Driving Progress - Kaman Industrial Technologies

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Driving Progress
Industrial Drive and
Motion Control Solutions
Innovative Drive Solutions for the 21st Century
Consider It Solved.™
A History of Innovation
More than just a slogan, “Consider it solved” is the Emerson
promise to meet or exceed customer expectations. To that
end, Control Techniques strives for continual improvement
in motor control technology by integrating over 30 years of
field-proven experience with the very latest technologies
and engineering tools to deliver cost effective solutions that
increase productivity and reduce energy consumption.
Control Techniques, an Emerson Industrial Automation
company, is a world leader in the design and manufacture
of highly reliable drive and motion control products. Since
launching the world’s first digital DC drive over 30 years
ago, Control Techniques has consistently raised the bar
for programmable motor control. It also introduced the
first fully-integrated, easy-to-program servo drive, the first
universal AC and Servo drive (the ground-breaking Unidrive),
and was among the first to offer an AC flux vector drive.
Powered by Service
Control Techniques’ commitment to customer satisfaction
is evident in our global support network. In addition to
dedicated service centers in Grand Island, New York and
Eden Prairie, Minnesota and over 50 drive application and
engineering centers worldwide, more than 800 North
American distributor and system integrator locations are
available to provide fast and effective local service and
support regardless of the application’s location.
Today, Control Techniques offers a comprehensive line of
AC, DC and Servo drives that deliver reliable, energy-efficient
operation, superior motor performance, unmatched system
integration flexibility and scalable on-board processing
power.
The Control Techniques Advantage
Any motor. Control Techniques general-purpose, highperformance and motion control drives deliver exceptional
control of virtually any type of motor and feedback device.
Any network. Control Techniques drives use Ethernet,
Modbus, EtherCAT, DeviceNet, EtherNet/IP, Profibus and
many other popular industrial fieldbuses to interface with
virtually any fieldbus network.
Any architecture. Control Techniques’ innovative modular
mechanical designs allow control systems to easily grow
and expand as application requirements change over time.
Whether installed in distributed, centralized or hybrid control
architectures, our drive-based co-processors distribute the
control workload and provide multiple redundant masters to
maximize uptime, eliminate the cost of small PLCs and reduce
wiring and installation time.
Any programmer. From simple commissioning to advanced
motion control programming, Control Techniques’ suite of
FREE user-friendly, time-saving software tools guide the user
through the configuration process and allow the drive to be
easily customized at the point of installation.
2
To enhance the functionality and
connectivity of Control Techniques
drives, snap-in communications,
I/O, feedback and motion control
SM option modules provide “plugand-play” scalability.
www.controltechniques.com
Innovative, Intelligent Drive Technology
Control Techniques offers a full line of drives ranging from
fractional to 2,900hp and 120 to 690 Volts. These versatile
drives provide scalable communications protocols and
PLC intelligence using SM option module technology,
an innovative modular approach to system design and
integration.
These drives deliver exceptional control and the ability
to interface with virtually any fieldbus network creating
high-speed drive-to-drive networks optimized for peak
performance and low cost.
Control Techniques’ simple, flexible product
lines make choosing the right drive very
easy. For more demanding solutions,
engineers in our network of Drive
and local Application Centers are
available to discuss your needs
and provide advice.
Drive Horsepower and Servo Continuous Torque Power Ranges
HORSEPOWER
0
1
3
5
10
20
40
0
1
3
5
10
20
40
100
1,500
2,000
2,900
1,500
2,000
4,500
Soft Starters 200-690V
AC Drives 115–690V 1Ø/3Ø
DC Drives 208-690V
Engineered Systems 208-690V
TORQUE (lb-in)
100
Servo Drives 115–690V 1Ø/3Ø
www.controltechniques.com
3
General Purpose AC/DC Motor Controls
Soft Starters
AC Drives
DC Drives
Digistart Series
Digistart is Control Techniques’
flexible soft starter range for motor
control and protection in constant
speed applications. The Digistart
range combines advanced control
features with simple installation and
commissioning.
