CutMaster 82
6.04 Major External Replacement Parts
Item #
Qty
Description
Catalog #
1
2
3
4
5
1
1
1
1
1
Cover with labels
Base Enclosure Assembly Tube, roll handle
Front Panel
Rear Panel
9-0128
9-0118
9-0121
9-0127
9-0101
1
5
4
3
3
2
Art # A-08120
NOTE
Illustration may vary slightly from unit. PARTS LIST
6-2
Manual 0-4980
cutmaster 82
6.05 Front Panel Replacement Parts
Item#
Qty
1
2
3
1
1
1
Description
Ref.
Output Current Control and Function Control Knobs
Toggle - On/Off Switch
SW1
Work Cable with Clamp, 20 Ft / 6.1 m
Catalog #
9-8527
9-0109
9-0184
1
2
3
Art # A-08123
NOTE
Illustration may vary slightly from unit. Manual 0-4980
6-3
PARTS LIST
CutMaster 82
6.06 Left Side Replacement Parts
Item #
1
2
3
4
5
6
Not Shown:
Qty
Description
Ref Catalog #
1
1
1
1
1
1
Main PCB Assembly
Logic PCB
Center Chassis Molded Plastic
Fan, Transformer, Main
Inductor, Output
9-0125
9-0107*
9-0102
9-0104
9-0199
9-0105
1
1
1
1
Power Cable Strain Relief, for all units
Input Power Cable 230 V with plug, Input Power Cable 460/600V
Hi/Lo voltage selection switch
NOTE:
9-0111
9-8596
9-8593
9-0110
*9-0107 Logic PCB, If the serial number of the power supply is prior to #05078755 then kit number 9-0201 will
be needed to replace not only the Logic PCB (9-0107) but the regulator (9-0115) as well. Another way to tell if
the kit is needed is to see if the regulator has a small diameter tube coming out of the bottom fitting. If there is a
transducer and wire harness instead of the tube, the kit is not needed.
1
2
3
4
Art # A-08122
6
5
NOTE
Illustration may vary slightly from unit. PARTS LIST
6-4
Manual 0-4980
cutmaster 82
6.07 Right Side Replacement Parts
Item #
Qty
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
Description
Ref Contactor, 4 Pole
Solenoid, 12V
Spare Parts Box
Spare Parts Box Cover
Console Quick Disconnect
Regulator, with knob and mounting nut
Assembly, PCB, Input Capacitors
Filter, Auto Drain
NOTE:
Catalog #
9-8587
9-0114
7-3267
7-3266
9-0161
9-0115*
9-0126
9-0116
*9-0115 regulator, If the serial number of the power supply is prior to #05078755 then kit number 9-0201 will be
needed to replace not only the regulator (9-0115) but the logic PCB as well. Another way to tell if the kit is needed
is to see if the regulator has a small diameter tube coming out of the bottom fitting. If there is a transducer and
wire harness instead of the tube, the kit is not needed.
7
5
4
6
8
3
2
1
Art # A-08121
NOTE
Illustration may vary slightly from unit. Manual 0-4980
6-5
PARTS LIST
CutMaster 82
6.08 Options and Accessories
Qty
Description
Catalog #
1
Single - Stage Filter Kit (includes Filter & Hose) 7-7507
1
Replacement Filter Body 9-7740
1
Replacement Filter Hose (not shown)
9-7742
2
Replacement Filter Element 9-7741
1
Two - Stage Filter Kit (includes Hose & Mounting Screws
Bracket, Filter Mounting (not shown)
9-9387
1
Two - Stage Air Filter Assembly
9-7527
1
First Stage Cartridge
9-1021
1
Second Stage Cartridge
9-1022
1
Extended Work Cable ( 50 ft / 15.2 m ) with Clamp
9-8529
1
Multi - Purpose Cart
7-8888
1
Automation Interface Kit
9-8310
1
25' / 7.6 m CNC Cable for Automation Interface Kit
9-8312
1
50' /15.2 m CNC Cable for Automation Interface Kit
9-8313
1
Nylon Dust Cover
9-7071
Housing
Filter
Element
(Cat. No. 9-7741)
Spring
O-ring
(Cat. No. 9-7743)
Assembled Filter
Cover
Barbed
Fitting
Art # A-02476
Art # A-02942
Optional Single - Stage Filter Kit
PARTS LIST
First & Second
Stage
