Specifications are subject to change without notice. KSA-L15015-GC 07_03_Steel-Line_CONDUFLEX_A5_USA.qxd7 10/16/11 12:11 PM Page 293 A member of the TSUBAKI GROUP Selection CONDUFLEX CONDUFLEX Attractive appearance due to stainless steel outer shell and cable friendly internal frame made of glass-fiber reinforced polyamide A variety end mounting bracket options Optimum protection for cables and hoses Quiet operation due to small pitch BASIC LINEPLUS CONDUFLEX Optional: Protective chip covers for protecting the stop grooves against contamination kabelschlepp.de Completely enclosed cable carriers in a sophisticated design 3D LINE 45 – 162 TUBE SERIES Inside widths Fon: +49 2762 4003-0 ■ Well sealed design for extra protection ■ Optional protective covers - ideal for hot chips ■ Easy replacement of sections where external damage has occurred ■ Modular design makes it easy to shorten or lengthen system at a later date ■ TÜV type tested in accordance with 2 PfG 1036/10.97 VARIO LINE 25 – 72 TUBE SERIES Inside heights Closed designer cable carrier STEEL LINE CONDUFLEX BASIC LINE stainless steel • tube style • standard widths Subject to change. 27 CONDUFLEX – Designer cable carrier in use 293 Specifications are subject to change without notice. KSA-L15015-GC Need help? 1-800-443-4216 or www.kabelschlepp.com 27.01 GENERAL DATA E V A Total Machine Travel (LS) CONOMIC ALUE DDED Retracted TUBE SERIES 6 Moving End t = Link Pitch 055 0.79 (20) 060 0.79 (20) 085 0.79 (20) LB A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range. Extended C L H KR Download 3D CAD files, videos, updated product info & much more at: Fixed End www.kabelschlepp.com/conduflex.htm Calculation of Chain Length LS = total machine travel LB = 3.14 x KR + (10 x t safety factor) LK = chain length required LK = LS ÷ 2 + length of the curve (LB)* UB Dimensions in inches (mm) * Assumes the Fixed Point is located at the Center of the Total Machine Travel. Technical Data Mounting Height Bend Radius Depot KR UB CF 055 Option A 6.61 (168) 2.56 (65) 7.24 (184) 15.94 (405) Option B 9.37 (238) 3.94 (100) Option C 13.31 (338) 10.59 (269) 20.28 (515) 5.91 (150) 8.62 (219) 9.92 (252) 3.94 (100) 8.90 (226) 20.28 (515) 9.92 (252) 13.86 (352) 3.94 (100) 8.90 (226) 10.87 (276) 20.28 (515) 7.87 (200) 12.84 (326) 32.68 (830) CONDUFLEX CF 060 Option 27 CF 085 Option A Option B Option C 17.80 (452) Option D 21.73 (552) 5.91 (150) 9.84 (250) LB 14.80 (376) 26.57 (675) Self-Supporting Lengths lbs kg ft m 6 Additional Load H Loop Length 26.57 (675) 38.78 (985) 3.4 5 2.7 4 2.1 3 1.4 2 CF 085 CF 060 CF 055 0.7 1 0 Unsupported 1.64 3.28 4.92 6.56 8.20 9.84 ft Length 0.5 1.0 1.5 2.0 2.5 3.0 m How To Order 1-800-443-4216 Number of x Systems Req. 4 x Carrier Bend + Type Radius 085 - 100 x Links in Length + x 100 Links + Type of Sets of Bracket + & Brackets Brackets Position 1 Set + Standard Pos. # 2 Specifications are subject to change without notice. KSA-L15015-GC 27.02 A member of the TSUBAKI GROUP CONDUFLEX stainless steel • tube style • standard widths Easy to repair and service Fully Enclosed Tube - available widths Easy modular assembly CF 055 1.77 (45) 1.50 (38) TUBE SERIES Chain Weight: 1.25 kg/m 0.98 (25) Each CONDUFLEX Repair Kit consists of a top and bottom metal piece, a center nylon piece (cut on one side for easy installation), and 2 connecting rivets. Make sure to specify the correct size and bend radius KR when ordering 2.44 (62) CF 060 Repair damaged sections Chain Weight: 1.60 kg/m 2.05 (52) 1.57 (40) 1.41 (36) Lengthen sections 2.36 (60) Chain Weight: 1.90 kg/m 2.05 (52) The CONDUFLEX Repair Kit center nylon piece is cut on one side for easy installation around existing cables/hoses. 