Commander Series
Commander SK is simple to use,
compact and offers great value.
With excellent open-loop vector
performance, optional onboard
PLC functionality and snap-in SM
option modules for I/O and fieldbus
communications, Commander SK allows
you to do much more than you would
ever expect with a general purpose
drive.
Mentor MP Series
MP series drives are the most advanced
DC drive package available, providing
optimum performance and a high
degree of versatile system interfacing
capability. Built-in PLC functionality and
options snap-in SM option modules
for I/O, fieldbus and advanced PLC and
motion control.
Digistart CS
Compact Motor Soft Starter
3 to 150hp
200 to 575V
•Compact, economical
•Simple to install
•Easy to set up
•Built-in bypass contactor
•Built-in motor protection
Digistart IS
Intelligent Motor Soft Starter
5 to 2,000hp
200 to 440V/380 to 690V
•Adaptive control of acceleration
and deceleration
•Flexible power connections
•Best-in-class operator interface
4
Commander SK
General Purpose AC Drive
0.33 to 200hp
115/208 to 230V
380 to 460V/575V/690V
•Easy to set up – all parameters for typical
applications shown on front label
•V/Hz and open loop vector
(speed or torque control)
•Modbus standard
•Optional PLC
Commander SX
General Purpose AC Drive
0.5 to 10hp
208 to 230V/380 to 460V
•Easy set up and commissioning
•Open loop vector control
•Closed loop vector with PX-Encoder
option
•Standard RS485 Modbus RJ45
•Robust industrial housing
www.controltechniques.com
Mentor MP
Digital DC Drive
25 to 7,400A
208 to 460V/575V/690V
•2 or 4 quadrant operation
•12/24 pulse to minimize harmonics
•3 universal SM option module slots
•Galvanically isolated control
Quantum MP
Digital DC Drive Package
45 to 700A
208 to 460V
Additional features:
•High-speed semiconductor fusing
•115Vac control interface
•DC loop contactor
(with DB pole up to 400A)
•DC output fuse on all 4 quadrant
regenerative models
FXMP25 (Option)
External 25A field controller
•Digital link for MP control
•Standalone digital control mode
•Field reversal functionality
High Performance Drives and Motion Control
Universal AC/Servo Drives
Servo Drives
Servo Motors
Unidrive SP Series
Unidrive SP is a high-performance
universal drive that allows you to
control virtually any type of AC motor
with total flexibility. Features include
V/Hz, open-loop vector, rotor flux
control, closed-loop vector, servo
and regenerative modes. Powerful
onboard automation and motion
control functionality, communications
flexibility and wide power range make
Unidrive SP the ideal choice for almost
any application.
Digitax ST, Epsilon EP & MDS Series
Control Techniques Servo drives are
quick and easy to program using
intuitive PowerTools Pro “drag-anddrop” software. The extensive feature
set makes simple work of applications
such as rotary knives and smart belts.
Unimotor, NT, XV, MG & MH Motors
The Unimotor series of servo motors are
available with a wide range of options.
All motors are rated IP65 and UL and
CE compliant. A complete range of
cables are available to easily connect the
motors to Control Techniques drives.
