Driving Progress Industrial Drive and Motion Control Solutions Innovative Drive Solutions for the 21st Century Consider It Solved.™ A History of Innovation More than just a slogan, “Consider it solved” is the Emerson promise to meet or exceed customer expectations. To that end, Control Techniques strives for continual improvement in motor control technology by integrating over 30 years of field-proven experience with the very latest technologies and engineering tools to deliver cost effective solutions that increase productivity and reduce energy consumption. Control Techniques, an Emerson Industrial Automation company, is a world leader in the design and manufacture of highly reliable drive and motion control products. Since launching the world’s first digital DC drive over 30 years ago, Control Techniques has consistently raised the bar for programmable motor control. It also introduced the first fully-integrated, easy-to-program servo drive, the first universal AC and Servo drive (the ground-breaking Unidrive), and was among the first to offer an AC flux vector drive. Powered by Service Control Techniques’ commitment to customer satisfaction is evident in our global support network. In addition to dedicated service centers in Grand Island, New York and Eden Prairie, Minnesota and over 50 drive application and engineering centers worldwide, more than 800 North American distributor and system integrator locations are available to provide fast and effective local service and support regardless of the application’s location. Today, Control Techniques offers a comprehensive line of AC, DC and Servo drives that deliver reliable, energy-efficient operation, superior motor performance, unmatched system integration flexibility and scalable on-board processing power. The Control Techniques Advantage Any motor. Control Techniques general-purpose, highperformance and motion control drives deliver exceptional control of virtually any type of motor and feedback device. Any network. Control Techniques drives use Ethernet, Modbus, EtherCAT, DeviceNet, EtherNet/IP, Profibus and many other popular industrial fieldbuses to interface with virtually any fieldbus network. Any architecture. Control Techniques’ innovative modular mechanical designs allow control systems to easily grow and expand as application requirements change over time. Whether installed in distributed, centralized or hybrid control architectures, our drive-based co-processors distribute the control workload and provide multiple redundant masters to maximize uptime, eliminate the cost of small PLCs and reduce wiring and installation time. Any programmer. From simple commissioning to advanced motion control programming, Control Techniques’ suite of FREE user-friendly, time-saving software tools guide the user through the configuration process and allow the drive to be easily customized at the point of installation. 2 To enhance the functionality and connectivity of Control Techniques drives, snap-in communications, I/O, feedback and motion control SM option modules provide “plugand-play” scalability. www.controltechniques.com Innovative, Intelligent Drive Technology Control Techniques offers a full line of drives ranging from fractional to 2,900hp and 120 to 690 Volts. These versatile drives provide scalable communications protocols and PLC intelligence using SM option module technology, an innovative modular approach to system design and integration. These drives deliver exceptional control and the ability to interface with virtually any fieldbus network creating high-speed drive-to-drive networks optimized for peak performance and low cost. Control Techniques’ simple, flexible product lines make choosing the right drive very easy. For more demanding solutions, engineers in our network of Drive and local Application Centers are available to discuss your needs and provide advice. Drive Horsepower and Servo Continuous Torque Power Ranges HORSEPOWER 0 1 3 5 10 20 40 0 1 3 5 10 20 40 100 1,500 2,000 2,900 1,500 2,000 4,500 Soft Starters 200-690V AC Drives 115–690V 1Ø/3Ø DC Drives 208-690V Engineered Systems 208-690V TORQUE (lb-in) 100 Servo Drives 115–690V 1Ø/3Ø www.controltechniques.com 3 General Purpose AC/DC Motor Controls Soft Starters AC Drives DC Drives Digistart Series Digistart is Control Techniques’ flexible soft starter range for motor control and protection in constant speed applications. The Digistart range combines advanced control features with simple installation and commissioning. Commander Series Commander SK is simple to use, compact and offers great value. With excellent open-loop vector performance, optional onboard PLC functionality and snap-in SM option modules for I/O