Movement joints: Provision of Brickwork Expansion Joints Supported by May 2014 Movement joints: Provision of Brickwork Expansion Joints: Background: Clay brickwork has to have provisions for thermal expansion. Bricks expand irreversibly for up to 20 years after they are removed from the kiln. Most of the irreversible expansion occurs within the first six months after production. The supporting structure often reinforced concrete or blockwork will actually contract or creep and so accommodation has to be made, for differential movement by flexible wall ties or movement joints. This advice is only concerned with clay brickwork, other bricks such as calcium silicate products do not behave in the manner described below, the advice is only relevant for current climatic conditions in the UK. Movement joints are not solely for expansion, but also for contraction. In common with other building materials, bricks will contract during dryer colder weather. Brickwork must be constructed to enable movement in both directions to occur. Thirdly, joints can be required to cater for differential movement and frame settlement. Correct design is achieved by following the advice within PD 6697 and other sources such as this document. This section will identify how to avoid stresses in brickwork design and relieve potential issues by correct position of movement joints. It should be within the province of most architects and certainly all structural engineers to interpret the provisions of PD 6697. In particular, they should select suitable positions for movement joints. It is one of the benefits of brickwork that there is no area that the designer cannot understand and therefore the designer does not require the advice of an outside expert, although a checking procedure with a second opinion is part of good practise. Buildings prior to the 1890s were built in lime mortar; lime mortar allows the provision of movement within brickwork allowing expansion to take place. Brick buildings from earlier periods have a greater degree of detail and overhanging features as part of the detail design of the building. The South elevation is more onerous than other elevations. Modern buildings tend to have cleaner lines, have less 2 | BDA Guide on the use of Movement Joints overhanging and therefore, less shadowing so there can be higher temperatures with consequentially higher expansion in the brickwork. It may well be that we are living in a time of potential climate change, and higher temperatures have been recently experienced within the UK than it have been traditional. Lambeth Palace No provision of movement joints necessary with heavy lime mortar structures slowly built. This is of course not to say that there are not movement joints failures; only the best buildings survive. Prior to the provision of cavity walls brickwork walls were generally at least one brick thick 215mm, 327 or 440 wide. The bricks were also under load, taking the dead load from floors and roofs and internal live loading the bricks being under compression. If a brick is under compression and fully loaded, its potential movement will be restricted and therefore the provision of movement joints may not be as essential. This advice is concerned only with movement provision for brickwork expansion. Additional creep in reinforced concrete, compression or shrinkage in other materials is in addition to this advice. For example, brickwork supported by a long span steel beam may have a horizontal brickwork expansion joint of 10mm for brickwork expansion. The beam has a potential deflection of 15mm from the designed loading. The total movement joint will be 25mm. This may well cause visual problems which have to be considered by the designer. A potential solution for this horizontal joint may be to corbel out a brick to place the horizontal joint into shadow. Movement joints: Provision of Brickwork Expansion Joints: Flexibility and Wall Ties: Movement and flexibility is required in all building elements. Foundations settle and respond to clay heave, steelwork expands and contracts. Typically a timber frame will contract by up to 6mm over a 2.5mm storey height. Movement joints should be considered in the light of other materials. A brick panel should never be set into a rigid frame, and movement should always be considered and designed. Flexibility should always be permitted with expansion and movement possible. This includes the provision of wall ties which while allowing connection to an inner skin providing stability do allow flex and movement between dissimilar materials and internal and external temperatures. It is not advisable that wall ties are too stiff restricting movement. Wall ties should be installed to the requirements of PD 6697. The minimum requirement for a sheltered site is for ties to be installed at 450mm centres vertically and 900mm vertically arranged in a diamond with ties either side of the Movement joint within 225 of the joint and minimum 300mm vertically. Concrete blockwork will contract as the product dries. Brickwork expands and so the movement joints to blockwork and brickwork needs to be staggered to avoid stressing the wall ties. If a brickwork column or chimney is built with an adjoining panel wall, they must be separated by a compression joint allowing movement tied appropriately. Different thickness of wall may move differently and require a joint between the elements. MOVEMENT JOINT 1 22 225 225 225 225 1. Ties to within 225 of MJ at 300mm min. vertically 1 2. MJ normally compressible strip (to 50% thickness) with mortar matching