FITTINGS
Appleton fittings keep the power flowing,
your people safe, and last for decades.
If the air is filled with flammable vapors,
dusts and other dangers, selecting the
correct fitting is a must. This isn’t the
place to cut corners.
FITTINGS
Fittings
Ordinary Location and Hazardous Location
Fittings
Fittings
Description
Page
Conduit Bodies
FM7™ Unilet Conduit Outlet Bodies
5
FM8 Unilet Conduit Outlet Bodies
11
FM9™ Aluminum Unilet Conduit Outlet Bodies,
Covers and Gaskets
16
Form 35® Malleable Iron Unilet® Conduit Outlet
Bodies
21
Form 85™ Unilet® Conduit Outlet Bodies
26
NEC 6x8x Series C, LB, UB and LL, LR, T Mogul
Unilet® Conduit Outlet Bodies
30
Big-Bend™ Cast Pulling Elbow
38
Pull Boxes with Threaded Hubs and Covers
40
®
®
®
®
LB
LL with Cover
Stamped Alumimum
PTB
LR
LB with rollers
JBX
BKX
SEH
FS and FD
Duplex Cover on FS
FSK-WGF1
V
Conduit Outlet Bodies
JB Conduit Outlet Boxes, Covers, and Hangers
41
BKX Round Junction Boxes
43
SEH Conduit Outlet Boxes and Covers
47
GS Conduit Outlet Boxes, Covers and Hangers
48
GS Conduit Outlet Boxes, Covers and Hangers
50
V
V
Cast Device Boxes
FS and FD Cast Hub Device Boxes
52
Wet Location Receptacle Covers
59
FDB Single and Multiple Gang Cast Device Boxes
66
FDH single and Multiple Gang Cast Device Boxes
71
FS and FD Cast Hub Device Boxes
79
FAH Weatherproof Receptacle and Breaker
Assemblies
V
V
Two and Three Gang Cast Device Boxes
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© September 2010
FAH
1
Fittings
Fittings
Fittings
Ordinary Location and Hazardous Location
Description
Page
Hazardous Conduit Outlet Bodies
ELBY and BLBD 90° Pulling Elbows
93
LBD and LBDN Pulling Fittings
95
ER Conduit Outlet Boxes
96
ELBY
LBD
ERLB
Straight
90°
Replacement Glands
Cable and Cord Fittings
Aluminum and Steel Liquidtight Strain Relief Cord
and Cable Connectors
98
Stainless Steel and Nickel Plated Aluminum
Liquidtight Cord and Cable Connectors
104
Nelson Firestop MCT Cable Transit System
107
Nelson Firestop MPS Multi-Plug System
114
Cable Tray Conduit Clamps
“TCC” Single and “TCCD” Double Conduit Cable
Tray Clamps
119
Wire Mesh Strain
MCT Cable Transit System
2
TCC
MPS Multi-Plug System
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© September 2010
Fittings
Ordinary Location and Hazardous Location
Fittings
Fittings
Description
Page
Cable Glands
TMC Connectors For Jacketed Metal Clad Cable
120
TMCX Connectors For Jacketed Metal Clad Cable
122
TMC Connectors For Teck Cable Terminations
124
Cable Gland Selection Guide
126
EEXe Series Polyamide Cable Glands
127
A2F Series Nickel Plated Brass Cable Glands
128
A2 Industrial Cable Gland
130
T3 Series Nickel Plated Brass Cable Gland
132
PXSS2K Connector: Flame Proof Compound Barrier
Type Cable Connector
134
PX Series Nickel Plated Brass Cable Glands for
Unarmored Cables
136
PX2K Series Nickel Plated Brass Cable Glands for
All Types of Armored Cables
138
Protex 2000 (PX2KX) Connector: Explosionproof
Compound Barrier Type Cable Connector
140
C2KX Marine Cable Connector
142
E1FX Series Nickel Plated Brass Cable Gland
144
E1FW Series Nickel Plated Brass Cable Gland
146
Cable Gland Accessories: 757 Series Blanking
Plugs
148
Cable Gland Accessories: 757BVE Series Blanking
Plugs
150
Cable Gland Accessories: 737 Series Adaptors and
Reducers
151
Cable Gland Accessories: 747, 757, 767 Series
Stopper Plugs
154
Cable Gland Accessories and Tools
157
TC Cable Connector: Tray Cable
160
V
TMC
TMCX
TMC V
A2 Industrial
A2F Flameproof
T3CDS
PX2K Series
PX Series
E1FX/E2FX
757 Stopper Plugs
747, 757, 767
Stopper Plugs
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© September 2010
737 Adapters
TC Cable Connector
3
Fittings
Fittings
Fittings
Ordinary Location and Hazardous Location
Description
Page
Hazardous Conduit Fittings
UNY, UNF, and UNL Unions
162
UNY and UNF Expansion Unions
164
45° and 90° Elbows
165
Threaded Rigid Conduit and IMC Reducers
167
PLG Close-Up Plugs and BR Reducers
168
EXGJH and EXLK Flexible Couplings
170
O-Z/Gedney DX Series Deflection/Expansion
Fittings
173
Rigid Metal Conduit Expansion Couplings and
Bonding Jumpers
174
O-Z/Gedney Expansion Fittings with Integral Bond
176
UNY, UNF and UNL Unions
Hazardous Sealing Fittings
Sealing Fittings
ELMF
UNAF
PLG Close-Up Plug
BR Bushing
EYS 25%
EY 25%
EYD 25%
Sealing Hubs
Kwiko® A Sealing Cement
ALESKO Epoxy
Sealing Putty
177
• EYS 25% Fill Vertical Conduit Sealing Fittings
178
• ESU 25% Fill Vertical and Horizontal Conduit
Sealing Fittings
179
• EY 25% Fill Vertical and Horizontal Conduit Sealing
Fittings for Close Turning Radius
180
• EY 40% Fill Expanded Fill Sealing Fittings for Close
Turning Radius
181
• EYS 25% Fill Vertical and Horizontal Sealing Fittings
for Close Turning Radius
182
• EYS 25% Fill Vertical Sealing Fittings for Close
Turning Radius
183
• EYD 25% Fill Vertical Conduit Drain Sealing Fittings
for Close Turning Radius
184
• EYDM 25% Fill Vertical Conduit Drain Sealing
Fittings for Close Turning Radius
185
ES 25% Sealing Hubs
186
Kwiko A Sealing Cement and Filler
187
ALESKO Epoxy Sealing Putty
189
®
V
Drains and Breathers
Drain, Breather, Universal Drain and Breather
190
DB Series Drain and Breather Valves
192
ECD50B4X
4
DB Series
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© September 2010
FM7™ Unilet® Conduit Outlet Bodies
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Applications
Serve as pulling fittings.
Make bends in conduit system.
Provide openings for splicing.
Connect and change direction of conduit runs.
Allow connections for branch runs.
Permit access to conductors for maintenance.
Fittings
•
•
•
•
•
•
Features
Type LB
Illustrated Features
Fittings: Conduit Bodies
• Smooth, rounded integral bushings in hubs protect conductor
insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
excellent ground continuity.
• Wedge-Lok™ Form-IN-Place covers with integral gasket are
approved for use in wet locations. Grayloy-iron bodies with cast
covers and gasket are approved for use in wet locations.
• Unique Wedge-Lok™ clip cover design allows easy removal at
any later time, without damaging the conduit body. The cover is
secured with clips, not screws.


• Completely interchangeable with Crouse-Hinds Form 7™
bodies, gaskets and covers. Equivalent FM7 and Form 7™ units
have identical applications and installation dimensions.
• Flat back design provides greater cubic content for easier wire
pulling, and more room for splicing. Fits flush and snug against
flat surfaces for more stable installation.
• Smooth hub bushings and cover openings protect conductor
insulation. Smooth hub openings allow easy conduit joining.
• Pan-head cover screws secure cover clips and provide superior
screwdriver seating and torque. Cover screws and clips are
captive to prevent loss.
• Hub size, body style, compliance data, maximum wire number/
size and cubic capacity molded into body.
Conduit Body with Cast Aluminum Cover, 1” Type C shown
Standard Materials
• Body: Grayloy-iron or copperfree (4/10 of 1% max.) aluminum
• Covers: Grayloy-iron, copperfree (4/10 of 1% max.) aluminum
or steel
• Cover screws: stainless steel
Standard Finishes
Grayloy™-Iron, 1” Type C shown with cut-away body and cover
to illustrate Wedge-Lok™ Clip Cover detail
Illustrated views are cut away to demonstrate back configurations.
• Grayloy-iron bodies and covers: triplecoat — (1) zinc
electroplate, (2) chromate, and (3) epoxy powder coat
• Cast aluminum bodies and covers: epoxy powder coat
• Steel covers: zinc electroplate
• Stamped aluminum covers: natural finish
Certifications and Compliances
•
•
•
•
•
UL Standard: 514A , 514B
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Options
• PVC coating available on select aluminum bodies and covers.
Add suffix -PVC to catalog number.
Appleton FM7 (C57, 1-1/2”)
28 Cubic Inches Capacity
Flat-Back Design
Crouse-Hinds Form 7 (C57, 1-1/2”)
26 Cubic Inches Capacity
 Crouse-Hinds and Form 7 are registered trademarks of Cooper Crouse-Hinds.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
5
FM7™ Unilet® Conduit Bodies
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Appleton FM7 Conduit Bodies *
LL
Grayloy-Iron Aluminum ‡
LR
T
Grayloy-Iron Aluminum ‡ Grayloy-Iron Aluminum ‡
Fittings: Conduit Bodies
Fittings
C
LB
Hub Size
(inches) Grayloy-Iron Aluminum ‡ Grayloy-Iron Aluminum ‡
1/2
C17
C17-SA
LB17
LB17-SA
LL17
LL17-SA
LR17
LR17-SA
T17
T17-SA
3/4
C27
C27-SA
LB27
LB27-SA
LL27
LL27-SA
LR27
LR27-SA
T27
T27-SA
1
C37
C37-SA
LB37
LB37-SA
LL37
LL37-SA
LR37
LR37-SA
T37
T37-SA
1-1/4
C47
C47-SA
LB47
LB47-SA
LL47
LL47-SA
LR47
LR47-SA
T47
T47-SA
1-1/2
C57
C57-SA
LB57
LB57-SA
LL57
LL57-SA
LR57
LR57-SA
T57
T57-SA
2
C67
C67-SA
LB67
LB67-SA
LL67
LL67SA
LR67
LR67-SA
T67
T67-SA
2-1/2
C77
C77-SA
LB77
LB77-SA
LL77
LL77-SA
LR77
LR77-SA
T77
T77-SA
3
C87
C87-SA
LB87
LB87-SA
LL87
LL87-SA
LR87
LR87-SA
T87
T87-SA
3-1/2
—
—
LB97
LB97-SA
LL97
LL97-SA
LR97
LR97-SA
T97
T97-SA
4
—
—
LB107
LB107-SA
LL107
LL107-SA
LR107
LR107-SA
T107
T107-SA
E
Hub Size
(inches) Grayloy-Iron Aluminum
L
Grayloy-Iron
†
Aluminum
TA
Grayloy-Iron Aluminum
TB
X
Grayloy-Iron Aluminum ‡ Grayloy-Iron Aluminum ‡
1/2
E17
E17-SA
L17
—
TA17
—
TB17
TB17-SA
X17
3/4
E27
E27-SA
L27
—
TA27
—
TB27
TB27-SA
X27
X17-SA
X27-SA
1
E37
E37-SA
L37
—
TA37
—
TB37
TB37-SA
X37
X37-SA
1-1/4
—
—
L47
—
TA47
—
TB47
TB47-SA
X47
X47-SA
1-1/2
—
—
L57
—
TA57
—
TB57
TB57-SA
X57
X57-SA
2
—
—
L67
—
TA67
—
TB67
TB67-SA
X67
X67-SA
* Refer to following pages for Wiring Capacity Table.
† L Unilets have double opening and are furnished with one steel cover, assembled.
‡ PVC coating available on select aluminum bodies. Add suffix -PVC to catalog number.
6
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM7™ Wedge-Lok™ Clip Covers, Gaskets
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Appleton FM7 Blank Covers and Gaskets
(Covers furnished with stainless steel screws)
Wedge-Lok
Cast Cover
Wedge-Lok
Stamped Cover
Aluminum
Steel
Aluminum ‡
Solid Neoprene
Gasket
1/2
170F
170F-SA
170
170-SA
GASK571
3/4
270F
270F-SA
270
270-SA
GASK572
1
370F
370F-SA
370
370-SA
GASK573
1-1/4
470F
470F-SA
470
470-SA
GASK574
1-1/2
570F
570F-SA
570
570-SA
GASK575
2
670F
670F-SA
670
670-SA
GASK576
2-1/2
870F
870F-SA
870
870-SA
GASK578
3
870F
870F-SA
870
870-SA
GASK578
3-1/2
970F
970F-SA
970
970-SA
GASK579
4
970F
970F-SA
970
970-SA
GASK579
Fittings: Conduit Bodies
Grayloy-Iron
Fittings
Body Size (inches)
Fraction/Decimal Equivalents (Inches)
Fraction
Decimal
Fraction
Decimal
Fraction
Decimal
Fraction
Decimal
1/16
0.06
5/16
0.31
9/16
0.56
13/16
0.81
1/8
0.13
3/8
0.38
5/8
0.63
7/8
0.88
3/16
0.19
7/16
0.44
11/16
0.69
15/16
0.94
1/4
0.25
1/2
0.50
3/4
0.75
1
1.00
‡ PVC coating available on select aluminum covers. Add suffix -PVC to catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
7
FM7™ Unilet® Conduit Outlet Bodies and Covers Wiring Capacity
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Wiring Capacity: Combine Body and Cover Capacities for Total Usable Capacity per NEC 314.16(A)
Fittings: Conduit Bodies
Fittings
Capacity (in3/dm3)
Hub Size
(Inches)
C
E
LB
LL LR
FM7™ Grayloy™-Iron Bodies and Covers: Threaded
4.00/
4.00/
4.00/
4.00/
1/2
0.07
0.07
0.07
0.07
7.00/
7.00/
7.00/
7.00/
3/4
0.11
0.11
0.11
0.11
11.00/
11.00/
11.00/
11.00/
1
0.18
0.18
0.18
0.18
20.00/
20.00/
20.00/
1-1/4
—
0.33
0.33
0.33
28.00/
28.00/
28.00/
1-1/2
—
0.46
0.46
0.46
50.00/
50.00/
50.00/
2
—
0.82
0.82
0.82
102.00/
102.00/
102.00/
2-1/2
—
1.67
1.67
1.67
133.00/
133.00/
133.00/
3
—
2.18
2.18
2.18
218.00/
218.00/
3-1/2
—
—
3.57
3.57
244.00/
244.00/
4
—
—
4.00
4.00
FM7™ Aluminum Bodies and Covers: Threaded
4.00/
4.00/
4.00/
4.00/
1/2
0.07
0.07
0.07
0.07
7.00/
7.00/
7.00/
7.00/
3/4
0.11
0.11
0.11
0.11
11.00/
11.00/
11.00/
11.00/
1
0.18
0.18
0.18
0.18
20.00/
20.00/
20.00/
1-1/4
—
0.33
0.33
0.33
28.00/
28.00/
28.00/
1-1/2
—
0.46
0.46
0.46
50.00/
50.00/
50.00/
2
—
0.82
0.82
0.82
102.00/
102.00/
102.00/
2-1/2
—
1.67
1.67
1.67
133.00/
133.00/
133.00/
3
—
2.18
2.18
2.18
218.00/
218.00/
3-1/2
—
—
3.57
3.57
244.00/
244.00/
4
—
—
4.00
4.00
8
L
T
TA
TB
X
5.00/
0.08
9.00/
0.15
13.50/
0.22
22.50/
0.37
31.00/
0.51
50.00/
0.82
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
102.00/
1.67
133.00/
2.18
218.00/
3.57
244.00/
4.00
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
—
—
—
—
—
—
—
—
—
—
—
—
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
6.00/
0.10
10.00/
0.16
15.50/
0.25
20.00/
0.33
28.00/
0.46
50.00/
0.82
102.00/
1.67
133.00/
2.18
218.00/
3.57
244.00/
4.00
—
—
—
—
—
—
Stamped
Cover
Cast
Cover
0.30/
0.00
0.50/
0.01
1.30/
0.02
1.80/
0.03
2.30/
0.04
2.80/
0.05
9.80/
0.16
9.80/
0.16
16.50/
0.27
16.50/
0.27
0.40/
0.01
0.80/
0.01
1.30/
0.02
2.00/
0.03
3.00/
0.05
4.80/
0.08
9.70/
0.16
9.70/
0.16
16.00/
0.26
16.00/
0.26
0.30/
0.005
0.50/
0.008
1.30/
0.02
1.80/
0.03
2.30/
0.04
2.80/
0.05
9.80/
0.16
9.80/
0.16
16.50/
0.27
16.50/
0.27
0.40/
0.007
0.80/
0.01
1.30/
0.02
2.00/
0.03
3.00/
0.05
4.80/
0.08
9.70/
0.16
9.70/
0.16
16.00/
0.26
16.00/
0.26
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM7™ Form-IN-Place Covers with Integral Gaskets
For FM7™ Unilet® Conduit Outlet Bodies.
Class I, Division 2
NEMA 3R
Applications
• Cover with integral gasket for FM7 conduit bodies.
• Can be used as replacement covers for installed bodies or in
new installations.
Fittings
Features
Fittings: Conduit Bodies
• Benefit from superior sealing, reduced inventory parts and
faster installation times.
• Captive pan-head screws.
• Wedge-Lok™ clips (FM7 only) provide superior screwdriver
torque and cover seating.
• High-strength, corrosion and weather resistant.
• Approved for wet locations.
• Fits all body configurations and sizes from 1/2" thru 4".
Standard Materials
•
•
•
•
Stamped steel
Stamped aluminum
Cast grayloy-iron
Cast aluminum
Certifications and Compliances
• UL Listed: E2527
• CSA Certified: 65183, Class 4413-02
Hub Size (Inches)
Stamped Steel
Stamped Aluminum
Cast Grayloy-Iron
Cast Aluminum
1/2
APP170IG
APP170IGSA
APP170FIG
APP170FIGSA
3/4
APP270IG
APP270IGSA
APP270FIG
APP270FIGSA
1
APP370IG
APP370IGSA
APP370FIG
APP370FIGSA
1-1/4
APP470IG
APP470IGSA
APP470FIG
APP470FIGSA
1-1/2
APP570IG
APP570IGSA
APP570FIG
APP570FIGSA
2
APP670IG
APP670IGSA
APP670FIG
APP670FIGSA
2-1/2 & 3
APP870IG
APP870IGSA
APP870FIG
APP870FIGSA
3-1/2 & 4
APP970IG
APP970IGSA
APP970FIG
APP970FIGSA
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
9
FM7™ Unilet® Conduit Outlet Body Dimensions
Fittings: Conduit Bodies
Fittings
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Type C
Hub
Size
(Inches)
Type E, L, LB, LL, LR
Type T, TA, TB, X
Dimensions in Inches/Millimeters
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
1/2
3.63/ 1.38/ 1.38/ 5.38/ 3.31/ 2.25/ 2.25/ 3.94/ 4.56/ 1.75/ 0.63/ 1.25/ 3.19/ 0.94/ 5.63/ 2.63/ 1.56/ 2.44/
92.2 35.1 35.1 136.7 84.1 57.2 57.2 100.1 115.8 44.5 16.0 31.8 81.0 23.9 143.0 66.8 39.6 62.0
3/4
4.25/ 1.56/ 1.63/ 6.00/ 3.50/ 2.44/ 2.50/ 4.44/ 5.19/ 2.00/ 0.75/ 1.50/ 3.81/ 1.13/ 6.25/ 2.88/ 1.88/ 2.63/
108.0 39.6 41.4 152.4 88.9 62.0 63.5 112.8 131.8 50.8 19.1 38.1 96.8 28.7 158.8 73.2 47.8 66.8
1
5.00/ 1.75/ 1.88/ 7.00/ 3.88/ 2.75/ 2.88/ 5.19/ 6.00/ 2.25/ 0.88/ 1.75/ 4.50/ 1.38/ 7.25/ 3.25/ 2.00/ 3.00/
127.0 44.5 47.8 177.8 98.6 69.9 73.2 131.8 152.4 57.2 22.4 44.5 114.3 35.1 184.2 82.6 50.8 76.2
1-1/4
5.50/ 2.19/ 2.31/ 7.44/ 4.13/ 3.19/ 3.31/ 5.44/ 6.50/ 2.31/ 1.13/ 2.19/ 5.00/ 1.75/ 7.44/ 3.31/ 2.19/ 3.19/
139.7 55.6 58.7 189.0 104.9 81.0 84.1 138.2 165.1 58.7 28.7 55.6 127.0 44.5 189.0 84.1 55.6 81.0
1-1/2
6.00/ 2.44/ 2.56/ 8.19/ 4.63/ 3.50/ 3.69/ 5.94/ 7.13/ 2.56/ 1.25/ 2.44/ 5.44/ 1.94/ 8.19/ 3.63/ 2.44/ 3.56/
152.4 62.0 65.0 208.0 117.6 88.9 93.7 150.9 181.1 65.0 31.8 62.0 138.2 49.3 208.0 92.2 62.0 90.4
2
7.00/ 3.00/ 3.13/ 9.19/ 5.19/ 4.06/ 4.25/ 6.63/ 8.13/ 3.13/ 1.50/ 3.00/ 6.38/ 2.44/ 9.19/ 4.19/ 3.00/ 4.13/
177.8 76.2 79.5 233.4 131.8 103.1 108.0 168.4 206.5 79.5 38.1 76.2 162.1 62.0 233.4 106.4 76.2 104.9
2-1/2
9.00/ 4.25/ 3.63/ 12.00/
228.6 108.0 92.2 304.8
—
5.75/ 5.13/ 8.75/ 10.50/ 3.63/ 1.75/ 3.50/ 8.38/ 3.56/ 12.00/
146.1 130.3 222.3 266.7 92.2 44.5 88.9 212.9 90.4 304.8
—
4.25/ 5.75/
108.0 146.1
3
9.00/ 4.25/ 4.38/ 12.00/
228.6 108.0 111.3 304.8
—
5.75/ 5.88/ 8.38/ 10.50/ 4.38/ 2.13/ 4.25/ 8.38/ 3.56/ 12.06/
146.1 149.4 212.9 266.7 111.3 54.1 108.0 212.9 90.4 306.3
—
4.25/ 5.75/
108.0 146.1
3-1/2
11.00/ 5.25/ 4.88/
279.4 133.4 124.0
—
—
6.94/ 6.56/ 10.25/ 12.69/ 4.88/ 2.38/ 4.75/ 10.25/ 4.50/ 14.31/
176.3 166.6 260.4 322.3 124.0 60.5 120.7 260.4 114.3 363.5
—
5.25/ 6.94/
133.4 176.3
4
11.00/ 5.25/ 5.38/
279.4 133.4 136.7
—
—
6.94/ 7.06/ 10.00/ 12.69/ 5.38/ 2.63/ 5.25/ 10.25/ 4.50/ 14.31/
176.3 179.3 254.0 322.3 136.7 66.8 133.4 260.4 114.3 363.5
—
5.25/ 6.94/
133.4 176.3
10
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM8® Unilet® Conduit Outlet Bodies
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Applications
Serve as pulling fittings.
Make bends in conduit system.
Provide openings for splicing.
Connect and change direction of conduit runs.
Allow connections for branch runs.
Permit access to conductors for maintenance.
Fittings
•
•
•
•
•
•
Features
Type LB
Fittings: Conduit Bodies
• Smooth, rounded integral bushings in hubs protect conductor
insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
excellent ground continuity.


• Completely interchangeable with Crouse-Hinds Form 8™
bodies, gaskets and covers. Equivalent FM8 and Form 8* units
have identical applications and installation dimensions.
• Flat back design provides greater cubic content for easier wire
pulling, and more room for splicing. Fits flush and snug against
flat surfaces for more stable installation.
• Covers with gaskets are approved for use in wet locations.
• Smooth hub bushings and cover openings protect conductor
insulation. Smooth hub openings allow easy conduit joining.
Grayloy™-Iron Conduit Body with cast cover. 1” Type C shown
Standard Materials
•
•
•
•
Bodies: grayloy-iron
Covers: cast grayloy-iron or stamped steel
Cover screws: stainless steel
Gaskets: neoprene
Standard Finishes
• Grayloy-iron bodies and covers: triplecoat — (1) zinc
electroplate, (2) chromate, and (3) epoxy powder coat
• Steel covers: zinc electroplate
• Covers: stainless steel
Certifications and Compliances
•
•
•
•
•
UL Standard: 514A , 514B
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Options
• PVC coating available on all bodies and select covers. Add
suffix -PVC to catalog number.
Related Products
• For explosionproof conduit outlet bodies and boxes, see
Enclosures and Juncton Boxes.
 Crouse-Hinds and Form 8 are registered trademarks of Cooper Crouse-Hinds.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
11
FM8® Grayloy™-Iron Unilet® Conduit Bodies
For use with Rigid Steel and IMC Conduit.
Appleton FM8® Conduit Bodies
C
LB
LL
LR
Fittings: Conduit Bodies
Fittings
Hub Size (Inches)
‡
1/2
C18
LB18
LL18
LR18
3/4
C28
LB28
LL28
LR28
1
C38
LB38
LL38
LR38
1-1/4
C448
LB448
LL448
LR448
1-1/2
C58
LB58
LL58
LR58
2
C68
LB68
LL68
LR68
2-1/2
C78
LB78
LL78
LR78
3
C88
LB888
LL888
LR888
3-1/2
—
LB98
—
—
4
—
LB108
—
—
Hub Size (Inches)
T
TB
X
1/2
T18
TB18
X18
3/4
T28
TB28
X28
1
T38
TB38
X38
1-1/4
T448
TB448
X448
1-1/2
T58
TB58
X58
2
T68
TB68
X68
2-1/2
T78
—
—
3
T88
—
—
‡ PVC coating available on all FM8 bodies. Add suffix -PVC to catalog number.
12
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM8® Grayloy™-Iron Unilet® Covers, Gaskets and Wiring Capacity
For use with Rigid Steel and IMC Conduit.
Appleton FM8® Blank Covers and Gaskets *
Stamped Cover Steel
Cast Cover Grayloy-Iron ‡
Solid Gasket Neoprene
Open Gasket Neoprene
1/2
180
180F
GASK851N
—
3/4
280
280F
GASK852N
—
1
380
380F
GASK853N
—
1-1/4
480
480F
GASK854N
—
1-1/2
580
580F
—
GASK805N
Fittings
Body Size (inches)
680
680F
—
GASK806N
880
880F
—
GASK808N
3
880
880F
—
GASK808N
3-1/2
980
980F
—
GASK809N
4
980
980F
—
GASK809N
Fittings: Conduit Bodies
2
2-1/2
Wiring Capacity: Combine Body and Cover Capacities for Total Usable Capacity per NEC 314.16(A)
Hub Size
(inches)
Capacity (in3/dm3)
T
TB
C
LB
LL, LR
X
Stamped Cover
Cast Cover
1/2
5.00/
0.08
5.00/
0.08
5.00/
0.08
6.00/
0.10
6.00/
0.10
6.00/
0.10
0.50/
0.01
0.30/
0.00
3/4
8.00/
0.13
8.00/
0.13
8.00/
0.13
10.00/
0.16
10.00/
0.16
10.00/
0.16
0.80/
0.01
0.80/
0.01
1
13.00/
0.21
13.00/
0.21
13.00/
0.21
15.50/
0.25
15.50/
0.25
15.50/
0.25
1.00/
0.02
1.00/
0.02
1-1/4
24.00/
0.39
24.00/
0.39
24.00/
0.39
25.00/
0.41
25.00/
0.41
25.00/
0.41
1.50/
0.02
1.50/
0.02
1-1/2
42.50/
0.70
42.50/
0.70
42.50/
0.70
44.00/
0.72
44.00/
0.72
44.00/
0.72
1.80/
0.03
7.50/
0.12
2
105.00/
1.72
105.00/
1.72
105.00/
1.72
105.00/
1.72
105.00/
1.72
105.00/
1.72
4.50/
0.07
12.50/
0.20
2-1/2
200.00/
3.28
200.00/
3.28
200.00/
3.28
200.00/
3.28
—
—
12.30/
0.20
34.50/
0.57
3
217.00/
3.56
217.00/
3.56
217.00/
3.56
217.00/
3.56
—
—
12.30/
0.20
34.50/
0.57
3-1/2
—
380.00/
6.23
—
—
—
—
24.00/
0.39
65.30/
1.07
4
—
400.00/
6.55
—
—
—
—
24.00/
0.39
65.30/
1.07
* Covers furnished with stainless steel screws, 1-1/2” – 4” covers provided with 4 screws
‡ PVC coating available on select FM8 covers. Add suffix -PVC to catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
13
FM8® Form-IN-Place Covers with Integral Gaskets
For FM8® Unilet® Conduit Outlet Bodies.
Class I, Division 2
NEMA 3R
Applications
Fittings: Conduit Bodies
Fittings
• Cover with integral gasket for FM8 conduit bodies.
• Can be used as replacement covers for installed bodies or in
new installations.
Features
• Benefit from superior sealing, reduced inventory parts and
faster installation times.
• Captive pan-head screws.
• High-strength, corrosion and weather resistant.
• Approved for wet locations.
• Fits all body configurations and sizes from 1/2" thru 4".
Standard Materials
• Stamped steel
• Cast grayloy-iron
Certifications and Compliances
•
•
•
•
•
14
UL Standard: 514A
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Hub Size (Inches)
Stamped Steel
Cast Grayloy-Iron
1/2
180IG
180FIG
3/4
280IG
280FIG
1
380IG
380FIG
1-1/4
480IG
480FIG
1-1/2
580IG
580FIG
2
680IG
680FIG
2-1/2 & 3
880IG
880FIG
3-1/2 & 4
980IG
980FIG
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM8™ Unilet® Conduit Outlet Body Dimensions
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Fittings
Hub
Size
Types E, L, LB, L, LR
Types T, TA, TB, X
Dimensions in Inches/Millimeters
F
G
H
J
K
A
B
C
D
E
1/2
4.22/
107.2
1.47/
37.3
1.47/
37.3
5.94/
150.9
3.13/
79.5
2.31/
58.7
2.28/
57.9
4.38/
111.3
5.09/
129.3
3/4
4.81/
122.2
1.66/
42.2
1.69/
42.9
6.56/
166.6
3.31/
84.1
2.50/
63.5
2.50/
63.5
4.91/
124.7
1
5.59/
142.0
1.84/
46.7
1.97/
50.0
7.56/
192.0
3.72/
94.5
2.78/
70.6
2.91/
73.9
1-1/4
6.56/
166.6
2.19/
55.6
2.38/
60.5
8.44/
214.4
4.06/
103.1
3.13/
79.5
1-1/2
7.88/
200.2
2.78/
70.6
2.78/
70.6
10.38/
263.7
5.28/
134.1
2
9.75/
247.7
3.88/
98.6
3.56/
90.4
12.38/
314.5
2-1/2
12.25/
311.2
5.00/
127.0
4.44/
112.8
3
12.25/
311.2
5.00/
127.0
3-1/2
15.00/
381.0
4
15.00/
381.0
Fittings: Conduit Bodies
Type C
L
M
N
P
R
1.78/
45.2
0.63/
16.0
1.25/
31.8
3.28/
83.3
1.00/
25.4
2.59/
65.8
5.75/
146.1
2.00/
50.8
0.75/
19.1
1.50/
38.1
3.94/
100.1
1.19/
30.2
2.81/
71.4
5.72/
145.3
6.63/
168.4
2.28/
57.9
0.88/
22.4
1.75/
44.5
4.53/
115.1
1.38/
35.1
3.22/
81.8
3.31/
84.1
6.41/
162.8
7.50/
190.5
2.63/
66.8
1.09/
27.7
2.19/
55.6
5.31/
134.9
1.75/
44.5
3.56/
90.4
4.03/
102.4
4.03/
102.4
7.75/
196.9
9.13/
231.9
2.78/
70.6
1.38/
35.1
2.44/
62.0
6.50/
165.1
2.09/
53.1
4.03/
102.4
6.38/
162.1
5.13/
130.3
4.81/
122.2
9.19/
233.4
11.13/
282.7
3.56/
90.4
1.88/
47.8
3.00/
76.2
8.63/
219.2
3.00/
76.2
4.81/
122.2
15.63/
397.0
—
6.69/
169.9
6.13/
155.7
11.44/
290.6
13.94/
354.1
4.44/
112.8
2.50/
63.5
3.50/
88.9
10.88/
276.4
4.25/
108.0
—
4.81/
122.2
15.63/
397.0
—
6.69/
169.9
6.50/
165.1
11.44/
290.6
13.94/
354.1
4.81/
122.2
2.50/
63.5
4.25/
108.0
10.88/
276.4
4.25/
108.0
—
6.25/
158.8
5.69/
144.5
—
—
—
7.56/
192.0
13.75/
349.3
16.88/
428.8
—
3.13/
79.5
4.75/
120.7
13.44/
341.4
5.44/
138.2
—
6.25/
158.8
5.94/
150.9
—
—
—
7.81/
198.4
13.75/
349.3
16.88/
428.8
—
3.13/
79.5
5.25/
133.4
13.44/
341.4
5.44/
138.2
—
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
15
FM9™ Aluminum Unilet® Conduit Outlet Bodies, Covers and Gaskets
For use with Rigid Steel, Rigid Aluminum and IMC.
Fittings
Applications
•
•
•
•
•
•
Serve as pulling fittings.
Make bends in conduit system.
Provide openings for splicing.
Connect and change direction of conduit runs.
Allow connections for branch runs.
Permit access to conductors for maintenance.
Fittings: Conduit Bodies
Features
• Roomy interiors: deep body cavity provides increased volume
allowing higher wiring capacity.
• Smooth, rounded integral bushings in hubs protect conductor
insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
excellent ground continuity.


