ZERO KNOWS
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Z E R O K N O W S ... S O L U T I O N S !
In practice, ZERO Manufacturing produces quality, deep-drawn and fabricated aluminum and
molded plastic cases, enclosures and assemblies metal and plastic cases, containers
and enclosures. But in truth, our products are protection solutions—ensuring the
safe transport and viability of valuable equipment and electronics,
without compromise.
Whether we meet your needs with one of our nearly 3,000 standard
products, or with the infinite possibilities through a
specialized custom design, ZERO has the
engineering expertise and manufacturing
experience to provide the perfect solution
for your protection needs.
Please review the Deep Drawn product data
for specifications and information about
how ZERO provides protection solutions
Quality Commitment
ZERO MANUFACTURING is committed to providing products and services that meet and exceed our
customers’ expectations. To that end, we have been ISO 9001 certified since 1994, are an SPC Certified
Supplier and boast over a dozen Military Certifications. We have also received numerous awards and
certifications from hundreds of customers and industries, both domestically and internationally.
ZERO MANUFACTURING, INC.
500 West 200 North, North Salt Lake, Utah 84054 USA
Toll Free US 800.500.9376 (ZERO) | Direct 801.298.5900 | Fax 801.299.7389
Email sales@zerocases.com | Web www.zerocases.com
Version Date: 5/7/2013
ISO 9001:2008
AS9100 Rev. C
SPC Certified
Contact ZERO 800-500-ZERO (9376) or Email sales@zerocases.com information
OVERVIEW
Zero is the leading manufacturer of quality, deep-drawn aluminum and plastic cases and enclosures. We offer
over 32,000 pre-tooled sizes and can develop any custom design according to your specifications. Zero is the only
case manufacturer to offer full in-house modification services - eliminating the need for multiple vendors when fulfilling alteration, assembly, accessory and cosmetic requirements.
Deep draw is the process of gripping a sheet of aluminum (or brass, copper, cold rolled steel or mu metal)
between a pressure pad and a draw ring. Hundreds of tons of pressure is then exerted onto the metal by a
computer-controlled press to draw the aluminum or other metal over a punch die. The entire process can include
a series of consecutive presses to create the desired shape without distorting the metal. The result? Durable,
seamless, draft-free, dust-free and waterproof enclosures designed to protect what's inside.
Why work with Zero?
• No tooling or set up cost on stock sizes
• No tooling cost on 32,000 pre-tooled products
• Free trimming to height specification
• Low tooling cost for custom jobs
• In-house modification services (to adapt a standard box to special requirements)
• Quick turn-around, including next-day shipping
• 5 axis laser capabilities for precision modifications and prototyping.
AEROSPACE
ELECTRONICS
INDUSTRIAL
MEDICAL
MILITARY
TABLE OF CONTENTS
STANDARD CANS AND BOXES
Aluminum
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Rectangular and Square Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Round Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-37
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-47
Nutplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-50
Custom Work and Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-52
PRECISION MINIATURE PRODUCTS
Aluminum, Brass, Copper, Mu-metal, and Steel
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-54
Square Precision Miniatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Rectangular Precision Miniatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-58
Round Precision Miniatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
RECTANGULAR AND SQUARE FLANGED
Rectangular & Square Sizes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
ROUND FLANGED
Round Sizes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ARINC STYLE HOUSINGS
ARINC Style Housings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-64
Sizes,subject
trim height
and without
in-stock
availability subject to change without notice.
Sizes
to change
notice.
Please review the current pdf catalog at www.zerocases.com/pdf/DeepDrawn.pdf
(Company): 19178 (ZERO East), 2J777 (ZERO Halliburton), 53031 (TA Case Company), 11357 (M&M) Electronics Enclosures), 94637 (Halliburton Enterprises), 76571 (Moorlee Manufacturing Company).
©2006 Copyright of ZERO Manufacturing, Inc. No. DD2006
2
THE ZERO PROCESS
It all starts with a single sheet of
metal. Zero uses only the highest
quality aerospace aluminum alloys.
Each piece is precision sheared and
formed using the Zero method of
deep drawing, then tempered to
specification.
Equipment and Capabilities
Facility Size:
286,000 square feet
Certification:
ISO 9001:2008/AS9100C
9001 (2000)
ISO
Presses:
45 (up to 440 ton CNC
controlled)
Tooled sizes:
32,000 sizes
Maximum draw depth:
18"
Maximum draw width/length:
60" x 98"
Processes:
Washer system, etch, chem film
Sheet metal fabrications:
Press brakes (up to 130 tons); metal
fabricator (58 stations); 544 punch
presses; extrusion forming; shears
(up to 12" wide and 10 gauge capacity); Trumpf 5-axis Laser (eliminates
the need for tooling – great for design
and small production runs).
Weld:
Resistance and fusion welding.
Assembly:
Hopper-fed riveters; presses for
threaded insert and stud installation.
Paint:
Overhead conveyor (540'); five paint
booths (for virtually all wet and dry
paints); 60' drying oven; two batch
ovens; off-line paint booths.
Tool and die:
9,600 square feet; 40 pieces of primary equipment; foundry; CNC
milling machines; coordinate measuring machine and profile projector.
Summary of Certifications
ISO 9001:2008/AS9100C
9001 (2000);
ISO
Welding IAW MIL-STD-2219, Class
B&C. (Class A by contract only) and
certified to MIL-STD-1595);
MIL-H-6088G (Heat Treat Aluminum);
MIL-I-45205A (Inspection System);
MIL-STD-45662A (Standards traceable to NIST) (Calibration System);
Based on MIL-STD-105E/ANSI/ASQC
3
Z1-4-1993 105E level II (Sample Plan);
MIL-C-5541E Class 1A & 3 (Chem Film);
MIL-P-85582D C1 or C2 (Prime);
MIL-STD-171D (Paint); DOD-P-15328
(Wash Prime).
MIL-PRF-28800
EXCEPTIONAL FEATURES OF DEEP DRAWN ALUMINUM
PRODUCTS BY ZERO MANUFACTURING, INC.
High Strength-to-Weight Ratio
Aluminum alloys are known for their strength and light weight, especially when heat-treated to T6 condition.
Extraordinary Resistance to Corrosion
Aluminum is highly resistant to nearly all substances that cause corrosion and weathering.
Endurance Against Stress, Tearing and Cracking
Aluminum offers a much better fracture toughness than most other materials used in enclosures, including resistance to breakage and fractures.
Sustaining Cold Temperatures
Instead of becoming more fragile and brittle in cold weather, the tensile strength of aluminum actually increases,
without loss of ductility.
RFI/EMI Shielding and ESD/Grounding
Aluminum has the highest electrical conductivity-to-weight ratio of any metal, making it excellent for RFI/EMI
shielding and for ESD/grounding systems. Aluminum is also an efficient reflector for externally generated interference, including the electromagnetic wavelengths of radio and radar.
Heat Dissipation/Shielding
Aluminum is widely used in "heat sinks" and heat exchangers because of its high thermal conductivity. In an
enclosure, it can efficiently transport heat away from electronics and other equipment. It also has high reflectance
to encroaching radiated heat, such as sunlight. (Aluminum has a light reflectivity of over 80%.) Also, the low coefficient of aluminum's thermal expansion allows it to sustain higher temperatures without distortion.
Special Environments
Aluminum is non-toxic, odorless, tasteless, non-absorbing, non-sparking, non-magnetic and resistant to fire. It
can therefore be used in a wide variety of special environments, including sanitary or clean rooms, food
service areas and certain volatile situations. Aluminum also meets more traditional protective requirements such
as to be watertight, splash proof, drip proof and resistant to salt exposure.
