INTRODUCTION TO Established in 1990, we ISS are one of the leading Fire Fighting Systems Company specializing in Supply and Packaging of Fire Fighting Pumps in the country of Egypt. Being a member of NFPA & BSI our quality system is also certificated by ISO-9001. We assemble Fire Pumps in full compliance with NFPA-20 and LPC standards. The National Research Center (NRS), Civil Defense and agencies like Bureau Veritas – as third parties - certify our range of Fire Pumps with performance tests to any of these standards as per our client request. We partner with leading International manufacturers for the supply of bare shaft pumps and relevant components such as EBARA, RUHRPUMPEN, ARMSTRONG etc. We are also capable of supplying UL/FM approved diesel engines from vendors like CLARKE- CATERPILLAR CUMMINS ), and UL motors from (MARATHON, WEG, US MOTORS) and UL/FM controllers from (METRON, CUTLERHAMMER,TORNATECH,..etc). Pioneer brands for non listed NRC. – The standard approval included in our package diesel engines are available from vendors like ( DEUTZ, VOLVO, JOHN DEER, IVECO ), and motors such from FFD, SIEMENS,.. etc. Our range of jockey pumps includes brands like EBARA, GRUNDFOS, SALMSON and others. We offer complete services for design, installation, commissioning and maintenance of Fire Pumps as well as 5-Year Warrantee to all packages assembled in our AlObour Industrial City manufacturing facility. Assembly License Certificate. AQUA FIRE PUMPS Bureau Veritas FM Global Third Party on demand. O ISS FIRE PUMPS ISS FirePumps Assembled as per NFPA20 Standard pumps after been tested waiting to be checked before shipping to site. 5 Year Warrantee Shipment of a non - UL/FM Diesel Engines From DEUTZ - Made in Germany. ISS FirePumps Assembly workshop area in our factory at AL-Obour Industrial City AQUA FIRE PUMPS HORIZONTAL SPLIT CASE FIRE PUMPS Casing The rotating assembly can be removed without disturbing connected piping as the suction and discharge flanges are integrally casted into the lower casing half. Our casings are high pressure designed and able to withstand water surges.The material is Cast Iron as standard. Recirculation Recirculation pipe lines for self-flushing are provided. Shaft 316 Stainless steel material ensures long-life against corrosion & wear. Short support span of bearing lengthens bearing life. Impeller The hydraulic matching of casing and impeller minimizes axial thrust and recirculation, ensuring high efficiency, low NPSH required and quiet performance over the entire range of operation. Bronze material is standard. Whirl Stopper The cast whirl stopper directs flow into the impeller eye for more even suction distribution, The gradually accelerated inlet flow has low tendency for velocity distortion, again ensuring a quiet operation. Casing Wear Ring Replaceable bronze casing wear rings are locked to prevent rotation. It protects the pump casing from wear, permits simple maintenance of proper running clearances to reduce maintenance costs and maintains high operating efficiency. Bearing Replenishable grease lubricated deep-groove bearing unit with low friction loss,has a long life can be easily inspected and replaceable. Auto alignment structure absorbs shaft deflection. Stuffing Box Gland Packing or Mechanical seal are available. NFPA FIRE PUMP SELECTION CHART FLOW 500 GPM (113 M3/HR) HEAD PUMP MAX PSI (METER) MODEL BHP NFPA (UL/FM) NFPA 42 40 50 70.5 48 93 (63.5) 47 50 50 70.5 48 104 (70.5) 54 50 60 70.5 63 60 75 70.5 63 118 (80) 1000 GPM (227 M3/HR) 1250 GPM 284 (M3/HR) 1500 GPM (341 M3/HR) 125 x 100 CNHA 61 2900 NFPA (UL) NFPA DIESEL ENGINE (HP) 84 (57) RPM 2900 130 (88) 68 60 75 70.5 77 142 (96.5) 76 75 100 81.5 77 120 (80.5) 84 75 100 109.5 90 100 100 109.5 129 132 (90) 750 GPM (170 M3/HR) ELECTRIC MOTOR (HP) RPM 125 x 100 CNHA 94 2900 2900 100 (68) 81 75 100 81.5 90 112 (76) 91 100 100 109.5 129 124 (84.5) 100 125 109.5 129 137 (93) 114 100 125 145 129 151 (103) 128 125 150 145 129 95 (64.5) 90 100 100 109.5 90 