• Completely interchangeable with Crouse-Hinds Mark9™

bodies, gaskets and covers. Equivalent FM9 and Mark 9™
units have identical applications and installation dimensions.
• Seven body styles available in 1/2” thru 4” sizes, TB’s in 1/2”
thru 2” and X’s in 1/2” thru 1”.
• Aluminum Unilets: produced from a high-strength copperfree
aluminum alloy, for light weight and high corrosion resistance.
• FM9™ covers with integral gasket are approved for use in wet
locations.
• Covers are domed for extra wiring space.
• Smooth hub bushings and cover openings protect conductor
insulation. Smooth hub openings allow easy conduit joining.
• Stainless steel pan-head cover screws secure cover to body
and provide superior screwdriver seating and torque. Cover
screws are captive to prevent loss in sizes 1/2” thru 2”.
• Hub size, body style, compliance data, maximum wire number/
size and cubic capacity molded into body.
Type LL with Form-IN-Place cover
Captive Stainless Steel Pan-Head Cover Screws
Standard Materials
• Conduit bodies: copperfree (4/10 of 1% max.) aluminum
• Covers: stamped copperfree (4/10 of 1% max.) aluminum
• Cover screws: stainless steel
• Gaskets: neoprene
Standard Finishes
• Conduit bodies, covers and screws: natural
Certifications and Compliances
•
•
•
•
•
UL Standards: 514A, 514B
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Options
• PVC coating available on all bodies and select covers. Add
suffix -PVC to catalog number.
 Crouse-Hinds and Form 9 are registered trademarks of Cooper Crouse-Hinds.
16
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM9™ Aluminum Unilet® Conduit Bodies, Covers and Gaskets
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Appleton FM9 Conduit Bodies * ‡
Hub Size
(Inches)
C
LB
LL
LR
Fittings
C19
LB19
LL19
LR19
C29
LB29
LL29
LR29
1
C39
LB39
LL39
LR39
1-1/4
C49
LB49
LL49
LR49
1-1/2
C59
LB59
LL59
LR59
2
C69
LB69
LL69
LR69
2-1/2
C789
LB789
LL789
LR789
3
C889
LB889
LL889
LR889
3-1/2
C989
LB989
LL989
LR989
4
C1089
LB1089
LL1089
LR1089
Hub Size
(Inches)
T
TB
X
1/2
T19
TB19
X19
3/4
T29
TB29
X29
1
T39
TB39
X39
1-1/4
T49
TB49
–
1-1/2
T59
TB59
–
2
T69
TB69
–
2-1/2
T789
–
–
3
T889
–
–
3-1/2
T989
–
–
4
T1089
–
–
Fittings: Conduit Bodies
1/2
3/4
* Refer to following page for Wiring Capacity Tables
‡ PVC coating available on all FM9 bodies. Add suffix -PVC to catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
17
FM9™ Aluminum Unilet® Covers, Gaskets and Wiring Capacity
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Appleton FM9 Blank Covers and Gaskets and Stamped Aluminum Cover with Integral Gasket
(Covers furnished with Stainless Steel Screws)
Stamped Aluminum Cover ‡
Solid Gasket Neoprene
Fittings: Conduit Bodies
Fittings
Body Size (Inches)
1/2
190
GASK1941
3/4
290
GASK1942
1
390
GASK1943
1-1/4
490
GASK1944
1-1/2
590
GASK1945
2
690
GASK1946
2-1/2
889
GASK808N
3
889
GASK808N
3-1/2
989
GASK809N
4
989
GASK809N
Wiring Capacity: Combine Body and Cover Capacities for Total usable Capacity per NEC 314.16(A)
Hub Size
(Inches)
C
LB
LL LR
1/2
4.80/0.08
5.00/0.08
5.30/0.09
Capacity (in3/dm3)
T
TB
X
Cover
5.00/0.08
6.80/0.11
7.30/0.12
0.50/0.01
3/4
7.80/0.13
8.30/0.14
8.50/0.14
8.30/0.14
11.00/0.18
11.30/0.19
0.80/0.01
1
12.30/0.20
12.80/0.21
13.30/0.22
12.50/0.20
16.50/0.27
17.00/0.28
1.00/0.02
1-1/4
25.30/0.41
26.50/0.43
27.30/0.45
26.30/0.43
25.80/0.42
–
1.50/0.02
1-1/2
37.50/0.61
39.00/0.64
39.80/0.65
38.50/0.63
38.50/0.63
–
2.50/0.04
2
77.50/1.27
81.30/1.33
82.80/1.36
79.50/1.30
77.00/1.26
–
6.50/0.11
2-1/2
230.00/3.77
230.00/3.77
230.00/3.77
230.00/3.77
–
–
12.30/0.20
3
250.00/4.10
250.00/4.10
250.00/4.10
250.00/4.10
–
–
12.30/0.20
3-1/2
450.00/7.37
450.00/7.37
450.00/7.37
450.00/7.37
–
–
24.00/0.39
4
470.00/7.70
470.00/7.70
470.00/7.70
470.00/7.70
–
–
24.00/0.39
‡ PVC coating available on select FM9 covers. Add suffix -PVC to catalog number.
18
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FM9® Form-IN-Place Covers with Integral Gaskets
For FM9® Unilet® Conduit Outlet Bodies.
Class I, Division 2
NEMA 3R
Applications
• Cover with integral gasket for FM9 conduit bodies.
• Can be used as replacement covers for installed bodies or in
new installations.
Fittings
Features
• Benefit from superior sealing, reduced inventory parts and
faster installation times.
• Captive pan-head screws.
• High-strength, corrosion and weather resistant.
• Approved for wet locations.
• Fits all body configurations and sizes from 1/2" thru 4".
Fittings: Conduit Bodies
Standard Materials
• Stamped aluminum
Certifications and Compliances
•
•
•
•
•
UL Standard: 514A
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Hub Size (Inches)
Stamped Aluminum
1/2
190IG
3/4
290IG
1
390IG
1-1/4
490IG
1-1/2
590IG
2
690IG
2-1/2 & 3
889IG
3-1/2 & 4
989IG
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
19
Fittings: Conduit Bodies
Fittings
FM9™ Conduit Body Dimensions
Type LB, LL & LR
Hub
Size
C, LB, T, LL,
& LR
Dimensions in Inches/Millimeters
F
G
H
A
B
C
D
E
J
K
L
M
N
1/2
4.97/
126.2
1.56/
39.6
1.38/
35.1
1.06/
26.9
3.28/
83.3
4.22/
107.2
0.63/
16.0
2.31/
58.7
3.59/
91.2
1.44/
36.6
2.13/
54.1
–
4.59/
116.6
3/4
5.69/
144.5
1.81/
46.0
1.56/
39.6
1.22/
31.0
3.94/
100.1
4.81/
122.2
0.75/
19.1
2.59/
65.8
4.09/
103.9
1.59/
40.4
2.38/
60.5
–
2.52/
64.0
1
6.59/
167.4
2.06/
52.3
1.75/
44.5
1.41/
35.8
4.56/
115.8
5.59/
142.0
0.88/
22.4
3.03/
77.0
4.84/
122.9
1.84/
46.7
2.72/
69.1
–
6.09/
154.7
1-1/4
7.63/
193.8
2.69/
68.3
2.19/
55.6
1.88/
47.8
5.25/
133.4
6.56/
166.6
1.09/
27.7
3.75/
95.3
5.38/
136.7
2.16/
54.9
3.25/
82.6
–
7.09/
180.1
1-1/2
8.25/
209.6
3.03/
77.0
2.53/
64.3
2.19/
55.6
5.94/
150.9
7.25/
184.2
1.25/
31.8
4.03/
102.4
6.00/
152.4
2.25/
57.2
3.53/
89.7
–
7.81/
198.4
2
10.69/
271.5
3.75/
95.3
3.19/
81.0
2.81/
71.4
8.06/
204.7
9.56/
242.8
1.50/
38.1
4.88/
124.0
7.88/
200.2
2.66/
67.6
4.25/
108.0
–
10.13/
257.3
2-1/2
15.63/
397.0
4.94/
125.5
5.00/
127.0
4.25/
108.0
10.88/
276.4
12.25/
311.2
2.50/
63.5
6.63/
168.4
11.44/
290.6
4.19/
106.4
6.69/
169.9
–
13.94/
354.1
3
15.63/
397.0
5.31/
134.9
5.00/
127.0
4.25/
108.0
10.88/
276.4
12.25/
311.2
2.50/
63.5
7.00/
177.8
11.44/
290.6
4.19/
106.4
6.69/
169.9
–
13.94/
354.1
3-1/2
18.75/
476.3
6.19/
157.2
6.25/
158.8
5.44/
138.2
13.44/
341.4
15.00/
381.0
3.13/
79.5
8.06/
204.7
13.75/
349.3
5.00/
127.0
8.13/
206.5
–
16.88/
428.8
4
18.75/
476.3
6.44/
163.6
6.25/
158.8
5.44/
138.2
13.44/
341.4
15.00/
381.0
3.13/
79.5
8.31/
211.1
13.75/
349.3
5.00/
127.0
8.13/
206.5
–
16.88/
428.8
1/2
5.94/
150.9
1.94/
49.3
1.38/
35.1
1.03/
26.2
3.28/
83.3
4.22/
107.2
0.63/
16.0
2.75/
69.9
–
1.56/
39.6
2.25/
57.2
3.13/
79.5
5.06/
128.5
3/4
6.56/
166.6
2.22/
56.4
1.56/
39.6
1.22/
31.0
3.94/
100.1
4.81/
122.2
0.75/
19.1
3.03/
77.0
–
1.66/
42.2
2.44/
62.0
3.31/
84.1
5.69/
144.5
1
7.50/
190.5
2.44/
62.0
1.75/
44.5
1.38/
35.1
4.56/
115.8
5.59/
142.0
0.88/
22.4
3.38/
85.9
–
1.84/
46.7
2.72/
69.1
3.69/
93.7
6.53/
165.9
1-1/4
8.50/
215.9
2.69/
68.3
2.19/
55.6
1.75/
44.5
5.25/
133.4
6.56/
166.6
1.09/
27.7
3.75/
95.3
–
–
–
–
7.53/
191.3
1-1/2
8.25/
209.6
3.03/
77.0
2.53/
64.3
2.19/
55.6
5.94/
150.9
7.25/
184.2
1.25/
31.8
4.03/
102.4
–
–
–
–
7.81/
198.4
2
10.69/
271.5
3.75/
95.3
3.19/
81.0
2.75/
69.9
8.06/
204.7
9.56/
242.8
1.50/
38.1
4.88/
124.0
–
–
–
–
10.13/
257.3
TB & X
20
Type C, T, TB & X
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Form 35® Malleable Iron Unilet® Conduit Outlet Bodies
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Applications
Serve as pulling fittings.
Make bends in conduit system.
Provide openings for splicing.
Connect and change direction of conduit runs.
Allow connections for branch runs.
Permit access to conductors for maintenance.
Fittings
•
•
•
•
•
•
Features
Fittings: Conduit Bodies
• Smooth, rounded integral bushings in hubs protect conductor
insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
excellent ground continuity.
• Form 35 malleable iron Unilets: high tensile strength and
ductility. High corrosion-resistance, high impact and shock
resistance.
• Exclusive built-in easy-pulling rollers in type C (1-1/4” thru 4”)
and type LB (1-1/4” thru 4”): eliminate damage when cable is
pulled through hubs.
• Sizes with flat-back design ideal where fitting is mounted flat
against surface.
• 1/2" to 3" blank covers are domed for extra wiring space.
2” Type LB with rollers shown
Standard Materials
•
•
•
•
Bodies: malleable iron
Blank covers: malleable iron, steel or aluminum
Cover screws: stainless steel
Gaskets: neoprene or composition fiber
Standard Finishes
• Malleable iron bodies and covers: triple-coat — (1) zinc
electroplate, (2) chromate, and (3) epoxy powder coat
• Steel covers: zinc electroplate
Certifications and Compliances
•
•
•
•
•
UL Standards: 514A, 514B
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Related Products
• For explosionproof conduit outlet bodies and boxes, see
Enclosures and Junction boxes.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
21
Form 35® Malleable Iron Unilet® Conduit Outlet Bodies
For use with Rigid Steel, Rigid Aluminum and IMC Conduit.
Threaded Type Conduit Bodies
C
E
LB
LL
LR
Fittings
Hub Size (Inches)
1/2
C50-M
E50-M
LB50-M
LL50-M
LR50-M
3/4
C75-M
E75-M
LB75-M
LL75-M
LR75-M
C100-M
E100-M
LB100-M
LL100-M
LR100-M
C125-M ‡
E125-M
LB125-M ‡
LL125-M
LR125-M
1-1/2
C150-M
E150-M
LB150-M
‡
LL150-M
LR150-M
2
C200-M ‡
—
LB200-M ‡
LL200-M
LR200-M
2-1/2
C250-M
‡
—
LB250-M
‡
LL250-M
LR250-M
3
C300-M ‡
—
LB300-M ‡
LL300-M
LR300-M
3-1/2
C350-M
‡
—
LB350-M
‡
LL350-M
LR350-M
4
C400-M ‡
—
LB400-M ‡
LL400-M
LR400-M
5
—
—
LB500-M
—
—
6
—
—
LB600-M
—
—
Hub Size (Inches)
LRL
T
TA
TB
X
Fittings: Conduit Bodies
1
1-1/4
‡
†
1/2
LRL50-M
T50-M
TA50-M
TB50-M
X50-M
3/4
LRL75-M
T75-M
TA75-M
TB75-M
X75-M
1
LRL100-M
T100-M
TA100-M
TB100-M
X100-M
1-1/4
LRL125-M
T125-M
—
TB125-M
X125-M
1-1/2
LRL150-M
T150-M
—
TB150-M
X150-M
2
LRL200-M
T200-M
—
TB200-M
X200-M
2-1/2
—
T250-M
—
—
—
3
—
T300-M
—
—
—
3-1/2
—
T350-M
—
—
—
4
—
T400-M
—
—
—
Back Style for Form 35 Unilet Conduit Body Sizes (Inches)
Unilet Body
Flat Back
Round Back
Unilet Body
Flat Back
Round Back
C, LB
1/2 – 2
2-1/2 and up
TB
1/2 – 1-1/2
1/2, 3/4, 1, 2
E
1/2 – 1-1/2
1-1/4 and up
X
1/2 – 2
1-1/4 and up
LL, LR, T
1/2 – 2
2-1/2 and up
TA
All sizes
–
† LRL Unilets have double opening and are furnished with one steel cover, assembled.
‡ Catalog numbers having roller feature, all others do not.
22
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Form 35® Malleable Iron Unilet® Conduit Outlet Bodies and Wiring Capacity
Compression Type for use with Threadless Rigid Metal Conduit.
Compression Type — For use with Threadless Rigid Metal Conduit – Flat Back Design
Hub Size (Inches)
LB
LRL *
T
Fittings
LB50N-M
LRL50N-M
T50N-M
3/4
LB75N-M
LRL75N-M
T75N-M
1
LB100N-M
LRL100N-M
T100N-M
Fittings: Conduit Bodies
1/2
Wiring Capacity: Combine Body and Cover Capacities for Total Usable Capacity per NEC 314.16(A)
Capacity (in3/dm3)
Hub Size
(Inches)
C
E
LB
LL & LR
LRL
T
TA
TB
X
Stamped
Cover
Cast
Cover
1/2
4.50/
0.07
4.50/
0.07
4.50/
0.07
4.50/
0.07
5.00/
0.08
6.00/
0.10
4.30/
0.07
4.30/
0.07
6.00/
0.10
0.50/
0.01
0.00/
0.00
3/4
7.50/
0.12
7.50/
0.12
7.50/
0.12
7.50/
0.12
8.80/
0.14
9.50/
0.16
7.00/
0.11
7.00/
0.11
9.50/
0.16
0.80/
0.01
0.30/
0.00
1
12.50/
0.20
12.50/
0.20
12.50/
0.20
12.50/
0.20
14.30/
0.23
15.00/
0.25
15.00/
0.25
13.00/
0.21
15.00/
0.25
1.00/
25.4
0.50/
0.01
1-1/4
35.00/
0.57
29.30/
0.48
32.30/
0.53
32.00/
0.52
34.80/
0.57
33.00/
0.54
—
35.00/
0.57
31.50/
0.52
2.50/
0.04
0.80/
0.01
1-1/2
35.30/
0.58
32.50/
0.53
35.30/
0.58
35.30/
0.58
40.00/
0.66
36.00/
0.59
—
35.30/
0.58
40.00/
0.66
2.50/
0.04
0.80/
0.01
2
75.00/
1.23
—
73.00/
1.20
73.00/
1.20
85.00/
1.39
71.00/
1.16
—
71.00/
1.16
71.00/
1.16
6.50/
0.11
1.00/
0.02
2-1/2
143.00/
2.34
—
139.00/
2.28
140.50/
2.30
—
146.00/
2.39
—
—
—
18.00/
0.29
30.00/
0.49
3
180.00/
2.95
—
177.00/
2.90
175.00/
2.87
—
185.00/
3.03
—
—
—
18.00/
0.29
30.00/
0.49
3-1/2
303.00/
4.97
—
300.00/
4.92
300.00/
4.92
—
314.00/
5.15
—
—
—
—
50.00/
0.82
4
340.00/
5.57
—
330.00/
5.41
330.00/
5.41
—
345.00/
5.65
—
—
—
—
50.00/
0.82
5
—
—
756.00/
12.39
—
—
—
—
—
—
—
—
6
—
—
1328.00/
21.76
—
—
—
—
—
—
—
—
* LRL Unilets have double opening and are furnished with one steel cover, assembled.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
23
Covers and Gaskets for Form 35® Unilet® Conduit Outlet Bodies
Covers Furnished with Stainless Steel Fastening Screws.
Covers and Gaskets *
Blank Stamped Steel
Blank Cast Malleable
Domed: 1/2” - 3”
Flat: 1/2” - 2”
Flat: 3-1/2” - 6”
Domed: 2-1/2” - 4”
Neoprene
Composition Fiber
Fittings: Conduit Bodies
Fittings
Body Size (Inches)
Tear out inner section
to convert to “open type” gasket.
1/2
K50
K50-CM
GK50-N
GK50-V
3/4
K75
K75-CM
GK75-N
GK75-V
K100
K100-CM
GK100-N
GK100-V
1-1/4
K125 & 150
K125 & 150-CM
GK125-150-N
GK125-150-V
1-1/2
K125 & 150
K125 & 150-CM
GK125-150-N
GK125-150-V
K200
K200-CM
GK200-N
GK200-V
2-1/2
K250 & 300
K250 & 300-CM
GK250-300-N
GK-250-300-V
1
2
3
K250 & 300
K250 & 300-CM
GK250-300-N
GK-250-300-V
3-1/2
K350 & 400
K350 & 400-CM
GK350-400-N
GK-350-400-V
4
K350 & 400
K350 & 400-CM
GK350-400-N
GK-350-400-V
5
K500
—
GK500-SN †
—
6
K600
—
GK600-SN
—
†
* Refer to previous page for Wiring Capacity Table.
† Not perforated.
24
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Form 35® Malleable Iron Unilet® Conduit Outlet Bodies Dimensions
Threaded Type for use with Rigid Metal Conduit and IMC; Compression Type for use with Threadless Rigid Metal Conduit.
Threaded Type (Inches/Millimeters)
Fittings
Hub Size
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
A
3.94/
100.1
4.63/
117.6
5.38/
136.7
7.19/
182.6
7.19/
182.6
9.50/
241.3
12.25/
311.2
12.25/
311.2
14.88/
378.0
14.88/
378.0
18.25/
463.6
23.00/
584.2
B
1.31/
33.3
1.56/
39.6
1.81/
46.0
2.50/
63.5
2.50/
63.5
3.13/
79.5
4.31/
109.5
4.31/
109.5
5.50/
139.7
5.50/
139.7
7.25/
184.2
8.63/
219.2
C
1.44/
36.6
1.69/
42.9
1.94/
49.3
2.56/
65.0
2.75/
69.9
3.38/
85.9
3.88/
98.6
4.63/
117.6
5.19/
131.8
5.56/
141.2
7.00/
177.8
8.69/
220.7
Types E, LB, LL, LR, LRL
D
5.38/
136.7
6.06/
153.9
7.13/
181.1
9.19/
233.4
9.19/
233.4
11.63/
295.4
15.13/
384.3
15.13/
384.3
18.13/
460.5
18.13/
460.5
E
2.69/
68.3
2.88/
73.2
3.38/
85.9
4.50/
114.3
4.50/
114.3
5.25/
133.4
7.19/
182.6
7.19/
182.6
8.75/
222.3
8.75/
222.3
F
2.00/
50.8
2.19/
55.6
2.56/
65.0
3.50/
88.9
3.50/
88.9
4.19/
106.4
5.75/
146.1
5.75/
146.1
7.13/
181.1
7.13/
181.1
—
—
—
—
—
—
G
2.13/
54.1
2.31/
58.7
2.69/
68.3
3.56/
90.4
3.75/
95.3
4.63/
117.6
5.25/
133.4
6.00/
152.4
6.81/
173.0
7.19/
182.6
9.00/
228.6
10.69/
271.5
H
3.94/
100.1
4.44/
112.8
5.13/
130.3
7.06/
179.3
6.81/
173.0
8.94/
227.1
11.88/
301.8
11.56/
293.6
14.00/
355.6
13.75/
349.3
16.88/
428.8
21.06/
534.9
Types T, X
J
4.63/
117.6
5.38/
136.7
6.25/
158.8
8.19/
208.0
8.19/
208.0
10.56/
268.2
13.69/
347.7
13.69/
347.7
16.50/
419.1
16.50/
419.1
20.25/
514.4
25.00/
635.0
K
1.75/
44.5
2.00/
50.8
2.25/
57.2
2.56/
65.0
2.75/
69.9
3.38/
85.9
3.88/
98.6
4.63/
117.6
5.19/
131.8
5.56/
141.2
—
—
L
0.63/
16.0
0.75/
19.1
0.94/
23.9
1.19/
30.2
1.38/
35.1
1.63/
41.4
1.81/
46.0
2.19/
55.6
2.50/
63.5
2.75/
69.9
3.38/
85.9
3.94/
100.1
M
1.19/
30.2
1.38/
35.1
1.69/
42.9
2.00/
50.8
2.38/
60.5
2.94/
74.7
3.38/
85.9
4.13/
104.9
4.75/
120.7
5.13/
130.3
6.50/
165.1
7.56/
192.0
N
3.16/
80.3
3.78/
96.0
4.53/
115.1
6.00/
152.4
6.00/
152.4
8.06/
204.7
10.63/
270.0
10.63/
270.0
13.13/
333.5
13.13/
333.5
16.25/
412.8
21.00/
533.4
P
1.00/
25.4
1.22/
31.0
1.47/
37.3
2.00/
50.8
2.00/
50.8
2.56/
65.0
3.69/
93.7
3.69/
93.7
4.88/
124.0
4.88/
124.0
6.50/
165.1
7.81/
198.4
M
1.31/
33.3
1.63/
41.4
1.88/
47.8
N
3.16/
80.3
3.78/
96.0
4.53/
115.1
P
1.00/
25.4
1.22/
31.0
1.47/
37.3
Compression Type (Inches/Millimeters)
Types LB, LRL
Hub Size
1/2
3/4
1
A
3.94/
100.1
4.63/
117.6
5.38/
136.7
B
1.31/
33.3
1.56/
39.6
1.81/
46.0
C
1.44/
36.6
1.69/
42.9
1.94/
49.3
D
6.06/
153.9
6.81/
173.0
7.63/
193.8
Type T
E
2.38/
60.5
2.69/
68.3
2.94/
74.7
F
2.38/
60.5
2.69/
68.3
2.94/
74.7
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
G
2.50/
63.5
2.81/
71.4
3.06/
77.7
H
4.31/
109.5
4.81/
122.2
5.38/
136.7
J
5.00/
127.0
5.75/
146.1
6.50/
165.1
K
1.75/
44.5
2.00/
50.8
2.25/
57.2
L
0.63/
16.0
0.75/
19.1
0.94/
23.9
25
Fittings: Conduit Bodies
Types A, C, TA, TB
Form 85™ Unilet® Conduit Outlet Bodies
For use with Rigid Steel, Rigid Aluminum, IMC, and EMT Conduit.
Fittings
Applications
•
•
•
•
•
•
Serve as pulling fittings.
Make bends in conduit system.
Provide openings for splicing.
Connect and change direction of conduit runs.
Allow connections for branch runs.
Permit access to conductors for maintenance.
Fittings: Conduit Bodies
Features
• Roomy interiors: more wiring space.
• Smooth, rounded integral bushings in hubs protect conductor
insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
excellent ground continuity.
• Form 85 copperfree aluminum Unilets are lightweight, selfoxidizing, self-renewing and offer a high corrosion resistance.
• Lightweight aluminum facilitates shipping, handling and
installing.
• Sizes with flat-back design ideal where fitting is mounted flat
against surface.
• 1/2" to 3" blank covers are domed for extra wiring space.
Conduit Body with Stamped Aluminum Cover. 2” Type C shown.
Standard Materials
•
•
•
•
Bodies: copperfree (max. 4/10 of 1%) aluminum
— 1/2” thru 2”: pressure cast
— 2-1/2” thru 4”: sand cast
Blank covers: malleable iron, steel or aluminum
Cover screws: stainless steel
Gaskets: neoprene or composition fiber
Standard Finishes
• Aluminum bodies: epoxy powder coat
• Stamped aluminum covers: natural finish
• Cast aluminum covers: epoxy powder coat
Typical Form 85 Conduit Bodies with Setscrews.
For use with Electrical Metallic Tubing (EMT).
Certifications and Compliances
•
•
•
•
•
UL Standards: 514A, 514B
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
Options
• PVC coating available on all threaded bodies and select covers.
Add suffix -PVC to catalog number.
• For fully assembled body, cover and gasket, add suffix -ACGA.
Related Products
• For explosionproof conduit outlet bodies and boxes, see
Enclosures and Junction Boxes.
26
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© September 2010
Form 85™ Aluminum Unilet® Conduit Outlet Bodies
Threaded Type for use with Rigid Metal Conduit and IMC; Setscrew Type for use with Electrical Metallic Tubing (EMT).
Appleton Form 85™ Conduit Bodies: Threaded/SetScrew Type *
C
1/2
E
LB
LL
Threaded
Type ‡
Setscrew
Type
Threaded
Type ‡
Setscrew
Type
Threaded
Type ‡
Setscrew
Type
Threaded
Type ‡
Setscrew
Type
C50-A
C50T-A
E50-A
E50T-A
LB50-A
LB50T-A
LL50-A
LL50T-A
Fittings
Hub Size
(Inches)
C75-A
C75T-A
E75-A
—
LB75-A
LB75T-A
LL75-A
LL75T-A
1
C100-A
C100T-A
E100-A
—
LB100-A
LB100T-A
LL100-A
LL100T-A
1-1/4
C125-A
C125T-A
—
—
LB125-A
LB125T-A
LL125-A
LL125T-A
1-1/2
C150-A
C150T-A
—
—
LB150-A
LB150T-A
LL150-A
LL150T-A
2
C200-A
—
—
—
LB200-A
LB200T-A
LL200-A
LL200T-A
2-1/2
C250-A
—
—
—
LB250-A
—
LL250-A
—
3
C300-A
—
—
—
LB300-A
—
LL300-A
—
3-1/2
C350-A
—
—
—
LB350-A
—
LL350-A
—
4
C400-A
—
—
—
LB400-A
—
LL400-A
—
Hub Size
(Inches)
Threaded
Type ‡
Setscrew
Type
Threaded
Type ‡
Setscrew
Type
Threaded
Type ‡
Setscrew
Type
Threaded
Type ‡
1/2
LR50-A
LR50T-A
T50-A
T50T-A
TB50-A
—
X50-A
—
3/4
LR75-A
LR75T-A
T75-A
T75T-A
TB75-A
—
X75-A
—
1
LR100-A
LR100T-A
T100-A
T100T-A
TB100-A
—
X100-A
—
1-1/4
LR125-A
LR125T-A
T125-A
—
TB125-A
—
—
—
1-1/2
LR150-A
LR150T-A
T150-A
—
TB150-A
—
—
—
LR
T
TB
X
Setscrew
Type
2
LR200-A
LR200T-A
T200-A
—
TB200-A
—
—
—
2-1/2
LR250-A
—
T250-A
—
—
—
—
—
3
LR300-A
—
T300-A
—
—
—
—
—
3-1/2
LR350-A
—
T350-A
—
—
—
—
—
4
LR400-A
—
T400-A
—
—
—
—
—
Back Style for Form 85 Unilet Conduit Body Sizes (Inches)
Unilet Body
Flat Back
Round Back
C, LB, LL, LR, T
1/2 – 2
2-1/2 – 4
TB
1-1/4, 1-1/2
1/2, 3/4, 1, 2
E, X
1/2 – 1
–
* Refer to following page for Wiring Capacity Table.
‡ PVC coating available on threaded bodies. Add suffix -PVC to catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
27
Fittings: Conduit Bodies
3/4
Covers and Gaskets for Form 85® Unilet® Conduit Outlet Bodies and Wiring Capacity
Covers Furnished with Stainless Steel Fastening Screws.
Covers and Gaskets
Blank Stamped Steel ‡
Blank Cast Malleable
Domed: 1/2” - 3”
Flat: 1/2” - 2”
Domed: 2-1/2” - 4”
K50-CA
Fittings: Conduit Bodies
Fittings
Body Size (Inches)
Neoprene
Composition Fiber
Tear out inner section
to convert to “open type” gasket.
GK50-N
GK50-V
1/2
Flat: 3-1/2” - 6”
K50-A
3/4
K75-A
K75-CA
GK75-N
GK75-V
1
K100-A
K100-CA
GK100-N
GK100-V
1-1/4
K125 & 150-A
K125 & 150-CA
GK125-150-N
GK125-150-V
1-1/2
K125 & 150-A
K125 & 150-CA
GK125-150-N
GK125-150-V
K200-A
K200-CA
GK200-N
GK200-V
2-1/2
K250 & 300-A
K250 & 300-CA
GK250-300-N
GK-250-300-V
2
3
K250 & 300-A
K250 & 300-CA
GK250-300-N
GK-250-300-V
3-1/2
K350 & 400-A
K350 & 400-CA
GK350-400-N
GK-350-400-V
4
K350 & 400-A
K350 & 400-CA
GK350-400-N
GK-350-400-V
Wiring Capacity: Combine Body and Cover Capacities for Total Usable Capacity per NEC 314.16(A)
Hub Size
(Inches)
Capacity (in3/dm3)
T
TA
C
E
LB
LL LR
LRL
TB
X
1/2
4.00/
0.07
4.00/
0.07
4.00/
0.07
4.00/
0.07
—
4.00/
0.07
3/4
7.00/
0.11
7.00/
0.11
7.00/
0.11
7.00/
0.11
—
1
11.80/
0.19
11.80/
0.19
11.80/
0.19
11.80/
0.19
1-1/4
34.80/
0.57
—
34.80/
0.57
1-1/2
35.00/
0.57
—
2
70.00/
1.15
2-1/2
Stamped Cover Cast Cover
—
6.00/
0.10
4.00/
0.07
0.50/
0.01
0.00/
0.00
7.00/
0.11
—
7.00/
0.11
7.00/
0.11
0.80/
0.01
0.30/
0.00
—
11.80/
0.19
—
13.00/
0.21
11.80/
0.19
1.00/
25.4
0.50/
0.01
34.80/
0.57
—
34.80/
0.57
—
35.00/
0.57
—
2.50/
0.04
0.80/
0.01
35.00/
0.57
35.00/
0.57
—
35.00/
0.57
—
34.50/
0.57
—
2.50/
0.04
0.80/
0.01
—
70.00/
1.15
70.00/
1.15
—
70.00/
1.15
—
71.00/
1.16
—
6.50/
0.11
1.00/
0.02
143.00/
2.34
—
139.00/
2.28
140.50/
3568.7
—
146.00/
2.39
—
—
—
18.00/
0.29
30.00/
0.49
3
180.00/
2.95
—
177.00/
2.90
175.00/
2.87
—
185.00/
3.03
—
—
—
18.00/
0.29
30.00/
0.49
3-1/2
303.00/
4.97
—
300.00/
4.92
300.00/
4.92
—
314.00/
5.15
—
—
—
—
50.00/
0.82
4
340.00/
5.57
—
330.00/
5.41
330.00/
5.41
—
345.00/
5.65
—
—
—
—
50.00/
0.82
‡ PVC coating available on select steel covers. Add suffix -PVC to catalog number.
28
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Form 85® Aluminum Unilet® Conduit Outlet Bodies Dimensions
Threaded Type for use with Rigid Metal Conduit and IMC; Setscrew Type for use with Electrical Metallic Tubing (EMT).
Fittings
Hub Size
(Inches)
A
Fittings: Conduit Bodies
Types C, T
Types E, LB, LL, LR
B
C
D
E
3.94/
100.1
4.63/
117.6
5.38/
136.7
7.19/
182.6
7.19/
182.6
9.50/
241.3
1.31/
33.3
1.56/
39.6
1.81/
46.0
2.50/
63.5
2.50/
63.5
3.13/
79.5
1.38/
35.1
1.63/
41.4
1.88/
47.8
2.75/
69.9
2.75/
69.9
3.44/
87.4
4.75/
120.7
5.63/
143.0
6.69/
169.9
8.56/
217.4
8.56/
217.4
10.81/
274.6
2.56/
65.0
3.00/
76.2
3.50/
88.9
12.25/
311.2
12.25/
311.2
14.88/
378.0
14.88/
378.0
4.31/
109.5
4.31/
109.5
5.50/
139.7
5.50/
139.7
3.88/
98.6
4.63/
117.6
5.19/
131.8
5.56/
141.2
15.13/
384.3
15.13/
384.3
18.13/
460.5
18.13/
460.5
7.19/
182.6
7.19/
182.6
8.75/
222.3
8.75/
222.3
Dimensions In Inches/Millimeters
F
G
H
J
L
M
N
P
Pressure Cast
1/2
3/4
1
1-1/4
1-1/2
2
—
—
—
2.00/
50.8
2.25/
57.2
2.63/
66.8
3.50/
88.9
3.50/
88.9
4.19/
106.4
2.06/
52.3
2.44/
62.0
2.81/
71.4
3.88/
98.6
3.81/
96.8
4.56/
115.8
3.50/
88.9
4.13/
104.9
4.88/
124.0
6.56/
166.6
6.44/
163.6
8.31/
211.1
4.31/
109.5
5.13/
130.3
6.00/
152.4
7.88/
200.2
7.88/
200.2
10.19/
258.8
0.63/
16.0
0.75/
19.1
0.94/
23.9
1.06/
26.9
1.19/
30.2
1.50/
38.1
1.13/
28.7
1.38/
35.1
1.69/
42.9
2.13/
54.1
2.38/
60.5
2.94/
74.7
3.14/
79.8
3.78/
96.0
4.50/
114.3
6.00/
152.4
6.00/
152.4
8.06/
204.7
1.05/
26.7
1.27/
32.3
1.52/
38.6
2.25/
57.2
2.25/
57.2
2.75/
69.9
5.75/
146.1
5.75/
146.1
7.13/
181.1
7.13/
181.1
5.25/
133.4
6.00/
152.4
6.81/
173.0
7.19/
182.6
11.88/
301.8
11.56/
293.6
14.00/
355.6
13.75/
349.3
13.69/
347.7
13.69/
347.7
16.50/
419.1
16.50/
419.1
1.81/
46.0
2.19/
55.6
2.50/
63.5
2.75/
69.9
3.38/
85.9
4.13/
104.9
4.75/
120.7
5.13/
130.3
10.63/
270.0
10.63/
270.0
13.13/
333.5
13.13/
333.5
3.69/
93.7
3.69/
93.7
4.88/
124.0
4.88/
124.0
Sand Cast
2-1/2
3
3-1/2
4
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
29
NEC 6x8x Series C, LB, UB and LL, LR, T Mogul Unilet® Conduit Outlet Bodies
For use with Threaded Rigid Metal Conduit and IMC. Complete with Assembled Cover and Neoprene Gasket.
Fittings: Conduit Bodies
Fittings
Applications
• Larger body size facilitates pulling of large and heavy
conductors. Specially designed raised cast covers provide
additional wiring area.
• Mogul Unilets® for pulling straight, 45° or 90° angle turns and/or
making taps and splices.
Features
• Exclusive built-in rollers facilitate cable pulling. Available on NEC
6x8x Series Moguls (C, LB and UB) in sizes 1-1/4” and up.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• Covers have captive stainless steel screws to speed installation,
prevent “freezing” of screws.
• LB and UB Moguls
— Length Requirement: distance between centerline of each
hub bushing (conduit stop) exceeds six times the trade
diameter of the conduit per NEC 314.28(A)(2).
— Bending Space Requirement: these moguls also meet the
NEC 314.28(A)(2) Exception requirement spelled out in NEC
312.6(A) Table.
• C Moguls
— Length Requirement: distance between centerline of each
hub bushing (conduit stop) exceeds eight times the trade
diameter of the conduit per NEC 314.28(A)(1).
— Bending Space Requirement: not applicable.
• LL and LR Moguls
— Like LB moguls, these moguls have an end hub.
— The second hub is in the side (LL left and LR right) instead
of the back.
• T Moguls
— These are like “C” moguls (1” thru 4”), except with an
additional middle side hub.
— Distance between the centerline of each “C” hub conduit
stop exceeds eight times the trade diameter of the conduit
per NEC 314.28(A)(1). †
C Type NEC 8x
LB Type 1” - 2”
NEC 6x
LB Type 2-1/2” - 4”
NEC 6x
LB Type 2-1/2” - 4”
NEC 6x
LR Type NEC 6x
LL Type NEC 6x
Standard Materials
• Bodies and covers: malleable iron or copperfree (4/10 of 1%
max.) aluminum
• Gaskets: neoprene
• Screws: stainless steel
Standard Finishes
• Malleable iron bodies and covers: triple-coat — (1) zinc
electroplate, (2) chromate and (3) epoxy powder coat
• Aluminum bodies and covers: epoxy powder coat
Certifications and Compliances
•
•
•
•
•
UL Standard: 514B
UL Listed: E2527
CSA Standard: C22.2 No. 18.3
CSA Certified: 065183
NEMA Standard: FB-1
T Type NEC 8x
Rollers make cable-pulling easier, eliminate
insulation damage
† If less than maximum conductors permitted by NEC are used, smaller wires may be used additionally through “LL”, “LR” or “T” hubs. If large conductors are
required to be bent in “LL”, “LR” or “T” direction, order junction boxes instead. See Enclosures and Junction Boxes.
30
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
NEC 6x8x Series C, LB, UB Mogul Unilet® Conduit Outlet Bodies
For use with Threaded Rigid Metal Conduit and IMC. Complete with Assembled Cover and Neoprene Gasket.
Type
Hub Size
(Inches)
Body, Cover & Gasket
Malleable Iron
Aluminum
Gasket Only
Cover & Gasket
Malleable Iron
Aluminum
C NEC 8X
BC100-M
1-1/4
BC125-M
1-1/2
BC150-M ‡
BC200-M
2
BG100
BKG100-M
BKG100-A
BGC125
BKGC125-M
BKGC125-A
BC150-A ‡
BG150
BKG150-M
BKG150-A
BC200-A
‡
BGC200
BKGC200-M
BKGC200-A
BC125-A
‡
‡
BC250-M ‡
BC250-A ‡
BGC250
BKGC250-M
BKGC250-A
3
BC300-M ‡
BC300-A ‡
BGC300
BKGC300-M
BKGC300-A
BC350-M
BC350-A
‡
BGC350
BKGC350-M
BKGC350-A
‡
4
BC400-M ‡
BC400-A ‡
BGC400
BKGC400-M
BKGC400-A
1
BLB100-M
BLB100-A
BG100
BKG100-M
BKG100-A
1-1/4
BLB125-M ‡
BLB125-A ‡
BGL125
BKGL125-M
BKGL125-A
1-1/2
BLB150-M
BLB150-A
BG150
BKG150-M
BKG150-A
LB NEC 6X
1” - 2”
2
2-1/2
2-1/2” - 4”
‡
‡
BLB200-M ‡
BLB200-A ‡
BGL200
BKGL200-M
BKGL200-A
BLB250-M
BLB250-A
‡
BGL250
BKGL250-M
BKGL250-A
‡
3
BLB300-M ‡
BLB300-A ‡
BGL300
BKGL300-M
BKGL300-A
3-1/2
BLB350-M ‡
BLB350-A ‡
BGL350
BKGL350-M
BKGL350-A
4
BLB400-M ‡
BLB400-A ‡
BGL400
BKGL400-M
BKGL400-A
1
BUB100-M
BUB100-A
BG100
BKG100-M
BKG100-A
1-1/4
BUB125-M ‡
BUB125-A ‡
BGL125
BKGL125-M
BKGL125-A
1-1/2
BUB150-M ‡
BUB150-A ‡
BG150
BKG150-M
BKG150-A
BUB200-M
BUB200-A
‡
BGL200
BKGL200-M
BKGL200-A
UB NEC 6X
1” - 2”
2-1/2” - 4”
2
‡
2-1/2
BUB250-M ‡
BUB250-A ‡
BGL250
BKGC250-M
BKGC250-A
3
BUB300-M ‡
BUB300-A ‡
BGL300
BKGU300-M
BKGU300-A
3-1/2
BUB350-M ‡
BUB350-A ‡
BGL350
BKGC350-M
BKGC350-A
4
BUB400-M ‡
BUB400-A ‡
BGL400
BKGU400-M
BKGU400-A
‡ Roller Feature.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
31
Fittings: Conduit Bodies
2-1/2
3-1/2
2-1/2” - 4”
BC100-A
‡
Fittings
1” - 2”
1
NEC 6x8x Series LL, LR, T Mogul Unilet® Conduit Outlet Bodies and Wiring Capacity
For use with Threaded Rigid Metal Conduit and IMC. Complete with Assembled Cover and Neoprene Gasket.
Hub Size
(Inches)
Type
Body, Cover & Gasket
Malleable Iron
Aluminum
Gasket Only
Cover & Gasket
Malleable Iron
Aluminum
Fittings
LL NEC 6X
Fittings: Conduit Bodies
1” - 2”
1
BLL100-M
BLL100-A
BG100
BKG100-M
BKG100-A
1-1/4
BLL125-M
BLL125-A
BGL125
BKGL125-M
BKGL125-A
1-1/2
BLL150-M
BLL150-A
BG150
BKG150-M
BKG150-A
2
BLL200-M
BLL200-A
BGL200
BKGL200-M
BKGL200-A
1
BLR100-M
BLR100-A
BG100
BKG100-M
BKG100-A
1-1/4
BLR125-M
BLR125-A
BGL125
BKGL125-M
BKGL125-A
1-1/2
BLR150-M
BLR150-A
BG150
BKG150-M
BKG150-A
2
BLR200-M
BLR200-A
BGL200
BKGL200-M
BKGL200-A
1
BT100-M
BT100-A
BG100
BKG100-M
BKG100-A
1-1/4
BT125-M
BT125-A
BGC125
BKGC125-M
BKGC125-A
1-1/2
BT150-M
BT150-A
BG150
BKG150-M
BKG150-A
2
BT200-M
BT200-A
BGC200
BKGC200-M
BKGC200-A
2-1/2
BT250-M
BT250-A
BGC250
BKGC250-M
BKGC250-A
3
BT300-M
BT300-A
BGC300
BKGC300-M
BKGC300-A
3-1/2
BT350-M
BT350-A
BGC350
BKGC350-M
BKGC350-A
4
BT400-M
BT400-A
BGC400
BKGC400-M
BKGC400-A
LR NEC 6X
1” - 2”
T NEC 8X
1” - 2”
2-1/2” - 4”
Wiring Capacity for Mogul Bodies with Covers: Malleable Iron and Aluminum
Hub Size (Inches)
Type Mogul
Capacity (in3/dm3)
1
C, LB, LL,
LR, T, UB
31.00/0.50
C, T
LB
1-1/4
1-1/2
2
32
Hub Size (Inches)
Type Mogul
Capacity (in3/dm3)
C, T
335.00/5.49
LB
210.00/3.44
50.00/0.82
UB
375.00/6.15
48.00/0.79
C, T
475.00/7.78
LB
345.00/5.65
2-1/2
LL, LR
42.00/0.69
UB
40.00/0.66
UB
445.00/7.29
C, LL, LR, T
93.00/1.52
C, T
830.00/13.60
LB
107.00/1.75
UB
91.00/1.49
C, T
143.00/2.34
LB
145.00/2.37
LL, LR, UB
134.00/2.20
3
3-1/2
4
LB
500.00/8.19
UB
840.00/13.77
C, T
1010.00/16.55
LB
740.00/12.13
UB
960.00/15.73
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Bending Radius and Bending Space of NEC 6x8x Series LB and UB Mogul Bodies
Bending Radius of Moguls
Type
LB
UB
UB Mogul 1” - 4”
R1
R2
BLB100-A,M
1
1.63/41.4
2.63/66.8
BLB125-A,M
1-1/4
2.25/57.2
3.63/92.2
BLB150-A,M
1-1/2
2.63/66.8
4.13/104.9
BLB200-A,M
2
3.00/76.2
5.00/127.0
BLB250-A,M
2-1/2
3.88/98.6
6.25/158.8
BLB300-A,M
3
5.00/127.0
8.00/203.2
BLB350-A,M
3-1/2
5.00/127.0
8.38/212.9
BLB400-A,M
4
6.25/158.8
10.25/260.4
BUB100-A,M
1
4.50/114.3
5.50/139.7
BUB125-A,M
1-1/4
4.63/117.6
6.00/152.4
BUB150-A,M
1-1/2
7.00/177.8
8.50/215.9
BUB200-A,M
2
7.50/190.5
9.50/241.3
BUB250-A,M
2-1/2
13.13/333.5
15.50/393.7
BUB300-A,M
3
13.88/352.6
16.88/428.8
BUB350-A,M
3-1/2
19.75/501.7
23.25/590.6
BUB400-A,M
4
20.75/527.1
24.75/628.7
Fittings: Conduit Bodies
LB Mogul 2-1/2” - 4”
Hub Size
(Inches)
Fittings
LB Mogul 1” - 2”
Inches/Millimeters
Catalog Number
Compliances with NEC Bending Space Requirements
Bending Space Defined
NEC 370.28(A)(2) Exception.
This article applies to LB and UB Moguls,
defines bending space and refers to NEC
312.6(B) Table as guideline for determining
minimum bending space distance. Bending
space is illustrated as Dimension “A” below:
Bending Space of Moguls
(Dim. “A” in sketches at left)
Mogul Size
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
Type
LB, UB
LB, UB
LB, UB
LB, UB
LB, UB
LB, UB
LB, UB
LB, UB
Distance
2-1/2”
3-1/2”
4”
5”
6”
8”
8”
10”
LB Mogul 1” - 2”
NOTE ON Radius TABLE: Secure cable or wire
bending radius from manufacturer. Then select
a mogul having this radius or more. If radius is
6-1/4”, an LB 2-1/2” mogul or BUB 1-1/2” mogul
is suitable.
LB Mogul 2-1/2” - 4”
NOTE ON NEC 312.6(B) TABLE: Because cable
sizes vary, table is limited to single wire sizes. Use
as guideline only for cable sizes.
UB Mogul 1” - 4”
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Minimum Wire Bending Space
NEC 312.6(B) Table: The applicable portion
of this table is shown below. Only the “1
Wire Per Terminal” column is retained,
because the others are not applicable.
Example for using table below and table at
right:
350MCM wire size requires 5” bending
space. A 2” LB or UB Appleton Mogul is
suitable.
AWG or Circular-Mill.
Size of Wire
14-10
8-6
4-3
2
1
0-00
000-0000
250 MCM
300-350 MCM
400-500 MCM
600-700 MCM
750-900 MCM
1,000-1,250 MCM
1,500-2,000 MCM
1 Wire per Terminal
Min.Bending Space
Not Specified
1-1/2”
2”
2-1/2”
3”
3-1/2”
4”
4-1/2”
5”
6”
8”
8”
10”
12”
33
NEC 6x8x Series C Mogul Bodies Comply with NEC Large-Wire Requirements
Fittings: Conduit Bodies
Fittings
Applicable NEC References for C, LB
and UB Moguls
• Straight Pull Length Requirements:
NEC 314.28(A)(2)— C Moguls “... shall
not be less than eight times the trade
diameter of the largest raceway.” (See
table at right.)
• Angle or U Pull Length Requirements:
NEC 314.28(A)(2)— LB, UB Moguls
“The distance between each raceway
entry inside the box and the opposite
wall of the box shall not be less than six
times the trade diameter of the largest
raceway.” (See next page.)
• Bending-Space Requirements: NEC
314.28(A)(2). Exception 312.6(A) Table—
LB, UB Moguls “Where a conduit or
cable entry is in the wall of a box or
conduit body opposite to a removable
cover.” (See dim. “A”, table right)
• Length and Bending Space
Requirements:
C Mogul— 1” thru 4”
LB Mogul— 1” thru 2”
LB Mogul— 2-1/2” thru 4”
UB Mogul— 1” thru 4”
BENDING SPACE EXAMPLE: LB with 3”
hubs (Cat. No. BLB300-M) using 500 MCM
wire with four conductors.
Table on next page shows that, in this
example, NEC requires a bending space of
6” and that the Appleton 3” LB provides a
bending space of 8”.
* Dimension “A” is bending space.
34
C Moguls — Straight Pulls: Maximum Number of Conductors, Minimum Lengths
Wire
Size➊ 
4
3
2
1
0
4
3
2
1
0
00
000
0000
250
300
4
3
2
1
0
00
000
0000
250
300
350
400
500
600
700
4
3
2
1
0
00
000
0000
250
300
350
400
500
600
700
750
800
900
1000
Maximum
Maximum
Length Requirements
Length Requirements
(Conduit Stop to Conduit Stop)
(Conduit Stop to Conduit Stop)
Number of
Number of
Per
Per
Conductors
Conductors
NEC➌ 
Appleton
per NEC ➋
NEC➌ 
Appleton
per NEC ➋
1” Hubs – BC100-M and BC100-A
1-1/4” Hubs – BC125-M and BC125-A
4
8”
8”
7
10”
10”
3
8”
8”
6
10”
10”
3
8”
8”
5
10”
10”
3
10”
10”
3
10”
10”
1-1/2” Hubs – BC150-M and BC150-A
2” Hubs – BC200-M and BC200-A
9
12”
12”
16
16”
16”
8
12”
12”
13
16”
16”
7
12”
12”
11
16”
16”
5
12”
12”
8
16”
16”
4
12”
12”
7
16”
16”
3
12”
12”
6
16”
16”
3
12”
12”
5
16”
16”
4
16”
16”
3
16”
16”
3
16”
16”
2-1/2” Hubs – BC250-M and BC250-A
3” Hubs – BC300-M and BC300-A
22
20”
20”
35
24”
24”
19
20”
20”
29
24”
24”
16
20”
20”
25
24”
24”
12
20”
20”
18
24”
24”
10
20”
20”
15
14”
24”
8
20”
20”
13
24”
24”
7
20”
20”
11
24”
24”
6
20”
20”
9
24”
24”
4
20”
20”
7
24”
24”
4
20”
20”
6
24”
24”
3
15”
20”
5
24”
24”
3
15”
20”
5
24”
24”
4
24”
24”
3
24”
24”
3
24”
24”
3-1/2” Hubs – BC350-M and BC400-A
4” Hubs – BC400-M and BC400-A
47
28”
28”
60
32”
32”
39
28”
28”
51
32”
32”
33
28”
28”
43
32”
32”
25
28”
28”
32
32”
32”
21
28”
28”
27
32”
32”
17
28”
28”
32
32”
32”
14
28”
28”
18
32”
32”
12
28”
28”
15
32”
32”
10
28”
28”
12
32”
32”
8
28”
28”
11
32”
32”
7
28”
28”
9
32”
32”
6
28”
28”
8
32”
32”
5
28”
28”
7
32”
32”
4
28”
28”
5
32”
32”
4
28”
28”
5
32”
32”
3
28”
28”
4
32”
32”
3
28”
28”
4
32”
32”
3
28”
28”
4
32”
32”
3
32”
32”
 NEC 370.28(A). Limited to minimum #4 wire.
 NEC Chapter 9, Table 3B.
 NEC 370.28(A)(1). This is 8 times conduit trade size.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
NEC 6x8x Series LB, UB Mogul Bodies Comply with NEC Large-Wire Requirements
LB and UB Moguls- Angle or U Pulls: Max. No. Conductors, Min. Lengths, Min. Bending Spaces
 NEC 370.28(A). Limited to minimum #4 wire.
 NEC Chapter 9, Table 3B.  NEC 370.28(A)(2) This is 6 times conduit trade size.
 NEC 370.28(A)(2) Exception (312.6(B) Table). This is distance “A” bending space illustrated on preceding page.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
35
Fittings: Conduit Bodies
(A) Bending Space
Maximum
Length Requirements
(Conduit Stop to Conduit Stop)
Requirements
Number of
Per
Per
Conductors
NEC➌ 
Appleton
NEC➌ 
Appleton
per NEC ➋
1-1/4” Hubs – BLB125-M, BLB125-A, BUB125-M and BUB200-A
7
7-1/2”
7-1/2”
2”
3-1/2”
6
7-1/2”
7-1/2”
2”
3-1/2”
5
7-1/2”
7-1/2”
2-1/2”
3-1/2”
3
7-1/2”
7-1/2”
3”
3-1/2”
3
7-1/2”
7-1/2”
3-1/2”
3-1/2”
2” Hubs – BLB200-M, BLB200-A, BUB200-M and BUB200-A
16
12”
12”
2”
5”
13
12”
12”
2”
5”
11
12”
12”
2-1/2”
5”
8
12”
12”
3”
5”
7
12”
12”
3-1/2”
5”
6
12”
12”
3-1/2”
5”
5
12”
12”
4”
5”
4
12”
12”
4”
5”
3
12”
12”
4-1/2”
5”
3
12”
12”
5”
5”
3” Hubs – BLB300-M, BLB300-A, BUB300-M and BUB300-A
35
18”
18”
2”
8”
29
18”
18”
2”
8”
25
18”
18”
2-1/2”
8”
18
18”
18”
3”
8”
15
18”
18”
3-1/2”
8”
13
18”
18”
3-1/2”
8”
11
18”
18”
4”
8”
9
18”
18”
4”
8”
7
18”
18”
4-1/2”
8”
6
18”
18”
5”
8”
5
18”
18”
5”
8”
5
18”
18”
6”
8”
4
18”
18”
6”
8”
3
18”
18”
8”
8”
3
18”
18”
8”
8”
4” Hubs – BLB400-M, BLB400-A, BUB400-M and BUB400-A
60
24”
24”
2”
10”
51
24”
24”
2”
10”
43
24”
24”
2-1/2”
10”
32
24”
24”
3”
10”
27
24”
24”
3-1/2”
10”
22
24”
24”
3-1/2”
10”
18
24”
24”
4”
10”
15
24”
24”
4”
10”
12
24”
24”
4-1/2”
10”
11
24”
24”
5”
10”
9
24”
24”
5”
10”
8
24”
24”
6”
10”
7
24”
24”
6”
10”
5
24”
24”
8”
10”
5
24”
24”
8”
10”
4
24”
24”
8”
10”
4
24”
24”
8”
10”
4
24”
24”
8”
10”
3
24”
24”
10”
10”
Fittings
(A) Bending Space
Maximum
Length Requirements
(Conduit Stop to Conduit Stop)
Requirements
Number of
Per
Per
Conductors
NEC➌ 
Appleton
NEC➌ 
Appleton
per NEC ➋
1” Hubs – BLB100-M, BLB100-A, BUB100-M and BUB100-A
4
4
6”
6”
2”
2-1/2”
3
3
6”
6”
2”
2-1/2”
2
3
6”
6”
2-1/2”
2-1/2”
1
0
1-1/2” Hubs – BLB150-M, BLB150-A, BUB150-M and BUB150-A
4
9
9”
9”
2”
4”
3
8
9”
9”
2”
4”
2
7
9”
9”
2-1/2”
4”
1
5
9”
9”
3”
4”
0
4
9”
9”
3-1/2”
4”
0
3
9”
9”
3-1/2”
4”
0
3
9”
9”
4”
4”
0
250
300
2-1/2” Hubs – BLB250-M, BLB250-A, BUB250-M and BUB250-A
4
22
15”
15”
2”
6”
3
19
15”
15”
2”
6”
2
16
15”
15”
2-1/2”
6”
1
12
15”
15”
3”
6”
0
10
15”
15”
3-1/2”
6”
0
8
15”
15”
3-1/2”
6”
0
7
15”
15”
4”
6”
0
6
15”
15”
4”
6”
250
4
15”
15”
4-1/2”
6”
300
4
15”
15”
5”
6”
350
3
15”
15”
5”
6”
400
3
15”
15”
6”
6”
500
600
700
3-1/2” Hubs – BLB350-M, BLB350-A, BUB350-M and BUB350-A
4
47
21”
21”
2”
8”
3
39
21”
21”
2”
8”
2
33
21”
21”
2-1/2”
8”
1
25
21”
21”
3”
8”
0
21
21”
21”
3-1/2”
8”
0
17
21”
21”
3-1/2”
8”
0
14
21”
21”
4”
8”
0
12
21”
21”
4”
8”
250
10
21”
21”
4-1/2”
8”
300
8
21”
21”
5”
8”
350
7
21”
21”
5”
8”
400
6
21”
21”
6”
8”
500
5
21”
21”
6”
8”
600
4
21”
21”
8”
8”
700
4
21”
21”
8”
8”
750
3
21”
21”
8”
8”
800
3
21”
21”
8”
8”
900
3
21”
21”
8”
8”
1000
Wire
Size➊

Fittings: Conduit Bodies
Fittings
NEC 6x8x Series C, T, LL, LR Mogul Body Dimensions
Types C, T
Type
Mogul
Hub Trade
Size
(Inches)
1
1-1/4 *
1-1/2 *
2*
C
2-1/2 *
3*
3-1/2 *
4*
1
1-1/4
1-1/2
2
T
2-1/2
3
3-1/2
4
1
1-1/4
LL, LR
1-1/2
2
Types LB, LL, LR
Dimensions in Inches/Millimeters
A
9.81/
249.2
12.00/
304.8
13.94/
354.1
17.94/
455.7
23.25/
590.6
26.88/
682.8
31.38/
797.1
35.38/
898.7
9.81/
249.2
12.00/
304.8
13.94/
354.1
17.94/
455.7
23.25/
590.6
26.88/
682.8
31.38/
797.1
35.38/
898.7
8.94/
227.1
9.69/
246.1
13.00/
330.2
14.63/
371.6
B
2.75/
69.9
3.31/
84.1
3.75/
95.3
4.44/
112.8
5.13/
130.3
5.94/
150.9
7.19/
182.6
7.56/
192.0
2.75/
69.9
3.31/
84.1
3.75/
95.3
4.44/
112.8
5.13/
130.3
5.94/
150.9
7.19/
182.6
7.56/
192.0
2.75/
69.9
3.31/
84.1
3.75/
95.3
5.00/
127.0
C
2.38/
60.5
2.38/
60.5
3.13/
79.5
3.13/
79.5
4.63/
117.6
4.63/
117.6
5.63/
143.0
5.63/
143.0
2.38/
60.5
2.38/
60.5
3.13/
79.5
3.13/
79.5
4.63/
117.6
4.63/
117.6
5.63/
143.0
5.63/
143.0
2.38/
60.5
2.38/
60.5
3.13/
79.5
3.13/
79.5
D
1.88/
47.8
1.88/
47.8
2.50/
63.5
2.50/
63.5
3.75/
95.3
3.63/
92.2
4.50/
114.3
4.50/
114.3
1.88/
47.8
1.88/
47.8
2.50/
63.5
2.50/
63.5
3.75/
95.3
3.63/
92.2
4.50/
114.3
4.50/
114.3
1.88/
47.8
1.88/
47.8
2.50/
63.5
2.50/
63.5
E
6.63/
168.4
7.69/
195.3
9.31/
236.5
13.00/
330.2
17.50/
444.5
21.00/
533.4
24.94/
633.5
28.94/
735.1
6.63/
168.4
8.56/
217.4
10.38/
263.7
14.13/
358.9
18.69/
474.7
22.19/
563.6
26.19/
665.2
30.19/
766.8
6.63/
168.4
7.25/
184.2
10.38/
263.7
11.81/
300.0
F
–
–
–
–
–
–
–
–
3.25/
82.6
3.38/
85.9
4.13/
104.9
4.13/
104.9
6.00/
152.4
6.00/
152.4
7.25/
184.2
7.25/
184.2
3.25/
82.6
3.38/
85.9
4.13/
104.9
4.13/
104.9
G
0.94/
23.9
1.16/
29.5
1.38/
35.1
1.63/
41.4
1.81/
46.0
2.16/
54.9
2.50/
63.5
2.75/
69.9
0.94/
23.9
1.16/
29.5
1.38/
35.1
1.63/
41.4
1.81/
46.0
2.16/
54.9
2.50/
63.5
2.75/
69.9
0.94/
23.9
1.16/
29.5
1.38/
35.1
1.63/
41.4
H
2.44/
62.0
3.00/
76.2
3.38/
85.9
4.00/
101.6
4.63/
117.6
5.44/
138.2
6.69/
169.9
7.06/
179.3
2.44/
62.0
3.00/
76.2
3.38/
85.9
4.00/
101.6
4.63/
117.6
5.44/
138.2
6.69/
169.9
7.06/
179.3
2.44/
62.0
3.00/
76.2
3.38/
85.9
4.56/
115.8
J
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
7.88/
200.2
8.50/
215.9
11.63/
295.4
12.94/
328.7
K
1.88/
47.8
2.19/
55.6
2.56/
65.0
3.18/
80.8
3.63/
92.2
4.38/
111.3
4.88/
124.0
5.25/
133.4
1.88/
47.8
2.19/
55.6
2.56/
65.0
3.18/
80.8
3.63/
92.2
4.38/
111.3
4.88/
124.0
5.25/
133.4
1.88/
47.8
2.19/
55.6
2.56/
65.0
3.44/
87.4
Number
of Cover
Holes
2
2
2
2
4
4
4
4
2
2
2
2
4
4
4
4
2
2
2
2
* Furnished with rollers for easier cable pulling.
36
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
NEC 6x8x Series LB, UB Mogul Body Dimensions
Fittings
Type
Mogul
Hub Trade
Size
(Inches)
1
1-1/4 *
1-1/2 *
2*
LB
2-1/2 *
3*
3-1/2 *
4*
1
1-1/4 *
1-1/2 *
2*
UB
2-1/2 *
3*
3-1/2 *
4*
Type UB
Dimensions in Inches/Millimeters
A
8.94/
227.1
9.69/
246.1
13.00/
330.2
14.63/
371.6
17.88/
454.2
21.06/
534.9
24.31/
617.5
27.50/
698.5
9.63/
244.6
10.25/
260.4
13.69/
347.7
15.25/
387.4
22.88/
581.2
22.88/
581.2
30.88/
784.4
30.88/
784.4
B
3.63/
92.2
4.75/
120.7
5.25/
133.4
6.31/
160.3
8.00/
203.2
10.00/
254.0
10.25/
260.4
12.50/
317.5
3.50/
88.9
4.13/
104.9
4.63/
117.6
5.00/
127.0
7.06/
179.3
7.31/
185.7
8.94/
227.1
10.31/
261.9
C
2.38/
60.5
2.38/
60.5
3.13/
79.5
3.13/
79.5
5.88/
149.4
5.88/
149.4
7.00/
177.8
7.00/
177.8
2.38/
60.5
2.38/
60.5
3.13/
79.5
3.13/
79.5
4.63/
117.6
4.63/
117.6
5.63/
143.0
5.63/
143.0
D
1.88/
47.8
1.88/
47.8
2.50/
63.5
2.50/
63.5
3.50/
88.9
3.50/
88.9
4.63/
117.6
4.63/
117.6
1.88/
47.8
1.88/
47.8
2.50/
63.5
2.50/
63.5
3.75/
95.3
3.75/
95.3
4.50/
114.3
4.50/
114.3
E
6.63/
168.4
6.31/
160.3
9.31/
236.5
10.75/
273.1
13.75/
349.3
17.00/
431.8
19.88/
505.0
23.00/
584.2
6.63/
168.4
6.31/
160.3
9.31/
236.5
10.75/
273.1
17.50/
444.5
17.50/
444.5
24.88/
632.0
24.88/
632.0
F
0.94/
23.9
1.16/
29.5
1.38/
35.1
1.63/
41.4
2.13/
54.1
2.50/
63.5
3.00/
76.2
3.25/
82.6
–
–
–
–
–
–
–
–
G
2.44/
62.0
3.44/
87.4
3.94/
100.1
4.88/
124.0
4.13/
104.9
5.13/
130.3
4.75/
120.7
6.38/
162.1
2.44/
62.0
3.00/
76.2
3.38/
85.9
4.56/
115.8
5.44/
138.2
6.81/
173.0
7.06/
179.3
8.44/
214.4
H
7.88/
200.2
8.50/
215.9
11.63/
295.4
12.94/
328.7
15.81/
401.6
18.50/
469.9
21.38/
543.1
24.38/
619.3
8.44/
214.4
8.94/
227.1
12.19/
309.6
13.38/
339.9
20.13/
511.3
20.13/
511.3
27.50/
698.5
27.50/
698.5
J
1.88/
47.8
2.63/
66.8
3.06/
77.7
3.44/
87.4
–
–
–
–
1.88/
47.8
2.19/
55.6
2.56/
65.0
3.18/
80.8
4.38/
111.3
4.38/
111.3
5.25/
133.4
5.25/
133.4
K
1.88/
47.8
2.16/
54.9
2.38/
60.5
2.69/
68.3
4.56/
115.8
5.38/
136.7
6.63/
168.4
7.00/
177.8
Number
of Cover
Holes
2
2
2
2
6
6
6
6
–
2
–
2
–
2
–
2
–
4
–
4
–
4
–
4
* Furnished with rollers for easier cable pulling.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
37
Fittings: Conduit Bodies
Type LB – 2-1/2" thru 4"
Big-Bend™ Cast Pulling Elbow V
CSA Certification Only.
Conduit Systems Installations. For use with Threaded Rigid Metal Conduit and IMC.
Fittings
Application
• Big-Bend™ Pulling Elbow is installed in conduit systems to
provide 90° bends in conduit runs, pull outlets for conductors,
access to conductors for maintenance and openings for making
splices.
Features
• Plugged 1/2” outlets top and bottom for breather and drain.
• Conductors can be pulled straight through.
• Cover easily installed.
Fittings: Conduit Bodies
Standard Materials
• Bodies and covers: copperfree (4/10 of 1% max.) aluminum
• Gaskets: composition
• Cover bolts: stainless steel
Standard Finishes
• Acrylic paint
Certifications and Compliances
• CSA Standard: C22.2 No. 40
• CSA Certified: 043654
Conduit Systems Installations
V CSA Certification Only.
38
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Big-Bend™ Cast Pulling Elbow V
CSA Certification Only.
Conduit Systems Installations. For use with Threaded Rigid Metal Conduit and IMC.
Bending Radius of Big-Bend Pulling Elbow
Inches/Millimeters
R1
R2
8.19/208.0
8.81/223.8
8.06/204.7
8.88/225.6
7.88/200.2
8.94/227.1
7.81/198.4
9.25/235.0
7.69/195.3
9.31/236.5
7.44/189.0
9.50/241.3
7.25/184.2
9.69/246.1
6.88/174.8
9.94/252.5
6.69/169.9
10.25/260.4
6.44/163.6
10.50/266.7
12.94/328.7
13.75/349.3
12.75/323.9
13.81/350.8
12.69/322.3
14.13/358.9
12.56/319.0
14.19/360.4
12.31/312.7
14.38/365.3
12.13/308.1
14.56/369.8
11.75/298.5
14.81/376.2
11.56/293.6
15.13/384.3
11.31/287.3
15.38/390.7
13.06/331.7
13.69/347.7
12.94/328.7
13.75/349.3
12.75/323.9
13.81/350.8
12.69/322.3
14.13/358.9
12.56/319.0
14.19/360.4
12.31/312.7
14.38/365.3
12.13/308.1
14.56/369.8
11.75/298.5
14.81/376.2
11.56/293.6
15.13/384.3
11.31/287.3
15.38/390.7
10.81/274.6
15.81/401.6
10.31/261.9
16.38/416.1
Code
050
075
100
125
150
200
250
300
350
400
075
100
125
150
200
250
300
350
400
050
075
100
125
150
200
250
300
350
400
500
600
Fittings: Conduit Bodies
Conduit Size
(Inches)
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
Fittings
Catalog
Number
BB1-050
BB1-075
BB1-100
BB1-125
BB1-150
BB1-200
BB1-250
BB1-300
BB1-350
BB1-400
BB2-075
BB2-100
BB2-125
BB2-150
BB2-200
BB2-250
BB2-300
BB2-350
BB2-400
BB3-050
BB3-075
BB3-100
BB3-125
BB3-150
BB3-200
BB3-250
BB3-300
BB3-350
BB3-400
BB3-500
BB3-600
Dimensions
Size
Inside Dimensions
Approx. Shipping Wt/Unit
A
B
C
D
E
F
G
BB1
12x12x6
18 lbs./8.2 kgs.
BB2
18x18x6
32 lbs./14.5 kgs.
BB3
18x18x8
48 lbs./21.8 kgs.
BB1
12.75/323.9
9.00/228.6
18.75/476.3
9.00/228.6
12.75/323.9
3.88/98.6
7.75/196.9
Inches/Millimeters
BB2
19.88/505.0
14.00/355.6
27.25/692.2
14.00/355.6
19.88/505.0
3.88/98.6
7.75/196.9
BB3
19.88/505.0
14.00/355.6
27.50/698.5
14.00/355.6
19.88/505.0
5.00/127.0
10.00/254.0
V CSA Certification Only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
39
Pull Boxes with Threaded Hubs and Covers
For use with Threaded Rigid Metal Conduit and IMC.
Fittings
Applications
•
•
•
•
Serve as pulling fittings.
Provide openings for splicing.
Make straight connections and 90° bends in conduit runs.
Permit access to conductors for maintenance.
PTB
Features
PTC
• Roomy interiors, more wiring space.
• Accurately tapped, tapered threads (NPT) for tight, rigid joints
and ground continuity.
Fittings: Conduit Bodies
Standard Materials
PTB, PTC Gasket
• Bodies and covers: steel
• Hubs: malleable iron or steel
• Cover bolts: stainless steel
Certifications and Compliances
• UL Standard: 514A
• UL Listed: E2527
Standard Finish
• Zinc electroplate, chromate and epoxy powder coat.
Options
• Custom lengths up to 72 in/1828.8 mm available, contact your
local sales representative.
Catalog Numbers
Straight PTC Box
90° PTB Box
Gaskets for
PTC & PTB
Hub Size
(Inches)
A
GK-12-100
1
12.00/304.8
Pull Box Dimensions (Inches/Millimeters)
B
C
D
E
12-inch
1200
1250
2.19/55.6
2.13/54.1
0.84/21.3
0.94/23.9
1201
1251
GK-12-150
1-1/4
12.00/304.8
2.50/63.5
2.44/62.0
1.06/26.9
1.16/29.5
1202
1252
GK-12-150
1-1/2
12.00/304.8
2.50/63.5
2.44/62.0
1.06/26.9
1.38/35.1
1203
1253
GK-12-200
2
12.00/304.8
3.34/84.8
3.31/84.1
1.31/33.3
1.69/42.9
18-inch
1211
—
GK-18-150
1-1/4
18.00/457.2
2.50/63.5
2.44/62.0
1.06/26.9
1.16/29.5
1212
—
GK-18-150
1-1/2
18.00/457.2
2.50/63.5
2.44/62.0
1.06/26.9
1.38/35.1
1213
—
GK-18-200
2
18.00/457.2
3.34/84.8
3.31/84.1
1.31/33.3
1.69/42.9
1214
—
GK-18-250
2-1/2
18.00/457.2
4.81/122.2
4.75/120.7
1.59/40.4
1.81/46.0
24-inch
1222
1272
GK-24-150
1-1/2
24.00/609.6
2.50/63.5
2.44/62.0
1.06/26.9
1.38/35.1
1223
1273
GK-24-200
2
24.00/609.6
3.34/84.8
3.31/84.1
1.31/33.3
1.69/42.9
1224
1274
GK-24-300
2-1/2
24.00/609.6
4.81/122.2
4.75/120.7
1.59/40.4
1.81/46.0
1225
1275
GK-24-300
3
24.00/609.6
4.81/122.2
4.75/120.7
1.66/42.2
2.06/52.3
36-inch
1244
1294
GK-36-300
2-1/2
36.00/914.4
4.81/122.2
4.75/120.7
1.59/40.4
1.81/46.0
1245
1295
GK-36-300
3
36.00/914.4
4.81/122.2
4.75/120.7
1.66/42.2
2.06/52.3
1246
1296
GK-36-400
3-1/2
36.00/914.4
6.31/160.3
6.19/157.2
1.91/48.5
2.38/60.5
1247
1297
GK-36-400
4
36.00/914.4
6.31/160.3
6.19/157.2
1.91/48.5
2.66/67.6
—
GK-48-300
3
48.00/1219.2
4.81/122.2
4.75/120.7
1.66/42.2
2.06/52.3
48-inch
1812
40
1813
—
GK-48-400
3-1/2
48.00/1219.2
6.31/160.3
6.19/157.2
1.91/48.5
2.38/60.5
1814
—
GK-48-400
4
48.00/1219.2
6.31/160.3
6.19/157.2
1.91/48.5
2.66/67.6
1815
—
GK-48-500
5
48.00/1219.2
7.31/185.7
7.19/182.6
1.84/46.7
3.25/82.6
1816
—
GK-48-600
6
48.00/1219.2
8.31/211.1
8.19/208.0
2.03/51.6
4.03/102.4
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
JB Conduit Outlet Boxes, Covers and Hangers
UNILET® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
Applications
•
•
•
•
Standard Finishes
Serve as pulling fittings.
Provide openings for splicing.
Make straight connections and 90° bends in conduit runs.
Permit access to conductors for maintenance.
Features
• Raintight when enclosed and gasketed with hub or blank
covers.
• Furnished with internal ground screw.
• Blind cover screw holes prevent conductor damage during
installation, provide water-tightness.
• Available in three inside depths: 1-5/16”, 2-1/16”, and 3-1/8”.
• Order with or without mounting lugs.
• Furnished with four tapped holes and two close-up plugs.
• Cushion fixture hangers are enclosed and gasketed.
• Malleable iron conduit outlet boxes, and hub covers: triple-coat
— (1) zinc electroplate, (2) chromate and (3) epoxy powder coat
• Fixture hangers, JB 1/2” hub and blank covers: triple-coat —
(1) zinc electroplate, (2) chromate and (3) epoxy powder coat
• Aluminum JB conduit outlet boxes: epoxy powder coat
Certifications and Compliances
• UL Standard: 514A
• UL Listed: E2527
• NEMA Standard: FB-1
Fittings
Standard Materials
• JB conduit outlet boxes and covers and JB fixture hangers:
malleable iron
• JB-A boxes and covers: copperfree (4/10 of 1% max.) aluminum
• Gaskets: neoprene
Less mounting lugs
With mounting lugs
1/2
Catalog Number
Malleable Iron
Aluminum
JBX-50
Fittings: Conduit Outlet Bodies
Hub Size
Description
(Inches)
JBX — 1-5/16” Inside Depth — Furnished with four tapped openings and two close-up plugs
—
3/4
JBX-75
—
1
JBX-100
—
1/2
JBX-50L
JBX50L-A
3/4
JBX-75L
JBX75L-A
1
JBX-100L
—
1/2
JBDX-50
—
3/4
JBDX-75
—
1
JBDX-100
—
1/2
JBDX-50L
—
3/4
JBDX-75L
—
1
JBDX-100L
—
JBDX — 2-1/16” Inside Depth — Furnished with four tapped openings and two close-up plugs
Less mounting lugs
With mounting lugs
JBLX — 3-1/8” Inside Depth — Furnished with four tapped openings and two close-up plugs
With removable mounting lugs
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
1/2
JBLX-50L
JBLX-50L-A
3/4
JBLX-75L
JBLX-75L-A
1
JBLX-100L
JBLX-100L-A
41
JB Conduit Outlet Boxes, Covers and Hangers
UNILET® for use with Threaded Rigid Metal Conduit and IMC.
Hub
Depth in Inches/
Catalog Number
Size
Millimeters
Description
(Inches)
(A)
Malleable Iron
Aluminum
Cast Covers — Furnished with screws — When used with gasket provides raintight fit, supports 250 lbs./113.4 kgs.
Hub Covers
1/2
0.75/20.0
JBK-50
JBK-50-A
A
3/4
0.94/23.9
JBK-75
JBK-75-A
Cover
JBK-B
JBK-1B-CA
JB-GK-N
JB-GK-N
Blank
0.19/4.8
—
—
Ball Type — 15° swing in all directions,
support 250 lbs./113.4 kg.
1/2
2.56/65.0
JBK-50-BS
—
3/4
2.56/65.0
JBK-75-BS
—
Cushion type, enclosed and gasketed —
8° swing in all directions. Cushions 40
lbs./18.1 kgs., supports 250 lbs./113.4
kgs.
1/2
1.63/41.4
JBK-50-CS
—
3/4
1.63/41.4
JBK-75-CS
—
A
Fittings
Gasket — Neoprene
Flexible Fixture Hangers — Furnished with gasket and screws
Fittings: Conduit Outlet Bodies
A
A
Dimensions
6.13/
155.7
0.31/
7.9
Dia. 2
Holes
5.50/
139.7
2.06/52.3
2.38/
60.5
1.31/33.2
1.63/
41.4
4.50/
114.3
4.50/
114.3
5.06/
128.5
4.00/
101.6
3.13/79.5
3.31/
84.1
4.50/
114.3
4.00/
101.6
JBX, JBDX
Hub Size (Inches)
1/2
3/4
1
0.28/7.1
Dia. 2
Holes
5.69/
144.5
JBLX
JBX
0.75/19.1
0.88/22.4
0.81/20.6
Dimension “A” in Inches/Millimeters
JBDX
0.75/19.1
0.88/22.4
1.06/26.9
JBLX
0.75/19.1
0.88/22.4
1.06/26.9
JBX
15.50/0.25
15.50/0.25
15.50/0.25
(in3/dm3) *
JBDX
23.00/0.38
23.00/0.38
23.00/0.38
JBLX
33.00/0.54
33.00/0.54
33.00/0.54
Wiring Capacity
Hub Size (Inches)
1/2
3/4
1
* JB covers add no additional cubic inch capacity.
42
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
BKX Round Junction Boxes V
CSA Certification Only.
Applications
•
•
•
•
•
Serve as pulling fittings.
Provides openings for splicing.
Connect and change direction of conduit runs.
When used with a gasket, BKX junction boxes are weatherproof.
BKX junction boxes are dust-ignitionproof when supplied for
Class II applications. Suitable for use in grain elevators, flour
mills and other environments where dust presents a hazard.
Features
BKX Junction Boxes.
Choice of three depths.
BKX Class II Junction Boxes with
covers and gasket.
Fittings
• Malleable iron Unilets offer high tensile strength, ductility,
corrosion resistance and impact and shock resistance.
• Copperfree aluminum Unilets are lightweight, self-oxidizing, selfrenewing and offer a high corrosion resistance.
• Roomy interiors: more wiring space.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• BKX Series
— Enclosed and gasketed boxes when used with hub or blank
covers provide CSA Type 4 fit.
— Suitable for exposed or concealed installations.
— Boss in rear of box allows for fifth entry, factory or field
entries, 1/2" or 3/4".
— Available in three inside depths: 1-1/2", 2-1/4" and 3".
— Furnished with four tapped holes and two close-up plugs.
— Available in gray iron and aluminum.
— Cushion fixture hangers are enclosed and gasketed.
— Available for Class II, Division 1 applications.
— Can be fitted with terminal block.
Fittings: Conduit Outlet Bodies
Standard Materials
• BKX junction boxes and cast covers: gray iron
• BKX-A junction boxes and cast aluminum covers: copperfree
(max. 4/10ths of 1%) aluminum
• BKX sheet metal covers: steel or aluminum
• Gaskets: neoprene or composition fiber
Standard Finishes
• Boxes and covers: triple-coat — (1) zinc electroplate, (2)
chromate and (3) epoxy powder coat
Options
• Factory installed terminal block, add suffix -CB to catalog
number
Certifications and Compliances
• CSA Standard: C22.2 No. 18.1
• CSA Certified: 013017
Related Products
• For explosionproof junction boxes, see Enclosures and Junction
Boxes.
• For Class II Fixture Hangers, See Lighting.
V CSA Certification Only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
43
BKX Round Junction Boxes V
CSA Certification Only.
Description
BKXS — 1-1/2" Inside Depth
Furnished with four tapped holes and
4" centers, two tapped holes on 3-1/2"
centers, four tapped conduit entries and
two close-up plugs.
Hub Size
(Inches)
Catalog Number
Aluminum
Gray Iron
1/2
BKXS-1A
BKXS-1
3/4
BKXS-2A
BKXS-2
1/2
BKXM-1A
BKXM-1
3/4
BKXM-2A
BKXM-2
1
BKXM-3A
BKXM-3
1/2
BKXD-1A
BKXD-1
3/4
BKXD-2A
BKXD-2
1
BKXD-3A
BKXD-3
Blank
CBK-A
CBK
1/2
CBK-1A
CBK-1
3/4
CBK-2A
CBK-2
CB-A
CB
Order covers as separate item.
Fittings
BKXM — 2-1/4" Inside Depth
Furnished with four tapped holes on 4"
centers, two tapped holes on 3-1/2"
centers, four tapped conduit entries and
two close-up plugs.
Fittings: Conduit Outlet Bodies
Order covers as separate item.
BKXD — 3" Inside Depth
Furnished with four tapped holes on 4"
centers, two tapped holes on 3-1/2"
centers, four tapped conduit entries and
two close-up plugs.
Order covers as a separate item.
BKX Covers — Furnished with screws
Cast
Sheet Metal
Blank
BKX Gasket
Neoprene
—
BKG
1/2
—
JBK-50-BS
3/4
—
JBK-75-BS
1/2
—
JBK-50-CS
3/4
—
JBK-75-CS
JB — Flexible Fixture Hangers — Furnished with gasket and screws.
Ball Type
15° swing in all directions, supports 250
lbs./113.4 kgs.
Cushion Type
Enclosed and gasketed – 8° swing in all
directions. Cushions 40 lbs., supports
250 lbs./113.4 kgs.
V CSA Certification Only.
44
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
BKX Round Junction Box Assemblies V
CSA Certification Only.
Class II, Division 1 and 2, Groups E, F, G
Class III
CSA Enclosure 4
Description
BKXS — 1-1/2" Inside Depth
Furnished with cover and attached
gasket, four tapped openings and two
close-up plugs.
BKX — Class II replacement
cover assemblies
Cast cover with permanently affixed
gasket. Furnished with screws.
Terminal Block
Furnished with fastening hardware.
5 wire, 20 Amp, 300 Volt.
Gray Iron
1/2
BKXS-1BA
BKXS-1B
3/4
BKXS-2BA
BKXS-2B
1/2
BKXM-1BA
BKXM-1B
3/4
BKXM-2BA
BKXM-2B
1
BKXM-3BA
BKXM-3B
1/2
BKXD-1BA
BKXD-1B
3/4
BKXD-2BA
BKXD-2B
1
BKXD-3BA
BKXD-3B
—
CBK-GA
CBK-G
—
—
Fittings: Conduit Outlet Bodies
BKXD — 3" Inside Depth
Furnished with cover and attached
gasket, four tapped openings and two
close-up plugs.
Aluminum
Fittings
BKXM — 2-1/4" Inside Depth
Furnished with cover and attached
gasket, four tapped openings and two
close-up plugs.
Catalog Number
Hub Size
(Inches)
CB205B
V CSA Certification Only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
45
BKX Cast Junction Boxes Dimensions V
CSA Certification Only.
BKX Round Base Unilet (Dimensions in Inches/Millimeters)
10 – 24 Tapped Holes
8 – 32 Tapped Holes
0.25/6.4
0.50/12.7
4.38/
111.3
D
Fittings
3
4 .5
5. .00/ 0/8
25 1 9.
/1 01 0
33 .6
.4
0.31/7.9
Dia. Hole
E
CBK Cover
BKX Box
BKX Round Base Unilet for Class II (Dimensions in Inches/Millimeters)
8 – 32 Tapped Holes
0.56/14.2
D
4.38/
111.3
Fittings: Conduit Outlet Bodies
10 – 24 Tapped Holes
3
4 .5
5. .00 0/8
25 /1 9.
/1 01 0
33 .6
.4
0.31/7.9
Dia. Hole
Ground Screw
Enclosure
BKXS
BKXM
BKXD
E
Gasket
Dimensions in Inches/Millimeters
D
E
1.50/38.1
0.94/23.9
2.25/57.2
1.56/39.6
3.00/76.2
1.56/39.6
V CSA Certification Only.
46
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
SEH Conduit Outlet Boxes and Covers
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
Applications
• Provide openings for splicing.
• Make straight connections and 90° bends in conduit runs.
• Permit access to conductors for maintenance.
Features
• Accepts 4” octagon outlet box covers.
• Two 8-32 screw holes tapped on 3-1/2” centers.
• Furnished with internal ground screw.
Standard Finishes
• Boxes and cast covers: triple-coat — (1) zinc electroplate,
(2) chromate and (3) epoxy powder coat
• Blank steel cover: zinc electroplate
Certifications and Compliances
• UL Standard: 514A
• UL Listed: E2527
Standard Materials
• Conduit outlet boxes: malleable iron
• Covers: steel and cast malleable iron
• Gaskets: composition fiber
Catalog
Number
SEH
1/2
3/4
SEH-50
SEH-75
SEHC
1/2
3/4
SEHC-50
SEHC-75
SEHL
1/2
3/4
SEHL-50
SEHL-75
SEHT
1/2
3/4
SEHT-50
SEHT-75
Dimensions and Wiring Capacity
Fittings
Hub Size
(Inches)
Description
SEH
Fittings: Conduit Outlet Bodies
3.50/
88.9
0.75/
19.05
1.69/
42.93
4.00/
101.6
SEHX
SEH Covers — Furnished with screws *
Hub cover, cast
malleable
Cover, steel
Cover, cast
malleable
1/2
3/4
3.69/
93.73
SEHX-50
SEHX-75
1.88/
47.75
1/2
SEHK-50
Blank
SEHK-B
Blank
SEHK-BC
Hub Size
(Inches)
1/2
3/4
Dimensions “A”
Inches/Millimeters
0.63/16.0
0.75/19.1
Capacity
(in3/dm3)
18.00/0.29
18.00/0.29
SEH Gasket
Fiber
composition
SEH-GK
* SEH covers add no additional cubic inch capacity.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
47
GS Conduit Outlet Boxes, Covers and Hangers
UNILET for use with Threaded Rigid Metal Conduit and IMC.
®
Applications
•
•
•
•
Standard Finishes
Serve as pulling fittings.
Provides openings for splicing.
Connect and change direction of conduit runs.
When used with a gasket, GS junction boxes are weatherproof.
• Malleable iron conduit outlet boxes and covers: triple-coat —
(1) zinc electroplate, (2) chromate and (3) epoxy powder coat
Certifications and Compliances
Features
• UL Standard: 514A
Fittings: Conduit Outlet Bodies
Standard Materials
• Conduit outlet boxes, covers and fixture hangers: malleable iron
• Gaskets: neoprene
Description
GS — 1-3/4” Inside Depth, with mounting lugs — Form 20
Four threaded universal 3/4” hubs, four 3/4”
to 1/2” reducers, and three 1/2” close-up
plugs.
Hub Size
(Inches)
Depth in Inches/Millimeters
(A)
Catalog
Number
1/2 or 3/4
—
GSU-20
—
GSU-100
Four 1” threaded openings and three 1” close-up plugs.
1
GS — Cast Covers — Furnished with gasket and screws. Enclosed and gasketed for raintight fit, supports 250 lbs./113.4 kgs.
Hub Cover
1/2
1.75/44.5
GSK-50-20
3/4
1.75/44.5
GSK-75-20
A
Blank Cover
Blank
1.06/26.9
GSK-BC-20
—
1.63/41.4
GSK-LR20
A
GS — Cover, Lamp Receptacle — Furnished with gasket and screws
A
GS-20 — Connection Block — Furnished with mounting screws. 5-Wire, 20 A, 300 Volt
1.31”/
33.3 mm
2.88”/73.0 mm
48
—

