Haynes Volvo 850 92 - 96 - Motor-Talk

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Bodywork and fittings
11.78 Withdraw the handle from the lock
assembly ...
11.11 a Disconnect the lock assembly
wiring loom at the connector •..
from the door. Push the cable grommet Into
the door and feed the loom through with it
(see illustrations).
12 Undo the two lock retaining screws from
the edge of the door and manipulate the
assembly out through the door aperture (see
illustration).
Rear door outer handle
13 Remove the door interior trim panel as
described In Section 10,
14 From the edge of the door, prise Qut the
cover plate over the outer handie retaining
screws.
15 Slacken the two door loc k reta ining
screws.
16 Undo the two outer handle retaining
screws from the edge of the door.
17 Withdraw the handle from the lock
assembly then disengage the other end from
the forward pivot.
11.7b ... then disengage the other end
from the forward pivot
-
. 11.11 b ... then push the cable grommet
Into the door and feed the loom through
11.7
11.10 Undo the window guide·channel
lower retaining screw
11.12 Removing the lock assembly from
the door
the door and feed the loom through with It.
2 Raise the window and secure it in the raised
position with adhesive tape over the top of the
door frame.
the edge of the door, and manIpulate the
3 Disconnect the motor wiring at the
assembly out through the door aperture.
connector.
Refitting
, 4 Undo the three bolts and withdraw the
25 Refitting is a reversal of the relevant motor from the regulator cassette (see
illusb atlon).
removal procedure. Check for correct
operation before refitting the door trim.
Window regulator cassette
24 Undo the two lock retaining screws from
5 Remove the window regulator motor as
1 Remove the door interior trim panel as
described in Section 10.
described previously.
6 Remove the plastiC cover over the access
panel at the rear of the door (see Illustration).
7 Using pliers, slip the inner door handle
return spring off the handle lever (see
illusbation).
8 Undo the pivot bolt at the handle lever base
and collect the return spring.
9 Undo the three bolts and remove the
handle lever frame (see Illustration).
12.4 Removfng the window regulator
12.6 Remove the plastic cover over the
motor
access panel at the rear of the door
Remova'
Window regulator motors
Rear door lock assembly
18 Remove the window regulator cassette as
described in Section 12.
19 Remove the outer handle as described
previousty .
20 Remove the weatherstrip at the rear of the
window.
•
21 Lower the window glass fully.
22 Remove the wiring clamp at the bottom of
the window rear guide channel, undo the two
screws and pull the channel up and out.
23 Disconnect the lock assembly wiring loom
at the connector, and release the cable clip
from the door. Push the cable grommet into
•
11 0 8
Bodywork and fittings
•
12.7 Release the Inner door handle return spring from the
handle lever
10 Lower the window glass until the lift rail
slides are accessible through the apertures in
the door.
11 Extract the locking clips from the lift rail
slides and release the lift anns from the slides
(see illustration).
12 Undo the eight bolts securing the cassette
to the door. Support the window glass then
withdraw the cassette from the door (see
Illustration).
Front door window glass
13 Remove the window regulator cassette as
described previously.
14 Carefully prise up the inner weatherstrip
12.9 Undo the three handle lever frame retaining botts {arrowed}
and remove It from the top edge of the door
panel (see Illusb atlon).
15 Move the glass down as far as it will go.
tip it up at the rear and lift It out of the door
(see illustration).
Rear door window glass
16 Remove the window regulator cassette as
described previously.
17 Carefully prise up the Inner weatherstrip
and remove it from the top edge of the door
panel.
18 Remove the wiring clamp at the bottom of
the window rear guide channel, undo the two
screws and pull the channel up and out.
19 Move the glass down as far as it will go,
tip It up at the rear and litt it out of the door.
Refitting
20 Refitting is a reversal of the relevant
removal
procedure. Check
for correct
operation before refitting the door trim.
13 Tailgate Interior trim panel -
removal and refitting
Removal
12. 11 Extract the locking clips from the 11ft
rail slides
12.12 Removing the window regulator
cassette from the door
1 Open the tailgate and remove the cover
around the inner handle by inserting a spatula
under the upper edge aod forcing it down
(see illustration).
2 Remove the cover over the high level stop
light by grasping it on each side and pulling
down. Take care not to break the fragile inner
retaining catches (see illustration).
3 Insert a strip of cardboard about 180 x 100
mm between the upper and lower panels on
each side. The edges of the lower panel are
quite sharp and will easily scratch the upper
panel If not protected.
4 Grip between the tailgate weatherstrip and
the trim panel along the lower edge and purr
12.14 Prise up the door inner weatheistrip
12.15 Uftlng out the door window glass
13.1 Remove the tailgate inner handle
cover with a spatula
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