Modifications
Zero Manufacturing provides in-house customization and modification of all our aluminum products. We offer
extensive alteration, assembly, accessorizing, finish, marking and testing services. This means that Zero is your
one-stop shop for all casing and enclosure needs. Please see pages 51-52 for more information.
4
STANDARD CANS AND BOXES
Zero Manufacturing is the premier
source for deep-drawn rectangular,
square, round and octagonal cases and
enclosures. Though we most often recommend aluminum as a durable and
protective medium, we also provide
deep-drawn products in brass, copper,
cold rolled steel and mu metal (in select
sizes). Covers are available for most of
the items in this catalog.
WxL
Standard
Part
Number
Provided.
Covers
Five options as specified
on page 38.
CF - Flush fitting cover
CI - Inside fitting cover
COG - Outside gasket fitting cover (gasket
not included)
COL - Outside fitting cover
with loose fit
COT - Outside fitting cover
with tight fit
Trim Height
Minimum
and
Minimum and
maximum
maximum
allowable are
allowable
are
listed.in
listed
Give height in
inches.
1/16” (.0625)
increments.
ie. 48 x (1/16”)
=3”
Nutplates
Nine patterns
are standard
(see page 49).
Additional
configurations
are available
as a custom
item.
Alloy
Heat Treat
*
The standard
alloy used in
drawing a
particular size
is given.
However, the
alloy can be
changed.
Only alloy
6061-0 can be
heat treated.
When heat
treatment is
needed, no
alloy need to
be specified.
Alloy options:
AL11=1100-0
AL30=3003-0
AL60=6061-0
However, hardness needs to
be specified.
Options:
T4
T6
T = Temper
5
*Only 6061 can be heat-treated T4 - T6
GENERAL INFORMATION
Standards
Every box and cover listed are
standard items. In ordering, all that is
necessary is the Zero Manufacturing
part number, your required trim
height and the quantity. There is
never a tooling charge on a standard
Zero Manufacturing box.
Be sure to include trim heights
Any standard box or CF cover is
available, without tooling charges, in
any increment of height between the
maximum and minimum dimensions
shown. If closer tolerance than standard is required contact the Zero
Manufacturing sales department.
Prices
Prices for all standard parts and for
many secondary operations can be
quoted by phone.
Delivery
Call for delivery, including next day
shipping.
Specials
Alloys
Alloys other than those listed as standard may be ordered by adding one
of the following suffixes to the part
number:
AL11 = 1100-0 Soft
AL60 = 6061-0 Hard
AL30 = 3003-0 Medium
Example: Z48-48A-96-AL60
Z48-48A-3.00-T6 or
H0180184-AL60 changes the material of this part number from 1100-0
aluminum to 6061-0 aluminum.
There is no tooling charge when you
utilize standard dies.
Materials and specifications
Every standard box and cover listed
in this catalog may, on request, be
delivered to you with certification of
its alloy and related materials specifications. Zero Manufacturing maintains a strict program of materials
inspection and quality control, beginning with receipt of raw stock through
final production and shipping.
Material
Aluminum Association alloys and
gauge designations are used
throughout this catalog. Alloys shown
below are listed with Aluminum
Association and Government
Designations.
Aluminum
Association
Federal Spec.
1100-0
3003-0
6061-0
3003-H14
QQ-A-250/1
QQ-A-250/2
QQ-A-250/11
QQ-A-250/2
Material thickness
Thickness shown is the nominal
dimension of the blank before drawing. Actual wall thickness of an average box is normally 75% or more of
the nominal blank thickness. This is
dependent on depth of draw, number of draws and net blank thickness (a variable within mill tolerances).
Alternate alloys and heat treating
Most boxes and covers can be drawn
on stock tooling using any drawable
aluminum alloy. When 6061-0 alloy is
drawn it can be heat treated, on
order, to T-4 or T-6 hardness.
Example: Z48-48A-3.00-T6
Z48-48A-96-T6
Determined weight of container
Thickness lbs./sq. ft.
.020
=
.29
.025
=
.35
.030
=
.43
.032
=
.46
.040
=
.58
.050
=
.71
.063
=
.89
.080
=
1.12
.090
=
1.28
.100
=
1.41
Standard enclosure tolerances
Length, width and trim height:
Dimensions up to
6" ± .02"
6" to 24", ± .03"
over 24”, ± .06"
Radius Tolerances ± .030
6
Closer tolerances, on trim heights
can be provided on special order at
additional cost.
Nutplate locations, vertical and horizontal, ± .03”
NOTE: Width and length are measured at point of tangency between
bottom radius (R1) and side (R2).
Draw marks, small scratches and
minor scuffing is inherent in drawn
boxes. For a scratch free finish on
exterior of boxes, secondary operations must be specified.
Bow Tolerances
Bowing, or “oil canning”, may occur in
the base or any side of a deep drawn
box, particularly when multiple drawing operations are performed. The
following tolerances for this bow condition are additive to basic dimensional tolerances:
Maximum Bow 1
Basic Size 2
Up to 6"
0.03"
Over 6" to 12"
0.06"
Over 12"
0.12"
NOTE 1 – The bow condition will be
checked by placing a straight edge
across the tangent points of the corner radii of the side or bottom of the
box, and measuring the maximum
deviation from the straight edge to the
surface of the metal. This applies to
either a concave or convex condition.
NOTE 2 – The basic size refers to
the box width or length. The maximum allowable bow will be determined by the larger of the two dimensions for any given side, and by the
smaller of the two dimensions for the
bottom.
Modified or custom deep drawn
parts
Zero Manufacturing has a completely
equipped design and manufacturing
facility to perform any secondary
operation or modification to standard
boxes and covers. We also have an
experienced staff of tool and die
makers to satisfy your custom or special deep drawn requirements.
Detailed information on this service is
shown on pages 51-52 of this catalog, or contact Zero Manufacturing
direct.
RECTANGULAR
BOXES
Ordering information
Zero Manufacturing's deep-drawn rectangular boxes are available in any
height between the maximum and minimum dimensions listed. When ordering,
give the part number and height desired.in inches.
1/16" (0.0625") increments.
Remember that Zero Manufacturing can save you time and money by fulfilling
all your modification needs in-house. Eliminate extra vendors and let Zero finish the job for you.
Key to drawing
W
Width measured at tangency between bottom
radius (R1) and side
L
Length measured at tangency between bottom
radius (R1) and side
H
Height
T
Normal blank gauge thickness prior to drawing
R1 Radius at bottom
R2 Radius of side
(on rectangular boxes and covers)
Width (W), length (L) and height (H) are all outside
dimensions and are measured at points of tangency.
Thicknesses (T) shown are nominal blank thickness
prior to drawing. Actual wall thickness is 75% or more
of nominal blank thickness, but is dependent upon
depth of draw, number of draws and net blank thickness (a variable within mill tolerances).
Part Number Example:
Z48-48A-3.00
Z48-48A-48
A 3.00” X 3.00” box
trimmed to 3.00”
made from 1100-0
alloy.
Z48-48A-3.00-AL30
Z48-48A-48-AL30
A 3.00” X 3.00” X 3.00”
box, with a change in
alloy to 3003-0. See
page 6.
Z48-48A-3.00-T6
Z48-48A-48-T6
A 3.00” X 3.00” X 3.00”
box, with a change in
alloy to 6061-0 that has
been heat treated and
aged to T6 condition.
See page 6.
Tangent: Straight edge meets the curve.
7
Z48-48A-3.00-AA
Z48-48A-48-AA
Z48-48A-3.00-AA-T6
Z48-48A-48-AA-T6
A 3.00” X 3.00” X
3.00” box with
nutplates installed
in an ‘AA’ pattern.
See page 49.
A 3.00” X 3.00” X
3.00” box with
nutplates installed and
an alloy change with
heat treat.