106 (72.5) 102 100 125 109.5 129 119 (81) 150 X 125 CNGA 100 125 145 129 125 150 145 129 147 (100) 145 150 150 145 160 101 (68.5) 112 100 125 145 129 113 (77) 127 125 150 145 129 125 150 145 160 143 2900 2900 128 150 X 125 CNGA 114 2900 132 (90) 126 (86) 150 X 125 CNGA 102 2900 2900 2900 142 (96.5) 163 150 200 167.5 197 119 (81) 157 150 200 167.5 160 200 200 216 197 136 (92) 150 X 125 CNGA 178 AQUA FIRE PUMPS 2900 2900 PERFORMANCE CURVE 125 x 100 CNHA 150 X 125 CNGA NOTES: - Two models are shown (5” x 4”) and (6” x 5”). - Other models are available upon request. - NFPA (UL) column shows range of UL motors service factor = 1.15 - NFPA (UL/FM) column shows range of UL/FM engines - ISS – FirePumps are also available with options of other selection of engines like HATZ, IVECO, RUGGERINI and other standard electric motors like (FFD, SIEMENS etc.). - Engine HP is only for installations up to 91 meter elevation and 25oC ambient temperature. At higher elevations and temperatures, engines must be de-rated as per NFPA standards. AQUA FIRE PUMPS END- SUCTION FIRE PUMPS NFPA FIRE PUMP SELECTION CHART FLOW HEAD PUMP MAX PSI (METER) MODEL BHP 90 (61.5) 250 GPM (57 M3/HR) 300 GPM (68 M3/HR) 350 GPM (80 M3/HR) 400 GPM (91 M3/HR) 450 GPM (102 M3/HR) 108 (73.5) 126 (86) NFPA NFPA (UL/FM) NFPA 25 25 25 70.5 48 32 30 40 70.5 48 40 40 70.5 48 38 2900 RPM 2900 44 40 50 70.5 48 88 (60) 27 25 30 70.5 48 34 30 40 70.5 48 40 50 70.5 48 106 (72) 125 (85) 100 X 80 FS2JA 42 2900 2900 143 (97) 48 50 50 70.5 48 85 (58) 29 30 30 70.5 48 37 40 40 70.5 48 40 50 70.5 48 104 (70.5) 123 (83.5) 100 X 80 FS2JA 45 2900 2900 140 (95.5) 52 50 60 70.5 63 81 (55) 31 30 40 70.5 48 38 40 40 70.5 48 50 50 70.5 48 101 (68.5) 121 (82) 100 X 80 FS2JA 47 2900 2900 137 (93.5) 55 50 60 70.5 63 96 (65.5) 40 40 40 70.5 48 50 50 70.5 63 57 50 60 70.5 63 63 (43) 41 40 50 70.5 48 76 (52) 49 50 50 70.5 63 60 60 70.5 63 74 75 75 81.5 77 121 (82) 85 75 100 109.5 90 130 (88.5) 71 75 75 81.5 77 150 (102) 82 75 100 109.5 90 100 100 109.5 129 115 100 125 145 129 131 125 150 145 160 125 X 100 FS2JCAH 85 75 100 109.5 90 100 100 109.5 129 100 100 109.5 129 150 X 100 FS2KAH 115 100 125 145 129 125 150 145 160 150 200 167.5 197 117 (79.5) 134 (91) 101 (69) 168 (114) 190 (129) 100 X 80 FS2JA 125 X 100 FS2JCAH 150 X 100 FS2KAH 212 (144) 97 (66) 116 (79) 750 GPM (170 M3/HR) DIESEL ENGINE (HP) NFPA (UL) 144 (98) 90 (61) 500 GPM (113 M3/HR) 100 X 80 FS2JA ELECTRIC MOTOR (HP) RPM 137 (93) 159 (108) 185 (126) 209 (142.5) 49 60 93 98 2900 2900 2900 2900 98 136 2900 158 AQUA FIRE PUMPS 2900 2900 2900 2900 2900 PERFORMANCE CURVES 100 X 80 FS2JA 125 X 100 FS2JCAH 125 X 100 FS2JCAH NOTES: - Three models are shown (4” x 3”), (5” x 4”) and (6” x 4”). - Other models are available upon request. - NFPA (UL) column shows range of UL motors service factor = 1.15 - NFPA (UL/FM) column shows range of UL/FM engines . - ISS – FirePumps are also available with options of other selection of engines like HATZ, IVECO, RUGGERINI and other standard electric motors like (FFD, SIEMENS etc.). - Engine HP is only for installations up to 91 meter elevation and 25oC ambient temperature. At higher elevations and temperatures, engines must be de-rated as per NFPA standards. AQUA FIRE PUMPS AQUA - UK , FIREP AQUA – UK standards, is an economical solution in the Fire Pump requirements ,this choice is for the same ranges mentioned earlier in the NFPA selection . The BHP in this selection is the power needed for the exact duty point (gpm@psi) ,unlike the NFPA standards where the fire pump shall deliver not less than 150% of the rated capacity at a pressure not less than 65% of the rated head . AQUA - UK, FIRE PUMP END SUCTION PUMPS FLOW HEAD PUMP PSI (METER) MODEL 76 (52) 250 GPM (57 M3/HR) 400 GPM (91 M3/HR) 102 (69) 109 (74) HP 16 20 22 25 23 2900 25 DIESEL ENGINE (HP) RPM HP 32 2900 32 32 26 30 32 26 30 32 100 (68.5) 33 40 120 (82) 100 X 80 FS2JA 40 2900 40 2900 48 48 137 (93.5) 46 50 48 70 (47.5) 28 30 32 113 (77) 100 X 80 FS2JA 129 (88) 168 (114) 85 (58) 97 (66) 116 (79) 137 (93) 159 (108) 185 (126) 73 (50) 90 (61) 98 (72) 1000 GPM (227 M3/HR) RPM 81 (55) 150 (102) 750 GPM (170 M3/HR) ELECTRIC MOTOR 121 (82) 92 (62.5) 500 GPM (113 M3/HR) 65 X 50 FS2JA BHP 141 (96) 166 (113) 44 2900 51 150 X 100 FS2KAH 125 X 100 FS2JCAH 150 X 100 FS2KAH 125 X 100 FS2JCAH 101 (69) 110 (75) 36 150 X 100 FS2KAH 185 (126) AQUA FIRE PUMPS 72 80 50 2900 60 2900 60 74 40 75 100 75 48 63 2900 60 2900 48 77 90 63 2900 77 85 100 90 82 100 90 93 2900 100 2900 111 115 125 129 64 75 77 79 2900 100 2900 90 93 100 111 79 100 90 93 109 100 2900 125 111 2900 111 131 150 160 150 150 160 PUMP PACKAGES P SELECTION CHARTS HORIZONTAL SPLIT CASE PUMPS FLOW 500 GPM (113 M3/HR) HEAD PUMP PSI (METER) MODEL 1250 GPM 284 (M3/HR) 1500 GPM (341 M3/HR) RPM HP DIESEL ENGINE (HP) RPM HP 84 (57) 38 40 48 41 50 48 104 (70.5) 45 50 118 (80) 125 X 100 CNHA 51 2900 60 2900 48 63 130 (88) 57 60 63 142 (96.5) 62 75 63 132 (90) 1000 GPM (227 M3/HR) ELECTRIC MOTOR 93 (63.5) 120 (80.5) 750 GPM (170 M3/HR) BHP 125 X 100 CNHA 100 (68) 76 2900 72 112 (76) 124 (84.5) 68 90 2900 75 81 150 X 125 CNGA 75 100 100 77 77 100 2900 77 90 2900 90 137 (93) 100 100 111 151 (103) 111 125 111 95 (64.5) 78 100 90 106 (72.5) 88 100 90 119 (81) 150 X 125 CNGA 98 2900 100 2900 111 132 (90) 109 125 111 147 (100) 122 125 129 89 (60) 84 100 90 101 (68.5) 95 100 111 113 (77) 150 X 125 CNGA 106 2900 125 2900 111 126 (86) 119 125 129 142 (96.5) 134 150 160 71 (54) 91 100 111 92 (63) 106 (72) 102 150 X 125 CNGA 114 125 2900 125 111 2900 129 119 (81) 129 150 129 136 (92) 146 150 160 AQUA FIRE PUMPS JOCKEY PUMPS Most piping systems generally have a small amount of leakage causing drop in system pressure. To prevent the fire pump from starting to maintain the system pressure for this non-fire related need, a small jockey pump is applied in the system. The jockey pump controller is pressure activated and the pump sized to maintain the system pressure at the minimum allowable leakage rate. Any pump meeting these requirements is acceptable for use as a jockey pump. All fire pump manufacturers supply non-approved jockey pumps since no listing is available. ISS presents the new EBARA EVM vertical multistage centrifugal pumps manufactured in cast iron (EVMG), Three Models are available: EVMG3 13N51.5/ HP, EVMG5 12N52.2/ HP and EVMG5 16N53.0/ HP. GRUNDFOS, SALMSON and other vertical multistage pumps can be used as jockey pumps in the package. AQUA FIRE PUMPS FIRE PUMPS ACCESSORIES 1. Gauges A suction and discharge gauge are furnished for each Fire Pump with a minimum dial size of 3½ inch. The pressure range shall be twice the working pressure of the pump with a minimum of 200 PSI. 2. Automatic Air Release Valve The automatic air release valve releases air that may accumulate in the volute of horizontal split case pumps. The valve is not required in the selfventing end suction pumps. The minimum size is ½ inch inlet and the valve is installed at the top of the volute. 3. Casing Relief Valve The casing relief valve provides a vital function on electric driven units. When set properly, the valve permits enough water to discharge to a drain to prevent the pump from over-heating when operating at conditions near shutoff. The valve will have an adjustable range which is set in the field. Engine driven units do not require a casing relief valve for which water is continuously drawn through the pump for engine heat exchanger cooling purposes. 4. Pressure Sensing Lines The sensing lines can be of bronze, copper, or stainless steel pipe. 5. Flow Meter System In place of, or, in addition to the hose valve header with hose valves,ISS offers a complete line of FM-Approved Flow Meters. The flow meters can adequately test the fire pump performance in case of limited water supply. 