and fieldbus communications, Commander SK allows you to do much more than you would ever expect with a general purpose drive. Mentor MP Series MP series drives are the most advanced DC drive package available, providing optimum performance and a high degree of versatile system interfacing capability. Built-in PLC functionality and options snap-in SM option modules for I/O, fieldbus and advanced PLC and motion control. Digistart CS Compact Motor Soft Starter 3 to 150hp 200 to 575V •Compact, economical •Simple to install •Easy to set up •Built-in bypass contactor •Built-in motor protection Digistart IS Intelligent Motor Soft Starter 5 to 2,000hp 200 to 440V/380 to 690V •Adaptive control of acceleration and deceleration •Flexible power connections •Best-in-class operator interface 4 Commander SK General Purpose AC Drive 0.33 to 200hp 115/208 to 230V 380 to 460V/575V/690V •Easy to set up – all parameters for typical applications shown on front label •V/Hz and open loop vector (speed or torque control) •Modbus standard •Optional PLC Commander SX General Purpose AC Drive 0.5 to 10hp 208 to 230V/380 to 460V •Easy set up and commissioning •Open loop vector control •Closed loop vector with PX-Encoder option •Standard RS485 Modbus RJ45 •Robust industrial housing www.controltechniques.com Mentor MP Digital DC Drive 25 to 7,400A 208 to 460V/575V/690V •2 or 4 quadrant operation •12/24 pulse to minimize harmonics •3 universal SM option module slots •Galvanically isolated control Quantum MP Digital DC Drive Package 45 to 700A 208 to 460V Additional features: •High-speed semiconductor fusing •115Vac control interface •DC loop contactor (with DB pole up to 400A) •DC output fuse on all 4 quadrant regenerative models FXMP25 (Option) External 25A field controller •Digital link for MP control •Standalone digital control mode •Field reversal functionality High Performance Drives and Motion Control Universal AC/Servo Drives Servo Drives Servo Motors Unidrive SP Series Unidrive SP is a high-performance universal drive that allows you to control virtually any type of AC motor with total flexibility. Features include V/Hz, open-loop vector, rotor flux control, closed-loop vector, servo and regenerative modes. Powerful onboard automation and motion control functionality, communications flexibility and wide power range make Unidrive SP the ideal choice for almost any application. Digitax ST, Epsilon EP & MDS Series Control Techniques Servo drives are quick and easy to program using intuitive PowerTools Pro “drag-anddrop” software. The extensive feature set makes simple work of applications such as rotary knives and smart belts. Unimotor, NT, XV, MG & MH Motors The Unimotor series of servo motors are available with a wide range of options. All motors are rated IP65 and UL and CE compliant. A complete range of cables are available to easily connect the motors to Control Techniques drives. Digitax ST Unimotor HD Unidrive SP Panel Mount High Performance AC Drive 0.5 to 200hp 208 to 230V/380 to 460V/575V to 690V •Universal feedback interface •Safe Torque Off •3 universal SM option module slots for snap-in PLC, motion, I/O and communications functionality Unidrive SP Free Standing 125 to 2,450hp 380 to 460V/575V/690V Additional features: •Pre-engineered standard enclosures •Industry-leading power/size ratios Unidrive SPM Flexible Power Modules 60 to 2,900hp 208 to 230V/380 to 460V/575V/690V Additional features: •Lightweight easy to handle rectifier and 1.5 to 8A rms; (5.1 to 24lb-in Peak) 1 to 109lb-in; 6.3 to 170lb-in 230V/460V •Snap-in SM option modules for I/O and communication expansion •Safe Torque Off input •Incremental, absolute encoder and resolver feedback •Optional IEC61131 programming •300% peak current rated for pulse duty applications Epsilon EP 2.2 to 16A rms (4.4 to 32A Peak) 115V/230V •Ultra compact design •Built-in DeviceNet, Profibus and Ethernet versions available •Available in Base, Indexer and Programmable models •High I/O count MDS (Modular Drive System) 4.0 to 34A rms (8 to 68A Peak); 187 to 528V •Compact multi axis common bus design •Configurable up to 8 axes with a common power supply inverter modules •Use for custom high-power systems www.controltechniques.com 6.4 to 141lb-in 230V/460V •Low inertia, high dynamic motor •Pulse duty, high peak torque capacity •Oversized shaft for increased rigidity •Resolver and absolute feedback options Unimotor FM 6.6 to 647lb-in 230V/460V •Medium inertia •Wide torque range •Resolver and absolute feedback options NT Motors 7.5 to 56 lb-in 230V •NEMA or Metric flange •Absolute feedback option •White epoxy food-grade finish available XV Motors 0.95 to 101lb-in 230V •Economical metric motors •Incremental encoder