RECTANGULAR
BOXES
Widths: 0.31” to 0.94”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
0.42
0.45
0.50
0.50
0.50
0.50
0.50
0.50
0.52
0.53
0.55
0.55
0.56
0.56
0.57
0.58
0.59
0.59
0.62
0.62
0.65
0.66
0.66
0.67
0.70
0.72
0.72
0.73
0.74
0.75
0.75
0.75
0.75
0.75
0.77
0.77
0.78
0.79
0.81
0.84
0.86
0.88
0.88
0.91
0.91
0.92
0.94
0.94
0.94
0.94
0.77
0.82
1.00
1.00
1.06
1.35
1.44
1.50
1.34
0.53
1.19
1.25
1.40
0.69
1.34
1.36
1.00
1.48
0.62
2.72
1.81
1.78
1.81
1.36
0.81
1.50
1.84
1.98
1.99
0.75
1.50
1.50
1.59
2.19
0.89
2.03
1.09
1.41
2.28
1.03
1.48
1.06
1.28
1.47
1.66
1.82
1.38
1.13
1.19
1.44
0.44
1.25
1.38
1.00
1.30
1.25
0.65
0.75
1.63
1.00
0.38
1.11
1.63
0.25
2.00
1.63
1.13
0.88
0.60
0.50
0.63
1.50
2.00
0.40
1.00
0.48
0.56
0.75
0.75
1.13
0.63
0.50
1.38
0.78
0.63
0.50
2.13
1.63
0.62
0.60
0.75
2.00
1.63
0.88
2.12
1.13
0.80
1.00
2.00
2.25
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.37
0.37
0.44
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R1 inside R2 inside
See page 56
See page 56
See page 56
See page 56
See page 56
.032
1100-0
See page 56
See page 56
.032
1100-0
See page 55
See page 56
See page 56
.032
1100-0
See page 56
.032
1100-0
.025
1100-0
See page 56
See page 56
See page 55
See page 56
.032
1100-0
See page 56
.032
1100-0
See page 56
See page 56
See page 56
.020
6061-0
See page 56
See page 56
See page 55
See page 56
See page 56
See page 56
See page 56
See page 56
See page 56
See page 56
See page 56
.032
3003-0
See page 56
See page 56
See page 56
See page 56
See page 56
.050
1100-0
See page 56
See page 56
See page 56
See page 56
See page 56
INCHES
.08
.06
H0050133
.13
.06
HA050133
.13
.06
H0050143
.13
.06
.06
.06
HB050133
H0050132
.13
.06
H0060183
.13
.06
HA060183
.09
.11
ZT11-29
.09
.09
ZT13-36
.16
.25
Z14-26
8
COVERS
AVAILABLE
X = Stock
• = Non Stock
COT COL COG CI
RECTANGULAR
BOXES
Widths: 0.94” to 1.19”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
0.94
0.94
0.94
0.95
0.90
0.95
0.95
0.97
0.97
0.97
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.98
0.99
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.03
1.03
1.03
1.05
1.05
1.05
1.05
1.06
1.06
1.06
1.06
1.08
1.09
1.10
1.11
1.12
1.19
1.19
1.19
1.94
3.25
4.00
0.95
2.90
0.95
1.36
0.97
1.06
1.23
1.08
2.36
2.78
1.09
1.23
1.23
1.41
1.64
3.24
1.00
1.00
1.00
1.50
1.59
1.61
1.75
2.05
2.06
2.38
2.50
2.75
2.75
3.25
3.25
3.25
2.03
1.03
1.09
1.41
1.47
1.78
3.00
2.50
2.62
2.61
1.25
2.64
1.44
3.22
1.23
2.75
3.19
1.19
1.23
1.38
2.44
1.87
2.00
0.90
1.75
2.25
1.75
2.00
2.81
2.50
0.75
0.70
1.63
2.81
0.46
1.00
0.60
0.75
2.13
2.50
1.25
0.94
0.48
2.63
1.00
0.70
0.71
0.94
0.50
2.00
2.00
2.44
2.50
1.50
0.81
0.50
0.41
0.75`
1.00
1.25
1.31
3.25
2.50
3.00
2.50
2.38
2.25
0.65
0.45
4.75
0.94
2.25
0.46
0.44
0.44
0.50
0.50
0.44
0.14
0.44
0.44
0.44
0.50
0.54
0.50
0.37
0.50
0.50
0.50
0.50
0.37
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
See page 56
.040
3003-0
.040
3003-0
.032
1100-0
See page 56
See page 55
See page 57
See page 55
See page 57
See page 57
See page 57
See page 57
See page 57
See page 57
See page 57
See page 57
See page 57
See page 57
.040
1100-0
See page 55
See page 55
See page 55
See page 57
See page 57
See page 57
.020
6061-0
See page 57
See page 57
See page 57
.080
6061-0
.040
3003-0
.040
3003-0
.040
3003-0
.040
1100-0
.063
3003-0
.040
6061-0
See page 55
See page 57
See page 57
See page 57
See page 57
.020
1100-0
.032
1100-0
.032
1100-0
.040
1100-0
See page 57
.032
1100-0
See page 57
See page 57
See page 57
.050
1100-0
See page 57
See page 55
See page 57
INCHES
.12
.13
.09
.14
.13
.08
.16
.08
H0090324
.12
.14
ZT16-28
.06
.12
.12
.12
.13
.16
.10
.06
.22
.17
.08
.08
.06
.12
.12
.13
.12
.09
.12
.13
.07
.13
Z17-48A
H0100253
H0100263
H0100264
.13
.10
HA100263
.19
.19
Z18-44A
9
ZT15-52
Z16-44A
ZT16-44B
Z15-64
H0090093
Z16-34
ZT16-52A
H0100324
ZT16-52B
Z16-32
COT COL COG CI
•
•
RECTANGULAR
BOXES
Widths: 1.19” to 1.60”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
1.19
1.19
1.19
1.23
1.25
1.25
1.25
1.25
1.25
1.21
1.26
1.26
1.27
1.27
1.28
1.30
1.31
1.31
1.31
1.31
1.31
1.31
1.33
1.35
1.35
1.37
1.37
1.38
1.39
1.44
1.44
1.44
1.44
1.44
1.45
1.46
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.51
1.54
1.54
1.56
1.59
1.60
1.45
1.69
1.75
4.69
1.25
1.45
1.50
1.95
3.19
3.25
1.26
4.76
1.27
1.95
1.28
3.60
1.87
3.06
3.06
3.06
1.31
1.86
2.77
1.56
1.56
3.37
5.00
2.27
1.50
1.88
1.44
1.67
1.75
2.44
1.89
3.02
1.50
1.50
1.50
1.86
1.88
1.97
2.00
2.00
2.50
3.67
3.75
3.75
3.75
1.76
4.00
7.13
2.34
2.34
1.88
1.84
1.60
1.10
1.11
1.12
2.00
1.35
2.50
2.50
1.00
0.58
1.75
1.00
0.75
0.94
0.61
2.13
1.00
4.00
2.00
1.00
0.87
3.00
1.63
1.50
2.75
2.00
1.50
3.06
3.50
2.00
1.00
2.75
1.25
3.00
2.37
2.75
3.50
1.00
1.75
2.75
2.50
1.00
3.62
1.00
2.00
0.94
1.45
3.00
2.00
3.00
1.00
1.50
0.69
3.00
2.00
1.19
1.19
2.44
0.37
0.37
0.37
0.50
0.50
0.50
0.56
0.50
0.37
0.32
0.56
0.50
0.44
0.50
0.37
0.50
0.75
0.50
0.44
0.37
0.50
0.37
0.44
0.50
0.56
0.50
0.37
0.50
0.50
0.50
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
See page 57
See page 57
.040
3003-0
.025
3003-0
See page 55
See page 57
See page 57
See page 57
See page 57
.032
3003-0
.025