—
CB205

Fittings
• Raintight when enclosed and gasketed with hub or blank
covers.
• Extra wide mating surfaces of GS box and cover provide greater
gasket contact for more positive seal.
• GSU-20 accommodates connection block.
• Universal design — furnished with 4 threaded universal 3/4”
hubs, four 3/4” to 1/2” reducers, and 3 close-up plugs.
• Furnished with mounting lugs.
• Cushion fixture hangers are enclosed and gasketed.
0.22"/
5.6 mm
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
GS Conduit Outlet Boxes, Covers and Hangers
UNILET for use with Threaded Rigid Metal Conduit and IMC.
®
Description
Hub Size
(Inches)
Depth in Inches/Millimeters
(A)
Catalog
Number
—
—
GS-GK20-R
—
3.00/76.2
GSK-50-20B
—
3.25/82.6
GSK-75-20B
—
2.00/50.8
GSK-50-20C
—
2.00/50.8
GSK-75-20C
GS — Gasket, Neoprene
GS Flexible Fixture Hangers — Form 20 — Furnished with gasket and screws
Ball Type
15° swing in all directions, support 250 lbs./
113.4 kgs.
A
Fittings
Cushion Type
Enclosed and gasketed — 8° swing in all
directions. Cushions 40 lbs./18.1 kgs.,
supports 250 lbs./113.4 kgs.
A
Dimensions in Inches/Millimeters
1.09/
27.69
4.81/
122.17
4.63/
117.6
2.88/
73.15
4.81/
7.38/ 122.17
187.45
6.38/
162.05
5.56/
141.22
Fittings: Conduit Outlet Bodies
1.84/
46.74
0.75/
19.05
4.63/
117.6
3.63/
92.20
3.81/
96.77
0.28/7.11
Dia. 2 Holes
2.00/
50.8
0.25/
6.35
6.69/
169.93 6.19/
175.23
GSU-20
Inside Depth 1.75”/44.5 mm
0.28/7.11
Dia. 2 Holes
2.09/
122.17
0.31/
7.87
GSU-100
Inside Depth 1.75”/44.5 mm
Wiring Capacity
Capacity (in3/dm3)
GSK Covers
Hub Size
(inches)
GS
Hub
Blank
1/2
24.00/0.39
8.50/0.14
8.50/0.14
3/4
24.00/0.39
8.50/0.14
8.50/0.14
1
24.00/0.39
8.50/0.14
8.50/0.14
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
49
GS Round Junction Boxes V
CSA Certification Only.
Applications
•
•
•
•
Serve as pulling fittings.
Provides openings for splicing.
Connect and change direction of conduit runs.
When used with a gasket, GS junction boxes are weatherproof.
Fittings: Conduit Outlet Bodies
Fittings
Features
• Malleable iron Unilets offer high tensile strength, ductility,
corrosion resistance and impact and shock resistance.
• Copperfree aluminum Unilets are lightweight, self-oxidizing, selfrenewing and offer a high corrosion resistance.
• Roomy interiors: more wiring space.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• Enclosed and gasketed boxes provide raintight fit when used
with hub and blank covers.
• Extra wide mating surfaces of GS box and cover provide greater
contact for more positive seal.
• Can be fitted with terminal block.
• Universal design: furnished with four threaded universal 3/4"
hubs, four 3/4" to 1/2" reducers, and three close-up plugs.
• Furnished with mounting lugs.
• Cushion fixture hangers are enclosed and gasketed.
GS Junction Boxes.
Four tapped conduit entrance.
Standard Materials
• GS-A junction boxes and cast aluminum covers: copperfree
(max. 4/10ths of 1%) aluminum
• GS flexible fixture hangers: malleable iron
• GS junction boxes and covers: gray iron
• Gaskets: neoprene
Standard Finishes
• GS Junction Boxes and covers: triplecoat
• Ferrous iron junction boxes and covers: (1) zinc electroplate,
(2) chromate
Options
• Factory installed terminal block, add suffix -CB to catalog
number
Certifications and Compliances
• CSA Standard: C22.2 No. 18.1
• CSA Listed: 001472
Related Products
• For explosionproof junction boxes, see Enclosures and Junction
Boxes.
• For Class II Fixture Hangers, See Lighting.
V CSA Certification Only.
50
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
GS Round Junction Boxes V
CSA Certification Only.
Catalog Number
Hub Size
(Inches)
Description
GS — 1-3/4" Inside Depth with mounting lugs — Form 20
Furnished with four threaded universal
3/4" hubs, four 3/4" to 1/2" reducers,
three 1/2" close-up plugs and mounting
lugs. Order covers separately.
Aluminum
GSU-20A
1/2 or 3/4
Gray Iron
GSU-20CN
To order unilet with a CB205 Terminal
block installed add suffix –CB
GS — Cast Covers — Furnished with gasket and screws — Enclosed and gasket for watertight fit
1/2
GSK-50-20A
GSK-50-20CN
Hub Cover
3/4
GSK-75-20A
GSK-75-20CN
1
GSK-BC-20A
GSK-BC-20CN
Blank Cast Cover
Fittings
Hub Cover
GS-20 — Terminal Block
Furnished with fastening strap and
mounting screws
—
5-Wire, 20 Amp, 300 Volt
—
Neoprene
—
GS-GK20-RCN
Fittings: Conduit Outlet Bodies
CB205CN
GS — Gasket
GS — Flexible Fixture Hangers — Form 20 — Furnished with gasket and screws
Ball Type
15° swing in all directions, supports 250
lbs./113.4 kg
1/2
—
GSK-50-20BCN
3/4
—
GSK-75-20BCN
Cushion Type
Enclosed and gasketed – 8° swing in all
directions. Cushions 40 lbs./18.1 kgs.,
supports 250 lbs./113.4 kgs.
1/2
—
GSK-50-20CN
3/4
—
GSK-75-20CN
Dimensions
3/4 – 14 NPT 4 Hubs
45°
.75/
19.1
1/4 – 20 Thread
– 4 Holes
4.63/
117.6
2.88/
73.2
10 – 32
Thread
2 Holes
5.56/
141.2
4.81/
122.2
3.81/
96.8
7.38/
187.5
6.38/
162.1
0.28/7.1
Dia.Two Holes
.25/6.4
2.00/
50.8
V CSA Certification Only.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
51
FS and FD Cast Hub Device Boxes
UNILETS® for use with Threaded Rigid Conduit and IMC. All Device Boxes have Ridge Top Construction. Furnished with Internal Ground Screw.
Applications
• Accommodate wiring devices such as switches and
receptacles.
• Provide excellent service in areas where boxes are subject to
rough usage.
• Serve as pull boxes for conductors.
• Permit access to conductors for maintenance.
• Provide openings for making splices.
• Allow connections for branch conduit runs.
• Blank bodies for special conduit entrance arrangements.
Fittings
Features
• Corrosion-resistant — ideal for indoor and outdoor installations.
• Weatherproof, raintight and dust-tight when used with cast
gasketed covers.
• FS and FD boxes take standard flush wiring devices.
• FD boxes take devices exceeding 1.63 in/41.4 mm in depth
under fastening ears.
• Malleable iron for high tensile strength and ductility — provides
greater resistance to impact and shock.
• Both malleable iron and aluminum boxes have ridge top
construction for positive cover/gasket/box fit.
• Accurately tapped, tapered threads for tight, rigid joints, ground
continuity.
• Complete selection of covers, receptacles, plugs, gaskets and
accessories.
• Covers have captive stainless steel screws to speed installation,
prevents loss of screws.
• Internal grounding screws standard.
• Available in single, two and three gang and tandem.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
Illustrated Features
Gasket is designed so that it wraps around ridge top
of Appleton aluminum or malleable iron device box.
Result is a positive seal against moisture.
Fittings: Cast Device Boxes
Standard Materials
• Boxes: malleable iron or copperfree (4/10 of 1% max.)
aluminum
• Covers: malleable iron, steel, or copperfree (4/10 of 1% max.)
aluminum
• Screws: stainless steel
• Gaskets: neoprene
Standard Finishes
• Malleable iron boxes and covers: triple-coat — (1) zinc
electroplate, (2) chromate, and (3) epoxy powder coat
• Aluminum boxes and covers: epoxy powder coat
• Steel covers: zinc electroplate
Gasket construction.
Cover tightens on largest perimeter of
gasket and fits snugly against portion of
gasket that wraps around ridge top of box.
Certifications and Compliances
•
•
•
•
•
UL Standard: 514A
UL Listed: E2527
CSA Standard: C22.2 No. 18.1
CSA Certified: 001472
NEMA Standard: FB-1
Options
• PVC coating available on select bodies and covers. Add suffix
-PVC to catalog number.
52
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
FS and FD Single Gang Cast Hub Device Boxes
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
FS Box (Shallow) 2.00” deep, FD Box (Deep) 2.69” deep
Type
FS
FD
FSC
FDC
FSS
FDS
Depth
Shallow
Deep
Shallow
Deep
Shallow
Deep
Hub Size
(Inches)
Catalog Number
Malleable Iron Ridge Top
Aluminum Ridge Top
1/2
FS-1-50 *
FS-1-50-A *
3/4
FS-1-75 *
FS-1-75-A *
1
FS-1-100 *
FS-1-100-A *
1/2
FD-1-50 *
FD-1-50-A *
FD-1-75 *
FD-1-75-A *
FSC-1-50 *
FSC-1-50-A *
3/4
FSC-1-75 *
FSC-1-75-A *
1
FSC-1-100 *
FSC-1-100-A *
1/2
FDC-1-50 *
FDC-1-50-A *
3/4
FDC-1-75 *
FDC-1-75-A *
1/2
FSS-1-50
FSS-1-50-A
3/4
FSS-1-75
FSS-1-75-A
1/2
FDS-1-50
FDS-1-50-A
3/4
FDS-1-75
FDS-1-75-A
1
FDS-1-100
FDS-1-100-A
1/2
FSLA-1-50
—
Fittings
3/4
1/2
FSLA
Shallow
Fittings: Cast Device Boxes
* PVC coating available on select bodies. Add suffix -PVC to catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
53
FS and FD Single Gang Cast Hub Device Boxes
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. FS Box 2.00” Deep, FD Box 2.69” Deep. Furnished with Internal Ground Screw.
FS Box (Shallow) 2.00” deep, FD Box (Deep) 2.69”deep
Type
FSCA
FSCC
FDCC
Depth
Hub Size
(Inches)
1/2
FSCA-1-50
—
3/4
FSCA-1-75
—
1/2
FSCC-1-50
—
3/4
FSCC-1-75
—
1/2
FDCC-1-50
—
3/4
FDCC-1-75
FDCC-1-75-A
Shallow
Shallow
Deep
FDCC-1-100
—
1/2
FSCT-1-50
—
3/4
FSCT-1-75
—
1
FSCT-1-100
—
1/2
FDCT-1-50
—
3/4
FDCT-1-75
—
1
FDCT-1-100
—
1/2
FST-1-50
—
3/4
FST-1-75
—
1/2
FDT-1-50
—
3/4
FDT-1-75
—
1
FSCT
Shallow
Deep
Fittings: Cast Device Boxes
Fittings
FDCT
FST
Shallow
FDT
Deep
FSX
Shallow
FDX
Deep
FSCD
54
Catalog Number
Malleable Iron
Aluminum
Ridge Top
Ridge Top
1
FDT-1-100
—
1/2
FSX-1-50
—
3/4
FSX-1-75
—
1/2
FDX-1-50
—
3/4
FDX-1-75
—
1
FDX-1-100
—
1/2
FSCD-1-50
—
3/4
FSCD-1-75
—
Shallow
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© September 2010
FS and FD Single Gang and Tandem Cast Hub Device Boxes
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. FS Box 2.00” Deep, FD Box 2.69” Deep. Furnished with Internal Ground Screw.
FS Box (Shallow) 2.00” deep, FD Box (Deep) 2.69” deep
Type
Depth
Hub Size
(Inches)
Catalog Number
Malleable Iron
Aluminum
Ridge Top
Ridge Top
FS and FD Single Gang Boxes with Mounting Lugs
FS
FD
FSC
FDC
Shallow
Deep
Shallow
Deep
1/2
FS-1-50L
3/4
FS-1-75L
1/2
FD-1-50L
—
—
FD-1-50L-A
3/4
FD-1-75L
FD-1-75L-A
1
FD-1-100
FD-1-100-A
1/2
FSC-1-50L
—
3/4
FSC-1-75L
—
1/2
FDC-1-50L
FDC-1-50L-A
3/4
FDC-1-75L
FDC-1-75L-A
1
FDC-1-100
FDC-1-100-A
1/2
FS-1D-50
—
3/4
FS-1D-75
—
1/2
FSC-1D-50
—
3/4
FSC-1D-75
—
1/2
FS-2T-50
—
3/4
FS-2T-75
—
1/2
FSC-2T-50
—
3/4
FSC-2T-75
—
1
FS-1EXT
—
FS Single Gang Boxes with Double Opening
FSC
3.38”
Fittings
FS
3.38”
Fittings: Cast Device Boxes
FS Two-Gang Tandem Boxes —Take single gang covers
FS
FSC
FS
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© September 2010
Shallow
Shallow
Extension
55
FS and FD Single Gang and Tandem Cast Hub Device Box Covers
Steel Covers and Aluminum Covers for Ridge Top Boxes. Furnished with Stainless Steel Screws, Less Gasket.
Catalog Number
Steel
Aluminum
Fittings: Cast Device Boxes
Fittings
Description
For double push button switches, momentary contact and
maintain switches.
FSK-1PB
For square handle tumbler or toggle switches.
FSK-1TS
For square handle tumbler or toggle switches.
Has toggle guard.
FSK-1TSG
—
For two or three interchangeable devices.
Includes mounting bracket.
FSK-1WD-3
—
For round flush receptacles, without lift cover.
Mounts on device.
Hole Dia.—1-13/32”.
FSK-1R-Q
FSK-1R-Q-A
For round flush receptacles, with lift cover.
Mounts on device.
Hole Dia.—1-13/32”.
FSK-1R-T
—
For round receptacles.
Mounts directly on box.
Hole Dia.—1-13/32”.
FSK-1R-W
FSK-1R-W-A
For round receptacles.
Mounts directly on box.
Hole Dia.—1-5/8”.
3-9/32” C to C screw holes.
FSK-1R-X
—
For round receptacles.
Mounts on device.
Hole Dia.—1-5/8”.
2-3/8” C to C screw holes.
FSK-1R-Y
FSK-1R-Y-A
For standard 2 or 3 wire duplex receptacles.
FSK-1DR *
FSK-1DR-A
—
FSK-1TS-A
For pilot lamp:
Red Jewel
FSK-1J
—
Amber Jewel
FSK-1JA
—
Green Jewel
FSK-1JG
—
Opal Jewel
FSK-1JO
—
Blank
FSK-1B
FSK-1B-A
* PVC coating available on select covers. Add suffix -PVC to catalog number.
56
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© September 2010
FS and FD Single Gang and Tandem Cast Hub Device Box Covers
Covers for Ridge Top Boxes.
Description
Catalog Number
Malleable Iron
Aluminum
Cast Covers NEMA 3R Wet Locations — Furnished with gasket and stainless steel screws
Receptacle cover with spring cover.
Hole Diameter — 1-7/16”
FSK-1VR
FSK-1VR-A
For duplex flush receptacle with spring cover
FSK-1VDR
FSK-1VDR-A
For pilot lamp flush receptacles:
Red Jewel
FSK-1J-C
FSK-1-JCA
Opal Jewel
FSK-1JOC
FSK-1JOCA
Amber Jewel
FSK-1JAC
FSK-1JACA
Green Jewel
FSK-1JGC
FSK-1JGCA
For double push button switches
FSK-1PBS
For external operation of tumbler switches with square handles
FSK-1VTS
FSK-1VTSA
Operating type for square handle tumbler or toggle switches
FSK-1VS
FSK-1VS-A
Rocker type for square handle tumbler or toggle flush switches
FSK-1V
FSK-1V-A
Blank
FSK-1B-C *
FSK-1B-CA
Neoprene—for use with wet location covers
FS-GKR-1N
FS-GKR-1N
—
Fittings
Fittings: Cast Device Boxes
Gasket — Replacement
Cast Covers Dry Locations — Furnished with stainless steel screws less gasket
For standard 2 or 3 wire duplex receptacles
FSK-1DR-C
—
For round flush receptacles
Hole Dia. — 1-7/16”
FSK-1R-Z *
—
For square handle toggle switches
FSK-1TS-C
—
For square handle toggle switches; Has toggle guard
FSK-1TSG-C *
FSK-1TSG-CA
* PVC coating available on select covers. Add suffix -PVC to catalog number.
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© September 2010
57
FS and FD Single Gang and Tandem Cast Hub Device Box Wiring Capacity and
Dimensions
Wiring Capacity
Hub Size
(inches)
Single-Gang
FS
Capacity (in3/dm3)
Single-Gang
FD
Two-Gang Tandem
FS
1/2
18.00/0.29
25.00/0.41
40.00/0.66
3/4
18.00/0.29
25.00/0.41
40.00/0.66
1
18.00/0.29
25.00/0.41
40.00/0.66
Dimensions
FS Tandem Boxes
Fittings
FS and FD Single Gang Boxes without lugs
Fittings: Cast Device Boxes
FS and FD Single Gang Boxes with lugs
Hub
Size
(Inches)
A
B
C
“FS”
1/2
5.88/149.4
1.13/28.7
0.63/16.0
2.00/50.8
58
Dimensions in Inches/Millimeters
D
E
“FD”
2.69/68.3
1.50/38.1
G
F
“FS”
“FD”
H
3.50/88.9
1.78/45.2
2.44/62.0
1.69/42.9
3/4
5.88/149.4
1.38/35.1
0.75/19.1
2.00/50.8
2.69/68.3
2.06/52.3
3.50/88.9
1.78/45.2
2.44/62.0
1.50/38.1
1
6.31/160.3
1.69/42.9
0.94/23.9
2.00/50.8
2.69/68.3
2.06/52.3
3.50/88.9
1.78/45.2
2.44/62.0
1.38/35.1
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© September 2010
Wet Location Receptacle Covers
Available with NEMA Configuration Receptacles or as Covers Only
Covers also accommodate Toggle Switches.
Applications
• Meet NEC 406.8(B) and CEC receptacle requirements for wet
locations: “A receptacle installed outdoors where exposed to
weather or in other wet locations shall be in a weatherproof
enclosure, the integrity of which is not affected when the
receptacle is in use (attachment plug cap inserted).”
• For industrial, commercial or residential use as a general
purpose receptacle or for powering portable equipment not
exceeding medium duty ratings.
• Mounts on FS or FD device boxes or equivalents, either single
gang or multiple gang with single gang openings.
Features
Duplex Cover on FS Box.
Single Cover on FS Box.
• Positive ground path assured for all exposed metal parts.
• Receptacle interiors grounded through an extra contact in all
types. Self-grounded in duplex units.
Standard Materials
•
•
•
•
•
•
Cover and faceplate: diecast copperfree (4/10 of 1%) aluminum
Gaskets: ethylene propylene rubber (EPDM)
Cover and device screws: stainless steel, 6—32 thread
Hinge springs: stainless steel
Hinge shaft: nylon
FSK-SBA adapter: steel plate with closed cell sponged
neoprene gasket
Standard Finishes
• Cover and faceplate: epoxy powder coat
• FSK-SBA adapter: zinc electroplate
Certifications and Compliances
Fittings: Cast Device Boxes
• UL Standard: 514A
• UL Listed: E2527
• NEMA Standards: FB-1, OS-1
Illustrated Features
Typical application with NEMA configuration receptacle and plug, mounted
on an FS box. Gasket seals around plug,
keeping out moisture and dirt. Spring door closes automatically
when plug is withdrawn to protect receptacle.
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© September 2010
Fittings
• Provides full protection in damp or wet locations per NEC
406.8(B) and CEC. Gasketed spring door cover closes tightly
automatically to protect receptacle from moisture and dirt when
not in use. With plug inserted, a heavy-duty gasket in throat of
receptacle seals around it to keep out moisture and dirt.
• Receptacle interiors comply with NEMA Standards WD-1 and
WD-5.
• Receptacle interiors are specification grade, back and sidewired.
• Single cover units accommodate NEMA configuration
receptacles for locking or non-locking blade plugs, or toggle
switches. Duplex units accommodate one receptacle and one
toggle switch or any combination of the two.
• Covers open all the way, permitting easy plug insertion and
withdrawal. Also permits adequate access to cover screws for
easy attachment of cover to FS, FD or other device box. Large
head cover screws are captivated.
• Unique design of spring door hinge provides smooth action.
Duplex units have a separate hinge shaft for each spring door
cover to reduce stress on the shafts.
• Spring door cover puts pressure on plug (without tilting plug) to
hold plug in best position for providing optimum weatherproof
seal.
• Stainless steel hinge springs are completely enclosed — inside
and out — for superior resistance against corrosion.
• EPDM gaskets provide superior resistance to the weather,
ozone and temperatures between -50 °F/-45.6 °C and 260 °F/
126.7 °C.
• Diecast copperfree cover assemblies with epoxy powder coat
(electrostatically applied for uniform coverage) to provide
protection against corrosion.
Spring doors open wide for easy plug insertion and cover assembly (covers
shown in open position for illustration only).
This view shows gaskets that protect plugs. Gasket on bottom of cover
prevents entry of moisture into device box (see gasket description).
59
Wet Location Receptacle Covers
Available with NEMA Configuration Receptacles or as Covers Only
Covers also accommodate Toggle Switches.
NEMA 3R
Amp
Wire/Pole
Volts
NEMA
Configuration
Catalog Number
With Receptacle
Cover Only
Duplex Cover for Non-Locking Blade Plugs, with 1-3/8 Device Opening
15
2P, 3W
125
5-15R
FSKD5-15
FSK-WRD
15
2P, 3W
250
6-15R
FSKD6-15
FSK-WRD
20
2P, 3W
125
5-20R
FSKD5-20
FSK-WRD
250
6-20R
FSKD6-20
FSK-WRD
FSK-WRD *
Single Cover for Non-Locking and Locking Blade Plugs, with 1-3/8” Device Opening
FSK-WR1 *
15
2P, 3W
125
5-15R
FSKJ5-15
FSK-WR1
15
2P, 3W
250
6-15R
FSKJ6-15
FSK-WR1
20
2P, 3W
125
5-20R
FSKJ5-20
FSK-WR1
20
2P, 3W
250
6-20R
FSKJ6-20
FSK-WR1
15
2P, 3W
125
L5-15R
FSKJL5-15
FSK-WR1
15
2P, 3W
250
L6-15R
FSKJL6-15
FSK-WR1
15
2P, 3W
277
L7-15R
FSKJL7-15
FSK-WR1
Fittings
Single Cover for Locking. Blade Plugs, with 1-19/32” Device Opening
Accommodates NEMA configuration receptacles with
1-19/32” device opening.
—
FSK-WR2
Single Cover for GFI — Meets NEMA 3R Wet Location in Closed Position Only
Fittings: Cast Device Boxes
GFI Cover Only
—
FSK-WGF1
—
FSK-WT2
Single Cover for Toggle Switches (1-19/32” opening)
FSK-WR2 * FSK-WGF1 * FSK-WT2 *
Accommodates Toggle Switch. Furnished with Toggle Switch
Plate to provide protection from exposed terminal wires of
Toggle Switch.
Adapter/Gasket
For mounting Receptacle Cover on Switch Boxes
(not required on FS/FD Boxes)
FSK-SBA
Dimensions in Inches/Millimeters
Single
Duplex
Receptacle Cover mounted
on Switch Box with
FSK-SBA Adapter/Gasket
* Covers shown in open position for illustration only. Spring door closes
automatically when plug is withdrawn.
60
NOTE: All receptacle covers have an overall height of 1.16 in/29.5 mm.
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© September 2010
FS and FD Two Gang Cast Device Boxes
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
FS Box (Shallow) 2.00” deep, FD Box (Deep) 2.69” deep
Type
FS
FD
FSC
FDC
Depth
Shallow
Deep
Shallow
Deep
Hub Size
(Inches)
1/2
FS-2-50
FS-2-50-A
3/4
FS-2-75
FS-2-75-A
1
FS-2-100
—
1/2
FD-2-50
—
3/4
FD-2-75
1
FD-2-100
—
1/2
FSC-2-50
—
3/4
FSC-2-75
—
1
FSC-2-100
—
1/2
FDC-2-50
—
3/4
FDC-2-75
FDC-2-75-A
Shallow
FDC-2-100
—
FSS-2-50
—
3/4
FSS-2-75
FSS-2-75-A
1
FSS-2-100
—
3/4
FDS-2-75
FSD
Shallow †
1/2-3/4
FSD-2-75
—
FS
Extension *
1
FS-2EXT
—
—
—
Fittings: Cast Device Boxes
Deep
Fittings
FDS
FD-2-75-A
1/2
1
FSS
Catalog Number
Malleable Iron
Aluminum
Ridge Top
Ridge Top
† Largest hub at bottom in illustration.
* Extension does not have a ground screw.
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© September 2010
61
FS and FD Two Gang Cast Hub Device Box Covers for Ridge Top Boxes
Description
Steel
Catalog Number
Aluminum
Stamped Steel and Aluminum Covers — With stainless steel screws, less gasket
For square handle tumbler or toggle flush switches
For two round receptacles. Mounts on device.
Hole Dia. – 1-13/32”
For two round receptacles. Mounts directly on box.
Hole Dia. – 1-13/32”
For round flush receptacles, with lift cover. Mounts on device.
FSK-2TS
FSK-2R-Q
FSK-2R-W
FSK-2TS-A
—
—
—
—
FSK-2R-T
—
For duplex flush receptacles
FSK-2DR
FSK-2DR-A
For tumbler flush switch and duplex flush receptacles
FSK-2RS-K
—
FSK-2R-L
—
FSK-2R-M
—
Fittings
Hole Dia. – 1-13/32”
For round flush receptacle and duplex receptacles
Fittings: Cast Device Boxes
Hole Dia. – 1-13/32”
For round receptacles.
Hole Dia. – 2-15/32
FSK-2B
FSK-2B-A
Malleable Iron
Aluminum
For external operation of tumbler switches with square
handles
FSK-2VTS
FSK-2VTS-A
Blank Cover
FSK-2B-CM
FSK-2B-CA
FS-GKR-2N
—
Blank Cover
Cast Covers — Weatherproof — With gasket and stainless steel screws
Gasket — Replacement
Neoprene — for use with 2-gang cast covers above
62
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© September 2010
FS and FD Two Gang and Cast Hub Device Box Wiring Capacity and Dimensions
Wiring Capacity
Capacity (in3/dm3)
Hub Size
(inches)
FS
FD
1/2
32.00/0.52
45.00/0.74
3/4
32.00/0.52
45.00/0.74
1
32.00/0.52
45.00/0.74
Dimensions
Fittings
Dimensions in Inches/Millimeters
D
F
A
B
C
“FS”
“FD”
E
“FS”
“FD”
1/2
5.88/149.4
1.13/28.7
0.63/16.0
2.00/50.8
2.69/68.3
1.88/47.8
1.78/45.2
2.44/62.0
3/4
5.88/149.4
1.38/35.1
0.75/19.1
2.00/50.8
2.69/68.3
1.88/47.8
1.78/45.2
2.44/62.0
1
6.31/160.3
1.69/42.9
0.94/23.9
2.00/50.8
2.69/68.3
2.06/52.3
1.78/45.2
2.44/62.0
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© September 2010
63
Fittings: Cast Device Boxes
Hub Size
(inches)
FS Three Gang Cast Device Boxes and Stamped and Cast Covers for Ridge Top Boxes
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
Three Gang Cast Device Boxes
Type
FS
FSS
Hub Size
(Inches)
Depth
Catalog Number
Malleable Iron Ridge Top
3/4
FS-3-75
1
FS-3-100
3/4
FSS-3-75
Shallow
Shallow
Cast Device Covers
Description
Catalog Number
Stamped Steel Covers — Furnished with stainless steel screws, less gasket
FSK-3TS
Blank Cover
FSK-3B
Fittings
For square handle tumbler or toggle flush switches
Fittings: Cast Device Boxes
Malleable Iron Cast Covers — Weatherproof — Furnished with gasket and stainless steel screws
Blank Cast Cover
FSK-3B-CM
Neoprene — for use with 3-gang covers above
FS-GKR-3N
Gasket — Replacement
64
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© September 2010
FS Three Gang Cast Device Box Wiring Capacity and Dimensions
Wiring Capacity
Hub Size
(inches)
1/2
Capacity (in3/dm3)
FS
40.00/0.66
3/4
40.00/0.66
1
40.00/0.66
Dimensions in Inches/Millimeters
Fittings
Dimensions in Inches/Millimeters
A
B
C
D
E
F
1/2
5.88/149.4
1.13/28.7
0.63/16.0
2.00/50.8
1.88/47.8
1.78/45.2
3/4
5.88/149.4
1.38/35.1
0.75/19.1
2.00/50.8
1.88/47.8
1.78/45.2
1
6.31/190.3
1.69/42.9
0.94/23.9
2.00/50.8
2.13/54.1
1.78/45.2
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© September 2010
Fittings: Cast Device Boxes
Hub Size
(inches)
65
FDB Single and Multiple Gang Cast Device Blank Bodies for Drilling and Tapping
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
Threaded Drilled and Tapped Openings from 1/2” thru 1-1/2”.
Applications
• Accommodate wiring devices such as switches and
receptacles.
• Provide excellent service in areas where boxes are subject to
rough usage.
• Serve as pull boxes for conductors.
• Permit access to conductors for maintenance.
• Provide openings for making splices.
• Allow connections for branch conduit runs.
• Blank bodies for special conduit entrance arrangements.
Blank Bodies for Drilling and tapping. FDB-3L shown.
Fittings
Features
• Corrosion-resistant — ideal for indoor and outdoor installations.
• Weatherproof, raintight and dust-tight when used with cast
gasketed covers.
• FD boxes take standard flush wiring devices.
• FD boxes take devices exceeding 1-5/8” in depth under
fastening ears.
• Malleable iron for high tensile strength and ductility — provides
greater resistance to impact and shock.
• Both malleable iron and aluminum boxes have ridge top
construction for positive cover/gasket/box fit.
• Accurately tapped, tapered threads for tight, rigid joints, ground
continuity.
• Complete selection of covers, receptacles, plugs, gaskets and
accessories.
• Internal grounding screws standard.
• Available in single, two and three gang boxes.
• All boxes have mounting lugs.
Blank Bodies for Brazed Hubs. FS-2G shown.
Standard Materials
• Cast device boxes and boxes for drilling and tapping: malleable
iron or copperfree (4/10 of 1% max.) aluminum
Fittings: Cast Device Boxes
Standard Finishes
• Malleable iron boxes: triple-coat — (1) zinc electroplate, (2)
chromate, and (3) epoxy powder coat
• Aluminum boxes: epoxy powder coat
Certifications and Compliances
• UL Standard: 514A
• UL Listed: E2527
• NEMA Standard: FB-1
Reference Data
• When ordering drilled and tapped openings or brazed hubs for
blank bodies, refer to FDB Blank Cast Device Boxes, Drilling
and Tapping Information page.
66
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© September 2010
FDB Single and Multiple Gang Cast Device Blank Bodies for Drilling and Tapping
UNILETS® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Internal Ground Screw.
Threaded Drilled and Tapped Openings for Sizes 1/2” thru 1-1/2”.
Description
Depth
(2.69” Deep
with Lugs)
Catalog Number
Malleable Iron
Aluminum
Ridge Top
Ridge Top
Single Gang Box
Use with all single gang covers.
(Top, bottom and sides may be drilled and tapped)
Deep
FDB-1L
FDB-1L-A
Deep
FDB-2L
FDB-2L-A
Deep
FDB-3L
FDB-3L-A
Deep
FDB-2GL
—
Deep
FDB-3GL
—
Two-Gang Box, Multiple Cover
Use with all single gang covers.
(Top, bottom and sides may be drilled and tapped)
Three-Gang Box, Multiple Cover
Fittings
Use with all single gang covers.
(Top, bottom and sides may be drilled and tapped)
Fittings: Cast Device Boxes
Two-Gang Box, Single Cover
Use with all two-gang covers.
May be drilled and tapped in back of box (wall
opposite cover) as well as top, bottom and sides
Three-Gang Box, Single Cover
Use with all three-gang covers.
May be drilled and tapped in back of box (wall
opposite cover) as well as top, bottom and sides
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© September 2010
67
FDB Blank Cast Device Boxes Drilling and Tapping Information
Single, Two, and Three Gang Boxes. Drilled and Tapped Openings from 1/2” thru 1-1/2”.
Determine catalog number as follows:
Standard Conduit Opening Arrangement Diagrams
Hub “a” is always TOP of box
(1) Select FDB device box catalog number;
(2) Select “Standard Conduit Opening
Two and Three Gang (Front View)
Arrangement Diagram” number;
(3) Determine if your desired number and trade
size of conduit entries will fit in the FDB
box chosen by reviewing the “Maximum
Number and Size...” table on page B-19.
Select a larger box if you experience a fit
problem, and
(4) Select symbols that represent conduit
opening sizes from “Symbol Table.” (Use
“0” where no opening is required and
separate the various divisions of the
complete catalog number by dashes.)
Fittings: Cast Device Boxes
Fittings
Example
The blank body device box selected is FDB3GL and the conduit-opening arrangement
is diagram #6. Conduit opening “a” is to be
3/4”; “b”, 1”; “c”, no opening required; and
“d”, 1-1/2”.
The complete catalog number will be:
FDB–3GL–6–BC0E
If a “Standard Conduit Opening
Arrangement” is not suitable for the
application, or when openings are to be
more accurately spaced, submit sketch
locating openings (1) from centerlines of box
and (2) from outside back of box (or from
mounting lug surface if lugs are supplied).
All conduit openings will be located in
centerlines of walls and evenly spaced
unless otherwise specified.
Symbol Table
Size of Opening
(Inches)
Drilled and Tapped
Hole Symbol
Blank
0
1/2
A
3/4
B
1
C
1-1/4
D
1-1/2
E
One Gang (Front View)
68
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© September 2010
FDB Blank Cast Device Boxes Drilling and Tapping Information
Single, Two, and Three Gang Boxes. Drilled and Tapped Openings from 1/2” thru 1-1/2”.
Distance from Mounting Surface
to Centerline of Drilled and Tapped
Conduit Opening
Minimum Centerline Spacing Between Drilled and Tapped Conduit Openings *
Allowance made for clearance over Appleton BBU Series bushings.
If unions are used, additional space must be allowed.
Table shows minimum distances between conduit-opening centerlines in various
size combinations. For example, if 3/4” and 1/2” openings are to be drilled and
tapped into one side of box, the minimum spacing between centerlines would be
1.31”.
Conduit
Opening
(Inches)
Minimum Centerline Spacing in Inches/Millimeters
Opening Size
(Inches)
1/2
1/2
1.19/30.2
3/4
3/4
1.31/33.3
1.44/36.6
1
1.44/36.6
1.56/39.6
1
1-1/4
1-1/2
Dim. “A”
Inches/Millimeters
FDB-1L
FDB-2L
FDB-2GL
FDB-3L
FDB-3GL
1/2
1.06/26.9
1.06/26.9
3/4
1.19/30.2
1.19/30.2
1
1.31/33.3
1.31/33.3
1-1/4
1.38/35.1
1.44/36.6
1-1/2
1.25/37.75
1.50/38.1
1.69/42.9
1.63/41.4
1.75/44.5
1.88/47.8
2.00/50.8
1.75/44.5
1.88/47.8
2.00/50.8
2.19/55.6
2.31/58.7
BBU
Bushing Dia.
1.06/26.9
1.31/33.3
1.56/39.6
1.94/49.3
2.19/55.6
UNY/UNF®
Union Dia.
1.50/38.1
1.75/44.5
2.00/50.8
2.81/71.4
3.06/77.7
Conduit Dia.
0.88/22.4
1.06/26.9
1.31/33.3
1.69/42.9
1.94/49.3
Fittings
1-1/4
1-1/2
Maximum Number and Sizes of Drilled and Tapped Conduit Openings Per Top, Bottom, Side and Back *
Allowance made for clearance over Appleton BBU Series bushings.
FDB-1L
One
Single-Gang
Cover
FDB-2L
Two
Single-Gang
Covers
FDB-3L
Three
Single-Gang
Covers
Size
(Inches)
Max. No. Of Openings
Top or Bottom
Per Side
1/2
1
1
3/4
1
1
1
1
1
1-1/4
1
1
1-1/2
1
1
1/2
4
3
3/4
4
2
1
3
2
1-1/4
3
2
1-1/2
2
1
1/2
7
3
3/4
6
2
1
5
2
1-1/4
4
2
1-1/2
3
1
Back
Type Box
none
FDB-2GL
One
Two-Gang
Cover
none
Size
(Inches)
FDB-3GL
One
Three-Gang
Cover
Max. No. Of Openings
Top or Bottom
Per Side
Fittings: Cast Device Boxes
Type Box
Back
1/2
3
3
2
3/4
2
2
2
1
2
2
2
1-1/4
2
2
1
1-1/2
1
1
1
1/2
5
3
2
3/4
4
2
2
1
3
2
2
1-1/4
3
2
1
1-1/2
2
1
1
none
* Conduit openings will be located in centerline of walls and evenly spaced unless otherwise specified.
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69
FDB Single and Multiple Gang Cast Device Box Wiring Capacity
Wiring Capacity
Capacity (in3/dm3)
Gangs
Single
Catalog Number
Volume
FDB-1L
26.00/0.43
Two
FDB-2L
65.00/1.07
Three
FDB-3L
98.00/1.61
Two
FDB-2GL
45.00/0.74
Three
FDB-3GL
62.00/1.02
Dimensions in Inches/Millimeters — All cover and device screws 6—32 thread.
Fittings: Cast Device Boxes
Fittings
FDB Single, Two, and Three Gang Multiple Cover Boxes.
Side
FDB-1L
FDB-2L/FDB-3L
FDB Two and Three Gang Single Cover Boxes.
Side
70
FDB-2GL
FDB-3GL
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FDH Single and Multiple Gang Cast Device Boxes
Blank Bodies for Brazed Hubs
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC. Available with Hub Sizes from 1/2” through 1-1/2” (Union 1/2” through 1-1/4”).
Furnished with Internal Ground Screw.
Applications
• Accommodate wiring devices such as switches and
receptacles.
• Provide excellent service in areas where boxes are subject to
rough usage.
• Serve as pull boxes for conductors.
• Permit access to conductors for maintenance.
• Provide openings for making splices.
• Allow connections for branch conduit runs.
• Blank bodies for special conduit entrance arrangements.
Blank Bodies for Drilling and tapping. FD-3L shown.
Features
Blank Bodies for Brazed Hubs. FS-3G shown.
Fittings
• Corrosion-resistant — ideal for indoor and outdoor installations.
• Weatherproof, raintight and dust-tight when used with cast
gasketed covers.
• FS and FD boxes take standard flush wiring devices.
• FD boxes take devices exceeding 1-5/8” in depth under
fastening ears.
• Malleable iron for high tensile strength and ductility — provides
greater resistance to impact and shock.
• Both malleable iron and aluminum boxes have ridge top
construction for positive cover/gasket/box fit.
• Accurately tapped, tapered threads for tight, rigid joints, ground
continuity.
• Complete selection of covers, receptacles, plugs, gaskets and
accessories.
• Covers have captive screws to speed installation, prevents loss
of screws.
• Internal grounding screws standard.
• Available in single, two, three and four gang boxes.
• Brazed threaded hubs for threaded conduit from 1/2” thru
1-1/2” and brazed union hubs from 1/2” thru 1-1/4.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
Standard Materials
Fittings: Cast Device Boxes
•
•
•
•
Brazed hub device boxes: malleable iron
Brazed hubs: malleable iron
Covers: malleable iron or steel
Cover screws: stainless steel, 6—32 thread
Standard Finishes
• Malleable iron boxes and covers: triple-coat — (1) zinc
electroplate, (2) chromate, and (3) epoxy powder coat
• Steel covers: zinc electroplate
Certifications and Compliances
• UL Standard: 514A
• UL Listed: E2527
• NEMA Standard: FB-1
Reference Data
• When ordering drilled and tapped openings or brazed hubs
for blank bodies, refer to FDH Cast Device Boxes Drilling and
Tapping Information pages.
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© September 2010
71
FDH Single and Multiple Gang Cast Device Boxes
Blank Bodies for Brazed Hubs
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC. Available with Hub Sizes from 1/2” through 1-1/2” (Union 1/2” through 1-1/4”).
Furnished with Internal Ground Screw.
Description
Depth
Catalog Number
(2.69” Deep with Lugs) Malleable Iron Ridge Top
Single-Gang Box
Use with single-gang covers
Deep
FD-1L
Use with single-gang covers
Deep
FD-2L
Use with single-gang covers
Deep
FD-3L
Use with single-gang covers
Deep
FD-4L
Two-Gang Box, Multiple Cover
Fittings
Three-Gang Box, Multiple Cover
Fittings: Cast Device Boxes
Four-Gang Box, Multiple Cover
72
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FDH Single and Multiple Gang Cast Device Boxes
Blank Bodies for Brazed Hubs
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC. Available with Hub Sizes from 1/2” through 1-1/2” (Union 1/2” through 1-1/4”).
Furnished with Internal Ground Screw.
FS Box (Shallow) 2.00”, FD Box (Deep) 2.69”
Depth
Catalog Number
Malleable Iron Ridge Top
Single-Gang Box
Shallow
FS-1GL
Two-Gang Box
Shallow
FS-2GL
Deep
FD-2GL
Shallow
FS-3GL
Deep
FD-3GL
Shallow
FS-4GL *
Deep
FD-4GL
Shallow
FS-2G *
Deep
FD-2G
Shallow
FS-3G *
Deep
FD-3G
Shallow
FS-4G *
Deep
FD-4G
Brazed Hubs Description
FS and FD with Lugs
Single Cover
Three-Gang Box
Single Cover
Single Cover
Fittings
Four-Gang Box
Fittings: Cast Device Boxes
FS and FD without Lugs
Two-Gang Box
Single Cover
Three-Gang Box
Single Cover
Four-Gang Box
Single Cover
* Not furnished with internal ground screw.
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© September 2010
73
FDH Four Gang Cast Device Box Single Covers for Use with Ridge Top Boxes
Catalog Number
Malleable Iron
Description
Steel
Stamped Steel Covers
Furnished with stainless steel screws, less gasket
For square handle tumbler or toggle flush switches
—
FSK-4TS
Malleable Iron Cast Covers - Weatherproof
Furnished with gasket and stainless steel screws
Blank Cast
FSK-4B-CM
—
FS-GKR-4N
FS-GKR-4N
Gasket — Replacement
Fittings: Cast Device Boxes
Fittings
Neoprene — for use with 4-gang cast covers above
74
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FDH Cast Device Boxes Drilling and Tapping Information
Single-, Two-, Three-, and Four-Gang Boxes. Brazed Threaded Hubs for Rigid Conduit, 1/2” through 1-1/2”; Brazed Union Hubs, 1/2” through 1-1/4”.
Determine catalog number as follows:
Standard Conduit Opening Arrangement Diagrams
Hub “a” is always TOP of box
(1) Select FDH device box catalog number;
(2) Select “Standard Hub Arrangement
Two, Three and Four Gang (Front View)
Diagram” number;
(3) Detemine if your desired number and
trade size of conduit entries will fit in
the FDH box choosen, by reviewing the
“Maximum Number and Size...” table
on page B-25. Select a larger box if you
experience a fit problem: and
(4) Delect symbols that represent hub sizes
from “Symbol Table.” (Use “0” where no
hub is required, and separate the various
divisions of the complete catalog number
by dashes.)
Example:
The blank body device box selected is FS3GL and the hub arrangement is diagram #8.
Hub “a” is to be 1/2” BRAZED THREADED;
hub “b”, 1” BRAZED THREADED; hub “c”,
3/4” BRAZED THREADED; hub “d”, no hub
is required; and hub “e”, 1-1/4” BRAZED
UNION.
The complete catalog number will be:
FS-3GL—8—1320U
Fittings
If a “Standard Hub Arrangement” is not
suitable for the application, or when hubs are
to be more accurately spaced, submit sketch
locating hubs (1) from centerlines of walls
and (2) from outside back of box (or from
mounting lug surface if lugs are supplied).
Fittings: Cast Device Boxes
All hubs will be located in centerlines of
walls and evenly spaced unless otherwise
specified.
Symbol Table
Hub Size
(Inches)
Brazed Threaded
Hub Symbol
Brazed Union
Hub Symbol
Blank
0
0
1/2
1
R
3/4
2
S
1
3
T
1-1/4
4
U
1-1/2
5
—
One Gang (Front View)
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75
FDH Cast Device Boxes Drilling and Tapping Information
Single-, Two-, Three-, and Four-Gang Boxes. Brazed Threaded Hubs for Rigid Conduit, 1/2” through 1-1/2”; Brazed Union Hubs, 1/2” through 1-1/4”.
Distance from Mounting Surface to
Centerline of Brazed Threaded Hubs
Minimum Centerline Spacing Between Brazed Threaded Hubs *
Table shows minimum distances between hub centerlines in various size
combinations. For example, if 1-1/4” and 1/2” openings are to be brazed on one
side of box, the minimum spacing between centerlines would be 1.75”. If union hubs
are used, additional space must be allowed.
Minimum Centerline Spacing in Inches
Hub Size
(inches)
1/2
3/4
1
1-1/4
1-1/2
Hub Dia.
Conduit Dia.
UNY/UNF
Union Dia.
1/2
1.25
1.38
1.56
1.75
1.94
1.13
0.88
3/4
1
1-1/4
1.50
1.69
1.88
2.06
1.38
1.06
1.81
2.00
2.19
1.63
1.31
2.19
2.38
2.00
1.69
1-1/2
Hub Size
(inches)
1/2
2.56
3/4
2.38
1
1.94
1-1/4
1.50
1.75
2.00
2.81
-1-1/2
Maximum Number and Sizes of Drilled and Tapped Conduit Openings Per Top, Bottom, Side and Back *
Dimensions “A”
Inches/Millimeters
0.63/16.0
0.75/19.1
0.88/22.4
1.09/27.7
1.22/31.0
Allowance made for clearance over Appleton BBU Series bushings.
Fittings: Cast Device Boxes
Fittings
Type Box
FD-1L
One
Single-Gang
Cover
FD-2L
Two
Single Gang
Covers
FD-3L
Three
Single Gang
Covers
FD-4L
Four
Single Gang
Covers
FS-1GL
One
Single Gang
Cover
FS-2G &
FS-2GL
One
Two Gang
Cover
Hub Size
(inches)
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
Max. No. Of Openings
Top or Bottom
Per Side
2
2
1
2
1
2
1
1
1
1
4
2
2
2
2
2
2
1
2
1
6
2
3
2
3
2
3
1
3
1
8
2
4
2
4
2
4
1
4
1
2
2
1
2
1
2
None
None
None
None
3
2
2
2
2
2
None
None
None
None
Back
1
1
1
1
1
4
4
4
2
2
6
6
6
3
3
8
8
8
4
4
1
1
1
1
1
4
4
4
2
2
Type Box
FS-3G &
FS-3GL
One
Three-Gang
Cover
FS-4G &
FS-4GL
One
Four Gang
Cover
FD-2G &
FD-2GL
One
Two Gang
Cover
FD-3G &
FD-3GL
One
Three Gang
Cover
FD-4G &
FD-4GL
One
Four Gang
Cover
Hub Size
(inches)
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
1/2
3/4
1
1-1/4
1-1/2
Max. No. Of Openings
Top or Bottom
Per Side
Back
4
2
6
3
2
6
3
2
6
None
None
3
None
None
3
5
2
8
4
2
8
4
2
8
None
None
4
None
None
4
3
24
2
2
4
2
2
4
1
1
2
1
1
2
4
26
3
2
6
3
2
6
2
1
3
2
1
3
5
28
4
2
8
4
2
8
3
1
4
3
1
4
* Hubs will be located in center of walls and evenly spaced unless otherwise specified. Where spacings are critical, submit sketch showing exact spacing
requirements.
76
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© September 2010
FDH Single and Multiple Gang Cast Device Box Wiring Capacity and Dimensions
Blank Bodies for Brazed Hubs.
Wiring Capacity
Capacity (in3/dm3)
Catalog Number
Gangs
Catalog Number
Volume
Single
FS-1GL
18.00/0.29
FD-1L
26.00/0.43
Volume
Two
FS-2G
32.00/0.52
FD-2G, FD-2GL
45.00/0.74
Two
FS-2GL
32.00/0.52
FD-2L
65.00/1.07
Three
FS-3G
46.00/0.75
FD-3G, FD-3GL
62.00/1.02
Three
FS-3GL
46.00/0.75
FD-3L
98.00/1.61
Four
FS-4G
58.00/0.95
FD-4G, FD-4GL
78.00/1.28
Four
FS-4GL
58.00/0.95
FD-4L
130.00/2.13
Dimensions in Inches/Millimeters
Single, Multiple Gang Boxes with Multiple Covers
Fittings
Fittings: Cast Device Boxes
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© September 2010
77
FDH Single and Multiple Gang Cast Device Box Dimensions
Blank Bodies for Brazed Hubs.
Dimensions in Inches/Millimeters
Fittings
Two and Three Gang Single Cover Boxes
Fittings: Cast Device Boxes
FS and FD Four Gang Single Cover Boxes
Dimensions in Inches/Millimeters
A
78
B
“FS”
“FD”
“FS”
“FD”
2.00/50.8
2.69/68.3
1.78/45.2
2.44/62.0
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© September 2010
FS and FD Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Applications
• Accommodate wiring devices such as switches and
receptacles.
• Provide excellent service in areas where boxes are subject
to rough usage.
• Serve as pull boxes for conductors.
• Permit access to conductors for maintenance.
• Provide openings for making splices.
• Allow connections for branch conduit runs.
• Blank bodies for special conduit entrance arrangements.
Features
Gasket is designed so that it “wraps around”
ridge top of Appleton aluminum or malleable iron device box.
Result is a positive seal against moisture.
Fittings
Certifications and Compliances
• CSA Standard: C22.2 No. 18.1
• CSA Certified: 001472
Reference Data
• When ordering drilled and tapped openings or brazed hubs for
blank bodies, refer to FS and FD Cast Device Boxes Drilling and
Tapping Information V pages.
Standard Materials
• Cast hub device boxes and boxes for drilling and tapping:
malleable iron or copperfree (4/10 of 1% max.) aluminum
• Brazed hubs: malleable iron
• Covers: malleable iron, steel, or copperfree (4/10 of 1% max.)
aluminum
Standard Finishes
• Malleable iron boxes and covers: triple-coat — (1) zinc
electroplate, (2) chromate, and (3) aluminum polymer enamel
• Aluminum boxes and covers: epoxy powder coat
• Steel covers: zinc electroplate
• Screws: stainless steel
Options
• Enclosures drilled for 347 Volt devices. Add suffix -347.
V CSA Certification Only.
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79
Fittings: Cast Device Boxes
• Corrosion-resistant — ideal for indoor and outdoor installations.
• Weatherproof, raintight and dust-tight when used with cast
gasketed covers.
• FS and FD boxes take standard flush wiring devices.
• FD boxes take devices exceeding 1-5/8” in depth under
fastening ears.
• Malleable iron for high tensile strength and ductility — provides
greater resistance to impact and shock.
• Both malleable iron and aluminum boxes have ridge top
construction for positive cover/gasket/box fit.
• Accurately tapped, tapered threads for tight, rigid joints, ground
continuity.
• Complete selection of covers, receptacles, plugs, gaskets and
accessories.
• Covers have captive stainless steel screws to speed installation,
prevent "freezing" of screws.
• Ground screw at top of box for easy access.
• Cast Hub Boxes
— Available in single, two, three and four gang and tandem.
— Smooth, rounded integral bushing in each hub protects conductor insulation.
• FD Blank Bodies for Brazed Hubs or Drill and Tapped Entries
— Available in single, two, three and four gang boxes.
— Drill and tapped entries.
— Brazed threaded hubs for threaded conduit from 1/2” thru 1-1/2” and brazed union hubs from 1/2” thru 1-1/4.
— Smooth, rounded integral bushing in each hub protects conductor insulation.
— Ground screw at top of box for easy access.
FS and FD Single-Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Malleable Iron
Catalog Number
Size
FS-1
1.94/0.88
FS-2
2.25/1.02
1
FS-3
1/2
FD-1
FD-2
2.60/1.18
FD-3
2.80/1.27
FSA-1
1.70/0.77
1/2
3/4
3/4
Shallow
Deep
1
1/2
3/4
1/2
3/4
Shallow
Deep
1/2
FS-1A
0.64/0.29
FS-2A
0.75/0.34
1.94/0.88
FS-3A
0.64/0.29
2.70/1.22
FD-1A
0.90/0.41
FD-2A
0.92/0.42
FD-3A
0.94/0.43
FSA-1A
0.57/0.26
FSA-2A
0.58/0.26
FDA-1A
0.70/0.32
FDA-2A
0.67/0.30
FSC-1A
0.70/0.32
FSA-2
1.60/0.73
FDA-1
2.10/0.95
FDA-2
2.00/0.91
FSC-1
2.10/0.95
Shallow
Deep
Shallow
Deep
FSC-2
2.40/1.09
FSC-2A
0.80/0.36
FSC-3
2.06/0.93
FSC-3A
0.70/0.32
1/2
FDC-1
2.80/1.27
FDC-1A
0.94/0.43
FDC-2
2.80/1.27
FDC-2A
0.94/0.43
FDC-3
3.00/1.36
FDC-3A
1.00/0.45
FSCC-1
1.70/0.77
FSCC-1A
0.57/0.26
FSCC-21A *
0.74/0.34
FSCT-1A
0.84/0.38
FSCT-2A
0.84/0.38
3/4
Fittings
Wt. Lbs./Kgs.
1
3/4
Shallow
Deep
1
1/2
Shallow
Shallow
Deep
Shallow
FSCC-21 *
2.20/0.99
FSCT-1
2.50/1.13
FSCT-2
2.50/1.13
1
FSCT-3
2.25/1.02
FSCT-3A
0.75/0.34
1/2
FDCT-1
3.00/1.36
FDCT-1A
1.00/0.45
3/4
Fittings: Cast Device Boxes
Aluminum
Catalog Number
Wt. Lbs./Kgs.
1/2
3/4
Shallow
Shallow
FDCT-2
2.80/1.27
FDCT-2A
0.94/0.43
1
FDCT-3
3.10/1.41
FDCT-3A
1.03/0.47
1/2
FDD-1
2.20/0.99
FDD-1A
0.74/0.34
FDD-2A
0.77/0.35
FSL-2A
0.78/0.35
3/4
Deep
Deep
3/4
3/4
Shallow
Deep
Deep
FDD-2
2.30/1.04
FSL-2
2.34/1.06
Shallow
* Use FD Unilets for wiring devices exceeding 1-5/8” in depth under fastening ears.
V CSA Certification Only.
80
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© September 2010
FS and FD Single Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Malleable Iron
Catalog Number
Size
Wt. Lbs./Kgs.
FSS-1
1/2
1.80/0.82
Shallow
3/4
1/2
1
Deep
1/2
Shallow
3/4
1/2
3/4
Deep
1
Wt. Lbs./Kgs.
FSS-1A
0.60/0.27
FSS-2A
0.60/0.27
FST-1A
0.82/0.37
FST-2A
0.78/0.35
FDT-3A
1.07/0.49
FSX-1A
0.91/0.41
FSX-2A
0.78/0.35
FDX-1A
1.03/0.47
FDX-2A
1.06/0.48
FDX-3A
1.17/0.53
Shallow
FSS-2
1.80/0.82
FST-1
2.46/1.12
Shallow
3/4
Aluminum
Catalog Number
Shallow
FST-2
2.33/1.06
FDT-3
3.20/1.45
FSX-1
2.75/1.25
FSX-2
2.34/1.06
FDX-1
3.10/1.41
FDX-2
3.00/1.36
FDX-3
3.50/1.59
Deep
Shallow
Deep
Dimensions in Inches/Millimeters
Fittings: Cast Device Boxes
3.28/
83.3
Fittings
2.75/
69.9
4.31/
3.25/ 109.5
82.6
1.88/
47.8
FS & FD Single Gang Devices
D
Hub Size
A
B
C
FS
FD
E
1/2
0.75/0.3
0.63/0.3
1.38/0.6
2.00/0.9
2.75/1.3
1.38/0.6
3/4
0.75/0.3
0.75/0.3
1.38/0.6
2.00/0.9
2.75/1.3
1.38/0.6
1
0.88/0.4
0.88/0.4
1.25/0.8
2.00/0.9
2.75/1.3
1.38/0.6
V CSA Certification Only.
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© September 2010
81
FS and FD Single Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC.
Catalog
Number
Description
Wt. Lbs./Kgs.
Per 100
Single Gang Covers
FS-4 *
12.00/5.44
Round Receptacle Cover, Steel — Zinc Electroplate
Hole dia. 1-7/16"
FS-5 *
12.00/5.44
Duplex Receptacle Cover, Steel — Zinc Electroplate
FS-6 *
10.00/4.54
Round Receptacle Cover, Steel — Zinc Electroplate
Hole dia. 1-5/8"
FS-8 *
12.00/5.44
Tumbler Switch Cover, Steel — Zinc Electroplate
FS-9 *
12.00/5.44
Tumbler Switch Cover, Steel — Zinc Electroplate
FSK-ITS-G †
22.00/9.98
For pilot lamp
Fittings
Fittings: Cast Device Boxes
Blank Cover, Steel — Zinc Electroplate
Red Jewel
FSK-1J †
Amber Jewel
FSK-1JA †
Green Jewel
FSK-1JG †
Opal Jewel
FSK-1JO †
Blank Cover, Malleable Iron, Zinc Electroplate
FS-100G
25.00/11.34
Single Gang Weatherproof Covers
56.00/25.40
* Available in Aluminum: Add suffix -A to Catalog Number.
† Also for use with multiple gang Unilets with individual cover openings.
V CSA Certification Only.
82
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© September 2010
FS and FD Single Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC.
Description
Catalog Number
Malleable Iron
Aluminum
Ridge Top
Ridge Top
Cast Covers Only — Weatherproof — Furnished with gasket and stainless steel screws
Receptacle cover with spring cover.
Hole Diameter — 1-7/16”
FSK-1VRCN
Rocker type for square handle tumbler or toggle switches
FSK-1VCN
FSK-1V-ACN
For duplex flush receptacle with spring cover
FSK-1VDR
FSK-1VDR-A
For external operation of tumbler switches with square
handles
FSK-1VTSCN
FSK-1VTSACN
Operating type for square handle tumbler or toggle switches
FSK-1VSCN
FSK-1VS-ACN
Neoprene – for use with cast
FS-GKR-1N
FS-GKR-1N
—
Fittings
Gasket — Replacement
Cast Covers Only — Furnished with stainless steel screws less gasket
FSK-1DR-CCN
—
For round flush receptacles.Hole dia. 1-7/16"
FSK-1R-ZCN
—
For square handle toggle switches
FSK-1TS-CCN
—
For square handle toggle switches (with protecting guard)
FSA-1TSG-CCN
Fittings: Cast Device Boxes
For standard 2 or 3 wire duplex receptacles
FSK-1TSG-CACN
V CSA Certification Only.
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© September 2010
83
FS and FD Receptacle Covers and Plugs for Single Gang Device Boxes V
CSA Certification Only. Weatherproof, Raintight and Dust-tight
Covers for Ridge Top Boxes.
Catalog Number
Receptacle
Plug
Pole/Wire
Receptacles
Malleable Iron
Aluminum
Ridge Top
Ridge Top
Plug
Receptacle cover has threaded aluminum cap. Plug has neoprene boot and aluminum fastening ring. Furnished with receptacle, neoprene gasket, stainless steel
screws.
Non-Locking, “U” Shaped Grounding Type — Receptacle takes “U” shaped or round grounding contact plugs
15 Amp, 125V
NEMA 5-15R
NEMA 5-15P
2P, 3W
FSK5-15
FSK5-15-A
FSWP5-15
NEMA 5-20P
2P, 3W
FSK5-20 †
FSK5-20-A †
FSWP5-20
NEMA 6-15P
2P, 3W
FSK6-15
FSK6-15-A
FSWP6-15
NEMA 6-20P
2P, 3W
FSK6-20 ‡
FSK6-20-A
FSWP6-20
NEMA L5-15P
2P, 3W
FSKL5-15
FSWPL5-15
NEMA L6-15P
2P, 3W
FSKL6-15
FSWPL6-15
NEMA L7-15P
2P, 3W
FSKL7-15
FSWPL7-15
20 Amp, 125V
NEMA 5-20R
15 Amp, 250V
NEMA 6-15R
20 Amp, 250V
Fittings
NEMA 6-20R
Locking Grounding Type
15 Amp, 125V
NEMA L5-15R
Fittings: Cast Device Boxes
15 Amp, 250V
NEMA L6-15R
15 Amp, 277V
NEMA L7-15R
† Also takes FSWP5-15 Plugs.
‡ Also takes FSWP6-15 Plugs.
V CSA Certification Only.
84
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© September 2010
FS and FD Two Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Gray Iron
Catalog Number
Size
1/2
Shallow
3/4
1/2
Deep
3/4
1
1/2
Shallow
3/4
1/2
3/4
Deep
1
1/2 - 3/4
Shallow
Aluminum
Catalog Number
Wt. Lbs./Kgs.
FS-12
2.70/1.22
FS-22
2.60/1.18
FD-12
2.70/1.22
FD-22
2.70/1.22
FD-32
2.80/1.27
FSC-12
3.00/1.36
FSC-22
3.00/1.36
FDC-12
2.90/1.32
FDC-22
3.00/1.36
FDC-32
3.10/1.41
FSD-212 *
2.70/1.22
Shallow
Shallow
Deep
Shallow
Deep
Shallow
Wt. Lbs./Kgs.
FS-12A
0.90/0.41
FS-22A
0.87/0.39
FD-12A
0.90/0.41
FD-22A
0.90/0.41
FD-32A
0.93/0.42
FSC-12A
1.00/0.45
FSC-22A
1.00/0.45
FDC-12A
0.97/0.44
FDC-22A
1.06/0.48
FDC-32A
1.03/0.47
FSD-212A *
0.90/0.41
Fittings
Dimensions in Inches/Millimeters
4.63/
117.6
3.75/
95.3
Fittings: Cast Device Boxes
3.28/
83.3
4.31/
3.25/ 109.5
82.6
1.81/
47.8
FS & FD Two-Gang Devices
D
Hub Size
A
B
C
FS
FD
E
1/2
0.75/19.1
0.63/16.0
1.38/35.1
2.00/50.8
2.75/69.9
2.31/58.7
3/4
0.75/19.1
0.75/19.1
1.38/35.1
2.00/50.8
2.75/69.9
2.31/58.7
1
0.88/22.4
0.88/22.4
1.25/31.8
2.00/50.8
2.75/69.9
2.31/58.7
* Hubs at top of illustration are 1/2”.
V CSA Certification Only.
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© September 2010
85
FS and FD Two Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC.
Description
Catalog Number
Wt. Lbs./Kgs.
Per 100
Fittings: Cast Device Boxes
Fittings
Two Gang Covers
Blank Cover, Steel – Zinc Electroplate
FS-42 *
20.00/9.07
Round Receptacle Cover, Steel – Zinc Electroplate
Hole dia. 1-7/16"
FS-52 *
18.00/8.16
Duplex Receptacle Cover, Steel-Zinc Electroplate
FS-62 *
15.00/6.80
Tumbler Switch Cover, Steel –Zinc Electroplate
FS-92 *
20.00/9.07
Combination Duplex Receptacle and Tumbler Switch
Cover, Steel - Zinc Electroplate
FS-69 *
15.00/6.80
Combination Duplex Receptacle and Single Receptacle,
Steel - Zinc Electroplate
FS-65 *
15.00/6.80
Blank Cover, Gray Iron
FS-200G *
56.00/25.40
For external operation of tumbler switches with square
handles
FSK-2VTS
250.00/113.40
Neoprene - for use with 2-gang cast covers above
FS-GKR-2N
Weatherproof Covers
Gasket — Replacement
—
* Available in Aluminum: Add suffix -A to catalog number.
V CSA Certification Only.
86
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© September 2010
FS and FD Three Gang Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Gray Iron
Catalog Number Wt. Lbs./Kgs.
Size
Aluminum
Catalog Number
Wt. Lbs./Kgs.
FS Three Gang Bodies
3/4
Shallow
FSC-23
3.60/1.63
Shallow
FSC-23A
1.20/0.54
1
Deep
FDC-33
4.00/1.81
Deep
FDC-33A
1.33/0.60
Description
Wt. Lbs./Kgs.
Per 100
Catalog Number
Three Gang Covers
Duplex Receptacle Cover, Steel – Zinc Electroplate
FS-63 *
23.00/10.43
Tumbler Switch, Steel –Zinc Electroplate
FS-93 *
25.00/11.34
Blank Cover, Gray Iron
FS-300G *
120.00/54.43
For external operation of tumbler or toggle switches with
square handles
FSK-3VTS
330.00/149.69
Weatherproof Covers
Fittings
D
6.50/
165.1
5.63/
143.0
3.28/
83.3
1.81/
47.8
Hub Size
A
B
C
FS
FD
E
1/2
0.75/
19.1
0.63/
16.0
1.38/
35.1
2.00/
50.8
2.75/
69.9
2.19/
55.6
1
0.88/
22.4
0.88/
22.4
1.25/
31.8
2.00/
50.8
2.75/
69.9
2.19/
55.6
3.25/ 4.31/
82.6 109.5
Three Gang Devices
* Available in Aluminum: Add suffix -A to catalog number.
V CSA Certification Only.
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© September 2010
87
Fittings: Cast Device Boxes
Dimensions in Inches/Millimeters
FS and FD Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Features
Standard Finishes
•
•
•
•
•
Thick wall on all four sides.
Drill and tap anywhere on sidewalls.
Ground screw at top of box for easy access.
Two exterior mounting lugs.
Fits standard sheet metal device covers with four mounting
holes.
• Weatherproof when used with gasketed cast weatherproof
device covers.
• Malleable iron: triple-coat — (1) zinc electroplate, (2) chromate,
and (3) aluminum polymer enamel
• Aluminum: epoxy powder coat
Reference Data
• When ordering drilled and tapped openings or brazed hubs for
blank bodies, refer to FS and FD Cast Device Boxes Drilling and
Tapping Information V page.
Standard Materials
• Malleable iron or copperfree (4/10 of 1% max.) aluminum
Catalog Number
Description
Gray Iron
Aluminum
FDO Unilets with Lugs: FD depth 2-19/32" — Maximum hub size 1-1/2" threaded, and 1-1/4" no-thread or union.
FDO-1
FDO-1A
Two-Gang
FDO-2
FDO-2A
Three-Gang
FDO-3
FDO-3A
Four-Gang
FDO-4
FDO-4A
Single-Gang
FD-1L
—
Two-Gang
FD-2L
—
Three-Gang
FD-3L
—
Four-Gang
FD-4L
—
Fittings: Cast Device Boxes
Fittings
Single-Gang
FD Unilets with Lugs: FD depth 2.69" — Takes single gang covers
V CSA Certification Only.
88
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© September 2010
FS and FD Cast Device Boxes V
CSA Certification Only.
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Dimensions in Inches/Millimeters
Spacing for Multi-Gang Boxes
1.81/
46.0
#10-24 UNC-2B 1 Hole
0.50/
12.7
R0.25/
6.4
R0.25/
6.4
3.25/82.6
1.81/
46.0
2.56/65.0
4.81/122.2
4.31/109.5
3.81/96.8
3.28/83.3
2.88/73.2
0.16/
4.1
0.06/
0.16/ 1.5
4.1
0.89/
0.13/ 22.6
3.3
Ø0.31/
R0.28/
7.9
7.1
0.13/
3.3
2.88/
73.2
2.41/
61.2
0.13/
3.3
0.13/
#6-32 UNC-2B “F” Holes 3.3
0.13/
3.3
0.13/
3.3
0.13/
3.3
A
B
C
D
E
F
1
3.25/82.6
2.75/69.9
2.31/58.67
1.88/47.8
1.75/44.5
6.00/152.4
2
5.13/130.3
4.63/117.6
4.19/106.4
3.75/95.3
2.69/68.3
8.00/203.2
3
7.00/177.8
6.50/165.1
6.06/154.0
5.63/143.0
3.63/92.2
10.00/254.0
4
8.88/225.6
8.38/212.9
7.94/201.7
7.50/190.5
4.56/115.8
12.00/304.8
13.88/352.6
10.19/258.8
6.50/165.1
2.81/
71.4
3.25/
82.6
4.56/
115.8
4.00/101.6
Fittings: Cast Device Boxes
No. of Gangs
Fittings
FDO Unilets
0.34/8.6
Dia.
6.31/
160.3
5.56/
141.2
0.88/
22.4
5.75/146.1
6–32
THRD.
9.44/239.8
13.13/333.5
FD Unilets with Lugs
V CSA Certification Only.
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© September 2010
89
FS and FD Cast Device Boxes Drilling and Tapping Information V
CSA Certification Only. Malleable Iron, Aluminum
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Hub Information
Listed below are the various types of brazed hubs which may be
used with the FD Unilets and the FDO box. Threaded, no-thread
and union hubs may be brazed at any desired location.
It is possible to place more than five hubs on the top and bottom of
three and four-gang Unilets.
Look at the chart below for the maximum hub diameter and the
minimum hub spacing distance. This chart, together with the Unilet
dimensions will enable you to figure the maximum number of hubs
which may be used.
The hubs will be symmetrically placed about the axis of the Unilets
unless exact dimensions are specified on the order.
Size
Fittings: Cast Device Boxes
Fittings
Maximum Hub Size
Maximum Hub
Diameter
Maximum Distance
Between Conduit
Centers
Threaded for
Rigid Conduit
No Thread for
Rigid Conduit
No Thread for
Electrical Metallic Tubing
Union
FS
1
3/4
3/4
3/4
FD
1-1/2
1-1/4
1-1/4
1-1/4
1/2
1-1/8
1-1/2
1-1/8
1-1/2
3/4
1-3/8
1-25/32
1-3/8
1-25/32
1
1-9/16
2-1/32
1-9/16
2-1/32
1-1/4
1-15/16
2-25/32
1-15/16
2-25/32
1-1/2
2-3/16
—
—
—
1/2
1-1/4
1-9/16
1-1/4
1-9/16
3/4
1-1/2
1-27/32
1-1/2
1-27/32
1
1-3/4
2-3/32
1-3/4
2-3/32
1-1/4
2-1/8
2-29/32
2-1/8
2-29/32
1-1/2
2-3/8
—
—
—
V CSA Certification Only.
90
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© September 2010
FS and FD Cast Device Boxes Drilling and Tapping Information V
CSA Certification Only. Malleable Iron, Aluminum
UNILETS® for use with Threaded Rigid Conduit and IMC. All device boxes have ridge top construction.
Ordering Data
Symbol Table
To determine the catalog numbers of Unilets with drilled and
tapped entries or hubs, the following information should be
shown:
1. Unilet catalog number.
2. Sketch number of entry arrangement selected from
illustrations below.
3. Entry symbols taken from the table right. Start from the left on
the top of the Unilet and continue in rotation clockwise around
its body. Where no entry is required, the symbol X should be
inserted. The three various divisions of the catalog number
should be separated by dashes.
Hub Size
(inches)
Brazed Threaded Hub
Symbol
Blank
X
X
1/2
1
A
Ordering Example:
The Unilet selected is an FDO4 and the entry arrangement is
sketch number 12. Entry A, B and C are to be 1/2" drilled and
tapped for rigid conduit; D is to be a 1" hub and there is no
entry at location E. The catalog number will be as follows
FDO4-12-111CX.
Brazed Union
Hub Symbol
3/4
2
B
1
3
C
1-1/4
4
D
1-1/2
5
E
2
6
F
Single, Two, Three and Four-Gang — Front view and oriented as mounted
A
A TOP
SIDES
B
A
A
C
B
1
2
A
3
A
A
B
C
E
F
G
D
E
F
5
6
7
A B C
A B C D
A BCDE
4
B
A
B
B
C
D
E
D
F
E
G
F
C
C
8
9
A
B
ABCDE
10
A
A
D
B
C
C
11
A
B
12
C
F
C
E
B
A
B
D
H
G
14
A B C
A B C
C
D
J
F
13
H
E
D
F E D
G F E
16
17
18
19
20
21
22
A B C
A B C D
A B C D
A B C D
A BCDE
ABCDE
A BCDE
K
J
D
E
H G F
23
K
F
E
24
E
M
L
E
F
J H G F
K J H G
25
26
M
G
F
27
F
O
N
F
G
L KJ HG
ML K J H
28
29
V CSA Certification Only.
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© September 2010
91
Fittings: Cast Device Boxes
D
A B C D
B
C
C
A B C
Fittings
BOTTOM
B
FAH Weatherproof Receptacle and Breaker Assemblies V
CSA Certification Only.
For use with Rigid Conduit.
Applications
• FAH Series assemblies are used outdoors to supply power in
remote areas such as:
— Garden lighting
— Parking lots
— Marinas
— Campsites
— Trailer parks
• Recommended mounting height is 2.6feet/0.79meters.
Features
• These units will accomodate devices and covers normally used
on single gang FS and FD unilets.
• 40° angle face uses standard covers.
Standard Materials
• Gray iron
Standard Finish
• Epoxy powder coat
Fittings: Cast Device Boxes
Fittings
Description
Catalog Number
Threaded 2" Mounting Hub
Double Face, Fitting Only
FAHD-16
Complete with Two Duplex Receptacles and Covers
FAHD-1611
Complete with One Duplex Receptacle and One Duplex Circuit Breaker for two 125 Volts Circuits
FAHD-1612
V CSA Certification Only.
92
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© September 2010
ELBY and ELBD 90° Pulling Elbows
Explosion-Proof, Dust-Ignition-Proof
UNILETS® for use with Threaded Metal Conduit.
ELBY Series:
Class I, Division 1 and 2, Groups B , C, D
Class II, Division 1 and 2, Groups E, F, G
Class III
ELBD Series
Class I, Division 1 and 2, Group D
Class II, Division 1 and 2, Groups E, F, G
Class III
Applications
Certifications and Compliances
• Serves as pulling fitting.
• Makes 90° bend in conduit runs.
Features
• 2-1/2 thru 4"— ELBD Pulling Elbows feature built-in rollers to
facilitate cable pulling.
• Permits easy access to pulling conductors.
• Easily removeable covers
•
•
•
•
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 30
CSA Certified: 065181
Options
• PVC coating available. Add suffix -PVC to catalog number.
Standard Materials
• Malleable iron or aluminum
Standard Finishes
• Aluminum: epoxy powder coat
• Malleable iron: triplecoat— (1) zinc electroplate, (2) chromate,
and (3) aluminum polymer enamel
Fittings: Hazardous Conduit Outlet Boxes
Catalog Number †
Type and Size (Inches)
Malleable Iron
Aluminum
ELBY Capped Elbow
1/2
ELBY-50 
ELBY-50A
3/4
ELBY-75
ELBY-75A
1
1-1/4

