DT1100 xx xx Galvanic Isolator / Power Supply Operating Instructions

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DT1100 xx xx
Galvanic Isolator / Power Supply
Operating Instructions
DT1100 xx xx
Contents
1. About this document .....................................................4
1.1. Function ................................................................................... 4
1.2. Target group............................................................................. 4
1.3. Symbolism used....................................................................... 4
2. For your safety ...............................................................5
2.1. Authorized personnel ............................................................... 5
2.2. Appropriate use........................................................................ 5
2.3. Warning about misuse ............................................................. 5
2.4. General safety instructions....................................................... 5
2.5. CE conformity........................................................................... 5
2.6. Environmental instructions ....................................................... 5
3. Product description .......................................................6
3.1. Delivery configuration............................................................... 6
3.2. Type designation...................................................................... 6
3.3. Operating principle ................................................................... 6
3.4. Adjustment ............................................................................... 7
3.5. Indicator ................................................................................... 8
3.6. Storage and transport .............................................................. 8
4. Mounting .........................................................................9
4.1. General instructions ................................................................. 9
4.2. Main dimensions of the instrument .......................................... 9
4.3. Mounting procedure ............................................................... 10
5. Connecting ...................................................................11
5.1. Preparing the connection ....................................................... 11
5.2. Connecting the transmitter (voltage output) ........................... 12
5.3. Connecting the transmitter (current output) ........................... 13
5.4. Connecting the signal processing unit ................................... 14
5.5. Connecting the power supply................................................. 15
5.6. Put the instrument under supply voltage................................ 15
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6. Fault rectification .........................................................16
6.1. Fault finding............................................................................ 16
6.2. Repairing................................................................................ 16
7. Dismounting .................................................................17
7.1. Dismounting procedure .......................................................... 17
7.2. Disposal ................................................................................. 18
8. Appendix.......................................................................19
8.1. Technical specification ........................................................... 19
8.2. Application example ............................................................... 21
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1. About this document
1.1. Function
This operating instructions manual has all the information
you need for quick set-up and safe operation of
DT1100 xx xx.
Please read this manual before you start setup.
1.2. Target group
This operating instructions manual is directed to trained
personnel. The contents of this manual should be made
available to these personnel and put into practice by them.
1.3. Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution, warning, danger
This symbol informs you of a dangerous situation that could
occur. Ignoring this cautionary note can impair the person
and/or the instrument or it’s environ.
4
•
List
The dot set in front indicates a list with no implied sequence.
→
Action
This arrow indicates a single action.
1
Sequence
Numbers set in front indicate successive steps in a
procedure.
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2. For your safety
2.1. Authorized personnel
All operations described in this operating instructions
manual must be carried out only by trained and authorized
specialist personnel. For safety and warranty reasons, any
internal work on the instruments must be carried out only by
DATCON personnel.
2.2. Appropriate use
The DT1100 xx xx is a Galvanic Isolator / Power Supply for
industrial use. Detailed information on the application range
is available in chapter 3. Product description.
2.3. Warning about misuse
Inappropriate or incorrect use of the instrument can give rise
to application-specific hazards, or damage to system
components through incorrect installing or adjustment.
2.4. General safety instructions
Using the DT1100 xx xx Galvanic Isolator / Power Supply
requiring the strict observance of standard regulations and
guidelines.
The user must take note of the safety instructions in this
operating instructions manual, the country-specific
installation standards as well as all prevailing safety
regulations and accident prevention rules.
2.5. CE conformity
The DT1100 xx xx is in conformity with the provisions of the
following standards:
EN 61326-1:2007 (EMC),
EN 61010-1:2001 (safety)
2.6. Environmental instructions
Protection of the environment is one of our most important
duties.
Please take note of the instructions written in the following
chapters:
• Chapter 3.6. Storage and transport
• Chapter 7.2. Disposal
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3. Product description
Delivered items
3.1. Delivery configuration
The scope of delivery encompasses:
• DT1100 xx xx
• documentation:
this operating instructions manual
certification
warranty
3.2. Type designation
Area of application
6
3.3. Operating principle
The DT1100 xx xx Galvanic Isolator / Power Supply provide
signal transmission and conversion between transmitters
and signal processing units.
The instruments feature complete 3-way isolation: the input,
the output and the power supply are isolated from each
other.
The DT1100 xx xx - providing a 20 VDC, 25 mA supply on
the input - may be used for isolating and supply passive
transmitters, but it can be used for active output transmitters
too.
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Principle of operation
The input current flows through the measuring resistor or
the input voltage divides through the attenuator. This
voltage drop is led to an A/D converter. The digital output
signal of the A/D converter is processed by a
microcontroller.
The microcontroller produces a pulse width modulated
(PWM) output signal. The pulse width is proportional to the
processed, scaled measuring value. The output pulse is
galvanic isolated by an optocoupler. After filtering the pulse
is converted into analogue current or voltage signal.
