Horizons Volume 15 Issue 4 > 2010 A magazine for the employees and friends of Rockwell Collins, Inc. Establishing a record of performance Rockwell Collins is providing the United States Coast Guard with innovative solutions to effectively carry out missions. Page 3 > www.rockwellcollins.com/horizons Horizons Volume 15 > Issue 4 > 2010 Providing exceptional customer value T he United States subsystems integrator Coast Guard’s for cockpits and mission motto is Semper systems for the Coast Guard. Paratus, which means “Always Ready.” As a company, our So when Coast Guard ability to innovate and personnel are on a search adapt solutions to meet and rescue mission, the unique needs of combating the illegal flow customers is helping of drugs into the U.S., or us grow our market supporting response and share and become a cleanup efforts during an environmental complete life cycle systems provider. Yet, disaster, they need equipment that is as in the case with the Coast Guard, this always ready. level of trust and collaboration doesn’t happen overnight with customers. More than a decade ago, our company Many times, it starts with a small group recognized this when we established of employees who go out of their way a Performance Based Logistics (PBL) to make sure the customer’s needs are services contract with the Coast Guard being met. to help reduce long turnaround times for equipment repairs. With this As we expand our business globally and contract, we focused on providing develop relationships with customers in exceptional customer value, and since new market segments, it’s important for then Rockwell Collins has exceeded the our company to continue to find ways to Coast Guard’s expectations with a provide exceptional value. This level of 99 percent availability rate for parts dedication and collaboration will help us and repair. realize continued success. In this issue’s cover story, you’ll read more about how this focus on customer value not only helped us expand our PBL Clay Jones contract, but also led to our role as a Chairman, President and CEO Publisher: David Yeoman Editorial director: Dan Sandersfeld Horizons Volume 15 > Issue 4 > 2010 The following articles may contain forward-looking statements including statements about the company’s business prospects. Actual results may differ materially from those projected, as a result of certain risks and uncertainties, including but not limited to those detailed from time to time in our earnings press releases and Securities and Exchange Commission filings. 2 > Are we there yet? Our Airshow® moving map provides the answer and so much more. Editorial team: Managing editor: Robert Fleener +1.319.295.8791 Editor: Crystal Hardinger +1.319.295.3932 Staff writers: Cindy Duran +1.319.263.1573 Karen Hildebrand +1.319.295.5762 Katie Shatzer +1.319.389.0448 Jill Wojciechowski +1.319.295.4998 COV E R STO RY 3 > Establishing a record of performance Rockwell Collins is responding to the United States Coast Guard’s need for innovative solutions. Copy editors: Ruth Anne Denker +1.319.295.0643 Karen Steggall +1.319.295.5327 7 > Lean at work Rockwell Collins employees are realizing the power of Lean ElectronicsSM through events. Employee contributor in this issue: Ernesto Duarte Magana, Mexicali, Mexico How to contact us: Email: empcomm@rockwellcollins.com Mailing address: Horizons Rockwell Collins M/S 124-302 400 Collins Road NE Cedar Rapids, IA 52498-0001 Phone: +1.319.295.1000 Fax: +1.319.295.9374 Web address: www.rockwellcollins.com/horizons 10 > Taking pilot controls to new heights Our company’s first complete pilot control system is debuting on the Boeing 787 Dreamliner. 14 > Extraordinary adventures Matt Barton is making it possible for disabled youths in East Sussex to participate in scouting activities. How to contact the Ombudsman: Phone: +1.866.224.8137 or +1.319.295.7714 Email: ombudsman@rockwellcollins.com Horizons is published by Rockwell Collins Enterprise Communications for our employees, retirees, shareowners and customers. We seek to inform and inspire our readers by incorporating our company’s Vision, business goals and other enterprise-wide initiatives throughout our publication. We also strive to spotlight issues that affect our employees, our company and our industry. 16 > Doing business globally Employees are using the Country Navigator tool to obtain hands-on advice. Back Cover > Our hub in Southeast Asia The service center in Singapore is a convenient site for our Asia-Pacific customers. All trademarks and registered trademarks contained herein are the property of their respective owners. ©2010 Rockwell Collins, Inc. All rights reserved. On the cover > A United States Coast Guard MH-60 Jayhawk helicopter crew hoists a rescue swimmer after conducting a search and rescue demonstration in Alaska. Photo courtesy of the U.S. Coast Guard. Establishing a record of performance Are we there yet? Rockwell Collins is responding to the United States Coast Guard’s need for innovative solutions to effectively carry out missions and reduce workload. Our Airshow® moving map provides the answer and so much more. By Katie Shatzer W hether traveling to the other side of the country or the other side of the world, the Rockwell Collins Airshow® moving map provides an easy answer to an age-old question: Are we there yet? Recognized as one of the most popular moving map systems in the industry, Airshow keeps passengers informed, entertained and in touch with information. Along with 3D moving maps, the system displays world clocks, flight instrument panels, information tickers and content from media such as Bloomberg, CNN and The Wall Street Journal. “It’s common to see passengers watching Airshow throughout the duration of the flight,” explained Lupita Ho, a principal marketing manager for Cabin Systems in Tustin, Calif. “It makes the flight more enjoyable.” Recent enhancements Earlier this year, Rockwell Collins released new software for Airshow 4000 for > Latest generation of Airshow – A high-tech 3D route map based on data from NASA is one of the features recently added to our Airshow product line. This enhancement allows passengers to decipher their location more precisely. business aircraft, while upgrades for Airshow 4200 and 4200D for commercial airlines are expected in 2011. In September, Airshow Interactive was introduced, combining state-of-the-art 3D graphics with an interactive “infotainment” experience. The new version of the software contains a high-tech 3D route map based on data from the National Aeronautics and Space Administration and a virtual head-up display (HUD) that presents information as the pilot would see it through a HUD. These features allow passengers to decipher their location and landmarks more precisely. An up-to-date look and feel, along with innovative time and flight status displays, day and night views for 3D maps, and details about points of interest, also were Rockwell Collins images. > Keeping passengers informed and entertained – As a leader in head-up displays for flight decks, Rockwell Collins was able to integrate a virtual head-up display (pictured on the left) into the cabin as part of the newest software enhancements to Airshow. The overall look and feel of the system also was updated. 