1100-0
.032
1100-0
See page 55
See page 57
See page 55
.032
1100-0
.050
1100-0
.032
1100-0
.032
1100-0
.050
3003-0
See page 55
See page 57
.050
3003-0
See page 57
See page 57
.020
6061-0
.050
3003-0
.032
1100-0
See page 57
See page 57
See page 55
See page 57
See page 57
.040
3003-0
.032
1100-0
.040
1100-0
.032
1100-0
.040
1100-0
See page 55
.050
1100-0
.040
1100-0
.063
1100-0
See page 57
.040
1100-0
See page 57
See page 57
.040
3003-0
.040
3003-0
.063
3003-0
See page 57
.025
1100-0
.032
1100-0
.040
1100-0
.040
1100-0
See page 57
See page 57
See page 55
INCHES
.09
.12
.08
.12
.19
.13
.13
.19
.19
.19
.09
.25
.25
.12
.09
.09
.19
.12
.12
.09
.12
.27
.16
.12
.13
.06
.20
.13
.08
.19
.48
.06
.19
.08
.19
.20
.19
.19
ZT23-39
.12
.13
.12
.12
.13
.11
Z24-30
.19
.19
Z24-32
.12
.25
.19
.20
.20
.19
ZT24-60A
.12
.09
.19
.25
.25
.09
.11
.09
10
COT COL COG CI
ZT19-28
ZT19-75
ZT20-52
Z21-30
Z21-49B
•
H0120122
H0120473
Z21-58
Z21-49A
X
ZT21-49C
ZT21-44
ZT22-80
Z24-24
ZT24-60C
ZT22-54
H0130223
•
H0140183
H0140304
H0150153
H0150184
Z24-31
ZT24-60B
Z24-64A
H0150713
H0150234
HA150234
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 1.60” to 1.87”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
1.60
1.61
1.62
1.62
1.62
1.62
1.62
1.65
1.62
1.63
1.63
1.63
1.63
1.65
1.65
1.66
1.70
1.72
1.72
1.74
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.76
1.79
1.79
1.81
1.87
1.87
1.87
1.87
3.03
3.55
2.75
2.81
2.83
3.37
4.25
4.53
5.75
1.75
1.88
2.02
3.38
2.72
3.00
1.66
8.08
3.03
3.78
8.49
1.75
1.75
2.00
2.00
2.00
2.00
2.37
2.37
2.37
2.37
2.50
2.50
2.75
2.87
2.87
3.00
3.00
3.11
3.37
3.75
5.00
6.50
10.00
12.00
1.76
3.16
2.01
1.81
1.87
2.81
2.87
4.31
0.75
0.68
3.25
2.25
2.50
1.87
5.00
1.75
2.56
1.13
1.25
2.88
2.75
3.50
2.25
0.75
2.50
4.75
2.25
3.00
2.00
3.00
2.00
2.00
2.00
2.50
1.50
2.50
2.50
2.50
2.75
1.75
3.50
2.50
2.50
1.50
1.50
1.87
2.31
1.62
4.00
2.00
3.25
2.25
2.25
1.63
3.88
1.50
2.50
4.00
1.75
4.00
0.37
0.37
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.35
0.50
0.50
0.50
0.33
0.50
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.56
0.44
0.56
0.44
0.42
0.37
0.37
0.44
0.44
0.44
0.50
0.50
0.50
0.60
0.50
0.50
0.50
0.30
0.44
0.50
0.50
0.50
*Z28-28 does not fit Z28-28-COT cover.
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
See page 57
See page 57
.063
3003-0
.050
3003-0
.032
1100-0
.032
1100-0
.050
1100-0
.032
1100-0
.050
3003-0
See page 57
See page 57
See page 58
.040
1100-0
.032
1100-0
.020
6061-0
.020
6061-0
.040
1100-0
.040
1100-0
.063
3003-0
.063
1100-0
.040
1100-0
See page 55
.025
1100-0
.032
3003-0
.040
3003-0
See page 58
.032
3003-0
.040
3003-0
.050
3003-0
.063
3003-0
.040
1100-0
.040
1100-0
.050
1100-0
.050
3003-0
.063
3003-0
.050
1100-0
.032
1100-0
.040
6061-0
.040
3003-0
.032
3003-0
.040
1100-0
.025
1100-0
.063
3003-0
.063
3003-0
.025
1100-0
.032
1100-0
.050
1100-0
.030
3003-0
.050
1100-0
.050
1100-0
.063
6061-0
.050
1100-0
INCHES
.06
.06
.23
.25
.12
.25
.19
.19
.20
.13
.12
.12
.25
.20
.25
.19
.11
.12
.19
.20
.09
.13
.19
.13
.19
.11
.12
.19
.20
.09
.13
.19
.16
.16
.09
.25
.09
.08
.12
.12
.12
.12
.31
.16
.31
.12
.12
.12
.12
.25
.09
.06
.19
.12
.06
.19
.19
.19
.14
.09
.16
.25
.19
.25
.12
.11
.11
.19
.25
.25
.25
.20
.19
.12
.14
.25
.14
.19
.19
.19
.19
.19
.19
.25
.14
.16
.16
.19
.19
.19
11
ZT26-44
Z26-68A
Z28-28*
ZT28-32C
ZT28-38A
Z28-40B
Z28-44
Z28-48A
Z28-48B
ZT28-54
Z28-80
Z30-30A
COT COL COG CI
ZT26-45
H0160283
Z26-54
•
ZT26-72
ZT26-92
H0160334
H0160273
ZT26-48
Z26-26
H0170804
H0170304
ZT27-60
H0170846
•
Z28-32A
ZT28-32B
•
X
X
ZT28-38B
ZT28-38C
ZT28-38D
Z28-40A
•
•
ZT28-46A
ZT28-46B
Z28-50A
ZT28-60
Z28-104
ZT28-160
ZT28-192
H0170172
H0170313
H0170205
ZT29-29B
Z30-45
Z30-46A
Z30-69
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 1.88” to 2.12”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
1.88
1.88
1.94
1.95
1.96
1.97
1.97
1.97
1.97
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.01
2.02
2.05
2.06
2.07
2.08
2.09
2.11
2.12
2.12
2.12
2.12
2.22
1.88
3.94
4.61
2.74
2.44
2.97
2.97
3.78
2.00
2.00
2.00
2.00
2.25
2.50
2.50
2.50
2.50
2.94
2.94
2.94
2.94
3.00
3.00
3.00
3.00
3.50
3.50
3.50
3.50
4.00
4.00
4.00
4.00
4.48
5.00
5.22
5.50
6.50
6.75
4.88
2.02
3.61
2.19
2.43
4.86
2.70
2.44
2.50
3.00
3.12
3.12
1.25
3.25
2.25
0.52
0.89
2.38
3.25
4.00
2.62
1.13
2.25
2.25
3.50
3.75
1.50
2.25
4.50
0.50
3.00
3.00
3.00
3.00
3.25
2.00
2.25
2.00
1.50
1.50
3.00
3.00
2.50
2.00
1.75
3.00
2.19
4.00
4.00
2.25
2.25
3.44
1.00
2.75
1.00
1.87
0.53
5.50
3.00
3.00
0.75
2.12
3.50
3.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.37
0.37
0.50
0.50
0.50
0.44
0.44
0.44
0.63
0.50
0.44
0.44
0.44
0.50
0.56
0.37
0.50
0.37
0.50
0.50
0.37
0.56
0.75
0.62
0.50
0.50
0.31
0.50
0.44
0.44
0.50
0.44
0.22
0.60
0.50
0.50
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
See page 58
.040
1100-0
.063
3003-0
See page 58
.063
1100-0
See page 58
.032
1100-0
.040
1100-0
.063
3003-0
See page 55
.063
1100-0
.050
1100-0
.040
1100-0
.040
1100-0
.040
1100-0
.050
1100-0
.050
6061-0
See page 58
.032
3003-0
.040
3003-0
.050
3003-0
.063
3003-0
.063
1100-0
.063
1100-0
.040
3003-0
.040
3003-0
See page 58
.040
1100-0
