LSP Roadmap The Integrated Logistics &Supply Chain Management Services Dr. Kongsak Lawlertratana Consultant for Logistics & Supply Chain Management Solution Phone : (+66) 081 649 4826 E-mail: kongsak_kl@hotmail.com 1 1 Dr.Kongsak Lawlertratana – kongsak_kl@hotmail.com (MP 081 649 4826) Kongsak Lawlertratana (Kim) ที่ปรึกษากิตติมศักดิ์ คณะกรรมาธิการ การเงิน การคลัง การธนาคาร และสถาบันการเงิน วุฒิสภา Education Education • 2008 PhD – Logistics Management, Belford University, USA •2008 PhD – Logistics Management, Belford University, • 1995 PhD (Candidate) – Computer & Engineering USA Management – Assumption University •1995 PhD (Candidate) – Computer & Engineering • 1992 Masters Degree – Computer & Engineering Management – Assumption University Management – Assumption University •1992 Masters Degree – Computer & Engineering • 1984 Bachelors Degree – Quantitative Management, Management – Assumption University Commerce &Accountancy Faculty – Chulalongkorn University •1984 Bachelors Degree – Quantitative Management, Commerce & Functional Competence Accountancy Faculty – Chulalongkorn University • Effective Warehouse Management • Effective Inventory Management Functional Competence • Effective Logistics & Supply Chain Management •Effective Warehouse Management • Lean Manufacturing & Supply Chain •Effective Inventory Management • Value Stream Mapping (VSM) •Effective Logistics & Supply Chain Management • Outsourcing – 3PL/4PL •Lean Manufacturing & Supply Chain • Logistics/Supply Chain Assessment •Outsourcing – 3PL/4PL • Logistics/Supply Chain Auditing •Logistics/Supply Chain Assessment • Logistics/Supply Chain Reporting & KPI •Logistics/Supply Chain Auditing • Total Supply Chain Management Cost Saving •Logistics/Supply Chain Reporting & KPI • ISO9000, ISO14000, GMP, HACCP, WMS, MRP, SAP, ERP, JDA •Total Supply Chain Management Cost Saving Languages • ISO9000, ISO14000, GMP, HACCP, WMS, MRP, SAP, ERP, JDA • Thai (native) Languages • English (fluent) •• Thai (native) Chinese (Taechew) • English (fluent) • Chinese (Taechew) Professional Experience Selected Selected Projects Projects • 1984-1989 Purchasing Specialist Toyota Motor Thailand 1989-1990 Materials Planning Head Sony Semiconductor 1991-1995 Planning & Logistics Manager Philips Electronic Thailand 1995-1999 Supply Chain Management Manager DKSH (Thailand) 1999-2003 Logistics Development Manager Schenker 2004-2005 Group Supply Chain Director Minor Food Group 2006-2007 Consultant Harbour Consulting (USA) 2007-2008 Supply Chain Director Good Year Thailand 2008-2011 VP-Supply Chain Management Central Retail Corporation 2001-2013, Managing Consultant Supply Chain Management Institute 2013-2014,Associate Partner, IBM Thailand Present, Independent Supply Chain Subject Matter Expert, อาจารย์ผ้ วู างหลักสูตร INTERNATIONAL SUPPLY CHAIN MANAGEMENTมหาวิทยาลัยเทคโนโลยีสรุ นารี อาจารย์พิเศษมหาวิทยาลัย ศรี ปทุม, สวนสุนนั ทา, บูรพา, รามคาแหง, ราชภัฎพระนคร แม่ฟ้าหลวง, มหาวิทยาลัยเทคโนโลยีพระจอมเกล้ าธนบุรี, มหาวิทยาลัยรังสิต, มหาวิทยาลัยปั ญญาภิวฒ ั น์ Logistics and Supply Chain Management Institute Consultant • Logistics and Supply Chain Management • DPIM (Department of Primary Industries Institute Consultant and Mines) Consultant • DEP (Department of Export Promotion) • DITP (Department of International Trade Consultant Promotion) Consultant • FTI (Federation Thai Industries) • F.T.I .(Federation of Thai Industries) Consultant Consultant • ISMED ‘s Consultant (Institute of Small • ISMED ‘s Consultant (Institute of Small and Medium Enterprises Development) and Medium Enterprises Development) • Guest Speaker – Logistics and Supply • Guest Speaker – Logistics and Supply Chain Management (Universities, public Chain Management (Universities, public seminar, In house Training) seminar, In house Training) • Former training committee for Purchasing • Former training committee for Purchasing and Supply Chain Management, and Supply Chain Management, Association of Thailand (PSCMT) – CPS Association of Thailand (PSCMT) – CPS (Certificate Purchasing Supervisor) (Certificate Purchasing Supervisor) developer developer • The “Supply Chain Pioneer” in Thailand • The “Supply Chain Pioneer” in Thailand since 1996 since 1996 • 3PL Business Development Specialist • 3PL Business Development Specialist • 4PL Specialist, 3PL Outsourcer • 4PL Specialist, 