EATON Hose and Fitting Presentation
Ulrich Ammer
Product Marketing Manager
Hose and Fittings, EMEA
© 2012 Eaton Corporation. All rights reserved.
Eaton Fluid Conveyance product portfolio
Overview EMEA
Fluid Conveyance
Hose & Fittings
Flexmaster
PTFE
Adapters
STC®
Couplings incl. HansenTM
and GromelleTM
Tube assemblies
© 2012 Eaton Corporation. All rights reserved.
2
New products innovations
GH850
500bar hose
© 2012 Eaton Corporation. All rights reserved.
3
Eaton Hose Material
A well proven quick connections System
© 2012 Eaton Corporation. All rights reserved.
Eaton Fluid Conveyance product groups
Low – medium pressure
„Braided“
1& 2 wire braided:
-4: 448 / 255 bar,
-32: 41 / 110 bar
Textile braid:
40 – 100 bar
High / Super high pressure
„Spiral“
4 spiral wire layers SP/SH
- 6: 490bar
-16: 280 bar/420 bar
6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hoses
Working pressure up to
~ 35 bar
Connectors
Special hoses
•AQP® (blue colour): High temperature
•Crimp/ socketless Fittings
•Bruiser
•100R5 Reusable Fittings
•Suction hose SAE 100R4
•Walterscheid Tube connectors
•ICE: Low temperature
•Adapters
•PTFE: Aggressive medium, high
temperature
•Flexmaster
•Synflex: Thermoplastic hoses/tubing
•STC: Snap to Connect
•Hydraulic/ Pneumatic/ A/C Couplings
© 2012 Eaton Corporation. All rights reserved.
5
The Triple Crown Advantage
• What is Eaton Aeroquip’s Triple Crown Advantage?
• Higher Pressure
• Higher Temperature
• Better Abrasion Resistance
• New DURA-TUFF™ cover
New MatchMate ® Global
GH663 – 1SN
GH793 – 2SN
GH781 – 2SC
GH120 MatchMate Ice
Overall – Eaton Aeroquip hose is higher in pressure by an average of 18%
compared to competitive products identified
© 2012 Eaton Corporation. All rights reserved.
6
The solution - GH100 ESP
• GH100 hose developed for use with up to 100% BioFuel in
under the hood applications use for trucks, Bus, AG,
Construction and Mobile Off- Highway
Specifications and fittings
Part number
HOSE I.D
(mm)
GH100-4
GH100-6
GH100-8
GH100-10
GH100-12
6,4
9.5
12.7
15.9
19.1
HOSE O.D. MAX. OPER.
Pressure
mm)
(bar)
13,3
15.9
19.1
23.1
27.9
MIN. BURST
Pressure
(bar)
28
28
28
24
24
MIN. Bend
radius
(mm)
112
112
112
96
96
31,8
38.1
50.8
63.5
76.2
Fitting design and qualification
• Global SAE Crimp and STC®; OTC fittings
• Custom Tube applications/Hose assemblies, D023B
Steel fittings for <B20; Steel for <B50;stainless steel fittings
recommended for temperatures ≥125°C
• Stainless steel fittings recommended for B50 and higher
© 2012 Eaton Corporation. All rights reserved.
7
Centaur hose EC100/EC200
“Centaur“ development
Unique technology of two combined production processes
Development of following types:
• EN857 1SC (EC100) /2SC (EC200) in sizes -4; -5; -6; -8
•
Benefits
• Technical High-engineered Elastomer inner tube
• Standardized product globally
• Common design
• Same product supplied from each region worldwide
• Synthetic cover
• Wrapped cover – same cover from each plant (all wrapped)
• Compact design
• Small bend radius - Performance according to 1SC/2SC Norm DIN857
• DIN857 1SC/2SC performance dictates small bend radius
• Easy installation
• “Made in Germany“
© 2012 Eaton Corporation. All rights reserved.
8
AQP (high temperature +150°C)
Hose
pressure range
FC510 (Hi-pac,1wire) -04: 345bar / -20: 112bar
Characteristics
used with TTC, skive fittings
Exceeds the SAE100 R2
GH194 (AQP)
-4: 225bar / -20: 60bar
MatchMate Blue
Exceeds the SAE100 R1AT
GH195
(AQP)
used with TTC, skive fittings
-4: 400bar / -32: 100bar
Exceeds the SAE100 R2AT
used with TTC, skive fittings
MatchMate Blue
Features:
feasable for high temperatures up to +150°C
Blue coloured cover for AQP
1 & 2 wire braid
9
*Rubber covered hose styles for use with gases above 17.5 bar
9
(250psi) have to be perforated.