6. Eccentric Suction Reducer The suction piping is sized such that the NPSH available will be greater than 19 ft. absolute, when operating at 150% of the rated capacity, but not less than the minimum values given by NFPA 20. The piping size may be different than the pump suction size necessitating the need for an eccentric reducer. An eccentric fitting is used to prevent the possibility of air pockets forming in the line as would be experienced if a concentric fitting were used. 7. Concentric Discharge Increaser The discharge pipe size shall not be less than the values given by NFPA 20. These values are generally different than pump discharge size and hence the need for an increasing or reducing fitting. 8. Main Relief Valve Pumps which are connected to diesel engine or steam turbine drivers, shall be equipped with a listed main relief valve. The main relief valve size shall be greater than or equal to the values given in NFPA 20. The valves are set to prevent a pressure on the fire protection system greater than it can withstand. Spring loaded and pilot operated types are available in UL/FM Designs. The main relief valves are also used when the shutoff pressure plus the static suction pressure exceeds the rated system pressure. 9. Enclosed Waste Cone The enclosed or open waste cone is connected directly to the main relief valve and provides a visual indication of the water discharging through the line. The fitting also increases the line size from the relief valve as required by NFPA 20. The enclosed cone is provided with a sight glass. 10.Diesel engine accessories: Fuel Tank Fuel tank for diesel are sized to equal or exceed the engine rated HP value. As an example, a 115 HP diesel engine would be furnished with a 115 gallon or larger fuel tank. Fuel System A standard fuel system contains a lockable fill cap, fuel strainer, fuel gauge, vent cap, supply line valve, flexible connectors for fuel supply and return, and other misc. fittings. All the connecting piping is generally furnished by the installing contractor. Cooling Water Line NFPA 20 – requires engine for Fire Pump service to be cooled by a water cooled heat exchanger, other standards accept cooling using radiator system. Batteries Diesel engines for Fire Pump service are furnished with a back -up battery system. Two sets of heavy duty diesel starting batteries are furnished with capacities to crank the engine through a NFPA 20 cranking cycle. Battery cables are furnished to allow placement of the batteries immediately adjacent to the engine. Flexible Exhaust Connectors A flexible connector is provided at the exhaust outlet of the engine. The connector relieves thermal expansion strains and helps dampen transmitted engine vibrations. Exhaust Silencer An industrial exhaust silencer providing 1015DBA. reduction is furnished with each diesel unit. Other grades are available to suiteindividual job requirements 11.Hose Valves Hose valves are UL/FM approved and are furnished in the required quantity for a given Fire Pump size by NFPA 20. The threads will generally, be NST standard with caps and chains. NFPA Minimum Piping Sizes ( Nominal ) In Inches Item Suction Size Discharge Size Main Relief Valve Waste Cone Hose Valve Header Hose Valve Quantity Flow Meter 250 500 750 1000 1250 1500 3½ 3 2 2x2½ 3 1 3 5 5 3 3x5 4 2 5 6 6 4 4x6 6 3 5 8 6 4 4x8 6 4 6 8 8 6 6x8 8 6 6 8 8 6 6x8 8 6 8 AQUA FIRE PUMPS LOCALLY ASSEMBLED FIRE PUMP CONTROLLERS Our versatile range of FirePump controller are suitable for various types of operations on customers requirements,as per (NFPA20 - LPC - ....Etc.). These controllers are supplied with Nema2 enclosure, either wall mounted or free standing. Electric Driven FirePump : Starting methods include DOL (Direct On Line or across the line) starting or Star/Deltacontrollers. Features: Floor stand FirePumps controllers as per NFPA20. - Cabinet lock. - Mechanical emergency switch with latch (NFPA only). - Auto-manual- off switch. - System pressure switch. - Minimum run timer. - Ammeter. - Manual start and stop push button. - Status indicating lamps. - Contact for remote indications. Diesel FirePump Controllers Features: - Relay logic controller. - System pressure switch. - Manual