ELBY-100

ELBY-100A
ELBY-125

ELBY-125A
ELBD Pulling Elbow
ELBD-50
ELBD-50A
ELBD-75
ELBD-75A
1
ELBD-100
ELBD-100A
1-1/4
ELBD-125
ELBD-125A
1-1/2
ELBD-150
ELBD-150A
2
ELBD-200
ELBD-200A
2-1/2
ELBD-250
ELBD-250A
3
ELBD-300
ELBD-300A
3-1/2
ELBD-350
ELBD-350A
4
ELBD-400
ELBD-400A
Fittings
1/2
3/4
† PVC coating available. Add suffix -PVC to catalog number.
 Suitable for Class 1, Group B in addition to Class I, Groups C, D; Class II, Groups E, F, G and Class III.
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© September 2010
93
ELBY and ELBD 90° Pulling Elbows
Explosion-Proof, Dust-Ignition-Proof
UNILETS® for use with Threaded Metal Conduit.
Dimensions in Inches/Millimeters
C
D
Hub Size
(Inches)
A
B
1/2
2.75/69.9
1.44/36.6
2.06/52.3
3/4
2.88/73.2
1.44/36.6
1
3.19/81.0
1-1/4
E
F
1.44/36.6
—
—
2.06/52.3
1.44/36.6
—
—
1.88/47.8
2.56/65.0
1.75/44.5
—
—
4.00/101.6
2.31/58.7
3.13/79.5
2.13/54.1
—
—
1/2
5.06/128.5
2.63/66.8
4.50/114.3
1.06/26.9
4.69/119.1
2.69/68.3
3/4
5.06/128.5
2.63/66.8
4.50/114.3
1.06/26.9
4.69/119.1
2.69/68.3
1
7.88/200.2
3.44/87.3
5.00/127.0
1.75/44.5
7.50/190.5
3.94/100.08
1-1/4
7.88/200.2
3.44/87.3
5.00/127.0
1.75/44.5
7.50/190.5
3.94/100.08
1-1/2
10.63/270.0
4.81/122.2
6.75/171.5
2.56/65.0
10.69/271.5
4.94/125.48
2
10.63/270.0
4.81/122.2
6.75/171.5
2.56/65.0
10.69/271.5
4.94/125.48
2-1/2
14.69/373.1
6.63/168.4
9.25/235.0
3.75/95.3
13.81/350.8
6.69/169.93
3
14.69/373.1
6.63/168.4
9.25/235.0
3.75/95.3
13.81/350.8
6.69/169.93
3-1/2
28.25/717.6
7.50/190.5
12.75/323.9
4.63/117.6
27.56/700.0
7.38/187.45
4
28.25/717.6
7.50/190.5
12.75/323.9
4.63/117.6
27.56/700.0
7.38/187.45
ELBY Series
C
B
A
D
Hubs 90° apart
E
D
F
C
B
A
Fittings
Fittings: Hazardous Conduit Outlet Boxes
ELBD Series
94
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© September 2010
LBD and LBDN Pulling Fittings
UNILET® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Cover and Gasket.
Features
Standard Finishes
• Serve as pulling fittings — ideal for heavy, difficult to bend
conductors.
• Make 90° bends in conduit — straight pull through hubs
in either direction.
• Use as service entrance fitting.
• Complete with gasketed covers.
• Malleable iron bodies and covers: triple-coat — (1) zinc
electroplate, (2) chromate and (3) epoxy powder coat
• Aluminum bodies and covers: epoxy powder coat
Certifications and Compliances
• UL Standard: 514B
• UL Listed: E2527
Standard Materials
•
•
•
Options
Unilets and covers: malleable iron or copperfree
(4/10 of 1% max.) aluminum
LBD gasket: composition fiber
LBDN gasket: neoprene
• PVC coating available. Add suffix -PVC to catalog number.
Type
1-1/4” through 2”
2-1/2” through 4”
LBD
LBDN
Wiring Capacity
(in3/dm3)
Catalog Number
Malleable Iron
Aluminum
1/2
4.00/0.07
LBD50-M
—
3/4
8.00/0.13
LBD75-M
—
1
12.00/0.20
LBD100-M
1-1/4
37.00/0.61
LBD125-M
LBD125-A
1-1/2
66.00/1.08
LBD150-M
LBD150-A
2
81.00/1.33
LBD200-M
LBD200-A
2-1/2
210.00/3.44
LBDN250-M
LBDN250-A
Fittings: Hazardous Conduit Outlet Boxes
1/2” through 1”
LBD
Hub Size
(Inches)
—
3
345.00/5.65
LBDN300-M
LBDN300-A
3-1/2
500.00/8.19
LBDN350-M
LBDN350-A
4
740.00/12.13
LBDN400-M
LBDN400-A
Dimensions
LBD Series
Dimensions in Inches/Millimeters
D
E
F
4.38/
1.25/
–
111.3
31.8
5.50/
1.44/
–
139.7
36.6
5.50/
1.69/
–
139.7
42.9
7.50/
2.13/
3.38/
190.5
54.1
85.9
10.94/
2.31/
4.13/
277.9
58.7
104.9
10.94/
2.75/
4.13/
277.9
69.9
104.9
B
C
Dimensions in Inches/Millimeters
D
E
G
17.88/
454.2
8.00/
203.2
5.88/
149.4
3.50/
88.9
13.75/
349.3
3
21.06/
534.9
10.00/
254.0
5.88/
149.4
3.50/
88.9
3-1/2
24.31/
617.5
10.25/
260.4
7.00/
177.8
4
27.50/
698.5
12.50/
317.5
7.00/
177.8
A
5.00/
127.0
6.19/
157.2
6.38/
162.1
8.50/
215.9
12.25/
311.2
12.44/
316.0
B
2.19/
55.6
2.50/
63.5
2.69/
68.3
A
2-1/2
1/2
3/4
1
1-1/4
1-1/2
2
LBDN Series
Hub Trade
Size (Inches)
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
–
–
–
G
4.75/
120.7
4.88/
124.0
5.25/
133.4
H
3.56/
90.4
4.75/
120.7
4.94/
125.5
7.19/
182.6
10.63/
270.0
10.63/
270.0
J
0.94/
23.9
1.13/
28.7
1.38/
35.1
2.00/
50.8
2.56/
65.0
2.56/
65.0
H
J
L
2.13/
54.1
4.13/
104.9
15.81/
401.6
4.56/
115.8
17.00/
431.8
2.50/
63.5
5.13/
130.3
18.50/
469.9
5.38/
136.7
4.63/
117.6
19.88/
505.0
3.00/
76.2
4.75/
120.7
21.38/
543.1
6.63/
168.4
4.63/
117.6
23.00/
584.2
3.25/
82.6
6.38/
162.1
24.38/
619.3
7.00/
177.8
–
–
–
95
Fittings
C
1.31/
33.3
1.50/
38.1
1.75/
44.5
2.63/
66.8
3.13/
79.5
3.13/
79.5
Hub Trade
Size (Inches)
ER Conduit Outlet Boxes
Explosionproof, Dust-Ignitionproof
UNILETS® for use with Threaded Rigid Metal Conduit.
Class I, Division 1 and 2, Group D
Class II, Division 1 and 2, Groups E, F, G
Class III
Applications
•
•
•
•
•
Meet a wide range of classified area requirements.
Corrosion-resistant — ideal indoors or out.
For pulling of wires.
Connect conduit lengths and change direction of conduit.
Provide access for maintenance.
• Malleable iron bodies have high tensile strength and ductility.
Provides great resistance to corrosion, impact, and shock.
• Accurately tapped, tapered hub threads for tight, rigid joints
and ground continuity.
• Furnished with covers.
• General purpose wiring.
• Compact, rectangular conduit outlet boxes are ideal in
classified locations where space is limited.
• Six different hub arrangements.
• Ground surface contact between body and cover assures a
flame-tight joint.
• Smooth, rounded integral bushing in each hub type box
protects conductor insulation.
ERLB
Standard Materials
• Bodies and covers: malleable iron
Standard Finishes
• Bodies and covers: malleable iron triple-coat — (1) zinc
electroplate, (2) chromate, and (3) epoxy powder coat
Certifications and Compliances
• UL Standard: 886 (1203)
• UL Listed: E10444
Fittings
Fittings: Hazardous Conduit Outlet Boxes
Features
96
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
ER Conduit Outlet Boxes
Explosionproof, Dust-Ignitionproof
UNILETS® for use with Rigid Metal Conduit.
Class I, Division 1 and 2, Group D
Class II, Division 1 and 2, Groups E, F, G
Class III
Catalog Number
Size
UL Listed
CSA Certified V
Wt. Lbs./Kgs. Per 100
1/2
ERC50
ERC50CN
158.00/4013.20
3/4
ERC75
ERC75CN
200.00/5080.00
1/2
ERLB50
ERLB50CN
155.00/3937.00
3/4
ERLB75
ERLB75CN
200.00/5080.00
1/2
ERLL50
ERLL50CN
158.00/4013.20
3/4
ERLL75
ERLL75CN
205.00/5207.00
1/2
ERLR50
ERLR50CN
160.00/72.57
3/4
ERLR75
ERLR75CN
160.00/72.57
1/2
ERT50
ERT50CN
168.00/76.20
3/4
ERT75
ERT75CN
210.00/95.25
1/2
ERTB50
ERTB50CN
175.00/79.38
3/4
ERTB75
ERTB75CN
210.00/95.25
Furnished with blank cover
B
1/2
3.69/
93.7
1.50/
38.1
1.81/
46.0
3/4
1.00/
25.4
1.75/
44.5
2.00/
50.8
E
G
5.00/
127.0
2.13/
54.1
0.56/
14.2
5.44/
138.2
2.69/
68.3
0.69/
17.5
Fittings
Dimensions in Inches/Millimeters
C
D
A
Fittings: Hazardous Conduit Outlet Boxes
Hub Size
(Inches)
V CSA Certification Only.
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© September 2010
97
Aluminum and Steel Liquidtight Strain Relief Cord and Cable Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III
NEMA 3R
Application
Aluminum
• Provide a liquidtight and strain relief termination for flexible type
neoprene, hypalon, and PVC jacketed power or control cord
and cable.
• For use in wet or dry locations sealing electrical connections
against dust and dirt, oil, water or other atmosphere containing
moisture.
Features
• Available in straight or 90°, aluminum or steel construction
to meet the requirements of rugged service on all types of
equipment and in all non-hazardous areas.
• Color coded identification label clearly states the catalog
number and minimum-maximum cable diameter range for
which the connector is designed.
• Neoprene sealing grommet firmly but safely grips cable
jacket providing strain relief while protecting internal wiring
connections against external tension on cable or cord.
• Steel or Teflon* washer reduces friction between grommet and
connector cap providing even pressure distribution, eliminating
leakage resulting from grommet distortion.
• Large aluminum connectors 1-1/2” thru 4” and all steel
connectors are constructed with hex head cap.
• For particularly harsh applications, wire mesh strain reliefs may
be used with cord and cable connectors.
• CG Series in aluminum construction is available in straight type
from 1/4” thru 4”, 90° type from 3/8” thru 1-1/4”.
• CG Series in steel construction is available in straight type from
1/4” thru 2” and 90° type from 3/8” thru 1-1/4”.
Straight
90°
Steel
Straight
90°
Fittings
Certifications and Compliances
•
•
•
•
UL Standard: 514B
UL Listed: E14817
CSA Standard: C22.2 No. 18.3
CSA Certified: 065178
Wire Mesh Strain Relief for Cord Connectors
AP
P
• Aluminum connectors
— Straight body: aluminum
— 90° body: cast aluminum
— Cap: copperfree (4/10 of 1% or less) aluminum
— Sealing grommet: neoprene
— Washer: steel or Teflon*
— Wire mesh strain relief: stainless steel
— Cap on wire mesh: copperfree (4/10 of 1% or less)
aluminum
• Steel connectors
— Straight body: machined steel
— 90° body: malleable iron
— Cap: machined steel
— Sealing grommet: neoprene
— Washer: steel or Teflon *
— Wire mesh strain relief: stainless steel
— Cap on wire mesh: steel, zinc plate
TON ELECT
LE
C
RI
Fittings: Cable and Cord Fittings
Standard Materials
CORD GRIP
CATALOG NUMBER
CG-6275
LISTED 972H
CABLE DIAMETER
RANGE
.625 - .750
MIN. MAX.
501410-16
Color coded label
Related Products
• Locknuts are available. Refer to Commercial Fittings section of
the catalog.
Options
• PVC coating available on select connectors. Add suffix -PVC to
catalog number.
* Teflon is a registered trademark of E.I. DuPont de Nemours and Co.
98
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© September 2010
Straight Liquidtight Strain Relief Cord and Cable Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III
NEMA 3R
Catalog Number
Aluminum
AP
P
C
RI
TON ELECT
LE
CORD GRIP
CATALOG NUMBER
CG-6275
LISTED 972H
501410-16
Color coded label
Dimensions (in/mm)
A
B
Wt. Lbs./Kgs. Per 100
Aluminum
Steel
0.060—0.156 Purple/Pink 0.88/22.4 0.75/19.1
0.156—0.250 Orange/Gray 0.88/22.4 0.75/19.1
—
3.70/1.68
—
9.00/4.08
0.125—0.187
0.187—0.312
0.312—0.437
Red
Brown
Yellow
0.81/20.6 0.94/23.9
0.81/20.6 0.94/23.9
0.81/20.6 0.94/23.9
5.60/2.54
5.00/2.27
5.60/2.54
14.80/6.71
13.20/5.99
14.80/6.71
0.125—0.187
0.187—0.312
0.312—0.437
0.375—0.500
0.500—0.625
0.625—0.750
Red
Brown
Yellow
Purple
Pink
Orange
0.81/20.6
0.81/20.6
0.81/20.6
0.81/20.6
0.81/20.6
0.81/20.6
0.94/23.9
0.94/23.9
0.94/23.9
1.25/31.8
1.25/31.8
1.25/31.8
6.00/2.72
6.00/2.72
6.00/2.72
8.00/3.63
8.00/3.63
8.00/3.63
15.60/7.08
15.60/7.08
15.60/7.08
20.80/9.43
20.80/9.43
20.80/9.43
0.125—0.250
0.250—0.375
0.375—0.500
0.500—0.625
0.625—0.750
0.750—0.875
Blue
Green
Purple
Pink
Orange
Gray
0.88/22.4
0.88/22.4
0.88/22.4
0.88/22.4
0.88/22.4
0.88/22.4
1.25/31.8
1.25/31.8
1.25/31.8
1.25/31.8
1.38/35.1
1.38/35.1
10.00/4.54
10.00/4.54
10.00/4.54
10.00/4.54
10.00/4.54
10.00/4.54
26.00/11.79
26.00/11.79
26.00/11.79
26.00/11.79
26.00/11.79
26.00/11.79
0.375—0.500
0.500—0.625
0.625—0.750
0.750—0.875
0.875—1.000
1.000—1.125
Purple
Pink
Orange
Gray
Red
Blue
0.94/23.9
0.94/23.9
0.94/23.9
0.94/23.9
0.94/23.9
0.94/23.9
1.38/35.1
1.38/35.1
1.38/35.1
1.75/44.5
1.75/44.5
1.75/44.5
15.00/6.80
15.00/6.80
15.00/6.80
15.00/6.80
15.00/6.80
15.00/6.80
39.00/17.69
39.00/17.69
39.00/17.69
39.00/17.69
39.00/17.69
39.00/17.69
0.750—0.875
0.875—1.000
1.000—1.125
1.125—1.250
1.250—1.375
1.375—1.500
Gray
Red
Blue
Brown
Green
Yellow
1.06/26.9
1.06/26.9
1.06/26.9
1.06/26.9
1.06/26.9
1.06/26.9
1.75/44.5
1.75/44.5
2.13/54.1
2.13/54.1
2.13/54.1
2.13/54.1
23.00/10.43
25.00/11.34
25.00/11.34
25.00/11.34
22.00/9.98
20.00/9.07
60.00/27.22
65.00/29.48
65.00/29.48
65.00/29.48
57.00/25.85
52.00/23.59
1.156—1.312
1.281—1.531
—
—
1.94/49.3 2.19/55.6
2.63/66.8 2.56/65.0
1.531—1.780
1.650—2.000
—
—
2.44/62.0 3.00/76.2 95.00/43.09 230.00/104.33
2.44/62.0 3.19/81.0 100.00/45.36
—
2.000—2.343
2.250—2.500
—
—
3.06/77.7 3.44/87.4 141.30/64.09
3.06/77.7 3.69/93.7 141.90/64.36
—
—
2.500—2.843
2.687—3.062
—
—
3.06/77.7 4.06/103.1 196.30/89.04
3.25/82.6 4.50/114.3 256.30/116.26
—
—
3.000—3.390
3.281—3.515
—
—
3.25/82.6 4.75/120.7 212.50/96.39
3.25/82.6 5.00/127.0 225.00/102.06
—
—
3.500—3.843
3.750—4.000
—
—
3.25/82.6 5.25/133.4 275.00/124.74
3.25/82.6 5.50/139.7 293.80/133.27
—
—
31.10/14.11 92.00/41.73
61.20/27.76 160.00/72.57
Fittings
CABLE DIAMETER
RANGE
.625 - .750
MIN. MAX.
Color Coded
Label
➊ Remove sufficient outer covering of cord or cable to pass conductors through connector body.
➋ Not UL Listed.
➌ Not CSA Certified.
➍ PVC coating available on select connectors. Add suffix -PVC to catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Fittings: Cable and Cord Fittings
Steel
Aluminum
Steel
1/4 Inch Hubs
CG-0625 ➋
CG-0625S ➋
CG-1525 ➋
CG-1525S ➋
3/8 Inch Hubs
CG-1238
CG-1238S
CG-1838
CG-1838S
CG-3138
CG-3138S
1/2 Inch Hubs ➍
CG-1250
CG-1250S
CG-1850
CG-1850S
CG-3150
CG-3150S
CG-3750
CG-3750S
CG-5050
CG-5050S
CG6250 ➊
CG-6250S ➊
3/4 Inch Hubs ➍
CG-1275
CG-1275S
CG-2575
CG-2575S
CG-3775
CG-3775S
CG-5075
CG-5075S
CG-6275
CG-6275S
CG-7575 ➊
CG-7575S ➊
1 Inch Hubs ➍
CG-37100
CG-37100S
CG-50100
CG-50100S
CG-62100
CG-62100S
CG-75100
CG-75100S
CG-87100
CG-87100S
CG-100100 ➊ CG-100100S ➊
1-1/4 Inch Hubs ➍
CG-75125
CG-75125S
CG-87125
CG-87125S
CG-100125 CG-100125S
CG-112125 CG-112125S
CG-125125 ➊ CG-125125S ➊
CG-137125 ➊ CG-137125S ➊
1-1/2 Inch Hubs
CG-115150 CG-115150S
CG-128150 ➌ CG-128150S
2 Inch Hubs
CG-153200 ➋ CG-153200S
—
CG-165200 ➌
2-1/2 Inch Hubs
—
CG-200250 ➌
—
CG-225250 ➌
3 Inch Hubs
—
CG-250300 ➌
—
CG-268300 ➌
3-1/2 Inch Hubs ➋
CG-300350
—
CG-328350
—
4 Inch Hubs ➋
CG-350400
—
CG-375400
—
Cable Range
(Inches)
99
90° Liquidtight Strain Relief Cord and Cable Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III
NEMA 3R
Catalog Number
Aluminum
3/8 Inch Hubs
Steel
Cable Range Color Coded
(Inches)
Label
Dimension (in/mm)
A
B
Wt. Lbs./Kgs. Per 100
Aluminum
Steel
CG90-1238
CG90-1238S
0.125—0.187
Red
1.63/41.4
0.94/23.9 13.00/5.90 34.00/15.42
CG90-1838
CG90-1838S
0.187—0.312
Brown
1.63/41.4
0.94/23.9
7.00/3.18
18.40/8.35
CG90-3138 *
CG90-3138S *
0.312—0.437
Yellow
1.63/41.4
0.94/23.9
7.00/3.18
18.40/8.35
CG90-1250
CG90-1250S
0.125—0.250
Blue
1.63/41.4
1.25/31.8 13.00/5.90 34.00/15.42
CG90-2550
CG90-2550S
0.250—0.375
Green
1.63/41.4
1.25/31.8 13.00/5.90 34.00/15.42
1/2 Inch Hubs
Steel
CG90-3750
CG90-3750S
0.375—0.500
Purple
1.63/41.4
1.25/31.8 12.00/5.44 31.20/14.15
CG90-5050 *
CG90-5050S *
0.500—0.625
Pink
1.5/38.1
1.25/31.8 10.00/4.54 26.00/11.79
CG90-6250 *
CG90-6250S *
0.625—0.750
Orange
1.5/38.1
1.25/31.8 12.00/5.44 31.20/14.15
CG90-2575
CG90-2575S
0.250—0.375
Green
1.75/44.5
1.38/35.1 16.00/7.26 41.60/18.87
CG90-3775
CG90-3775S
0.375—0.500
Purple
1.75/44.5
1.38/35.1 16.00/7.26 41.60/18.87
CG90-5075
CG90-5075S
0.500—0.625
Pink
1.75/44.5
1.38/35.1 16.00/7.26 41.60/18.87
CG90-6275 *
CG90-6275S *
0.625—0.750
Orange
1.63/41.4
1.38/35.1 16.00/7.26 41.60/18.87
CG90-7575 *
CG90-7575S *
0.750—0.875
Gray
1.63/41.4
1.38/35.1 16.00/7.26 41.60/18.87
CG90-62100
CG90-62100S
0.625—0.750
Orange
2.19/55.6
1.75/44.5 26.00/11.79 67.60/30.66
CG90-75100
CG90-75100S
0.750—0.875
Gray
2.19/55.6
1.75/44.5 40.00/18.14104.00/47.17
CG90-87100 *
CG90-87100S *
0.875—1.000
Red
2.19/55.6
1.75/44.5 25.00/11.34 65.00/29.48
1.000—1.125
Blue
2.19/55.6
1.75/44.5 26.00/11.79 67.60/30.66
Gray
2.56/65.0
2.13/54.1 40.00/18.14104.00/47.17
3/4 Inch Hubs
Aluminum
AP
P
TON ELECT
LE
C
RI
CORD GRIP
CATALOG NUMBER
CG-6275
LISTED 972H
CABLE DIAMETER
RANGE
.625 - .750
MIN. MAX.
501410-16
Color coded label
CG90-100100 * CG90-100100S *
1-1/4 Inch Hubs
CG90-75125
CG90-75125S
0.750—0.875
CG90-87125
CG90-87125S
0.875—1.000
Red
2.56/65.0
2.13/54.1 41.00/18.60106.60/48.35
CG90-100125
CG90-100125S
1.000—1.125
Blue
2.56/65.0
2.13/54.1 39.00/17.69101.40/45.99
CG90-112125 * CG90-112125S *
1.125—1.250
Brown
2.44/62.0
2.13/54.1 38.00/17.24 98.80/44.81
CG90-125125 * CG90-125125S *
1.250—1.375
Green
2.44/62.0
2.13/54.1 60.00/27.22156.00/70.76
CG90-137125 * CG90-137125S *
1.375—1.500
Yellow
2.44/62.0
2.13/54.1 35.00/15.88 91.00/41.28
Fittings
Fittings: Cable and Cord Fittings
1 Inch Hubs
* Remove sufficient outer covering of cord or cable to pass conductors through connector body.
100
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Replacement Glands for Aluminum and Steel CG and CG90 Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III
NEMA 3R
Not to be used with stainless steel and nickle
plated aluminum CG connectors
For Use With
Catalog Number
Straight Connectors
For Connectors with 3/8 Inch Hubs
CGG-221
CG-1238
For Use With
90º Connectors
CG90-1238
Cable Range
(Inches)
Wt. Lbs./Kgs.
Per 100
0.125—0.187
2.50/1.13
CGG-222
CG-1838
CG90-1838
0.187—0.312
1.90/0.86
CGG-223
CG-3138
CG90-3138
0.312—0.437
1.30/0.59
0.125—0.187
2.50/1.13
For Connectors with 1/2 Inch Hubs
CGG-221
CG-1250
CGG-271
CGG-222
—
CG-1850
CGG-272
CGG-223
—
CG-3150
—
CG90-1250
—
CG90-2550
—
0.125—0.250
1.90/0.86
0.187—0.312
1.90/0.86
0.250—0.375
1.30/0.59
0.312—0.437
1.30/0.59
CGG-273
CG-3750
CG90-3750
0.375—0.500
1.90/0.86
CGG-274
CG-5050
CG90-5050
0.500—0.625
1.30/0.59
CGG-275
CG-6250
CG90-6250
0.625—0.750
1.00/0.45
For Connectors with 3/4 Inch Hubs
CGG-271
CG-1275
—
0.125—0.250
1.90/0.86
CGG-272
CG-2575
—
0.250—0.375
1.30/0.59
CGG-325
CGG-273
—
CG-3775
CGG-321
CGG-274
—
CG-5075
—
—
CG90-3775
—
0.250—0.375
1.30/0.59
0.375—0.500
1.90/0.86
0.375—0.500
1.90/0.86
0.500—0.625
1.30/0.59
CG90-5075
0.500—0.625
1.30/0.59
CGG-323
CG-6275
CG90-6275
0.625—0.750
1.00/0.45
CGG-324
CG-7575
CG90-7575
0.750—0.875
1.00/0.45
Fittings: Cable and Cord Fittings
CGG-322
CG90-2575
For Connectors with 1 Inch Hubs
CGG-321
CG-37100
—
0.375—0.500
1.90/0.86
CGG-322
CG-50100
—
0.500—0.625
1.30/0.59
CGG-323
CG-62100
CGG-374
—
—
CG90-62100
0.625—0.750
1.00/0.45
0.625—0.750
1.00/0.45
CGG-371
CG-75100
CG90-75100
0.750—0.875
2.90/1.32
CGG-372
CG-87100
CG90-87100
0.875—1.000
2.50/1.13
CGG-373
CG-100100
CG90-100100
1.000—1.125
2.20/1.00
For Connectors with 1-1/4 Inch Hubs
CG-75125
—
CGG-372
CG-87125
CGG-426
—
—
CG90-75125
—
CG90-87125
0.750—0.875
2.90/1.32
0.750—0.875
2.90/1.32
0.875—1.000
2.50/1.13
0.875—1.000
2.50/1.13
CGG-421
CG-100125
CG90-100125
1.000—1.125
2.20/1.00
CGG-422
CG-112125
CG90-112125
1.125—1.250
1.90/0.86
CGG-423
CG-125125
CG90-125125
1.250—1.375
1.60/0.73
CGG-424
CG-137125
CG90-137125
1.375—1.500
1.30/0.59
Fittings
CGG-371
CGG-425
For Steel Backed Neoprene Sealing Gaskets and Steel Gasketed Sealing Locknuts ,see Commercial Fittings.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
101
Wire Mesh Strain Relief for Aluminum Cord Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III
NEMA 3R
Not to be used with stainless steel and nickle
plated aluminum CG connectors
For Aluminum Cord Connectors
CG-Straight
CG-90°
For Connectors with 3/8 Inch Hubs
Use Catalog
Number
Dimensions (in/mm)
A
B
Wt. Lbs./Kgs.
Per 100
CG-1238
CG90-1238
CG-SR1
0.94/23.9
3.63/92.2
5.40/2.40
CG-1838
CG90-1838
CG-SR2
0.94/23.9
4.38/111.3
5.40/2.40
CG-3138
CG90-3138
CG-SR3
0.94/23.9
5.5/139.7
5.40/2.40
CG-SR1
0.94/23.9
3.63/92.2
11.70/5.30
CG-SR4
1.25/31.8
4.38/111.3
11.70/5.30
CG-SR2
0.94/23.9
4.38/111.3
11.70/5.30
CG-SR5
1.25/31.8
5.5/139.7
11.70/5.30
For Connectors with 1/2 Inch Hubs
CG-1250
—
CG-1850
—
CG-3150
—
CG90-1250
—
CG90-2550
CG-SR3
0.94/23.9
5.5/139.7
11.70/5.30
CG-3750
CG90-3750
—
CG-SR6
1.25/31.8
6.13/155.7
11.70/5.30
CG-5050
CG90-5050
CG-SR7
1.25/31.8
6.88/174.8
11.70/5.30
CG-6250
CG90-6250
CG-SR8
1.25/31.8
9.38/238.3
11.70/5.30
For Connectors with 3/4 Inch Hubs
CG-1275
—
CG-SR4
1.25/31.8
4.38/111.3
16.10/7.30
CG-2575
—
CG-SR5
1.25/31.8
5.5/139.7
16.10/7.30
CG-SR9
1.38/35.1
4.13/104.9
16.10/7.30
CG-SR6
1.25/31.8
6.13/155.7
16.10/7.30
—
CG-3775
—
Fittings: Cable and Cord Fittings
CG-5075
CG90-2575
—
CG90-3775
—
CG-SR10
1.38/35.1
5.5/139.7
16.10/7.30
CG-SR7
1.25/31.8
6.88/174.8
16.10/7.30
—
CG90-5075
CG-SR11
1.38/35.1
6.38/162.1
16.10/7.30
CG-6275
CG90-6275
CG-SR12
1.38/35.1
8.38/212.9
16.10/7.30
CG-7575
CG90-7575
CG-SR13
1.38/35.1
9.13/231.9
16.10/7.30
For Connectors with 1 Inch Hubs
CG-37100
—
CG-SR10
1.38/35.1
5.5/139.7
18.70/8.50
CG-50100
—
CG-SR11
1.38/35.1
6.38/162.1
18.70/8.50
CG-62100
—
CG-SR12
1.38/35.1
8.38/212.9
18.70/8.50
CG90-62100
CG-SR14
1.75/44.5
9.06/230.1
18.70/8.50
CG-75100
—
CG90-75100
CG-SR15
1.75/44.5
9.06/230.1
18.70/8.50
CG-87100
CG90-87100
CG-SR16
1.75/44.5
7.94/201.7
18.70/8.50
CG-100100
CG90-100100
CG-SR17
1.75/44.5
7.94/201.7
18.70/8.50
CG-SR15
1.75/44.5
9.06/230.1
21.40/9.70
CG-SR18
2.13/54.1
8.94/227.1
21.40/9.70
CG-SR16
1.75/44.5
7.94/201.7
21.40/9.70
CG90-87125
CG-SR19
2.13/54.1
7.94/201.7
21.40/9.70
CG-100125
CG90-100125
CG-SR20
2.13/54.1
8.69/220.7
21.40/9.70
CG-112125
CG90-112125
CG-SR21
2.13/54.1
9.31/236.5
21.40/9.70
CG-125125
CG90-125125
CG-SR22
2.13/54.1
11.56/293.6
21.40/9.70
CG-137125
CG90-137125
CG-SR23
2.13/54.1
10.81/274.6
21.40/9.70
For Connectors with 1-1/4 Inch Hubs
CG-75125
Fittings
—
CG-87125
—
102
—
CG90-75125
—
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Wire Mesh Strain Relief for Steel Cord Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III
NEMA 3R
Not to be used with stainless steel and nickle
plated aluminum CG connectors
Steel Cord Connectors
CG-Straight
CG-90°
For Connectors with 3/8 Inch Hubs
Catalog
Number
Dimensions (in/mm)
A
B
Wt. Lbs./Kgs.
Per 100
CG-1238S
CG90-1238S
CG-SR1S
0.94/23.9
3.63/92.2
5.40/2.40
CG-1838S
CG90-1838S
CG-SR2S
0.94/23.9
4.38/111.3
5.40/2.40
CG-3138S
CG90-3138S
CG-SR3S
0.94/23.9
5.5/139.7
5.40/2.40
CG-SR1S
0.94/23.9
3.63/92.2
11.70/5.30
CG-SR4S
1.25/31.8
4.38/111.3
11.70/5.30
CG-SR2S
0.94/23.9
4.38/111.3
11.70/5.30
CG-SR5S
1.25/31.8
5.5/139.7
11.70/5.30
CG-SR3S
0.94/23.9
5.5/139.7
11.70/5.30
For Connectors with 1/2 Inch Hubs
CG-1250S
—
—
CG90-1250S
CG-1850S
—
—
CG90-2550S
CG-3150S
—
CG-3750S
CG90-3750S
CG-SR6S
1.25/31.8
6.13/155.7
11.70/5.30
CG-5050S
CG90-5050S
CG-SR7S
1.25/31.8
6.88/174.8
11.70/5.30
CG-6250S
CG90-6250S
CG-SR8S
1.25/31.8
9.38/238.3
11.70/5.30
For Connectors with 3/4 Inch Hubs
—
CG-SR4S
1.25/31.8
4.38/111.3
16.10/7.30
CG-2575S
—
CG-SR5S
1.25/31.8
5.5/139.7
16.10/7.30
CG-SR9S
1.38/35.1
4.13/104.9
16.10/7.30
CG-SR6S
1.25/31.8
6.13/155.7
16.10/7.30
CG-SR10S
1.38/35.1
5.5/139.7
16.10/7.30
CG-SR7S
1.25/31.8
6.88/174.8
16.10/7.30
CG90-5075S
CG-SR11S
1.38/35.1
6.38/162.1
16.10/7.30
CG-6275S
CG90-6275S
CG-SR12S
1.38/35.1
8.38/212.9
16.10/7.30
CG-7575S
CG90-7575S
CG-SR13S
1.38/35.1
9.13/231.9
16.10/7.30
—
CG90-2575S
CG-3775S
—
—
CG90-3775S
CG-5075S
—
—
Fittings: Cable and Cord Fittings
CG-1275S
For Connectors with 1 Inch Hubs
CG-37100S
—
CG-SR10S
1.38/35.1
5.5/139.7
18.70/8.50
CG-50100S
—
CG-SR11S
1.38/35.1
6.38/162.1
18.70/8.50
CG-62100S
—
CG-SR12S
1.38/35.1
8.38/212.9
18.70/8.50
CG90-62100S
CG-SR14S
1.75/44.5
9.06/230.1
18.70/8.50
CG-75100S
—
CG90-75100S
CG-SR15S
1.75/44.5
9.06/230.1
18.70/8.50
CG-87100S
CG90-87100S
CG-SR16S
1.75/44.5
7.94/201.7
18.70/8.50
CG-100100S
CG90-100100S
CG-SR17S
1.75/44.5
7.94/201.7
18.70/8.50
CG-SR15S
1.75/44.5
9.06/230.1
21.40/9.70
CG-SR18S
2.13/54.1
8.94/227.1
21.40/9.70
CG-SR16S
1.75/44.5
7.94/201.7
21.40/9.70
CG90-87125S
CG-SR19S
2.13/54.1
7.94/201.7
21.40/9.70
CG-100125S
CG90-100125S
CG-SR20S
2.13/54.1
8.69/220.7
21.40/9.70
CG-112125S
CG90-112125S
CG-SR21S
2.13/54.1
9.31/236.5
21.40/9.70
CG-125125S
CG90-125125S
CG-SR22S
2.13/54.1
11.56/293.6
21.40/9.70
CG-137125S
CG90-137125S
CG-SR23S
2.13/54.1
10.81/274.6
21.40/9.70
For Connectors with 1-1/4 Inch Hubs
CG-75125S
—
—
CG90-75125S
—
—
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Fittings
CG-87125S
103
Stainless Steel and Nickel Plated Aluminum Liquidtight Cord and Cable Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III, Division 1 and 2
Application
• Provide a liquidtight and strain relief termination for flexible type
neoprene, hypalon, and PVC jacketed power or control cord
and cable.
• For use in washdown areas or high moisture environments in:
food processing plants, petrochemical facilities, wastewater
treatment plants, pulp and paper mills and chemical
manufacturing facilities.
Features
• Straight connectors available in 3/8" thru 2" hub sizes (NPT).
• Straight connectors with strain relief available in 3/8" thru 1"
hub sizes (NPT).
• Exceptional tensile strength.
• High levels of durability in severely corrosive environments filled
with saltwater, acids or chemicals.
• Combination tightening surface includes both a hex area and
knurled surface on nickel plated aluminum only.
• Embedded o-ring is standard on stainless steel connectors
only.
• Anti-friction washer fits between the nut and bushing for easier
compression on the nickle plated aluminum connectors only.
Stainless Steel Connector
Standard Materials
Stainless steel connectors
— Body and compression nut: type 304 stainless steel
— O-ring: Viton*
— Wire mesh strain relief: stainless steel
Nickel plated aluminum connectors
— Body and compression nut: nickle plated aluminum
— Wire mesh strain relief: stainless steel
Stainless Steel Connector
With Strain Relief
Certifications and Compliances
•
•
•
•
UL Standard: 514B
UL Listed: E14817
CSA Standard: C22.2 No. 18.3
CSA Certified: 065178
Nickel Plated Aluminum Connector
Fittings
Fittings: Cable and Cord Fittings
•
•
Nickel Plated Aluminum Connector
With Strain Relief
* Viton is a registered trademark of E.I. DuPont de Nemours and Co.
104
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Stainless Steel Liquidtight Cord and Cable Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III, Division 1 and 2
B
A
Connector Only
A
C
Cable Range
A
B
C
D
Wt. Lbs./Kgs. Per 100
Connector Connector With
Only
Strain Relief
0.125—0.188
—
—
10.50/4.80
0.188—0.250
10.40/4.70
0.250—0.312 1.00/ 1.06/ 1.06/ 6.00-8.5/ 10.30/4.70
0.312—0.375 25.4 26.9 26.9 152.4-215.9 10.30/4.70
0.375—0.438
10.20/4.60
—
11.30/5.10
11.30/5.10
11.30/5.10
11.30/5.10
0.125—0.188
—
—
20.90/9.50
0.188—0.250
20.80/9.40
0.250—0.312
20.70/9.40
0.312—0.375 1.00/ 1.06/ 1.06/ 6.00-8.5/ 20.60/9.30
0.375—0.438 25.4 26.9 26.9 152.4-215.9 20.40/9.30
0.438—0.500
20.30/9.20
0.500—0.562
20.20/9.20
0.562—0.625
20.10/9.10
—
23.80/10.80
23.70/10.80
23.70/10.80
23.60/10.70
23.60/10.70
23.50/10.70
23.50/10.70
0.438—0.500
33.70/15.30 37.90/17.20
0.500—0.562
33.50/15.20 37.70/17.10
0.500—0.625 1.25/ 1.26/ 1.26/ 8.75-11.5/ 33.30/15.10 37.50/17.00
0.562—0.688 31.8 32.0 32.0 222.3-292.1 33.10/15.00 37.30/16.90
0.625—0.750
32.80/14.90 37.00/16.80
0.688—0.812
32.60/14.80 36.80/16.70
0.438—0.562
0.500—0.625
0.562—0.688
0.625—0.750 1.25/ 1.46/ 1.46/
0.688—0.812 31.8 37.1 37.1
0.750—0.875
0.812—0.938
0.875—1.000
0.562—0.688
0.688—0.812
0.750—0.875
2.00/ 1.25/
0.875—1.000 50.8 31.8
1.000—1.125
1.125—1.250
1.250—1.375
0.562—0.688
0.688—0.812
0.750—0.875
2.25/ 1.81/
0.875—1.000 57.2 46.0
1.000—1.125
1.125—1.250
1.250—1.375
1.250—1.375
1.438—1.562 2.83/ 2.32/
1.562—1.688 71.9 58.9
1.688—1.812
—
—
—
11.5/
292.1
45.50/20.60
45.20/20.50
44.90/20.40
44.60/20.20
44.30/20.10
44.00/20.00
43.70/19.80
43.40/19.70
51.90/23.50
51.80/23.50
51.60/23.40
51.40/23.30
51.20/23.20
51.10/23.20
50.90/23.10
50.70/23.00
—
110.60/50.2
109.60/49.7
108.70/49.3
107.70/48.9
106.70/48.4
105.70/47.9
104.80/47.5
—
—
122.10/55.4
122.10/55.4
120.10/54.5
119.20/54.1
118.20/53.6
117.20/53.2
116.20/52.7
—
—
274.00/124.3
271.00/122.9
268.00/121.6
265.00/120.2
—
Fittings
Connector With
Strain Relief
Dimensions (in/mm)
† Not UL Listed.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Fittings: Cable and Cord Fittings
D
Catalog Number
Connector
Connector With
Only
Strain Relief
3/8 Inch Hubs
CG-1238SS †
—
CG-1838SS
CG-1838SSSR
CG-2538SS
CG-2538SSSR
CG-3138SS
CG-3138SSSR
CG-3738SS
CG-3738SSSR
1/2 Inch Hubs
CG-1250SS †
—
CG-1850SS
CG-1850SSSR
CG-2550SS
CG-2550SSSR
CG-3150SS
CG-3150SSSR
CG-3750SS
CG-3750SSSR
CG-4350SS
CG-4350SSSR
CG-5050SS
CG-5050SSSR
CG-5650SS
CG-5650SSSR
3/4 Inch Hubs
CG-4375SS †
CG-4375SSSR †
CG-5075SS
CG-5075SSSR
CG-5375SS
CG-5375SSSR
CG-5675SS
CG-5675SSSR
CG-6275SS
CG-6275SSSR
CG-6875SS
CG-6875SSSR
1 Inch Hubs
CG-43100SS
CG-43100SSSR
CG-50100SS
CG-50100SSSR
CG-56100SS
CG-56100SSSR
CG-62100SS
CG-62100SSSR
CG-68100SS
CG-68100SSSR
CG-75100SS
CG-75100SSSR
CG-81100SS
CG-81100SSSR
CG-87100SS † CG-87100SSSR †
1-1/4 Inch Hubs
—
CG-56125SS †
—
CG-68125SS †
CG-75125SS
—
CG-87125SS
—
CG-100125SS
—
CG-125125SS
—
CG-250125SS
—
1-1/2 Inch Hubs
—
CG-56150SS †
—
CG-68150SS †
—
CG-75150SS †
—
CG-87150SS †
—
CG-100150SS †
—
CG-112150SS †
—
CG-125150SS †
2 Inch Hubs
—
CG-125200SS †
—
CG-143200SS †
CG-156200SS †
—
CG-168200SS †
—
105
Nickel Plated Aluminum Liquidtight Cord and Cable Connectors
Suitable for use in:
Class I, Division 2
Class II, Division 1 and 2
Class III, Division 1 and 2
B
A
Connector Only
A
Fittings: Cable and Cord Fittings
C
D
Fittings
Connector With
Strain Relief
Catalog Number
Connector With
Connector
Strain Relief †
Only †
3/8 Inch Hubs
CG-1238NA
—
CG-1838NA
CG-1838NASR
CG-2538NA
CG-2538NASR
CG-3138NA
CG-3138NASR
CG-3738NA
CG-3738NASR
1/2 Inch Hubs
CG-1250NA
—
CG-1850NA
CG-1850NASR
CG-2550NA
CG-2550NASR
CG-3150NA
CG-3150NASR
CG-3750NA
CG-3750NASR
CG-4350NA
CG-4350NASR
CG-5050NA
CG-5050NASR
CG-5650NA
CG-5650NASR
3/4 Inch Hubs
CG-4375NA
CG-4375NASR
CG-5075NA
CG-5075NASR
CG-5375NA
CG-5375NASR
CG-5675NA
CG-5675NASR
CG-6275NA
CG-6275NASR
CG-6875NA
CG-6875NASR
1 Inch Hubs
CG-43100NA
CG-43100NASR
CG-50100NA
CG-50100NASR
CG-56100NA
CG-56100NASR
CG-62100NA
CG-62100NASR
CG-68100NA
CG-68100NASR
CG-75100NA
CG-75100NASR
CG-81100NA
CG-81100NASR
CG-87100NA
CG-87100NASR
1-1/4 Inch Hubs
CG-56125NA
—
CG-68125NA
—
CG-75125NA
—
CG-87125NA
—
CG-100125NA
—
CG-125125NA
—
CG-250125NA
—
1-1/2 Inch Hubs
CG-56150NA
—
CG-68150NA
—
CG-75150NA
—
CG-87150NA
—
CG-100150NA
—
CG-112150NA
—
CG-125150NA
—
2 Inch Hubs
CG-125200NA
—
CG-143200NA
—
CG-156200NA
—
CG-168200NA
—
Dimensions (in/mm)
Cable Range
A
B
C
D
Wt. Lbs./Kgs. Per 100
Connector Connector With
Only
Strain Relief
0.125—0.188
—
—
0.188—0.250
0.250—0.312 1.00/ 1.06/ 1.06/ 6.00-8.5/
0.312—0.375 25.4 26.9 26.9 152.4-215.9
0.375—0.438
4.10/1.90
4.10/1.90
4.00/1.80
3.90/1.80
3.80/1.70
—
5.10/2.30
5.00/2.30
5.00/2.30
4.90/2.20
0.125—0.188
—
—
0.188—0.250
0.250—0.312
0.312—0.375 1.00/ 1.06/ 1.06/ 6.00-8.5/
0.375—0.438 25.4 26.9 26.9 152.4-215.9
0.438—0.500
0.500—0.562
0.562—0.625
8.50/3.90
8.30/3.80
8.20/3.70
8.10/3.70
8.00/3.60
7.80/3.50
7.70/3.50
7.60/3.40
—
10.90/4.90
10.80/4.90
10.60/4.80
10.50/4.80
10.40/4.70
10.20/4.60
10.10/4.60
0.438—0.500
13.00/5.90
0.500—0.562
12.70/5.80
0.500—0.625 1.25/ 1.26/ 1.26/ 8.75-11.5/ 12.50/5.70
0.562—0.688 31.8 32.0 32.0 222.3-292.1 12.30/5.60
0.625—0.750
12.10/5.50
0.688—0.812
11.90/5.40
17.80/8.10
17.70/8.00
17.60/8.00
17.50/7.90
17.40/7.90
17.30/7.80
0.438—0.562
0.500—0.625
0.562—0.688
0.625—0.750 1.25/ 1.46/ 1.46/
0.688—0.812 31.8 37.1 37.1
0.750—0.875
0.812—0.938
0.875—1.000
11.5/
292.1
17.40/7.90
17.10/7.80
16.80/7.60
16.50/7.50
16.20/7.30
15.90/7.20
15.60/7.10
15.30/6.90
21.30/9.70
21.00/9.50
21.00/9.50
20.70/9.40
21.40/9.70
21.10/9.60
21.60/9.80
21.40/9.70
—
44.50/20.20
43.50/19.70
42.50/19.30
41.60/18.90
40.60/18.40
39.60/18.00
38.60/17.50
—
—
—
—
—
—
—
—
49.00/22.20
48.00/21.80
47.00/21.30
46.10/20.90
45.10/20.50
44.10/20.00
43.10/19.50
—
—
79.70/36.20
76.60/34.70
73.50/33.30
70.40/31.90
—
0.562—0.688
0.688—0.812
0.750—0.875
2.00/ 1.25/
0.875—1.000 50.8 31.8
1.000—1.125
1.125—1.250
1.250—1.375
0.562—.0688
0.688—0.812
0.750—0.875 2.25/ 1.81/
0.875—1.000 57.2 46.0
1.000—1.125
1.125—1.250
1.250—1.375
1.250—1.375
1.438—1.562 2.83/ 2.32/
1.562—1.688 71.9 58.9
1.688—1.812
—
—
—
† Not UL Listed.
106
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
MCT Cable Transit System
Fire Rated, Environmental Cable Sealing Systems
Applications
• Nelson MCT is a proven mechanical cable and pipe sealing
system for use in commercial building wall and floor
penetrations and in marine bulkhead and deck applications
providing protection from fire, smoke, water and blast
pressures.
Features
Fittings: Cable and Cord Fittings
• Welded frames and Tecron rubber based modules provide the
most secure and tight system available in the industry from
cable pullout and against shock and vibration.
• Modules are available in 15mm, 20mm, 30mm, 40mm, 60mm,
90mm and 120mm base sizes and for cable diameters ranging
from 4mm to 95mm.
• Frames are provided in four opening sizes in single to multiples
and tandem arrangements.
• MCT Multi-Cable Transit – Large variety of frame systems
utilized welded frames for bolting, welding or casting into place.
• Transit Frames provide the housing for the array of Tecron
modules available for properly sealing around various diameters
of cables or pipes. Each frame opening is provided with a
compression bolt.
• MCT Lubricant (Tallow) is provided with each frame opening to
assist in assembly of the modules within the frame opening.
• Stay plates are used between rows of Tecron modules to
provide a secure mechanical system preventing the module
from possible pull-out.
• Compression plates, used on top of the module stack and
under the compression bolt will compress the assembly to seal
around each cable.
• End Packings are fitted in the opening above the compression
plate and seal that space with its own compression hardware.
• Special custom frames and frames with banding are available
Standard Materials
• MCT Frames: Steel, stainless steel and aluminum
• Hardware: Plated Steel, stainless steel and aluminum
Standard Finishes
•
MCT Frames:
Steel - Grey Prime Paint
Stainless Steel - none
Aluminum - none
Certifications and Compliances
• Underwriters Laboratories Inc. UL 1479 and ASTM E-814, Test
method for through penetration fire stops.
• U.S. Navy
• U.S. Coast Guard
• ABS (American Bureau of Shipping)
Fittings
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
107
MCT Cable Transit System
Fire Rated, Environmental Cable Sealing Systems
Frame Catalog Number Example
RGS
6
X
Frame Type
4
T
Qty. Frame Openings
Frame Size
Tandem Style
X
RGS
RGA
RGSS
RGSO
– Steel frame for welding into steel plate
– Aluminum frame for welding into aluminum plate
– Stainless Steel frame for welding stainless steel plate
– Same as RGS except w/ knock out bottom
Fittings
Fittings: Cable and Cord Fittings
RGM – Steel frame with flange for bolting to wall or floor
RGAM – Aluminum frame with flange for bolting to wall or floor
RGMSS – Stainless Steel frame with flange for bolting to wall or floor
RGMO – Steel frame with flange for bolting to wall or floor & bolt in bottom
RGAMO – Aluminum frame with flange for bolting to wall or floor & bolt in bottom
RGMOSS- Stainless steel frame with flange for bolting to wall or floor & bolt in bottom
RGB – Steel frame w/ flange and bolt cylinder for casting in place
RGBSS – Stainless steel frame w/ flange and bolt cylinder for casting in place
RGBO – Same as RGB except w/ bolt in bottom
Open bottom frame versions are intended for applications where cables are already in place and it allows installation of the frame around
the cables. Tandem versions of frames are available (see catalog number example below). Side by side openings are offered in one thru
ten openings.
Dimensions (in/mm)
108
Frame Size
“W” Width
“H” Height
2
4.7/120.0
2.4/60.0
4
4.7/120.0
4.7/120.0
6
4.7/120.0
7.09/180.0
8
4.7/120.0
9.5/240.0
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
MCT Cable Transit System
Fire Rated, Environmental Cable Sealing Systems
Steel and Stainless Steel Frames
RGS
Dimensions (in/mm)
9.44/
239.8
11.78/
299.2
14.09/
357.9
16.44/
417.8
10.25/
260.4
10.25/
260.4
10.25/
260.4
10.25/
260.4
9.44/
239.8
16.06/
407.9
18.69//
474.7
23.31/
592.1
5.50/
139.7
5.50/
139.7
5.50/
139.7
5.50/
139.7
14.16/
359.7
18.81/
477.8
23.44/
595.4
28.06/
712.7
10.25/
260.4
10.25/
260.4
10.25/
260.4
10.25/
260.4
4.72/
119.9
7.03/
178.6
9.34/
237.2
11.66/
296.2
3.13/
79.5
3.13/
79.5
3.13/
79.5
3.13/
79.5
Width Dimensions “B”;
Number of frame openings in a row
2
3
4
5
6
7
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
Same dimensions as RGS Standard Assembly
15.38/
390.7
15.38/
390.7
15.38/
390.7
15.38/
390.7
20.50/
25.63/
30.75/
35.88/
41.00/
520.7
651.0
781.1
911.4
1041.4
20.50/
25.63/
30.75/
35.88/
41.00/
520.7
651.0
781.1
911.4
1041.4
20.50/
25.63/
30.75/
35.88/
41.00/
520.7
651.0
781.1
911.4
1041.4
20.50/
25.63/
30.75/
35.88/
41.00/
520.7
651.0
781.1
911.4
1041.4
Same dimensions as RGB Standard Assembly
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
10.63/
15.75/
20.88/
26.00/
31.13/
36.25/
270.0
400.1
530.4
660.4
790.7
920.8
Same dimensions as RGS Tandem Assembly
15.38/
20.50/
25.63/
30.75/
35.88/
41.00/
390.7
520.7
651.0
781.1
911.4
1041.4
15.38/
20.50/
25.63/
30.75/
35.88/
41.00/
390.7
520.7
651.0
781.1
911.4
1041.4
15.38/
20.50/
25.63/
30.75/
35.88/
41.00/
390.7
520.7
651.0
781.1
911.4
1041.4
15.38/
20.50/
25.63/
30.75/
35.88/
41.00/
390.7
520.7
651.0
781.1
911.4
1041.4
Same dimensions as RGB Tandem Assembly
RGB Tandem (T)
8
41.38/
1051.1
41.38/
1051.1
41.38/
1051.1
41.38/
1051.1
9
46.50/
1181.1
46.50/
1181.1
46.50/
1181.1
46.50/
1181.1
10
51.63/
1311.4
51.63/
1311.4
51.63/
1311.4
51.63/
1311.4
46.13/
1171.7
46.13/
1171.7
46.13/
1171.7
46.13/
1171.7
51.25/
1301.8
51.25/
1301.8
51.25/
1301.8
51.25/
1301.8
56.38/
1432.1
56.38/
1432.1
56.38/
1432.1
56.38/
1432.1
41.38/
1051.1
41.38/
1051.1
41.38/
1051.1
41.38/
1051.1
46.50/
1181.1
46.50/
1181.1
46.50/
1181.1
46.50/
1181.1
51.63/
1311.4
51.63/
1311.4
51.63/
1311.4
51.63/
1311.4
46.13/
1171.7
46.13/
1171.7
46.13/
1171.7
46.13/
1171.7
51.25/
1301.8
51.25/
1301.8
51.25/
1301.8
51.25/
1301.8
56.38/
1432.1
56.38/
1432.1
56.38/
1432.1
56.38/
1432.1
Catalog
Number
RGS-2
RGS-4
RGS-6
RGS-8
RGSO
RGB-2/RGM-2
RGB-4/RGM-4
RGB-6/RGM-6
RGB-8/RGM-8
RGMO,RGBO
RGS-2T
RGS-4T
RGS-6T
RGS-8T
RGSO (Tandem)
RGB-2T/RGM-2T
RGB-4T/RGM-4T
RGB-6T/RGM-6T
Fittings
1
5.50/
139.7
5.50/
139.7
5.50/
139.7
5.50/
139.7
RGS Tandem (T)
Fittings: Cable and Cord Fittings
Heigh
Dim.
“A”
4.72/
119.9
7.03/
178.6
9.34/
237.2
11.66/
296.2
RGB
RGB-8T/RGM-8T
RGMO, RGBO (Tandem)
MGS-2
Note: 1. Dimensions shown are actual frame dimensions. Allow 1/16” for cutouts to
accept RGS type frames.
2. Frames are constructed of 1/8” x 2-3/8” steel.
For each additional frame add 5.13”/130.3
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
MGS-4
MGS-6
MGS-8
109
MCT Cable Transit System Cable Tray Application
Fire Rated, Environmental Cable Sealing Systems
Application
• RGS type frames are shown as an example only.
• Any of the frame types can be used depending on the
application.
• Calculations are based on using 6” deep cable trays filled to
40% capacity.
• If the tray size or fill percentages change, the number of frame
openings or frame height should change accordingly.
Width of cable tray (in/mm)
Type of Cable
6/152.4
12/304.8
18/457.2
24/609.6
30/762.0
36/914.4
Control Cable
RGS-6
RGS-6X2
RGS-6X4
RGS-6X5
RGS-6X6
RGS-6X7
RGS-4
RGS-4X2
RGS-4X4
RGS-4X5
RGS-4X6
RGS-4X7
Mixed
RGS-6
RGS-6X2
RGS-6X4
RGS-6X5
RGS-6X6
RGS-6X7
Fittings
Fittings: Cable and Cord Fittings
Power Cable
110
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
MCT Cable Transit System
Fire Rated, Environmental Cable Sealing Systems
Aluminum Frames
RGA
RGAM
Dimensions (in/mm)
Height
Dim.
“A”
1
2
4.97/
5.75/
11.00/
126.2
146.1
279.4
5.75/
11.00/
7.28/
184.9
146.1
279.4
9.59/
5.75/
11.00/
243.6
146.1
279.4
11.91/
5.75/
11.00/
302.5
146.1
279.4
15.75/
400.1
15.75/
400.1
15.75/
400.1
15.75/
400.1
9.94/
252.5
14.56/
369.8
19.19/
487.4
23.81/
604.8
5.75/
146.1
5.75/
146.1
5.75/
146.1
5.75/
146.1
11.00/
279.4
11.00/
279.4
11.00/
279.4
11.00/
279.4
14.69/
373.1
19.31/
485.1
23.94/
608.1
28.56/
725.4
10.50/
266.7
10.50/
266.7
10.50/
266.7
10.50/
266.7
15.75/
400.1
15.75/
400.1
15.75/
400.1
15.75/
400.1
4.97/
126.2
7.28/
184.9
9.59/
243.6
11.91/
302.5
3.38/
85.9
3.38/
85.9
3.38/
85.9
3.38/
85.9
21.00/
533.4
21.00/
533.4
21.00/
533.4
21.00/
533.4
26.25/
666.8
26.25/
666.8
26.25/
666.8
26.25/
666.8
31.50/
800.1
31.50/
800.1
31.50/
800.1
31.50/
800.1
36.75/
933.5
36.75/
933.5
36.75/
933.5
36.75/
933.5
42.00/
1066.8
42.00/
1066.8
42.00/
1066.8
42.00/
1066.8
Same dimensions as RGB Standard Assembly
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
Same dimensions as RGS Tandem Assembly
21.00/
26.25/
31.50/
36.75/
42.00/
533.4
666.8
800.1
933.5
1066.8
21.00/
26.25/
31.50/
36.75/
42.00/
533.4
666.8
800.1
933.5
1066.8
21.00/
26.25/
31.50/
36.75/
42.00/
533.4
666.8
800.1
933.5
1066.8
21.00/
26.25/
31.50/
36.75/
42.00/
533.4
666.8
800.1
933.5
1066.8
Same dimensions as RGB Tandem Assembly
8
42.50/
1079.5
42.50/
1079.5
42.50/
1079.5
42.50/
1079.5
9
47.75/
1212.9
47.75/
1212.9
47.75/
1212.9
47.75/
1212.9
10
53.00/
1346.2
53.00/
1346.2
53.00/
1346.2
53.00/
1346.2
47.25/
1200.2
47.25/
1200.2
47.25/
1200.2
47.25/
1200.2
52.50/
1333.5
52.50/
1333.5
52.50/
1333.5
52.50/
1333.5
57.75/
1466.9
57.75/
1466.9
57.75/
1466.9
57.75/
1466.9
42.50/
1079.5
42.50/
1079.5
42.50/
1079.5
42.50/
1079.5
47.75/
1212.9
47.75/
1212.9
47.75/
1212.9
47.75/
1212.9
53.00/
1346.2
53.00/
1346.2
53.00/
1346.2
53.00/
1346.2
47.25/
1200.2
47.25/
1200.2
47.25/
1200.2
47.25/
1200.2
52.50/
1333.5
52.50/
1333.5
52.50/
1333.5
52.50/
1333.5
57.75/
1466.9
57.75/
1466.9
57.75/
1466.9
57.75/
1466.9
Catalog
Number
RGA-2
RGA-4
RGA-6
RGA-8
RGAO
RGAM-2
RGAM-4
RGAM-6
RGAM-8
RGAMO
RGA-2T
RGA-4T
RGA-6T
RGA-8T
RGAO (Tandem)
RGAM-25
RGAM-4T
RGAM-6T
Fittings
10.50/
266.7
10.50/
266.7
10.50/
266.7
10.50/
266.7
Width Dimensions “B”
Number of frame openings in a row
3
4
5
6
7
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
16.25/
21.50/
26.75/
32.00/
37.25/
412.8
546.1
679.5
812.8
946.2
Same dimensions as RGS Standard Assembly
RGAM Tandem (T)
Fittings: Cable and Cord Fittings
9.72/
246.9
12.03/
305.6
14.34/
364.2
16.66/
423.2
RGA Tandem (T)
RGAM-8T
RGAMO (Tandem)
MGA-2
Note: 1. Dimensions shown are actual frame dimensions. Allow 1/16” for cutouts to
accept RGS type frames.
2. Frames are constructed of 1/8” x 2-3/8” steel.
For each additional frame add 5.25”/133.4mm
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MGA-4
MGA-6
MGA-8
111
MCT Cable Transit System
Fire Rated, Environmental Cable Sealing Systems
Module Selection Chart
Tecron Module
Catalog Number
Cable Dia.
Inches
Tecron Module
Catalog Number
Blank
15/0
Blank
40/0
.157
15/4
.866
40/22
.197
15/5
.945
40/24
.236
15/6
1.024
40/26
.276
15/7
1.102
40/28
.315
15/8
1.181
40/30
.354
15/9
1.260
40/32
.394
15/10
1.339
40/34
.433
15/11
1.378
40/35
Blank
20/0
Blank
60/0
.157
20/4
.866
60/30
.197
20/5
.945
60/32
.236
20/6
1.024
60/34
.276
20/7
1.102
60/36
.315
20/8
1.181
60/38
.354
20/9
1.260
60/40
.394
20/10
1.339
60/42
Fittings: Cable and Cord Fittings
Cable Dia.
Inches
Fittings
Each grid square is
0.39”/10 mm x 0.39”/10 mm
112
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© September 2010
MPS Multi-Plug System
Accessories
Description
Catalog Number
Standard steel stay plate
AA0130U
Stay plate aluminum
AA0127
Stay plate stainless steel
AA0130SS
Compression Plate plated cast iron
AA0126112
Compression Plate aluminum
AA0126411
Compression Plate stainless steel
AA0126511
End Packing Special (one side installation)
AA0147
End Packing Special stainless steel hdwe
AA0147SS
End Packing standard
AA0148
End Packing stainless steel hdwe
AA0148SS
Replacement Compression Bolt Stainless
AA0133 *
Replacement Plug stainless steel
AA0137 *
Tallow Lubricant Tube
AA0099 *
Fittings: Cable and Cord Fittings
AA0126112 Compression Plate
Fittings
* Supplied with each frame opening.
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113
MPS Multi-Plug System
Application
• Nelson MCT is a proven mechanical cable and pipe sealing
system for use in commercial building wall and floor
penetrations and in marine bulkhead and deck applications
providing protection from fire, smoke, water and blast
pressures.
Features
• MPS Multi-Plug System – Molded Tecron Rubber plugs for use
in pipe sleeves or cast round openings.
• Multi-Plugs are available in pipe sizes 2”, 3”, 4”, 5”, 6” and 8”
sizes and utilize TecronTM modules for sealing around cables.
• Round version of MCTTM for multiple cables/pipes in a curcular
penetration such as a pipe sleeve
• Consists of round outer shell of TecronTM
• Square inner core accomodates standard MCTTM TecronTM
modules
• Core Modules are locked in place with four compression
assemblies
• Quick installation. simple and requires no tools
• Fire, shock and pressure tasted
• Convenient, cost effective firestop seal
Standard Materials
• Body: TecronTM rubber
• Hardware: Stainless steel
• Underwriters Laboratories Inc. UL 1479 and ASTM E-814, Test
method for through penetration fire stops.
• U.S. Navy
• U.S. Coast Guard
• ABS (American Bureau of Shipping)
Fittings
Fittings: Cable and Cord Fittings
Certifications and Compliances
114
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MPS Multi-Plug System
Nominal Schedule 40 Pipe Size
2”
Multi-Plug
3”
4”
5”
6”
8”
MP-5-80
MP-6-90
MP-8-120
Catalog Number
MP-2-30
MP-3-40
MP-4-60
Milti-Plug
with Bulkhead
Sleeve,
4” Steel
MP-SL-2-30-4S
MP-SL-3-40-4S
MP-SL-4-60-4S
MP-SL-5-80-4S
MP-SL-6-90-4S
MP-SL-8-120-4S
Milti-Plug
with Bulkhead
Sleeve,
4” Aluminum
MP-SL-2-30-4A
MP-SL-3-40-4A
MP-SL-4-60-4A
MP-SL-5-80-4A
MP-SL-6-90-4A
MP-SL-8-120-4A
Milti-Plug with
Deck Sleeve,
12” Steel
MP-SL-2-30-12S
MP-SL-3-40-12S
MP-SL-4-60-12S
MP-SL-5-80-12S
MP-SL-6-90-12S
MP-SL-8-120-12S
Milti-Plug with
Deck Sleeve,
12” Aluminum
MP-SL-2-30-12A
MP-SL-3-40-12A
MP-SL-4-60-12A
MP-SL-5-80-12A
MP-SL-6-90-12A
MP-SL-8-120-12A
AA0099
Tallow Lubricant Tube *
Multi-Plug/stuffing Tube Comparisons
Cables (.513 inches Diameter) Penetrating 9 Stuffing Tubes and 1 Multi-Plug
Multi-Plug
Stuffing Tubes
1-4-1/2” diameter
9 - 1” diameter
Aproxomite are utilized
16.8 sq. inches
42.25 sq. in*
Number of weldments
1
9
Linear inches weld
14.1”
31.8”
Cable pulling
9 cables through one large opening
9 cables pulled through gland nuts:washers and small
tube openings
Special tools
None
Spanner wrenches, Packing Sticks
Dimensions
Dimension
Reference
A
Pipe Size, Nominal, Inches
2”
3”
4”
5”
6”
8”
Pipe Length for Bulkheads
4”
4”
4”
4”
4”
4”
B
C
Pipe Length for Decks
12”
12”
12”
12”
12”
12”
Available Space for Insert Blocks & Cables
1.181
1.575
2.362
3.150
3.543
4.724
Fittings: Cable and Cord Fittings
Cost Elements
Number of cutouts
Fittings
* Supplied with each frame opening.
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© September 2010
115
MPS Multi-Plug System
Illustrated Features
• Multi-Plug penetrators for the 6 standard schedule 40 pipe sizes
available provides a square cable access opening.
• A grid format is used to assure simplicity and flexibility in
assigning cables to penatrate the opening.
• The grid format provides a modular system for selection of a
wide range of interchangable cables sizes for each penetrator
• Cables are placed between pairs of grooved insert blocks
designed for modular application which fit in the Multi-Plug
• Each insert block module size provides interchangeability with a
single or group of other module sizes
• The grid system allocates space within each Multi-Plug in a
series of squares
• Each square represents .393 inches or 10 millimeteres
• Millimeter designations have been adapted for ease in selecting
insert blocks (reference module selection chart) which are sized
in compatble modules with the grid format
2” Pipe Size - MP 2-30
9 Squares - 30 mm x 30 mm
3” Pipe Size - MP 3-40
16 Squares - 40 mm x 40 mm
4” Pipe Size - MP 4-60
36 Squares - 60 mm x 60 mm
5” Pipe Size - MP 5-80
9 Squares - 80 mm x 80 mm
Fittings
Fittings: Cable and Cord Fittings
Multi-Plug Openings Shown in Grid Pattern
Each Square Represents a 10mm Square
6” Pipe Size - MP 6-90
81 Squares - 90 mm x 90 mm
116
8” Pipe Size - MP 8-120
144 Squares - 120 mm x 120 mm
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© September 2010
