POLYMER CONCRETE COMMERCIAL LINEAR DRAINAGE SYSTEMS PC RANGE COMMERCIAL LINEAR DRAINAGE INSTALL Allproof Industries PC Range utilises polymers to supplement cement as the binder material, this creates Install sump first. Connect and seal outlet plumbing. a durable product that is highly resistant to a wide variety of chemicals and has extremely low permeability, Working away from the outlet, utilise screed to bed making it excellent for commercial linear drainage installation. Our commercial linear drainage is the ideal in channel on bottom of trench prior to pouring On site mitre cuts are used to form corners, junctions solution to all heavy duty channel requirements. Available in a range of sizes and grate options, and available concrete. Ensure correct lines using a string line and irregular lengths. rated from load class A to E. or similar. Cutting PC Channel & Grate Channels are cut with a masonry or diamond saw, It is important to support the channel from the weight grates are best cut with a band saw and suitable blade. of the setting concrete by having either the original grates, or appropriate bracing in place. While mitred grates can be used, it is not suggested for heavy loads - in this case, tee joints are the better option. Protect grates from concrete contamination during All PC Channels come with lockdown bars, bolts and washers. Bolt Head will differ depending on grate used. Bars twist into place locating into pre-formed slots. installation by wrapping in plastic or masking tape. Pipe holes are best cut using an appropriately sized Alternatively, wooden sections (such as bracing) holesaw - do not hammer directly onto material - may be used. damage to the channel will occur! Make sure concrete is poured evenly to avoid shifting Joints can be sealed with suitable flexible sealant. the channels during installation. We suggest that a primary pour is made to just above the bottom of the channel, left to set, then a second pour made to complete the surround. Minimum Concrete Surround Dimensions LOAD CLASSES Load Class A Load Class B Load Class C Load Class D Load Class E Pedestrian Light Vehicle Light Commercial Heavy Commercial Extra Heavy 330Kg Wheel Load 2670Kg Wheel Load 5000Kg Wheel Load 8000Kg Wheel Load 13700Kg Wheel Load 10kN Ultimate Load Design 80kN Ultimate Load Design 150kN Ultimate Load Design 210kN Ultimate Load Design 400kN Ultimate Load Design Load Class A-B y 100mm C-D 150mm E 200mm Some applications may require an increase in these dimensions and reinforcement. Engineering advice is advised, and it is the customers responsibility to ensure correct design of the installation. STRAIGHT LENGTHS GS/SS Class A Galv or 304 Stainless Steel Grate Pedestrian SS Class A 316 Stainless Steel Wedgewire Pedestrian - Heelproof CI Class D Cast Iron Grates - Regular Gap Heavy Commercial HCI Class D Cast Iron Grates - Fine Gap Heavy Commercial - Heelproof CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION PC75GS 75mm PC GS Edge GS Grate PC75SSWW 75mm PC SS Edge Wedgewire Grate PC75CI 75mm PC GS Edge CI Grate PC75HCI 75mm PC GS Edge Heelproof CI Grate PC125GS 125mm PC GS Edge GS Grate PC125SSWW 125mm PC SS Edge Wedgewire Grate PC125CI 125mm PC GS Edge CI Grate PC125HCI 125mm PC GS Edge Heelproof CI Grate PC175GS 175mm PC GS Edge GS Grate PC175SSWW 175mm PC SS Edge Wedgewire Grate PC175CI 175mm PC GS Edge CI Grate PC175HCI 175mm PC GS Edge Heelproof CI Grate PC225GS 225mm PC GS Edge GS Grate PC225SSWW 225mm