COMMENTS
K0803000
DATE_COMPLETED
TASK_INSTRUCTIONS
1994 TRUCK (AERIAL)
1F9FT4286RB140411
REAR PASS, WINDOW WILL NOT GO UP,
Q-15
11/7/05
*
OIL PRESSURE GAUGE INOP, Q-15
12/12/05
*
DRIVER SIDE WINDOW WILL NOT GO UP
OR DOWN Q-15
1/11/06
*
A INSPECTION Q15
3/24/06
*
A/C 10-7 , CHECK BRAKS SMELLS LIKE
MAYBE LOCKING UP Q15
4/6/06
*
HANDLIGHT INOP, Q-15
4/7/06
*
B INSPECTION, REAR WHEEL SEAL
LEAKING, Q-15
4/21/06
See B Inspection pre-printed form
TOW UNIT FROM STA-57 TO CENTRAL
SHOP, (SISTERS TOWING) WHEEL SEAL
LEAKING, Q-15
5/3/06
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WELD CRACK NEAR R/FRONT
OUTRIGGER, Q-15 (VAN LINDA IRON
WORKS)
5/11/06
*
RELACE REAR WINDOW FRAME Q15
5/11/06
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RELACE REAR WINDOW FRAME Q15
REPLACE 4 REAR TIRES, (TCI)
5/11/06
*
Air brakes leaked down 80 psi from 2300 hrs to
0700 hrs and caused a delayed response to a
medical call. SPARE QUINT AT 29
7/27/06
*
ARM ON RUNG ALIGNMENT SWITCH
BROKE OFF K8030 OLD Q-15 AT 28
7/28/06
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check eng lt on spare quint at sta 57
7/31/06
*
AINSPECTION AND REPAIRS AS NEEDED
SPARE QUINT BACK FROM 57
9/15/06
*
WILL NOT START, SPARE QUINT 15 (AT
STA-29)
10/12/06
1. TRAVELED TO STN 29 FOUND SPARE QUINT NOT
STARTING. USED JUMP LIFT MOTOR TO LIFT CAB.
BELTS GONE/ REPLACE BELTS AND BATTERY, TEST.
VEHICLE NOW IN GOOD WORKING ORDER.
ROAD SERVICE TO STA-29 REPLACE 1
REAR TIRE Q-29 (CALLAGHAN TIRE)
11/6/06
1. REPLACE REAR TIRE Q29
WINDOWS WILL NOT GO DOWN, Q-15
12/13/06
1. A Inspection
2. Both left and right rear windows inop. Removed panals
and regulators. Re
placed all needed parts.
3. Finished window repair.
ON CALL RAN OUT OF FUEL SQ AT
TRAINING
2/28/07
Filled Quint with 15 gallons of fuel
Followed to ST33 for top off
REAR BRAKES Q-29
3/19/07
Check brakes; Rear grease seals leaking; brakes full of
grease;
swap into Batt 2 spare.
ladder collision 10-7 at training
3/19/07
Checked operation of ladder and found system not on truck
rear grease seals leaking sq at 29
3/20/07
1. Removed wheel and hub assy. Cleaned all parts.
Installed new brake shoes and seal. Reinstalled assy. and
serviced rear end.
2. Replaced wheel seal, brakes, hardware, and axle
gaskets. Cleaned all related parts. Adjusted brakes.
3. Picked up and dropped off truck to station
4. Serviced rear diff. because of water contamination
on call unit overheating sq at 29
3/27/07
Belt pulley inop. Travel to ST25 to get spare
tow unit from sta 28 to shop batt 2
4/3/07
Tow unit from station 28 to shop
ENGINE OVERHEATS PULLEY ON FRONT
OF ENGINE DAMAGED SQ AT 29
4/5/07
A-inspection
Topped off fluids & filled water tank.
A/C belt missing; installed new A/C belt.
Trans temp gauge inop; rep connector @ temp sender.
R/F door won't open from inside; Rep Door linkage.
Remove pulley-installed small vibrator; damage pulley road
tested, repaired.
Stripped damaged threads to remove pulley.
Chkd engine problem on the road.
A/C belt off/installed new A/C belt.
Engine running hot/gauge bad-replaced.
Horn inop/repaired horn wiring.
Trans fluid low/leak @ filter; tightened
Eng runs hot/gauge bad; replaced gauge
Horn inop; repaired horn wiring.
Trans fluid low; leak @ filter; tighten filter.
repair unit per list from UL test
4/30/07
1. Rem class on pnl for access to crcked torque box mount;
sent trk for rep & reinstalled class one pnl.
2. Lube outrigger stabilizers.
3. Replc lkng hyd suction ose & replc hyd fluid.
4. Chkd aerial conn sys; FNP
5. Clnd/lube ladder sections & waterway tube
UL TEST UNIT NATIONAL TESTING SQ1
5/15/07
Aerial Inspection
ON CALL FOUND PART OF BELT UNDER
TRUCK SQ AT 57
6/5/07
1. alt. belt broken. installed new belt.
replace alt sq at 57
6/5/07
1. Traced out problem with altenator, found bad connection
on Fram Rak(?) repaired and tested / installed new belts
2. Traced out problem with A/C, found A/C comperssor
pully falling off - removed belts
3. Checked problem with sacks not coming in, found bad
relay - removed and installed new relay
a inspection and repairs as needed sq back
from 57
a/c 10-7
l3 comp latch 10-7
7/2/07
A inspection and related repairs (back from 57)
7/3/07
"DUPLICATE"
replace front tires Q57
7/18/07
Replace front tires - Callaghan
wont start at gardens mall s1q at 15
9/25/07
Drive to mall; R/R belts on alt; test ok
A INSPECTION SQ-1
9/25/07
1. A/c inop- comp locked up- R&R and recharge freon
2. Comp latch inop- Redrill stricker to body- and tighten all
others
3. Cab tilt cylinder safety latch inop- secure loose cylinder
plug and clean area. Connect fault with safety latch.
