GIMCO , The Leading Company of Environmental Energy Industry in 21st Century www.gimc o . c o. kr Green Energy GIMCO, The Leading Company of Environmental Energy Industry in 21st Century CONTENTS 1. Introduction 2. Business Area 3. Performance Green Energy Ⅰ Introduction Green Energy GIMCO Vision GIMCO, The Leading Company of Environmental Energy Industry in 21st Century Innovative technology By GIMCO High Technology GIMCO, continuous R&D, Creative and Challenge The leader of 21st century in ECO energy technology Green Energy GIMCO I Outline Established : 24 May 2001 CEO : Kim Sung-han Capital : 3,100 million KRW Main business area Plant Facility (Furnace for industrial use, Regenerative combustion system etc.) New Renewable Energy Biomass Co-generation • Biomass Gasification • CDM (Clean Development Mechanism) CES (Community Energy Supply System) Smart Grid Ⅱ History 2001. 05 Foundation of EAKYUNG Co.,ltd. 2009. 09 Renamed to GIMCO Co.,ltd. 2010. 12 Undertaking of CES business 2011. 09 Capital increase (3,100 million KRW) 2011. 09 Acquisition of Government’s Permission for CES Business 2011. 11 Foundation of Technical research center 2011. 12 Establishment of Pohang Manufacturing Factory 2011. 12 Registration for Smart Grid Business 2012. 06 Technical Agreement of Furnace and Combustion with WELLTEC (Japan) 2012. 06 Technical Agreement of Heat Treatment Furnace with SAKURA (Japan) 2012. 07 ISO(9001, 14001) Certification 2012. 08 Registration for New Renewable Energy Company 2012. 12 Registration for SUNGJIN GEOTEC’s Sourcing Group 2012. 12 Registration for POSCO’s Sourcing Group 2013.04 Registration for Government’s Mechanical Facility Work 2013.05 Registration for ESCO 2013.11 Selected to Smart Grid Emerging Business company Green Energy Organization CEO Technical Research Center Auditor Plant Business Group Plant Facilities Group Smart Grid Group Construction Division Engineering Division Technical Sales Division Technical Sales Division Technical Administration Division Financial Management Group Sadang CES Division Financing & Accounting Team Smart Grid Business Division Purchasing Team Green Energy GIMCO Office Seoul Office (Head office) Address Kolon science vally 2 804, Guro-dong, Gurogu, Seoul Korea Main business Plant Facility, CES project, Environment energy project, New·Renewable energy project etc. Plant Business Division, Technical Research center Address 5F, Hanshin IT Tower, 235, Guro-dong, Guro-gu, Seoul, Korea Main business Engineering development of combustion and high Efficiency technology, Technical development of New·Renewable energy and Environmental energy, Smart Grid etc. Green Energy GIMCO Office Pohang Factory Address 366, Iga-ri, Cheongha-myeon ,Buk-gu, Pohang-si, Gyeongbuk, Korea Main products Individual items and coil-fired boiler production etc. Ares 1,584 m2 Green Energy Business registration Registration for Smart Grid Business Green Energy Registration for CES business License of Gas Appliance Manufacturing Certificate of Research center Certificate of New Renewable energy Company Green Energy ISO Certificate Green Energy Patent Green Energy Patent Green Energy Ⅱ Business Areas Green Energy Plant Facility This is the leading company for furnace engineering in Korea, specializing in the design, production, installation and test operation of combustion equipments, large heating furnace, heat treatment furnace and so on, for industrial use I Main Business Areas Classification Business Areas Regenerative combustion sys. Burner, Control system, piping / exhaust etc. Hot rolling mill Re-heater, Forging furnace, Heat treatment furnace(Batch) Cold rolling mill Heat treatment furnace (CAL, APL, CGL, HCL etc.) Steel Making/ Continuous Casting Iron Making Other combustion facility ▲ Cold rolling mill Heat-keeping furnace, Slow cooling furnace, Ladle heating facility, Turndish heating facility, MINI-MILL heating facility, RH-OB heating facility Sinter ignition furnace, Iron