-44 W2-61 Advances in Alternative Energy and Fuels for the Transportation Sector (SDP110) Emissions Measurement and Testing: Particle Emissions from Combustion Sources (Part 2 of 2) (PFL409) General Emissions (PFL411) This session explores advances in the creation of sustainable of biodiesel fuels, their usage in the transportation sector, and impact on the environment. Topics can include research and in production technology used to produce alternative fuels, as well as the materials the fuel is made from. The Sustainable Development Program Committee encourages the usage of papers, presentations, and panels in this session to display leading edge technologies and practical tools for engineers. This session focuses on particle emissions from combustion engines, including measurement methods and fuel effects. General topics in emissions including discussions on: automobile carbon emissions reduction impact, methane production over TWCs from E85 fuel, a bio diesel blend comparative study on emissions and performance, a comparison of secondary organic aerosol emissions from diesel and bio diesel fuels, and Retrofit emissions demonstrations. 8:00 a.m. - 9:40 a.m. 8:00 a.m. - 10:00 a.m. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:40 a.m. Organizers: Sujit Das, Oak Ridge National Laboratory; Stephen Landes, Retired Organizers: Imad A. Khalek, Southwest Research Institute; M. Matti Maricq, Ford Motor Company Organizers: Amanda Lea-Langton, Univ. of Leeds; Matthew Leustek, Caterpillar Inc. Organizers: Ales Alajbegovic, Exa Corporation; Ramesh Kumar Goyal; Gursaran D. Mathur, CalsonicKansei North America Inc.; Kumar Srinivasan, Chrysler Group LLC Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Thermal Management Activity / EMB Land and Sea Group Chairpersons: Stephen Landes, Retired; Sujit Das, Oak Ridge National Laboratory 10:01 p.m. O2-43 Conbustion and Emission Analysis on DI Diesel Engine Run on Preheated Animal Fat Oil (Written Only -- No Oral Presentation) Performance and Emission Characteristics of a 780 hp CIDI Military Diesel Engine Operated on Karanja Oil Methyl Ester Biodiesel Applying EGR with Supercharging (Written Only -- No Oral Presentation) (2011-01-1444) (2011-01-0639) Senthamaraikannan Pattusamy Anand Kumar Pandey, College Of Engineering; Milankumar Nandgaonkar, College of Engineering Experimental Investigation on Particle Number and Size Distribution of a Common Rail Diesel Engine Fueling with Alternative Blended Diesel Fuels (Written Only -- No Oral Presentation) Diesel Exhaust Aerosol Measurements Using Air-Ejector and Porous Wall Dilution Techniques (Written Only -- No Oral Presentation) (2011-01-0620) (2011-01-0637) Di Yao, Diming Lou, Zhiyuan Hu, Piqiang Tan, Tongji University Jacob John Swanson, Winthrop Watts Jr., David Kittelson, Univ. of Minnesota Planned by Sustainable Development Program Committee / Engineering Meetings Board Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00165, and also individually. To purchase visit collections.sae.org Thermal Systems Modeling and Simulation (Part 1 of 2) (HX102) The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00139, and also individually. To purchase visit collections.sae.org books.sae.org Print and book titles 66 SAE 2011 World Congress Emissions/Environment/Sustainability Wednesday, April 13 - Morning Technical and Business Sessions TIME 8:40 a.m. SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-44 Diesel Exhaust Emission Control: DPF Systems (PFL402) Diesel Exhaust Emission Control: HC-DeNOx (PFL403) This session includes papers describing work on various aspects of DPF systems including the accumulation and oxidation of particulate matter within the DPF, the performance of different DPF technologies, their use with different fuel specifications and testing protocols. New DPF construction and regeneration proposals are also addressed. This session focuses on NOx control technologies based around the conversion of NOx using hydrocarbon (HC) species. Presentations will cover systems based on HC-SCR or HC Lean NOx Catalysts (LNC), including the integration of HC LNC functionality within an actively regenerating filter system in series production today, and a future system based on the use of H2 to promote LNC activity. 8:40 a.m. - 11:40 a.m. 10:20 a.m. - 11:20 a.m. Organizers: Paul Richards, Innospec Organizers: Galen B. Fisher, Univ. of Michigan; Matthew J. Thornton, National Renewable Energy Laboratory; Andrew P. Walker, Johnson Matthey Inc. Three-Dimension Deposited Soot Distribution Measurement in Silicon Carbide Diesel Particulate Filters by Dynamic Neutron Radiography (2011-01-0599) Glenn David Harvel, University of Ontario Institute of Tech.; Jen-Shih Chang, McMaster Univ; Alan Tung, University of Ontario Institute of tech.; Paul Fanson, Toyota Motor Engineering & Mfg NA Inc; Masao Watanabe, Toyota Motor Corporation 9:00 a.m. Visualization of Oxidation of Soot Nanoparticles Trapped on a Diesel Particulate Membrane Filter (2011-01-0602) Hiroshi Oki, Preechar Karin, Katsunori Hanamura, Tokyo Institute of Technology 9:20 a.m. An Evaluation of Particle Size Distributions and Particle Number-Based Reductions from Various PM Emission Control Technologies (2011-01-0600) Diesel Engines Technology Ajay Joshi, Sougato Chatterjee, Andrew Walker, Johnson Matthey ECT 9:40 a.m. Two-Stage Electro Thermal Supported HC (Hydro Carbon) Conversion (2011-01-0601) The Diesel Engines Technology subscription provides unlimited access to SAE Technical Papers covering more than 20 years of global applied research, development, and applications in Diesel engines. Bettina Baier, Klaus Schrewe, Bernd Maurer, HJS Emission Technology GmbH & Co. KG 10:00 a.m. New Design Concept for Diesel Particulate Filter This subscription provides access to more than 3,800 technical papers from 1989 to the present (including more than 160 new papers from the SAE 2011 World Congress). (2011-01-0603) Shingo Iwasaki, Takashi Mizutani, NGK Insulatores, Ltd.; Yukio Miyairi, NGK Insulators, Ltd.; Kazuya Yuuki, Mikio Makino, NGK Insulatores, Ltd. 10:20 a.m. A Metal Fibrous Filter for Diesel Hybrid Vehicles Discussion Break (2011-01-0604) Dimitrios Zarvalis, Nickolas Vlachos, CERTH/CPERI; Ludwig Buergler, Georg Seewald, Peter Prenninger, AVL List GmbH; Athanasios Konstandopoulos, CERTH/ CPERI and Aristotle Univ. 10:40 a.m. Topics covered include: • engine design • modeling • testing • analysis • performance • parts • components • materials • and more. For more information, visit subscriptions.sae.org/sub-tp-00009 DPF Systems for High Sulfur Fuels Hydrogen Effect on the DeNOX Efficiency Enhancement of Fresh and Aged Ag/Al2O3 HC-SCR in a Diesel Engine Exhaust (2011-01-0605) (2011-01-1278) Andreas C.R. Mayer, TTM; Jan Czerwinski, Peter Bonsack, AFHB; L. Karvonen, EMPA; Liu Xian, VEMC Beijing; John Mooney, John J.Mooney LLC Kihong Kim, GMDAT; Kwang Min Chun, Soonho Song, Yonsei Univ.; Hyun Sik Han, Heesung Catalysts; Hyerim Gu, Yonsei Univ. Also available on CD-ROM P110335 Continued on next page SAE 2011 World Congress 67 Emissions/Environment/Sustainability Wednesday, April 13 - Morning Technical and Business Sessions TIME 11:00 a.m. 11:20 a.m. SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-44 Diesel Exhaust Emission Control: DPF Systems (PFL402) Diesel Exhaust Emission Control: HC-DeNOx (PFL403) This session includes papers describing work on various aspects of DPF systems including the accumulation and oxidation of particulate matter within the DPF, the performance of different DPF technologies, their use with different fuel specifications and testing protocols. New DPF construction and regeneration proposals are also addressed. This session focuses on NOx control technologies based around the conversion of NOx using hydrocarbon (HC) species. Presentations will cover systems based on HC-SCR or HC Lean NOx Catalysts (LNC), including the integration of HC LNC functionality within an actively regenerating filter system in series production today, and a future system based on the use of H2 to promote LNC activity. 8:40 a.m. - 11:40 a.m. 10:20 a.m. - 11:20 a.m. Organizers: Paul Richards, Innospec Organizers: Galen B. Fisher, Univ. of Michigan; Matthew J. Thornton, National Renewable Energy Laboratory; Andrew P. Walker, Johnson Matthey Inc. Performance Assessment of a MultiFunctional Reactor Under Conventional and Advanced Combustion Diesel Engine Exhaust Conditions Development of New Diesel Particulate Active Reduction System for both NOx and PM Reduction (2011-01-0606) (2011-01-1277) Dimitrios Zarvalis, Alexandra Zygogianni, CERTH/CPERI; Souzana Lorentzou, CERTH/CPERI and Aristotle Univ.; Christopher Severin, Markus Schoenen, Raimund Vedder, FEV Motorentechnik GmbH; Michael Fiebig, Institute for Combustion Engines (VKA), RWTH Aachen Univ.; Jacques Lavy, Stephane Zinola, IFP Energies nouvelles; Athanasios Konstandopoulos, CERTH/CPERI and Aristotle Univ. Hiroshi Hirabayashi, Takatoshi Furukawa, Wataru Koizumi, Yoshitake Koyanagi, Yasuhiko Saitou, Satoshi Tanaka, Hino Motors, Ltd. Engine Test Protocol for Accelerated Ash Loading of a Diesel Particulate Filter (2011-01-0607) Thomas Harris, Alexander Kozlov, John Deere & Co.; Ponnaiyan Ayyappan, John Deere Power Systems; Jakob Combs, Deere & Company Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org Emissions Technology The Emissions Technology subscription provides unlimited access to SAE Technical Papers covering more than 35 years of global applied research, development, and applications on emissions. This subscription provides access to more than 4,200 technical papers from 1975 to the present (including more than 110 new papers from the SAE 2011 World Congress) featuring research on the design, testing, and measurement of emissions to ensure compliance with government and regulatory agencies. Technical Session Oral Evaluation Incentives In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. 68 SAE 2011 World Congress Subjects covered include: • Particulates • Hydrocarbons • Oxides of nitrogen • Carbon monoxide • and more. For more information, visit subscriptions.sae.org/sub-tp-00010 Also available on CD-ROM P110336 TIME 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-44 O2-43 O2-38 Diesel Exhaust Emission Control: DPF Substrates (PFL406) Diesel Exhaust Emission Control: SCR (Part 1 of 3) (PFL405) Emissions Measurement and Testing (PFL408) LCA and Sustainability (SDP113) Even though DPFs have been in production for on-highway trucks since 2007, there continues to be research into developing substrates with lower pressure drop, membrane layer design, higher porosity to accept heavier washcoats and geometries to accommodate higher ash loadings. Also with the onset of gasoline direct injection engines, there is one paper that discusses the optimum substrate for collecting particles from these engines. These topics and more are covered in this session. This session covers the Selective Catalytic Reduction (SCR) process, in which Diesel Exhaust Fluid (DEF) is injected to create ammonia which reacts with NOx and converts it into harmless Nitrogen. SCR is a very promising NOx reduction technology. The papers in this session cover various aspects of SCR technology such as different washcoats, two-way (SCR washcoat on DPF substrate), aging and poisoning impact on catalyst performance, importance of urea injection and mixing and SCR modeling. These manuscripts focus on particle emissions from combustion sources; in-use engine emissions measurements and modeling; particulate measurement techniques; detailed characterization techniques; NOx measurement; and testing facility developments The session organizers would like to thank the authors for their continuing work in expanding the knowledge base of emissions measurement and testing. Special thanks goes to the paper reviewers without whom this session would not be possible. This session reviews life cycle assessments on materials, technologies, and processes. Other topics included in this session are updates on the development of life cycle analysis databases for use by the national and international community. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 2:40 p.m. Organizers: Kirby Baumgard, John Deere Product Eng Center; Thorsten Boger, Corning Inc.; Julian Tan, General Motors Organizers: Brad Adelman, Navistar; Danan Dou, John Deere Product Engineering Center; Magdi Khair, Southwest Research Institute; Rahul Mital, GM; Minyong Zhou, Exova Organizers: Allen B. Duncan, US Environmental Protection Agency; Leslie Hill, Horiba, Ltd.; Phil Price, Ford Motor Company Organizers: Richard T. Paul, LKQ Best Automotive Corp.; Susan Sawyer-Beaulieu, Univ of Windsor A Next Generation Cordierite Diesel Particle Filter with Significantly Reduced Pressure Drop Development of Efficient Urea-SCR Systems for EPA 2010-Compliant Medium Duty Diesel Vehicles Evaluation of SOF Effects on Deposit Characteristics of the EGR Cooler Using a PM Generator Life Cycle Assessment: Adding sciencebased metrics to Sustainability (2011-01-0813) (2011-01-1309) (2011-01-1156) (Oral Only) Thorsten Boger, Suhao He, Thomas Collins, Achim Heibel, Douglas Beall, Christophe Remy, Corning Inc. Toshiya Akiyoshi, Hisaki Torisaka, Haruyuki Yokota, Takaharu Shimizu, Hiroyuki Ninomiya, Hironori Narita, Hino Motors, Ltd. Youngbok Lee, Kwang Seok Hong, Soonho Song, Kwang Min Chun, Yonsei Univ.; Kyo Seung Lee, Kyonggi Institute Of Technology; Sunki Min, Doyoung Chung, GM Daewoo Auto & Technology Lise Laurin, Melissa Hamilton, Earthshift Next Generation Aluminum Titanate Filter for Light Duty Diesel Applications Development of SCR on Diesel Particulate Filter System for Heavy Duty Applications Using Mass Spectrometry to Detect Ethanol and Acetaldehyde Emissions from a Direct Injection Spark Ignition Engine Operating on Ethanol/Gasoline Blends Recycling of the Changing Automobile and Its Impact on Sustainability (2011-01-0816) (2011-01-1312) (2011-01-1159) (2011-01-0853) Thorsten Boger, Joshua Jamison, Jason Warkins, Nancy Golomb, Christopher Warren, Achim Heibel, Corning Inc. Mojghan Naseri, Sougato Chatterjee, Mario Castagnola, Hai-Ying Chen, Joseph Fedeyko, Howard Hess, Jianquan Li, Johnson Matthey Inc. Kenneth Kar, Wai Cheng, Massachusetts Institute of Technology Jody Bassam, Joseph A. Pomykala, J. Spangenberger, Edward J. Daniels, Argonne National Laboratory Effects of Washcoat on Initial PM Filtration Efficiency and Pressure Drop in SiC DPF Engine Performance of Cu- and Fe-Based SCR Emission Control Systems for Heavy Duty Diesel Applications Measurement of Dioxin and Furan Emissions during Transient and Multi-Mode Engine Operation New Methodology of Life Cycle Assessment for Clean Energy Vehicle and New Car Model (2011-01-0817) (2011-01-1329) (2011-01-1158) (2011-01-0851) Koji Tsuneyoshi, Osamu Takagi, TYK Corporation; Kazuhiro Yamamoto, Nagoya Univ. Mario Castagnola, Jonathan Caserta, Z. Gerald Liu, Nathan A. Ottinger, John C. Sougato Chatterjee, Hai-Ying Chen, Wall, Patrick Barge, Cummins Inc. Raymond Conway, Joseph Fedeyko, Wassim Klink, Penelope Markatou, Sandip Shah, Andrew Walker, Johnson Matthey Inc. Micro-scale Study of DPF Permeability as a Function of PM Loading Compact SCR for Passenger Cars Emission Testing of N2O (Bag Sampling) from Diverse Vehicles by Laser Spectroscopic Motor Exhaust Gas Analyzer Advanced Requirements for Fuel Efficient Cars by Creating Efficient Body (2011-01-0815) (2011-01-1318) (2011-01-1155) (2011-01-0854) Nicholas Rakovec, Sandeep Viswanathan, David Foster, Univ of Wisconsin Eduardo Alano, Emmanuel Jean, Yohann Perrot, Jean-Paul Brunel, Faurecia Emissions Control Technologies; Nicolas Ferrand, Mehdi Ferhan, Julien Chapel, Karine Pajot, PSA Peugeot Citroën Montajir Rahman, Horiba, Ltd.; Kenji Hara, Shigeru Nakatani, Yoshimasa Tanaka, Horiba Ltd. Koji Makino, TOYOTA MOTOR CORPORATION 3-D Numerical Study of Fluid Flow and Pressure Loss Characteristics through a DPF with Asymmetrical Channel size Discussion Break Effect of Engine Operating Conditions on Spark-Ignition Engine PAH Emissions Reverse logistic Planning and Product Take back Analysis for Sustainabile Product & Process Design (2011-01-0818) (2011-01-1161) (2011-01-0852) Xiaogang Zhang, Paul Tennison, Jianwen Yi, Ford Motor Co. Bivek Baral, Kathmandu Univ.; Robert Raine, Gordon Miskelly, The Univ. of Auckland Zulfiqar Ali Qureshi Chairpersons: Susan Sawyer-Beaulieu, Univ of Windsor; Richard Paul, LKQ Best Automotive Corp New Particulate Filter Concept to Reduce Particle Number Emissions Testing of Catalytic Exhaust Emission Control Systems Under Simulated Locomotive Exhaust Conditions Effects of Oil Aging on Laboratory Measurement of Emissions from a Legacy Heavy-duty Diesel Engine (2011-01-0814) (2011-01-1313) (2011-01-1163) Chika Saito, Takahiko Nakatani, Yukio Miyairi, Kazuya Yuuki, Mikio Makino, Hiroshi Kurachi, NGK Insulators, Ltd.; Wolfgang Heuss, Tatsuyuki Kuki, Yasuyuki Furuta, Philipp Kattouah, Claus-Dieter Vogt, NGK Europe GmbH Joseph F. McDonald, Charles Schenk, L. James Sanchez, Brian J. Nelson, US Environmental Protection Agency Mrinmoy Dam, John Nuszkowski, Gregory J. Thompson, West Virginia Univ. Shigeki Nitta, Yoshihisa Moriguchi, Mazda Motor Corp. Continued on next page SAE 2011 World Congress 69 Emissions/Environment/Sustainability Wednesday, April 13 - Afternoon Technical and Business Sessions Emissions/Environment/Sustainability Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-44 Diesel Exhaust Emission Control: DPF Substrates (PFL406) Diesel Exhaust Emission Control: SCR (Part 1 of 3) (PFL405) Emissions Measurement and Testing (PFL408) LCA and Sustainability (SDP113) Even though DPFs have been in production for on-highway trucks since 2007, there continues to be research into developing substrates with lower pressure drop, membrane layer design, higher porosity to accept heavier washcoats and geometries to accommodate higher ash loadings. Also with the onset of gasoline direct injection engines, there is one paper that discusses the optimum substrate for collecting particles from these engines. These topics and more are covered in this session. This session covers the Selective Catalytic Reduction (SCR) process, in which Diesel Exhaust Fluid (DEF) is injected to create ammonia which reacts with NOx and converts it into harmless Nitrogen. SCR is a very promising NOx reduction technology. The papers in this session cover various aspects of SCR technology such as different washcoats, two-way (SCR washcoat on DPF substrate), aging and poisoning impact on catalyst performance, importance of urea injection and mixing and SCR modeling. These manuscripts focus on particle emissions from combustion sources; in-use engine emissions measurements and modeling; particulate measurement techniques; detailed characterization techniques; NOx measurement; and testing facility developments The session organizers would like to thank the authors for their continuing work in expanding the knowledge base of emissions measurement and testing. Special thanks goes to the paper reviewers without whom this session would not be possible. This session reviews life cycle assessments on materials, technologies, and processes. Other topics included in this session are updates on the development of life cycle analysis databases for use by the national and international community. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 2:40 p.m. Organizers: Kirby Baumgard, John Deere Product Eng Center; Thorsten Boger, Corning Inc.; Julian Tan, General Motors Organizers: Brad Adelman, Navistar; Danan Dou, John Deere Product Engineering Center; Magdi Khair, Southwest Research Institute; Rahul Mital, GM; Minyong Zhou, Exova Organizers: Allen B. Duncan, US Environmental Protection Agency; Leslie Hill, Horiba, Ltd.; Phil Price, Ford Motor Company Organizers: Richard T. Paul, LKQ Best Automotive Corp.; Susan Sawyer-Beaulieu, Univ of Windsor Design and Durability of Vanadium-SCR Catalyst Systems in Mobile Off-Road Applications Smart Sensing and Decomposition of NOx and NH3 Components from Production NOx Sensor Signals (2011-01-1316) (2011-01-1157) Teuvo Maunula, Toni Kinnunen, Ecocat Oy; Markus Iivonen, AGCO Sisu Power James C. Peyton Jones, Villanova University; Mert Geveci, Cummins Inc. 3:00 p.m. 3:20 p.m. O2-43 O2-38 Chairpersons: Susan Sawyer-Beaulieu, Univ of Windsor; Richard Paul, LKQ Best Automotive Corp High Performance NH3 SCR Zeolite Catalysts for Treatment of NOx in Emissions from Off-Road Diesel Engine (2011-01-1330) Chaitanya Narula, Oak Ridge National Laboratory; Xiaofan Yang, Oak Ridge Associated Universities Inc.; Peter Bonnesen, Edward Hagaman, Oak Ridge National Laboratory Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00165, and also individually. To purchase visit collections.sae.org SAE 2011 Workshop to Characterize Biobased Materials in Vehicles for the USDA BioPreferredSM Program Planned by Sustainable Development Program Committee / Engineering Meetings Board April 15, 2011 Cobo Center Detroit, Michigan, USA www.sae.org/biomat P110312 Regarding the current and future technologies of biobased materials in autos, and aptly taking place the day after 2011 World Congress, this workshop will create a platform for discussion for the automotive industry, US Department of Agriculture (USDA), and suppliers. Highlights include dialogues on the potential implications of the USDA BioPreferredSM Program on the auto industry—from both the supplier perspective and the OEM perspective. Organized by SAE’s Green Technology Systems Group (GTSG), Vehicle Materials Task Force, this is one event that you don’t want to miss. For more information and to register, visit www.sae.org/biomat. 70 SAE 2011 World Congress TIME Emissions/Environment/Sustainability Wednesday, April 13 Afternoon Technical and Business Sessions New titles available! SESSION TITLE, DESCRIPTION, AND ROOM W2-61 Thermal Systems Modeling and Simulation (Part 2 of 2) (HX102) 1:00 p.m. - 4:00 p.m. Organizers: Ales Alajbegovic, Exa Corporation; Ramesh Kumar Goyal; Gursaran D. Mathur, CalsonicKansei North America Inc.; Kumar Srinivasan, Chrysler Group LLC 1:00 p.m. Thermal Management of Lead Acid Battery (Pb-A) in Electric Vehicle (2011-01-0653) Vijayakanthan Damodaran, Siva Murugan, Vinod Shigarkanthi, Sunil Nagtilak, Karthikeyan Sampath, GM Technical Center India Ltd. - General Motors Company 1:20 p.m. Numerical Simulation of Transient Thermal Convection of a Full Vehicle (2011-01-0645) Devadatta Mukutmoni, Ales Alajbegovic, Jaehoon Han, Exa Corporation 1:40 p.m. Nonuniform Heat Source Model for a Lithium-Ion Battery at Various Operating Conditions (2011-01-0654) Taeyoung Han, VDR, GM R&D Center, Warren Michigan; Seongyong Park, GM Daewoo Auto & Technology, South Korea; Uiseong Kim, Chee burm Shin, Ajou University, South Korea 2:00 p.m. Development of Transient Simulation Methodologies for Under Hood Hot Spot Analysis of a Truck (2011-01-0651) Joshua Pryor, ThermoAnalytics Inc; Matt Pierce, ThermoAnalytics Inc.; Eric Fremond, Yanick Michou, Volvo 3P 2:20 p.m. Prediction of Transient Engine Compartment Temperature During After-Boil (2011-01-0657) Bashar AbdulNour, General Dynamics Land Systems; Mark Doroudian, Mohsen BattoeiAvarzaman, ESI North America 10:01 p.m. Interpretation Tools and Concepts for the Heat Management in the Drive Train of the Future (Written Only -- No Oral Presentation) (2011-01-0650) Stefan Klopstein, Sven Lauer, Franz Maassen, FEV Motorentechnik GmbH 10:02 p.m. Transient Thermal Simulation Process Over a Diesel Exhaust System During Regeneration (Written Only -- No Oral Presentation) (2011-01-0658) Juan Carlos Martinez Laurent, GM de Mexico - General Motors Company Planned by Thermal Management Activity / EMB Land and Sea Group Create your own ebook library The SAE bookstore now offers a selected titles in electronic format. Choose an entire ebook or specific chapters, and select the format that is compatible with your smartphone, computer, or ebook reader. Visit books.sae.org to browse and create your portable library today. The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00139, and also individually. To purchase visit collections.sae.org Email: CustomerService@sae.org Phone: 1-877-606-7323 (U.S. and Canada only) 1-724-776-4970 (International) P110201 SAE 2011 World Congress 71 Emissions/Environment/Sustainability Thursday, April 14 - Morning Technical and Business Sessions TIME 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. 72 SESSION TITLE, DESCRIPTION, AND ROOM O2-44 O2-33 Diesel Exhaust Emission Control: SCR (Part 2 of 3) (PFL405) Diesel Exhaust Emission Control: System Integration and Durability (PFL401) Sustainable Materials and Components (SDP111) Thermal Systems Components (HX101) This session covers the Selective Catalytic Reduction (SCR) process, in which Diesel Exhaust Fluid (DEF) is injected to create ammonia which reacts with NOx and converts it into harmless Nitrogen. SCR is a very promising NOx reduction technology. The papers in this session cover various aspects of SCR technology such as different washcoats, two-way (SCR washcoat on DPF substrate), aging and poisoning impact on catalyst performance, importance of urea injection and mixing and SCR modeling. This session will cover various aspects of system durability and system integration pertaining to Diesel Exhaust Emissions Control. It includes publications contributing to the understanding of durability of exhaust catalysts and particulate filters, mechanisms of their performance degradation and possible mitigation strategies, data from the field tests, analysis of the aged catalysts, laboratory and accelerated on-engine aging studies, along with relevant experimental tools and methodology. Session Description: This session delves in to various areas surrounding topics that related to a material or component’s ability to be considered sustainable. These topics include materials recycling methodologies and technologies, remanufacturing and serviceability, materials or components reuse, advanced battery recycling, end of life vehicle management, as well as substances of concern and volatile organic compound reduction and elimination. This session features components used for thermal management. The papers address design, application and systems related topics. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 10:00 a.m. 8:00 a.m. - 11:40 a.m. Organizers: Brad Adelman, Navistar; Danan Dou, John Deere Product Engineering Center; Magdi Khair, Southwest Research Institute; Rahul Mital, GM; Minyong Zhou, Exova Organizers: Eric Corrigan, Corning Inc.; Pradeep Prasad, Cummins Emission Solutions; Aleksey Yezerets, Cummins Inc. Organizers: Bhaskaran Gopalakrishnan, West Virginia Univ; Deepak Gupta, Southeast Missouri State University; Richard Paul, LKQ Best Automotive Corp Organizers: Ronald Semel, BAE Systems; Alaa ElSharkawy, Chrysler Group LLC Chairpersons: Eric Corrigan, Corning Inc O2-38 Chairpersons: Richard Paul, LKQ Best Automotive Corp; Bhaskaran Gopalakrishnan, West Virginia Univ; Deepak Gupta, Southeast Missouri State University W2-61 Chairpersons: Ronald Semel, BAE Systems; Alaa ElSharkawy, Chrysler Group LLC Evaluation of Intercooler Efficiency as a A Study on the Factors Affecting Heated Wall Impinging Characteristics of SCR Spray Technique for Reducing Diesel Engine Emissions Vehicle Recycling, Reuse, and Recovery: Material Disposition from Current End-ofLife Vehicles Technical Session Keynote: Advances in Modeling and Simulation of Vehicle Thermal Management Systems (2011-01-1311) (2011-01-1133) (2011-01-1151) (Oral Only) Zhilong Li, Tongji Univ.; Jun Deng, Tongji Univ; Liguang Li, Ling Cao, Zhijun Wu, Tongji Univ. Jyotirmoy Barman, Nilesh Gajarlawar, Pundlik Ghodke, Jidhin Joseph, Mahindra & Mahindra, Ltd. Claudia M. Duranceau, CD Technical Consulting, LLC.; Susan Sawyer-Beaulieu, Univ. of Windsor Ben Zandi, TES International Modeling of the Injection and Decomposition Processes of Urea-WaterSolution Spray in Automotive SCR Systems Development of an Exhaust Thermal Enhancer™ Using an Airless Nozzle Fuel System A Model for Water Consumption in Vehicle Use within Urban Regions Waste Heat Energy Harvesting for Improving Vehicle Efficiency (2011-01-1317) (2011-01-1132) (2011-01-1152) (2011-01-1167) Ehab Abu-Ramadan, Kaushik Saha, Xianguo Li, Univ. of Waterloo Philip Dimpelfeld, Nik Birkby, Sam Crane, Wil Crawley, Navin Khadiya, Zhiwei Yang, Faurecia Emissions Control Technologies Jeff Yen, John Zullo, Francisco Tejada, Bert Bras, Tina Guldberg, Georgia Institute of Technology Lee Chiew, Michael W. Clegg, Robin H. Willats, Gilbert Delplanque, Edouard Barrieu, Faurecia Emissions Control Technologies CFD Modeling of Processes Upstream of the Catalyst for Urea SCR NOx Reduction Systems in Heavy-Duty Diesel Applications Aftertreatment Package Design for SCR Performance Optimization Recent Developments in the Design of a Ceramic Automotive Oil Filter Development of Effective Exhaust Gas Heat Recovery System for a Hybrid Electric Vehicle (2011-01-1322) (2011-01-1135) (2011-01-1153) (2011-01-1171) Subhasish Bhattacharjee, Daniel C. Haworth, Penn State University; Roxanna Moores, Volvo Powertrain Corporation Jungmin Seo, Hyundai-Kia R&D Center Yiannis Levendis, Northeastern University; Lars T. Johannesen, Notox A/S Jaeheon Lee, Hyungseuk Ohn, Jae-Young Choi, Seok Joon Kim, Byungsoon Min, Hyundai Motor Company New Insights into Reaction Mechanism of Selective Catalytic Ammonia Oxidation Technology for Diesel Aftertreatment Applications Diesel Emission with DPF+SCR in VERTdePN - Testing & Potentials Drills for long oil holes:A good potential for recycle Experimental Study on Air Side Heat Transfer & Fluid Flow Characteristics of Microchannel Heat Exchanger (2011-01-1314) (2011-01-1139) (2011-01-1154) (2011-01-1166) Krishna Kamasamudram, Cummins Inc; Aleksey Yezerets, Cummins Inc.; Xu chen, Neal Currier, Cummins Inc; Mario Castagnola, Hai-Ying Chen, Johnson Matthey Inc Jan Czerwinski, Yan Zimmerli, Univ. of Applied Sciences - Biel; Andreas Mayer, TTM; Norbert Heeb, EMPA; Giovanni D’Urbano, Swiss Federal Office for the Environment Surendra Datar, Tata Motors, Ltd. Engr Sarbadaman Dasgupta, Faisal A. Siddiqui, Amir Fartaj, Univ. of Windsor Discussion Break Cu-Zeolite SCR Catalyst Thermal Deactivation Studied with FTIR Spatial Resolution Recycling of Production and PostConsumer Waste and Utilization of Sustainable Materials in the Development of New Performance Products in the Automotive Industry Experimental Investigation of the Performance of a Laminate Evaporator with HFO-1234yf as the Working Fluid (2011-01-1138) (Oral Only) (2011-01-1170) Xuxian Hou, William S. Epling, University of Waterloo; Steven J. Schmieg, Wei Li, General Motors R&D Center Alberto E. Ramirez Gursaran D. Mathur, CalsonicKansei North America Inc. Urea-SCR Catalysts with Improved Low Temperature Activity Impact of Biodiesel Impurities on the Performance and Durability of DOC, DPF and SCR Technologies Utilization of Sustainable, Post Industrial, and Post Consumer Waste Materials in the Production of Composites for Automotive Applications The Condensation within a CAC Thermodynamics Analysis (2011-01-1315) (2011-01-1136) (Oral Only) (2011-01-1168) Jaeuk Han, Eunseok Kim, Taewoo Lee, Jinwon KIm, Neunggyun Ahn, Hyun-Sik Han, Heesung Catalysts Aaron Williams, Robert McCormick, Jon Luecke, National Renewable Energy Laboratory; Rasto Brezny, Manufacturers of Emission Controls Assoc.; Andreas Geisselmann, Umicore AG & Co KG; Kenneth Voss, Kevin Hallstrom, BASF Corp.; Matthew Leustek, Jared Parsons, Hind Abi-Akar, Caterpillar Inc. Frank Maue, Technopartner Samtronic Ying Tang, Valeo Continued on next page SAE 2011 World Congress TIME 10:00 a.m. 10:20 a.m. 10:40 a.m. SESSION TITLE, DESCRIPTION, AND ROOM O2-44 O2-33 Diesel Exhaust Emission Control: SCR (Part 2 of 3) (PFL405) Diesel Exhaust Emission Control: System Integration and Durability (PFL401) Sustainable Materials and Components (SDP111) Thermal Systems Components (HX101) This session covers the Selective Catalytic Reduction (SCR) process, in which Diesel Exhaust Fluid (DEF) is injected to create ammonia which reacts with NOx and converts it into harmless Nitrogen. SCR is a very promising NOx reduction technology. The papers in this session cover various aspects of SCR technology such as different washcoats, two-way (SCR washcoat on DPF substrate), aging and poisoning impact on catalyst performance, importance of urea injection and mixing and SCR modeling. This session will cover various aspects of system durability and system integration pertaining to Diesel Exhaust Emissions Control. It includes publications contributing to the understanding of durability of exhaust catalysts and particulate filters, mechanisms of their performance degradation and possible mitigation strategies, data from the field tests, analysis of the aged catalysts, laboratory and accelerated on-engine aging studies, along with relevant experimental tools and methodology. Session Description: This session delves in to various areas surrounding topics that related to a material or component’s ability to be considered sustainable. These topics include materials recycling methodologies and technologies, remanufacturing and serviceability, materials or components reuse, advanced battery recycling, end of life vehicle management, as well as substances of concern and volatile organic compound reduction and elimination. This session features components used for thermal management. The papers address design, application and systems related topics. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 10:00 a.m. 8:00 a.m. - 11:40 a.m. Organizers: Brad Adelman, Navistar; Danan Dou, John Deere Product Engineering Center; Magdi Khair, Southwest Research Institute; Rahul Mital, GM; Minyong Zhou, Exova Organizers: Eric Corrigan, Corning Inc.; Pradeep Prasad, Cummins Emission Solutions; Aleksey Yezerets, Cummins Inc. Organizers: Bhaskaran Gopalakrishnan, West Virginia Univ; Deepak Gupta, Southeast Missouri State University; Richard Paul, LKQ Best Automotive Corp Organizers: Ronald Semel, BAE Systems; Alaa ElSharkawy, Chrysler Group LLC Chairpersons: Eric Corrigan, Corning Inc O2-38 Chairpersons: Richard Paul, LKQ Best Automotive Corp; Bhaskaran Gopalakrishnan, West Virginia Univ; Deepak Gupta, Southeast Missouri State University W2-61 Chairpersons: Ronald Semel, BAE Systems; Alaa ElSharkawy, Chrysler Group LLC The NH3 Inhibition Effect in the Standard SCR Reaction over a Commercial Fe-zeolite Catalyst for Diesel Exhaust Aftertreatment: An Experimental and Modeling Study Decoupling the Interactions of Hydrocarbons and Oxides of Nitrogen Over Diesel Oxidation Catalysts On-System Engine Cooling Fan Measurement as a Tool for Optimizing Cooling System Airflow Performance and Noise (2011-01-1319) (2011-01-1137) (2011-01-1169) Isabella Nova, Massimo Colombo, Enrico Tronconi, Politecnico di Milano; Volker Schmeisser, Michel Weibel, Daimler AG Cary Henry, Neal Currier, Nathan Ottinger, Aleksey Yezerets, Cummins Inc.; Mario Castagnola, Hai-Ying Chen, Howard Hess, Johnson Matthey Inc. Michael Sortor, Robert Bosch LLC Acidic Zirconia Mixed Oxides for NH3-SCR Catalysts for PC and HD Applications The Effect of Pt-Pd Ratio on Oxidation Catalysts Under Simulated Diesel Exhaust Evaluation of Impact of Active Grille Shutter on Vehicle Thermal Management (2011-01-1327) (2011-01-1134) (2011-01-1172) Emmanuel Rohart, Rhodia Electronics & Catalysis SA; Oliver Krocher, Maria Casapu, Paul Scherrer Institute; Rui Marques, Rhodia; Deborah Harris, Clare Jones, MEL Chemicals Chang Hwan Kim, General Motors Company; Michelle Schmid, Optimal Inc.; Steven J. Schmieg, Julian Tan, Wei Li, General Motors Company Alaa E. El-Sharkawy, Joshua C. Kamrad, Todd H. Lounsberry, Gary L. Baker, Sadek S. Rahman, Chrysler Group LLC A New Class of Environmental Friendly Vanadate Based NH3 SCR Catalysts Exhibiting Good Low Temperature Activity and High Temperature Stability Automotive AC System Oil Migration HFO1234yf Vs. R134a (2011-01-1331) (2011-01-1173) Amod Sagar, Treibacher Industrie AG; Alessandro Trovarelli, Marzia Casanova, University of Udine; Karl Schermanz, Treibacher Industrie AG Todd Gordon, Harry Eustice, William Brooks, General Motors Company 10:01 p.m. The Development of Advanced 2-Way SCR/ DPF Systems to Meet Future Heavy-Duty Diesel Emissions (Written Only -- No Oral Presentation) (2011-01-1140) Julian Tan, Charles Solbrig, Steven J. Schmieg, General Motors Company Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org Planned by Sustainable Development Program Committee / Engineering Meetings Board Planned by Thermal Management Activity / EMB Land and Sea Group SAE 2011 World Congress 73 Emissions/Environment/Sustainability Thursday, April 14 - Morning Technical and Business Sessions Emissions/Environment/Sustainability Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-43 8:40 a.m. O2-38 Diesel Exhaust Emission Control: Modeling (Part 1 of 2) (PFL407) Examples of Green Innovation and Sustainable Practices in the Automotive Sector: An Expert Panel Discussion (SDP114) This session is focused on diesel engine exhaust aftertreatment system models as well as their validation and application. Technologies covered include DOC, DPF, LNT, SCR, and hybrid or combined catalysts. Modeling aspects range from fundamental, 3D models of individual components to system level simulation, optimization, and control. The Green Technology Systems Group (GTSG) was established by the SAE Motor Vehicle Council to serve as a guiding body for consensus standards development for environmental sustainability issues in the automotive sector. This panel will address the current status of new technologies used in vehicles and vehicle manufacturing where the principles of green chemistry and engineering have been applied in their development or which have utilized natural, renewable, or recycled materials. 8:40 a.m. - 11:20 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Maruthi Devarakonda, Pacific Northwest National Laboratory; Colin P. Garner, Loughborough Univ.; Thomas McKinley, Cummins Inc.; Vincenzo Mulone, Univ. di Roma Tor Vergata; Cornelius Opris, Caterpillar Inc. Organizers: Carol Henry, George Washington Univ.; Nakia Simon, Chrysler Corporation LLC Moderators: Patricia J. Beattie, Arcalis Scientific Panelists: Michael L. Albu, PPG Chemfil Jay Hutchins, Faurecia North America Bing C. Xu, Ford Motor Co. Craig Crawford, Ontario BioAuto Council Don R. Schomer, Bayer MaterialScience LLC Comparison of Experimental PIV Data and CFD Simulations for Flow in a Diesel Particulate Filter Inlet Diffuser (2011-01-1241) Christopher Turner, David Thornhill, Geoffrey McCullough, Queen’s Univ., Belfast; Samir Patel, Ansys Europe 9:00 a.m. Modeling Study of Active Regeneration of a Catalyzed Particulate Filter Using OneDimensional DOC and CPF Models (2011-01-1242) Harsha Shankar Surenhalli, Kiran Premchand, John Johnson, Gordon Parker, Michigan Technological Univ 9:20 a.m. Calibration and Validation of a Diesel Oxidation Catalyst Model: from Synthetic Gas Testing to Driving Cycle Applications (2011-01-1244) Francois Lafossas, Yoshifumi Matsuda, Ali Mohammadi, Toyota Motor Europe NV/SA; Akinori Morishima, Mikio Inoue, Toyota Motor Corporation; Maria Kalogirou, Exothermia S.A.; Grigorios Koltsakis, Zissis Samaras, Aristotle Univ. Thessaloniki 9:40 a.m. Implications of Engine Start-Stop on AfterTreatment Operation (2011-01-1243) Grigorios C. Koltsakis, Zissis Samaras, Apostolos Karvountzis-Kontakiotis, Theodora Zacharopoulou, Aristotle Univ. Thessaloniki; Onoufrios Haralampous, Exothermia SA 10:00 a.m. Call for Papers: SAE International Journal of Fuels and Lubricants Comparisons of Ziegler Nichols based Tuning Methods in Active Regeneration Process for Diesel Engines Authors are invited to submit abstracts and papers on the following topics: alternative fuels, lubricants, additives, deposits, catalyst technology, fuel properties and effects, environmental implications, diesel emissions, and related topics. All abstracts will be accepted, so prepare your paper in advance! Abstract deadline is August 1, 2011; paper deadline is August 15, 2011. For more information visit: http://www.sae. org/events/calls.htm (Oral Only) Pochuan Hsing, General Motors Company 10:20 a.m. Development of Flow Uniformity Indices for Performance Evaluation of Aftertreatment Systems (2011-01-1239) Achuth Munnannur, Christopher M. Cremeens, Z. Gerald Liu, Cummins Emission Solutions 10:40 a.m. CFD Simulation of SCR DeNOx (Oral Only) Thiyagarajan Paramadhayalan, GM Technical Center India Ltd. - General Motors Company 74 SAE 2011 World Congress Continued on next page Emissions/Environment/Sustainability Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-43 11:00 a.m. O2-38 Diesel Exhaust Emission Control: Modeling (Part 1 of 2) (PFL407) Examples of Green Innovation and Sustainable Practices in the Automotive Sector: An Expert Panel Discussion (SDP114) This session is focused on diesel engine exhaust aftertreatment system models as well as their validation and application. Technologies covered include DOC, DPF, LNT, SCR, and hybrid or combined catalysts. Modeling aspects range from fundamental, 3D models of individual components to system level simulation, optimization, and control. The Green Technology Systems Group (GTSG) was established by the SAE Motor Vehicle Council to serve as a guiding body for consensus standards development for environmental sustainability issues in the automotive sector. This panel will address the current status of new technologies used in vehicles and vehicle manufacturing where the principles of green chemistry and engineering have been applied in their development or which have utilized natural, renewable, or recycled materials. 8:40 a.m. - 11:20 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Maruthi Devarakonda, Pacific Northwest National Laboratory; Colin P. Garner, Loughborough Univ.; Thomas McKinley, Cummins Inc.; Vincenzo Mulone, Univ. di Roma Tor Vergata; Cornelius Opris, Caterpillar Inc. Organizers: Carol Henry, George Washington Univ.; Nakia Simon, Chrysler Corporation LLC Engineering Academies Moderators: Patricia J. Beattie, Arcalis Scientific Panelists: Michael L. Albu, PPG Chemfil Jay Hutchins, Faurecia North America Bing C. Xu, Ford Motor Co. Craig Crawford, Ontario BioAuto Council Don R. Schomer, Bayer MaterialScience LLC e-Learning Byan Wahyu Riyandwita, Myung-Whan Bae, Gyeongsang National Univ. To ensure your success and the success of your organization, you must be knowledgeable and proficient on an ever-changing landscape of technology, regulations, and skills. Professional development from SAE International® provides hundreds of education and training resources in the technology and business areas that are shaping the Aero, Auto, and Commercial Vehicle industries. • Seminars, webinars, and engineering academies led by respected and expert industry professionals. Three-Dimensional Simulation with Porous Medium as the Washcoat Layer for an SCR Monolith Reactor (2011-01-1240) 10:01 p.m. Seminars SAE International prepares you to deliver on the job. • Online courses supply the technical content you expect from SAE without the expense of travel or time away from your office. • SAE programs delivered onsite at your location, or customized training designed for your organization’s specific business or technical needs. CFD Analysis of a Catalytic Converter Using Supported Copper Catalyst to Reduce Particulate Matter and Achieve Limited Back Pressure in Diesel Engine Exhaust (Written Only -- No Oral Presentation) (2011-01-1245) Muthaiah PL. S., Sathyabama Univeristy; M. Senthil Kumar, SKR Engineering College; Sendilvelan Subramanian, Aksheyaa College of Engineering Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00164, and also individually. To purchase visit collections.sae.org Planned by Sustainable Development Program Committee / Engineering Meetings Board Review the current course offerings or discover customized learning from SAE International at Mylearn.SAE.org. Corporate Learning Solutions Stay current on the technology, increase your knowledge, and positively affect your organization’s bottom line with professional development from SAE International®. Visit www.sae.org/training to view schedules and course information. P110343 SAE 2011 World Congress 75 Emissions/Environment/Sustainability Thursday, April 14 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-33 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. O2-43 O2-44 Advanced Catalysts and Substrates (PFL400) Diesel Exhaust Emission Control: Modeling (Part 2 of 2) (PFL407) Diesel Exhaust Emission Control: SCR (Part 3 of 3) (PFL405) Energy Efficiency of Thermal Systems (HX103) This session focuses on the systems engineering experience required to achieve ultra-low emission levels on light-duty vehicles. Emission system component topics discussed in this session include the development of advanced threeway catalysts, the development of NOx control strategies for gasoline lean burn engines, the application of high cell density substrates to advanced emission systems, and the integration of these components into full vehicle emission systems. This session is focused on diesel engine exhaust aftertreatment system models as well as their validation and application. Technologies covered include DOC, DPF, LNT, SCR, and hybrid or combined catalysts. Modeling aspects range from fundamental, 3D models of individual components to system level simulation, optimization, and control. This session covers the Selective Catalytic Reduction (SCR) process, in which Diesel Exhaust Fluid (DEF) is injected to create ammonia which reacts with NOx and converts it into harmless Nitrogen. SCR is a very promising NOx reduction technology. The papers in this session cover various aspects of SCR technology such as different washcoats, two-way (SCR washcoat on DPF substrate), aging and poisoning impact on catalyst performance, importance of urea injection and mixing and SCR modeling. Proper thermal management can significantly contribute to overall system energy efficiency. This session highlights the latest developments in thermal management energy efficiency. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Douglas Ball, Umicore Autocat USA Inc.; Rasto Brezny, Manufacturers of Emission Controls Assoc.; Ronald M. Heck, RMH Consulting; Joseph E. Kubsh, Manufacturers of Emission Controls Assoc. Organizers: Maruthi Devarakonda, Pacific Northwest National Laboratory; Colin P. Garner, Loughborough Univ.; Thomas McKinley, Cummins Inc.; Vincenzo Mulone, Univ. di Roma Tor Vergata; Cornelius Opris, Caterpillar Inc. Organizers: Brad Adelman, Navistar; Danan Dou, John Deere Product Engineering Center; Magdi Khair, Southwest Research Institute; Rahul Mital, GM; Minyong Zhou, Exova Organizers: Ronald Semel, BAE Systems; Gursaran D. Mathur, CalsonicKansei North America Inc.; Ramesh Kumar Goyal Development of Advanced Zone-Coated Three-Way Catalysts Fe-Zeolite SCR Model Development, Validation and Application Retrofit Solid SCR System for NOx Reduction Technical Session Keynote: Energy Efficiency of Thermal Systems (2011-01-0296) (2011-01-1304) (Oral Only) (Oral Only) Yuki Aoki, Toyota Motor Corporation; Shingo Sakagami, Masaaki Kawai, Cataler Corporation; Naoki Takahashi, Toshitaka Tanabe, Toyota Central R&D Labs Inc.; Tomoaki Sunada, Toyota Motor Corporation Penelope Markatou, Jianguo Dai, Johnson Matthey Inc.; Asa Johansson, Johnson Matthey ECT; Wassim Klink, Mario Castagnola, Johnson Matthey Inc.; Timothy C. Watling, Monica Tutuianu, Johnson Matthey Technology Centre Marek Tatur, FEV Inc.; Yiqun Huang, Houston Advanced Research Center; Hoon Cho, FEV Inc. Dario Bettio, Dana Holding Corporation Experimental Study of NOx Reduction by Passive Ammonia-SCR for Stoichiometric SIDI Engines Development and Validation of a Cu-Zeolite SCR Catalyst Model Suitable Stainless Steel Selection for Exhaust Line Containing a Selective Catalytic Reduction (SCR) System Simulation of Fuel Economy Effectiveness of Exhaust Heat Recovery System Using Thermoelectric Generator in a Series Hybrid (2011-01-0307) (2011-01-1299) (2011-01-1323) (2011-01-1335) Orgun Guralp, Gongshin Qi, Wei Li, Paul Najt, General Motors Company Timothy C. Watling, Monica Tutuianu, Maya R. Desai, Johnson Matthey Technology Centre; Jianguo Dai, Penelope Markatou, Asa Johansson, Johnson Matthey, ECT Saghi Saedlou, Pierre Santacreu, ArcelorMittal R&D; Johan Leseux, ArcelorMittal Stainless Europe Masayoshi Mori, Takeshi Yamagami, Mitsumasa Sorazawa, Takatoshi Miyabe, Shunji Takahashi, Tomohide Haraguchi, Honda R&D Co., Ltd. Effects of Fuel Sulfur the FTP NOx emissions from a PZEV 4 Cylinder Application Simulation of a Double Layer Ammonia Slip Catalyst using Mapped Rate Data Development of Closed-loop Control Strategy for Urea-SCR Based on NOX Sensors Exhaust Recovery of Vehicle Gasoline Engine based on Organic Rankine Cycle (2011-01-0300) (Oral Only) (2011-01-1324) (2011-01-1339) Douglas Ball, Davion Clark, David Moser, Umicore Autocat USA Inc. Martin Votsmeier, Umicore AG & Co. KG; Alexander Scheuer, Herbert Vogel, Alfons Drochner, Darmstadt University; Jürgen gieshoff, Umicore AG & Co. KG Jing Hu, Yan-guang Zhao, Yun-long Zhang, Shi-Jin Shuai, Jian-Xin Wang, Tsinghua Univ.; Ting Chen, Zhen Chen, Zhejiang Yinlun Co., Ltd. Xinxin ZHANG, Ke ZENG, Sujuan BAI, Ying ZHANG, Maogang HE, Xi’an Jiaotong University, P R China Investigation of LEV-III Aftertreatment Designs Development and Validation of Wall Flow Type SCR Model for 2-way DPF-SCR Control-oriented Reduced-order Models for Urea Selective Catalytic Reduction Systems Using a Physics-based Approach A Rankine Cycle System for Recovering Waste Heat from HD Diesel Engines Experimental Results (2011-01-0301) (Oral Only) (2011-01-1326) (2011-01-1337) Douglas Ball, Umicore Autocat USA Inc.; Michael Zammit, Jeffrey Wuttke, Chrysler Group LLC; Carlos Buitrago, Umicore Autocat USA Inc. Soo-Youl Park, Univ. of Wisconsin Madison; David Brown, Steven Schmieg, General Motors LLC; Christopher Rutland, Univ. of Wisconsin Madison; Yongsheng He, GM R&D Center; Kushal Narayanaswamy, General Motors LLC Hanbee Na, MIT Univ.; Dennis Reed, Ford Motor Co.; Anuradha Annaswamy, MIT Univ.; Paul M. Laing, Ford Motor Co.; Ilya Kolmanovsky, Univ. of Michigan Talus Park, Ho Teng, Gary L. Hunter, Bryan van der Velde, Jeffrey Klaver, AVL Powertrain Engineering Inc. Three-Way Catalyst Design for Urealess Passive Ammonia SCR: Lean-Burn SIDI Aftertreatment System Control-Oriented Modeling of a LNT-SCR Diesel After-Treatment Architecture Integrated Emission Management strategy for cost-optimal engine-aftertreatment operation Improved Battery Performance in Electric Vehicles via Reduced Glazing Thermal Conductivity (2011-01-0306) (2011-01-1307) (2011-01-1310) (2011-01-1341) Chang Hwan Kim, Kevin Perry, Michael Viola, Wei Li, Kushal Narayanaswamy, General Motors Company David Marie-Luce, Damiano Di-penta, Renault; Pierre-Alexandre Bliman, Michel Sorine, INRIA Robert Cloudt, Frank Willems, TNO Automotive Steven Gasworth, Exatec, LLC; Triloka Tankala, Ashok Kancharla, GE India Technology Center Pvt Ltd; Stephen Shuler, Exatec, LLC 2:40 p.m. 3:00 p.m. 76 W2-61 System Approach for NOx Reduction: Double LNT Diesel After-Treatment Architecture Road Map and Technology Trends for Vehicle Engine Cooling Fan Speed Control (2011-01-1300) (2011-01-1334) Damiano Di-Penta, Karim Bencherif, PierreYves Le-Morvan, Renault Thomas K. Lockwood, Naila MikhaeilBoules, Fausto Vazquez, General Motors Company Numerical Modeling of Automotive Exhaust Catalysts Variable and Fixed Airflow for Powertrain Cooling (2011-01-1301) (2011-01-1340) Masayuki Kato, Takaki Matsumoto, Shinichiro Otsuka, Hirosuke Okubo, Yoshiaki Matsuzono, Honda R&D Co.,Ltd. Automobile R&D Center; Shogo Konya, Nippon Steel Materials Co. Ltd Scott Charnesky, Gregory Fadler, Thomas Lockwood, General Motors Company Continued on next page SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-33 O2-43 O2-44 Advanced Catalysts and Substrates (PFL400) Diesel Exhaust Emission Control: Modeling (Part 2 of 2) (PFL407) Diesel Exhaust Emission Control: SCR (Part 3 of 3) (PFL405) Energy Efficiency of Thermal Systems (HX103) This session focuses on the systems engineering experience required to achieve ultra-low emission levels on light-duty vehicles. Emission system component topics discussed in this session include the development of advanced threeway catalysts, the development of NOx control strategies for gasoline lean burn engines, the application of high cell density substrates to advanced emission systems, and the integration of these components into full vehicle emission systems. This session is focused on diesel engine exhaust aftertreatment system models as well as their validation and application. Technologies covered include DOC, DPF, LNT, SCR, and hybrid or combined catalysts. Modeling aspects range from fundamental, 3D models of individual components to system level simulation, optimization, and control. This session covers the Selective Catalytic Reduction (SCR) process, in which Diesel Exhaust Fluid (DEF) is injected to create ammonia which reacts with NOx and converts it into harmless Nitrogen. SCR is a very promising NOx reduction technology. The papers in this session cover various aspects of SCR technology such as different washcoats, two-way (SCR washcoat on DPF substrate), aging and poisoning impact on catalyst performance, importance of urea injection and mixing and SCR modeling. Proper thermal management can significantly contribute to overall system energy efficiency. This session highlights the latest developments in thermal management energy efficiency. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Douglas Ball, Umicore Autocat USA Inc.; Rasto Brezny, Manufacturers of Emission Controls Assoc.; Ronald M. Heck, RMH Consulting; Joseph E. Kubsh, Manufacturers of Emission Controls Assoc. Organizers: Maruthi Devarakonda, Pacific Northwest National Laboratory; Colin P. Garner, Loughborough Univ.; Thomas McKinley, Cummins Inc.; Vincenzo Mulone, Univ. di Roma Tor Vergata; Cornelius Opris, Caterpillar Inc. Organizers: Brad Adelman, Navistar; Danan Dou, John Deere Product Engineering Center; Magdi Khair, Southwest Research Institute; Rahul Mital, GM; Minyong Zhou, Exova Organizers: Ronald Semel, BAE Systems; Gursaran D. Mathur, CalsonicKansei North America Inc.; Ramesh Kumar Goyal 3:20 p.m. W2-61 A Three-Parameter Transient 1D Catalyst Model Thermal Management System for Electric Vehicle (2011-01-1306) (2011-01-1336) Karin Fröjd, LOGE AB; Fabian Mauss, BTU Cottbus Atsushi Yokoyama, Hitachi; Tadashi Osaka; Yuto Imanishi; Sachio sekiya 3:40 p.m. Efficient Thermally Responsive Coolant Output and Flow Control for Conventional and Advanced Propulsion Systems (Oral Only) John Fulton, FloWork Systems LLC 10:01 p.m. Development of a Neural Network Model of an SCR Catalytic Converter and Ammonia Dosing Optimization Using Multi Objective Genetic Algorithm (Written Only -- No Oral Presentation) (2011-01-1332) Ehsan Majd Faghihi, Amir H. Shamekhi, K N Toosi Univ. of Technology Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity Planned by Exhaust Aftertreatment and Emissions Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00164, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00163, and also individually. To purchase visit collections.sae.org Planned by Thermal Management Activity / EMB Land and Sea Group DON’T FORGET TO VOTE! Best of the Best Booth Awards Kiosks located in the front of Oakland Hall New this year, the Best of the Best Booth Awards recognize exhibitors with the most innovative technology. Please vote for the most innovative exhibitor in each of the following categories: • Poster Display • 10x10 Booth • 10x20 Booth • 20x20 Booth • Most Innovative Booth Overall Voting will close at 12:00 pm on Thursday, April 14th, so be sure to visit the voting kiosks in the front of Oakland Hall before that time. Best of the Best Award winners will be recognized during the World Congress Annual Banquet. SAE 2011 World Congress 77 Emissions/Environment/Sustainability Thursday, April 14 - Afternoon Technical and Business Sessions Emissions/Environment/Sustainability Thursday, April 14 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-38 Green Chemistry for Automotive Applications (SDP112) D3-19 D3-19 Chat with the Experts: Race Car Chassis Set Up (MSECCHAT103) Chat with the Experts: Racing Powertrain (MSECCHAT104) 5:00 p.m. - 5:20 p.m. 5:20 p.m. - Keynote Speakers: David A. Finch, Raetech Corp. Keynote Speakers: Wiley R. McCoy, McLaren Performance Technologies Going green beyond fuel efficiency is quickly becoming a needed reality in the automotive industry. The focus of this session is to address these issues and make mobility engineering part of the solution to green technology. Topics for solicitation include materials and research and development; technology transfer and the supply chain; education, training and workforce needs along with standards and regulatory trends. 1:00 p.m. - 4:40 p.m. Organizers: Nakia Simon, Chrysler Corporation LLC; Carol Henry, George Washington Univ. Chairpersons: Nakia Simon, Chrysler Corporation LLC 1:00 p.m. Technical Keynote: Designation of Complex Assembly Products under USDA’s BioPreferredSM Program (Oral Only) Jeff Goodman, US Department of Agriculture 1:40 p.m. Green Technology Systems Group: Focus on Environmental Sustainability for the Automotive Industry (2011-01-1258) Patricia J. Beattie, Arcalis Scientific., LLC; Carol J. Henry, George Washington University; John J. Bradburn, General Motors Company 2:00 p.m. Use of Bio-based Polymers and Composites to Reduce GHG and Toxic Chemical Emissions in the Automotive Sector (Oral Only) Craig Crawford, Ontario BioAuto Council 2:20 p.m. The Use of Soy Polyols in Automotive Acoustical foams (2011-01-1257) John Olari, Evan cheolas, Huntsman Polyurethanes 2:40 p.m. Green Technology Transfer Methods to Enhance Sustainability Using Design for the Environment (DfE) Techniques (Oral Only) John J. Bradburn, General Motors Company 3:00 p.m. NSF / GCI 355 Greener Chemicals and Processes Information Standard (Oral Only) MIndy Costello, NSF International 3:20 p.m. Michigan Green Chemistry Clearinghouse (Oral Only) Clinton Boyd, Sustainable Research Group 3:40 p.m. Staying ahead of the ball on TSCA Reform; Implementing Green Chemistry into your Environmental Management System toward Sustainability (Oral Only) Antoinette W. Stein, EPP-LCA.org 4:00 p.m. Total Cost Assessment: A triple bottom line assessment of sustainability (Oral Only) Lise Laurin, Melissa Hamilton, Earthshift 4:20 p.m. The future of Transportation (2011-01-1259) Arun Vaidyanathan; Archana Vaidyanathan, LHP Software LLC Planned by Sustainable Development Program Planned by Motorsports Engineering Activity / EMB Land and Sea Group Committee / Engineering Meetings Board The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00171, and also individually. To purchase visit collections.sae.org 78 SAE 2011 World Congress Planned by Motorsports Engineering Activity / EMB Land and Sea Group Emissions/Environment/Sustainability Emissions/Environment EXHIBITOR LIST AS OF MARCH 04, 2011 Advantest Corporation........................812P Albonair.................................................512 BAUMOT.............................................1024 Behr America Inc...................................613 Bruker Corporation..............................1036 Cambustion.........................................715P Canmet-MTL.......................................1006 Convergent Science Inc, CFD Software and Consulting Services......400 DSM Engineering Plastics......................500 Grail Engine Technologies......................325 HJS Emission Technology GmbH & Co KG................................................543 Horiba...................................................437 Inalfa Roof Systems...............................612 Kendrion Binder Magnete GmbH, Passenger Car Systems.....................838 MBtech Group.......................................337 Nissan Motor Company.........................507 NRC Automotive.................................1006 Pallmann Industries Inc..........................343 Portugal MOBI.E...................................207 Procat Catagen...................................1106 Reaction Design....................................213 Romax Technology................................909 Scuderi Engine......................................419 TechnoPartner.......................................343 TI Automotive........................................731 Transportation Research Center Inc......501 US Department of Energy Vehicle Tech Program.....................................301 The Essential Automotive Technology Event April 12-14, 2011 Cobo Center Detroit, Michigan, USA SAE Inte rnation al CHARGING Text or feedbac email: k@sae.o rg FORWARD TOGETHER Tell us about your SAE 2011 World Congress experience. Text or email: feedback@sae.org (Service provider text messaging rates may apply.) P110464 P91191 SAE 2011 World Congress 79 integrated design & MANUFACTURING SESSIONS technical, business & executive Author information text is published as submitted by technical paper authors. Tues Wed Thur AM PM AM PM AM PM Room No. Page No. Body Engineering and Design (Part 1 & 2) (B100) - - - - 4 4 D0-04A 88, 89, 90, 91 Chat with the Experts: Computer Model Validation and Verification (V&V) in Design (IDMCHAT102) - - - 4 - - D0-06A 86, 87 Chat with the Experts: Getting Innovation Noticed within Industry (IDMCHAT103) - - - - - 4 D0-02B 90, 91 Chat with the Experts: The Changing Value Proposition of the Automotive Supply Chain (IDMCHAT101) - - - 4 - - D0-07A 86, 87 Design Optimization - Methods and Applications (Part 1 & 2) (B103) 4 4 - - - - D0-04A 81, 82, 83 Key Success Factors of Lean Manufacturing Implementation and Global Supply Chain (IDM201) - - - - 4 - D0-06B 88, 89 Reliability and Robust Design in Automotive Engineering - - - - - - Assessment of Reliability and Robustness and Reliability Applications (IDM102) - - 4 - - - D0-06B 84, 85 Decision Under Uncertainty/Uncertainty Modeling (IDM105) - - 4 - - - D0-06B 84, 85 Design for Six Sigma (IDM108) - - - - - 4 D0-07A 90, 91 Model Validation and Verification (IDM107) - 4 - - - - D0-06B 82, 83 Reliability and Accelerated Testing (IDM104) - - - 4 - D0-06B 86, 87 Reliability-Based Design Optimization and Robustness (IDM111) - - - - 4 - D0-06B 88, 89 4 - - - - - D0-06B 81 - - 4 4 - - D0-07A 84, 85, 86, 87 Technical Judgments and Cost-Benefit Trade-Offs When Collecting and Using Limited Information for Design Under Uncertainty: An Expert Panel Discussion (IDM110) Virtual Design and Engineering (Part 1 & 2) (IDM301) Technical Session Oral Evaluation Incentives In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. 80 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Design Optimization - Methods and Applications (Part 1 of 2) (B103) D0-06B Technical Judgments and Cost-Benefit Trade-Offs When Collecting and Using Limited Information for Design Under Uncertainty: An Expert Panel Discussion (IDM110) The objective of this panel is to initiate a debate about how to measure the value of information from tests or computer simulations in a particular design decision. Additional topics include: • Quantification of uncertainty in probabilistic models -- limitations of confidence intervals for the mean value of a random variable and the probability of an event • Assessing the accuracy of models of uncertainty • Probabilities of extreme events and joint probability distributions 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors; Hasetetsion G. Mariam Organizers: Efstratios Nikolaidis, Univ. of Toledo Moderators: Dan Ghiocel, GP Technologies Inc.; Efstratios Nikolaidis, Univ. of Toledo Panelists: David A. Lamb, US Army TARDEC Roger Logan, WXL Vijitashwa Pandey, Oakland Univ. Ramesh Rebba, General Motors LLC 10:00 a.m. Technical Keynote Presentation: Structural Optimizations Methods and Techniques to Design Light and Efficient Vehicles Juan Pablo Leiva, Vanderplaats R & D Structural Optimization for Vehicle Dynamics Loadcases (2011-01-0058) Giles Bryer, Christopher Eccles, General Motors Company 11:20 a.m. A World In Motion® (AWIM) is a program that brings science, technology, engineering and math (STEM) education to life for students K-12. Led by the teacher with assistance from the volunteer STEM professional, AWIM gives students the opportunity to learn through hands-on activities. As a volunteer, you can influence the future by giving of your time. Teachers make AWIM happen… the hands-on activities make it exciting…volunteers make it special! (Oral Only) 11:00 a.m. Help unlock the potential in every child – in your community – become a volunteer! See AWIM in Action! JetToy Olympics Wednesday April 13, 2011 9:00 a.m. - 2:00 p.m. in Detroit Hall Fuel Cell Olympics Thursday April 14, 2011 9:00 a.m. - 2:00 p.m. in Oakland Hall Take Part in a Tour: Tours will take place every 20 minutes starting at 10:00 a.m. Call or text 248-918-3880 or www.saefoundation.org/events/ viptour.htm to register. Share your experience with the children in your community. Introduction of New Concept U*sum for Evaluation of Weight-Efficient Structure (2011-01-0061) Tadashi Naito, Hirokazu Kobayashi, Yuta Urushiyama, Honda R&D Co., Ltd.; Kunihiro Takahashi, Keio University Planned by Body Engineering Committee / Automobile Body Activity Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity To learn more about this award-winning program, or to volunteer, contact SAE International 1-800-457-2946 ∙ awim@sae.org ∙ www.awim.org Program by Funded by P110331 SAE 2011 World Congress 81 integrated design & MANUFACTURING Tuesday, April 12 - Morning Technical and Business Sessions integrated design & MANUFACTURING Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Design Optimization - Methods and Applications (Part 2 of 2) (B103) D0-06B Reliability and Robust Design in Automotive Engineering: Model Validation and Verification (IDM107) Model Validation and Verification invite papers that deal with the theoretical and/ or applied aspects of one or more of the following representative topics: model development, model correlation/calibration, model verification, model validation, uncertainty quantification, uncertainty propagation, validation metrics, predictive capability assessment, etc. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 4:40 p.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors; Hasetetsion G. Mariam Organizers: Yan Fu, Ford Motor Co.; Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Ren-Jye Yang, Ford Motor Co. Chairpersons: Yan Fu, Ford Motor Co; Ramesh Rebba, General Motors LLC 1:00 p.m. 1:20 p.m. Formulation of Human Performance Measures for Full Body Pregnant Women Standing Posture Prediction Technical Keynote: A Perspective on Model Validation and Validated Models (2011-01-0062) (Oral Only) Bradley Howard, Jingzhou (James) Yang, Texas Tech University Vicente Romero, Sandia National Laboratories Plug-In Electric Vehicle Charge Time Robustness (2011-01-0065) Brett T. Muller, General Motors Company 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. Anti-Roll Bar Link Toggling: Investigation and Optimization of a Robustness Problem Comparison of Several Model Validation Conceptions against a “Real Space” Endto-End Approach (2011-01-0063) (2011-01-0238) Lothar Harzheim, Ulrike Warnecke, Adam Opel AG - General Motors Company Vicente Romero, Sandia National Laboratories Free-form Optimization Method for Designing Automotive Shell Structures A Variable-Size Local Domain Approach to Computer Model Validation in Design Optimization (2011-01-0064) (2011-01-0243) Masatoshi Shimoda, Toyota Technological Institute Dorin Drignei, Zissimos Mourelatos, Oakland Univ.; Michael Kokkolaras, Univ. of Michigan-Ann Arbor; Jing Li, Grzegorz Koscik, Oakland Univ. Multi-Objective Design Optimization for an Integrated Tractor Trailer Vehicle Enhanced Error Assessment of Response Time Histories (EEARTH) Metric and Calibration Process (2011-01-0066) (2011-01-0245) Milind Khandare, Texas A&M University; Fongloon Peter Pan, Ronald Schoon, Navistar Inc. Zhenfei Zhan, Yan Fu, Ren-Jye Yang, Ford Motor Company Development of an Optimized Structure for Meeting Pedestrian Protection Requirements Windshield Wiper System Design Integration • Poster Display (2011-01-0770) (2011-01-0239) • 10x10 Booth Joung Myung Lim, Hanwha L&C; Ju Yong Park, Hyundai Motor Company; Dong-Won Shin, Hanwha L&C Houng Y. Chang, General Motors Company 3:00 p.m. Automated IC Engine Model Development with Uncertainty Propagation (2011-01-0237) George Peter Edward Brownbridge, University of Cambridge; Andrew Smallbone, cmcl innovations; Weerapong Phadungsukanan, Sebastian Mosbach, Markus Kraft, University of Cambridge; Bengt Johansson, Lund University 3:20 p.m. Dimensional Quality Control of Repeated Molded Polymer Battery Cell Housings in Automotive Energy Systems (2011-01-0244) Mark A. Smith, David Okonski, General Motors Company Continued on next page 82 SAE 2011 World Congress DON’T FORGET TO VOTE! Best of the Best Booth Awards Kiosks located in the front of Oakland Hall New this year, the Best of the Best Booth Awards recognize exhibitors with the most innovative technology. Please vote for the most innovative exhibitor in each of the following categories: • 10x20 Booth • 20x20 Booth • Most Innovative Booth Overall Voting will close at 12:00 pm on Thursday, April 14th, so be sure to visit the voting kiosks in the front of Oakland Hall before that time. Best of the Best Award winners will be recognized during the World Congress Annual Banquet. integrated design & MANUFACTURING Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Design Optimization - Methods and Applications (Part 2 of 2) (B103) D0-06B Reliability and Robust Design in Automotive Engineering: Model Validation and Verification (IDM107) Model Validation and Verification invite papers that deal with the theoretical and/ or applied aspects of one or more of the following representative topics: model development, model correlation/calibration, model verification, model validation, uncertainty quantification, uncertainty propagation, validation metrics, predictive capability assessment, etc. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 4:40 p.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors; Hasetetsion G. Mariam Organizers: Yan Fu, Ford Motor Co.; Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Ren-Jye Yang, Ford Motor Co. Chairpersons: Yan Fu, Ford Motor Co; Ramesh Rebba, General Motors LLC 3:40 p.m. The Design and Development of Variation Based Modeling Technique for Slam Analysis using a DFSS Approach. (2011-01-0242) Sankar Rao Nallapati, Jason Miller, Srinivasa Mandadapu, Balakrishna Chinta, General Motors Company 4:00 p.m. A Comparative Analysis of a Rigid Bicycle Model with an Elastic Bicycle Model for Small Trucks (2011-01-0240) 4:20 p.m. SAE Technical Papers Leading-edge research from experts in the automotive, aerospace, and commercial vehicle industries. SAE understands that the information presented in our more than 90,000 technical papers is vital to the success of your business. That’s why every SAE technical paper is peerreviewed by a minimum of three (3) industry experts who assure all papers: • Present technically new, innovative or constructive review of existing information • Contain quality data and valid analytical techniques • Provide sound conclusions • Present clear and logical research findings Saurav Talukdar, Salil Kulkarni, Dept. of Mechanical Engg.,IIT Bombay • Maintain a balanced paper free from personal bias or commercialism Four independent wheels steering system analysis • Provide long-term reference value (2011-01-0241) Mynor Roberto Ronci; Joel Ferrer lng; Paola Artuso PhD; Enrico Bocci 10:01 p.m. Design Optimization of Front Bumper System for Low Speed Insurance Industry Test using Design for Six Sigma and CAE Analysis (Written Only -- No Oral Presentation) (2011-01-0070) Stuart J. Brown, General Motors Company 10:02 p.m. Air Suspension System Model and Optimization (Written Only -- No Oral Presentation) (2011-01-0067) Nikolai Moshchuk, Yunjun Li, Steve Opiteck, General Motors Company 10:03 p.m. Performance Optimization of Vacuum Pump for a Diesel Engine for Euro V Application by Experiments (Written Only -- No Oral Presentation) (2011-01-0071) S R Nagendiran, J Sureshkumar, Ramalingam Sivanantham, H Pandarinath, UCAL Fuel Systems Ltd. 10:04 p.m. Topological Design Approach for an Electrical Car Chassis (Written Only -- No Oral Presentation) (2011-01-0069) Paulo Reynaldo Calvo Alfaro, Fernando Velázquez Villegas, Antonio Zepeda Sánchez, Mariano García del Gállego, Universidad Nacional Autónoma de México Planned by Body Engineering Committee / Automobile Body Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00132, and also individually. To purchase visit collections.sae.org Visit papers.sae.org for technical information you can count on. Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00141, and also individually. To purchase visit collections.sae.org P110194 SAE 2011 World Congress 83 integrated design & MANUFACTURING Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06B D0-07A D0-06B Reliability and Robust Design in Automotive Engineering: Assessment of Reliability and Robustness and Reliability Applications (IDM102) Virtual Design and Engineering (Part 1 of 2) (IDM301) Reliability and Robust Design in Automotive Engineering: Decision Under Uncertainty/Uncertainty Modeling (IDM105) This session presents methods and automotive applications on how to assess reliability and robustness in product development. Topics include among others, system reliability target allocation, interval analysis in robust design and imprecise reliability assessment. This technical session will showcase the creation and application of various tools that will allow for the design and manufacture of parts, equipment, facilities and tests that eliminate the need for physical part prototyping early in a program. The ability to model variouls aspects of design, test and manufacturing allows for more accurate, cost effective and faster development and product delivery to market. Methods for modeling uncertainty and decision making under uncertainty are presented in this session. Both theoretical developments and practical applications from the automotive industry are covered. 8:00 a.m. - 9:40 a.m. 8:00 a.m. - 10:40 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Efstratios Nikolaidis, Univ. of Toledo; Zissimos Mourelatos, Oakland Univ.; Ramesh Rebba, GENERAL MOTORS CORP; Richard Sun, Sadek S. Rahman, Chrysler Group LLC Organizers: Paul Zalucha, BAE Systems; George Smith, McLaren Performance Technologies Organizers: Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Ramesh Rebba, General Motors LLC; RenJye Yang, Ford Motor Company; Vijitashwa Pandey, Oakland University Chairpersons: Paul Zalucha, BAE Systems Chairpersons: Efstratios Nikolaidis, Univ of Toledo; Zissimos Mourelatos, Oakland Univ Chairpersons: Vijitashwa Pandey, Oakland University; Ramesh Rebba, General Motors LLC Moderators: Zissimos Mourelatos, Oakland Univ 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. DFMEA and FTA Applied to Complex Hybrid and Fuel Cell Systems Definition and Application of a Standard Verification and Validation Process for Dynamic Vehicle Simulation Models (2011-01-0512) (2011-01-0519) Michael Henry Down, General Motors Company Jan Klemmer, Johannes Lauer, Volker Formanski, Remy Fontaine, Peter Kilian, Stefan Sinsel, Andreas Erbes, Jochen Zäpf, Adam Opel AG - General Motors Company Quality Variation Control Method and Process Material Selection during early Design Phase using Simplified Models (2011-01-0509) (2011-01-0526) Megumu Oshima, Kanya Nara, Nissan Motor Co., LTD. Raj Sohmshetty, Rakshit Ramachandra, Ford Motor Co.; Radhakrishan Mariappasamy, Senthil Karuppaswamy, Detroit Engineered Products Inc. Prevention of Defects and Customer Dissatisfaction using Quick Design Review Expanding Virtual Simulation in Product Realization (2011-01-0510) (2011-01-0530) Megumu Oshima, Kanya Nara, Nissan Motor Co.,LTD.; Tatsuhiko Yoshimura, Kyushu University Mohamed El-Sayed, Kettering Univ. Design of Adaptive Neural Controller for Position Control of an Electrohydraulics Servo System of Cars Virtual Manufacturability Analyzer for Casting Components (2011-01-0511) (2011-01-0528) Sahin Yildirim, Eng. Qigui Wang, Yucong Wang, General Motors Company Numerical Simulation on the Ventilation Cooling Performance of the Engine Nacelle under Hover and Forward Flight Conditions Virtual Analysis of Compliant Parts (2011-01-0513) (2011-01-0531) Yongqi Xie, BeiHang University; Hongxia Gao, Jianzu Yu, Jing Xiao, Beihang University Meike Schaub, Jörg Uthoff, Adam Opel AG - General Motors Company 9:40 a.m. Using Systems Engineering to Manage Vehicle Complexity and Get Closer to the Consumer (2011-01-0517) Kevin Baughey, Dassault Systemes 10:00 a.m. Automated Meshing for Aero-Thermal Analysis of Complex Automotive Geometries Time-Dependent Reliability of Random Dynamic Systems Using Time-Series Modeling and Importance Sampling (2011-01-0523) (2011-01-0728) William Nicholas Dawes, Univ. of Cambridge; William Kellar PhD, Simon Harvey PhD, Neil Eccles PhD, Cambridge Flow Solutions Ltd Amandeep Singh, Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo Continued on next page 84 SAE 2011 World Congress integrated design & MANUFACTURING Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06B D0-07A D0-06B Reliability and Robust Design in Automotive Engineering: Assessment of Reliability and Robustness and Reliability Applications (IDM102) Virtual Design and Engineering (Part 1 of 2) (IDM301) Reliability and Robust Design in Automotive Engineering: Decision Under Uncertainty/Uncertainty Modeling (IDM105) This session presents methods and automotive applications on how to assess reliability and robustness in product development. Topics include among others, system reliability target allocation, interval analysis in robust design and imprecise reliability assessment. This technical session will showcase the creation and application of various tools that will allow for the design and manufacture of parts, equipment, facilities and tests that eliminate the need for physical part prototyping early in a program. The ability to model variouls aspects of design, test and manufacturing allows for more accurate, cost effective and faster development and product delivery to market. Methods for modeling uncertainty and decision making under uncertainty are presented in this session. Both theoretical developments and practical applications from the automotive industry are covered. 8:00 a.m. - 9:40 a.m. 8:00 a.m. - 10:40 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Efstratios Nikolaidis, Univ. of Toledo; Zissimos Mourelatos, Oakland Univ.; Ramesh Rebba, GENERAL MOTORS CORP; Richard Sun, Sadek S. Rahman, Chrysler Group LLC Organizers: Paul Zalucha, BAE Systems; George Smith, McLaren Performance Technologies Organizers: Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Ramesh Rebba, General Motors LLC; RenJye Yang, Ford Motor Company; Vijitashwa Pandey, Oakland University Chairpersons: Paul Zalucha, BAE Systems Chairpersons: Efstratios Nikolaidis, Univ of Toledo; Zissimos Mourelatos, Oakland Univ Chairpersons: Vijitashwa Pandey, Oakland University; Ramesh Rebba, General Motors LLC Moderators: Zissimos Mourelatos, Oakland Univ 10:20 a.m. A co-simulation framework for full vehicle analysis. A Simulation and Optimization Methodology for Reliability of Vehicle Fleets (2011-01-0516) (2011-01-0725) Makarand Datar, University of WisconsinMadison; Ilinca Stanciulescu, Rice University; Dan Negrut, University of Wisconsin-Madison Zissimos Mourelatos, Jing Li, Vijitashwa Pandey, Oakland Univ.; Amandeep Singh, Matthew Castanier, David A. Lamb, US Army TARDEC 10:40 a.m. Fuzzy Boundary Element Method with Uncertain Shear Modulus in Linear Plane Strain Elasticity (2011-01-0729) Bart Zalewski, ZIN Technologies 11:00 a.m. Advanced Reliability Prediction for HMMWV Suspension System (2011-01-0726) Dan Ghiocel, GP Technologies Inc.; Dan Negrut, Univ. of Wisconsin; David A. Lamb, US Army TARDEC; David Gorsich, US Army RDECOM 11:20 a.m. Multi-Criteria Decision Analysis of Heuristically Designed Light-Duty Vehicles Today and in 2035 (2011-01-0727) Erik Wilhelm; Alexander Wokaun, Paul Scherrer Institut 10:01 p.m. Statistical Experimentation of Fuel System O-Ring Interface (Written Only -- No Oral Presentation) Interval Optimization of Uncertain Suspension Kinematics Characteristic Parameters (Written Only -- No Oral Presentation) (2011-01-0514) (2011-01-0730) Edward John Vinarcik Kai Ma, College of Mechanical ,Jilin University; Shuyi pang, State Key ADSL Lab, Jilin University 10:02 p.m. An Improved Finite Element-Based Model for Reliability Assessment of a Profile-Type Automotive Body Experiencing Uncertain Loading Conditions and Material Properties (Written Only -- No Oral Presentation) (2011-01-0731) M. Shariyat, Professor, K.N. Toosi University of Tech; Mahboobeh Rajabi Ghahnavieh, Corresponding author, M. SC., K.N. Toosi Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity Planned by E-Design and Manufacturing Committee / Integrated Design and Manufacturing Activity Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00141, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00142, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00141, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress 85 integrated design & MANUFACTURING Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06B 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. D0-07A D0-06A D0-07A Reliability and Robust Design in Automotive Engineering: Reliability and Accelerated Testing (IDM104) Virtual Design and Engineering (Part 2 of 2) (IDM301) Chat with the Experts: Computer Model Validation and Verification (V&V) in Design (IDMCHAT102) Chat with the Experts: The Changing Value Proposition of the Automotive Supply Chain (IDMCHAT101) This session presents the papers, practices and techniques used in reliability development and demonstration testing, including accelerated testing. The purpose of a reliability demonstration test is to determine if a product meets or exceeds the established minimum reliability requirement. Accelerated testing involves forcing the product to fail more quickly than it would under normal use conditions, while still producing the correct actual failure modes. This technical session will showcase the creation and application of various tools that will allow for the design and manufacture of parts, equipment, facilities and tests that eliminate the need for physical part prototyping early in a program. The ability to model variouls aspects of design, test and manufacturing allows for more accurate, cost effective and faster development and product delivery to market. Computational models models are inexact approximations of the physical world, we must quantify our confidence in the models such that the designs obtained using the simulations will perform as expected when produced. We will briefly review the statistical methods to computer model validation, including frequentist and Bayesian approaches, elaborate on the significance of V&V in automotive design and discuss relevant theoretical and implementation issues and philosophies. The automotive supply chain has undergone dramatic changes over the past couple of years. The current Recession has changed the look of not only the automotive companies but the entire supply chain from Tier 1 to tier X. The supply chain has had the opportunity now to reduce structural costs with high social entitlements and have learned to do more with less. This trend will probably continue for the foreseeable future. Come and hear issues of concern regarding the changing supply chain. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:40 p.m. 4:00 p.m. - 5:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers: Paul Lubinski, Thermo King Corp.; Haitao Liao, Univ. of Tennessee-Knoxville; D Harlow, Lehigh University Organizers: George Smith, McLaren Performance Technologies; Paul Zalucha, BAE Systems Keynote Speakers: Zissimos Mourelatos, Oakland Univ.; Ramesh Rebba, General Motors LLC Moderators: George Smith, McLaren Performance Technologies Chairpersons: Paul Lubinski, Thermo King Corp Chairpersons: Paul Zalucha, BAE Systems; George Smith, McLaren Performance Technologies Generalized Probability Distributions for Accelerated Life Modeling A Full Vehicle Engine Test Cell Model for Simulation Based Design (2011-01-0796) (2011-01-0525) D. Gary Harlow, Lehigh University Byron Mason, M Ebrahimi, Univ. of Bradford Why Current Types of Accelerated Stress Testing Cannot Help to Accurately Predict Reliability and Durability? Minimization of Risks and Difficulties from DESIGN to MASS PRODUCTION for Powertrain Components and Modules (2011-01-0800) (2011-01-0524) Lev M. Klyatis, SoHaR, Inc. Bernd Jeitler, Martin Atzwanger, AVL List GmbH Statistically Precise and Energy Efficient Accelerated Life Testing Improving Program Management Through Web-Enabled “PLM for All” (2011-01-0797) (2011-01-0520) Haitao Liao, Dan Zhang, Univ. of Tennessee-Knoxville Kevin Baughey, Dassault Systemes A GLM Approach to Optimal ALT Test Plans for Weibull Distribution with Type-I Censoring Front under run protection device strength test certification through FE simulations (2011-01-0799) (2011-01-0529) Rong Pan, Tao Yang, Arizona State University Sujit Chalipat, Ganesh Radha, Tata Technologies(deputed to TataMotors); Adwait Kulkarni, Tata Motors Ltd.; Rahul Mahajan, Automotive Research Association of India Reliability Evaluation Based on Sequencing of Applied Stresses An Agent-Based Simulation Test Bed for Modeling Wireless Sensors Based Shop Floor Control Systems (2011-01-0798) (2011-01-0518) Michael Koskulics, E. A. Elsayed, Rutgers Univ. Hamed Manesh, Eastern Mediterranean Univ. Panel Discussion: Critical Issues for Reliability and Accelerated Testing Understanding Work Task Assessment Sensitivity to the Prediction of Standing Location (2011-01-0527) Moderators: Paul Lubinski, Thermo King Corp. Panelists: E. A. Elsayed, Rutgers Univ. D. Gary Harlow, Lehigh University Lev Klyatis, Sohar Inc. Tao Yang, Shanghai Jiao Tong Univ. 3:00 p.m. Diana M. Wegner, General Motors Company; Matthew P. Reed, University of Michigan Weight Optimization of “CAP, WHEEL CENTER” for Passenger Car (2011-01-0522) Deepak Tiwari, Rohit Narula, Maruti Suzuki India Ltd. 3:20 p.m. Expanded Accommodation Analysis Technique with Application to Maintennace Environment (2011-01-0521) Landon Onyebueke, Akindeji Ojetola, Tennessee State Univ.; Edward Winkler, The Boeing Company Continued on next page 86 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06B D0-07A D0-06A D0-07A Reliability and Robust Design in Automotive Engineering: Reliability and Accelerated Testing (IDM104) Virtual Design and Engineering (Part 2 of 2) (IDM301) Chat with the Experts: Computer Model Validation and Verification (V&V) in Design (IDMCHAT102) Chat with the Experts: The Changing Value Proposition of the Automotive Supply Chain (IDMCHAT101) This session presents the papers, practices and techniques used in reliability development and demonstration testing, including accelerated testing. The purpose of a reliability demonstration test is to determine if a product meets or exceeds the established minimum reliability requirement. Accelerated testing involves forcing the product to fail more quickly than it would under normal use conditions, while still producing the correct actual failure modes. This technical session will showcase the creation and application of various tools that will allow for the design and manufacture of parts, equipment, facilities and tests that eliminate the need for physical part prototyping early in a program. The ability to model variouls aspects of design, test and manufacturing allows for more accurate, cost effective and faster development and product delivery to market. Computational models models are inexact approximations of the physical world, we must quantify our confidence in the models such that the designs obtained using the simulations will perform as expected when produced. We will briefly review the statistical methods to computer model validation, including frequentist and Bayesian approaches, elaborate on the significance of V&V in automotive design and discuss relevant theoretical and implementation issues and philosophies. The automotive supply chain has undergone dramatic changes over the past couple of years. The current Recession has changed the look of not only the automotive companies but the entire supply chain from Tier 1 to tier X. The supply chain has had the opportunity now to reduce structural costs with high social entitlements and have learned to do more with less. This trend will probably continue for the foreseeable future. Come and hear issues of concern regarding the changing supply chain. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:40 p.m. 4:00 p.m. - 5:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers: Paul Lubinski, Thermo King Corp.; Haitao Liao, Univ. of Tennessee-Knoxville; D Harlow, Lehigh University Organizers: George Smith, McLaren Performance Technologies; Paul Zalucha, BAE Systems Keynote Speakers: Zissimos Mourelatos, Oakland Univ.; Ramesh Rebba, General Motors LLC Moderators: George Smith, McLaren Performance Technologies Planned by Integrated Design and Manufacturing Activity / EMB Land and Sea Group Planned by Integrated Design and Manufacturing Activity / EMB Land and Sea Group Chairpersons: Paul Lubinski, Thermo King Corp Chairpersons: Paul Zalucha, BAE Systems; George Smith, McLaren Performance Technologies Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity Planned by E-Design and Manufacturing Committee / Integrated Design and Manufacturing Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00141, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00142, and also individually. To purchase visit collections.sae.org “Don’t judge each day by the harvest you reap, but by the seeds you plant.” Robert Louis Stevenson The Next Generation of Innovators is Counting on You! The SAE Foundation is a recognized leader for innovative programs fostering the advancement of science, technology, engineering and mathematics (STEM) education. Through the interactive A World In Motion® program, the Collegiate Design SeriesTM competitions, and Scholarship and Awards Programs, we actively support the innovation cycle from learning to achievement to recognition. When you support the SAE Foundation you play an important role in the development of the next generation of innovators. Make a gift – visit www.saefoundation.org. P90640 www.saefoundation.org • 1-724-772-8515 • foundation@sae.org SAE 2011 World Congress 87 integrated design & MANUFACTURING Wednesday, April 13 - Afternoon Technical and Business Sessions integrated design & MANUFACTURING Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Body Engineering and Design (Part 1 of 2) (B100) D0-06B Reliability and Robust Design in Automotive Engineering: Reliability-Based Design Optimization and Robustness (IDM111) Key Success Factors of Lean Manufacturing Implementation and Global Supply Chain (IDM201) Theoretical developments and automotive applications in RBDO and Robust Design are presented in this session. Topics include computational algorithms for efficient estimation of reliability, Monte Carlo simulation, Bayesian reliability, DempsterShafer Evidence Theory, and MultiDisciplinary Optimization. This technical session deals with research and development efforts addressing the advancement and applications of Lean methodologies and Quality improvemant in the mobility Industry. Papers presented in this session will portray the latest developments in the principles, practices, tools, processes, and applications of Lean and Quality improvement methodologies. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 9:40 a.m. 10:00 a.m. - 12:00 p.