A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano A New Physics Based SPICE Sub-circuit Model for Insulated Gate Bipolar Transistors (IGBTs) Rui Chibante¹, Armando Araújo², Adriano Carvalho² ¹Instituto Superior de Engenharia do Porto (ISEP) Rua Dr. António Bernardino de Almeida, 431 - 4200-072 Porto Porto - Portugal Tel +351 22 834 05 00 - ext. 1725 / Fax +351 22 832 11 59 rmc@isep.ipp.pt ²Faculdade de Engenharia da Universidade do Porto (FEUP) Rua Dr. Roberto Frias, s/n 4200-465 Porto Porto, PORTUGAL Tel +351 22 508 14 00 / Fax +351 22 508 14 40 asa@fe.up.pt / asc@fe.up.pt Acknowledgments - The authors would like to thank PRODEP (Programa de Desenvolvimento Educativo para Portugal) for the support to this work. Keywords - «Device modelling», «Simulation», «Power semiconductor devices». Abstract - A physics based, Non-Punch-Through, Insulated Gate Bipolar Transistor (NPT-IGBT) model is presented, as well as its porting into available circuit simulator SPICE. The developed model results in a system of ODEs, from which time/space hole/electron distribution is obtained, and is based on solution of ambipolar diffusion equation (ADE) trough a variational formulation, with posterior implementation using one-dimensional simplex finite elements. Other parts of the device are modeled using standard methods. Thus, this new hybrid model combines either advantages of numerical methods or mathematical, through modeling charge carrier behavior with high accuracy even maintaining low execution times. Implementation of the model in a general circuit simulator is made by means of an electrical analogy with the resulting system of ODEs. 1 Introduction Modeling charge carrier distribution, in low-doped zones, shown in all bipolar power semiconductor devices, is known as the most important issue for accurate description of dynamic behavior of these devices. Knowledge of hole/electron concentration in that region is crucial but it is still a challenge for model designers [1, 2]. In what IGBT models is concerned, some important attempts include Hefner's physics-based model [3, 4] that points out for non-quasi-static effects by introducing a so-called redistribution current. As this current assumes a linear carrier distribution over n- region, model exhibits some problems at describing switching behavior at high blocking voltages [5]. Although it is adequate for most circuit simulations model is inadequate for predicting dynamic carrier distribution [6]. Goebel [7] and Metzner et al. [2] developed hybrid models where carrier distribution is calculated by a numerical routine that is linked to circuit simulator. With this approach it is possible to achieve accurate results (typical of numerical models) but model implementation becomes a hard task [5, 6]. Due to cumbersome implementation, models like those have been incorporated in powerful, but also very expensive ones, simulation programs (like SABER). This is why there is a great demand for accurate device models running on inexpensive simulators, like those of standard SPICE family [8]. EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.1 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano So, in recent years several important SPICE models have been reported in literature, with an interesting trade-off between accuracy and computation time. Kraus et al. [8] have proposed a physics based semi-empirical model that uses an analytical solution of ADE. By series expansion of ADE, Leturcq et al. [9] applied a methodology, based on Fourier transform, where carrier distribution is obtained through a series of RC networks, making an easy implementation in a general circuit simulator. Recently, Busatto et al. [5] experienced the lumped-charge technique (introduced by C. L. Ma et al. [10]) for IGBTs modeling, including some effects such as depletion capacitances, advanced mobility model, and separately handling of hole/electron fluxes for a better fitting to device physics. An alternative approach introduced by Araújo [11] is based on ADE solution trough a variational formulation