finish to face Blockwork contracts Blockwork contracts Blockwork expands expands Brickwork MJ’s to brickwork and blockwork should alternate to avoid stressing wall ties BDA Guide on the use of Movement Joints | 3 Movement joints: Provision of Brickwork Expansion Joints: If a particularly demanding movement joint occurs such as a joint being placed close to a building corner a stronger de-bonded tie can be used crossing the joint, but also providing additional security. DE-BONDED TIE 1 225 Mortar: This advice assumes an M4 mortar similar to a 1:1:6 Cement, lime, sand mix the normal mortar designation for external walls. If a stronger mortar is used for a parapet or free standing wall designation M6 1:1/2:4 to 4.5 the movement joints should be at closer than recommended centres. If traditional construction is used with a full brick wall; 215mm wide in conjunction with lime mortar movement joints could be increased but only with the advice of an expert in mortar who also understands the structure of the building. Movement Joints: Most of the movement which occurs in brickwork is due to thermal expansion. While moisture does have an impact as its smaller, difficult to predict and, is generally disregarded. There are two kinds of thermal expansion. Reversible thermal expansion which is accommodated by the movement joint expanding and contracting. There is also irreversible thermal expansion, which is permanent. The UK climate assumes a 60 deg C range: the following advice is correct for the UK climate. The designer should allow 1.3mm per linear run of brickwork for the provision of movement joints. This means for a joint at 7m centres the joint should be 10mm wide. For a joint at 12m centres the dimension should be 16mm wide. 4 | BDA Guide on the use of Movement Joints 225 Mortar should never be stronger than necessary, a weaker mortar will tolerate more movement than a stronger mortar. An over strong mortar, considered elsewhere, does also have an adverse effect in the provision of movement joints, which may have to be at closer centres than advised. While an experienced practitioner may after considering the geometry of the facade slightly stretch the distances for North elevations which will have less thermal gain, the advice should be strictly observed for South and West Elevations. If movement joints are placed at closer centres or at greater frequency no harm will occur. There are three ways to design the provision of movement joints, which if badly positioned can be scars on the face of the building. Firstly, you can either hide the joints behind other elements or hide the joints in corners. Secondly, the joints can be disguised by considering the bonding; for example, designing a straight joint as part of the bond pattern. Thirdly, the joints may be emphasised and be part of the rhythm of a building with repeated elements. Movement joints: Provision of Brickwork Expansion Joints: Successful joint design West Hampstead Railway Station Sugar Mills, Edinburgh Reused bricks will need the provision of the movement joints because not only do they require provision against expansion which may occur. There is also some elements of movement joints that may be required to act University of London, Bloomsbury against the differential movement of other building materials. Reused bricks may have also been under compression carrying substantial loads. Release of weight may allow expansion to take place. University of London, Bloomsbury BDA Guide on the use of Movement Joints | 5 Movement joints: Provision of Brickwork Expansion Joints: Movement Joint Positioning: Standard construction. The general principles outlined apply both to both horizontal and vertical joints, and in general terms they can be considered to be broadly similar. The rules for horizontal joints for vertical compression are slightly more onerous as many supporting frame materials compress or shrink over time. Horizontal MJ required H eevery 9m. (Compression of sstructure may require more 3m frequent MJ). Above 9m to 12m MJ can be accommodated by wall b ties in sliding connectors 3m Sliding ties not recommended above 12m generally unless calculated c 9m Break elevations into rectilinear areas Vertical dimensions for horizontal MJ The general principle is to break the elevation into rectilinear areas. Irregular or L shaped brickwork is to be avoided. Movement joints cannot pass through structural members such as beans and lintels although they may be routed around the end WhileMJ’s MJ’s cannot cannot pass pass through While structural members if shelf through structural members angles are used they can be if shelf angles are used they stopped to allow MJ. can be stopped to allow MJ. The window jamb can The thenwindow be usedjamb can then be used of a lintel both in the horizontal and vertical plane. Movement joints must be continuous unless terminating in a slip planes such as the DPC. It is quite possible for movement joint to pass through a shelf angle and for the shelf angle to be stopped and started say 20mm apart to allow the movement joint to pass between the supporting steelwork. London School of Economics 7m 7m MJ’s do not need to be continuous if the geometry allows 6 | BDA Guide on the use of Movement Joints Movement joints: Provision of Brickwork Expansion Joints: Modern brickwork is generally used in a single skin facade. Single skin are supported on shelf angles not of great height. More failures occur at the top of the wall than lower down where brick is under load. Parapets which have small loads upon it are particularly prone to