3PL Outsourcer • Specialist Trainer in variety of industries • Specialist Trainer in variety of industries (Automotive, Electronic, Pharmaceutical, (Automotive, Electronic, Pharmaceutical, Retails & Consumer (FMCG), 3PL, 4PL, Retails & Consumer (FMCG), 3PL, 4PL, Consulting) Consulting) • Lean Manufacturing, Logistics & Supply • Lean Manufacturing, Logistics & Supply Chain Practitioner for Cost Reduction Chain Practitioner for Cost Reduction • Thai Consultant who was directly • Thai Consultant who was directly involved in providing “Lean Manufacturing involved in providing “Lean Manufacturing System” Improvement for Daimler System” Improvement for Daimler Chrysler, Stuttgart, Germany Chrysler, Stuttgart, Germany 2 5. แนวคิด LSP Roadmap แนวคิด LSP Roadmap 3 3PL Specialist LOGISTICS SPECIALIST •Automotive 3PL, • Retails/Consumer Products 3PL, • Pharmaceutical products 3PL, • Electronic 3PL, • Electrical appliance 3PL, • Construction 3PL • Cold Chain • TOTAL SUPPLY CHAIN MANAGEMENT (globally network, integrated) etc… • 4 4 3PL Specialist LOGISTICS SPECIALIST • (Dangerous Cargoes Goods)-DG, • Transport, Trailer, special truck or trailer, • Deconsolidation Center/DC, • Consolidation Center/CC, • Cross Dock warehousing, • IT, • freight forwarding, 5 5 Service Profiles • Training Center • Purchasing services (purchase order follow up / expediting in overseas) • Local Sourcing • Planning services, Inventory Management • Sub-assembly • Return Logistics • Repair Center • Vendor Hub • Project Handling • Tracking and Tracing via Internet • Removal • Exhibition • Quality inspections + P.D.I. • Packaging/Marking/Labelling • Sub-assembly building/palletizing • Kitting 6 6 Service Profiles ( Sample : Automotive Industries) • Door-to-door deliveries • Purchase order follow up / expediting in overseas • Local transports in overseas and Thailand • Consolidation of goods from various suppliers • Quality inspections + P.D.I. • Packaging/Marking/Labelling • Sub-assembly building/palletizing • Container loading (customer own - or - consolidation container) • Seafreight handling • Airfreight handling • Status reports/Dispatch notices/Advance shipping notifications • Tracking and Tracing via internet 7 7 Service Profiles Consulting VAS Site Selection Kitting Material Flow Strategy Vendor Management Customs Strategy Labeling Process Engineering Inventory Purchasing Supply Chain Analysis Complex Warehousing New competences Inventory Management (in WH) Acquisition and new contracts add, e. g. Pick & Pack (SKU Level) Manufacturing support Order Management Light assembly Racking Strategy Design Packaging/Display building Cross-Docking Foreign Trade Zone operations High volume case picking provides these services currently 8 Service Profiles Consolidated Center (Stuffing) Consolidation Center Supplier 1 Port of Departure Sailing Services Supplier 2 •Unloading •Incoming goods processing •Crossdocking •Picking •Repacking & Reboxing •Palletization •Container optimization •Containerization •Outgoing goods processin •Reusable bins handling 9 9 Service Profiles Deconsolidated Center Port of Destination Containeryard Point of delivery Deonsolidation Center Services •Incoming Goods processes •Container stripping •Checking goods •Separation of goods •Storage •Picking •Packing •Loading processing 10 10 Service Profiles JIT, Kanban and Sequence Deliveries (including returnable pallet/bin handling Kanban Sequence Delivery Part Delivery 11 11 Service Profiles Packaging/ Palletizing/ Marking/ Labeling Docking & Stripping Stock in check Labeling Separation Buffering A 123456789 supporting disk Quantity Menge Picking 50 Receive date WE-Datum MV 02021 22.05.1996 Labeling Palletizing Loading A 123456789 supporting disk Quantity Menge MV 02021 50 Receive date WE-Datum 22.05.1996 12 12 DC Management Supplier A Customer B A DC C DC B D E C F G H Schenker at a glance SNS Pricing & Savings Next Steps 13 Order Consolidation (ODC) Stores’ order is consoled and released to be one PO under DC location. Supplier delivery to DC DC distribute to store (no stock at DC) Store / Replenishment H/O : • Order in Auto-Replenishment System DC : Supplier : P/O • Consolidate order by system • Pick and Pack, Separate by store location • Load and Delivery Store : DC : • Receive • Receive • Distribute to store Order Consolidation Process