and simplex finite elements. This approach has already been shown to be successful for PIN diodes and BJTs. One important advantage of this modeling approach is its easy implementation into general circuit simulators by means of an electrical analogy with the resulting system of ODEs. ADE implementation is made with a set of current controlled RC nets which solution is analog to the ODE system (section 2). The aim of this paper is to present the practice of this approach for IGBTs with non-punch-through structures. In order to complete the IGBT model it has to be supplemented with a few sub-circuits, modeling other regions of the device: emitter, junctions, space charge and MOS regions. These subcircuits, based on classical approaches, are presented in section 3. According to this hybrid approach it is possible to model charge carrier distribution, with high accuracy, even maintaining low execution times. Implementation and simulated SPICE results are presented in sections 4 and 5 respectively. 2 FEM ADE solution Assuming a high-level injection condition for low-doped base zone we have n( x, t ) p( x, t ) . With this condition charge carrier distribution is given by the well-known ambipolar diffusion equation (ADE): ∂p p ∂2 p =− +D 2 ∂t τ ∂x (1) with: D=2 D p Dn D p + Dn . (2) The general boundary condition associated with (1) is: ∂p 1 I n D p − I p Dn = ∂x 2qA Dn D p (3) where In/Ip are the electron/hole currents at the border of the n- region. For an NPT-IGBT these currents are defined in terms of total current IT as follows: ∂p ∂x ∂p ∂x = Ip IT − l 2qD p qD (4) = In IT − r . 2qD p qD (5) xl xr EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.2 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano I pl is a recombination term, modeled with "h" parameter theory. I nr is channel current from MOS part of the device. Bipolar part of a one-dimensional NPT-IGBT model indicating the most important variables is presented in Figure 1. Fig. 1: Bipolar part of the NPT-IGBT. In Araújo [11] it is shown that ADE can be solved by a variational formulation with posterior solution by finite element method. This approach uses the following functional associated with (1) and (3): 1 ∂p 2 ∂x 2 Π= Ω p2 p ∂p + + dΩ − 2 Dτ D ∂t Γ Jp Jn − p dΓ . 2qDn 2qD p (6) Its minimization results in a system of ordinary differential equations like: ∂p M + G [ p ] + L = [0] . ∂t (7) Carrying out minimization of (6) with a finite element formulation (FEM) using linear, onedimensional, shape functions and r finite elements, matrices associated with (7) are: Aele 6D M= 2 1 1 4 1 1 4 1 1 2 2 −2 −2 4 Ae 2le G= (8) −2 −2 4 −2 + Aele 6 Dτ −2 1 1 4 1 1 2 4 1 1 2 (9) 2 ! " # L= $ ' ' J − n A1 0 2qD p 2qDn ) $ ' Jp ( ( % + # Jp % * - 0 ' J − n Ar . 2qD p 2qDn & ( ( & ) (10) * , Ae and le are, respectively, area and width of each finite element. As the resulting FEM matrices are symmetric, it enables an electrical sub-circuit equivalent to a set of current controlled variable RC nets as can be seen in figure 2: EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.3 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano Fig. 2: Simplex element electrical circuit equivalent. with: Aele Al ; Ci = C j = e e 6D 2D . 6 Dτ le 2 Dτ Rij = ; Ri = R j = Ae le 6 Dτ Ae − Aele2 Cij = − (11) Each RC net is associated with one part of the domain (the low doped zone) corresponding to FEM formulation for one element. Voltages in each node of the net are an image of hole/electron concentration. To solve ADE it is just enough to get: 1. A RC sub-circuit that emulates one element. The number of RC nets (sub-circuits) in series equals the number of elements necessary for partition of the domain. 2. A sub-circuit for calculus of element width le that is emulated as a current that controls RC net values. Note that: 1. Width of each element, le, is a sub-circuit parameter, so the elements can be lowered where it is known that concentration changes fast and enlarged where concentration changes slowly. 