Assembly and Start-Up FTA/FBO
Automatic folding door system 20
© Copyright agtatec AG 2011
Manufacturer
agtatec ag
Allmendstrasse 24
CH-8320 Fehraltorf
Service-Hotline
Distributor
Art. No. 102-020401138
Table of contents / Index
Table of contents
1.
General.................................................................................................................. 4
1.1.
Document identification ...................................................................................................... 4
1.2.
Structure of the documentation .......................................................................................... 4
1.2.1.
Overview of each chapter................................................................................................... 4
1.3.
Instruction manual .............................................................................................................. 5
1.4.
Abbreviations...................................................................................................................... 6
2.
Technical Data...................................................................................................... 8
3.
Elevation/drawing of header FTA/FBO............................................................... 9
3.1.
View FTA/FBO.................................................................................................................... 9
3.2.
FTA 107/FBO 108 Vertical section – lintel mounting........................................................ 11
3.3.
FTA 107/FBO 108 Vertical section – header mounting .................................................... 12
3.4.
FTA 107 Horizontal section – lintel mounting ................................................................... 13
3.4.1.
Door leaves closed ........................................................................................................... 13
3.4.2.
Door leaves open ............................................................................................................. 13
3.5.
FTA 107 Horizontal section – header mounting ............................................................... 14
3.5.1.
Door leaves closed ........................................................................................................... 14
3.5.2.
Door leaves open ............................................................................................................. 14
3.6.
FBO 108 Horizontal section – lintel mounting .................................................................. 15
3.6.1.
Door leaves opened in escape direction .......................................................................... 15
3.6.2.
Door leaves open ............................................................................................................. 15
3.6.3.
Door leaves closed ........................................................................................................... 15
3.7.
FBO 108 Horizontal section – header mounting............................................................... 16
3.7.1.
Door leaves opened in escape direction .......................................................................... 16
3.7.2.
Door leaves open ............................................................................................................. 16
3.7.3.
Door leaves closed ........................................................................................................... 16
4.
Installlation FTA/FBO 20.................................................................................... 17
4.1.
Preliminary work ............................................................................................................... 17
4.2.
Alternatives for installation of operator and lateral supports............................................. 17
4.2.1.
Individual positioning of lateral supports........................................................................... 17
4.2.2.
Pre-assemble operator and lateral supports .................................................................... 18
4.3.
Prepare door leaves with floor brushes ............................................................................ 18
4.4.
Installation of door leaves................................................................................................. 20
5.
Parameter ........................................................................................................... 21
5.1.
Parameter explanations.................................................................................................... 21
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Table of contents / Index
5.2.
Parameter overview.......................................................................................................... 22
5.3.
Configuration 2xVRR20 (only FBO) ................................................................................. 22
6.
Options ............................................................................................................... 23
6.1.
Door leafe surveillance ..................................................................................................... 23
6.2.
Locking and casing surveillance....................................................................................... 24
6.3.
Mechanical emergency release........................................................................................ 25
6.4.
Casing ABS+HE ............................................................................................................... 26
Index
Installation of door leaves....................................................20
Installlation FTA/FBO 20....................................................17
Instruction manual .................................................................5
A
Abbreviations ........................................................................ 6
Alternatives for installation of operator and lateral supports17
L
Locking and casing surveillance..........................................24
C
Casing ABS+HE ................................................................. 26
Configuration 2xVRR20 (only FBO) .................................. 22
M
Mechanical emergency release ............................................25
D
Document identification........................................................ 4
Door leafe surveillance........................................................ 23
Door leaves closed ............................................ 13, 14, 15, 16
Door leaves open............................................... 13, 14, 15, 16
Door leaves opened in escape direction ........................ 15, 16
E
Elevation/drawing of header FTA/FBO ................................ 9
F
FBO 108 Horizontal section – header mounting ................. 16
FBO 108 Horizontal section – lintel mounting.................... 15
FTA 107 Horizontal section – header mounting ................. 14
FTA 107 Horizontal section – lintel mounting.................... 13
FTA 107/FBO 108 Vertical section – header mounting...... 12
FTA 107/FBO 108 Vertical section – lintel mounting ........ 11
G
O
Options ................................................................................23
Overview of each chapter ......................................................4
P
Parameter.............................................................................21
Parameter explanations........................................................21
Parameter overview .............................................................22
Pre-assemble operator and lateral supports..........................18
Preliminary work .................................................................17
Prepare door leaves with floor brushes ................................18
S
Structure of the documentation..............................................4
T
Technical Data.......................................................................8
General.................................................................................. 4
I
V
View FTA/FBO .....................................................................9
Individual positioning of lateral supports ............................ 17
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Table of contents / Index
1.