Cartridges
(as marked)
Optional Two - Stage Filter Kit
6-6
Manual 0-4980
cutmaster 82
6.09 Replacement Parts for Hand Torch
Item #
Qty
Description
1
1
Torch Handle Replacement Kit (includes items No. 2 & 3)
2
1
Trigger Assembly Replacement Kit 3
1
Handle Screw Kit (5 each, 6-32 x 1/2” cap screw, and wrench)
4
1
Torch Head Assembly Replacement Kit (includes items No. 5 & 6)
5
1
Large O - Ring
6
1
Small O - Ring
7
Leads Assemblies with ATC connectors (includes switch assemblies)
1
SL60, 20 - foot Leads Assembly with ATC connector
1
SL60, 50 - foot Leads Assembly with ATC connector
1
SL100, 20 - foot Leads Assembly with ATC connector
1
SL100 , 50 - foot Leads Assembly with ATC connector
8
1
Switch Kit
10
1
Torch Control Cable Adapter (includes item # 11)
11
1
Through - Hole Protector
Catalog #
9-7030
9-7034
9-8062
9-8219
8-3487
8-3486
4-7834
4-7835
4-7836
4-7837
9-7031
7-3447
9-8103
1
8
2
4
5
6
3
7
Art # A-07993
Manual 0-4980
6-7
PARTS LIST
CutMaster 82
6.10 Replacement Parts - for Mechanized Torches with Unshielded Leads
Item No. Qty
Description
1
1
Torch Head Assembly without leads (includes items 2, 3, and 14)
2
1
Large O - Ring
3
1
Small O - Ring
4
1
PIP Switch Kit
5
Unshielded Mechanized Leads Assemblies with ATC connectors
1
5 - foot / 1.5 m Leads Assembly with ATC connector
1
10 - foot / 3.05 m Leads Assembly with ATC connector
1
25 - foot / 7.6 m Leads Assembly with ATC connector
1
50 - foot / 15.2 m Leads Assembly with ATC connector
6
1
11” / 279 mm Rack
7
1
11” / 279 mm Mounting Tube
8
1
End Cap Assembly
9
2
Body, Mounting, Pinch Block 10
1
Pin, Mounting, Pinch Block
11
1
Torch Holder Sleeve
12
1
PIP Plunger and Return Spring Kit
1
Pinion Assembly (Not shown)
1
5” / 126 mm Positioning Tube (Not shown)
NOTE
Catalog No.
9-8220
8-3487
8-3486
9-7036
4-7842
4-7843
4-7844
4-7845
9-7041
9-7043
9-7044
9-4513
9-4521
7-2896
9-7045
7-2827
9-7042
* Does not include Control Cable Adapter or Through - Hole Protector.
PARTS LIST
6-8
Manual 0-4980
cutmaster 82
8
6
10
7
9
1
2
10
3
4
11
12
5
A-07994
Manual 0-4980
6-9
PARTS LIST
CutMaster 82
6.11 Torch Consumable Parts Manual and Mechanized Torches
Tips:
Shield
Cup Body,
9-8237
DRAG TIP
CUTTING
20A
30A
40A
60A
40A
9-8205
9-8206
9-8207
9-8252
Shield Cup
9-8218
DRAG SHIELD
CUTTING
Tip:
CUTTING
40A 9-8208
DRAG SHIELD
CUTTING
Tips:
CUTTING
Start
Cartridge
9-8213
50-55A 9-8209
60A 9-8210
STANDOFF
CUTTING
Electrode
9-8215
70-120A
DRAG SHIELD
CUTTING
CUTTING
70A
80A
90/100A
120A
O-Ring No. 8-3488
Shield
Cup Body,
9-8237
Standoff Guide
9-8251
O-Ring No. 8-3488
Shield
Cup Body,
9-8237
Standoff Guide
9-8281
O-Ring No. 8-3488
Tips:
9-8231
9-8211
9-8212
9-8253
Shield Cup
9-8218
Shield Cap, Drag
50-60A 9-8235
Shield Cap, Deflector
9-8243
Shield Cup
9-8218
Shield
Cup Body,
9-8237
Shield Cap, Drag
40A 9-8244
Shield Cap, Deflector
9-8243
Shield Cup
9-8218
STANDOFF
CUTTING
50-60A
Shield Cap, Deflector
9-8243
Shield Cap, Drag
70-100A 9-8236
Shield Cap, Deflector
9-8243
Standoff Guide
9-8281
STANDOFF CUTTING
40-120A
GOUGING
Shield
Cup Body,
9-8237
Shield Cap, Gouging
9-8241
Tips:
Tip Gouging A 9-8225 (40 Amps Max.)
Tip Gouging B 9-8226 (50 - 100 Amps)
Art # A-08065_AB
Tip Gouging C 9-8227 (60 - 120 Amps)
NOTE
CutMaster 52 uses 60A and less
CutMaster 82 uses 80A and less
CutMaster 102 uses 100A and less
CutMaster 152 uses 120A and less
Tip Gouging D 9-8228 (60 - 120 Amps)
Tip Gouging E 9-8254 (60 - 120 Amps)
PARTS LIST
6-10
Manual 0-4980