2.87 (73) 1.50 (38) Alter mounting brackets CONDUFLEX CF 085 27 3.62 (92) Note: For drawings and dimensions of available Mounting Bracket options: See pages 27.06 -27.07 Specifications are subject to change without notice. KSA-L15015-GC Need help? 1-800-443-4216 or www.kabelschlepp.com 27.03 GENERAL DATA TUBE SERIES E V A Total Machine Travel (LS) Retracted CONOMIC ALUE DDED 6 Moving End t = Link Pitch 115 0.98 (25) 120 0.98 (25) 175 1.18 (30) LB A product group’s EVA score is a general indicator that allows a customer to quickly and easily compare a product group’s basic price, features, capabilities and value relative to other comparably sized products within the KS product range. Extended CL H KR Download 3D CAD files, videos, updated product info & much more at: Fixed End www.kabelschlepp.com/conduflex.htm Calculation of Chain Length LS = total machine travel LB = 3.14 x KR + (10 x t safety factor) LK = chain length required LK = LS ÷ 2 + length of the curve (LB)* UB Dimensions in inches (mm) * Assumes the Fixed Point is located at the Center of the Total Machine Travel. Technical Data Mounting Height Bend Radius Depot KR UB 13.66 (347) 5.51 (140) 11.77 (299) 27.17 (690) CONDUFLEX CF 115 Option A 27 Option B Option C CF 120 Option A 20.35 (517) LB 26.26 (667) 8.86 (225) 11.81 (300) 15.12 (384) 18.07 (459) 37.80 (960) 47.24 (1200) 15.59 (396) 6.10 (155) 12.72 (323) 29.13 (740) 7.87 (200) 14.49 (368) 34.65 (880) Option B 19.13 (486) CF 175 Option A 18.27 (464) 7.28 (185) 15.04 (382) 32.68 (830) 23.39 (594) 9.84 (250) 17.60 (447) 40.75 (1035) Option B Option C 31.26 (794) 13.78 (350) 21.54 (547) Self-Supporting Lengths lbs kg ft m 13.4 20 Additional Load H Loop Length 55.12 (1400) Number of x Systems Req. 4 x Carrier Bend + Type Radius 120 - 200 x Links in Length CF 120 CF 115 0 Unsupported 1.64 3.28 4.92 6.56 8.20 9.84 ft Length 0.5 1.0 1.5 2.0 2.5 3.0 m How To Order 1-800-443-4216 6.7 10 CF 175 + x 100 Links + Sets of + Brackets Type of Bracket & Brackets Position 1 Set + Diagonal Pos. # 1 Specifications are subject to change without notice. KSA-L15015-GC 27.04 A member of the TSUBAKI GROUP CONDUFLEX stainless steel • tube style • standard widths Fully Enclosed Tube - available widths In applications where there is an accumulation of red hot chips or other debris, CONDUFLEX types CF 055, CF 085, CF 115, and CF 175 can be fitted with protective guards to protect the nylon connection joint slots. CF 115 Chain Weight: 2.60 kg/m 2.64 (67) 4.01 (102) 2.05 (52) TUBE SERIES Added hot chip protection 4.92 (125) Call for detailed information: (800) 443-4216 CF 120 Chain Weight: 3.80 kg/m Easy repair and service 3.94 (100) 3.39 (86) 2.76 (70) 5.00 (127) CF 175 3.70 (94) 6.38 (162) Repair or remove damaged sections CONDUFLEX Easy modular assembly for quick changes in length Chain Weight: 5.20 kg/m 2.83 (72) 27 7.48 (190) Lengthen sections Alter mounting brackets Note: For drawings and dimensions of available Mounting Bracket options: See pages 27.06 -27.07 Specifications are subject to change without notice. KSA-L15015-GC Need help? 1-800-443-4216 or www.kabelschlepp.com 27.05 MOUNTING BRACKETS OPTIONS mounting bracket positions for diagonal flange brackets TUBE SERIES Diagonal Flange Brackets Diagonal flange brackets can be installed so that the mounting surface is on either the inside radius or the outside radius. Please specify how you would like the bracket installed when placing your order. 