General
1.1.
Document identification
1.2.
Name:
B9_Assembly_FTA_FBO_SYS20_EN_V1.0.doc
Version:
V1.0
Serial no.:
102-020401138
Structure of the documentation
The documentation of the system 20 is divided into different manuals, in order to reduce file size
and to simplify the handling.
The structure of the document is as follows (B1 =book 1):
B1_General
B2_Assembly STA
B3_Assembly TSA
B4_Assembly TOS
B5_Options
B6_Control
B7_Commissioning
B8_Annex
B9_Assembly and Start-Up FTA/FBO
1.2.1.
Overview of each chapter
Chapter
Content
B1_General
General
Safety instructions
Preparations
Technical data
General plans
General
Installation drive module D-STA/E-STA
Installing running gear D-STA/E-STA
Installing door leale D-STA/E-STA
Installation of the drive unit D-STA/E-STA
General
Floor tracks / Door leaf guides
Profile system D-TSA/E-TSA – Overview
Attaching and adjusting carriages
Installing slow running plane D-TSA / E-TSA
Installing fast running plane D-TSA / E-TSA
Attaching drive unit set D-TSA / E-TSA
Profile system D-TSA/E-TSA – Overview
Installing fast running plane D-TSA / E-TSA
B2_Assembly STA
B3_Assembly TSA
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General
B4_Assembly TOS
B5_Options
B6_Control
B7_Commissioning
B8_Annex
B9_Assembly and StartUp FTA/FBO
1.3.
1
General
TOS installations – for escape and rescue routes
Mounting profile and tracks
Mounting and setting the side leaves
Locking
Electrical connections
General
Locking
Installation of CO48
Extended function module
Battery / Accumulator
Operator casing
Fanlight
Protective screen
General
Control module STM 20
Control module STM 20 RED / DUO
Control module STM 21
Control module STM 21 RED
Control module STM 22 RED / DUO
General
Principles for commissioning
The CAN-bus
BDE-D Operating unit
Operating instructions Easy-Programmer EPC 903
Start-Up
Commissioning of systems
Parameter explanations
General
Module types cladding height 200 mm
Drive module
Drawings
Article list
General
Technical Data
Elevation/drawing of header FTA/FBO
Installation FTA/FBO 20
Parameter
Options
Instruction manual
After the system installation, the instructions have to be stored in an accessible and dry place.
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General
1.4.
1
Abbreviations
A
B
C
D
E
F
A
Width of passage
AKA
Actuating contact “outside”
AKI
Actuating contact “inside”
AMP
Lamp
APA
Actuating switch for pharmacies
APD
Pushbutton for pharmacies
APR
Locking bar for pharmacies
APS
Safety device for pharmacies
AS
Connection or general schematic diagram
ATE
Drive unit
ATM
Drive module
BAT
M
MOT
MP
N
NET
NSK
MOT
Motor
MP
General installation plan
NET
Power supply
NSK
Emergency fail close contact
OUT
Output
OVA
Optical lock indicator
RAD-A
Radar “outside”
Battery pack
RAD-I
Radar “inside”
BDE
Control unit
RED
Redundant module
BDE-E
Control unit electronic
SAA
Interlock control “exit actuation blocked”
BDE-M
Control unit mechanical
SAG
Control unit
BDE-R
Control unit redundant
S-AUS
Interlock control
BS
BDE with lock
SEA
Interlock control “entrance
actuation blocked”
CAN-H
Serial interface
SEK
Transmitter head
CAN-L
Serial interface
SHE
Safety element, external
CO48
Special standard in france
SÖK
Emergency opening contact
CPU
Microprocessor
SPS
Stored program control SPC
D-STA
Double sliding door drive
SSA
Slidebar operator
DUO
Heavy door operator
SSK
Key-operated contact
EEPROM
Parameter storage
STA
Sliding door drive
ELS
Light barrier
STD
Socket
EMK
Receiver head
STG
Control unit
EPROM
Program storage
STM
Control module
ES
Electrical connection diagram
STP
Control p.c.b.
