JOURNAL OF RESEARCH INOVATION IN ENGINEERING & TECHNOLOGY VOL. 1 No. 2 MODELLING AND ANALYSIS OF FULL BRIDGE SERIES –PARALLEL RESONANT CONVERTER FOR WIDE LOAD VARIATIONS Chinju.S G Department Of Electrical & Electronics Rajadhani Institute Of Engineering & Technology Nagaroor, Trivandrum cgs299@gmail.com ABSTRACT: LLC Resonant converters are widely used in dc-dc converters. In this paper, the full bridge series parallel resonant converter is operated under phase shifted modulation and switching frequency modulation to get the maximum efficiency for different loads(from light load to full load). The full bridge series parallel resonant converter is operated under switching frequency modulation for most of the loads to achieve ZVS. For light loads, the full bridge series parallel resonant converter is operated under phase shift modulation. The Design procedure is verified through the simulation output of Full bridge series- parallel resonant converter. Keywords: LLC Converter, SRC, PRC, SPRC, Zero voltage switching. I. INTRODUCTION In recent years, dc power supplies are widely use in most of an electrical and electronic appliances, such as high power loads and low power loads. Resonant converters are desirable for power conversion due to their comparatively smaller size and low power losses resulting from high frequency operation. Resonant converters uses a resonant circuit for switching the transistors, when they are at zero current or zero voltage point, this reduces the stress on the switching transistors and radio interference [1]. Resonant converters operate pushing the semi-conductor devices to turn on and/or turn off at the instants of extinction of current or voltage, in order to reduce the switching losses, facilitating the increase of the frequency without the corresponding increase of stress and degrading of the efficiency. Resonant converter SRC, PRC, SPRC is investigated in [2]-[3], which can operate at high switching frequency due to very low switching losses. But each of them has its disadvantage. Light load regulation is the major problem of SRC, high circulating energy sending back to the input source is the major drawback of PRC, and some high circulating energy problem will occur in high input voltage for SPRC. LLC Converter doesn’t exist in the above problem, they posses many advantages such as ZVS in full load range; low turn off current, high efficiency at high input voltage, low voltage stress on secondary rectifier and so on. The control circuits for this project used low cost components easily available yet giving excellent performance and satisfactory results. A. Comparison of Resonant Converter Topologies Series-Resonant Converter In series resonant converter, the resonant inductor (Lr) and the resonant capacitor (Cr) are in series. The resonant capacitor is in series with the load. The impedance of the resonant tank can be changed by varying the frequency of the driving voltage. The DC gain is always lower than 1(maximum gain happens at the resonant frequency).The series resonant converter has the advantage of reduced switching loss and electromagnetic interference through ZVS and getting improved efficiency. Another advantage is that it has reduced magnetic components size by high frequency operation. The seriesresonant converter (Fig 1) has the main disadvantage that the output voltage cannot be regulated for the no-load case. This means that this converter would only be used ―as is‖ in applications where no-load regulation was not required.[1-3]. Another disadvantage of this converter is that the output dc filter capacitor must carry high ripple current (equal in magnitude to 48 percent of the dc output current). This is a significant disadvantage for applications with low output voltage and high current. For this reason the series resonant converter is not considered suitable for low-output-voltage high-output-current converters but rather is more suitable for high-output-voltage low-outputcurrent converters. For the high-output-voltage case no magnetic components are needed on the high-voltage side of the converter. It cannot regulate the output at no load condition. The main advantage of the converter is that the series resonant capacitors on the primary side act as a dc blocking capacitor. Because of this fact converter can easily be used in full bridge arrangements without any additional control to control unbalance in power FET switching times or forward voltage drops(i.e.,dc current kept out of the transformer).For this reason the series-resonant converter is suitable for high-power applications where full bridge converter is desirable. 