feedback MG Motors / MH Motors 5.3 to 123lb-in (MG) / 16 to 748lb-in (MH) 230V (MG) / 460V (MH) •Classic NEMA frame servo motors 5 Innovative Drive Solutions for the 21st Century Engineered Systems Fully integrated systems can include: •Coordinated drive/servo systems •Four-quadrant regenerative systems •Common bus solutions •12-, 18- and 24-pulse drives •PLC and PC-based control systems •Distributed control systems •Power distribution •Switch gear (e.g. automatic transfer switches) •Electrical control and instrumentation •Operator interfaces (HMI) •Custom enclosures •Climate-controlled E-houses Typical engineered systems include: •Initial applications review •Proposal and review •Order and project scheduling •Hardware design and review •Software design and review •System training •Field startup assistance Multiple Networks Eliminate the Need for External Gateways For the ultimate in flexibility, our innovative modular designs allow the control system to easily grow and expand as application requirements change over time. Whether installed in distributed, centralized or hybrid control architectures, our drive-based coprocessors distribute the control workload, reduce the need for external PLCs and minimizes wiring and installation time. PLC HMI HMI J8 HMI reset motor motor T S logic + _ serial (J2) R S + _ 3 MIN EP204-I00-0000 9606XX-XX A1 SN 0610E014 digital i/o (J3) digital i/o (J3) J10 J5 M T 3 MIN EP204-I00-0000 9606XX-XX A1 SN 0610E014 J10 J6 J5 J6 Servo and AC Drives Machine Section #1 AC/Servo Drives Machine Section #2 Centralized / Hybrid Control Systems AC Drives Machine Section #1 DC Drives Machine Section #2 Decentralized Control Systems using drive coprocessors From simple commissioning to advanced motion control programming, our suite of FREE user-friendly, time-saving software tools guide the user through the configuration process and allow the drive to be customized at the point of installation. 6 1: 200 00 P R OV FREE Software! L1 L2 PE R logic serial (J2) L1 L2 PE Extended warranty options are available providing longer-term support for your equipment. Built to meet rigorous international standards for quality, safety and interoperability, Control Techniques drives carry one or more of the following approval ratings: AP J8 Epsilon EP reset Repair Service: repair.cta@emerson.com PC with Internet access I/O Epsilon EP Field Service: fieldservice.cta@emerson.com 0 HMI Remote Monitoring via Ethernet Technical Support: techsupport.cta@emerson.com AL Your Fieldbus Control Techniques’ specializes in uptime with our full range of product support services. Should you experience a problem, help is at hand from our technical support, certified repair and service centers. ISO 9 When your application demands more than panel mount or free-standing drives, Control Techniques’ Engineered Systems group stands ready to deliver a comprehensive and cost-effective design, build and start-up solution. With over 40 years experience building electronic-based drive systems, our engineering centers are staffed by seasoned engineering, field installation and service professionals. After-Sale Support www.controltechniques.com Control Techniques provides a comprehensive suite of easy-to-use software tools to assist you in all stages of the application life cycle— from initial drive selection to para­meter configuration, commissioning, programming and system tuning. Industries Applying Control Techniques Solutions... •Automotive – Chassis marriage systems, wheel alignment •Metals – Galvanizing lines, tinning machines, torch machines, systems, headlight aiming, riveters, sub-assembly machines, tire mounting, wind tunnels, test rigs •Materials Handling – Augers, conveyors, container cranes, gantry systems, grab buckets, lift systems, palletizers, pick-and-place, smart belts, sorters, stackers pushers, pilers, tilt vessels, bar and rod mills, casters, run-out tables, pinch rolls, skip hoists, transfer cars •Mining & Aggregates – Centrifuges, conveyors, crushers/hammer mills, excavators, loaders, pumps •Packaging – Form/fill/seal machines, labelers, case packers, carton •Plastics and Rubber – Extruders, compounders, mixers, pullers, and case erectors, baggers, bundlers, shrink wrappers, smart belts, indexing tables, decorating •Paper, Film & Foil Winding – Film blowers/casters, coaters, laminators, metallizes, vinylizers, embossers, calendarers, dryers, slitters core pullers, slitters, dual-turret winders, feeders, heat sealers/ perforators, re-spoolers, rotary knife •More Industries Served — Aerospace, agriculture, asphalt & cement, converting, energy generation, fiber & wire, food & beverage, heavy moveable structures, lumber & timber, semiconductor, textiles, water/wastewater Typical Applications — Pumps, conveyors, compressors, extruders, industrial fans & blowers, irrigation, industrial mixers, automated assembly, crane & hoist, specialty machines, winders and more. www.controltechniques.com 7 Driving Technology... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.controltechniques.com AMERICAS Toll-free: 1-800-893-2321 info.cta@emerson.com Minneapolis Drive Center Headquarters T: 952 995 8000 Calgary Drive Center T: 403 253 8738 Charlotte Application Center T: 704 424 9811 Cleveland Drive Center T: 216 901 2400 Grand Island Americas Service Center T: 716 774 1193 Los Angeles Application Center T: 562 943 0300 Portland Drive Center T: 503 266 2094 Providence Application Center T: 401 392 4256 Toronto Application Center T: 905 948 3402 Salt Lake City Application Center T: 801 566 5521 LATIN AMERICAN & CARIBBEAN REGION Miami Sales Office T: 305 818 8897 For current authorized distributors or resellers, please check the Control Techniques web site. www.controltechniques.com BRAZIL São Paulo Application Center T: +55 11 3618 6688 controltechniques.br@emerson.com DENMARK Copenhagen Drive Center INDIA T: +45 4369 6100 controltechniques.dk@emerson.com Chennai Drive Center T: +91 44 2496 1123/ 2496 1130/2496 1083 FRANCE* AUSTRALIA controltechniques.in@emerson.com Angoulême Drive Center Melbourne Application Center T: +33 5 4564 5454 T: +613 973 81777 Pune Application Center controltechniques.au@emerson.com controltechniques.fr@emerson.com T: +91 20 2612 7956/2612 8415 controltechniques.in@emerson.com Sydney Drive Center GERMANY T: +61 2 9838 7222 New Delhi Application Center Bonn Drive Center controltechniques.au@emerson.com T: +91 112 2581 3166 T: +49 2242 8770 controltechniques.de@emerson.com controltechniques.in@emerson.com AUSTRIA Chemnitz Drive Center Linz Drive Center IRELAND T: +49 3722 52030 T: +43 7229 789480 Newbridge Drive Center controltechniques.at@emerson.com controltechniques.de@emerson.com T: +353 45 448200 controltechniques.ie@emerson.com Darmstadt Drive Center BELGIUM T: +49 6251 17700 Brussels Drive Center controltechniques.de@emerson.com ITALY T: +32 1574 0700 Milan Drive Center controltechniques.be@emerson.com T: +39 02575 751 GREECE* controltechniques.it@emerson.com Athens Application Center CHINA T: +0030 210 57 86086/088 Reggio Emilia Application Center Shanghai Drive Center controltechniques.gr@emerson.com T: +39 02575 751 T: +86 21 5426 0668 controltechniques.it@emerson.com controltechniques.cn@emerson.com HOLLAND Vicenza Drive Center Rotterdam Drive Center Beijing Application Center T: +39 0444 933400 T: +31 184 420555 T: +86 10 856 31122 ext 820 controltechniques.cn@emerson.com controltechniques.nl@emerson.com controltechniques.it@emerson.com CZECH REPUBLIC Brno Drive Center T: +420 511 180111 controltechniques.cz@emerson.com HONG KONG Hong Kong Application Center T: +852 2979 5271 controltechniques.hk@emerson.com SOUTH KOREA Seoul Application Center T: +82 2 3483 1605 controltechniques.kr@emerson.com MALAYSIA Kuala Lumpur Drive Center T: +603 5634 9776 controltechniques.my@emerson.com REPUBLIC OF SOUTH AFRICA Johannesburg Drive Center T: +27 11 462 1740 controltechniques.za@emerson.com Cape Town Application Center T: +27 21 556 0245 controltechniques.za@emerson.com RUSSIA Moscow Application Center T: +7 495 981 9811 controltechniques.ru@emerson.com SWEDEN* Stockholm Application Center T: +468 554 241 00 controltechniques.se@emerson.com SWITZERLAND Lausanne Application Center T: +41 21 637 7070 controltechniques.ch@emerson.com Zurich Drive Center T: +41 56 201 4242 controltechniques.ch@emerson.com SINGAPORE Singapore Drive Center TAIWAN T: +65 6891 7600 Taipei Application Center controltechniques.sg@emerson.com T: +886 2 8161 7695 controltechniques.tw@emerson.com SLOVAKIA Emerson A.S THAILAND T: +421 32 7700 369 Bangkok Drive Center controltechniques.sk@emerson.com T: +66 2962 2092 99 controltechniques.th@emerson.com SPAIN Barcelona Drive Center TURKEY T: +34 93 680 1661 Istanbul Drive Center controltechniques.es@emerson.com T: +90 216 4182420 Bilbao Application Center controltechniques.tr@emerson.com T: +34 94 620 3646 controltechniques.es@emerson.com UAE* Emerson FZE Valencia Drive Center T: +971 4 8118100 T: +34 96 154 2900 ct.dubai@emerson.com controltechniques.es@emerson.com *Operated by sister company, Leroy Somer® P/N BRO-INDCAP-1107 © Control Techniques 2011. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Control Techniques has an ongoing process of development and reserves the right to change the specification of its products without notice. Printed in the USA. UNITED KINGDOM Telford Drive Center T: +44 1952 213700 controltechniques.uk@emerson.com