E-STA
Single sliding door drive
SUR-A
Time switch contact “exit
mode”
E-STA-L
Single sliding door drive left
SUR-V
Time switch contact “locking
mode”
E-STA-R
Single sliding door drive right
THS
Thermostatic switch
F
Length of header
TOS
Break-Out system
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M
N
O
R
S
T
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General
1
FEM
Extended function module
TOZ
Door hold-open time
FIRST
Redundant operator
TOWA
Two-way traffic
G
Height of passage
TSA
Telescopic sliding door operator
GTR
Gearbox
TÜV
Industrial inspectorate
HEA
Manual unlocking „from outside“
UMR
Guide pulley
HEI
Manual unlocking „from inside“
µP
Microprocessor
HES
Manual unlocking switch
VAK
Lock indicating contact
K
KA
Cable exit
VAL
Locking alarm
L
LED
Light-emitting diode
VL
Wiring list
LS
Wiring diagram
VRR
Locking device
ZLP
Supplementary printed circuit
board
G
H
U
V
Z
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Technical Data
2.
2
Technical Data
Clear passage widths A
Clear passage width
A = 800 – 2000 mm
Clear passage height (recommended maximum height)
G = 2500 mm
Door weights
Maximum 4x 37.5 kg
Max. 150 kg
Door movements
Door opening speed (maximum)
70 cm/sek.
Door closing speed (maximum)
50 cm/sek.
Door speed after meeting obstruction
ca. 8 cm/sek.
Static driving force of door leaf
Max. 150 N
Time delay
0 – 20 sec.
NOTE
Max. speed is limited by mass (weight) of door (statutory regulation)
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Elevation/drawing of header FTA/FBO
3.
Elevation/drawing of header FTA/FBO
3.1.
View FTA/FBO
(FTA) F = A+226
F=
(FBO)
F A+226
= A+302
10
200
1000
1300
(FTA) GG
(FBO) GG = G+39
180
10
3
G max. = 2500
B*
A
F
FTA
FBO
FTA
FBO
FTA
FBO
800
-
1010
-
1026
-
900
1120
1126
1200
1000
1230
1226
1300
1100
1340
1326
1400
1200
1450
1426
1500
1300
1560
1526
1600
1400
1670
1626
1700
1500
1780
1726
1800
1600
1890
1826
1900
1700
2000
1926
2000
1800
2110
2026
2100
1900
2220
2126
2200
2000
2330
2226
2300
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Elevation/drawing of header FTA/FBO
3
NOTE
* B = Total opening of the door leaves (without door handles)
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Elevation/drawing of header FTA/FBO
3.2.
3
FTA 107/FBO 108 Vertical section – lintel mounting
H = G-27
70
G max. = 2500
A
B
F
800
1010
1026
900
1120
1126
1000
1230
1226
1100
1340
1326
1200
1450
1426
1300
1560
1526
1400
1670
1626
1500
1780
1726
1600
1890
1826
1700
1800
2000
2110
1926
2026
1900
2000
2220
2330
2126
2226
21
200
1000
1300
G-145
(FTA) G
G
(FBO) GG = G+39
6
160
180
240
ATTENTION
The Dimension “G” has to be exact with the max. allowed tolerance of +/- 2 mm!
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Elevation/drawing of header FTA/FBO
3.3.