2 HORIZONS > 2010 part of the software enhancements. In addition, the software can be customized for each aircraft. “Airshow is all about eye-candy,” said Jeff Davis, principal program manager for the moving map product line in Tustin. “We’ve learned from customer feedback that our products have to be visually exciting.” Industry leader Rockwell Collins is a pioneer in providing moving maps for aircraft. The Airshow product line was first developed in the 1980s, and enhancements have been added regularly to meet evolving market needs. The latest update to the software began with the user in mind. Feedback from current and potential customers, aircraft manufacturers, a customer advisory board and dealer networks was important in the development of the new capabilities. “We realize that we have competition, so we are constantly striving to make sure that we have the best designs and features in the marketplace,” said Ho. “This release marks another milestone for our company, yet we need to remain focused on innovation to sustain our leadership position.” <h> Photos courtesy of the U.S. Coast Guard A By Katie Shatzer s their yacht’s mast dangled in defeat more than 1,250 miles south of Kodiak, Alaska, this past spring, the crew of the California — participants in the Clipper Round the World yacht race — waited, hoping help would arrive soon. Unforgiving Pacific waves 20 feet high and 50 mph winds had ravaged the yacht. But that was just part of the crew’s worries — one member was injured and the battery in the team’s hand-held radio had dwindled. Luckily, just 175 miles away, a United States Coast Guard search and rescue team knew the vessel’s exact location. Inside a Coast Guard HC-130H aircraft, a Rockwell Collins DF-430 direction finder antenna had detected the Emergency Position Indicating Radio Beacon (EPIRB) that emanated from the California. Widely used by the Coast Guard for its unprecedented range and accuracy, the DF-430 is one example of a Rockwell Collins solution that helps the Coast Guard maximize its resources and save lives. “Older direction finders can only offer a range of a few miles, while the DF-430 can pick up signals up to 200 miles away,” explained Hervé Lalanne, a program manager who has led the DF-430 product line at Rockwell Collins for about eight years. “That capability helps save lives.” In the case of the California, once the search and rescue team reached the yacht, an orange canister with a VHF radio was dropped from the HC-130H aircraft to enable better communication. The injured crew member was moved to a nearby merchant vessel and race organizers were notified of the distress call. With the help of the Coast Guard and the DF-430, the crew of the California avoided tragedy and eventually was able to make repairs in order to sail safely into San Francisco. “Using the new direction finder, we were able to fly to the vessel’s precise position, saving time and fuel,” said Coast Guard Lt. Commander Mike Woodrum. “A visual search of the waters in the rough sea conditions would have been extremely difficult, and there’s a significant chance we wouldn’t have been able to find the vessel without these tools.” VOLUME 15 > ISSUE 4 3 New level of trust While search and rescue missions — like the California — often receive the most attention, the Coast Guard is unique in that its core mission roles are to protect the public, the environment and U.S. security interests in maritime regions. The Coast Guard is a key defender of American ports, waterways and coastal areas, and plays an important role in combating the illegal flow of drugs into the U.S. Additionally, during environmental disasters — such as the recent BP Deepwater Horizon oil spill in the Gulf of Mexico — the Coast Guard supports response and cleanup efforts. This array of civil and military responsibilities means that the Coast Guard needs reliable and efficient solutions to effectively carry out missions while also reducing workload. For more than three decades, Rockwell Collins has been providing innovative communication and navigation solutions to support the Coast Guard. Yet, more recently, our company has established a new level of trust as a subsystems integrator for cockpits and mission systems and as a Performance Based Logistics (PBL) service provider. “Our strong relationship with the Coast Guard over time has allowed us to move into new roles,” said Jim Perkins, a principal marketing manager in Government Systems for Rockwell Collins. “Along with providing individual products, we’re working with the Coast Guard to understand its missions and adapt system solutions accordingly.” An integrated solution Within the next 10 years, the Coast Guard plans to complete the conversion of 42 Photo by Ted Carlson, Mission Viejo, Calif. > Adapted for the Coast Guard — The United States Coast Guard’s MH-60T includes the Rockwell Collins Common Avionics Architecture System (CAAS) cockpit, which was first developed for the U.S. Army Special Operations helicopters. While developing CAAS, Rockwell Collins applied standards from the commercial industry to create an open system architecture. This non-proprietary architecture makes it easier to adapt CAAS to meet the unique mission requirements of the Coast Guard. Coast Guard HH-60J aircraft to MH-60T aircraft in order to improve operational capabilities and reliability. One of the features of the MH-60T is the Rockwell Collins Common Avionics Architecture System (CAAS) cockpit, which offers fully integrated flight and mission management capabilities. Initially developed for the U.S. Army’s Special Operations Forces MH-47G Chinook and the MH-60L/M Black Hawk DF-430 Since 2007, nearly 100 rescues at sea have been attributed to the use of the Rockwell Collins DF-430 direction finder antenna. Developed at our facility in Toulouse, France, the DF-430 provides 360-degree coverage and detects signals from unprecedented distances when search and rescue teams are searching for distressed vessels’ emergency beacons. Along with the United States Coast Guard, the DF-430 is used by search and rescue teams in more than 20 countries. 4 HORIZONS > 2010 aircraft, CAAS was designed with an open, non-proprietary system architecture utilizing existing commercial standards to allow customers to easily upgrade the avionics system with new hardware and software over the many years they will operate the helicopters. Another benefit of the open system architecture is that CAAS also can be adapted to meet the unique mission requirements of other branches of the U.S. armed forces — like the Coast Guard. “In the defense industry, proprietary systems have been typical, but they make it difficult for customers to update and maintain the equipment,” said Robert Koelling, a principal program manager in Mobility and Rotary Wing Solutions in Government Systems for Rockwell Collins. “We’ve taken an innovative approach with CAAS to give our customers a reasonably priced solution with great capability to reduce pilot workload and simplify integration.” Using CAAS for mission-specific tasks Inside the MH-60T, one of the most visible elements of the upgrade is the new all-glass cockpit. Instead of round dials, the cockpit now features five multifunctional displays, which provide flight-critical and mission-specific information such as weather radar, flight plans, imagery, maps, and engine and powertrain data to the pilots. When adapting CAAS for the MH60T, engineers not only had to take into consideration requirements for navigation and situational awareness, but also mission-specific tasks. For the Coast Guard, one of the mission-specific requirements is an image capture and transfer solution. On the HH-60J aircraft, there wasn’t an easy solution incorporated into the cockpit systems to capture still images or video from onboard sensors. “There is limited crew in the MH-60T,” said Perkins. “Instead of focusing on collecting images, the crew needs to be able to focus on flying the aircraft safely to complete the mission.” With the upgrade to the MH-60T, Rockwell Collins engineers were able to repurpose the “WPN” button in the CAAS cockpit for the Coast Guard. In the U.S. Army CAAS cockpit, “WPN” means “Weapon,” but in the MH-60T CAAS cockpit, “WPN” means “Want Picture Now.” Today, by using the Forward Looking Infrared (FLIR) Electro-Optical Sensor System, the Coast Guard is able to capture still images or video by simply pushing the “WPN” button in the MH-60T; files remain on a hard drive until the aircraft lands. In the future, the Coast Guard would like to further upgrade the system to use the “WPN” button to transmit images in near real time. Reducing workload According to Perkins, part of the near real-time image transfer solution might be found in the ARC-220 radio, which