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors LLC; Raghu Echempati, Kettering Univ.; Ramakrishna Koganti, US Army Organizers: Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Ramesh Rebba, General Motors LLC; RenJye Yang, Ford Motor Company Organizers: Beena Anand, DataNet Quality Systems; Mohamed El-Sayed, Kettering Univ.; Mark Ripple, BBK Ltd Chairpersons: Ramesh Rebba, General Motors LLC; Efstratios Nikolaidis, Univ of Toledo 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. D0-06B The Effect of Strain on Stainless Steel Surface Finish Multi-Objective Decision Making under Uncertainty and Incomplete Knowledge of Designer Preferences (2011-01-0774) (2011-01-1080) James R. Roll, General Motors Company; Gennadiy Shumulinskiy, Cooper Standard Automotive; Carla P. Giovanardi, James C. O’Kane, General Motors Company Vijitashwa Pandey, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Zissimos Mourelatos, Oakland Univ. Welding Automobile Body Without Expulsion Efficient Probabilistic Reanalysis and Optimization of a Discrete Event System (2011-01-0776) (2011-01-1081) Kelvin Shih, Lawrence Technological Univ. Yibo Li; Efstratios Nikolaidis, Univ. of Toledo; Zissimos Mourelatos, Oakland Univ Mass Efficient Front Crush can Design New Proposal of Piston Skirt Form using Multi Objective Optimization Method (2011-01-0769) (2011-01-1079) Bryan J. Stewart, Hesham Ahmed Ezzat, Marcel R. Cannon, Stephen E. Kensett, General Motors Company Toshiaki Kobayashi, Honda R&D Co., Ltd. Role of FEA in the Evolution of Design and Development of a Multi-Utility Vehicle Fender Optimizing Battery Sizing and Vehicle Lightweighting for an Extended Range Electric Vehicle (2011-01-0768) (2011-01-1078) Narendra Anand Hardikar, Somasekhar Bobba, GE India Technology Center Pvt, Ltd.; Makoto Sugawara, Takaaki Nemoto, SABIC Innovative Plastics Japan; Shigeru Ito, Mitsubishi Motors Corporation Arun M. Joshi, Hesham Ezzat, Norman Bucknor, Mark Verbrugge, General Motors Company Optimum Constraint Strategy for Liftgates Shape Optimization of a Single Cylinder Engine Crankshaft (2011-01-0766) (2011-01-1077) Altaf S. Imam, Balakrishna Chinta, Scott Thorpe, General Motors Company M. Cagri Cevik, VKA, RWTH Aachen University; Emre Kanpolat, Martin Rebbert, FEV Motorentechnik GmbH Chairpersons: Prakash Sathe, Retired; Mohamed El-Sayed, Kettering Univ; Mark Ripple, BBK Ltd; Beena Anand, DataNet Quality Systems Three-Piece Retractable Hardtop System (2011-01-0764) Kenichiro Hayashi, Aisin Seiki Co.Ltd. 10:00 a.m. 10:20 a.m. A Study on the Methodology for Improving IQS Score for Door Opening/Closing Effort Technical Keynote: Roadmap for Lean Transformation (2011-01-0777) (Oral Only) Ahn Joong Jei, Hyundai & Kia Corp. Ravi Anand, Isoftwareworks; Beena Anand, DataNet Quality Systems Design Optimization and Cost Effective Methodology for Column Mounted Single Stalk Combination Switch. (2011-01-0775) Pulakesh Chakraborty, Tata Motors, Ltd.; Suhas Dodamani, Tata Technologies; Rajnish Singh, Tata Motors, Ltd. 10:40 a.m. Next generation supply chains for the emerging economies: Overriding local constraints to maximize retail with optimized inventory (2011-01-1251) Sudripto De, Infosys Technologies Limited; PR Ramakrishnan, Kaustav Das, Honda 88 SAE 2011 World Congress Continued on next page integrated design & MANUFACTURING Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Body Engineering and Design (Part 1 of 2) (B100) D0-06B D0-06B Reliability and Robust Design in Automotive Engineering: Reliability-Based Design Optimization and Robustness (IDM111) Key Success Factors of Lean Manufacturing Implementation and Global Supply Chain (IDM201) Theoretical developments and automotive applications in RBDO and Robust Design are presented in this session. Topics include computational algorithms for efficient estimation of reliability, Monte Carlo simulation, Bayesian reliability, DempsterShafer Evidence Theory, and MultiDisciplinary Optimization. This technical session deals with research and development efforts addressing the advancement and applications of Lean methodologies and Quality improvemant in the mobility Industry. Papers presented in this session will portray the latest developments in the principles, practices, tools, processes, and applications of Lean and Quality improvement methodologies. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 9:40 a.m. 10:00 a.m. - 12:00 p.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors LLC; Raghu Echempati, Kettering Univ.; Ramakrishna Koganti, US Army Organizers: Zissimos Mourelatos, Oakland Univ.; Efstratios Nikolaidis, Univ. of Toledo; Ramesh Rebba, General Motors LLC; RenJye Yang, Ford Motor Company Organizers: Beena Anand, DataNet Quality Systems; Mohamed El-Sayed, Kettering Univ.; Mark Ripple, BBK Ltd Chairpersons: Ramesh Rebba, General Motors LLC; Efstratios Nikolaidis, Univ of Toledo 11:00 a.m. Chairpersons: Prakash Sathe, Retired; Mohamed El-Sayed, Kettering Univ; Mark Ripple, BBK Ltd; Beena Anand, DataNet Quality Systems Lean and Safe - the path to Sustainability in Product Design (2011-01-1252) Michael Taubitz, FDRsafety 11:20 a.m. Advanced manufacturing technologies for General Assembly (2011-01-1253) Petra Krammer, Dieter Neef, Adam Opel AG - General Motors Company; Peter Plapper, University of Luxemburg 11:40 a.m. Innovative Robust Solution for Lean Manufacturing in Automotive Assembly Processes (2011-01-1254) Andrei Mihai Negrus, Ford Motor Co.; Laurentiu Aurel Mihail, Anghel Chiru, Transilvania University from Brasov 10:01 p.m. Vehicle Crash and Steering Column Frequency Simulation of an Aluminum Instrument Panel Structure (Written Only -- No Oral Presentation) Optimizing Exhaust System Design To Minimize Shipping Costs (Written Only -- No Oral Presentation) (2011-01-0765) (2011-01-1256) Timothy M. Boundy, Rudy Vican, Bhushan Dandekar, General Motors Company Benjamin Ward Loveless II, General Motors Company 10:02 p.m. Implementation of Lean Transactional at Tenneco Europe (Written Only -- No Oral Presentation) (2011-01-1255) Patrick Garcia PhD, Tenneco - Rybnik Engineering Center; John Drogosz PhD, Optiprise Inc; David Younie, Tenneco Europe 10:05 p.m. Development of Liftgate Hinge-to-Roof Sealing Gasket Material for Uncoated Steel Roof Panels (Written Only -- No Oral Presentation) (2011-01-0072) Carl Corman, Mark Yergin, Andy Kussmaul, Lou Conrad, Gregory Martin, General Motors Company 10:07 p.m. Study of Minimum Door Closing Speed Analysis Method (Written Only -- No Oral Presentation) (2011-01-0782) Zhuo Huang, Shen Wu, Linbo Zhang, Chery Automobile Co. Planned by Body Engineering Committee / Automobile Body Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00130, and also individually. To purchase visit collections.sae.org Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity Planned by Lean - Six Sigma Committee / Integrated Design and Manufacturing Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00141, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress 89 integrated design & MANUFACTURING Thursday, April 14 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Body Engineering and Design (Part 2 of 2) (B100) 1:00 p.m. - 5:00 p.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors LLC; Raghu Echempati, Kettering Univ.; Ramakrishna Koganti, Ford Scientific Res. Laboratories 1:00 p.m. 1:20 p.m. D0-02B D0-07A Reliability and Robust Design in Chat with the Experts: Getting Innovation Noticed within Industry Automotive Engineering: Design for Six Sigma (IDM108) (IDMCHAT103) With the tremendous regulatory and economic pressures on the automotive industry, the need for innovation is higher than ever. Many large OEM and supplier organization have their own internal processes. But how do they reach outside and how do the ‘outside’ companies get visibility within our industry. A panel discussion group will be led by a moderator and will include from MIT Enterprise Forum, University of Michigan, and several innovators on the verge of making it in our industry. Design for Six Sigma (DFSS) is a powerful engineering process for designing robust, high quality products that consistently meet or exceed customers’ expectations. This session will address new technical advances in DFSS and provide valuable insight into its application through the presentation of significant real-world case studies 1:00 p.m. - 2:00 p.m. 1:00 p.m. - 3:20 p.m. Moderators: David Stout, David B Stout Associates LLC Organizers: Yih-Chyun Sheu, Changan Automobile Co Ltd; Richard Amori, Ford Motor Co.; Robert V. Lust, General Motors LLC Chairpersons: Richard Amori, Ford Motor Co; Robert Lust; Yih-Chyun Sheu, Changan Automobile Co Ltd A Methodology for Evaluating Body Architecture Concepts using Technical Cost Modeling Technical Keynote: A Structured Approach for Function Analysis of Complex Automotive Systems (2011-01-0767) (2011-01-1268) Hesham A. Ezzat, General Motors Company; Richard Roth, Massachusetts Institute of Technology; Theresa M. Lee, General Motors Company; Randall J. Urbance, Formerly, General Motors Company; Randolph Kirchain, Massachusetts Institute of Technology Ioan F. Campean, Edwin Henshall, David Brunson, Andrew Day, University of Bradford; Rod McLellan, Joseph Hartley, Tata Motors European Technical Centre An Improvement Research of Underfloor of Midsize Sedan - Focusing on 2010 New YF Sonata Development Examples (2011-01-0772) Log Won Do, Hyundai Motor Company 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. 3:00 p.m. 10:03 p.m. A New Empirical Formula for Calculating Vehicles` Frontal Area Robust Engineering with Symptomatic Responses (2011-01-0763) (2011-01-1272) Mohamed Ali Emam, Helwan University Balakrishna Chinta, General Motors Company Engine Starting Torque Evaluation through Starter Motor Robust and Reliable Teamwork within Engineering Projects (2011-01-0060) (2011-01-1273) Srinivasa Raju Gavarraju, TATA Motors Ltd, Ed Henshall, Ioan Campean, David Brunson, University of Bradford An experimental Investigation of the Effect of Magnetic Field on Engine Cooling Water Properties Robust Design of a Light Weight Flush Mount Roof Rack (2011-01-0073) (2011-01-1274) Ahmed A. Abdel-Rehim, Khairy El-Nagar, Ramadan Abdel-Aziz, Benha University; Hamdy Maarouf, PetroJet Co. Srinivasa Mandadapu, Balakrishna Chinta, Brian Jutila, Maria Schoenefeld, General Motors Company A New Methodology for Calculating and Modelling Non-Linear Springs in the Valve Train of Internal Combustion Engines (Written Only -- No Oral Presentation) Application of Mizenboushi (GD3) Method of Problem Prevention to Vehicle, Component and Subsystem Validation (2011-01-0780) (2011-01-1275) Gaetano Sequenzia, Salvatore Oliveri, Michele Calabretta, Gabriele Fatuzzo, Michele Cali, University of Catania Don Wright, General Motors Company Interpretation of SAE J1100 Cargo Volume Indices (Written Only -- No Oral Presentation) Critical Success Factors of Six-Sigma Implementation in Automotive Industry in Egypt (2011-01-0779) (2011-01-1270) Neil E. Mitchell, David Dolenga, General Motors Company Shady Baher El Safty, GM International Operations - Egypt - General Motors Company Quantifying Enclosed Cargo Space and Luggage Volume (Written Only -- No Oral Presentation) (2011-01-0781) Neil E. Mitchell, Richard Watson, General Motors Company 90 SAE 2011 World Congress Continued on next page integrated design & MANUFACTURING Thursday, April 14 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04A Body Engineering and Design (Part 2 of 2) (B100) 1:00 p.m. - 5:00 p.m. Organizers: Vesna Savic, Mallikarjuna Bennur, General Motors LLC; Raghu Echempati, Kettering Univ.; Ramakrishna Koganti, Ford Scientific Res. Laboratories Planned by Body Engineering Committee / Automobile Body Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00130, and also individually. To purchase visit collections.sae.org D0-02B D0-07A Reliability and Robust Design in Chat with the Experts: Getting Innovation Noticed within Industry Automotive Engineering: Design for Six Sigma (IDM108) (IDMCHAT103) With the tremendous regulatory and economic pressures on the automotive industry, the need for innovation is higher than ever. Many large OEM and supplier organization have their own internal processes. But how do they reach outside and how do the ‘outside’ companies get visibility within our industry. A panel discussion group will be led by a moderator and will include from MIT Enterprise Forum, University of Michigan, and several innovators on the verge of making it in our industry. Design for Six Sigma (DFSS) is a powerful engineering process for designing robust, high quality products that consistently meet or exceed customers’ expectations. This session will address new technical advances in DFSS and provide valuable insight into its application through the presentation of significant real-world case studies 1:00 p.m. - 2:00 p.m. 1:00 p.m. - 3:20 p.m. Moderators: David Stout, David B Stout Associates LLC Organizers: Yih-Chyun Sheu, Changan Automobile Co Ltd; Richard Amori, Ford Motor Co.; Robert V. Lust, General Motors LLC Chairpersons: Richard Amori, Ford Motor Co; Robert Lust; Yih-Chyun Sheu, Changan Automobile Co Ltd Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity Planned by Quality, Reliability and Robust Design Committee / Integrated Design and Manufacturing Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00141, and also individually. To purchase visit collections.sae.org Integrated Design & Manufacturing EXHIBITOR LIST AS OF MARCH 04, 2011 Band-It-Idex Inc.....................................402 Bruker Corporation..............................1036 Chrysler Group LLC...............................231 CINOS Corp........................................1126 cmcl innovations..................................324P Concepts NREC..................................1112 Dynamic Intelligent Solutions...............1038 FEV Inc..................................................431 Gradient Lens Corp...............................413 Grail Engine Technologies......................325 INDO-US MIM Tec Pvt Ltd..................1012 KSM Castings GmbH............................543 MSC Software.......................................937 Nanyang CIJAN Auto Shock Absorber Co Ltd, International Business Div......926 OTTO FUCHS KG.................................543 Pridgeon & Clay....................................537 Proto Manufacturing Inc........................907 PSM International..................................426 Rheinfelden ALLOYS GmbH & Co Kg...543 SAE International...................................701 Tata Technologies................................1015 TESIS DYNAware Tech Simulation Dyn GmbH................................................543 Texas Economic Development...............442 Third Wave Systems..............................737 Transportation Research Center Inc......501 Ubisense Inc.........................................939 Xixia Automobile Water Pump Co Ltd....924 Youngshin Precision Co., Ltd...............1118 SAE 2011 World Congress 91 Author information text is published as submitted by technical paper authors. Tues Wed Thur AM PM AM PM AM PM Room No. Page No. Career Development Session -- Reinvent Yourself for Green Jobs! (CONG100) - - - 4 - - D3-24/25 93 Engineering Education (B600) - - - - 4 - D3-22 94 International Innovation Forum: Focus on France (CONG102) - - - 4 - - D0-04B 93 4 - - - - - D0-07A 93 Management and Leadership in Engineering and Manufacturing Organizations (IDM202) hire the best MANAGEMENT/MARKETPLACE SESSIONS technical, business & executive 92 SAE 2011 World Congress Connect directly to the brightest, most creative engineering students while building brand awareness through a cost-effective SAE Collegiate Design SeriesTM Sponsorship. Choose an individual event or an entire series – there is a competition that will help you reach your target audience and goals! • Sponsor • Recruit • Volunteer Tap into the talent pipeline! Contact Martha Schanno at 1-724-772-7155 or mschanno@sae.org to get involved. P100957 TIME SESSION TITLE, DESCRIPTION, AND ROOM Wednesday, April 13 - Afternoon Technical and Business Sessions TIME D0-07A SESSION TITLE, DESCRIPTION, AND ROOM D3-24/25 Management and Leadership in Engineering and Manufacturing Organizations (IDM202) Career Development Session -Reinvent Yourself for Green Jobs! (CONG100) International Innovation Forum: Focus on France (CONG102) The purpose of this session is to further the exploration and research into management and leadership techniques which may be beneficial to engineering and manufacturing organizations. Reviews of how to improve the design process or possibly the manufacturing methods would be examples of acceptable submittals. Also, submittals which provide overviews and examples of functional roles which provide better understanding of engineering and manufacturing organizations. Green careers in Michigan – do you have the skills? Find out from employers about the jobs that are available and what is required; find out from academia about the courses that have been created; and if you may qualify for funding to learn these skills? Presented by Michigan Academy for Green Mobility Alliance (MAGMA). The SAE Congress is the important meeting place for automotive innovation leaders worldwide. This years event, on the eve of the proliferation of alternative fuel technologies, will be particularly exciting as it addresses the challenges and the trends which will determine the evolution of the industry over the next years. In this context, the American Embassy in Paris is sponsoring this afternoon’s event to highlight the wealth of innovation in France and the opportunities that this can present to American and International companies, by hosting a rostrum of France’s top automotive technology leaders. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 6:00 p.m. 10:00 a.m. - 11:20 a.m. Organizers: Gene Dixon, East Carolina University Chairpersons: Gene Dixon, East Carolina University 10:00 a.m. Cooperation Management: An Essential Enabler for Advanced Technology Development in the US Organizers: Martha Schanno, SAE International 1:00 p.m. Priya Playle, P3 North America Inc. Steps to Overcome Resistance and to Implement Necessary Changes in a Manufacturing Organization (Oral Only) Jo Umberger, Umberger Development Partners Inc. 10:40 a.m. Eve Lerman, US Dept. of Commerce Gene Dixon, Ashley Mercado, East Carolina University 11:00 a.m. Theresa Rich, General Motors Company Stephanie Pencole, US Embassy Paris 1:10 p.m. Akihiro Honda, Denso Corporation Planned by Lean - Six Sigma Committee / Integrated Design and Manufacturing Activity PFA/FIEV: French Automotive Technological Attractiveness (Oral Only) Claude Cham, French Equipment Vehicle Industries 1:30 p.m. SNECI: Taking Advantage of France’s Technological Attractiveness (Oral Only) Sheila Smertnik, SNECI International Customer Supplier Performance Specialist 1:50 p.m. RENAULT: Innovation Strategy and Technological Expectations (Oral Only) Designing and Design Reviewing for Preventing Quality Problems in Automotive Parts (Written Only -- No Oral Presentation) (2011-01-0081) Conference Sessions and Speakers (Oral Only) Technical Keynote: Leading in Crazy Times (Oral Only) 10:01 p.m. 1:08 p.m. Followers and Commitment in the Workplace (2011-01-0080) US Commercial Service - Global Automotive Team (Oral Only) (2011-01-0078) 10:20 a.m. D0-04B Remi Bastien, Yves Arbeille, Renault Research Studies Center 2:10 p.m. BREAK 2:20 p.m. LMM, group AVL: Development and Testing of Powertrain Solutions (Oral Only) Pierre Yves Geels, LMM Group. 2:45 p.m. IAV: Powertrain, Electronics and Vehicle Development (Oral Only) Thomas Rolle, IAV Technical Session Oral Evaluation Incentives In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. 3:00 p.m. Questions and Answers/Conclusions - All 4:30 p.m. B to B Session (REGISTRATION REQUIRED) -- TO REGISTER FOR ONEON-ONE MEETINGS WITH FRENCH INDUSTRY REPRESENTATIVES http://www.buyusa.gov/auto/sae.html SAE 2011 World Congress 93 MANAGEMENT/MARKETPLACE Tuesday, April 12 - Morning Technical and Business Sessions SESSION TITLE, DESCRIPTION, AND ROOM D3-22 Engineering Education (B600) 8:00 a.m. - 10:00 a.m. Organizers: Richard K. Stobart, Loughborough Univ. 8:00 a.m. Engineering Education from the Perspective of the Engineer 2011 TIME The premier on- and off-road Commercial vehicle technology event SAE MANAGEMENT/MARKETPLACE Thursday, April 14 - Morning Technical and Business Sessions Alisyn Malek, Diane Lange, General Motors Company The Traction Control System of the Cooper Union FSAE Vehicle CONGRESS The premier on- and off-road Commercial vehicle technology event (2011-01-1108) Timothy Fedullo, George J. Delagrammatikas, Cooper Union 8:40 a.m. ENGINEERING September 13 - 14, 2011 Donald E. Stephens Convention Center Rosemont, Illinois USA (2011-01-1107) 8:20 a.m. COMMERCIAL VEHICLE A Practical, Simulation Based Approach to the Teaching of Engine Mapping and Calibration Fundamentals (2011-01-1109) Spyridon Moraitis, Byron Mason, Antonios Pezouvanis, Morteza Ebrahimi, University of Bradford 9:00 a.m. Deep Orange - A Framework for Research, Education and Collaboration for a Sustainable Automotive Industry. (2011-01-1110) Paul J Th Venhovens, Robert Mau, Clemson University ICAR 9:20 a.m. From Crippled to Competitive: One School’s Transition to a Volunteer Team in the Baja CDS (2011-01-1111) David R. Mikesell, Ohio Northern Univ.; Austin Moyer, Ohio Northern Univ Planned by Faculty Advisors Committee / Education Board management & marketplace EXHIBITOR LIST AS OF MARCH 04, 2011 AluMag Automotive LLC........................543 P110305 KOTRA/ Ain Global, Ain Global.........M1125 Texas Economic Development...............442 Wards Automotive Group................M-1107 Exhibit. Sponsor. Advertise. www.sae.org/comvec Executive Leadership Provided by: 94 SAE 2011 World Congress Contact SAE Customer Sales & Support For more information: 1-888-875-3976 or 1-724-772-4086 (outside the U.S. or Canada) Qualify for a FREE One-Year SAE Magazine Subscription SAE International publishes a magazine for each industry—so you won’t miss out on the technology, design trends and product news that help you stay informed and up-to-speed on the newest developments from your competitors, your suppliers and your industry—at no cost to you! Start your FREE one-year subscription today! Visit www.sae.org/magazines Automotive Engineering International covers the latest news and developments in cars, light trucks, commercial vehicles, and motorcycles. SAE Off-Highway Engineering features in-depth analysis of the latest advancements in off-highway vehicle technologies and their applications. Aerospace Engineering is specially edited for aerospace engineering professionals involved in the design, development and testing of commercial, general aviation and military aircraft and their major subsystems. P110377 MATERIALS SESSIONS technical, business & executive Author information text is published as submitted by technical paper authors. Tues Wed Thur AM PM AM PM AM PM Room No. Page No. Achieving Light Weight Vehicles (M404) - - 4 - - - D0-07B 110 Advanced Analysis, Design, and Optimization of Materials, Restraints, and Structures for Enhanced Automotive Safety and Weight Reduction (Part 1 & 2) (M103) - 4 4 - - - D0-04B 100, 101, 104, 105 Advances In Light Weight Materials - Aluminum (M401) - - 4 - - - D0-07B 104, 105 4 - - - - - D0-03D 98, 99 Advances in Instrument Panels and Interiors (M301) - - 4 - - - D0-03D 106, 107 Advances in Plastic Components, Processes and Technologies (M302) - 4 - - - - D0-07B 100, 101 Applications of Advanced High-Strength Steels for Automotive Structures (M205) - - - - 4 4 D0-05A 112, 113, 115, 116 Automotive Composites (M306) - - - - - D0-03D 100, 101 Automotive Engineering Testing and Test Methods (M104) - 4 4 - - - - D0-04C 100, 101 CAE Analysis, Test Correlation and Optimization: Military Ground Vehicles Modeling and Simulation (Part 2 of 2) (M601) - - - - 4 - D0-04C 104, 105, 114 CAE Analysis, Test Correlation and Optimization: NVH CAE (Part 1 of 2) Session 1 & 2 (M601) - - 4 4 - - D0-06A 108, 109 CAE Durability Analysis & Applications (Part 1 & 2) (M602) - - 4 4 - - D0-05A 106, 107, 108, 109 Casting Materials (M402) - - - - 4 - D0-07B 112, 113 Casting Materials Seminar for Automotive Applications (M405) - - - - - 4 D0-07B 115, 116 Chat with the Experts: An Overview for Application of Modeling and Simulations in Support of Combat Vehicle Development – Past, Present and Future (MCHAT105) - - - - - 4 D0-04C 115, 116 Chat with the Experts: Conventional and AHSS Materials Stamping and their Applications in the Car Structure (MCHAT106) - - - - - 4 D0-05A 117 Chat with the Experts: Design, Manufacturing and Composite Simulation for Automotive Application (MCHAT103) - 4 - - - - D0-03D 102, 103 Chat with the Experts: Integration of Finite Element/Multibody System Algorithms for Vehicle System Simulations (MCHAT102) - - - 4 - - D0-04A 110 Chat with the Experts: Reliability-Based Fatigue Analysis and Testing (MCHAT101) - 4 - - - - D0-05A 104 Chat with the Experts: The Challenges of High Volume Composites for the Automotive Industry (MCHAT104) - - - 4 - - D0-03D 110 Fatigue Research and Applications (M203) - 4 - - - - D0-02B 102, 103 Load Simulation and Analysis in Automotive Engineering - - - - - - Influence of Load on Vehicle Handling/Traction/Braking Dynamics and its Control (Part 5 of 5) Session 1 & 2 (M501) - - - - 4 4 D0-02A 112, 113 Multibody Dynamics System Modeling and Applications (Part 4 of 5) (M501) - - - 4 - - D0-02A 102, 103, 106, 107, 108, 109 Road/Lab/Virtual Test and Simulation for Vehicle Performance and Durability Evaluation (Part 1 of 5) (M501) 4 - - - - - D0-02A 98, 99 Tire and Terrain Modeling Techniques and Applications (Part 2 of 5) (M501) - 4 - - - - D0-02A 102, 103 Vehicle Ride Comfort Modeling/Simulation/Testing and Analysis (Part 3 of 5) (M501) - - 4 - - - D0-02A 106, 107 Advances in Coating (M303) 96 SAE 2011 World Congress Continued on next page Wed Thur PM AM PM AM PM Room No. Page No. 4 4 - - - - - D0-05A 98, 99 - - - - - D0-02B 98, 99 Motorsports - Materials (MSEC101) - - - - 4 - D3-21 114 Optical Measurement and Nondestructive Testing Techniques in Automotive Engineering (M107) - - - - 4 - D0-02B 112, 113 Sheet / Hydro / Gas Forming Technology and Modeling (M204) - 4 - - - - D0-05A 102, 103 Structural Plastic Composite Components - The Other Lightweight Material (M310) - - - 4 - - D0-04C 108, 109 The Interior of the Future - An Expert Panel Discussion (Part 2 of 2) (M301) - - - 4 - - D0-03D 110 Welding and Joining and Fastening (M102) - - 4 - - - D0-04C 106, 107 Magnesium Technologies (M403) Materials and Residual Stress Testing Development (M110) MATERIALS Tues AM The Essential Automotive Technology Event April 12-14, 2011 Cobo Center Detroit, Michigan, USA SAE Inte rnation al CHARGING Text or feedbac email: k@sae.o rg FORWARD TOGETHER Tell us about your SAE 2011 World Congress experience. Text or email: feedback@sae.org (Service provider text messaging rates may apply.) P110464 P91191 SAE 2011 World Congress 97 MATERIALS Tuesday, April 12 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03D 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. 11:40 a.m. 10:01 p.m. D0-05A D0-02B Advances in Coating (M303) Load Simulation and Analysis in Automotive Engineering: Road/ Lab/Virtual Test and Simulation for Vehicle Performance and Durability Evaluation (Part 1 of 5) (M501) Magnesium Technologies (M403) A review of advanced coating, e-coating and pretreatment technologies with improved , performance, appearance, test methodologies, lower cost, and sustainability impact. Focuses on virtual test rig modeling, drive file development methodology, effective road profile modeling, highly nonlinear components characterization; virtual/ physical testing correlation; instrumentation verification, virtual/road load data acquisition, data trend analysis, impact of data acquisition instrumentation on vehicle dynamics and road loads; surrogate road load data application methodology; hardware-in-the-loop techniques for vehicle dynamics and loads simulation, etc. Research and development of magnesium alloys for automotive applications continues to receive strong interest because of magnesium’s mass reduction potential. In recent years this interest has expanded beyond cast alloys to include wrought alloys as well. The technical papers to be presented at the 2010 Magnesium Technologies sessions reflect this broadening perspective. 10:00 a.m. - 12:00 p.m. 10:00 a.m. - 12:00 p.m. 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 12:00 p.m. Organizers: James Keller, Hatci; Daniel G. Wright, BASF Corp. Organizers: Fulun Yang, Tenneco Inc.; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Organizers: Kevin P. Boyle, CANMET Materials Technology Laboratory; Eric A. Nyberg, Pacific Northwest National Laboratory; Ravi Verma, General Motors Organizers: Gerald A. Shulke, Xichen Sun, Chrysler Group LLC; Xin Zhang, F.tech R&D North America Inc. Chairpersons: James Keller, Hatci; Daniel Wright, BASF Corp 10:00 a.m. D0-02A Chairpersons: Peijun Xu, Ebco Inc Chairpersons: Ravi Verma, General Motors; Kevin Boyle, Canmet Materials Technology Laboratory Materials and Residual Stress Testing Development (M110) Chairpersons: Gerald A. Shulke, Xichen Sun, Chrysler Group LLC; Xin Zhang, Ftech R&D North America Organic-inorganic Hybrid Pretreatments for Industrial Aluminum Alloys using Novel Sol-gel Process Advances of Virtual Testing and Hybrid Simulation in Automotive Performance and Durability Evaluation Formability of Magnesium Sheet Neutron Diffraction Studies of Intercritically Austempered Ductile Irons (Oral Only) (2011-01-0029) (Oral Only) (2011-01-0033) Vijay Mannari, Eastern Michigan Univ. Shawn S. You, Dave Fricke, MTS Systems Corp. Kevin P. Boyle, Canmet Materials Technology Laboratory; Peidong Wu, McMaster Univ. Alan Druschitz, Ricardo Aristizabal, Edward Druschitz, University of Alabama Birmingham; Camden Hubbard, Thomas Watkins, Oak Ridge National Laboratory Application of Electro Diposition Simulation for Vehicle’s Anticorrosion Self-Pierce Riveting of Magnesium to Aluminum Alloys Scuffing Resistance of Surface Treated 8625 Alloy Steels (Oral Only) (2011-01-0074) (2011-01-0034) Sang Gyun Kim, Paint & Coating Automotive & Ind. Serv Alan Luo, Theresa Lee, Jon Carter, General Motors Company Michael Krak; Brooke Ropp, James Tilden, Jiman Han, Gary Barber, Qian Zou, Oakland Univ New Development in the Cavity and Underbody Wax Field for Corrosion Protection Virtual Road Load Data Acquisition in Practice at General Motors Structural Evaluation of an Experimental Aluminum/Magnesium Decklid Elastic-Plastic Indentation and Flat Plate Rolling under Plane Strain Conditions (Oral Only) (2011-01-0025) (2011-01-0075) (2011-01-0035) Karsten Lessmann, Pfinder KG Joseph A. Schudt, Rajanagaprasad Kodali, Manish Shah, Glenn Babiak, General Motors Company Jon T. Carter, Andres R. Melo, Vesna Savic, Louis Gerard Hector Jr., Paul E. Krajewski, General Motors Company M. Y. Ali, J. Pan, Univ. of Michigan-Ann Arbor Two-Component Polyurethane Adhesives having Novel Properties GM Approach to Chassis Based Load Management Analysis of Single Lap Adhesive Joints between Magnesium and Other Structural Automotive Materials Analysis of Residual Stress Profiles in the Cylinder Web Region of an As-Cast V6 Al Engine Block with Cast-In Fe Liners Using Neutron Diffraction (Oral Only) (2011-01-0024) (2011-01-0076) (2011-01-0036) Syed Z. Mahdi, Dow Automotive Systems Joseph A. Schudt, Robert L. Geisler, General Motors Company P. K. Mallick, Shardul Bhambure, Univ. of Michigan-Dearborn Dimitry Sediako, National Research Council Canada; Francesco D’Elia, Anthony Lombardi, Alan Machin, C. (Ravi) Ravindran, Ryerson University; Camden Hubbard, Oak Ridge National Laboratory; Robert Mackay, Nemak of Canada Advanced Coating Formulation for an Innovative Compact Coating Process Virtual Road Load Data Acquisition for Twist Axle Rear Suspension Forged Magnesium Upper Control Arm Stress Cracking of Polycarbonate Exposed to Sunscreen (Oral Only) (2011-01-0026) (2011-01-0077) (2011-01-0037) Timothy S. December, BASF Corp. Hyung-Joo Hong, Scott D. Strumpfer, General Motors Company Gerald S. Cole, LightWeightStrategies LLC; Siyuan Long, Chongqing Univ.; Richard J. Osborne, General Motors Company Arvind Krishna, Eric Berg, Delphi Automotive LLP Development of Waterborne White Conductive Primer for Bumper Uncertainty Analysis of Inertial Instruments for its Integration with Satellite Navigation Die Wear Evaluation for Stamping TRIP700 and DP980 B-Pillar (Oral Only) (2011-01-0028) (2011-01-0038) Yoshinobu Watanabe, Yoshinori Narita, Masahiko Ishii, Toyota Motor Corporation Luis Matallana; Luis Munoz; Juan Barreto Z. Connie Yao, Apple Inc. (formerly Chrysler Group LLC) Effect of Coating Time on the Performance of Electroless Nickel Coated Steel (Written Only -- No Oral Presentation) Analysis of ABS/ESP Control Logics Using a HIL Test Bench (Written Only -- No Oral Presentation) (2011-01-0057) (2011-01-0032) Raj Rajendran, Tharanipathy Venkatesan, B S Abdur Rahman University; Rasu Elansezhian, Pondicherry Engineering College Edoardo Sabbioni, Federico Cheli, vincenzo d’alessandro, Politecnico di Milano Continued on next page 98 SAE 2011 World Congress MATERIALS Tuesday, April 12 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03D D0-02A D0-05A D0-02B Advances in Coating (M303) Load Simulation and Analysis in Automotive Engineering: Road/ Lab/Virtual Test and Simulation for Vehicle Performance and Durability Evaluation (Part 1 of 5) (M501) Magnesium Technologies (M403) A review of advanced coating, e-coating and pretreatment technologies with improved , performance, appearance, test methodologies, lower cost, and sustainability impact. Focuses on virtual test rig modeling, drive file development methodology, effective road profile modeling, highly nonlinear components characterization; virtual/ physical testing correlation; instrumentation verification, virtual/road load data acquisition, data trend analysis, impact of data acquisition instrumentation on vehicle dynamics and road loads; surrogate road load data application methodology; hardware-in-the-loop techniques for vehicle dynamics and loads simulation, etc. Research and development of magnesium alloys for automotive applications continues to receive strong interest because of magnesium’s mass reduction potential. In recent years this interest has expanded beyond cast alloys to include wrought alloys as well. The technical papers to be presented at the 2010 Magnesium Technologies sessions reflect this broadening perspective. 10:00 a.m. - 12:00 p.m. 10:00 a.m. - 12:00 p.m. 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 12:00 p.m. Organizers: James Keller, Hatci; Daniel G. Wright, BASF Corp. Organizers: Fulun Yang, Tenneco Inc.; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Organizers: Kevin P. Boyle, CANMET Materials Technology Laboratory; Eric A. Nyberg, Pacific Northwest National Laboratory; Ravi Verma, General Motors Organizers: Gerald A. Shulke, Xichen Sun, Chrysler Group LLC; Xin Zhang, F.tech R&D North America Inc. Chairpersons: James Keller, Hatci; Daniel Wright, BASF Corp 10:02 p.m. Chairpersons: Peijun Xu, Ebco Inc Materials and Residual Stress Testing Development (M110) Chairpersons: Ravi Verma, General Motors; Kevin Boyle, Canmet Materials Technology Laboratory Chairpersons: Gerald A. Shulke, Xichen Sun, Chrysler Group LLC; Xin Zhang, Ftech R&D North America Planned by Non-Ferrous Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Nonlinear Finite Element Analysis and Optimization for the Rubber Boot of Shift Lever (Written Only -- No Oral Presentation) (2011-01-0030) Guoquan Wang, Beijing information Sci. & Tech. Uni. Planned by Polymers and Coatings Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00144, and also individually. To purchase visit collections.sae.org DON’T FORGET TO VOTE! Best of the Best Booth Awards Kiosks located –– in the front of Oakland Hall New this year, the Best of the Best Booth Awards recognize exhibitors with the most innovative technology. Please vote for the most innovative exhibitor in each of the following categories: • Poster Display • 10x10 Booth • 10x20 Booth • 20x20 Booth • Most Innovative Booth Overall Voting will close at 12:00 pm on Thursday, April 14th, so be sure to visit the voting kiosks in the front of Oakland Hall before that time. Best of the Best Award winners will be recognized during the World Congress Annual Banquet. SAE 2011 World Congress 99 MATERIALS Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04B 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. 3:00 p.m. 100 D0-03D D0-04C Advanced Analysis, Design, and Advances in Plastic Components, Optimization of Materials, Restraints, Processes and Technologies and Structures for Enhanced (M302) Automotive Safety and Weight Reduction (Part 1 of 2) (M103) Automotive Composites (M306) Automotive Engineering Testing and Test Methods (M104) Papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis methods, simulation and pre/post processing tools, optimization techniques, finite element model updating, model validation and verification techniques, restraint systems, as well as lightweight material applications and designs are highly encouraged. This session will cover a very broad range of applications, processes and technologies as the title suggests. Please refer to the Session Schedule for M302 to get a list of specific papers / presentations contained in this session (session code: M302). This session contains papers which describe the use of modern automotive composites in structural applications. Design, process, and analytical presentations are included, as well as papers presenting results of bonding strategies and techniques. Engineers involved in the design and use of advanced composites will find this session of particular value. The focus of this session are the tests and test methods employed in the evaluation of the performance and durability of powertrain (engines, transmissions), driveline (4WD systems, driveshafts, axles), chassis (frame, suspensions, brakes, etc.) and body components, subsystems, and full vehicle systems. 1:00 p.m. - 4:20 p.m. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:00 p.m. Organizers: William J. Altenhof, Univ. of Windsor; Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Tau Tyan, Ford Motor Co.; Guofei Chen, United States Steel Corporation; Wei Li, First Technology Safety Systems Inc Organizers: Edwin Goyzueta, Akron Rubber Development Laboratory Inc.; Robert Maynard, EMS-Grivory America; Y Charles Lu, Univ of Kentucky Organizers: Nishkamraj Umakant Deshpande, Dura Automotive Systems Inc.; Y Charles Lu, Univ. of Kentucky; Srikanth Pilla, Suganit Systems; Richard D. Tonda, SEA Limited; Enamul Haque, Bostik Inc Organizers: Darryl S. Taylor, Boeing; Mike Temkin, Chrysler Corp. Chairpersons: William J. Altenhof, Univ. of Windsor; Guofei Chen, United States Steel Corporation; Wei Li, General Motors LLC; Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of MichiganAnn Arbor; Tau Tyan, Ford Motor Co. 1:00 p.m. D0-07B Chairpersons: Edwin Goyzueta, Akron Rubber Development Laboratory Inc; Robert Maynard, EMS-Grivory America Chairpersons: Nishkamraj Deshpande, DURA AUTOMOTIVE SYSTEMS IN; Enamul Haque, Bostik Inc.; Y Charles Lu, Univ. of Kentucky; Srikanth Pilla, Suganit Systems; Richard Tonda, SEA Limited Chairpersons: Mike Temkin, Chrysler Corp; Darryl Taylor, Boeing Loading Path Dependence of Forming Limit Diagram of a TRIP800 Steel New Polymer “SHIELD” Technology Protects High-Performance Nylon and PPA Polymers to Replace More Metal - For Weight and Cost Savings - Under the Hood Technical Keynote: Composites for Automotive Engine Applications Conducting Tire-Coupled (4-Post) Durability Simulations without Road Load Data Acquisition (2011-01-0019) (2011-01-0246) (Oral Only) (2011-01-0225) Kyoo Sil Choi, Ayoub Soulami, Wenning Liu, Xin Sun, Moe Khaleel, Pacific Northwest National Laboratory Patrick Granowicz, Gian Luigi Molteni, Toshikazu Kobayashi PhD, DuPont Performance Polymers David A. Nash, Dana Corporation Sam Scime, General Motors Company An Engineering Approach to Predict the Fracture and Tearing Material and Design Innovation Techniques for Expanded Polypropylene (EPP) Products Used in Automotive Interior Applications Plating on Plastics - Adhesion Testing (2011-01-0002) (2011-01-0247) (2011-01-0226) Kangping Wang, Yih-Charng Deng, General Motors Company; Varun Rao, GM Technical Center India Ltd. - General Motors Company; Xin Yang, General Motors Company Steven R. Sopher, Gary C. Granthen, JSP Matthew Carroll, Joseph Randazzo, General Motors Company Fracture Modeling of AHSS in Component Crash Tests Modeling of Fuel Permeation in Multilayer Automotive Plastic Fuel Tanks Applications of Natural Fiber Composites to the Automotive Industry Setting Up a Measuring Device to Determine the Friction of the Piston Assembly (2011-01-0001) (2011-01-0248) (2011-01-0215) (2011-01-0227) Guofei Chen, Ming F. Shi, United States Steel Corporation; Tau Tyan, Ford Motor Company Zohir Benrabah, Francis Thibault, Robert DiRaddo, NRC IMI Mohamad S. Qatu, Mississippi State Univ. Sebastian Kunkel, Martin Werner, Georg Wachtmeister, Technische Universität München A Mixed-Mode Fracture Criterion for AHSS Cracking Prediction at Large Strain Enhanced Heat Resistance and Durability of Engine Mount Rubber Research of Multi-Axial Carbon Fiber Prepreg Material for Vehicle Body Bearing Surface Requirements (Waviness) for Driveline Shafts (2011-01-0007) (2011-01-0249) (2011-01-0216) (2011-01-0228) Hong Zhu, ArcelorMITTAL; Xinhai Zhu, Livermore Software Technology Corporatio Yasuhiro Goshima, Honda R&D Co.,Ltd Naoyuki Takahashi, Yuji Kageyama, Nobuya Kawamura, TOYOTA MOTOR CORPORATION Anthony George Konstantino, Mark A. Levine, Chrysler Mechanical Performance of Circular AA6061-T6 Extrusions Under Axial Cutting Deformation New Surface Treatment Technologies for the Adhesive Bonding of Lightweight Aluminum-polypropylene Hybrid joints in Semi-structural Applications Experimental Investigation for Combustion Stability of Semi Direct Electronic Injection in Four Stroke SI Engine (2011-01-0022) (2011-01-0217) (2011-01-0229) Shun Yi Jin, William Altenhof, Univ of Windsor Danick Gallant, Véronique Savard, Aluminium Technology Centre Subramaniam Dhandapani Iyer, Classic Nest Crash Performance Simulation of a Multilayer Thermoplastic Fuel Tank with Manufacturing and Assembly Consideration Finite Element Analysis of Piezoelectric Composite Actuators Energy Analysis of Power Steering Systems During a Newly Developed Driving Cycle (2011-01-0009) (2011-01-0218) (2011-01-0230) Ryan Craig, Tony (YI) Qu, Ford Motor Co.; Ligong Pan, ETA Inc. (Engineering Tech. Assoc); Tau Tyan, Ford Motor Co.; Jiamaw Doong, Ford Light Truck Div.; Syed Ahmad, Yi Zhang, Ford Motor Co. Johnson Joseph, University of Kentucky; S Raja, National Aerospace Laboratories,INDIA; Y Charles Lu, University of Kentucky Jinhuai Lin, Peter Pfeffer, Munich University of Applied Sciences; Manfred Harrer, Porsche AG Crash Modeling of High-Pressure Wet Wound Composite Vessels Hybrid Natural Fiber Composite Molded Auto Body Panels/Skins (Hybrid NFPC) Vehicle Emission and Fuel Economy Simulation Study Using a Powertrain Dynamometer (2011-01-0016) (2011-01-0219) (2011-01-0231) Stephan Fell, Thorsten Schuetz, Valentin Schultheis, Adam Opel AG - General Motors Company; Sang-Guk Kang, Bazle Gama, University of Delaware Hariharan Peringara Vaidyanathan, AgroBiogenics, Bangalore; Pilaka Murty, GVP College of Engineering; Sai Pavan Eswara, Continental AG YoungJae Jung, Yeongwoo Yoo, GMDAT SAE 2011 World Congress Continued on next page TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04B 3:40 p.m. 4:00 p.m. D0-03D D0-04C Advanced Analysis, Design, and Advances in Plastic Components, Optimization of Materials, Restraints, Processes and Technologies and Structures for Enhanced (M302) Automotive Safety and Weight Reduction (Part 1 of 2) (M103) Automotive Composites (M306) Automotive Engineering Testing and Test Methods (M104) Papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis methods, simulation and pre/post processing tools, optimization techniques, finite element model updating, model validation and verification techniques, restraint systems, as well as lightweight material applications and designs are highly encouraged. This session will cover a very broad range of applications, processes and technologies as the title suggests. Please refer to the Session Schedule for M302 to get a list of specific papers / presentations contained in this session (session code: M302). This session contains papers which describe the use of modern automotive composites in structural applications. Design, process, and analytical presentations are included, as well as papers presenting results of bonding strategies and techniques. Engineers involved in the design and use of advanced composites will find this session of particular value. The focus of this session are the tests and test methods employed in the evaluation of the performance and durability of powertrain (engines, transmissions), driveline (4WD systems, driveshafts, axles), chassis (frame, suspensions, brakes, etc.) and body components, subsystems, and full vehicle systems. 1:00 p.m. - 4:20 p.m. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:00 p.m. Organizers: William J. Altenhof, Univ. of Windsor; Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Tau Tyan, Ford Motor Co.; Guofei Chen, United States Steel Corporation; Wei Li, First Technology Safety Systems Inc Organizers: Edwin Goyzueta, Akron Rubber Development Laboratory Inc.; Robert Maynard, EMS-Grivory America; Y Charles Lu, Univ of Kentucky Organizers: Nishkamraj Umakant Deshpande, Dura Automotive Systems Inc.; Y Charles Lu, Univ. of Kentucky; Srikanth Pilla, Suganit Systems; Richard D. Tonda, SEA Limited; Enamul Haque, Bostik Inc Organizers: Darryl S. Taylor, Boeing; Mike Temkin, Chrysler Corp. Chairpersons: William J. Altenhof, Univ. of Windsor; Guofei Chen, United States Steel Corporation; Wei Li, General Motors LLC; Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of MichiganAnn Arbor; Tau Tyan, Ford Motor Co. 3:20 p.m. D0-07B Chairpersons: Edwin Goyzueta, Akron Rubber Development Laboratory Inc; Robert Maynard, EMS-Grivory America Chairpersons: Nishkamraj Deshpande, DURA AUTOMOTIVE SYSTEMS IN; Enamul Haque, Bostik Inc.; Y Charles Lu, Univ. of Kentucky; Srikanth Pilla, Suganit Systems; Richard Tonda, SEA Limited Repairable Component Design for Repair Cost Saving in a Low Speed Crash VOC-Free, Cross-Linkable Acrylic Copolymers Offer New Opportunities for Eco-Friendly Automotive Composites (2011-01-0008) (2011-01-0220) Sunghyun Kim, Hyungil Kim, Dongseok Kim, Youngjn Cho, GMDAT Safety Integration team Andre Bendo, Gero Nordmann PhD, John Norton, Jeremy Funk, Michael Kalbe, Bernd Reck, Matthias Gerst, BASF Corp. Development of Automobile Bumper Beam Using Hybrid Process The Utilization of Flax Fiber a a Reinforcement in Polypropylene Compounds (2011-01-0006) (Oral Only) Joung Myung Lim, Dong-Won Shin, heean cho, Hanwha L&C; Myeong Ki Kim, Hyundai-Mobis James Preston, Andrew Hopkins, Harutun G. Karian, Rhetech Inc. Chairpersons: Mike Temkin, Chrysler Corp; Darryl Taylor, Boeing Virtual Development Process of the Integrated Safety System for the Frontal Crash (2011-01-0021) Jeong Keun Lee, Kang Wook Lee, Byung Jae Ahn, Hyundai Mobis 10:01 p.m. Determination of Molding Parameter Effects on the Physical Properties of a Carbon Powder Filled, Impact Modified Acetal Copolymer (Written Only -- No Oral Presentation) Development and Wear Behavior of Al/ Al2SiO5/C Chilled Hybrid Metal Matrix Composites by Both Experimental and Finite Element Modeling (Written Only -- No Oral Presentation) (2011-01-0250) (2011-01-0223) Richard A. Novaco, Brian Bartnick, William R. Rodgers, Mitchell Everett Hart, Benjamin Christian, Thomas R. Paveglio, General Motors Company Joel Hemanth, Rajiv Gandhi Institute of Technology 10:02 p.m. Design of a Lightweight Composite Rear Bumper System for Meeting Low Speed Impact Requirements (Written Only -- No Oral Presentation) (2011-01-0222) Adam Koziel, John(Dongwon) Shin, Hanwha L&C Corp.; Byungkyu Yoon, Hyundai Motor Co & KIA Motors Corp; heean cho, Nam Hyeong Kim, Hanwha L&C Corp. 10:03 p.m. Jute Fibre Based Composite for Automotive Headlining (Written Only -- No Oral Presentation) (2011-01-0224) Asmita Sathaye, Tata Motors, Ltd. Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Polymers and Coatings Committee / Materials Engineering Activity Planned by Polymers and Coatings Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00143, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress 101 MATERIALS Tuesday, April 12 - Afternoon Technical and Business Sessions MATERIALS Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-02B D0-02A D0-05A Fatigue Research and Applications (M203) Load Simulation and Analysis in Automotive Engineering: Tire and Terrain Modeling Techniques and Applications (Part 2 of 5) (M501) Sheet / Hydro / Gas Forming Technology and Modeling (M204) Chat with the Experts: Design, Manufacturing and Composite Simulation for Automotive Application (MCHAT103) This session covers recent fatigue research, analysis, analytical tools development, and novel applications of fatigue technology in the ground vehicle industry. Focusing on tire and terrain mechanics modeling for load simulations, tire model development, parameters identification, and sensitivity analyses, tire test development, road profile characterization, effective road profile development, and interactions between tire, suspension/steering/brake systems, and different terrains, spindle loads/travel variation characteristics from proving ground test on deterministic and rough roads, terramechanics, and correlation studies. The Sheet/ Hydro/ Gas Forming Technology and Modeling session is designed to provide industrial and academic participants a forum to address current technical issues in sheet metal forming using analytical, numerical and experimental tools. It is hoped that the Session will help to advance the state of the art in sheet metal forming and lead to rapid dissemination of new technologies for industrial applications. Composites design, analysis and manufacturing has traditionally taken place separately, without collaboration between teams or tools. This slow and sequential process involves one team working while two teams wait for the project to be handed-off. Learn about the future of collaborative design solutions for the auto industry and learn how the ability to share ideas, results, and processes in real time can shorten the development lifecycle and result in a superior product. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 4:40 p.m. 1:00 p.m. - 3:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers: John J. Bonnen, Ford Motor Co.; ChinChan Chu, n/a; Carlos Engler-Pinto, Ford Motor Company; Jackie D. Rehkopf, Exponent Inc. Organizers: Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc.; Xiaobo Yang, Oshkosh Corporation Organizers: Ching-Kuo Hsiung, General Motors LLC; Ghassan T. Kridli, Texas A&M University at Qatar; Thomas Oetjens, Altair Engineering Inc.; Thomas Stoughton, General Motors LLC; Michael J. Worswick, Univ. of Waterloo Keynote Speakers: Rani Richardson, Dassault Systèmes Chairpersons: Carlos Engler-Pinto, Ford Motor Co. Chairpersons: Xiaobo Yang, Oshkosh Corporation Moderators: John J. Bonnen, Ford Motor Co.; ChinChan Chu, n/a; Jackie D. Rehkopf, Plasan Carbon Composites 1:00 p.m. Chairpersons: Ghassan Kridli, Texas A&M Univ at Qatar Technical Keynote: Thermo-Mechanical Fatigue of Tool Steels Technical Keynote: Advances in Tire Modeling for Road Load Simulations Effect of Tool Coatings and Tool Steels on Formability of Advanced High Strength Steels (Oral Only) (Oral Only) (2011-01-0232) Farhad Rezai-Aria, Ecole des Mines d’AlbiCarmaux Antoine Schmeitz, TNO Hong Yao, Sriram Sadagopan, ArcelorMittal Global R&D - East Chicago 1:20 p.m. D0-03D Measurement of r-values of High Strength Steels Using Digital Image Correlation (2011-01-0234) Gang Huang, Benda Yan, ArcelorMITTAL; Z. Xia, Ford Motor Co 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. Effect of Metallurgical and Physical Notches on Gas Metal Arc Weld Fatigue of AHSS Road Load Simulation using the MF-Swift Tire and OpenCRG Road Model Experimental Investigation and Numerical Simulation of High-Rate Forming of Aluminum and Steel Sheets (Oral Only) (2011-01-0190) (Oral Only) Chonghua Jiang, Justin Hunt, AET Integration Inc. Antoine Schmeitz, Willem Versteden, TNO; Tatsuya Eguchi, NISSAN MOTOR CO., LTD. Ayoub Soulami, Aashish Rohatgi, Elizabeth Stephens, Richard Davies, Mark Smith, Pacific Northwest National Laboratory Durability of Advanced High Strength MIG Weld and Investigation on Some of the Methods Available on Predicting the Fatigue life of MIG Welds in Body and Frame Automotive Structures Developing a Methodology to Synthesize Terrain Profiles and Evaluate their Statistical Properties AMD307: Warm Forming of Al and Mg Door Inner Panels (2011-01-0192) (2011-01-0182) (Oral Only) Hong Tae Kang, Univ. of MichiganDearborn; Abolhassan Khosrovaneh, GM; Mark Amaya, Chrysler Jeep Platform Engrg; John Bonnen, Ford Motor Co; Hua-Chu Shih, U. S. Steel; Shahuraj Mane, University of Michigan-Dearborn; Todd Link, U. S. Steel Sujay J. Kawale, John B. Ferris, Virginia Tech Paul Krajewski, General Motors Company; Peter Friedman, Ford Motor Company; Jugraj Singh, Chrysler Group LLC Fatigue Behavior and Life Prediction for Aluminum Castings in the Absence of Casting Flaws A Direct Yaw Control Algorithm for On- and Off-Road Yaw Stability Forming Limit Curves for the AA5083 Alloy under Quick Plastic Forming Conditions (2011-01-0193) (2011-01-0183) (2011-01-0235) Qigui Wang, Peggy Jones, General Motors Company Brad Hopkins, Virginia Tech; Saied Taheri, Virginia Polytechnic Inst & State Univ Fadi Abu-Farha, Penn State Univ-Behrend; Louis Hector, Paul Krajewski, General Motors Ferritic Stainless Steel Grade with Improved Durability for High Temperature Exhaust Manifolds Dynamic Impact Simulation of Interaction between Non-Pneumatic Tire and Sand with Obstacle Tube Hydroforming Process Optimal Design by Improved Dynamic Programming (2011-01-0194) (2011-01-0184) (2011-01-0236) Pierre Santacreu, Saghi Saedlou, Laurent FAIVRE, ArcelorMittal R&D; Antoine ACHER, Johan Leseux, ArcelorMittal Stainless Europe Jianfeng Ma, Joshua Summers, Paul Joseph, Clemson Univ. Zi Qiang Sheng, Martinrea International Inc. Continued on next page 102 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-02B D0-02A D0-05A Fatigue Research and Applications (M203) Load Simulation and Analysis in Automotive Engineering: Tire and Terrain Modeling Techniques and Applications (Part 2 of 5) (M501) Sheet / Hydro / Gas Forming Technology and Modeling (M204) Chat with the Experts: Design, Manufacturing and Composite Simulation for Automotive Application (MCHAT103) This session covers recent fatigue research, analysis, analytical tools development, and novel applications of fatigue technology in the ground vehicle industry. Focusing on tire and terrain mechanics modeling for load simulations, tire model development, parameters identification, and sensitivity analyses, tire test development, road profile characterization, effective road profile development, and interactions between tire, suspension/steering/brake systems, and different terrains, spindle loads/travel variation characteristics from proving ground test on deterministic and rough roads, terramechanics, and correlation studies. The Sheet/ Hydro/ Gas Forming Technology and Modeling session is designed to provide industrial and academic participants a forum to address current technical issues in sheet metal forming using analytical, numerical and experimental tools. It is hoped that the Session will help to advance the state of the art in sheet metal forming and lead to rapid dissemination of new technologies for industrial applications. Composites design, analysis and manufacturing has traditionally taken place separately, without collaboration between teams or tools. This slow and sequential process involves one team working while two teams wait for the project to be handed-off. Learn about the future of collaborative design solutions for the auto industry and learn how the ability to share ideas, results, and processes in real time can shorten the development lifecycle and result in a superior product. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 4:40 p.m. 1:00 p.m. - 3:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers: John J. Bonnen, Ford Motor Co.; ChinChan Chu, n/a; Carlos Engler-Pinto, Ford Motor Company; Jackie D. Rehkopf, Exponent Inc. Organizers: Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc.; Xiaobo Yang, Oshkosh Corporation Organizers: Ching-Kuo Hsiung, General Motors LLC; Ghassan T. Kridli, Texas A&M University at Qatar; Thomas Oetjens, Altair Engineering Inc.; Thomas Stoughton, General Motors LLC; Michael J. Worswick, Univ. of Waterloo Keynote Speakers: Rani Richardson, Dassault Systèmes Chairpersons: Carlos Engler-Pinto, Ford Motor Co. Chairpersons: Xiaobo Yang, Oshkosh Corporation Moderators: John J. Bonnen, Ford Motor Co.; ChinChan Chu, n/a; Jackie D. Rehkopf, Plasan Carbon Composites 3:00 p.m. 3:20 p.m. 3:40 p.m. The Effect of Welding Dimensional Variability on Fatigue Life of Gas Metal Arc Welding Joints Road Characterization for the Simulation of Automotive Vehicle Dynamics (2011-01-0196) (2011-01-0185) Hong Tae Kang, Univ. of MichiganDearborn; Abolhassan Khosrovaneh, GM; Todd Link, US Steel; John Bonnen, Ford Motor Co; Mark Amaya, Chrysler Jeep Platform Engrg; Hua-Chu Shih, US Steel Michael W. Sayers, Mechanical Simulation Corp. Fatigue Analysis of Conrod Bearing A Method to Combine a Tire Model with a Flexible Rim Model in a Hybrid MBS/FEM Simulation Setup (2011-01-0197) (2011-01-0186) Jean-Louis Ligier, Laurent Dutfoy, Renault Manfred Baecker, Axel Gallrein, Fraunhofer Lbf; Michael Hack, Alessandro Toso, LMS International Fretting Fatigue and Wear: Experimental Investigations and Numerical Simulation An Expeditious High Fidelity ABAQUSBased Surrogate Tire Model for Full Vehicle Durability Analysis in ADAMS (2011-01-0199) (2011-01-0187) Thomas Christiner, Wilfried Eichlseder, Istvan Gódor, Johannes Reiser, Montanuniversitaet Leoben; Franz Trieb, René Stuehlinger, BHDT GmbH Hamid Ansari Ardeh, Makarand Datar, Manoj kumar Jagadeesan, Dan Negrut, Univ of Wisconsin Madison 4:00 p.m. D0-03D Chairpersons: Ghassan Kridli, Texas A&M Univ at Qatar An Improved Slip-based Model for tire-snow Interaction (2011-01-0188) Jonah Lee, Univ. of Alaska Fairbanks 4:20 p.m. Development of 3-D Digital Proving Ground Profiles for Use in Virtual Prediction of Vehicle System/Sub-System Loads (2011-01-0189) Mine Tasci, James C. Tebbe, John D. Davis, David Ruiz, Manish Shah, Rajanagaprasad Kodali, General Motors Company 10:01 p.m. Examination of Crack Growth Behavior in Induction Hardened Material under Torsional Fatigue (Written Only -- No Oral Presentation) A 2D Model for Tractor Tire-soil Interaction: Evaluation of the Maximum Traction Force and Comparison with Experimental Results (Written Only -- No Oral Presentation) (2011-01-0198) (2011-01-0191) Masahiro Fujimoto, Atsushi Fujii, Nobuyuki Matsumiya, Toyota Motor Corporation Edoardo Sabbioni, Silvia Negrini, Francesco Braghin, Stefano Melzi lng, Politecnico di Milano Planned by Ferrous Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Ferrous Committee / Materials Engineering Activity Planned by Materials Engineering Activity / EMB Land and Sea Group The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00144, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress 103 MATERIALS Tuesday, April 12 - Afternoon Technical and Business Sessions MATERIALS Tuesday, April 12 Afternoon Technical and Business Sessions TIME Wednesday, April 13 - Morning Technical and Business Sessions TIME D0-04B SESSION TITLE, DESCRIPTION, AND ROOM D0-05A Chat with the Experts: ReliabilityBased Fatigue Analysis and Testing (MCHAT101) Rainflow cycle counting matrix will be addressed. The life curves associated with a specific reliability/confidence level. And the purpose of rainflow cycle extrapolation is to predict the rainflow cycle matrix for a much longer time period based on a short-term load measurement as well as to estimate the rainflow cycle matrix for the single most damaging customer usage condition based on a set of several customer usage data. 4:00 p.m. - 5:00 p.m. Keynote Speakers: Yung-Li Lee, Chrysler Group LLC Planned by Materials Engineering Activity / EMB Land and Sea Group 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. D0-07B D0-06A Advanced Analysis, Design, and Optimization of Materials, Restraints, and Structures for Enhanced Automotive Safety and Weight Reduction (Part 2 of 2) (M103) Advances In Light Weight Materials - Aluminum (M401) CAE Analysis, Test Correlation and Optimization: NVH CAE (Part 1 of 2) Session 1 (M601) Papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis methods, simulation and pre/post processing tools, optimization techniques, finite element model updating, model validation and verification techniques, restraint systems, as well as lightweight material applications and designs are highly encouraged. This session presents the latest developments in automotive applications of aluminum castings and wrought products. The papers cover a wdie range of the technical aspects including alloy development, lightweight design, process development and simulation as well as performance optimization. Application and development of numerical methods along with test correlation and optimization for NVH issues of full vehicle and sub-assembly are the interested topics in this session. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 11:40 p.m. Organizers & Chairpersons: William J. Altenhof, Univ. of Windsor; Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Tau Tyan, Ford Motor Co.; Guofei Chen, United States Steel Corp; Wei Li, First Technology Safety Systems Inc. Organizers: Sooho Kim, Korea Institute of Materials Science; Alan Luo, General Motors Company; Douglas Richman, Kaiser Aluminum Organizers: Weiguo Zhang, Comet Tech. Corp.; Luohui Long, Ford Motor Company; Jianmin Gu, Ford Motor Co.; Chang Qi, Dalian University of Technology; Guofei Chen, United States Steel Corp.; Guangtian Gavin Song, AM General LLC Chairpersons: Sooho Kim, GM R&D Center; Alan Luo, General Motors Company; Douglas Richman, Kaiser Aluminum Chairpersons: Weiguo Zhang, Comet Tech Corp; Luohui Long, Ford Motor Co.; Jianmin Gu, Ford Motor Co Development of Sensor Attachment Criteria (Immunity) - Side Impact Sensor Mounted on Door Impact Beam Aluminum Association’s Aluminum Transportation Group Technical Keynote: Numerical Simulations of Noise Induced by Flow in HVAC Ventilation Ducts (2011-01-0010) (Oral Only) (2011-01-0505) Shunmugam Baskar, John Morley, General Motors Company Randall Scheps, Alcoa Automotive Development of Additional SAE J2643 Standard Reference Elastomers A Demonstration of Local Heat Treatment for the Preform Annealing Process Jun Chen, Purdue Univ.; Zhengqi Gu, Hunan Univ.; Yiping Wang, Hunan Univ. and Purdue Univ. (2011-01-0017) (2011-01-0538) Nancy Zeng, General Motors Company; Randy L. Dickerman, Chrysler Group LLC Theresa M. Lee, John E. Carsley, Susan Hartfield-Wunsch, General Motors Company Understanding CAE Needs for Data on Plastics - A Materials Engineer’s Perspective Effect of Surface Finish on Aluminum Sheet Friction Behavior Modeling Dynamic Stiffness of Rubber Isolators (2011-01-0015) (2011-01-0534) (2011-01-0492) Brian P. Hake, General Motors Company Susan E. Hartfield-Wunsch, General Motors Company; Donald Cohen, Michigan Metrology; L. Rafael sanchez PhD, University of Colorado Denver; Lars-Erik Brattstrom, Saab Automobile Yuan Zhang, General Motors Company Virtual Design Optimization of Thermoplastic Steering Wheel Effects on Surface Roughness and Friction on Aluminum Sheet under Plain Strain Cyclic Bending and Tension The Prediction of the Flow Induced Noise Related to Automotive HVAC Systems (2011-01-0023) (2011-01-0535) (2011-01-0493) Subrata Nayak, Ankit Garg, SM Kumar, Narasimhan Krishnamoorthy, GE India Technology Center Pvt Ltd; Manish Chaturvedi, Matthew Marks, SABIC Innovative Plastics L. Rafael Sanchez PhD, University of Colorado Denver; Susan HartfieldWunsch, General Motors Company Dongkon Lee, Hyundai-Kia R&D Center; Franck Perot, Exa Corporation; Kang-Duck Ih, Hyundai Motor Co; David Freed, Exa Corporation Improving the Accuracy of Hybrid III50th Percentile Male FE Model Application and Performance Characteristics of Aluminum Armor Plate for the Hull Construction of Current and Future Military Tactical Vehicles Vibro-Acoustic Sensitivity Analysis of Automotive Engine Mounts for NVH Refinement Using Transfer Function Synthesis and Numerical Models (2011-01-0018) (2011-01-0536) (2011-01-0494) Xuru Ding, Yi-Pen Cheng, Wenyu Lian, General Motors Company; Fuchun Zhu, Zaifei Zhou, Humanetics Invovative Solutions Hormoz Ghaziary, Aleris Aluminum Europe Avnish Gosain, Mugundaram Ravindran, Amit Gautam, Maruti Suzuki India Ltd. Application of CAP to Analyze Mechanisms Producing Dummy Injury Readings under U.S. Side Impact Test Conditions Development of Cast-Forged Knuckle using High Strength Aluminum Alloy Radiated Fuel Tank Slosh Noise Simulation (2011-01-0014) (2011-01-0537) (2011-01-0495) Yuji Fujiyama, Daisuke Sonoyama, Kazuhiro Obayashi, Nissan Motor Co., Ltd.; Qiang Yu PhD, Yokohama National University Minsoo Kim, Hyundai-Kia Motors R & D Div.; Taesung Lim; Kwangmin yoon; Youngjin Ko; Jong Myung Kim, Hyundai Motor Co.; Kihoon Kwak Fan Li, Stephen D. Sibal, General Motors Company; Ian Francis McGann, LMS Americas; Raphael Hallez, LMS International Continued on next page 104 SAE 2011 World Congress MATERIALS Wednesday, April 13 - Morning Technical and Business Sessions TIME D0-04B 10:00 a.m. 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. D0-07B D0-06A Advanced Analysis, Design, and Optimization of Materials, Restraints, and Structures for Enhanced Automotive Safety and Weight Reduction (Part 2 of 2) (M103) Advances In Light Weight Materials - Aluminum (M401) CAE Analysis, Test Correlation and Optimization: NVH CAE (Part 1 of 2) Session 1 (M601) Papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis methods, simulation and pre/post processing tools, optimization techniques, finite element model updating, model validation and verification techniques, restraint systems, as well as lightweight material applications and designs are highly encouraged. This session presents the latest developments in automotive applications of aluminum castings and wrought products. The papers cover a wdie range of the technical aspects including alloy development, lightweight design, process development and simulation as well as performance optimization. Application and development of numerical methods along with test correlation and optimization for NVH issues of full vehicle and sub-assembly are the interested topics in this session. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 11:40 p.m. Organizers & Chairpersons: William J. Altenhof, Univ. of Windsor; Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Tau Tyan, Ford Motor Co.; Guofei Chen, United States Steel Corp; Wei Li, First Technology Safety Systems Inc. Organizers: Sooho Kim, Korea Institute of Materials Science; Alan Luo, General Motors Company; Douglas Richman, Kaiser Aluminum Organizers: Weiguo Zhang, Comet Tech. Corp.; Luohui Long, Ford Motor Company; Jianmin Gu, Ford Motor Co.; Chang Qi, Dalian University of Technology; Guofei Chen, United States Steel Corp.; Guangtian Gavin Song, AM General LLC Chairpersons: Sooho Kim, GM R&D Center; Alan Luo, General Motors Company; Douglas Richman, Kaiser Aluminum Chairpersons: Weiguo Zhang, Comet Tech Corp; Luohui Long, Ford Motor Co.; Jianmin Gu, Ford Motor Co Simplified Models for Optimization of Curtain Air Bag for US NCAP Formability Analysis Predictions for Preform Annealing of Aluminum Sheet Structural-Acoustic Analysis of Vehicle Body Panel Participation on Acoustic Interior Boom Noise Response (2011-01-0013) (2011-01-0533) (2011-01-0496) June-Young Song, Kangwook Lee, Byung-Jae Ahn, Hyundai Mobis Susan E. Hartfield-Wunsch, Jamie Burdeski, Elgin Miller, Wei Ji, General Motors Company Shung Sung, Sung Chao, Hari Lingala, Lee Mundy, General Motors Company Effect of Friction Between Head and Airbag Fabric on Ejection Mitigation Performance of Side Curtain Airbag Systems Modeling of Residual Stresses in Quenched Cast Aluminum Components Reduction of Seat Back Vibrations in a Passenger Car- An Integrated CAE Experimental Approach (2011-01-0004) (2011-01-0539) (2011-01-0497) Dennis Mihora, Keith Friedman, John Hutchinson, Friedman Research Corporation Qigui Wang, Cherng-Chi Chang, Guihua zhang, David Paluch, General Motors Company Chetan Prakash Jain, Prashanth Balachandran, Maruti Suzuki India, Ltd. Finite Element Modeling Comparisons of Rollover Test Devices A Modal-Geometrical Selection Criterion for Master Nodes Applied to Engine Components (2011-01-0011) (2011-01-0498) John Hutchinson, Keith Friedman, Dennis Mihora, Friedman Research Corporation Carlo Rosso, Elvio Bonisoli, Cristiana Delprete, Politecnico di Torino Analytical Methodology for Prediction of Warpage of Two Shot Injection Compression Molded Polycarbonate Glazing Noise Reduction for the Bogie of Mass Rapid Train (2011-01-0003) (2011-01-0499) Krishnamoorthy Narasimhan, Ankit Garg, Kumar SM, GE India Technology Center Pvt Ltd Jia-Shiun Chen, Hsiu-Ying Hwang, National Taipei Univ of Technology An Experimental Simulation Study of Induction Hardening of V-micralloyed Medium Carbon Steels using Hotdeformation Simulator Simulation of Air Induction Noise using 1D -3D Coupling (Oral Only) (2011-01-0500) Sushant Kumar Badjena, KAIST Dipali Ghodake, GM Technical Center India Ltd. - General Motors Company; Zakirul Haque, General Motors Company Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00143, and also individually. To purchase visit collections.sae.org Planned by Non-Ferrous Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00173, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress 105 MATERIALS Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A 9:00 a.m. 9:20 a.m. 9:40 a.m. 10:00 a.m. 106 D0-03D Load Simulation and Analysis in Automotive Engineering: Vehicle Ride Comfort Modeling/ Simulation/Testing and Analysis (Part 3 of 5) (M501) Welding and Joining and Fastening (M102) Advances in Instrument Panels and Interiors (Part 1 of 2) (M301) This technical session will focus on advanced technologies in material modeling, stress calculation and fatigue analysis, not only innovative and improved methods in these areas but also innovative and improved applications to automotive engineering. This technical session accepts papers in the following specific areas: new material constitutive model development, innovative and improved modeling techniques for stresses, recent advances in fatigue damage calculation and fatigue life predictions . This session focuses on modeling and simulation of driver behavior, driving simulators, vehicle ride comfort evaluation and enhancement, test/simulation correlation, and damage modeling and analysis techniques; also of interest are studies regarding vehicle elastomeric components, passive, semi-active and active suspension systems, suspension seats, beaming, shaking, impact harshness, brake judder with regard to the ride comfort of drivers, passengers, and goods. The technical session is organized to represent the general research in the areas of welding, riveting, joining, and fastening for automotive applications. Papers in this session focus on the recent advances in the process optimization, analytical solution, numerical modeling, response evaluation as well as static and dynamic testing of traditional resistance spot welds, gas metal arc welds, friction stir spot welds, laser welds, rivets, mounts, adhesives, and fasteners. This session will feature technical presentations that will discuss new technology and industry insights in automotive interiors. Focus areas include materials, perceived quality, environmental concerns, manufacturing, safety, and durability. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 11:00 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Yung-Li Lee, Chrysler Group LLC; Mark A. Pompetzki, HBM-nCode; Guangtian Gavin Song, AM General LLC; Guofei Chen, United States Steel Corporation; Ali Fatemi, Univ. of Toledo; Steven Tipton, Univ. of Tulsa; Fan Li, GM; Mike Guo, Chrysler Organizers: Jennifer Johrendt, Univ. of Windsor; Jingzhoujames Yang, Texas Tech. Univ.; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Organizers: Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Michael L. Santella, Oak Ridge National Laboratory; Tau Tyan, Ford Motor Co.; Shicheng Zhang, Daimler AG Chairpersons: Jennifer Johrendt, Univ of Windsor; Jingzhou (James) Yang, Texas Tech Univ Chairpersons: Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Michael Santella, Michael L. Santella, Oak Ridge National Laboratory; Tau Tyan, Ford Motor Co.; Shicheng Zhang, Daimler AG Organizers: Robert Egbers, Comusa; Norm Kakarala, INTEVO PROD LLC; Stephen M. Pitrof, Inteva LLC; Michael Shoemaker, Dow Automotive; Ravi Thyagarajan, Visteon Corp.; Jeffrey P. Webb, Ford Motor Co., Ltd. Technical Keynote: Fatigue for Anthropomorphic Testing Devices The State of the Art of Driver Model Development The Development of a Simplified Spot Weld Model for Battelle Structural Stress Calculation (Oral Only) (2011-01-0432) (2011-01-0479) Darrell F. Socie, Univ. of Illinois André Levesque, Jennifer Johrendt, Univ of Windsor Jeong Kyun Hong, Battelle An Approach for Validation of Suspension Seat for Ride Comfort using Multi-Body Dynamics Construction of a Failure Model of Spot Welds using Lap-shear tests (2011-01-0434) (2011-01-0471) Madhu V. Shurpali, Innovate Minds Software Solutions; Logan Mullinix, Commercial Vehicle Group Jiwoong Ha, Yujong Kim, KAIST; Jiho Lim, POSCO Proving Ground Optimization and Damage Correlation with Customer Usage Influence of Nonlinear Shock Absorber Model on System Identification of Half Car Model Fatigue Life Prediction of Spot Welds with Direct Strain Measurement (2011-01-0484) (2011-01-0435) (2011-01-0480) Andrew Halfpenny, Mark Pompetzki, HBM nCode Products Yan Cui, Beijing Institute of Technology; Thomas Kurfess, Michael Messman, Clemson University ICAR Dongchoul Kim, Quhon Han, Sungjun Gong, Sogang Univ.; HeeJin Kang, Chun Woo Shin, Kia Motors Corp; Tae Soo Lee, Sogang Univ. The Damage Operator Approach, Creep Fatigue and Visco-plastic Modeling in Thermo-mechanical Fatigue Effect of Obesity on Seated Posture Inside a Vehicle Based on Digital Human Models Fatigue behaviors of Spot Friction Welds in Cross-Tension Specimens of Aluminum 6061-T6 Sheets (2011-01-0485) (2011-01-0433) (2011-01-0470) Marko Nagode, University of Ljubljana; Michael Hack, LMS International Jared Gragg, Jingzhou (James) Yang, Texas Tech Univ Pai-Chen Lin, Ru-Yi He, Zheng-Ming Su, Zhi-Long Lin, National Chung Cheng Univ. Stress Concentration Factor Reduction and Fatigue Life Improvement for Shoulder Filleted Shafts in Bending, achieved by Tapering Influence of Inertial Properties on the Comfort of Road Vehicles Fatigue Behavior of Dissimilar Ultrasonic Spot Welds in Lap Shear Specimens of Magnesium and Steel Sheets (2011-01-0486) (2011-01-0436) (2011-01-0475) Steven Tipton, Curtis Schmidt, Univ. of Tulsa; James R. Sorem Alejandra Paola Polanco, Luis Munoz, Universidad de los Andes Teresa J. Franklin, Jwo Pan, Univ of Michigan-Ann Arbor; Michael Santella, Tsung-Yu Pan, Oak Ridge National Laboratory Fatigue Life Predictions under General Multiaxial Loading Based on Simple Material Properties Development of a Semi-Active Suspension Controller Using Adaptive-Fuzzy with Kalman Filter Fatigue Failure of Laser Welds in LapShear Specimens of High Strength Low Alloy (HSLA) Steels under Cyclic Loading Conditions (2011-01-0487) (2011-01-0431) (2011-01-0473) Nima Shamsaei, Chrysler Group LLC; Ali Fatemi, The University of Toledo Mina M.S. Kaldas, Kemal Çalışkan, Roman Henze, Ferit Küçükay, IAE, TU Braunschweig, Germany Kamran Asim, Kulthida Sripichai, Jwo Pan, Univ of Michigan-Ann Arbor Surface Finish Effects on Fatigue Behavior of Forgings Improvement of Heavy Vehicles Ride and Braking Performance via Combined Suspension and Braking Systems Control Weld Read-Through Defects in Laser Transmission Welding Advanced Optical Films for Automotive Displays (2011-01-0488) (2011-01-0437) (2011-01-0476) (2011-01-0462) Sean Mckelvey, Ali Fatemi, Univ. of Toledo Mina M.S. Kaldas, Roman Henze, Ferit Küçükay, IAE, TU Braunschweig, Germany Philip J. Bates, RMC; Gene Zak, Xiaochao Cao, Queen’s Univ. Adel Bastawros, Jian Zhou, Michael Davis, Zhe Chen, SABIC Innovative Plastics 8:20 a.m. 8:40 a.m. D0-04C CAE Durability Analysis & Applications (Part 1 of 2) (M602) Chairpersons: Steven Tipton, Univ of Tulsa; Mark Pompetzki, HBM-nCode 8:00 a.m. D0-02A SAE 2011 World Congress Chairpersons: Robert Egbers, Comusa Continued on next page TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A 10:40 a.m. D0-04C D0-03D CAE Durability Analysis & Applications (Part 1 of 2) (M602) Load Simulation and Analysis in Automotive Engineering: Vehicle Ride Comfort Modeling/ Simulation/Testing and Analysis (Part 3 of 5) (M501) Welding and Joining and Fastening (M102) Advances in Instrument Panels and Interiors (Part 1 of 2) (M301) This technical session will focus on advanced technologies in material modeling, stress calculation and fatigue analysis, not only innovative and improved methods in these areas but also innovative and improved applications to automotive engineering. This technical session accepts papers in the following specific areas: new material constitutive model development, innovative and improved modeling techniques for stresses, recent advances in fatigue damage calculation and fatigue life predictions . This session focuses on modeling and simulation of driver behavior, driving simulators, vehicle ride comfort evaluation and enhancement, test/simulation correlation, and damage modeling and analysis techniques; also of interest are studies regarding vehicle elastomeric components, passive, semi-active and active suspension systems, suspension seats, beaming, shaking, impact harshness, brake judder with regard to the ride comfort of drivers, passengers, and goods. The technical session is organized to represent the general research in the areas of welding, riveting, joining, and fastening for automotive applications. Papers in this session focus on the recent advances in the process optimization, analytical solution, numerical modeling, response evaluation as well as static and dynamic testing of traditional resistance spot welds, gas metal arc welds, friction stir spot welds, laser welds, rivets, mounts, adhesives, and fasteners. This session will feature technical presentations that will discuss new technology and industry insights in automotive interiors. Focus areas include materials, perceived quality, environmental concerns, manufacturing, safety, and durability. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 11:00 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Yung-Li Lee, Chrysler Group LLC; Mark A. Pompetzki, HBM-nCode; Guangtian Gavin Song, AM General LLC; Guofei Chen, United States Steel Corporation; Ali Fatemi, Univ. of Toledo; Steven Tipton, Univ. of Tulsa; Fan Li, GM; Mike Guo, Chrysler Organizers: Jennifer Johrendt, Univ. of Windsor; Jingzhoujames Yang, Texas Tech. Univ.; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Organizers: Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Michael L. Santella, Oak Ridge National Laboratory; Tau Tyan, Ford Motor Co.; Shicheng Zhang, Daimler AG Chairpersons: Jennifer Johrendt, Univ of Windsor; Jingzhou (James) Yang, Texas Tech Univ Chairpersons: Sheng-Dong Liu, Generalety LLC; Jwo Pan, Univ. of Michigan-Ann Arbor; Michael Santella, Michael L. Santella, Oak Ridge National Laboratory; Tau Tyan, Ford Motor Co.; Shicheng Zhang, Daimler AG Organizers: Robert Egbers, Comusa; Norm Kakarala, INTEVO PROD LLC; Stephen M. Pitrof, Inteva LLC; Michael Shoemaker, Dow Automotive; Ravi Thyagarajan, Visteon Corp.; Jeffrey P. Webb, Ford Motor Co., Ltd. Geometric Effects on Contact Stress Distribution and Fatigue Life of Roller Bearings Parabolic Leaf Spring Optimization and Fatigue Strength Evaluation Considering Road Load Data , Endurance RIG Tests and Non Linear Finite Elements Analysis Friction Stir Blind Riveting: A Novel Joining Process for Automotive Light Alloys Natural Oil Polyol Based Polyurethane Slabstock Foam For Automotive Interior Foam-Fabric/Vinyl Laminate Construction (2011-01-0489) (2011-01-0438) (2011-01-0477) (2011-01-0459) Jaewon Lee, Jwo Pan, Univ of MichiganAnn Arbor; Yung-Li Lee, Simon Ho, Chrysler LLC Ahmet Kanbolat, Murathan Soner, Tolga Erdogus, Mustafa Karaagac, Olguncelik Sri Lathabai, Vinay Tyagi, David Ritchie, Trevor Kearney, Barrie Finnin, CSIRO Australia; Shane Christian, Andrew Sansome, GM Holden Ltd; Gary White, AutoCRC, Australia Chee Yap, Ronald Stapleton, Ronald Smolinski, FXI Design, Analysis, and Development Testing of Louvers and other Hood Mounted Plastic Components Adaptive LQR Control Strategy for Active Suspension System Welded Seam inspection with High Energy X-Rays Effects of Thickness on Headliner Material Properties (2011-01-0490) (2011-01-0430) (2011-01-0472) (2011-01-0463) Sharvin Motamedi, John Dennis, Ted T. Stawiarski, A.K. Khosrovaneh, Li L. Sun, General Motors Company; Mohamed ElSayed, Kettering University Aref M. A. Soliman, South Valley University Oliver Scholz, Rolf Behrendt, Thomas Wenzel, Thomas Stocker, Fraunhofer Institute Integrated Circuits; Jörg Müller, H. Butting GmbH & Co. KG Vesna Savic, Louis G. Hector, General Motors Company Chairpersons: Steven Tipton, Univ of Tulsa; Mark Pompetzki, HBM-nCode 10:20 a.m. D0-02A 11:00 a.m. Chairpersons: Robert Egbers, Comusa Optimization of Automotive Carpet Fabric for Enhanced Abrasion Resistance for Low Cost Car (2011-01-0460) Kapil Pandey, Rahul Bharadwaj, Swapna Sethi, Maruti Suzuki India Limited 11:20 a.m. Vibration Test Specification Design and Reliability Analysis A Study on Scratch Resistance Improvement of Polypropylene Compounds (2011-01-0491) (2011-01-0461) Wei-Lun Chang, Ken-Yuan Lin, Chin-Duo Hsueh, Jung-Ming Chang, Automotive Research & Testing Center Won-Jong Noh, Hyundai & Kia Corp.; JungGyun noh, hyundai & kia corp. 10:01 p.m. Optimization of Scratch Resistance for Molded in Color (MIC) Interior TPO Injection Molded Plastics (Written Only -- No Oral Presentation) (2011-01-0464) Renee Hotton, General Motors Company Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00174, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00144, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00172, and also individually. To purchase visit collections.sae.org Planned by Polymers and Coatings Committee / Materials Engineering Activity SAE 2011 World Congress 107 MATERIALS Wednesday, April 13 - Morning Technical and Business Sessions MATERIALS Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06A 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. D0-05A D0-02A D0-04C CAE Analysis, Test Correlation and Optimization: NVH CAE (Part 1 of 2) Session 2 (M601) CAE Durability Analysis & Applications (Part 2 of 2) (M602) Load Simulation and Analysis in Automotive Engineering: Multibody Dynamics System Modeling and Applications (Part 4 of 5) (M501) Structural Plastic Composite Components - The Other Lightweight Material (M310) Application and development of numerical methods along with test correlation and optimization for NVH issues of full vehicle and sub-assembly are the interested topics in this session. This technical session will focus on advanced technologies in material modeling, stress calculation and fatigue analysis, not only innovative and improved methods in these areas but also innovative and improved applications to automotive engineering. This technical session accepts papers in the following specific areas: new material constitutive model development, innovative and improved modeling techniques for stresses, recent advances in fatigue damage calculation and fatigue life predictions . Focuses on multibody system modeling & simulation, rigid & flexible body modeling, mount loads predictions, compare modeling techniques between vehicle dynamics and durability loads simulations, optimal development process considering vehicle dynamics and durability loads, data processing & analysis techniques, loads sensitivity analyses for design parameters, DOE & optimal design for loads minimization, robust design, driver modeling, and real-time simulation. Industry experts will present their views on the state of the industry relative to polymer based structural components technologies for light duty vehicles. Topics will include advancements in metal-toplastic conversion, plastic hybrid with metal or continuous fiber inserts, carbon fiber composites plus modeling crash worthiness for composites. A panel discussion will follow what is needed to achieve high volume, cost effective structural composite plastic adoption beginning in 2017. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Weiguo Zhang, Comet Tech. Corp.; Luohui Long, Ford Motor Company; Jianmin Gu, Ford Motor Co.; Chang Qi, Dalian University of Technology; Guofei Chen, United States Steel Corp.; Guangtian Gavin Song, AM General LLC Organizers: Yung-Li Lee, Chrysler Group LLC; Mark A. Pompetzki, HBM-nCode; Guofei Chen, United States Steel Corporation; Guangtian Gavin Song, AM General LLC; Ali Fatemi, Univ. of Toledo; Steven Tipton, Univ. of Tulsa; Fan Li, GM; Mike Guo, Chrysler Organizers: Jinzhong Wang, MSC Software; Paramsothy Jayakumar, TARDEC; Xiaobo Yang, Oshkosh Corporation; Peijun Xu, Ebco Inc. Organizers: Marianne S. Morgan, BASF Corp. Chairpersons: Weiguo Zhang, Comet Tech Corp; Jianmin Gu, Ford Motor Co; Luohui Long Chairpersons: Fulun Yang, Tenneco Inc; Fan Li, GM; Guofei Chen, United States Steel Corporation; Guangtian Song, AM General LLC The Limitations Of Using Drive Point Mobility Temperature Effect in Exhaust System Fatigue Life Prediction A Method for Applying Multi-Flexbody Simulation to Non-Linear Joint Analysis Opportunities for Lightweighting Vehicles using Advanced Plastics and Composites (2011-01-0502) (2011-01-0783) (Oral Only) (Oral Only) Yuan Zhang, General Motors Company Shengbin (Burt) Lin, Tenneco Inc. Paul D. Fotsch, VPDS Inc. Tom Hollowell, George Washington Univ. Advanced Computational Aero-Acoustic Simulation of Complex Automotive Exhaust Systems Path-length based Statistical Analysis of Random Multi-axial Fatigue Loading Histories Math-based Modeling and Parametric Sensitivity Analysis of Torque Converter Performance Characteristics Advances in Metal-to-Plastic Components & Modeling (2011-01-0503) (2011-01-0784) (2011-01-0732) (Oral Only) Julien Caradonna, Faurecia Emissions Control Technologies Zhigang Wei, Fulun Yang, Henry Cheng, Tenneco Automotive Company Hadi Adibi Asl, Nasser Lashgarian Azad, John McPhee, Univ of Waterloo Mike Minnichelli, BASF Corp. Boundary Condition Effect on the Correlation of an Acoustic Finite Element Passenger Compartment Model Equilibrium Mechanism Based Linear Curve Fitting Method and its Application Modeling and Simulation of Peak Load Events Using Adams - Driving Over a Curb and Skid Against a Curb Thermoplastic Hybrid Seating and Other Applications (2011-01-0506) (2011-01-0785) (2011-01-0733) (Oral Only) Sangyun Lee, Kwangseo Park, GM Daewoo Auto & Technology Co. - General Motors Company; Shung H. Sung, Donald J. Nefske, General Motors Company Zhigang Wei, Fulun Yang, Henry Cheng, Tenneco Automotive Company Anders Wirje, Kristian Carlsson, Volvo Car Corporation Robert William Huber, Faurecia Automotive Seating Inc. Structural Dynamics Characterization of the Vehicle Seat for NVH Performance Analysis Dynamic Vehicle Durability Simulation and Applications using Modal Stress Methodology Taguchi method (DOE) Based Performance Optimization of Three Link Rigid Axle Passenger Car Suspension using MBD Simulations Roof Structure MEARS (2011-01-0501) (2011-01-0786) (2011-01-0734) (Oral Only) Mohammad Fard, RMIT University Maolin Tsai, Hyung-Joo Hong, Robert L. Geisler, Glenn T. Babiak, General Motors Company Prajakta Paluskar, Rohit Vaidya, TATA Motors Ltd , India Shawn Morgans, Ford Motor Co. Acoustic Signature for Seat Rattles Failure Analysis of Automotive Exhaust System Hot End Ground Clearance Simulation at GM Europe using Hyperworks/MotionView Carbon Fiber Composite: A Corvette Perspective (2011-01-0504) (2011-01-0787) (2011-01-0735) (Oral Only) Mohammad Fard Zhi-Jun Dai, Hongbo He, Donghui Xu, Tenneco China R&D Center Dr. Peter Riede, Mark Beer, Peter Erb, Christoph Halfmann, Adam Opel AG General Motors Company Mark Voss, General Motors Company Failure Evaluation of The Clinched Thin Gauged Pedestrian Friendly Hood by Slam Simulation Modeling of Complicated Multi-Body Systems with Object-Oriented Programming Paradigm Low Cost Carbon Fiber (2011-01-0789) (2011-01-0736) (Oral Only) Seung Baek, GMDAT; Hwa-Won Lee, General Motors; Changkun Lee, Dongseok Kim, GM Daewoo Auto & Technology Co. Peilin Song, AMSAA US Army, APG, MD Raymond Boeman, OAK RIDGE NATIONAL BOULEVA 2:40 p.m. Chairpersons: Paramsothy Jayakumar, TARDEC; Jinzhong Wang, MSC Software Corp Chairpersons: Lawrence Berkowski, BASF Automotive Products Continued on next page 108 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-06A D0-05A D0-02A D0-04C CAE Analysis, Test Correlation and Optimization: NVH CAE (Part 1 of 2) Session 2 (M601) CAE Durability Analysis & Applications (Part 2 of 2) (M602) Load Simulation and Analysis in Automotive Engineering: Multibody Dynamics System Modeling and Applications (Part 4 of 5) (M501) Structural Plastic Composite Components - The Other Lightweight Material (M310) Application and development of numerical methods along with test correlation and optimization for NVH issues of full vehicle and sub-assembly are the interested topics in this session. This technical session will focus on advanced technologies in material modeling, stress calculation and fatigue analysis, not only innovative and improved methods in these areas but also innovative and improved applications to automotive engineering. This technical session accepts papers in the following specific areas: new material constitutive model development, innovative and improved modeling techniques for stresses, recent advances in fatigue damage calculation and fatigue life predictions . Focuses on multibody system modeling & simulation, rigid & flexible body modeling, mount loads predictions, compare modeling techniques between vehicle dynamics and durability loads simulations, optimal development process considering vehicle dynamics and durability loads, data processing & analysis techniques, loads sensitivity analyses for design parameters, DOE & optimal design for loads minimization, robust design, driver modeling, and real-time simulation. Industry experts will present their views on the state of the industry relative to polymer based structural components technologies for light duty vehicles. Topics will include advancements in metal-toplastic conversion, plastic hybrid with metal or continuous fiber inserts, carbon fiber composites plus modeling crash worthiness for composites. A panel discussion will follow what is needed to achieve high volume, cost effective structural composite plastic adoption beginning in 2017. 1:00 p.m. - 2:40 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Weiguo Zhang, Comet Tech. Corp.; Luohui Long, Ford Motor Company; Jianmin Gu, Ford Motor Co.; Chang Qi, Dalian University of Technology; Guofei Chen, United States Steel Corp.; Guangtian Gavin Song, AM General LLC Organizers: Yung-Li Lee, Chrysler Group LLC; Mark A. Pompetzki, HBM-nCode; Guofei Chen, United States Steel Corporation; Guangtian Gavin Song, AM General LLC; Ali Fatemi, Univ. of Toledo; Steven Tipton, Univ. of Tulsa; Fan Li, GM; Mike Guo, Chrysler Organizers: Jinzhong Wang, MSC Software; Paramsothy Jayakumar, TARDEC; Xiaobo Yang, Oshkosh Corporation; Peijun Xu, Ebco Inc. Organizers: Marianne S. Morgan, BASF Corp. Chairpersons: Weiguo Zhang, Comet Tech Corp; Jianmin Gu, Ford Motor Co; Luohui Long Chairpersons: Fulun Yang, Tenneco Inc; Fan Li, GM; Guofei Chen, United States Steel Corporation; Guangtian Song, AM General LLC 3:00 p.m. Chairpersons: Paramsothy Jayakumar, TARDEC; Jinzhong Wang, MSC Software Corp Door Check Load Durability- Fatigue Life Prediction Modal Transient FEA Study to Simulate Exhaust System Road Load Test (2011-01-0790) (2011-01-0027) Shunmugam Baskar, Salman khan, General Motors Company Fulun Yang, Henry Cheng, Tenneco Inc. Chairpersons: Lawrence Berkowski, BASF Automotive Products Critical Tipping Points for High Volume Adoption: An Expert Panel Discussion Moderators: Brett Smith, Center For Automotive Research Panelists: Raymond Boeman, Oak Ride National Lab. Tom Hollowell, Tom Hollowell, WTH Consulting LLC Daniel Houston, Ford Research Laboratory Robert William Huber, Faurecia Automotive Seating Inc. Mark Minnichelli, BASF Corp. Shawn Morgans, Ford Motor Co. Mark Voss, General Motors LLC 4:20 p.m. 4:40 p.m CAE Based Process of Spot- welds Optimisation for Automotive Structures Component Load Predication from Wheel Force Transducer Measurements (Written Only -- No Oral Presentation) (2011-01-0794) (2011-01-0737) Varma Pakalapati, Vidyadhar Katkar, Ranjit Babar, Tata Technologies Ltd Linbo Zhang, Hongling Liu, Hongtao Zhang, Youzhong Xu, Chery Automobile Co., Ltd A Development of the Fretting Fatigue Analysis techniques for Engine Aluminum Block Development of a Control Strategy for a Suspension System with an Active Variable Kinematics (Written Only -- No Oral Presentation) (2011-01-0483) (2011-01-0739) Edoardo Sabbioni, Federico Cheli, Politecnico Sangwoo Cha, Hoon Chang, Kyung-Woo di Milano; Franco Cimatti, Ferrari S.p.A.; Lee, Hyundai-Kia R&D Center; Sung-san Cho, Dong-hyeon Hwang, Hongik University Francesco braghin, Politecnico di Milano 10:01 p.m. 10:02 p.m. . Shell Elements based Parametric Modeling Method in Frame Robust Design and Optimization (Written Only -- No Oral Presentation) Parameters Identification of Constitutive Models of Rubber Bushing (Written Only -- No Oral Presentation) A Constant Radius Constant Speed Simulation Methodology – Yaw Rate Control (Written Only -- No Oral Presentation) (2011-01-0508) (2011-01-0795) (2011-01-0738) G Song, C A Tan, Wayne State University Yuan Qu, Linbo Zhang, ShenRong Wu, Youzhong Xu, Linchuan Ma, Hongtao Zhang, Chery Automobile Co Ltd Cwo Gee Liang, General Motors Company Automobile interior Noise Prediction Based on Energy Finite Element Method (Written Only -- No Oral Presentation) Process Automation Wizard for Vehicle Dynamics Applications (Written Only -- No Oral Presentation) (2011-01-0507) (2011-01-0740) Shuming Chen, Dengfeng Wang, Wei Li, Jilin University; Jianming Zan, Changan Automobile Engineering Institute Laurentiu Buzdugan, Cwo Gee Liang, General Motors Company Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00173, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00174, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00144, and also individually. To purchase visit collections.sae.org Planned by Materials Modeling and Testing Committee / Materials Engineering Activity SAE 2011 World Congress 109 MATERIALS Wednesday, April 13 - Afternoon Technical and Business Sessions MATERIALS Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-03D D0-04A D0-03D Achieving Light Weight Vehicles (M404) Chat with the Experts: Integration The Interior of the Future - An Expert Panel Discussion (Part 2 of of Finite Element/Multibody System Algorithms for Vehicle 2). (M301) System Simulations (MCHAT102) Chat with the Experts: The Challenges of High Volume Composites for the Automotive Industry (MCHAT104) This session will feature the development and application of various light-weight materials, light weight architectures, or applied engineering methods used to achieve light weight vehicles. The focus will be on cascading new best practices. This session will feature a panel of OEM experts that will address new technology and industry insights in automotive interiors. Focus areas include materials, perceived quality, environmental concerns, manufacturing, safety, and durability. The integration of finite element (FE) and multibody system (MBS) algorithms is necessary for accurate vehicle dynamic modeling and simulations. This presentation discusses the integration of small and large deformation FE/MBS algorithms. The approaches discussed allow for accurate modeling of complex geometric shapes of the vehicle components. For small deformation problems, the floating frame of reference (FFR) formulation is used. What is the role that both thermoset and thermoplastic composites will have in the federal government fuel economy requirements for the automotive industry? It is becoming very clear that in-order for OEM’s to meet and or exceed said requirements, reducing the weight of the entire vehicle line must be accomplished. For those of us who have been working in the area of light-weighting, is an upcoming challenge. The weight reduction composites offer to the industry can no longer be ignored. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 3:00 p.m. 4:00 p.m. - 5:00 p.m. 4:00 p.m. - 5:00 p.m. Organizers Thomas B. Glennan, Technical Writing Solutions. LLC; Brandon Hance, AK Steel Corp Organizers: Robert Egbers, Comusa; Norm Kakarala, INTEVO PROD LLC; Stephen M. Pitrof, Inteva LLC; Michael Shoemaker, Dow Automotive; Ravi Thyagarajan, Visteon Corp.; Jeffrey P. Webb, Ford Motor Co., Ltd. Keynote Speakers: Ahmed A. Shabana, Univ. of Illinois Keynote Speakers: Daniel Quinn Houston, Ford Research Laboratory Planned by Materials Engineering Activity / EMB Land and Sea Group Planned by Materials Engineering Activity / EMB Land and Sea Group Chairpersons: Thomas Glennan, Technical Writing Solutions, LLC Moderators: Robert Egbers, Comusa; Stephen Pitrof, Inteva LLC Panelists: Kathleen M. Blackmore, Ford Motor Co. Eric C. Clough, Ronald L. Eng., General Motors Company James N. Lyijynen, Chrysler LLC Rose A. Ryntz, International Automotive Components Grp Patrick J. Stewart, Inteva Products LLC Daniel Vivian, Hyundai-Kia Americal Technical Center 1:00 p.m. FutureSteelVehicle Steel Technology Assessment and Design Methodology (2011-01-0425) Jody Shaw, US Steel; Yukihisa Kuriyama, Nippon Steel; Marc Lambriks, Tata Steel 1:20 p.m. Automotive Mass Reduction with Martensitic Stainless Steel (2011-01-0427) Daniel S. Codd, KVA Inc. 1:40 p.m. Weight Reduction Using Massive Carbide Free Thin Walled Ductile Iron Produced Via Lost Foam Casting (2011-01-0426) Mark E. DeBruin, S. E. Jordan, Aesir Metals, LLC Lightweight Automotive Seating System 2:00 p.m. (2011-01-0424) Henry E. Hojnacki, Ghazwan Taka, Woodbridge Group A Systematic Procedure for Integrating Titanium Alloys as a Lightweight Automotive Material Alternative (Written Only -- No Oral Presentation) (2011-01-0429) Mathew Kuttolamadom, Joshua Jones, Laine Mears, John Ziegert, Thomas Kurfess, CU-ICAR Lazy Parts Indication Method: Application to Automotive Components (Written Only -- No Oral Presentation) (2011-01-0428) Essam Z. Namouz, Clemson University; Laine Mears, Clemson-ICAR; Gregory Mocko, Joshua Summers, Clemson University Planned by Non-Ferrous Committee / Materials Engineering Activity 110 SAE 2011 World Congress Planned by Polymers and Coatings Committee / Materials Engineering Activity SAE Fellows Giving Circle The SAE Foundation will recognize SAE Fellows who have donated to the SAE Fellows Giving Circle at the annual SAE Fellows Dinner. The Giving Circle was established to provide assistance and financial support to the SAE Foundation and the programs it supports. Supporters will receive a special SAE Fellows Giving Circle lapel pin. SAE Sustainers Lunch The SAE Foundation will recognize a special group of individuals into the SAE Sustainers Circle. The circle acknowledges the philanthropic spirit of individuals who have given throughout their lifetime to the SAE Foundation. Supporters will receive a special recognition gift based on their level of lifetime giving. SAE Women’s Giving Circle Members of the SAE Women’s Giving Circle will attend the Detroit Section Networking/Dinner event being held Wednesday, April 13 at 5:30 pm. Members of the Giving Circle will be wearing a SAE Women’s Giving Circle lapel pin. We encourage all women who will be attending the Detroit Section event to engage with our members about becoming a role model and encourage girls and young women to pursue a STEM oriented career path. A World In Motion® (AWIM) Turns 20! For two decades, AWIM has been introducing students to the wonders of science, technology, engineering and math. Join us as we celebrate AWIM’s past and look to the future! View the AWIM anniversary video at http://www.awim.org/videos/ A World In Motion® (AWIM) is a teacher administered, volunteer-assisted program that brings science, technology, engineering and mathematics (STEM) education to life for students in grades K-12. To find out how you can get involved, or for general information about SAE International’s A World In Motion® program, visit www.awim.org SAE 2011 World Congress 111 MATERIALS SAE Foundation Activities MATERIALS Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A 8:20 a.m. D0-02A D0-02B Applications of Advanced HighStrength Steels for Automotive Structures (Part 1 of 2) (M205) Casting Materials (M402) Load Simulation and Analysis in Automotive Engineering: Influence of Load on Vehicle Handling/Traction/Braking Dynamics and its Control (Part 5 of 5)Session 1 (M501) Optical Measurement and Nondestructive Testing Techniques in Automotive Engineering (M107) This symposium provides a forum for researchers and application engineers to disseminate the knowledge and information gained in the area of advanced highstrength steel development and applications in automotive structures, enabling lightweight and durable vehicles with improved safety. This session address casting applications and technology. A keynote address by Prof. Druschitz followed by presentations from world-renowned experts on advanced materials like Austempered Ductile Iron, high temperature and innovative cast materials for use in critical automotive applications will conclude this session. Focusing on analysis and enhancement of vehicle handling dynamics, braking/traction performance and active stability under the influence of loading and tire force: system modeling/simulation, testing and optimization; correlations of simulation results, objective measurements and subjective judgments of load impacts on vehicle dynamics characteristics; vehicle/chassis control systems; impact of system hybridization/ electrification on vehicle dynamics/control. Papers are invited on various aspects of developments and applications of optical measurement and nondestructive testing techniques in automotive engineering. Topics include shape and dimension gauging of components and full vehicle bodies, stress and strain analysis, applications to NVH, nondestructive testing and quality inspection, design verification and optimization, manufacturing tool for quality improvement and cost reduction, etc. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 11:20 a.m. Organizers: Jason Coryell, GENERAL MOTORS CORP; Hong Tae Kang, Univ. of MichiganDearborn; James Dykeman, Honda R&D Americas Inc.; Raj Sohmshetty, Ford Motor Co.; Raj Mohan Iyengar, US Nuclear Regulatory Commission; Constantin Chiriac, United States Steel Corp. Organizers: Kathryn M. Doherty, American Foundry Society Inc.; Alan Druschitz, Virginia Tech University; Thomas Prucha, Steve Robison, American Foundry Society Inc. Organizers: Dongpu Cao, Univ. of Waterloo; Ken Kang, Honda R&D Americas Inc.; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Organizers: Kah Wah Long, Chrysler Group LLC; Mohammed Omar, Clemson Univ.; Lianxiang Yang, Oakland Univ. Chairpersons: Frank Goodwin, International Zinc Association; Thomas Prucha, American Foundry Society Inc Chairpersons: Ken Kang, Honda R&D Americas Inc; Dongpu Cao, Univ of Waterloo Technical Keynote: Evolution of Steel Technology to Satisfy Automotive Materials Challenges Zinc Die Castings for Automotive Applications Technical Keynote: Application of MultiBody Simulation Methods in Development of Vehicle Ride, Handling, and Steering Performance Technical Keynote: State-of-Art of Moiré Method and Applications to Shape, Displacement and Strain Measurement (Oral Only) (2011-01-1087) (Oral Only) (Oral Only) Ronald P. Krupitzer, American Iron and Steel Institute Martin Gagné, Xstrata Zinc Canada Max Farhad, General Motors Company Yoshiharu Morimoto, Moire Institute Inc.; Motoharu Fujigaki, Akihiro Masaya, Wakayama University Chairpersons: Jason Coryell, GENERAL MOTORS CORP; Constantin Chiriac, United States Steel Corp; James Dykeman, Honda R&D Americas Inc 8:00 a.m. D0-07B Improving the Relationship between Processing and Properties of Zinc Die Casting: Developments in Creep and Ageing Correlations Chairpersons: Kah Wah Long, Chrysler Group LLC; Mohammed Omar, Clemson Univ.; Lianxiang Yang, Oakland Univ. (2011-01-1082) Frank E. Goodwin, International Zinc Assn.; Lothar Kallien, Aalen University of Applied Sciences 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. 112 Bake Hardening Behavior of Advanced High Strength Steels under Manufacturing Conditions EZAC™ - A Novel High Strength, Creep Resistant, Hot Chamber Zinc Die Casting Alloy Electronic Stability Control of a Narrow Tilting Vehicle A Study of Anisotropy and Post-Necking Local Fracture Strain of Advanced High Strength Steel with the Utilization of Digital Image Correlation (2011-01-1053) (2011-01-1084) (2011-01-0976) (2011-01-0992) Heike Kantereit, Development Engineering International Ryan Winter, Eastern Alloys, Inc. Johannes Edelmann, Manfred Plöchl, Vienna University of Technology Juan D. Tobon, Johns Hopkins University; Claire Silverstein, The George Washington University; Juan Rueda, Texas Christian University; Laila Guessous, Lianxiang Yang, Oakland Univ. Properties of a Newly Developed Galvanneald Steel Sheet with Modified Surface A New High Fluidity Zinc Die Cast Alloy Saturation Balancing Control for Enhancing Dynamic Stability of Vehicles with Independent Wheel Drives High-Speed Applications of Digital Image Correlation and the need for Standards and Traceability in Industry (2011-01-1056) (2011-01-1086) (2011-01-0982) (Oral Only) Katsuya Hoshino, Shoichiro Taira, Naoto Yoshimi, Yuji Yamasaki, Kazuhiko Higai, Masayasu Nagoshi, Yoshiharu Sugimoto, JFE Steel Corp. Keith Zhang, Artur Filc, Teck Metals Ltd Justin H. Sill, Beshahwired Ayalew, Clemson Univ. Matt J. Crompton, Dantec Dynamics Investigation on Dynamic Recovery Behavior of Boron Steel 22MnB5 under Austenite State at Elevated Temperatures Corrosion Performance of “Green” Finishes on Zinc Die Castings Investigating and Improving Vehicle Transient Handling Behavior Measurement of Strain Distribution for Hole Expansion with 3D-Digital Image Correlation System (2011-01-1057) (2011-01-1085) (2011-01-0987) (2011-01-0993) Junying Min PhD, Jianping Lin, Tongji University Douglas Rourke, International Zinc Assn. Xuting Wu, Max Farhad, Jason Wong, General Motors Company Xu Chen, Oakland University; Lianxiang Yang, Oakland Univ; Xiaoming Chen, Constantin Chirac, US Steel; Changqing Du, Dajun Zhou, Chrysler Group, LLC Comparisons of Current Concepts for Press Hardened Steel Tailor Welded Blanks and Tailor Rolled Blanks on Center Pillar Reinforcements Recent Developments in Impact, Flexural and Fatigue Data for Zinc Die Casting AntiTheft Applications Driver’s Preview Strategy and its Impact on NATO Double Lane Change Maneuver Shape and Strain Measurement of Rotating Tire by Sampling Moiré Method (2011-01-1059) (2011-01-1088) (2011-01-0980) (2011-01-0995) Curt D. Horvath, General Motors Company; Ronald Sanders, Adam Opel AG - General Motors Company Frank E. Goodwin, International Zinc Association.; Martin Gagné, Xstrata Zinc Canada Xiaobo Yang, Jesse Gander, Oshkosh Corporation Yoshiharu Morimoto, Moire Institute Inc.; Motoharu Fujigaki, Akihiro Masaya, Kosuke Shimo, Wakayama University; Ryoji Hanada, Hideki Seto, The Yokohama Rubber Co., Ltd. SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A D0-02A D0-02B Applications of Advanced HighStrength Steels for Automotive Structures (Part 1 of 2) (M205) Casting Materials (M402) Load Simulation and Analysis in Automotive Engineering: Influence of Load on Vehicle Handling/Traction/Braking Dynamics and its Control (Part 5 of 5)Session 1 (M501) Optical Measurement and Nondestructive Testing Techniques in Automotive Engineering (M107) This symposium provides a forum for researchers and application engineers to disseminate the knowledge and information gained in the area of advanced highstrength steel development and applications in automotive structures, enabling lightweight and durable vehicles with improved safety. This session address casting applications and technology. A keynote address by Prof. Druschitz followed by presentations from world-renowned experts on advanced materials like Austempered Ductile Iron, high temperature and innovative cast materials for use in critical automotive applications will conclude this session. Focusing on analysis and enhancement of vehicle handling dynamics, braking/traction performance and active stability under the influence of loading and tire force: system modeling/simulation, testing and optimization; correlations of simulation results, objective measurements and subjective judgments of load impacts on vehicle dynamics characteristics; vehicle/chassis control systems; impact of system hybridization/ electrification on vehicle dynamics/control. Papers are invited on various aspects of developments and applications of optical measurement and nondestructive testing techniques in automotive engineering. Topics include shape and dimension gauging of components and full vehicle bodies, stress and strain analysis, applications to NVH, nondestructive testing and quality inspection, design verification and optimization, manufacturing tool for quality improvement and cost reduction, etc. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 11:20 a.m. Organizers: Jason Coryell, GENERAL MOTORS CORP; Hong Tae Kang, Univ. of MichiganDearborn; James Dykeman, Honda R&D Americas Inc.; Raj Sohmshetty, Ford Motor Co.; Raj Mohan Iyengar, US Nuclear Regulatory Commission; Constantin Chiriac, United States Steel Corp. Organizers: Kathryn M. Doherty, American Foundry Society Inc.; Alan Druschitz, Virginia Tech University; Thomas Prucha, Steve Robison, American Foundry Society Inc. Organizers: Dongpu Cao, Univ. of Waterloo; Ken Kang, Honda R&D Americas Inc.; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Organizers: Kah Wah Long, Chrysler Group LLC; Mohammed Omar, Clemson Univ.; Lianxiang Yang, Oakland Univ. Chairpersons: Frank Goodwin, International Zinc Association; Thomas Prucha, American Foundry Society Inc Chairpersons: Ken Kang, Honda R&D Americas Inc; Dongpu Cao, Univ of Waterloo Chairpersons: Kah Wah Long, Chrysler Group LLC; Mohammed Omar, Clemson Univ.; Lianxiang Yang, Oakland Univ. Adhesive Bonding Performance of GA Coated 590 MPa Tensile Strength Steels Mechanical Property Behaviour of Rheocast 319 Alloys with and without Iron Additions Cyber Tyre: A Novel Sensor to Improve Vehicle’s Safety Advanced Material Properties Measurements with Optical Metrology (2011-01-1052) (2011-01-1089) (2011-01-0990) (2011-01-0997) Susan J. Wolf, Chann Cheng, Benda Yan, Jayanth Chintamani, ArcelorMittal USA; Michael Golden, Jagdeesh Bandekar, Dow Automotive Ehab Samuel, National Research Council Canada; Michel Garat, Fred Major, Rio Tinto Alcan Federico Cheli, Politecnico di Milano; Giorgio audisio, Massimo brusarosco, Federico mancosu, Pirelli Tyre; Daniele Cavaglieri PhD, Stefano melzi, Politecnico di Milano John Tyson, Trilion Quality Systems Compacted Graphite Iron – A Material Solution for Modern Diesel Engine Cylinder Blocks Real-time Tire Imbalance Detection Using ABS Wheel Speed Sensors Laser Based Optical Methods for Test, Measurement, and CFD Model Validation Requirements for the Automotive Industry (2011-01-1083) (2011-01-0981) (Oral Only) Steve Dawson, Sintercast Inc. Jianbo Lu, Dimitar Filev, Ford Motor Co.; Leonard Johnson, Cayman Dynamics LLC Clifford Weissman, Dantec Dynamics Effect of Material Microstructure on Scuffing Behavior of Ferrous Alloys Investigation of Trailer Yaw Motion Control Using Active Front Steering and Differential Braking A Novel Laser Triangulation Sensor with Wide Dynamic Range (2011-01-1091) (2011-01-0985) (2011-01-0994) Jiman Han, Gary Barber, Qian Zou, Oakland University; Xichen Sun, Philip Seaton, Chrysler Yuzhuang Zhao, Sizhong Chen, Beijing Institute of Technology; Taehyun Shim, Univ of Michigan-Dearborn Sijin Wu, Qibo Feng, Zhan Gao PhD, Beijing Jiaotong University; Qiang Han, China Academy of Railway Sciences Chairpersons: Jason Coryell, GENERAL MOTORS CORP; Constantin Chiriac, United States Steel Corp; James Dykeman, Honda R&D Americas Inc 10:00 a.m. D0-07B 10:20 a.m. 10:40 a.m. 11:00 a.m. Steel Produced by the Lost Foam Casting Method NDT of Weld Joints Using Shearographic Interferometry and Dynamic Exciation (2011-01-1090) (2011-01-0996) Mark E. DeBruin, S. Jordan, Aesir Metals LLC Nan Xu; Lianxiang Yang, Oakland Univ; Leonid Lev, GM 10:01 p.m. Enhancement of ABS Performance through on-board Estimation of the tires’ response by means of smart tires (Written Only -- No Oral Presentation) (2011-01-0991) Federico Cheli, Edoardo Sabbioni, Marco Sbrosi, Politecnico di Milano; massimo brusarosco, Pirelli Tyre; stefano melzi, vincenzo d’alessandro, Politecnico di Milano Planned by Ferrous Committee / Materials Engineering Activity Planned by Non-Ferrous Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00144, and also individually. To purchase visit collections.sae.org Continued on next page SAE 2011 World Congress 113 MATERIALS Thursday, April 14 - Morning Technical and Business Sessions MATERIALS Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-04C CAE Analysis, Test Correlation and Optimization: Military Ground Vehicles Modeling and Simulation (Part 2 of 2) (M601) Motorsports - Materials (MSEC101) Unclassified military ground vehicle Hull/ Chassis/powertrain related durability/ survivability/crashworthiness/Shock, Vibration and Acoustics/CFD, advanced material modeling, fasteners, welds and joints, optimization, new methodology development, testing and correlation are the interested topics in this session. Composites applied to FSAE suspension. Covered are design, fabrication and testing. 9:00 a.m. - 11:40 a.m. 11:20 a.m. - 12:00 p.m. Organizers: Nammalwar Purushothaman, BAE Systems; Guangtian Gavin Song, AM General LLC; Guofei Chen, United States Steel Corp. Organizers: Michael J. Royce, Albion Associates LLC; David A. Finch, Raetech Corp. Chairpersons: Nammalwar Purushothaman, BAE Systems; Guangtian Song, AM General LLC 9:00 a.m. D3-21 Chairpersons: David Finch, Raetech Corp Technical Keynote: An Overview for Application of Modeling and Simulations in Support of Combat Vehicle Development – Past, Present and Future” (Oral Only) Bahram Fatemi, BAE Systems - Land And Armament 9:40 a.m. Vechile Safety CAE Simulation (Oral Only) G Song, C A Tan, Wayne State Univ. 10:00 a.m. Durable Design and Maintenance of Military vehicles – Crack Initiation and Crack Growth Applications (2011-01-1047) Nammalwar Purushothaman, James Critchley, William Deporter, Michael McCullough, BAE Systems 10:20 a.m. An Innovative Modeling Approach to Thermal Management using Variable Fidelity Flow Network Models Imbedded in a 3D Analysis (2011-01-1048) Hamish Lewis, Ben Zandi, Jeffrey Lewis, TES International; Satish Ketkar PhD, Wayne State University 10:40 a.m. A Comparative Study of Bearing Press Fit Contact Modeling Techniques with Current Finite Element Analysis Tools (2011-01-1049) Technical Session Oral Evaluation Incentives Ashok Khubchandani, Michael McCullough, William Deporter, BAE Systems 11:00 a.m. Optimization of One-Dimensional Aluminum Foam Armor Model for Pressure Loading (2011-01-1050) John C. Goetz, Huade Tan, Andres Tovar, John Renaud, Univ of Notre Dame 11:20 a.m. Structural Health Diagnosis and Prognastics using Fatigue and Crack Growth Monitoring Design and Analysis of Composite Suspension Arms for a Formula SAE Vehicle (2011-01-1051) (2011-01-1262) Daniel Kujawski, Muralidhar Ghantasala, Subash Gokanakonda, Western Michigan University; Shabbir Hussain, TARDEC Martin McDonald, Peter Joyce, Leonard Hamilton, US Naval Academy Planned by Materials Modeling and Testing Committee / Materials Engineering Activity Planned by Motorsports Engineering Activity / EMB Land and Sea Group The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00173, and also individually. To purchase visit collections.sae.org 114 SAE 2011 World Congress In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A D0-07B D0-04C D0-02A Applications of Advanced HighStrength Steels for Automotive Structures (Part 2 of 2) (M205) Casting Materials Seminar for Automotive Applications (M405) Chat with the Experts: An Overview for Application of Modeling and Simulations in Support of Combat Vehicle Development – Past, Present and Future (MCHAT105) Load Simulation and Analysis in Automotive Engineering: Influence of Load on Vehicle Handling/Traction/Braking Dynamics and its Control (Part 5 of 5)Session 2 (M501) This symposium provides a forum for researchers and application engineers to disseminate the knowledge and information gained in the area of advanced highstrength steel development and applications in automotive structures, enabling lightweight and durable vehicles with improved safety. An innovative, conceptual approach to the design of metal castings is emphasized throughout this seminar. Selection of an alloy and how it impacts the design boundaries of a casting are considered. The seminar also examines a systems approach to casting design. Communications between designer, patternmaker and casting producer are stressed throughout the seminar. The correlation between costing processes and the design of the casting is reviewed. Modeling and Simulations (M&S) is proving to be an effective tool to develop better military vehicles at reduced time and cost. This presentation covers examples of past and present Modeling and Simulation capabilities used in support of military vehicles development. It covers examples for structural analysis, blast simulation, controls simulations, thermal analysis, and signature modeling. Comparisons of test and simulation predictions are provided. Focusing on analysis and enhancement of vehicle handling dynamics, braking/ traction performance and active stability under the influence of loading and tire force: system modeling/simulation, testing and optimization; correlations of simulation results, objective measurements and subjective judgments of load impacts on vehicle dynamics characteristics; vehicle/ chassis control systems; impact of system hybridization/electrification on vehicle dynamics/control. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 1:00 p.m. - 4:00 p.m. Organizers: Jason Coryell, GENERAL MOTORS CORP; Hong Tae Kang, Univ. of MichiganDearborn; James Dykeman, Honda R&D Americas Inc.; Raj Sohmshetty, Ford Motor Co.; Raj Mohan Iyengar, US Nuclear Regulatory Commission; Constantin Chiriac, United States Steel Corp. Organizers: Thomas Prucha, Steve Robison, American Foundry Society Inc. Keynote Speakers: Bahram Fatemi, BAE Systems - Land And Armament Organizers: Ken Kang, Honda R&D Americas Inc.; Dongpu Cao, Univ. of Waterloo; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Chairpersons: Jason Coryell, GENERAL MOTORS CORP; Raj Sohmshetty, Ford Motor Co; Hong Tae Kang, Univ of Michigan-Dearborn Chairpersons: Alan Druschitz, Univ of Alabama Birmingham Keynote Speakers: Alan Druschitz, Univ of Alabama Birmingham; Thomas Prucha, Steve Robison, American Foundry Society Inc Chairpersons: Dongpu Cao, Univ of Waterloo; Ken Kang, Honda R&D Americas Inc Keynote Speakers: Ronald P. Krupitzer, American Iron and Steel Institute 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. Characterization of Edge Fracture in Various Types of Advanced High Strength Steel Transient Responses of a Hydraulic Power Assisted Vehicle Steering System (2011-01-1058) (2011-01-0984) James Dykeman, Honda R&D Americas Inc.; Skye Malcolm, Honda R&D Americas Inc; Benda Yan, Jayanth Chintamani, Gang Huang, Naveen Ramisetti, Hong Zhu, Arcelormittal Global R&D- East Chicago Nong Zhang, Univ. of Technology Sydney Analysis of Methods for determining Sheared Edge Formability Semi-Active Suspension Design for Enhancing Vehicle Ride, Road-Friendliness and Braking Performance (2011-01-1062) (2011-01-0989) Andrey Ilinich, Lorenzo Smith, Oakland Univ.; Sergey Golovashchenko, Ford Motor Co. Dongpu Cao, Amir Khajepour, Univ. of Waterloo Investigation of Stamping Tooling Durability for Dual Phase Steels Improving Vehicle-Trailer System Dynamic Stability through Chassis Tuning (2011-01-1060) (2011-01-0978) Jody Hall, Tareena Mulholland, General Motors Company; Darryl Young, Ford Motor Company; J.P. McGuire, Chrysler Anthony Dutts, Xuting Wu, Max Farhad, General Motors Company Wear Resistance of Stamping Die Coatings An Optimal Preview Controller for Active Trailer Steering Systems of Articulated Heavy Vehicles (2011-01-1055) (2011-01-0983) Z.Connie Yao, Apple Corporation; Rong Zhang, Gary C. Barber, Oakland University, Rochester, Michigan Md Manjurul Islam, Yuping He, Univ. of Ontario Institute of Technology InCar - Advanced High Strength Steel Tailored Tube Longitudinal Members Jack-knife Prevention for Articulated Vehicles Using Self-Organizing Fuzzy Control (2011-01-1061) (2011-01-0988) Timo Faath, Paul McKune, Markus Weber, ThyssenKrupp Steel USA LLC Liang-kuang Chen, National Taiwan Univ. of Sci & Tech. Application of Advanced High Strength Stainless Steel for Mass Reduction in Automotive Structures - a Front Bumper Beam Case Study Rear AxleHydroplaning During Steady-State Cornering Maneuvers (2011-01-1054) (2011-01-0986) Ram S. Iyer, Eicher Engineering Solutions; Timothy Montroy, AK Steel Corporation; Shawn Morgans, Kevin Gustafson, Ford Motor Company L. Daniel Metz, Metz Engineering & Raciing, LLC SAE 2011 World Congress 115 MATERIALS Thursday, April 14 - Afternoon Technical and Business Sessions MATERIALS Thursday, April 14 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A D0-07B D0-04C D0-02A Applications of Advanced HighStrength Steels for Automotive Structures (Part 2 of 2) (M205) Casting Materials Seminar for Automotive Applications (M405) Chat with the Experts: An Overview for Application of Modeling and Simulations in Support of Combat Vehicle Development – Past, Present and Future (MCHAT105) Load Simulation and Analysis in Automotive Engineering: Influence of Load on Vehicle Handling/Traction/Braking Dynamics and its Control (Part 5 of 5)Session 2 (M501) This symposium provides a forum for researchers and application engineers to disseminate the knowledge and information gained in the area of advanced highstrength steel development and applications in automotive structures, enabling lightweight and durable vehicles with improved safety. An innovative, conceptual approach to the design of metal castings is emphasized throughout this seminar. Selection of an alloy and how it impacts the design boundaries of a casting are considered. The seminar also examines a systems approach to casting design. Communications between designer, patternmaker and casting producer are stressed throughout the seminar. The correlation between costing processes and the design of the casting is reviewed. Modeling and Simulations (M&S) is proving to be an effective tool to develop better military vehicles at reduced time and cost. This presentation covers examples of past and present Modeling and Simulation capabilities used in support of military vehicles development. It covers examples for structural analysis, blast simulation, controls simulations, thermal analysis, and signature modeling. Comparisons of test and simulation predictions are provided. Focusing on analysis and enhancement of vehicle handling dynamics, braking/ traction performance and active stability under the influence of loading and tire force: system modeling/simulation, testing and optimization; correlations of simulation results, objective measurements and subjective judgments of load impacts on vehicle dynamics characteristics; vehicle/ chassis control systems; impact of system hybridization/electrification on vehicle dynamics/control. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 1:00 p.m. - 4:00 p.m. Organizers: Jason Coryell, GENERAL MOTORS CORP; Hong Tae Kang, Univ. of MichiganDearborn; James Dykeman, Honda R&D Americas Inc.; Raj Sohmshetty, Ford Motor Co.; Raj Mohan Iyengar, US Nuclear Regulatory Commission; Constantin Chiriac, United States Steel Corp. Organizers: Thomas Prucha, Steve Robison, American Foundry Society Inc. Keynote Speakers: Bahram Fatemi, BAE Systems - Land And Armament Organizers: Ken Kang, Honda R&D Americas Inc.; Dongpu Cao, Univ. of Waterloo; Xiaobo Yang, Oshkosh Corporation; Paramsothy Jayakumar, TARDEC; Peijun Xu, Ebco Inc. Chairpersons: Jason Coryell, GENERAL MOTORS CORP; Raj Sohmshetty, Ford Motor Co; Hong Tae Kang, Univ of Michigan-Dearborn Chairpersons: Alan Druschitz, Univ of Alabama Birmingham Chairpersons: Dongpu Cao, Univ of Waterloo; Ken Kang, Honda R&D Americas Inc Keynote Speakers: Alan Druschitz, Univ of Alabama Birmingham; Thomas Prucha, Steve Robison, American Foundry Society Inc Keynote Speakers: Ronald P. Krupitzer, American Iron and Steel Institute 3:00 p.m. Experimental Measurements of the Effect of Path Clearing on Hydroplaning Behavior (2011-01-0975) L. Daniel Metz, Metz Engineering & Racing, LLC 3:20 p.m. Dynamic Parameters Identification and Estimation of the Vertical forces of heavy Vehicle (2011-01-0979) Hocine Imine, Omar Khemoudj, LEPSIS, LCPC/INRETS 3:40 p.m. Estimation of Lateral Force due to Lateral Wind Disturbance for Application to MDPS Based Driving Assistant System (2011-01-0977) Kyuwon Kim, Seoul National Univ; Seybok Lee, Chansik Park, Hyundai Mobis Planned by Ferrous Committee / Materials Engineering Activity Planned by Non-Ferrous Committee / Materials Engineering Activity Planned by Materials Engineering Activity / EMB Land and Sea Group Planned by Materials Modeling and Testing Committee / Materials Engineering Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00144, and also individually. To purchase visit collections.sae.org Continued on next page 116 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM D0-05A Chat with the Experts: Conventional and AHSS Materials Stamping and their Applications in the Car Structure (MCHAT106) Applications of Advanced High-Strength Steels (AHSS) for automotive structures brings a unique opportunity to reduce an average car weight, improve fuel economy and safety. At the same time it resulted in new challenges for product design, stamping process development and associated R&D and manufacturing activities. Take the opportunity to hear and discuss issues which are critical for successful parts production and discuss developments in application of AHSS materials. 4:00 p.m. - 5:00 p.m. Keynote Speakers: Aleksy Konieczny, U. S. Steel Automotive Center SAE Subscriptions offer the mobility engineering community access to robust portfolios of focused, essential industry knowledge. Planned by Materials Engineering Activity / EMB Land and Sea Group Materials EXHIBITOR LIST AS OF MARCH 04, 2011 AdvanTech International........................406 Bohler-Uddeholm Corporation...............309 Bulk Molding Componds Inc.................212 Bruker Corporation..............................1036 Canmet-MTL.......................................1006 DSM Engineering Plastics......................500 Hanwha L&C.........................................237 Hyosung Corp.....................................1031 IFA - Rotorion North America LLC.........113 INDO-US MIM Tec Pvt Ltd..................1012 NRC Automotive.................................1006 Novacel Inc...........................................602 PSM International..................................426 REM Surface Engineering......................513 Sekisui S-LEC America LLC..................313 SUHNER Mfg Inc................................839P Suzhou Mingzhi Technology Co Ltd......836 Transportation Research Center Inc......501 The easy-to-use platform helps facilitate the research and discovery processes by leveraging search filtering. Results are displayed clearly and sharing tools promote peer-to-peer collaboration. So whether you need a quick answer to a specific research question, in-depth insight into an emerging technology, or the latest knowledge on an important industry trend, SAE Subscriptions deliver results. For more information visit subscriptions.sae.org P110194S SAE 2011 World Congress 117 MATERIALS Thursday, April 14 - Afternoon Technical and Business Sessions AUTO-SUSTAINABILITY: A REAL CONVERSATION SAE 2011 Workshop to Characterize Biobased Materials in Vehicles for the USDA BioPreferredSM Program Regarding the current and future technologies of biobased materials in autos, and aptly taking place the day after 2011 World Congress, this workshop will create a platform for discussion for the automotive industry, US Department of Agriculture (USDA), and suppliers. Organized by SAE’s Green Technology Systems Group (GTSG), Vehicle Materials Task Force, this is one event that you don’t want to miss. April 15, 2011 Cobo Center Detroit, Michigan, USA WORKSHOP HIGHLIGHTS: • Discussions on the potential implications of the USDA BioPreferredSM Program on the auto industry—from both the supplier perspective and the OEM perspective. • The USDA will be speaking and participating in this workshop in order to further the dialogue regarding the designation of automobiles as complex assemblies. Join the conversation. Visit the SAE Registration Desk to register for this must-attend event. www.sae.org/biomat P110501 CHARGING FORWARD TOGETHER The Essential Automotive Technology Event April 12-14, 2011 Cobo Center Detroit, Michigan, USA Visit the SAE Career Fair at Cobo Center Tuesday, April 12 and Wednesday, April 13 10:00 a.m. – 6:00 p.m. Unique opportunities will be provided for engineers and professionals to explore available jobs, network with recruiters, and learn valuable career tips. While visiting the Career Fair, job seekers can: • Attend a Career Development Session for career skills on Wednesday, April 13 from 1:00 – 3:00 p.m. Host Company Tier One Strategic Partner • Attend a free Resume Clinic where mobility industry experts will critique resumes on Wednesday, April 13 from 10:00 a.m. – 12:00 p.m. • Post their resumes online • Browse open positions—both on site and online For a list of exhibitors and more information, visit www.sae.org/congress/specialevents/career.htm www.sae.org/congress P110308 POWERTRAIN/PROPULSION SESSIONS technical, business & executive Author information text is published as submitted by technical paper authors. Tues Wed Thur AM PM AM PM AM PM Room No. Page No. Advanced Battery Technology (Part 1 & 2) (PFL103) - - - - 4 4 W2-65 147, 148, 150, 151 Advanced Fuel Cell Vehicle Applications (PFL101) - - - - 4 - W2-62 143, 144 4 4 4 4 - - W2-62 122, 125, 126, 131, 132, 137, 138 Advanced Lubricant Research & Development (PFL508) - - - - 4 - W2-67 149 Alternative and Advanced Fuels (Part 1 & 2) (PFL215) - - - - 4 4 W2-64 147, 148, 150, 151 Battery Mechanics (PFL107) - - 4 - - - W2-65 131, 132 CI & SI Power Cylinder Systems (PFL502) - - - - - 4 W2-67 150, 151 Chat with the Experts: Biodiesel Role as an Advanced Biofuel under Renewable Fuel Standard -- 2 (PFLCHAT231) - - - 4 - - W2-64 142 Chat with the Experts: Energy Management Controls for Electrified Vehicles (PFLCHAT130) - - - 4 - - W2-62 142 Chat with the Experts: Is Poor Quality Gasoline the Best Fuel for Advanced Diesel Engines? (PFLCHAT230) - - - - - 4 W2-60 150, 151 Combustion Control (Part 1 & 2) (PFL303) - - - - 4 4 W2-69 143, 144, 152, 153 Diesel and Gasoline Engine Cold Start Emissions (PFL211) 4 - - - - - O2-43 122 Direct Injection SI Engine Technology (Part 1 & 2) (PFL202) - - - 4 4 - W2-68 137, 138 143, 144 EcoCAR Year 3 Vehicle Development (PFL110) - - - 4 - - W2-65 137, 138 4 4 - - - - W2-65 122, 125, 126 Engine & Driveline Lubricants (PFL506) - - - - 4 - W2-67 143, 144 Engine Boosting Systems (PFL501) - 4 - - - - W2-67 125, 126 Engine Flows and Combustion Diagnostics (Part 1 & 2) (PFL212) - - - - 4 4 O2-35/36 145, 146, 152, 153 Fuel & Additive Effects on CI Engine Performance (PFL205) - 4 - - - - O2-44 125, 126 Fuel & Additive Effects on SI Engine Performance (PFL203) - - - 4 - - W2-64 137, 138 Fuel Injection and Sprays - Experimental (PFL210) - - 4 - - - W2-68 131, 132 4 4 - - - - W2-68 122, 127, 128 Heat Transfer and Advances in Thermal & Fluid Sciences (PFL214) - - - - - O2-37 127, 128 High Efficiency IC Engines (PFL216) - 4 4 - - - - W2-66 127, 128 Hydrogen IC Engines (PFL102) - - 4 - - - W2-66 135, 136 Kinetically Controlled CI Combustion (Including HCCI) (Part 1 - 3) (PFL206) - - - 4 4 4 W2-63 139, 140, 147, 148, 152, 153 Military Vehicle Advanced Propulsion System Technology (MV101) 4 - - - - - O2-37 123 - - - - 4 4 W2-66 145, 146, 152, 153 Advanced Hybrid Vehicle Powertrains (Part 1 - 4) (PFL100) Electric Motor & Power Electronics (Part 1 & 2) (PFL104) Fuel Injection and Sprays - Modeling (Part 1 & 2) (PFL210) Mixing-Controlled CI Combustion (Part 1 & 2) (PFL204) 120 SAE 2011 World Congress Wed Thur PM AM PM AM PM - - - - - - Engine Breathing and Boosting (PFL208) - - - - 4 Engine Controls & System Modeling (PFL208) - - - - Mechanical Systems / Lubrication (PFL208) - - 4 Combustion Modeling (PFL208) -- - Modeling of SI and Diesel Engines Engine Emissions and Aftertreatment (PFL208) Motorsports - Powertrain (MSEC100) - Room No. Page No. - O2-37 145, 146 - 4 O2-37 154, 155, - - - O2-37 135, 136 - 4 - - O2-37 139, 140 - 4 - - - O2-37 135, 136 - - - 4 - D3-21 149 4 4 4 4 - - O2-35/36 123, 127. 128, 131, 132, 139, 140 - - - 4 - - W2-66 141 4 4 4 - - - W2-64 123, 129, 130, 133, 134 Open Forum - The Changing Base Oil Picture and its Role as a Lubricant Design Element (PFL525) - - - 4 - - W2-67 139, 140 Powertrain Actuators and Sensors (PFL302) - - - 4 - - W2-69 141 4 4 4 - - - W2-69 123, 129, 130, 133, 134 Powertrain NVH (PFL504) - - 4 - - - W2-67 133, 134 Recent Discoveries in the Mobility History Archives (Part 1 & 2) (CONG101) - - - - 4 D3-20 147, 148, 154, 155 SI Combustion (Part 1 - 3) (PFL201) 4 4 4 - - - W2-63 124, 129, 130, 133, 134 Small Engine Technology (PFL503) 4 - - - - - W2-67 124 - - - - - - Components / Subsystems (PFL607) - - 4 - - - W2-70 135, 136 Controls (PFL604) - 4 - - - - W2-70 129, 130 Hybrid (PFL601) - - - 4 - - W2-70 141 4 - - - - - W2-70 124 Simulation / Modeling (PFL608) - - - - 4 W2-70 145, 146 Transmission Systems/Drive Unit (PFL600) - - - - - W2-70 154, 155 Multi-Dimensional Engine Modeling (Part 1 - 4) (PFL209) Natural Gas Engines and Vehicles (PFL106) New CI & SI Engines and Components (Part 1 - 3) (PFL500) Powertrain Control and Optimization (Part 1 - 3) (PFL300) Transmission and Driveline NVH (PFL606) 4 4 4 Call for Papers: SAE International Journal of Engines Authors are invited to submit abstracts and papers on the following topics: homogeneous charge compression ignition, spark ignition engines, diesel engines, electric vehicles, fuel cell vehicle applications, combustion, electronic engine controls, engine components, emissions control systems, fuel economy, and related topics. All abstracts will be accepted, so prepare your paper in advance! Abstract deadline is August 1, 2011; paper deadline is August 15, 2011. For more information visit: http://www.sae.org/events/calls.htm SAE 2011 World Congress 121 POWERTRAIN/PROPULSION Tues AM POWERTRAIN/PROPULSION Tuesday, April 12 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 10:00 a.m. 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. W2-65 W2-68 Advanced Hybrid Vehicle Diesel and Gasoline Engine Cold Powertrains (Part 1 of 4) (PFL100) Start Emissions (PFL211) Electric Motor & Power Electronics (Part 1 of 2) (PFL104) Fuel Injection and Sprays Modeling (Part 1 of 2) (PFL210) This session covers hybrid engine operations and requirements. This session focuses on both SI and mixing-controlled CI combustion and mixture preparation issues that are unique to cold start and transient engine operation. Example topics include engine performance, emissions, control strategies and calibrations for cold start and transient operation, including the impact of variable valve timing, spark, and turbocharger controls. Power electronics and electric motors are essential for improving vehicle efficiency through drivetrain electrification. Technologies that support high efficiency, high power density, and low cost motors and power modules are required for the success of vehicle electrification. This session is devoted to experimental and computational work in the area of diesel fuel injection systems and sprays. Topics include: spray characterization, cavitation, multi-phase jet modeling, CFD models for spray processes, wall films and impingement, hydraulic circuit analysis, and dissolved gas effects. Studies of both gasoline and diesel fuel sprays and fuel injection equipment are encouraged. 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 10:40 a.m. 10:00 a.m. - 11:20 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Eric W. Curtis, Peter Moilanen, Ford Motor Co.; Hamid B. Servati, ServoTech. Engineering Organizers: Laura Marlino, Oak Ridge National Laboratory; Mark A. Theobald, GM Powertrain; Serdar H. Yonak, Toyota Motor Engineering & Mfg NA Inc. Organizers: Essam El-Hannouny, Argonne National Laboratory; Tarek M. Abdel-Salam, East Carolina University; Zhengbai Liu, Navistar Inc. Ratio-Metric Hesitation Fuel Detection and Compensation in Power Split Hybrid Electric Vehicles Experiences in Cold Start Optimization of a Multi-Purpose Vehicle Equipped with 2.2L Common Rail Diesel Engine The Voltec 4ET50 Electric Drive System Correlation of Split-Injection Needle Lift and Spray Structure (2011-01-0882) (2011-01-0124) (2011-01-0355) (2011-01-0383) Douglas R. Martin, Ford Motor Co.; Edward Badillo, Badillo Engineering LLC Dominic dominic john lng, Pundlik Ghodke PhD, Nilesh Gajarlawar, Jidhin Joseph lng, Mahindra & Mahindra Ltd Khwaja Rahman, Mohammad Anwar, Steven Schulz, Edward Kaiser, Paul Turnbull, Sean Gleason, Brandon Given, Michael Grimmer, General Motors Company Alan Kastengren, Christopher Powell, Kamel Fezzaa, Zunping Liu, Seoksu Moon, Xusheng Zhang, Argonne National Laboratory; Jian Gao, Argonne National Lab, Univ. of Wisconsin; F. Tilocco, Kettering Univ. Purge Modeling for New Propulsion System Technology Applications Engine Start-Up Optimization using the Transient Burn Rate Analysis A Current Source Inverter Based Motor Drive for EV/HEV Applications Validation of a CFD Model of a Hollow-Cone Spray with Gasoline Fuel Blends (2011-01-0858) (2011-01-0125) (2011-01-0346) (2011-01-0379) Alexander T. Zaremba, Mark Jennings, Ford Motor Company David Lejsek, Andre Kulzer, Robert Bosch GmbH Gui-Jia Su, Lixin Tang, Oak Ridge National Laboratory Lars Schmidt, Jason King, John Stokes, James Mullineux, Ricardo UK Ltd; Calvin R.Ramasamy, Ahmad Nazri Amiruddin, Petronas Research Sdn Bhd (PRSB); Ifan Evans, Peter Kay, Cardiff University; Morgan Heikal, Steven Begg, Univ of Brighton A Novel Air Hybrid Engine Configuration Utilizing Cam-Based Valvetrain Ultracapacitor based Low-cost Active Energy Recovery Scheme for Fuel Economy Improvement Programmable Diesel Injector Transducer Test Results (2011-01-0871) (2011-01-0345) (2011-01-0381) Amir Fazeli, Amir Khajepour, Cecile Devaud, Mohammad Pournazeri, Univ. of Waterloo Suresh Gopalakrishnan, Chandra Namuduri, Michael Reynolds, General Motors Company Charles B. Bright, Great Plains Diesel Technologies, L.C.; LeAnn Faidley, Adam Witthauer, Evan Rickels, Theodore Donlin, Iowa State Univ. Design of a Dedicated Range Extender Engine Development of Compact Transverse Flux Motor with a New Magnetic Circuit Configuration New Innovative Simulation Tool, the Virtual Spray Vessel (VSV), to Improve the Characterization and Spray Stability of Mass Produced Fuel Injectors (2011-01-0862) (2011-01-0348) (2011-01-0380) Michael Bassett, Ian Thatcher, Andre Bisordi, Jonathan Hall, Neil Fraser, Marco Warth, MAHLE Powertrain Ltd. Shin Aoki, Tadanobu Takahashi, Honda R&D Co., Ltd. Michael Pontoppidan, Numidis Sarl; Gino Montanari, Magneti Marelli Automotivos Ltd Effect of First Cycle Fuel Injection Timing on Performance of a PFI Engine during Quick Start for HEV Application Optimization of a Mono-fuel Liquid Phase LPG MPI Fuel System (2011-01-0886) (2011-01-0382) Jun Deng, Yunhai Zhang, Zongjie Hu, Zhijun Wu, Liguang Li, Tongji Univ. David Agostinelli, Nick Carter, Gewen Fang, Ferenc Hamori, GM Holden Ltd. - General Motors Company Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00145, and also individually. To purchase visit collections.sae.org 122 O2-43 SAE 2011 World Congress Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00148, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00158, and also individually. To purchase visit collections.sae.org TIME SESSION TITLE, DESCRIPTION, AND ROOM O2-37 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. 10:01 p.m. W2-64 W2-69 Military Vehicle Advanced Propulsion System Technology (MV101) Multi-Dimensional Engine Modeling (Part 1 of 4) (PFL209) New CI & SI Engines and Components (Part 1 of 3) (PFL500) Powertrain Control and Optimization (Part 1 of 3) (PFL300) Military powertrains systems typically include commercial, modified commercial or specialty engines and transmissions to achieve higher power density propulsion systems to meet military requirements. The session is aimed at advanced highpower density engines, commerical engine optimization, engine performance and durability, fuel system combatility on military grade fuels, combustion research, and advanced engine technologies leading to improved thermal efficiency and heat rejection. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. This session covers topics regarding new CI and SI engines and components. This includes analytical, experimental, and computational studies covering hardware development as well as design and analysis techniques. This session covers engine control system and optimization technique developments related to achieving stringent market fuel economy, emissions, performance, reliability and quality demands. Related topics include engine and its subsystem control, signal processing, on-board diagnostic strategy development, sensor, actuator, electronic control unit designs, etc. 