4. Cab tilt cylinder hose leaking- remove and replace line,
install fittings, fill hydraulic reservoir and bleed air from
system
5. Remove and rebuild defective primer valve reinstall
6. Handing in paperwork from E-One. Schooling for F-3
class Ocala Fl.
7. Meeting for Ed Brown
8. A inspection
1. A INSPECTION, ADD P/S FLUID AND REMARK
RESERVIOR. ADD WASHER FLUID. TIGHTEN AIR
FILTER HOUSING HOSE CLAMP. AIR LEFT REAR TIRES.
2. REPAIR LEFT REAR PUMP PANEL LIGHT. DRILL
FROZEN SCREW HEAD AND EXTRACT BROKEN BOLT.
REPAIR GORUND.
3. REPLACED BULB LEFT SIDE REAR MARKER.
REPLACED BULB LEFT TOP STEP LIGHT. REPLACED
BULBS LEFT AND RIGHT SIDE PUMP COMPARTMENT
LIGHTS
FILTER HOUSING HOSE CLAMP. AIR LEFT REAR TIRES.
2. REPAIR LEFT REAR PUMP PANEL LIGHT. DRILL
FROZEN SCREW HEAD AND EXTRACT BROKEN BOLT.
REPAIR GORUND.
3. REPLACED BULB LEFT SIDE REAR MARKER.
REPLACED BULB LEFT TOP STEP LIGHT. REPLACED
BULBS LEFT AND RIGHT SIDE PUMP COMPARTMENT
LIGHTS
4. REPAIR ENGINE COVER LATCHES, AND LUBRICATE.
5. REPAIR HORN BUTTON. STRAIGHTEN OUT BENT
ELECTRICAL TERMINAL.
6. DIAGNOSE WARM FRT A/C PROBLEM. REMOVED
ELECTRICAL COVER AND FOUND CIRCUIT BREAKER
TRIPING, TRACED OVERLOAD SITUATION AND FOUND
BAD CONDENSOR FAN MOTORS. REPLACED FAN
MOTORS. DRILL AND MOUNT NEW STYLE FANS.
7. DRILL AND MOUNT NEW VISE. ORGANIZE WORK
AREA.
8. FREE UP STICKING SPOOL VALVE. REPLACED LEFT
OUTRIGGER LABEL TRIM TO SIZE.
9. CHECK ABS CODES 28 SI. ERASE CODES AND
RECHECK. CHECK CODES WITH PTO LINK O.K.
10. DIAGNOSE NO CAB STEP LIGHTS AND DOOR
ADJAR LIGHTS. FOUND BAD CONNECTION AT DIODE.
11. FREE UP RIGHT DOOR LATCH.
12. CLEAN SHOP AND DUMP TRASH.
UNIT HARD STARTING SPARE QUINT AT 29
10/15/07
1. TRAVEL TO STATION 29 AND WAIT FOR VEHICLE TO
RETURN, NO RETURN.
2. TROUBLE SHOOT STARTING SYSTEM AND REPLACE
STARTER
A inspection and related repairs (back from 15)
horn button on steering wheel 10-7
10/22/07
1. a inspection
2. repair horn ring on steering column.
weld ladder truck per Annual Insp. report
(outside agency-vanlinda)
10/25/07
*
driver states exhaust fumes in cab Q47
10/26/07
sealed engine cover due to hot air coming out of cover
C INSPECTION AND REPAIRS AS NEEDED
BACK FROM 47
2/4/08
C-Inspection
12/6/07 8.0 hrs
12/7/07 8.0 hrs
Total 16.0 hrs
2. Replace all (6) batrys(load test NG); recable all btry &
replc several aux wiring.
3. Remove Racor fuel sys; rebuild Racor assy & reinstall
4. Frnot side of body pane diamond plate falling off veh; drill
out & rep several mountng holes & install msng bolts;
tighten/secure panel.
5. Replace all engine belts
6. Realign A/C compressor to straighten belt alignment
7. Replace pump cooler lines & new fittings
8. Repair frayer wiring to A/C compressor clutch.
9. Replace wiper blades.
10. Replace air filter restricter valve
11. Air compressor pushing oil; replace air compressor
assy. transfer all fittings & assor.
12/13/07 7.0 hrs
12/14/07 5.0 hrs
Total 12.0 hrs
12. Repair retarder dash switch & rewire to operate properly.
13. Rewire hourmeter to work.
14. Rewire/install new oil pressure sender & alarm for pump
panel.
12/7/07 8.0 hrs
Total 16.0 hrs
2. Replace all (6) batrys(load test NG); recable all btry &
replc several aux wiring.
3. Remove Racor fuel sys; rebuild Racor assy & reinstall
4. Frnot side of body pane diamond plate falling off veh; drill
out & rep several mountng holes & install msng bolts;
tighten/secure panel.
5. Replace all engine belts
6. Realign A/C compressor to straighten belt alignment
7. Replace pump cooler lines & new fittings
8. Repair frayer wiring to A/C compressor clutch.
9. Replace wiper blades.
10. Replace air filter restricter valve
11. Air compressor pushing oil; replace air compressor
assy. transfer all fittings & assor.
