INSTALLATION INSTRUCTIONS
Intellilum QuickLED®
NEW FIXTURE
2x4 | 2x2 | 1x4
Corporate | Assembly | Distribution:
8850 Terabyte Court, Suite G
Reno, NV 89521
(775) 525-9300 – Office
(775) 525-9400 – Facsimile
www.intellilum.com
Manufacturing:
8995 Terabyte Drive, Suite D
Reno, NV 89521
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
IMPORTANT SAFEGUARDS
SAVE THESE INSTRUCTIONS
Installation Video
WARNINGS
! WARNING !
FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS MAY RESULT IN SERIOUS INJURY OR
SIGNIFICANT PROPERTY DAMAGE.
For your protection, carefully read and understand all of these instructions and warnings before attempting to install
or maintain this equipment. These instructions are limited and cannot cover all installation and maintenance
situations. Therefore, trained professionals should be the only parties installing or maintaining the equipment. If you
do not understand these instructions or if additional information is required you can find supplementary information
in video instructions at http://www.intellilum.com or you may contact your local Intellilum representative.
Retain these instructions for maintenance reference.
! WARNING !
RISK OF FIRE OR ELECTRICAL SHOCK
Intellilum QuickLED® New Fixture installation requires knowledge of luminaire electrical systems. QuickLED® shall be
installed in accordance with all applicable federal, state and local laws, regulations, codes and installation
instructions provided by the manufacturer. The professional electricians installing this product must be familiar with
the construction and operation of this product and any hazards involved in its installation, removal and/or
maintenance. If not qualified, do not attempt installation. Contact a qualified electrician to install the product.
! WARNING !
RISK OF FIRE, ELECTRICAL SHOCK AND/OR PERSONAL INJURY
Do not install a damaged fixture.
TURN OFF POWER BEFORE INSTALLATION PROCEDURES BEGIN.
! WARNING !
RISK OF PERSONAL INJURY
Light fixtures and troffers may have sharp edges. Wear gloves to prevent cuts or abrasions.
! WARNING !
RISK OF FIRE OR ELECTRICAL SHOCK
To prevent wire damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
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! WARNING !
RISK OF FIRE OR ELECTRICAL SHOCK
Prior to mounting luminaire, check above ceiling for any obstructions to avoid damage to wiring.
! WARNING !
RISK OF FIRE, ELECTRICAL SHOCK AND/OR PERSONAL INJURY
Confirm that the electrical wiring, safety cables and other obstructions are clear prior to snapping the QuickLED®
fixture into the troffer.
! WARNING !
RISK OF FIRE, ELECTRICAL SHOCK AND/OR PERSONAL INJURY
Do not drill, cut or modify the Intellilum QuickLED® fixture in any way as this will void the warranty. Do not modify the
electrical assembly in any way including, but not limited to, the removal, addition, modification or alteration of
components such as power supplies, drivers, sensors, controls, wireless devices or any other products. Do not
power any other device(s) from Intellilum Systems either. Any and all such acting shall void the product warranty and
will void the UL listing, unless added components are Intellilum products or Intellilum OEM systems designed and UL
listed as part or are approved electrical assemblies.
CAUTIONS
! CAUTION !
Intellilum QuickLED® New Fixtures are designed for permanent installation in normal (Non-Hazardous) locations in
accordance with all applicable National and Local codes. Do not use in limited ventilation or high ambient
temperature enclosures.
! CAUTION !
Do not make or alter any holes in an enclosure for wiring of electrical components during installation.
! CAUTION !
Handle fixture and components with care. To prevent physical and visual damage to the products, loss of
functionality and/or other difficulties during installation or maintenance do not drop, slide, or mishandle the fixture or
its components in any manner.
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GENERAL NOTES
1.
Read and follow all safety and installation instructions.
2.
Intellilum, Type IC is inherently protected.
3.
Fixtures are intended for INDOOR USE ONLY and for horizontal applications as a non-air handling unit.
4.
Suitable for damp locations.
5.
For use in non-insulated suspended ceiling applications and surface mount applications.
6.
Before servicing or installing fixture, TURN OFF power at the electric service panel or fuse box.
7.
Power at existing fixture must comply with voltage and frequency specified on the LED driver.
8.
Designed for use with luminaries using 120- 277 VAC, 50/60 MHz, on protected circuits. Confirm that the
product label matches the power supply main voltage.
9.
For installation use supply conductors rated 75°C.
10.
Install Intellilum QuickLED® only in combination with 15/16” NEMA G or NEMA NFG – suspended ceiling
systems.
11.
Due to the broad range of existing suspended ceilings and other site variable conditions, Intellilum
recommends that the installer complete a test fixture installation to confirm fit, aesthetics and lighting functions
to be satisfactory prior to initiating a new fixture installation project.
12.
Vapor barrier, if applicable, must be suitable for 90 °C.