When the output signal is frequency than the microcontroller
produces a frequency signal (0.2-1 kHz) proportional to the
processed, scaled measuring value. The frequency signal is
galvanic isolated by an optocoupler and led to an output
transistor.
Power supply
The DT1100 xx xx is available with two different power
supply:
DT1100 xx xx:
19-50 VDC / 19-35 VAC
DT1100 xx xx PS:
90-250 V AC/DC
Power consumption: 1.8 W max.
The overcurrent protection in installation is 4 A (B).
3.4. Adjustment
The DT1100 xx xx doesn’t need any adjustment.
After connecting to the power supply the instrument ready to
work.
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3.5. Indicator
The following figure shows the indicator on the
DT1100 xx xx front panel.
1. The power green indicator shows that the instrument is
in “power on” state.
3.6. Storage and transport
This instrument should be stored and transport in places
whose climatic conditions are in accordance with chapter
8.1. Technical specification, as described under the title:
Environmental conditions.
The packaging of DT1100 xx xx consist of environmentfriendly, recyclable cardboard is used to protect the
instrument against the impacts of normal stresses occurring
during transportation. The corrugated cardboard box is
made from environment-friendly, recyclable paper. The
inner protective material is nylon, which should be disposed
of via specialized recycling companies.
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4. Mounting
4.1. General instructions
The instrument should be installed in a cabinet with
sufficient IP protection, where the operating conditions are
in accordance with chapter 8.1. Technical specification,
as described under the title: Operating conditions.
Mounting position
The DT1100 xx xx is built in a plastic housing, for mounting
on TS-35 rail.
The instrument should be mounted in vertical position
(horizontal rail position).
Horizontal mounting may cause overheating and damage of
the instrument.
4.2. Main dimensions of the instrument
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4.3. Mounting procedure
The following figure shows the mounting procedures (fixing
on the rail):
Mounting on the rail
The mounting doesn’t need any tools.
1. Tilt the instrument according to the figure; put the
instrument’s mounting hole onto the upper edge of the rail
(figure step 1.).
2. Push the instrument’s bottom onto the bottom edge of the
rail (figure step 2.), you will hear the fixing assembly
closing.
3. Check the hold of the fixing by moving the instrument
firmly.
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5. Connecting
5.1. Preparing the connection
Always observe the following safety instructions:
• Connect or disconnect only in the complete absence of
line voltage
• If overvoltages are accepted, overvoltage arresters
should be installed
• You should take note the data concerning on the
overcurrent protection in installation.
• Use only a screwdriver with appropriate head
Select connection
cable
Take note the suitability of the connecting cable
(wire cross-section, insulation, screening, etc.).
The instrument is connected with standard two-wire cable
without screen.
If electromagnetic interference is expected which is above
the test values of the correspondent standard for industrial
areas (e.g. high power frequency drives are working in the
area) screened cable should be used.
You may use either solid conductor or flexible conductor.
In case of using flexible conductor use crimped wire end.
Preparing cables
Prepare the cable for the connection. Strip approx. 8 mm
insulation.
In case of using flexible cable, crimp the cable end.
The following figure shows preparing of screened cable:
Cable screening and
grounding
Ground the cable screen on the instrument side.
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Always lead the signal cables on a separate path from the
control and power cables!
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DT1100 xx xx
5.2. Connecting the transmitter (voltage output)
The following figure shows the wiring plan, connecting the
transmitter:
Wiring plan, connecting
the transmitter (voltage
output)
(see also “Application
example”)
Be careful the polarity of
the cables
1. Loosen terminal screws.
2. Insert the wire ends into the open terminals according to
the wiring plan.
3. Screw the terminal in.
4. Check the hold of the wires in terminals by pulling on
them firmly.
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5.3. Connecting the transmitter (current output)
The following figure shows the wiring plan, connecting the
transmitter:
Wiring plan, connecting
the transmitter (current
output)
(see also “Application
example”)
Be careful the polarity of
the cables
1. Loosen terminal screws.
2. Insert the wire ends into the open terminals according to
the wiring plan.
3. Screw the terminal in.
4. Check the hold of the wires in terminals by pulling on
them firmly.
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5.4. Connecting the signal processing unit
The following figure shows the wiring plan, connecting the
signal processing unit:
Wiring plan, connecting
the signal processing
unit
(see also “Application
example”)
Be careful the polarity of
the cables
1. Loosen terminal screws.
2. Insert the wire ends into the open terminals according to
the wiring plan.
3. Screw the terminal in.
4. Check the hold of the wires in terminals by pulling on
them firmly.
Checking the
connections
14
Check if the cables are connected properly (have you
connected all the cables, have you connected to the right
place, do not the cable-ends touch each other).
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5.5. Connecting the power supply
The following figure shows the wiring plan, connecting the
mains:
Wiring plan, connecting
the mains
(see also “Application
example”)
DC polarity indifferent
1. Loosen terminal screws.
2. Insert the wire ends into the open terminals according to
the wiring plan.
3. Screw the terminal in.
4. Check the hold of the wires in terminals by pulling on
them firmly.