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 11:40 a.m. 10:00 a.m. - 11:20 a.m. 10:00 a.m. - 11:40 a.m. Organizers: Peter Schihl, John Tasdemir, US Army TARDEC Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Organizers: Jeffrey D. Naber, Michigan Technological Univ.; James E. Smith, West Virginia Univ.; John Szpytman, Continental Automotive Systems US Inc. Organizers: Peter J. Maloney, The MathWorks Inc.; Matti Vint, Ricardo Inc. Brake Thermal Efficiency Improvements of a Commercially Based Diesel Engine Modified for Operation on JP 8 Fuel Studying Local Conditions in a Heavy-Duty Diesel Engine by Creating Phi-T Maps On the Use of System Simulation to Explore the Potential of Innovative Combustion Systems: Methodology and Application to Highly Downsized SI Engines Running with Ethanol-Gasoline Blends Exploring the Value of Open Source in SI Engine Control (2011-01-0120) (2011-01-0819) (2011-01-0408) (2011-01-0702) Tim Lutz, Cummins Inc.; Rajani Modiyani, Cummins Inc Ossi Kaario, Aalto University; Anders Brink, Åbo Akademi; Kalle Lehto, Karri Keskinen, Martti Larmi, Aalto University Stephane Richard, Gregory Font, Fabrice Le Berr, Olivier Grasset, Morgan Fremovici, IFP Energies nouvelles Richard K. Stobart, Xi Guo, Gavin Bartley, Loughborough Univ.; Stephen Stacey, Jaguar Land Rover COTS Engine Conversion CFD Evaluation of Effects of Split Injection on Combustion and Emissions in a DI Diesel Engine Development of New 1.6Liter Four Cylinder Turbocharged Direct Injection Gasoline Engine with Intake and Exhaust Valve Timing Control System Open Source Rapid Prototyping Environment (2011-01-0122) (2011-01-0822) (2011-01-0419) (2011-01-0711) Gary L. Hunter, AVL Powertrain Engineering Inc. Raouf Mobasheri, Zhijun Peng, Univ. of Sussex; Seyed Mostafa Mirsalim, IPCO Masayuki Shimizu, Kazunori Yageta, Yoshinori Matsui, Takahiro Yoshida, Nissan Motor Co., Ltd. Richard Backman, AVL Sweden On the Ignition Behavior of JP-8 in Military Relevant Diesel Engines Numerical Study of Diesel Combustion Regimes The Design and Development of New Hyundai Kappa 1.2L Dual CVVT Engine Development of Dynamic Constraint Models for a Model Based Transient Calibration Process (2011-01-0119) (2011-01-0823) (2011-01-0416) (2011-01-0691) Peter Schihl, Laura hoogterp-decker, US Army TARDEC Siddhartha Banerjee, Christopher Rutland, Univ. of Wisconsin Madison Sunghoon Lee, Bosung Shin, Hyundai-Kia Motors Indranil Brahma, Bucknell Univ. Development and Testing of a High-Speed Diesel Engine for Superior Power Density Coupling of Scaling Laws and Computational Optimization to Develop Guidelines for Diesel Engine Down-sizing Hyundai’s New Generation 1.8L Gasoline Engine A Practical Time-Domain Approach to Controller Design and Calibration for Applications in Automotive Industry (Oral Only) (2011-01-0836) (2011-01-0417) (2011-01-0693) Mark Runge, Caterpillar Inc. Hai-Wen Ge, Chang-Wook Lee, Univ. of Wisconsin Madison; Yu Shi, Massachusetts Institue of Technology; Rolf Reitz, Univ. of Wisconsin; Werner Willems, Ford Forschungszentrum Aachen GmbH Jae Man Cho, Young Dae Yoon, Jong Sub Lee, Heung Chul Kim, Hyundai Motor Company David Bowen, Wayne State Univ.; Ilya V. Kolmanovsky, Univ. of Michigan Advanced Diesel Engine 42% Brake Thermal Efficiency Technology Demonstrators Simulation of the Effect of Recirculated Gases on Ignition Delay During Cold Starting of a Direct Injection Diesel Engine Automated Map Optimization of a LargeBore Diesel Engine (2011-01-0121) (2011-01-0838) (2011-01-0705) Nicholas R. Hirsch, Advanced Engines Development Corp.; Milad H. Mekari, US Army TACOM Rafik Rofail, Naeim Henein, Wayne State Univ. Heidi Dumele, MAN Diesel & Turbo SE; Tobias Stangl, TU Munich On the Premixed Phase Combustion Behavior of JP-8 in a Military Relevant Single Cylinder Diesel Engine (Written Only -- No Oral Presentation) Model Parameter Sensitivity of Mixing and UHC/CO Emissions in a PPCI, Low-Load Optical Diesel Engine (Written Only -- No Oral Presentation) (2011-01-0123) (2011-01-0844) Peter Schihl, Laura decker-hoogterp, US Army TARDEC; Kayla pence, Rose-Hulman Institute of Technology; Karen leonard, Consultant Jeffrey W. Sauter, Chang-Wook Lee, Youngchul Ra, Rolf Reitz, Univ. of Wisconsin Engine Research Center Planned by Military Vehicle Committee / Commercial Vehicle Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity Planned by Control and Calibration Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00157, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00167, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00175, and also individually. To purchase visit collections.sae.org Chairpersons: Peter Schihl, John Tasdemir, US Army TARDEC 10:00 a.m. O2-35/36 SAE 2011 World Congress 123 POWERTRAIN/PROPULSION Tuesday, April 12 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Tuesday, April 12 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-63 10:00 a.m. 10:20 a.m. 10:40 a.m. 11:00 a.m. W2-67 W2-70 SI Combustion (Part 1 of 3) (PFL201) Small Engine Technology (PFL503) Transmission and Driveline: NVH (PFL606) This session focuses on combustion technologies in both 4-stroke and 2-stroke engines characterized by 1) ignition by an external energy source that serves to control combustion phasing, and 2) a combustion rate that is limited by flame propagation. Gasoline and alternative fuels are considered. The scope of topics includes studies of mixture formation, ignition, knock, engine efficiency, flame propagation, and emissions formation. Part 1 of 3: Alternative Fuels & Emissions In this session, papers regarding research and development on small engine technology will be included. Topics will possibly consist of combustion, emission, control, NVH, etc. This session addresses transmission noise, vibration, and harshness (NVH) issues and design solutions. 10:00 a.m. - 11:20 a.m. 10:00 a.m. - 11:00 a.m. 10:00 a.m. - 10:40 a.m. Organizers: Mark C. Sellnau, Delphi Corp. Organizers: Mikhail A. Ejakov, Ford Motor Company; David Masser, Ford Motor Co.; Scott A. Miers, Michigan Technological Univ. Organizers: Michael E. Fingerman, Chrysler Group LLC; James Hendrickson, General Motors LLC Non-Intrusive Investigation in a Small GDI Optical Engine Fuelled with Gasoline and Ethanol Nano-Diamond Coating Technologies Torque Converter Clutch Optimization: Improving Fuel Economy and Reducing Noise and Vibration (2011-01-0140) (Oral Only) (2011-01-0146) Paolo Sementa, Bianca Maria Vaglieco, Istituto Motori CNR; Francesco Catapano, Università Di Napoli Federico II Masaharu Koizumi, Eyetec Co. Darrell Robinette, Michael Grimmer, Jeremy Horgan, Jevon Kennell, Richard Vykydal, General Motors Company Investigation of Post-Flame Oxidation of Unburned Hydrocarbons in Small Engines Optimizing the Performance of a 50cc Compression Ignition Two-Stroke Engine Operating on Dimethyl Ether Operational Vibration Analysis of Automotive Transmissions (2011-01-0141) (2011-01-0144) (2011-01-0147) Javier Vera, Jaal Ghandhi, Univ. of Wisconsin-Madison Kim R. Hansen, Jakob D. Dolriis, Christoffer Hansson, Claus S. Nielsen, Spencer C. Sorenson, Jesper Schramm, Technical Univ. of Denmark Marco Zanussi Barreto, Edson Duque, GM do Brasil Ltda. - General Motors Company Low-Temperature Ethanol Reforming: A Multi-Cylinder Engine Demonstration Conversion of a Spark-Ignited Aircraft Engine to JP-8 Heavy Fuel for Use in Unmanned Aerial Vehicles (2011-01-0142) (2011-01-0145) Jennifer C. Wheeler, Robert A. Stein, AVL Powertrain Engineering Inc.; David A. Morgenstern, Erik D. Sall, James W. Taylor, Monsanto Company Brian J. Duddy, James Lee, Mark Walluk, David Hallbach, Rochester Institute of Technology The Influence of DISI Engine Operating Parameters on Particle Number Emissions (2011-01-0143) Daniel Sabathil, Achim Koenigstein, Peter Schaffner, Jan Fritzsche, Arndt Doehler, General Motors Company 10:01 p.m. Comparative Study of Techniques Used for Gearbox Diagnosis (Written Only -- No Oral Presentation) (2011-01-0148) Hany Ali Sherif, College of Engineering Qassim University; Reda Elkhodary, Amro Roshdy, Military Technical College 10:02 p.m. Use of Infinite Elements Technique for Computing Radiated Noise for a Transmission Oil Pan (Written Only -- No Oral Presentation) (2011-01-0149) Dheeraj Lohani, Anand K. Jammulamadaka, Maruthi Rao Dhulipudi, GM Technical Center India Ltd. - General Motors Company 10:03 p.m. Acceleration Noise Metric for Vehicles with CVT Transmission (Written Only -- No Oral Presentation) (2011-01-0150) Eugene Taschuk, Farokh Kavarana, John DeYoung, Nissan Technical Center NA Inc. Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00151, and also individually. To purchase visit collections.sae.org 124 SAE 2011 World Congress Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity Planned by Transmission and Driveline Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00170, and also individually. To purchase visit collections.sae.org TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. 3:00 p.m. W2-65 W2-67 O2-44 Advanced Hybrid Vehicle Electric Motor & Power Powertrains (Part 2 of 4) (PFL100) Electronics (Part 2 of 2) (PFL104) Engine Boosting Systems (PFL501) Fuel & Additive Effects on CI Engine Performance (PFL205) This session includes hybrid fleet studies, drive-cycle analyses, and energy usage calculations. Power electronics and electric motors are essential for improving vehicle efficiency through drivetrain electrification. Technologies that support high efficiency, high power density, and low cost motors and power modules are required for the success of vehicle electrification. Trends of ever increasing power density, better fuel economy and now reduced emissions are increasing focus on turbocharging/ supercharging and turbochargers/ superchargers, as part of overall engine system optimization. Increased amounts of EGR and use of aftertreatment devices present new challenges. This session will cover conceptual, modeling and experimental studies relating to advanced turbochargers/superchargers and advanced boosting systems to respond to above challenges. This session presents work investigating the effect of fuel composition on CI engine performance in terms of combustion efficiency, emissions and engine hardware durability. Variations in fuel composition include the inclusion of aromatic compounds, the blending of oxygenated components and the use of additives for cetane number improvement and lubricity enhancement. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Laura Marlino, Oak Ridge National Laboratory; Mark A. Theobald, GM Powertrain; Serdar H. Yonak, Toyota Motor Engineering & Mfg NA Inc. Organizers: David Japikse, Concepts NREC; William Smith, Honeywell Int’l (Turbo Technologies); Arjun D. Tuteja Organizers: Paul Richards, Innospec 2010 North American Light Duty Vehicle Assessment: The Ten Most Efficient Powertrains, The Ten Lowest Energy Consumption Chassis Development of High Response Motor and Inverter System for the Nissan LEAF Electric Vehicle Turbo-Discharging: Predicted Improvements in Engine Fuel Economy and Performance Increasing the Lubricity of JP-8 to Fuel TwoStroke Spark Ignition Engines for Midsized Unmanned Aerial Vehicles (2011-01-0889) (2011-01-0350) (2011-01-0371) (2011-01-0332) Clark Hochgraf, Rochester Institute of Technology Yoshinori Sato, Shigeaki Ishikawa, Takahito Okubo, Makoto Abe, Katsunori Tamai, Nissan Motor Co., Ltd. Andrew M Williams, Alan T Baker, Colin P Garner, Loughborough Univ. James Howard Lee, Brian Duddy, Michael Thurston, Daniel Beardslee, Ryan Enyeart, Rochester Institute of Technology Characterizing One-day Missions of PHEVs Based on Representative Synthetic Driving Cycles Development of Integrated Modular Motor Drive for Traction Applications The Potential of Variable Compressor Geometry for Highly Boosted Gasoline Engines The Effect of Cetane Improvers and Biodiesel on Diesel Particulate Matter Size (2011-01-0885) (2011-01-0344) (2011-01-0376) (2011-01-0330) Tae-Kyung Lee, Univ. of Michigan; Zevi Baraket, UMTRI; Timothy Gordon, Zoran Filipi, Univ. of Michigan Gilsu Choi, Univ. of Wisconsin - Madison; Zhuxian Xu, Ming Li, Univ. of Tennessee - Knoxville; Shiv Gupta, Thomas Jahns, Univ. of Wisconsin - Madison; Fred Wang, Univ. of Tennessee and ORNL; Neil A. Duffie, Univ. of Wisconsin - Madison; Laura Marlino, Oak Ridge National Laboratory Fabian Herbst, Claude-Pascal StöberSchmidt, Peter Eilts, Technische Universitaet Braunschweig; Thorsten Sextro, Jasper Kammeyer, Christoph Natkaniec, Joerg Seume, Leibniz Universitaet Hannover; Daniel Porzig, Hubert Schwarze, Technische Universitaet Clausthal John Nuszkowski, Kevin Flaim, Gregory Thompson, West Virginia Univ. Alternative Plug in Hybrid Electric Vehicle Utility Factor Analytical Approach to Model a Saturated Interior Permanent Magnet Synchronous Motor for a Hybrid Electric Vehicle Measurement and Modeling of Compressor Surge on Engine Test Bench for Different Intake Line Configurations Effects of Cetane Number on Jet Fuel Combustion in a Heavy-Duty Compression Ignition Engine at High Load (2011-01-0864) (2011-01-0347) (2011-01-0370) (2011-01-0335) Thomas H. Bradley, B. Morgan Davis, Colorado State Univ. Abdenour Abdelli, Fabrice Le Berr, IFP Energies nouvelles Jose Galindo, Francisco Arnau, Andres Lucas Murphy, David Rothamer, Univ. of Tiseira, Ricardo Lang, Universidad Wisconsin Politecnica de Valencia; Hamid Lahjaily PhD, Thomas Gimenes MD, Renault S.A.S. An Iterative Markov Chain Approach for Generating Vehicle Driving Cycles High-Performance Heat Sink for Interfacing Hybrid Electric Vehicle Inverters to Engine Coolant Loop An Analysis for Floating Bearing in a Turbo Charger High Cetane Fuel Combustion Performance in a Conventional Military Diesel Engine (2011-01-0880) (2011-01-0349) (2011-01-0375) (2011-01-0334) Qiuming Gong, Shawn Midlam-Mohler, Vincenzo Marano, Giorgio Rizzoni, Ohio State Univ. Jan Vetrovec, Aqwest LLC Fanghui Shi, General Motors Company; Dingfeng Deng, Optimal Computer Aided Engineering Inc. Jim Cowart, Matthew Carr, Pat Caton, Lars Stoulig, Dianne Luning-Prak, Andrew Moore, Leonard Hamilton, US Naval Academy Drive Cycle Analysis, Measurement of Emissions and Fuel Consumption of a PHEV School Bus System Level Approach to Air-Cooled Power Electronics Thermal Management Performance Evaluation of Three-stage Turbocharging System for Heavy-duty Diesel Engine Relationship between Fuel Properties and Sensitivity Analysis of Non-Aromatic and Aromatic Fuels Used in a Single Cylinder Heavy Duty Diesel Engine (2011-01-0863) (Oral Only) (2011-01-0374) (2011-01-0333) Robb Allan Barnitt, Jeffrey Gonder, National Renewable Energy Laboratory Jason Aaron Lustbader, Gopi Krishnan, Kevin Bennion, Sreekant Narumanchi, Charles King, National Renewable Energy Laboratory Junichiro Nitta, Akihiko Minato, Naoki Shimazaki, Isuzu Advanced Engineering Center Ltd Yousef Jeihouni, Stefan Pischinger, VKA, RWTH Aachen University; Ludger Ruhkamp, Thomas Koerfer, FEV Motorentechnik GmbH Analytical Evaluation of Propulsion System Architectures for Future Urban Vehicles Wireless Power Transfer for Electric Vehicles Optimization of an Electric Turbo Compounding System for Gasoline Engine Exhaust Energy Recovery The Impact of Fuel Properties on Diesel Low Temperature Combustion (2011-01-0861) (2011-01-0354) (2011-01-0377) (2011-01-0329) V.Prasad Atluri, Kerem Koprubasi, Rajiv Gupta, Norman D. Brinkman, General Motors Company Matthew Scudiere, John McKeever, Oak Ridge National Laboratory Weilin Zhuge, Lei Huang, Wei Wei, Yangjun Zhang, Tsinghua Univ.; Yongsheng He, General Motors Global R&D William De Ojeda, Tytus Bulicz, Navistar; Xiaoye Han, Ming Zheng, University of Windsor; Frederick Cornforth, ConocoPhillips Co. The Impact of Regenerative Braking on the Powertrain-Delivered Energy Required for Vehicle Propulsion. High Power Density Motor and Inverter for RWD Hybrid Vehicles Reduction of Emissions and BSFC on Super Clean Diesel of Heavy Duty Diesel Engine by High Boosting and High EGR Rate Combustion Improvement of Diesel Engine by Alcohol Addition - Investigation of Port Injection Method and Blended Fuel Method (2011-01-0891) (2011-01-0351) (2011-01-0369) (2011-01-0336) Gino Sovran Kenji Arai, Kazuyuki Higashi, Tadaaki Iiyama, Hiroaki Murai, Shigeaki Ishikawa, Takahito Okubo, Nissan Motor Co., Ltd. Masayuki kobayashi, Yuzo Aoyagi, Takayuki Adachi, Tetsuya Murayama, Munemasa Hashimoto, New Ace Inst. Co., Ltd.; Yuichi Goto, Hisakazu Suzuki, National Traffic Safety & Enviro Lab Ryo Michikawauchi, Shiro Tanno, Yasushi Ito, Mutsumi Kanda, Toyota Motor Corporation Continued on next page SAE 2011 World Congress 125 POWERTRAIN/PROPULSION Tuesday, April 12 - Afternoon Technical and Business Sessions POWERTRAIN/PROPULSION Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 3:20 p.m. W2-65 W2-67 O2-44 Advanced Hybrid Vehicle Electric Motor & Power Powertrains (Part 2 of 4) (PFL100) Electronics (Part 2 of 2) (PFL104) Engine Boosting Systems (PFL501) Fuel & Additive Effects on CI Engine Performance (PFL205) This session includes hybrid fleet studies, drive-cycle analyses, and energy usage calculations. Power electronics and electric motors are essential for improving vehicle efficiency through drivetrain electrification. Technologies that support high efficiency, high power density, and low cost motors and power modules are required for the success of vehicle electrification. Trends of ever increasing power density, better fuel economy and now reduced emissions are increasing focus on turbocharging/ supercharging and turbochargers/ superchargers, as part of overall engine system optimization. Increased amounts of EGR and use of aftertreatment devices present new challenges. This session will cover conceptual, modeling and experimental studies relating to advanced turbochargers/superchargers and advanced boosting systems to respond to above challenges. This session presents work investigating the effect of fuel composition on CI engine performance in terms of combustion efficiency, emissions and engine hardware durability. Variations in fuel composition include the inclusion of aromatic compounds, the blending of oxygenated components and the use of additives for cetane number improvement and lubricity enhancement. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 4:00 p.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Laura Marlino, Oak Ridge National Laboratory; Mark A. Theobald, GM Powertrain; Serdar H. Yonak, Toyota Motor Engineering & Mfg NA Inc. Organizers: David Japikse, Concepts NREC; William Smith, Honeywell Int’l (Turbo Technologies); Arjun D. Tuteja Organizers: Paul Richards, Innospec A Statistical Approach to Assess the Impact of Road Events on PHEV Performance using Real World Data Application of Electric Vehicle System Design to Grand Prix EV Simulation of the Post-Oxidation in Turbo Charged SI-DI-Engines Analysis of Performance and Emissions of an Automotive Euro 5 Diesel Engine fuelled with B30 from RME and JME (2011-01-0875) (2011-01-0353) (2011-01-0373) (2011-01-0328) Pinak Tulpule, Vincenzo Marano, Giorgio Rizzoni, Ohio State Univ.; Ryan McGee, Hai Yu, Ford Motor Company Vahid Motevalli, Eric Dietz, Michael Kane, Brant Price, Jeffrey Richardson, Joel Schmidt, Haiyan Zhang, Purdue Univ. Andreas Schmid, IVK Univ. Stuttgart; Michael Grill, Hans-Juergen Berner, Michael Bargende, FKFS Federico Millo, Carlo Ferraro, Davide Vezza, Theodoros Vlachos, Politecnico di Torino 3:40 p.m. Effects of Oxygenated Organic Compounds-Neem Oil Blends on the Performance and Exhaust Emissions of a DI Diesel Engine (2011-01-0331) Sivalakshmi S, Balusamy T, Government College of Engineering, Salem Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00145, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00148, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00168, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00154, and also individually. To purchase visit collections.sae.org The Essential Automotive Technology Event April 12-14, 2011 Cobo Center Detroit, Michigan, USA SAE Inte rnation al CHARGING Text or feedbac email: k@sae.o rg FORWARD TOGETHER Tell us about your SAE 2011 World Congress experience. Text or email: feedback@sae.org (Service provider text messaging rates may apply.) P110464 P91191 126 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-68 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. O2-37 W2-66 O2-35/36 Fuel Injection and Sprays Modeling (Part 2 of 2) (PFL210) Heat Transfer and Advances in Thermal & Fluid Sciences (PFL214) High Efficiency IC Engines (PFL216) Multi-Dimensional Engine Modeling (Part 2 of 4) (PFL209) This session is devoted to experimental and computational work in the area of diesel fuel injection systems and sprays. Topics include: spray characterization, cavitation, multi-phase jet modeling, CFD models for spray processes, wall films and impingement, hydraulic circuit analysis, and dissolved gas effects. Studies of both gasoline and diesel fuel sprays and fuel injection equipment are encouraged. This session focuses on fundamental numerical (1D and 3D CFD) and experimental research in the areas of heat and mass transfer and fluid flow that impacts engine and vehicle performance and design. Subject areas include convection, conduction, radiation, porous media, phase change including boiling, condensation, melting and freezing. Application areas include, combustion, emissions, cooling, lubrication, exhaust, intake, fuel delivery, external air flow, under hood and under body. This session will highlight technologies impacting IC engine efficiency, including engine downsizing, pressure boosting and turbocharging; intelligent combustion such as high dilution, low temperature and stratified charge; variable compression ratios and fully variable valvetrains; advanced fuel injection technologies, and much more. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 3:40 p.m. Organizers: Essam El-Hannouny, Argonne National Laboratory; Tarek M. Abdel-Salam, East Carolina University; Zhengbai Liu, Navistar Inc. Organizers: Thomas Briggs, Oak Ridge National Laboratory; Raj P. Ranganathan; Martin Tuner, Lund Univ. Organizers: Bengt Johansson, Lund University; Gerald Micklow, East Carolina University; Robert M. Wagner, Oak Ridge National Laboratory Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Diesel Injection-System Simulation: Added Value of the Energy Conservation Equation A Rankine Cycle System for Recovering Waste Heat from HD Diesel Engines - WHR System Development Combustion Control for Waste-Heat Recovery System in Internal Combustion Engine Vehicles: Increase in Exhaust-Gas Heat by Combustion Phasing and its Effect on Thermal Efficiency Factors Effect of Flowfield Non-Uniformities on Emissions Predictions in HSDI Engines (2011-01-0389) (2011-01-0311) (Oral Only) (2011-01-0821) Francesca Furno, Romain Gonard, LMS International - 1D Simulation Ho Teng, AVL Powertrain Engineering Inc.; Jeffrey Klaver, AVL Powertrain Engineering Inc; Talus Park, AVL Powertrain Engineering Inc.; Gary L. Hunter, Bryan van der Velde, AVL Powertrain Engineering Inc Toshio Shudo, Tokyo Metropolitan University Michael Bergin, Wisconsin Engine Research Consultants; Rolf Reitz, University of Wisconsin - Madison Response Surface Modeling of Diesel Spray Parameterized by Geometries Inside of Nozzle Thermodynamic Advantages of Low Temperature Combustion (LTC) Engines Using Low Heat Rejection (LHR) Concepts Computational Optimization of a HeavyDuty Compression Ignition Engine Fueled with Conventional Gasoline Parametric Evaluation of Design and Operating Conditions of a Low Temperature Combustion Diesel Engine through 3-D Simulation (2011-01-0390) (2011-01-0312) (2011-01-0356) (2011-01-0825) Naoki Kurimoto, Masayuki Suzuki, Mutsumi Yoshino, Yoshiaki Nishijima, DENSO CORPORATION Jerald A. Caton, Texas A&M University Adam B. Dempsey, Rolf D. Reitz, Univ. of Wisconsin-Madison, ERC Young J. Lee, Kang Y. Huh, Pohang Univ. of Science and Technology; Seung M. Oh, Sunyoup Lee, Korea Institute of Machinery & Materials A Computational Investigation of FlashBoiling Multi-hole Injectors with GasolineEthanol Blends Determination of Empirical Heat Transfer Coefficients via CFD to Predict the Interface Temperature of Continuously Slipping Clutches Fuel Reactivity Controlled Compression Ignition (RCCI) Combustion in Light- and Heavy-duty Engines An Investigation on the Performance of Partially Stratified Charge CI Ethanol Engines (2011-01-0384) (2011-01-0313) (2011-01-0357) (2011-01-0837) Kshitij Neroorkar, David Schmidt, Univ. of Massachusetts-Amherst Aliihsan Karamavruc, Zhiru Shi, Dave Gunther, LuK USA LLC Sage Kokjohn, Reed Hanson, Derek Splitter, John Kaddatz, Rolf Reitz, Univ. of Wisconsin Annarita Viggiano, Vinicio Magi, University of Basilicata Numerical Simulation of Diesel Sprays Using an Eulerian-Lagrangian Spray and Atomization (ELSA) Model Coupled with Nozzle Flow Thermal Management on Small Gasoline Engines Boosting Simulation of High Efficiency Alternative Combustion Mode Engines Interaction of Multiple Fuel Sprays in a Heavy-Duty Diesel Engine (2011-01-0386) (2011-01-0314) (2011-01-0358) (2011-01-0841) Yue Wang, Won Geun Lee, Rolf Reitz, Univ of Wisconsin; Ramachandra Diwakar, GM Research Labs Torsten Mueller, Helmut Hans, Winfried Krebs, Stuart Smith, Achim Koenigstein, Adam Opel AG - General Motors Company Christopher Chadwell, Terrence Alger, Charles Roberts, Southwest Research Institute; Steven Arnold, Engine Systems Innovation Inc. Armin Wehrfritz, Ossi Kaario, Ville Vuorinen, Aki Tilli, Martti Larmi, Aalto University Modeling the Influence of Molecular Interactions on the Vaporization of Multicomponent Fuel Sprays Thermoelectric Exhaust Energy Recovery with Temperature Control through Heat Pipes Benefits of Late Inlet Valve Timing Strategies Afforded Through the Use of Intake Cam In Cam Applied to a Gasoline Turbocharged Downsized Engine A Comprehensive Numerical Study of Diesel Fuel Spray Formation with OpenFOAM (2011-01-0387) (2011-01-0315) (2011-01-0360) (2011-01-0842) Qi Jiao, Youngchul Ra, Rolf Reitz, Univ. of Wisconsin-Madison Jorge Martins, L.M. Goncalves, Joaquim Antunes, Francisco P. Brito, Universidade do Minho James Taylor, Neil Fraser, MAHLE Anne Kösters, Chalmers Univ. of Powertrain Ltd.; Rene Dingelstadt, Hermann Technology; Anders Karlsson, Volvo Hoffmann, MAHLE International GmbH Technology Corp. Nozzle Flow Characterization of Alternate Fuels for Compression Ignition Engine Applications Thermal Characterization of Air-Cooled Aluminum Die-Cast Cylinder Blocks with Various Cast Iron and Aluminum Liners Fuel Effects on Reactivity Controlled Compression Ignition (RCCI) Combustion at Low Load Effect of Different Cetane Number Fuels on Diesel Engine Combustion and Emissions (Oral Only) (2011-01-0316) (2011-01-0361) (Oral Only) Sibendu Som, Douglas Longman, Argonne National Laboratory Kohei Nakashima, Yuji Sakakibara, Sumio Teramoto, Meijo Univ.; Masao Yoshida, Aichi University of Technology; Yoshio Murakami, Masago Yamamoto, Meijo Univ.; Kiyoyuki Kawai, Teikoku Piston Ring Co., Ltd. Reed Hanson, Sage Kokjohn, Derek Splitter, Rolf Reitz, Univ. of Wisconsin Suresh Aggarwal, Univ. of Illinois; Stephen Ciatti, Swaminathan Subramanian, Argonne National Laboratory Continued on next page SAE 2011 World Congress 127 POWERTRAIN/PROPULSION Tuesday, April 12 - Afternoon Technical and Business Sessions POWERTRAIN/PROPULSION Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-68 3:00 p.m. 3:20 p.m. O2-37 W2-66 O2-35/36 Fuel Injection and Sprays Modeling (Part 2 of 2) (PFL210) Heat Transfer and Advances in Thermal & Fluid Sciences (PFL214) High Efficiency IC Engines (PFL216) Multi-Dimensional Engine Modeling (Part 2 of 4) (PFL209) This session is devoted to experimental and computational work in the area of diesel fuel injection systems and sprays. Topics include: spray characterization, cavitation, multi-phase jet modeling, CFD models for spray processes, wall films and impingement, hydraulic circuit analysis, and dissolved gas effects. Studies of both gasoline and diesel fuel sprays and fuel injection equipment are encouraged. This session focuses on fundamental numerical (1D and 3D CFD) and experimental research in the areas of heat and mass transfer and fluid flow that impacts engine and vehicle performance and design. Subject areas include convection, conduction, radiation, porous media, phase change including boiling, condensation, melting and freezing. Application areas include, combustion, emissions, cooling, lubrication, exhaust, intake, fuel delivery, external air flow, under hood and under body. This session will highlight technologies impacting IC engine efficiency, including engine downsizing, pressure boosting and turbocharging; intelligent combustion such as high dilution, low temperature and stratified charge; variable compression ratios and fully variable valvetrains; advanced fuel injection technologies, and much more. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 3:40 p.m. Organizers: Essam El-Hannouny, Argonne National Laboratory; Tarek M. Abdel-Salam, East Carolina University; Zhengbai Liu, Navistar Inc. Organizers: Thomas Briggs, Oak Ridge National Laboratory; Raj P. Ranganathan; Martin Tuner, Lund Univ. Organizers: Bengt Johansson, Lund University; Gerald Micklow, East Carolina University; Robert M. Wagner, Oak Ridge National Laboratory Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Penetration and Evaporation of Group-Hole Nozzle Spray Under Simulated Engine Loads and Wall-Impinging Conditions of Direct-Injection Diesel Engines A New Method to Warm Up Lubricating Oil to Improve the Fuel Efficiency During Cold Start Reactivity Controlled Compression Ignition (RCCI) Heavy-Duty Engine Operation at Mid-and High-Loads with Conventional and Alternative Fuels Combustion Model for Biodiesel-Fueled Engine Simulations using Realistic Chemistry and Physical Properties (Oral Only) (2011-01-0318) (2011-01-0363) (2011-01-0831) Seoksu Moon, Argonne National Laboratory; Wu Zhang, Keiya Nishida, Yuhei Matsumoto, Univ of Hiroshima; Jian Gao, Univ of Wisconsin-Madison Frank Will, Deakin Univ.; Alberto Boretti, School of Science & Engineering, Univ. of Ballarat Derek Splitter, Reed Hanson, Sage Kokjohn, Rolf Reitz, Univ. of Wisconsin Jessica L. Brakora, Univ. of Wisconsin Madison; Youngchul Ra, Rolf D. Reitz, Univ. of Wisconsin Investigation of Fuel Spray Characteristics of a Heavy-Duty Diesel Fuel Injector Using X-Ray Radiography and In-Cylinder Diagnostics Optimization of Injection Strategies to Reduce Emission for 2-cycle Engine (Oral Only) (2011-01-0839) Anita I. Ramirez, Suresh Aggarwal, University of Illinois at Chicago; Sibendu Som, Stephen Ciatti, Essam El-Hannouny, Timothy Rutter, Alan Kastengren, Christopher F. Powell, Douglas Longman, Argonne National Laboratory Deep Bandyopadhyay, Electro-Motive Diesel Inc. 10:01 p.m. Design and Experimental investigation on an Electromagnetic Engine Valve Train (Written Only -- No Oral Presentation) (2011-01-0365) Eid Diab Mohamed, Eidsaber25 10:02 p.m. Piston and Valve Deactivation for Improved Part Load Performances of Internal Combustion Engines (Written Only -- No Oral Presentation) (2011-01-0368) Alberto Boretti, School of Science & Engineering, Univ. of Ballarat; Joseph Scalco, Scalzo Automotive Research, Ltd. 10:03 p.m. Exploring the Advantages of Variable Compression Ratio in Internal Combustion Engines by Using Engine Performance Simulations (Written Only -- No Oral Presentation) (2011-01-0364) Alberto Boretti, School of Science & Engineering, Univ. of Ballarat; Joseph Scalzo, Scalzo Automotive Research, Ltd. 10:04 p.m. Exploring the Advantages of Atkinson Effects in Variable Compression Ratio Turbo GDI Engines (Written Only -- No Oral Presentation) (2011-01-0367) Alberto Boretti, School of Science & Engineering, Univ. of Ballarat; Joseph Scalzo, Scalzo Automotive Research, Ltd. Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00158, and also individually. To purchase visit collections.sae.org 128 SAE 2011 World Congress Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00161, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00157, and also individually. To purchase visit collections.sae.org TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-64 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. 3:00 p.m. W2-69 W2-63 W2-70 New CI & SI Engines and Components (Part 2 of 3) (PFL500) Powertrain Control and Optimization (Part 2 of 3) (PFL300) SI Combustion (Part 2 of 3) (PFL201) Transmission and Driveline: Controls (PFL604) This session covers topics regarding new CI and SI engines and components. This includes analytical, experimental, and computational studies covering hardware development as well as design and analysis techniques. This session covers engine control system and optimization technique developments related to achieving stringent market fuel economy, emissions, performance, reliability and quality demands. Related topics include engine and its subsystem control, signal processing, on-board diagnostic strategy development, sensor, actuator, electronic control unit designs, etc. This session focuses on combustion technologies in both 4-stroke and 2-stroke engines characterized by 1) ignition by an external energy source that serves to control combustion phasing, and 2) a combustion rate that is limited by flame propagation. Gasoline and alternative fuels are considered. The scope of topics includes studies of mixture formation, ignition, knock, engine efficiency, flame propagation, and emissions formation. Part 2 of 3: Boosted Engine Combustion, Pre-ignition & Knock This session covers transmission and driveline controls. Topics related to controls hardware, controls software, and controls integration are covered. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 3:20 p.m. Organizers: Jeffrey D. Naber, Michigan Technological Univ.; James E. Smith, West Virginia Univ.; John Szpytman, Continental Automotive Systems US Inc. Organizers: Peter J. Maloney, The MathWorks Inc.; Matti Vint, Ricardo Inc. Organizers: Richard S. Davis, General Motors Powertrain Organizers: Hussein Dourra, Chrysler Group LLC; Erich L. Wilfinger, Jatco USA Inc. Ford 2011 6.7L Power Stroke® Diesel Engine Combustion System Development Optimizing 12 Volt Start - Stop for Conventional Powertrains Blowdown Interference on a V8 TwinTurbocharged Engine Closed Loop Pressure Control System Requirements and Implementation (2011-01-0415) (2011-01-0699) (2011-01-0337) (2011-01-0391) Joshua Styron, Ford Motor Co.; Brian Baldwin, AVL Powertrain Engineering Inc.; Brien Fulton, David Ives, Ford Motor Co.; Subramanian Ramanathan, AVL Powertrain Engineering Inc Darrell Robinette, Michael Powell, General Motors Company Apoorv Agarwal, Hosuk Jung, Kevin Byrd, Ford Motor Co.; Robert A. Stein, Ahmad Kassem, Paul Whitaker, AVL Powertrain Engineering Inc.; Christian Spanner, AVL List GmbH Quan Zheng, Bruce Church, Ken Defore, Delphi Corporation Improvement of Fuel Economy and Transient Control in a Passenger Diesel Engine Using LP(Low Pressure)-EGR Next Generation Engine Start/Stop Systems: “Free-Wheeling” The Effect of EGR on Low-Speed PreIgnition in Boosted SI Engines Relative Torque Estimation on Transmission Output Shaft with Speed Sensors (2011-01-0400) (2011-01-0712) (2011-01-0339) (2011-01-0392) Kihoon Nam, Jun Yu, Sunghwan Cho, Hyundai Motor Company Norbert Mueller, Steffen Strauss, Stefan Tumback, Guo-Chang Goh, Ansgar Christ, Robert Bosch GmbH Manfred Amann, Terrence Alger, Darius Mehta, Southwest Research Institute Dongxu Li, Kumaraswamy Hebbale, Chunhao Lee, Farzad Samie, Chi-Kuan Kao, General Motors Company A Filtration System for High-Pressure Loop EGR Future Engine Control Enabling Environment Friendly Vehicle Engine Operating Condition and Gasoline Fuel Composition Effects on Low-Speed Pre-Ignition in High-Performance Spark Ignited Gasoline Engines Model Based Torque Converter Clutch Slip Control (2011-01-0413) (2011-01-0697) (2011-01-0342) (2011-01-0396) Qilong Lu, Magdi Khair, Southwest Research Institute; Jeongmin Lee, Seongoh Lee, Euisung Lee, Kwonoh Oh, Alantum Corp. Hui Xie, Tianjin Univ.; Richard Stobart, Loughborough Univ.; Per Tunestal, Lund Univ.; Lars Eriksson, Linkoping Univ.; Yiqun Huang, Houston Advanced Research Center; Patrick Leteinturier, Infineon Technologies Manfred Amann, Darius Mehta, Terrence Alger, Southwest Research Institute Kumaraswamy Hebbale, Chunhao Lee, Farzad Samie, Chi-Kuan Kao, Xu Chen, Jeremy Horgan, Scott Hearld, General Motors Company Blow-By gases Coalescing Separation Performances of the Rotating Solution Design of Engine-Out Virtual NOx Sensor Using Neural Networks and Dynamic System Identification Systematic Approach to Analyze and Characterize Pre-ignition Events in Turbocharged Direct-injected Gasoline Engines Transmission Control: An Integrated Methodology using System Simulation (2011-01-0409) (2011-01-0694) (2011-01-0343) (2011-01-0395) Christophe Guillon, Laurent Guerbe, Sogefi Filter Division Yue-Yun Wang, Yongsheng He, Sai Rajagopalan, General Motors Company Patrick Haenel, Philipp Seyfried, Henning Kleeberg, Dean Tomazic, FEV Inc. Damien Le Guen, Renault SAS; Thomas Weck, Adrien Balihe, AVL LIST GmbH; Benoit Verbeke, Renault SAS Polymer Gear Development to Improve Efficiency and NVH Performance of an Engine Mass Balance System Feed Forward and Integral Control of an EGR Valve Fundamental Approach to Investigate PreIgnition in Boosted SI Engines Automatic Transmission Rotational Inertia Effect on Shift Quality (2011-01-0405) (2011-01-0689) (2011-01-0340) (2011-01-0393) Frank J. Ferfecki, Victrex USA Inc.; Allen Hale, Metaldyne LLC Vishwas Vaidya, Anand Patidar, Tata Motors Ltd. Akram Zahdeh, General Motors Company; Peter Rothenberger, Adam Opel AG General Motors Company; Wai Nguyen, Muniappan Anbarasu, General Motors Company; Simon Schmuck-Soldan, Jörg Schaefer, Adam Opel AG - General Motors Company; Thomas Goebel, EURO Engineering AG John Marano, Steven Moorman, John Czoykowski, Chinar Ghike, General Motors Company Individual Cylinder Air-Fuel Ratio Control Part I: L3 and V6 Engine Applications Effect of Flow Forces on a Flow Control Variable Force Solenoid (2011-01-0695) (2011-01-0394) Hossein Javaherian, Alan W. Brown, Michael P. Nolan, General Motors Company Zhe Xie, General Motors Company Estimation of Individual Cylinder Fuel Air Ratios from a Switching or Wide Range Oxygen Sensor for Engine Control and OnBoard Diagnosis Numerical Simulation of Autoignition of Gasoline-Ethanol/Air Mixtures under Different Conditions of Pressure, Temperature, Dilution, and Equivalence Ratio. Highly-responsive Acceleration Control for the Nissan LEAF Electric Vehicle (2011-01-0710) (2011-01-0341) (2011-01-0397) Zhijian James Wu, Bryon Wasacz, Chrysler Group LLC Iltesham Zameer Syed, Abhijit Mukherjee, Jeffrey D. Naber, Michigan Technological Univ. Hiromichi Kawamura, Ken Ito, Takaaki Karikomi, Tomohiro Kume, Nissan Motor Co Ltd Continued on next page SAE 2011 World Congress 129 POWERTRAIN/PROPULSION Tuesday, April 12 - Afternoon Technical and Business Sessions POWERTRAIN/PROPULSION Tuesday, April 12 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-64 W2-63 W2-70 New CI & SI Engines and Components (Part 2 of 3) (PFL500) Powertrain Control and Optimization (Part 2 of 3) (PFL300) SI Combustion (Part 2 of 3) (PFL201) Transmission and Driveline: Controls (PFL604) This session covers topics regarding new CI and SI engines and components. This includes analytical, experimental, and computational studies covering hardware development as well as design and analysis techniques. This session covers engine control system and optimization technique developments related to achieving stringent market fuel economy, emissions, performance, reliability and quality demands. Related topics include engine and its subsystem control, signal processing, on-board diagnostic strategy development, sensor, actuator, electronic control unit designs, etc. This session focuses on combustion technologies in both 4-stroke and 2-stroke engines characterized by 1) ignition by an external energy source that serves to control combustion phasing, and 2) a combustion rate that is limited by flame propagation. Gasoline and alternative fuels are considered. The scope of topics includes studies of mixture formation, ignition, knock, engine efficiency, flame propagation, and emissions formation. Part 2 of 3: Boosted Engine Combustion, Pre-ignition & Knock This session covers transmission and driveline controls. Topics related to controls hardware, controls software, and controls integration are covered. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:20 p.m. 1:00 p.m. - 3:20 p.m. Organizers: Jeffrey D. Naber, Michigan Technological Univ.; James E. Smith, West Virginia Univ.; John Szpytman, Continental Automotive Systems US Inc. Organizers: Peter J. Maloney, The MathWorks Inc.; Matti Vint, Ricardo Inc. Organizers: Richard S. Davis, General Motors Powertrain Organizers: Hussein Dourra, Chrysler Group LLC; Erich L. Wilfinger, Jatco USA Inc. Integrated Simulation of Engine Performance and AFR Control of a Stoichiometric Compression Ignition (SCI) Engine Ignition Delay Correlation for Predicting Autoignition of a Toluene Reference Fuel Blend in Spark Ignition Engines (2011-01-0698) (2011-01-0338) Hai Wu, Xinlei Wang, Univ. of Illinois at Urbana-Champaign; Richard Winsor, Kirby Baumgard, John Deere Power Systems Asim Iqbal, Ohio State Univ.; Ahmet Selamet, Ohio State Univ; Ronald Reese, Chrysler; Roger Vick, Chrysler Powertrain Engrg Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity Planned by Control and Calibration Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Transmission and Driveline Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00167, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00175, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00151, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00170, and also individually. To purchase visit collections.sae.org 3:20 p.m. 10:01 p.m. W2-69 Numerical and Experimental Investigation of Airflow through Check Valve of Vacuum Pump for Automotive Application (Written Only -- No Oral Presentation) (2011-01-0411) H Pandarinath, J Sureshkumar, Ramalingam Sivanantham, S Prabhakar, S R Nagendiran, UCAL Fuel Systems Ltd. 10:02 p.m. Development of Analytical Model for Design of Gerotor Oil Pump and Experimental Validation (Written Only -- No Oral Presentation) (2011-01-0402) P. Lingeswaramurthy, UCAL Fuel Systems, Ltd.; J. Jayabhaskar, R. Elayaraja, J. Suresh Kumar, UCAL Fuel Systems Ltd. 10:03 p.m. Coolant Pipe Press Fit Study (Written Only -- No Oral Presentation) (2011-01-0421) V. A. Muruganandam, Maruthi Dhulipudi, GM Technical Center India Ltd. - General Motors Company; Uday Korde, General Motors Company Technical Session Oral Evaluation Incentives In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. 130 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. W2-65 W2-68 O2-35/36 Advanced Hybrid Vehicle Battery Mechanics (PFL107) Powertrains (Part 3 of 4) (PFL100) Fuel Injection and Sprays Experimental (PFL210) Multi-Dimensional Engine Modeling (Part 3 of 4) (PFL209) This session covers new production and near-production hybrid powertrains, hybrid architecture, and testing. Battery Mechanics address the interest and need in the understanding of mechanics of the high voltage, high power density batteries and the technologies for vehicle integration. Topic includes crash/impact performance, modal performance (e.g. N&V), durability and reliability performance, thermal performance, battery packs and vehicle integration in electric or hybridelectric vehicles (EV or HEV or PHEV), multi-disciplinary performance optimization, and robust optimization. This session is devoted to experimental and computational work in the area of diesel fuel injection systems and sprays. Topics include: spray characterization, cavitation, multi-phase jet modeling, CFD models for spray processes, wall films and impingement, hydraulic circuit analysis, and dissolved gas effects. Studies of both gasoline and diesel fuel sprays and fuel injection equipment are encouraged. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:00 a.