Digitax ST
Unimotor HD
Unidrive SP Panel Mount
High Performance AC Drive
0.5 to 200hp
208 to 230V/380 to 460V/575V to 690V
•Universal feedback interface
•Safe Torque Off
•3 universal SM option module slots
for snap-in PLC, motion, I/O and
communications functionality
Unidrive SP Free Standing
125 to 2,450hp
380 to 460V/575V/690V
Additional features:
•Pre-engineered standard enclosures
•Industry-leading power/size ratios
Unidrive SPM
Flexible Power Modules
60 to 2,900hp
208 to 230V/380 to 460V/575V/690V
Additional features:
•Lightweight easy to handle rectifier and
1.5 to 8A rms; (5.1 to 24lb-in Peak)
1 to 109lb-in; 6.3 to 170lb-in
230V/460V
•Snap-in SM option modules for I/O and
communication expansion
•Safe Torque Off input
•Incremental, absolute encoder and
resolver feedback
•Optional IEC61131 programming
•300% peak current rated for pulse duty
applications
Epsilon EP
2.2 to 16A rms (4.4 to 32A Peak)
115V/230V
•Ultra compact design
•Built-in DeviceNet, Profibus and Ethernet
versions available
•Available in Base, Indexer and
Programmable models
•High I/O count
MDS (Modular Drive System)
4.0 to 34A rms (8 to 68A Peak); 187 to 528V
•Compact multi axis common bus design
•Configurable up to 8 axes with a common
power supply
inverter modules
•Use for custom high-power systems
www.controltechniques.com
6.4 to 141lb-in
230V/460V
•Low inertia, high dynamic motor
•Pulse duty, high peak torque capacity
•Oversized shaft for increased rigidity
•Resolver and absolute feedback options
Unimotor FM
6.6 to 647lb-in
230V/460V
•Medium inertia
•Wide torque range
•Resolver and absolute feedback options
NT Motors
7.5 to 56 lb-in
230V
•NEMA or Metric flange
•Absolute feedback option
•White epoxy food-grade finish available
XV Motors
0.95 to 101lb-in
230V
•Economical metric motors
•Incremental encoder feedback
MG Motors / MH Motors
5.3 to 123lb-in (MG) / 16 to 748lb-in (MH)
230V (MG) / 460V (MH)
•Classic NEMA frame servo motors
5
Innovative Drive Solutions for the 21st Century
Engineered Systems
Fully integrated systems can include:
•Coordinated drive/servo systems
•Four-quadrant regenerative systems
•Common bus solutions
•12-, 18- and 24-pulse drives
•PLC and PC-based control systems
•Distributed control systems
•Power distribution
•Switch gear (e.g. automatic transfer
switches)
•Electrical control and instrumentation
•Operator interfaces (HMI)
•Custom enclosures
•Climate-controlled E-houses
Typical engineered systems include:
•Initial applications review
•Proposal and review
•Order and project scheduling
•Hardware design and review
•Software design and review
•System training
•Field startup assistance
Multiple Networks Eliminate the Need for External Gateways
For the ultimate in flexibility, our innovative modular designs allow the control
system to easily grow and expand as application requirements change over time.
Whether installed in distributed, centralized or hybrid control architectures, our
drive-based coprocessors distribute the control workload, reduce the need for
external PLCs and minimizes wiring and installation time.
PLC
HMI
HMI
J8
HMI
reset
motor
motor
T
S
logic
+
_
serial (J2)
R
S
+
_
3 MIN
EP204-I00-0000
9606XX-XX A1
SN 0610E014
digital i/o (J3)
digital i/o (J3)
J10
J5
M
T
3 MIN
EP204-I00-0000
9606XX-XX A1
SN 0610E014
J10
J6
J5
J6
Servo and AC Drives
Machine Section #1
AC/Servo Drives
Machine Section #2
Centralized / Hybrid Control Systems
AC Drives
Machine Section #1
DC Drives
Machine Section #2
Decentralized Control Systems using drive coprocessors
From simple commissioning to advanced motion control programming, our suite of FREE user-friendly,
time-saving software tools guide the user through the configuration process and allow the drive to be
customized at the point of installation.
6
1: 200
00
P R OV
FREE Software!
L1
L2
PE
R
logic
serial (J2)
L1
L2
PE
Extended warranty options are available
providing longer-term support for your
equipment. Built to meet rigorous
international standards for quality,
safety and interoperability, Control
Techniques drives carry one or more of
the following approval ratings:
AP
J8
Epsilon EP
reset
Repair Service:
repair.cta@emerson.com
PC with Internet access
I/O
Epsilon EP
Field Service:
fieldservice.cta@emerson.com
0
HMI
Remote Monitoring via Ethernet
Technical Support:
techsupport.cta@emerson.com
AL
Your Fieldbus
Control Techniques’ specializes in
uptime with our full range of product
support services. Should you experience
a problem, help is at hand from our
technical support, certified repair and
service centers.