Checking the
connections
Put the instrument
under supply voltage
Check if the cables are connected properly (have you
connected all the cables, have you connected to the right
place, do not the cable-ends touch each other).
5.6. Put the instrument under supply voltage
After you have completed the connections, put the
instrument under supply voltage. If the connection is correct
the green indicator give light and you can measure output
current or voltage on the output of the instrument according
to the measured value of the transmitter.
The power supply terminal is black in case of DT1100 xx xx
PS.
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6. Fault rectification
6.1. Fault finding
• The green indicator is dark → check the supply voltage.
If the supply voltage is OK: the instrument is defective.
• There is no output signal → check the input signal.
If the input signal is OK: the instrument is defective.
• There is no input signal → check the transmitter supply.
If the transmitter supply is OK: the instrument is defective.
When the result of fault finding is that the instrument is
defective call the manufacturer service department.
6.2. Repairing
There is no user repairable part inside the instrument.
In accordance with Point 2.1.: For safety and warranty
reasons, any internal work on the instrument must be
carried out only by DATCON personnel.
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7. Dismounting
7.1. Dismounting procedure
Before dismounting take note the warnings written in
chapter 5.1. Preparing the connection.
The following figure shows the dismounting procedures.
Dismounting from the
rail
The dismounting procedure needs a screwdriver for slotted
screws.
Before dismounting disconnect all wires.
1. Put the screwdriver end into the fixing assembly’s hole
(figure step 1.).
2. Lift the screwdriver handle until it possible to open the
fixing assembly (figure step 2.).
3. Keeping the screwdriver in this position lift the instrument
bottom from the bottom edge of the rail (figure step 3.).
Lift the whole instrument (you may put out the screwdriver)
(figure step 4), the instrument will be free.
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7.2. Disposal
According with the concerning EU directive, the
manufacturer undertakes the disposal of the instrument that
are manufactured by it and intended to be destroyed.
Please deliver it in contamination-free condition to the site
of the Manufacturer or to a specialized recycling company.
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8. Appendix
8.1. Technical specification
Input parameters:
Input signal:
Ranges:
Input resistance:
Overdriving ability:
DC current or DC voltage
See Chapter 3.2. Type designation
Current input:
33 ohm
Voltage input:
1 Mohm
10 %
Output parameters (analogue output):
Output signal:
Ranges:
Burden (current output):
Output resistance (voltage output):
Load resistance (voltage output):
Error of output:
Output ripple (450 Hz):
Nonlinearity:
Temperature coefficient:
Supply voltage effect:
Supply-voltage effect:
Response time:
Settling time:
DC current or DC voltage
See Chapter 3.2. Type designation
500 ohm (max.)
0.1 ohm
500 ohm (min.)
0.1 % (max.)
0.05% p-p
0.01 % (max.)
10%
50 ppm / °C (tip.)
practically zero
30 ms (10-90%)
60 ms (90%) / 140 ms (99.9%)
Output parameters (frequency output):
Output signal:
Range:
Maximum ratings:
Overcurrent protection:
Voltage drop:
Frequency, open collector transistor
200-1 000 Hz, resolution: 0.1 Hz
30 V, 30 mA
100 mA, fuse
<1.5 V @ 30 mA
Transmitter power supply:
Voltage:
Overcurrent protection:
> 20 VDC @ 20 mA load
25 mA
Power supply:
Supply voltage:
Power consumption:
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19-50 VDC / 19-35 VAC
DT1100 xx xx PS:
90-250 V AC/DC
DT1100 xx xx:
0.6-1.6 W @ 24 V DC/AC
DT1100 xx xx PS:
0.8-1.8 W @ 230 V AC/DC
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Galvanic isolation:
Operating isolation voltage:
Test voltage:
250 Veff (between the input, the output and
the power supply terminals)
2500 VDC (1 min.) (between the input and
the output terminals; between the input and
the power supply terminals)
Ambient conditions:
Operating temperature range:
Storage temperature range:
Relative air humidity:
Place of installation:
0-50 °C
0 - +70 °C
90% (max., non condensing)
cabinet
Electromagnetic compatibility (EMC):
Emission: according to standard EN 61326-1:2007
Radiated RF immunity:
EN 55011:2000 A class
Radiated RF emission:
EN 55011:2000 A class
Immunity: according to standard EN 61326-1:2007 (Table 2)
ESD:
4 kV/8 kV surface / air
BURST:
2 kV/1 kV power / signal
SURGE:
1 kV
Conducted RF immunity:
3 Veff
Power failure bypass:
20 ms @ 190-250 VAC
General data:
Design:
Connection:
Connecting cable:
Dimensions:
Weight:
Protection degree:
B criterion
A criterion
B criterion
A criterion
A criterion
TS-35 rail-mounting housing
material: polyamide PA6.6
screw-terminal
1.5 mm2 (max. core cross section)
12.5 x 108 x 114 mm
(width x height x depth)
0.15 kg
IP 20
The Manufacturer maintains the right to change technical data.
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8.2. Application example
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