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Organizers: Thomas Wang, GM Technical Center; Xinran Essam El-Hannouny, Argonne National (Sharon) Xiao, Michigan State Univ. Laboratory; Tarek M. Abdel-Salam, East Carolina University; Zhengbai Liu, Navistar Chairpersons: Inc. Beichen Li, General Motors LLC Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Kinematic Study of the GM Front-Wheel Drive Two-Mode Transmission and the Toyota Hybrid System THS-II Transmission Tricks-of-the-Trade: Leveraging a “Green” Process to Develop Hybrid Batteries Spray and Atomization Characterization of A Micro-Variable Circular-Orifice (MVCO) Fuel Injector In-cylinder CFD Simulation of a New 2.0L Turbo Charged GDI Engine (2011-01-0876) (Oral Only) (2011-01-0679) (2011-01-0826) Jerome Meisel, Georgia Institute of Technology Mary Fortier, General Motors Company Deyang Hou, QuantLogic Corporation; Yiqun Huang, Houston Advanced Research Center; Ming Huo, Way Lee Cheng, Xuan Feng, Cai Shen, Chia-Fon Lee, Univ. of Illinois at Urbana-Champaign Ming Chen, Wanping Zhang, Xiaomao Zhang, Ning Ding, SAIC Motor The Application of the Milner CVT as a Novel Power Splitting Transmission for Hybrid Vehicles Modeling of Battery Pack Thermal System for a Plug-In Hybrid Electric Vehicle of the Near-Field Sprays from Single-Hole and Multi-Hole Nozzles using X-ray Imaging and CFD Evaluation and Design of Injector Hole Patterns Using CFD with a Fuel Tracer Diagnostic for Gasoline Direct Injection (GDI) Engines (2011-01-0890) (2011-01-0666) (2011-01-0681) (2011-01-0840) J. Moyers, S. Akehurst, D. A. Parker, Univ. of Bath; S. Schaaf, InterSyn Technologies Sowmyalatha Jayaraman, Gordon Anderson, Shailendra Kaushik, Philip Klaus, General Motors Company Ming-Chia Lai, Yi Zheng, Xing-Bin Xie, Wayne State Univ.; Seoksu Moon, Zunping Liu, Argonne National Laboratory; Jian Gao, Univ. of Wisconsin; Xusheng Zhang, Kamel Fezzaa, Jin Wang, Argonne National Laboratory; Junmei Shi, Continental Automotive GmbH Ronald O. Grover, Jr., General Motors Company Test Correlation Framework for Hybrid Electric Vehicle System Model Design Parameter Trade-off for Packaging of Stacked Prismatic Batteries Analysis of Diesel Spray Momentum Flux Spatial Distribution Effects of Turbulence Modulation Addition in OpenFOAM® Toolkit on High Pressure Fuel Sprays (2011-01-0881) (2011-01-0667) (2011-01-0682) (2011-01-0820) Yan Meng, Mark Jennings, Poyu Tsou, David Brigham, Douglas Bell, Ciro Soto, Ford Motor Company Ramesh Rebba, General Motors Company; Jeong Hun Seo, Univ. of Michigan; Ann Marie Sastry, Univ. of Michigan Univ. Library; Mary Fortier, General Motors Company Lucio Postrioti, Michele Battistoni, Universita degli Studi di Perugia; Carmine Ungaro, Alessandro Mariani, Gruppo Loccioni Marianna Migliaccio, Istituto Motori, CNR; Daniele Ettorre, Politecnico di Milano; Andrea Aprovitola, IRC, CNR; Salvatore Alfuso, Istituto Motori, CNR Development of the Chevrolet Volt Portable EVSE Mechanical Characterization of a Lithium Ion Battery Separator using a Dynamic Mechanical Analyzer Relationship between Diesel Fuel Spray Vapor Penetration/Dispersion and Local Fuel Mixture Fraction Modeling Biodiesel Spray Flame Lift-off and Emission Characteristics Using a New Detailed Mechanism for Methyl Decanoate as Surrogate (2011-01-0878) (2011-01-0669) (2011-01-0686) (Oral Only) Tony Argote, Gery Kissel, General Motors Company Azadeh Sheidaei, Xinran (Sharon) Xiao, Michigan State Univ.; Xiaosong Huang, General Motors R&D Ctr.; Jixin Wang, Jilin Univ., China Lyle M. Pickett, Sandia National Laboratories; Julien Manin, Universidad Politecnica de Valencia; Caroline L. Genzale, Georgia Institute of Technology; Dennis L. Siebers, Mark P. B. Musculus, Sandia National Laboratories; Cherian A. Idicheria, GM R&D Center Sibendu Som, Douglas Longman, Argonne National Laboratory; Zhaoyu luo, University of Connecticut; Tianfeng Lu, Univ of Connecticut On Board Jump Start for Belted Alternator Starter Hybrids Numerical Simulations of Intercalationinduced Stress within Realistic LiMn2O4 Particles Influence of a Fast Injection Rate Common Rail Injector for the Spray and Combustion Characteristics of Diesel Engine Development and Assessment of POD for Analysis of Turbulent Flow in Piston Engines (2011-01-0867) (Oral Only) (2011-01-0687) (2011-01-0830) James Gibbs, Thais Tabor, General Motors Company Jeong Hun Seo, Univ. of Michigan; Myoungdo Chung, Sakti3; Myounggu Park, Sangwoo Han, Univ. of Michigan; Xiangchun Zhang, Sakti3; Ann Marie Sastry, Univ. of Michigan Akira Kato, Katsuya Matsuura, Takazo Hakozaki, Osamu Suzuki, Shigenori Haraguchi, Yasuhiro Yoshimi, Takahiro Katano, Tomoyuki Hashimoto, Honda R&D Co., Ltd. Kai Liu, Daniel C. Haworth, Penn State University Development of Hybrid System for 2011 Compact Sedan Comparative Study of Thermal Characteristics of Lithium Ion Batteries for Vehicle Applications The Measurement of Penetration Length of Diesel Spray by Using Background Oriented Schlieren Technique LES Calculations of a Four Cylinder Engine (2011-01-0865) (2011-01-0668) (2011-01-0684) (2011-01-0832) Takahiro Fukui, Takeshi Saito, Honda R&D Co., Ltd. Yue Ma, Ho Teng, AVL Powertrain Engineering Inc. Junyong Lee, Namho Kim, Hyowon Lee, Kyoungdoug Min, Seoul National Univ. Olivier Laget, Benjamin Reveille, Lionel Martinez, Karine Truffin, Chawki Habchi, Christian Angelberger, IFP Energies nouvelles Continued on next page SAE 2011 World Congress 131 POWERTRAIN/PROPULSION Wednesday, April 13 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 10:00 a.m. 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. W2-65 W2-68 O2-35/36 Advanced Hybrid Vehicle Battery Mechanics (PFL107) Powertrains (Part 3 of 4) (PFL100) Fuel Injection and Sprays Experimental (PFL210) Multi-Dimensional Engine Modeling (Part 3 of 4) (PFL209) This session covers new production and near-production hybrid powertrains, hybrid architecture, and testing. Battery Mechanics address the interest and need in the understanding of mechanics of the high voltage, high power density batteries and the technologies for vehicle integration. Topic includes crash/impact performance, modal performance (e.g. N&V), durability and reliability performance, thermal performance, battery packs and vehicle integration in electric or hybridelectric vehicles (EV or HEV or PHEV), multi-disciplinary performance optimization, and robust optimization. This session is devoted to experimental and computational work in the area of diesel fuel injection systems and sprays. Topics include: spray characterization, cavitation, multi-phase jet modeling, CFD models for spray processes, wall films and impingement, hydraulic circuit analysis, and dissolved gas effects. Studies of both gasoline and diesel fuel sprays and fuel injection equipment are encouraged. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:00 a.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Organizers: Thomas Wang, GM Technical Center; Xinran Essam El-Hannouny, Argonne National (Sharon) Xiao, Michigan State Univ. Laboratory; Tarek M. Abdel-Salam, East Carolina University; Zhengbai Liu, Navistar Chairpersons: Inc. Beichen Li, General Motors LLC Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Development of the Toyota Plug-in Hybrid System Random Frequency Response Analysis of Battery Systems using ‘Virtual Shaker’ Experimental Characterization of HighPressure Impinging Sprays for GDI Engines for CFD Modeling Large Eddy Simulation of a Motored SingleCylinder Engine Using System Simulation to Define Boundary Conditions: Methodology and Validation (2011-01-0874) (2011-01-0665) (2011-01-0685) (2011-01-0834) Masayuki Komatsu, Toshifumi Takaoka, Toyota Motor Corporation Gui-Ying Lu, General Motors Company Alessandro Montanaro, Luigi Allocca, Istituto Motori CNR; Daniele Ettorre, Tommaso Lucchini, Politecnico di Milano; Federico Brusiani, Giulio Cazzoli, Università degli Studi di Bologna Cecile Pera, Christian Angelberger, IFP Energies nouvelles A Study on Fuel Economy and Low Emission Development of LPI HEV (SULEV) to Meet Stringent Emission Regulations Fracture Analysis of The Cathode In Li Ion Batteries Large Eddy Simulation of Flow over a Valve in a Simplified Cylinder Geometry (2011-01-0869) (Oral Only) (2011-01-0843) In-Tak Kim, Jeong-Ki Huh, Yong-Gak Choi, Young-Jin Nam, Chae-Mo Yang, Jae-Hoon Kang, Sang-Jin Ahn, Ki-Sang Lee, Hyundai & Kia Motors Company Min Zhu, Jonghyun Park, Ann Marie Sastry, Univ. of Michigan Jukka-Pekka Keskinen, Ville Vuorinen, Martti Larmi, Aalto Univ. The GM “Voltec” 4ET50 Multi-Mode Electric Transaxle Stress Analysis of the Separator in a Li-Ion Battery Status of LES Modeling in IC Engines (2011-01-0887) (2011-01-0670) (Oral Only) Michael A. Miller, Alan G. Holmes, Brendan M. Conlon, Peter J. Savagian, General Motors Company Danghe Shi, Xinran (Sharon) Xiao, Wei Wu, Michigan State Univ.; Xiaosong Huang, Hamid Kia, General Motors R&D Ctr. Christopher J. Rutland, Univ. of Wisconsin Madison Development of Two-Mode Hybrid Powertrain with Enhanced EV Capability High Voltage Hybrid Battery Tray Design Optimization (2011-01-0883) (2011-01-0671) Hong Yang, Anthony Smith, Shawn Swales, Joel Maguire, General Motors Company Kristel Coronado, General Motors LLC; John Lyons, Randy Curtis, Thomas Wang, General Motors Company Development of a Parallel Hybrid System for RWD Vehicles Stress Evolution due to Phase Boundary Movement and Intercalation in LMO Particles of Li-ion Batteries (2011-01-0884) (Oral Only) Koichi Hayasaki, Tatsuo Abe, Kaori Tanishima, Keisuke Chujo, Nissan Motor Co., Ltd. Jonghyun Park, Wei Lu, Ann Marie Sastry, Univ. of Michigan 10:01 p.m. An Experimental Investigation on the Evaporation Characteristics of a TwoComponent Fuel in Diesel-Like Sprays (Written Only -- No Oral Presentation) (2011-01-0688) Peter Hottenbach, Thorsten Brands, Gerd Grünefeld, Aachen Univ. 132 Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00145, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00150, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00158, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00157, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-64 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. 10:00 a.m. W2-69 W2-67 W2-63 New CI & SI Engines and Components (Part 3 of 3) (PFL500) Powertrain Control and Optimization (Part 3 of 3) (PFL300) Powertrain NVH (PFL504) SI Combustion (Part 3 of 3) (PFL201) This session covers topics regarding new CI and SI engines and components. This includes analytical, experimental, and computational studies covering hardware development as well as design and analysis techniques. This session covers engine control system and optimization technique developments related to achieving stringent market fuel economy, emissions, performance, reliability and quality demands. Related topics include engine and its subsystem control, signal processing, on-board diagnostic strategy development, sensor, actuator, electronic control unit designs, etc. This session sets out to reflect the recent advances on the research, development and practices of Powertrain NVH treatment. The technical papers are of interest to powertrain system designers, testing specialists, NVH experts, and other individuals who evaluate and develop technologies to control powertrain NVH. The coverage includes: engine, engine subsystem and components noise and vibration; powertrain systems noise measurement and instrumentation; powertrain systems noise analysis. This session focuses on combustion technologies in both 4-stroke and 2-stroke engines characterized by 1) ignition by an external energy source that serves to control combustion phasing, and 2) a combustion rate that is limited by flame propagation. Gasoline and alternative fuels are considered. The scope of topics includes studies of mixture formation, ignition, knock, engine efficiency, flame propagation, and emissions formation. Part 3 of 3: Ignition 8:00 a.m. - 10:00 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 9:40 a.m. Organizers: Jeffrey D. Naber, Michigan Technological Univ.; James E. Smith, West Virginia Univ.; John Szpytman, Continental Automotive Systems US Inc. Organizers: Peter J. Maloney, The MathWorks Inc.; Matti Vint, Ricardo Inc. Organizers: Mikhail A. Ejakov, Ford Motor Company; Gang Sheng, Univ. of Alaska Fairbanks Organizers: Terrence Alger, Southwest Research Institute; Mark Sellnau, Delphi Corp Optical Piston Temperature Measurement in an Internal Combustion Engine Fault Detection System for the Air Path of Common Rail Diesel Engines with Low Pressure EGR NVH Development of EU5 2.0L and 2.2L Diesel Engine Laser Ignition of Multi-Injection Gasoline Sprays (2011-01-0407) (2011-01-0701) (2011-01-0932) (2011-01-0659) Dario Buono, Elio Iarrobino, Adolfo Senatore, Universita di Napoli Christopher Eck, Ulrich Konigorski, Inst. of Automatic Control, TU Darmstadt; Francesco Cianflone, GM Powertrain Europe, Italy; Gerhard Landsmann, GM Powertrain Europe, Germany Namhoon Lee, Wonsik Park, GMDAT; Romualdo Ruotolo, GM Powertrain Europe; Douglas Trombley, General Motors LLC Caroline L. Genzale, Georgia Institute of Technology; Lyle M. Pickett, Alexandra A. Hoops, Jeffrey M. Headrick, Sandia National Laboratories Development of a Timing Chain Drive Model for a High Speed Gasoline Engine Investigation of the Effect of a Humid Air CAE-based Approach for Oil Pan NVH System on Diesel NOx and PM Emissions of Optimization of Compact Automotive Diesel a Small Diesel Engine Engines Fundamental Analysis of Combustion Initiation Characteristics of Low Temperature Plasma Ignition for Internal Combustion Gasoline Engine (2011-01-0401) (2011-01-0692) (2011-01-0934) (2011-01-0660) Michele Calabretta, Diego Cacciatore, Automobili Lamborghini Spa; Phil Carden, Jonathan Plail, Ricardo UK Ltd. Hamid R. Rahai, Ehsan Shamloo, Jeremy Ralph Bonifacio, California State Univ. Long Beach Pierpaolo Antonioli, Romualdo Ruotolo, Marcello Rimondi, Daniele Lomario, General Motors Company Taisuke Shiraishi, Nissan Motor Co., Ltd.; Tomonori Urushihara, Nissan Motor Co Ltd Scuderi Split Cycle Research Engine: Overview, Architecture and Operation Diesel Cylinder Charge Properties: FeedForward Control and Cycle-by-Cycle Analysis Using an In-Cylinder Gas Sampling System Study of Friction Noise and Nonstationary Nonlinear Vibrations of Accessory Belt A Continuous Discharge Ignition System for EGR Limit Extension in SI Engines (2011-01-0403) (2011-01-0709) (2011-01-0929) (2011-01-0661) Ford Phillips, Ian Gilbert, Jean-Pierre Pirault, Marc Megel, Southwest Research Institute Alexander Darlington, Nick Collings, Keith Glover, Univ of Cambridge Gang Sheng, Univ. of Alaska Fairbanks; Mohamad S. Qatu, Mississippi State Univ.; Vikram Reddy Narravula, Univ. of Alaska Fairbanks Terrence Alger, Jess Gingrich, Barrett Mangold, Charles Roberts, Southwest Research Institute Scuderi Split Cycle Fast Acting Valvetrain: Architecture and Development Sliding Sector Mode Control with Linear Parameter Varying Diesel Engine Model Road Load Simulation Testing for Improved Assessment of Powertrain Noise and Vibration Extending the Lean Stability Limits of Gasoline Using a Microwave-Assisted Spark Plug (2011-01-0404) (2011-01-0696) (2011-01-0924) (2011-01-0663) Riccardo Meldolesi, George Bailey, Clive Lacy, Ian Gilbert, Jean-Pierre Pirault, Anthony Perkins, Southwest Research Institute Hyomin Jin, Seibum Choi, Kaist Mark A. Gehringer, Eric J. Defenderfer, General Motors Company Anthony DeFilippo, Samveg Saxena, Vi Rapp, Robert Dibble, Jyh-Yuan Chen, Univ. of California-Berkeley; Atsushi Nishiyama, Yuji Ikeda, Imagineering Inc. A High Performance, Continuously Variable Engine Intake Manifold Optimization of Control Parameters for a Heavy-Duty CNG Engine via Co-Simulation Analysis DualMode Sporty Exhaust Development A New Combustion System Achieving High Drive Cycle Fuel Economy Improvements in a Modern Vehicle Powertrain (2011-01-0420) (2011-01-0704) (2011-01-0926) (2011-01-0664) Adam Vaughan, George J. Delagrammatikas, Cooper Union Ivan Arsie, Ivan Criscuolo, Università di Salerno; Luigi De Simio, Sabato Iannaccone, Istituto Motori CNR Massimo Ambrosino, Luigi Lubrano, Francesco Sciacca, Pompilio Giorgi, Luca Ferla, Magneti Marelli William P. Attard, Michael Bassett, Patrick Parsons, Hugh Blaxill, MAHLE Powertrain High Efficiency Internal Combustion Stirling Engine Development Fuzzy Knock Control of Diesel-Dual-Fuel Engine Active Sound Design (2011-01-0410) (2011-01-0690) (2011-01-0927) Richard Patton, George Bennett, P&B Enterprises, Inc. Withit Chatlatanagulchai, Kittipong Yaovaja, Kasetsart Univ.; Shinapat Rhienprayoon, Krisada Wannatong, PTT Pascal Audrain, Hutchinson Model Based Fault Detection of the Air and Exhaust Path of Diesel Engines Including Turbocharger Models Development of Approaching Vehicle Sound for Pedestrians (VSP) for Quiet Electric Vehicles (2011-01-0700) (2011-01-0928) Andreas Sidorow, Rolf Isermann, Inst. of Automatic Control, TU Darmstadt; Francesco Cianflone, Gerhard Landsmann, GM Powertrain Europe Heather Konet, Manabu Sato, Todd Schiller, Andy Christensen, Nissan Technical Center North America; Toshiyuki Tabata, Tsuyoshi Kanuma, Nissan Motor Company, Ltd. Continued on next page SAE 2011 World Congress 133 POWERTRAIN/PROPULSION Wednesday, April 13 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-64 W2-69 W2-67 W2-63 New CI & SI Engines and Components (Part 3 of 3) (PFL500) Powertrain Control and Optimization (Part 3 of 3) (PFL300) Powertrain NVH (PFL504) SI Combustion (Part 3 of 3) (PFL201) This session covers topics regarding new CI and SI engines and components. This includes analytical, experimental, and computational studies covering hardware development as well as design and analysis techniques. This session covers engine control system and optimization technique developments related to achieving stringent market fuel economy, emissions, performance, reliability and quality demands. Related topics include engine and its subsystem control, signal processing, on-board diagnostic strategy development, sensor, actuator, electronic control unit designs, etc. This session sets out to reflect the recent advances on the research, development and practices of Powertrain NVH treatment. The technical papers are of interest to powertrain system designers, testing specialists, NVH experts, and other individuals who evaluate and develop technologies to control powertrain NVH. The coverage includes: engine, engine subsystem and components noise and vibration; powertrain systems noise measurement and instrumentation; powertrain systems noise analysis. This session focuses on combustion technologies in both 4-stroke and 2-stroke engines characterized by 1) ignition by an external energy source that serves to control combustion phasing, and 2) a combustion rate that is limited by flame propagation. Gasoline and alternative fuels are considered. The scope of topics includes studies of mixture formation, ignition, knock, engine efficiency, flame propagation, and emissions formation. Part 3 of 3: Ignition 8:00 a.m. - 10:00 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 11:20 a.m. 8:00 a.m. - 9:40 a.m. Organizers: Jeffrey D. Naber, Michigan Technological Univ.; James E. Smith, West Virginia Univ.; John Szpytman, Continental Automotive Systems US Inc. Organizers: Peter J. Maloney, The MathWorks Inc.; Matti Vint, Ricardo Inc. Organizers: Mikhail A. Ejakov, Ford Motor Company; Gang Sheng, Univ. of Alaska Fairbanks Organizers: Terrence Alger, Southwest Research Institute; Mark Sellnau, Delphi Corp EGR Cooler Performance Monitor Heuristic Approaches Using Temperature Measurement Noise Reduction in Gasoline DI Engines (2011-01-0707) (2011-01-0930) Yong-Wha Kim, Michiel Van Nieuwstadt, In Kwang Yoo, Ford Motor Co. Atsushi Watanabe, Hitachi; Atsushi Hohkita, Masahiro Soma, Hiroaki Saeki, Tohru Ishikawa, Jonathan Borg, Hitachi Automotive Systems Development and Calibration of On-BoardDiagnostic Strategies Using a Micro-HiL Approach Control of Airflow Noise From Diesel Engine Turbocharger (2011-01-0703) (2011-01-0933) Harsha Nanjundaswamy, Marek Tatur, Dean Tomazic, Mufaddel Dahodwala, Thomas Eping, Lukas Virnich, FEV, Inc.; Qianfan (Harry) Xin, Walter Gorczowski, Michael Read, Navistar, Inc. Yong Woo Lee, Duck Joo Lee, KAIST; Yumi So, Doyoung Chung, GMDAT 10:20 a.m. 10:40 a.m. 11:00 a.m. A Novel and Low Cost Strategy for Distance Logging in EEPROM for OBD-I Compliance (2011-01-0708) Vishwas Vaidya, Vrushali Nawle, Tata Motors Ltd. 10:01 p.m. 134 Numerical & Experimental Investigation of Flow through Pressure Relief Passage of Gerotor Oil Pump of a Passenger Car Diesel Engine (Written Only -- No Oral Presentation) Optimal Idle Speed Control of a Light Duty Turbodiesel Engine With the Aim of Minimizing Fuel Consumption (Written Only -- No Oral Presentation) Excitation Mechanisms and Subsequent Vibration Behaviour of an In-line Three Cylinder Power Train (Written Only -- No Oral Presentation) (2011-01-0414) (2011-01-0713) (2011-01-0935) S. Loganathan, Ramalingam Sivanantham, J. Sureshkumar, S. Prabhakar, Srinivasan Seethapathy, UCAL Fuel Systems Ltd. Kamyar Nikzadfar, Amir Hossein Shamekhi, Khaje Nasir Univ. of Technology Colin Troth, Ford Powertrain Group Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity Planned by Control and Calibration Committee / Powertrain Fuels and Lubricants Activity Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00167, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00175, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00169, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00151, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-70 O2-37 W2-66 Transmission and Driveline: Components / Subsystems (PFL607) Modeling of SI and Diesel Engines: Mechanical Systems / Lubrication (PFL208) Hydrogen IC Engines (PFL102) Modeling of SI and Diesel Engines: Engine Emissions and Aftertreatment (PFL208) This session includes presentations on transmission and driveline components including an annular nozzle for a fixed displacement transmission pump, thermal mapping of a rear axle, differential bevel pinion stress analysis, accumulator sizing, planetary gear load distribution, clutch plate parameters influencing torque and friction stability, and a six sigma approach to optimization of a front wheel drive transmission. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. This session addresses current challenges such as combustion anomalies and applicability of advanced combustion regimes. Also, results regarding the mixture formation and combustion processes in hydrogen direct injection and dual-fuel engines will be presented. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. 8:00 a.m. - 10:20 a.m. 8:20 a.m. - 10:20 a.m. 9:00 a.m. - 10:40 a.m. 10:20 a.m. - 11:40 a.m. Organizers: John Collins, John A. Frait, Chrysler Group LLC Organizers: Diana-Lucinia Dascalescu, Gamma Technologies Inc.; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Christof Schernus, FEV Motorentechnik GmbH Organizers: Brad A. Boyer, Ford Motor Co.; Thomas Wallner, Argonne National Laboratory Organizers: Andy David Leonard, Gamma Technologies Inc.; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Christof Schernus, FEV MOTORENTECHNIK Chairpersons: Diana-Lucinia Dascalescu, Gamma Technologies Inc; Christof Schernus, FEV Motorentechnik GmbH 8:00 a.m. O2-37 Chairpersons: Federico Millo, Politecnico di Torino; Andy David Leonard, Gamma Technologies Inc Annular Nozzle in Fixed Displacement Transmission Pump (2011-01-0723) John Schultz, General Motors Company 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. 10:00 a.m. 10:20 a.m. Thermal Mapping of an Automotive Rear Drive Axle A Simple Physical Model of ICE Mechanical Losses (2011-01-0718) (2011-01-0610) Hai Xu, Avinash Singh, Don Maddock, General Motors Company; Ahmet Kahraman, Joshua Hurley, Ohio State Univ. Jan Macek, David Fuente, Miloslav Emrich, Czech Technical Univ. Optimal Accumulator Sizing for Mobile Applications Estimating Instantaneous Losses Within a Firing IC Engine Using Synthetic Variables (2011-01-0715) (2011-01-0611) James A. O’Brien II, Limo-Reid Inc.; Gerald Roston, Pair of Docs Consulting; Matthew Witte Aron K. Neu, John J. Moskwa, Univ. of Wisconsin; Peter Robinson, Caterpillar Inc. Development of Prediction Method of Static Torque Sharing Distribution of Planetary Gear Sets Generated by Manufacturing Error Distribution Development of a Simplified Instantaneous Friction Model of the Piston-Crank-Slider Mechanism of Internal Combustion Engines Interaction of Intake-Induced Flow and Injection Jet in a Direct-Injection HydrogenFueled Engine Measured by PIV (2011-01-0719) (2011-01-0612) (2011-01-0673) Hiroki Kakiuchi, Honda R&D Co., Ltd. Georgios Livanos, Assistant Professor, TEI Athens Victor Salazar, Sebastian Kaiser, Sandia National Laboratories A Design for Six Sigma Approach to Optimize a Front-Wheel-Drive Transmission for Improved Efficiency and Robustness Best Brazil Paper Presentation (201036-0391) -- Friction Torque Parameters Evaluation Applying Design of Experiments Methodology Numerical and Optical Evolution of Gaseous Jets in Direct Injection Hydrogen Engines (2011-01-0720) (Oral Only) (2011-01-0675) Lauren L. Thompson, Chrysler Group LLC; Craig Jensen, ASI Consulting LLC Thiago Caetano de Freitas, Fabio Nonato, Schaeffler Brasil Ltda. Riccardo Scarcelli, Thomas Wallner, Nicholas Matthias, Argonne National Laboratory; Victor Salazar, Sebastian Kaiser, Sandia National Laboratories Clutch Parameter Effects on Torque and Friction Stability A Study on Wear Progress of Plain Bearing under Mixed Lubrication Condition Hydrogen Fueled Homogeneous Charge Compression Ignition Engine (2011-01-0722) (2011-01-0609) (2011-01-0672) Timothy M. Cameron, Miami Univ.; Mark T. Devlin, Tracy McCombs, Anthony J. Rollin, Samuel H. Tersigni, Tze-Chi Jao, Afton Chemical Corp. Takahiro Sano, Takeyuki Nakasone, Takeshi Katagiri, Yutaka Okamoto, Daido Metal Co., Ltd. Anil Singh Bika, Luke Franklin, Univ. of Minnesota - Twin Cities; Helmer Acevedo, Universidad Nacional de Colombia; David Kittelson, Univ. of Minnesota - Twin Cities Surface Characteristics and Tribological Behavior of Friction Plate Materials Discussion Break A Study on Suppressing Abnormal Combustion and Improving Output of Hydrogen Fuel Internal Combustion Engines for Commercial Vehicles (Oral Only) (2011-01-0674) Ben Zhou, General Motors Company Hideyuki Iwasaki, Hiroyuki Shirakura, Akemi Ito, Tokyo City Univ. Combustion in a Diesel Engine with Low Concentrations of Added Hydrogen Real Time Capable Pollutant Formation and Exhaust Aftertreatment Modeling-HSDI Diesel Engine Simulation (2011-01-0676) (2011-01-1438) Fuming Xiao, Ghazi A. Karim, Univ. of Calgary Johann C. Wurzenberger, Sophie Bardubitzki, Peter Bartsch, AVL LIST GmbH; Tomaz Katrasnik, Univ. of Ljubljana Continued on next page SAE 2011 World Congress 135 POWERTRAIN/PROPULSION Wednesday, April 13 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Wednesday, April 13 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-70 O2-37 W2-66 O2-37 Transmission and Driveline: Components / Subsystems (PFL607) Modeling of SI and Diesel Engines: Mechanical Systems / Lubrication (PFL208) Hydrogen IC Engines (PFL102) Modeling of SI and Diesel Engines: Engine Emissions and Aftertreatment (PFL208) This session includes presentations on transmission and driveline components including an annular nozzle for a fixed displacement transmission pump, thermal mapping of a rear axle, differential bevel pinion stress analysis, accumulator sizing, planetary gear load distribution, clutch plate parameters influencing torque and friction stability, and a six sigma approach to optimization of a front wheel drive transmission. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. This session addresses current challenges such as combustion anomalies and applicability of advanced combustion regimes. Also, results regarding the mixture formation and combustion processes in hydrogen direct injection and dual-fuel engines will be presented. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. 8:00 a.m. - 10:20 a.m. 8:20 a.m. - 10:20 a.m. 9:00 a.m. - 10:40 a.m. 10:20 a.m. - 11:40 a.m. Organizers: John Collins, John A. Frait, Chrysler Group LLC Organizers: Diana-Lucinia Dascalescu, Gamma Technologies Inc.; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Christof Schernus, FEV Motorentechnik GmbH Organizers: Brad A. Boyer, Ford Motor Co.; Thomas Wallner, Argonne National Laboratory Organizers: Andy David Leonard, Gamma Technologies Inc.; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Christof Schernus, FEV MOTORENTECHNIK Chairpersons: Diana-Lucinia Dascalescu, Gamma Technologies Inc; Christof Schernus, FEV Motorentechnik GmbH Chairpersons: Federico Millo, Politecnico di Torino; Andy David Leonard, Gamma Technologies Inc 10:40 a.m. In-Cylinder Pressure Based Real-Time Estimation of Engine-Out Particulate Matter Emissions of a Diesel Engine (2011-01-1440) Emrah Cihan Çebi, Daimler AG; Gregor Rottenkolber, Esslingen University of Applied Sciences; Erol Uyar, Dokuz Eylül University 11:00 a.m. Assessment of a Multi Zone Combustion Model for Analysis and Prediction of CI Engine Combustion and Emissions (2011-01-1439) Christoph Poetsch, Virtual Vehicle Research and Test Center; Herwig Ofner, AVL LIST GmbH; Eberhard Schutting, Graz University of Technology 11:20 a.m. 10:01 p.m. 10:02 p.m. Discussion Break Evaluation of Stress Cycles of Differential Bevel Pinion (Written Only -- No Oral Presentation) Lubrication Analysis of Crankshaft Bearing Considering Crankshaft Deformation (Written Only -- No Oral Presentation) (2011-01-0717) (2011-01-0613) Venkata Ramana Raju Penumatsa, Bhaskara Kishore Chirravuri, GM Technical Center India Ltd. - General Motors Company Jun Sun, Xiaoyong zhao, Hu Wang, Hefei Univ. of Technology Automotive Synchronizer with Asymetric Toothing (Written Only -- No Oral Presentation) (2011-01-0724) Amit Sandooja, Mahindra Engineering Services Ltd; Rohit Kunal, Mahindra & Mahindra Ltd 136 Planned by Transmission and Driveline Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00170, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00156, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00156, and also individually. To purchase visit collections.sae.org TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 1:00 p.m. 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. 2:40 p.m. W2-68 W2-65 W2-64 Advanced Hybrid Vehicle Direct Injection SI Engine Powertrains (Part 4 of 4) (PFL100) Technology (Part 1 of 2) (PFL202) EcoCAR Year 3 Vehicle Development (PFL110) Fuel & Additive Effects on SI Engine Performance (PFL203) This session includes charging communications for plug-in vehicles, energy management, and hybrid powertrain system controls. Focuses on SI combustion technologies that employ direct, in-cylinder fuel injection. Topics of particular interest include incylinder fuel injection and spray studies, flow/spray interaction and in-cylinder mixture formation studies, and combustion chamber shape optimization. Focus includes ‘stratified’ operation or other modes enabled by DI hardware, DI-specific emissions issues such as particulates and smoke, and technologies enabled by DISI (such as downsizing). This session explores EcoCAR team R&D activities as the teams refine their diverse collection of advanced powertrains. Come hear about what the teams learned as they converted conventional GM donated vehicles to various versions of hybrid electric, plug-in hybrid electric, plug-in fuel cell electric, and full function electric vehicles running on ethanol, biodiesel blends, hydrogen, and electricity. This session focuses on the impact of conventional and alternative fuels as well as fuel additives on the operation, performance and emissions of SI engines. Papers focus on the impact of bio-derived fuels (ethanol, butanol and others) on engine design and performance as well as gasoline properties and additives, and their impact. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 2:40 p.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Matthew J. Brusstar, US Environmental Protection Agency; Sudhakar Das; Gerald Micklow, East Carolina University; James W G Turner, Lotus Engineering, Ltd.; Jianwen Yi, Ford Motor Co. Organizers: Organizers: Kristen G. De La Rosa, Frank J. Falcone, Gerald Micklow, East Carolina University Argonne National Laboratory; Zoran S. Filipi, Univ. of Michigan Communication Requirements for Plug-In Electri Vehicles Time-Resolved Fuel Film Thickness Measurement for Direct Injection SI Engines Using Refractive Index Matching Validation of an E85 Range Extended Electric Vehicle Engine Efficiency Improvements Enabled by Ethanol Fuel Blends, in a Gdi, VVA Flex Fuel Engine (2011-01-0866) (2011-01-1215) (2011-01-0912) (2011-01-0900) Richard A. Scholer, Ford Motor Co.; Dan Mepham, General Motors Company; Sam Girimonte, Chrysler Group LLC; Doug Oliver, Ford Motor Company; Krishnan Gowri, Nathan Tenney, Pacific Northwest National Laboratory; James Lawlis, Ford Motor Co.; Eloi Taha, Nissan Technical Center NA Inc.; John Halliwell, EPRI David Maligne, Gilles Bruneaux, IFP Energies nouvelles Lynn R. Gantt, Robert Alley, Jeffrey Bennett, Patrick M. Walsh, Douglas J. Nelson, Virginia Tech Wayne Moore, Matthew Foster, Kevin Hoyer, Delphi Powertrain Systems Energy Management Options for an Electric Vehicle with Hydraulic Regeneration System A Comparison of Spray-Guided StratifiedCharge Combustion Performance with Outwardly Opening Piezo and Multi-Hole Solenoid Injectors An Extended-Range Electric Vehicle Control Strategy for Reducing Petroleum Energy Use and Well-to-Wheel Greenhouse Gas Emissions Adsorption-based Structural Characterization of Intake Valve Deposits (2011-01-0868) (2011-01-1217) (2011-01-0915) (2011-01-0901) Michael Woon, Xianke Lin, Andrej Ivanco, Univ. of Michigan; Andrew Moskalik, Charles Gray, US Environmental Protection Agency; Zoran S. Filipi, Univ. of Michigan James Smith, US Environmental Protection Agency; Gerald Szekely Jr, Arun Solomon, Scott Parrish, General Motors Company Patrick M. Walsh, Jonathan King, Lynn R. Gantt, Michael J. Kearney, Douglas J. Nelson, Virginia Tech Jose Costa, Lev Sarkisov, Nigel Seaton, Univ. of Edinburgh; Roger Cracknell, Shell Projects and Technology Hybrid Electric Vehicle Powertrain and Control Strategy Optimization to Maximize the Synergy with a Gasoline HCCI Engine Effect of Swirl and Tumble on the Stratified Combustion of a DISI Engine - A CFD Study Addressing Drivability in an Extended Range Electric Vehicle Running an Equivalent Consumption Minimization Strategy (ECMS) Emissions Characteristics of Neat Butanol Fuel using a Port Fuel-injected, Sparkignition Engine (2011-01-0888) (2011-01-1214) (2011-01-0911) (2011-01-0902) Benjamin Lawler, Elliott Ortiz-Soto, Rohit Gupta, Huei Peng, Zoran S. Filipi, University of Michigan James Gunasekaran, Reader in Mechanical Engineering; V. Ganesan, Indian Institute of Technology Eric J. Schacht, Beth Bezaire, Brad Cooley, Kerem Bayar, John W. Kruckenberg, Ohio State Univ. Benjamin Wigg, Robert Coverdill, Chia-Fon Lee, Dimitrios Kyritsis, Univ. of Illinois at Urbana-Champaign Controls Development for Clutch-Assisted Engine Starts in a Parallel Hybrid Electric Vehicle Strategies Toward Meeting Future Particulate Matter Emission Requirements for SI Engines Well-To-Wheel Energy Use and Greenhouse Gas Emissions Analysis of Hypothetical Fleet of Electrified Vehicles in Canada and the U.S. Catalyst Performance Evaluation on E0 and E85 Fuels (2011-01-0870) (2011-01-1212) (2011-01-0910) (2011-01-0904) Anthony Smith, Norman Bucknor, Hong Yang, Yongsheng He, General Motors Company Walter Piock, Guy Hoffmann, Axel Berndorfer, Patrick Salemi, Bernd Fusshoeller, Delphi Powertrain Systems, Luxembourg Miguelangel Maduro, Greg Rohrauer, Univ. of Ontario Institute of Technology Manish Sharma, Carolyn Hubbard, John Roth, Ford Motor Company Vehicle System Controls for a Series Hybrid Powertrain Acoustic Noise Assessment of Gasoline Direct Injection Fuel Injectors Using Taguchi Methods Development and Testing of an Advanced Extended Range Electric Vehicle Effects of Fuel Corrosion Inhibitors on Powertrain Intake Valve Deposits (2011-01-0860) (2011-01-1216) (2011-01-0913) (2011-01-0908) Qing Wang, Wei Liang, Ming Kuang, Ryan McGee, Ford Motor Company Charles W. Braun, Joyce Faville, Todd Geib, Dan Buehler, Delphi Corp. Jeff Waldner, Jeremy Wise, Curran Crawford, Zuomin Dong, Univ. of Victoria Elana Chapman, Jill Cummings, General Motors Company Comparison between Rule-Based and Instantaneous Optimization for a SingleMode, Power-Split HEV Particulate Characteristics for Varying Engine Operation in a Gasoline Spark Ignited, Direct Injection Engine Advanced Vehicle Technology Competition (AVTC) Design using Advanced Powertrain Simulation Tools (2011-01-0873) (2011-01-1220) (Oral Only) Namwook Kim, Aymeric P. Rousseau, Argonne National Laboratory Carolyn Farron, Nicholas Matthias, David Foster, Michael Andrie, Roger Krieger, Univ. of Wisconsin-Madison; Paul Najt, Kushal Narayanaswamy, Arun Solomon, General Motors LLC; Alla Zelenyuk, Pacific Northwest National Laboratory Frank Falcone, Argonne National Laboratory Continued on next page SAE 2011 World Congress 137 POWERTRAIN/PROPULSION Wednesday, April 13 - Afternoon Technical and Business Sessions POWERTRAIN/PROPULSION Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 3:00 p.m. 3:20 p.m. W2-68 W2-65 W2-64 Advanced Hybrid Vehicle Direct Injection SI Engine Powertrains (Part 4 of 4) (PFL100) Technology (Part 1 of 2) (PFL202) EcoCAR Year 3 Vehicle Development (PFL110) Fuel & Additive Effects on SI Engine Performance (PFL203) This session includes charging communications for plug-in vehicles, energy management, and hybrid powertrain system controls. Focuses on SI combustion technologies that employ direct, in-cylinder fuel injection. Topics of particular interest include incylinder fuel injection and spray studies, flow/spray interaction and in-cylinder mixture formation studies, and combustion chamber shape optimization. Focus includes ‘stratified’ operation or other modes enabled by DI hardware, DI-specific emissions issues such as particulates and smoke, and technologies enabled by DISI (such as downsizing). This session explores EcoCAR team R&D activities as the teams refine their diverse collection of advanced powertrains. Come hear about what the teams learned as they converted conventional GM donated vehicles to various versions of hybrid electric, plug-in hybrid electric, plug-in fuel cell electric, and full function electric vehicles running on ethanol, biodiesel blends, hydrogen, and electricity. This session focuses on the impact of conventional and alternative fuels as well as fuel additives on the operation, performance and emissions of SI engines. Papers focus on the impact of bio-derived fuels (ethanol, butanol and others) on engine design and performance as well as gasoline properties and additives, and their impact. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 3:40 p.m. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 2:40 p.m. Organizers: Michael Duoba, Argonne National Laboratory; Ryan McGee, Ford Motor Co.; Mark A. Theobald, GM Powertrain Organizers: Matthew J. Brusstar, US Environmental Protection Agency; Sudhakar Das; Gerald Micklow, East Carolina University; James W G Turner, Lotus Engineering, Ltd.; Jianwen Yi, Ford Motor Co. Organizers: Organizers: Kristen G. De La Rosa, Frank J. Falcone, Gerald Micklow, East Carolina University Argonne National Laboratory; Zoran S. Filipi, Univ. of Michigan PHEV Energy Management Strategies at Cold Temperatures with Battery Temperature Rise and Engine Efficiency Improvement Considerations GDi Multi-Hole Injector Internal Flow and Spray Analysis Performance Study and Comparison of Representative e-CVT Based Hybrid Powertrains (2011-01-0872) (2011-01-1211) (2011-01-1442) Neeraj Shidore, Eric Rask, Ram Vijayagopal, Forrest Jehlik, Jason Kwon, Argonne National Laboratory; Mehrdad Ehsani, Texas A&M Univ. Bizhan Befrui, Giovanni Corbinelli, Mario D’Onofrio, Daniel Varble, Delphi Powertrain Systems Leon Zhou, Zoumin Dong, University Of Victoria Determining Most Energy Efficient Cooling Control Strategy of a Rechargeable Energy Storage System Measures to Reduce Particulate Emissions of Gasoline Direct Injection Engines Panel Discussion - EcoCAR Year 3 Vehicle Development (2011-01-0893) (2011-01-1219) Keith Buford, Jonathan Williams, Matthew Simonini, General Motors Company Paul Whitaker, AVL Powertrain Engineering Inc.; Paul Kapus, Martin Ogris, Peter Hollerer, AVL LIST GmbH Organizers: Kristen G. De La Rosa, Frank J. Falcone, Argonne National Laboratory; Zoran S. Filipi, Univ. of Michigan Panelists: Kerem Bayar, Ohio State University Lynn R. Gantt, Virginia Tech. Nicole Elizabeth Lambiase, Argonne National Laboratory Miguelangel Maduro, Univ. of Ontario Institute of Technology Kunal Patil, Texas Tech. Univ. Jeff J. Waldner, Univ. of Victoria Patrick M. Walsh, Virginia Tech. 10:01 p.m. 10:02 p.m. Design of an Optimal Control Strategy in a Parallel Hybrid Vehicle in Order to Simultaneously Reduce Fuel Consumption and Emissions (Written Only -- No Oral Presentation) European Lean Gasoline Direct Injection Vehicle Benchmark (Written Only -- No Oral Presentation) (2011-01-0894) (2011-01-1218) Mojtaba Dorri, Amir H. Shamekhi, K.N.Toosi Univ. of Technology Paul Chambon, Shean Huff, Kevin Norman, K. Dean Edwards, John Thomas, Vitaly Prikhodko, Oak Ridge National Laboratory Development of an Energy Management Strategy for Plug-in Series Hybrid Electric Vehicle Based on the Prediction of the Future Driving Cycles by ICT Technologies and Optimized Maps (Written Only -- No Oral Presentation) (2011-01-0892) Teresa Donateo, Damiano Pacella, Domenico Laforgia, Univ. of Salento-Italy 138 Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00145, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00152, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-63 O2-37 O2-35/36 Kinetically Controlled CI Combustion (Including HCCI) (Part 1 of 3) (PFL206) Modeling of SI and Diesel Engines: Combustion Modeling (PFL208) Multi-Dimensional Engine Modeling (Part 4 of 4) (PFL209) Open Forum - The Changing Base Oil Picture and its Role as a Lubricant Design Element (PFL525) This session focuses on kinetically controlled combustion. Experimental and simulation studies pertaining to various means of controlling combustion are welcome. Examples are research studies dealing with temperature and composition distribution inside the cylinder and their impact on heat release process. Studies clarifying the role of fuel physical and chemical properties in autoignition are also welcome. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. The subject of Driveline can be quite fragmented due to its diversity of components. This session will focus on Automatic Transmission and Gear Oil applications. Presentations will review The Changing Base Oil Picture as a technology enabler for automatic transmission and axle fluids. Oil companies, additive companies, and original equipment manufacturers will be represented on the panel. The format will be 5 to 6 15-minute presentations, followed by an approximately 30-minute Q&A session. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 2:20 p.m. 3:15 – 5:15 p.m. Organizers: Aristotelis Babajimopoulos, Univ. of Michigan; Christopher Gehrke, Caterpillar Inc.; Scott Goldsborough, Marquette Univ.; Nebojsa Milovanovic, Delphi Diesel Systems; Hongming Xu, Birmingham Univ. Organizers: Kevin L. Hoag, Univ. of Wisconsin; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Angelo Onorati, Politecnico di Milano; Christof Schernus, FEV MOTORENTECHNIK Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Organizers: Christopher A. Engel, Lubrizol Corp.; William A. Kearney, Afton Chemical Corp.; W. Gerald Mount, ConocoPhillips Co. Chairpersons: Angelo Onorati, Politecnico di Milano; Kevin Hoag, Univ of Wisconsin 1:20 p.m. 1:40 p.m. 2:00 p.m. 2:20 p.m. W2-67 Panelists: • Mark Devlin, Afton Chemical Corporation • Daniel Knapton, The Lubrizol Corporation • John Dharte, American Axle & Manufacturing, Inc. • Chintan Ved, Ford Motor Company (Forum Only) • Stephen Ames, SBA Consulting LLC Extension of Operating Range of a MultiCylinder Gasoline HCCI Engine using the Blowdown Supercharging System Zero-Dimensional Simulation of Diesel Engine Combustion and Emissions Based on CMC Model and Skeletal Reaction Mechanism Assessment of RNG Turbulence Modeling and the Development of a Generalized RNG Closure Model (2011-01-0896) (2011-01-0845) (2011-01-0829) Tatsuya Kuboyama, Yasuo Moriyoshi, Chiba Univ.; Koichi Hatamura, Hatamura Engine Research Office Ltd.; Junichi Takanashi, Yasuhiro Urata, Honda R&D Co Ltd.; Toshio Yamada PhD, CD-adapco JAPAN Co., Ltd. Jaesung Kwon, Jaeyeob Seo, Dongkyu Lee, Kang Y. Huh, Pohang Univ. of Science and Technology Bao-Lin Wang, Hunan Univ.; Paul C. Miles, Sandia National Laboratories; Rolf D. Reitz, Univ. of Wisconsin-Madison; Zhiyu Han, Hunan Univ.; Benjamin Petersen, Sandia National Laboratories Boosted HCCI - Controlling Pressure-Rise Rates for Performance Improvements using Partial Fuel Stratification with Conventional Gasoline Laminar Burning Velocity Correlations for Methanol-Air and Ethanol-Air Mixtures Valid at SI Engine Conditions PANS vs. RANS for Computations of the Flow through Intake Engine Ports (2011-01-0897) (2011-01-0846) (Oral Only) John E. Dec, Yi Yang, Nicolas Dronniou, Sandia National Laboratories Jeroen Vancoillie, Sebastian Verhelst, Joachim Demuynck, Ghent Univ. Branislav Basara, AVL LIST GmbH; Suad Jakirlic, Technical Univ of Darmstadt A Thermodynamic Study on Boosted HCCI: Experimental Results A 0D Phenomenological Model Using Detailed Tabulated Chemistry Methods to Predict Diesel Combustion Heat Release and Pollutant Emissions Geometric Effect of 3D Turbulent Field on Cyclic Variability (2011-01-0905) (2011-01-0847) (2011-01-0824) Andre Kulzer, Tobias Nier, Roland Karrelmeyer, Robert Bosch GmbH Guillaume Bernard, Romain Lebas, IFP Energies nouvelles; François-Xavier Demoulin, CORIA Pouria Mehrani, Orbital Australia Pty. Ltd.; Harry Watson, Univ. of Melbourne Maximizing Power Output in an Automotive Scale Multi-Cylinder Homogeneous Charge Compression Ignition (HCCI) Engine Numerical Simulation of Adaptive Combustion Control for Fuel-Neutral ‘Smart’ Engines Effect of Turbulence Boundary Conditions to CFD Simulation (2011-01-0907) (2011-01-0848) (2011-01-0835) Samveg Saxena, Jyh-Yuan Chen, Robert Dibble, Univ of California-Berkeley Arjun Divakera, Stephen Samuel, Oxford Brookes Univ. Eero Antila, Aalto Univ., VTT Technical Research Centre of Finland; Kalle Lehto, Ossi Kaario, Aalto Univ. Discussion Break Implementing Detailed Chemistry and InCylinder Stratification into 0/1-D IC Engine Cycle Simulation Tools (2011-01-0849) Aaron R. Coble, Andrew Smallbone, Amit Bhave, cmcl innovations; Sebastian Mosbach, Markus Kraft, Univ. of Cambridge; Patrick Niven, Ricardo, Inc.; Steven Amphlett, Ricardo UK Ltd. 2:40 p.m. High Load HCCI Operation Using Different Valving Strategies in a Naturally-Aspirated Gasoline HCCI Engine An Investigation of Cascading Autoignition and Octane Number using a Multi-zone Model of the CFR Engine (2011-01-0899) (2011-01-0850) Hanho Yun, Nicole Wermuth, Paul Najt, Propulsion Systems Research Labs, GM R&D Marlan Perumal, Gareth Floweday, Sasol Advanced Fuels Laboratory Continued on next page SAE 2011 World Congress 139 POWERTRAIN/PROPULSION Wednesday, April 13 - Afternoon Technical and Business Sessions POWERTRAIN/PROPULSION Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-63 O2-37 O2-35/36 Kinetically Controlled CI Combustion (Including HCCI) (Part 1 of 3) (PFL206) Modeling of SI and Diesel Engines: Combustion Modeling (PFL208) Multi-Dimensional Engine Modeling (Part 4 of 4) (PFL209) Open Forum - The Changing Base Oil Picture and its Role as a Lubricant Design Element (PFL525) This session focuses on kinetically controlled combustion. Experimental and simulation studies pertaining to various means of controlling combustion are welcome. Examples are research studies dealing with temperature and composition distribution inside the cylinder and their impact on heat release process. Studies clarifying the role of fuel physical and chemical properties in autoignition are also welcome. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. The spectrum of papers solicited for this session reflect the truly multidisciplinary nature of the field, covering advances in areas such as chemical kinetics, combustion and spray modeling, turbulence, mesh generation, and approaches targeting improved computational efficiency. Papers employing multi-dimensional modeling to gain a deeper understanding of processes related to turbulent transport, transient phenomena, and chemically reacting, two-phase flows are also encouraged. The subject of Driveline can be quite fragmented due to its diversity of components. This session will focus on Automatic Transmission and Gear Oil applications. Presentations will review The Changing Base Oil Picture as a technology enabler for automatic transmission and axle fluids. Oil companies, additive companies, and original equipment manufacturers will be represented on the panel. The format will be 5 to 6 15-minute presentations, followed by an approximately 30-minute Q&A session. 