2. Device properties, D and , in each element can also be sub-circuit parameters that enable solutions for heterogeneous materials. 3. It is easy to increase accuracy by adding more elements to the solution (it means to add more RC nets in series). 3 Circuit solvers for remaining zones 3.1 Emitter model The contribution of carrier concentration for the total current is well described by the theory of "h" parameters [7, 11, 12], for high doped emitters, assuming a high injection level in the carrier storage region: I nl = qhp Ap02 . (12) That relates electron current I nl to carrier concentration at left border of the n- region (p0). Emitter zone is seen as a recombination surface that models the recombination process of electrons that penetrate p+ region due to limited emitter injection efficiency. 3.2 MOSFET model 3.2.1 MOS current MOS part of the device is well represented with standard MOS models. For DC characteristics, a basic expression for channel current is: EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.4 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano I mos = K p V2 Vgs − Vth Vds − ds 2 ( ) (13) in linear region and: I mos = ( K p Vgs − Vth ) 2 (14) 2 in saturation region. This model can be improved taking in account several important phenomena such as: 1. Trans-conductance reduction in linear region. 2. Mobility reduction due to transverse electric field for high gate voltages. 3. Avalanche breakdown for high drain voltages. These effects are modeled respectively by: 1. An empirical parameter K plin . 2. An empirical parameter that represents the reduction of trans-conductance. 3. An avalanche multiplication factor M. Thus, equations (13) and (14) are rewritten as: I mos = K plin and: I mos = (V ) − Vth Vds − gs K psat (Vgs − Vth ) 2 K plin Vds2 2 K psat × 1 + θ Vgs − Vth 2 × M ( M 1 + θ (Vgs − Vth ) ) ( Vds < Vgs − Vth Vds > (Vgs − Vth ) K psat )K (15) plin K psat K plin (16) where [13]: 4 −1 M = 1− Vds Vbr (17) Vbr = 5,34 × 1013 kv N D−0,75 . (18) 3.2.2 MOS capacitances Transient behavior is ruled by capacitances between device terminals as illustrated in figure 3: Fig. 3: MOSFET part of IGBT (MOS notations). EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.5 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano Well-known nonlinear Miller capacitance is the most important one in order to describe switching behavior of MOS part. It is comprehended of a series combination of gate-drain oxide capacitance (Cox) and gate-drain depletion capacitance (Cgdj) resulting in the following expression: C gd = Cox W' C 1 + sc ox ε si Agd (19) with: 2ε siVgd Wsc' = qN D . (20) W’sc is depletion width formed under the gate, ND is base doping concentration and Agd is MOS region area. Drain-source capacitance (Cds) is defined in the same way as Cgdj : Cds = ε si Ads (21) Wsc with: 2ε siVds . qN D Wsc = (22) Wsc is total depletion width developed under p+ body and Ads is the respective area. Note that Agd + Ads represents total device area (A). As depletion zone widths support different voltages [(20) and (22) ] and remembering that Vgd = Vds - Vgs it can be written: Wsc' = 0 Wsc' = − Wsc2 2ε siVgs qN D Wsc < 2ε siVgs Wsc > 2ε siVgs qN D . (23) qN D Gate-source capacitance is normally extracted from capacitance curves and a constant value may be used producing generally good results [9, 14]. 3.3 Voltage drops As the global model behaves like a current controlled voltage source, it is necessary to evaluate voltage drops over the several regions of the IGBT. Thus, neglecting the contribution of the highdoped zones (emitter and collector) the total voltage drop (forward bias) across the device is composed by the following terms: VIGBT = V p + n − + VΩ + Vsc . (24) 3.3.1 Junction voltage The p+n- junction voltage drop can be calculated according to Boltzmann approximation: V p +n− EPE 2003 - Toulouse p2 = VT ln 02 . ni (25) ISBN : 90-75815-07-7 P.6 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano 3.3.2 Voltage over storage region Voltage drop across the lightly doped storage region is described integrating electrical field: xr VΩ = Edx . (26) xl