.050
1100-0
.050
1100-0
.050
1100-0
.063
1100-0
.040
1100-0
.063
3003-0
.025
1100-0
.040
3003-0
.063
1100-0
.063
1100-0
.050
1100-0
.063
3003-0
.063
1100-0
.040
1100-0
See page 58
.050
3003-0
.040
1100-0
.040
6061-0
.050
1100-0
See page 58
.040
3003-0
.030
3003-0
.040
3003-0
.050
3003-0
INCHES
.13
.12
.19
.12
H0180184
ZT31-63
.13
.13
H0190276
.25
.25
.09
.19
.25
.19
.25
.20
.12
.12
.20
.25
.25
.25
.20
.16
.12
.20
.25
.25
.19
.12
.12
.19
.25
.19
.12
.19
.19
.17
.17
.16
.25
.19
.08
.17
.20
.25
.12
.25
.12
.20
.12
.09
.19
.25
.31
.12
.06
.09
.13
.20
.25
.25
.25
.16
.20
.12
.09
.20
.25
.31
.25
.19
.19
.13
.06
.06
.12
.19
.05
.24
.20
.19
.06
.19
.12
.12
.06
.19
.20
.20
12
Z31-47B
Z32-32A
Z32-32B
Z32-36
Z32-40B
Z32-48B
ZT32-48C
ZT32-48D
Z32-56A
Z32-64A
Z32-64B
ZT32-64D
Z32-71A
Z32-83
Z34-43A
ZT34-50A
COT COL COG CI
Z31-47A
ZT31-60
H0200205
H0200254
Z32-40A
ZT32-47A
ZT32-47B
ZT32-47C
ZT32-47D
Z32-48A
•
•
•
•
•
•
•
•
•
•
•
H0200354
Z32-56B
H0200404
ZT32-80A
•
•
•
•
•
•
•
•
•
•
Z32-88A
Z32-104A
ZT32-108
H0200486
HA200204
ZT33-35
Z33-39
Z33-76
ZT34-40
ZT34-48
ZT34-50B
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 2.12” to 2.50”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
2.12
2.12
2.12
2.12
2.12
2.12
2.12
2.15
2.19
2.19
2.20
2.21
2.22
2.25
2.22
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.31
2.28
2.31
2.31
2.31
2.31
2.36
2.36
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.41
2.41
2.44
2.44
2.44
2.45
2.47
2.49
2.50
2.50
2.50
2.50
3.50
3.66
4.25
5.00
5.00
5.12
7.94
2.60
4.62
4.94
2.70
3.02
2.70
2.90
4.50
2.25
3.00
3.25
3.75
3.75
4.16
5.00
5.12
5.25
6.75
3.75
4.94
4.37
5.37
5.94
7.56
3.75
8.14
2.87
3.25
3.87
4.36
4.44
4.87
5.87
6.50
2.62
4.91
2.44
4.50
4.56
8.75
5.00
3.49
2.50
2.50
2.62
2.62
5.00
3.00
3.00
3.00
5.25
3.75
1.25
1.38
3.75
2.50
1.75
2.75
3.00
3.25
2.25
2.50
3.00
3.00
2.75
2.00
3.25
2.50
2.00
3.75
2.25
3.12
9.50
3.25
1.75
3.50
3.50
5.00
2.00
2.75
3.37
1.00
0.75
3.50
4.25
2.50
1.00
3.50
5.50
1.75
1.50
2.87
3.00
5.88
4.00
2.25
2.75
2.50
2.25
0.50
0.50
0.50
0.50
0.44
0.56
0.44
0.50
0.44
0.61
0.50
0.75
0.50
0.37
0.51
0.50
0.50
0.37
0.37
0.44
0.50
0.56
0.37
0.50
0.62
0.37
0.56
0.50
0.50
0.42
0.50
0.50
0.50
0.50
0.50
0.22
0.22
0.62
0.31
0.44
0.22
0.56
0.50
0.37
0.50
0.50
0.50
0.50
0.50
0.44
0.56
0.44
0.50
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.050
.050
.063
.032
.040
.050
.032
.032
.040
.040
.040
.040
.032
.032
.032
.050
.050
.050
.040
.040
.032
.063
.050
.040
.050
.063
.050
.040
.063
.063
.063
.063
.063
.063
.063
.040
.040
.063
.040
.063
.040
.050
.040
.032
.090
.032
.032
.040
.032
.050
.050
.040
.040
INCHES
3003-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
1100-0
3003-0
3003-0
1100-0
1100-0
3003-0
3003-0
3003-0
1100-0
1100-0
3003-0
1100-0
3003-0
3003-0
3003-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
6061-0
1100-0
3003-0
6061-0
1100-0
3003-0
3003-0
3003-0
1100-0
1100-0
3003-0
3003-0
3003-0
1100-0
6061-0
1100-0
3003-0
1100-0
1100-0
1100-0
3003-0
3003-0
.14
.19
.25
.22
.12
.25
.12
.06
.12
.19
.25
.50
.16
.08
.16
.25
.25
.06
.12
.19
.22
.25
.19
.25
.27
.06
.25
.09
.12
.12
.12
.12
.25
.12
.25
.06
.06
.09
.09
.19
.06
.19
.16
.16
.18
.12
.19
.11
.22
.19
.34
.12
.09
13
.17
.44
.12
.22
.20
.27
.12
.06
.17
.22
.24
.19
.16
.11
.16
.25
.25
.08
.25
.20
.62
.25
.19
.13
.27
.12
.27
.08
.12
.25
.25
.12
.25
.19
.12
.19
.19
.06
.20
.19
.19
.20
.16
.16
.18
.22
.19
.11
.22
.19
.19
.11
.12
ZT34-56
Z34-68
ZT35-74
Z36-36
Z36-48
ZT36-52
Z36-60A
ZT36-108
ZT37-60
ZT37-70
ZT38-46
Z38-52A
ZT38-71
ZT39-79
Z40-40A
Z40-40B
ZT40-42B
COT COL COG CI
Z34-58
ZT34-80A
ZT34-80B
ZT34-82
ZT34-127
H0210263
ZT35-79
H0220274
H0220304
ZT35-43
ZT35-46
ZT35-72
ZT36-60B
ZT36-67
ZT36-80
Z36-82
H0220524
ZT37-79
ZT37-86
ZT37-95
ZT37-121
Z38-56
H0230816
Z38-62
ZT38-70
ZT38-78
Z38-94
Z38-104
ZT39-42
•
•
•
•
•
•
•
•
•
•
•
•
•
ZT39-39
H0240459
ZT39-73
H0240873
ZT39-80
H0240343
ZT40-42A
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 2.50” to 2.75”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.53
2.53
2.53
2.56
2.56
2.56
2.59
2.63
2.64
2.64
2.68
2.69
2.69
2.69
2.69
2.71
2.73
2.74
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
2.75
3.00
3.00
3.37
3.50
3.50
3.50
3.50
4.00
4.00
4.00
4.28
4.56
4.56
4.56
5.00
6.00
6.00
6.00
6.00
6.37
6.50
6.50
4.72
4.72
4.72
2.56
6.00
8.66
2.59
2.63
4.65
3.50
7.43
3.12
5.69
5.87
8.01
3.05
3.80
4.00
2.81
3.00
3.25
3.50
3.69
3.87
4.00
4.50
5.37
2.19
2.50
0.69
2.50
3.50
2.50
2.00
2.00
4.00
3.00
3.00
2.37
5.00
5.38
5.87
3.25
3.25
4.12
4.25
5.00
2.00
1.50
3.00
3.00
2.50
5.00
3.00
9.00
4.31
3.50
2.50
1.25
1.75
0.94
4.50
2.87
2.50
2.00
2.68
5.50
3.25
2.75
3.50
2.37
2.12
2.50
3.25
2.50
2.50
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
0.50
0.50
0.22
0.50
0.56
0.75
0.50
0.50
0.50
0.62
0.50
0.50
0.53
0.50
0.62
0.50
0.75
0.38
0.81
0.50
0.50
0.50
0.62
0.37
0.37
0.75
0.75
0.50
0.50
0.50
.040
.050
.040
.050
.050
.032
.040
.040
.050
.050
.063
.040
.050
.050
.040
.063
.032
.050
.063
.050
.050
.063
.063
.063
.050
.050
.050
.050
.050
.090
0.50
0.50
0.30
0.50
0.62
0.23
0.62
0.62
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.52
0.50