48 JOURNAL OF RESEARCH INOVATION IN ENGINEERING & TECHNOLOGY Fig.1. series resonant converter VOL. 1 No. 2 output voltages because the capacitor would have to carry too much ac current. However, for higher output voltage converters this placement of the resonant capacitor may be desirable. Also, the resonant capacitor can be placed on a tertiary transformer winding. The parallel-resonant converter is naturally short circuit proof. This property can be seen by applying a short directly across the resonant capacitor. For that case, the entire square wave voltage applied by the inverter is directly across the resonant inductor and, therefore, the current is limited by this impedance. This property makes the parallel- resonant converter extremely desirable for applications with severe short circuit requirements C. Combination Series-Parallel Converter Another advantage of the series-resonant converter is that the currents in the power devices decrease as the load decreases. This advantage allows the power device conduction losses (as well as other circuit losses) to decrease as the load decreases, thus maintaining high part load efficiency. As will be seen in the next section, this is not the case for the parallel-resonant converter. Note that if the converter is operating near resonance (i.e., at heavy load) and a short circuit is applied to the converter output, the current will rise to high values. To control the output current under such conditions, the frequency of the converter is raised by the control. B. Parallel-Resonant Converter In this, the resonant inductor (Lr) and the resonant capacitor (Cr) are in series. The resonant capacitor is in parallel with the load. The impedance of the resonant tank can be changed by varying the frequency of the driving voltage. The advantage of parallel resonant converter is that there is no problem in output regulation at no load condition. The main disadvantage of the parallel-resonant converter is that the current carried by the power FETs and resonant components is relatively independent of load.. Conversely, the converter is better suited to applications which run from a relatively narrow input voltage range (e.g., plus or minus 15 percent) and which present a more or less constant load to the converter near the maximum design power (e.g., 75 percent of maximum design power). Of course, the power converter must be designed thermally for the maximum power and, therefore, has no problem running at reduced power thermally-only the part-load efficiency is less than the full-load efficiency. . The inductor limits the ripple current carried by the output capacitor. Note also that the transformer leakage inductance could be used as the resonant inductance by placing the resonant capacitor across the total span of the secondary winding.[4] This is normally not ideal for low The converter combining the series and parallel configurations, called a series-parallel resonant converter (Fig 2), has been proposed. One version of this structure uses one inductor and two capacitors, or an LCC configuration. Although this combination overcomes the drawbacks of a simple SRC or PRC by embedding more resonant frequencies, it requires two independent physical capacitors that are both large and expensive because of the high AC currents. An advantage of the LLC over the LCC topology is that the two physical inductors can often be integrated into one physical component, including both the series resonant inductance, Lr, and the transformer’s magnetizing inductance, Lm. The series-parallel converter can operate and regulate at no load provided that the parallel-resonant capacitor C, is not too small (if C, is zero, then the circuit reverts to the series-resonant converter). It is seen that the smaller C, is, the less ―selectivity‖ is available in the resonant curves. That is, the converter resembles a series converter more and more as C gets smaller and smaller. [46]However, for reasonable values of C, the converter will clearly operate with no load, which removes the main disadvantage of the series-resonant converter. The LLC resonant converter has many additional benefits over conventional resonant converters. For example, it can regulate the output over wide line and load variations with a relatively small variation of switching frequency, while maintaining excellent efficiency. It can also achieve zero voltage switching (ZVS) over the entire operating range. 