12/13/07 7.0 hrs
12/14/07 5.0 hrs
Total 12.0 hrs
12. Repair retarder dash switch & rewire to operate properly.
13. Rewire hourmeter to work.
14. Rewire/install new oil pressure sender & alarm for pump
panel.
15. Air dryer contaminated w/oil from bad air compressor;
replace entire assy; transfer all fittings & install new wiring to
heater.
16. Emerg eng shutdown inop; remove and freeup
mechanism to work properly; wiring frayed; rewire.
17. Svc pump auto-luber.
18. Svc T-Case
19. Svc coolant system
20. Replace all marker lights across rear of veh & rewire.
21. Pump panel slide step frozen; beat out step to gain
access to slide mounting bolts; remove entire step asy;
dissassemble slides from step; order new slides; NOTE:
original NA! order revised set & completely modify
installation; slides on backorder.
12/19/07 8.0 hrs
1/8/08
2.0 hrs
1/18/08 1.0 hrs
Total 11.0 hrs
22. Remove trans cooler; order new cooler; NOTE: original
cooler "NA"; had to order a universal cooler; modify entire
mounting & hoses; makeup new piping.
12/20/07 8.0 hrs
1/4/08
5.0 hrs
1/7/08
2.0 hrs
1/18/08 5.0 hrs
Total 20.0 hrs
23. Svc Trans
24. Svc all pullout ladders & rerope 35 foot extension ladder
25. Completed aerial svc: degrease complete ladder
guides, cables & slides; (gummed up with sand, dirt & old
DURING C INSPECTION TECH FOUND
RUST ON LADDER, SHOP REQUESTED TO
HAVE LADDER INSPECTED.
5/2/08
rmove ladder from tractor trailer sisters
6/20/08
INSTALL NEW LADDER ON UNIT SQ
7/28/08
1/28/08
Walther
8.0 hrs
26. Repair stansion bracket for rear discharge piping.
(Walther)
27. Failed vac test; pressurize sys; rebuild several
intake/discharge T-pump & recirc valves;
2/4/08
Walther
4.5 hrs
2/4/08
Larson
4.5 hrs
28. On road test; belts blew off fan asy; replc all (3) belts.
2/4/08
Walther
2.0 hrs
2/4/08
Larson
2.0 hrs
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During C-Inspection, tech found rust on ladder; shop
requested to have ladder inspected.
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Remove ladder from tractor trailer - Sisters
1. Rem accessories & needed parts from old ladder; rem &
replc ladder; rewired access plug & installed all hyd lines;
replc waterway seals & bushings.
2. Swap ladder
3. Welded holes closed on waterway carriage& redrilled for
(4) bolt flanges; rewired switches & boards for nozzle &
lights; replc waterways & made adjustments fan sys.
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MAKE REPAIRS TO UNIT PER UL TESTING
SQ-1
8/29/08
1. Rem outrigger cyl for r ep; isntalled outrigger cyl after
repair.
2. Adj cable for ladder elevation control
3. Dry lubed under side of outriggers.
4. Rep loose wire on control handle on side panel for extend
retrct.
5. Rem wiring from bent water pan & rem pan; installed new
pan; drilled holes for water way; rewired electric & ran wires;
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2. Adj cable for ladder elevation control
3. Dry lubed under side of outriggers.
4. Rep loose wire on control handle on side panel for extend
retrct.
5. Rem wiring from bent water pan & rem pan; installed new
pan; drilled holes for water way; rewired electric & ran wires;
tested ok.
6. Adj cables after running ladder.
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Rt headlight not working. No spare in
station.SQ AT 29
9/29/08
possible hydralic leak under turntable. Spare
fluid all inside ladder well. Had leaked out onto
floor after ladder during day. Q-29
9/30/08
travel to 29 replace headlight
1. Drive to Sta-29 check Veh. Ladder bed full of oil. Could
not determine source of leak/all hoses look goo. Took
ladder section out of service/run Veh as engine.
(R.T.)
NO PUMP GEAR SQ AT 29
9/30/08
1. Drive to Sta-29. Check codes and wiring/bad cfonnection
at trans ECU? Test (OK)
(R.T.)
repair stops on ladder
9/30/08
1. Installed water pan stops on end of fly section. Installed
update brackets on water pan linkage. to prevent
disengagement in reserve mode.
(R.T.)
siren chirps and goes on and off while driving.
(when not intentionally activated) s q at 29
10/9/08
1. Drive to Sta-29. Talk with driver and radio shop about
need to turn off siren before starting and shut off battery.
RETEST AERIAL WATERWAY FOR
DEFECT, SQ-1
10/17/08
Quint stalled when pulling up on scene. Put in
neutrel and parking brake applied then stalled.
Also when accelerating truck hesitates / runs
rough. S Q AT 29
10/22/08
Retest aerial waterway for defect, SQ-1 - Conam
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1. Troubleshoot stalling & hesitation.
2. Replaced fuel filter.
3. Replace turbo boost sensor. Road test.
4. R&R fuel feed line from water seperator to fuel pump.
Complete fuel line. Reassembled truck & road tested. truck
now runs good. No sputter, No hesitation.
5. R&R and resealed pressure switch manifold on rear of air
brake compressor.
6. Repair broken wires to Trans/PTO indicator.
7. Checked out hydralic leak inside ladder compartment.
Remove all ladders & removed ladder rack to access
hydralic leak. Tightened loose hydralic fitting on ladder
turrett. Cleaned hydralic fluid off rack & ladders & reinstalled.
8. Cleaned shop after above repairs.
(R.T.)
bullet light out, officer side rearSQ AT 29
11/20/08
B INSPECTION AND REPAIRS AS NEEDED
11/21/08
Diss rear light asy; rep broken wire; reassemble.
