TM PARTS MANUAL April, 2015 Catalogue # 0415A Drawings not to scale. NOTE... For REDLINE-ELTEK parts, please refer to Quick Reference manual or contact TPC International. 15803-121A Ave, Edmonton, Alberta, Canada T5V 1B1 Phone (780) 451-4894 Fax (780) 452-6786 Toll Free 1-888-338-3587 E-mail info@tirepressurecontrol.com www.TIREBOSS.com F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind TIREBOSS SYSTEM IDENTIFICATION System Type TBM100 Tire Pressures Controlled on Drive Axles Only System Type TBM200 Tire Pressures Controlled on Drive and Trailer Axles Only System Type TBM300 Tire Pressures Controlled on Drive, Steer and Trailer Axles System Type TBM400 Tire Pressures Controlled on Drive and Steer Axles Only F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind Tire Pressure Control System PARTS MANUAL INDEX View Steer Axle Wheel End Section Note…Steer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon steer axle model. Contact TPC International for more information and part 1 Steer Axle Air Supply Line Drive Axle Wheel End 2 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. 3 Drive Axle Air Line Hangers 4 Drive Axle Air Supply Line 4 Additional Air Line Hangers for Tri-Drives 4 Trailer Main Air Supply Line on Truck Trailer Wheel Ends Trailer Air Supply Line 5 Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model. Contact TPC International for more information and part Note…Trailer view shown is of most common configuration. Various other configurations exist depending upon number of axles.Contact TPC International for more information and part identification. 6 7 Trailer Axle Tube 8 Operator Controller 9 Valve Module Overview 10 Box, Lid and Static Tank Box Hardware and Accessory 10 10 Valve Body 10 Y-Filter Assembly 10 Valve Control Module 11 Main Air Supply and Pressure Protection Valve 12 Spare Parts Kits 13 F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System 9 24* 25* 10 20 (includes #13, 14, 19 & 20) 13 8 26 14 25* 19 7 15 6 17 13 14 5 16 18 24* NOTE... Machining required to Castelated Nut. 15 11 12 11 2 3 1 4 21† TPC-SAO200 22† Steer Axle Wheel End Meritor/Rockwell - FG941/FL941, Mack - FAW 14/FAW 18, EATON - EFA12F4/FSA20F4 5 1/2"Dia. Hub Cap bolt circle † Installed on top & rear of steer spindle. Dowel pin used Note…Steer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon steer axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-1 23 only to aid in installation process. TIREBOSS Tire Pressure Control System TPC-SAO200 Steer Axle Wheel End - Meritor/Rockwell - Fg941/FL941, Mack - FAW 14/Faw18, Eaton - EFA12F4/FSA20F4 5 1/2" Dia. Hub Cap bolt circle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NOTES ITEM NUMBER 5163NC 516LW 516FWSAE 343-4009 225-0950 225-1025 225-2103 CT-008-HA CT-VSS100 CT-INT-LN 330-3009 299-3678 F65 225-4805 169C-5-4 1102-208-210 1105-070 110 311-605 12040 900729-2 2021-4-2 351-6412 SBS516-12 SBS38-58 SSW-1 DESCRIPTION BOLT LOCK WASHER FLAT WASHER HUB CAP HUB CAP FITTING LOCK TAB HUB CAP FITTING WHEEL END VALVE STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL INTERNAL AIR LINE ASSEMBLY HUB GASKET HUB SPACER (5 1/2" BOLT CIRCLE X 2" WIDTH) INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER O-RING INTERNAL AIR LINE GUARD INTERNAL AIR LINE FRAME CLAMP ADAPTER HUB SPACER MOUNTING DOWEL PIN SHOULDER BOLT 5/16 Thread x 1/2 Long Shoulder SHOULDER BOLT 3/8 Thread x 5/8 Long Shoulder SHOULDER BOLT LOCK WIRE NOTE REQ QTY 6 6 6 1 1 1 Œ Œ • • Ž • ‘Ž ‘Ž Ž 7 8 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 2 2 2 1 Œ INCLUDED WITH PART # CT-008-HA • INCLUDED WITH PART # 1102-208-210 Ž USED ONLY ON SPINDLES WITH CASTELLATED NUTS • INCLUDES #13, 14, 19 and 20 • NON-GREASABLE ROTARY UNION ‘ EITHER SBS516-12 OR SBS38-58 WILL BE USED DEPENDING UPON SIZE OF CASTELATED NUT 7 USED ONLY ON SPINDLES WITH SMALL CASTELATED NUTS (VISUAL IDENTIFICATION REQUIRED) 8 USED ONLY ON SPINDLES WITH LARGE CASTELATED NUTS (VISUAL IDENTIFICATION REQUIRED) F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-1 CATALOGUE 0214A TIREBOSS Tire Pressure Control System 24 Teflon Wheel Guards 12 11 CT-INT-LN 16* 17* 10 13 18* 19* 15* 9a 25 20 9 Machining Specs. for Cast Spindle Hub Cover Includes... 15,16,17,18 and 19 22 8 17* 21 18* 19* 20 7 6 5 14 4 2 TPC-SAO305 3 1 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind Steer Axle Wheel End - Mercedes Machining of Cast Spindle Hub Cover Required 1-2 23 TIREBOSS Tire Pressure Control System TPC-SAO305 Steer Axle Wheel End - Mercedes (Machining of Cast Spindle Hub Cover Required) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 9a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • ITEM NUMBER 200-0620SS 200-0006SS 14FWSS 299-0721 296-0720 299-0720 16000-102x4MM 225-1029 244-1116 244-1124 225-1022 225-2105 CT-001-HA CT-VSS100 47200 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 1102-208-210G 1105-070 275-5858 CT-AWG-TF TPC-SAO305-DOC DESCRIPTION M6 x 20 SS Metric HEX BOLT M6 SS LOCK WASHER 1/4 SS FLAT WASHER Axle Hub SPACER CAP Hub SPACER GASKET Steer Axle HUB SPACER O-RING Steer Axle Hub CAP FITTING -4 NPSM Swivel x 1/4 Male Pipe 90 Adaptor -4 NPSM Swivel x 1/4 Male Pipe 45 Adaptor 1/4 Steel Nipple Modified Steer Axle BALL VALVE Wheel End HOSE Super Single STEER AXLE WHEEL END HOSE SEAL 1/8 PTF RELIEF VALVE INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 14, 15, 16, 17 & 18) FITTING SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET SPINDLE EXTENTION TEFLON WHEEL GUARD with instructions Hub Cover MACHINING SPECS NOTE Œ • REQ QTY 6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 INCLUDED WITH PART # CT-001-HA INCLUDED WITH PART # 1102-208-210G F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-2 CATALOGUE 0214A TIREBOSS Tire Pressure Control System To valve stem 1 5 Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To steer axle air line (orange) 7 12 13 11 2 10 15 *Only if required 9 8 3 15 14 TPC-SAO680 6 Steer Axle Wheel End 7 7/8" Axle Bolt Circle (5/8Studs) Fabco SDA 2300 Driven Axle 4 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-3 TIREBOSS Tire Pressure Control System TPC-SAO680 Steer Axle Wheel End - 7 7/8" Bolt Circle (5/8 Studs) - Fabco SDA 2300 Driven Axle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 225-1120 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2885 58334NCG8 58FWG8 WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 1/4 NPSM SWIVEL x 1/4 MALE NPT 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD BOLT FLAT WASHER NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-3 CATALOGUE 0214A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To valve stem 1 5 To steer axle air line (orange) 7 12 13 11 2 10 9 8 3 16 14 4 15 6 *Holes must be drilled and tapped in planetary end cap for studs. Instructions Document TPC-SAO685 DOC TPC-SAO685 Steer Axle Wheel End Sisu Planetary Steer FS2P-28-G 28MT F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-4 TIREBOSS Tire Pressure Control System TPC-SAO685 Steer Axle Wheel End - SISU Planetary Steer - FS2P-28-G 28MT PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 244-1124 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2600 516NCLNG8 516FWSS 5161NCS WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 45o SWIVEL FITTING 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD LOCK NUT STAINLESS STEEL WASHER STUD NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-4 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To valve stem 1 5 To steer axle air line (orange) 13 12 7 11 2 10 15 *Only if required 9 8 15 14 3 4 6 TPC-SAO690 Steer Axle Wheel End Clark Planetary 16.5" Bolt Cirle Manifold F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-5 TIREBOSS Tire Pressure Control System TPC-SAO690 Steer Axle Wheel End - Clark Planetary - 16.5" Bolt Circle Manifold PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 244-1124 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2042 9165NCG8 916FWG8 WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 45o SWIVEL FITTING 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD 16.5" Bolt Circle BOLT FLAT WASHER NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-5 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System To valve stem 1 To steer axle air line (orange) 11 5 10 6 2 7 9 8 13 12 14 3 *Holes must be drilled and tapped in planetary end cap for studs. Instructions Document T00000000? 15 4 TPC-SAO695 Steer Axle Wheel End Volvo 6 x 6 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-6 TIREBOSS Tire Pressure Control System TPC-SAO695 Steer Axle Wheel End - Volvo 6 x 6 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2105 225-1022 1468-10-6 120-CB 124-C 1102-208-210 1105-070 299-2600 247-003 200-0008 261-6029 124-B 225-1120 WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE MODIFIED STEER AXLE BALL VALVE 1/4 STEEL NIPPLE COMPRESSION FITTING BELL ADAPTER BRASS ELBOW 45o ROTARY UNION (SHORT) SEALING WASHER MANIFOLD 1/4 PIPE PLUG M8 LOCK NUT M8 X 25MM STUD BRASS ELBOW 45o 1/4 NPSM SWIVEL X 1/4 MALE NPT NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-6 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System 10 20 26 9 13 (includes #13, 14, 19 & 20) 25 19 8 14 15 18 17 7 16 13 6 14 5 15 11 21† 12 23† 11 24† 2 1 4 3 † Optional fitting installed on top & rear TPC-SAO725 of steer spindle. Eaton Pre-drilled Steer Axle Wheel End Note…Steer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon steer axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-7 Dowel pin used 22 only to aid in installation process. TIREBOSS Tire Pressure Control System TPC-SAO725 Eaton Predrilled Steer Axle Wheel End PER WHL END REF NUMBER ITEM NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 5163NC 516LW 516FWSAE 343-4009 225-0950 225-1025 244-3746 124704-604 CT-004-HA CT-VSS100 330-3009 299-3679 F65 225-4805 169C-5-4 1102-208-210M 266-1775 110 311-605 12040 900729-2 351-6412 264-3735 200-3564 CT-009-HA CT-INT-LN BOLT LOCK WASHER FLAT WASHER HUB CAP HUB CAP FITTING LOCK TAB HUB CAP FITTING STEER AXLE HOSE ADAPTER SWIVEL FITTING STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL HUB GASKET HUB SPACER (2 3/16" x 5 1/2" bolt circle) INSERT FERRULE FITTING ROTARY UNION - Eaton Predrilled Spindles (9/16 NF Spindle thread) ROTARY UNION SEALING WASHER O-RING INTERNAL AIR LINE GUARD INTERNAL AIR LINE FRAME CLAMP HUB SPACER MOUNTING DOWEL PIN STEEL ADAPTOR (optional) 4 JIC Male x 6 JIC Female BRASS FITTING (optional) 1/4 Male SAE x 3/8 Female SAE STEER AXLE WHEEL END HOSE 90o Assembled Internal Airline (includes # 13, 14, 19 & 20) NOTES Œ • • NOTE Ž INCLUDED WITH PART # CT-004-HA INCLUDED WITH PART # 1102-208-210 NON-GREASABLE ROTARY UNION F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 • 1-7 • Œ • Œ • • Ž • REQ QTY 6 6 6 1 1 1 1 2 1 1 2 1 2 2 2 1 1 1 1 1 3 2 1 1 1 1 USED ONLY ON SPINDLES WITH CASTELLATED NUTS CUT TO LENGTH - IF REQUIRED CATALOGUE 0214A TIREBOSS Tire Pressure Control System 10 13 22 14 20 26 (includes #13, 14, 19 & 20) 9 19 8 15 18 17 7 16 13 6 14 5 15 11 12 21† 11 2 1 24† 4 3 TPC-SAO735 Eaton Pre-drilled Steer Axle Wheel End Note…Steer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon steer axle model. Contact TPC International for more information and part identification. 25† † Optional fitting installed on top & rear of steer spindle. Dowel pin used 23 only to aid in installation process. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-8 TIREBOSS Tire Pressure Control System TPC-SAO735 Eaton Predrilled Steer Axle Wheel End PER WHL END REF NUMBER ITEM NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 516212NC 516LW 516FWSAE 243-4249 225-0945 225-1025 244-3746 124704-604 CT-009-HA CT-VSS100 330-3009 299-3590 F65 225-4805 169C-5-4 1102-208-210M 266-1775 110 311-605 12040 900729-2 120-BB 351-6412 264-3735 200-3564 CT-INT-LN BOLT LOCK WASHER FLAT WASHER HUB CAP HUB CAP FITTING LOCK TAB HUB CAP FITTING STEER AXLE HOSE ADAPTER SWIVEL FITTING STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL HUB GASKET HUB SPACER (1 1/2" x 5 1/2" Bolt Circle) INSERT FERRULE FITTING ROTARY UNION - Modified for Eaton ROTARY UNION SEALING WASHER O-RING INTERNAL AIR LINE GUARD INTERNAL AIR LINE FRAME CLAMP ADAPTER 1/4 Male x 1/4 Female Pipe HUB SPACER MOUNTING DOWEL PIN STEEL ADAPTOR (optional) 4 JIC Male x 6 JIC Female BRASS FITTING (optional) 1/4 Male SAE x 3/8 Female SAE Assembled Internal Airline (includes # 13, 14, 19 & 20) NOTES Œ • • NOTE Ž INCLUDED WITH PART # CT-004-HA INCLUDED WITH PART # 1102-208-210 NON-GREASABLE ROTARY UNION F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 • 1-8 • Œ • Œ • • Ž • REQ QTY 6 6 6 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 3 1 2 1 1 1 USED ONLY ON SPINDLES WITH CASTELLATED NUTS CUT TO LENGTH - IF REQUIRED CATALOGUE 0214-A TIREBOSS Tire Pressure Control System CT-INT-LN Includes... 14,15,16,17 and 18 12 15 16 17 18 14 9 13 11 19 21 8 10 16 20 17 18 19 7 6 5 2 3 23 4 Installed on top & rear of steer spindle. 