49 JOURNAL OF RESEARCH INOVATION IN ENGINEERING & TECHNOLOGY VOL. 1 No. 2 metalized polypropylene film. These capacitors present very low DF and are capable of handling high-frequency current. Before a capacitor is selected, its voltage rating has to be derated with regard to the switching frequency in use. Fig.3:.Characteristics converter of combination series-parallel Features of an LLC Converter: Reduced switching loss through ZVS: Improved efficiency. Narrow frequency variation range over wide load range. Zero Voltage switching even at no load condition. II. PROPOSED METHOD A. CIRCUIT DIAGRAM OF PROPOSED METHOD Fig 4: circuit diagram of full bridge LLC converter The circuit has three passive components: r L, m L and rC, the secondary side is centre-taped rectifier followed by bulk capacitor without output filter inductor. The resonant capacitor (Cr) must have a low dissipation factor (DF) due to its high-frequency, high-magnitude current. Capacitors such as electrolytic and multilayer X7R ceramic types usually have high DF and therefore are not preferred .Capacitors often used for LLC converters are made with In an LLC converter, the output filter may consist of capacitors alone instead of the LC filter seen in most pulsewidth-modulated converters, although a small second-stage LC filter can be an option. If the filter has only capacitors, they should be chosen to allow conduction of the rectifier current through all AC components. Usually a single capacitor will not allow such a high RMS current, so several capacitors connected in parallel are often used and may offer a lower profile. The converter configuration in has three main parts: [1]. Power switches Q1 and Q2, which are usually MOSFETs, are configured to form a square wave generator. This generator produces a unipolar square-wave voltage V12 by driving switches Q1and Q2, with alternating 50% duty cycles for each switch. Similarly Q3 and Q4 generate the square wave. A small dead time is needed between the consecutive transitions, both to prevent the possibility of cross conduction and to allow time for ZVS to be achieved. [2] The resonant circuit, also called a resonant network, consists of the resonant capacitance, Cr, and the series resonant inductance, Lr and magnetizing inductance Lm. The transformer turns ratio is n: 1:1. The resonant network circulates the electric current and, as a result, the energy is circulated and delivered to the load through the transformer. The transformer’s primary winding receives a bipolar square-wave voltage, Vso. This voltage is transferred to the secondary side, with the transformer providing both electrical isolation and the turn’s ratio to deliver the required voltage level to the output. [3].On the converter’s secondary side, two diodes constitute a full-wave rectifier to convert AC input to DC output and supply the load RL. The output capacitors smooth the rectified voltage and current. The rectifier network can be implemented as a full-wave bridge or center tapped configuration, with a capacitive output filter. The rectifiers can also be implemented with MOSFETs forming synchronous rectification to reduce conduction losses, especially beneficial in low-voltage and high current applications. 50 JOURNAL OF RESEARCH INOVATION IN ENGINEERING & TECHNOLOGY VOL. 1 No. 2 B. ZERO VOLTAGE SWITCHING To achieve ZVS, a MOSFET is turned on only after its source voltage, Vds, has been reduced to zero by external means. One way of ensuring this is to force a reversal of the current flowing through the MOSFET’s body diode while a gate-drive turn-on signal is applied. The junction capacitance of power MOSFETs to be conducted is supposed to discharge to zero by the energy stored in resonant inductance and magnetizing inductance, the degree junction capacitance discharged of MOSFET to be conducted depends on the resonant inductance current value, the current at the moment the leading leg Q3 turns on is greater than that the lagging leg Q2 turns on, so the leading leg Q3 is easier to achieve the ZVS than the lagging leg Q2 , the current at the moment the MOSFET Q2 to be conducted is Im, before the lagging leg Q2 turns on, the energy stored in r L and m L will discharge the Q2 junction capacitance and charge the Q4 junction capacitance, the discharge current is m I. Fig 6: voltage between transistors 1& 2 III. SIMULATION RESULT The Full bridge series resonant converter is supplied with 100V DC supply ZVS Technique is adopted .It operate at the switching frequency of100KHZ. Fig 7: current through resonant inductor fig 5: Duty cycle modulation Fig 8: output voltage 51 JOURNAL OF RESEARCH INOVATION IN ENGINEERING & TECHNOLOGY IV. CONCLUSION This paper has presented design consideration for the full bridge series resonant converter utilizing the leakage inductance and magnetizing inductance of the transformer as resonant components. The FBSRC is operated under switching frequency modulation for most of the load range to achieve ZVS and low switching noises. For the lighter loads, the FBSRC is operated under Phase shifted duty cycle modulation to regulate the output voltage and maintain the ZVS feature. The new topologies have been verified by simulation by using MATLAB. 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