Assuming a uniform doping level and quasi-neutrality (n = p + ND) over the n- zone, and neglecting diffusion current, we have: xr 1 J dx . q x p (µ n + µ p ) + µn N D VΩ (27) l Equation (27) can be seen as a voltage drop across a conductivity modulated resistance: VΩ = IT RD (28) with: xr 1 dx . qA x p ( µ n + µ p ) + µ n N D RD = (29) l Applying FEM formulation, an approximation can be made without a significant loss of accuracy[11], in order to avoid the logarithms resultant from integration of (29). This approximation consists in taking the mean value of p in each finite element, so it is assumed that the concentration is constant between two consecutive nodes. This yields: r le RD e =1 qAe pav ( µ n + µ p ) + µ n N D (30) with: pav = pe + pe+1 . 2 (31) 3.3.3 Depletion voltage Voltage drop over the space charge region is calculated by integrating Poisson equation. For a uniformly doped base the classical expression [15] is the following: Vsc = qN D Wsc (Wsc + 2Wvb ) 2ε si (32) where Wvb = 2ε siVbi qN D (33) is a function of the external parameter junction in-built voltage Vbi. I Under high reverse current conditions ND in previous equations must be replaced by N D + qAVp l if it is intended to have in account the large amount of holes that flows through the depletion region. EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.7 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano 4 Implementation in SPICE Figure 4 shows a complete IGBT model obtained linking all sub-circuits with associated boundary conditions. Notice, at the top, FEM solution for time/space hole/electron distribution in low-doped IGBT base. Spatial distribution is calculated using nine simplex elements (nine current controlled RC nets). Controlling parameter le is determined by the circuit at middle left and boundary conditions, at borders of IGBT base, with circuit in center. Circuit at middle right emulates voltage drops in junctions, space charge and ohmic zone along the base. Circuits at bottom left emulate MOSFET part of IGBT: relation of currents (IT = Ip + Imos) and variable capacitances. Circuit at bottom right calculate total voltage drop that depends on anode current, so the IGBT is seen as current controlled voltage source. 15 23 26 16 30 32 9 27 31 33 17 64 14 44 5 7 10 12 22 6 8 11 13 18 24 25 34 35 19 85 86 90 91 28 87 88 93 62 94 52 1 4 3 37 21 2 92 89 95 V(29) VGATE 29 V(40) VANODO 40 I(VIPR) IPR 56 53 20 59 38 55 I(VIMOS) IMOS 57 I(V5) ITOTAL 41 Fig. 4: SPICE FEM based IGBT model. A detailed description of some sub-circuits, namely those ones related with FEM formulation and variable capacitances are available in [11]. 5 SPICE IGBT model results In order to model validation some experimental data from [4] were used as reference. The test circuit is composed with a resistor-inductor load and a resistive gate drive. Figure 5 shows simulated static characteristics for various gate voltages. 10 20 V ANODE CURRENT (A) 9 12 V 9V 8 7 8V 6 5 4 7V 3 2 Vgs = 6 V 1 0 0 1 2 3 4 5 6 7 8 9 10 ANODE VOLTAGE (V) Fig. 5: Simulated static IGBT characteristics. EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.8 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano Notice that model implements with accuracy: • • • Diode voltage offset due to anode-epitaxial layer p-n junction. Low resistance in on-state (due to conductivity modulation). MOSFET channel current saturation. Figures 6, 7 and 8 show simulated gate voltage, anode current and anode voltage for Vcc = 300V, load inductor of 80 H, load resistance of 30 and various gate resistances 1 - 1 K , 2 - 2 K and 3 3K . 