3
FTA 107/FBO 108 Vertical section – header mounting
180
240
H = G-27
70
G max. = 2500
A
B
F
800
1010
1026
900
1120
1126
1000
1230
1226
1100
1340
1326
1200
1450
1426
1300
1560
1526
1400
1670
1626
1500
1780
1726
1600
1890
1826
1700
1800
2000
2110
1926
2026
1900
2000
2220
2330
2126
2226
21
200
1000
1300
G-145
(FTA)GG
(FBO) GG = G+39
6
Option
Blancal-Blende
180 x 15
ATTENTION
The Dimension “G” has to be exact with the max. allowed tolerance of +/- 2 mm!
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Elevation/drawing of header FTA/FBO
3.4.
FTA 107 Horizontal section – lintel mounting
3.4.1.
Door leaves closed
3
A
3.4.2.
Door leaves open
A
30
B
30
NOTE
The option „Handles“ increses the dimension B of 2x30 mm.
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3
Elevation/drawing of header FTA/FBO
3.5.
FTA 107 Horizontal section – header mounting
3.5.1.
Door leaves closed
A+58
3.5.2.
Door leaves open
A+58
A
30
B
30
B
NOTE
The option „Handles“ increses the dimension B of 2x30 mm. Therefore the max.
possible opening with will be reduced.
MS Swing Stopp 105-100045000
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Elevation/drawing of header FTA/FBO
3.6.
FBO 108 Horizontal section – lintel mounting
3.6.1.
Door leaves opened in escape direction
3.6.2.
Door leaves open
67
A
3
67
B
3.6.3.
Door leaves closed
AG = A+134
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Elevation/drawing of header FTA/FBO
3.7.
FBO 108 Horizontal section – header mounting
3.7.1.
Door leaves opened in escape direction
3.7.2.
Door leaves open
3
AG = A+134
A
B
3.7.3.
Door leaves closed
AG = A+134
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Installlation FTA/FBO 20
4.
Installlation FTA/FBO 20
4.1.
Preliminary work
4
1. Measurement of existing building dimensions
 (FTA) Passage width A
 (FTA) Passage height G
 (FBO) Passage width AG (AG = A + 138 mm)
 (FBO) Passage height GG (GG = G + 39 mm)
2. Check floor level (highest point = starting position for lower edge of lateral support)
3. Clarify possible deficiencies with principal
4. Adjust jig from operator header and secure firmly in position
4.2.
Alternatives for installation of operator and lateral supports
4.2.1.
Individual positioning of lateral supports
(For lintel mounting proceed from Step 2)
1. For header mounting, first attach the two lateral equalizing profiles. In this one must take
care that the distance from the beginning of the notch for the operator support up to the
upper edge of the finished floor is equal to G (FTA) and GG (FBO).
2. Mark passage centre (FTA = A : 2) , (FBO = AG : 2.
3. Mark passage of lateral supports:
(Header length F – 168 mm) : 2
Transfer this dimension to left and right from passage centre. This position marks the start
of the left and right lateral supports. Formula for overlength operators:
(F – overlength (mm) – 168 mm) : 2
Place lateral supports flush with passage width AG
4. Transfer upper fixing holes of both lateral supports.
5. Fix left hand lateral support at top.
6. Place jig in operator mounts of both lateral supports and mount right-hand lateral support.
7. Insert jig in floor bearings.
8. Fix lateral supports at bottom and centre. They must be aligned 100% vertically.
9. Screw header to mounts of lateral supports.
10. Fix header onto structure. For FBO install break-out sections and accessories. Cover mechanical parts before drilling and then clean thoroughly.
Supplementary work on header mounting
11. Shorten the casing delivered with excess length 20 mm.
12. If it is included in the scope of delivery, shorten the optional cladding on the side of the operator to the required length and clip it in.
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Installlation FTA/FBO 20
4.2.2.
4
Pre-assemble operator and lateral supports
(Only possible with lintel mounting)
1. Mark passage centre (FTA = A : 2) , (FBO = AG : 2)
2. Mark position of lateral supports:
(Header length F – 168 mm) : 2
Transfer this dimension to left and right from passage centre. This position marks the start
of the left and right lateral supports. Formula for overlength operators:
(F – overlength (mm) – 168 mm) : 2
(FBO) Place lateral supports flush with passage width AG.