making drying facility, Cokes combustion facility, Desulfurization facility Fuel conversion, Burner etc. ▲ Hot rolling mill Green Energy Ⅱ Major Compatitiveness Capable of own design and production for industrial furnace (Turn Key Base) • The capacity on its own to design, produce and install facilities such as Reheating Furnace, CAL (Continuous Annealing Line), CGL (Continuous Galvanizing Line) and APL (Annealing Pickling Line), including EIC Development of high-efficiency, low-pollution industrial furnace technology • A large market share in the regenerative combustion facility • Technological development of 4 years (national project), total R&D cost: 4.5 billion KRW • Capable of design and production of regenerative heating furnace for the first time in Korea Wide implementation of combustion facilities developed by POSCO • Developed the burner models used by POSCO • Capable of design and production of combustion equipment & system • Oxygen BURNER and oxygen enriched burner technology Patents • Method for Preparing Solid Carbonizing Fuels Using Wood Biomass (10-0779421) • A combustion apparatus of solid fuel and operation control method thereof (10-0923109) • Planning Method of Community Energy Supply System and System thereof(10-0590209) • Low temperature water and succession type district heating system utilizing combined heat and power plant(10-0393394) • Industrial furnace with regenerative combustion burners(10-0589694) • Regenerative Burner System(10-0590829) • PILOT BURNER(10-0571129) Green Energy Regenerative Combustion System I Regenerative Combustion System In regenerative combustion system, a pair of staged burners (A&B burners) operates alternately (approx. 30~60 sec.). The stand-by burner stores heat emitted from the operating burner and utilizes this heat to preheat inlet combustion air. This improves productivity by reducing fuel consumption and curtailing time to heat the furnace. Ⅱ Feature Component Burner Thermal Mass Feature Rich & Lean combustion type NOx : under 100PPM(O2 11%) Nozzle cooling : Air or Water Combustion air : high speed injection type Ball type Ceramic regenerator Separable Burner & regenerator Air Preheater Temp. 950°C( at in-furnace temperature of 1100°C) Exhaust Gas Temp. Under 250°C Cycle Time 60~90 sec ▲ Regenerative combustion ▲ Burner flame and Green Energy High Efficiency Hot Rolled Mills I Business Area New Installation of Reheating furnace Heating furnace Revamping(increase production and high efficiency) Conversion of fuel Improve combustion facility and control system Ⅱ Items Reheating furnace with Walking Beam Batch Type heating treating furnace Continuous heating furnace with Pusher Optimized burning system to various heating furnace Ⅲ Features Energy saving Reduction of air pollutants such as CO2, NOx etc. Minimizing of temperature deviation Efficient space utilization Ⅳ Application Heating, Melting, Smith heating, Heat treating furnace etc. ▲ Heating Test Simulator ▲ Control System Green Energy High Efficiency Regenerative Combustion Reheating Furnace I Reheating Furnace High efficiency regenerative combustion system can save energy up to 50 % by direct heat exchange and heat recovery with change combustion and it can be applied heating , smelting, and heat treating furnace ▲축열 연소LOT 공업로 ▲ 노내 열 유동 Simulation Green Energy High Efficiency Cold Rolled Mills I Business Area Heat treatment furnace Heating furnace Revamping(increase production and high efficiency) Conversion of fuel Improve combustion and control system Ⅱ Item Heat treatment furnace Batch Type Heat treatment furnace continues heat treatment furnace Heating burners Ⅲ Feature Energy saving Reduction of air pollutants Temperature distribution control Stabilize combustion Ⅳ Application Indirect heat treating, Annealing, Plating, Cementation furnace etc. ▲ Radiant Tube Burner Green Energy High Efficiency Regenerative Combustion Heat Treatment Furnace I Regenerative combustion system