ISO 9
When your application demands more
than panel mount or free-standing
drives, Control Techniques’ Engineered
Systems group stands ready to deliver
a comprehensive and cost-effective
design, build and start-up solution.
With over 40 years experience building electronic-based drive systems,
our engineering centers are staffed by
seasoned engineering, field installation
and service professionals.
After-Sale Support
www.controltechniques.com
Control Techniques provides a comprehensive
suite of easy-to-use software tools to assist
you in all stages of the application life cycle—
from initial drive selection to para­meter
configuration, commissioning, programming
and system tuning.
Industries Applying Control Techniques Solutions...
•Automotive – Chassis marriage systems, wheel alignment
•Metals – Galvanizing lines, tinning machines, torch machines,
systems, headlight aiming, riveters, sub-assembly machines, tire
mounting, wind tunnels, test rigs
•Materials Handling – Augers, conveyors, container cranes, gantry
systems, grab buckets, lift systems, palletizers, pick-and-place,
smart belts, sorters, stackers
pushers, pilers, tilt vessels, bar and rod mills, casters, run-out
tables, pinch rolls, skip hoists, transfer cars
•Mining & Aggregates – Centrifuges, conveyors, crushers/hammer
mills, excavators, loaders, pumps
•Packaging – Form/fill/seal machines, labelers, case packers, carton
•Plastics and Rubber – Extruders, compounders, mixers, pullers,
and case erectors, baggers, bundlers, shrink wrappers, smart belts,
indexing tables, decorating
•Paper, Film & Foil Winding – Film blowers/casters, coaters,
laminators, metallizes, vinylizers, embossers, calendarers, dryers,
slitters
core pullers, slitters, dual-turret winders, feeders, heat sealers/
perforators, re-spoolers, rotary knife
•More Industries Served — Aerospace, agriculture, asphalt
& cement, converting, energy generation, fiber & wire, food
& beverage, heavy moveable structures, lumber & timber,
semiconductor, textiles, water/wastewater
Typical Applications — Pumps, conveyors, compressors, extruders, industrial fans & blowers, irrigation, industrial mixers,
automated assembly, crane & hoist, specialty machines, winders and more.
www.controltechniques.com
7
Driving Technology...
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www.controltechniques.com
AMERICAS
Toll-free: 1-800-893-2321
info.cta@emerson.com
Minneapolis Drive Center
Headquarters
T: 952 995 8000
Calgary Drive Center
T: 403 253 8738
Charlotte Application Center
T: 704 424 9811
Cleveland Drive Center
T: 216 901 2400
Grand Island
Americas Service Center
T: 716 774 1193
Los Angeles Application Center
T: 562 943 0300
Portland Drive Center
T: 503 266 2094
Providence Application Center
T: 401 392 4256
Toronto Application Center
T: 905 948 3402
Salt Lake City Application Center
T: 801 566 5521
LATIN AMERICAN & CARIBBEAN
REGION
Miami Sales Office
T: 305 818 8897
For current authorized distributors
or resellers, please check the Control
Techniques web site.