12 ANODE CURRENT (A) GATE VOLTAGE (V) 20 15 10 1 5 2 9 6 1 2 3 3 3 0 0 5.00U 15.0U 25.0U 35.0U 5.00U 45.0U 15.0U 25.0U 35.0U 45.0U TIME (s) TIME (s) Fig. 6: IGBT gate voltage. Fig. 7: IGBT anode current. ANODE VOLTAGE (V) 450 350 250 1 2 150 3 50 5.00U 15.0U 25.0U 35.0U 45.0U TIME (s) Fig. 8: IGBT anode voltage. Notice that model predicts all dynamic IGBT characteristics, namely: • • • Slowly decaying current at turn-off (tailing phenomenon characteristic of IGBTs due to bipolar transistor part). Control of anode voltage rise through gate resistance. Gate controlled turn-off delay time. Simulation time for a complete turn-on/turn-off cycle is about 2 seconds in a AMD Athlom XP 1800 processor running at 1.5 GHz with 512Kb of RAM. 6 Conclusions and perspectives for future work This paper presents a new hybrid NPT-IGBT model based on a finite element formulation (FEM) that accurately predicts time/space hole/electron distribution. Knowledge of this time/space charge carrier distribution in IGBT low-doped base, supplemented with usual models for emitter, junctions, EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.9 A New Physics Based SPICE Subcircuit Model for Insulated Gate Bipolar Transistors (IGBTs) ADRIANO CARVALHO Adriano space charge and MOS regions, enables fast and efficient implementation of a complete IGBT model in SPICE like circuit simulators. Refinement of model characteristics, such as, non-equally spaced elements, non-homogeneous doping and diffusivities and number and type of elements is a simple task and left as a choice for the user. In near future authors intend to: • • • Validate the model with own experimental results and take a closer look to the parameter extraction problem (considered as new critical issue in power semiconductor models [1, 8, 13]. Extend the model to a punch-through structure. Link a FEM based thermal model enabling implementation of electro-thermal modeling of the IGBT. References [1]. R. Kraus and H. Mattausch. Status and Trends of Power Semiconductor Device Models for Circuit Simulation. IEEE Trans. Power Electron., 13(3): p. 452-465, 1998. [2]. D. Metzner, T. Vogler and D. Schröder. A Modular Concept for the Circuit Simulation of Bipolar Power Semiconductors. IEEE Trans. Power Electron., 9(5): p. 506-513, 1994. [3]. A.R. Hefner. An Improved Understanding for the Transient Operation of the Power Insulated Gate Bipolar Transistor (IGBT). IEEE Trans. Power Electron., 5(4): p. 459-468, 1990. [4]. A.R. Hefner and D.M. Diebolt. An Experimentally Verified IGBT Model Implementation in the Saber Circuit Simulator. IEEE Trans. Power Electron., 9(5): p. 532-542, 1994. [5]. G. Busatto, F. Iannuzzo and P. Grimaldi. Lumped Charge PSPICE Model for High-Voltage IGBTs. in IEEE Industry Applications Conference: IEEE 2000. [6]. K. Sheng, B.W. Williams and S.J. Finney. A Review of IGBT Models. IEEE Trans. Power Electron., 15(6): p. 1250-1266, 2000. [7]. H. Goebel. A Unified Method for Modeling Semiconductor Power Devices. IEEE Trans. Power Electron., 9(5): p. 497-505, 1994. [8]. R. Kraus, P. Turkes and J. Sigg. Physics-Based Models of Power Semiconductor Devices for the Circuit Simulator SPICE. in 29th Annual IEEE Power Electronics Specialists Conference: IEEE 1998. [9]. P. Leturcq, J. Debrie and O. Berraies. A Distributed Model of IGBTs for Circuit Simulation. in 7th European Conference on Power Electronics and Applications (EPE'97) 1997. [10]. C.L. Ma, P.O. Lauritzen and J. Sigg. Modeling of Power Diodes with the Lumped-Charge Modeling Technique. IEEE Trans. Power Electron., 12(3): p. 398-405, 1997. [11]. A. Araújo. Modelação de Semicondutores Bipolares - Formulação de um Novo Método para Simulação em Circuitos Electrónicos de Potência, in Faculdade de Engenharia da Universidade do Porto: Porto, Portugal,1998. [12]. M.O. Berraies. Modéles de Composants Semiconducteurs pour la Simulation des Circuits en Électronique de Puissance, in Université Paul Sabatier de Toulouse: Toulouse, France,1998. [13]. C.M. Tan and K. Tseng. Using Power Diode Models for Circuit Simulations - A Comprehensive Review. IEEE Trans. Industrial Electron., 46(3): p. 637-645, 1999. [14]. K. Sheng, S.J. Finney and B.W. Williams. A New Analytical IGBT Model with Improved Electrical Characteristics. IEEE Trans. Power Electron., 14(1): p. 98-107, 1999. [15]. P.M. Igic, et al. Investigation of the Power Dissipation during IGBT Turn-off using a New Physics-Based IGBT Compact Model. Microelectronics Reliability, 42(7): p. 1045-1052, 2002. EPE 2003 - Toulouse ISBN : 90-75815-07-7 P.10