Regenerative combustion system is consist of two burners in pair and combust and exhaust work in timed rotation save heat in regenerator and supply into burner. Temperaure(℃) Surface Temperature of Radiant Tube 축열식 1100 1080 1060 1040 1020 1000 980 960 940 920 900 500 1225 1400 2250 2500 2750 Radiant tube length(mm) 3700 일반식 4500 Green Energy Ⅱ Feature Component Feature Burner Eccentric and high speed Nozzle type NOx : under 140PPM (O2 11%) Auto-igniter and inspection flame Thermal Mass Honey-comb type ceramic regenerator All in one Burner and thermal Mass Valve system 4-Way Valve (simple system) Air Preheater Temp. 850°C ± (adjustable) Exhaust Gas Temp. Under 250°C Cycle Time 30 sec Ⅲ Diagram ▲Regenerative ladle preheater / Dryer Green Energy High Efficiency Regenerative combustion ladle preheater / dryer I Business Area Ladle preheater / dryer combustion and control system conversion of fuel Ⅱ Item Ladle 가열장치 (Preheater / Dryer) Tundish 가열장치 (Preheater / Dryer) Ⅲ Feature Energy saving Reduction of air pollutants Temperature distribution control Stabilize combustion Ⅳ Regenerative system Regenerative combustion system is consist of two burners in pair and combust and exhaust work in timed rotation save heat in regenerator and supply into burner. Green Energy Ⅴ Feature Component Burner Feature Swirled Fuel injection type nozzle High Turn Down Ratio Variable Excess Air Combustion Auto-igniter and inspection flame Thermal Mass Ball type Ceramic regenerator Separable Burner regenerator Valve system 4-Way Valve (simple type) or individual Valve system Install type Horizontal, vertical Type Air Preheater Temp. 900°C max. Exhaust Gas Temp. Under 250°C Cycle Time ▲축열LOT 래들 가열장치(Horizontal Type) Ⅵ Diagram 60~90 sec ▲ Regenerative ladle preheater / Dryer Green Energy Burner Products ▲ 3-staged combustion burner ▲ Turndish preheating burner ▲ Flat Flame burner ▲ Partial premixed burner ▲ Oxygen enrichment burner ▲ Low NOx steamjet burner ▲ High momentum burner ▲ Low NOx Boiler burner Green Energy Biomass Co-Generation In response to the high oil price and other relevant environmental issues, the increase in the development and actual use of alternative and renewable energy sources is on the rise. Hence, the biomass steam supply and power generation with woodchip as a source of fuel – a futuristic project –promises abundant supply of power and steam. Converted price(KRW/Mcal) I Comparison of Fuel prices(Base on July. 2008) 160 157.6 120 90 60 30 0 63.1 62.1 56.0 12.0 Biomass B-C Oil City gas Gasoline Gasoline (Tax exempted) (Woodchip) (0.5%S) Woodchip fuel is the most economically efficient fuel, at only 19.3% the cost of Bunker-C Oil. Ⅱ Strong Point Constructed a biomass steam supply and power generation plant at the Seo Daegu industrial complex, the first in Korea (Acquired National Certification for Seo Daegu Biomass Steam Supply and Power Generation CDM Project) Established a stable fuel supply system by constructing and operating a woodchip fuel production factory, the first in Korea Established international technical cooperation with the Polytechnik of Austria (small scale), Standard Kessel (SK) of Germany (medium to large scale), and Foster Wheeler (biomass boiler technologies for power generation facilities) Developed competitive know-how in fuel supply, design technologies, construction and operation from first time in Korea and greatest number of experiences. For the client requirements, taking the multifarious biomass boiler technology and type. (Moving Grate, Traveling Grate, BFBC, CFBC) Green Energy Ⅲ Main User Businesses such as fiber, paper, food, an petrochemical whose rate or power and stem consumption is high. Large buildings, leisure facilities (skiing ground, golf house, etc.) Ⅳ Flow Diagram Ⅴ Power Generation System Green Energy Ⅲ Performance Green Energy Plant Facilities Furnace Reference No. Name of facilities Quantity Ordered by Deadline 1 POSCO STS4 Steel-Manufacture Holding Furnace 