3. Transfer upper fixing holes of both lateral supports.
4. Fix left-hand lateral support at top.
5. Fit right-hand lateral support.
6. Insert jig in floor bearings.
7. Fix lateral supports at bottom and centre. They must be aligned 100% vertically.
8. Fix header on to structure. For FBO install break-out sections and accessories. Cover mechanical parts before drilling and then clean thoroughly.
4.3.
Prepare door leaves with floor brushes
There are 3 grooves in the plastic profile for the mounting of the floor brushes. These make it
possible to mount the floor brushes in the middle of the door (standard) for continuous floors
and threshold rails, or on the inner or outer side of the door when using with a floor guide rail.
The floor brushes are available in 2 different heights:
23 mm (Standard)
Art. Nr. 102-107015029
28 mm (Variante)
Art. Nr. 102-107015030
The individual brushes are provided with a bend (i.e., articulated), so that the seal runs continuously over the complete width of the door.
8
5
21
P1612
Floor brush 102-107015029 (23 mm) oder 102-107015030 (28 mm)
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Installlation FTA/FBO 20
4
The floor brushes must be slighty bent in the longitudinal direction so that they grip well when
being pushed into the guide profile.
With swing leaves with a rotating profile, the floor brushes must be mounted without a bend.
With narrow door installations, the complete width can therefore be covered with a single floor
brush.
Rotating profile
2 brushes for large wings
Floor brush without a bend
1 brush for small wings
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Installlation FTA/FBO 20
4.4.
4
Installation of door leaves
1. Clean floor bearings and remove the grease from them.
2. Remove guide roller from the two door leaves in the centre.
3. Insert door leaves into floor guides and bolt onto swivel arm.
Observe designations left (L) and right (R)!
4. Fix semicircular rail to floor.
5. Re-fit guide rollers of centre door leaves.
6. Re-adjust door leaf height by setting the bearing bolt on the swivel arm. (tighten locknut)
(FBO : The bearings of the break-out arm must be tensioned, i.e. tightened to the axial
bearing stop).
7. FBO : Check setting and function of ball catches on break-out arm.
8. FBO : Check VRR box and engagement of VRR bolt.
9. Spray rubber parts with silicone spray.
10. Adjusting the door leaves:
If the door leaves do not close correctly at the closing edge, this can be corrected by adjusting an excentric at each pair of leaves according to the sketch below.
Adjustment of the door leaves must be carried out with the doors closed.
Hex nut width across 17 mm
for locking the excentric
Hexagon width across 17 mm for
adjusting the excentric caution!
spanner thickness max. 3 mm
NOTE
It must be possible to swivel open the door leaves with a max. force of 220 N.
Measured from the front edge on a height of 1000 mm from the floor.
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Parameter
5.
Parameter
5.1.
Parameter explanations
(especially for FTA/FBO)
PARAMETER
 Motor
Factory
setting
5
Comment
Depending on the STM, not all ATE can be used
 ATE 20 Folding door
ATE 20 with special pulley for folder
(ATE 20 will be detected automatically and set for door
type Folder)
 ATE 16 Folding door
ATE 16 with special pulley for folder
(ATE 16 is not detected automatically)
DOOR SYSTEM
 A-dimension
in mm, range: 0..59’999 (data for folder is a must)
 Door type
Attention: a modification of door type causes a reset of
the running parameters and sets certain parameters, as
e.g. AUX0-IN, to a predefined function.
Some drives only support certain door types.
 Folding door
Special rule parameters for FTA/FBO
 Basic escape route
Standard requirement for England, always with leadacid battery
Power failure:
Reaction according to Emergency operating BAT
After come-back of mains voltage, back to previous operating mode
Battery problem:
In case of a defective or insufficiently charged battery,
the door opens and can be reset - by starting again the
control unit via FPC or via Emergency Stop - and so be
set back again into service.