B-Inspection
2. Rem/diss L/F side marker & turn signal combo light
fixture; NOTE: No replacement fixture available. Cln out
corrosion frm socket & mk up grnd wiring; old fixture
working for now.
3. Chk out both cab lift cyls(leaking) write down model ,
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fixture; NOTE: No replacement fixture available. Cln out
corrosion frm socket & mk up grnd wiring; old fixture
working for now.
3. Chk out both cab lift cyls(leaking) write down model ,
serial numbers & take all measurements; give to parts dept
to order new cyls.
4. Adj alt belts.
5. Frnt intake air piston for close/opn valve leaking air badly;
fnd that mnting brkts for piston was in bad alignment;
rem/mod brkts for piston stork to wrk w/o binding.
6. Rep hyd tank drain hose(leaking oil).
7. Replc both frnt/rear T-Case oil seals.
8. Redrill all mntng holes to except new style step slides for
pump panel slide out step; redrill/reposition mntg brkts in
veh.
9. Rebuild air shift for road/pump engagement; install new
style shaft assy in T-case.
10. Set up aerial in yard & extend ladder; test intercom with
Ed E. from fly stn; all work ok; but frm side panel return frm
tip is weak; will let go as is per Ed. E. (shop foreman).
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A INSPECTION AND REPAIRS AS NEEDED,
SQ-1
1/2/09
A-Inspection.
2. Rep pump panel (frozen up) latch asy; reposition & adj to
hold door tight.
3. Replc both discharge & pressure gauges; cln off oil
residue frm pump panel.
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A INSPECTION AND REPAIRS AS NEEDED
1/26/09
1- Troubleshoot no start condition: removed air intake at
turbo & truck started. traced problem to emergency shutdown
valve closed. resert shutdown valve and tested.
2- Perform A serviced.
Driver side rear window in-operable. Q-15
2/19/09
drive to Stn; take door part; rework hardware; test ok.
plastic protection sheath for ladder wiring
Broken Q15
2/19/09
Go to Stn15; rep track on ladder.
ON CALL Q 15 NO THROTTLE
2/19/09
Go to Stn15; T-shoot; no throttle response.
repair power unit Q15, repair saw B14 (outside
agency-regan's small engine service)
3/3/09
Repair power unit Q15 & saw B14 - Regans
WATER- WAY PAN AND STOPS WHERE
DAMAGED DURING AERIAL TESTING SQ-1
3/6/09
*
wiper blade on rt side is missing 1/3 of the
blade and left side is bad sq at 15
3/9/09
1. Parts for road service.
2. travel to Stn15.
3. Replcd wiper blades & adj wiper arms.
stays in gear to long when shifting to a higher
gear sq at15
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4/10/09
1. Travel to Stn15; veh was swapped out; chkd electrical on
new quint (ok).
2. Dia eng bucking, not a trans problem; previous problem.
3. Make up sight glass for fuel; replcd fuel filters; chkd for
air; replcd fuel line from tank; replcd chk valve.
4. Install fuel chk valve & lines; bleed sys; tie strap line.
5. A-Inspection; fill P/S & trans fluid & oil.
6. A-Inspection; air LF tire; ajd trans fluid; road test for
driveability problem.
7. Rep connection R-rear spotlight.
8. Replcd R-lower steplight; splice/heat shrink wires; mod
cover to fit.
9. Replcd R-window squirter & adj.
10. Rem truck off window & dia problem w/new track; rem
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2. Dia eng bucking, not a trans problem; previous problem.
3. Make up sight glass for fuel; replcd fuel filters; chkd for
air; replcd fuel line from tank; replcd chk valve.
4. Install fuel chk valve & lines; bleed sys; tie strap line.
5. A-Inspection; fill P/S & trans fluid & oil.
6. A-Inspection; air LF tire; ajd trans fluid; road test for
driveability problem.
7. Rep connection R-rear spotlight.
8. Replcd R-lower steplight; splice/heat shrink wires; mod
cover to fit.
9. Replcd R-window squirter & adj.
10. Rem truck off window & dia problem w/new track; rem
R-rear door panel to compre; fnd that new track needs to be
mod.
11. Install R-frnt step; dril holes to fit.
12. Install L-rear track, window, door panel & hardware;
install R-rear door panel & hardware.
13. Tighten belts.
14. Dia air leak & no low air alarm.
15. Install low air alarm for frt/rear sys.
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repair damaged step Q15 (outside agency-van
linda iron)
4/13/09
Repair damaged step Q15 - Van Linda Iron
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WIRING BROKE INSIDE TRACT, Q-47
4/17/09
Ladder stuck out 20ft, pinching cable; rem brkn pieces of
track; brought ladder in; told to use as eng until rep parts
come in. j
REPAIR CABLE GUIDE SQ AT 47
4/23/09
ON CALL WONT START SQ AT TRAINING
4/28/09
Rep cable guides on ladder.
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Fnd btry dead; jump started trc ; raised ladder/cab; fnd alt
belts off & damaged; had to replc (3) btry to start trck; temp.
install belt to ck alt; alt ck ok; went to shop for btry/belts;
returned to trck; R/R all btry & (2) belts; ck opn-ck ok;
returned home. j
emergency strobe above driver not working on
spare quint AT 47
4/29/09
A INSPECTION...BACK FROM ST-47
4/30/09
1. hurst fitting leaking; rep all fittings.