1 TPC-SAO745 Steer Axle Wheel End - Mack FXL23 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 22 1-9 TIREBOSS Tire Pressure Control System TPC-SAO745 - Mack FXL23 Steer Axle Wheel End PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ • Ž • ITEM NUMBER 200-0825 516LW 516FWSAE 203-4009 330-3009 299-0725 225-0950 225-1029 49-4-4 124704-664 CT-009-HA CT-VSS100 204-0130 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 1102-208-210M 266-1775 900729-2 254-3744 CT-INT-LN DESCRIPTION BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER (THREADED) HUB CAP FITTING LOCK TAB MODIFIED HUB CAP FITTING 90o BRASS ADAPTER SWIVEL FITTING STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL O-RING INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 16, 17, 18,19 & 20) FITTING ROTARY UNION ROTARY UNION SEALING WASHER FRAME CLAMP ADAPTER - 4 x 1/4 NPT 45o Assembled Internal Airline (includes # 14, 15, 16, 17 & 18) NOTE Œ Ž Œ • • REQ QTY 6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 INCLUDED WITH PART # CT-009-HA INCLUDED WITH PART # 1102-208-210M CUT TO LENGTH - IF REQUIRED NON-GREASABLE ROTARY UNION F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-9 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System 24 (Optional Aluminum Spacer) CT-INT-LN 13 15 15 12 Includes... 16, 17, 21, 22 and nuts for fitting 18 16 17 14 23 12 10 18 21 9 20 11 8 22 16 17 7 19 18 5 6 5 25 26 Installed on top & rear of steer spindle. 2 1 3 4 TPC-SAO800 Steer Axle Wheel End - Scania AM900, AM920 Note…Steer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon steer axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1 - 10 27 Dowel pin used only to aid in installation process. TIREBOSS Tire Pressure Control System TPC-SAO800 Steer Axle Wheel End - Scania AM900, AM920 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NOTES Œ • Ž • • ITEM NUMBER 200-0860 516LW 200-0800 203-4009 330-3009 299-3590 225-0950 225-1025 244-1116 225-2105 49-4-4 124704-604 CT-009-HA CT-004-HA CT-VSS100 F65 225-4805 169C-5-4 1102-208-210 1105-070 311-605 12040 16000-245 299-3400 200-0825 900729-2 351-6412 DESCRIPTION BOLT M8 x 60mm G5 LOCK WASHER M8 FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER HUB CAP FITTING LOCK TAB HUB CAP FITTING SWIVEL FITTING -4NPSM x 1/4 Male Pipe 90o BALL VALVE BRASS ADAPTOR 90o SWIVEL FITTING STEER AXLE WHEEL END HOSE 90o STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER INTERNAL AIR LINE GUARD INTERNAL AIR LINE O - Ring Aluminum Hub Spacer M8 x 25mm BOLT (Used with Aluminum Spacer) FRAME CLAMP HUB SPACER MOUNTING DOWEL PIN NOTE Ž Œ • Œ • • • REQ QTY 6 6 6 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 INCLUDED WITH PART # CT-004-HA INCLUDED WITH PART # 1102-208-210 WHEN HUB CAP IS USED ON GREASE HUB APPLICATION MUST ALSO ORDER 1 of #259-6096 CUT TO LENGTH - IF REQUIRED NON-GREASABLE ROTARY UNION F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1 - 10 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System CT-INT-LN 12 13 12 16* 17* 18* 19* 15* 11 Includes... 15,16,17,18 and 19 14 10 9 20 22 8 17* 21 18* 19* 20 7 6 5 2 3 4 TPC-SAO810 1 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind Steer Axle Wheel End - Screw on 136mm 1 - 11 TIREBOSS Tire Pressure Control System TPC-SAO810 Steer Axle Wheel End - Screw on 136mm PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NOTES Œ • Ž ITEM NUMBER 200-0825 516LW 200-0800 203-4009 330-3009 299-3420 225-0950 225-1025 244-1116 225-2105 49-4-4 CT-009-HA CT-VSS100 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 1102-208-210G 1105-070 DESCRIPTION BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB CAP GASKET Screw on HUB SPACER (136mm) HUB CAP FITTING LOCK TAB Hub Cap FITTING -4 NPSM Swivel x 1/4 Male Pipe 90 Adaptor Modofied Steer Axle BALL VALVE -4 SAE* 1/4 MALE NPT 90 BRASS ADAPTOR STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL Use O-ring from truck (not supplied with this kit) INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 14, 15, 16, 17 & 18) FITTING SHORT ROTARY UNION with OUTER SEAL ROTARY UNION SEALING WASHER NOTE Ž Œ • REQ QTY 6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 INCLUDED WITH PART # CT-009-HA INCLUDED WITH PART # 1102-208-210G CUT TO LENGTH - IF REQUIRED F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1 - 11 CATALOGUE 0214-A Scania External Mount Front Steer Axle Manifold Plate Assembly 10 6 TPC-SAO830 2 3 To steer axle air line (orange) 1 13 7 12 11 5 8 9 4 14 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-12 TIREBOSS Tire Pressure Control System Scania External Mount Front Steer Axle Manifold Plate Assembly TPC-SAO830 PER WHL END REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ITEM NUMBER DESCRIPTION Part of Kit # 200-1060 200-1001 200-0010 1102-208-210G 1105-070 299-0750 3400-4 247-003 244-1124 FW8BLT38 124-B 120-CB 1468-10-6 CT-HOS-IN-45NC M10 x 60mm 10.9 Metric Bolt M10 LOCK WASHER M10 FLAT WASHER ROTARY UNION (SHORT) with Outer Seal ROTARY UNION COPPER WASHER SCANIA PLANETARY MANIFOLD PLATE 1/4 x 90 BRASS STREET ELBOW 1/4 COUNTER SUNK PIPE PLUG - 4 NPSM SWIVEL x 1/4 MALE NPT 45 3/8" GR8 "BLT" FLAT WASHERS 1/4 x 45o BRASS STREET ELBOW 1/4Male x 3/8 Female NPT BELL ADAPTOR 5/8 BRASS Compression x 3/8 Male Pipe Inner Wheel End Hose w/45o Short Handle TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 TPC-SAO830 F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1-12 NOTE REQ QTY 4 4 4 1 1 1 1 1 1 8 1 1 1 1 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System 13 CT-INT-LN 17 18 12 14 19 Includes... 16,17,18,19 and 20 20 16 15 10 9 21 11 23 8 18 22 19 20 21 7 6 5 2 1 3 24 25 4 Installed on top & rear of steer TPC-SAO900 spindle. Steer Axle Wheel End - Volvo FATYPE90 Note…Steer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon steer axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1 - 13 Jan.31/08 TIREBOSS Tire Pressure Control System TPC-SAO900 - Volvo FATYPE90 Steer Axle Wheel End PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž • ITEM NUMBER 200-0825 516LW 516FWSAE 203-4009 330-3009 299-0727 225-0950 225-1029 244-1116 225-2105 49-4-4 124704-604 CT-009-HA CT-VSS100 204-0130 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 1102-208-210M 266-1775 900729-2 244-2404 DESCRIPTION BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER (THREADED) HUB CAP FITTING LOCK TAB HUB CAP FITTING SWIVEL FITTING -4NPSM x 1/4 Male Pipe 90o BALL VALVE BRASS ADAPTOR 90o SWIVEL FITTING STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL O-RING INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 16, 17, 18,19 & 20) FITTING ROTARY UNION ROTARY UNION SEALING WASHER FRAME CLAMP ADAPTER - 4 x 1/4 NPT NOTE Œ Ž Œ • • REQ QTY 6 6 6 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 INCLUDED WITH PART # CT-009-HA INCLUDED WITH PART # 1102-208-210M CUT TO LENGTH - IF REQUIRED NON-GREASABLE ROTARY UNION F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1 - 13 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System CT-INT-LN 12 13 12 16* 17* 18* 19* 15* 11 10 Includes... 15,16,17,18 and 19 14 9 20 22 8 17* 21 18* 19* 20 7 6 23 5 2 3 24 4 Installed on top & rear of steer spindle. 1 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind TPC-SAO905 1 - 14 Steer Axle Wheel End - Volvo Screw-on Cap - 128mm Thread TIREBOSS Tire Pressure Control System TPC-SAO905 Steer Axle Wheel End - Volvo Screw-on Cap - 128mm PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ • Ž ITEM NUMBER 200-0825 516LW 200-0800 203-4009 330-3009 299-0727 225-0950 225-1029 244-1116 225-2105 49-4-4 CT-009-HA CT-VSS100 204-0130 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 1102-208-210G 266-1775 900729-2 244-2404 DESCRIPTION BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB CAP GASKET Screw on HUB SPACER (128mm) HUB CAP FITTING LOCK TAB Hub Cap FITTING -4 NPSM Swivel x 1/4 Male Pipe 90 Adaptor Modofied Steer Axle BALL VALVE -4 SAE* 1/4 MALE NPT 90 BRASS ADAPTOR STEER AXLE WHEEL END HOSE STEER AXLE WHEEL END HOSE SEAL O-ring 130mm x 4mm INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 14, 15, 16, 17 & 18) FITTING SHORT ROTARY UNION with OUTER SEAL ROTARY UNION SEALING WASHER Frame Clamp -4 JIC Adaptor x 1/4 Male NPT NOTE Ž Œ • REQ QTY 6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 INCLUDED WITH PART # CT-009-HA INCLUDED WITH PART # 1102-208-210G CUT TO LENGTH - IF REQUIRED F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1 - 14 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System 5 4 3 2 1 TPC-FHP100-BLK Front Hub Protector 10 Stud Wheels Only Note…Front Hub Protector Kit shown is most common. Other configurations exist depending upon steer axle and hub model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1 - 15 TIREBOSS Tire Pressure Control System TPC-FHP100-BLK Steer Front Hub Protector (10 Stud Wheels Only) PER WHL END REF NUMBER 1 2 3 4 5 ITEM NUMBER DESCRIPTION 298-2000 299-1040-B 298-0001 CT-214-LEG 516NCLN Stainless Steel Bolt Black Powder Coat Protective Wheel Disc Leg Spacers Mounting Leg 5/16 NC Grade Locking Nut NOTE REQ QTY Œ 8 1 AS REQ 4 8 Œ Number of Spacers required depends on axle and hub type F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 1 - 15 CATALOGUE 0214-A 4 *To wheel hose 10 2 3 1 7 Wheel End Valve 8 9 6 11 *To wheel end manifold 5 NOTE: Single Wheel Application Shown. Twin Wheel applications require 2x of 5, 6, 7, 8, 9, 10, and 11. TPC-WEG100 and TPC-WEV100 Wheel End Guard and Wheel End Valve Assembly F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 1-16 TIREBOSS ™ Tire Pressure Control System TPC-WEG100 and TPC-WEV100 Wheel End Guard and Wheel End Valve Assembly PER WHL END REF# ITEM NUMBER DESCRIPTION Part of Kit # 1 2 3 4 38212NCSS 38LW 38FWSAE 299-1095 2.5" Stainless Bolt 3/8 NC 3/8" Lock Washer 3/8" Flat Washer Wheel End Guard TPC-WEG100 TPC-WEG100 TPC-WEG100 TPC-WEG100 2 2 2 1 5 6 7 8 9 10 11 CT-100-HA 5365-6-6 299-2500 288-1024 200-1610 9365-4-4 244-1124 WEV Hose 14" #6 JIC x #6 Orb 45 Adapter WEV Assembly - Heavy Spring - (18-22 psi) 10-24 Stainless Steel Lock Nut 10-24 x 11/4 Socket Cap Stainless #4 Morb x 1/4" FNPS 45 -4 NPSM Female Swivel x 1/4 Male NPT 45 TPC-WEV100 TPC-WEV100 TPC-WEV100 TPC-WEV100 TPC-WEV100 TPC-WEV100 TPC-WEV100 4 2 2 1 2 2 1 1-16 NOTE REQ QTY TIREBOSS Tire Pressure Control System 7 Steer Axle Air Supply Line Actual positions of steer axle hoses and fitting will vary per truck 4 Truck Frame 3 2 2 5 2 6 To back of left spindle 10 8 5 9 Truck Frame 5 From Y-Filter on Valve Box To back of right spindle 10 1 2 9 2 8 2 3 4 7 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 2-1 TIREBOSS Tire Pressure Control System Steer Axle Air Supply REF NUMBER 1 2 3 4 5 6 7 8 9 10 ITEM NUMBER DESCRIPTION NOTE 1472-8-6 11307 3325-6-4 225-2103 C68BK 1469-8-6 49-4-4 124704-604 2069-4 124704-664 Compression Tee Frame Nipple Assembly Reducing Nipple Ball Valve Plastic Tubing Compression Elbow Adaptor Reuseable Fitting Straight Hose (100R5-4) Reuseable Fitting with 90o Œ • Ž REQ QTY 1 2 2 2 AS REQ 1 2 2 AS REQ 2 Œ Optional Component -Straight adapter Part #48-4-4 depending on truck model • Optional Component - 90o Reuseable Part # 124704-664 depending on truck model Ž Optional Component - 45o Reuseable Part #124704-684 depending on spindle model F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 2-1 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System To inner dual valve stem 1 5 To drive axle air line (orange) 14 4 3 12 6 2 7 14 10 *Only if required 11 8 10 3 9 4 5 15 13 TPC-DAK100 Drive Axle Wheel End 7" Axle Stud Spacing (5/8 Studs) To outer dual valve stem 1 Meritor/Rockwell, Eaton, Mack S440 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-1 TIREBOSS Tire Pressure Control System TPC-DAK100 Drive Axle Wheel End - 7" Axle Stud Spacing (5/8 Studs) - Meritor/Rockwell, Eaton, Mack S440 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 58412NCG8 58FWG8 1105-070 299-2880 CT-007-HA 225-0132 584NCG8 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD (7 " BOLT c/c X 5/8 STUD SIZE) OUTER WHEEL END HOSE TEFLON WHEEL GUARDS BOLT NOTE REQ QTY Œ 2 1 2 2 2 1 1 1 2 4 1 1 1 2 2 Ž • INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) F/Tec/Manuals/PARTSMAN2.xls 3-1 CATALOGUE 0708A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To valve stem 1 5 To drive axle air line (orange) 13 12 7 11 2 10 15 16 9 8 14 15 6 3 4 18 17 TPC-DAK160 Drive Axle Wheel End, SUPER SINGLE 7" Axle Stud Spacing (5/8 Studs) Meritor/Rockwell, Eaton, Mack S440 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-2 TIREBOSS Tire Pressure Control System TPC-DAK160 Drive Axle Wheel End SUPER SINGLE- 7" Axle Stud Spacing (5/8 Studs) - Meritor/Rockwell, Eaton, Mack S440 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 244-1124 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2880 584NCG8 58FWG8 CT-AWG-TF 225-1120 58412NCG8 WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 45o SWIVEL FITTING 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD 7" Bolt Circle 4" BOLT FLAT WASHER TEFLON WHEEL GUARDS STRAIGHT SWIVEL 4.5"BOLT NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 2 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F/Tec/Manuals/PARTSMAN2.xls 3-2 CATALOGUE 0708-A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. 