User's Guide SLVU229A – February 2008 – Revised May 2009 Power-Distribution Switch With Adjustable Current-Limit EVM This user’s guide describes the TPS255xDBVEVM-271 and TPS255xDRVEVM-271 evaluation modules (EVM). This guide contains the EVM schematic, bill of materials, assembly drawing, and top and bottom board layouts. 1 2 3 4 5 Contents Introduction ................................................................................................................... 1.1 Related Documentation from Texas Instruments ............................................................... Electrical Specifications ..................................................................................................... 2.1 Electrostatic Discharge ............................................................................................. Schematic and Bill of Materials ............................................................................................ 3.1 EVM Options ........................................................................................................ 3.2 Schematic ............................................................................................................ 3.3 Bill of Materials ...................................................................................................... EVM Setup.................................................................................................................... 4.1 Recommended Test Equipment .................................................................................. 4.2 Measuring the Short-Circuit Output Current-Limit ............................................................. 4.3 Adjusting the Short-Circuit Output Current-Limit................................................................ Board Layout ................................................................................................................. 2 2 2 2 2 2 3 3 3 3 4 5 6 List of Figures 1 2 3 4 5 6 7 8 EVM Schematic .............................................................................................................. EVM Setup For Measuring Current-Limit ................................................................................. TPS2551DRVEVM-271 Short-Circuit Output Current and FAULT Status With J2 Shorting Jumper Present. .. TPS2551DRVEVM-271 Short-Circuit Output Current and FAULT Status With J2 Shorting Jumper Absent. ....................................................................................................................... EVM Top Assembly ......................................................................................................... EVM Top-Side Layout ....................................................................................................... EVM Bottom-Side Layout ................................................................................................... EVM Bottom Assembly...................................................................................................... 3 4 4 5 6 6 7 7 List of Tables 1 2 3 EVM Electrical Specifications .............................................................................................. 2 EVM Options ................................................................................................................. 2 EVM Bill of Materials ....................................................................................................... 3 SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback Power-Distribution Switch With Adjustable Current-Limit EVM 1 Introduction 1 www.ti.com Introduction The TPS255xDBVEVM-271 and TPS255xDRVEVM-271 are evaluation modules (EVM) for Texas Instruments’ family of power-distribution switches with adjustable current-limit. These EVMs operate over a 2.5-V to 6.5-V range. An onboard jumper sets the output current-limit to either 0.5 A or 1 A. Test points provide convenient access to all critical node voltages. The silkscreen outline on the PCB top-side encloses components found in a typical USB application. The PCB top-side accepts a power-distribution switch in a SOT23-6 package; the PCB bottom side accepts a power-distribution switch in the smaller SON package with a thermal pad. These switches have an enable input, an overcurrent status output, and overtemperature shutdown. 1.1 Related Documentation from Texas Instruments TPS2550, TPS2551 data sheet (SLVS736) 2 Electrical Specifications The EVM meets the electrical specifications in Table 1 over the recommended operating junction-temperature range of -40°C ≤ Tj ≤ 105°C for the DRV (SON) package and -40°C ≤ Tj ≤ 125°C for the DBV (SOT23-6) package. Table 1. EVM Electrical Specifications 2.1 Parameter Condition Input voltage, Vin J1 Min Short-Circuit Output Current-Limit, ILIMIT J2 shorting-jumper is absent, J3 is short circuited, TPS255x is enabled 0.60 0.65 0.72 Ampere J2 shorting-jumper is present, J3 is short circuited, TPS255x is enabled 1.20 1.28 1.38 2.5 Typ Max – Unit 6.5 Volt Electrostatic Discharge The EVM has been tested to IEC 61000-4-2. The level used was 8-kV contact discharge and 15-kV air discharge. Surges were applied to the EVM input and output. No damage to the TPS255x was observed. 