start and stop push buttons. - Auto-Manual- Off selections switch. - Audible and visual alarms. - Voltmeter and ammeter. - Alarm reset push button. - Contacts for emote indications. - Two independent fully automatic constant voltage battery charger. Jockey Pumps Controller: Features: - Improved cartridge shaft seal. - Dry running sensor. - High performance hydraulics. - Durable bearing. - Superior reliability. - Unmatched cost of ownership. - The most extensive range on the market. - A broad range of connection options. Wall-Mounted FirePumps Controllers As Per LPC. FirePumps & Pumps Room Services Controllers AQUA FIRE PUMPS UL / FM FIREPUMP CONTROLLERS Fire Pump Controllers: Electric motor and diesel unit are furnished with a manual or combined manual and automatic controller. Upon a manual or automatic signal, a controller will engage the pump driver, and monitor all key functions. Most controllers are furnished for automatic operation, and initiate starting by sensing a pressure drop in the system by way of a sensing line. All controllers are available with a wide variety of options to suit individual job needs. Electric Fire Pump Electric Controller. Electric motor controllers are available to start the electric motor by various approved methods , the most two used options ( across the line and the Wye- Delta ) – other methods are also available ( please contact our technical department). Diesel Engine Driven Fire Pump Controller. The fundamental purposes of these controllers is to automatically start an engine driven fire pump toprovide the required volume and pressure for proper operation of the sprinkler system. The start signal is usually obtained from the water pressure control switch included in the controller. This switch operates when a reduction of pressure occurs in the fire system. Provisions may also be included which will cause the engine to start from manual remote stations or any special fire protection controls such as deluge valve switches, dry pipe valve switches, etc. In addition to automatic starting, NFPA20 requires pilot lamps for: Monitoring control switch position, battery condition,engine oil pressure engine jacket water temperature, over-speed, and failure to start. A common alarm bell is included as well as three alarm contacts, which are: switch Off, Engine Running, and Engine Failure. The Engine Failure is a group of alarms which indicates any of the following seven engine failure: Battery 1 Failure, Battery 2 Failure, Charger Failure (or A.C. Failure in absence of a charger ) Low Oil Pressure, High Water Temperature, over-speed and Failure to Start. An optional group alarm is available as OPTION which includes up to six Pump House Trouble alarms. Separate contacts are available for all of these group alarms . Additional signals are available on ISS controllers for monitoring other pump house conditions if required. Jockey Pump Controller: Electric Fire Pump controller. UL / FM Diesel Fire Pump controller. UL / FM Electric motor controllers are available to start the electric motor by various approved methods , the most two used options ( across the line and the Wye- Delta ) – other methods are also available ( please contact our technical department). Jockey Pump controller. AQUA FIRE PUMPS FIRE PUMPS PROJECTS SERVIER- EGYPT FACTORY ( 6 TH OF OCTOBER INDUST. CITY ) Arabian Oils, Grains and Chemicals Complex AFOFCO. ( ADABEYA SEAPORT ) AMIRA RESORTS ( RAS SEDR CITY ) PETROJET - SUEZ. MASLAHET AL MOSTALZAMAT WAREHOUSES - LIBYA - TRIPOLY AQUA FIRE PUMPS FIRE PROTECTION PROJECTS MISR PETROLEUM SUEZ FUEL LOADING BRIDGE. AGIBA (RED SEA HELIPAD-WHP2). FAMILY NUTRATIONS (10TH OF RAMADAN) SOUND & LIGHT STAGE (GIZA-LUXOR-ASWAN) ALEX. FIBER (ALEXANDRIA) PETROJET/GPC. (RAS GHAREB) WE ARE SPECIALIZED IN... CONSULTATION DESIGN SUPPLY FABRICATION INSTALLATION MAINTAINANCE FOR THE FOLLOWING SYSTEMS. FIRE ALARM GAS DETECTION CO2, FM200, INERGEN SPRINKLERS FIRE PUMPS FOAM DRY POWDER ACCESS CONTROL CCTV BMS AQUA FIRE PUMPS