1 To valve stem To drive axle air line (orange) 14 12 6 2 7 10 *Only if required 11 8 13 4 10 9 3 TPC-DAK175 5 Drive Axle Wheel End 7" Axle Stud Spacing (5/8Studs) Super Single Rockwell Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-3 TIREBOSS Tire Pressure Control System TPC-DAK175 Drive Axle Wheel End - 7" Stud Spacing (5/8 Studs) - Super Single Rockwell PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-007-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 58412NCG8 58FWG8 1105-070 299-2880 CT-AWG-TF 247-003 WHEEL END HOSE SEAL OUTER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD (7 " BOLT c/c X 5/8 STUD SIZE) TEFLON WHEEL GUARDS 1/4 COUNTER SUNK PIPE PLUG NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 2 4 1 1 1 1 Ž • • INCLUDED WITH PART #'s CT-007-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 3-3 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To valve stem 1 5 To drive axle air line (orange) 13 12 7 11 2 10 15 16 9 8 14 15 6 3 4 18 17 TPC-DAK180 Drive Axle Wheel End, SUPER SINGLE 7 1/4" Axle Stud Spacing (5/8 Studs) Meritor/Rockwell RT70 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-4 TIREBOSS Tire Pressure Control System TPC-DAK180 Drive Axle Wheel End SUPER SINGLE- 7 1/4" Bolt Circle (5/8 Studs) - Meritor/Rockwell RT70 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 244-1124 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2882 584NCG8 58FWG8 CT-AWG-TF 225-1120 58412NCG8 WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 45o SWIVEL FITTING 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD 7 1/4"" Bolt Circle 4" BOLT FLAT WASHER TEFLON WHEEL GUARDS STRAIGHT SWIVEL 4.5"BOLT NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 2 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F/Tec/Manuals/PARTSMAN2.xls 3-4 CATALOGUE 0708-A TIREBOSS Tire Pressure Control System To inner dual valve stem 1 14 2 5 Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. To drive axle air line (orange) 4 3 12 14 6 7 13 10 *Only if required 11 8 To outer dual valve stem 1 3 4 9 5 10 TPC-DAK200 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-5 Drive Axle Wheel End 7 1/2" Axle Stud Spacing (5/8 Studs) Mack Axles TIREBOSS Tire Pressure Control System TPC-DAK200 Drive Axle Wheel End - 7 1/2" Axle Stud Spacing (5/8 Studs) - Mack Axles PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 58412NCG8 58FWG8 1105-070 299-2900 CT-007-HA 225-0132 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD (Mack Drive Axles) OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 Ž • • • 1 1 2 4 1 1 1 2 INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) DEPENDING ON APPLICATION MAY USE 5/8 x 4" NCG8 BOLT ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3-5 CATALOGUE 0708A TIREBOSS Tire Pressure Control System To inner dual valve stem Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. 1 To drive axle air line (orange) 14 5 4 3 12 6 2 7 14 10 *Only if required 8 4 13 11 9 3 5 10 TPC-DAK225 Drive Axle Wheel End 6 3/8" Axle Stud Spacing (9/16 Studs) Mack 38,000 lb To outer dual valve stem 1 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-6 TIREBOSS Tire Pressure Control System TPC-DAK225 Drive Axle Wheel End - 6 3/8" Axle Stud Spacing (9/16 Studs) - Mack 38,000 lb PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 9164NCG8 916FWG8 1105-070 299-3800 CT-007-HA 225-0132 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD (Mack 38,000 lb) OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 Ž • • 1 1 2 4 1 1 1 2 INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3-6 CATALOGUE 0708A TIREBOSS Tire Pressure Control System To inner dual valve stem 1 5 To drive axle air line (orange) 15 7 6 4 14 16 8 2 12 *Only if required 13 9 6 3 14 10 11 12 To outer dual valve stem 1 4 TPC-DAK305 5 Drive Axle Wheel End Mercedes Benz Model HL7 (M10 Studs) Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/PARTSMAN1/TPC-DAK305.p65 3-7 TIREBOSS Tire Pressure Control System TPC-DAK305 Mercedes Benz Model HL7 (M10 Studs) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-108-HA CT-007-HA 225-2103 225-1022 225-0132 1468-10-6 124-B 1102-208-210 200-1080 200-1001 200-0010 1105-070 225-1120 299-2883 120-CB WHEEL END HOSE SEAL INNER WHEEL END HOSE (EXTRA LONG) OUTER WHEEL END HOSE WHEEL END VALVE WHEEL END VALVE NIPPLE TEFLON WHEEL GUARDS COMPRESSON FITTING ELBOW ROTARY UNION - Short BOLT (M10 x 80 mm Metric Bolt) LOCK WASHER 10MM FLAT WASHER 10MM ROTAY UNION SEALING WASHER MANIFOLD SWIVEL FITTING DRIVE AXLE MANIFOLD BELL ADAPTOR NOTE REQ QTY Œ 2 1 1 2 2 2 1 1 1 2 2 4 1 2 1 1 Ž • INCLUDED WITH PART #'s CT-007-HA AND CT-108-HA INCLUDED WITH PART # 1102-208-210 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3-7 CATALOGUE 0708A TIREBOSS Tire Pressure Control System To inner dual valve stem 4 1 To drive axle air line (orange) 3 14 13 6 5 7 2 15 12 8 5 14 To outer dual valve stem 9 3 1 10 11 4 TPC-DAK307 Drive Axle Wheel End 245mm Axle Stud Spacing (10mm Studs) Mecedes Model HL7 with long unions F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-8 TIREBOSS Tire Pressure Control System TPC-DAK307 Drive Axle Wheel End - 245mm Axle Stud Spacing Mecedes Model HL7 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-HOL-IN 225-2103 225-1022 CT-AWG-TF 1468-10-6 124-C 1115-157-238 200-1080 200-1001 200-0010 1105-070 299-2883 225-1120 CT-HOS-OT WHEEL END HOSE SEAL INNER WHEEL END HOSE (Extra Long) (Ball Valve Included) WHEEL END VALVE WHEEL END VALVE NIPPLE TEFLON WHEEL GUARD with Instructions COMPRESSON FITTING ELBOW ROTARY UNION M10 x 80 mm METRIC HEX BOLT M10 LOCK WASHER M10 FLAT WASHER ROTARY UNION Sealing Washer Drive Axle MANIFOLD 245mm B/C 1/4 NPSM Swivel x 1/4 Male NPT OUTER WHEEL END HOSE (Ball Valve Included) INCLUDED WITH PART #'s CT-HOL-IN AND CT-HOS-OT INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3-8 NOTE REQ QTY Œ 2 1 2 2 2 Œ Œ • Ž • 1 1 2 2 4 1 1 2 1 TIREBOSS Tire Pressure Control System To inner dual valve stem Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. 1 To drive axle air line (orange) 14 5 4 12 3 6 2 7 14 10 *Only if required 4 13 11 8 9 10 3 To outer dual valve stem 1 5 TPC-DAK400 Drive Axle Wheel End Volvo 172 mm Axle Stud Spacing (M14 Studs) Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-9 TIREBOSS Tire Pressure Control System TPC-DAK400 Drive Axle Wheel End - Volvo 172 mm Axle Stud Spacing (M14 Studs) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 200-1490 916FWG8 1105-070 299-2172 CT-007-HA 225-0132 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT (M14 x 90 mm Metric Bolt) FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 1 1 1 2 4 1 1 1 2 Ž • • INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3-9 CATALOGUE 0708A TIREBOSS Tire Pressure Control System To inner dual valve stem 1 Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. 14 To drive axle air line (orange) 5 4 12 3 6 2 7 11 14 10 *Only if required 4 To outer dual valve stem 8 5 13 10 3 9 1 TPC-DAK425 Drive Axle Wheel End 118 mm Axle Stud Spacing (M8 Studs) Volvo Planetary RT2610/HV & CTN372 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3 - 10 TIREBOSS Tire Pressure Control System TPC-DAK425 Drive Axle Wheel End - 118mm Axle Stud Spacing (M8 Studs) - Volvo Planetary RT2610/HV & CTN372 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 200-0850 516FW 1105-070 299-4500 CT-007-HA CT-AWG-TF WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT M8 x 50 mm FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 1 1 1 2 2 1 1 1 2 Ž • • INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 3 - 10 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System To inner dual valve stem Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. 1 5 3 To drive axle air line (orange) 14 4 12 6 2 14 7 10 *Only if required 11 8 4 10 9 13 To outer dual valve stem 3 1 TPC-DAK500 5 Drive Axle Wheel End 152mm Axle Stud Spacing (12mm Studs) Scania 3 - AD80, AD90 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3 - 11 TIREBOSS Tire Pressure Control System TPC-DAK500 Drive Axle Wheel End - 152mm Axle Stud Spacing (12 mm Studs) - Scania 3 - AD80, AD90 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 200-0150 200-1200 1105-070 299-2080 CT-007-HA 225-0132 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT (12 m x 150 mm Grade 5 Bolt) FLAT WASHER (12 m) SEALING WASHER DRIVE AXLE MANIFOLD (Scania) OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 1 1 1 2 4 1 1 1 2 Ž • • INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3 - 11 CATALOGUE 0708A TIREBOSS Tire Pressure Control System To inner dual valve stem Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. 1 5 3 14 To drive axle air line (orange) 4 12 6 2 14 7 10 *Only if required 13 11 8 10 4 3 To outer dual valve stem 1 9 TPC-DAK550 5 Drive Axle Wheel EndScania 4 - AD1300 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3 - 12 TIREBOSS Tire Pressure Control System TPC-DAK550 Drive Axle Wheel End - Scania 4 - AD1300 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 200-0200 200-1200 1105-070 299-2090 CT-007-HA 225-0132 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT (12 m x 200 mm Grade 8 Metric) FLAT WASHER (12 m) SEALING WASHER DRIVE AXLE MANIFOLD (Scania) OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 1 1 1 2 4 1 1 1 2 Ž • • INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3 - 12 CATALOGUE 0708A 10 16 9 13 14 12 8 11 7 5 6 1 4 2 5 6 15 3 TPC-DAK572 17 14 11 Scania Planetary AD1101 Long Union F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 13 12 3 - 13 TIREBOSS Tire Pressure Control System TPC-DAK572 Drive Axle Wheel End - Scania Planetary AD1101 - Long Union PER WHL END REF NUMBER ITEM NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1468-10-6 124-C 1115-157-238 1105-070 3400-4 244-1124 200-0841 516LWHC FW8BLT38 299-0750 225-1022 225-2105 124-B CT-VSS100 CT-AWG-TF CT-HOS-OT-45 CT-HOS-IN-45 COMPRESSON FITTING ELBOW ROTARY UNION SEALING WASHER 1/4 x 90 Brass Street Elbow -4 NPSM Female Swivel x 1/4 Male NPT 45 Stainless M8 x 1.25 x 40 Metric Socket Head Cap Screw 5/16 Hi Collar Lock Washer BOLT (12 m x 200 mm Grade 8 Metric) COMPRESSON FITTING WHEEL END VALVE NIPPLE Ball Valve - Short Handle 1/4 x 45 degree Street Elbow WHEEL END HOSE SEAL Teflon Wheel Guards with Instructions Outer Wheel Hose with 45 degrees and short handle Inner Wheel Hose with 45 degrees and short handle NOTES Œ • NOTE Œ Œ Œ Œ REQ QTY 1 1 1 1 2 2 3 1 6 1 2 2 2 2 1 1 1 INCLUDED WITH PART #'s CT-HOL-IN-45 and CT-HOS-OT-45 INCLUDED WITH PART # 1115-157-238 F/Tec/Manuals/PARTSMAN2.xls 3 - 13 CATALOGUE 0708A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To valve stem 1 5 To drive axle air line (orange) 7 12 13 11 2 10 9 8 16 14 3 4 6 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-14 15 *Holes must be drilled and tapped in planetary end cap for studs. Instructions Document TPC-DAK685 DOC TPC-DAK687 Drive Axle Wheel End Sisu Planetary FR3P-48-S TIREBOSS Tire Pressure Control System TPC-DAK687 Drive Axle Wheel End - SISU Planetary-FR3P-48-S PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 244-1124 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2037 516NCLNG8 516FWSS 5161NCS WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 45o SWIVEL FITTING 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD LOCK NUT STAINLESS STEEL WASHER STUD NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F/Tec/Manuals/PARTSMAN2.xls 3-14 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # (located inside the TIREBOSS Valve box) and contact TPC International. To valve stem 1 5 To drive axle air line (orange) 13 12 7 11 2 10 14 8 9 15 3 4 6 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3-15 TPC-DAK690 Drive Axle Wheel End Clark Planetary BD9100 & 16T 1937, 71000 BD TIREBOSS Tire Pressure Control System TPC-DAK690 Drive Axle Wheel End - Clark Planetary BD9100 PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTES Œ • Ž ITEM NUMBER DESCRIPTION CT-VSS100 CT-001-HA 225-2103 225-1022 200-0600 244-1124 247-003 1102-208-210 1105-070 124-B 120-CB 1468-10-6 299-2042 9165NCG8 916FWG8 WHEEL END HOSE SEAL WHEEL END HOSE SUPER SINGLE WHEEL END VALVE WHEEL END VALVE NIPPLE VALVE STEM ADAPTER 45o SWIVEL FITTING 1/4 PIPE PLUG ROTARY UNION (SHORT) SEALING WASHER BRASS ELBOW 45o BELL ADAPTER COMPRESSION FITTING MANIFOLD BOLT FLAT WASHER NOTE REQ QTY Œ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Ž Ž Ž • INCLUDED WITH PART #'s CT-001-HA INCLUDED WITH PART # 1102-208-210 Items # 2,3 and 4 available as an assembly - Part # CT-HOS-90 F/Tec/Manuals/PARTSMAN2.xls 3-15 CATALOGUE 0214-A TIREBOSS 1 14 Tire Pressure Control System To inner dual valve stem Note: To determine the correct replacement parts, a measurement of manifold stud spacing and stud size is required. If a measurement is not possible, please record TIREBOSS Serial # and contact TPC International. To drive axle air line (orange) 5 4 3 12 6 2 14 7 10 *Only if required 8 4 5 13 11 10 9 3 TPC-DAK700 Drive Axle Wheel End 7" Axle Stud Spacing (3/4" Studs) Spicer/Rockwell RT40-145, Some models of IH & VOLVO Trucks To outer dual valve stem 1 Note…Drive axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon drive axle model. Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 3 - 16 TIREBOSS Tire Pressure Control System TPC-DAK700 Drive Axle Wheel End - 7" Axle Stud Spacing (3/4" Studs) - Spicer/Rockwell RT40-145, Some models of IH & Volvo trucks PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION CT-VSS100 CT-008-HA 225-1120 225-2103 225-1022 1468-10-6 124-C 1115-157-238 34412NCG8 34FWG8 1105-070 299-2888 CT-007-HA 225-0132 WHEEL END HOSE SEAL INNER WHEEL END HOSE MANIFOLD SWIVEL FITTING WHEEL END VALVE WHEEL END VALVE NIPPLE COMPRESSON FITTING ELBOW ROTARY UNION BOLT FLAT WASHER SEALING WASHER DRIVE AXLE MANIFOLD (3/4 Studs) OUTER WHEEL END HOSE TEFLON WHEEL GUARDS NOTE REQ QTY Œ 2 1 2 2 2 Ž • • 1 1 2 4 1 1 1 2 INCLUDED WITH PART #'s CT-007-HA AND CT-008-HA INCLUDED WITH PART # 1115-157-238 GREASABLE ROTARY UNION. FOR APPROVED ROTARY UNION LUBRICATION USE PART#200-1115(400gTubes) ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals/PARTSMAN2.xls 3 - 16 CATALOGUE 0214A TIREBOSS Tire Pressure Control System 17 CT-HNG-KT-SM 15 14 11 16 12 1 9 3 4 5 8 7 2 6 Drive Axle Air Line Hanger 3 4 5 6 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 10 4-1 Mounted between duals onto truck sub-frame 13 TIREBOSS Tire Pressure Control System Drive Axle Air Line Hanger PER HANGER ASM REF NUMBER ITEM NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 265-2710 3600-6 124-C 1468-10-6 265-1485 265-0675 265-1325 265-2725 265-1300 1468-10-8 265-1150 65025 C70BK 265-1175 51612NCSS 265-2711 CT-HNG-KT-SM END GUARD HANGER TEE ELBOW COMPRESSION FITTING ORANGE DRIVE AXLE AIRLINE AIRLINE SPRING GUARD BOLT INTERNAL TOOTH STAR WASHER AIR HANGER PLUG ADAPTER COMPRESSION FITTING BASE PIPE TUBING GUARD PLASTIC TUBE AIR HANGER EXT TUBE BOLT HANGER GUARD RETAINER ASSEMBLED DRIVE AXLE AIR HANGER WITH AIR LINE NOTES Œ • NOTE Œ Œ Œ Œ Œ • REQ QTY 1 1 2 2 AS REQ AS REQ 2 2 1 1 1 AS REQ AS REQ 1 3 1 1 PART OF REPLACEMENT TEE ASSEMBLY # CT-TEE-KT ASSEMBLED HANGER COMES WITH APPROXIMATELY 9' OF AIRLINE F/Tec/Manuals/PARTSMAN2.xls 4-1 CATALOGUE 0305C TIREBOSS 5 Tire Pressure Control System CT-WYE-KT Airline to right drive axle line hanger 1 2 Airline to left drive axle line hanger 4 3 2 1 From Y-Filter on Valve Box Drive Axle Air Supply Line F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 4-2 TIREBOSS Tire Pressure Control System Drive Axle Air Supply REF NUMBER 1 2 3 4 5 F/Tec/Manuals/PARTSMAN2.xls ITEM NUMBER DESCRIPTION C70BK 1468-10-8 1474-10-8 12Y CT-WYE-KT Plastic Tube Compression Fitting Compression Fitting Wye Fitting Wye Assembly NOTE REQ QTY AS REQ 2 1 1 1 4-2 CATALOGUE 0305C TIREBOSS Tire Pressure Control System 17 or 18 CT-ADM-LH-SM or CT-ADM-RH-SM 15 16 1 14 11 12 13 9 3 4 5 2 8 7 6 Additional Drive Axle Air Line Hanger for Tri-Drive F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 4-3 10 Mounted between 2nd and 3rd drive axles TIREBOSS Tire Pressure Control System Additional Drive Axle Air Line Hanger for Tri-Drive Truck Only PER HANGER ASM REF NUMBER ITEM NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 265-2710 3400-6 124-C 1468-10-6 265-1485 265-0675 265-1325 265-2725 265-1300 1468-10-8 265-1150 65025 C70BK 265-1175 51612NCSS 265-2711 CT-ADM-LH-SM CT-ADM-RH-SM END GUARD HANGER ELBOW ELBOW COMPRESSION FITTING ORANGE DRIVE AXLE AIRLINE AIRLINE SPRING GUARD BOLT INTERNAL TOOTH STAR WASHER AIR HANGER PLUG ADAPTER COMPRESSION FITTING BASE PIPE TUBING GUARD PLASTIC TUBE AIR HANGER EXT TUBE BOLT HANGER GUARD RETAINER DRIVERS SIDE 3RD DRIVE AXLE AIR LINE HANGER PASSENGER SIDE 3RD DRIVE AXLE AIR LINE HANGER F/Tec/Manuals/PARTSMAN2.xls NOTE 4-3 REQ QTY 1 1 1 1 AS REQ AS REQ 2 2 1 1 1 AS REQ AS REQ 1 3 1 N/A N/A CATALOGUE 0305C TIREBOSS Tire Pressure Control System 10 9 5 6 8* 5 3 4 3 To Y-Filter on Valve Box 4 2 1 4 Truck Cross Member or suitable mounting position Trailer Main Air Supply Line on Truck F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind Actual positions of trailer air line quick coupler and hosing may vary per truck 5-1 7 TIREBOSS Tire Pressure Control System Trailer Main Air Supply Line on Truck REF NUMBER 1 2 3 4 5 6 7 8 9 10 NOTES Œ ITEM NUMBER DESCRIPTION NOTE C70BK 1468-10-8 12WI 11300 124708-108 200-1338 61-569 1469-10-8 460L-1/2 5404-8-8 Plastic Tubing Compression Fitting Coupler Frame Nipple Reuseable Hose Fitting Whip Line Quick Coupler Elbow with Compression Fitting Shut Off Valve Brass Nipple Œ REQ QTY AS REQ 1 2 1 2 AS REQ 1 1 1 1 Only used if straight compression fitting not appropriate F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 5-1 CATALOGUE 0214-A TIREBOSS Tire Pressure Control System 1 2 4 3 CT-HOS-IN 3 1 2 5 CT-HOS-OT 3 1 2 6 CT-HOS-90 Hose Assemblies - See specific Wheel End Kit Breakdown for appropriate Hose identification F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-0 TIREBOSS Tire Pressure Control System Hose Assemblies PER HOSE REF NUMBER 1 2 3 4 5 6 7 8 9 24 25 26 ITEM NUMBER DESCRIPTION 225-1022 225-2103 CT-VSS100 CT-008-HA CT-007-HA CT-001-HA WHEEL END VALVE NIPPLE WHEEL END VALVE WHEEL END HOSE SEAL INNER WHEEL END HOSE OUTER WHEEL END HOSE 90 DEGREE WHEEL END HOSE 225-0132 TEFLON WHEEL GUARDS F/Tec/Manuals/PARTSMAN2.xls NOTES 6-0 REQ QTY 1 1 1 1 1 1 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 22 14 2 INTERNAL AIR LINE HOSE ASSEMBLY 15 23 4 20 24 18 6 21 19 17 7 14 1 15 16 24 12 TPC-TEM110-S To be used in "Short Union" applications only 13 4 12 8 9 10 25 3 11 CT-HOS-OT See page 6-0 TPC-TEM110 & TPC-TEM110-S(Short Union version) Trailer Wheel End - Solid Spindles Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-1 TIREBOSS Tire Pressure Control System TPC-TEM110 and TPC-TEM110-S (short union version) Trailer Wheel End - Solid Spindles PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž ITEM NUMBER DESCRIPTION 225-0950 CT-HOS-IN CT-HOS-OT 225-0132 LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-1025 516414NC 516LW 516FWSAE 343-4009 330-3009 299-3810 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 12040 311-605 169C-5-4 1102-208-210G HUB CAP TEE HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER7/8 NF EXTERNAL THREAD SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING SHORT ROTARY UNION with OUTER SEAL NOTES REQ QTY Œ 1 1 1 2 Ž • 1 1 6 6 6 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 and 1102-208-210G ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6-1 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 22 14 INTERNAL AIR LINE HOSE ASSEMBLY 15 2 23 4 20 24 18 6 21 19 17 7 14 1 16 15 12 13 4 12 8 9 10 3 11 CT-HOS-OT TPC-TEM115 Trailer Wheel End - Solid Spindles- 6" B.C. Stemco Cap See page 6-0 Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-2 TIREBOSS Tire Pressure Control System TPC-TEM115 Trailer Wheel End - Solid Spindles - 6" B.C. Stemco Cap PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION NOTES 225-0950 CT-HOS-IN CT-HOS-OT 225-0132 LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-1025 516414NC 516LW 516FWSAE 343-4059 330-3060 299-4059 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 12040 311-605 169C-5-4 HUB CAP TEE HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP 6"Stemco HUB GASKET HUB SPACER INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER7/8 NF EXTERNAL THREAD SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING Œ • • Ž REQ QTY 1 1 1 2 1 1 6 6 6 1 2 1 2 2 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6-2 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 22 14 INTERNAL AIR LINE HOSE ASSEMBLY 15 2 23 4 20 24 18 6 21 19 17 7 14 1 16 15 12 13 4 12 8 9 10 3 11 CT-HOS-OT See page 6-0 TPC-TEM120 Trailer Wheel End - Solid Spindles - 6 3/4" B.C. Stemco Cap Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-3 TIREBOSS Tire Pressure Control System TPC-TEM120 Trailer Wheel End - Solid Spindles - 6 3/4" B.C. Stemco Cap PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION 225-0950 CT-HOS-IN CT-HOS-OT 225-0132 LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-1025 516312NC 516LW 516FWSAE 343-4195 330-3118 299-3878 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 12040 311-605 169C-5-4 HUB CAP TEE HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP 6 3/4"Stemco HUB GASKET HUB SPACER (2 3/8 WIDE X 6 3/4 BOLT CIRCLE) INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER7/8 NF EXTERNAL THREAD SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING NOTES REQ QTY Œ 1 1 1 2 • • Ž 1 1 6 6 6 1 4 1 2 2 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 6-3 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 22 14 2 4 INTERNAL AIR LINE HOSE ASSEMBLY 15 23 20 24 18 6 19 17 7 14 1 16 15 12 13 4 12 8 9 10 3 11 CT-HOS-OT TPC-TEM125 Trailer Wheel End- Solid Spindles - IMT A26 See page 6-0 Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-4 21 TIREBOSS Tire Pressure Control System TPC-TEM125 IMT A26 Trailer Wheel End - Solid Spindles PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION 225-0950 CT-HOS-IN CT-HOS-OT 225-1368 LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-0980 38412NC 38LW 38FWSAE 343-4064 330-3079 299-3880 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 12040 311-605 169C-5-4 HUB CAP TEE HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (6 3/4 BOLT CIRCLE X 3.375 WIDTH) INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER7/8 NF EXTERNAL THREAD SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING NOTES REQ QTY Œ 1 1 1 2 • • Ž 1 1 6 6 6 1 2 1 2 2 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6-4 CATALOGUE 0415C TIREBOSS Tire Pressure Control System CT-INT-LN 22 14 INTERNAL AIR LINE HOSE ASSEMBLY 15 23 20 24 18 6 21 19 17 7 14 1 15 16 12 13 12 8 3 2 9 10 11 CT-HOS-OT See page 6-0 TPC-TEM130 Trailer Wheel End - Super Singles - Solid Spindles Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-5 TIREBOSS Tire Pressure Control System TPC-TEM130 Trailer Wheel End - Super Singles PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION 225-0950 CT-HOS-OT 225-0132 LOCK TAB OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1100 225-1025 516414NC 516LW 516FWSAE 343-4009 330-3009 299-3810 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 12040 311-605 169C-5-4 SWIVEL ELBOW HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER7/8 NF EXTERNAL THREAD SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING NOTES REQ QTY Œ 1 1 1 • • Ž 1 1 6 6 6 1 2 1 2 2 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6-5 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-HOS-IN See page 6-0 14 24 2 4 15 23 25 21 26 6 17 7 14 1 15 16 18 19 22 20 CT-INT-LN INTERNAL AIR LINE HOSE ASSEMBLY 12 13 12 8 4 3 9 10 11 CT-HOS-OT TPC-TEM210 Trailer Wheel End See page 6-0 - Hollow Spindles - Ingersol Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-6 TIREBOSS Tire Pressure Control System TPC-TEM210 Trailer Wheel End - Hollow Spindles Ingersol REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION 225-0950 CT-HOS-IN CT-HOS-OT 225-0132 LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-1025 516414NC 516LW 516FWSAE 343-4009 330-3009 299-3810 F65 225-4805 669-5C 1115-157-238 46035 10LW CT-TAP-RB CT-TAP-RBG 225-1369 1105-070 12040 311-605 169C-5-4 HUB CAP TEE HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) INSERT FERRULE FITTING ROTARY UNION BOLT LOCK WASHER SPINDLE PLUG ADAPTER 1 7/16" Dia. O-RING FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD FITTING NOTES REQ QTY Œ 1 1 1 2 • • Ž 1 1 6 6 6 1 2 1 2 2 1 1 3 3 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 6-6 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System CT-INT-LN 14 24 INTERNAL AIR LINE HOSE ASSEMBLY 15 23 25 21 26 6 17 7 14 1 15 18 19 22 20 16 12 13 3 12 8 2 9 10 11 TPC-TEM230 Trailer Wheel End CT-HOS-OT See page 6-0 - Hollow Spindles - Ingersol (SuperSingle) Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-7 TIREBOSS Tire Pressure Control System TPC-TEM230 Trailer Wheel End - Hollow Spindles Ingersol (Super Singles) REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NOTES Œ • Ž • • ITEM NUMBER DESCRIPTION 225-0950 CT-HOS-OT 225-0132 LOCK TAB OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1100 225-1025 516414NC 516LW 516FWSAE 343-4009 330-3009 299-3810 F65 225-4805 669-5C 1115-157-238 46035 10LW CT-TAP-RB CT-TAP-RBG 225-1369 1105-070 12040 311-605 169C-5-4 SWIVEL ELBOW HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) INSERT FERRULE FITTING ROTARY UNION BOLT LOCK WASHER SPINDLE PLUG ADAPTER 1 7/16" Dia. O-RING FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD FITTING NOTES REQ QTY Œ 1 1 1 • • Ž 1 1 6 6 6 1 2 1 2 2 1 1 3 3 1 1 1 1 1 1 1 INCLUDED WITH PART # CT-007-HA INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 6-7 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 21 10 INTERNAL AIR LINE HOSE ASSEMBLY 20 19 18 22 12 16 23 9 14 8 15 13 18 1 24 23 17 6 TPC-TEM250-S To be used in "Short Union" applications only 7 6 3 4 12 11 5 2 CT-HOS-OT See page 6-0 TPC-TEM250 & TPC-TEM250-S (Short Union Version) Trailer Wheel End - Hollow Spindles (Fits 1 7/16" to 1 3/4") 5 1/2" Hub Bolt Circle F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-8 TIREBOSS Tire Pressure Control System TPC-TEM250 and TPC-TEM250-S (Short Union Version) Trailer Wheel End - Hollow Spindles (Fits 1 7/16" to 1 3/4") 5 1/2" Hub Bolt Circle REF NUMBER ITEM NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 225-0950 516414NC 516LW 516FWSAE 343-4009 330-3009 299-3810 225-1025 225-1101 CT-HOS-IN CT-HOS-OT CT-AWG-TF 1115-157-238 1105-070 275-1900A 225-1369 169C-5-4 661-5 225-4805 F65 12040 311-605 669-5C 1102-208-210G LOCK TAB BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (3" WIDTH) HUB CAP FITTING HUB CAP TEE INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS ROTARY UNION ROTARY UNION SEALING WASHER Spindle End Plug Adaptor - Locking Split Ring (36 37mm) FITTING FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD FITTING SHORT ROTARY UNION (Used in Short Union applications Only) NOTES Œ • NOTES • Œ • REQ QTY 1 6 6 6 1 2 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 INCLUDED WITH PART # 1115-157-238 and 1102-208-210G ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6-8 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 22 10 12 INTERNAL AIR LINE HOSE ASSEMBLY 21 20 19 23 17 18 16 9 14 15 8 13 6 7 1 12 6 2 3 4 11 5 CT-HOS-OT See page 6-0 TPC-TEM410 Trailer Wheel End - Hollow Spindles - Intrax HN Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-9 TIREBOSS Tire Pressure Control System TPC-TEM410 Trailer Wheel End - Hollow Spindles Intrax HN REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NOTES Œ • Ž ITEM NUMBER DESCRIPTION 225-0950 516414NC 516LW 516FWSAE 343-4009 330-3009 299-3810 225-1025 225-1101 CT-HOS-IN CT-HOS-OT 225-0132 669-5C 1115-157-238 1105-070 275-1800A 225-1369 169C-5-4 661-5 225-4805 F65 12040 311-605 LOCK TAB BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) HUB CAP FITTING HUB CAP TEE INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS FITTING ROTARY UNION ROTARY UNION SEALING WASHER