© 2012 Eaton Corporation. All rights reserved.
Eaton Fluid Conveyance product groups
Low – medium pressure
„Braided“
1& 2 wire braided:
-4: 448 / 255 bar,
-32: 41 / 110 bar
Textile braid:
40 – 100 bar
High / Super high pressure
„Spiral“
4 spiral wire layers SP/SH
- 6: 490bar
-16: 280 bar/420 bar
6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hoses
Working pressure up to
~ 35 bar
Connectors
Special hoses
•AQP® (blue colour): High temperature
•Crimp/ socketless Fittings
•Bruiser
•100R5 Reusable Fittings
•Suction hose SAE 100R4
•Walterscheid Tube connectors
•ICE: Low temperature
•Adapters
•PTFE: Aggressive medium, high
temperature
•Flexmaster
•Synflex: Thermoplastic hoses/tubing
•STC: Snap to Connect
•Hydraulic/ Pneumatic/ A/C Couplings
© 2012 Eaton Corporation. All rights reserved.
10
Spiral Hose Aeroquip
Eaton as „Full-Liner“ offers...
• 420 bar working pressure at all sizes up to -32
• Abbreviation resistant outer skin „BRUISER“
for all sizes for 4SP, 4SH and 6SP hose
• Outer Layer depended on application
selectable
• „ICE HOSE“ for extreme cold temperatures
down to –55°C and working pressure up to
420 bar
• „AQP“ for high temperature applications up to
+150°C (blue outer skin)
© 2012 Eaton Corporation. All rights reserved.
11
Spiral Schlauch 4SP
Hose #
Pressure Range
Special Remarks
2755
-6 490bar/-16 320bar
Use with Crimp- and Reusable Fittings
2755B
-6 490bar/-16 320bar
Abbreviation outer BRUISER
GH275
-6 490 bar/-16 320bar
improved abbreviation and fluid
resistant
GH755
-6 490bar/-16 320bar
Reduced Hose Cover,
use of TTC
GH435
-6 490bar/ -16 320bar
verwendbar für aggressive Medien wie
Phosphat Ester
FC 323/324/325
-12 350bar/ -16 350bar
AQP for high Temperature;
–40°C to +150°C
© 2012 Eaton Corporation. All rights reserved.
12
Spiral Hose 4SH
Hose Type
Size / Pressure
GH506
-12 420bar/-32 250bar
High Performance 4SH Hose
GH200
-12 420bar / -16 420bar
Standardperformance
GH355
-8/ 1000bar
WATERBLAST Hose
© 2012 Eaton Corporation. All rights reserved.
Special Remark
13
Spiral Hose 6SP
GH466
420 bar for all sizes
-20 / 420bar
-24 / 420 bar
-32 / 420 bar
-40 /350bar
Komatus Mining, Duesseldorf
© 2012 Eaton Corporation. All rights reserved.
Komatus Mining PC8000
14
GH466 – 32, 6SP
420 bar working pressure
size –32 [DN51]
Temperatur Range –40°C to +120°C
6 Wire layers
New Fitting and
Nippel design
2 Millionen Flex Impuls Cyclen
Application: Excavators, Agricultural Machines,
Mining, Plastic injection Machines, Presses,...
EN856/100R15
Leakage Class 0
Safety Factor 4:1
© 2012 Eaton Corporation. All rights reserved.
15
„ICE Hose“ GH810
Application:
Design improvements :
•
•
High pressure for Mineral Oil
application for extreme cold
working conditions
sizes -4 up to -32,
working pressure 420 bar,
working temperature -55°C up to
+100°C
special hose cover for cold
environmental temperatures
•
Improved reliability usage time at
cold temperatures
•
Improved hose internal hose
design
© 2012 Eaton Corporation. All rights reserved.
16
Eaton Fluid Conveyance product groups
Low – medium pressure
„Braided“
1& 2 wire braided:
-4: 448 / 255 bar,
-32: 41 / 110 bar
Textile braid:
40 – 100 bar
High / Super high pressure
„Spiral“
4 spiral wire layers SP/SH
- 6: 490bar
-16: 280 bar/420 bar
6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hoses
Working pressure up to
~ 35 bar
Connectors
Special hoses
•AQP® (blue colour): High temperature
•Crimp/ socketless Fittings
•Bruiser
•100R5 Reusable Fittings
•Suction hose SAE 100R4
•Walterscheid Tube connectors
•ICE: Low temperature
•Adapters
•PTFE: Aggressive medium, high
temperature
•Flexmaster
•Synflex: Thermoplastic hoses/tubing
•STC: Snap to Connect
•Hydraulic/ Pneumatic/ A/C Couplings
© 2012 Eaton Corporation. All rights reserved.
