Electronic Troubleshooting Chapter 9 Regulated Power Supplies Regulated Power Supplies • Overview • Unregulated power supplies • Output voltages vary with loads- Higher loads – lower voltages • Designs of many circuits assume stable power supplies for proper operation • e.g., test equipment, digital circuits • Types of Regulated power supplies Covered • Zener Diode Regulators • Series Regulators • Adjustable Voltage Regulator • Current Limiters Regulated Power Supplies • Overview • Types of Regulated power supplies Covered • • • • Troubleshooting Series Regulators Single Chip Regulators Switching Regulators Other Switching Regulator Modes Zener Diode Regulators • Characteristics • One of the simplest types of regulated power supplies • However, Inefficient in High current applications • When Load currents are low high currents flow through the zener • Requires a minimum unregulated voltage • Zener diode must always be in reverse bias and conducting for regulation • Zener characteristics are critical to the regulator operation • Zener Diode Characteristics • Acts like a normal diode when forward biased • Current increases rapidly when V Forward exceeds 0.7V Zener Diode Regulators • Zener Diode Characteristics • Reverse Biased characteristics • Due to doping of the semiconductor material when the doped for reverse biased voltage (aka, Zener Voltage – VZ) is exceeded the zener diode conducts • The heavier the zener conducts the greater the voltage drop across the power supplies internal resistance • Represented as R Series (R S) » Thevenin Equivalent resistance Zener Diode Regulators • Zener Diode Characteristics • Reverse Biased characteristics • Zener Circuit Operation See Example Problem 9-1 on page 228 • Voltage across RS = E –VZ • Source current is split between the zener and the load resistor » IS = > IZ and IL • If the load decreases (RL increases) » IL decreases » IZ increases enough to keep the voltage across it constant • If the load decreases » IL decreases » IZ increases Zener Diode Regulators • Zener Diode Power Supply • The zenrer circuit is feed by a simple unregulated PS • VP is much higher than the zener voltage • The head room allows for regulated output over a range of different loads • Sample shown at the right • VO = Zener voltage • VS(ave) =4V w/2V of ripple • The regulator eliminates ripple on the output until the load gets to large Zener Diode Regulators • Zener Diode Power Supply • Sample shown at the right • Continue - load gets to large • VS(ave) decreases and the ripple increases • When the voltage drop across RS causes the voltage across the zener to drop below the rating it stops conducting – you have ripple on the output • Limit before ripple shows in the out put VS(ave) =2.5V w/5V of ripple or VC1 –VZ Zener Diode Regulators • Zener Diode Power Supply • Sample shown at the right • Continue - load gets to large • If the increases more the zener will regulate even less of the out put • Replacements • Power rating is critical • Replace with equal or higher rating • Typical ratings range from 1/4W to 10 W or higher • Power dissipated by a zener PZ VZ I Z Series Regulators • Characteristics • More efficient than a Zener regulated PS • The Pass transistor is placed in series with the load and unregulated PS • Acts as a variable resistor that is adjusted to maintain VO the same • Operation • As long as the unregulated voltage is greater than VB the output voltage will be regulated • Circuit is a basic emitter follower • Output voltage = VB - VBE Series Regulators • Operation • Conventional representation • The transistor is called the Pass Transistor • The Pass transistor must not go into saturation • In saturation all regulation stops and the output is a scalar representation of the input • Unlike the zener regulator, when load currents are low the regulators power dissipation decreases • More efficient operation Series Regulators • Operation • Conventional representation • Pass Transistor Power Pd ( E V O ) I L • Formulas IL VL V O V Z V BE IB IC IZ IS IB IS (E VZ ) Example Problem 9-2 on page 232 RL RS Equation in textbook is wrong Series Regulators • Operation • Conventional Representation • Pass Transistor Power Pd ( E V O ) I L • Formulas IL VL V O V Z V BE IB IC IZ IS IB IS (E VZ ) Example Problem 9-2 on page 232 RL RS Equation in textbook is wrong Series Regulators • Operation • Real Circuit • Figure 9-7 on page 233 • Note the rating on the zener and the measured base voltage on the transistor • Zener diodes have tolerances such as 5%, 10% or 20% • Regulation isn’t perfect • Changes in load cause IB changes which result in VBE changes • In the case of the graph to the right VO would change by 0.1 V Series Regulators • Operation • Calculation of Percent Regulation • For V Out % Re gulation Vno load V full load • Example problem 9-3 on page 234 V full load Adjustable Voltage Regulator • Characteristics • Adds components for better regulation and some for adjustment of the output • Better Regulation • From the given condition and voltages • Load increases, VA tends to decrease • VB decreases, Q2 conducts less • VD goes higher and then VA goes higher • Thus the output stays at amore constant level and higher percent regulation Adjustable Voltage Regulator • Characteristics • Output level adjustment Current Limiters • Characteristics • Provides a means to protect the PS from excessive loads or shorted outputs. • Added components – Q3 and RSC • RSC s sized so that normal operating currents will develop much less than 0.7V across it and Q3 is off • If IL is large enough Q3 turns on • Point D is tied to point A Example Problem on 236 • Q1 conducts much less I Short Circuit 0.7V RSC Troubleshooting Series Regulators • Characteristics • Significant difficulty due to the interaction of many of the components • Best approach may be isolate some parts of the circuit and test • Sample walk through • Assume: • VO is abnormal • Adjusting RX doesn’t fix the problem • Follow suggested flow chart on page 238 Single Chip Regulators • Characteristics • Internal circuitry is at least as sophisticated as Current limiting circuit cover before • Typical packages Single Chip Regulators • Characteristics • Typical part numbers • 78XX and 340XX - the XX are replaced by the rated voltage • Check data sheets for rated currents, min/max input voltages • Typical Configuration Single Chip Regulators • Single Chip Regulated Adjustable PS • VO Vreg Vreg R1 R2 • Example Problem 9-5 on page 240 Single Chip Regulators • When current demands exceed a signal chip • You may find separate regulators on multiple circuit card sin a multi-card systems • Outputs of multiple regulator should never be connected – Check Specs • Provide an parallel higher current path • See the circuit on the next slide or Figure 9-18 on page 241 of the textbook • Operation • On startup Q1 is off and the regulator starts delivering power Single Chip Regulators • When current demands exceed a signal chip • Provide an parallel higher current path • Operation • Current through R2 biasing the base of Q2 (Note R2 is sized to match the emitter-base resistor) and Q2 turns on • VR1 = 0.7V • • I1 R2 I reg R1 I L I1 I reg • Example Problem 9-6 on page 241 Switching Regulators • Why use • Series regulated PS still can consume substantial power just operating • Work Example Problem 9-7 on page 242 • Characteristics of Switching Regulators • Pass transistor isn’t always on • It is switched on/off at a high rate to keep the output voltage at a desired value • The power delivered by the Pass transistor depends upon the average value of the pulses that result from the on/off switching • The pulses look like a rectangular digital waveform with varying duty cycles – aka, Pulse width modulation • See Figure 9-19 on page 243 of the textbook Switching Regulators • Characteristics of Switching Regulators • Filtering Circuit for Switching PS • Switch subs for the Pass Transistor • The inductor/choke is critical to operation • Act to keeps current through the load constant • The Cap helps smooth out ripple voltages– the larger the better • Closed switch • Current flows through S, L, & RL • Counter emf (voltage) developed across L to prevent load current from changing too rapidly Switching Regulators • Characteristics of Switching Regulators • Complete PS • Sampler tests the output voltage • Compare/Control • Compares the sample to a reference • Changes the pulse width of the pulses out of the Pass Transistor » The greater the difference between the sample and reference the greater the pulse width • The complete sampling, comparing, and control circuitry is available in a monolithic IC – e.g., SG 1524 Switching Regulators • Characteristics of Switching Regulators • Complete PS • See the example circuit on page 245 that uses the SG 1524 • It shows a simplified view of the IC’s circuitry » 5V reference, comparator, Saw tooth oscillator, error amplifier, and other components » Note the osc typically operate at 5-100kHz • Vs comes from a pot Rx • Difference Amp feed by Vs and the reference voltage • The amplified error signal feeds the + input of the comparator » When more positive than the saw tooth osc output Q2 and Q1 are turned on » Else Q2 and Q1 are off • Thus the pulse width is directly related to the magnitude of the differences between the sampled output voltage and reference Switching Regulators • Characteristics of Switching Regulators • Sample Waveforms for a Pulse Width Switching PS Switching Regulators • Characteristics of Switching Regulators • The Fairchild µA78S40 is similar but not a pulse width • It outputs fixed width pulses when the comparator indicates a need for more energy in the output filtering circuit • Otherwise – NO PULSES • Sample circuit using the IC and a simplified view of its internal circuitry – at the bottom of page 248 • Typical internal signals at the top of page 248 • Oscillator output compared to output voltages under light, medium and heavy loads Other Switching Regulators • Key Factors • Three basic types of switching PS • Step down • Vo less than the input » Just covered previous section • Step Up • Vo greater than the input • Inverting • Vo opposite polarity than the input Other Switching Regulators • Step-Up Switched PS • With the switch closed • A significant current is established in the inductor • When the switch opens • A cemf voltage develops across the inductor • The cemp adds to E and charges the output Cap • Cap maintains the voltage on the load when the switch closes again Other Switching Regulators • Inverting Switched PS • With the switch closed • A significant current is established in the inductor • Diode ids reversedbiased • When the switch opens • A cemf voltage develops across the inductor • The cemp charges the output Cap • Cap maintains the voltage on the load when the switch closes again Inverting Switcher