Spindle End Plug Adaptor - Locking Split Ring (45mm) FITTING FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD NOTES REQ QTY Œ 1 6 6 6 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 Ž • ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F:\TEC\Manuals\Parts\2015 Parts\PARTSMAN2-15 6-9 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN INTERNAL AIR LINE HOSE ASSEMBLY CT-HOS-IN See page 6-0 17 15 14 13 11 20 12 18 24 16 23 6 19 7 15 1 14 13 16 296-0415 275-0415 9 2 22 DISCONTINUED PLUG ADAPTOR with O-ring groove 8 8 21 25 12 10 3 4 5 CT-HOS-OT See page 6-0 TPC-TEM415 Trailer Wheel End - Intraax Hollow Axle - Propar Style - 6 3/4" Bolt Circle Hub Caps Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 10 TIREBOSS Tire Pressure Control System TPC-TEM415 Trailer Wheel End - Intraax Hollow Axle - Propar Style REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION 225-0950 516312NC 516LW 516FWSAE 343-4195 225-1101 225-1025 330-3118 299-3878 CT-HOS-OT CT-HOS-IN 225-0132 169C-5-4 225-4805 F65 669-5C 12040 311-605 1115-157-238 1105-070 46035 10LW 275-1517 225-1369 296-1517 LOCK TAB BOLT LOCK WASHER FLAT WASHER HUB CAP HUB CAP TEE HUB CAP FITTING HUB GASKET HUB SPACER (6 3/4 BOLT CIRCLE X 2 1/4" WIDTH) OUTER WHEEL END HOSE ASSEMBLY INNER WHEEL END HOSE ASSEMBLY TEFLON WHEEL GUARDS FITTING FERRULE INSERT FITTING INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD ROTARY UNION ROTARY UNION SEALING WASHER BOLT LOCK WASHER SPINDLE PLUG ADAPTER (2.738 O.D.) FITTING GASKET NOTES Œ Œ Ž • • REQ QTY 1 6 6 6 1 1 1 4 1 1 1 2 1 2 2 1 1 1 1 1 3 3 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 10 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN INTERNAL AIR LINE HOSE ASSEMBLY CT-HOS-IN See page 6-0 14 24 2 15 23 25 4 21 26 6 22 20 17 7 14 1 18 19 16 15 12 13 4 12 8 9 10 3 11 CT-HOS-OT See page 6-0 TPC-TEM420 Trailer Wheel End - Intraax Hollow Axle - Propar Style - 6 3/4" Bolt Circle Hub Caps Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 11 TIREBOSS Tire Pressure Control System TPC-TEM420 Trailer Wheel End - Intraax Hollow Axle - Propar Style REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION NOTES 225-0950 CT-HOS-IN CT-HOS-OT 225-0132 LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-1025 516312NC 516LW 516FWSAE 343-4195 330-3118 299-3878 F65 225-4805 669-5C 1115-157-238 46035 10LW 275-0420 16000-230 225-1369 1105-070 12040 311-605 169C-5-4 HUB CAP TEE HUB CAP FITTING BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (6 3/4 BOLT CIRCLE X 2 1/4" WIDTH) INSERT FERRULE FITTING ROTARY UNION BOLT LOCK WASHER SPINDLE PLUG ADAPTER (2.738 O.D.) O-RING FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD FITTING REQ QTY 1 1 Œ • • Ž 2 1 1 6 6 6 1 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 11 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 1 3 8 19 5 INTERNAL AIR LINE HOSE ASSEMBLY 9 18 20 17 22 16 15 21 11 8 9 12 13 14 10 3 2 6 CT-HOS-OT See page 6-0 7 TPC-TEM610 Trailer Wheel End - Propar Threaded Hub Cap Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 12 TIREBOSS Tire Pressure Control System TPC-TEM610 Trailer Wheel End - Propar Threaded Hub Cap REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NOTES Œ • Ž • ITEM NUMBER CT-HOS-IN CT-HOS-OT 225-0132 DESCRIPTION INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1106 330-3077 299-6016 F65 225-4805 669-5C 1115-157-238 46035 10LW 276-0610 CT-PSA-08 1105-090 225-1369 1105-070 12040 311-605 169C-5-4 516112CP HUB CAP TEE O-RING HUB SPACER (6 1/4" THREAD DIAMETER X 3 7/8" WIDTH) INSERT FERRULE FITTING ROTARY UNION BOLT LOCK WASHER RETAINING PLATE ADAPTER STEM 7/8 NF - EXTERNAL THREAD ADAPTER STEM SEALING WASHER FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING COTTER PIN NOTES Œ • • Ž REQ QTY 1 1 2 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 12 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 1 8 25 3 INTERNAL AIR LINE HOSE ASSEMBLY 9 24 26 5 27 21 6 17 14 7 15 18 19 23 22 20 16 12 13 3 2 8 9 10 11 12 CT-HOS-OT See page 6-0 TPC-TEM612 Trailer Wheel End - Propar 8" Recessed Solid End - Bolt on Caps Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 13 TIREBOSS Tire Pressure Control System TPC-TEM612 Trailer Wheel End - Propar Bolt On Hub Cap REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NOTES Œ • Ž • ITEM NUMBER CT-HOS-IN CT-HOS-OT 225-0132 DESCRIPTION INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS 225-1101 225-1025 225-0950 516312NC 516LW 516FWSAE 343-4195 330-3118 299-3878 F65 225-4805 669-5C 1115-157-238 46035 10LW 276-0610 CT-PSA-08 1105-090 225-1369 1105-070 12040 311-605 169C-5-4 HUB CAP TEE HUB CAP FITTING LOCK TAB BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (6 3/4 Bolt Circle x 2 3/8 Width) INSERT FERRULE FITTING ROTARY UNION BOLT LOCK WASHER RETAINING PLATE ADAPTER STEM 7/8 NF - EXTERNAL THREAD 8" Long ADAPTER STEM SEALING WASHER FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING NOTES Œ • • Ž Ž REQ QTY 1 1 2 1 1 1 6 6 6 1 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 13 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 10 22 12 INTERNAL AIR LINE HOSE ASSEMBLY 21 20 19 23 17 18 9 16 15 14 8 1 13 24 18 TPC-TEM716 7 12 6 2 3 4 To be used in "Short Union" applications only 11 5 CT-HOS-OT See page 6-0 TPC-TEM715 & TPC-TEM716 (Short Union Version) (3/4 BSP Straight Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 14 TIREBOSS Tire Pressure Control System TPC-TEM715 and TPC-TEM716(Short Union Version) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ITEM NUMBER 225-0950 200-0825 516LW 516FWSAE 203-4009 330-3009 299-0136 225-1025 225-1101 CT-HOS-IN CT-HOS-OT 225-0130 669-5C 1115-157-238 1105-070 275-9000 225-1369 169C-5-4 661-5 225-4805 F65 12040 311-605 DESCRIPTION LOCK TAB BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER HUB CAP FITTING HUB CAP TEE INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER FITTING FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE GUARD 24 1102-208-210G SHORT ROTARY UNION (Short Union Applications only) NOTES Œ • Ž NOTES Œ Ž • Ž REQ QTY 1 6 6 6 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 and 1102-208-210G ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 14 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 10 22 12 INTERNAL AIR LINE HOSE ASSEMBLY 21 20 19 23 17 13 21 9 15 16 14 8 21 20 1 19 18 7 12 6 2 3 4 11 5 CT-HOS-OT See page 6-0 TPC-TEM717 (Short Union Version) (7/8" UNF Standard Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 15 TIREBOSS Tire Pressure Control System TPC-TEM717 (Short Union Version) (7/8" UNF Standard Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NOTES Œ • Ž ITEM NUMBER 225-0950 200-0825 516LW 516FWSAE 203-4009 330-3009 299-0136 225-1025 225-1101 CT-HOS-IN CT-HOS-OT 225-0130 1105-090 1102-208-210G 1105-070 1105-100 225-1369 169C-5-4 661-5 225-4805 F65 12040 311-605 DESCRIPTION LOCK TAB BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER HUB CAP FITTING HUB CAP TEE INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS INNER COPPER WASHER SHORT ROTARY UNION (Short Union Applications only) ROTARY UNION SEALING WASHER ROTARY UNION BUSHING 3/8 TUBE x 1/4 NPT CONNECT 5/16 Comp x 1/4 NPT 90 Degree Elbow COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE GUARD NOTES Œ Ž • REQ QTY 1 6 6 6 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 and 1102-208-210G ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 15 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN 10 CT-HOS-90 20 See page 6-0 11 Teflon Wheel Guards Includes... 17, 18, 19, 20 and 21 19 18 17 21 15 16 13 9 14 12 8 19 18 17 16 7 1 6 2 3 4 5 TPC-TEM718 (Short Union Version, Single wheels and Narrow Cap) (3/4 BSP Straight Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 16 TIREBOSS Tire Pressure Control System TPC-TEM718 (Short Union Version, Single Wheels and Narrow Cap) (3/4 BSP Straight Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NOTES Œ • Ž ITEM NUMBER 225-0950 200-0825 516LW 516FWSAE 243-4249 330-3009 299-0136 225-1025 225-1100 CT-HOS-90 225-0130 1102-208-210G 1105-070 275-9000 225-1369 169C-5-4 661-5 225-4805 F65 12040 311-605 DESCRIPTION LOCK TAB BOLT LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER HUB CAP FITTING 1/4 Swivel Elbow x 1/4 FMPT 90 Degrees WHEEL END HOSE AND VALVE ASSEMBLY 90 DEGREE TEFLON WHEEL GUARDS SHORT ROTARY UNION (Short Union Applications only) ROTARY UNION SEALING WASHER SPINDLE ADAPTER FITTING FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE GUARD NOTES Œ Ž • REQ QTY 1 6 6 6 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART #1102-208-210G ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 16 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN 10 CT-HOS-90 21 See page 6-0 11 Teflon Wheel Guards Includes... 18, 19, 20, 21 and 22 20 19 18 22 16 15 17 13 9 14 12 8 20 19 1 18 17 7 6 2 3 4 5 TPC-TEM719 (Short Union Version, Single Wheel) (7/8" UNF Standard Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 17 TIREBOSS Tire Pressure Control System TPC-TEM719 (Short Union Version, Single Wheel) (7/8" UNF Standard Thread Adaptor) Trailer Wheel End - BPW 9,000 & 10,000 Series Eco Plus Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NOTES Œ • Ž ITEM NUMBER 225-0950 200-0825 516LW 516FWSAE 203-4009 330-3009 299-0136 225-1025 225-1100 CT-HOS-90 225-0130 1102-208-210G 1105-070 1105-100 1105-090 225-1369 169C-5-4 661-5 225-4805 F65 12040 311-605 DESCRIPTION LOCK TAB BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER HUB CAP FITTING 1/4 Swivel Elbow x 1/4 FMPT 90 Degrees WHEEL END HOSE AND VALVE ASSEMBLY 90 DEGREE TEFLON WHEEL GUARDS SHORT ROTARY UNION (Short Union Applications only) ROTARY UNION SEALING WASHER ROTARY UNION BUSHING INNER COPPER WASHER 3/8 TUBE x 1/4 NPT CONNECT 5/16 Comp x 1/4 NPT 90 Degree Elbow COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE GUARD NOTES Œ Ž • REQ QTY 1 6 6 6 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1102-208-210G ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 17 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-HOS-IN See page 6-0 1 25 16 3 17 23 22 24 20 5 21 19 6 16 7 4 18 17 CT-INT-LN 15 INTERNAL AIR LINE HOSE ASSEMBLY 14 13 8 3 12 9 10 2 11 CT-HOS-OT See page 6-0 TPC-TEM720 Trailer Wheel End - BPW 9000 Series - ECO Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 18 TIREBOSS Tire Pressure Control System TPC-TEM720 Trailer Wheel End - BPW 9000 Series - ECO Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES Œ • Ž • ITEM NUMBER CT-HOS-IN CT-HOS-OT 225-0130 CT-INT-LN 225-1101 225-1025 225-0950 200-0825 516LW 516FWSAE 203-4009 330-3009 CT-BPW-00 200-3122 289-0725 F65 225-4805 669-5C 1115-157-238 1105-070 275-9000 225-1369 311-605 169C-5-4 12040 DESCRIPTION INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS INTERNAL AIR LINE ASSEMBLY HUB CAP TEE HUB CAP FITTING LOCK TAB BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) O-RING 3mm x 122mm THREAD CONVERSION COUPLER INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER FITTING INTERNAL AIR LINE GUARD FITTING INTERNAL AIR LINE NOTES Œ • • Ž REQ QTY 1 1 2 1 1 1 1 6 6 6 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 18 CATALOGUE 0415A TIREBOSS Tire Pressure Control System 26 16 CT-HOS-IN See page 6-0 1 17 24 3 25 5 19 16 6 18 17 7 15 8 3 2 12 9 4 INTERNAL AIR LINE HOSE ASSEMBLY 14 13 21 20 CT-INT-LN 27 10 23 22 11 CT-HOS-OT See page 6-0 TPC-TEM725 Trailer Wheel End - BPW 9000 Series- Eco Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 19 TIREBOSS Tire Pressure Control System TPC-TEM725 Trailer Wheel End - BPW 9000 Series - ECO Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NOTES Œ • Ž • ITEM NUMBER CT-HOS-IN CT-HOS-OT 225-0132 CT-INT-LN 225-1101 225-1025 225-0950 5161 NC 516LW 516FWSAE 203-4009 330-3009 CT-BPW-00 16000-159 289-0725 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 311-605 169C-5-4 12040 200-3122 DESCRIPTION INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS INTERNAL AIR LINE HOSE ASSEMBLY HUB CAP TEE HUB CAP FITTING LOCK TAB BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) O-RING THREAD CONVERSION COUPLER INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER7/8 NF EXTERNAL THREAD SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE GUARD FITTING INTERNAL AIR LINE O-RING NOTES Œ • • Ž REQ QTY 1 1 2 1 1 1 1 6 6 6 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 19 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-HOS-IN See page 6-0 22 15 1 16 21 20 3 23 24 5 17 6 14 7 16 15 18 19 4 CT-INT-LN INTERNAL AIR LINE HOSE ASSEMBLY 13 3 12 8 9 10 2 11 CT-HOS-OT See page 6-0 TPC-TEM730 Trailer Wheel End - BPW 10,000 & 12,000 Series Eco Maxx Hub Solid Spindle Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 -20 TIREBOSS Tire Pressure Control System TPC-TEM730 Trailer Wheel End - BPW 10,000 & 12,000 Series Eco Maxx Hub Solid Spindle PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ • Ž • ITEM NUMBER DESCRIPTION NOTES CT-HOS-IN CT-HOS-OT 225-0132 CT-INT-LN 225-1101 225-1025 225-0950 200-0825 516LW 516FWSAE 203-4009 330-3009 299-0135 F65 225-4805 669-5C 1115-157-238 1105-070 1105-100 1105-090 225-1369 12040 311-605 169C-5-4 INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS INTERNAL AIR LINE HOSE ASSEMBLY HUB CAP TEE HUB CAP FITTING LOCK TAB BOLT LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER INSERT FERRULE FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE ADAPTER SPINDLE ADAPTER SEALING WASHER FITTING INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING Œ • • Ž REQ QTY 1 1 2 1 1 1 1 6 6 6 1 1 1 2 2 1 1 1 1 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 20 CATALOGUE 0415A TIREBOSS Tire Pressure Control System CT-INT-LN CT-HOS-IN See page 6-0 26 25 17* 18* CT-HOS-OT See page 6-0 Includes... 