Rockwell Collins and the Coast Guard are considering in order to implement automatic position reporting, also known as Blue Force Tracking (BFT). “Right now, most position reporting is done via voice,” explained Koelling. “Implementing BFT would automate the process, reducing workload for the pilots and allowing them to focus on the task at hand.” Position reporting is conducted using ARC-220 radios in conjunction with the United States Customs and Border Protection HF Cellular Over The Horizon Enforcement Network (COTHEN). Rockwell Collins helped develop COTHEN more than 25 years ago for the Customs department’s long-range communication needs, and the Coast Guard is increasingly making use of the network. The network — which Rockwell Collins services and supports — automatically routes a transmission through fixed sites across the U.S., making the network as simple to use as a cell phone. The ground radio network is compatible in the air with ARC-220 radios in Coast Guard helicopters. “It’s one of a handful of ground communication networks in the world that is this automated,” said Lonnie Pederson, a programs manager in Surface Solutions in Government Systems for Rockwell Collins. “The Coast Guard does not have to invest in additional HF ground infrastructure. COTHEN provides them a highly automated, robust and flexible longrange ground communications network to use.” Since most of the Coast Guard’s ARC-220 radio Rockwell Collins and the Coast Guard are considering a low-cost solution for automatic position reporting, also known as Blue Force Tracking (BFT), using existing solutions — specifically our company’s ARC-220 radios and the Customs and Border Protection HF Cellular Over The Horizon Enforcement Network (COTHEN). Most of the Coast Guard’s aircraft already fly with ARC-220 radios, and Rockwell Collins helped develop COTHEN more than 25 years ago for the Customs department’s long-range communication needs. VOLUME 15 > ISSUE 4 5 Photo courtesy of the U.S. Coast Guard > Providing exceptional customer value — When establishing the Performance Based Logistics (PBL) services contract, Rockwell Collins focused on theCollins CoastLight Guard’s ollins Dark Yellow* Rockwell Blue most important requirement — mission just six part numbers on a single platform. Today, our PANTONE 131readiness. The first PBL contract started with Spot color: PANTONE 299 company’s 10-year contract includes theProcess Coast color: Guard’s airborne fleet, spanning 150 part or: C:0 M:30 Y:100 K:10 C:80entire M:15 Y:0 K:0 numbers on five platforms. :229 G:168 B:17 (#D39100) RGB color: R:0 G:164 B:224 (#00A0E2) aircraft already fly with ARC-220 radios, entire airborne fleet, spanning 150 part Rockwell Collins Extra Light Blue* ollins Dark Green implementing automatic position numbers on five platforms. Spotacolor: PANTONE 2915 current PBL arrangement wasn’t PANTONE 371reporting using these radios offers “The Process color: C:60 M:5 Y:0 K:0 or: C:43 M:0 Y:100 K:56 low-cost bornB:238 overnight,” RGB color: R:77 G:190 (#63B5E8) said Kurt Kaufman, a R:79 G:111 B:23 (#4A5F1D)solution. According to Perkins, the implementation of BFT for the Coast senior program manager for Rockwell Guard also could contribute to the Collins who has managed the PBL development of a near real-time image contract. “It was a matter of building ollins Green transfer solution. Rockwell Collins Dark Gray trust through performance. The success PANTONE 385 Spot color: PANTONE Warm Gray 10 “Enhanced position reporting for and trust Rockwell Collins has earned or: C:3 M:0 Y:100 K:58 Process color: C:0 M:14 Y:28 K:55 known Coast Guard assets could improve R:129 G:124 B:0 (#6F6A12) with contract has established RGB color: R:138 G:121the B:102PBL (#7B6E66) the radio link options available for image transfer,” said Perkins. “A good map “The success and trust of the locations of other assets and a Rockwell Collins has earned ollins Light Green Rockwell Collins Gray system able to recognize those assets PANTONE 384 Spot color: PANTONE Warm Gray 8 could with the PBL contract has or: C:18 M:0 Y:100 K:31enable the Coast Guard’s desire Process color: C:0 M:9 Y:16 K:43 :159 G:166 B:21 for(#8B9000) a one-button capability that would RGB color: R:161 G:149 B:138 (#92877F) established our company as transfer images in near real time.” a complete life cycle systems Performance Based Logistics services provider to the Coast ollins Extra Light Green* Rockwell Collins Light Gray A decade before the first MH-60T flew PANTONE 583 Spot color: PANTONE Warm Gray 4 withK:17 a CAAS cockpit, our company’s lor: C:23 M:0 Y:100 Process color:Guard.” C:0 M:4 Y:9 K:24 — Kurt Kaufman R:175 G:188 B:31 (#ABB400) RGB color: R:201 G:193 B:184 (#BDB6B0) services organization began building our reputation for providing exceptional customer value. our company as a complete life cycle In 1999, Rockwell Collins responded systems provider to the Coast Guard.” ollins Dark Blue Rockwell Collins Extra Light Gray* to the Coast Guard’s need for moreSpot In the development of the PBL PANTONE 2955 color: PANTONE Warm Gray 2 lor: C:100 M:45 Y:0 K:37 mission-ready aircraft by replacingProcess contract, color: C:0 M:2 Y:5 K:9Rockwell Collins focused on R:0 G:82 B:136 (#003B6F) G:227 B:220Guard’s (#D9D5D2)most important firm-fixed-price service contracts RGB color: R:233 the Coast with a Performance Based Logistics requirement — mission readiness (PBL) contract, which provides — to present a service solution that broader coverage and logistics emphasized availability and reliability of ollins Blue Black* management services. equipment. PANTONE 300 Spot color: Process Black or: C:100 M:40 K:0 first PBL contract started with Y:0 The the prior firm-fixed-price repair Process color:C:0“Under M:0 Y:0 K:100 R:0 G:125 B:197 (#0068C6) G:0 B:0 (#232020) a broken unit would come just six part numbers on a single RGB color: R:0arrangement, platform. Today, our company’s 10-year in and we would complete an analysis,” contract includes the Coast Guard’s said Kaufman. “If it was not a standard *This color may be used as a tint or percentage. 6 HORIZONS > 2010 repair, the Coast Guard would need to provide repair authorization with another purchase order, causing a large lag time to get the broken unit released for repair. Long turnaround times were leading to mission-incapable aircraft. The aircraft would not be ready for missions because parts were unavailable.” Today, under the PBL contract, when Rockwell Collins receives a requisition for a part from any of 25 locations, a refurbished spare is automatically shipped to the Coast Guard. In the contract, the Coast Guard requires an availability rate for parts and repair of 85 percent. So far, Rockwell Collins has exceeded the Coast Guard’s expectations with an availability rate of 99 percent. Continuing to understand customer needs Whether developing the DF-430, optimizing the CAAS cockpit, adapting communication capabilities or engineering PBL solutions, the relationship between Rockwell Collins and the Coast Guard is characterized by our company’s ability to understand customer needs and innovate accordingly. As Rockwell Collins explores new opportunities with the Coast Guard and other military customers, a resounding cry for mission readiness and workload reduction shapes our strategy. At the same time, as Government Systems works to grow our maritime business, our legacy of providing trusted communication and navigation solutions as well as adaptable mission systems is opening doors. With the U.S. Navy, Marine Corps and the Coast Guard looking for commonality among their solutions, it’s important for Rockwell Collins to be able to demonstrate our company’s abilities through past performance. “There are several opportunities in the maritime market segment that align with our core capabilities,” said Alan Prowse, senior director of Field Sales and Business Development Support Operations for Government Systems. “And as we form our strategies, we’re certainly listening to our customers.” <h> Lean