13.
Do not touch LED chips as this may cause damage and/or failure of units and may void warranty.
14.
Do not mount near gas or electric heaters.
15.
Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering
by unauthorized personnel.
16.
The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition and
will likely void the product warranty and may void the UL listing.
17.
Do not use this equipment for other than its intended use.
CANADA
THE NEW FIXTURE ASSEMBLY IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF
THE COMBINATION SHALL BE DETERMINED BY UL OR AUTHORITIES HAVING JURISDICTION.
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INSTALLATION:
INTELLILUM QuickLED® – NEW FIXTURE
2x4, 2x2 & 1x4
CONTENTS OF CARTON:
(1) - QuickLED® Fixture
Includes installed components:
o Pre-Wired with Quick Connects for:
 Power (Black & White)
 Dimming (Purple & Gray)
o (2) – Diffusers / Lenses; Note: (1) Diffuser / Lens for 1x4 Fixture
o (2) – Safety / Installation Cables to secure one-piece light fixture to troffer.
Troffer is assumed to be supported to building structure above per NEC 410.36(b).
o (2) – Access cover plates with green ground screw.
(1) – Troffer Housing
(2) – #8x1” Self-Drilling Sheet Metal Screws to attach troffer to the “T-bar” structure.
(3) - #10x3” Self-Drilling Sheet Metal Screws to attach fixture to troffer.
(1) – Installation Manual
TOOLS REQUIRED:
Phillips Screwdriver
Cordless Drill/Driver
Hex Head Screwdriver
Slot Screwdriver
Wire Cutters / Strippers
Phillips / Hex / Slot / Nut
Driver Bits
Gloves
Protective Eyewear
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INSTALLING QUICKLED® NEW FIXTURE:
1.
INSTALLATION PREPARATION
TURN OFF POWER
2. REMOVE FIXTURE FROM TROFFER
Remove the lenses. Starting at one end of the lens, gently pinch and hold to separate the corner of
the lens from the lens channel per Image 1. While maintaining hold, continue to pinch down the
length of the lens per Image 2. Carefully separate the full length of the lens from the lens channel
per Image 3. Gently set the lens aside. Repeat with the second lens. Avoid raking the edge of the
lens down the lens retainer channel. Pinch lens clear of channel.
IMAGE 1
IMAGE 2
IMAGE 3
CAUTION – Lenses are fragile, handle with care.
Release the two spring clips at one end of the fixture and gently lift the QuickLED® fixture out of
troffer. Carefully set the fixture aside for later installation. (See Image 4)
CAUTION – IF QUICKLED AUTO® FIXTURE WITH SENSORS
AND CONTROLS, DO NOT PLACE FIXTURE ON SURFACE
WHERE SENSORS AND CONTROLS CAN BE PUSHED INTO
FIXTURE. PROTECT SENSORS AND CONTROLS.
CAUTION – Do not touch LED chips as damage may result.
IMAGE 4
Reinstall the lenses. Set the long edge of the lens into the lens channel per Image 5. Starting at one
end and progressing toward the other, gently pinch the lens and carefully guide the other edge into
the opposing lens channel. (See Images 5 through 7) As pinched lens is replaced, allow it to seat
into opposite lens channel. Avoid raking the edge of the lens down the lens retainer channel. Pinch
lens clear of channels. Be sure lens is placed over spring clips to conceal spring clips on end of
fixture.
IMAGE 5
IMAGE 6
IMAGE 7
CAUTION – Lenses are fragile, handle with care.
Please see installation video at http://www.intellilum.com for more detail.
[QR Code for the installation video is also available on the cover page of this manual.]
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3.
INSTALL TROFFER
Position the new troffer into the ceiling grid, making sure it is properly seated. Pull troffer down to firmly
seat troffer on suspended ceiling. While pulling down on troffer, place one (1) #8x1” screw into house on
end of troffer and secure troffer to suspended ceiling “T-bar” structure. Secure second screw to “T-bar”
structure on opposite diagonal side of troffer. Attach troffer to existing “T-bar” per Diagram 1.
Secure / brace troffer to structure above per applicable building codes.
DIAGRAM 1
DIAGRAM 2
Per Diagrams 1 and 2, secure fixture to troffer.
4.
ATTACH QUICKLED® FIXTURE TO TROFFER
With the troffer installation complete, the QuickLED® fixture is ready to be installed.
To begin, hold fixture parallel to troffer with safety/installation cables facing
upwards. With the fixture braced securely on a ladder, thread free end of safety
cable and locking plate through a hole located in the corner of the troffer. Tug
firmly to ensure cable/plate is fully engaged and secure. Repeat at other corner on
same side as first cable.
(See Diagrams 3 and 4)
DIAGRAM 3
5.
ELECTRICAL CONNECTION
CAUTION: LINE VOLTAGE
Using green ground screw; attach green ground wire to access cover plate or other
approved ground location.
