DT1100 xx xx Galvanic Isolator / Power Supply Operating Instructions DT1100 xx xx Contents 1. About this document .....................................................4 1.1. Function ................................................................................... 4 1.2. Target group............................................................................. 4 1.3. Symbolism used....................................................................... 4 2. For your safety ...............................................................5 2.1. Authorized personnel ............................................................... 5 2.2. Appropriate use........................................................................ 5 2.3. Warning about misuse ............................................................. 5 2.4. General safety instructions....................................................... 5 2.5. CE conformity........................................................................... 5 2.6. Environmental instructions ....................................................... 5 3. Product description .......................................................6 3.1. Delivery configuration............................................................... 6 3.2. Type designation...................................................................... 6 3.3. Operating principle ................................................................... 6 3.4. Adjustment ............................................................................... 7 3.5. Indicator ................................................................................... 8 3.6. Storage and transport .............................................................. 8 4. Mounting .........................................................................9 4.1. General instructions ................................................................. 9 4.2. Main dimensions of the instrument .......................................... 9 4.3. Mounting procedure ............................................................... 10 5. Connecting ...................................................................11 5.1. Preparing the connection ....................................................... 11 5.2. Connecting the transmitter (voltage output) ........................... 12 5.3. Connecting the transmitter (current output) ........................... 13 5.4. Connecting the signal processing unit ................................... 14 5.5. Connecting the power supply................................................. 15 5.6. Put the instrument under supply voltage................................ 15 2 20131126-V0 DT1100 xx xx 6. Fault rectification .........................................................16 6.1. Fault finding............................................................................ 16 6.2. Repairing................................................................................ 16 7. Dismounting .................................................................17 7.1. Dismounting procedure .......................................................... 17 7.2. Disposal ................................................................................. 18 8. Appendix.......................................................................19 8.1. Technical specification ........................................................... 19 8.2. Application example ............................................................... 21 20131126-V0 3 DT1100 xx xx 1. About this document 1.1. Function This operating instructions manual has all the information you need for quick set-up and safe operation of DT1100 xx xx. Please read this manual before you start setup. 1.2. Target group This operating instructions manual is directed to trained personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.3. Symbolism used Information, tip, note This symbol indicates helpful additional information. Caution, warning, danger This symbol informs you of a dangerous situation that could occur. Ignoring this cautionary note can impair the person and/or the instrument or it’s environ. 4 • List The dot set in front indicates a list with no implied sequence. → Action This arrow indicates a single action. 1 Sequence Numbers set in front indicate successive steps in a procedure. 20131126-V0 DT1100 xx xx 2. For your safety 2.1. Authorized personnel All operations described in this operating instructions manual must be carried out only by trained and authorized specialist personnel. For safety and warranty reasons, any internal work on the instruments must be carried out only by DATCON personnel. 2.2. Appropriate use The DT1100 xx xx is a Galvanic Isolator / Power Supply for industrial use. Detailed information on the application range is available in chapter 3. Product description. 2.3. Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application-specific hazards, or damage to system components through incorrect installing or adjustment. 2.4. General safety instructions Using the DT1100 xx xx Galvanic Isolator / Power Supply requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specific installation standards as well as all prevailing safety regulations and accident prevention rules. 