1 Additionally, you can mix bracket types on a CONDUFLEX assembly. For example, you can have a Diagonal Bracket (inside facing) on one end and a High Flange Bracket on the other end. 2 mounting surface outside/outside default position 3 mounting surface mounting surface inside/outside inside/inside CONDUFLEX l3 h b e d1 l2 L ES l1 Type b h e d1 l1 l2 l3 CF 055 2.17 (55) 1.42 (36) 0.87 (22) 0.26 (6.50) 1.73 (44) 0.49 (12.50) 0.79 (20) CF 060 2.17 (55) 2.04 (52) 0.87 (22) 0.26 (6.50) 1.73 (44) 0.49 (12.50) 0.79 (20) CF 085 3.35 (85) 1.97 (50) 1.97 (50) 0.26 (6.50) 2.76 (70) 0.59 (15.00) 1.26 (32) CF 115 4.61 (117) 2.60 (66) 2.76 (70) 0.33 (8.50) 3.31 (84) 0.69 (17.50) 1.34 (34) CF 120 4.72 (120) 3.31 (84) 2.76 (70) 0.33 (8.50) 3.23 (82) 0.69 (17.50) 1.89 (48) CF 175 7.17 (182) 3.62 (92) 3.94 (100) 0.41 (10.50) 3.94 (100) 0.86 (22.50) 1.77 (45) mounting bracket positions for standard brackets Standard Brackets CONDUFLEX Standard brackets can be installed so that the mounting surface is on either the inside radius or the outside radius. Please specify how you would like the bracket installed when placing your order. Additionally, you can mix bracket types on a CONDUFLEX assembly. For example, you can have a Standard Bracket (inside facing) on one end and a Cross Flange Bracket on the other end. 27 1 2 mounting surface outside/outside default position mounting surface inside/outside 3 mounting surface inside/inside CONDUFLEX h b e d1 L ES l2 l1 Type b h e d1 l1 l2 CF 055 2.17 (55) 1.42 (36) 0.86 (22) 0.26 (6.50) 0.79 (20) 0.33 (8.50) CF 060 -- -- -- -- -- -- CF 085 3.35 (85) 2.05 (52) 1.97 (50) 0.26 (6.50) 0.98 (25) 0.39 (10.00) CF 115 4.57 (116) 2.68 (68) 2.56 (68) 0.33 (8.50) 1.38 (35) 0.39 (10.00) CF 120 4.72 (120) 3.31 (84) 2.76 (70) 0.33 (8.50) 1.38 (35) 0.49 (12.50) CF 175 7.17 (182) 3.62 (92) 3.94 (100) 0.41 (10.50) 1.57 (40) 0.59 (15.00) Specifications are subject to change without notice. KSA-L15015-GC 27.06 A member of the TSUBAKI GROUP CONDUFLEX stainless steel • tube style • standard widths TUBE SERIES Cross Flange Brackets CONDUFLEX L ES l1 h d1 b e b1 Type b h b1 e d1 l1 CF 055 2.17 (55) 1.38 (35) 3.54 (90) 2.95 (75) 0.26 (6.50) 0.79 (20) CF 060 -- -- -- -- -- -- CF 085 3.35 (85) 1.97 (50) 4.72 (120) 4.13 (105) 0.26 (6.50) 0.98 (25) CF 115 4.57 (116) 2.52 (64) 6.30 (160) 5.51 (140) 0.33 (8.50) 1.38 (35) CF 120 -- -- -- -- -- -- CF 175 7.17 (182) 3.54 (90) 8.90 (226) 7.87 (200) 0.41 (10.50) 1.57 (40) High Flange Brackets CONDUFLEX d1 h1 e h CONDUFLEX In addition to having High Flange Brackets on both ends, you can mix bracket types on a CONDUFLEX assembly. For example, you can have a High Flange Bracket on the fixed end and a Diagonal Flange Bracket on the moving end. h L ES eb b l1 Type b h h1 eb eh d1 l1 CF 055 2.17 (55) 1.38 (35) 2.76 (70) 0.71 (18) 2.17 (55) 0.26 (6.50) 0.79 (20) CF 060 -- -- -- -- -- -- -- CF 085 3.35 (85) 1.97 (50) 3.35 (85) 1.77 (45) 2.76 (70) 0.26 (6.50) 0.98 (25) CF 115 4.57 (116) 2.52 (64) 4.33 (110) 2.36 (60) 3.54 (90) 0.33 (8.50) 1.38 (35) CF 120 -- -- -- -- -- -- -- CF 175 7.17 (182) 3.54 (90) 5.35 (136) 3.74 (95) 4.33 (110) 0.41 (10.50) 1.57 (40) 27 Specifications are subject to change without notice. KSA-L15015-GC Need help? 1-800-443-4216 or www.kabelschlepp.com 27.07