Strip 3/8 of an inch of insulation from power leads for connection to QuickLED®
fixture. Attached to the QuickLED® fixture is an orange quick-connect power plug.
Disconnect the open half of the connector and insert the building power leads into
the corresponding color-coded holes in the connector. Black to black and white to
white or white to no color ring.
DIAGRAM 4
IMPORTANT: Line Voltage – Allow a minimum length of 24 – 30 inches for steel
flex conduit to allow QuickLED® fixture to hang from ceiling for
service/maintenance. (See Diagram 4)
Insert access cover plates into back panel and secure using screw (provided).
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6. INSTALL QUICKLED® FIXTURE
Pivot QuickLED® fixture so that it is parallel to the ceiling plane with the lens side facing down. Lift the
fixture up to the troffer and align it with the troffer. While supporting the fixture, confirm that all wiring and
safety cables are clear of conflicts. Position one end of the fixture into the troffer. Confirm alignment of the
fixture to the troffer and snap the opposite side of fixture into place. Ensure the spring clips are fully
engaged with the mounting brackets and that the fixture is seated firmly into the troffer.
Restore power to the light fixture(s).
For more detail, please see installation video at http://www.intellilum.com.
THE INSTALLATION IS COMPLETE
OPTIONAL EMERGENCY LIGHTING
Emergency lighting luminaires are provided with a factory installed UL Listed Philips Bodine BSL310 Emergency LED
Driver.
Philips Bodine (OEM manufacturer’s) instructions are included with the Emergency Fixture. These instructions can
also be found at: http://www.bodine.com/downloads/install/BSL310.inst.(std).70100078.pdf.
This product is suitable for use in damp locations where the ambient temperature is 0º C min., +55º C max.
ELECTRICAL RATING:
The total input current rating for all equipment is the sum of the current ratings of its integral parts
(LED Driver and I/C packs).
There are NO provisions for remote loads.
Recharge Time: 24 hours
This equipment is suitable for use in a Damp location with ambient temperatures of 20°- 30° C.
LABELS FOR FIXTURE INCLUDE:
THIS LUMINAIRE IS PROVIDED WITH A FACTORY-INSTALLED EMERGENCY LIGHTING BATTERY PACK.
Output: Operates the installed lamps for 90 minutes.
CAUTION: Sealed unit. Philips Bodine BSL310 Emergency Driver is not partially replaceable. Replace entire unit
when necessary.
Maximum Mounting Height: 12’-6” or equivalent.
SUITABLE FOR DAMP LOCATIONS
INSTRUCTIONS:
Connecting Power:
BSL310 offers switched and un-switched power options. The following wires / connection points can be found
on the Emergency LED Driver:
(1) Black Wire
(1) White / Red Stripes
(1) White Wire
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Switched Power Connection:
1. Connect the line power (Black) wire to the BLACK wire on the Emergency LED Driver.
2. Connect the common (White) wire to the WHITE wire at the Emergency LED Driver.
3. Go To “Enable Battery” instructions below.
Un-Switched Power Connection:
1. Connect the line power (Black) to the White with Red Stripes wire at the Emergency LED Driver.
2. Connect the common (White) wire to the WHITE wire at the Emergency LED Driver.
3. Go To “Enable Battery” instructions below.
Enable Battery Instructions:
1.
To enable the battery the two (2) RED wires at the Emergency LED Driver must be connected. Use the
short RED jumper wire (included with fixture) and install each end of the jumper wire into the quick / push
connectors provided on each of the red wires at the Emergency LED Driver.
NOTE: Power has been disconnected to the fixture for installation or service, so by enabling the battery
with the red jumper wire as described above the fixture will be forced to illuminate from the battery
power. The fixture will illuminate on battery power until line power is restored and the wall switch
or other controls are used to turn off the fixture.
EMERGENCY BATTERY WIRING DIAGRAM
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OPTIONAL CONTROLS
CONTROLS (0-10V)
Routing of low voltage control wires to Intellilum fixtures shall be through separate electrical access panel or
knockout in troffer that is separate from line circuits.
Optional: For connection of Intellilum QuickLED® driver to dimming controls.
1.
Locate purple and gray 18 AWG Solid Copper Wire with Quick Connects pre-wired from LED driver on back
of QuickLED® retrofit fixture.
2.
Use 18 AWG Solid Copper Wire Rated >=300V and strip wire 3/8”. Insert stripped wire into quickconnectors PURPLE (+) and GRAY (-) for 0-10V controls.
SEE FOLLOWING DIAGRAMS FOR VARIOUS CONTROL CONFIGURATIONS
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SAMPLE CONTROLS WIRING DIAGRAM
Note: Confirm specific manufacturer’s requirements and local codes for all wiring installations.
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Note: Confirm specific manufacturer’s requirements and local codes for all wiring installations.
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