at work Rockwell Collins employees are realizing the power of Lean Electronics through events. SM F or many people, the quickest way to learn is by doing. This also is true when it comes to learning Lean Electronics . By participating in Lean events, Rockwell Collins employees not only are able to learn more about tools and principles, they’re also able to experience firsthand how Lean works. “Employees start with identifying a problem within their own work area and, by using simple tools, it helps them build their Lean knowledge,” said Todd Moser, manager of Enterprise Lean for Rockwell Collins. “As they start applying the tools, they gain actionable knowledge and results.” There are times, though, when more complex Lean events — such as value stream mapping, rapid process improvements (RPI), projects and bursts — are needed. Successful execution of these events and their outcomes reinforce how Lean tools and principles can help our company solve larger problems and make it easier to achieve our goals. It also helps employees develop and understand common Lean language, according to Moser. “Having a common language and tool set enables and empowers all of our employees to drive continuous improvement in our daily activities,” he explained. “Everyone can identify problems that lead to waste and inefficiencies and then apply the most effective tools to implement improvements.” The following pages highlight four examples of how Rockwell Collins employees learned more about Lean by participating in events. In each example, they were able to identify the customer need, determine a solution, and achieve results. More important, though, is the fact that these employees will continue to carry their Lean experiences with them and can apply what they’ve learned as new challenges and opportunities arise. SM > Transferring knowledge – Through a series of Lean events, Julie Ormsby, a manager of Technical Support in Government Systems, learned more about Lean tools and principles while also helping her team obtain more space in the Government Systems Rotary Wing lab. Photos by Paul Marlow, Cedar Rapids, Iowa VOLUME 15 > ISSUE 4 7 Improving costs with red bins What was the customer need? • Improve product quality, cost effectiveness and responsiveness to external customers Lean tools included: Plan Do Check Act, Visual controls, Standard work, Error proofing Lean solution: In February 2010, the Displays Integrated Production Team (IPT) and support staff implemented a “red bin” process, which involves the use of a red rack where team members place all workmanship defects found during assembly and test. This process provides a forum that encourages team members to talk about problems and defects and to collaborate on resolutions. As defects are placed on the rack, the team members determine root cause and define resolutions using a consistent Plan Do Check Act methodology. Through twice-daily meetings, all issues are reviewed. When issues arise that require inputs from other organizations (such as design changes), the support and production teams collaborate with those organizations to determine the best solution to the problem. Results: • Reduced Defective Parts per Million Opportunity (DPMO) by 45 percent • Created an environment where the entire team (production personnel, support staff and leadership) is comfortable surfacing and discussing problems every day • Instilled ownership of identifying and solving problems among all team members • Success by the Displays IPT has inspired other teams in both production and office environments to implement red bins 8 Filling requisitions through updated recruiting practices What was the customer need? • More qualified candidates for job requisitions Lean tools included: Value stream map, standard work Lean solution: To ensure our recruiting efforts are relevant and effective, our Talent Acquisition team held a value stream mapping event last year. They determined significant gaps that were driving inefficiencies for both recruiters and hiring managers. The standard hiring practice for most requisitions was to post a position, collect applications, coordinate interviews and extend offers. While it seemed like a common-sense approach, the process was not driving the desired results. Also, due to the lack of a strong partnership between the recruiters and hiring managers and a high volume of requisitions, most of the responsibility for reviewing and screening candidates was being placed on the hiring managers. In alignment with the value stream map, the team completed several RPIs, bursts and do-its to establish a new recruiting model. This new model allows Talent Acquisition to become a more strategic partner to its internal customers. Along with training employees on the new process, the Talent Acquisition team is monitoring standard work, ensuring it is sustained. The team also is assessing relevance based on the ever-changing hiring needs of our business. Results: • Better use of the candidate pool has led to more high-quality candidates for specific roles • Upfront phone screens by recruiters have reduced the number of resumes hiring managers need to review from about 18 to five • Recruiters have increased the number of candidate touch points on average from approximately one to five, resulting in better communication with candidates on the status of their applications Gaining efficiencies with 5S Establishing a customer-triggered pull system What was the customer need? • Obtain more space in the Government Systems Rotary Wing lab to accommodate rapid program growth What was the customer need? • Improve delivery timing for a single sales order of business and regional avionics Lean tools included: 5S, Visual controls Lean tools included: Value stream map, Kanban, Visual controls Lean solution: With the growth of our business, the Rotary Wing program in Government Systems was faced with accommodating rapid program growth within their existing lab space. Through a 5S, the team eliminated significant clutter from the area, and also recognized that the overall space was being used inefficiently. Through a series of bursts and do-its, the Government Systems team identified and implemented quick-fix opportunities to prepare for a larger renovation project. They also held burst events with other departments to discuss changes, impacts, needs and schedules, which helped gain buy-in and support. By organizing a three-phase process over 10 months, the team maintained a functioning lab for more than 30 programs while still accommodating customer needs. Their project plan also took into account the relationships between programs and how to better collocate teams so that the space was used efficiently. Results: • Accommodated 12 new Rotary Wing programs with space available for future growth • Moved all server stations to one area, which freed up 48 linear feet of bench space for other hardware development • Set up new work bays with a standard power package that is adaptable to any program, allowing reconfiguration without significant infrastructure changes • Established a designated area for programs with frequent foreign national visitors to comply with export compliance guidelines and minimize visit disruptions Lean references Types of Lean events Examples of tools that can be used in events To learn more about Lean events and tools, employees can visit the Lean Electronics website, which is accessible via “L” in the Rockwell Collins Online Index. Value steam mapping — Identifies opportunities for improvement; typically involves current state, ideal state and future state maps Lean project — Used to implement more complex improvements with greater long-term impact Rapid process improvement (RPI) — 80 percent of improvements are implemented during event; 20 percent of improvements are implemented within 30 days Burst — Relatively simple tasks intended for quick impact Do-it — A single task with immediate impact 5S — Sort, simplify, systematic clean, standardize and sustain Error proofing – Comprehensive method to prevent mistakes and defects Plan Do Check Act — An improvement cycle based on four stages – proposing a change in a process, implementing the change, measuring the results, and taking appropriate action Kanban — Visual signal to produce information, product or service HORIZONS > 2010 Lean solution: Cessna and Hawker Beechcraft build business aircraft in singlepiece flow. To align with this process, Rockwell Collins builds a single sales order of avionics — which is typically 70 to 90 line items per aircraft. All of the components are accumulated in containers and shipped to the customer together. These wheeled containers follow along the final assembly stages of the aircraft and are returned to Rockwell Collins for future shipments. Since this process is designed to be “just in time,” sales order due dates and customer needs have to be timed perfectly. Problems arose when sales order due dates weren’t lining up with customer line rates. To solve this problem, Operations employees from our facility in Melbourne, Fla., used a go-and-see approach and walked the customers’ factory floors. In working with our customers to map the value streams, build rates of various production lines were identified and the consumption rate of the avionics containers was defined. The resulting solution is a sequential Kanban “pull” system on the containers, which synchronizes sales orders with build orders. This system allows customers to keep only a small quantity of containers on hand and dramatically reduces the inventory investment at the customers’ facilities. Results: • Reduced Rockwell Collins-managed inventory stored at customer sites by $6 million • Reduced premium freight costs by $500,000 annually • Increased productivity by 25 percent in the Rockwell Collins packing area Standard work — Series of steps determined to be the best way to perform a task Value stream map — Identifies all actions and tasks – both value added and non-value added – required to bring an item (or an idea, information, product or service) from its inception through delivery Visual controls – Method to facilitate the transfer of important information as quickly as possible VOLUME 15 > ISSUE 4 9 Taking pilot controls to new heights Our company’s first complete pilot control system is debuting on the Boeing 787 Dreamliner. By Marielle Rodeheffer Collins Dark Yellow* or: PANTONE 131 color: C:0 M:30 Y:100 K:10 r: R:229 G:168 B:17 (#D39100) Rockwell Collins Light Blue Spot color: PANTONE 299 Process color: C:80 M:15 Y:0 K:0 RGB color: R:0 G:164 B:224 (#00A0E2) l Collins Dark Green or: PANTONE 371 color: C:43 M:0 Y:100 K:56 or: R:79 G:111 B:23 (#4A5F1D) Rockwell Collins Extra Light Blue* Spot color: PANTONE 2915 Process color: C:60 M:5 Y:0 K:0 RGB color: R:77 G:190 B:238 (#63B5E8) l Collins Green or: PANTONE 385 color: C:3 M:0 Y:100 K:58 or: R:129 G:124 B:0 (#6F6A12) Collins Light Green or: PANTONE 384 color: C:18 M:0 Y:100 K:31 r: R:159 G:166 B:21 (#8B9000) Rockwell Collins Dark Gray Spot color: PANTONE Warm Gray 10 Process color: C:0 M:14 Y:28 K:55 RGB color: R:138 G:121 B:102 (#7B6E66) Rockwell Collins Gray Spot color: PANTONE Warm Gray 8 Process color: C:0 M:9 Y:16 K:43 RGB color: R:161 G:149 B:138 (#92877F) ll Collins Extra Light Green* lor: PANTONE 583 color: C:23 M:0 Y:100 K:17 or: R:175 G:188 B:31 (#ABB400) Rockwell Collins Light Gray Spot color: PANTONE Warm Gray 4 Process color: C:0 M:4 Y:9 K:24 RGB color: R:201 G:193 B:184 (#BDB6B0) ll Collins Dark Blue lor: PANTONE 2955 color: C:100 M:45 Y:0 K:37 or: R:0 G:82 B:136 (#003B6F) Rockwell Collins Extra Light Gray* Spot color: PANTONE Warm Gray 2 Process color: C:0 M:2 Y:5 K:9 RGB color: R:233 G:227 B:220 (#D9D5D2) ll Collins Blue lor: PANTONE 300 color: C:100 M:40 Y:0 K:0 or: R:0 G:125 B:197 (#0068C6) Black* Spot color: Process Black Process color: C:0 M:0 Y:0 K:100 RGB color: R:0 G:0 B:0 (#232020) I n the sky, as the new Boeing 787 Dreamliner completes rigorous testing to achieve certification, Boeing test pilots are putting the Rockwell Collins-designed pilot control system through its paces, making note of any adjustments that might be needed prior to the aircraft’s entry into service. On the ground, at our facility in Irvine, Calif., Rockwell Collins employees are fine-tuning the system as they receive feedback from the Boeing team. “When the pilot controls moved from a lab environment to the actual flight deck, we expected some changes,” explained Tony Najjar, senior director of ElectroMechanical Systems (EMS) in Irvine for Rockwell Collins. “Overall, feedback on our pilot controls has been very positive, and the adjustments we’ve made will make the system even more efficient.” The first system of its kind created for a commercial jet, our pilot control technology has helped set a new standard for the development of future pilot control system packages. “This program sets Rockwell Collins up well to capitalize on two trends: the adoption of fly-by-wire technology across the commercial and business aviation market segments and the outsourcing of pilot control packages to system integrators by original equipment manufacturers,” explained Joel Otto, senior director of Commercial Systems Marketing for Rockwell Collins. > Fine-tuning the system — Rockwell Collins employees (left to right) Ferli Fernandes, Mai Tran and Pedro Leon are examining one part of the pilot control system for the Boeing 787 at our facility in Irvine, Calif. When completed, the 787 pilot controls are more than 100 pounds lighter than the pilot controls on the Boeing 777. Photo by Laurel Hungerford, Costa Mesa, Calif. A real first About seven years ago, Rockwell Collins first approached Boeing with a proposal for the 787’s throttle and control stand. At that time, these capabilities were among our company’s core competencies in the area of pilot control technology. Yet, in order to reduce costs and streamline the design process and final assembly, Boeing wanted the pilot controls to be built as one package, instead of hundreds of parts that would have to be assembled together later. In the past, most of the design work and manufacturing of the pilot control systems was done in-house at Boeing. But, according to Paul Barnes, principal marketing manager in Irvine for Rockwell Collins, Boeing’s request for one package drove our company to think about what more we could offer. “Boeing’s approach provided Rockwell Collins with the opportunity to think about proposing more than the throttle and control stand,” he said. “We jumped at the opportunity to define the package structure the way it is today. This was a chance we had never had before – a real first for us.” In the end, Rockwell Collins offered a package that was cost effective, and our proposed controls – when completed – would be more than 100 pounds lighter than the Boeing 777 pilot controls. Overcoming design challenges In 2004, Rockwell Collins was officially awarded a contract that included not only the throttle and control stand for the 787, but also the speedbrake, flap control modules, and the pitch, roll and yaw primary pilot controls. Additionally, the contract included the sensors that interface with the aircraft’s fly-by-wire systems, where movements of the column, wheel and pedals are converted to electronic signals and transmitted via electrical wires. “This contract opened up a whole new market segment for offering an entire pilot control system,” said Barnes. “This was a huge opportunity for Rockwell Collins.” Our role on the 787 Dreamliner program Along with the pilot controls, Rockwell Collins is providing solutions and systems integration for the following on the 787: • Flight deck display system • Crew alerting system • Communication and surveillance systems • Core network • Common data network Yet, designing the 787 pilot controls meant Rockwell Collins employees needed to consider several important requirements, some of which were new to our company. Not only did the control system have to be lighter and cost effective, it also had to feel like the 777 control system in order to make the transition to the 787 easier for pilots. According to Ferli Fernandes, principal systems engineer in Irvine for Rockwell Collins, suggesting the use of fly-by-wire technology — which also was used on the 777 — was one way our company was *This color may be used as a tint or percentage. 