2.5. CE conformity The DT1100 xx xx is in conformity with the provisions of the following standards: EN 61326-1:2007 (EMC), EN 61010-1:2001 (safety) 2.6. Environmental instructions Protection of the environment is one of our most important duties. Please take note of the instructions written in the following chapters: • Chapter 3.6. Storage and transport • Chapter 7.2. Disposal 20131126-V0 5 DT1100 xx xx 3. Product description Delivered items 3.1. Delivery configuration The scope of delivery encompasses: • DT1100 xx xx • documentation: this operating instructions manual certification warranty 3.2. Type designation Area of application 6 3.3. Operating principle The DT1100 xx xx Galvanic Isolator / Power Supply provide signal transmission and conversion between transmitters and signal processing units. The instruments feature complete 3-way isolation: the input, the output and the power supply are isolated from each other. The DT1100 xx xx - providing a 20 VDC, 25 mA supply on the input - may be used for isolating and supply passive transmitters, but it can be used for active output transmitters too. 20131126-V0 DT1100 xx xx Principle of operation The input current flows through the measuring resistor or the input voltage divides through the attenuator. This voltage drop is led to an A/D converter. The digital output signal of the A/D converter is processed by a microcontroller. The microcontroller produces a pulse width modulated (PWM) output signal. The pulse width is proportional to the processed, scaled measuring value. The output pulse is galvanic isolated by an optocoupler. After filtering the pulse is converted into analogue current or voltage signal. When the output signal is frequency than the microcontroller produces a frequency signal (0.2-1 kHz) proportional to the processed, scaled measuring value. The frequency signal is galvanic isolated by an optocoupler and led to an output transistor. Power supply The DT1100 xx xx is available with two different power supply: DT1100 xx xx: 19-50 VDC / 19-35 VAC DT1100 xx xx PS: 90-250 V AC/DC Power consumption: 1.8 W max. The overcurrent protection in installation is 4 A (B). 3.4. Adjustment The DT1100 xx xx doesn’t need any adjustment. After connecting to the power supply the instrument ready to work. 20131126-V0 7 DT1100 xx xx 3.5. Indicator The following figure shows the indicator on the DT1100 xx xx front panel. 1. The power green indicator shows that the instrument is in “power on” state. 3.6. Storage and transport This instrument should be stored and transport in places whose climatic conditions are in accordance with chapter 8.1. Technical specification, as described under the title: Environmental conditions. The packaging of DT1100 xx xx consist of environmentfriendly, recyclable cardboard is used to protect the instrument against the impacts of normal stresses occurring during transportation. The corrugated cardboard box is made from environment-friendly, recyclable paper. The inner protective material is nylon, which should be disposed of via specialized recycling companies. 8 20131126-V0 DT1100 xx xx 4. Mounting 4.1. General instructions The instrument should be installed in a cabinet with sufficient IP protection, where the operating conditions are in accordance with chapter 8.1. Technical specification, as described under the title: Operating conditions. Mounting position The DT1100 xx xx is built in a plastic housing, for mounting on TS-35 rail. The instrument should be mounted in vertical position (horizontal rail position). Horizontal mounting may cause overheating and damage of the instrument. 4.2. Main dimensions of the instrument 20131126-V0 9 DT1100 xx xx 4.3. Mounting procedure The following figure shows the mounting procedures (fixing on the rail): Mounting on the rail The mounting doesn’t need any tools. 1. Tilt the instrument according to the figure; put the instrument’s mounting hole onto the upper edge of the rail (figure step 1.). 2. Push the instrument’s bottom onto the bottom edge of the rail (figure step 2.), you will hear the fixing assembly closing. 3. Check the hold of the fixing by moving the instrument firmly. 10 20131126-V0 DT1100 xx xx 5. Connecting 5.1. Preparing the connection Always observe the following safety instructions: • Connect or disconnect only in the complete absence of line voltage • If overvoltages are accepted, overvoltage arresters should be installed • You should take note the data concerning on the overcurrent protection in installation. • Use only a screwdriver with appropriate head Select connection cable Take note the suitability of the connecting cable (wire cross-section, insulation, screening, etc.). The instrument is connected with standard two-wire cable without screen. If electromagnetic interference is expected which is above the test values of the correspondent standard for industrial areas (e.g. high power frequency drives are working in the area) screened cable should be used. You may use either solid conductor or flexible conductor. In case of using flexible conductor use crimped wire end. Preparing cables Prepare the cable for the connection. Strip approx. 8 mm insulation. In case of using flexible cable, crimp the cable end. The following figure shows preparing of screened cable: Cable screening and grounding Ground the cable screen on the instrument side. 20131126-V0 Always lead the signal cables on a separate path from the control and power cables! 11 DT1100 xx xx 5.2. Connecting the transmitter (voltage output) The following figure shows the wiring plan, connecting the transmitter: Wiring plan, connecting the transmitter (voltage output) (see also “Application example”) Be careful the polarity of the cables 1. Loosen terminal screws. 2. Insert the wire ends into the open terminals according to the wiring plan. 3. Screw the terminal in. 4. Check the hold of the wires in terminals by pulling on them firmly. 12 20131126-V0 DT1100 xx xx 5.3. Connecting the transmitter (current output) The following figure shows the wiring plan, connecting the transmitter: Wiring plan, connecting the transmitter (current output) (see also “Application example”) Be careful the polarity of the cables 1. Loosen terminal screws. 2. Insert the wire ends into the open terminals according to the wiring plan. 3. Screw the terminal in. 4. Check the hold of the wires in terminals by pulling on them firmly. 20131126-V0 13 DT1100 xx xx 5.4. Connecting the signal processing unit The following figure shows the wiring plan, connecting the signal processing unit: Wiring plan, connecting the signal processing unit (see also “Application example”) Be careful the polarity of the cables 1. Loosen terminal screws. 