16,17,18,19 and 20 19* 20* 16* 24 Teflon Wheel Guards 27 Installation Instructions 21 23 15 14 22 3 9 8 7 TPC-TEM740 5 2 3 4 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 12 10 6 1 11 13 BPW Eco Plus 2 Trailer Axle kit Alteration of Existing Hub Cap required 6-21 TIREBOSS Tire Pressure Control System TPC-TEM740 BPW ECO Plus 2 - (Alteration of Hub Cap required) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NOTES Œ ITEM NUMBER 259-5990 46035 10LWHCSS 299-0732 QN7-047 29-0731 29-0731G 235-9024 299-0733 16000-012 299-0734 225-1369 1102-208-210G 1105-070 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 225-1025 225-1101 CT-AWG-TF CT-HOS-OT CT-HOS-IN DESCRIPTION NOTE Dual Dynamics Blue HUB CAP PLUG 10-24 x 3/4" Socket Head CAP SCREW #10 Stainless Steel LOCK WASHER BPW SPACER CAP QUAD RING BPW SPACER BPW SPACER GASKET Use existing Hub Cap from trailer (must be modified, see TEM740 Install instructions) 10-24 x 1/2" Socket Head CAP SCREW BPW INSERT QUILL O-RING BPW INSERT FITTING 3/8 Push to Lock x 1/4 NPT SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET Œ INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 14, 15, 16, 17 & 18) FITTING HUB CAP FITTING 1/4 FEMALE TEE TEFLON WHEEL GUARD with instructions Outer Wheel End HOSE and BALL VALVE Inner Wheel End HOSE and BALL VALVE F/Tec/Procedures/TEM740 Install.doc INCLUDED WITH PART # 1102-208-210G F/Tec/Manuals/Parts/2012 Parts Man.xls 6- 21 REQ QTY 1 6 12 1 1 1 1 6 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 1 TIREBOSS Tire Pressure Control System CT-INT-LN 25 CT-HOS-90 17* 18* See page 6-0 Includes... 16,17,18,19 and 20 19* 20* 16* 24 Teflon Wheel Guards 26 Installation Instructions 21 23 15 14 22 3 9 8 7 5 2 3 TPC-TEM741(Single Wheel) 4 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 12 10 6 1 11 13 BPW Eco Plus 2 Trailer Axle kit Alteration of Existing Hub Cap required 6-22 TIREBOSS Tire Pressure Control System TPC-TEM741 BPW ECO Plus 2 (Single Wheels) - (Alteration of Hub Cap required) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NOTES Œ ITEM NUMBER 259-5990 46035 10LWHCSS 299-0732 QN7-047 29-0731 29-0731G 235-9024 299-0733 16000-012 299-0734 225-1369 1102-208-210G 1105-070 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 225-1025 244-1124 CT-AWG-TF CT-HOS-90 DESCRIPTION NOTE Dual Dynamics Blue HUB CAP PLUG 10-24 x 3/4" Socket Head CAP SCREW #10 Stainless Steel LOCK WASHER BPW SPACER CAP QUAD RING BPW SPACER BPW SPACER GASKET Use existing Hub Cap from trailer (must be modified, see TEM740 Install instructions) 10-24 x 1/2" Socket Head CAP SCREW BPW INSERT QUILL O-RING BPW INSERT FITTING 3/8 Push to Lock x 1/4 NPT SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET Œ INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 14, 15, 16, 17 & 18) FITTING HUB CAP FITTING - 4 NPSM Female Swivel x 1/4 male NPT 45 TEFLON WHEEL GUARD with instructions Wheel End Hose & Valve Assembly 90 degreeF/Tec/Procedures/TEM740 Install.doc INCLUDED WITH PART # 1102-208-210G F/Tec/Manuals/Parts/2015 Parts Man.xls 6-22 REQ QTY 1 6 12 1 1 1 1 6 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 TIREBOSS Tire Pressure Control System 21 CT-HOS-IN See page 6-0 3 1 8 9 20 17 16 18 5 4 19 15 11 12 13 14 CT-INT-LN INTERNAL AIR LINE HOSE ASSEMBLY 8 9 10 3 2 6 CT-HOS-OT 7 6 See page 6-0 21 TPC-TEM820 Trailer Wheel End - SAF SK 19.5 & 22.5 - non ABS large cap Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 23 TIREBOSS Tire Pressure Control System TPC-TEM820 Trailer Wheel End - SAF SK 19.5 & 22.5 - non ABS large cap REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NOTES ITEM NUMBER DESCRIPTION CT-HOS-IN CT-HOS-OT 225-0132 CT-INT-LN 225-1106 INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS INTERNAL AIR LINE HOSE ASSEMBLY HUB CAP TEE O-RING HUB SPACER INSERT FERRULE FITTING ROTARY UNION BOLT (6m x 15mm x .75 Thread Pict) LOCK WASHER RETAINING PLATE FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING BELL ADAPTER 45o FITTING 299-0825 F65 225-4805 669-5C 1115-157-238 200-0615 14LW 275-0825 225-1369 1105-070 12040 311-605 169C-5-4 120-BB 225-4544 Œ • Ž • NOTES Œ • • Ž REQ QTY 1 1 2 1 1 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 2 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 23 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System 22 CT-HOS-IN See page 6-0 21 1 8 3 9 17 5 16 18 19 20 4 15 11 13 12 14 CT-INT-LN INTERNAL AIR LINE HOSE ASSEMBLY 8 9 10 3 2 6 CT-HOS-OT 7 6 See page 6-0 22 TPC-TEM825 Trailer Wheel End - SAF SK 19.5 - ABS (90 Tooth) large cap Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 24 TIREBOSS Tire Pressure Control System TPC-TEM825 Trailer Wheel End - SAF SK 19.5 - ABS (90 Tooth) large cap REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NOTES ITEM NUMBER DESCRIPTION CT-HOS-IN CT-HOS-OT 225-0132 CT-INT-LN 225-1106 INNER WHEEL END HOSE OUTER WHEEL END HOSE TEFLON WHEEL GUARDS INTERNAL AIR LINE HOSE ASSEMBLY HUB CAP TEE O-RING 5mm HUB SPACER INSERT FERRULE FITTING ROTARY UNION BOLT (6m x 15.75 Pict) LOCK WASHER RETAINING PLATE FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING ABS RING - 90T BELL ADAPTER 45o FITTING 299-0825 F65 225-4805 669-5C 1115-157-238 200-0615 14LW 275-0825 225-1369 1105-070 12040 311-605 169C-5-4 290-0825 120-BB 255-4544 Œ • Ž • • NOTES Œ • • Ž • REQ QTY 1 1 2 1 1 2 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 2 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS MACHINING REQUIRED TO REMOVE & REINSTALL ABS RING F/Tec/Manuals/PARTSMAN2.xls 6 - 24 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System CT-INT-LN 17* 18* 10 19* 20* 16* 8 Includes... 16,17,18,19 and 20 23 13 21 9 22 15 14 12 21 CT-HOS-90 See page 6-0 6 1 8 7 Teflon Wheel Guards 5 2 3 4 TPC-TEM841(Single Wheel) 12 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 11 6-25 SAF Solid Spindle Trailer Axle B Series used with Intradisc (solid hub with disc brakes) & with Intradisc Plus Intergral (Spoked hub with Disc Brakes) TIREBOSS Tire Pressure Control System TPC-TEM841 SAF Solid Spindle Trailer Kit - (Single Wheel) B Series used with Intradisc (solid hub with disc brakes) with Intradisc Plus Intergral (Spoked hub with Disc Brakes) & PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NOTES Œ ITEM NUMBER 259-5990 46035 10LW 299-0732 QN7-047 299-3680 CT-AWG-TF 299-3682 225-1025 244-1124 CT-HOS-90 225-1100 1102-208-210G 1105-070 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 CT-PSA-02 225-1369 DESCRIPTION Dual Dynamics Blue HUB CAP PLUG 10-24 x 3/4" Socket Head CAP SCREW #10 LOCK WASHER BPW SPACER CAP QUAD RING SAF Wheel End SPACER TEFLON WHEEL GUARD with instructions SAF Spacer Retainer Clip HUB CAP FITTING - 4 NPSM Female Swivel x 1/4 male NPT 45 Wheel End Hose & Valve Assembly 90 degreeUse hub bolt on truck 1/4 Swivel Elbow x 1/4 FMPT (optional fitting for desired hose position) SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 16, 17, 18, 19 and 20) FITTING Stem Adaptor - 95mm Long 3/8 Tube x 1/4 MNPT Connect INCLUDED WITH PART # 1102-208-210G F/Tec/Manuals/Parts/2012 Parts Man.xls 6-25 NOTE Œ REQ QTY 1 6 6 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 TIREBOSS Tire Pressure Control System 24 Teflon Wheel Guards CT-HOS-IN See page 6-0 12 (Dual wheels) 13 (Dual wheels) CT-INT-LN Includes... 16,17,18,19 and 20 CT-HOS-OT See page 6-0 17* 18* 25 (**Single wheel) 19* 20* 16* 23 21 11 22 (Dual wheels) 10 15 14 21 CT-HOS-90 6 1 8 5 2 3 4 7 9 See page 6-0 26 (**Single wheel) TPC-TEM842(Dual Wheel) & TPC-TEM843(Single Wheel) SAF Solid Spindle Trailer Axle - S & Z Series F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-26 TIREBOSS Tire Pressure Control System TPC-TEM842 (Dual Wheel) and TPC-TEM843 (Single Wheel) SAF Solid Spindle Trailer Kit - (S & Z Series) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ITEM NUMBER 259-5990 46035 10LW 299-0732 QN7-047 299-3680 200-1491 299-3683 299-3684 225-1025 225-1101 CT-HOS-IN CT-HOS-OT 1102-208-210G 1105-070 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 CT-PSA-02 225-1369 CT-AWG-TF DESCRIPTION Dual Dynamics Blue HUB CAP PLUG 10-24 x 3/4" Socket Head CAP SCREW #10 LOCK WASHER BPW SPACER CAP QUAD RING SAF Wheel End SPACER 14 x 90mm Black Fine Bolt SAF Spacer Retainer Clip Retainer Clip Leg HUB CAP FITTING 1/4 FEMALE TEE - DUAL WHEEL APPLICATION ONLY Inner Wheel End HOSE and BALL VALVE - DUAL WHEEL APPLICATION ONLY Outer Wheel End HOSE and BALL VALVE - DUAL WHEEL APPLICATION ONLY SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 16, 17, 18, 19 and 20) FITTING Stem Adaptor - 95mm Long 3/8 Tube x 1/4 MNPT Connect TEFLON WHEEL GUARD with instructions 25 26 244-1124 CT-HOS-90 - 4 NPSM Female Swivel x 1/4 male NPT 45 - SINGLE WHEEL APPLICATION ONLY Wheel End Hose & Valve Assembly 90 degree- SINGLE WHEEL APPLICATION ONLY NOTES Œ INCLUDED WITH PART # 1102-208-210G F/Tec/Manuals/Parts/2012 Parts Man.xls 6-26 NOTE Œ REQ QTY 1 6 6 1 1 1 4 2 4 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 TIREBOSS Tire Pressure Control System CT-INT-LN 17* 18* 10 19* 20* 16* 13 8 23 21 9 12 Includes... 16,17,18,19 and 20 22 15 14 21 24 See page 6-0 11 6 1 CT-HOS-90 7 Teflon Wheel Guards 5 2 3 4 12 TPC-TEM845(Single Wheel) Mercedes Trailer Axle - F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-27 TIREBOSS Tire Pressure Control System TPC-TEM845 Mercedes- (Single Wheel) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ ITEM NUMBER 259-5990 46035 10LW 299-0732 QN7-047 299-3680 CT-AWG-TF 299-3681 225-1025 225-1100 CT-HOS-90 225-1100 1102-208-210G 1105-070 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 CT-PSA-01 225-1369 16000-159 DESCRIPTION Dual Dynamics Blue HUB CAP PLUG 10-24 x 3/4" Socket Head CAP SCREW #10 LOCK WASHER BPW SPACER CAP QUAD RING SAF Wheel End SPACER TEFLON WHEEL GUARD with instructions Bolt Retainer Clip HUB CAP FITTING - 4 NPSM Female Swivel x 1/4 male NPT 45 Wheel End Hose & Valve Assembly 90 degreeUse hub bolt on truck 1/4 Swivel Elbow x 1/4 FMPT (optional fitting for desired hose position) SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 16, 17, 18, 19 and 20) FITTING Propar Solid Axlen Stem Adaptor - 1" Long 3/8 Tube x 1/4 MNPT Connect O-Ring Nitrile 70D INCLUDED WITH PART # 1102-208-210G F/Tec/Manuals/Parts/2012 Parts Man.xls 6-27 NOTE Œ REQ QTY 1 6 6 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 TIREBOSS Tire Pressure Control System CT-INT-LN 17* 18* 10 Includes... 16,17,18,19 and 20 19* 20* 16* 23 13 21 9 22 15 14 21 CT-HOS-90 7 See page 6-0 11 6 1 8 24 Teflon Wheel Guards 5 2 3 4 12 TPC-TEM846 SAF Intra Drum Brake Axles HD Off Road Single Wheel (Adjustable for all wheel types) F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6-28 TIREBOSS Tire Pressure Control System TPC-TEM846 SAF Intra Drum Brake AxleTrailer Kit HD Off Road Single Wheel (Adustable for all wheel types) PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ ITEM NUMBER 259-5990 46035 10LW 299-0732 QN7-047 299-3680 299-3685a 299-3685b 225-1025 225-1100 CT-HOS-90 244-1124 1102-208-210G 1105-070 311-605 12040 F65 225-4805 661-5 CT-INT-LN 169C-5-4 CT-PSA-02 225-1369 CT-AWG-TF DESCRIPTION NOTE Dual Dynamics Blue HUB CAP PLUG 10-24 x 3/4" Socket Head CAP SCREW #10 LOCK WASHER BPW SPACER CAP QUAD RING SAF Wheel End SPACER SAF Spacer Retainer Clip - (Part must be drilled according to placement and position) SAF Spacer Retainer Clip HUB CAP FITTING 1/4 Swivel Elbow x 1/4 FMPT Wheel End Hose & Valve Assembly 90 degreeUse hub bolt on truck - 4 NPSM Female Swivel x 1/4 male NPT 45 (optional fitting for desired hose position) SHORT ROTARY UNION with OUTER SEAL ROTARY UNION GASKET Œ INTERNAL AIR LINE GUARD INTERNAL AIR LINE INSERT FERRULE 5/16 COMPRESSION NUT INTERNAL AIR LINE ASSEMBLY (Includes # 16, 17, 18, 19 and 20) FITTING Stem Adaptor - 95mm Long 3/8 Tube x 1/4 MNPT Connect TEFLON WHEEL GUARD with instructions INCLUDED WITH PART # 1102-208-210G F/Tec/Manuals/Parts/2012 Parts Man.xls 6-28 REQ QTY 1 6 6 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 TIREBOSS Tire Pressure Control System 13 CT-HOS-IN See page 6-0 17 12 21 20 2 22 18 19 23 16 4 15 5 12 1 14 13 17 CT-INT-LN Includes... 12,13,17,21 and 22 10 11 18 10 6 7 8 3 9 CT-HOS-OT See page 6-0 TPC-TEM915 Trailer Wheel End - ROR (Meritor TM) 6 Bolt Cap Note…Trailer axle views shown in this section are of most common and current wheel end kits. Various other configurations exist depending upon trailer axle model.Contact TPC International for more information and part identification. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 29 TIREBOSS Tire Pressure Control System TPC-TEM915 Trailer Wheel End - ROR (Meritor TM) 6 Bolt Cap PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NOTES Œ • Ž • • ITEM NUMBER 225-0950 CT-HOS-IN CT-HOS-OT 225-1101 225-1025 200-8110 516LW 516FWSAE 203-4009 330-3009 299-3810 F65 225-4805 669-5C 1115-157-238 275-1800-A 661-5 225-0132 225-1368 1105-070 12040 311-605 169C-5-4 DESCRIPTION LOCK TAB INNER WHEEL END HOSE OUTER WHEEL END HOSE HUB CAP TEE HUB CAP FITTING BOLT (Metric) M8 x 110 mm GRADE 5 LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) INSERT FERRULE FITTING ROTARY UNION SPINDLE END PLUG ADAPTOR (Instructions 275-1700DOC) COMPRESSION NUT TEFLON WHEEL GUARDS PUSH TO LOCK FITTING ROTARY UNION SEALING WASHER INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD FITTING NOTES • • • • • • • Œ • • Ž • • REQ QTY 1 1 1 1 1 6 6 6 1 2 1 2 2 1 1 2 2 2 1 1 1 1 1 ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM INCLUDED WITH PART # 1115-157-238 ROTARY UNION CUT TO LENGTH IF REQUIRED ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS INCLUDED IN CAP ASSEMBLY (CT-CAP-GR) F/Tec/Manuals/PARTSMAN2.xls 6 - 29 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System CT-INT-LN 10 19 20 18 Includes... 