10 HORIZONS > 2010 VOLUME 15 > ISSUE 4 11 able to meet some of those requirements. “Ultimately, fly-by-wire controls weigh less and take up less space,” said Fernandes, lead engineer on the 787 pilot controls. “But that left another challenge. The fly-by-wire controls had to be designed to look and feel like those on a mechanically controlled airplane.” Creating the desired feel With mechanical pilot control systems — which typically consist of pulleys, bell cranks and cables — the aerodynamic forces on the control surfaces are felt directly by the pilot in the form of force or pressure, according to George Palmer, senior captain at Rockwell Collins Flight Operations. This tangible feedback provides aerodynamic situational awareness for the pilot, making the “feel” of the pilot controls essential. While fly-by-wire technology reduces pilot workload, it also eliminates mechanical gears that respond to the pilot’s movements in a traditional pilot control system. So the feel has to be artificially added. “When you feel a change in force or pressure through the controls, you can immediately deal with it if needed,” said Palmer, who pilots our company’s corporate jets. “If feel wasn’t artificially provided in fly-by-wire systems, it would be difficult to manually control the airplane.” By combining computer software with the hardware of the pilot controls, Rockwell Collins employees were able to create the desired feel. In fact, Boeing pilots had the option of customizing the force felt when flying the 787 during the development of the pilot controls. “By using the flight control system, we can program in any force value,” said Fernandes. “Ultimately, the experience of flying the 787 Dreamliner is exactly what pilots want it to be.” A work of art and science In addition to creating fly-by-wire controls for the 787, the Rockwell Collins team would be presented with other challenges throughout the project. For example, the team had to take the aesthetic appeal of the pilot controls into consideration. The rounded edges and flowing lines of the 787 cabin would continue into the flight deck, giving the entire interior of the airplane a smooth, cohesive appearance. “In the past, we’ve only been concerned with functionality,” said Barnes. “But now we had to take into account how everything would appeal to the eye; this was brand new territory for Rockwell Collins.” By working hand in hand with Boeing employees and holding regular crosscompany briefings, the Rockwell Collins team was able to incorporate design feedback throughout the entire course of the pilot control creation process. “By the end of the process, the flight deck of a 787 Dreamliner was truly a work of art and science,” said Barnes. Photo by Laurel Hungerford, Costa Mesa, Calif. > Creating one package – In order to reduce costs and streamline the design process and final assembly, Boeing wanted the 787 pilot controls to be built as one package. Mai Tran, a senior electro-mechanical assembler in Irvine, Calif., is installing connectors on the speedbreak module, which is part of the Rockwell Collins pilot control system. 12 HORIZONS > 2010 Feedback from pilots was essential While pilot input has always been part of the design process at Rockwell Collins for pilot control packages, user evaluations were more critical for the 787 due to the size of the system. Photo courtesy of Boeing > Innovative design — The rounded edges and flowing lines of the Boeing 787 cabin continue into the flight deck, giving the entire interior of the airplane a smooth, cohesive appearance. When designing the pilot control system, the Rockwell Collins team also had to consider the aesthetic appeal of the 787. “With the pilot control packages we worked on before, we could anticipate what pilots would say,” said Fernandes. “With the 787, we didn’t know what to expect.” Inside a lab in our Irvine facility, engineers constructed a platform — known as the pilot control development rig — for Boeing pilots to use for testing. Over the course of a year, Rockwell Collins employees conducted three rounds of testing with Boeing pilots. “It was a single seat with a rough construction of the pilot controls,” said Barnes. “It simulated what the controls would feel like, which can be very subjective based on the individual.” Feedback from pilots ranged from how the pilot controls felt during a turn, takeoff or landing, as well as how much pressure was felt at a particular moment and the amount of force needed to manipulate certain pieces of equipment. By incorporating pilot input during the design process, our company was able to meet more than 150 requirements set by Boeing for the pilot control technology, according to Fernandes. “The real-time feedback was key,” he said. “It’s difficult to artificially recreate something so indefinable. Without the live input from the pilots, it would have been impossible.” Irvine are continuing to consider ways to perfect our pilot control technology. In the future, the team hopes lessons learned on the 787 system will continue to position our company as a leader in pilot control technology. Building upon our success Over the summer, the 787 successfully landed outside of the United States for the first time, traveling about eight hours from Seattle, Wash., to Farnborough, United Kingdom, where the airplane was on display at the 2010 Farnborough International Airshow. “The 787 Dreamliner is powerful, sleek and awe-inspiring, and it has a pilot control system to match,” said Najjar. “Seeing the airplane fly, knowing the pilots are on board using controls we designed for them, is truly exciting.” As Rockwell Collins completes the requirements for the 787, employees in “By the end of the process, the flight deck of a 787 Dreamliner was truly a work of art and science.” — Paul Barnes “We were the first in the industry to develop a commercial pilot control system as one package,” said Najjar. “This success is an example of our company’s innovative capabilities.” <h> VOLUME 15 > ISSUE 4 13 2 0 1 0 Volu nteer of th e Year Award fi n alist 2 0 1 0 Rockwell Colli ns Volu nteer of th e Year Award Wi n n er Extraordinary adventures Matt Barton is making it possible for disabled youths in East Sussex to participate in scouting activities. — including rock climbing, abseiling (rappelling), skiing, shooting, fishing and canoeing. As part of a large team of volunteers, Barton has found ways for 2nd Chailey scouts to participate in activities that normally would be impossible to do. For example, he engineered a way for a boy who uses a ventilator to safely ice skate and ride a roller coaster. “An assistant helped him breathe as we went on the roller coaster and around the skating rink,” said Barton. “Logistically, it was quite difficult and required a lot of planning, but he could participate as part of this scout group.” “Even though all of the scouts have severe disabilities, we do things any scout group does. We just adapt it so our group can join in.” — Matt Barton Photo by Cate Lees, Kermer, West Sussex, United Kingdom > A thrilling experience — Giles Martin (left), a member of the 2nd Chailey Scout Group, and Matt Barton, winner of the 2010 Rockwell Collins Volunteer of the Year Award, nervously await the first drop on the Wipeout roller coaster at Pleasurewood Hills in the United Kingdom. Martin and Barton enjoy high-adrenaline activities, so the roller coaster ride was one of the most memorable events of the day trip during the NORJAM scout jamboree in the United Kingdom. By Katie Shatzer E ach summer, Matt Barton departs with the 2nd Chailey Scout Group on a camping trip in the United Kingdom, accompanied by more than 25 