PC SS Edge Wedgewire Grate PC225CI 225mm PC GS Edge CI Grate PC225HCI 225mm PC GS Edge Heelproof CI Grate PC75SS 75mm PC SS Edge SS Grate PC75SSCI 75mm PC SS Edge CI Grate PC75SSHCI 75mm PC SS Edge Heelproof CI Grate PC125SS 125mm PC SS Edge SS Grate PC125SSCI 125mm PC SS Edge CI Grate PC125SSHCI 125mm PC SS Edge Heelproof CI Grate PC175SS 175mm PC SS Edge SS Grate PC175SSCI 175mm PC SS Edge CI Grate PC175SSHCI 175mm PC SS Edge Heelproof CI Grate PC225SS 225mm PC SS Edge SS Grate 225mm PC SS Edge CI Grate PC225SSHCI 225mm PC SS Edge Heelproof CI Grate LAS Class B 304 Stainless Steel Laser Grate Light Vehicle - Heelproof CODE DESCRIPTION PC225SSCI LAD Class C CODE 304 Stainless Steel Ladder Grate Light Commercial DESCRIPTION GCSL Class D Galv Centre Slot Drain Heavy Commercial GOSL Class D Galv Offset Slot Drain Heavy Commercial CODE DESCRIPTION GFN Class A Glass Filled Nylon Grates Pedestrian - Heelproof CODE DESCRIPTION PC75SSLAS 75mm PC SS Edge LAS 304 SS Grate PC75SSLAD 75mm PC SS Edge SS Ladder Grate PC75GCSL 75mm PC GS Centre Slot PC75GFN 75mm PC Galv Edge GFN Grate PC125SSLAS 125mm PC SS Edge LAS 304 SS Grate PC125SSLAD 125mm PC SS Edge SS Ladder Grate PC125GCSL 125mm PC GS Centre Slot PC75SSGFN 75mm PC SS Edge GFN Grate PC175SSLAS 175mm PC SS Edge LAS 304 SS Grate PC175SSLAD 175mm PC SS Edge SS Ladder Grate PC175GCSL 175mm PC GS Centre Slot PC125GFN 125mm PC Galv Edge GFN Grate PC225SSLAS 225mm PC SS Edge LAS 304 SS Grate PC225SSLAD 225mm PC SS Edge SS Ladder Grate PC225GCSL 225mm PC GS Centre Slot PC125SSGFN 125mm PC SS Edge GFN Grate PC75SSLAS316 75mm PC SS Edge LAS 316 SS Grate PC125SSLAS316 125mm PC SS Edge LAS 316 SS Grate CODE PC175SSLAS316 175mm PC SS Edge LAS 316 SS Grate PC75GOSL 225mm PC SS Edge LAS 316 SS Grate PC125GOSL PC175GOSL 175mm PC GS Offset Slot PC225GOSL 225mm PC GS Offset Slot PC225SSLAS316 PC175GFN 175mm PC Galv Edge GFN Grate PC175SSGFN 175mm PC SS Edge GFN Grate 75mm PC GS Offset Slot PC225GFN 225mm PC Galv Edge GFN Grate 125mm PC GS Offset Slot PC225SSGFN 225mm PC SS Edge GFN Grate DESCRIPTION JOINERS HIGH CAPACITY Sloped Joiners - required every 10 flat lengths Class A-D Dependent on grate used PC200 225 Series Class A-E Dependent on grate used SUMP 200mm Wide Sump (PC 200) Class A-E Dependent on grate used CODE CODE 125mm to 175mm Sloped Joiners 75mm to 125mm Sloped Joiners PC75-125CI 75-125mm GS Edge CI Grate PC75-125HCI 75-125mm GS Edge Heelproof CI Grate 75-125mm GS Centre Slot 125-175mm GS Edge CI Grate PC125-175HCI 125-175mm GS Edge Heelproof CI Grate PC125-175GCSL 125-175mm GS Centre Slot PC125-175GOSL 125-175mm GS Offset Slot PC125-175GS 125-175mm GS Edge GS Grate PC125-175SS 125-175mm SS Edge SS Grate PC125-175SSWW 125-175mm SS Edge Wedgewire Grate PC125-175SSCI 125-175mm SS Edge CI Grate PC125-175SSHCI 125-175mm SS Edge Heelproof CI Grat PC125-175SSLAD 125-175mm SS Edge Ladder Grate PC125-175SSLAS 125-175mm SS Edge LAS 304 SS Grate PC125-175SSLAS316 125-175mm SS Edge LAS 316 SS Grate 175mm to 225mm Sloped Joiners PC175-225CI 175-225mm GS Edge CI Grate PC75-125GOSL 75-125mm GS Offset Slot PC175-225HCI 175-225mm GS Edge Heelproof CI Grate PC75-125GS 75-125mm GS Edge GS Grate PC175-225GCSL 175-225mm GS Centre Slot PC75-125SS 75-125mm SS Edge SS Grate PC175-225GOSL 175-225mm GS Offset Slot PC75-125SSWW 75-125mm SS Edge Wedgewire Grate PC175-225GS 175-225mm GS Edge GS Grate PC75-125SSCI 75-125mm SS Edge CI Grate PC175-225SS 175-225mm SS Edge SS Grate PC75-125SSHCI 75-125mm SS Edge