17,18,19 , 20 and 21 17 CT-HOS-90 See page 6-0 21 24 16 22 9 13 14 12 8 11 7 5 23 6 5 TPC-TEM916 4 2 Trailer Single Wheel End ROR (Meritor TM) 6 Bolt Cap 3 1 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 30 15 TIREBOSS Tire Pressure Control System TPC-TEM916 Trailer Single Wheel End - ROR (Meritor TM) 6 Bolt Cap PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTES Œ • ITEM NUMBER 200-8110 516LW 516FWSAE 203-4009 330-3009 299-3810 225-0950 225-1025 244-1124 CT-HOS-90 1102-208-210SP 235-9023 1105-070 299-4121 296-4121 225-1368 661-5 225-4805 F65 12040 311-605 169C-5-4 669-5C CT-AWG-TF DESCRIPTION BOLT (Metric) M8 x 110 mm GRADE 5 LOCK WASHER FLAT WASHER HUB CAP HUB GASKET HUB SPACER (5 1/2 BOLT CIRCLE X 3 3/16" WIDTH) LOCK TAB HUB CAP FITTING -4 NPSM FEMALE SWIVEL X 1/4 MALE NPT 45 WHEEL END HOSE and BALL VALVE SHORT ROTARY UNION - Nut and threads machined 10-24 X 1/2 Adaptor Screws ROTARY UNION SEALING WASHER AXLE PLUG ADAPTOR AXLE PLUG ADAPTOR GASKET PUSH TO LOCK FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE SPRING GUARD FITTING FITTING TEFLON WHEEL GUARDS NOTES REQ QTY 6 6 6 1 2 1 1 1 • 1 Œ 1 1 1 2 2 2 1 1 1 1 2 INCLUDED WITH PART # 1115-157-238 ROTARY UNION ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS F/Tec/Manuals/PARTSMAN2.xls 6 - 30 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System 14 Teflon Wheel Guards CT-HOS-IN See page 6-0 12 (Dual wheels) 13 (Dual wheels) 23 22 21 20 17 CT-HOS-OT See page 6-0 24 19 25 26 8 16 (**Single wheel) 7 18 15 6 11* Use gasket from trailer (Not available from TPC) 10 2 3 4 5 9 2 27 (Single wheels) CT-HOS-90 See page 6-0 3 TPC-TEM917 (Dual Wheel) & TPC-TEM918 (Single Wheel) 1 ROR TA TAC- 188mm 5 Bolt cap F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 31 TIREBOSS Tire Pressure Control System TPC-TEM917(Dual Wheels) & TPC-TEM918(Single Wheels) Trailer Wheel End - ROR TA TAC - 188 mm 5 Bolt cap PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NOTES Œ • Ž ITEM NUMBER 200-0825 516LW 516FWSAE 203-4009 330-3009 225-0950 225-1025 225-1101 200-0825 299-0917 CT-HOS-IN CT-HOS-OT CT-AWG-TF 669-5C 1115-157-238 1105-070 275-1700-A 225-1368 661-5 225-4805 F65 12040 311-605 169C-5-4 DESCRIPTION BOLT M8 x 25 mm LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET LOCK TAB HUB CAP FITTING HUB CAP TEE M8 Bolt x 25mm HUB SPACER (ROR 188 mm) GASKET (use trailer gasket) not available from TPC INNER WHEEL END HOSE and BALL VALVE - DUAL WHEELS ONLY OUTER WHEEL END HOSE and BALL VALVE - DUAL WHEELS ONLY TEFLON WHEEL GUARDS FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE END PLUG ADAPTOR (INSTRUCTIONS 275-1700DOC) FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING 244-1124 CT-HOS-90 - 4 NPSM FEMALE SWIVEL X 1/4 MALE NPT 45 -SINGLE WHEEL ONLY WHEEL END HOSE and BALL VALVE - SINGLE WHEELS ONLY NOTES Ž • Œ REQ QTY 6 11 11 1 2 1 1 1 5 1 1 2 1 1 1 1 1 2 1 1 1 1 1 INCLUDED WITH Part # 115-157-238 ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals//parts/2015/PARTSMAN2.xls 6 - 31 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System 16 Teflon Wheel Guards CT-HOS-IN See page 6-0 14 (Dual wheels) 15 (Dual wheels) CT-HOS-OT 25 24 23 22 19 See page 6-0 26 21 27 28 8 18 (**Single wheel) 7 20 17 6 13* Use gasket from trailer (Not available from TPC) 11 9 10 12 29 (Single wheels) CT-HOS-90 2 3 4 5 See page 6-0 TPC-TEM920 (Dual Wheel) & TPC-TEM921 (Single Wheel) 1 ROR LM9300 and ROR LM LMC 12T - 163mm 5 Bolt cap F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 6 - 32 TIREBOSS Tire Pressure Control System TPC-TEM920(Dual Wheels) & TPC-TEM921(Single Wheels) Trailer Wheel End - ROR 9300 - 5 Bolt cap PER WHL END REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NOTES Œ • Ž ITEM NUMBER 200-0825 516LW 516FWSAE 203-4009 330-3009 225-0950 225-1025 225-1101 200-0890 516LWHC 266-1722 299-9300 CT-HOS-IN CT-HOS-OT CT-AWG-TF 669-5C 1115-157-238 1105-070 275-1700-A 225-1369 661-5 225-4805 F65 12040 311-605 169C-5-4 DESCRIPTION BOLT M8 x 25 mm LOCK WASHER FLAT WASHER PLASTIC HUB CAP HUB GASKET LOCK TAB HUB CAP FITTING HUB CAP TEE M8 x 90mm LOCK WASHER COPPER WASHER HUB SPACER (ROR MERITOR TM) GASKET (use trailer gasket) not available from TPC INNER WHEEL END HOSE and BALL VALVE - DUAL WHEELS ONLY OUTER WHEEL END HOSE and BALL VALVE - DUAL WHEELS ONLY TEFLON WHEEL GUARDS FITTING ROTARY UNION ROTARY UNION SEALING WASHER SPINDLE END PLUG ADAPTOR (INSTRUCTIONS 275-1700DOC) FITTING COMPRESSION NUT FERRULE INSERT INTERNAL AIR LINE INTERNAL AIR LINE GUARD FITTING 244-1124 CT-HOS-90 - 4 NPSM FEMALE SWIVEL X 1/4 MALE NPT 45 -SINGLE WHEEL ONLY WHEEL END HOSE and BALL VALVE - SINGLE WHEELS ONLY NOTES Ž • Œ REQ QTY 6 6 6 1 2 1 1 1 5 5 5 1 1 2 1 1 1 1 1 2 1 1 1 1 1 INCLUDED WITH Part # 115-157-238 ROTARY UNIONS DO NOT REQUIRE LUBRICATION WHEN USED IN TRAILER WHEEL END APPLICATIONS ADHESIVE GUARD FOR WHEEL END HOSE ATTACHED TO RIM F/Tec/Manuals//parts/2015/PARTSMAN2.xls 6 - 32 CATALOGUE 0415-A TIREBOSS Tire Pressure Control System 5 6 7 8 7 5 6 Trailer Frame 2 1 2 6 11 4 2 11 12 10 12 To right front duals 10 To left front duals 3* 11 12 10 To left rear duals To right rear duals 7 6 12 10 9 Trailer Main Air Supply Line View showing tandem axle trailer. For trailer with additional axles, see parts listing. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind (Plastic Main - Rubber Drop) 7-1 TIREBOSS Tire Pressure Control System TRAILER AIR SUPPLY LINES (Plastic Main, Rubber Drop) REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 ITEM NUMBER DESCRIPTION 17 11300 1290 12WI C70BK 1468-10-8 12Y 5404-8-8 54-8-8 200-1338 48-8-8 124708-408 Quick Coupler Frame Nipple Pipe Elbow Pipe Coupler 5/8 Plastic Tubing Compression Fitting Wye Fitting Steel Pipe Nipple Brass Fitting 1/2 Artic Air Brake Hose Adaptor Reuseable Hose End NOTE Œ REQ QTY Single Tandem 1 1 1 1 1 1 1 1 AS REQ AS REQ 2 4 1 3 N/A 1 1 1 AS REQ AS REQ 2 3 2 4 Tridem 1 1 1 1 AS REQ 6 5 2 1 AS REQ 5 6 Quad 1 1 1 1 AS REQ 8 7 3 1 AS REQ 7 8 NOTES Œ Only used if straight coupler not appropriate F/Tec/Manuals/PARTSMAN2.xls 7-1 CATALOGUE 0305C TIREBOSS Tire Pressure Control System 8 10 9 5 6 5 10 Trailer Frame 2 1 2 4 9 2 10 9 9 8 9 10 8 10 To right front duals 8 To left front duals 3* 9 10 8 To left rear duals To right rear duals 5 10 9 10 8 9 Trailer Main Air Supply Line View showing tandem axle trailer. For trailer with additional axles, see parts listing. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind (Rubber Main - Rubber Drop) 7-2 TIREBOSS Tire Pressure Control System TRAILER AIR SUPPLY LINES (Rubber Main, Rubber Drop) REF NUMBER 1 2 3 4 5 6 7 8 9 10 NOTES Œ ITEM NUMBER DESCRIPTION 17 11300 1290 12WI 12Y 5404-8-8 54-8-8 200-1338 48-8-8 124708-408 Quick Coupler Frame Nipple Pipe Elbow Pipe Coupler Wye Fitting Steel Pipe Nipple Brass Fitting 1/2 Artic Air Brake Hose Adaptor Reuseable Hose End NOTE Œ REQ QTY Single Tandem 1 1 1 1 1 1 1 1 1 3 N/A 1 1 1 AS REQ AS REQ 3 7 4 8 Tridem 1 1 1 1 5 2 1 AS REQ 11 12 Quad 1 1 1 1 7 3 1 AS REQ 15 16 May use either straight or 90o depending on truck F/Tec/Manuals/PARTSMAN2.xls 7-2 CATALOGUE 0305C TIREBOSS Tire Pressure Control System From Trailer Main Air Supply Line From Trailer Main Air Supply Line Cut-away showing internal axle tube 1 2 5 1 2 3 6 4 Hole drilled and tapped in back of axle tube (See installation procedures) 4 3 *7 View showing tandem axle trailer. For trailer with additional axles, see parts listing. F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind Trailer Axle Tube Hardware Non Intrax Axles 8-1 4 TIREBOSS Tire Pressure Control System TRAILER AXLE TUBE HARDWARE REF NUMBER 1 2 3 4 5 6 7 ITEM NUMBER DESCRIPTION 200-1338 124708-108 1290STR3000 225-1368 C66BK 76-9941 275-0500 1/2 Artic Air Hose Reuseable Hose End Axle Tube Entry Fitting Push to Lock Plastic Tube Air Line Guard 6" Adapter NOTE Œ REQ QTY Single Tandem AS REQ AS REQ 2 4 2 4 4 8 AS REQ AS REQ 2 4 2 4 Tridem AS REQ 6 6 12 AS REQ 6 6 Quad AS REQ 8 8 16 AS REQ 8 8 Œ Only required for BPW BSP 1/2" Straight Threads F/Tec/Manuals/PARTSMAN2.xls 8-1 CATALOGUE 0305C TIREBOSS Tire Pressure Control System 6 13 7 8 5 4 14 15 3 9 1 2 10 To Valve Control Module 17 12 11 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 9-1 16 To Speed-Ignition Source OPERATOR CONTROL UNIT VIEW TIREBOSS Tire Pressure Control System Operator Control Unit View REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 NOTES ITEM NUMBER DESCRIPTION NOTE 200-1401 200-4192 200-4180 200-4187 200-4190 4029-B 200-4177 200-4178 200-4188 200-4179 201-6861 200-1425 200-6094 240-4185 200-4186 255-8210 AGC-1 Face Plate with EL Lighting Housing Display Controller Circuit Board (Requires programing) Dual Input Speed Board Power Switch with Harness Power/Data Socket with Harness Speed/Ignition Socket with Harness RS422 Data Port with Harness 9 PIN Sonalert with Harness Knob Operator Control Mount Bracket Operator Control Module (Requires Programming) Power/Data Cable (40') Speed Ignition Cable (15') Speed Ignition Cable Fuse Holder Speed Ignition Cable Fuse (1 Amp) Œ Includes 1, 2, 6, 7, 8 and two of 9 and 10 • When programming Controller Circuit Boards must use VB Software 2.0.8.1 and newer. REQ QTY 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 Œ •• • Ž ••‘ 7 8 • Can be positioned 2 ways, depending on speed input from truck (J1708/Pulse) Refer to installation guide for proper positioning Ž Must be glued to back of housing • Requires programming before operating. Indicate system serial# when ordering so file can be downloaded into controller before shipping ‘ If updating Firmware on existing Controller, you must determine processor model on Circuit Board. Circuit Boards with processors with AT MEGA 103 & AT MEGA 128 OLD can only accept Firmware CABV202-236. Circuit boards with processors AT MEGA 128 can only accept Firmware CABV301 or newer. 7 8 F/Tec/Manuals/PARTSMAN2.xls For Power/Data Cable Connector Repair Harness Use #CT-6PN-TB For Speed/Ignition Cable Connector Repair Harness Use #CT-4PN-TB 9-1 CATALOGUE 0305C TIREBOSS System Serial Number Tire Pressure Control System Steer Static Tank (see breakdown drawing #1) Drive Static Tank (see breakdown drawing #1) Trailer Static Tank (see breakdown drawing #1) Valve Control Module (VCM) (see breakdown drawing #5) Steer Axle Valve Body Exhaust Port 162178234 162178234 Supply Inlet Steer Axle Filter Assembly Trailer Axle Filter Assembly *view from front of box Drive Axle Filter Assembly (see breakdown drawing #4) Trailer Axle Valve Body Drive Axle Valve Body (see breakdown drawing #3) Air Supply Inlet and Exhaust Port F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 10 - 1 *view from bottom of box Air Supply Line from Truck Wet Tank VALVE MODULE ASSEMBLY OVERVIEW TIREBOSS Tire Pressure Control System VALVE MODULE OVERVIEW SYSTEM TYPE TIRE GROUPS CONTROLLED VALVE BODIES FILTER ASSEMBLIES STATIC TANKS TBM100 Drives 1 1 1 TBM200 Drives and Trailers 2 2 2 TBM300 Drives, Trailers and Steer 3 3 3 TBM400 Drives and Steer 2 2 2 F/Tec/Manuals/PARTSMAN2.xls 10 - 1 CATALOGUE 0305C 3 4 33 5 6 12 9 11 10 9 8 13 10 28 23 14 15 16 18 16 7 To Valve Assembly To transducer 2 17 22 23 21 BOX, LID & STATIC TANK F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 25 20 24 10 - 2 26 27 32 29 31 30 19 TIREBOSS Tire Pressure Control System Box, Lid and Static Tank REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 NOTES ITEM NUMBER 223-7782 210-2500 210-2000 272-0488 206-3238 288-1024 3400-4 250-3000 250-2525 249-0118 1366-4B 210-1000 51634NC 12NCLNG8 12FWG8 CT-FBB-MF CT-ABB-MF 12112NCG8 247-003 244-1469 202-0100 C64RD 200-0632 208-1224 272-0135 206-3212 516LW 900729-8 5161NC 516FW 516NCLN CT-BOX000 DESCRIPTION NOTE Foam Seal Tape Tireboss Decal Lid c Catch 6-32 x 3/8 Counter Sunk Screw Lock Nut Elbow Snap Ring b Bronze Filter b Orfice Fitting (included items #9 and 10) Push to Lock Valve Box Container Bolt Lock Nut Flat Washer Flat Box Bracket Angle Box Bracket Bolt Plug Push to Lock Static Tank Plastic Tubing a Lock Nut Spacer Nut Box Latch Screw 6-32 x 1/2 Counter Sunk Screw 5/16 Lock Washer Hose Clamp Bolt Flat Washer Lock Nut Box & Lid Assembly with Emblem & Latches REQ QTY TBM100 TBM200 TBM300 TBM400 7' 7' 7' 7' 1 1 4 8 2 1 1 1 4 8 2 2 1 1 4 8 2 3 2 2 4 4 6 6 1 1 1 2 6 12 2 2 6 1 1 1 AS REQ 8 8 4 8 2 1 1 2 1 1 2 2 1 4 6 12 2 2 6 2 2 2 AS REQ 8 8 4 8 4 1 1 2 1 1 3 3 1 6 6 12 2 2 6 3 3 3 AS REQ 8 8 4 8 6 1 1 2 1 1 1 1 4 8 2 2 2 2 2 2 1 4 6 12 2 2 6 2 2 2 AS REQ 8 8 4 8 2 1 1 2 1 1 a) Use Red 1/4 tubing (#C64RD) for Drive Line, Blue 1/4 tubing (#C64BL) for Trailer Line and Green 1/4 tubing (#C64GN) for steer line b) Included in Valve Maintence Kit Part#CT-VPO-TB c) For replacement Lid Assembly with latches & decal use Part # 210-3000 F/Tec/Manuals/PARTSMAN2.xls 10 - 2 CATALOGUE 0305C 35 BOX HARDWARE & ACCESSORY 8 12 9 19 21 10 20 7 43 11 2 1 13 2 3 6 (Airline to truck airbags) 22 2 44 15 42 2 4 TPC-LSO100 *OPTIONAL LOAD SENSING 40 37 4 15 27 24 25 39 38 To Battery Box 23 5 CT-FUS-KT 5 30 18 14 41 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 32 31 33 36 Truck Airbag 17 16 26 28 10 - 3 29 TPC-RAK200 34 *OPTIONAL REMOTE ALARM TIREBOSS Tire Pressure Control System Box Hardware & Accessory REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 NOTES ITEM NUMBER 266-1802 264-1495 247-003 3600-4 1368-4B C64BK 210-1100 210-1118 3400-8 210-0800 200-1050 200-1708 65025 280-0125 282-1202 282-2016 282-2016 250-4185 210-1412 14NCLN 14FWSS 1469-4-4 14NC 14LW 14FW 250 23023 141NC 23024 282-2016 283-8003 AGC-1 76-4083 285-6097 78FWG8 3600-6 3220-6-4 249-6623 ATO15 276-2012 276-2406 CT-FUS-KT 200-3001 3400-4 DESCRIPTION Load Sensitive Pressure Switch Frame Nipple Plug Tee Push to Lock Fitting Plastic Tubing CPU Mount Bracket Lock Nut Elbow Vent Strain Relief Lock Nut Cable Guard Shrink Tube Battery Cable P/S Cable Accessory Cable Power/Data Cable (50') Bolt 1/4" Lock Nut Flat Washer Compression Fitting 1/4 NC Nut 1/4 Lock Washer 1/4 Flat Washer Alarm Eyelet Connector 1/4 Bolt 1 Inch Eyelet Connector Switch Cable Wire Loom 1 Amp In-line fuse Inline Fuse Holder Strain Relief Flat Washer 3/8 Branch Tee 3/8 x 1/4 Bushing Fuse Holder 15 Amp Fuse Non-Insulated Ring Terminal Non-Insulated Butt Terminal Fuse Holder Assembly Pressure Sensing Switch Elbow a) Optional Accessory used on trucks with Air Bag suspension c) For Cable Connector Repair Harness use #CT-6PN-KT e) Only required on trucks with 3/8" NPT Ports on air bags F/Tec/Manuals/PARTSMAN2.xls 10 - 3 NOTE a b a a a a c a d d d d d d d d d d d d e e f f f REQ QTY 1 2 1 2 1 AS REQ 1 1 1 1 1 1 4' 1 AS REQ AS REQ AS REQ 1 4 4 4 1 2 2 2 1 2 2 1 35' 30' 1 1 1 1 1 1 1 1 1 1 1 1 1 b) Frame Nipple included on all systems even if it does not include Load Sense d) Optional Accessory used on trucks with Remote Alarm Kits f) Included with Fuse Holder Assembly CT-FUS-KT CATALOGUE 0305C TIREBOSS Tire Pressure Control System 13 24 22 3 2 17 2 CT-VLV-01 CT-VLV-04 CT-VLV-H1-40W CT-VLV-H2-30W CT-VLV-H2-40W CT-VLV-H3-40W-24v Bottom of Box 3 12 11 14 10 21 6 5 11 4 7 23 9 8 15 1 2 3 26 16 11 25 17 2 VALVE BODY 3 BREAKDOWN DRAWING #3 *view from top NOTE - For valve maintenance kit use part # CT-VPO-TB. Includes all o-rings & gaskets, one kit per valve. 