T-1 ® L IGHTING INSTALLATION INSTRUCTIONS IMPORTANT SAFEGUARDS–READ AND FOLLOW SAFETY INSTRUCTIONS Xtrabright® SP Model Exit Sign Retrofit Kit UL Classified EFG File #202087 for Stencil Exit Signs New York City Approved, Calendar #41344, for use in NYC stencil and panel exit signs with 8” letters; Replace existing diffusers with SKU #10071-R except when retrofitting NYC panel signs. UL Classified EFS for Chicago double and single-sided glass panel exit sign models: Alpha 2100-21-INC-WH, Alpha 2100-2-INC-WH, Emergi-Lite WX13RW #21, Emergi-Lite WX12RW #3, Alkco EG22 #21, Sure-Lites CHX321C, Western SL-21-M-WH, Western SL-6-M-WH CAUTIONARY NOTES: Do not use this equipment for other than intended use. 1. Intended for green or red stencil-face exit signs with internal dimensions from 91/2” x 61/4” x17/8” to 13 7/16” x 8 7/8”x 3 1/4” including all obstructions. They may also be used with the panel type signs, single or double face, outlined above. 2. This model not intended for edge lit signs. Call your dealer for T-1 Lighting’s edge lit retrofit kit. 3. This model not intended for wet locations. 4. This model not intended for flashing type fixture, or those controlled by a flasher. 5. Verify that the line voltage matches the Xtrabright SP voltage (120VAC or 277VAC). 6. Installation to be made by a qualified person in accordance with applicable codes and is subject to inspection by the authorities having jurisdiction. 7. Do not install in exit signs that are not UL listed. 8. The retrofit installation shall be done with consideration to the requirements of the applicable codes, particularly with regard to retrofitting a two-lamp exit sign with a one-lamp retrofit kit, or when the kit interferes with transmission of light through the bottom opening which may affect the illumination level on the floor. 9. This kit is for installation in an exit sign that is supplied by only one source of power that is neither batteries nor a DC power supply and contains no batteries or DC lamps. Kit can be installed in dual circuit AC power sources with an applicable T-1 Lighting relay module. Relay modules are available for 120VAC (Model #10096) or 277VAC (Model #10097). Refer to separate instructions for each relay module. 10. The wattage rating of the kit shall not exceed the total wattage of the lamps replaced. 11. The current rating of the kit multiplied by the voltage rating of the kit should not exceed the total wattage of the lamps replaced. 12. The current rating of the kit multiplied by the total number of kits installed in exit signs on a branch circuit shall not exceed 80% of the rating of the branch circuit protective device. 13. If retrofitting stencil exit signs replace existing diffusers with supplied diffusers. INSTRUCTIONS 1. Verify construction and size of exit sign to assure compatibility with this retrofit kit. Read cautionary notes. FIGURE 1 2. CAUTION: Disconnect power to the sign. 3. If retrofitting stencil exit signs remove the front cover stencil and/or diffuser panels to expose the inside of the exit sign. 4. If retrofitting glass panel exit signs remove the glass panel to expose the inside of the exit sign. 5. Remove all original lamps. (See figure 1.) 6. In exit signs with interior dimensions less than 111/2” wide, using a wire cutter, snip both plastic mounting arms at the scored indentation. Be careful to not cut the mounting arms until you are sure that the retrofit kit will not fit into your sign. (See figure 2.) CONTINUED ON REVERSE SIDE ☛ Snip at scored indentation with wire cutter FIGURE 2 7. Place the mounting springs over the plastic mounting arms of the retrofit kit with the ends of the mounting springs facing out. 8. With the mounting springs in place, push one end of the retrofit kit into the exit sign against the inner wall and compress the spring against the wall. Use your fingers to pull back the other spring while pushing the other end of the retrofit kit into the exit sign. (See figure 3.) With the retrofit kit inside the exit sign, adjust placement to assure that the unit is installed in both the horizontal and vertical center within the exit sign. Do not obstruct any vent openings. (See figure 4.) FIGURE 3 9. If necessary, increase the tension of the mounting springs to insure a more secure installation, by simply bending the ends of the mounting springs together. 10. To make the electrical connection, identify a convenient location on the unstripped AC wire that feeds the lamp sockets (see figure 5). Then place each wire into the open channel of the clamp connectors. (See figure 6.) Use insulated pliers to close and crimp the connector over the wire. (See figure 7.) Confirm that mechanical and electrical connection are made with the connector and the socket lead wire. FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 4 FIGURE 8 11. The AC lead wires coming from the retrofit kit then plugs into this connector for easy electrical connection. (See figure 8.) 12. For the 120VAC model be sure to connect the white ballast lead wire to the white neutral line voltage wire and the black or red ballast wire to black line voltage hot lead. 13. For the 277VAC model be sure to connect the white ballast lead wire to the white neutral line voltage lead wire and connect the orange ballast lead wire to the 277VAC line voltage hot lead wire. 14. After connecting the lead wires, use the wire routing clips every 3” to secure the lead wires along the inner walls of the exit sign. Route the lead wires with attention to minimizing blockage of light to the diffuser panels. (See figure 9.) FIGURE 9 15. If retrofitting glass panel exit signs re-insert glass panel and proceed to step 18. 16. For stencil signs cut diffuser panel to size. (See figure 10.) Clean interior surface of exit stencil. Apply the diffuser adhesive tabs to the interior of the stencil, remove the paper backing to expose adhesive. Secure the diffuser panel in place of the EXIT stencil. 17. Replace the diffuser and cover assembly of the exit sign. 18. Reconnect power and check for proper operation. DO NOT USE IF PRODUCT AND IT’S USE DO NOT COMPLY WITH THE ABOVE. Warranty Lamp and ballast shall be free from defects in materials and workmanship five years from the date of sale. BJI Energy reserves the right to determine if the unit was defective, and that it was used and installed in accordance with the Company’s prescribed guidelines. Warranty will not be honored for a device which is opened or installed in situations not intended for installation. The warranty only covers replacement of defective components and BJI Energy is not responsible for losses beyond the actual retrofit kit. This BJI Energy Solutions, LLC product is protected by US patent #6,367,179. All specifications and prices subject to change without notice. Xtrabright SP and T-1 are registered trademarks of BJI Energy Solutions, LLC MK1020.rev.1.4 FIGURE 10 This Xtrabright SP retrofit kit includes: One T-1® lamp SP Unit (120VAC or 277VAC as indicated on carton) Two field adjustable mounting springs with patented vibration resistant rubber feet Diffusers (as indicated on carton) Three wire routing clips Two clamp-on electrical connectors Twelve diffuser adhesive tabs T-1® LIGHTING A DIVISION OF BJI ENERGY SOLUTIONS, LLC 1-888-733-6374