MPS Multi-Plug System
Installation Instructions
Typical Examples (4” Pipe Size MP 4-60)
1 cable Module 60
4 cables Module 30
1 cable Module 40, 5 Cables
Module 20
9 cables Module 20
Figure 2
Figure 3
Figure 4
Illustrated Featured
Figure 1
Fittings: Cable and Cord Fittings
1. Weld pipe sleeve to bulkhead or deck
2. Insert Multi-Plugs using tallow. (Plugs are tapered. Insert initially until plug is snug in sleeve)
3. Cables are pulled through opening (Figure 1)
4. After the cable has been pulled, insert blocks are lubricated with tallow (Figure 2)
5. Blocks are placed in position (Figure 3)
6. Drive plug and insert blocks into sleeve
7. Nuts are alternately tightened until the Multi-Plug is secure in the sleeve (Figure 4)
Fittings
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© September 2010
117
MPS Multi-Plug System
Module Selection Chart
Tecron Module
Catalog Number
Cable Dia.
Inches
Tecron Module
Catalog Number
Blank
15/0
Blank
40/0
.157
15/4
.866
40/22
.197
15/5
.945
40/24
.236
15/6
1.024
40/26
.276
15/7
1.102
40/28
.315
15/8
1.181
40/30
.354
15/9
1.260
40/32
.394
15/10
1.339
40/34
.433
15/11
1.378
40/35
Blank
20/0
Blank
60/0
.157
20/4
.866
60/30
.197
20/5
.945
60/32
.236
20/6
1.024
60/34
.276
20/7
1.102
60/36
.315
20/8
1.181
60/38
.354
20/9
1.260
60/40
.394
20/10
1.339
60/42
Fittings: Cable and Cord Fittings
Cable Dia.
Inches
Fittings
Each grid square is
0.39”/10 mm x 0.39”/10 mm
118
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“TCC” Single and “TCCD” Double Conduit Cable Tray Clamps
Application
• For supporting rigid conduit to cable tray flange at each
location where tray cable exits the tray and is run through rigid
conduit raceway to control panel boards, motor starters and
other electrical devices.
Features
• Clamps mount on all types of tray configurations (inside,
outside or double flange).
• Exclusive design provides full 360° swivel, allowing exit conduit
positioning at any angle, eliminating the need for separate
inside or outside flange clamps, and field modification.
• Unique clamp mounting provides greater cable capacity
and working area within the tray by reducing internal
clamp obstruction.
• Type TCCD feature exclusive double conduit clamps conserve
to space where multiple cables exit the tray at one location.
• Only four clamps are necessary to handle a conduit range from
1/2” thru 4”.
• Fewer catalog numbers reduce jobsite inventory.
TCC250300G
Material/Finish
• Base and conduit clamp: malleable iron, hot dip galvanized
• Nuts, bolts and other hardware: steel, mechanically galvanized
• Cable tray grounding clamp: aluminum
Certifications and Compliances
• UL Standard: 467
• UL Listed: E6581
In Use
Catalog Number
Rigid Size (Inches)
Wt. Lbs./Kgs. Per 100
TCC-50100G
1/2, 3/4, 1
100.00/45.40
TCC-125200G
1-1/4, 1-1/2, 2
231.30/104.90
TCC-250300G
2-1/2, 3
446.90/202.70
TCC-350400G
3-1/2, 4
449.10/203.70
TCCD-50100G
1/2, 3/4, 1
90.70/41.10
TCCD-125200G
1-1/4, 1-1/2, 2
200.00/90.70
For #6 to 2/0 wire size
18.80/8.50
TCC for Single Line Conduit—Hot Dip/Mechanically Galvanized
Fittings: Cable Tray and Conduit Clamps
TCCD for Double Line Conduit—Hot Dip/Mechanically Galvanized
Cable Tray Grounding Conductor Clamp—Aluminum
TCGC
Fittings
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© September 2010
119
Fittings: Cable Glands
Fittings
TMC Connectors For Jacketed Metal Clad Cable
Class I, Division 2, Groups A,B,C,D✩
Class II, Division 1 and 2, Groups E, F, G
Class III, Division 1 and 2
Class I, Zone 1 and 2, AEXe ll
NEMA 3, 4, 4X,
IP66
Applications
Standard Materials
• TMC connectors are designed for use with the following cables:
— MC/MCHL
— Corrugated Interlocked Aluminium/Steel Armor
— Continuously Welded Armor Cables
— E.g. TECK or CLX
• TMC connectors provide a means for terminating jacketed type
MC cable, forming a mechanical watertight connection and
providing ground continuity for cable armor.
Features
•
•
•
•
•
•
•
•
•
Integral ‘O’ ring face seal providing – 4X and IP66.
Independent sealing and armor clamping.
True 360º grounding.
Superior pull out prevention.
Compact slim profile
Reduced installation time (no disassembly required).
Widest cable acceptance range.
Re-usable design.
Additional integral deluge proof seal for protection in extreme
offshore and onshore environments.
• Metric option available.
Inches/Millimeters
Cable Armor Diameter
C
End Stop In
End Stop Out
• Bodies, sleeve and gland nut: copperfree aluminum, nickel
plated brass, stainless steel
• Grounding spring: stainless steel
• Bushing: LSF-TPE (halogen-free)
• Stop and slip washers: nylon
• O-ring: Viton
Size Ranges
• Trade sizes 1/2” thru 4”
• Cable Jacket Diameter Range: 0.354” thru 4.220”
• Cable Armor Diameter Range: 0.342” thru 4.020”
Compliances
•
•
•
•
UL Standard: 2225, 514B
UL Listed: E323519, E81737
CSA Standard: C22.2 No. 174
CSA Certified: 249506
Options
• PVC coating available. Add suffix -PVC to catalog number.
Entry
Thread
A
NPT
(Inches)
Min
Max
Min
Max
Min
Max
1/2
—
—
0.34/8.6
0.50/12.7
0.35/8.9
0.55/13.8
TMC050SA
1/2
—
—
0.51/12.9
0.67/16.9
0.55/13.9
0.79/19.9
TMC050A †
3/4
0.59/15.0
0.76/19.2
0.76/19.2
0.92/23.2
0.67/16.9
1.04/26.2
1
0.83/20.9
0.97/24.6
0.97/24.6
1.15/29.2
0.91/23.1
1-1/4
1.08/27.5
1.23/31.1
1.23/31.1
1.39/35.2
1-1/2
1.32/33.5
1.46/37.1
1.46/37.1
2
1.51/38.3
1.68/42.5
2
1.77/45.0
2-1/2
Cable Jacket Diameter
D
Catalog Number
Aluminum
NP Brass
Stainless Steel *
TMC050SNB
TMC050SSS
TMC050NB
TMC050SS
TMC075A †
TMC075NB
TMC075SS
1.27/32.2
TMC100A †
TMC100NB
TMC100SS
1.16/29.4
1.50/38.2
TMC125A †
TMC125NB
TMC125SS
1.62/41.0
1.40/35.6
1.74/44.0
TMC150A †
TMC150NB
TMC150SS
1.68/42.5
1.85/47.0
1.58/40.1
2.01/51.0
TMC200SA
TMC200SNB
TMC200SSS
1.93/49.0
1.93/49.0
2.09/53.0
1.86/47.1
2.21/56.0
TMC200A †
TMC200NB
TMC200SS
2.05/52.1
2.16/54.8
2.16/54.8
2.32/58.9
2.08/52.8
2.44/62.0
TMC250SA
TMC250SNB
TMC250SSS
2-1/2
2.25/57.0
2.41/61.1
2.41/61.1
2.55/64.6
2.33/59.1
2.68/67.9
TMC250A †
TMC250NB
TMC250SS
3
2.54/64.5
2.78/70.51
2.78/70.5
2.97/75.3
2.62/66.5
3.13/79.4
TMC300A †
TMC300NB
TMC300SS
3-1/2
2.91/73.9
3.29/83.5
3.29/83.5
3.49/88.5
2.99/75.9
3.83/97.2
TMC350A †
TMC350NB
TMC350SS
4
—
—
3.50/88.9
4.02/102.1
3.70/93.9
4.22/107.1
TMC402400
†
—
—
* Stainless Steel is priced by quote only. Contact your factory representative for assistance.
† PVC coating available. Add suffix -PVC to catalog number.
✩ Where explosionproof enclosures are being used the TMC must be installed in conjunction with an approved pouring or compound sealing fitting. In Division 2
areas the TMC can be fitted directly to an enclosure which has no source of ignition in accordance with NEC/CEC requirements.
120
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TMC Connectors For Jacketed Metal Clad Cable
Fittings
Class I, Division 2, Groups A,B,C,D✩
Class II, Division 1 and 2, Groups E, F, G
Class III, Division 1 and 2
Class I, Zone 1 and 2, AEXe ll
NEMA 3, 4, 4X,
IP66
Fittings: Cable Glands
B
A
D
C
F
E
Inches/Millimeters
Entry Thread
A
NPT (Inches)
Minimum Thread Length
B
Nominal Assembly Length
E
Envelope Diameter
F
1/2
0.59/14.9
2.20/55.8
1.31/33.2
1/2
0.59/14.9
2.20/55.8
1.57/39.8
3/4
0.59/14.9
2.20/55.8
1.79/45.4
1
0.63/16.0
2.24/56.8
2.18/55.3
1-1/4
0.63/16.0
2.24/56.8
2.40/60.9
1-1/2
0.63/16.0
2.37/60.1
2.62/66.5
2
0.63/16.0
2.58/65.5
3.06/77.7
2
0.63/16.0
2.49/63.2
3.28/83.3
2-1/2
0.90/22.8
2.50/63.5
3.49/88.6
2-1/2
0.90/22.8
2.52/64.0
3.71/94.2
3
0.98/24.8
3.57/90.6
4.80/121.9
3-1/2
1.44/36.4
4.61/117.0
5.82/147.8
4
1.44/36.4
7.66/194.5
5.84/148.3
✩ Where explosionproof enclosures are being used the TMC must be installed in conjunction with an approved pouring or compound sealing fitting. In Division 2
areas the TMC can be fitted directly to an enclosure which has no source of ignition in accordance with NEC/CEC requirements.
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121
TMCX Connectors For Jacketed Metal Clad Cable
Fittings: Cable Glands
Fittings
Explosionproof, Dust-Ignitionproof
TMCX For Hazardous Locations.
Class I, Division 1 and 2, Groups A, B, C, D
Class I, Zone 1, AExd IIC
Class II, Division 1 and 2 Groups E, F, G
Class III
NEMA 4X
IP66
Applications
Standard Materials
• TMC connectors are designed for use with the following cables:
— MC/MCHL
— Corrugated Interlocked Aluminium/Steel Armor
— Continuously Welded Armor Cables
— E.g. TECK or CLX
• Provide a means for terminating jacketed type MC cable,
forming a mechanical watertight connection and providing
ground continuity for cable armor.
• For use on horizontal or vertical runs.
• Bodies, sleeve and gland nut: copperfree (4/10 or 1% max.)
aluminum, nickel plated brass, stainless steel
• Grounding spring: stainless steel
• Bushing: LSF-TPE (halogen-free)
• Stop and slip washers: nylon
• O-ring: Viton
Size Ranges
• Trade sizes: 1/2” thru 4”.
• Cable Jacket Diameter Range: 0.354” thru 4.220”
• Cable Armor Diameter Range: 0.342” thru 4.020”
Features
•
•
•
•
•
•
•
•
Independent sealing and armor clamping.
True 360º grounding.
Superior pull out prevention.
Compact slim profile.
Widest cable acceptance range.
Supplied complete with epoxy sealing compound.
Disconnectable design.
Additional integral deluge proof seal for protection in extreme
offshore and onshore environments.
Inches/Millimeters
Cable Armor Diameter
C
Entry Thread
A
NPT
(Inches) Metric
End Stop In
Min
Max
End Stop Out
Min
Max
Certifications and Compliances
•
•
•
•
UL Standard: 2225, 514B
UL Listed: 83827
CSA Standard: C22.2 No. 174
CSA Certified: 025875, 249506
Options
• PVC coating available on select connectors. Add suffix -PVC to
catalog number.
Cable Jacket Diameter
D
Min
Max
Catalog Number
Aluminum
NP Brass
Stainless Steel *
1/2S
M20
—
—
0.34/8.6
0.50/12.7
0.35/8.7
0.55/13.8
TMCX050SA † TMCX050SNB
1/2
M20
—
—
0.51/12.9
0.67/16.9
0.55/13.9
0.79/19.9
TMCX050A †
TMCX050NB
TMCX050SS
3/4
M25
0.59/15.0
0.76/19.1
0.76/19.2
0.92/23.2
0.67/19.9
1.04/26.2
TMCX075A †
TMCX075NB
TMCX075SS
1
M32
0.83/20.9
0.97/24.6
0.97/24.6
1.15/29.2
0.91/23.1
1.27/32.2
TMCX100A †
TMCX100NB
TMCX100SS
1-1/4
M40
1.08/27.5
1.23/31.1
1.23/31.1
1.39/35.2
1.16/29.4
1.50/38.2
TMCX125A
†
TMCX125NB
TMCX125SS
1-1/2
M50
1.32/33.5
1.46/37.1
1.46/37.1
1.62/41.0
1.40/35.6
1.74/44.0
TMCX150A
†
TMCX150NB
TMCX150SS
2S
M50
1.51/38.3
1.68/42.5
1.68/42.5
1.85/47.0
1.58/40.1
2.07/51.0
TMCX200SA
TMCX200SNB
TMCX200SSS
2
M63
1.77/45.0
1.93349.0
1.93/49.0
2.09/53.0
1.86/47.1
2.21/56.0
TMCX200A
TMCX200NB
TMCX200SS
2-1/2S M63
2.05/52.1
2.16/54.8
2.16/54.8
2.32/58.9
2.08/52.8
2.44/26.0
TMCX250SA
TMCX250SNB
TMCX250SSS
†
TMCX250NB
TMCX250SS
†
TMCX050SSS
2-1/2
M75
2.25/57.0
2.41/61.1
2.41/61.1
2.55/64.6
2.33/59.1
2.68/67.9
TMCX250A
3
M90
2.54/64.5
2.78/70.5
2.78/70.5
2.97/75.3
2.62/66.5
3.13/79.4
TMCX300A †
TMCX300NB
TMCX300SS
3-1/2 M100 2.91/73.9
3.29/83.5
3.29/83.5
3.49/88.5
2.99/75.9
3.83/97.2
TMCX350A †
TMCX350NB
TMCX350SS
—
3.50/88.9
4.02/102.1
3.70/93.9
4.22/107.1
TMCX402400
4
M110
—
—
—
* Stainless Steel is priced by quote only. Contact your factory representative for assistance.
† PVC coating available. Add suffix -PVC to catalog number.
122
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© September 2010
TMCX Connectors For Jacketed Metal Clad Cable
Explosionproof, Dust-Ignitionproof
Fittings
TMCX For Hazardous Locations.
Class I, Division 1 and 2, Groups A, B, C, D
Class I, Zone 1, AExd IIC
Class II, Division 1 and 2 Groups E, F, G
Class III
NEMA 4X
IP66
Fittings: Cable Glands
B
A
D F
C
E
Inches/Millimeters
Entry Thread
A
NPT
(Inches)
Minimum Thread Length
Metric
B
Nominal Assembly
Length
E
Envelope Diameter
F
1/2S
M20
0.59/14.9
2.20/558
1.31/33.2
1/2
M20
0.59/14.9
2.20/55.8
1.57/39.8
3/4
M25
0.59/14.9
2.20/55.8
1
M32
0.63/16.0
1-1/4
M40
1-1/2
Compound Compound
Weight
Supplied
(Ounces)
(Grams)
Quantity
Each
Replacement
Compound
0.5
15
1
LTCOMP15
1.79/45.4
1.2
35
1
LTCOMP35
2.24/56.8
2.18/55.3
1.2
35
1
LTCOMP35
0.63/16.0
2.24/56.8
2.40/60.9
2
55
1
LTCOMP55
M50
0.63/16.0
2.37/60.1
2.62/66.5
3.2
90
1
LTCOMP90
2S
M50
0.63/16.0
2.60/66.0
3.06/77.7
3.2
90
1
LTCOMP90
2
M63
0.63/16.0
2.81/71.3
3.28/83.3
4.8
135
1
LTCOMP135
2-1/2S
M63
0.90/22.8
2.88/73.1
3.49/88.6
9.5
270
1
LTCOMP270
2-1/2
M75
0.90/22.8
2.88/73.1
3.71/94.2
9.5
270
1
LTCOMP270
3
M90
0.98/24.8
3.92/9.5
4.80/121.9
14.3
405
1
LTCOMP135
LTCOMP270
3-1/2
M100
1.44/36.4
4.61/117.0
5.82/147.8
4
M110
1.44/36.4
7.66/194.5
5.84/148.3
19
540
2
LTCOMP270
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© September 2010
123
TMC Connectors For Teck Cable Terminations V
Fittings: Cable Glands
Fittings
CSA Certification Only.
Hazardous/Non-Hazardous Use.
1/2” - 2”:
Class II Division 1 and 2, Groups E, F, G
Class III Division 1 and 2
CSA Type 4X
2-1/2” - 4”:
Class I, Division 2, Groups A, B, C, D✩
Class II, Division 1 and 2, Groups E, F, G
Class III, Division 1 and 2
Class I, Zone 1 and 2, AEXe ll
NEMA 3, 4, 4X,
IP66
Applications
• CableReady connectors are designed for use with Type Teck
cables — black PVC jacketed interlocked aluminum.
• CableReady connectors provide a means for terminating
Teck cable, forming a mechanical, watertight connection and
providing ground continuity for cable armour.
• For use on horizontal or vertical runs.
• For use in non-hazardous locations.
Features
• No disassembly is required.
• Simplified construction reduces installation time.
• Armor stop will automatically break from friction washer upon
insertion of cable and will ensure that armor is located correctly
in connector.
• All CableReady connectors come with a convenient cable sizer
to assist in the proper selection of connector.
• Sizer also aids in the determination of how much jacket is to be
removed.
• Stainless steel grounding spring provides positive ground
continuity, as well as excellent pullout resistance.
• Integral O-ring supplied in connectors up to and including 2",
ensures watertight box connection.
• Neoprene bushing provides a watertight cable jacket seal.
• All external metallic parts are manufactured from lightweight,
copperfree aluminum to prevent corrosion in harsh
environments.
• Hex design for easy wrenching.
1/2” - 2” Trade Sizes
2-1/2” - 4” Trade Sizes
Standard Materials
•
•
•
•
Primary and intermediate bodies, sleeve and gland nut:
copperfree aluminum
Grounding spring: stainless steel
Bushing and O-ring: neoprene
Stop and slip washers: nylon
Certifications and Compliances
• CSA Standard: C22.2 No. 174
• CSA Certified: 702992, 249506
Options
• Nickel plated brass: available 2-1/2” - 4” trade sizes
V CSA Certification Only.
124
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© September 2010
TMC Connectors For Teck Cable Terminations V
CSA Certification Only.
1/2” - 2”:
Class II Division 1 and 2, Groups E, F, G
Class III Division 1 and 2
CSA Type 4X
Fittings
Hazardous/Non-Hazardous Use.
2-1/2” - 4”:
Class I, Division 2, Groups A, B, C, D✩
Class II, Division 1 and 2, Groups E, F, G
Class III, Division 1 and 2
Class I, Zone 1 and 2, AEXe ll
NEMA 3, 4, 4X,
IP66
Cable Jacket
Diameter Range
Cable Armor
Diameter Range
Turning
Diameter
1/2
0.500 - 0.760
0.400 - 0.660
1.34
TMC5076
1/2
0.725 - 0.990
0.625 - 0.890
1.63
TMC5099
3/4
0.880 - 1.210
0.800 - 1.110
2.00
TMC75121
Catalog Number
Aluminum
1
1.150 - 1.375
1.050 - 1.275
2.23
TMC100138
1-1/4
1.350 - 1.625
1.250 - 1.525
2.68
TMC125163
1-1/4
1.575 - 1.875
1.475 - 1.750
2.81
TMC125188
1-1/2
1.700 - 2.000
1.580 - 1.880
3.06
TMC150200
1-1/2
1.900 - 2.200
1.780 - 2.080
3.19
TMC150220
2
1.900 - 2.375
1.780 - 2.250
3.62
TMC200238
2
2.300 - 2.750
2.180 - 2.630
4.01
TMC200275
2-1/2
2.079 - 2.440
2.052 - 2.319
3.49
TMC250SA
2-1/2
2.327 - 2.666
2.247 - 2.544
3.71
TMC250A
3
2.622 - 3.126
2.543 - 2.965
4.80
TMC300A
3-1/2
2.992 - 3.827
2.913 - 3.485
5.82
TMC350A
3.500 - 4.020
5.84
TMC400A
4
3.7 - 4.22
Fittings: Cable Glands
Trade
Size (Inches)
V CSA Certification Only.
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© September 2010
125
Cable Gland Selection Guide
Selection Chart
Type
MARINE
Non-Hazardous
“d” and “e”
Fittings
ELASTOMER
SEAL
Fittings: Hazardous Sealing Fittings
COMPOUND
SEAL
UL
Series
Material
Non-Armored
Cables
C2KX
Brass, fully nickel plated
Yes
A2
Brass, fully nickel plated
Yes
A2F
Brass, fully nickel plated
Yes
Armored Cables
Wire
E1FW
Braid
Tape
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
E1FX
Brass, fully nickel plated
T3
Brass, fully nickel plated
PX
Brass, fully nickel plated
Yes
PXSS2K
Brass, fully nickel plated
Yes (Tray)
PX2K
Brass, fully nickel plated
PX2KX *
Brass, fully nickel plated
Yes
Selection Guide
Selection of cable entry for Ex d flameproof enclosure according to electrical installations IEC 60079-14.
Ex d cable entry
compound sealing
(Apply 10.4.2 d or e
according to
EN 60079-14)
Ex d cable entry
with sealing ring
Start
Yes
Yes
Does the enclosure contain an
internal source of ignition?
Does the hazardous gas
require IIC apparatus?
Yes
Yes
Is the volume of the enclosure
greater than 2 cm3? †
No
No
Is the area of
installation Zone 1
No
No
Note: Cable must be substantially compact and circular with an extruding bedding, and if any filters are used they are Non-Hygroscopic.
* Also ATEX & Marine rated.
† dm3: 1 cubic decimeter equals approximately 61 cubic inches.
126
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© September 2010
EEXe Series Polyamide Cable Glands
For Non-Armored Cable – Increased Safety for Hazardous Areas
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IEC
IP66 / 68
Applications
Certifications and Compliances
• Ex e Certified
— For non-armored cables certified for enclosures with the
following protection modes:
– Ex e Increased safety
– Ex nR Restricted breathing
– D Dust environment
— Hazardous areas (gas and dust)
— On-shore and off-shore
• Weatherproof IP68 or Ex i
— For non-armored cables for intrinsic safety Ex i applications in hazardous areas (Gas and Dust).
Features
Ex e Certified
— Black polyamide body
— Supplied with two polyamide clamping rings
— Weatherproof elastomer gasket
— Supplied with sealing gasket
Weatherproof IP68 or Ex i
— Blue polyamide body Ral 5012
— Supplied with polyamide clamping ring
— Weatherproof elastomer gasket
— Supplied with sealing gasket Certification Type EEXe
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE:
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -4 °F/-20 °C to +131 °F/+55 °C
CE Declaration of Conformity: 50233
ATEX Certificate: LCIE 99 ATEX 6030X
Ingress Protection (solid and liquid): IP66 (Ex e version), IP68
(Weatherproof)
• IEC Standards Latest Editions: 60079-0; 60079-7; 61241-0;
61241-1
• Other Standards: ISO 065/I/III (metric thread), 60529
•
•
Ex e Certified
Ex e Certified
— Weatheproof gasket: thermoplastic elastomer
— Entry thread seal: neoprene
Weatherproof IP68 or Ex i
— Body: polyamide
— Weatherproof gasket: thermoplastic elastomer
— Entry thread seal: neoprene
Cable Capacity
(in/mm)
Min.
Max.
Thread
Fittings: Hazardous Sealing Fittings
Materials
Weatherproof IP68
Dimensions
(in/mm)
Flat A
Length
(in/mm)
B
F
(in/mm)
Weight
(lb/kg)
Volume
(in3/dm3)
Catalog
Number
Pack
Ex e Certified
M16
0.12/3.0
0.33/8.5
0.75/19.0
0.94/24.0
0.59/15.0
0.03/0.015
9.76/0.160
095756
10
M20
0.26/6.5
0.57/14.5
1.06/27.0
1.18/30.0
0.59/15.0
0.05/0.021
9.76/0.160
095605
10
M25
0.31/8.0
0.73/18.5
1.30/33.0
1.30/33.0
0.59/15.0
0.07/0.032
9.76/0.160
095606
10
M32
0.39/10.0
0.98/25.0
1.65/42.0
1.69/43.0
0.59/15.0
0.13/0.061
26.85/0.440
095757
10
M40
0.94/24.0
1.34/34.0
2.17/55.0
1.85/47.0
0.59/15.0
0.16/0.072
4.39/0.072
095758
1
M50
1.10/28.0
1.65/42.0
2.56/65.0
1.93/49.0
0.59/15.0
0.27/0.124
4.39/0.072
095759
1
Weatherproof IP68
M16
0.10/2.5
0.31/8.0
0.75/19.0
1.06/27.0
0.59/15.0
0.03/0.013
9.76/0.160
095800
10
M20
0.20/5.0
0.47/12.0
0.94/24.0
1.18/30.0
0.59/15.0
0.04/0.017
9.76/0.160
095801
10
M25
0.28/7.0
0.55/14.0
1.06/27.0
1.38/35.0
0.59/15.0
0.04/0.020
9.76/0.160
095802
10
M32
0.55/14.0
0.98/25.0
1.65/42.0
1.65/42.0
0.59/15.0
0.11/0.051
26.85/0.440
095803
10
M40
0.71/18.0
1.26/32.0
2.09/53.0
2.05/52.0
0.63/16.0
0.16/0.072
4.39/0.072
095804
1
M50
0.94/24.0
1.52/38.5
2.36/60.0
2.17/55.0
0.63/16.0
0.22/0.100
4.39/0.072
095805
1
For Locknut, see Cable Gland Accessories section.
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© September 2010
Fittings
•
•
•
•
•
•
•
•
•
•
127
A2F Series Nickel Plated Brass Cable Glands
Fittings: Cable Glands
Fittings
Unarmored Cables with Elastomer Seal – Increased Safety and Flameproof. Ex d*.
ATEX II 2 G, D
Ex d * IIC
Ex e II
Ex nR II
Ex tD A21
Zone I and 2, Zone 21 and 22
Gas Groups IIA, IIB and IIC
ATEX
IM2
Ex d I
Ex e I
Applications
Certifications and Compliances
• Cable glands for unarmored cable certified for enclosures with
the following protection modes:
— Ex d flameproof IIB or IIC (as per §10.4.2 of IEC 60079-14) — Ex e increased safety
— Ex nR restricted breathing
— D dust environment
• Hazardous areas (gas and dust)
• Onshore and offshore
•
•
•
•
•
•
•
•
•
•
Features
• Elastomer displacement seal for unarmored cable provides
a combined flameproof and weatherproof seal on the outer
sheath of the cable.
Materials
•
•
•
• Body: nickel plated brass (suffix 5)
• Seal: LSF (Low Smoke Fume) thermoplastic elastomer
Options
•
• 316L stainless steel version: replace last digit 5 with 4
• Brass version: replace last digit 5 with 7
• Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages
Cable Gland
Size
(Inches)
Certification Type A2F
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +266 °F/+130 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 06 ATEX 1097X
IECEx Certificate: IECEx SIR 06.0043X
CSA Certified: 101909
CSA Standard: C22.2 No. 174, CAN/CSA E60079-0,
CAN/CSA E60079-1, CAN/CSA E60079-7
Other Certifications: GOST, Lloyds, DNV, ABS
Ingress Protection (solid and liquid): IP66 / IP68 (10m)
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
Product Standards: BS 6121, NF E 03 601 (conical thread); ISO
065/I/III (metric thread)
Catalog Numbers
NPT †
Metric †
Alternate NPT Thread †
20S16
M20
2016A2F5
1/2"
2016A2F0505
3/4"
2016A2F0755
20S
M20
20SA2F5
1/2"
20SA2F0505
3/4"
20SA2F0755
20
M20
20A2F5
1/2"
20A2F0505
3/4"
20A2F0755
25
M25
25A2F5
3/4"
25A2F0755
1"
25A2F1005
32
M32
32A2F5
1"
32A2F1005
1-1/4"
32A2F1255
40
M40
40A2F5
1-1/4"
40A2F1255
1-1/2"
40A2F1505
50S
M50
50SA2F5
1-1/2"
50SA2F1505
50
M50
50A2F5
2"
50A2F2005
2-1/2"
50A2F2505
63S
M63
63SA2F5
2"
63SA2F2005
2-1/2"
63SA2F2505
2"
50SA2F2005
63
M63
63A2F5
2-1/2"
63A2F2505
3"
63A2F3005
75S
M75
75SA2F5
2-1/2"
75SA2F2505
3"
75SA2F3005
75
M75
75A2F5
3"
75A2F3005
3-1/2"
75A2F3505
90
M90
90A2F5
3"
90A2F3005
3-1/2"
90A2FX3505
100
M100
100A2F5
4"
100A2F4005
-
-
* The A2F Cable Gland is suitable for use with all forms of equipment protection permitted in Zone 1, Zone 2, Zone 21 and Zone 22 provided always that the
prevailing code of practice for selection and installation is observed, e.g. IEC 60079-14. Refer to IEC 60079-14 at the beginning of the Fittings section.
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
128
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© September 2010
A2F Series Nickel Plated Brass Cable Glands
Unarmored Cables with Elastomer Seal – Increased Safety and Flameproof. Ex d*.
Fittings
ATEX II 2 G, D
Ex d * IIC
Ex e II
Ex nR II
Ex tD A21
Zone I and 2, Zone 21 and 22
Gas Groups IIA, IIB and IIC
ATEX
IM2
Ex d I
Ex e I
Fittings: Cable Glands
A
D
F
Cable Gland
Size
(Inches)
Cable Capacity (in/mm)
A
Min
Max
Dimensions (in/mm)
D
Corner
Flat
15mm
min.
Length
(in/mm)
F
Weight
(lbs/kgs)
20S16
0.13/3.2
0.34/8.7
1.05/26.6
0.94/24.0
0.83/21.0
0.15/0.07
20S
0.24/6.1
0.46/11.7
1.05/26.6
0.94/24.0
0.83/21.0
0.13/0.06
20
0.26/6.5
0.55/14.0
1.22/31.0
1.06/27.0
0.94/24.0
0.13/0.06
25
0.44/11.1
0.79/20.0
1.54/39.0
1.42/36.0
1.02/26.0
0.26/0.12
32
0.67/17.0
1.04/26.3
1.77/45.0
1.61/41.0
1.06/27.0
0.29/0.13
40
0.93/23.5
1.27/32.2
2.11/53.5
1.97/50.0
1.10/28.0
0.40/0.18
50S
1.22/31.0
1.50/38.2
2.40/61.0
2.17/55.0
1.14/29.0
0.53/0.24
50
1.40/35.6
1.74/44.1
2.60/66.0
2.36/60.0
1.18/30.0
0.53/0.24
63S
1.64/41.5
1.97/50.0
3.05/77.5
2.76/70.0
1.18/30.0
0.82/0.37
63
1.86/47.2
2.20/56.0
3.31/84.0
2.95/75.0
1.18/30.0
0.79/0.36
75S
2.13/54.0
2.44/62.0
3.43/87.0
3.11/79.0
1.26/32.0
0.93/0.42
75
2.41/61.1
2.68/68.0
3.70/94.0
3.31/84.0
1.26/32.0
0.86/0.39
90
2.62/66.6
3.15/80.0
4.72/120.0
4.25/108.0
1.73/44.0
3.26/1.48
100
2.99/76.0
3.58/91.0
5.43/138.0
4.80/122.0
1.89/48.0
3.57/1.62
* The A2F Cable Gland is suitable for use with all forms of equipment protection permitted in Zone 1, Zone 2, Zone 21 and Zone 22 provided always that the
prevailing code of practice for selection and installation is observed, e.g. IEC 60079-14. Refer to IEC 60079-14 at the beginning of the Fittings section.
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
129
A2 Industrial Cable Gland
Fittings: Cable Glands
Fittings
Unarmored Cable.
Applications
Options
• A2 type brass indoor and outdoor cable gland for use with all
types of unarmored cable providing mechanical cable retention
and an environmental seal on the cable outer sheath.
Features
• Designed and tested to BS 6121: Part 1: 1989, meets and
surpasses the requirements of EN 50262:1999.
• Brass grade CuZn39Pb3 (CW614N) to EN12168.
• Continuous operating temperature range: -76 °F/-60 °C to
+266 °F/+130 °C.
• Cable type: unarmored.
• Sealing technique - Displacement seal concept.
• Sealing area(s) - outer sheath.
Standard Materials
• Gland: brass, fully nickel plated
• Seal: SOLO LSF (low smoke fumes) thermoplastic elastomer
• Brass with nickel plated brass threaded entry: replace RA5 with
RA7
• Aluminum: replace RA5 with RA1
• 316L stainless steel: replace RA5 with RA4
• Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages
Certifications and Compliances
•
•
•
•
•
•
•
CSA Standard: C22.2 No. 174
CSA Certified: 101909
Ingress Protection IP66, IP67 and IP68
Deluge Protection - To DTS01: 91
CEPEL/INMENRD: EX-023
SAQAS: AUSEX764
Marine: LLOYDS, DNV, ABS
Cable Gland
Size
C
Standard
Metric
Catalog Number
Metric †
C
Standard
NPT
Catalog Number
NPT †
C
Option
NPT
Catalog Number
Alternate NPT Thread †
20S16
M20
2016A25
1/2
2016A20505
3/4
2016A20755
20S
M20
20SA25
1/2
20SA20505
3/4
20SA20755
20
M20
20A25
1/2
20A20505
3/4
20A20755
25
M25
25A25
3/4
25A20755
1
25A21005
32
M32
32A25
1
32A21005
1-1/4
32A21255
40
M40
40A25
1-1/4
40A21255
1-1/2
40A21505
50S
M50
50SA25
1-1/2
50SA21505
50
M50
50A25
2
50A21505
2-1/2
50A22505
63S
M63
63SA25
2
63SA22005
2-1/2
63SA22505
63
M63
63A25
2-1/2
63A22505
3
63A23005
75S
M75
75SA25
2-1/2
75SA22505
3
75SA23005
75
M75
75A25
3
75A23005
3-1/2
75A23505
90
M90
90A25
3
90A23005
3-1/2
90A2X3505
100
M100
100A25
4
100A24005
2
4
50SA22005
—
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
130
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
A2 Industrial Cable Gland
Unarmored Cable.
Fittings
Fittings: Cable Glands
Inches/Millimeters
Cable
Gland
Size
Overall Cable Diameter
A
Min
Max
Across
D
Flats
Corners
Maximum Thread Nominal Protrusion
Length
Length
E
F
PVC Shroud
Reference
Cable
Gland Weight
(Oz/G)
20S16
0.126/3.1
0.343/8.7
0.945/24.0
1.047/26.6
0.394/10.0
0.827/21.0
PVC04
1.90/53.9
20S
0.240/6.1
0.461/11.7
0.945/24.0
1.047/26.6
0.394/10.0
0.827/210
PVC04
1.90/53.9
20
0.256/6.5
0.551/14.0
1.063/27.0
1.220/30.0
0.394/10.0
0.945/24.0
PVC05
2.08/59.0
25
0.437/11.1
0.787/20.0
1.417/36.0
1.535/39.9
0.394/10.0
1.024/26.0
PVC09
3.95/112.0
32
0.669/17.0
1.035/26.3
1.614/41.0
1.772/45.5
0.394/10.0
1.063/27.0
PVC10
4.51/127.9
40
0.925/23.5
1.268/32.2
1.969/50.0
2.106/55.4
0.591/15.1
1.102/28.0
PVC13
5.93/168.1
50S
1.220/31.0
1.504/38.2
2.165/55.0
2.402/61.0
0.591/15.1
1.142/29.0
PVC14
7.90/224.0
50
1.402/35.6
1.736/44.1
2.362/60.0
2.598/66.5
0.591/15.1
1.181/30.0
PVC17
8.15/231.0
63S
1.634/41.5
1.969/50.0
2.756/70.0
3.051/77.6
0.591/15.1
1.181/30.0
PVC20
12.69/359.8
63
1.858/47.2
2.205/56.0
2.953/75.0
3.307/83.2
0.591/15.1
1.181/30.0
PVC22
12.14/344.2
75S
2.126/54.0
2.44162.0
3.110/80.0
3.425/88.7
0.591/15.1
1.260/32.0
PVC24
16.44/466.1
75
2.406/61.1
2.677/68.0
3.307/85.0
3.701/94.2
0.591/15.1
1.260/32.0
PVC26
13.93/394.9
90
2.622/66.6
3.150/79.4
4.252/108.0
4.724/120.7
0.591/15.1
1.732/44.0
PVC31
47.48/1346.0
100
2.992/76.0
3.583/91.0
4.843/123.0
5.228/132.8
0.591/15.1
1.890/48.0
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
150/50HST 55.56/1575.1
131
T3 Series Nickel Plated Brass Cable Glands
Fittings: Cable Glands
Fittings
Armored Cables with Elastomer Seal – Increased Safety and Flameproof. Ex d*.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66 / 68 (10 m)
Class I, Division 2, Groups A, B, C, D
Class I, Division 2, Groups E, F, G
Class III
NEMA 3, 4, 4X
Applications
Class I, Zone I, AEx e II / Ex d IIC
Class I, Zone 2, AEx e II / Ex e II
IP66, IP67 *, IP68 *
Options
• Cable gland for all types of armored cable certified for
enclosures with the following protection modes:
— Ex d flameproof IIB or IIC (as per §10.4.2 of IEC 60079-14)
(Refer to ATX Guide for Use of Electrical Products in Hazardous
Locations)
— Ex e increased safety.
— Ex nR restricted breathing.
— Ex d flameproof.
• Hazardous areas (gas and dust).
• Onshore and offshore.
Features
• Cable gland with elastomer seal for use in hazardous areas with
all types of armored cable.
• This product utilizes a unique Compensating Displacement
Seal (CDS) system which provides full compatibility with
restricted breathing equipment.
• The CDS system is designed to alleviate any pressure
on soft bedded cables.
• The cable gland allows mechanical cable retention and
earth continuity via armor termination.
• A reversible armor cone and AnyWay universal clamping
ring arrangement allows the cable to be easily disconnected
from equipment.
• The cable gland is IP66/68 rated with deluge
protection to DTS01: 91.
• Inspection of the armor can be carried out while still
maintaining the protection mode of the enclosure.
•
•
•
•
316L stainless steel version: replace last digit 5 with 4
Lead sheath version: replace T3 with T3PB
Brass version: remove last digit 5
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
UL Standard: 2225
UL Listed: E256367
CSA Standard: C22.2 No. 174
CSA Certified: 101909
Certification Type T3CDS
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +266 °F/+130 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 06 ATEX 1283X
IECEx Certificate: IECEx SIR 07.005X
Other Certifications: CSA, GOST, Lloyds, DNV, ABS
Ingress Protection (solid and liquid): IP66 / IP68 (10m)
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Product Standards: BS 6121, NF E 03 601 (conical thread); ISO
065/I/III (metric thread)
Materials
• Body: nickel plated brass
• Seal: LSF (Low Smoke Fume) thermoplastic elastomer
— Inner CDS system and LRS (Load Retention Seal)
outer seal
Catalog Numbers
Cable Gland
Size
Metric †
NPT †
Alternate NPT Thread †
Weight
(lbs/kgs)
20S16
M20
2016T35
1/2"
2016T30505
3/4"
2016T30755
0.37/0.17
20S
M20
20ST35
1/2"
20ST30505
3/4"
20ST30755
0.37/0.17
3/4"
20
M20
20T35
1/2"
20T30505
20T30755
0.57/0.26
25S
M25
25ST35
3/4"
25ST30755
1"
25ST31005
0.84/0.38
25
M25
25T35
3/4"
25T30755
1"
25T31005
0.84/0.38
32
M32
32T35
1"
32T31005
1-1/4"
32T31255
1.23/0.56
40
M40
40T35
1-1/4"
40T31255
1-1/2"
40T31505
1.87/0.85
50S
M50
50ST35
1-1/2"
50ST31505
50ST32005
2.31/1.05
50
M50
50T35
2"
50T32005
2-1/2"
50T32505
3.35/1.52
63S
M63
63ST35
2"
63ST32005
2-1/2"
63ST32505
3.86/1.75
2"
63
M63
63T35
2-1/2"
63T32505
3"
63T33005
3.70/1.68
75S
M75
75ST35
2-1/2"
75ST32505
3"
75ST33005
5.16/2.34
75
M75
75T35
3"
75T33005
3-1/2"
75T33505
7.05/3.20
90
M90
90T35
3"
90T33005
3-1/2"
90T33505
11.24/5.10
100
M100
100T35
4"
100T34005
—
—
13.89/6.30
* The T3CDS Cable Gland is suitable for use with all forms of equipment protection permitted in Zone 1, Zone 2, Zone 21 and Zone 22 provided always that the
prevailing code of practice for selection and installation is observed, e.g. IEC 60079-14. Refer to IEC 60079-14 at the beginning of the Fittings section.
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
132
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
T3 Series Nickel Plated Brass Cable Glands
Armored Cables with Elastomer Seal – Increased Safety and Flameproof.
Class I, Division 2, Groups A, B, C, D
Class I, Division 2, Groups E, F, G
Class III
NEMA 3, 4, 4X
Fittings
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66 / 68 (10 m)
Class I, Zone I, AEx e II / Ex d IIC
Class I, Zone 2, AEx e II / Ex e II
IP66, IP67 *, IP68 *
Fittings: Cable Glands
Dimensions (mm)
D
B
A
F
15mm min.
T3 Series
Cable Capacity (in/mm)
Cable Gland
Size
Inner A
Min
Outer B
Max
Min
Max
Dimensions (in/mm)
D
Corner
Flat
Length
F
(in/mm)
Weight
(lbs/kgs)
20S16
0.12/3.1
0.34/8.7
0.24/6.1
0.45/11.5
1.05/26.6
0.94/24.0
2.56/65.0
0.37/0.17
20S
0.24/6.1
0.46/11.7
0.37/9.5
0.63/15.9
1.05/26.6
0.94/24.0
2.52/64.0
0.37/0.17
20
0.26/6.5
0.55/14.0
0.49/12.5
0.82/20.9
1.31/33.3
1.20/30.5
2.48/63.0
0.57/0.26
25S
0.44/11.1
0.79/20.0
0.55/14.0
0.87/22.0
1.59/40.5
1.48/37.5
2.91/74.0
0.84/0.38
25
0.44/11.1
0.79/20.0
0.72/18.2
1.03/26.2
1.59/40.5
1.48/37.5
2.99/76.0
0.84/0.38
32
0.67/17.0
1.04/26.3
0.93/23.7
1.33/33.9
2.01/51.0
1.81/46.0
3.15/80.0
1.23/0.56
40
0.87/22.0
1.27/32.2
1.10/27.9
1.59/40.4
2.40/61.0
2.17/55.0
2.95/75.0
1.87/0.85
50S
1.16/29.5
1.50/38.2
1.39/35.2
1.84/46.7
2.62/66.5
2.36/60.0
3.66/93.0
2.31/1.05
50
1.40/35.6
1.74/44.1
1.59/40.4
2.09/53.1
3.09/78.6
2.76/70.0
3.94/100.0
3.35/1.52
63S
1.58/40.1
1.97/50.0
1.80/45.6
2.34/59.4
3.28/83.2
2.95/75.0
3.74/95.0
3.86/1.75
63
1.86/47.2
2.20/56.0
2.15/54.6
2.59/65.9
3.50/89.0
3.15/80.0
3.86/98.0
3.70/1.68
75S
2.08/52.8
2.44/62.0
2.32/59.0
2.84/72.1
4.00/101.6
3.50/89.0
4.13/105.0
5.16/2.34
75
2.33/59.1
2.68/68.0
2.63/66.7
3.09/78.5
4.37/111.1
3.90/99.0
4.41/112.0
7.05/3.20
90
2.62/66.6
3.15/80.0
3.00/76.2
3.56/90.4
5.06/128.6
4.49/114.0
5.20/132.0
11.24/5.10
100
2.99/76.0
3.58/91.0
3.39/86.1
4.00/101.5
5.43/138.0
4.84/123.0
6.30/160.0
13.89/6.30
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
133
PXSS2K Connector: Flame Proof Compound Barrier Type Cable Connector
Fittings: Cable Glands
Fittings
Unarmored, Tray, Shipboard and SO Type Cable.
Class I, Division 2, Groups A *, B *, C, D
Class II, Division 2, Groups F, G
Class I, Zone 1
AEx d IIC
AEx e II
Ex nR II, Ex tD
NEMA 4X
IP66, IP67, IP68
Applications
Certifications and Compliances
• Flame proof Class I Division 2 cable connector suitable for
unarmored, tray and shipboard cables.
Features
• Connector provides an environmental seal on the cable jacket
and an explosion proof compound barrier seal around the cable
inner cores.
• The connector is UL listed for NPT or Metric entry threads.
• Continuous operating temperature -76 °F/-60 °C to +212
°F/+100 °C.
• Sealing technique - displacement seal concept. Sealing area(s)
- inner compound barrier and outer sheath.
•
•
•
•
•
•
•
UL Standard: 2225
UL Listed: E161256
CSA Standard: C22.2 No. 174
CSA Certified: 101909
Ingress Protection: IP66, IP67 and IP68, NEMA 4X
Deluge Protection: To DTS01: 91
Code of protection category: ATEX
II 2 GD Ex d IIC and Ex e
II, Ex nR II, Ex tD A21 IP66, Equipment Zone I, Zone 2, Zone 21
and Zone 22 – Gas Groups IIA, IIB, IIC
Standard Materials
• Connector: brass fully nickel plated
• Seal: SOLO LSF (low smoke fumes) thermoplastic elastomer
• Epoxy putty.
Options
Brass with nickel plated threaded entry: replace RA5 with RA7
Aluminum: replace RA5 with RA1
316L stainless steel: replace RA5 with RA4
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages
•
•
•
•
Catalog Number
Metric †
Standard
NPT
Catalog Number
NPT †
Option
NPT
Catalog Number
Alternate NPT Thread †
Inches/Millimeters
Dia. Over
Conductors
A
Max
C
Cable
Connector Standard
Size
Metric
C
C
20S16
M20
20S16PX5
1/2”
20S16PX0505
3/4”
20S16PX0755
0.496/12.5
20S
M20
20SPX5
1/2”
20SPX0505
3/4”
20SPX0755
0.496/12.5
20
M20
20PX5
1/2”
20PX0505
3/4”
20PX0755
0.496/12.5
20L
M20
20LPX5
1/2”
20LPX0505
3/4”
20LPX0755
0.496/12.5
25
M25
25PX5
3/4”
25PX0755
1”
25PX1005
0.689/17.5
32
M32
32PX5
1”
32PX1005
1-1/4”
32PX1255
0.929/23.5
32L
M32
32LPX5
1”
32LPX1005
1-1/4”
32LPX1255
0.929/23.5
40
M40
40PX5
1-1/4”
40PX1255
1-1/2”
40PX1505
1.181/29.9
50S
M50
50SPX5
1-1/2”
50SPX1505
50
M50
50PX5
63S
M63
63SPX5
63
M63
63PX5
2-1/2”
63PX2505
3”
75S
M75
75SPX5
2-1/2”
75SPX2505
3”
75
M75
75PX5
3”
75PX3005
90
M90
90PX5
3-1/2”
90PX3505
50SPX2005
1.441/36.6
2”
50PX2005
2-1/2”
50PX2505
1.614/40.9
2”
63SPX2005
2-1/2”
63SPX2505
1.886/47.9
63PX3005
2.114/53.6
75SPX3005
2.354/59.7
3-1/2”
75PX3505
2.531/64.2
4”
90PX4005
2.965/75.3
2”
* lncreased metric thread engagement is required for gas groups A and B. Please specify gas group, thread form and size when ordering.
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
134
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
PXSS2K Connector: Flame Proof Compound Barrier Type Cable Connector
Unarmored, Tray and Shipboard Cable.
Fittings
Class I, Division 2, Groups A *, B *, C, D
Class II, Division 2, Groups F, G
Class I, Zone 1
AEx d IIC
AEx e II
Ex nR II, Ex tD
NEMA 4X
IP66, IP67, IP68
Inches/Millimeters
Cable
Connector
Size
20S16
Overall Cable Diameter
B
Min
Max
0.122/3.0
0.343/8.7
Across D
Flats
Corners
Minimum Thread Length
E
NPT
Metric
Nominal
Protrusion
Length
F
Number of
PVC
Cores
Shroud
Max
Reference
Cable
Connector
Wt (Oz/G)
0.945/24.0
1.047/26.5 0.630/16.0 0.591/15.0
2.303/2.303
15
PVC04
5.68/161.0
20S
0.240/6.1
0.470/11.9 0.945/24.0
1.047/26.5 0.630/16.0 0.591/15.0
2.303/2.303
15
PVC04
5.68/161.0
20
0.260/6.6
0.530/13.4 1.201/30.5
1.311/33.2 0.630/16.0 0.591/15.0
2.382/60.5
15
PVC05
7.09/201.0
20L
0.390/9.9
0.630/16.0 1.201/30.5
1.311/33.2 0.669/16.9 0.591/15.0
2.382/60.5
15
PVC05
7.09/201.0
25
0.440/11.1 0.780/19.8 1.476/37.5
1.594/40.4 0.669/16.9 0.591/15.0
2.657/67.4
29
PVC09
11.44/324.3
32
0.670/17.0 1.030/26.1 1.811/46.0
2.008/51.0 0.787/19.9 0.591/15.0
2.736/69.4
51
PVC10
15.75/446.5
32L
0.790/20.0 1.079/27.4 1.811/46.0
2.008/51.0 0.787/19.9 0.591/15.0
2.736/69.4
51
PVC10
15.75/446.5
40
0.870/22.0 1.260/32.0 2.165/55.0
2.402/61.0 0.787/19.9 0.591/15.0
3.071/78.0
80
PVC13
17.03/482.8
50S
1.160/29.5 1.500/38.1 2.362/60.0
2.618/66.4 0.787/19.9 0.591/15.0
2.972/75.4
122
PVC14
17.17/486.8
50
1.400/35.6 1.730/43.9 2.756/70.0
3.094/78.5 0.906/23.0 0.591/15.0
3.169/80.4
149
PVC17
17.59/498.7
63S
1.580/40.1 1.960/49.7 2.953/75.0
3.276/83.2 0.906/23.0 0.591/15.0
3.602/91.4
205
PVC20
20.00/567.0
63
1.860/47.2 2.200/55.8 3.150/80.0
3.504/89.0 0.984/24.9 0.591/15.0
3.622/91.9
259
PVC22
20.71/587.1
75S
2.080/52.8 2.440/61.9 3.504/89.0 4.000/101.6 0.984/24.9 0.591/15.0
3.898/99.0
320
PVC24
32.63/925.0
75
2.330/59.1 2.670/67.8 3.898/99.0 4.374/111.0 1.417/35.9 0.591/15.0
4.016/102.0
364
PVC26 36.89/1045.8
90
2.620/66.6 3.120/79.2 4.488/113.9 5.063/128.6 1.417/35.9 0.591/15.0
4.724/119.9
500
PVC31 76.61/2171.9
* lncreased metric thread engagement is required for gas groups A and B. Please specify gas group, thread form and size when ordering.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
135
Fittings: Cable Glands
05
PX Series Nickel Plated Brass Cable Glands for Unarmored Cables
Fittings: Cable Glands
Fittings
with Compound Barrier Seal – Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 (10 m)
Applications
Certifications and Compliances
• Cable gland for unarmored cables certified for enclosures with
the following protection modes:
— Ex d flameproof IIB or IIC (as per §10.4.2 of IEC 60079-14) (Refer to the ATX Guide for Use of Electrical Products in Hazardous Locations)
— Ex e increased safety.
— Ex nR restricted breathing.
— D dust environment.
• Hazardous areas (gas and dust).
• Onshore and offshore.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
UL Standard: 2225
UL Listed: E161256
CSA Standard: C22.2 No. 174
CSA Certified: 101909
Certification Type PX
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +212 °F/+100 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 06 ATEX 1097X
IECEx Certificate: IECEx SIR 06.0044X
Other Certifications: CSA, UL, GOST, Lloyds, DNV, ABS
Ingress Protection (solid and liquid): IP66 / IP68 (10m)
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Product Standards: BS 6121, NF E 03 601 (conical thread); ISO
065/I/III (metric thread)
Features
• Cable gland with compound barrier seal for use in hazardous
areas with all types of unarmored cables.
• The cable gland provides mechanical cable retention.
• A combined detachable spacer and compound tube allows
the cable to be easily disconnected from the equipment.
• The cable gland is IP66/68 and complies with deluge
protection tests.
• Epoxy resin supplied with the cable gland.
Standard Materials
• Body: nickel plated brass
• Epoxy resin barrier compound
• Seal: LSF (Low Smoke Fume) thermoplastic elastomer
displacement outer seal
Options
• 316L stainless steel version: replace last digit 5 with 4
• Brass version: remove last digit 5
• Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Cable Gland
Size
Catalog Numbers
NPT †
Metric †
Alternate NPT Thread †
20S16
M20
2016PX5
1/2"
2016PX0505
3/4"
2016PX0755
20S
M20
20SPX5
1/2"
20SPX0505
3/4"
20SPX0755
20
M20
20PX5
1/2"
20PX0505
3/4"
20PX0755
25
M25
25PX5
3/4"
25PX0755
1"
25PX1005
32
M32
32PX5
1"
32PX1005
1-1/4"
32PX1255
40
M40
40PX5
1-1/4"
40PX1255
1-1/2"
40PX1505
50S
M50
50SPX5
1-1/2"
50SPX1505
50
M50
50PX5
63S
M63
63SPX5
63
M63
63PX5
2-1/2"
63PX2505
3"
63PX3005
75S
M75
75SPX5
2-1/2"
75SPX2505
3"
75SPX 3005
75
M75
75PX5
2"
50SPX2005
2"
50PX2005
2-1/2"
50PX2505
2"
63SPX2005
2-1/2"
63SPX2505
3"
75PX3005
3-1/2"
75PX3505
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
136
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
PX Series Nickel Plated Brass Cable Glands for Unarmored Cables
with Compound Barrier Seal – Increased Safety and Flameproof.
Fittings
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 (10 m)
D
F
A
B
PX Series
Cable Gland
Size
20S16
Resin
A
0 (in/mm)
Max. # of cores
Fittings: Cable Glands
Dimensions (mm)
15mm min.
Cable (in/mm)
Outer B
Min
Max
Dimensions
D (in/mm)
Corner
Flat
Length
F
(in/mm)
Weight
(lbs/kgs)
0.50/12.6
15
0.12/3.0
0.34/8.7
1.05/26.6
0.94/24.0
2.30/58.5
0.33/0.15
20S
0.50/12.6
15
0.24/6.1
0.46/11.7
1.05/26.6
0.94/24.0
2.30/58.5
0.33/0.15
20
0.50/12.6
15
0.26/6.5
0.55/14.0
1.31/33.3
1.20/30.5
2.38/60.5
0.33/0.15
25
0.69/17.5
29
0.44/11.1
0.79/20.0
1.59/40.5
1.48/37.5
2.66/67.5
0.60/0.27
32
0.93/23.6
51
0.67/17.0
1.04/26.3
2.01/51.0
1.81/46.0
2.74/69.5
0.64/0.29
40
1.18/30.0
80
0.87/22.0
1.26/32.1
2.40/61.0
2.17/55.0
3.07/78.0
0.88/0.40
50S
1.44/36.6
122
1.16/29.5
1.50/38.2
2.62/66.5
2.36/60.0
2.97/75.5
1.08/0.49
50
1.61/41.0
149
1.40/35.6
1.74/44.1
3.09/78.6
2.76/70.0
3.17/80.5
1.12/0.51
63S
1.89/47.9
205
1.58/40.1
1.97/50.1
3.28/83.2
2.95/75.0
3.60/91.5
1.32/0.60
63
2.11/53.7
259
1.86/47.2
2.20/56.0
3.50/89.0
3.15/80.0
3.62/92.0
1.37/0.62
75S
2.35/59.8
230
2.08/52.8
2.44/62.0
4.00/101.6
3.50/89.0
3.90/99.0
2.31/1.05
75
2.53/64.3
364
2.33/59.1
2.68/68.0
4.37/111.1
3.90/99.0
4.02/102.0
2.54/1.15
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
137
PX2K Series: Nickel Plated Brass Cable Glands for All Types of Armored Cables
Fittings: Cable Glands
Fittings
(Braids, Tape and Wire with Lead Sheath Version) with Compound Barrier Seal – Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 (10 m)
Applications:
Options
• Cable gland for all types of armored cables (braid, tape, wire
and lead sheath version) certified for enclosures with the
following protection modes:
— Ex d flameproof IIB or IIC (as per §10.4.2 of IEC 60079-14)
(Refer to the ATX Guide for Use of Electrical Products in Hazardous Locations)
— Ex e increased safety.
— Ex nR restricted breathing.
— D dust environment.
• Hazardous areas (gas and dust).
• Onshore and offshore.
Features
• Cable gland with compound barrier seal for use in hazardous
areas with all types of armored cables (braid, tape and wire).
• The cable gland provides mechanical cable retention and earth
continuity via cable armor termination.
• A combined detachable armor cone and compound tube,
together with AnyWay universal clamping ring arrangement
allows the cable to be easily disconnected from the equipment.
• The cable gland is IP66/68 and complies with deluge protection
tests.
• The cable gland is supplied with epoxy resin and two
detachable armor cones.
Materials
• Body: nickel plated brass
• Epoxy resin barrier compound
• Seal: LSF (Low Smoke Fume) thermoplastic elastomer
displacement outer seal
•
•
•
•
316L stainless steel version: replace last digit 5 with 4
Lead sheath version: Replace PX2K with PX2KPB
Brass version: remove last digit 5
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
UL Standard: 2225
UL Listed: E161256
CSA Standard: C22.2 No. 174
CSA Certified: 101909
Certification Type PX2K
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +212 °F/+100 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 06 ATEX 1097X
IECEx Certificate: IECEx SIR 06.0044X
Other Certifications: GOST, Lloyds, DNV, ABS
Ingress Protection (solid and liquid): IP66 / IP68 (10m)
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Product Standards: BS 6121, NF E 03 601 (conical thread); ISO
065/I/III (metric thread)
Catalog Numbers
Cable Gland
Size
Metric †
NPT †
Alternate NPT Thread †
20S16
M20
2016PX2K5
1/2"
2016PX2K0505
3/4"
2016PX2K0755
20S
M20
20SPX2K5
1/2"
20SPX2K0505
3/4"
20SPX2K0755
20
M20
20PX2K5
1/2"
20PX2K0505
3/4"
20PX2K0755
25S
M25
25SPX2K5
3/4"
25SPX2K0755
1"
25SPX2K1005
25
M25
25PX2K5
3/4"
25PX2K0755
1"
25PX2K1005
32
M32
32PX2K5
1"
32PX2K1005
1-1/4"
32PX2K1255
40
M40
40PX2K5
1-1/4"
40PX2K1255
1-1/2"
40PX2K1505
50S
M50
50SPX2K5
1-1/2"
50SPX2K1505
50
M50
50PX2K5
2"
50PX2K2005
2-1/2"
50PX2K2505
63S
M63
63SPX2K5
2"
63SPX2K2005
2-1/2"
63SPX2K2505
63
M63
63PX2K5
2-1/2"
63PX2K2505
3"
63PX2K 3005
75S
M75
75SPX2K5
2-1/2"
75SPX2K2505
3"
75SPX2K3005
75
M75
75PX2K5
3"
75PX2K3005
3-1/2"
75PX2K3505
90
M90
90PX2K5
3"
90PX2K3005
3-1/2"
90PX2K3505
2"
50SPX2K2005
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
138
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
PX2K Series: Nickel Plated Brass Cable Glands for All Types of Armored Cables
(Braids, Tape and Wire with Lead Sheath Version) with Compound Barrier Seal – Increased Safety and Flameproof.
Fittings
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 (10 m)
Fittings: Cable Glands
Dimensions (mm):
F
D
A
B
PX2K Series
Cable Gland
Size
Resin
A
0 (in/mm) Max. # of cores
15mm min.
Cable (in/mm)
Outer B
Dimensions
D (in/mm)
Min
Max
Corner
Flat
Length
F
(in/mm)
Weight
(lbs/kgs)
0.44/0.20
20S16
0.50/12.6
15
0.24/6.1
0.45/11.5
1.05/26.6
0.94/24.0
2.30/58.5
20S
0.50/12.6
15
0.37/9.5
0.63/15.9
1.05/26.6
0.94/24.0
2.30/58.5
0.44/0.20
20
0.50/12.6
15
0.49/12.5
0.82/20.9
1.31/33.3
1.20/30.5
2.38/60.5
0.51/0.23
25S
0.69/17.5
29
0.55/14.0
0.87/22.0
1.59/40.5
1.48/37.5
2.66/67.5
0.73/0.33
25
0.69/17.5
29
0.72/18.2
1.03/26.2
1.59/40.5
1.48/37.5
2.66/67.5
0.73/0.33
32
0.93/23.6
51
0.93/23.7
1.33/33.9
2.01/51.0
1.81/46.0
2.74/69.5
1.12/0.51
40
1.18/30.0
80
1.10/27.9
1.59/40.4
2.40/61.0
2.17/55.0
3.07/78.0
1.59/0.72
50S
1.44/36.6
122
1.39/35.2
1.84/46.7
2.62/66.5
2.36/60.0
2.97/75.5
1.81/0.82
50
1.61/41.0
149
1.59/40.4
2.09/53.1
3.09/78.6
2.76/70.0
3.1780.5
1.90/0.86
63S
1.89/47.9
205
1.80/45.6
2.34/59.4
3.28/83.2
2.95/75.0
3.60/91.5
3.20/1.45
3.53/1.60
63
2.11/53.7
259
2.15/54.6
2.59/65.9
3.50/89.0
3.15/80.0
3.62/92.0
75S
2.35/59.8
320
2.32/59.0
2.84/72.1
4.00/101.6
3.50/89.0
3.90/99.0
5.07/2.30
75
2.53/64.3
364
2.63/66.7
3.09/78.5
4.37/111.1
3.90/99.0
4.02/102.0
6.72/3.05
90
2.96/75.3
500
3.00/76.2
3.56/90.4
5.06/128.6
4.89/114.0
4.72/120.0
11.02/5.00
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
139
Fittings: Cable Glands
Fittings
Protex 2000 (PX2KX) Connector: Explosionproof Compound Barrier Type Cable