have failures due to inadequate movement joint provision. Most building materials such as timber, reinforced concrete, and steel will both expand and contract in response to thermal changes in temperature. While all materials will move in response alterations in temperature changes brick is amongst the very few materials which actually have permanent and irreversible expansion. The advice contained below will set out deemed to satisfy provisions. g p A small building up to to 10M sq not does not 10m sq does require any MJ’s require any MJ’s Alternatively, bricks may be calculated on their irreversible thermal characteristics which may enable movement joints to be put in at greater distances than the advice contained below. This calculation is normally carried out by the structural engineer conscious of the rest of the buildings requirements. There are some exceptions to the general requirement of always having to provide movement joints. Internal walls do not generally require the provision of movement joints. Buildings of a square or nearly square nature of less than 10 M in either direction or plan form do not generally require the provision of movement joints as the forces are opposite and equal. W MJ’s can be to changes of angle changes of angle MJ’s to less than 1m than 1m 10m 10m Canbe Can twinned twin for symmetry 10m m sym wall/building MJMJtotowall/building junction junction l When placing movement joints in a building, there are a few simple rules that must be understood which are not common sense MJ hidden hidden MJ in corner in corner ELEVATION ELEVATION Potential MJ positions Potential MJ positions 6m 6m 6m 6m Maximum MJ Maximum MJ to corner corner to Example (A) Example (A) l One does not have to look at corners as providing the end of the wall the plan form of the building must be opened out as if the corners didn’t exist l One starts placing movement joints from one area on the wall normally in plan with reference to the elevation and follows the building round until one arrives back at the original point 2m 2m 8m 8m Example (B) Example (B) l Do not take any account of the corners or changes of direction of the building into account when working at the provision of movement joints BDA Guide on the use of Movement Joints | 7 Movement joints: Provision of Brickwork Expansion Joints: Movement advice is contained within PD6697 clause 6.2.6 entitled Movement in Masonry. There are two ways to design for movement in Masonry. The provision of movement joints is not just about the distance of linear runs of brickwork but, also to do with the following factors listed below. For most bricks, the general industry advice of 1.33mm per linear metre run of brickwork should be followed. This advice is deemed to satisfy and a designer can rely on this as being a sale failsafe option. For a maximum distance between movement joints in straight run of brickwork 12m this means one would have movement joint of 16mm wide. For this reason many designers choose to put movement joints in at between 7 and 8m allowing for a 10 meter movement joint. At the parapet level movement joints are installed at 6m centres, this is also true of freestanding walls. Within a single wall movement joints may be at 12m for the general run of the wall and 6m for the parapet. The separating DPC required under cavity tray for typical parapet will act as a slip plane allowing the wall to accommodate two separate areas of movement. Damp proof membranes are often incorrectly placed. The DPC is placed on a full bed of mortar minimum of 6mm thick. The DPC should be of the type that has good adhesion with mortar. The next layer of mortar above is also a full bed MJ MJ 1m 1m of mortar the DPC is sandwiched between two beds of mortar. It is not possible to put a bed joint unless the mortar joint is a minimum of 13mm wide. The DPC thereby acts as a slip play allowing the wall to move differently in different positions. The DPC should protrude slightly from the finished a joint, so that the visible effects of the DPC are seen. If the DPC does not protrude the evidence of it cannot be seen water will drain past the DPC into the masonry below. In the event of a soldier course of bricks or coping or capping of typical brickwork which is not recommended because of poor weathering characteristics the movement joints should be placed at 3m centres. The provision of a separate series of movement joints to copings and cappings is accomplished by using a DPC as slip plane. Movement joints should be positioned in the return angle of a short return. According to PD 6697 movement joints should be placed in any return which is less than 675mm. The Industry advice is that movement joints must be placed in short returns of less than 1m. It is in these areas where the movement differing movement of foundations and cracking to masonry is likely. The provision of movement joints in short returns is a very good place to hide movement joints. For returns greater than 1m the wall has enough flexibility to allow flexing in the connecting wall to take place. MJ MJ Returns less than 1m require MJ M Joint can be in either plane MJ’sififaacorner cornerjoint joint 22 MJ’s is is not notpossible possible 2m 2m 2m 2m SHORT RETURNS 8 | BDA Guide on the use of Movement Joints Returns Returnsgreater greater than than 1m 1m can canflex flex Movement joints: Provision of Brickwork Expansion Joints: movement joints in larger commercial buildings is to place them in the jam of the window. The movement joint can then carried on down to the spandrels panel in brickwork and