1:00 p.m. - 4:00 p.m. 1:00 p.m. - 3:00 p.m. 1:00 p.m. - 2:20 p.m. 3:15 – 5:15 p.m. Organizers: Aristotelis Babajimopoulos, Univ. of Michigan; Christopher Gehrke, Caterpillar Inc.; Scott Goldsborough, Marquette Univ.; Nebojsa Milovanovic, Delphi Diesel Systems; Hongming Xu, Birmingham Univ. Organizers: Kevin L. Hoag, Univ. of Wisconsin; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Angelo Onorati, Politecnico di Milano; Christof Schernus, FEV MOTORENTECHNIK Organizers: Hardo Barths, General Motors LLC; Sarah Diakhaby, Computational Dynamics, Ltd.; Allen Gosman, CD-adapco; Carl Hergart, Caterpillar Organizers: Christopher A. Engel, Lubrizol Corp.; William A. Kearney, Afton Chemical Corp.; W. Gerald Mount, ConocoPhillips Co. Chairpersons: Angelo Onorati, Politecnico di Milano; Kevin Hoag, Univ of Wisconsin 3:00 p.m. W2-67 Panelists: • Mark Devlin, Afton Chemical Corporation • Daniel Knapton, The Lubrizol Corporation • John Dharte, American Axle & Manufacturing, Inc. • Chintan Ved, Ford Motor Company (Forum Only) • Stephen Ames, SBA Consulting LLC Bridging the Gap between HCCI and SI: Spark-Assisted Compression Ignition (2011-01-1179) Laura Manofsky, Univ. of Michigan; Jiri Vavra, Czech Technical Univ.; Dennis Assanis, Aristotelis Babajimopoulos, Univ. of Michigan 3:20 p.m. Experimental Investigation on Intake Air Temperature and Air-Fuel Ratio Dependence of Random and Deterministic Cyclic Variability in a Homogeneous Charge Compression Ignition Engine (2011-01-1183) Avinash Kumar Agarwal, Indian Institute of Technology Kanpur 3:40 p.m. Numerical Study of Influencing Factors and the Possibility to Use Vibe Parameters in Crank-Angle Resolved HCCI Control Models (2011-01-0906) Darko Kozarac, Momir Sjeric, Petar Ilincic lng, Univ. of. Zgb Fac.of Mech Eng. and Nav A Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00155, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00156, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00157, and also individually. To purchase visit collections.sae.org Technical Session Oral Evaluation Incentives In an effort to collect more evaluation ratings for the technical session speakers, SAE will be holding daily drawings for anyone who completes an oral evaluation card distributed in technical session rooms. Simply complete the card, tear off the perforation with your name and contact number, and turn it in to the session moderator. Three (3) winners will be announced daily to receive $50 gift certificates. Winners will be announced daily and posted in the technology lounges. 140 SAE 2011 World Congress POWERTRAIN/PROPULSION Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-69 1:20 p.m. 1:40 p.m. 2:00 p.m. W2-66 Powertrain Actuators and Sensors (PFL302) Transmission and Driveline: Hybrid (PFL601) Natural Gas Engines and Vehicles (PFL106) Variable Valve Actuation mechanisms, devices, and systems; and the impact and control of such systems on thermodynamics, combustion, fuel economy, emissions, and performance. This session contains presentations on hybrid powertrain concepts, selection and optimization electric motors for hybrid powertrains, energy management techniques, modeling and duty cycle acquisition of hybrid powertrains. This session covers fuel injection, combustion, controls, performance and emissions of SI engines fueled with methane based fuels such as natural gas, producer gas, coke oven gas or hydrogen-natural gas blends. Diesel-natural gas dual-fuel engines will also be presented. 1:00 p.m. - 2:20 p.m. 1:00 p.m. - 3:00 p.m. 1:40 p.m. - 3:20 p.m. Organizers: Timothy Kunz, Steve Thomson, Delphi Corp. Organizers: Joel H. Gunderson, Farzad Samie, General Motors LLC Organizers: Patric Ouellette, Westport Innovations Inc.; Riccardo Scarcelli, Thomas Wallner, Argonne National Laboratory Simultaneous Improvement of Fuel Consumption and Exhaust Emissions on a Multi-Cylinder Camless Engine Developing a Generic Specification for an Advanced Hybrid (2011-01-0937) (2011-01-0944) Ryo Kitabatake, Akihiko Minato, Naoki Inukai, Naoki Shimazaki, Isuzu Advanced Engineering Center, Ltd. Bernard J. Simon, Innovative Power Systems LLC Sensing systems for pressure and combustion measurement within internal combustion engines, and the development of such for production applications 1:00 p.m. W2-70 An Efficient Lift Control Technique in Electro- Electric Power Train Configurations with hydraulic Camless Valvetrain Using Variable Appropriate Transmission Systems Speed Hydraulic Pump (2011-01-0940) (2011-01-0942) Mohammad Pournazeri, University of Waterloo; Amir Khajepour, Univ of Waterloo; Amir Fazeli, University of Waterloo Torben Meier, Stephan Rinderknecht, Rafael Fietzek, TU Darmstadt Cylinder Head Gasket with Integrated Combustion Pressure Sensors for Advanced Engine Controls Development of a Slip Control System for RWD Hybrid Vehicles using Integrated Motor-Clutch Control SI-Gas Engine: Evaluation of Efficiency and Emissions Comparing Producer Gas and Natural Gas (2011-01-0938) (2011-01-0945) (2011-01-0916) David Toth, Federal-Mogul Corp.; Terry Shaw, Cummins Inc.; Marek Wlodarczyk, Optrand Incorporated; Christopher Cummings, Federal-Mogul Corp. Jun Motosugi, Kazutaka Adachi, Hiroyuki Ashizawa, Satoru Fujimoto, Nissan Motor Co Ltd.; Yoshimasa Ochi, National Defense Academy Jonas Ulfvik, Lund Univ.; Matthias Achilles, Technische Universität München; Martin Tuner, Bengt Johansson, Lund Univ.; Jesper Ahrenfeldt, Technical Univ. of Denmark; Franz Xaver Schauer, Technische Universität München; Ulrik Henriksen, Technical Univ. of Denmark Multi Sensing Fuel Injector for Electronically Controlled Diesel Engines Objective Comparison of Hybrid Vehicles through Simulation Optimization Direct Injection of CNG on High Compression Ratio Spark Ignition Engine: Numerical and Experimental Investigation (2011-01-0936) (2011-01-0943) (2011-01-0923) Fadi Estefanous, Naeim Henein, Wayne State Univ. Benjamin M. Geller, Thomas H. Bradley, Colorado State Univ. Benoit Douailler, Frederic Ravet, Renault; Vivien Delpech, Dominique Soleri, Benjamin Reveille, Rajesh Kumar, IFP Energies Nouvelles Backward-Looking Simulation of the Toyota Prius and General Motors Two-Mode Power-Split HEV Powertrains Waste Coke Oven Gas Used as a Potential Fuel for Engines (2011-01-0948) (2011-01-0920) John Arata, Michael J. Leamy, Jerome Meisel, Kenneth Cunefare, David Taylor, Georgia Institute of Technology Nashay Naeve, Yituan He, Jiao Deng, Mingyue Wang, Fanhua Ma, Tsinghua Univ. Selection of the Optimal Gearbox Layout for an Electric Vehicle Optimization on Ignition Timing and EGR Ratio of a Spark-Ignition Engine Fuelled with Natural Gas-Hydrogen Blends (2011-01-0946) (2011-01-0918) Aldo Sorniotti, Saviyen Subramanyan, Univ. of Surrey; Andy Turner, Vocis Driveline Controls; Carlo Cavallino, Fabio Viotto, Stefano Bertolotto, Oerlikon Graziano SpA Erjiang Hu, Zuohua Huang, Xi’an Jiaotong Univ. Powertrain Mount Load Mitigation on Hybrid and Electric Vehicles (Written Only -- No Oral Presentation) Sliding Mode Control of Air Path in DieselDual-Fuel Engine (2011-01-0949) (2011-01-0917) Eric Krueger, Patrick Monsere, General Motors Company Withit Chatlatanagulchai, Ittidej Moonmangmee, Kasetsart Univ.; Shinapat Rhienprayoon, Krisada Wannatong, PTT Planned by Transmission and Driveline Committee / Powertrain Fuels and Lubricants Activity Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00170, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00149, and also individually. To purchase visit collections.sae.org 2:20 p.m. 2:40 p.m. 3:00 p.m. Planned by Control and Calibration Committee / Powertrain Fuels and Lubricants Activity SAE 2011 World Congress 141 POWERTRAIN/PROPULSION Wednesday, April 13 - Afternoon Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 Chat with the Experts: Energy Management Controls for Electrified Vehicles (PFLCHAT130) Chat with the Experts: Biodiesel Role as an Advanced Biofuel under Renewable Fuel Standard -- 2 (PFLCHAT231) Powertrain electrification is a promising technology for improving automotive fuel economy. Control system design plays an important role in managing energy flow through the vehicle, and electrified powertrains afford more degrees of freedom to optimize the overall system. Significant interest has surrounded this topic in recent years. This chat will review the energy management problem as applied to electrified powertrains and discuss some of the recent advances in this field. Under the Energy Independence and Security Act of 2009 (RFS-2), companies that refine or import fuel are required to incorporate increasing amounts of renewable fuels. Only advanced renewable fuels providing a 50% or higher life cycle reduction in carbon that have an EPA approved production path are eligible. This chat will overview volume requirements and show how biodiesel represents a low-cost option for meeting RFS-2 requirements. 4:00 p.m. - 5:00 p.m. 4:00 p.m. - 5:00 p.m. Keynote Speakers: Ryan McGee, Ford Motor Co. Keynote Speakers: Steve A. Howell, MARC-IV Consulting Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity June 6 - 10, 2011 • SAE Automotive Headquarters • Troy, Michigan USA NEW International Offering July 18 - 22, 2011 • Delphi Training Centre • Warwick, United Kingdom Diesel Engine Technology Engineering Academy Who Should Attend: Engineers who design diesel engines for passenger cars, lightand heavy-duty trucks; off-highway vehicles & farm machinery What to Expect: • Comprehensive & immersive training • Hands-on equipment demonstrations • Case study problem solving with project teams • Principles and practices necessary to effectively understand the modern diesel engine • Experienced, knowledgeable, expert instructors For more information or to register visit: www.sae.org/academies P110145 142 SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. 10:00 a.m. W2-68 W2-67 Advanced Fuel Cell Vehicle Applications (PFL101) Combustion Control (Part 1 of 2) (PFL303) Direct Injection SI Engine Technology (Part 2 of 2) (PFL202) Engine & Driveline Lubricants (PFL506) Fuel Cell Hybrid Electric Propulsion for automotive applications has the highest potential to offer both zero emissions and long range vehicle while being able to 100 percent refuel in a matter of minutes. This session covers advances in Fuel Cell Powertrain Power Density; Cold Start Optimization; Hydrogen Storage and Fueling simulation. Modeling, Simulation and Testing of PEM Fuel Cell components and systems are also covered. This session covers engine combustion control and optimization techniques related to achieving stringent market fuel economy, emissions, and performance. Related topics include engine combustion diagnostics, control, optimization, related combustion sensing, etc Focuses on SI combustion technologies that employ direct, in-cylinder fuel injection. Topics of particular interest include in-cylinder fuel injection and spray studies, flow/spray interaction and in-cylinder mixture formation studies, and combustion chamber shape optimization. Focus includes ‘stratified’ peration or other modes enabled by DI hardware, DI-specific emissions issues such as particulates and smoke, and technologies enabled by DISI (such as downsizing). Discussions in this session involve lubricant studies that offer improvements to current fluids, alterations of test methods or provide new insights into how lubricants impact current technology. This year’s topics include an overview of lubrication related to ring/liner contacts, data and analysis to clarify how low viscosity oils improve fuel economy, base oil properties that affect aeration and how the addition of air affects the outcome of seal immersion tests. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 9:00 a.m. Organizers: Jesse Schneider, BMW AG; Dohoy Jung, Univ. of Michigan-Dearborn Organizers: Rahul Sharma, Univ. of Melbourne; Nilabh Srivasatva, Univ. of North Carolina; Elisa Toulson, Michigan State Univ.; Junmin Wang, Ohio State Univ.; Yue-Yun Wang, General Motors LLC; Guoming Zhu, Michigan State Univ. Organizers: Matthew J. Brusstar, US Environmental Protection Agency; Sudhakar Das; Gerald Micklow, East Carolina University; James W G Turner, Lotus Engineering, Ltd.; Jianwen Yi, Ford Motor Co. Organizers: Michael Huston, Lubrizol; Timothy P. Newcomb, BorgWarner Inc. Low-Cost FC Stack Concept with Increased Power Density and Simplified Configuration Utilizing an Advanced MEA Continuous Load Adjustment Strategy of a Gasoline HCCI-SI Engine Fully Controlled by Exhaust Gas Charge Motion Benefits of Valve Deactivation to Reduce Fuel Consumption and Emissions in an GDi, VVA Engine Observations from Cylinder Liner Wear Studies in Heavy-duty Diesel Engines and the Evolution towards Lower Viscosity Heavy-duty Engine Lubricants (2011-01-1344) (2011-01-1408) (2011-01-1221) (2011-01-1207) Mitsutaka Abe, Takanori Oku, Yasuhiro Numao, Satoshi Takaichi, Masanari Yanagisawa, Nissan Motor Co., Ltd. Tao Chen, Hui Xie, Le Li, Weifei Yu, Zhihua Li, Tianjin Univ.; Hua Zhao, Brunel Univ. Wayne Moore, Matthew Foster, Delphi Powertrain Systems; Ming-Chia Lai, XingBin Xie, Yi Zheng, Atsushi Matsumoto, Wayne State Univ. Wim Van Dam, Mark W. Cooper, Chevron Oronite; Kenneth Oxorn, ANS Technologies; Scott Richards, Southwest Research Institute Performance Improvement in Fuel Cells by Porous Metal Flow Fields Knock Detection and Estimation Based on Heat Release Strategies The Spray Characteristics and the Wallimpingement on Different Piston Tops for the Multi-hole Injector of DISI Gasoline Engines Optimizing Low Viscosity Lubricants for Improved Fuel Economy in Heavy Duty Diesel Engines (Oral Only) (2011-01-1409) (2011-01-1222) (2011-01-1206) Toshio Shudo, Tokyo Metropolitan Univ. José Carlos Zavala, General Motors Company; Charles Folkerts, Retired General Motors Company Qianwang Fan; Liguang Li, Tongji Univ.; Zongjie Hu, Jun Deng, Tongji Univ Wim van Dam, Trevor Miller, Gary Parsons, Chevron Oronite Development of Electric Power Control using the Capacitance Characteristics of the Fuel Cell Diagnosis and Control of Advanced Diesel Combustions using Engine Vibration Signal High Frequency Ignition System for Gasoline Direct Injection Engines Discussion Break (2011-01-1346) (2011-01-1414) (2011-01-1223) Hiroyuki Imanishi, Kota Manabe, Toyota Motor Corporation; Tomoya Ogawa, Toyota Technical Development Corporation; Yasuhiro Nonobe, Toyota Motor Corporation Ferdinando Taglialatela-Scafati, Nicola Cesario, Mario Lavorgna, STMicroelectronics, Arzano (NA) (Italy); Ezio Mancaruso, Bianca Maria Vaglieco, Istituto Motori-CNR, Napoli (Italy) Volker Heise, Philippe Farah, Delphi Automotive Systems SA; Harry Husted, Delphi Corp.; Edgard Wolf, Delphi Powertrain Systems Development and Validation of a Numerical Thermal Simulation Model for Compressed Hydrogen Gas Storage Tanks Real-Time Combustion Phase Optimization of a PFI Gasoline Engine Study of Particle Number Emissions from a Turbocharged Gasoline Direct Injection (GDI) Engine using Fast-Response Analyzers (2011-01-1342) (2011-01-1415) (2011-01-1224) Rainer Immel, André Mack-Gardner, Adam Opel AG - General Motors Company Enrico Corti, Claudio Forte, Univ. degli Studi di Bologna Mark S. Peckham, Alex Finch, Bruce Campbell, Cambustion, Ltd.; Phil Price, Ford Motor Company; Marcus Timothy Davies, Ford Motor Co. On-Board Physical Based 70 MPa Hydrogen Storage Systems Combustion Prediction by a LowThroughput Model in Modern Diesel Engines Minimizing Gasoline Direct Injection (GDi) Fuel System Pressure Pulsations by Robust Fuel Rail Design (2011-01-1343) (2011-01-1410) (2011-01-1225) Michael J. Veenstra, Bert Hobein, Ford Motor Company Andrea Catania, Roberto Finesso, Ezio Spessa, Politecnico di Torino; Alessandro Catanese, Gerhard Landsmann, GM Powertrain Europe Timothy D. Spegar, Delphi Corp. Discussion Break Development of Low Pressure Loop EGR System for Diesel Engines Lean GDI Technology Cost & Adoption Forecast: The Impact of Ultra-Low Sulfur Gasoline Standards (2011-01-1413) (2011-01-1226) Akira Yamashita, Hisashi Ohki, Terutoshi Tomoda, Koichiro Nakatani, Toyota Motor Corporation Kevin B. McMahon, Casey Selecman, Martec Group Inc.; Frank Botzem, Bernd Stablein, Martec Group GmbH Chairpersons: Jesse Schneider, BMW AG 8:00 a.m. W2-69 Two-Phase Lattice Boltzmann Simulations and In-Situ Measurements with X-ray CT Imaging on Liquid Water Transport in PEFCs Investigation into Light Duty Dieseline fuelled Study of Gaseous Emissions from a Partially-Premixed Compression Ignition Turbocharged Gasoline Direct Injection (GDI) Engine Engine using Fast-Response Analyzers (2011-01-1347) (2011-01-1411) (2011-01-1227) Koji Moriyama, Furusawa Toru, Honda R&D Co., Ltd. Fan Zhang, Hongming Xu, Jun Zhang, Birmingham Univ.; Guohong Tian, Univ. of Newcastle; Gautam Kalghatgi, Saudi Aramco Mark S. Peckham, Alex Finch, Bruce Campbell, Cambustion, Ltd. Continued on next page SAE 2011 World Congress 143 POWERTRAIN/PROPULSION Thursday, April 14 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Thursday, April 14 - Morning Technical and Business Sessions TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-62 10:40 a.m. W2-68 W2-67 Advanced Fuel Cell Vehicle Applications (PFL101) Combustion Control (Part 1 of 2) (PFL303) Direct Injection SI Engine Technology (Part 2 of 2) (PFL202) Engine & Driveline Lubricants (PFL506) Fuel Cell Hybrid Electric Propulsion for automotive applications has the highest potential to offer both zero emissions and long range vehicle while being able to 100 percent refuel in a matter of minutes. This session covers advances in Fuel Cell Powertrain Power Density; Cold Start Optimization; Hydrogen Storage and Fueling simulation. Modeling, Simulation and Testing of PEM Fuel Cell components and systems are also covered. This session covers engine combustion control and optimization techniques related to achieving stringent market fuel economy, emissions, and performance. Related topics include engine combustion diagnostics, control, optimization, related combustion sensing, etc Focuses on SI combustion technologies that employ direct, in-cylinder fuel injection. Topics of particular interest include in-cylinder fuel injection and spray studies, flow/spray interaction and in-cylinder mixture formation studies, and combustion chamber shape optimization. Focus includes ‘stratified’ peration or other modes enabled by DI hardware, DI-specific emissions issues such as particulates and smoke, and technologies enabled by DISI (such as downsizing). Discussions in this session involve lubricant studies that offer improvements to current fluids, alterations of test methods or provide new insights into how lubricants impact current technology. This year’s topics include an overview of lubrication related to ring/liner contacts, data and analysis to clarify how low viscosity oils improve fuel economy, base oil properties that affect aeration and how the addition of air affects the outcome of seal immersion tests. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 10:40 a.m. 8:00 a.m. - 9:00 a.m. Organizers: Jesse Schneider, BMW AG; Dohoy Jung, Univ. of Michigan-Dearborn Organizers: Rahul Sharma, Univ. of Melbourne; Nilabh Srivasatva, Univ. of North Carolina; Elisa Toulson, Michigan State Univ.; Junmin Wang, Ohio State Univ.; Yue-Yun Wang, General Motors LLC; Guoming Zhu, Michigan State Univ. Organizers: Matthew J. Brusstar, US Environmental Protection Agency; Sudhakar Das; Gerald Micklow, East Carolina University; James W G Turner, Lotus Engineering, Ltd.; Jianwen Yi, Ford Motor Co. Organizers: Michael Huston, Lubrizol; Timothy P. Newcomb, BorgWarner Inc. A PEM Fuel Cell Distributed Parameters Model Aiming at Studying the Production of Liquid Water Within the Cell During its Normal Operation: Model Description, Implementation and Validation Application of the Frequency and JTFA Analyses of the Accompanying Processes for OBD Combustion Process Monitor Design in Turbocharged CI Direct Injection Engines of HDV Non-Road Vehicles Multiple Injection Strategies for Improved Combustion Stability under Stratified Part Load Conditions in a Spray Guided Gasoline Direct Injection (SGDI) Engine (2011-01-1176) (2011-01-1412) (2011-01-1228) Oliviero Vigna Suria, Enrico Testa, Paolo Peraudo, Paolo Maggiore, Politecnico di Torino Jerzy Merkisz, Marek Waligorski, Maciej Bajerlein, Jaroslaw Markowski, Poznan Univ. of Technology Lars Schmidt, Justin Seabrook, John Stokes, Ricardo UK Ltd; Mohd Faizan Ahmad Zuhdi, Petronas Research Sdn Bhd (PRSB); Steven Begg, Morgan Heikal, Univ of Brighton; Jason King, Ricardo UK Ltd Chairpersons: Jesse Schneider, BMW AG 10:20 a.m. W2-69 Effect of Control Strategy on the Performance of a Fuel Cell Hybrid Electric Auto Rickshaw (2011-01-1174) Mohammed Abu Mallouh, Hashemite Univ.; Mohamad Al-Marouf, King Abdullah Univ.; Brian Surgenor, Brant Peppley, Queen’s Univ. 11:00 a.m. PEM Fuel Cell Performance under Pre-Compression of Electrode: A Multidisciplinary, Integrated and Advanced Calculus Approach (2011-01-1175) Oliviero Vigna Suria, Paolo Peraudo, Marco Aietti, Enrico Testa, Paolo Maggiore, Politecnico di Torino 11:20 a.m. Methodology for Calculating Cost-per-Mile for Current and Future Vehicle Powertrain Technologies, with Projections to 2024 (2011-01-1345) Thomas A. Timbario, Thomas J. Timbario, Melissa J. Laffen, Alliance Technical Services, Inc.; Mark F. Ruth, National Renewable Energy Laboratory 10:01 p.m. 10:02 p.m. 144 Pem Fuel Cell Performance Under Particular Operating Conditions Causing the Production of Liquid Water: A Morphing on Bipolar Plate’s Channels Approach (Written Only -- No Oral Presentation) High-speed Flow and Combustion Visualization to Study the Effects of Charge Motion Control on Fuel Spray Development and Combustion Inside a Direct-Injection Spark-Ignition Engine (Written Only -- No Oral Presentation) Seal Testing in Aerated Lubricants (Written Only -- No Oral Presentation) (2011-01-1349) (2011-01-1213) (2011-01-1209) Paolo Peraudo, Oliviero Vigna Suria, Marco Aietti, Enrico Testa, Paolo Maggiore, Politecnico di Torino Mayank Mittal, MSU College of Engineering; David L.S. Hung, Guoming Zhu, Harold Schock, Michigan State Univ. Joan Petit, Roy Fewkes, Cheryl O’Brien, General Motors Company A PEM Fuel Cell Laminar and Turbulent Models Comparison, Aiming at Identifying Small-Scale Plate Channel Phenomena: A Mesh Independent Configuration (Written Only -- No Oral Presentation) Effects of Base Stocks on Lubricant Aeration (Written Only -- No Oral Presentation) (2011-01-1177) (2011-01-1210) Oliviero Vigna Suria, Enrico Testa, Politecnico di Torino; Gianfrancesco Repici, Ortec srl; Paolo Peraudo, Paolo Maggiore, Politecnico di Torino Joan Petit, Cheryl O’Brien, Roy Fewkes, General Motors Company Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity Planned by Control and Calibration Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00146, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00162, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00152, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress Planned by Lubricants and Powertrain Systems Committee / Powertrain Fuels and Lubricants Activity TIME 8:00 a.m. 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. SESSION TITLE, DESCRIPTION, AND ROOM O2-35/36 W2-66 Engine Flows and Combustion Diagnostics (Part 1 of 2) (PFL212) Mixing-Controlled CI Combustion (Part 1 of 2) (PFL204) Modeling of SI and Diesel Engines: Engine Breathing and Boosting (PFL208) Transmission and Driveline: Simulation / Modeling (PFL608) This session features papers that focus on extending and improving various sensors and diagnostic methods that can be employed to examine the flow and combustion processes in both production engines and research environments. Examples of diagnostics of interest include, but are not limited to: pressure sensors, ion probes, exhaust gas composition analyzers, and various optical techniques. Features CI combustion technologies distinguished by 1) mixing processes that influence combustion; and 2) combustion phasing closely coupled to the timing of fuel injection. Includes the impact of the fuel injection and jet-mixing processes (e.g. multiple injection strategies, group-hole/complex injector geometries); impact of swirl/spray targeting on mixing processes; combustion chamber/engine geometry optimization; sources of combustion inefficiency; and the impact of operating conditions. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. This session will include papers that cover modeling and simulation of transmission and driveline components. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 10:20 a.m. Organizers: Oivind Andersson, Lund University; Anand H. Gandhi, Ford Powertrain Research Lab.; Matthew J. Hall, Univ. of Texas-Austin; Benjamin Petersen, Sandia National Laboratories Organizers: Jose M Garcia, Universidad Politecnica de Valencia; Song-Charng Kong, Iowa State Univ.; Budhadeb Mahakul, Deere & Company; Robert McDavid, Caterpillar Inc.; Mark P. B. Musculus, Sandia National Laboratories; Raul Payri, Universidad Politecnica de Valencia; Stefan Simescu, Southwest Research Institute; Dale R. Tree, Brigham Young Univ.; Rishikesh Venugopal, John F. Wright, Cummins Inc.; Yong Yi, Caterpillar Inc.; Ming Zheng, Univ. of Windsor Organizers: Michael L. Briggs, Consultant; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Christof Schernus, FEV MOTORENTECHNIK; Mark N. Subramaniam, FEV Inc. Organizers: Chin-Yuan Perng, Ford Motor Co.; Gang Chen, Chrysler Group LLC Discussion Break Identification Technique for Quasi-1D Model of Gas Exchange Processes in a TwoStroke Engine Real Time Virtual Temperature Sensor for Transmission Clutches (2011-01-1286) (2011-01-1145) (2011-01-1230) Gerardo Valentino, Luigi Allocca, Luca Marchitto, Istituto Motori, CNR Rustem Enikeev, Andrei Chernousov, Vladimir Mikhailov, UFA State Aviation Technical Univ. Gang Chen, Kevin Baldwin, Edward Czarnecki, Chrysler Group LLC PIV Investigation of High Swirl Flow on Spray Structure and its Effect on Emissions in a Diesel-Like Environment O2-37 W2-70 Chairpersons: Michael Briggs, Consultant PIV Measurements in the Swirl Plane of a Motored Light-Duty Diesel Engine Injector Tip Design Improvement of the Diesel Injectors One Dimensional Modeling of a Turbogenerating Spark Ignition Engine Operating on Biogas Lubricant Flow and Temperature Prediction in a Planetary Gearset (2011-01-1285) (2011-01-1397) (2011-01-1144) (2011-01-1235) Benjamin Petersen, Paul Miles, Sandia National Laboratories Vladimir Marcov, Moscow State Technical Univ.; Sergey Gladyshev, Univ. of MichiganDearborn; Sergey Devianin, Moscow State Univ. for Agriculture Ian George Mervyn Thompson, Stephen Spence, Charles McCartan, Queen’s Univ. of Belfast; Jonathan Talbot-Weiss, Bowman Power Group Ltd; David Thornhill, Queen’s Univ. of Belfast Sujan Dhar, Amit Rawool, Sudipto Ray, GM Technical Center India Ltd. - General Motors Company; Fanghui Shi, General Motors Company Analysis of the In-Cylinder Flow Field / Spray Injection Interaction within a DISI IC Engine Using High-Speed PIV Low Emissions and High-Efficiency Diesel Combustion Using Highly Dispersed Spray with Restricted In-Cylinder Swirl and Squish Flows Study of Pressure Wave Supercharger Potential using a 1-D and a 0-D Approach CFD Modeling of Squeeze Film Flow in Wet Clutch (2011-01-1288) (2011-01-1393) (2011-01-1143) (2011-01-1236) Sebastian H. R. Müller, TU-Darmstadt, Center of Smart Interfaces; Stefan Arndt, Robert Bosch GmbH; Andreas Dreizler, TUDarmstadt, Center of Smart Interfaces Kazuhisa Inagaki, Jyunichi Mizuta, Takayuki Ludek Pohorelsky, Zdenek Zak, Jan Macek, Fuyuto, Toyota Central R&D Labs., Inc.; Oldrich Vitek, Czech Technical Univ. Prague Takeshi Hashizume, Hirokazu Ito, Toyota Motor Corporation; Hiroshi Kuzuyama, Tsutomu Kawae, Toyota Industries Corporation; Masaaki Kono, Nippon Soken, Inc. Jungdon Cho, Nikolaos Katopodes, Univ. of Michigan; Nimrod Kapas, Yuji Fujii, Ford Motor Company Characterisation of Flow Structures in a Direct-Injection Spark-Ignition Engine using PIV, LDV and CFD Using Multiple Injection Strategies in Diesel PCCI Combustion: Potential to Extend Engine Load, Improve Trade-off of Emissions and Efficiency Calibration and Results of a Radial Turbine 1-D Model with Distributed Parameters Combined Simulation Approach for Dry Clutches! (2011-01-1290) (2011-01-1396) (2011-01-1146) (2011-01-1232) John Malcolm, Markus Behringer, Pavlos Aleiferis, Univ. College London; John Mitcalf, Dave OudeNijeweme, MAHLE Powertrain Ltd. Yingying Lu, Wenbin Yu, Wanhua Su, Tianjin University Jan Macek, Oldrich Vitek, Zdenek Zak, Czech Technical Univ. Manfred Przybilla, Christian Kunze, Serdar Celik, Adam Opel AG - General Motors Company; Shachindra Dongaonkar, GM Technical Center India Ltd. - General Motors Company Effect of Intake Port Design on the Flow Field Stability of a Gasoline DI Engine Mode Transition between Low Temperature Combustion and Conventional Combustion with EGR and Injection Modulation in a Diesel Engine 1D Simulation and Experimental Analysis of a Turbocharger Compressor for Automotive Engines under Unsteady Flow Conditions Experimental Validation of a Heavy Goods Vehicle Fuel Consumption Model (2011-01-1284) (2011-01-1389) (2011-01-1147) (2011-01-1234) Philipp Adomeit, FEV Motorentechnik GmbH; Markus Jakob, RWTH Aachen Univ.; Stefan Pischinger, Andre Brunn, Jens Ewald, FEV Motorentechnik GmbH Kihyun Kim, Sangwook Han, Choongsik Bae, Korea Advanced Inst of Science & Tech Fabio Bozza, Vincenzo De Bellis, Universita’ di Napoli; Silvia Marelli, Massimo Capobianco, Universita’ di Genova Aldo Sorniotti, Enrico Damiani, Univ. of Surrey; Tim Moorin, DHL Neutral Services An Experimental Database Dedicated to the Study and Modelling of Cyclic Variability in Spark-Ignition Engines with LES An Investigation of Particle Size Distributions Computational Analysis of Internal and with Post Injection in DI Diesel Engines External EGR Strategies Combined with Miller Cycle Concept for a Two Stage Turbocharged Medium Speed Marine Diesel Engine Transmission Algorithm Development using System Simulation (Virtual Vehicle) (2011-01-1282) (2011-01-1379) (2011-01-1142) (2011-01-1233) Corine Lacour PhD, Cecile Pera, IFP Energies nouvelles Jose Desantes, Vicente Bermudez, Antonio Garcia, Waldemar Linares, Universidad Politecnica de Valencia Federico Millo, Marco Gianoglio Bernardi, Politecnico di Torino; Diego Delneri, Wartsila Xuefeng Tao, Michael Kropinski, Colin Hultengren, Kenneth Lang, Manmeet Mavi, General Motors Company Continued on next page SAE 2011 World Congress 145 POWERTRAIN/PROPULSION Thursday, April 14 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Thursday, April 14 - Morning Technical and Business Sessions TIME 10:00 a.m. SESSION TITLE, DESCRIPTION, AND ROOM O2-35/36 W2-66 Engine Flows and Combustion Diagnostics (Part 1 of 2) (PFL212) Mixing-Controlled CI Combustion (Part 1 of 2) (PFL204) Modeling of SI and Diesel Engines: Engine Breathing and Boosting (PFL208) Transmission and Driveline: Simulation / Modeling (PFL608) This session features papers that focus on extending and improving various sensors and diagnostic methods that can be employed to examine the flow and combustion processes in both production engines and research environments. Examples of diagnostics of interest include, but are not limited to: pressure sensors, ion probes, exhaust gas composition analyzers, and various optical techniques. Features CI combustion technologies distinguished by 1) mixing processes that influence combustion; and 2) combustion phasing closely coupled to the timing of fuel injection. Includes the impact of the fuel injection and jet-mixing processes (e.g. multiple injection strategies, group-hole/complex injector geometries); impact of swirl/spray targeting on mixing processes; combustion chamber/engine geometry optimization; sources of combustion inefficiency; and the impact of operating conditions. Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. This session will include papers that cover modeling and simulation of transmission and driveline components. 8:00 a.m. - 10:20 a.m. 8:00 a.m. - 11:40 a.m. 8:00 a.m. - 11:00 a.m. 8:00 a.m. - 10:20 a.m. Organizers: Oivind Andersson, Lund University; Anand H. Gandhi, Ford Powertrain Research Lab.; Matthew J. Hall, Univ. of Texas-Austin; Benjamin Petersen, Sandia National Laboratories Organizers: Jose M Garcia, Universidad Politecnica de Valencia; Song-Charng Kong, Iowa State Univ.; Budhadeb Mahakul, Deere & Company; Robert McDavid, Caterpillar Inc.; Mark P. B. Musculus, Sandia National Laboratories; Raul Payri, Universidad Politecnica de Valencia; Stefan Simescu, Southwest Research Institute; Dale R. Tree, Brigham Young Univ.; Rishikesh Venugopal, John F. Wright, Cummins Inc.; Yong Yi, Caterpillar Inc.; Ming Zheng, Univ. of Windsor Organizers: Michael L. Briggs, Consultant; Federico Millo, Politecnico di Torino; Thomas Morel, Gamma Technologies Inc.; Christof Schernus, FEV MOTORENTECHNIK; Mark N. Subramaniam, FEV Inc. Organizers: Chin-Yuan Perng, Ford Motor Co.; Gang Chen, Chrysler Group LLC A Detailed Study of In-cylinder Flow and Turbulence using PIV Effects of Post-Injection Strategies on NearInjector Over-Lean Mixtures and Unburned Hydrocarbon Emission in a Heavy-Duty Optical Diesel Engine Cylinder Air Charge Estimation for a Diesel Engine Equipped with VGT, EGR, and SCV The TCC Blind Riveting Process Simulation (2011-01-1287) (2011-01-1383) (2011-01-1148) (2011-01-1231) Douglas Heim, Jaal Ghandhi, Univ. of Wisconsin Madison Clément Chartier, Oivind Andersson, Bengt Johansson, Lund University; Mark Musculus, Mohan Bobba, Sandia National Laboratories Yeongseop Park, Hyunjun Lee, Junsoo Kim, Kangyoon Lee, Myoungho Sunwoo, Hanyang Univ. Kunding Wang, Zhiru Shi, Vural Ari, Alfredo Jimenez, Luk USA LLC, Schaeffler Group Two-Dimensional In-Cylinder Soot Volume Fractions in Diesel Low Temperature Combustion Mode A Thermodynamic Model for a Single Cylinder Engine with Its Intake/Exhaust Systems Simulating a Turbo-Charged V8 Diesel Engine (2011-01-1390) (2011-01-1149) Antonio Pires da Cruz, Jean-Pierre Dumas, Gilles Bruneaux, IFP Energies nouvelles Ho Teng, AVL Powertrain Engineering Inc. A Demonstration of Simultaneous Infrared and Visible Imaging Techniques with Pressure Data in an Optically Accessible Diesel Engine Operating at Part Load with High EGR Short Pipe Manifold Design for Four-Stroke Engines (2011-01-1395) (Oral Only) Cody William Squibb, Harold Schock, Thomas Stuecken, Mulyanto Poort, Kyle Crayne, Michigan State Univ.; Charles Gray, Fakhri Hamady, Environmental Protection Agency Peter Carl Vorum The Combined Effect of HCHO and C2H4 Addition on Combustion in an Optically Accessible Diesel Engine Fueled with JP-8 New Charging Model Using Variable Valve Train for HIL Simulation (Written Only -- No Oral Presentation) Multi-domain Modeling and Simulation of AMT Based on Modelica (Written Only -- No Oral Presentation) (2011-01-1392) (2011-01-1150) (2011-01-1237) Marcis Jansons, Radu Florea, Kan Zha, Elena Florea, Wayne State University Yuh-Yih Wu, Bo-Chiuan Chen, Hsien-Chi Tsai, National Taipei Univ. of Technology; Feng-Chi Hsieh, Hua-Chuang Auto Info Tech Ctr (HAITEC) Ming Jiang, Wei Chen, Huazhong Univ. of Science and Tech; Yunqing Zhang, Huazhong Univ. of Science and Tech.; Liping Chen, Huazhong Univ. of Science and Tech 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. 146 O2-37 W2-70 Chairpersons: Michael Briggs, Consultant Diesel Engine Size Scaling at Medium Load without EGR Spin Loss Computation for Open Clutch Using CFD (Written Only -- No Oral Presentation) (2011-01-1384) (2011-01-1238) Michael J. Tess, Chang-Wook Lee, Rolf D. Reitz, Univ. of Wisconsin-Madison Anand K. Jammulamadaka, Prajal Gaokar, GM Technical Center India Ltd. - General Motors Company Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Transmission and Driveline Committee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00159, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00153, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00156, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00170, and also individually. To purchase visit collections.sae.org SAE 2011 World Congress TIME SESSION TITLE, DESCRIPTION, AND ROOM W2-63 8:20 a.m. 8:40 a.m. 9:00 a.m. 9:20 a.m. 9:40 a.m. D3-20 W2-64 W2-65 Kinetically Controlled CI Combustion (Including HCCI) (Part 2 of 3) (PFL206) Recent Discoveries in the Mobility Alternative and Advanced Fuels (Part 1 of 2) (PFL215) History Archives (Part 1 of 2) (CONG101) Advanced Battery Technology (Part 1 of 2) (PFL103) This session focuses on kinetically controlled combustion. Experimental and simulation studies pertaining to various means of controlling combustion are welcome. Examples are research studies dealing with temperature and composition distribution inside the cylinder and their impact on heat release process. Studies clarifying the role of fuel physical and chemical properties in autoignition are also welcome. This session deals with the history of the need for automotive emission regulations, attempts made in the past to realistically measure automobile ful economy and changes in automobile body styling that lead to the future. This session contains papers studying the use of Butanol in both gasoline and diesel engines along with a paper on the use of Ethanol. There are also a selection of papers studying the use of Fatty Acid Methyl Esters and vegetable oil in diesel engines. The use of synthesis gas/ producer gas/ natural gas is also presented. Part one concentrates on the Fatty Acid Methyl Ester and vegetable oil papers. Batteries pose one of the biggest challenges and opportunities on the road to electrifying the automobile. The success or failure of Hybrid, Plug-In, and Electric vehicles is highly dependent on their batteries. This session features a variety of talks by the OEMs and third party groups active in the field. 8:20 a.m. - 11:40 a.m. 8:20 a.m. - 11:20 a.m. 8:40 a.m. - 11:40 a.m. 9:00 a.m. - 12:00 p.m. Organizers: Aristotelis Babajimopoulos, Univ. of Michigan; Christopher Gehrke, Caterpillar Inc.; Scott Goldsborough, Marquette Univ.; Nebojsa Milovanovic, Delphi Diesel Systems; Hongming Xu, Birmingham Univ. Organizers: Donald C. Siegla, Retired Organizers: William Attard, MAHLE Powertrain LLC; Barbara Goodrich, John Deere Product Engineering Center; George Karavalakis, Univ. of California, Riverside; Paul Richards, Innospec; Elisa Toulson, Michigan State Univ. Organizers: Neil M. Johnson, Ricardo; Alvaro Masias, Ford Motor Co.; James Miller, Argonne National Laboratory Effect of Intake Oxygen Concentration on Particle Size Distribution Measurements from Diesel Low Temperature Combustion The Birth of Automotive Emission Control A Look in the Rear View Mirrow (2011-01-1355) (Oral Only) Francisco Payri, Jesús Benajes, Ricardo Novella, Christopher Kolodziej, Universidad Politécnica de Valencia Charles A. Amann, KAB Engineering Chairpersons: James K. Wagner Sources and Tradeoffs for Transient NO and UHC Emissions with Low Temperature Diesel Combustion Investigations of a Fatty Acid Methyl Ester from Poultry Fat in a Triple Vortex Separate Combustion Chamber Diesel Engine; Stage one: Combustion investigations (2011-01-1356) (2011-01-1188) William Glewen, Christopher Meyer, David Foster, Michael Andrie, Roger Krieger, Univ. of Wisconsin Valentin Soloiu, David Nelson, April Covington, Jeff Lewis, Georgia Southern Univ. Improvement of Premixed Compression Ignition Combustion using Various Injector Configurations Reducing NOx Emissions from a CommonRail Engine Fueled with Soybean Biodiesel VOLTEC Battery System for Electric Vehicle with Extended Range (2011-01-1357) (2011-01-1195) (2011-01-1373) Yongjin Jung, Choongsik Bae, Korea Advanced Inst. of Science & Tech; Jinyoung Jang, Duksang Kim, Doosan Infracore Michael Leick, Xuan Feng, Univ. of Illinois at Urbana-Champaign; Chia-Fon Lee, Tsinghua Univ. and Univ. of Illinois; Alan Hansen, Univ. of Illinois at UrbanaChampaign Roland Matthe, Lance Turner, General Motors Company; Horst Mettlach, Adam Opel AG - General Motors Company Impact of Fuel Properties on the Performance of a Direct Injection Diesel Engine under Part Homogeneous Operating Conditions Economy and Performance: Engineering, Competition, and the Gilmore/Mobil Economy Runs Assessment of Closed-Loop Combustion Control Capability for Biodiesel Blending Detection and Combustion Impact Mitigation for an Euro5 Automotive Diesel Engine Development of Lithium-Ion-Battery System for Hybrid System (2011-01-1358) (Oral Only) (2011-01-1193) (2011-01-1372) Stefan Pischinger, Vinod K. Rajamani, Yousef Jeihouni, VKA, RWTH Aachen Univ. John Heitmann, University of Dayton Chiara Guido, Carlo Beatrice, Silvana Di Iorio, Pierpaolo Napolitano, Gabriele Di Blasio, Istituto Motori CNR; Alberto Vassallo, Claudio Ciaravino, GMPT-E Kosuke Oguri, Naoki Maruno, Honda R&D Co., Ltd. Discussion Break Evaluation of a Hybrid Energy Storage System for EV’s Discussion Break (2011-01-1376) Karl Bo Albert Mikkelsen, Steve Lambert, Univ. of Waterloo 10:00 a.m. Experimental Study of Fuel Composition Impact on PCCI Combustion in a HeavyDuty Diesel Engine Effect Of Using Biodiesel (B-20) And Combustion Phasing On Combustion And Emissions In A HSDI Diesel Engine Voltec Battery Design and Manufacturing (2011-01-1351) (2011-01-1203) (2011-01-1360) C.A.J. Leermakers, C.C.M. Luijten, L.M.T. Somers, G.T. Kalghatgi, Eindhoven Univ. of Technology; B.A. Albrecht, DAF Trucks NV Mufaddel Dahodwala, Vinay Nagaraju, FEV, Inc.; Kaushik Acharya, Volt Management Corp.; Walter Bryzik, Naeim Henein, Wayne State Univ. Robert Parrish, Kanthasamy Elankumaran, Milind Gandhi, Bryan Nance, Patrick Meehan, Dave Milburn, Saif Siddiqui, Andrew Brenz, General Motors Company Continued on next page SAE 2011 World Congress 147 POWERTRAIN/PROPULSION Thursday, April 14 - Morning Technical and Business Sessions POWERTRAIN/PROPULSION Thursday, April 14 - Morning Technical and Business Sessions TIME 10:20 a.m. 10:40 a.m. 11:00 a.m. 11:20 a.m. SESSION TITLE, DESCRIPTION, AND ROOM W2-63 D3-20 W2-64 W2-65 Kinetically Controlled CI Combustion (Including HCCI) (Part 2 of 3) (PFL206) Recent Discoveries in the Mobility Alternative and Advanced Fuels (Part 1 of 2) (PFL215) History Archives (Part 1 of 2) (CONG101) Advanced Battery Technology (Part 1 of 2) (PFL103) This session focuses on kinetically controlled combustion. Experimental and simulation studies pertaining to various means of controlling combustion are welcome. Examples are research studies dealing with temperature and composition distribution inside the cylinder and their impact on heat release process. Studies clarifying the role of fuel physical and chemical properties in autoignition are also welcome. This session deals with the history of the need for automotive emission regulations, attempts made in the past to realistically measure automobile ful economy and changes in automobile body styling that lead to the future. This session contains papers studying the use of Butanol in both gasoline and diesel engines along with a paper on the use of Ethanol. There are also a selection of papers studying the use of Fatty Acid Methyl Esters and vegetable oil in diesel engines. The use of synthesis gas/ producer gas/ natural gas is also presented. Part one concentrates on the Fatty Acid Methyl Ester and vegetable oil papers. Batteries pose one of the biggest challenges and opportunities on the road to electrifying the automobile. The success or failure of Hybrid, Plug-In, and Electric vehicles is highly dependent on their batteries. This session features a variety of talks by the OEMs and third party groups active in the field. 8:20 a.m. - 11:40 a.m. 8:20 a.m. - 11:20 a.m. 8:40 a.m. - 11:40 a.m. 9:00 a.m. - 12:00 p.m. Organizers: Aristotelis Babajimopoulos, Univ. of Michigan; Christopher Gehrke, Caterpillar Inc.; Scott Goldsborough, Marquette Univ.; Nebojsa Milovanovic, Delphi Diesel Systems; Hongming Xu, Birmingham Univ. Organizers: Donald C. Siegla, Retired Organizers: William Attard, MAHLE Powertrain LLC; Barbara Goodrich, John Deere Product Engineering Center; George Karavalakis, Univ. of California, Riverside; Paul Richards, Innospec; Elisa Toulson, Michigan State Univ. Organizers: Neil M. Johnson, Ricardo; Alvaro Masias, Ford Motor Co.; James Miller, Argonne National Laboratory Characterizing the Influence of EGR and Fuel Pressure on the Emissions in Low Temperature Diesel Combustion The New Biomorphs, An Emerging Trends on the Automotive Design Theme Effectiveness of Cold Soak Filtration Test to Predict Precipitates Formation in Biodiesel Trip Based Stochastic Prediction of Battery State of Charge for Electric Vehicles (2011-01-1354) (Oral Only) (2011-01-1201) (2011-01-1363) Bryan M. Knight, Joshua A. Bittle, Timothy J. Jacobs, Texas A&M University William Porter, General Motors Company (retired) Shailesh Martin Lopes, Douglas Conran, Michael Russell, General Motors Company Nitin Ranjan, eLutions Inc.; Yaoyu Li, Univ. of Wisconsin Milwaukee Evaluation of Diesel Oxidation Catalyst Conversion of Hydrocarbons and Particulate Matter from Premixed Low Temperature Combustion of Biodiesel Oxidation Stability of Biodiesel Produced from Non-Edible Oils of African Origin Technical Challenges for Vehicle 14V/28V Lithium Ion Battery Replacement (2011-01-1186) (2011-01-1202) (2011-01-1375) William F. Northrop, Univ. of Michigan-Ann Arbor; Dennis Assanis, Stani Bohac, Univ of Michigan Thomas Kivevele, Tshwane Univ. of Technology; Avinash Kumar Agarwal, Tarun Gupta, Indian Institute of Technology Kanpur; Makame Mbarawa, Tshwane Univ. of Technology Yi Ding, US Army RDECOM-TARDEC; Sonya Zanardelli, David Skalny, Laurence Toomey, US Army RDECOM-TRADEC Heat Release Parameters to Assess Low Temperature Combustion Attainment Wear Assessment in a Karanja Oil Methyl Ester Biodiesel Fuelled 38.8 L Military CIDI Engine Application of System Safety Engineering Processes to Advanced Battery Safety (2011-01-1350) (2011-01-1192) (2011-01-1369) Joshua A. Bittle, Bryan M. Knight, Timothy J. Jacobs, Texas A&M Univ. Anand Kumar Pandey, College Of Engineering; Milankumar Nandgaonkar, College of Engineering Galen Ressler, General Motors Company Discussion Break An Experimental Investigation on the Performance and Exhaust Emissions of a Diesel Engine Using Blends of a Vegetable Oil Trip Specific Worthiness of Replacement of Individual Cells for Battery Pack in Electric Vehicles (2011-01-1187) (2011-01-1361) Chiranjiv Mohanty, Abhash Jaiswal, Venkata Saikumar Meda, Pritinika Behera, Sivalingam Murugan, NIT, Rourkela Rohit Ugle, Yaoyu Li, Univ. of Wisconsin Milwaukee Chairpersons: James K. Wagner 11:40 a.m. Test Center for Aging Analysis and Characterization of Lithium-Ion Batteries for Automotive Applications (2011-01-1374) Manuel Fischnaller, Joachim Melbert, RuhrUniversitaet Bochum; Sebastian Scharner, Tanja Eichner, BMW Group Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Mobility History Committee / Office of the Secretary The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00155, and also individually. To purchase visit collections.sae.org 148 SAE 2011 World Congress Planned by Combustion and Fuels Committee / Powertrain Fuels and Lubricants Activity Planned by Advanced Power Sources Committeee / Powertrain Fuels and Lubricants Activity The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00160, and also individually. To purchase visit collections.sae.org The papers in this session are available in SAE Technical Paper Collection, COLL-TP-00147, and also individually. To purchase visit collections.sae.org