VERRIEGELUNG
 Locking type
Locking types are not automatically identified. They must
be programmed.
Not all locking types are available/possible depending on
the ATE used.
 Bi-stable
VRR 16 (magnetic, bi-stable)
 2-times
Triggering of the additional unit for 2 locks
Is used on FBO and PST
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Parameter
5.2.
5
Parameter overview
(especially for FTA/FBO)
Parameter value (factory settings printed bold)
PARAMETER
Description
D
M 1
2
3
4
M 0
(Enter number, field 0..xxx)
5
6
ENTRANCE SYSTEM
└►
└►
Measure A
Door type
(* not with DUO)
D
M
Basic operator
CO48 Ventouse
TOS
Flip flow
Basic escape
route UK
Breakout
USA
Ratchet
Deadman
Smoke protect.
door
3 buttons
OP door
*Folding
door esc.
route UK
Without
Motor powered
Fail Secure
Fail Safe
Bistable
(FTA)
Double
(FBO)
Without
ATE20
ATE21
ATE16 heavy
ATE17
*ATE20
folding door
CO48
Sandow
direct
*Folding
door
LOCKING
└►
Lock type
D
M
MPV 20
MPV 16
Magnet
ATE19
small
*ATE16
folding door
ATE19
large
ATE16
normal
DRIVE
└►
Motor
(* not with DUO)
5.3.
D
M
Configuration 2xVRR20 (only FBO)
Locking Type / Verriegelung Typ
Type de verrouillage
DIP-Switch 1
Dip-Switch 2
Dip-Switch 3
Dip-Switch 4
Without locking device / Ohne Verriegelung / sans verrouillage
0
0
0
0
Bistable / Bistabil (FBO)
1
0
0
0
Motor-powered / Motorisch /
motorisé
0
1
0
0
-
1
1
0
0
Magnet / Aimant
0
0
1
0
Fail Safe
1
0
1
0
Fail Secure
0
1
1
0
-
1
1
1
0
Bistable KTA20 / Bistabil KTA20
0
0
0
0
NOTE
On the control for double locking, there is a DIP-switch block for each locking.
Both locking devices of the FBO 20 are to be set on “Bistable”.
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Options
6.
Options
6.1.
Door leafe surveillance
6
Door
leafe surveillance
Türflügel-Überwachung
ExternalAnschlüsse
connectionsbauseits
by client
externe
(connect only low
voltage)
(nur Niederspannung
anschliessen)
897 898 899
Allowance approx. 3-4 mm
Spiel ca. 3-4mm
Klemmenverteiler
Distribution
board
016.088.000
102-016088000
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Art. No. 102-020401138
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Options
6.2.
6
Locking and casing surveillance
Locking
surveillance 102-105003000
Verriegelungs-Überwachung
105.003.000
891
1
4
gb
locked
verriegelt
rt
unlocked
entriegelt
2
892
893
3A / 250 VAC
(ohmsche Last)
Überwachung
Casing capVerschalungsdeckel
surveillance
abschliessbar
lockable
Klemmenverteiler
Distribution
board
016.088.000
102-016088000
(ohmic load)
Casing
cap
Verschalungsdeckel
894
sw
1
4
externe
ExternalAnschlüsse
connectionsbauseits
by client
(nur Niederspannung
(connect only lowanschliessen)
voltage)
sw
gb
locked
verriegelt
rt
unlocked
entriegelt
2
895
896
3A / 250 VAC
(ohmsche Last)
(ohmic load)
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Art. No. 102-020401138
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Options
6.3.
6
Mechanical emergency release
STM 20
1
rot
red
rouge
gelb
yellow
jaune
Not-Aus
Emergency Stop 2
Arrêt d’urgence
gelb
yellow
jaune
schwarz
black
noir
schwarz
black
noir
rot
red
rouge
NOTE
Cutout on casing, see sketch on next page.
B9_Assembly_FTA_FBO_SYS20_EN_V1.0.doc
Art. No. 102-020401138
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Options
6.4.
6
Casing ABS+HE
NOTE
Use MS 102-455007000
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