Connector
Wire Braid Armor and Jacketed Cables.
Class I, Groups A, B, C, D
Class II, Groups E, F, G
Class III
Class I, Zone 1, AEx d IIC
NEMA 4X
IP66, IP67, IP68
Applications
Certifications and Compliances
• Explosionproof Class I Division 1 brass cable connector suitable
for wire braid armor and jacketed cables.
Features
• Connector provides an environmental seal on the cable outer
jacket and an explosion proof compound barrier seal around the
cable inner cores.
• Connector provides mechanical cable retention and electrical
continuity via armor termination.
• The connector is UL Listed for NPT and metric threads.
• PX2KX forms part of a comprehensive connector range for
marine shipboard and IEE45 armored and jacketed cables.
• Armor termination — removable armor cone and ring. Sealing
area(s) — displacement seal concept.
• Ingress Protection: NEMA 4X, Oil Resistant II
• Third Party Approvals: IP66, IP67 and IP68
• Shell / ERA deluge test DTS 01:1991 (after 20 years simulated
accelerated ageing)
Approvals
•
•
•
•
•
•
UL Standard: 2225
UL Listed: E256367
CSA Standard: C22.2 No. 174
CSA Certified: 101909
ATEX: SIRA 01ATEX1285X
Marine: LLOYDS, DNV, ABS
Standard Materials
• Connector: brass fully nickel plated
• Seal: SOLO LSF (low smoke fumes) thermoplastic elastomer
• Epoxy putty
Options
•
•
•
•
Brass with nickel plated threaded entry: replace RA5 with RA7
Aluminum: replace RA5 with RA1
316L stainless steel: replace RA5 with RA4
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Cable
Connector Standard
Size
Metric
Catalog Number
Metric †
Standard
NPT
Catalog Number
NPT †
Option
NPT
Catalog Number
Alternate NPT Thread †
Inches/Millimeters
Dia. Over
Conductors
A
Max
2016PX2KX5
1/2”
2016PX2KX0505
3/4”
2016PX2KX0755
0.496/12.5
20S16
M20
20S
M20
20SPX2KX5
1/2”
20SPX2KX0505
3/4”
20SPX2KX0755
0.496/12.5
20
M20
20PX2KX5
1/2”
20PX2KX0505
3/4”
20PX2KX0755
0.496/12.5
25S
M25
25SPX2KX5
3/4”
25SPX2KX0755
1”
25SPX2KX1005
0.689/17.5
25
M25
25PX2KX5
3/4”
25PX2KX0755
1”
25PX2KX1005
0.689/17.5
32
M32
32PX2KX5
1”
32PX2KX1005
1-1/4”
32PX2KX1255
0.929/23.5
40
M40
40PX2KX5
1-1/4”
40PX2KX1255
1-1/2”
40PX2KX1505
1.181/29.9
50S
M50
50SPX2KX5
1-1/2”
50SPX2KX1505
50SPX2KX2005
1.441/36.6
2”
50
M50
50PX2KX5
2”
50PX2KX2005
2-1/2”
50PX2KX2505
1.614/40.9
63S
M63
63SPX2KX5
2”
63SPX2KX2005
2-1/2”
63SPX2KX2505
1.886/47.9
63
M63
63PX2KX5
2-1/2”
63PX2KX2505
3”
63PX2KX3005
2.114/53.6
75S
M75
75SPX2KX5
2-1/2”
75SPX2KX3005
3”
75SPX2KX3005
2.354/59.7
75
M75
75PX2KX5
3”
75PX2KX3005
3-1/2”
75PX2KX3505
2.531/64.2
90
M90
90PX2KX5
3-1/2”
90PX2KX3505
4”
90PX2KX4005
2.965/75.3
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
140
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Protex 2000 (PX2KX) Connector: Explosionproof Compound Barrier Type Cable
Connector
Fittings
Wire Braid Armor and Jacketed Cables.
Class I, Groups A, B, C, D
Class II, Groups E, F, G
Class III
Class I, Zone 1, AEx d IIC
NEMA 4X
IP66, IP67, IP68
Inches/Millimeters
Over Armor
Cable
Range
Overall Cable Diameter
Connector
A
B
Size
Max
Min
Max
20S16
Across
D
Flats
Corners
Minimum Thread Length
E
NPT
Metric
Nominal
Protrusion
Max # PVC Shroud
Length
of cores Reference
F
0.039/0.9 0.240/6.0 0.453/11.5 0.945/24.0 1.047/26.5 0.630/16.0 0.591/15.0 2.303/2.303
15
PVC04
Cable
Connector
Wt. (Oz/G)
7.06/200.1
20S
0.039/0.9 0.374/9.4 0.626/15.9 0.945/24.0 1.047/26.5 0.630/16.0 0.591/15.0 2.303/2.303
15
PVC04
7.06/200.1
20
0.039/0.9 0.492/12.4 0.823/20.9 1.201/30.5 1.311/33.2 0.630/16.0 0.591/15.0 2.382/60.5
15
PVC06
8.11/229.9
25S
0.039/0.9 0.551/13.9 0.866/21.9 1.476/37.5 1.594/40.4 0.669/16.9 0.591/15.0 2.657/67.4
29
PVC09
11.64/330.0
25
0.039/0.9 0.717/18.2 1.031/26.1 1.476/37.5 1.594/40.4 0.669/16.9 0.591/15.0 2.657/67.4
29
PVC09
11.64/330.0
32
0.039/0.9 0.933/23.6 1.335/33.9 1.811/46.0 2.008/51.0 0.787/19.9 0.591/15.0 2.736/69.4
51
PVC11
17.99/510.0
40
0.039/0.9 1.098/27.8 1.591/10.4 2.165/55.0 2.402/61.0 0.787/19.9 0.591/15.0 3.071/78.0
80
PVC15
25.40/720.1
50S
0.039/0.9 1.386/35.2 1.839/46.7 2.362/60.0 2.618/66.4 0.787/19.9 0.591/15.0 2.972/75.4
122
PVC18
29.10/825.0
50
0.039/0.9 1.591/40.4 2.091/53.1 2.756/70.0 3.094/78.5 0.906/23.0 0.591/15.0 3.169/80.4
149
PVC21
30.34/860.1
63S
0.039/0.9 1.795/45.5 2.339/59.4 2.953/75.0 3.276/83.2 0.906/23.0 0.591/15.0 3.602/91.4
205
PVC23
51.15/1450.1
63
0.039/0.9 2.150/54.6 2.594/65.8 3.150/80.0 3.504/89.0 0.984/24.9 0.591/15.0 3.622/91.9
259
PVC25
56.44/1600.0
75S
0.039/0.9 2.323/59.0 2.839/72.1 3.504/89.0 4.000/101.6 0.984/24.9 0.591/15.0 3.898/99.0
320
PVC28
81.13/2300.0
75
0.039/0.9 2.626/66.7 3.091/78.5 3.898/99.0 4.374/111.0 1.417/35.9 0.591/15.0 4.016/102.0 364
PVC30 107.59/3050.1
90
0.063/1.6 3.000/76.2 3.559/90.3 4.488/113.9 5.063/128.6 1.417/35.9 0.591/15.0 4.724/119.9 500
PVC32 176.37/5000.0
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
141
Fittings: Cable Glands
05
C2KX Marine Cable Connector
Fittings: Cable Glands
Fittings
Wire Braid Armor and Jacketed Cables
Class I, Division 2 *, Groups A, B, C, D
Class I, Zone 1, AEx e II
Class I, Zone 2, AEx e II
NEMA 4
IP66, IP67, IP68
Applications
Options
• Cable connector for wire braid armor and jacketed cables is
suitable for ordinary and wet locations and provides mechanical
retention and electrical continuity via a removable armor
termination.
Features
• Connector provides an environmental seal on the cable outer
jacket and is UL listed for NPT or Metric entry threads.
• The C2KX forms part of a comprehensive range of deluge proof
connectors for marine shipboard and IEE45 armor jacketed
cables.
• Permitted for use in Division 2 areas on equipment without
internal source of ignition (i.e. no arcing or sparking devices).
• Armor termination — removable armor cone and ring.
• Sealing technique — Displacement seal concept. Sealing area
— Outer sheath.
•
•
•
•
Brass with nickel plated threaded entry: replace RA5 with RA7
Aluminum: replace RA5 with RA1
316L stainless steel: replace RA5 with RA4
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
•
•
•
•
UL Standard: 514B
UL Listed: E200163
Oil Resistant II
Shell / ERA deluge test DTS 01:1991 (after 20 years simulated
accelerated aging)
Approvals
• Marine: LLOYDS, ABS
Standard Materials
• Connector: brass fully nickel plated
• Seal: SOLO LSF (low smoke fumes) thermoplastic elastomer
Inches/Millimeters
Available Entry Threads C
Cable
Connector
Size
Standard
Metric
Catalog Number
Metric †
Standard
NPT
Catalog Number
NPT †
Option
NPT
Catalog Number
Alternate NPT Thread †
Cable Bedding Dia.
A
Max
20S16
M20
2016C2KX5
1/2”
2016C2KX0505
3/4”
2016C2KX0755
0.461/11.7
20S
M20
20SC2KX5
1/2”
20SC2KX0505
3/4”
20SC2KX0755
0.461/11.7
20
M20
20C2KX5
1/2”
20C2KX0505
3/4”
20C2KX0755
0.551/13.9
25S
M25
25SC2KX5
3/4”
25SC2KX0755
1”
25SC2KX1005
0.787/19.9
25
M25
25C2KX5
3/4”
25C2KX0755
1”
25C2KX1005
0.787/19.9
32
M32
32C2KX5
1”
32C2KX1005
1-1/4”
32C2KX1255
1.035/26.2
1-1/2”
40C2KX1505
1.268/32.2
50SC2KX2005
1.504/38.2
40
M40
40C2KX5
1-1/4”
40C2KX1255
50S
M50
50SC2KX5
1-1/2”
50SC2KX1505
50
M50
50C2KX5
2”
50C2KX2005
2-1/2”
50C2KX2505
1.736/44.0
63S
M63
63SC2KX5
2”
63SC2KX2005
2-1/2”
63SC2KX2505
1.969/50.0
63
M63
63C2KX5
2-1/2”
63C2KX3005
2.205/56.0
2-1/2”
63C2KX2505
75SC2KX2505
2”
3”
75S
M75
75SC2KX5
75SC2KX3005
2.441/62.0
75
M75
75C2KX5
3”
75C2KX3005
3-1/2”
75C2KX3505
2.677/67.9
90
M90
90C2KX5
3-1/2”
90C2KX3505
4”
90C2KX4005
3.150/80.0
3”
* When installed in accordance with the NEC.
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
142
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
C2KX Marine Cable Connector
Wire Braid Armor and Jacketed Cables
Fittings
Class I, Division 2 *, Groups A, B, C, D
Class I, Zone 1, AEx e II
Class I, Zone 2, AEx e II
NEMA 4
A
B
E
Fittings: Cable Glands
D
C
F
Inches/Millimeters
Cable
Connector
Size
Armor
Range
Max
Overall Cable Diameter
"B"
Min
Max
20S16
0.039/0.9
0.240/6.0
20S
0.039/0.9
Across
D
Minimum Thread Length
E
NPT
Metric
Nominal
Protrusion
Length
F
PVC
Shroud
Reference
Cable
Connector
Wt. (Oz/G)
Flats
Corners
0.945/24.0
1.047/26.5
0.630/16.0 0.591/15.0 2.303/2.303
PVC04
4.65/131.8
0.374/9.4 0.6268/15.9 0.945/24.0
1.047/26.5
0.630/16.0 0.591/15.0 2.303/2.303
PVC04
4.65/131.8
0.453/11.5
20
0.039/0.9 0.492/12.4 0.823/20.9
1.201/30.5
1.311/33.2
0.630/16.0 0.591/15.0
2.382/60.5
PVC06
6.84/193.9
25S
0.039/0.9 0.551/13.9 0.866/21.9
1.476/37.5
1.594/40.4
0.669/16.9 0.591/15.0
2.657/67.4
PVC09
10.78/305.6
25
0.039/0.9 0.717/18.2 1.031/26.1
1.476/37.5
1.594/40.4
0.669/16.9 0.591/15.0
2.657/67.4
PVC09
10.78/305.6
32
0.039/0.9 0.933/23.6 1.335/33.9
1.811/46.0
2.008/51.0
0.787/19.9 0.591/15.0
2.736/69.4
PVC11
16.49/467.5
40
0.039/0.9 1.098/27.8 1.591/40.4
2.165/55.0
2.402/61.0
0.787/19.9 0.591/15.0
3.071/78.0
PVC15
23.89/677.3
50S
0.039/0.9 1.386/35.2 1.839/46.7
2.362/60.0
2.618/66.4
0.787/19.9 0.591/15.0
2.972/75.4
PVC18
26.43/749.3
50
0.039/0.9 1.591/40.4 2.091/53.1
2.756/70.0
3.094/78.5
0.906/23.0 0.591/15.0
3.169/80.4
PVC21
36.79/1043.0
63S
0.039/0.9 1.795/45.5 2.339/59.4
2.953/75.0
3.276/83.2
0.906/23.0 0.591/15.0
3.602/91.4
PVC23
37.85/1073.0
63
0.039/0.9 2.150/54.6 2.594/65.8
3.150/80.0
3.504/89.0
0.984/24.9 0.591/15.0
3.622/91.9
PVC25
45.11/1278.8
75S
0.039/0.9 2.323/59.0 2.839/72.1
3.504/89.0
4.000/101.6 0.984/24.9 0.591/15.0
3.898/99.0
PVC28
65.55/1858.3
75
0.039/0.9 2.626/66.7 3.091/78.5
4.374/111.0 1.417/35.9 0.591/15.0 4.016/102.0
PVC30
89.87/2547.8
90
0.063/1.6 3.000/76.2 3.559/90.3 4.488/113.9 5.063/128.6 1.417/35.9 0.591/15.0 4.724/119.9
PVC32
128.63/3646.6
3.898/99.0
* When installed in accordance with the NEC.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
143
E1FX Series Nickel Plated Brass Cable Gland
Fittings: Cable Glands
Fittings
For Armored Cables with Elastomer Seal
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66
Applications
Options
• Cable gland for armored cables (braid, tape, tape with
lead sheath) certified for enclosures with the following
protection modes:
— Ex d flameproof IIB or IIC (as per §10.4.2 of IEC 60079-14) (Refer to the ATX Guide for Use of Electrical Products in Hazardous Locations)
— Ex e increased safety
— Ex nR restricted breathing
— D dust environment
• Hazardous areas (gas and dust)
• Onshore and offshore
Features
• Cable gland with elastomer seal for use in hazardous
areas with braided and tape armor cable.
• The cable gland allows mechanical cable retention and
earth continuity via cable armor termination.
• A detachable armor cone and AnyWay clamping ring
arrangement facilitates remote make off and enables
cable to be disconnected from the equipment.
• Inspection of the armor can be carried out while
still maintaining the explosionproof protection mode
of the enclosure.
Materials
• Body: nickel plated brass
• Seal: LSF (Low Smoke Fume) thermoplastic elastomer
— Inner displacement seal and LRS
(Load Retention seal) outer seal
Cable Glands
Size
20S16
•
•
•
Lead sheath version – Replace digit 1 with 2;
Example: 32E1FX5 - 32E2FX5
Brass version: remove last digit 5
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
•
•
•
•
•
•
•
•
•
•
•
Certification Type E1FX/Z - E2FX/Z
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +266 °F/+130 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 06 ATEX 1097X
IECEx Certificate: IECEx SIR 06.0043X
Other Certifications: GOST
Ingress Protection (solid and liquid): IP66
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Product Standards: BS 6121, NF E 03 601 (conical thread);
ISO 065/I/III (metric thread)
Catalog Numbers
Metric
M20
NPT †
†
2016E1FX5
1/2"
2016E1FX0505
Alternate NPT Thread †
3/4"
2016E1FX0755
20S
M20
20SE1FX5
1/2"
20SE1FX0505
3/4"
20SE1FX0755
20
M20
20E1FX5
1/2"
20E1FX0505
3/4"
20E1FX0755
25S
M25
25SE1FX5
3/4"
25SE1FX0755
1"
25SE1FX1005
25
M25
25E1FX5
3/4"
25E1FX0755
1"
25E1FX1005
32
M32
32E1FX5
1"
32E1FX1005
1-1/4"
32E1FX1255
40
M40
40E1FX5
1-1/4"
40E1FX1255
1-1/2"
40E1FX1505
50S
M50
50SE1FX5
1-1/2"
50SE1FX1505
50
M50
50E1FX5
2"
50E1FX2005
2-1/2"
50E1FX2505
63S
M63
63SE1FX5
2"
63SE1FX2005
2-1/2"
63SE1FX2505
2"
63
M63
63E1FX5
2-1/2"
63E1FX2505
3"
75S
M75
75SE1FX5
2-1/2"
75SE1FX2505
3"
75
M75
75E1FX5
90
M90
90E1FX5
100
M100
100E1FX5
50SE1FX2005
63E1FX3005
75SE1FX3005
75E1FX3005
3-1/2"
75E1FX3505
3"
90E1FX3005
3-1/2"
90E1FX3505
4"
100E1FX4005
-
3"
-
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
144
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
E1FX Series Nickel Plated Brass Cable Gland
For Armored Cables with Elastomer Seal
Fittings
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66
B
Fittings: Cable Glands
D
A
F
15mm min.
Lead sheath
Ring for lead sheath
E2FX Series
(see options)
Cable Capacity (in/mm)
Dimensions (in/mm)
D
Cable
Glands
Size
Flat
Length
F
(in/mm)
Min
Max
Min
Max
Corner
Weight
(lbs/kgs)
20S16
0.12/.3.1
0.34/8.7
0.24/6.1
0.45/11.5
1.05/26.6
0.94/24.0
2.30/58.5
0.35/0.16
20S
0.24/6.1
0.46/11.7
0.37/9.5
20
0.26/6.5
0.55/14.0
0.49/12.5
0.63/15.9
1.05/26.6
0.94/24.0
2.30/58.5
0.35/0.16
0.82/20.9
1.31/33.3
1.20/30.5
2.38/60.5
0.46/0.21
25S
0.44/11.1
0.79/20.0
0.55/14.0
25
0.44/11.1
0.79/20.0
0.72/18.2
0.87/22.0
1.59/40.5
1.48/37.5
2.66/67.5
0.71/0.32
1.03/26.2
1.59/40.5
1.48/37.5
2.66/67.5
32
0.67/17.0
1.04/26.3
0.71/0.32
0.93/23.7
1.33/33.9
2.01/51.0
1.81/46.0
2.74/69.5
40
0.87/22.0
0.99/0.45
1.27/32.2
1.10/27.9
1.59/40.4
2.40/61.0
2.17/55.0
3.07/78.0
50S
1.50/0.68
1.16/29.5
1.50/38.2
1.39/35.2
1.84/46.7
2.62/66.5
2.36/60.0
2.97/75.5
1.61/0.73
50
1.40/35.6
1.74/44.1
1.59/40.4
2.09/53.1
3.09/78.6
2.76/70.0
3.17/80.5
1.65/0.75
63S
1.58/40.1
1.97/50.0
1.80/45.6
2.34/59.4
3.28/83.2
2.95/75.0
3.60/91.5
2.95/1.34
3.17/1.44
Inner A
Outer B
63
1.86/47.2
2.20/56.0
2.15/54.6
2.59/65.9
3.50/89.0
3.15/80.0
3.62/92.0
75S
2.08/52.8
2.44/62.0
2.32/59.0
2.84/72.1
4.00/101.6
3.50/89.0
3.90/99.0
4.56/2.07
75
2.33/59.1
2.68/68.0
2.63/66.7
3.09/78.5
4.37/111.1
3.90/99.0
4.02/102.0
5.78/2.62
90
2.62/66.6
3.15/80.0
3.00/76.2
3.56/90.4
5.06/128.6
4.89/114.0
4.72/120.0
9.19/4.17
100
2.99/76.0
3.58/91.0
3.39/86.1
4.00/101.5
5.43/138.0
4.84/123.0
5.83/148.0
9.96/4.52
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
145
E1FW Nickel Plated Brass Cable Glands
Fittings: Cable Glands
Fittings
For Armored Cables with Elastomer Seal
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66
Applications
Options
• Cable gland for Single Wire Armored cables (SWA with wire
and lead sheath) certified for enclosures with the following
protection modes:
— Ex d flameproof IIB or IIC (as per §10.4.2 of IEC 60079-14) (Refer to the ATX Guide for Use of Electrical Products in Hazardous Locations)
— Ex e increased safety
— Ex nR restricted breathing
— D dust environment
• Hazardous areas (gas and dust).
• Onshore and offshore.
Features
• Cable gland with elastomer seal for use in hazardous areas with
Single Wire Armor (SWA) cable.
• The cable gland allows mechanical cable retention and
earth continuity via cable armor termination.
• A detachable armor cone and AnyWay clamping ring
arrangement facilitates remote make off and enables
cable to be disconnected from the equipment.
• Inspection of the armor can be carried out while still
maintaining the protection mode of the enclosure.
Materials
• Body: nickel plated brass
• Seal: LSF (Low Smoke Fume) thermoplastic elastomer
— Inner displacement seal and LRS (Load Retention seal)
outer seal
•
•
•
Lead sheath version – Replace digit 1 with 2;
Example: 32E1FW5 - 32E2FW5
Brass version: remove last digit 5
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
•
•
•
•
•
•
•
•
•
•
•
Certification Type E1FW/Z - E2FW/Z
Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +266 °F/+130 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 06 ATEX 1097X
IECEx Certificate: IECEx SIR 06.0043X
Other Certifications: GOST
Ingress Protection (solid and liquid): IP66
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Product Standards: BS 6121, NF E 03 601 (conical thread);
ISO 065/I/III (metric thread)
Catalog Numbers
Cable Glands
Size
Metric †
NPT †
Alternate NPT Thread †
20S16
M20
2016E1FW5
1/2"
2016E1FW0505
3/4"
2016E1FW0755
20S
M20
20SE1FW5
1/2"
20SE1FW0505
3/4"
20SE1FW0755
20
M20
20E1FW5
1/2"
20E1FW0505
3/4"
20E1FW0755
25S
M25
25SE1FW5
3/4"
25SE1FW0755
1"
25
M25
25E1FW5
3/4"
25E1FW0755
1"
25E1FW1005
32
M32
32E1FW5
1"
32E1FW1005
1-1/4"
32E1FW1255
1-1/2"
40
M40
40E1FW5
1-1/4"
40E1FW1255
50S
M50
50SE1FW5
1-1/2"
50SE1FW1505
2"
25SE1FW1005
40E1FW1505
50SE1FW2005
50
M50
50E1FW5
2"
50E1FW2005
2-1/2"
63S
M63
63SE1FW5
2"
63SE1FW2005
2-1/2"
50E1FW2505
63
M63
63E1FW5
2-1/2"
63 E1FW 2505
3"
63E1FW3005
75S
M75
75SE1FW5
2-1/2"
75SE1FW2505
3"
75SE1FW3005
75
M75
75E1FW5
3"
75E1FW3005
3-1/2"
75E1FW3505
90
M90
90E1FW5
3"
90E1FW3005
3-1/2"
90E1FW3505
100
M100
100E1FW5
4"
100E1FW4005
—
63SE1FW2505
—
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
146
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
E1FW Nickel Plated Brass Cable Glands
For Armored Cables with Elastomer Seal
Fittings
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66
Fittings: Cable Glands
D
B
A
F
15mm min.
Lead sheath
E2FW Series
(see options)
Ring for lead sheath
Cable Capacity (in/mm)
Cable
Glands
Size
Min
20S16
20S
20
Inner A
Dimensions (in/mm)
D
Outer B
Max
Corner
Flat
Length
F
(in/mm)
Weight
(lbs/kgs)
Max
Min
0.12/.3.1
0.34/8.7
0.24/6.1
0.45/11.5
1.05/26.6
0.94/24.0
2.30/58.5
0.35/0.16
0.24/6.1
0.46/11.7
0.37/9.5
0.63/15.9
1.05/26.6
0.94/24.0
2.30/58.5
0.35/0.16
0.26/6.5
0.55/14.0
0.49/12.5
0.82/20.9
1.31/33.3
1.20/30.5
2.38/60.5
0.44/0.20
25S
0.44/11.1
0.79/20.0
0.55/14.0
0.87/22.0
1.59/40.5
1.48/37.5
2.66/67.5
0.71/0.32
25
0.44/11.1
0.79/20.0
0.72/18.2
1.03/26.2
1.59/40.5
1.48/37.5
2.66/67.5
0.71/0.32
32
0.67/17.0
1.04/26.3
0.93/23.7
1.33/33.9
2.01/51.0
1.81/46.0
2.74/69.5
0.99/0.45
40
0.87/22.0
1.27/32.2
1.10/27.9
1.59/40.4
2.40/61.0
2.17/55.0
3.07/78.0
1.48/0.67
50S
1.16/29.5
1.50/38.2
1.39/35.2
1.84/46.7
2.62/66.5
2.36/60.0
2.97/75.5
1.61/0.73
50
1.40/35.6
1.74/44.1
1.59/40.4
2.09/53.1
3.09/78.6
2.76/70.0
3.17/80.5
1.65/0.75
63S
1.58/40.1
1.97/50.0
1.80/45.6
2.34/59.4
3.28/83.2
2.95/75.0
3.60/91.5
2.95/1.34
63
1.86/47.2
2.20/56.0
2.15/54.6
2.59/65.9
3.50/89.0
3.15/80.0
3.62/92.0
3.17/1.44
75S
2.08/52.8
2.44/62.0
2.32/59.0
2.84/72.1
4.00/101.6
3.50/89.0
3.90/99.0
4.56/2.07
75
2.33/59.1
2.68/68.0
2.63/66.7
3.09/78.5
4.37/111.1
3.90/99.0
4.02/102.0
5.78/2.62
90
2.62/66.6
3.15/80.0
3.00/76.2
3.56/90.4
5.06/128.6
4.89/114.0
4.72/120.0
9.19/4.17
100
2.99/76.0
3.58/91.0
3.39/86.1
4.00/101.5
5.43/138.0
4.84/123.0
5.83/148.0
9.96/4.52
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
147
Cable Gland Accessories
Fittings: Cable Glands
Fittings
757 Series Blanking Plugs
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 *
cCSAus Class 1, Group ABCD, Zone 1, AEx de II
Applications
• A comprehensive range of blanking plugs designed to close
any unused entries in electrical equipment. Care should be
taken to ensure that a suitable entry thread sealing washer is
also selected and installed, where applicable, to ensure that
an effective seal is made at the entry, thereby maintaining the
integrity of the enclosures or equipments IP rating.
Features
Dimensions
• Catering to hazardous area applications, the range of products
covers a number of different design types which are supplied in
both metal and plastic (Exe only).
• Triple certification Ex d/Ex e/Ex nR.
C
Materials
• Nickel plated brass
Options
• Brass version: remove last digit 5
• 316L stainless steel version: replace last digit 5 with 4
• Plastic (see BVE series)
•
•
•
•
•
•
•
•
•
Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0518
II 2 D
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +212 °F/+100 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 01 ATEX 1284U
IECEx Certificate: IECEx SIR 07.0056X
Other Certifications: GOST, UL, CSA
Ingress Protection (solid and liquid): IP66 or IP68 with seal
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Product Standards: BS 6121, NF E 03 601 (conical thread);
ISO 065/I/III (metric thread)
Optional Accessories
• Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
• UL Standard: E60079-0, E60079-1, E60079-7
• CSA Standard: CAN/CSA E60079-0, CAN/CSA E60079-1, CAN/
CSA E60079-7
• cCSAus Certified: 113642
• Certification Type 757
• Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
Catalog Numbering Guide
757
D
M
Series:
757
Zone 1, 2, 21and 22
ATEX / IEC Certified
1
4
Male Thread Size:
1 - M16 or 1/2" NPT
2 - M20 or 3/4" NPT
3 - M25 or 1" NPT
4 - M32 or 1-1/4" NPT
5 - M40 or 1-1/2" NPT
6 - M50 or 2" NPT
7 - M63 or 2-1/2" NPT
8 - M75 or 3" NPT
9 - M90 or 3-1/2" NPT
10 - M100 or 4" NPT
Type:
D - Ex d & Ex e & Ex nR
Material:
Blank - Brass
4 - 316L Stainless Steel
5 - Nickel Plated Brass
Male Thread Type:
M - Metric
T - NPT
P - PG
* IP68 with entry thread seal or o-ring not supplied, see Cable Gland Accessories and Tools.
148
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Cable Gland Accessories
757 Series Blanking Plugs
Fittings
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 *
cCSAus Class 1, Group ABCD, Zone 1, AEx de II
Flats
A
Corners
B
C
Catalog Numbers (Nickel Plated Brass)
Metric †
NPT
0.94/24.0
1.02/26.0
0.20/5.0
M16 x 1.5
757DM15
1/2"
0.94/24.0
1.02/26.0
0.20/5.0
M20 x 1.5
757DM25
3/4"
757DT25
0.15/0.07
1.18/30.0
1.30/33.0
0.20/5.0
M25 x 1.5
757DM35
1"
757DT35
0.22/0.10
Weight
(lbs/kgs)
757DT15
0.11/0.05
1.42/36.0
1.57/40.0
0.20/5.0
M32 x 1.5
757DM45
1-1/4"
757DT45
0.35/0.16
1.81/46.0
2.01/51.0
0.24/6.0
M40 x 1.5
757DM55
1-1/2"
757DT55
0.71/0.32
2.17/55.0
2.40/61.0
0.24/6.0
M50 x 1.5
757DM65
2"
757DT65
0.93/0.42
2.76/70.0
3.07/78.0
0.24/6.0
M63 x 1.5
757DM75
2-1/2"
757DT75
1.39/0.63
3.15/80.0
3.50/89.0
0.24/6.0
M75 x 1.5
757DM85
3"
757DT85
2.16/0.98
3.74/95.0
4.17106.0
0.24/6.0
M90 x 2
757DM95
3-1/2"
757DT95
2.98/1.35
4.33/110.0
4.84/123.0
0.24/6.0
M100 x 2
757DM105
4"
757DT105
3.53/1.60
Thread Table
1
Metric
NPT
PG
M16
1/2"
PG9
2
M20
3/4"
PG11
3
M25
1"
PG13.5
4
M32
1-1/4"
PG16
5
M40
1-1/2"
PG21
6
M50
2"
PG29
7
M63
2-1/2"
PG36
8
M75
3"
PG42
9
M90
3-1/2"
PG48
10
M100
4"
–
* IP68 with entry thread seal or o-ring not supplied, see Cable Gland Accessories and Tools.
† Entry thread seal not supplied, see Cable Gland Accessories and Tools.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
149
Fittings: Cable Glands
Dimensions (in/mm)
Cable Gland Accessories
Fittings: Cable Glands
Fittings
757 BVE Series Blanking Plugs
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66
Applications
• A comprehensive range of plastic blanking plugs designed to
close any unused entries in electrical equipment.
• Entry thread sealing washer supplied.
Features
• Catering to hazardous areas, the range covers all metric threads
from M16 to M50.
• Certification Ex e.
Materials
• Nylon
Dimensions
Certifications and Compliances
• UL Standard: 886 (1203), E60079-0, E60079-1, E60079-7
• CSA Standard: C22.2 No. 30, CAN/CSA E60079-0, CAN/CSA
E60079-1, CAN/CSA E60079-7
• cCSAus Certified: 113642
• Certification Type BVe
• Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II, Ex nR II
• Zones 21 and 22, Dust
— Conforming to ATEX 94/9/CE: CE 0081
II 2 D
— ATEX/IEC Protection: Ex tD A21
• Conforming to ATEX 94/9/CE:
II 2 GD
• Ambient Temperature: -40 °F/-40 °C to +131 °F/+55 °C
• CE Declaration of Conformity: 5C218
• ATEX Certificate: LCIE 03 ATEX 0011U
• IECEx Certificate: LCIE Ex 03.005U
• Ingress Protection (solid and liquid): IP66
• IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
61241-0; 61241-1
Dimensions (in/mm)
B
150
Metric
Threading
Weight (lbs/kg)
Volume
Catalog Number
–
M16
0.22/0.10
0.03
095485
0.47/12.0
M20
0.22/0.10
0.03
095714
0.47/12.0
M25
0.22/0.10
0.03
095715
0.47/12.0
M32
0.22/0.10
0.03
095486
0.47/12.0
M40
0.22/0.10
0.07
095487
–
M50
0.44/0.20
0.07
095488
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Cable Gland Accessories
737 Series Adaptors and Reducers
Fittings
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 *
cCSAus Class 1, Group ABCD, Zone 1, AEx de II
Fittings: Cable Glands
Applications
• A wide range of thread conversion adaptors and reducers for
hazardous area applications. Used to connect cable entry
devices and equipment having dissimilar threads.
• Care should be taken to ensure that a suitable sealing gasket
is also selected and installed, where applicable, to ensure that
an effective seal is made at the entry, thereby maintaining the
integrity of the enclosure or equipment IP rating.
Features
• Triple Certification Ex d/Ex e/Ex nR.
Materials
• Nickel plated brass
Options
•
•
•
•
Aluminum: replace last digit 5 with 1
Brass version: remove last digit 5
316L stainless steel version: replace last digit 5 with 4
Shroud, locknut, earth tag, entry thread seal, serrated washers,
adaptors and reducers: see cable gland accessories pages.
Certifications and Compliances
• UL Standard: 886 (1203), E60079-0, E60079-1, E60079-7
• CSA Standard: C22.2 No. 30, CAN/CSA E60079-0, CAN/CSA
E60079-1, CAN/CSA E60079-7
• cCSAus Certified: 113642
• Certification Type 737
• Zones 1 and 2, Gas
— ATEX/IEC Protection: Ex d IIC, Ex e II
•
•
•
•
•
•
•
•
•
Zones 21 and 22, Dust
II 2 D
— Conforming to ATEX 94/9/CE: CE 0518
— ATEX/IEC Protection: Ex tD A21
Conforming to ATEX 94/9/CE:
II 2 GD
Ambient Temperature: -76 °F/-60 °C to +212 °F/+100 °C
CE Declaration of Conformity: DC07001
ATEX Certificate: SIRA 01 ATEX 1284U
IECEx Certificate: IECEx SIR 07.0052X
Other Certifications: GOST, UL, CSA
Ingress Protection (solid and liquid): IP66 or IP68 with seal
IEC Standards Latest Editions: 60079-0; 60079-1; 60079-7;
60079-15; 61241-0; 61241-1
• Other Standards: GOST, UL, CSA
Catalog Numbering Guide
737
D
Series:
737
Zone 1, 2,
21 and 22
ATEX / IECEx
Certified
M
Blank - No O-Ring
R - Optional O-Ring
1
M
Male Thread Size:
1 - M16, 1/2" NPT, PG 9
2 - M20, 3/4" NPT, PG 11
3 - M25, 1" NPT, PG 13.5
4 - M32, 1-1/4" NPT, PG 16
5 - M40, 1-1/2" NPT, PG 21
6 - M50, 2" NPT, PG 29
7 - M63, 2-1/2" NPT, PG 36
8 - M75, 3" NPT, PG 42
9 - M90, 3-1/2" NPT, PG 48
10 - M100, 4" NPT
Form of
Protection:
D - Ex d & Ex e &
Ex nR
1
1
Female Thread Size:
1 - M16, 1/2" NPT, PG 9
2 - M20, 3/4" NPT, PG 11
3 - M25, 1" NPT, PG 13.5
4 - M32, 1-1/4" NPT, PG 16
5 - M40, 1-1/2" NPT, PG 21
6 - M50, 2" NPT, PG 29
7 - M63, 2-1/2" NPT, PG 36
8 - M75, 3" NPT, PG 42
9 - M90, 3-1/2" NPT, PG 48
10 - M100, 4" NPT
Female Thread Type:
M - Metric
T - NPT
P - PG
Male Thread Type:
M - Metric
T - NPT
P - PG
Materials:
Blank - Brass
1 - Aluminum
4 - 316L
Stainless Steel
5 - Nickel Plated
Brass
* IP68 with entry thread seal or o-ring not supplied, see Cable Gland Accessories and Tools.
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© September 2010
151
Cable Gland Accessories
Increased Safety and Flameproof.
4" NPS (M)
3-1/2" NPS (M)
3" NPS (M)
2-1/2" NPS (M)
2" NPS (M)
1-1/2" NPS (M)
1" NPS (M)
1-1/4" NPS (M)
3/4" NPS (M)
1/2" NPS (M)
PG48
PG42
PG36
PG29
PG21
PG13.5
PG11
PG9
PG7
M75
M63
M50
M40
M32
M25
M20
Size
PG16
Female Thread
Male Thread
M16
Fittings: Cable Glands
Fittings
737 Series Adapters and Reducers
M16
M20
M25
M32
M40
M50
M63
M75
PG7
PG9
PG11
PG13.5
PG16
PG21
PG29
PG36
PG42
PG48
1/2" NPS (M)
3/4" NPS (M)
1" NPS (M)
1-1/4" NPS (M)
1-1/2" NPS (M)
2" NPS (M)
2-1/2" NPS (M)
3" NPS (M)
3-1/2" NPS (M)
4" NPS (M)
Ex d/Ex e reducer
Ex d/Ex e adaptor
* IP68 with entry thread seal or O-ring (not supplied),
see Cable Gland Accessories and Tools.
152
Non-certified adaptor
Thread Table
1
Metric *
M16
NPT
1/2"
PG
PG9
2
M20
3/4"
PG11
3
M25
1"
PG13.5
4
M32
1-1/4"
PG16
5
M40
1-1/2"
PG21
6
M50
2"
PG29
7
M63
2-1/2"
PG36
8
M75
3"
PG42
9
M90
3-1/2"
PG48
10
M100
4"
–
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Cable Gland Accessories
737 Series Adapters and Reducers
Fittings
Increased Safety and Flameproof.
Zone 1 & 2 – 21 & 22
II 2 GD
ATEX / IECEx
IP66/68 *
M25
M16
Catalog Number
737DM2M15
Adapters (Nickel Plated Brass)
Male Thread
Female Thread
M16
M20
Fittings: Cable Glands
Reducers (Nickel Plated Brass)
Male Thread
Female Thread
M20
M16
Catalog Number
737DM1M25
737DM3M15
M20
M25
737DM2M35
M32
737DM3M45
M25
M20
737DM3M25
M25
M32
M20
737DM4M25
M32
M40
737DM4M55
M32
M25
737DM4M35
M40
M50
737DM5M65
M40
M25
737DM5M35
M50
M63
737DM6M75
M75
737DM7M85
M40
M32
737DM5M45
M63
M50
M32
737DM6M45
M75
M90
737DM8M95
M50
M40
737DM6M55
M90
M100
737DM9M105
737DM7M55
M16
1/2"
737DM1T15
1/2"
737DM2T15
M63
M40
M63
M50
737DM7M65
M20
M75
M50
737DM8M65
M20
3/4"
737DM2T25
M75
M63
737DM8M75
M25
3/4"
737DM3T25
737DT2T15
M25
1"
737DM3T35
737DT3T15
M32
1"
737DM4T35
1-1/4"
737DM4T45
3/4"
1"
1/2"
1/2"
1"
3/4"
737DT3T25
M32
1-1/4"
3/4"
737DT4T25
M40
1-1/4"
737DM5T45
M40
1-1/2"
737DM5T55
M50
1-1/2"
737DM6T55
M50
2"
737DM6T65
M63
2"
737DM7T65
M63
2-1/2"
737DM7T75
M75
2-1/2"
737DM8T75
M75
3"
737DM8T85
1/2"
M20
737DT1M25
3/4"
M20
737DT2M25
3/4"
M25
737DT2M35
1"
M25
737DT3M35
1"
M32
737DT3M45
1-1/4"
M32
737DT4M45
1-1/4"
M40
737DT4M55
1-1/2"
M40
737DT5M55
1-1/2"
M50
737DT5M65
2"
M50
737DT6M65
2"
M63
737DT6M75
2-1/2"
M63
737DT7M75
2-1/2"
M75
737DT7M85
3"
M75
737DT8M85
1-1/4"
1"
737DT4T35
1-1/2"
1"
737DT5T35
1-1/2"
1-1/4"
737DT5T45
2"
1-1/4"
737DT6T45
2"
1-1/2"
737DT6T55
2-1/2"
1-1/2"
737DT7T55
2-1/2"
2"
737DT7T65
3"
2"
737DT8T65
3"
2-1/2"
737DT8T75
3-1/2"
2-1/2"
737DT9T75
3-1/2"
3"
737DT9T85
4"
3"
737DT10T85
4"
3-1/2"
737DT10T95
* IP68 with entry thread seal or o-ring not supplied, see Cable Gland Accessories and Tools.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
153
Cable Gland Accessories
Fittings: Cable Glands
Fittings
747, 757 and 767 Series Stopper Plugs
Class I, Division 2
Type 4X; Exd/Exe IP68
ATEX
II 2 GD Ex d IIC & Ex e II Component
& Equipment
Zone 1, Zone 2, Zone 21 & Zone 22 - Gas
Groups IIA, IIB, IIC
ATEX
IM 2 Ex d I & Ex e I, IP66
747
CSA: Class I, Groups, A, B,C, D; Class II,
Groups E, F, G; IP68; Type 4X; Ex d IIC
UL: Class I, Groups A, B, C, D; Class II, Groups
E, F, G; Class III
757
CSA: Ex e II, IP68, Type 4X
cCSAus: Class I, Groups A, B, C, D; Class II,
Groups E, F, G; Class III
767
CSA: Class I, Groups A, B, C, D; IP68; Type 4X;
Ex d/Ex e II C
UL: Class I, Groups A, B, C, D; Class II, Groups
E, F, G; Class III
Applications
• A comprehensive range of stopper plugs which are designed
to close any unused entries in electrical equipment. In general
care should be taken to ensure that a suitable entry thread
sealing washer is also selected and installed, where applicable,
to ensure that an effective seal is made at the entry, thereby
maintaining the integrity of the enclosure or equipment I.P.
rating.
Features
• Catering to both Industrial and Hazardous Area applications
the range covers a number of different design types which are
supplied in both metallic and non-metallic (e.g. Nylon) forms.
Standard Materials
• Brass fully nickel plated
Options
•
•
•
•
Aluminum: replace suffix -5 with 1
316L stainless steel: replace suffix -5 with 4
Nylon: replace suffix -5 with 2
757/767 Series optional O-ring replace D with DR
Certifications and Compliances
• UL Standard: 886 (1203), E60079-0, E60079-1, E60079-7
• CSA Standard: C22.2 No. 30, CAN/CSA E60079-0, CAN/CSA
E60079-1, CAN/CSA E60079-7
• cCSAus Certified: 113642
• Hazardous Area: ATEX 001284U (component)
• Equipment: ATEX 001003
• EN 60079-0; EN 60079-1, EN 60079-7, EN 61241-1, IEC 600790, IEC 60079-1, IEC 60079-7, IEC 61241-1
• 757 and 767: IP68 when fitted with a CMP O ring entry thread
sealing washer
154
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Cable Gland Accessories
747 and 757 Series Stopper Plugs
747
CSA: Class I, Groups, A, B,C, D; Class II,
Groups E, F, G; IP68; Type 4X; Ex d IIC
UL: Class I, Groups A, B, C, D; Class II, Groups
E, F, G; Class III
757
CSA: Ex e II, IP68, Type 4X
UL: Class I, Groups A, B, C, D; Class II, Groups
E, F, G; Class III
Fittings: Cable Glands
757 Series Stopper Plug
Plug Size
M16
M20
Optional ‘O’ Ring
M25
M32
M40
Hexagon Head
Stopper Plug
M50
M63
M75
757 Series
Male Size
N’Plated Brass
Part Number
M16
757DM15
M20
757DM25
M25
757DM35
M32
757DM45
M40
757DM55
M50
757DM65
M63
757DM75
M75
757DM85
M90
757DM95
1/2”NPT
757DT15
3/4”NPT
757DT25
1”NPT
757DT35
1-1/4”NPT
757DT45
1-1/2”NPT
757DT55
2”NPT
757DT65
3”NPT
757DT75
3-1/2”NPT
757DT85
747 Series Stopper Plug
Ex ‘d’ Recessed
Stopper Plug Type ‘A’
Ex ‘d’ Recessed
Stopper Plug Type ‘B’
Plug Size
A/F Socket in mm
M16
8
M20
10
M25
10
M32
10
M40
10
M50
10
M63
14
M75
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© September 2010
14
747 Series
Male Size
N’Plated Brass
Part Number
M16
747FAM15
M20
747FAM25
M25
747FAM35
M32
747FAM45
M40
747FAM55
M50
747FAM65
M63
747FAM75
M75
747FAM85
M90
747FAM95
1/2”NPT
747FAT15
3/4”NPT
747FAT25
1”NPT
747FAT35
1-1/4”NPT
747FAT45
1-1/2”NPT
747FAT55
2”NPT
747FAT65
3”NPT
747FAT75
3-1/2”NPT
747FAT85
Fittings
Class I, Division 2
Type 4X; Exd/Exe IP68
ATEX
II 2 GD Ex d IIC & Ex e II Component
& Equipment
Zone 1, Zone 2, Zone 21 & Zone 22 - Gas
Groups IIA, IIB, IIC
ATEX
IM 2 Ex d I & Ex e I, IP66
155
Cable Gland Accessories
Fittings: Cable Glands
Fittings
767 Series Stopper Plugs
767
CSA: Class I, Groups A, B, C, D; IP68; Type 4X;
Ex d/Ex e II C
UL: Class I, Groups A, B, C, D; Class II, Groups
E, F, G; Class III
Class I, Division 2
Type 4X; Exd/Exe IP68
ATEX
II 2 GD Ex d IIC & Ex e II Component
& Equipment
Zone 1, Zone 2, Zone 21 & Zone 22 - Gas
Groups IIA, IIB, IIC
ATEX
IM 2 Ex d I & Ex e I, IP66
767 Series Stopper Plug
Optional ‘O’ Ring *
Plug Size
A/F Socket
in mm
—
6
M16
8
M20
10
M25
Mushroom Head
Stopper Plug
156
10
M32
10
M50
10
M63
10
M75
10
—
10
767 Series
Male Size
N’Plated Brass
Part Number
Nylon
Part Number
M16
767DM15
767ERM12
M20
767DM25
767ERM22
M25
767DM35
767ERM32
M32
767DM45
767ERM42
M40
767DM55
767ERM52
M50
767DM65
767ERM62
M63
767DM75
767ERM72
M75
767DM85
767ERM82
M90
767DM95
767ERM92
1/2”NPT
767DT15
767ERT12
3/4”NPT
767DT25
767ERT22
1”NPT
767DT35
767ERT32
1-1/4”NPT
767DT45
767ERT42
1-1/2”NPT
767DT55
767ERT52
2”NPT
767DT65
767ERT62
3”NPT
767DT75
767ERT72
3-1/2”NPT
767DT85
767ERT82
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© September 2010
Cable Gland Accessories and Tools
Fittings
Refer to the specific cable gland page for the PVC Shroud catalog number that is appropriate for use with that specific style cable
gland.
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© September 2010
157
Fittings: Cable Glands
Catalog Number
Description
Box Quantity
Catalog Number
Description
Box Quantity
Locknuts – Nickel Plated Brass
• Brass locknuts are recommended for use in securing brass cable glands to a gland plate or into equipment.
20LN5
M20
100
050NPTLN5
050NPT
100
25LN5
M25
100
075NPTLN5
075NPT
100
32LN5
M32
50
100NPTLN5
100NPT
50
40LN5
M40
50
125NPTLN5
125NPT
50
50LN5
M50
10
150NPTLN5
150NPT
10
63LN5
M63
5
200NPTLN5
200NPT
5
75LN5
M75
5
250NPTLN5
250NPT
5
90LN5
M90
1
300NPTLN5
300NPT
1
350NPTLN5
350NPT
1
Earth Tags – Pear (Nickel Plated Brass)
• Installed between the cable gland and equipment. Provide an earth bond connection as specified in BS 6121 : Part 5 : 1993.
20ET5
M20
100
050NPTET5
050NPT
100
25ET5
M25
100
075NPTET5
075NPT
100
32ET5
M32
50
100NPTET5
100NPT
50
40ET5
M40
50
125NPTET5
125NPT
50
50ET5
M50
10
150NPTET5
150NPT
10
63ET5
M63
5
200NPTET5
200NPT
5
75ET5
M75
5
250NPTET5
250NPT
5
90ET5
M90
1
300NPTET5
300NPT
1
350NPTET5
350NPT
1
Entry Thread Seals – Sealing (IP) Washers
• It is essential to maintain the integrity of the degree of IP protection for which explosionproof equipment have been rated. The need for a
sealing washer will depend on the IP rating, code of protection and the type of entry holes available within that equipment (e.g. for Ex e
apparatus or terminal boxes which are permitted to have untapped through clearance holes it is necessary to fit a sealing washer to ensure
that the minimum IP54 requirement is met). Other equipment with tapped entry holes may not require a sealing washer to maintain the
rated integrity of the instal­lation.
• Entry thread sealing washers are produced in 2mm thick white nylon as standard which are recommended and meet the specified
requirements of Shell’s Offshore operations.
• To verify the effectiveness of the nylon entry sealing washers, independent 3rd party tests to BS EN 60529:1992 have been conducted on
certain cable gland types at IP66, IP67 and IP68 levels of protection. Documentation of these high standard tests is available upon request.
20ETS2
M20
1000
050NPTETS
050NPT
100
25ETS2
M25
1000
075NPTETS
075NPT
100
32ETS2
M32
500
100NPTETS
100NPT
50
40ETS2
M40
200
125NPTETS
125NPT
50
50ETS2
M50
200
150NPTETS
150NPT
10
63ETS2
M63
100
200NPTETS
200NPT
5
75ETS2
M75
100
250NPTETS
250NPT
5
90ETS2
M90
10
300NPTETS
300NPT
1
350NPTETS
350NPT
1
Serrated Washers – Stainless Steel
• Available in plated steel or stainless steel as standard, these “shake-proof” serrated washers fitted internally to the equipment and before a
locknut act as an anti-vibration device to prevent the gland and locknut arrangement from inadvertently loosening in service.
20SW4
M20
500
050NPTSW4
050NPT
100
25SW4
M25
500
075NPTSW4
075NPT
100
32SW4
M32
200
100NPTSW4
100NPT
50
40SW4
M40
100
125NPTSW4
125NPT
50
50SW4
M50
100
150SPTNW4
150NPT
10
63SW4
M63
50
200NPTSW4
200NPT
5
75SW4
M75
50
250NPTSW4
250NPT
5
90SW4
M90
10
300NPTSW4
300NPT
1
350NPTSW4
350NPT
1
PVC Shrouds
Push on shrouds are used to minimise the risk of dirt or foreign substances gathering on the cable gland body, and/or point of
cable to gland interface. Standard shrouds are produced in black PVC.
Cable Gland Accessories and Tools
Fittings: Cable Glands
Fittings
For Cable Entries
Dimensions (in/mm)
B
Thread
A
M16 x 1.5
0.75/19.0
C
Weight
(lbs/kg)
0.12/3.0
0.004/0.002
Catalog
Number
Pack
Nickel Plated Brass Locknuts
0.83/21.0
095707
10
M20 x 1.5
0.94/24.0
1.04/26.5
0.14/3.5
0.006/0.003
095701
10
M25 x 1.5
1.30/33.0
1.44/36.5
0.14/3.5
0.010/0.006
095702
10
10
M32 x 1.5
1.65/42.0
1.83/46.5
0.18/4.5
0.010/0.006
095703
M40 x 1.5
2.17/55.0
2.36/60.0
0.18/4.5
0.023/0.010
095708
5
M50 x 1.5
2.56/65.0
2.76/70.1
0.22/5.5
0.028/0.013
095709
5
M63 x 1.5
2.76/70.0
3.03/77.0
0.24/6.0
0.073/0.033
095710
5
M75 x 1.5
3.35/85.0
3.68/93.5
0.31/8.0
0.112/0.051
095711
1
M90 x 2
3.94/100.0
4.33/110.0
0.39/10.0
0.171/0.078
095712
1
M100 x 2
4.33/110.0
4.76/121.0
0.47/12.0
0.252/0.114
095713
1
Weight
(kg)
Nylon
Catalog
Number
Weight
(lbs/kg)
Thread
A
Neoprene
Catalog
Number
Pack
Entry Thread Seal
—
0.0006/0.0002
16ETS2
0.0001/4.54
16ETS
10
—
0.0010/0.0005
20ETS2
0.0002/9.07
20ETS
10
M25
—
0.0018/0.0008
25ETS2
0.0004/0.0002
25ETS
10
M32
—
0.0020/0.0009
32ETS2
0.0005/0.0002
32ETS
10
A
M40
—
0.0034/0.002
40ETS2
0.0008/0.0004
40ETS
5
M50
—
0.0036/0.002
50ETS2
0.0009/0.0004
50ETS
5
Black Neoprene
(ETS)
M63
—
0.0040/0.002
63ETS2
—
—
5
M75
—
0.0060/0.003
75ETS2
—
—
1
M90
—
0.0120/0.005
90ETS2
—
—
1
M100
—
0.0350/0.016
100ETS2
—
—
1
F
Weight
(lbs/kgs)
Catalog
Number
Pack
1.19/30.2
0.02/0.01
A
White Nylon
(ETS2)
M16
M20
Thread
A
C
M16
0.99/25.4
Dimensions (in/mm)
D
E
Brass Earth Tag
C
A
E
F
D
158
M6
1.94/49.3
16ET
5
M20
1.07/27.1
M6
2.10/53.4
1.30/33.1
0.02/0.01
20ET
5
M25
1.38/35.1
M6
2.34/59.4
1.40/35.6
0.02/0.01
25ET
5
M32
1.78/45.2
M12
3.03/77.0
1.70/43.1
0.04/0.02
32ET
5
M40
2.11/53.7
M13
3.49/88.7
1.79/45.4
0.04/0.02
40ET
1
M50
2.57/65.2
M13
4.37/111.1
2.29/58.1
0.09/0.04
50ET
1
M63
3.25/82.6
M13
5.06/128.6
2.63/66.8
0.11/0.05
63ET
1
M75
3.76/95.4
M13
5.56/141.1
2.87/73.0
0.11/0.05
75ET
1
M90
4.50/114.2
M13
6.34/161.0
3.35/85.0
0.13/0.06
90ET
1
M100
4.96/126.0
M13
7.64/194.0
4.65/118.0
0.24/0.11
100ET
1
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© September 2010
Cable Gland Accessories and Tools
For Cable Entries
Fittings
Thread
C
Weight
(lbs/kg)
Catalog
Number
M16
0.75/19.0
1.00/25.4
0.02/0.01
16SW4
M20
0.94/24.0
1.26/32.0
0.02/0.01
20SW4
M25
1.30/33.0
1.57/40.0
0.02/0.01
25SW4
M32
1.65/42.0
1.73/44.0
0.02/0.01
32SW4
M40
2.17/55.0
2.32/59.0
0.04/0.02
40SW4
M50
2.56/65.0
3.15/80.0
0.04/0.02
50SW4
M63
2.76/70.0
3.94/100.0
0.13/0.06
63SW4
M75
M90
3.35/85.0
3.94/100.0
4.41/112.0
4.72/120.0
0.20/0.09
0.24/0.11
75SW4
90SW4
M100
4.33/110.0
5.91/150.0
0.35/0.16
100SW4
316L Stainless Steel Serrated Washers
C
B
Cable Gland
Size
Lead Star Clamp for E2FX and E2FW Cable Glands Lead Sheath Continuity
2016
20S
20
25S & 25
32
40
50S
50
63S
63
75S
75
90
100
Catalog
Number
2016LSW
20SLSW
20LSW
25LSW
32LSW
40LSW
50SLSW
50LSW
63SLSW
63LSW
75SLSW
75LSW
90LSW
100LSW
Cable Gland
Size
E1FW – E2FW
E1FX – E2FX
T3
A2F
PX
PX2K
20/16
20S
20
25S
25
32
40
50S
50
63S
63
75S
75
90
100
PVC02
PVC04
PVC06
PVC09
PVC09
PVC11
PVC15
PVC18
PVC21
PVC23
PVC25
PVC28
PVC30
PVC32
150-50HST
PVC02
PVC04
PVC05
N.A.
PVC09
PVC10
PVC13
PVC14
PVC17
PVC20
PVC22
PVC24
PVC26
PVC31
150-50HST
PVC02
PVC04
PVC05
N.A.
PVC09
PVC10
PVC13
PVC15
PVC18
PVC21
PVC23
PVC24
PVC26
PVC31
N.A.
PVC06
PVC06
PVC06
N.A.
PVC09
PVC11
PVC15
PVC18
PVC21
PVC23
PVC25
PVC28
PVC30
PVC32
N.A.
Black PVC Shrouds
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© September 2010
159
Fittings: Cable Glands
Dimensions (mm)
B
TC Cable Connector
Fittings: Cable Glands
Fittings
Tray Cable
Class I, Division 2, Groups A, B, C, D
Class II, Division 2, Groups E, F, G
Class III, Division 2
NEMA Type 4X
Applications
Options
• Type TC cable connector is suitable for use with type (TC) tray
cable in ordinary, wet and hazardous locations including:
— Class I, Division 2, where permitted by code
— Class I, Zone 1 AEx e and Ex e, where permitted by code
— Ingress protection to NEMA 4X and IP66/67/68
• Adaptor/reducer, earth tag
Certifications and Compliances
• Design Specification: BS 6121:Part 1989, UL514B, UL2225,
CSA 22.2 No. 30, CAN/CSA E60079-0, CAN/CSA E60079-7
• ATEX Certification/Code of Protection Category:
SIRA09ATEX1092X
ATEX
II 2 GD, Ex d IIC Gb, Ex e IIC Gb, Ex ta IIIC Da
• IECEx Approval Number/Code of Protection Category:
IECEx SIR 09.0042X
Exd IIC Gb, Exe IIC Gb, Exta IIIC Da
• CCSAUS Certification Number: CSA.09.2220601X
Features
• The unique use of the seal insert, enables each gland size to
terminate the widest range available in a single hub size.
• Continuous operating temperature: -60 °C/-76 °F to
110 °C/230 °F.
• Jacket sealing technique: compensating displacement seal
• Sealing area(s) — cable outer jacket
Material/Finish
• Connector: copperfree (4/10 of 1% max) aluminium, stainless
steel or electroless nickel plated brass in NPT (standard) and
metric thread forms
Entry Thread C
NPT
Cable Range A
Insert
(Inches/Millimeters)
NPT Option
Min
1/2"
—
—
3/4"
1/2"
Cable Range B
No Insert
(Inches/Millimeters)
Order Reference
Max
Min
Max
0.13/3.3
0.28/7.1
—
—
TC050028
TC050028NB
0.26/6.6
0.55/13.9 0.41/10.4 0.55/13.9
TC050055
TC050055NB
TC050055SS
—
0.13/3.3
0.28/7.1
TC075028
TC075028NB
TC075028SS
0.26/6.6
0.55/13.9 0.41/10.4 0.55/13.9
—
3/4"
3/4"
—
—
1"
1"
—
—
1-1/4"
1-1/4"
—
—
1-1/2"
1-1/2"
—
—
2"
2"
—
—
2-1/2"
2"
—
—
2-1/2"
2-1/2"
—
—
3"
2-1/2"
—
—
3"
3"
—
—
3-1/2"
3-1/2"
—
—
4"
4"
—
—
—
0.47/11.9
0.79/20.1 0.61/15.5 0.79/20.1
0.67/17.0
1.04/26.4 0.85/21.6 1.04/26.4
0.92/23.4
1.27/32.3 1.10/27.9 1.27/32.3
1.22/30.9
1.50/38.1 1.37/34.8 1.50/38.1
1.40/35.6
1.74/44.2 1.40/35.6 1.74/44.2
1.63/41.4
1.97/50.0 1.63/41.4 1.97/50.0
1.86/47.2
2.20/55.9 1.86/47.2 2.20/55.9
2.13/54.1
2.44/61.9 2.13/54.1 2.44/61.9
2.40/60.9
2.62/66.5
2.99/75.9
2.68/68.1 2.40/60.9 2.68/68.1
3.15/80.0
3.32/84.3
2.62/66.5 3.15/80.0
3.54/89.9 2.99/75.9 3.54/89.9
Aluminium
NP Brass *
Stainless Steel *
TC050028SS
TC075055
TC075055NB
TC075055SS
TC075079
TC075079NB
TC075079SS
TC100079
TC100079NB
TC100079SS
TC100104
TC100104NB
TC100104SS
TC125104
TC125104NB
TC125104SS
TC125127
TC125127NB
TC125127SS
TC150127
TC150127NB
TC150127SS
TC150150
TC150150NB
TC150150SS
TC200150
TC200150NB
TC200150SS
TC200174
TC200174NB
TC200174SS
TC250174
TC250174NB
TC250174SS
TC200197
TC200197NB
TC200197SS
TC250197
TC250197NB
TC250197SS
TC250220
TC250220NB
TC250220SS
TC300220
TC300220NB
TC300220SS
TC250244
TC250244NB
TC250244SS
TC300244
TC300244NB
TC300244SS
TC300268
TC300268NB
TC300268SS
TC350268
TC350268NB
TC350268SS
TC350315
TC350315NB
TC350315SS
TC400315
TC400315NB
TC400315SS
TC400354
TC400354NB
TC400354SS
* Nickel Brass and Stainless Steel are priced by quote only. Contact your factory representative for assistance.
160
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© September 2010
TC Cable Connector
Tray Cable
Fittings
Class I, Division 2, Groups A, B, C, D
Class II, Division 2, Groups E, F, G
Class III, Division 2
NEMA Type 4X
Fittings: Cable Glands
R
C
Across
Flats
D
Across
Corners
D
1.20/30.5
1.30/33.0
1.20/30.5
1.30/33.0
1.48/37.6
1.60/40.6
1.81/45.9
1.95/49.5
2.05/52.1
2.21/56.1
2.36/59.9
2.55/64.8
2.95/74.9
3.19/81.0
2.95/74.9
3.19/81.0
3.54/89.9
3.82/97.0
3.54/89.9
3.82/97.0
4.33/109.9
4.68/118.9
4.84/122.9
5.23/132.8
5.25/133.4
5.67/144.0
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© September 2010
Min.
Thread
Length
E
0.78/19.8
0.78/19.8
0.80/20.3
0.80/20.3
0.80/20.3
0.98/24.9
0.98/24.9
1.00/25.4
1.00/25.4
1.03/26.2
1.03/26.2
1.06/26.9
1.06/26.9
1.57/39.9
1.06/26.9
1.57/39.9
1.57/39.9
1.63/41.4
1.57/39.9
1.63/41.4
1.63/41.4
1.68/42.7
1.68/42.7
1.73/43.9
1.73/43.9
Nominal
Assembly
Length
F
0.79/20.1
0.79/20.1
US
Approx.
Weight
Aluminum
(Oz/G)
1.94/55.0
1.69/48.0
1.94/55.0
1.69/48.0
0.98/24.9
3.17/90.0
0.98/24.9
3.88/110.0
1.18/29.9
4.94/140.0
1.26/32.0
6.00/170.1
1.26/32.0
8.64/245.0
1.65/41.9
8.29/235.0
1.65/41.9
13.58/385.0
1.69/42.9
13.58/385.0
1.69/42.9
26.63/755.0
2.28/57.9
34.22/970.1
2.28/57.9
38.80/1100.0
161
UNY, UNF, and UNL Unions
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Fittings
Applications
• UNY and UNF unions are used for joining conduit and
connecting conduit to enclosures. Facilitates modifications,
permits removal of enclosures without turning or removal of
conduit.
• Expansion unions compensate for expansion and contraction
of conduit.
Fittings: Hazardous Conduit Fittings
Features
• Explosionproof, dust-ignitionproof.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• Non-expansion unions
— Concentric ring interlocked design of 1/2”, 3/4” and 1” sizes makes possible smaller diameter, allowing use in tighter spaces. 1-1/4” and larger UNY sizes have removable male nipple.
• Expansion unions
— One-piece design eliminates need for disassembly during installation.
— Telescoping cylinder within cylinder design permits expansion or contraction.
— Standard or long types available.
— Small external diameters—excellent in restricted areas in
wiring of pumps, motors, and other equipment.
— Internal phosphor bronze “bonding jumper” ring assures
positive ground between telescoping cylinders.
Standard Materials
• UNY and UNF (non-expansion) unions:
— 1/2” thru 1”: steel or aluminum
— 1-1/4” thru 6”: malleable iron or copperfree (4/10 of 1%
max.) aluminum
• UNY and UNF expansion unions: steel
• UNL unions: malleable iron and steel
Standard Finishes
• Malleable iron products: triplecoat — (1) zinc electroplate, (2)
chromate and (3) epoxy powder coat
• Steel products: zinc electroplate
• Aluminum products 1/2" thru 4": natural
Certifications and Compliances
•UL Standard: 886 (1203)
•UL Listed: E10444
• CSA Standard: C22.2 No. 25, C22.2 No. 30
• CSA Certified: 065181
Options
• PVC coating available on select unions. Add suffix -PVC to
catalog number.
162
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© September 2010
UNY, UNF, and UNL Unions
Explosionproof; Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Inches/Millimeters
Size
(Inches)
A
B
Catalog Number
Steel (1/2” to 1”)
and Malleable (1-1/4” to 6”)
Aluminum
(1/2” to 4”)
Fittings
UNY Unions — For connecting conduit to enclosure
Male/Female (Nipple Not Removable)
1/2
2.147/54.4
1.47/37.3
UNY50NR 
3/4-1/2
2.16/54.8
1.47/37.3
UNY75-50NR 
UNY75-50NR-A 
3/4
2.16/54.8
1.75/44.5
UNY75NR 
UNY75NR-A 
1
2.62/66.7
UNY50NR-A 
‡
‡
‡
‡
2.00/50.8
UNY100NR