2. Coolant leak; rep coolant leak.
3. Adj ladder cables/tested.
4. Air leak; traced out air leaks & rep. j
A-Inspection
2. Replace lens on rear marker lite; rep bad grnd on ____
lite
3. C/O lite bar; fuse blown; ck bar for shorts; power pack
shroted; didn't have pack; try to adapt diff pack after the
third try; got SB6 pack to work out ok. j
wont start at sta 47 sq
5/1/09
1. No start; fnd emergency switch was on; reset/tested.
2. Fuel leak; fnd fuel lea at filter & rep. j
WIRES PULLED OUT OF TRACK, Q-47
5/1/09
Wires out of track; rep track on ladder that were brkn. j
the Hurtz spreaders spring control is sticking in
the open and close position. Unit operates but
must manually turn on/off. q47
5/5/09
Hurst leaks oil rep oil leak. j
repair trac for wiring on ladder sq
5/21/09
Rem complete trac for wiring & straightened rails; fab shims
to shim out 14'; replcd brokn pieces of trac & tested ok. j
oil level low s q at training
C INSPECTION AND REPAIRS AS NEEDED
SEE ATT LIST FROM UL TEST.
7/6/09
1. Oil low; refilled/chkd for leaks.
2. A/C inop; recharged sys.
3. Door hard to open; readj door linkage.
8/17/09
C-Inspection
2. Svc rear diff.
3. Svc T-case.
4. T-shoot pump nut holding vac; fnd valve not completely
clsd; lubed valve to operate more freely; passed vac test.
5. Replcd faulty hyd press gauge on aerial pump panel.
6. R/R press gauge on pump panel.
7. Secured loose rotation arrow for turntable alignment.
8. Looked for aerial waterway relief valve; not located on
waterway section in ladder; asked for assistance still cld not
locate.
9. Rem monitor; installed 2-1/2x1-1/2 step down adapter on
end of waterway to reach 250 PSi to adj rel valve; cld not
reach press; capped off waterway & was able to make 250.
10. R/R rear steplight bulb R-side; water in lens; used clear
silicone to seal bolts above light to prevent water.
11. R/R dim hi-beam lamp.
12. R/R A/C filter.
13. Drove hinge pins back in place on outrigger control
doors.
14. Rep backup alarm; fnd loose connection at speaker.
15. T-shoot wigwag inop; R/R module because burnt
looking.
16. Chkd PTo mntng; did not hear loud noise when turning
off as stated in aerial inspection results; turned on/off
multiple times.
17. Adj load minder on aerial control panel; had to find
manual on procedure.
18. Lube outrigger slides.
19. Clnd trans area of fluids; cld not determine where leak is
coming from.
20. Fnd loose connection on console light at aerial panel;
tightened connection.
21. Chkd ABS light; fnd no history of codes light; went out
when grnd speed over 3MPH.
22. No heat stickers available - on order.
23. Lubed ump panel slideout platform.
24. T-shoot aerial controls.
25, Rep wigwags.
26. Adj slide pad locknuts on ladder.
27. T-shoot & rep aerial controls; fnd bad section in wire
harness; rem/rep wire.
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3. Svc T-case.
4. T-shoot pump nut holding vac; fnd valve not completely
clsd; lubed valve to operate more freely; passed vac test.
5. Replcd faulty hyd press gauge on aerial pump panel.
6. R/R press gauge on pump panel.
7. Secured loose rotation arrow for turntable alignment.
8. Looked for aerial waterway relief valve; not located on
waterway section in ladder; asked for assistance still cld not
locate.
9. Rem monitor; installed 2-1/2x1-1/2 step down adapter on
end of waterway to reach 250 PSi to adj rel valve; cld not
reach press; capped off waterway & was able to make 250.
10. R/R rear steplight bulb R-side; water in lens; used clear
silicone to seal bolts above light to prevent water.
11. R/R dim hi-beam lamp.
12. R/R A/C filter.
13. Drove hinge pins back in place on outrigger control
doors.
14. Rep backup alarm; fnd loose connection at speaker.
15. T-shoot wigwag inop; R/R module because burnt
looking.
16. Chkd PTo mntng; did not hear loud noise when turning
off as stated in aerial inspection results; turned on/off
multiple times.
17. Adj load minder on aerial control panel; had to find
manual on procedure.
18. Lube outrigger slides.
19. Clnd trans area of fluids; cld not determine where leak is
coming from.
20. Fnd loose connection on console light at aerial panel;
tightened connection.
21. Chkd ABS light; fnd no history of codes light; went out
when grnd speed over 3MPH.
22. No heat stickers available - on order.
23. Lubed ump panel slideout platform.
24. T-shoot aerial controls.
25, Rep wigwags.
26. Adj slide pad locknuts on ladder.
27. T-shoot & rep aerial controls; fnd bad section in wire
harness; rem/rep wire.
28. Adj extension & retraction cables on ladder.
29. Lubed rotation gear on turntable.
30. Rep intercom sys; chkd wiring & fnd sys to be working.
31. Assisted in aerial repairs.
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spare quint at station 29 reverse lamps and
audible signal disabled
9/3/09
Installed new backup alarm & rewire; test ok. j
spare quint located at station 29 retarder
doesn't work
9/3/09
Drive to Stn; test; retarder works ok; talk w/drivere about.
j
Driver side rear bullet light not working; Siren
goes off by itself in the off position; windshield
9/16/09
Driver side rear bullet light not working; Siren
goes off by itself in the off position; windshield
wipers need to be adjusted. sq at 29
will not go into pump, Q-29
1. R/R bullet light bulb. tightened grnd; chk ok.
2. Ck wipers; rem/adj both wiper arms & blade angle ck ok.
3. Ck for siren going off; rem control head; head did not
match Whelen; reinstalled head; need sys updated; return
to shop. j
9/17/09
1. UPS unit not engaging pump; rem drive shaft to take out
VPS; rem VPS & rebuild, reinstall, reconnect drive shaft;
test/operate sys.