0.57
.080
.050
.032
.050
.040
.050
.050
.063
.050
.040
.050
.050
.032
.040
.063
.040
.063
.050
INCHES
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
3003-0
1100-0
1100-0
3003-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
6061-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
1100-0
3003-0
1100-0
3003-0
1100-0
3003-0
1100-0
3003-0
1100-0
3003-0
.19
.25
.06
.25
.37
.25
.20
.20
.25
.37
.12
.12
.16
.16
.11
.25
.25
.12
.25
.16
.12
.06
.37
.12
.12
.31
.37
.16
.25
.22
.19
.25
.06
.25
.25
.27
.22
.20
.25
.25
.12
.14
.20
.20
.11
.25
.27
.20
.19
.20
.19
.06
.12
.12
.12
.31
.37
.17
.19
.30
.09
.09
.09
.12
.12
.06
.18
.25
.19
.16
.25
.09
.50
.19
.31
.16
.31
.26
.09
.17
.09
.14
.11
.06
.18
.25
.20
.14
.19
.20
.50
.20
.31
.14
.31
.26
14
Z40-48
Z40-56A
Z40-64A
Z40-64B
ZT40-80
Z40-96A
ZT40-102
Z41-76B
Z42-42A
ZT44-52A
ZT44-59
Z44-72
COT COL COG CI
H0250304
ZT40-54
Z40-56B
Z40-56C
H0250354
H0250404
H0250426
ZT40-73A
ZT40-73B
H0250455
Z40-96B
ZT40-96C
ZT40-96D
Z40-104
Z40-104A
Z41-76A
Z41-76C
Z41-41A
Z41-96
ZT41-139
H0260269
H0260466
H0260358
H0260745
ZT43-50
ZT43-91A
ZT43-94
ZT43-128
Z43-49
Z44-60
H0270395
ZT44-45
Z44-48
H0270353
Z44-62
ZT44-64
ZT44-86
•
X
X
•
•
•
•
•
X
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 2.75” to 3.00”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
2.74
2.76
2.80
2.81
2.81
2.81
2.81
2.82
2.83
2.84
2.86
2.87
2.87
2.87
2.87
2.87
2.88
2.92
2.94
2.95
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
5.61
3.76
5.32
3.00
3.12
3.31
5.00
3.69
5.63
3.72
3.99
2.87
4.00
5.00
5.00
6.00
6.38
5.26
13.00
4.21
3.00
3.00
3.00
3.00
3.25
3.50
3.50
3.75
3.75
3.75
4.00
4.00
4.00
4.00
4.25
4.50
4.50
4.87
4.91
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.25
5.25
5.25
5.25
5.34
6.00
6.87
7.00
7.50
3.00
3.50
5.50
3.50
2.50
1.00
2.00
2.50
4.00
3.00
2.00
2.00
3.50
8.00
5.62
2.50
0.50
6.75
2.00
2.00
6.00
2.50
3.00
4.25
2.00
3.25
3.00
3.50
4.00
4.75
2.50
2.50
3.00
3.12
3.50
3.00
2.25
2.50
5.25
2.50
8.00
8.00
3.50
2.00
6.75
1.50
1.87
3.00
3.00
3.50
6.75
3.06
3.00
4.00
3.25
0.75
0.50
0.50
0.50
0.40
0.38
0.44
0.75
0.75
1.28
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.44
0.50
0.50
0.50
0.62
0.50
0.50
0.50
0.56
0.50
0.50
0.50
0.44
0.37
0.50
0.37
0.50
0.44
0.50
0.75
0.46
0.50
0.75
0.50
0.50
0.50
0.56
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.69
0.50
0.87
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.040
.040
.063
.050
.040
.032
.032
.040
.063
.040
.050
.040
.050
.063
.040
.063
.032
.063
.050
.040
.040
.063
.063
.040
.063
.050
.050
.040
.050
.063
.063
.063
.063
.063
.063
.063
.040
.032
.040
.050
.063
.063
.063
.063
.063
.025
.050
.032
.040
.050
.063
.063
.080
.040
.063
INCHES
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
3003-0
1100-0
6061-0
3003-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
6061-0
3003-0
1100-0
3003-0
1100-0
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
6061-0
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
6061-0
3003-0
6061-0
1.00
.19
.11
.12
.12
.03
.12
.59
.38
.62
.13
.12
.09
.25
.12
.09
.08
.19
.12
.19
.25
.22
.19
.06
.09
.25
.17
.16
.14
.12
.19
.12
.25
.12
.09
.19
.20
.34
.14
.13
.50
.19
.25
.12
.19
.12
.09
.19
.17
.09
.19
.25
.37
.19
.31
15
.38
.19
.11
.11
.08
.20
.16
.81
.19
.76
.13
.12
.14
.25
.11
.12
.14
.27
.19
.19
.25
.23
.19
.06
.09
.25
.20
.20
.20
.19
.12
.12
.25
.16
.09
.19
.20
.34
.26
.19
.50
.19
.25
.25
.19
.12
.16
.19
.17
.17
.19
.25
.25
.20
.31
ZT45-48A
Z46-46A
ZT46-64A
ZT46-80
Z48-48A
ZT48-48C
ZT48-52
Z48-56A
ZT48-60A
ZT48-60C
Z48-64A
Z48-64B
Z48-64C
ZT48-64D
Z48-72
Z48-80A
Z48-80B
ZT48-80C
ZT48-84B
ZT48-84C
ZT48-84D
Z48-96
ZT48-112
Z48-120A
H0270564
H0270374
H0270536
ZT45-50
Z45-53
ZT45-80
H0280364
H0280566
ZT46-60
H0280395
H0280506
ZT46-96
H0280632
H0290526
Z47-208
H0290424
Z48-48B
Z48-48E
ZT48-56B
ZT48-60B
ZT48-68A
H0300454
H0300483
ZT48-79
H0300505
H0300506
HA300506
Z48-80D
Z48-84A
COT COL COG CI
•
•
X
•
•
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
X
•
•
X
X
•
H0300536
Z48-110
•
•
RECTANGULAR
BOXES
Widths: 3.00” to 3.37”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.03
3.03
3.03
3.06
3.10
3.10
3.10
3.10
3.12
3.12
3.12
3.13
3.13
3.13
3.16
3.16
3.20
3.20
3.21
3.23
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.26
3.26
3.28
3.29
3.31
3.31
3.31
3.32
3.34
3.37
7.50
9.00
10.00
10.00
11.12
12.00
16.00
5.97
5.97
13.00
6.00
4.73
4.73
4.73
7.04
3.12
3.50
4.00
3.38
4.75
7.07
4.56
4.78
3.20
5.81
3.52
6.00
3.75
4.00
4.34
4.62
5.00
5.00
5.25
5.25
5.25
5.25
5.50
6.62
10.50
3.26
3.47
3.28
3.30
4.50
6.56
12.12
3.88
4.09
4.12
5.50
3.50
3.00
4.00
3.50
3.00
3.25
3.25
3.00
2.50
5.50
4.25
5.12
4.25
1.00
6.00
3.25
4.25
6.50
5.50
1.00
3.87
3.56
3.00
2.00
4.25
1.88
1.00
2.50
4.75
3.00
2.63
5.00
5.00
2.50
3.00
3.00
2.50
3.50
4.62
3.00
4.87
9.75
7.75
4.00
5.00
1.62
3.00
6.00
4.25
0.87
0.50
0.62
0.62
0.56
0.62
0.62
0.56
0.37
0.50
0.50
0.50
0.50
0.40
0.50
0.50
0.69
0.50
0.75
0.50
0.50
0.87
0.13
1.00
0.44
0.50
0.50
0.62
0.50
0.44
0.75
0.50
0.69
0.56
0.75
0.50
0.50
0.63
0.50
0.50
0.64
0.50
0.50
0.50
0.50
0.41
0.50
0.50
0.50
*Z54-66A is not available in other alloys.