17
GH134 A/C Standard Hose
•
Temperature Range:
-40°to +125°C
•
R134a Effusions rate at 80°C: 2,44 kg/cm²/year
•
Moisture ingression:
•
Fittings: Double O-Ring, Crimp fittings, E-Z-Clip
0,0122g/cm²/year
© 2012 Eaton Corporation. All rights reserved.
18
GH134 A/C
•
Exceeding the requirements of SAE J2064 Type E
•
Approval and used at several car manufacturer applications
•
Polyamide inner tube: R134a Effusion rate 75% less then required within
SAE J2064
•
Butyl rubber backing layer: moisture ingression values 70% lower than
required by SAE J2064
•
Polyester Braided –Reinforcement allows excellent Flexibility
•
Compatible with the following fluids:
•
PAG, ester, mineral oil, alkyl benzene and the following refrigerants:
R22, R134a and R404a (further fluid on request).
© 2012 Eaton Corporation. All rights reserved.
19
Eaton Fluid Conveyance product groups
Low – medium pressure
„Braided“
1& 2 wire braided:
-4: 448 / 255 bar,
-32: 41 / 110 bar
Textile braid:
40 – 100 bar
High / Super high pressure
„Spiral“
4 spiral wire layers SP/SH
- 6: 490bar
-16: 280 bar/420 bar
6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hoses
Working pressure up to
~ 35 bar
Connectors
Special hoses
•AQP® (blue colour): High temperature
•Crimp/ socketless Fittings
•Bruiser
•100R5 Reusable Fittings
•Suction hose SAE 100R4
•Walterscheid Tube connectors
•ICE: Low temperature
•Adapters
•PTFE: Aggressive medium, high
temperature
•Flexmaster
•Synflex: Thermoplastic hoses/tubing
•STC: Snap to Connect
•Hydraulic/ Pneumatic/ A/C Couplings
© 2012 Eaton Corporation. All rights reserved.
20
Synflex - Product Program thermoplastic hoses and tubing
•
Hose Monowall and multilayer core tubes
Textile and wire braided
Sizes up to –32 (50 mm)
•
Tubing
Monowall and multilayer capabilities
Reinforced and non-reinforced
•
Bundles
Plastic
Metal (for instance Synflex 1300)
Hoses
Insulated and non-insulated
•
Couplings
one-piece fittings/two piece fittings
© 2012 Eaton Corporation. All rights reserved.
21
Markets
Fluid Power market
Offshore market
•
Areal lifts/access platforms
• Directional boring equipment
•
Lift trucks
• Subsea control bundles
•
Rescue tools
•
Automatic storage
• Oil and gas pipe
rehabilitation
•
Marine
• De-ballasting systems
Speciality market
Truck Market
• Lubrication lines
•
• Compressed Natural Gas
dispensing
Air brake tubes
• Multilayer core tubes
• Specialist hose for
conveying paint and coatings
spray
© 2012 Eaton Corporation. All rights reserved.
22
Basic Hose Construction
JACKET / SHEATH / COVER
Polyvinyl Chloride (PVC)
Polyamide (Nylon 6, 6-6, 6-12, 11, 12)
Polyurethane
Co - Polyester Elastomer
Polyolefins
(Polyethylene, E.V.A., LLDPE, HDPE)
Polyester Fiber
Thermoplastic Elastomer (TPE – TPR)
Nylon Fiber
F.E.P. (Teflon)
Polyamide Fiber (Kevlar)
Polyvinyl Alcohol (PVA)
Rayon Fiber
Brass Plated Steel Wire
FIBER
REINFORCEMENT
CORE TUBE
Stainless Steel Wire
© 2012 Eaton Corporation. All rights reserved.
23
Reinforcement
• Lapped / Served (Spiral) Product
• Fibers tight or loosely grouped
• Fibers on the same layer have same
orientation
• One layer applied on top of the other
• Not interwoven
• Layers paired and wrapped in
opposite directions
• Braided Product
• Fibers tightly grouped
• Grouped fibers are interwoven
© 2012 Eaton Corporation. All rights reserved.
24
Off Shore Market
Offshore Applications:
Seismic – hose in towed arrays
Directional boring equipment
BOP pod bundles
Hot Lines
Jumper bundles
Hydraulic flying lead systems
IWOC and other sub-sea control bundles
Other
Jacking systems
Oil and gas pipe repair
De-ballasting systems
© 2012 Eaton Corporation. All rights reserved.