1LOT POSCO 13/5/30 2 Batch Heat Treatment Furnace 1LOT POSCO 11/7/30 3 POSCO 3CAL REVAMPING 1LOT POSCO 10/4/30 4 New construction of electrical steel sheet APL BURNER Ass'y 1LOT POSCO 09/6/30 5 POSCO Gangyang Iron Works 2nd cold rolling CAL F'CEREVAMPING 1LOT POSCO 09/4/30 6 Production and installation of Hot stamping Furnace 1LOT Hyundai Hysco 09/2/28 7 New construction of 2rd hot plate BATCH heat treatment furnace 1LOT POSCO 07/6/30 8 POSCO Gangyang Iron Works No.2 CGL F'CEREVAMPING 1LOT POSCO 07/6/30 9 Replacement of POSCO STS 1st steel heat insulation, slow cooling furnace 1LOT POSCO 06/9/30 10 Expansion project to increase capabilities of POSCO 3rd hot plate reheating furnace 1LOT POSCO 06/7/31 11 New construction of 3rd hot-rolling preheating furnace in Gangyang 1LOT POSCO E&C 06/7/31 12 No.1 CGL revamping works 1LOT POSCO E&C 06/5/31 13 6 CGL plating quantity control facility 1LOT POSCO E&C 05/12/30 14 2 cold-rolling 3CAL Heat Protector Ass'y 1LOT POSMEC 05/7/15 15 Electrical steel Mill No.3ACL Engineering 1LOT POSCO E&C 05/6/30 16 Modification works on 2rd hot-rolling reheating furnaces (#1,#2,#3) 1LOT POSCO 05/3/30 17 STS APL Quenching Zone revamping (Engineering/materials supply) 1LOT POSMEC 04/11/30 18 5 CGL Air Knife control system 1LOT POSCO 04/10/29 19 New construction of KISCO CGL FURNACE in China 1LOT POSCO E&C 03/10/31 20 Modification works on 3rd hot-rolling reheating furnaces (#1,#2,#3) 3SETS POSCO 03/7/31 Green Energy Plant Facilities Combustion Reference No. Name of facilities Quantity Ordered by Deadline 1 Installation of STS 4steel factory Ladle Dryer Burner (21set) 1LOT POSCO 12/9/30 2 Production and installation of Ladle Dryer (8set) 1LOT Dongbu Steel 09/6/30 3 Modification works on heat treatment furnace 1LOT Chosun Refractories 09/2/28 4 Production and installation of Turndish Dryer 1LOT Donhkuk Steel 08/11/30 5 Cold-rolled Oxy fuel Preheating Pilot device 1LOT POSCO 07/7/30 6 Gwandyang 3hot-rolling preheating furnace main body instrument & Valve 1LOT POSCO E&C 07/6/26 7 Production and installation of Skid & Post and refractories 1LOT POSMEC & POSCO 07/5/11 8 1cold-rolled 2CAL and 2cold-rolling 3CAL Pilot Burner for LNG use 1LOT POSCO 07/5/11 9 2 hot plate #3 heating furnace BURNER supply 56SETS POSCO E&C 07/4/10 10 3 continuous casting 4 continuous casting rationalization PREHEATER 1LOT POSCO E&C 06/4/10 11 New construction of LNG regulator and replacement of Gas BURNER 1LOT POSCO E&C 05/11/30 12 1,2 steel RH SIDE BURNER 1LOT POSCO 05/11/20 13 New construction of 1 steel regenerative filler ladle (3EA) 1LOT POSCO 05/10/20 14 Production of RADIANT TUBE BURNER SYSTEM 1LOT Dongbu Steel Co., Ltd. 05/6/30 15 New construction of LADLE PREHEATER 6EA 1SET ISPAT 05/3/31 16 Replacement of 1,2 steel LADLE DRYER 1LOT POSCO 04/12/10 17 STS 1 steel continuous casting TUNDISH PREHEATER 1LOT POSCO 04/10/27 18 Drying facility for 2 steel factory hot metal desulfurization facility rationalization ladle 2LOTS POSCO E&C 03/10/1 19 Installation of STS 1 steel factory regenerative LADLE DRYER 2LOTS POSCO 03/7/7 Green Energy Plant Facilities Combustion Reference No. Name of facilities Quantity Ordered Deadline by 20 Installation of STS 2nd steel factory regenerative LADLE DRYER 3LOTS POSCO 03/6/30 21 Production and supply of STS 3nd steel factory steel manufacturing facilities LADLE DRYER 1SET& 6Kinds POSCO E&C 03/4/20 22 Repairs works on mini-mill/hot-rolling H/F facilities 1LOT POSCO 03/3/20 23 Repairs works on CGL RTF combustion control system 1LOT RIST 03/1/27 24 Repairs works on CAL facility (thermal efficiency improved) 1LOT POSCO 02/12/31 25 Repairs works on CGL F2-1,2,3 ZONE facilities 1LOT 26 CGL uniform temperature and condition regulating device 1LOT 27 Production and installation of regenerative R/T combustion testing device 1LOT 28 Installation of STS 1 steel factory regenerative LADLE DRYER 3LOTS POSCO 02/6/15 29 Production and installation of multipurpose regenerative TUNDISH