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.063
6061-0
.063
1100-0
.063
1100-0
.063
3003-0
.050
3003-0
.063
1100-0
.063
3003-0
.063
1100-0
.063
1100-0
.050
3003-0
.063
3003-0
.050
3003-0
.063
3003-0
.040
3003-0
.050
1100-0
.032
1100-0
.050
3003-0
.063
3003-0
.050
1100-0
.063
1100-0
.063
1100-0
.063
6061-0
.040
3003-0
.032
1100-0
.032
3003-0
.040
1100-0
.050
1100-0
See page 58
.040
3003-0
.032
1100-0
.050
1100-0
.063
1100-0
.040
3003-0
.050
1100-0
.050
1100-0
.063
6061-0
.050
3003-0
.032
1100-0
.063
3003-0
.050
3003-0
.050
1100-0
.040
3003-0
.032
1100-0
.050
1100-0
.050
3003-0
.050
1100-0
.040
3003-0
.032
1100-0
.063
1100-0
.063
3003-0
INCHES
.31
.25
.25
.25
.12
.25
.19
.31
.12
.12
.12
.12
.12
.12
.06
.12
.30
.09
.13
.25
.06
.56
.03
.53
.25
.25
.19
.31
.25
.25
.25
.20
.19
.19
.22
.22
.20
.19
.20
.19
.20
.25
.28
.20
.09
.13
.19
.25
.25
.09
.63
.25
.63
.19
.19
.19
.19
.34
.12
.44
.31
.25
.25
.25
.19
.12
.20
.20
.19
.22
.19
.25
.09
.11
.25
.19
.17
.16
.19
.27
.25
.31
.31
.25
.33
.31
.12
.20
.20
.19
.19
.22
.20
.25
.20
.38
.19
.12
16
Z48-144
Z48-160A
ZT50-76A
ZT50-76B
Z50-50A
ZT50-64A
ZT52-64
Z52-74
ZT52-80
Z53-53
Z48-120B
ZT48-160B
ZT48-178
Z48-192
ZT48-256
Z49-96A
Z49-96B
ZT49-208
ZT50-96
COT COL COG CI
•
•
•
•
X
ZT50-76C
H0310705
ZT50-56
H0310335
H0310476
H0310706
Z50-73
ZT50-77
H0310313
Z52-93
H0320354
H0320605
H0320433
H0320506
Z52-84A
Z52-84B
Z52-84C
ZT52-84D
H0320553
ZT52-106
ZT52-168
H0320325
Z52-56
H0320323
ZT53-72
Z53-105
ZT53-194
H0330383
Z54-66A*
ZT54-66B
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 3.37” to 3.75”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
3.37
3.37
3.38
3.42
3.44
3.46
3.47
3.48
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.56
3.59
3.64
3.64
3.69
3.69
3.69
3.69
3.69
3.69
3.70
3.72
3.72
3.73
3.73
3.74
3.75
4.62
6.12
4.00
4.69
8.34
3.89
4.34
4.17
3.50
3.50
3.50
3.59
4.00
4.00
4.50
4.38
4.50
4.75
4.98
5.00
5.00
5.25
5.25
5.25
5.50
6.00
6.00
6.50
6.50
7.50
8.75
9.00
9.00
12.12
4.65
11.00
3.64
10.26
6.50
7.50
7.50
7.50
7.50
16.25
5.48
3.72
5.03
3.73
11.50
3.74
3.75
4.25
2.50
5.13
4.50
3.00
1.75
2.88
3.00
3.25
2.50
2.00
6.00
3.00
3.50
2.50
2.50
3.50
3.37
5.00
3.00
3.00
6.50
5.75
3.50
2.75
3.50
3.50
2.62
2.50
3.87
2.75
3.75
3.75
3.75
1.44
3.00
2.00
5.00
1.00
3.00
4.25
5.00
4.00
3.62
2.00
4.00
3.75
3.00
3.00
3.00
3.75
0.56
0.50
0.50
1.00
0.62
0.50
0.50
0.38
0.50
0.50
0.50
0.37
0.50
0.56
0.50
0.56
0.50
0.50
0.75
0.50
0.50
0.50
0.50
0.62
0.44
0.44
0.44
0.44
0.44
0.69
0.62
0.56
0.56
0.50
0.31
0.50
0.75
0.44
0.24
0.56
0.56
0.56
0.63
0.63
0.50
0.50
0.44
0.50
0.50
0.50
0.56
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R1 inside R2 inside
.040
.063
.050
.050
.063
.040
.040
.063
.063
.063
.040
.050
.040
.063
.040
.090
.063
.050
.063
.063
.040
.050
.050
.063
.063
.050
.050
.050
.063
.050
.050
.063
.050
.040
.040
.063
.063
.050
.063
.050
.050
.050
.063
.063
.040
.050
.040
.050
.063
.040
.063
INCHES
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
3003-0
1100-0
1100-0
1100-0
3003-0
1100-0
3003-0
3003-0
1100-0
3003-0
1100-0
3003-0
3003-0
3003-0
1100-0
3003-0
3003-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
3003-0
1100-0
3003-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
.16
.25
.14
.13
.19
.19
.16
.12
.25
.06
.12
.12
.20
.25
.20
.19
.25
.12
.25
.25
.20
.16
.31
.16
.06
.19
.19
.19
.12
.22
.19
.25
.19
.16
.09
.19
.19
.12
.06
.25
.34
.19
.19
.19
.23
.19
.12
.13
.19
.17
.25
17
.27
.19
.14
.13
.18
.19
.16
.25
.25
.12
.14
.25
.20
.25
.20
.19
.25
.20
.25
.25
.20
.23
.23
.16
.06
.19
.20
.19
.12
.23
.20
.25
.20
.14
.33
.19
.25
.26
.19
.25
.25
.20
.25
.19
.19
.45
.20
.44
.19
.17
.25
Z56-56A
ZT56-56B
ZT56-56C
Z56-58
Z56-64
Z56-72A
ZT56-76
Z56-80
ZT56-84A
ZT56-84B
ZT56-88
Z56-96A
ZT56-120
Z59-120B
ZT59-120C
Z60-60A
ZT54-74
Z54-98
H0330405
H0340465
Z55-133
H0340384
H0340434
Z56-67
H0350404
H0350454
Z56-70
COVERS
AVAILABLE
X = Stock
• = Non Stock
COT COL COG CI
•
•
H0350525
ZT56-96B
Z56-104A
ZT56-104B
ZT56-140
Z56-144A
ZT56-144B
ZT56-194
ZT57-75
Z58-176A
Z58-58
ZT58-164
Z58-104
Z59-120A
Z59-120D
ZT59-260
H0370544
ZT60-60B
ZT59-81
H0370375
Z60-184A
H0370374
•
•
•
H0350496
H0350504
•
•
•
•
•
•
X
•
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 3.75” to 4.00”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.80
3.81
3.81
3.81
3.83
3.85
3.87
3.87
3.87
3.87
3.87
3.88
3.89
3.90
3.94