3 Schematic and Bill of Materials 3.1 EVM Options Table 2. EVM Options 2 EVM Device Device Package Enable TPS2550DBVEVM-271 TPS2550DBV SOT23-6 Active Low TPS2551DBVEVM-271 TPS2551DBV SOT23-6 Active High TPS2550DRVEVM-271 TPS2550DRV SON Active Low TPS2551DRVEVM-271 TPS2551DRV SON Active High Power-Distribution Switch With Adjustable Current-Limit EVM SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback EVM Setup www.ti.com 3.2 Schematic + See Table 3. Figure 1. EVM Schematic 3.3 Bill of Materials Table 3. EVM Bill of Materials QTY -001 RefDes Value Description Size Part Number MFR -002 -003 -004 1 1 1 1 C1 10µF Capacitor, Ceramic, 10-µF, X7R, 10V, 10% 1206 STD STD 2 2 2 2 C2, C3 0.1µF Capacitor, Ceramic, 16V, X7R, 10% 0805 STD STD 1 1 1 1 C4 150µF Capacitor, Tantalum, 150µF, 10V, 100mΩ, 10% 7343 (D) B45197A2157K409 Kemet 1 0 0 0 U1 TPS2550DBV IC, Power-Distribution Switch, Current-Limited SOT-23-6 TPS2550DBV TI 0 1 0 0 U1 TPS2551DBV IC, Power-Distribution Switch, Current-Limited SOT-23-6 TPS2551DBV TI 0 0 1 0 U2 TPS2550DRV IC, Power-Distribution Switch, Current-Limited SON TPS2550DRV TI 0 0 0 1 U2 TPS2551DRV IC, Power-Distribution Switch, Current-Limited SON TPS2551DRV TI 1 1 1 1 -- HPA271 PCB, 2.25 In × 2.225 In × 0.062 In HPA271 Any 2 2 2 2 R1, R2 10.0K Resistor, Chip, 1/10W, 1% 0805 CRCW0805-1002F Vishay 2 2 2 2 R3, R4 20.0K Resistor, Chip, 1/10W, 1% 0805 CRCW0805-2002-F Vishay 4 EVM Setup 4.1 Recommended Test Equipment The following test equipment is recommended: • Two-channel storage oscilloscope • Current probe • Voltage probe • An adjustable power supply with a 2.5-V to 6.5-V output and a 5-A output current-limit • Volt-ohm meter SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback Power-Distribution Switch With Adjustable Current-Limit EVM 3 EVM Setup • 4.2 www.ti.com A passive or active load capable of handling 3 A. Measuring the Short-Circuit Output Current-Limit The user should read the TPS2550/1 data sheet before using the EVM. Figure 2 shows the EVM test setup for measuring current-limit. Switch S1 enables the power-distribution switch into a short circuit for this measurement. Figure 3 shows the current waveform for the TPS2551DRVEVM-271 with a shorting jumper populating header J2; Figure 4 shows the current waveform with header J2 unpopulated. Oscilloscope Voltage Probe FAULT Current Probe + IN - 5V, 5A EVM + OUT - 0-W 7" Twisted Pair, #20AWG Figure 2. EVM Setup For Measuring Current-Limit FAULT# ILIMIT lin Figure 3. TPS2551DRVEVM-271 Short-Circuit Output Current and FAULT Status With J2 Shorting Jumper Present. 4 Power-Distribution Switch With Adjustable Current-Limit EVM SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback EVM Setup www.ti.com FAULT# ILIMIT lin Figure 4. TPS2551DRVEVM-271 Short-Circuit Output Current and FAULT Status With J2 Shorting Jumper Absent. 4.3 Adjusting the Short-Circuit Output Current-Limit The EVM provides two current-limit settings. If a different setting is required, then populate header J2 with a shorting jumper and modify resistor R3 according to Equation 1: 1 1.114 R3 = 28700 (ILIMIT ) (1) Where: 15 kΩ ≤ R3 ≤ 80.6 kΩ. The current-limit programming resistance, R3, is expressed in kΩ and the typical current-limit, ILIMIT, is expressed in mA. See the TPS2550/1 data sheet for the worst-case current-limit variation. SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback Power-Distribution Switch With Adjustable Current-Limit EVM 5 Board Layout 5 www.ti.com Board Layout Figure 5. EVM Top Assembly Figure 6. EVM Top-Side Layout 6 Power-Distribution Switch With Adjustable Current-Limit EVM SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback Board Layout www.ti.com Figure 7. EVM Bottom-Side Layout Figure 8. EVM Bottom Assembly SLVU229A – February 2008 – Revised May 2009 Submit Documentation Feedback Power-Distribution Switch With Adjustable Current-Limit EVM 7 EVALUATION BOARD/KIT IMPORTANT NOTICE Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. Persons handling the product(s) must have electronics training and observe good engineering practice standards. As such, the goods being provided are not intended to be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety and environmental measures typically found in end products that incorporate such semiconductor components or circuit boards. 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