non-oxidizing heat retention plant 1LOT RIST 02/6/15 30 Production of cold-rolling electrical steel sheet APL BURNER Ass'y 3SETS &2Kinds POSCO 02/6/5 31 Production and installation of regenerative R/T (cold-rolled) BURNER 1LOT RIST 02/6/30 32 Production and supply #2 RH-OB facility MAIN BURNER 2SETS POSCO 02/3/30 33 Production and installation of regenerative TUNDISH DRYER 1LOT POSCO 01/12/25 34 Production and installation of 2nd continuous casting TUNDISH PREHEATER 1LOT POSCO 01/12/14 35 Production and installation of cooling device and heating device using waste heat 1LOT Rex Material Co., Ltd. 01/10/20 36 2nd steel tilting ladle regenerative dryer facility 1LOT POSCO 01/9/10 37 Oxygen enriched, regeneration combustion equipment 1LOT RIST 01/6/18 Dongbuste 02/11/30 el Co., Ltd. RIST 02/11/15 RIST(KET) 02/10/28 Green Energy Biomass Plant Renewable Energy No. Name of facilities Quantity Ordered by Deadline 1 Cambodia Kampongthom 1.5MW Biomass Power Plant 1LOT Chilbo 13/12/31 2 Fiji 35ton/h Biomass Boiler Tuning project 1LOT Tropik Wood 13/8/31 3 Fiji 8MW Biomass Power Plant Feasibility Study 1LOT KNREA 13/05/30 4 Indonesia Bawean Biomass Power Plant Feasibility Study 1LOT Doarm Eng. 12/11/30 5 Water Supply Line Replacement of Safety Equipment 1LOT Seodaegu 12/10/27 Energy 6 8.7MW, 7MW Biomass Plant Boiler Firebrick Replacement 3SETS Seodaegu 12/10/17 Energy 7 Papua New Guinea Biomass Power Plant Feasibility Study 1LOT PETROMIN 11/04/30 8 Philippines Camarines Sur 30MW Biomass Power Plant Feasibility Study 1LOT 9 Fuel Feeding System (Pusher) 5SETS 10 Philippines Palawan 15MW HFO & 10MW Biomass Power Plant Feasibility Study 1LOT KCGECO 12/03/30 11 Philippines Palawan 30MW Biomass Power Plant Engineering 1LOT PK-RECO 10/10/30 12 Philippines Palawan 30MW Biomass Power Plant Feasibility Study 1LOT PK-RECO 09/04/30 13 Korean District Heating Corp. 3MW Boimass Co-generation Plant 1LOT KDHC 09/12/20 14 NorskeSkog Korea 15MW Biomass Plant 1LOT 15 Dongducheon Biomass steam supply and power generation 1LOT Elcon Power 09/03/02 16 Seo Daegu Biomass steam supply and power generation 1LOT Elcon Power 05/10/05 KCGECO 12/05/30 Seodaegu 12/05/25 Energy NorskeSkog Korea 09/06/30 Green Energy Biomass Plant Seo Daegu Biomass steam supply and power generation Business site information Address Ihyeon plant :Seo-gu, Daegu, Korea Jungni : Seo-gu, Daegu, Korea Main steam users 24 companies including the Will Korea. Co. Ltd. Facility Status Main Facilities Co-generation facility : Total capacity 1,500kW (750kW×2) Heat supply facility : Bioenergy boiler 53.5Ton/hr (10.7Ton/hr×5), 15Ton/hr×1 (Extension) Biomass heat supply facility for Dongducheon Business site information Address 544, Dongducheon-dong, Dongducheon-si, Gyeonggi-do, Korea Total area 5601.40m2 (1694.42 Pyeong) Facility Status Main Facilities Biomass boiler : 80.0Ton/hr Other facility : Flue gas cleaning facility Feed water facility Ash treatment facility, Deaerator, Accumulator etc Green Energy Biomass Plant NorskeSkog Korea Co., Ltd. Biomass Project Business site information Address 180, Palbok-dong 2-ga, Deokjin-gu, Jeonju-si, Jeonbuk, Korea Method of Business ESCO Facility Status Main Facilities Biomass boiler : 120Ton/hr×1 Steam turbine : 15MW×1 Other facilities : Fuel Handling facility, Flue gas cleaning facility, Feed water facility, Ash treatment facility, Deaerator, Accumulator etc Korean District Heating Corp. Biomass Plant Business site information Address Dae-gu, Korea Main steam users Supply Steam to Households and Sell power to the Main Grid line Facility Status Main Facilities Co-generation facility : Total capacity 3,0000kW Heat supply facility : Bioenergy boiler 27Ton/hr Fuel : Wood Chip (Waste Wood) : 39,000 ton www.gim c o . c o. kr Seoul Offices : kolon science vally 2 804, Guro-dong, Guro-gu, Seoul Korea TEL +82-2-850-0114 Plant Plant Business Division : Rm515, Hanshin IT Tower, #235, Guro-dong, Guro-gu, Seoul, Korea TEL +82-2-2108-7913