‡
UNY100NR-A

‡
1-1/4
3.13/79.4
2.81/71.4
UNY125NR 
‡
UNY125NR-A 
‡
1-1/2
3.25/82.6
3.06/77.8
UNY150NR

‡
UNY150NR-A

‡
2
3.63/92.1
3.72/94.5
UNY200NR

‡
UNY200NR-A

‡
2-1/2
4.81/122.2
3
4.81/122.2
3-1/2
4.88/123.8
UNY250R

‡
UNY250R-A

‡
5.38/136.5
UNY300R 
‡
UNY300R-A 
‡
4.94/125.4
5.88/149.2
UNY350R

‡
UNY350R-A 
‡
4
5.13/130.2
6.44/163.5
UNY400R

‡
UNY400R-A

‡
5
5.63/142.9
8.33/212.7
UNY500R
‡
—
6
5.75/146.1
9.63/244.5
UNY600R ‡
—
1.47/37.3
1.47/37.3
UNF50NR 
UNF50NR-A 
‡
1.47/37.3
1.47/37.3
UNF75-50NR
3/4
1.47/37.3
1.75/44.5
UNF75NR
1
1.72/43.7
1-1/4
1-1/2
UNF Female Unions — For connecting conduit to conduit
1/2
3/4-1/2
†
‡

UNF75-50NR-A 
UNF75NR-A 
‡

‡
2.00/50.8
UNF100NR

‡
UNF100NR-A

‡
2.19/55.6
2.81/71.4
UNF125NR 
‡
UNF125NR-A 
‡
2.19/55.6
3.06/77.8
UNF150NR 
‡
UNF150NR-A 
‡
2
2.31/58.7
3.72/94.5
UNF200NR
‡
UNF200NR-A
‡
2-1/2
3.38/85.7
3
3.38/85.7
3-1/2


4.88/123.8
UNF250R

‡
UNF250R-A

‡
5.38/136.5
UNF300R 
‡
UNF300R-A 
‡
3.38/85.7
5.88/149.2
UNF350R

‡
UNF350R-A

‡
4
3.50/88.9
6.44/163.5
UNF400R 
‡
UNF400R-A 
‡
5
3.88/98.4
8.38/212.7
UNF500R ‡
—
6
4.00/101.6
9.63/244.5
UNF600R ‡
—
Dimensions
Size (Inches)
Male
Female
UNL 90° Elbow Unions — For connecting conduit to enclosure
Inches/Millimeters
A
B
C
Catalog Number
Malleable
1/2
1/2
2.47/62.7
1.38/35.1
2.06/52.3
UNL50N 
1/2
3/4 †
2.47/62.7
1.63/41.4
2.06/52.3
UNL50-75N 
3/4
1/2 †
2.00/50.8
1.38/35.1
1.88/47.6
UNL75-50N 
3/4
3/4
2.00/50.8
1.63/41.4
1.88/47.6
UNL75N 
† Male end given first
‡ PVC coating available on select unions. Add suffix -PVC to catalog number.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
 Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; and Class III.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
163
Fittings: Hazardous Conduit Fittings
Male/Female (Removable Male Nipple)
UNY and UNF Expansion Unions
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Catalog Number
Steel
Size (Inches)
Fittings
UNY Male Unions— Standard — For connecting conduit to enclosure
1/2
UNY50
3/4
UNY75
1
UNY100
Fittings: Hazardous Conduit Fittings
UNYL Male Unions— Long — For connecting conduit to enclosure
1/2
UNYL50
3/4
UNYL75
1
UNYL100
UNF Female Unions— Standard — For connecting conduit to conduit
1/2
UNF50
3/4
UNF75
1
UNF100
UNFL Female Unions— Long — For connecting conduit to conduit
1/2
UNFL50
3/4
UNFL75
1
UNFL100
Dimensions
Inches/Millimeters
Catalog Number
UNY50
UNY75
UNY100
UNYL50
UNYL75
UNYL100
UNF50
UNF75
UNF100
UNFL50
UNFL75
UNFL100
164
Size
(Inches)
1/2
3/4
1
1/2
3/4
1
1/2
3/4
1
1/2
3/4
1
A
1.19/30.2
1.44/36.5
1.75/44.5
1.19/30.2
1.44/36.5
1.75/44.5
1.19/30.2
1.44/36.5
1.75/44.5
1.19/30.2
1.44/36.5
1.75/44.5
B (Overall Length
at Max. Expansion)
3.88/78.9
3.28/83.3
3.67/93.2
4.11/104.4
4.28/108.7
4.98/126.5
2.94/74.6
3.06/77.8
3.38/85.7
3.94/100.0
4.13/104.8
4.75/120.7
C
2.31/58.7
2.44/61.9
2.69/68.3
3.31/84.1
3.44/87.3
4.00/101.6
—
—
—
—
—
—
D
(Maximum Expansion)
0.50/12.7
0.53/13.5
0.66/16.7
1.00/25.4
1.09/27.8
1.34/34.1
0.50/12.7
0.53/13.5
0.66/16.7
1.00/25.4
1.09/27.8
1.34/34.1
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
45° and 90° Elbows
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Features
Fittings
• Explosionproof, dust-ignitionproof.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
Standard Materials
• Malleable or copperfree (4/10 or 1% max.) aluminum
Standard Finishes
ELMF
Fittings: Hazardous Conduit Fittings
• EL malleable iron elbows: zinc electroplate
• EL aluminum elbows: natural
• UNA malleable iron elbows: triple-coat — (1) zinc electroplate,
(2) chromate, and (3) epoxy powder coat
Compliances and Certifications
•
•
•
•
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 25, C22.2 No. 30
CSA Certified: 065181
Options
• PVC coating available on select elbows. Add suffix -PVC to
catalog number.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
UNAF
165
45° and 90° Elbows
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
NPT Threads
Size
(Inches)
Inches/Millimeters
Dimensions (A)
Catalog Number
Malleable Iron
Aluminum
Fittings
45° Female Elbows
Fittings: Hazardous Conduit Fittings
A
A
1/2
1.19/30.2
ELF45-50 
‡
ELF45-50-A 
‡
3/4
1.31/33.3
ELF45-75 
‡
ELF45-75-A 
‡
‡
1
1.56/39.7
ELF45-100
1-1/4
1.69/42.9
ELF45-125 ‡
—
1-1/2
2.00/50.8
ELF45-150
‡
—
2
2.25/57.2
ELF45-200
‡
1/2
1.50/38.1
ELF90-50 
‡
3/4
1.69/42.9
ELF90-75 
‡
1
1.81/46.0
ELF90-100
1-1/4
2.06/52.4
ELF90-125 ‡
1/2
1.50/38.1
ELMF90-50 
ELMF90-50-A 
3/4
1.69/42.9
ELMF90-75
ELMF90-75-A 
1
1.81/46.0
ELMF90-100
1-1/4
2.06/52.4
ELMF90-125
1/2
1.50/38.1
ELM90-50 
ELM90-50-A 
3/4
1.69/42.9
ELM90-75 
ELM90-75-A 
1
1.88/47.6
ELM90-100
1/2
1.75/44.5
ELMFL90-50 
ELMFL90-50-A 
3/4
2.25/57.2
ELMFL90-75
ELMFL90-75-A 
1
2.63/66.7
ELMFL90-100 
1-1/4
3.31/84.1
ELMFL90-125
—
1-1/2
3.50/88.9
ELMFL90-150
—
2
4.00/101.6
ELMFL90-200
—
ELF45-150-A ‡
—
90° Female Elbows
A