2. Insert the wire ends into the open terminals according to the wiring plan. 3. Screw the terminal in. 4. Check the hold of the wires in terminals by pulling on them firmly. Checking the connections 14 Check if the cables are connected properly (have you connected all the cables, have you connected to the right place, do not the cable-ends touch each other). 20131126-V0 DT1100 xx xx 5.5. Connecting the power supply The following figure shows the wiring plan, connecting the mains: Wiring plan, connecting the mains (see also “Application example”) DC polarity indifferent 1. Loosen terminal screws. 2. Insert the wire ends into the open terminals according to the wiring plan. 3. Screw the terminal in. 4. Check the hold of the wires in terminals by pulling on them firmly. Checking the connections Put the instrument under supply voltage Check if the cables are connected properly (have you connected all the cables, have you connected to the right place, do not the cable-ends touch each other). 5.6. Put the instrument under supply voltage After you have completed the connections, put the instrument under supply voltage. If the connection is correct the green indicator give light and you can measure output current or voltage on the output of the instrument according to the measured value of the transmitter. The power supply terminal is black in case of DT1100 xx xx PS. 20131126-V0 15 DT1100 xx xx 6. Fault rectification 6.1. Fault finding • The green indicator is dark → check the supply voltage. If the supply voltage is OK: the instrument is defective. • There is no output signal → check the input signal. If the input signal is OK: the instrument is defective. • There is no input signal → check the transmitter supply. If the transmitter supply is OK: the instrument is defective. When the result of fault finding is that the instrument is defective call the manufacturer service department. 6.2. Repairing There is no user repairable part inside the instrument. In accordance with Point 2.1.: For safety and warranty reasons, any internal work on the instrument must be carried out only by DATCON personnel. 16 20131126-V0 DT1100 xx xx 7. Dismounting 7.1. Dismounting procedure Before dismounting take note the warnings written in chapter 5.1. Preparing the connection. The following figure shows the dismounting procedures. Dismounting from the rail The dismounting procedure needs a screwdriver for slotted screws. Before dismounting disconnect all wires. 1. Put the screwdriver end into the fixing assembly’s hole (figure step 1.). 2. Lift the screwdriver handle until it possible to open the fixing assembly (figure step 2.). 3. Keeping the screwdriver in this position lift the instrument bottom from the bottom edge of the rail (figure step 3.). Lift the whole instrument (you may put out the screwdriver) (figure step 4), the instrument will be free. 20131126-V0 17 DT1100 xx xx 7.2. Disposal According with the concerning EU directive, the manufacturer undertakes the disposal of the instrument that are manufactured by it and intended to be destroyed. Please deliver it in contamination-free condition to the site of the Manufacturer or to a specialized recycling company. 18 20131126-V0 DT1100 xx xx 8. Appendix 8.1. Technical specification Input parameters: Input signal: Ranges: Input resistance: Overdriving ability: DC current or DC voltage See Chapter 3.2. Type designation Current input: 33 ohm Voltage input: 1 Mohm 10 % Output parameters (analogue output): Output signal: Ranges: Burden (current output): Output resistance (voltage output): Load resistance (voltage output): Error of output: Output ripple (450 Hz): Nonlinearity: Temperature coefficient: Supply voltage effect: Supply-voltage effect: Response time: Settling time: DC current or DC voltage See Chapter 3.2. Type designation 500 ohm (max.) 0.1 ohm 500 ohm (min.) 0.1 % (max.) 0.05% p-p 0.01 % (max.) 10% 50 ppm / °C (tip.) practically zero 30 ms (10-90%) 60 ms (90%) / 140 ms (99.9%) Output parameters (frequency output): Output signal: Range: Maximum ratings: Overcurrent protection: Voltage drop: Frequency, open collector transistor 200-1 000 Hz, resolution: 0.1 Hz 30 V, 30 mA 100 mA, fuse <1.5 V @ 30 mA Transmitter power supply: Voltage: Overcurrent protection: > 20 VDC @ 20 mA load 25 mA Power supply: Supply voltage: Power consumption: 20131126-V0 DT1100 xx xx: 19-50 VDC / 19-35 VAC DT1100 xx xx PS: 90-250 V AC/DC DT1100 xx xx: 0.6-1.6 W @ 24 V DC/AC DT1100 xx xx PS: 0.8-1.8 W @ 230 V AC/DC 19 DT1100 xx xx Galvanic isolation: Operating isolation voltage: Test voltage: 250 Veff (between the input, the output and the power supply terminals) 2500 VDC (1 min.) (between the input and the output terminals; between the input and the power supply terminals) Ambient conditions: Operating temperature range: Storage temperature range: Relative air humidity: Place of installation: 0-50 °C 0 - +70 °C 90% (max., non condensing) cabinet Electromagnetic compatibility (EMC): Emission: according to standard EN 61326-1:2007 Radiated RF immunity: EN 55011:2000 A class Radiated RF emission: EN 55011:2000 A class Immunity: according to standard EN 61326-1:2007 (Table 2) ESD: 4 kV/8 kV surface / air BURST: 2 kV/1 kV power / signal SURGE: 1 kV Conducted RF immunity: 3 Veff Power failure bypass: 20 ms @ 190-250 VAC General data: Design: Connection: Connecting cable: Dimensions: Weight: Protection degree: B criterion A criterion B criterion A criterion A criterion TS-35 rail-mounting housing material: polyamide PA6.6 screw-terminal 1.5 mm2 (max. core cross section) 12.5 x 108 x 114 mm (width x height x depth) 0.15 kg IP 20 The Manufacturer maintains the right to change technical data. 20 20131126-V0 DT1100 xx xx 8.2. Application example 20131126-V0 21 DT1100 xx xx 22 20131126-V0 DT1100 xx xx 20131126-V0 23