Heelproof CI Grate PC175-225SSWW 175-225mm SS Edge Wedgewire Grate PC75-125SSLAD 75-125mm SS Edge Ladder Grate PC175-225SSCI 175-225mm SS Edge CI Grate PC75-125SSLAS 75-125mm SS Edge LAS 304 SS Grate PC175-225SSHCI 175-225mm SS Edge Heelproof CI Grate PC75-125SSLAS316 75-125mm SS Edge LAS 316 SS Grate PC175-225SSLAD 175-225mm SS Edge Ladder Grate PC175-225SSLAS 175-225mm SS Edge LAS 304 SS Grate PC175-225SSLAS316 175-225mm SS Edge LAS 316 SS Grate 130 DESCRIPTION PC200 225mm PC CI Edge Cast Iron Grate PCSUMP200CI PC200 Inline Sump CI Edge Cast Iron Grate PC200 225HCI PC200 225mm PC CI Edge Heelproof CI Grate PCSUMP200HCI PC200 Inline Sump CI Edge Heelproof CI Grate PC200 225SSLAS PC200 225mm PC SS Edge LAS Grate PCSUMP200SSLAS PC200 Inline Sump SS Edge LAS Grate PC200 225SSWW PC200 225mm PC SS Edge WW Grate PCSUMP200SSWW PC200 Inline Sump SS Edge WW Grate PC200 225SSLAD PC200 225mm PC SS Edge LAD Grate PCSUMP200SSLAD PC200 Inline Sump SS Edge LAD Grate 500 PC75-125 100 Ø 112 228 Ø 112 175 130 Ø 162 1000 125 130 100 248 100 PC175-225 225 225 1000 175 617 75 125 75 125 1000 PC125-175 175 Ø 162 233 100 130 DESCRIPTION PC200 225CI 202 PC75-125GCSL PC125-175CI ACCESSORIES INLINE SUMPS PIT BOX & RISERS EC SUMP 130mm Wide Sump Class A-D Dependent on grate used PIT Pit Box Class A-D Dependent on grate used End Caps CODE DESCRIPTION PITS PCPIT 33 PC Pit 374mm Wide X 450 Deep PCPIT 45 PC Pit 526 Wide X 600 Deep PCPIT 66 PC Pit 676 Wide X 616 Deep RISERS PCRISER 33 PC Pit Riser 374 Wide X 300 High PCRISER 45 PC Pit Riser 526 Wide X 300 High PCRISER 66 PC Pit Riser 676 Wide X 300 High GRATES CODE DESCRIPTION CODE DESCRIPTION PIT33 CI PC Pit 33 Cast Iron Grate PIT33 GALV PC Pit 33 Galv Steel Grate PIT33 LAS PC Pit 33 Las Grate PC Pit 33 WW SS Grate PC75EC 75mm PC End Cap PCSUMPCI 600mm PC Sump GS Edge CI Grate PIT33 WW PC125EC 125mm PC End Cap PCSUMPHCI 600mm PC Sump GS Edge Heelproof CI Grate PIT45 CI PC Pit 45 Cast Iron Grate PC175EC 175mm PC End Cap PCSUMPGCSL 600mm PC Sump GS Edge Centre Slot PIT66 CI PC Pit 66 Cast Iron Grate PC225EC 225mm PC End Cap PCSUMPGOSL 600mm PC Sump GS Edge Offset Slot PC200 225EC 200 225mm PC End Cap PCSUMPGS 600mm PC Sump GS Edge GS Grate PCSUMPSS 600mm PC Sump SS Edge SS Grate PCSUMPSSWW 600mm PC Sump SS Edge Wedgewire Grate PCSUMPSSCI 600mm PC Sump SS Edge CI Grate PCSUMPSSHCI 600mm PC Sump SS Edge Heelproof CI Grate PCSUMPSSLAD 600mm PC Sump SS Edge Ladder Grate PCSUMPSSLAS 600mm PC Sump SS Edge LAS SS Grate PCSUMPSSLAS316 600mm PC Sump SS Edge LAS 316 SS Grate 130 PC175EC 676 528 PCRISER 33 374 349 349 175 225 130 PCRISER 45 349 PC225EC PCRISER 66 PC125EC 500 130 676 526 130 589 Ø 450 398 248 374 PC200 225EC 616 374 600 75 125 Ø 112 130 Ø 160 PC75EC 2 11 225 65 Ø 90 269 392 534 PCPIT 33 PCPIT 45 PCPIT 66 Ø 70 SYSTEM EXAMPLE 43m maximum run length to sump Max 10 x PC75 Channel PC75-125 Sloped Joiner Max 10 x PC125 Channel The system design accommodates runs of up to 43 meters, terminating at a sump. A mirror image can then be run in the opposite direction, resulting in maximum length of 76 meters between sumps. Overall system length is unlimited. This may be reduced dependent on required flow rates or other constraints. We suggest talking to a Hydraulics Consultant with your exact requirements. PC125-175 Sloped Joiner Max 10 x PC175 Channel PC175-225 Sloped Joiner Max 10 x PC225 Channel PCSUMP Inline Sump THE ABILITY TO CUSTOMISE SYSTEMS TO MEET YOUR NEEDS. ALL0018.05 LOCAL TECHNICAL SUPPORT NATIONWIDE