2. Assist Mac w/rebuilding VPS unit; tighten hyd filter & chk
for air leak; chkd opn of pump shift - ok. j
Panel light in aerial box not working; aerial
overload alarm goes off with aerial in rescue
mode and only one FF on ladder; sq at 29
9/21/09
Ck panel light; rem light asy; R/R bulb; went to Stn; rep light
sckt & wiring; reassembled; ck ok. j
A INSPECTION AND REPAIRS AS NEEDED
SQ BACK FROM 29
9/28/09
Firefighter door behind driver not latching
tightly when closed. sq at 29
10/7/09
Move door latch; pull door panel; lube linkage. j
CABLE LOOSE ON LADDER SQ AT 57 /
LOAD MINDER GOING OFF
10/22/09
1. Adj cables.
2. Load minder sensor 10-7; disconnected sys.
AC not blowing cold. Can you check please ?.
SQ at 57
11/12/09
A-Inspection
2. Replcd air compressor filter.
3. A/C belt damaged because of pulley alignment; went to
single belt to adj for alignment issue.
4. Calibrated load minder for ladder; used forklift w/force
scale to simulate force on end of ladder.
j
1. Recharged rear A/C & tested.
2. Adj ladder cables/tested.
j
j
SQ at 57
A inspection and repairs (from 57)
11/30/09
A-Inspection & Road Test.
2. P/S stiff; no fluid in reservoir; fill/operate expell air from
sys.
3. Cln back of eng & trans looking for P/S leark; no leak fnd.
4. Air leak; fnd several fittings leaking & line pinched;
correct all faults.
5. Dia outrigger stabilizer light failure; chk all connections,
cables; fnd flasher working intermittent; part on order.
6. Pump panel vac & pum press warning buzzer & light
inop; rem/install new asy.
7. Cab marker light inop; rem blown bulb & install new bulb.
8. Ok to pump light inop; dia fault; bulb good; grnd good; no
power at pos side; chk pump eng good; chk sys at class
one box; fnd weak connection at power strip; properly
secure connection.
9. Windshield fluid low; add bug solvent & water.
10. Cab entrance light inop; fnd loose connection at switch;
secure wire/harness.
11. Dia pump panel lighting failure; fnd switch defective;
rem switch & install new switch.
12. Aerial hyd gauge unsecure; diss console; sec gauge &
reassemble console.
13. Install new relay for outrigger stabilizer warning light;
reassemble control board.
j
ON CALL SQ AT 47 NO THROTTLE
12/7/09
No throttle on eng; fnd high iddle switch stuck on.
LOAD MINDER ALERM GOING OFF ON
CALL SPARE Q AT 47
12/7/09
Noise in ladder when out of bed side over load on pump
panel max out. j
PUMP NOT WORKING 47
1/4/10
1. Help to rem gear & shaft fork in T-case.
2. Dia pump shift lockup; fnd shift seized up; diss pump
shift; rem input shaft & input flange & rem fordk, damage
components; parts on order.
3. A/C compressor mntng bolts sheered off; rem plate &
A/C compressor, drill sheered bolts; rem studs from block.
4. Assist Mac w/set up of pump shift & dia problem w/Tcase input shfat asy; set up holding jig for removal of entire
T-case & also gland & rear shaft asy-Larson
5. Set up eqmpt; diss pump trans frame; diss pump ___;
cut off corroded bolts for gland packing asy; rem packing
asy & diss.
6. Pump trans - diss, inspect parts & list parts to be ordered;
cln all reusable parts & sand surfaces.
7. A/C compressor support fell off; cln mntng asy holes out;
install mntng brkt; install compressor; sec/install new belt &
adj tension.
8. Press on bearings on both input/output flange spline for Tcase asy.
9. Assist in T-shoot pump shift problem - Reines.
10. Assist w/putting pump shift back tog; fnd out main gear
must be damaged; cannot get shaft to go on.
11. Gen installation; mod of mntng plate, protective cage &
exh sys.
12. Rem seat/SCBA brkt; diss old brkt & reassemble/install
new SCBA brkt; reinstall seat.
13. Reassemble pump trans according to manual & mfg
specs, torquing nuts/bolts; installing trans.
14. Assist Mac w/T-case - Byrum
15. Assist Mac w/T-case; install; adj pump packing; replcd
waterway valve actuating air swtch; heat shrink/protect gen
wires.
16. Install T-case; adj packing; fill water tank; operate pump
as per mfg specs after completion of repairs.
j
shift; rem input shaft & input flange & rem fordk, damage
components; parts on order.
3. A/C compressor mntng bolts sheered off; rem plate &
A/C compressor, drill sheered bolts; rem studs from block.
4. Assist Mac w/set up of pump shift & dia problem w/Tcase input shfat asy; set up holding jig for removal of entire
T-case & also gland & rear shaft asy-Larson
5. Set up eqmpt; diss pump trans frame; diss pump ___;
cut off corroded bolts for gland packing asy; rem packing
asy & diss.
6. Pump trans - diss, inspect parts & list parts to be ordered;
cln all reusable parts & sand surfaces.
7. A/C compressor support fell off; cln mntng asy holes out;
install mntng brkt; install compressor; sec/install new belt &
adj tension.
8. Press on bearings on both input/output flange spline for Tcase asy.
9. Assist in T-shoot pump shift problem - Reines.
10. Assist w/putting pump shift back tog; fnd out main gear
must be damaged; cannot get shaft to go on.