‡
ELF90-50-A 
‡
ELF90-75-A 
‡
ELF90-100-A

‡
ELF90-125-A ‡
90° Male and Female Elbows
A

ELMF90-100-A
90° Male Elbows
—
A
A

ELMFL90-100-A 
Flexible/Swivel Elbows — Full 360°
Class I, Group D; Class II, Groups E,F,G; and Class III.
2.00"
A
1/2
3.75/95.3
UNAF50
—
3/4
4.38/111.1
UNAF75
—
1
5.00/127.0
UNAF100
—
‡ PVC coating available on select unions. Add suffix -PVC to catalog number.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
166
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© September 2010
Threaded Rigid Conduit and IMC Reducers
Class I, Groups A, B, C, D
Class II, Groups E, F, G
Class III
Applications
• RB reducing bushings are designed to reduce conduit entriesto
a smaller size and are used in threaded rigid and IMC conduit
systems.
Fittings
Features
• Smooth rounded integral bushing protects conductor insulation
• Full machine tapered threads ( NPT)
Standard Materials
Compliances and Certifications
• Steel, malleable iron or aluminum
Standard Finish
Catalog Number
Size (Inches)
Reducing Bushings — Steel
1/2 — 1/8
RB50-13 * †
1/2 — 1/4
RB50-25 * †
1/2 — 3/8
RB50-38 * †
3/4 — 1/2
RB75-50 †
1 — 1/2
RB100-50 †
1 — 3/4
RB100-75 †
RB125-50
1-1/4 — 1/2
RB125-75
1-1/4 — 3/4
RB125-100
1-1/4 — 1
RB150-50
1-1/2 — 1/2
RB150-75
1-1/2 — 3/4
RB150-100
1-1/2 — 1
RB150-125
1-1/2 — 1-1/4
RB200-50
2 — 1/2
RB200-75
2 — 3/4
RB200-100
2—1
RB200-125
2 — 1-1/4
RB200-150
2 — 1-1/2
Reducing Bushings — Malleable Iron
RB250-100
2-1/2 — 1
RB250-125
2-1/2 — 1-1/4
RB250-150
2-1/2 — 1-1/2
RB250-200
2-1/2 — 2
RB300-100
3—1
RB300-125
3 — 1-1/4
RB300-150
3 — 1-1/2
RB300-200
3—2
RB300-250
3 — 2-1/2
RB350-200
3-1/2 — 2
RB350-250
3-1/2 — 2-1/2
RB350-300
3-1/2 — 3
RB400-200
4—2
RB400-250
4 — 2-1/2
RB400-300
4—3
RB400-350
4 — 3-1/2
5 — 3-1/2
RB500-350 ‡
5—4
RB500-400 ‡
6—4
RB600-400 ‡
6—5
RB600-500 ‡
Wt. Lbs/Kgs. Per 100
1.50/0.7
2.00/0.9
2.70/1.2
6.00/2.7
13.80/6.3
8.00/3.6
29.00/13.2
23.00/10.4
17.00/7.7
39.00/17.7
35.00/15.9
31.00/14.1
16.50/17.5
68.00/30.8
64.00/29.0
57.00/25.9
45.00/20.4
38.00/17.2
75.00/34.0
78.00/35.4
82.00/37.2
56.00/25.4
130.00/59.0
135.00/61.2
142.00/64.4
126.00/57.2
83.00/37.6
155.00/70.3
164.00/74.4
92.00/41.7
165.00/74.8
245.00/65.8
174.00/78.9
106.00/48.1
180.00/81.6
190.00/86.2
192.00/87.1
195.00/88.5
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 25, C22.2 No. 30
CSA Certified: 065181
Options
• Urathane paint available. Add suffix -UP to catalog number.
Catalog Number
Size (Inches)
Reducing Bushings — Aluminum
RB50-13A * ‡
1/2 — 1/8
RB50-25A * ‡
1/2 — 1/4
RB50-38A * ‡
1/2 — 3/8
RB75-50A ‡
3/4 — 1/2
RB100-50A ‡
1 — 1/2
RB100-75A ‡
1 — 3/4
RB125-50A
1-1/4 — 1/2
RB125-75A
1-1/4 — 3/4
RB125-100A
1-1/4 — 1
RB150-50A
1-1/2 — 1/2
RB150-75A
1-1/2 — 3/4
RB150-100A
1-1/2 — 1
RB150-125A
1-1/2 — 1-1/4
RB200-50A
2 — 1/2
RB200-75A
2 — 3/4
RB200-100A
2—1
RB200-125A
2 — 1-1/4
RB200-150A
2 — 1-1/2
RB250-100A
2-1/2 — 1
RB250-125A
2-1/2 — 1-1/4
RB250-150A
2-1/2 — 1-1/2
RB250-200A
2-1/2 — 2
RB300-100A
3—1
RB300-125A
3 — 1-1/4
RB300-150A
3 — 1-1/2
RB300-200A
3—2
RB300-250A
3 — 2-1/2
RB350-200A
3-1/2 — 2
RB350-250A
3-1/2 — 2-1/2
RB350-300A
3-1/2 — 3
RB400-200A
4—2
RB400-250A
4 — 2-1/2
RB400-300A
4—3
RB400-350A
4 — 3-1/2
5 — 3-1/2
RB500-350A ‡
RB500-400A ‡
5—4
RB600-400A ‡
6—4
RB600-500A ‡
6—5
Wt. Lbs/Kgs. Per 100
0.50/0.20
0.70/0.30
0.90/0.40
2.30/1.00
6.80/3.10
3.50/1.60
9.20/4.20
7.30/3.30
6.00/2.70
14.20/6.40
12.80/5.80
12.00/5.40
6.50/2.90
29.00/13.20
26.50/12.00
23.60/10.70
18.70/8.50
16.00/7.30
27.00/12.20
28.10/12.7
82.00/37.2
20.00/9.1
46.80/21.2
48.60/22.0
51.10/23.2
51.00/23.1
35.00/15.9
55.80/25.3
57.40/26.0
42.00/19.1
59.40/26.9
60.90/27.6
77.50/35.2
50.00/22.7
64.80/29.4
68.40/31.0
69.10/31.3
70.20/31.8
* UL Recognized.
 Suitable for Class I, Group A in addition to Class I Groups B, C, D; Class II, Groups E, F, G; and Class III.
‡ Class I, Groups C,D; Class II, Groups E,F,G; Class III.
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© September 2010
167
Fittings: Hazardous Conduit Fittings
• Steel: zinc electroplate
• Malleable iron: zinc electroplate, chromate and epoxy powder
coat
• Aluminum: natural
•
•
•
•
PLG Close-Up Plugs and BR Reducers
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Fittings
Features
• Explosionproof, dust-ignitionproof.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
Standard Materials
Recessed Head Close-Up Plug
Fittings: Hazardous Conduit Fittings
• PLG Plugs: malleable iron, steel or copper-free (4/10 or 1%
max.) aluminum.
• BR Reducers: malleable iron or copper-free (4/10 or 1% max.)
aluminum.
Standard Finishes
• Close-up Plugs:
- Malleable iron: triple-coat — (1) zinc electroplate, (2)
chromate, and (3) epoxy powder coat
- Steel: zinc electroplate
- Aluminum: natural finish
• Bell Reducers:
- Malleable iron: triple-coat — (1) zinc electroplate, (2)
chromate, and (3) epoxy powder coat
- Aluminum: natural finish
Square Head Close-Up Plug
Compliances
•
•
•
•
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 25, C22.2 No. 30
CSA Certified: 065181
Bar Head Close-Up Plug
Options
• PVC coating available on select items. Add suffix -PVC to
catalog number.
• Urethane paint available on select items. Add suffix -UP to
catalog number.
Bell Reducing Bushing
168
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© September 2010
PLG Close-Up Plugs and BR Reducers
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Catalog Number
Steel (1/2” to 1”) and
Malleable (1-1/4” to 6”)
NPT Threads
Size (Inches)
Aluminum
(1/2” to 4”)
Fittings
PLG — Close-Up Plugs
Recessed Head
Recessed Head
PLG-50RA  †
PLG-75RA  †
PLG-100RA  †
PLG-125A  †
PLG-150A  †
PLG-200A  †
PLG-250A  †
PLG-300A  †
PLG-400A  †
PLG-50R  †
PLG-75R  †
PLG-100R  †
PLG-125  †
PLG-150  †
PLG-200  †
PLG-250  †
PLG-300  †
PLG-400  †
Fittings: Hazardous Conduit Fittings
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
4
Square Head
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
Square Head
PLG-50S 
PLG-75S 
PLG-100S 
PLG-125S 
PLG-150S 
PLG-200S 
PLG-250S 
PLG-300S 
PLG-350S 
PLG-400S 
—
—
—
—
—
—
5
PLG-500B
—
6
PLG-600B
—
—
—
—
—
Bar Head (Cast Iron)
Bar Head
Catalog Number
Large Hub Size
(Inches)
Small Hub Size
(Inches)
Malleable
Aluminum
3/4
1
1
1
1-1/4
1-1/2
1-1/2
1-1/2
2
2
2
2
2-1/2
3
3-1/2
4
5
1/2
1/2
3/4
1
3/4
1
3/4
1-1/4
3/4
1
1-1/4
1-1/2
1-1/2
2
2-1/2
3
4
BR75-50  ‡
BR100-50  ‡
BR100-75  ‡
BR125-100  ‡
BR125-75  ‡
BR150-100  ‡
BR150-75  ‡
BR150-125  ‡
BR200-75  ‡
BR200-100  ‡
BR200-125  ‡
BR200-150  ‡
BR250-150  ‡
BR300-200  ‡
BR350-250  ‡
BR400-300  ‡
BR500-400 ‡
BR75-50A  ‡
BR100-50A  ‡
BR100-75A  ‡
BR125-100A ‡
BR125-75A ‡
BR150-100A ‡
BR150-75A ‡
BR150-125A ‡
BR200-75A ‡
BR200-100A ‡
BR200-125A ‡
BR200-150A ‡
BR250-150A ‡
BR300-200A ‡
BR350-250A ‡
BR400-300A ‡
BR500-400A ‡
BR — Threaded Bell Reducing Couplings
† Urethane paint available on select items. Add suffix -UP to catalog number.
‡ PVC coating available on select items. Add suffix -PVC to catalog number.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
 Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; and Class III.
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© September 2010
169
EXGJH and EXLK Flexible Couplings
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Applications
Fittings: Hazardous Conduit Fittings
Fittings
• Used in areas where vibration and/or movement is a problem.
Also used in place of rigid conduit in difficult-bend situations.
Features
• Explosionproof, dust-ignitionproof,watertight
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• Heavy duty design resists mechanical abuse.
• Electrical conductivity equal to rigid conduit on a similar length
basis—no bonding jumper required.
• Interior insulating liner protects conductors from abrasion under
vibrating conditions.
• EXGJH: both end fittings are female, each furnished with a
removable male nipple.
• EXLK: female end fitting with union at one end and a female
end fitting with a removable male nipple at the other end.
EXGJH
Suitable for Wet Locations – Two Removal Male Nipples
EXLK
One Removal Male Nipple, One Removable Union
Standard Materials
• 1/2” thru 2”: outer bronze braid, inner brass core with insulating
liner
• 2-1/2” thru 4”: outer stainless steel braid, inner stainless steel
core with insulating liner
• End Fittings: 1/2” thru 2”— brass; 2-1/2” thru 4”— stainless
steel
• Unions: 1/2" thru 4" brass
Standard Finishes
• Natural finish
Options
•
•
•
•
1/2” through 2” available in stainless steel. Add suffix -SS
1/2” through 1” stainless steel nipple. Add suffix -NS
Custom lengths available—consult factory
PVC coating available on select flexible couplings. Add suffix
-PVC to catalog number.
Certifications and Compliances
•
•
•
•
•
•
•
•
170
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 25, C22.2 No. 30
CSA Certified: 065181
Class I, Division 1 and 2 and Class II, Division 1 and 2
1/2” and 3/4” Sizes
— Suitable for Class I, Groups A, B, C, D; Class II, Groups E, F, G; Class III
1” Size
— Suitable for Class I, Groups C, D; Class II, Groups E, F, G;
Class III
1-1/4” thru 4” Sizes:
— Suitable for Class I, Group D; Class II, Groups E, F, G;
Class III
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
EXGJH and EXLK Flexible Couplings
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Size (Inches)
Flex Length Diameter Size
24
1/2
24
3/4
24
1
24
1-1/4
24
1-1/2
24
2
24
2-1/2
24
3
24
4
27
1/2
27
3/4
27
1
27
1-1/4
27
1-1/2
27
2
27
2-1/2
27
3
27
4
30
1/2
30
3/4
30
1
30
1-1/4
30
1-1/2
30
2
30
2-1/2
30
3
30
4
33
1/2
33
3/4
33
1
33
1-1/4
33
1-1/2
33
2
33
2-1/2
33
3
33
4
36
1/2
36
3/4
36
1
36
1-1/4
36
1-1/2
36
2
36
2-1/2
36
3
36
4
Catalog Number
EXGJH
EXLK
EXLK-124  ‡
EXGJH-124  ‡
EXLK-224  ‡
EXGJH-224  ‡
EXGJH-324 ‡
EXLK-324 ‡
EXGJH-424 ‡
EXLK-424 ‡
EXGJH-524 ‡
EXLK-524 ‡
‡
EXGJH-624
EXLK-624 ‡
EXGJH-724
EXGJH-824
EXGJH-1024
EXLK-127  ‡
EXGJH-127  ‡
EXLK-227  ‡
EXGJH-227  ‡
EXGJH-327 ‡
EXLK-327 ‡
‡
EXGJH-427
EXLK-427 ‡
EXGJH-527 ‡
EXLK-527 ‡
EXGJH-627 ‡
EXLK-627 ‡
EXGJH-727
EXGJH-827
EXGJH-1027
EXLK-130  ‡
EXGJH-130  ‡
 ‡
EXLK-230  ‡
EXGJH-230
EXGJH-330 ‡
EXLK-330 ‡
EXGJH-430 ‡
EXLK-430 ‡
‡
EXGJH-530
EXLK-530 ‡
EXGJH-630 ‡
EXLK-630 ‡
EXGJH-730
EXGJH-830
EXGJH-1030
EXLK-133  ‡
EXGJH-133  ‡
EXLK-233  ‡
EXGJH-233  ‡
‡
EXGJH-333
EXLK-333 ‡
EXGJH-433 ‡
EXLK-433 ‡
EXGJH-533 ‡
EXLK-533 ‡
‡
EXGJH-633
EXLK-633 ‡
EXGJH-733
EXGJH-833
EXGJH-1033
EXLK-136  ‡
EXGJH-136  ‡
EXLK-236  ‡
EXGJH-236  ‡
EXGJH-336 ‡
EXLK-336 ‡
‡
EXGJH-436
EXLK-436 ‡
EXGJH-536 ‡
EXLK-536 ‡
EXGJH-636 ‡
EXLK-636 ‡
EXGJH-736
EXGJH-836
EXGJH-1036
‡ PVC coating available on select items. Add suffix -PVC to catalog number.
NOTE: Unions are not available in stainless steel.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; Class III.
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© September 2010
171
Fittings: Hazardous Conduit Fittings
Catalog Number
EXGJH
EXLK
EXLK-14  ‡
EXGJH-14  ‡
EXLK-24  ‡
EXGJH-24  ‡
 ‡
EXLK-16  ‡
EXGJH-16
EXLK-26  ‡
EXGJH-26  ‡
EXGJH-36 ‡
EXLK-36 ‡
 ‡
EXLK-18  ‡
EXGJH-18
EXLK-28  ‡
EXGJH-28  ‡
EXLK-38 ‡
EXGJH-38 ‡
 ‡
EXLK-110  ‡
EXGJH-110
EXLK-210  ‡
EXGJH-210  ‡
EXGJH-310 ‡
EXLK-310 ‡
 ‡
EXLK-112  ‡
EXGJH-112
 ‡
EXLK-212  ‡
EXGJH-212
EXGJH-312 ‡
EXLK-312 ‡
EXGJH-412 ‡
EXLK-412 ‡
‡
EXGJH-512
EXLK-512 ‡
EXLK-612 ‡
EXGJH-612 ‡
EXGJH-712
EXGJH-812
EXGJH-1012
EXLK-115  ‡
EXGJH-115  ‡
EXLK-215  ‡
EXGJH-215  ‡
‡
EXGJH-315
EXLK-315 ‡
EXGJH-415 ‡
EXLK-415 ‡
EXGJH-515 ‡
EXLK-515 ‡
‡
EXLK-615 ‡
EXGJH-615
EXGJH-715
EXGJH-815
EXGJH-1015
EXLK-118  ‡
EXGJH-118  ‡
EXLK-218  ‡
EXGJH-218  ‡
EXGJH-318 ‡
EXLK-318 ‡
‡
EXGJH-418
EXLK-418 ‡
EXGJH-518 ‡
EXLK-518 ‡
EXLK-618 ‡
EXGJH-618 ‡
EXGJH-718
EXGJH-818
EXGJH-1018
EXLK-121  ‡
EXGJH-121  ‡
 ‡
EXLK-221  ‡
EXGJH-221
EXGJH-321 ‡
EXLK-321 ‡
EXGJH-421 ‡
EXLK-421 ‡
‡
EXGJH-521
EXLK-521 ‡
‡
EXLK-621 ‡
EXGJH-621
EXGJH-721
EXGJH-821
EXGJH-1021
Fittings
Size (Inches)
Flex Length Diameter Size
4
1/2
4
3/4
6
1/2
6
3/4
6
1
8
1/2
8
3/4
8
1
10
1/2
10
3/4
10
1
12
1/2
12
3/4
12
1
12
1-1/4
12
1-1/2
12
2
12
2-1/2
12
3
12
4
15
1/2
15
3/4
15
1
15
1-1/4
15
1-1/2
15
2
15
2-1/2
15
3
15
4
18
1/2
18
3/4
18
1
18
1-1/4
18
1-1/2
18
2
18
2-1/2
18
3
18
4
21
1/2
21
3/4
21
1
21
1-1/4
21
1-1/2
21
2
21
2-1/2
21
3
21
4
EXGJH and EXLK Flexible Couplings Dimensions
Explosionproof, Dust-Ignitionproof, Watertight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Fittings: Hazardous Conduit Fittings
Fittings
EXGJH and EXLK Dimensions
Coupling
Size
A
B
C
D
E
Bending Radius *
1/2
2.06/52.4
1.38/34.9
3.00/76.2
1.41/35.7
1.47/37.3
10.00/254.0
3/4
2.25/57.2
1.38/34.9
3.25/82.6
1.75/44.5
1.75/44.5
12.00/304.8
Inches/Millimeters
1
1.69/68.3
1.75/44.5
3.63/92.1
2.06/52.4
2.00/50.8
14.00/355.6
1-1/4
3.00/76.2
2.03/51.6
4.38/111.1
2.63/66.7
2.81/71.4
16.00/406.4
1-1/2
3.38/85.7
2.19/55.6
4.56/115.9
3.13/79.4
3.06/77.8
16.00/406.4
2
3.94/100.0
2.44/61.9
4.94/125.4
3.88/98.4
3.72/94.5
18.00/457.2
2-1/2
4.00/101.6
2.63/66.7
6.25/158.8
4.50/114.3
4.88/123.8
15.00/381.0
3
4.03/102.4
2.63/66.7
6.25/158.8
5.03/127.8
5.38/136.5
23.00/584.2
4
4.09/104.0
2.63/66.7
6.38/161.9
6.63/168.3
6.44/163.5
48.00/1219.2
End Fitting
Braid
Core
Insulating
Liner
Nipple
Union
* Bending Radius shown is minimum recommended.
172
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© September 2010
DX Series Deflection/Expansion Fittings
For Rigid Metal Conduit & IMC.
Applications
Fittings
• To compensate for movement in any direction between
two conduit ends which they connect. Type DX fittings will
withstand occasional vibration transmitted to conduit by
rotating equipment or vehicular traffic.
• These fittings will provide for a movement of 3∕4” from the
normal in all directions. Where they are used for angular
movement they will allow for a deflection of 30° from the normal
in any direction.
• Fittings may be used with PVC conduit by using standard
adapters in each end.
Type DX
Fittings: Hazardous Conduit Fittings
Features
• Internal copper bonding jumper has the capacity to carry
ground fault currents equal to the conductor sizes required by
UL and the NEC
• Watertight (NEMA 4)
• Raintight
• Concretetight
Material
•
•
•
•
End couplings: bronze
Sleeve: neoprene
Bands: stainless steel
Bonding jumper: tinned copper braid
Certifications and Compliances
•
•
•
•
•
UL Standard: 514B
UL Listed: E11853
CSA Standard: C22.2 No. 18.3
CSA Certified: 11584
NEMA: FB-1
1-1/∕2” Spacing Required
Dimensions in Inches/Millimeters
Max. Dia.
Overall Length
Trade Size
(inches)
Catalog
Number
1∕2
DX-50
2.25/57.2
6.75/171.4
3∕4
DX-75
2.50/63.5
6.75/171.4
1
DX-100
2.75/69.9
7.00/177.8
1-1∕4
DX-125
3.13/79.5
7.25/184.2
1-1∕2
DX-150
3.13/79.5
7.25/184.2
2
DX-200
3.88/98.6
8.13/206.5
2-1∕2
DX-250
4.38/111.3
8.50/215.9
3
DX-300
5.00/127.0
8.50/215.9
3-1/2
DX-350
5.75/146.1
9.25/235.0
4
DX-400
6.25/158.8
9.25/235.0
5
DX-500
7.25/184.2
9.38/238.3
6
DX-600
8.25/209.6
9.38/238.3
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173
Rigid Metal Conduit Expansion Couplings and Bonding Jumpers
Fittings: Hazardous Conduit Fittings
Fittings
Applications
• “XJ” Expansion Couplings provide for movement that takes
place on long runs of conduit installed in buildings of great
length and between Divisions of buildings which are sectioned
apart by structural expansion joints.
Features
• Couplings have the equivalent of weather-tight joints for use
with heavywall conduit.
• Metallic packing ring to insure the entire conduit system remains
a continuous electrical conductor.
• Copper Bonding Jumpers are available to provide additional
effective metallic bond to each conduit run.
• “XJ” Expansion Couplings have been Listed by UL for use with
Bonding Jumpers in indoor and outdoor locations.
Expansion Couplings
Material/Finish
Bonding Jumper
• XJ: malleable iron
• BJ: copper
• Hot-dip galvanized
Certifications and Compliances
• UL Standard: 467
• UL Listed: E14814
Expansion Couplings
Catalog Number
Size (Inches)
4 Inch Movement XJ Expansion Couplings
XJ504
1/2
XJ754
3/4
XJ1004
1
XJ1254
1-1/4
XJ1504
1-1/2
XJ2004
2
XJ2504
2-1/2
XJ3004
3
XJ3504
3-1/2
XJ4004
4
XJ5004
5
8 Inch Movement XJ Expansion Couplings
XJ508
1/2
XJ758
3/4
XJ1008
1
XJ1258
1-1/4
XJ1508
1-1/2
XJ2008
2
XJ2508
2-1/2
XJ3008
3
XJ3508
3-1/2
XJ4008
4
XJ5008
5
XJ6008
6
174
Dimensions In Inches/Millimeters
A
B
Wt. Lbs./Kgs.
Per 100
2.00/50.8
2.25/57.2
2.63/66.8
3.13/79.5
3.50/88.9
4.00/101.6
4.50/114.3
5.38/136.7
6.00/152.4
6.63/168.4
8.00/203.2
6.25/158.8
6.38/162.1
6.63/168.4
6.63/168.4
6.63/168.4
7.13/181.1
7.50/190.5
8.13/206.5
8.50/215.9
8.63/219.2
9.50/241.3
170.00/77.1
200.00/90.7
280.00/127.0
350.00/158.8
500.00/226.8
700.00/317.5
800.00/362.9
1100.00/499.0
1450.00/657.7
1850.00/839.1
2250.00/1020.6
2.00/50.8
2.25/57.2
2.63/66.8
3.13/79.5
3.50/88.9
4.00/101.6
4.50/114.3
5.38/136.7
6.00/152.4
6.63/168.4
8.00/203.2
9.50/241.3
10.25/260.4
10.38/263.7
10.63/270.0
10.63/270.0
10.63/270.0
11.13/282.7
11.50/292.1
12.13/308.1
12.50/317.5
12.63/320.8
13.50/342.9
15.38/390.7
270.00/122.5
320.00/145.1
440.00/199.6
520.00/235.9
720.00/326.6
1030.00/467.2
1170.00/530.7
1550.00/703.1
1950.00/884.5
2400.00/1088.6
3300.00/1496.9
5650.00/2562.8
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© September 2010
Rigid Metal Conduit Expansion Couplings and Bonding Jumpers
Bonding Jumpers
Used on XJ50-4 and XJ75-4
Used on XJ100-4 and XJ125-4
Used on XJ150-4 and XJ200-4
Used on XJ250-4 and XJ300-4
Used on XJ350-4 and XJ400-4
Used on XJ500-4
Used on XJ50-8 and XJ75-8
Used on XJ100-8 and XJ125-8
Used on XJ150-8 and XJ200-8
Used on XJ250-8 and XJ300-8
Used on XJ350-8 and XJ400-8
Used on XJ500-8 and XJ600-8
Fittings: Hazardous Conduit Fittings
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© September 2010
Description
Fittings
Catalog Number
4 Inch Movement Copper Bonding Jumpers
BJ45075
BJ41012
BJ41520
BJ42530
BJ43540
BJ45060
8 Inch Movement Copper Bonding Jumpers
BJ85075
BJ81012
BJ81520
BJ82530
BJ83540
BJ85060
175
Expansion Fittings with Integral Bond
For Rigid Metal Conduit and IMC.
Applications
Fittings: Hazardous Conduit Fittings
Fittings
• Accommodates expansion and contraction in a run of rigid
metal conduit (RMC) and intermediate metal conduit (IMC).
Features
• The AXB series of expansion fittings simplifies and speeds
installation with several industry features; vandalproof,
corrosive resistant and field-inspectable.
• Disassembly is not required during installation, therefore there
are no parts to drop or lose and fewer tools are required.
• Internal bonding jumper eliminates need for external jumper
that can be tampered with and exposed to corrosion.
Material
• Body: ductile iron
• Bonding jumper: tinned copper
• Grommets: neoprene
Finish
• Hot dip galvanized
Certifications and Compliances
•
•
•
•
UL Standard: 514B, 467
CSA Standard: C22.2 No. 18.3, C22.2 No. 41
cULus Listed: E11853
Wet or dry locations
Catalog
Number
Trade
Size (In.)
Dimensions
(Inches/Millimeters)
Overall
Overall Free
Diameter
Length
Case
Qty.
Weight
4 Inch Movement — 2" in either direction
AXB-50
1/2
2.75/69.9
8.00/203.2
10
4.15
AXB-75
3/4
2.75/69.9
8.00/203.2
10
4.25
AXB-100
1
3.06/77.7
8.25/209.6
5
4.88
AXB-125
1-1/4
4.38/111.3
9.88/251.0
5
11.85
AXB-150
1-1/2
4.38/111.3
9.88/251.0
5
11.98
AXB-200
2
5.00/127.0
10.13/257.3
1
14.30
8 Inch Movement — 4" in either direction
AXB-8-50
1/2
AXB-8-75
AXB-8-100
2.75/69.9
12.00/304.8
10
6.09
3/4
2.75/69.9
12.00/304.8
10
6.20
1
3.06/77.7
12.25/311.2
5
7.03
AXB-8-125
1-1/4
4.38/111.3
13.88/352.6
5
16.06
AXB-8-150
1-1/2
4.38/111.3
13.88/352.6
5
16.38
AXB-8-200
2
5.00/127.0
14.13/358.9
1
19.70
Dimensions in Inches/Millimeters
B (APPROX.)
DYNAMIC CONDUIT
(NOT PROVIDED)
STATIC CONDUIT
(NOT PROVIDED)
A
ACROSS
HEX
176
B
Trade
Size (In.)
A
4”
8”
1/2
2.75/69.9
8.00/203.2
12.00/304.8
3/4
2.75/69.9
8.00/203.2
12.00/304.8
1
3.06/77.7
8.25/209.6
12.25/311.2
1-1/4
4.38/111.3
9.88/251.0
13.88/352.6
1-1/2
4.38/111.3
9.88/251.0
13.88/352.6
2
5.00/127.0
10.13/257.3
14.13/358.9
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Sealing Fittings
Explosionproof; Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Applications
Options
• PVC coating available on select sealing fittings. Add suffix -PVC
to catalog number.
Related Products
• Kwiko® A sealing cement and fiber filler
Illustrated Features
Sealing fittings prevent passage of gases, vapors or flames from
one portion of a conduit system to another. They also restrict
large amounts of ignitable gases or vapors from accumulating to
confine explosive pressure.
Fittings
• Prevent passage of gases, vapors or flames from one portion of
conduit system to another. Restrict any explosion to the sealed
off enclosure. Prevent pressure piling within conduit system.
• Required in Class I, Division 1 and 2 locations within 18” of
enclosures containing apparatus that may cause arcs, sparks or
high temperatures.
• Required in Class I, Division 1 and 2 locations where 2” or larger
conduit enters enclosure, fitting housing terminals, splices or
taps.
• Required in Class I, Division 1 and 2 locations at the boundary
where conduit leaves classified location.
• Required in Class I, Division 1 and 2 locations where two or
more enclosures are connected by 36” or less conduit. Seal
must be located within 18” of either enclosure.
• Required where cables (which exceed rate of gas or vapor
transmission permitted for seals) are used in Class I, Division 2
locations.
Features
Appleton sealing fittings are suitable for Class I and II locations.
EYS, SF and EYD are for sealing vertical conduit. EY and ESU are
for sealing vertical and horizontal conduit. SF and EYD also have
drain valves.
Standard Materials
• EYSF/EYSM, EYF/EYM and EYDM Seals: malleable iron or
Almag 35 aluminum
• EYS, EYSEF/EYDEF, and ESUF/ESUM: malleable iron
• EYD and EYS Seals: Grayloy®-iron
Standard Finishes
• Malleable iron and Grayloy®-iron products have triple-coat —
(1) zinc electroplate, (2) chromate, and (3) epoxy powder coat,
• Almag 35 aluminum products have epoxy powder coat
Certifications and Compliances
•
•
•
•
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 30
CSA Certified: 065181
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© September 2010
177
Fittings: Hazardous Sealing Fittings
• Explosionproof, dust-ignitionproof, raintight.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• Removable nipple in male sealing fitting may be used
interchangeably in top or bottom hub.
• EYS—for sealing vertical conduit. Large opening for damming
and filling.
• Expanded fill EYSEF/EYDEF— allow up to 40% conduit fill in
compliance with the National Electrical Code.
• EYSF/EYSM—for sealing vertical conduit. Large opening for
damming and filling.
• ESUF/ESUM for sealing vertical or horizontal conduit. Pouring
spout rotates 90°. Removable cover provides full access for
damming 2-1/2” thru 4” sizes have threaded cover openings for
damming.
• EYF/EYM—close radius type for sealing vertical or horizontal
conduit runs.
• EYDM Drain Sealing Fittings—close radius type for sealing
vertical conduit runs. Access cover has drain valve for
automatic draining of water accumulation above the seal.
• UL Listed for use with Kwiko® A Sealing Compound. Also listed
with certain competitors sealing cement, contact factory for
details.
EYS 25% * Fill Vertical Conduit Sealing Fittings
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade
Size
(Inches)
Inches/Millimeters
A (Length)
B (Width)
Turning Radius †
Kwiko® A Cement
Required
Ounces/Grams
1/2
3.25/82.5
1.13/28.7
1.81/45.9
2.00/56.7
EYSF-50 ‡
EYSF-50AL ‡
3/4
3.63/92.2
1.38/35.0
2.25/57.1
3.00/85.1
EYSF-75 ‡
EYSF-75AL ‡
1
4.25/107.9
1.75/44.5
2.38/60.4
5.00/141.7
EYSF-100 ‡
EYSF-100AL ‡
1-1/4
5.06/128.5
2.00/50.8
2.94/74.6
11.00/311.8
EYSF-125 ‡
—
1-1/2
5.50/139.7
2.50/63.5
3.50/89.9
19.00/538.6
EYSF-150 ‡
—
2
6.25/158.7
2.94/74.6
4.13/104.9
31.00/878.8
EYSF-200 ‡
—
2-1/2
7.44/188.9
3.38/85.8
4.75/120.6
46.00/1304.1
EYSF-250
‡
—
3
8.50/215.9
4.13/104.9
5.63/143.0
82.00/2324.7
EYSF-300
‡
—
4
8.63/219.2
5.13/130.3
6.50/165.1
92.00/2608.2
EYSF-400
‡
—
Catalog Number
Malleable Iron
Almag 35 Aluminum
Female
Fittings
1/2" —3"
4"
Fittings: Hazardous Sealing Fittings
Male/Female (Removable Male Nipple)
1/2
3.25/82.5
1.13/28.7
1.81/45.9
2.00/56.7
EYSM-50 ‡
EYSM-50AL ‡
3/4
3.63/92.2
1.38/35.5
2.25/571
3.00/85.1
EYSM-75 ‡
EYSM-75AL ‡
1
4.25/107.9
1.75/44.5
2.38/60.4
5.00/141.7
EYSM-100 ‡
EYSM-100AL ‡
1/2" —1"
EYSEF/EYSM
1/2" — 3"
EYSEF/EYSM
4"
* Per NEC 501.15(C)(6) seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
† Turning radius with cover or plug removed.
‡ PVC coating available on select sealing fittings. Add suffix -PVC to catalog number.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
178
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© September 2010
ESU 25% * Fill Vertical and Horizontal Conduit Sealing Fittings
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade
Size
(Inches)
A (Length)
B (Width)
C (Hub CL)
Turning Radius †
Kwiko® A Cement
Required
Ounces/Grams
Inches/Millimeters
Catalog Number
Malleable Iron
Female
1/2
3.00/76.2
2.94/79.4
0.69/17.5
1.25/31.7
4.00/113.4
ESUF-50
3/4
3.13/79.5
2.94/79.4
0.69/17.5
1.25/31.7
4.00/113.4
ESUF-75
1
3.38/85.8
3.25/82.5
0.88/22.3
1.38/35.0
5.00/141.7
ESUF-100
1/2" —1"
Male/Female (Removable Male Nipple)
3.00/76.0
2.94/79.4
0.69/17.5
1.25/31.7
4.00/113.4
ESUM-50
3/4
3.13/79.5
2.94/79.4
0.69/17.5
1.25/31.7
4.00/113.4
ESUM-75
1
3.38/85.8
3.25/82.5
0.88/22.3
1.38/35.0
5.00/141.7
ESUM-100
1/2" —1"
Fittings: Hazardous Sealing Fittings
ESUF/ESUM
1/2" — 1"
* Per NEC 501.15(C)(6) seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
† Turning radius with cover or plug removed.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Fittings
1/2
179
EY 25% ➊ Fill Vertical and Horizontal Conduit Sealing Fittings for Close Turning Radius
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade
Size
(Inches)
Kwiko® A Cement
Required
Turning Radius ➋ Ounces/Grams
Inches/Millimeters
Catalog Number
Malleable Iron
Almag 35 Aluminum
1.00/28.4
EYF-50  ➌
EYF-50AL  ➌
1.19/30.2
2.00/56.7
EYF-75  ➌
EYF-75AL  ➌
1.75/44.4
1.38/35.0
4.00/113.4
EYF-100  ➌
EYF-100AL  ➌
4.94/125.4
2.00/50.8
1.75/44.4
7.00/198.4
1-1/2
5.50/139.7
2.38/60.4
2.06/52.3
2
6.13/155.7
2.88/73.1
2.31/58.6
2-1/2
7.50/190.5
3.38/85.8
3
8.13/206.5
A (Length)
B (Width)
1/2
3.50/88.9
1.19/30.2
1.06/26.9
3/4
3.50/88.9
1.38/35.0
1
4.25/107.9
1-1/4
Female
Fittings: Hazardous Sealing Fittings
Fittings
1/2"— 1"
1-1/4" — 3"
3-1/2" — 6"
EYF-125

➌
EYF-125AL ➌
13.00/368.5
EYF-150

➌
EYF-150AL ➌
22.00/623.7
EYF-200  ➌
EYF-200AL ➌
2.69/68.3
36.00/1020.6
4.13/104.9
3.13/79.5
EYF-250

➌
EYF-250AL ➌
61.00/1729.3
EYF-300

➌
EYF-300AL ➌

EYF-350AL
3-1/2
8.94/227.0
4.75/120.6
3.44/87.3
89.00/2523.1
EYF-350
4
9.38/238.2
5.13/130.3
3.69/93.7
114.00/3231.8
EYF-400  ➌
5
10.81/274.5
6.25/158.7
4.69/119.1
202.00/5726.6
EYF-500 ➍
—
6
11.81/299.9
7.31/185.6
5.38/136.6
230.00/6520.4
EYF-600 ➍
—
EYF-400AL ➌
Male/Female (Removable Male Nipple)
1/2"— 1"
1-1/4" — 3"
3-1/2" — 6"
1/2
3.50/88.9
1.19/30.2
1.06/26.9
1.00/28.4
EYM-50  ➌
EYM-50AL  ➌
3/4
3.50/88.9
1.38/35.0
1.19/30.2
2.00/56.7
EYM-75
EYM-75AL  ➌
1
4.25/107.9
1.75/44.4
1.38/35.0
4.00/113.4
EYM-100  ➌
EYM-100AL  ➌
1-1/4
4.94/125.4
2.00/50.8
1.75/44.4
7.00/198.4
EYM-125  ➌
EYM-125AL ➌
1-1/2
5.50/139.7
2.38/60.4
2.06/52.3
13.00/368.5
2
6.13/155.7
2.88/73.1
2.31/58.6
2-1/2
7.50/190.5
3.38/85.8
2.69/68.3
3
8.13/206.5
4.13/104.9
3.13/79.5

➌
EYM-150

➌
EYM-150AL ➌
22.00/623.7
EYM-200

➌
EYM-200AL ➌
36.00/1020.6
EYM-250  ➌
EYM-250AL ➌
61.00/1729.3
EYM-300

EYM-300AL ➌

➌
EYM-350AL
3-1/2
8.94/227.0
4.75/120.6
3.44/87.3
89.00/2523.1
EYM-350
4
9.38/238.2
5.13/130.3
3.69/93.7
114.00/3231.8
EYM-400  ➌
5
10.81/274.5
6.25/158.7
4.69/119.1
202.00/5726.6
EYM-500 ➍
—
6
11.81/299.9
7.31/185.6
5.38/136.6
230.00/6520.4
EYM-600 ➍
—
EYM-400AL ➌
➊ Per NEC 501.15(C)(6), seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
➋ Turning radius with cover or plug removed.
➌ PVC coating available on select sealing fittings. Add suffix -PVC to catalog number.
➍ Not UL Listed. CSA Certified only.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
 Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; and Class III.
180
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© September 2010
EY 40% Fill Expanded Fill Sealing Fittings for Close Turning Radius
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade
Size
(Inches)
Kwiko® A Cement
Required
Turning Radius † Ounces/Grams
Inches/Millimeters
A (Length)
B (Width)
Catalog Number ‡
Malleable Iron
Almag 35 Aluminum
EYSEF Female 1/2”-4” Vertical and Horizontal Conduit Seals for Close Turning Radius
1/2" — 3/4"
3.69/93.7
1.50/38.1
1.25/31.7
2.00/56.8
EYSEF50 
EYSEF50AL
3/4
4.31/109.4
1.75/44.4
1.38/35.0
4.00/113.5
EYSEF75 
EYSEF75AL 
1
5.06/128.5
2.19/55.6
1.75/44.4
7.00/198.6
EYSEF100

EYSEF100AL 
1-1/4
5.50/139.7
2.44/61.9
2.06/52.3
13.00/368.9
EYSEF125 
EYSEF125AL 
1-1/2
6.25/158.7
3.00/76.2
2.31/58.6
22.00/624.3
EYSEF150

EYSEF150AL
2
7.50/190.5
3.50/88.9
2.63/66.8
36.00/1,021.5
EYSEF200

EYSEF200AL
2-1/2
8.50/215.9
4.25/107.9
3.00/76.2
61.00/1,730.9
EYSEF250 
EYSEF250AL
3
9.19/233.4
4.75/120.6
3.31/84.0
89.00/2,525.4
EYSEF300

EYSEF300AL
3-1/2
9.75/247.6
5.25/133.3
3.59/91.1
114.00/3,234.8
EYSEF350

4
11.06/280.9
6.50/165.1
4.22/107.1
202.00/5,726.6
EYSEF400
Fittings
1" — 2-1/2"
1/2
EYSEF350AL
EYSEF400AL
3" — 4"
1/2" — 3/4"
1" — 2-1/2"
1/2
3.69/93.7
1.50/38.1
1.25/31.7
4.00/113.5
EYDEF50 
EYDEF50AL 
3/4
4.31/109.4
1.75/44.4
1.38/35.0
6.00/170.3
EYDEF75 
EYDEF75AL 
1
5.06/128.5
2.19/55.6
1.75/44.4
7.00/198.6
EYDEF100 
EYDEF100AL 
1-1/4
5.50/139.7
2.44/61.9
2.06/52.3
13.00/368.9
EYDEF125
EYDEF125AL 
1-1/2
6.25/158.7
3.00/76.2
2.31/58.6
22.00/624.3
EYDEF150 
EYDEF150AL
2
7.50/190.5
3.50/88.9
2.63/66.8
36.00/1,021.5
EYDEF200

EYDEF200AL
2-1/2
8.50/215.9
4.25/107.9
3.00/76.2
61.00/1,730.9
EYDEF250 
EYDEF250AL
3
9.19/233.4
4.75/120.6
3.31/84.0
89.00/2,525.4
EYDEF300 
EYDEF300AL
3-1/2
9.75/247.6
5.25/133.3
3.59/91.1
114.00/3,234.8
EYDEF350
4
11.06/280.9
6.50/165.1
4.22/107.1
202.00/5,726.6
EYDEF400


EYDEF350AL
EYDEF400AL
3" — 4"
† Turning radius with cover or plug removed.
‡ PVC coating available on select sealing fittings. Add suffix -PVC to catalog number.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
 Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; and Class III.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
181
Fittings: Hazardous Sealing Fittings
EYDEF Female 1/2”-4” Vertical Drain Seals for Close Turning Radius
EYS 25% * Fill Vertical and Horizontal Sealing Fittings for Close Turning Radius
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade
Size
(Inches)
Inches/Millimeters
A (Length)
B (Width)
Turning Radius †
Kwiko® A Cement
Required
Ounces/Grams
Catalog Number
Grayloy™-Iron
EYS Vertical and Horizontal Conduit Seals for Close Turning Radius (25% fill)
Female
Fittings
1/2" — 1"
1-1/4" — 3"
Fittings: Hazardous Sealing Fittings
3-1/2" — 6"
1/2
3.69/93.7
1.25/31.7
1.16/29.4
1.00/28.0
EYS-11 
3/4
3.69/93.7
1.50/38.1
1.25/31.7
2.00/57.0
EYS-21 
1
4.31/109.4
1.75/44.4
1.38/35.5
4.00/113.0
EYS-31 
1-1/4
5.06/128.5
2.19/55.6
1.75/44.4
9.00/255.0
EYS-4
1-1/2
5.50/139.7
2.44/61.9
2.06/52.3
12.00/340.0
EYS-5
2
6.25/158.7
3.00/76.2
2.31/58.6
21.00/595.0
EYS-6
2-1/2
7.50/190.5
3.50/88.9
2.69/68.3
37.00/1049.0
EYS-7
3
8.50/215.9
4.25/107.9
3.13/79.5
61.00/1729.0
EYS-8
3-1/2
9.19/233.4
4.75/120.6
3.44/87.3
80.00/2268.0
EYS-9
4
9.75/247.6
5.25/133.3
3.69/93.7
112.00/3175.0
EYS-10
5
11.06/294.6
6.50/165.1
4.69/119.1
198.00/5613.0
EYS-012
6
12.13/308.1
7.63/193.8
5.38/136.6
230.00/9667.0
EYS-014
Male/Female (Removable Male Nipple)
1/2" — 1"
1-1/4" — 3"
3-1/2" — 6"
1/2
3.69/93.7
1.25/31.7
1.16/29.4
1.00/28.0
EYS-116 
3/4
3.69/93.7
1.50/38.1
1.25/31.7
2.00/57.0
EYS-216 
1
4.31/109.4
1.75/44.4
1.38/35.5
4.00/113.0
EYS-316 
1-1/4
5.06/128.5
2.19/55.6
1.75/44.4
9.00/255.0
EYS-46
1-1/2
5.50/139.7
2.44/61.9
2.06/52.3
12.00/340.0
EYS-56
2
6.25/158.7
3.00/76.2
2.31/58.6
21.00/595.0
EYS-66
2-1/2
7.50/190.5
3.50/88.9
2.69/68.3
37.00/1,049.0
EYS-76
3
8.50/215.9
4.25/107.9
3.13/79.5
61.00/1,729.0
EYS-86
3-1/2
9.19/233.4
4.75/120.6
3.44/87.3
80.00/2,268.0
EYS-96
4
9.75/247.6
5.25/133.3
3.69/93.7
112.00/3,175.0
EYS-106
5
11.06/294.6
6.50/165.1
4.69/119.1
198.00/5,613.0
EYS-0126
6
12.13/308.1
7.63/193.8
5.38/136.6
230.00/9,667.0
EYS-0146
EYS
1/2" — 1"
EYS
1-1/4" — 6"
* Per NEC 501.15(C)(6), seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
† Turning radius with cover or plug removed.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
182
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© September 2010
EYS 25% * Fill Vertical Sealing Fittings for Close Turning Radius
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
A (Length)
B (Width)
Turning Radius †
Kwiko® A Cement
Required
Ounces/Grams
3.28/83.3
1.25/31.7
1.63/41.4
1.00/28.4
EYS-1 
3/4
3.69/93.7
1.50/38.1
1.91/48.5
2.00/56.8
EYS-2 
1
4.31/109.4
1.75/44.4
2.38/60.4
3.00/85.1
EYS-3 
Trade
Size
(Inches)
Inches/Millimeters
Catalog Number
Grayloy™-Iron
EYS Vertical Sealing Fittings (25% fill)
Female
1/2
Male/Female (Removable Male Nipple)
Male
3.28/83.3
1.25/31.7
1.63/41.4
1.00/28.4
EYS-16 
3/4
3.69/93.7
1.50/38.1
1.91/48.5
2.00/56.8
EYS-26 
1
4.31/109.4
1.75/44.4
2.38/60.4
3.00/85.1
EYS-36 
Fittings: Hazardous Sealing Fittings
EYS
1/2" — 1" (Vertical Sealing)
* Per NEC 501.15(C)(6), seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
† Turning radius with cover or plug removed.
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
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© September 2010
Fittings
Female
1/2
183
EYD 25% * Fill Vertical Conduit Drain Sealing Fittings for Close Turning Radius
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade Size
(Inches)
Turning Radius †
Kwiko® A Cement
Required
Ounces/Grams
Inches/Millimeters
A (Length)
B (Width)
Catalog Number
Grayloy™-Iron
EYD Vertical Conduit Drain Seals for Close Turning Radius (25% fill)
Female
Fittings
1/2" — 1"
1-1/4" — 3"
3-1/2" — 4"
1/2
3.28/83.3
1.50/38.1
1.06/26.9
1.00/28.0
EYD-1
3/4
3.69/93.7
1.75/44.4
1.19/30.2
2.00/57.0
EYD-2
1
4.31/109.4
2.19/55.6
1.38/35.0
4.00/113.0
EYD-3
1-1/4
5.06/128.5
2.19/55.6
1.75/44.4
9.00/255.0
EYD-4
1-1/2
5.50/139.7
2.44/61.9
2.06/52.3
12.00/340.0
EYD-5
2
6.25/158.7
3.00/76.2
2.31/58.9
21.00/595.0
EYD-6
2-1/2
7.50/190.5
3.50/88.9
2.69/68.8
37.00/1049.0
EYD-7
3
8.50/215.9
4.25/107.9
3.13/79.5
61.00/1729.0
EYD-8
3-1/2
9.19/233.4
4.75/120.6
3.44/87.3
80.00/2268.0
EYD-9
4
9.75/247.6
5.25/13.33
3.69/93.7
112.00/3175.0
EYD-10
Fittings: Hazardous Sealing Fittings
Male/Female (Removable Male Nipple)
1/2" — 1"
1-1/4" — 3"
3-1/2" — 4"
1/2
3.28/83.3
1.50/38.1
1.06/26.9
1.00/28.0
EYD-16
3/4
3.69/93.7
1.75/44.4
1.19/30.2
2.00/57.0
EYD-26
1
4.31/109.4
2.19/55.6
1.38/35.0
4.00/113.0
EYD-36
1-1/4
5.06/128.5
2.19/55.6
1.75/44.4
9.00/255.0
EYD-46
1-1/2
5.50/139.7
2.44/61.9
2.06/52.3
12.00/340.0
EYD-56
2
6.25/158.7
3.00/76.2
2.31/58.9
21.00/595.0
EYD-66
2-1/2
7.50/190.5
3.50/88.9
2.69/68.8
37.00/1049.0
EYD-76
3
8.50/215.9
4.25/107.9
3.13/79.5
61.00/1729.0
EYD-86
3-1/2
9.19/233.4
4.75/120.6
3.44/87.3
80.00/2268.0
EYD-96
4
9.75/247.6
5.25/13.33
3.69/93.7
112.00/3175.0
EYD-106
EYD
1/2" — 1"
EYD
1-1/4" — 4"
* Per NEC 501.15(C)(6), seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
† Turning radius with cover or plug removed.
184
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EYDM 25% * Fill Vertical Conduit Drain Sealing Fittings for Close Turning Radius
Explosionproof, Dust-Ignitionproof, Raintight
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Trade
Size
(Inches)
Kwiko® A
Cement
Required
Turning Radius † Ounces/Grams
Inches/Centimeters
A (Length)
B (Width)
Catalog Number ‡
Malleable Iron
Almag 35 Aluminum
EYDM Vertical Conduit Drain Seals for Close Turning Radius (25% fill) ‡
Male/Female (Removable Male Nipple)
1/2" — 1"
1.38/3.5
1.94/4.9
2.00/56.7
EYDM-50 
EYDM-50AL
3/4
3.63/9.2
1.38/3.5
1.94/4.9
2.00/56.7
EYDM-75 
EYDM-75AL
1
4.06/10.3
1.56/4.0
2.06/5.2
3.00/85.1
EYDM-100 
EYDM-100AL
1-1/4
4.94/12.5
2.00/5.1
1.75/4.5
7.00/198.4
EYDM-125 
EYDM-125AL
1-1/2
5.50/14.0
2.38/6.0
2.06/5.2
13.00/368.5
EYDM-150 
EYDM-150AL
2
6.13/15.6
2.88/7.3
2.31/5.9
22.00/623.7
EYDM-200 
EYDM-200AL
2-1/2
7.50/19.1
3.38/8.6
2.69/6.8
36.00/1020.6
EYDM-250 
EYDM-250AL
3
8.13/20.6
4.13/10.5
3.13/7.9
61.00/1729.3
EYDM-300 
EYDM-300AL
3-1/2
8.94/22.7
4.75/12.1
3.44/8.7
89.00/2523.1
EYDM-350 
EYDM-350AL
4
9.38/23.8
5.13/13.0
3.69/9.4
114.00/3231.8
EYDM-400 
EYDM-400AL
EYDM
1/2" — 1"
EYDM
1-1/4" — 4"
* Per NEC 501.15(C)(6), seals in Class I, Division 1 and 2 must be limited to conductor fill of 25% of cross sectional area of a rigid metal conduit of the same trade
size unless approved for higher percentage fill. See 40% fill sealing fittings.
† Turning radius with cover or plug removed.
‡ PVC coating available on select sealing fittings. Add suffix -PVC to catalog number.
 Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; and Class III.
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© September 2010
185
Fittings: Hazardous Sealing Fittings
3-1/2" — 4"
3.63/9.2
Fittings
1-1/4" — 3"
1/2
ES 25% Sealing Hubs
Explosionproof, Dust-Ignitionproof
UNILETS® for Use with Threaded Rigid Metal Conduit and IMC.
Class I, Division 1 and 2 Groups A, B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Applications
• Used to seal vertical conduit risers at switch gear and motor
control centers, sheet metal structures, or cast boxes and
enclosures.
• Can be used as a male thread enlarger or conduit hub in an
ordinary location.
Fittings
Features
• Explosionproof, dust-ignitionproof.
• Smooth, rounded integral bushing in each hub protects
conductor insulation.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
• Allows up to 25% conduit fill in compliance with the National
Electrical Code.
• UL Listed for use with Kwiko® A Sealing Compound. Also listed
with certain competitors sealing cement, contact factory for
details.
Standard Materials
• Malleable iron
Fittings: Hazardous Sealing Fittings
Standard Finishes
Standard Hub
Standard Hub
with Locknut and
Sealing Gasket Option
Certifications and Compliances
•
•
•
•
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 30
CSA Certified: 065181
Related Products
• Triple-coat — (1) zinc electroplate, (2) chromate, and (3) epoxy
powder coat
• Kwiko® A Sealing Cement and Filler
Options
• Sealing gaskets and locknuts (to provide a water and oil-tight
connection), add suffix -BLSG to catalog number
Male
Hub Size
(Inches)
1
1
1-1/2
2
2
2-1/2
4
5
6
Female
Hub Size
(Inches)
1/2
3/4
1
1-1/4
1-1/2
2
3
4
5
Approximate
Internal Volume
Cubic Inches/Cubic Decimeters
0.74/0.01
0.76/0.01
3.10/0.05
4.69/0.08
4.69/0.08
9.38/0.15
33.70/0.55
91.23/1.50
143.73/2.36
Kwiko® A Cement Required
Ounces/Grams
1.00/25.2
1.00/25.9
4.00/105.6
6.00/159.7
6.00/159.7
11.00/319.4
40.00/1,147.5
109.00/3106.4
172.00/4894.0
Catalog
Number
ES10050 
ES10075 
ES150100 
ES200125 
ES200150 
ES250200 
ES400300 
ES500400 
ES600500
Dimensions
Catalog
Number
ES10050
ES10075
ES150100
ES200125
ES200150
ES250200
ES400300
ES500400
ES600500
A
1.63/41.4
1.81/45.9
2.25/57.1
2.81/71.3
2.81/71.3
3.50/88.9
5.25/133.3
6.63/168.4
7.63/193.8
B
0.88/22.3
0.88/22.3
1.38/35.0
1.75/44.4
1.75/44.4
2.06/52.3
3.63/92.2
4.63/117.6
5.75/146.0
Inches/Millimeters
C
2.25/57.2
2.25/57.2
3.13/79.5
3.13/79.5
3.13/79.5
3.81/96.7
5.00/127.0
7.00/177.8
7.50/190.5
D
1.06/26.9
1.06/26.9
1.19/30.2
1.19/30.2
1.19/30.2
1.75/44.4
2.00/50.8
2.13/54.1
2.19/55.6
E
1.25/31.7
1.50/38.1
1.75/44.4
0.19/4.8
2.44/61.9
3.00/76.2
4.25/107.9
5.25/133.3
6.50/165.1
 Indicates items in the shaded area which are UL Listed for Class I, Groups A, B, C, D; Class II, Groups E, F, G; and Class III.
 Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; and Class III.
186
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© September 2010
Kwiko® A Sealing Cement and Filler
For use in Sealing Fittings and Sealing Hubs
See specific sealing fitting and sealing hubs for quantities required.
Applications
• Fiber filler-makes dams around and between all conductors to
prevent sealing compound from leaking while being poured in
its liquid state.
Features
• Kwiko® A sealing cement is a specially formulated water soluble
powder. Mixed to the proper proportions, it is poured in sealing
fittings and hardens to contain and restrict the passage of
gases and explosions in classified areas.
Options
AC5A
• For larger quantities of Twin Pack® Sealing Cement, contact
your local sales representative.
Fittings
Fittings: Hazardous Sealing Fittings
FO2
ACK12F-A
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© September 2010
187
Kwiko® A Sealing Cement and Filler
For use in Sealing Fittings
See listing pages for quantities required.
Weight
Ounces/Grams
Volume When Set
Cubic Inches/Cubic Decimeters
Catalog
Number
Kwiko® A Sealing Cement Mixing Ratio: 2 parts cement to 1 part water
16.00/453.6
23.00/0.38
AC1-A
80.00/2268.0
115.00/1.89
AC5-A
Kwiko® A TwinPak® Sealing Cements
Fittings
Each plastic pouch contains pre-measured Kwiko® A cement and pre-measured water (in an inner bag).
Squeeze pouch to break inner water bag and knead mixture thoroughly, then pour.
Kwiko® A TwinPak® also includes adequate amount of fiber filler packed separately.
Cement
16.25/460.1
Fiber
Cement
36.25/1027.7
Fiber
Fittings: Hazardous Sealing Fittings
25.00/635.0
ACK6F-A *
55.00/1397.0
ACK12F-A †
1.00 /28.4
2.00/56.7
Fiber Filler
Filler is used to make dams to prevent cement from leaking while in fluid state.
0.38/10.8
F038
—
0.75/21.3
—
F075
1.00/28.4
—
F01
2.00/56.7
—
F02
4.00/113.4
—
F04
8.00/226.8
—
F08
16.00/453.6
—
F1
Kwiko® A Sealing Cement and Fiber Filler Kits
Cement
16.00/453.6
Fiber
23.00/377.0
1.00/28.4
AC1F01-A
Approximate amount of fiber filler required per hub — For 25% fill
Hub Size
(Inches)
Weight Ounces/Grams
Hub Size
(Inches)
Weight Ounces/Grams
Hub Size
(Inches)
Weight Ounces/Grams
1/2
0.03/0.9
1-1/2
0.50/14.2
3-1/2
3.00/85.1
3/4
0.06/1.7
2
1.00/28.4
4
4.50/127.6
1
0.13/3.7
2-1/2
1.50/42.5
5
7.00/198.5
1-1/4
0.25/7.1
3
2.00/56.9
6
10.00/284.1
* Product No. ACK6F-A includes five 3-1/4-ounce cement pouches.
† Product No. ACK12F-A includes five 7-1/4-ounce cement pouches.
188
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© September 2010
ALESKO Epoxy Sealing Putty V
CSA Certification Only. Liquid Epoxy Sealing Compound
For use in Sealing Fittings and TECK cable connectors in Hazardous Locations
Applications
• Prevents passages of gases, vapors or flames from one portion
of conduit/teck cable system to another, restricts any explosion
to the sealed off enclosure.
• Required in Class I, Zone 1 and 2 (Division 1 and 2) locations
within 18" of enclosures containing apparatus that may arc,
spark or have high temperatures (per CEC).
Features: ALESKO
• Each tube will seal over 50 1/2” Teck Connectors or over 20
1/2” seals.
• Appleton Liquid Epoxy Seal Compound is a two-part epoxy
supplied in a double barrel dispensing tube.
• Automatic mixing: the two-part epoxy is automatically mixed as
the epoxy resin and hardener travel through the static-mixing
nozzle. Environmentally and User friendly mixing process, as it
is totally contained in the dispensing tools, therefor no personal
contact.
• Reduce waste: unused epoxy resin and hardener in two part
tube can be used as needed with remainder stored for later use
by replacing used mixing nozzle with dispensing tube plug.
• Reduce labor cost due to quick, accurate and efficient mixing of
epoxy and filling of seal fitting or Teck Connector.
Features: Dispensing Gun
Certifications and Compliances
• Alesko – CSA Approved as a compound to seal explosionproof
sealing fittings and Appleton Teck Cable Connectors.
Fittings
• Robust high thrust drive system will deliver up to 1100 lbs. of
propulsion.
• Two speed drive system:
1. High thrust/low displacement for high viscosity materials
2. Low thrust/high displacement for low to moderate viscosity
materials
• Dent resistant rod.
Description
Catalog Number
Liquid epoxy seal (225 ml. tube) (Supplied with 3 nozzles)
Fittings: Drains and Breathers
ALESKO
ALE250
Dispensing gun
DM200-04
ALENOZZLE
Spare Nozzle
Fiber Filler
Prevents epoxy from leaking while in fluid state
Quantity
Ounces
Grams
Catalog Number
0.38
10.8
FO38
0.75
21.3
FO75
1.00
28.4
FO1
2.00
56.7
FO2
4.00
113.4
FO4
8.00
226.8
FO8
16.00
453.6
F1
V CSA Certification Only.
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© September 2010
189
Drain, Breather, Universal Drain and Breather, Thread/Joint Lubricants
Explosionproof, Dust-Ignitionproof.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Applications
• To provide a means for the prevention and/or release of
condensation when properly installed in the appropriate
location
Features
• Explosionproof, dust-ignitionproof.
• Accurately tapped, tapered threads for tight, rigid joints and
ground continuity.
Standard Materials
• Hazardous location combination drain/breathers: stainless steel
• Non-hazardous CRN drains: copper-free (4/10 or 1% max.)
aluminum
DRNB4X
Standard Finishes
• Stainless steel: natural finish
• Aluminum: natural finish
Options
• CRN: steel/zinc electroplate add suffix -S.
Certifications and Compliances
•
•
•
•
UL Standard: 886 (1203)
UL Listed: E10444
CSA Standard: C22.2 No. 30
CSA Certified: 065181
Fittings: Drains and Breathers
Fittings
ECDB38
CRN38
Illustrated Features
Drain Fittings:
Generally installed at bottom
of enclosure housing to drain
moisture caused by condensation.
190
Breather Fittings:
Generally installed at top
of enclosure housing to
minimize condensation.
Universal Drain-Breather Fittings:
Generally installed at top and/or bottom of enclosure housing. The
features of a drain fitting and a breather fitting are combined into
one fitting.
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Drain, Breather, Universal Drain and Breather, Thread/Joint Lubricants
Explosionproof, Dust-Ignitionproof.
Class I, Division 1 and 2 Groups B, C, D
Class II, Division 1 and 2 Groups E, F, G
Class III
Type
Trade Size
(Inches)
Catalog
Number
1/2
ECDB50HP
1/2
BRTB4X 
1/2
ECD50B4X 
3/8
ECDB38B 
1/2
ECDB50B 
3/8
ECDB38
3/8
CRN38
1/2
CRN50
3/4
CRN75
NEMA 3R Universal Drain or Breather
For high performance water drainage and continuous ventilation. NEMA 4X Breather
For continuous ventilation.
NEMA 4X Drain
ECDB50HP
BRTB4X
For automatic water drainage.
NEMA 3R Group B Universal Drain or Breather
Raintight. For automatic water drainage and continuous ventilation.
Groups C and D Universal Drain or Breather
ECDB50B
ECD50B4X
For automatic water drainage and continuous ventilation.
Non-Hazardous Location Drain †
ECDB38
CRN50
Fittings
Thread/Joint Lubricants
Thread/joint lubricants prevent seizing and galling and reduce wear and breakage of mating parts. These lubricants have excellent qualities that inhibit corrosion
and retard galvanic action on dissimilar metals.
Size Oz/Gs
Catalog Number
Effective and stable at temperatures from 0 °F/-18 °C to 250 °F/
121 °C. Petroleum based lubricant.
4.00/113.4
TLNC-4
3.00/85.0
TLC-3
Fittings: Drains and Breathers
TLNC—Non Conductive
TLC—Conductive, High-Temperature
Effective and stable at temperatures from -100 °F/-73 °C to 750 °F/
399 °C. Homogeneous metallic powder in a hydrocarbon agent.
Supports ground continuity.
† Also suitable for Class I, Division 2. Not UL Listed.
F Indicated items in the shaded area which are UL Listed for Class I, Groups B, C, D; Class II, Groups E, F, G; Class III.
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© September 2010
191
DB Series Drain and Breather Valves
Zone 1 & 2 – 21 & 22
II 2 GD Ex e II
IP66
Applications
Certifications and Compliances
• Flameproof Bleed Valve
— Used to drain condensation from inside enclosures and
boxes.
• Increased Safety Breather Drain
—Ensures that the condensation is evacuated from the lower
section of the enclosures and limits the "pumping" effect in
the upper section.
Standard Materials
• Bleed valve: nickel plated brass
• Breather/drain: polyamide, brass or stainless steel
Metric Thread
Material
• Certification Type DP - E
— Gas, Zones 1 and 2
» Conforming to ATEX 0518 II 2 G
» ATEX protection: Ex e ll
— Dust, Zones 21 and 22
» Conforming to ATEX 0518 II 2 D
• Service temperature: -50°C to + 85°C
• Decloration of conformity: 5C225
• ATEX certification: SIRA 99 ATEX 3050U
• Other certifications: GOST-CSA
• Index of protection: IP66 - NEMA 4X
Weight
(lbs/kgs)
Volume
(in3/dm3)
Catalog
Number
Pack
0.60/0.01
DBD20NB
1
Flameproof Bleed Valve
To be used only with our range of flameproof enclosure. The ATEX certification is included in our Exd enclosure's certification.
Nickel plated brass
0.22/0.10
Fittings
M20
M20
Polyamide
0.44/0.20
0.60/0.01
DBE20P
1
M20
Brass
0.44/0.20
0.60/0.01
DBE20B
1
M20
Stainless steel
0.44/0.20
0.60/0.01
DBE20S
1
Dimensions in Inches/Millimeters
Drain and Breather
Ø 0.12/3
1.41/29
1.34/34
Bleed Valve
0.63/16
1.38/35
0.67/17
Fittings: Drains and Breathers
Increased Safety Combination Drain and Breather
2.56/65
M20
192
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Notes
Fittings
Fittings: Notes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
193
Fittings: Notes
Fittings
Notes
194
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Notes
Fittings
Fittings: Notes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
195
Fittings: Notes
Fittings
Notes
196
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Notes
Fittings
Fittings: Notes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
197
Fittings: Notes
Fittings
Notes
198
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
Notes
Fittings
Fittings: Notes
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010
199
Fittings: Notes
Fittings
Notes
200
Visit our website at www.appletonelec.com or contact us at (800) 621-1506.
© September 2010