volunteers. Like thousands of other scout groups worldwide, the East Sussex troop stays at a campsite for a week — learning, exploring and having a good time. What’s unique about this scout group, however, is the fact that many of the 14 HORIZONS > 2010 adult volunteers are medically trained and the scouts use wheelchairs. “Even though all of the scouts have severe disabilities, we do things any scout group does. We just adapt it so our group can join in,” said Barton, an engineering manager at our facility in Burgess Hill, United Kingdom, and winner of the 2010 Rockwell Collins Volunteer of the Year Award. “The scouts — just like most children — want to give new activities a try. If they want to have a go at something, we will do everything we can to make it happen.” Decades of commitment Throughout his childhood, Barton was actively involved in the Scout Association in the United Kingdom. As a youth, he also assisted with activities for the 2nd Chailey Scout Group, since his father was a leader. At age 18, Barton became a leader as well. Since then, he has led the group on a variety of adventures This year, for their camping trip, the group traveled to the Norfolk Showground in Norwich, United Kingdom, to join 5,000 other scouts at the NORJAM scout jamboree. Barton said this outing provided a great opportunity for the scouts to camp with another disabled group while becoming more involved in the Scout Association as a whole. Typically, the yearly camping trip requires two volunteers for each child in addition to a support staff and a team of nurses. Several members of Barton’s family volunteer with the group, including his father, his sister and his wife, Chrissi, whom he met through 2nd Chailey Scout activities. “It’s been a family thing for a long time and really a team effort,” said Barton. “All of the people involved play their part to make it a good experience.” Since some of the youths remain part of the group for as long as nine years, Barton said volunteers often form strong relationships. “A volunteer gets to know a scout and stays with that person on an ongoing basis,” explained Barton. “After a while, they become good friends.” A way of life Geoff Blackham, a principal systems engineer at our company, nominated Barton — whom he’s known for more than 10 years — for the Rockwell Collins Volunteer of the Year Award. “I’ve always been impressed by Matt’s work ethic and attitude,” said Blackham. “He’s someone who works hard to get things done, and that carries into his work with the scouts.” While Barton acknowledged his volunteer work can be physically and mentally demanding, he said there will always be a need for it. He hopes to remain involved in scouting for years to come, and hopes to see more scout groups for disabled children formed around the world. “Scouting is a fantastic experience for any child, whether they have disabilities or not,” said Barton. “I got a lot out of scouting as a child, and I enjoy still being a part of it.” <h> > Overcoming challenges — While attending the NORJAM scout jamboree in the United Kingdom, Giles Martin and Matt Barton also descended a 30-foot tower with climbing ropes. Even though Martin uses a wheelchair, he was able to participate in the abseiling (rappelling) activity just like any other scout at the jamboree. A labor of love For seven years, Beronica Saveedra Ramirez has been responsible for the landscaping and maintenance in a Mexicali park. Beronica Saveedra Ramirez would like future generations to be able to enjoy Parque Villa Magica in Mexicali, Mexico, the same way her children and neighbors benefit from the park now. This is one of the reasons Ramirez, a production supervisor at our facility in Mexicali, Mexico, spends hours each week keeping her neighborhood park clean, inviting and safe. For the past seven years, she has assumed responsibility for landscaping and maintenance of the park. After developers finished their work in Ramirez’s neighborhood, they left the upkeep of the park to the local residents — numbering more than 3,500 people. Every day, more than 100 people visit the park, many of them children climbing on playground equipment and teenagers playing soccer. “The park keeps kids occupied and keeps them from playing in the street,” said Ramirez. “Because the park is beautiful, kids want to be there, and parents can be comfortable knowing their children are safe.” VOLUME 15 > ISSUE 4 15 Doing business Rockwell Collins service anniversaries Rockwell Collins offers congratulations to employees who have marked significant service award milestones in recent months. 45 years August Wanda L. Campbell Thomas E. Kemp Gary F. Lohrer globally September Simone M. Bean John M. Berthot Kathleen J. Gorski Margie M. Martinez Martin F. Osier Charles D. Webber Employees are using the Country Navigator tool to obtain hands-on advice on how to work with people around the world. llins Dark Yellow* By Cindy Duran ANTONE 131 r: C:0 M:30 Y:100 K:10 229 G:168 B:17 (#D39100) W Rockwell Collins Light Blue Spot color: PANTONE 299 Process color: C:80 M:15 Y:0 K:0 way throughout the world; and it RGB color: R:0 G:164 B:224 (#00A0E2) hat’s the best helps to develop business employees gain more knowledge about relationships with geography and other countries. people in China? “Country Navigator is a key resource Rockwell Light Blue*employees worldwide better llins Dark Green How do you make a Collins Extra in helping Spot color: PANTONE 2915 PANTONE 371 good in thecolor: C:60understand the global aspects of working M:5 Y:0 K:0 or: C:43 M:0 Y:100 K:56impression while travelingProcess United Arab Emirates? How should you R:77 G:190 together,” Fitzgerald explained. RGB color: B:238 (#63B5E8) :79 G:111 B:23 (#4A5F1D) address customers in Germany? What communication style should you use Aligning with customers when working with Americans? In his role as manager of Manufacturing llins Green Rockwell Collins Engineering Dark Gray As Rockwell Collins continues to in Melbourne, Fla., Joe ANTONE 385 Spot color: PANTONE Warm Gray 10 focus thesecolor: C:0Hnat III interacts with external customers r: C:3 M:0 Y:100 K:58 on global market segments,Process M:14 Y:28 K:55 129 G:124 B:0questions (#6F6A12) are becoming more important RGB color: R:138 during G:121 B:102 (#7B6E66) audits of our processes. industrial to our company’s success. To help Before meeting with Airbus employees employees learn more about cultural from France recently, Hnat and his differences and global teaming, team used Country Navigator to better lins Light Green Rockwell Collins Gray a understand French culture. While ANTONE 384Rockwell Collins recently launchedSpot color: PANTONE Warm Gray 8 web-based performance tool called color: C:0 using the tool, he learned that debate r: C:18 M:0 Y:100 K:31 Process M:9 Y:16 K:43 159 G:166 B:21 (#8B9000)Navigator as part of Rockwell RGB color: R:161isG:149 B:138 (#92877F) Country typically encouraged in business Collins University. meetings in France. So when he was challenged by the Airbus ollins Extra Light Green* Rockwell Collins Gray “Country Navigator is aLight key PANTONE 583 Spot color: PANTONE Warm Gray 4 team about a Rockwell or: C:23 M:0 Y:100 K:17 Process color: C:0 M:4 Y:9 K:24 resource in helping employees Collins policy and process, R:175 G:188 B:31 (#ABB400) RGB color: R:201 G:193 B:184 (#BDB6B0) Hnat engaged in active worldwide better understand discussion rather than the global aspects of working becoming defensive. And while he can’t credit together.” ollins Dark Blue Rockwell Collins Extra Light Gray* PANTONE 2955 Spot color: PANTONE Warm Gray 2 everything to the tool, or: C:100 M:45 Y:0 K:37 — Joy Fitzgerald Process color: C:0 M:2 Y:5 K:9 Hnat acknowledges that R:0 G:82 B:136 (#003B6F) RGB color: R:233 G:227 B:220 (#D9D5D2) Rockwell Collins received According to Joy Fitzgerald, manager its highest-ever audit score from Airbus of Learning Design in Human Resources, following the recent visit. “I think Country Navigator helped us ollins Blue Country Navigator offers