11. Gen installation; mod of mntng plate, protective cage &
exh sys.
12. Rem seat/SCBA brkt; diss old brkt & reassemble/install
new SCBA brkt; reinstall seat.
13. Reassemble pump trans according to manual & mfg
specs, torquing nuts/bolts; installing trans.
14. Assist Mac w/T-case - Byrum
15. Assist Mac w/T-case; install; adj pump packing; replcd
waterway valve actuating air swtch; heat shrink/protect gen
wires.
16. Install T-case; adj packing; fill water tank; operate pump
as per mfg specs after completion of repairs.
17. Repipe exh sys.
18. Sec loose wires in gen compt.
19. Makeup spacer for gen, exh & clamp exh to brkt; cvr
exh w/heat wrap/clamp.
20. Dia hyd leak; R/R ladders & ladder rack for access to
hyd fitting on swivel; tightene fitting; cln, operate ladder &
reinspect-ok; R/R top cvrs; cln ladders & compt of oil.
21. Assist electrician w/hookup of gen - Byrum.
22. Sec loose gen cables, cvr control panel & sec; install
swtch/data plate & loose components.
23. A-Inspection & road test.
24. Add 2.5 qts oil to top off eng oil level; no leak fnd.
25. P/S fluid level low; no leaks fnd; top off to proper level.
26. Sec loose undercarriage hanging cables.
27. Stablizer grnd lights inop; component corrosive & bulbs
blown; change out lite asy.
28. Air leak pump shift; fnd UPS valve gskt rusted;
install generator
1/11/10
1. Change out old gen with new.
2. Assist w/gen wiring - Levy. j
LADDER MAKING NOISE SQ AT 47
1/14/10
A inspection Q57
3/3/10
1. Ladder making noise; ran ladder & fnd no noise.
2. Coolant leak; rep coolant leak. j
A-Inspection.
2. P/S - top off.
3. A/C belt loose; tightened A/C belt.
4. Washer inop; L/S nozzle out of adj; ajd washer nozzle &
top off fluid.
j
on call pto 10-7 q 57
3/3/10
Pto wont stay in gear Q57
3/19/10
1. Aerial inop; short in PTo ckt; traced wiring; brought to shop
& helped swap out.
2. Went to shop; ck for PTO disengaging; had direct short;
rep one problem; ran hyd; has other problems.
j
1. T-shoot PTo inop; searched for schematics; called
Ferrara; thought electronic flasher was back feeding into
PTO ckt.
2. Cld not pin point intermittent problem; but PTO working;
test drove; operated aerial; will pass onto training to see if it
will fail again.
3. Rep glove box that mike broke.
j
4. PTO inop; fnd intermittent short out L/S frame harness;
rep short.
5. Assist w/wiring problem. j
6. Tested PTO; tested ok. j
NO EME LTS SQ AT 57
5/11/10
No emergency lites; fnd blown fuse.
j
spare quint at 47 not fitted with speerian pack
brackets, packes stuffed in side compartments
Q47
5/19/10
1. install velcro straps on left side top of truck above compt
doors.
2. Rem SCBA brkts; adj holding to properly fit new SCBA
brackets, packes stuffed in side compartments
Q47
C INSPECTION AND REPAIRSAS NEEDED
SQ
doors.
2. Rem SCBA brkts; adj holding to properly fit new SCBA
packs.
j
7/13/10
C-Inspection
2. Svc air filter.
3. Fnd hyd oil on spool connection on ladder turntable; pug
grn ladadholes out to stop leak; tighten nut on fitting.
4. Assist w/ladder inspection - Byrum.
5. Started rep hyd leak in spool for ladder; had to rem pipe
in center of wtrway to rem hyd fitting & replc o-rings; fnd
corrsion on pipe at victaulic connections; cln seal surface &
put two coats of JB weld to fill.
6. Started repairing steplight; R/R (2) buls & rem all door
switches; cln/reinstall hinges; make all step/dome lights &
cab door alarm; all working.
7. Assisted w/ladder overload alarm - Reines.
8. Svc auto lube on frnt of pump (top lug was bad; hard
getting it out so I replcd it).
9. Fnd R/R seat belt latch brkn; R/R seat belt asy.
10. Rem frnt hub cvr; fnd leaking oil; rem wheel/hub; fnd
bearing pitted frm rush on both frnt hubs; R/R bearings, seal
& brake pads.
11. Chk pump panel light R/side; fnd grnd bad; screw tight,
had to cut off to rem brkt to replc them.
12. Started to rep victaulic connection on frnt intake wtrway.
13. T-shoot wire problem on compt door alarm; R/R
cktbd/relays on Monday; fnd a jumper on wrng pin; fixed the
problem.
14. Assisted w/electrical t-shooting of door alarm & cab
lights.
15. Tested seal on victaulic connecton on frnt intake; tested
ok; tested seal on vic connection on elbow on wtrway; both
leaked; rem elbow; clnd pipe & put JD weld on seal surface;
tested hyd fitting; it was ok.
16. Lube load minder on ladder w/Steve.
17. Started to mke pump pass vac tgest; fnd #1 discharge
bad; started rebuild; fnd R/rear discharge valve bad; tank fill
valve bad; tank-to-pump valve bad; R/R (3) valves & passed
vac test.
18. Install vic connect on elbow on wtrway; test vic
connection & no leak; put ladder rack back in track/ladder;
replc (2) ropes on (2) ladders.
19. Chk A/C; fnd both evap dirty; rem filter & cln, blow out
evap; relc filter (2) liner; A/C works ok.
20. Rem cab lift cyl on L/side.
21. Rem all belts & replc A/C compressor belts; need
alignment & Stan helped.