23 19 20 11 12 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 10 - 4 18 Box Sidewall TIREBOSS Tire Pressure Control System Breakdown Drawing #3 VALVE BODY REF NUMBER ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 15 16 17 18 19 20 21 22 23 24 NOTES 201-2380 14LWSS 14FWSS 201-6706 201-6022 200-5005 16000-026 16750 200-1394 200-2501 16000-293 201-1395 202-1395 203-1395 142NCSS 118-A 200-5422 200-5419 201-1445 1434NCSS 242-1468 278-4640 CT-SOL-KT 201-1438 200-7070 16000-008 Œ • Ž • • DESCRIPTION NOTE REQ QTY TBM100 TBM200 Bolt 3 6 Lock Washer Stainless Steel 13 22 Flat Washer Stainless Steel 13 22 Solenoid 2 4 Solenoid Seal 2 4 Solenoid Plate 1 2 O-ring 6 12 • Cartridge Valve 2 4 Œ Valve Body 1 2 Inlet Check Valve 1 2 O-ring 4 8 Inlet/Exhaust Manifold (1 Zone System) 2 N/A Inlet/Exhaust Manifold (2 Zone System) N/A 2 Inlet/Exhaust Manifold (3 Zone System) N/A N/A Bolt Stainless Steel 4 8 Plug 1 2 • Ž• Valve Heater (30W) 1 2 Valve Heater (40W) 1 2 •Ž • Gasket 1 2 Bolt 6 8 Push to Lock Fitting 1 2 Valve Heater Harness 1 2 • Solenoid Harness 1 2 Manifold Gasket 2 2 Valve Assembly 1 2 O-Ring 2 4 Entire Valve Assembly & Manifolds TBM300 9 31 31 6 6 3 18 6 3 3 12 N/A N/A 2 12 3 3 3 3 10 3 3 3 2 3 6 TBM400 6 22 22 4 4 2 12 4 2 2 8 N/A 2 N/A 8 2 2 2 2 8 2 2 2 2 1 4 For complete Valve assembly use #200-7070 Optional Accessory only used when systems are operating in cold climates To upgrade Heaters from 30W to 40W you must order Valve Control Module Circuit Board (200-4175) (Model 1393-02) To determine the correct heater you must identify model # on Heater Pad. For HR5419R3.6L12B use 30W (200-5422)For HR5422R4.8L12B use 40W (200-5419) 3 Included with Part #16750 F/Tec/Manuals/PARTSMAN2.xls 10 - 4 CATALOGUE 0305C TIREBOSS Tire Pressure Control System Filter Assemblies BREAKDOWN DRAWING #4 *view from side of box -Airline to Steer Axle (if equipped) 10 -Airline to Trailer Axles (if equipped) -Airline to Drive Axles 7* 2 1 3 4 8* 9 12 4 5 6 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 10 - 5 11 TIREBOSS Tire Pressure Control System Breakdown Drawing #4 Filter Assemblies REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 NOTES Œ • Ž F/Tec/Manuals/PARTSMAN2.xls ITEM NUMBER DESCRIPTION NOTE 38-900 288-6501 288-3748 59-003-01 1474-10-8 C70BK 1474-8-8 C68BK 259-0020 CT-SHR-KT CT-YFL-KT Shrader Valve Elbow & Valve Assembly Adaptor Wye Filter (Body, cap and screen) Compression Fitting Plastic Tubing Compression Fitting Plastic Tubing Wye Strainer Gasket Shrader Valve Assembly Wye Strainer Assembly Wye Strainer Screen Œ Ž • REQ QTY TBM100 TBM200 1 2 1 2 1 2 1 2 1 2 AS REQ AS REQ N/A N/A N/A N/A 1 2 1 2 1 2 1 2 TBM300 3 3 3 3 2 AS REQ 1 AS REQ 3 3 3 3 TBM400 2 2 2 2 1 AS REQ 1 AS REQ 2 2 2 2 1/2 Compression Fitting & Tubing used for Steer Wye Filter only Not Available Separately. Use 59-003-01 Not Available in an assembly for Steer Zone Components 10 - 5 CATALOGUE 0305C TIREBOSS VALVE CONTROL MODULE (VCM) -First Design- Tire Pressure Control System 16 BREAKDOWN DRAWING #5 *view from top of VCM 15 1 3 8 2 4 11 5 12 14 6 7 Remote Alarm or Load Sensitive port on TBM300 System Heater and Thermistor Port (when required) Battery Cable Port Trailer Solenoid Cable Port (when required) Also used for Load Sensitive on TBM400 (if equipped) Operator Control Cable Port Pressure Switch Cable Port 10 13 Drive Solenoid Cable Port 9 Steer Solenoid Cable Port (Also used for load sensitive switch when steer zone not used) F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 11 - 1 TIREBOSS Tire Pressure Control System Breakdown Drawing #5 Valve Control Module (VCM) "FIRST DESIGN" REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTES ITEM NUMBER DESCRIPTION NOTE 200-1439 200-1399 1369-4A 1369-4A 210-0100 285-6099 286-6099 200-4184 285-6097 286-6097 200-4175 200-1408 285-6000 242-2469 N/A 200-6095 Transducer Manifold gasket Transducer manifold Push to lock • Push to lock VCM Vent Strain Relief Strain Relief Nut Discontinued, use assemblies. 7 Strain Relief Œ Strain Relief Nut VCM Circuit Board (Model 1393-01) 8 VCM Housing and Lid Strain Relief Plug Swivel Push to lock Ž Valve Control Module Housing Lid • Housing & Board Assembly •‘ REQ QTY TBM100 TBM200 1 1 1 1 N/A N/A 1 1 1 1 2 2 2 2 N/A N/A 2 3 6 6 1 1 1 1 4 3 N/A 1 N/A N/A 1 1 TBM300 1 1 1 1 1 2 2 N/A 4 6 1 1 2 1 N/A 1 TBM400 1 1 1 1 1 2 2 N/A 3 6 1 1 3 N/A N/A 1 Œ Subtract 1 of Plug Part#285-6000 and add 1 of Strain Relief Part #285-6097 when system has heaters. Adjust Plug Part #2856000and Strain Relief Part#286-6097 the same if system incorporates remote alarm. • Fitting used only on systems that control steer zones. For systems without steer zone port is blocked off with Part #118-A Ž Fitting used only on systems that control trailer zone. For systems without trailer zone port is blocked off with Plug part #118-A • Not sold separately. Use Part # 200-1408 • Does not include transducer assembly ‘ Comes with 3 small strain releifs and 2 large strain releifs. May require more depending upon system type. 7 8 F/Tec/Manuals/PARTSMAN2.xls Discontinued. Replace with assemblies. For TBM100 use CT-XDI-TB, for TBM200 use CT-XD2-TB, for TBM300 use CTXD3-TB and for TBM400 use CT-XD4-TB. If replacing Circuit Board Model 1393-01 with Model 1393-02, also order 2 of 276-2009 & 214-1009 11 - 1 CATALOGUE 0305C TIREBOSS VALVE CONTROL MODULE (VCM) -Second Design- Tire Pressure Control System 8 19 16 21 BREAKDOWN DRAWING #6 21 17 2 15 18 *SIDE VIEW 1 3 11 20 8 2 4 12 5 20 14 Remote Alarm or Load Sensitive port on TBM300 System Heater and Thermistor Port (when required) Battery Cable Port 6 7 *view from top of VCM Trailer Solenoid Cable Port (when required) Also used for Load Sensitive on TBM400 (if equipped) Operator Control Cable Port Pressure Switch Cable Port 10 Drive Solenoid Cable Port 13 Steer Solenoid Cable Port (Also used for load sensitive switch when steer zone not used) F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 9 11 - 2 TIREBOSS Tire Pressure Control System Breakdown Drawing #6 Valve Control Module (VCM) "SECOND DESIGN" REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NOTES ITEM NUMBER DESCRIPTION NOTE 200-1439 201-1399 1369-4A 1369-4A 210-0100 285-6099 286-6099 201-4184 285-6097 286-6097 200-4175 200-1408 285-6000 242-2469 N/A 200-6095 276-2009 214-1009 200-0375 221-1210 16000-008 Transducer Manifold gasket Transducer manifold Push to lock • Push to lock VCM Vent Strain Relief Strain Relief Nut Transducer Strain Relief Œ Strain Relief Nut VCM Circuit Board (Model 1393-02) 7 VCM Housing and Lid Strain Relief Plug Swivel Push to lock Ž Valve Control Module Housing Lid • Housing & Board Assembly •‘ Non Insulated Ring Terminal 8 #10 External Tooth Star Washer Transducer Spacer Transducer Manifold mount Screw Transducer - O-ring REQ QTY TBM100 TBM200 1 1 1 1 N/A N/A 1 1 1 1 2 2 2 2 N/A N/A 2 3 6 6 1 1 1 1 4 3 N/A 1 N/A N/A 1 1 2 2 2 2 1 2 2 2 2 4 TBM300 1 1 1 1 1 2 2 N/A 4 6 1 1 2 1 N/A 1 2 2 3 2 6 TBM400 1 1 1 1 1 2 2 N/A 3 6 1 1 3 N/A N/A 1 2 2 2 2 4 Œ Subtract 1 of Plug Part#285-6000 and add 1 of Strain Relief Part #285-6097 when system has heaters. Adjust Plug Part #2856000and Strain Relief Part#286-6097 the same if system incorporates remote alarm. • Fitting used only on systems that control steer zones. For systems without steer zone port is blocked off with Part #118-A Ž Fitting used only on systems that control trailer zone. For systems without trailer zone port is blocked off with Plug part #118-A • Not sold separately. Use Part # 200-1408 • Does not include transducer assembly ‘ Comes with 3 small strain releifs and 2 large strain releifs. May require more depending upon system type. 7 If replacing circuit board Model 1393-01 with model 1393-02 , also order 2 of 276-2009 and 2 of 214-1009 8 Terminals must be soldered & covered with shrink tube F/Tec/Manuals/PARTSMAN2.xls 11 - 2 CATALOGUE 0305C TIREBOSS Tire Pressure Control System Main Air Supply and Pressure Protection Valve 12 Actual positions of box , wet tank and main line hose may vary per truck 9* 8* 7 6 CK TRU T WE K TAN 11* 10 To Valve Box To valve box inlet 2 1 3 13 4 14 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 12 - 1 5 TIREBOSS Tire Pressure Control System Main Air Supply and Pressure Protection Valve REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTES Œ • Ž • • ‘ ITEM NUMBER DESCRIPTION NOTE C70BK 1468-10-8 SRWABC017 3400-4 200-3002 254-0499 254-0488 203-4008 254-1007 247-003 1469-10-8 243-5551 223-0623 243-2789 Plastic Tubing Compression Fitting Pressure Protection Valve Elbow Pressure Switch Suction Tube Nipple Elbow Tee Plug Compression Fitting Locking Cover O-Ring Cap REQ QTY Œ • •• ‘ Ž Ž Ž Œ AS REQ 1 1 1 1 1 1 1 1 1 1 1 1 1 May use either straight or 90o depending on truck For replacement Diapham use 238-4700 System will use either #7,8 or 9 depending upon most suitable mounting position Requires adjustment once installed. See Installation Guide for procedures. Valve must be mounted so adjustment knob is in an upward position Switch must be mounted with 1/4 NPT inlet pointing downward F/Tec/Manuals/PARTSMAN2.xls 12 - 1 CATALOGUE 0305C TIREBOSS Tire Pressure Control System Wet Tank Kit (Optional) *Used on European Trucks Actual positions of box , wet tank and main line hose may vary per truck 6 5 8 7 9 6 7 3 4 4 3 From compressor or truck wet tank 2 10 *Optional Location for Pressure Protection Valve (See page 12-1) F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind To valve box inlet 12 - 2 1 TIREBOSS Tire Pressure Control System Wet Tank Kit (Optional) REF NUMBER 1 2 3 4 5 6 7 8 9 10 NOTES Œ ITEM NUMBER DESCRIPTION NOTE 12105 C70BK 1474-10-8 1469-10-8 7067A 38NCLN 38FW 38INC 09431070A 386NC 1/4" Cable Drain Valve 5/8 Black Plastic Air Line 5/8 Compression - 1/2 Male 45o 5/8 Compression - 1/2 Male 90o Aluminum Static Air Tank 3/8 Lock Nut 3/8 Flat Washer 3/8 Bolt 1" Wet Tank Bracket 3/8 Bolt 6" Œ Œ REQ QTY 1 10' 1 1 1 6 12 4 4 2 May use either 45o or 90o depending on truck F/Tec/Manuals/PARTSMAN2.xls 12 - 2 CATALOGUE 0305C TIREBOSS Tire Pressure Control System Spare Parts Kits REF NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 ITEM NUMBER DESCRIPTION 1115-157-238 124-C 1468-10-6 661-10 1460-10 1484-10 265-1485 669-5C 169C-5-4 225-4805 F65 311-605 12040 HS10 235-7298 392-7606 300-9525 3600-6 225-1120 359-5990 247-005 225-1101 225-1368 225-1025 446-4B CT-004-HA 238-0119 CT-008-HA CT-007-HA 225-2103 225-1022 300-1000 118-E Rotary Union 3/8 x 45 Brass Street Elbow Drive Air Line Compression Fitting 5/8 Compression Nut 5/8 Compression Ferrule 5/8 Compression Insert Orange Drive Airline 5/8 Compression x 3/8 M NPT 5/8 Compression x 1/4 M NPT Internal Air Line Ferrule Internal Air Line Insert Internal Air Line Spring Guard 1/4 Internal Air Line Hose Clamp Hose Union Rotary Union Wrench Easy Out 3/8 Male Branch Tee Drive Manifold Swivel Fitting Red Hub Window Plug 1/2 Counter Sunk Pipe Plug 1/4 Hub Cap Swivel Tee Push To Lock 1/4 x 3/8 Hub Cap Fitting 4 SAE x 1/4 FNPT Brass Adaptor Steer Axle Wheel End Hose Tire Filler Assembly Inner Wheel End Hose Outer Wheel End Hose Wheel End Valve 1/4 Steel Nipple Repair Kit Case Counter Sunk Pipe Plug F/Tec/Manuals/PARTSMAN2.xls 13 - 1 SUPPLIED QTY RRK100 RRK200 1 1 1 1 1 1 1 1 2 2 2 2 3' 3' N/A 1 N/A 1 N/A 2 N/A 2 N/A 1 N/A 1 2 2 1 1 1 1 1 1 1 1 1 1 N/A 1 1 1 N/A 1 N/A 1 N/A 1 N/A N/A N/A N/A 2 4 1 1 1 1 1 2 1 2 1 1 1 1 RRK300 1 1 1 1 2 2 3' 1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 RRK400 1 1 1 1 2 2 3' N/A N/A 2 2 N/A 1 2 1 1 1 1 1 1 1 N/A N/A 1 1 1 2 1 1 1 1 1 1 CATALOGUE 0305C TIREBOSS Tire Pressure Control System TIREBOSS Spare Parts Kits 32 30 31 To outer dual valve stem 29 20 22 21 18 25 24 23 26 33 19 To drive axle air line (orange) 13 14 12 15 14 11 10 6 9 2 7 8 1 F/Tec/Manuals/Parts/2015 Parts/PARTSMAN1-15.ind 13 - 1 4 5 3 16 17 27 28