25
Eaton Fluid Conveyance product groups
Low – medium pressure
„Braided“
1& 2 wire braided:
-4: 448 / 255 bar,
-32: 41 / 110 bar
Textile braid:
40 – 100 bar
High / Super high pressure
„Spiral“
4 spiral wire layers SP/SH
- 6: 490bar
-16: 280 bar/420 bar
6 wire spiral layers:
350 - 420 bar
Air Conditioning
„A/C“
Polyamid / Barrier hoses
Working pressure up to
~ 35 bar
Connectors
Special hoses
•AQP® (blue colour): High temperature
•Crimp/ socketless Fittings
•Bruiser
•100R5 Reusable Fittings
•Suction hose SAE 100R4
•Walterscheid Tube connectors
•ICE: Low temperature
•Adapters
•PTFE: Aggressive medium, high
temperature
•Flexmaster
•Synflex: Thermoplastic hoses/tubing
•STC: Snap to Connect
•Hydraulic/ Pneumatic/ A/C Couplings
© 2012 Eaton Corporation. All rights reserved.
26
Fitting Styles
Socketless
Reuseable
Pressarmaturen (OTC/TTC)
ISC Fitting
TTC Fitting
„Super Gem“ Fitting
© 2012 Eaton Corporation. All rights reserved.
In Stahl und Edelstahl verfügbar
STC Snap to Connect
A well proven quick connections System
© 2012 Eaton Corporation. All rights reserved.
STC®
O-Ring
Female STC
Connector
Male STC
Connector
Latch Ring
Release
Sleeve
Back-Up Ring
Leak Free Connections...in a Snap
With Over 30 Million Connections in Service Today
© 2012 Eaton Corporation. All rights reserved.
29
Features
• STC ® is tested and approved to the demanding high pressure
DIN 2ST (global) performance standard.
• While other quick-connect fittings are available for low pressure
service (less than 300psi), the robust design of STC ® provides
operating pressure capability up to 6,000 psi when STC adapters
are used.
© 2012 Eaton Corporation. All rights reserved.
30
STC® Availability
The STC ® connection is available in sizes -4 up to -16
A size -20 nipple can be combined with a -16 male
STC end
© 2012 Eaton Corporation. All rights reserved.
31
Proper Installation of STC ®
• Installation of the male STC ® connector must be
made straight into the adapter and not at an angle
• Do not use the rubber sleeve as leverage to push
the male half onto the female half
• After the STC ® connection is made, pull on the
connection to make sure the male and female are
properly connected
• Correct way to test an elbow
© 2012 Eaton Corporation. All rights reserved.
32
Actually in qualification
EC850 DYNAMAX®
Multi spiral hose for 500bar working pressuer
© 2012 Eaton Corporation. All rights reserved.
New Hose program development
Hose EC850 -10 up to -20
Developed hose sizes with the appropriate working pressure w/ industry specs.:
size -10 [DN16]
500bar [7,250psi]
DIN EN856/4SP
4 layers
size -12 [DN19]
500bar [7,250psi]
DIN EN856/4SH
4 layers
size -16 [DN25]
500bar [7,250psi]
SAE100R15
4 layers
size -20 [DN31]
500bar [7,250psi]
SAE100R15
6 layers
considering pressure peaks and a four times safety factor.
EC850 DYNAMAX is flexible, light in weight and keep the high performance of 500bar
[7,250psi]
The new multi spiral wire layer hose EC850 will be produced in the euorpean hose
manufacturing plant in Hann.-Muenden, Germany.
© 2012 Eaton Corporation. All rights reserved.
34
New Hose program development
Fitting EC850 -10 up to -20
Connection side
design for 500 bar
SAE Code 62
DKO-S
Pull-over nut
ORS
Wire nut
Size -12
Size -10 (20S)
Size -10 (20S)
Size -16
Size -12 (25S)
Size -12 (25S)
Size -20
Size -16 (30S)
Size -16 (30S)
Size -24
Size -20 (38S)
Size -20 (38S)
© 2012 Eaton Corporation. All rights reserved.
future
requirement
35
Market Situation & Requirements
The current development shows that the new generation of various vehicles for
different applications will have a working pressure over 420bar [6,000psi], meaning
ending up at 500bar [7,250psi].
The reasons are:
• the machines become bigger and bigger
• the space to route becomes smaller / stays the same compared to the big
machine
• the flow rates become higher
Some of the component manufacturers e.g. Bosch Rexroth and Linde have picked up
this new requirement and have developed the appropriate pumps feasible for 500bar
[7,250psi].
Also Eaton will be prepared for this new hose generation.
© 2012 Eaton Corporation. All rights reserved.
36
© 2012 Eaton Corporation. All rights reserved.
37