three keyBlack* PANTONE 300benefits: it allows employees to conduct to be more aligned,” he said. “I had been Spot color: Process Black or: C:100 M:40 Y:0 K:0 Process color: C:0 M:0 Y:0 K:100 a self-assessment of their own working looking for a tool like Country Navigator R:0 G:125 B:197 (#0068C6) RGB color: R:0 G:0 B:0 (#232020) styles; it helps employees understand for a long time. It had everything I needed cultural differences among countries to know about another culture.” October Curtis A. Brown Preparing for travel Along with helping employees better interact with people from other countries, Country Navigator provides “flight packs” that make it easier to prepare for international business trips. Essential information in the flight pack — including facts about currency, language, mindset and weather — can be printed, emailed or saved. Kurt Kaufman, a senior program manager in International & Service Solutions, recently used Country Navigator to help him prepare for a business trip to Brazil where he met with customers from Embraer. Since it was his first time visiting the country and interacting with South Americans, Kaufman consulted the tool after participating in a Country Navigator demo with his team. “I found out that Brazil was in the top 10 countries least compatible with my working style,” he said. “The additional information gained by completing my personal profile helped me be more effective with dialogue and business negotiations. I would highly recommend to anyone doing business abroad to print off a flight pack and take a moment to fill out your profile to see how you relate to individuals in the other country.” <h> 40 years September George Kvasna Winfried Taeschner October Susan D. High Carol A. Tope 35 years August Elizabeth A. Greene Larry J. Neyens Roger L. Patterson Don A. Stulken Cynthia A. Tippett Perry J. Tormey Gary P. Wenisch Diane M. Wilder September Edgar Caples Armin Jakob Roland Mezieres Terry L. Moffitt Raymond C. Walaska Jr Frank Weckbach September Lori K. Bohr Aida Cantu Gregory S. Churchill Gwen L. Dawley Charles E. Gorwood Julie A. Hemesath Susan K. Klostermann Arno Loesch Beverly A. Panos Steve V. Pham Ernesto F. Rodriguez Rhonda L. Theismann October Mary K. Boykin Shelia A. Brown Dawn M. Carter Rita A. Celejewski Armin Goeckel Gina S. Maxwell Dominique Pampouly Larry M. Schmaltz Joe E. Spoden Steven M. Stoa 30 years August Ruth E. Bensmiller Michael D. Cole Myrna A. Foltz Steven G. Freilinger James A. Giglio Louis C. Hong Julie J. Jordan Mark W. Olson Angelina H. Simkins Gail M. Smith October Ronald C. Fairchild Connie J. Hanson Helmut Meyer Ursula Schmidt Robert P. Schminke Sabine Schwarz Gregory S. Smith 25 years August Ann R. Bell Carl H. Bode Christine C. Callahan Daniel Cortez Barbara J. Denny Dorothy T. Dexter Brigitte Escales-Cros Brent A. Foss David J. Hahn Curt E. Hancock Steven J. Henely Rita F. Jillson Lori J. Knockle Mark L. McEachran Randi A. Ruzicka Stephen A. Thompson Guadalupe Vazquez Rodriguez Lisa S. Wagner September Susan M. Balik John N. Barnett Gilles H. Bioche John J. Bychkowski Roberta K. Cady Richard A. Cleaver Michael J. Devera Karl A. Dietrich Janice M. Duffy Jeffrey D. Endres Kevin S. Gordon Grant P. Heathman Patsy A. Housewright Rebecca R. Kearns Gary T. Kiefer Michael Knapp Vickie L. Knutson Dawn M. Lechtenberg Marcia A. Lembke Amy J. McCourt Linda R. Nieland Kathy J. Pasker Dean A. Paulson Darwin N. Poock Herbert Pux Karen J. Quam Rex A. Reeve Gregory C. Renning Jeffrey A. Schroeder Mary B. Snitker John V. Stith Gary M. Thiedeman Yen V. Vo Michael A. Wagner Kathy A. Wathier Scott L. Wenthe Darcy D. Whalen Roger S. Young Janet L. Zeidler October Susan C. Adrian William J. Balsanek Jr William H. Bell John F. Biederman Betty J. Bublitz Lynn E. Clift Katherine A. Cook Mark E. Correll Danny R. Daniels Zelda G. De Hoedt Martin J. Denlinger Eveline Dittmann Michael L. Eastman James M. Emery Richard W. Flesner Jeffrey J. Grimley Ladonna L. Hackman John C. Hinde Jr Kimberlie F. Maas Werner Maehringer Ann M. McDowell Tammy A. McKenna Michael H. Mickelson Terry L. Milks Todd J. Mitchell Michael K. Patton Kimberly A. Proctor Blaine L. Rittmer Daniel L. Schleder Shauna Shopay Mari L. Smith Vanessa M. Soileau Gary A. Swanstrom Wolfgang Tempelhagen Steven N. Ungs Karen E. Wadlington Lori L. Watts Steven J. Zieser Web extra: Rockwell Collins employees celebrating 20 years of service or less are recognized in Horizons online at www.rockwellcollins.com/horizons. Employees can access the web-based Country Navigator tool via the School of Professional Development page in the Rockwell Collins University. *This color may be used as a tint or percentage. 16 HORIZONS > 2010 VOLUME 15 > ISSUE 4 17 PRSTD STD US Postage PAID Cedar Rapids, IA Permit No. 90 Rockwell Collins, Inc. 400 Collins Road NE Cedar Rapids, Iowa 52498-0001 Return Service Requested Our hub in Southeast Asia Rockwell Collins’ service center in Singapore is a convenient site for our Asia-Pacific customers. By Marielle Rodeheffer L ocated within a six-hour flight of about 70 percent of our customer base in the Asia-Pacific region, the Rockwell Collins Service Center in Singapore is an ideal location for maintenance, repair and overhaul work in Southeast Asia. “Singapore is geographically central to the Asia-Pacific region,” said T.C. Chan, vice president and managing director of the Asia-Pacific region for Rockwell Collins. “Many international airlines link through the country, and you can move in and out quickly, which is important to our customers.” From the flagship airlines of Malaysia and Thailand to All Nippon Airways in Japan, customers recognize the Singapore facility as our company’s Air Transport Center of Excellence in the Asia-Pacific region. “We are well positioned in our Commercial Systems market segments,” said Chan. “Our Singapore facility is well connected.” Solid reputation In total, about 120 employees support our customer service, sales, marketing and other functions in the Singapore area. According to David Huat Leong Tan, managing director of the service center in Singapore, customers in the area trust our solutions. “Other companies want to service customers as well,” said Tan. “But the Rockwell Collins name is very trusted here, and our brand recognition is good.” Chan agrees, saying our recent letter of intent with the Commercial Aircraft Corporation of China (COMAC) to provide integrated surveillance systems for the C919 family of aircraft is a testament to Rockwell Collins’ reputation throughout the Asia-Pacific region. “This C919 relationship helps build a baseline for providing more work to our service centers in the Asia-Pacific region like Singapore and particularly to our service center in Shanghai,” said Chan. “In the long term, we hope to provide aftermarket and spares support for the C919.” The Singapore Service Center also is preparing to lead the service and repair work in the region for the Boeing 787 and the Airbus A350. Photos by Jonathan Koh, Singapore Many customers that have ordered new aircraft — such as All Nippon Airways, Air China, Air India and Korean Air — already work with Rockwell Collins employees in Singapore. “By installing the correct capabilities in the region for future work, we show our customers that we are reliable and will support them throughout the life of our equipment,” said Tan. Well positioned While the Singapore facility currently services products for the Singapore and Thai military, Chan hopes to provide more service and support for the Government Systems marketplace in the future. “The potential here is huge,” said Chan. “We need to begin seeking out more Government Systems opportunities.” With growth in the Air Transport market segment on the horizon and potential for expansion in the Government Systems marketplace, Tan believes the Singapore Service Center is well positioned. “I’m looking forward to the future,” said Tan. “I think Singapore and the Asia-Pacific region have a lot of great things in store for Rockwell Collins.” <h>