therefore minimised. Movement joints can also be hidden behind other features for example behind Rainwater downpipes, or at the junction with other materials such as timber or other materials. A typical way of disguising the provision of 12m 12m 6m 6m 3m 3m 3m 3m Brick coping DPC acts as slip plane Parapet DPC acts as slip plane Wall Maximum distance between MJ movement joints also have to be placed, to take stress off the facade of the building. Narrow vertical columns joining a junction of horizontal brickwork can impart considerable stress to the junction. Cracking may occur in the corners unless there is a provision for expansion provided. Similarly, if one has a large opening with a smaller opening above the stresses imposed on the facade could lead to cracking. The general principle to be adopted is of the facade to be broken up by the provision of openings and movement joints into rectilinear not L-shaped areas of masonry which can lead to problems. MJ TheJambs Jambsofofwindows windows can can be be used The used for for expansion. If no oversailing lintel is used expansion. If no oversailing lintel is used Large openings require MJ’s to release pressure BDA Guide on the use of Movement Joints | 9 Movement joints: Provision of Brickwork Expansion Joints: Movement joints have to be placed under walls which are dissimilar in height as the walls will move differently. If a movement joint is not possible for design reasons 3 rows of bed joint reinforcement should be installed in the bed joints below to give tensile strength to the brick work carrying variable loads. This principle should be generally adopted to also spread point loads. MJ or BJR to junction Bed Joint Reinforcement is one solution to brickwork which can break many of the rules listed above, and solve many problems. Bed joint reinforcement is two of strips of stainless steel wire joined at intervals by cross wires it has a similarity to a model railway track. The wire is often oval in shape compressed down to around 3mm and 60mm wide. Joint Ancon: Bed Joint Reinforcement 10 | BDA Guide on the use of Movement Joints reinforcement is therefore hidden within the depths of the bed joint and should be there for the lifetime of the building. It should not be confused with lightweight mesh which serves no purpose. BJR is not expensive but does add a cost to the wall for both labour and materials. BJR gives a simple masonry wall a tensile strength adding to its compressive characteristics. Movement joints: Provision of Brickwork Expansion Joints: Bed joint reinforcement is used to build a stack bonded wall which would otherwise be unstable. Normally installed at 225 centres in the bedjoint or every 3rd course in standard brickwork it enables brickwork to achieve unusual designs effectively. School of Slavonic and East European Studies One of the most beneficial effects of reinforcement is that if installed at 225mm centres in the bedjoint, movement joints may be increased to 17m from 12m. While this is not included in any standard this has been industry advice for over 20 years with no apparent failures. Additionally the Movement joints at the termination of the run may then be 10mm as opposed to 22mm. Apart from a slight increase in cost reinforcement has no drawbacks in use in masonry and its use is generally recommended to avoid problems which might otherwise occur. Glyndebourne Most designers will have noticed that many buildings break the rules listed above. Ignoring the rules may lead to failure and whilst brickwork is forgiving the advice for MJ provision should generally be followed. The designer is therefore advised to follow the advice contained within PD 6697 or this set of advice which in most if not all circumstances will guarantee there will be no issue with the provision of movement joints. Glyndebourne and School of Slovonic and East European Studies shows heavyweight masonry and lime mortar. Both buildings achieved a masonry elevation with no movement joints, this required particular structural engineering expertise. BDA Guide on the use of Movement Joints | 11 Relevant British Standards 1. 2. 3. 4. 5. 6. 7. 8. 9. BS EN 771-1:2011 Specification for masonry units part 1: Clay Masonry Units PD 6697:2010 Recommendations for the design of masonry structures to BS EN 1996-1-1 and BS EN 1996-2 BS 8221-1:2012 Code of practice for cleaning and surface repair of buildings BS 7533-9:2010 Pavements constructed with Clay natural stone or concrete pavers PAS 70:2003 HD clay bricks guide to appearance and site measured dimensions and tolerance BS EN 15804:2012 Sustainability of construction works BS 8103-2:2012 Structural design of low rise buildings BS 8000-3:2008 Workmanship on building sites BS EN 1344:2003 Clay pavers – requirements and test methods 10. National Federation of Demolition Contractors: (NFDC). Demolition of refurbishment information data sheet 13. Nfdc-drids.com/sheet 13 11. BS EN 772-3:1998 Methods of test for masonry units determination of net volume 12. BS EN 772-1:2011 Methods of test determination of compressive strength 13. BS EN 1998-1.1:2005 and A1 2012: Design of masonry structures 14. BS EN 998-2:2010 Specification for mortar and masonry 15. BS EN 772-5:2001 Methods of test for masonry units’ determination of the active soluble salts 16. BS EN 772-7:1998 Methods of test of masonry units. Determination of water absorption of clay masonry damp proof courses Telephone: 020 7323 7030 The Building Centre, Fax: 020 7580 3795 26 Store Street, Email: brick@brick.org.uk London, www.brick.org.uk WC1E 7BT twitter: @BricksUK