www.controltechniques.com
BRAZIL
São Paulo Application Center
T: +55 11 3618 6688
controltechniques.br@emerson.com
DENMARK
Copenhagen Drive Center
INDIA
T: +45 4369 6100
controltechniques.dk@emerson.com Chennai Drive Center
T: +91 44 2496 1123/
2496 1130/2496 1083
FRANCE*
AUSTRALIA
controltechniques.in@emerson.com
Angoulême Drive Center
Melbourne Application Center
T: +33 5 4564 5454
T: +613 973 81777
Pune Application Center
controltechniques.au@emerson.com controltechniques.fr@emerson.com
T: +91 20 2612 7956/2612 8415
controltechniques.in@emerson.com
Sydney Drive Center
GERMANY
T: +61 2 9838 7222
New Delhi Application Center
Bonn Drive Center
controltechniques.au@emerson.com
T: +91 112 2581 3166
T: +49 2242 8770
controltechniques.de@emerson.com controltechniques.in@emerson.com
AUSTRIA
Chemnitz Drive Center
Linz Drive Center
IRELAND
T: +49 3722 52030
T: +43 7229 789480
Newbridge Drive Center
controltechniques.at@emerson.com controltechniques.de@emerson.com
T: +353 45 448200
controltechniques.ie@emerson.com
Darmstadt Drive Center
BELGIUM
T: +49 6251 17700
Brussels Drive Center
controltechniques.de@emerson.com ITALY
T: +32 1574 0700
Milan Drive Center
controltechniques.be@emerson.com
T: +39 02575 751
GREECE*
controltechniques.it@emerson.com
Athens Application Center
CHINA
T: +0030 210 57 86086/088
Reggio Emilia Application Center
Shanghai Drive Center
controltechniques.gr@emerson.com
T: +39 02575 751
T: +86 21 5426 0668
controltechniques.it@emerson.com
controltechniques.cn@emerson.com
HOLLAND
Vicenza Drive Center
Rotterdam Drive Center
Beijing Application Center
T: +39 0444 933400
T: +31 184 420555
T: +86 10 856 31122 ext 820
controltechniques.cn@emerson.com controltechniques.nl@emerson.com controltechniques.it@emerson.com
CZECH REPUBLIC
Brno Drive Center
T: +420 511 180111
controltechniques.cz@emerson.com
HONG KONG
Hong Kong Application Center
T: +852 2979 5271
controltechniques.hk@emerson.com
SOUTH KOREA
Seoul Application Center
T: +82 2 3483 1605
controltechniques.kr@emerson.com
MALAYSIA
Kuala Lumpur Drive Center
T: +603 5634 9776
controltechniques.my@emerson.com
REPUBLIC OF SOUTH AFRICA
Johannesburg Drive Center
T: +27 11 462 1740
controltechniques.za@emerson.com
Cape Town Application Center
T: +27 21 556 0245
controltechniques.za@emerson.com
RUSSIA
Moscow Application Center
T: +7 495 981 9811
controltechniques.ru@emerson.com
SWEDEN*
Stockholm Application Center
T: +468 554 241 00
controltechniques.se@emerson.com
SWITZERLAND
Lausanne Application Center
T: +41 21 637 7070
controltechniques.ch@emerson.com
Zurich Drive Center
T: +41 56 201 4242
controltechniques.ch@emerson.com
SINGAPORE
Singapore Drive Center
TAIWAN
T: +65 6891 7600
Taipei Application Center
controltechniques.sg@emerson.com
T: +886 2 8161 7695
controltechniques.tw@emerson.com
SLOVAKIA
Emerson A.S
THAILAND
T: +421 32 7700 369
Bangkok Drive Center
controltechniques.sk@emerson.com
T: +66 2962 2092 99
controltechniques.th@emerson.com
SPAIN
Barcelona Drive Center
TURKEY
T: +34 93 680 1661
Istanbul Drive Center
controltechniques.es@emerson.com
T: +90 216 4182420
Bilbao Application Center
controltechniques.tr@emerson.com
T: +34 94 620 3646
controltechniques.es@emerson.com UAE*
Emerson FZE
Valencia Drive Center
T: +971 4 8118100
T: +34 96 154 2900
ct.dubai@emerson.com
controltechniques.es@emerson.com
*Operated by sister company,
Leroy Somer®
P/N BRO-INDCAP-1107
© Control Techniques 2011. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed
as Control Techniques has an ongoing process of development and reserves the right to change the specification of its products without notice. Printed in the USA.
UNITED KINGDOM
Telford Drive Center
T: +44 1952 213700
controltechniques.uk@emerson.com
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