22. Assist Jerry w/alignment on belts for A/C compressor.
3. Fnd hyd oil on spool connection on ladder turntable; pug
grn ladadholes out to stop leak; tighten nut on fitting.
4. Assist w/ladder inspection - Byrum.
5. Started rep hyd leak in spool for ladder; had to rem pipe
in center of wtrway to rem hyd fitting & replc o-rings; fnd
corrsion on pipe at victaulic connections; cln seal surface &
put two coats of JB weld to fill.
6. Started repairing steplight; R/R (2) buls & rem all door
switches; cln/reinstall hinges; make all step/dome lights &
cab door alarm; all working.
7. Assisted w/ladder overload alarm - Reines.
8. Svc auto lube on frnt of pump (top lug was bad; hard
getting it out so I replcd it).
9. Fnd R/R seat belt latch brkn; R/R seat belt asy.
10. Rem frnt hub cvr; fnd leaking oil; rem wheel/hub; fnd
bearing pitted frm rush on both frnt hubs; R/R bearings, seal
& brake pads.
11. Chk pump panel light R/side; fnd grnd bad; screw tight,
had to cut off to rem brkt to replc them.
12. Started to rep victaulic connection on frnt intake wtrway.
13. T-shoot wire problem on compt door alarm; R/R
cktbd/relays on Monday; fnd a jumper on wrng pin; fixed the
problem.
14. Assisted w/electrical t-shooting of door alarm & cab
lights.
15. Tested seal on victaulic connecton on frnt intake; tested
ok; tested seal on vic connection on elbow on wtrway; both
leaked; rem elbow; clnd pipe & put JD weld on seal surface;
tested hyd fitting; it was ok.
16. Lube load minder on ladder w/Steve.
17. Started to mke pump pass vac tgest; fnd #1 discharge
bad; started rebuild; fnd R/rear discharge valve bad; tank fill
valve bad; tank-to-pump valve bad; R/R (3) valves & passed
vac test.
18. Install vic connect on elbow on wtrway; test vic
connection & no leak; put ladder rack back in track/ladder;
replc (2) ropes on (2) ladders.
19. Chk A/C; fnd both evap dirty; rem filter & cln, blow out
evap; relc filter (2) liner; A/C works ok.
20. Rem cab lift cyl on L/side.
21. Rem all belts & replc A/C compressor belts; need
alignment & Stan helped.
22. Assist Jerry w/alignment on belts for A/C compressor.
23. R/R mud flap.
24. C/O gen oil press gauge; fnd gauge cracked; ordered
new gauge/sender; Installed gauge/sender; fnd problem in
wire & rep.
25. Chk relief valve light; fnd bad switch; R/R switch.
26. Rep grill & replc it.
AIR LEAK ON CALL SQ AT 47
8/2/10
1. Pump shift air leak - piston o-ring; installed piston kit.
2. Pump wtr leak - packing loose; adj pump packing.
ja
LOUD NOISE WHEN LOCKING AERIAL IN
PLACE Q-47
8/11/10
Travel to Stn47; C/O aerial shut off; called RK Aerial; talked
to Rick; was advised diverter valve bad; keep unit in svc;
travel back to south shop.
ja
Not going into pump gear properly sq at 47
(callout repair)
9/3/10
To Stn47; went to shop for parts; none fnd; back to St47; dia
fault; dash pump shift air valve defective; no parts in truck;
unit still in svc. js
air still leaking at pneaumatic valvehandle
when PTO is engaged.
9/9/10
1. Rebuit pump shifter & tested.
2. Ran pump & clnd out relief valve; tested/tested ok.
j
Hale Relief valve not working properly.
spare quint.....relief valve stuck open...can
build up pressure....at 47
9/17/10
Ran pump; tested relief valve & tested ok.
Brakes not working very well. Needs to be
checked out.
9/17/10
Road tested truck & tested ok.
Not going into pump gear properly sq at 47
9/29/10
1. Rebuilt pump shifter.
2. Replc bulb in rear light bar.
j
j
j
Driver's side rear passenger seatbelt female
end not latching on Q47 spare.
9/29/10
Replc seat belt.
j
Needs power steering fluid.
10/26/10
Travel to stn; P/S fluid low; top off P/S.
fan belt is slipping Q15
10/26/10
Travel to Stn; belt slipping; adj A/C belt.
measure vehicle for DOT permit- Spare quint
11/30/10
(1) TRAVELED TO STATION TO MEASURE THE SPARE
QUINT FOR DOT PERMIT. J.W
j
j
tires tread appear thin. rear tires more so than
the front tires.
12/22/10
*
A INSPECTION AND REPAIRS AS NEEDED
12/22/10
*
air leak from pump shaft at 57.
12/22/10
(1) AIR LEAK FROM PUMP SHAFT AT ST57. TESTED
AND FOUND NO AIR LEAKS. J.W.
A INSPECTION / CHECK HYD LEAK SQ
1/12/11
exhaust coming through console area around
A-Service
2. R/R R/frt hub cap to replc faulty valve extension - wldn't
take air. replcd valve core in valve stem.
3. Replcd wiper blades.
4. Added P/S fluid.
j
A INSPECTION SQ
1/21/11
(1) ''A'' INSPECTION.
ALL NEEDED WORK DEFERED
BY MIKE LEHAN AT THIS TIME.
J.W.
perform ladder certification test (outside
agency-Mistras Group Inc.) Q29
3/21/11
Perform ladder certifcation test Q29 - Mistras Group
A INSPECTION SQ
3/23/11
1. Checked quint
2. A-Inspection j
16