3.98
3.98
3.98
3.99
3.99
3.94
3.94
3.96
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
3.75
3.87
4.50
4.91
5.00
5.00
5.00
7.50
7.87
7.87
9.28
13.31
4.00
3.81
8.25
10.16
6.84
5.98
4.62
4.62
4.87
5.50
10.25
7.38
4.98
4.93
4.63
5.98
3.98
5.17
3.99
4.99
6.06
6.07
6.08
4.00
4.00
4.00
4.50
4.50
4.50
5.00
5.00
5.00
5.00
5.00
5.25
5.25
5.25
5.50
5.91
6.00
6.00
6.00
6.00
6.50
6.50
2.87
4.75
3.75
2.00
5.00
4.50
7.00
3.31
3.75
3.75
3.00
4.50
2.25
10.00
2.50
2.00
4.00
4.00
3.50
2.50
2.50
3.06
3.00
2.50
10.75
3.00
0.56
2.00
3.50
3.50
8.00
3.00
3.00
2.50
5.13
2.50
4.00
4.25
3.50
3.75
3.75
3.00
3.00
4.62
4.00
5.25
3.00
3.75
3.87
4.37
2.50
3.50
3.75
3.75
3.75
3.00
3.75
0.56
0.56
0.56
0.31
0.44
1.00
0.50
0.61
0.62
0.62
0.56
0.50
0.50
0.75
0.42
0.50
0.50
0.50
0.56
0.56
0.53
0.50
0.75
0.75
0.50
0.50
0.50
0.75
0.75
0.50
0.50
0.50
0.50
0.50
0.50
0.87
0.62
0.50
0.87
0.87
0.69
0.50
0.50
0.62
0.61
0.62
0.62
0.62
0.69
0.75
0.81
0.56
0.56
0.52
0.75
0.87
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.040
3003-0
.040
3003-0
.063
1100-0
.032
3003-0
.063
1100-0
.080
1100-0
.063
1100-0
.040
3003-0
.063
6061-0
.063
6061-0
.090
3003-0
.050
3003-0
.040
1100-0
.063
1100-0
.063
3003-0
.063
6061-0
.063
6061-0
.063
1100-0
.050
3003-0
.050
3003-0
.050
3003-0
.050
1100-0
.090
3003-0
.063
1100-0
.050
1100-0
.032
1100-0
See page 58
.040
1100-0
.040
1100-0
.063
6061-0
.050
1100-0
.040
1100-0
.040
1100-0
.050
1100-0
.050
1100-0
.040
1100-0
.063
1100-0
.063
3003-0
.040
1100-0
.063
1100-0
.032
1100-0
.050
1100-0
.032
1100-0
.040
1100-0
.040
3003-0
.040
3003-0
.050
1100-0
.032
3003-0
.050
3003-0
.063
3003-0
.032
1100-0
.050
1100-0
.032
3003-0
.063
3003-0
.040
3003-0
.063
1100-0
.063
1100-0
INCHES
.19
.14
.25
.25
.19
.48
.13
.19
.37
.37
.22
.12
.13
.25
.12
.25
.25
.25
.12
.12
.16
.20
.22
.31
.19
.19
.17
.20
.25
.25
.50
.45
.13
.20
.31
.62
.28
.20
.13
.25
.12
.25
.69
.25
.20
.20
.33
.20
.28
.31
.19
.19
.14
.48
.31
.13
.19
.25
.23
.25
.13
.31
.19
.20
.31
.34
.19
.19
.12
.17
.19
.25
.31
.25
.19
.44
.25
.16
.12
.16
.31
.31
.14
.22
1.22
.68
.19
.25
.25
.25
.13
.31
.19
.20
.31
.34
.19
.20
.12
.17
.19
.25
.25
.23
.19
.44
.22
.22
.19
.20
.31
.31
18
Z60-72
Z60-80A
Z60-126A
Z61-61A
Z61-163A
Z62-88
Z64-64A
ZT64-64B
Z64-72A
Z64-80A
ZT64-80D
ZT64-88
Z64-96A
ZT64-96B
ZT64-96C
Z64-104A
ZT60-60C
ZT60-62
COT COL COG CI
Z60-79
Z60-80B
H0370506
ZT60-120
Z60-126B
Z60-149
ZT60-213
H0380404
ZT61-132
•
•
•
•
•
•
•
•
Z62-110
H0380596
ZT62-74
Z62-74A
ZT62-78
•
•
ZT62-164
H0380736
H0380495
H0390493
H0390594
H0390394
Z64-83A
H0390395
H0390494
H0390604
H0390605
H0390606
H0400404
H0400454
•
•
•
•
•
Z64-72B
Z64-80B
Z64-80C
Z64-80E
Z64-84A
ZT64-84B
ZT64-84C
H0400593
ZT64-96D
H0400656
•
•
X
•
•
•
•
•
X
•
•
X
•
•
•
RECTANGULAR
BOXES
Widths: 4.00 to 4.47”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
INCHES
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.12
4.12
4.13
4.16
4.17
4.24
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.25
4.31
4.31
4.31
4.32
4.34
4.37
4.37
6.50
6.50
7.00
7.00
7.00
7.77
7.75
8.00
8.00
8.12
8.75
8.75
8.75
9.00
10.46
10.50
10.50
10.75
11.13
13.25
16.87
6.75
6.75
5.13
8.98
4.94
5.98
4.25
4.25
4.25
5.00
5.81
6.00
6.00
6.87
12.65
7.00
10.00
10.06
9.16
9.75
4.50
5.00
7.00
3.75
3.75
6.75
4.75
6.19
3.50
2.50
2.50
4.75
3.00
3.00
3.37
5.00
11.50
11.50
5.31
3.75
2.50
4.00
3.50
4.62
3.87
3.00
2.00
4.00
4.00
4.50
4.00
4.62
2.50
3.00
3.00
4.75
3.50
4.00
3.50
3.00
3.50
4.00
3.26
3.50
4.25
1.00
0.50
0.75
0.87
0.94
0.75
0.75
0.50
0.50
0.62
0.75
0.75
0.62
0.50
0.75
1.06
0.75
0.56
0.50
0.75
0.75
0.62
0.62
0.50
0.50
0.75
0.50
0.94
0.56
0.63
0.62
0.63
0.50
0.50
0.56
0.78
0.50
1.00
0.62
0.87
0.50
0.87
0.81
.063
.032
.063
.063
.063
.063
.063
.050
.063
.063
.040
.063
.063
.063
.063
.080
.063
.050
.050
.050
.080
.063
.040
.040
.090
.063
.063
.063
.050
.063
.090
.063
.063
.063
.040
.040
.050
.063
.050
.063
.040
.090
.040
6061-0
1100-0
1100-0
1100-0
6061-0
1100-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
6061-0
3003-0
3003-0
1100-0
6061-0
6061-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
1100-0
3003-0
3003-0
3003-0
3003-0
6061-0
3003-0
1100-0
6061-0
6061-0
1100-0
4.37
4.37
4.37
4.37
4.37
4.44
4.44
4.47
5.50
5.50
5.87
6.37
6.37
5.00
7.62
7.00
2.50
3.00
7.19
1.00
6.00
1.00
1.00
3.75
0.81
0.50
0.75
0.37
0.50
0.24
0.24
0.50
.050
.040
.063
.063
.063
.063
.063
.063
1100-0
1100-0
6061-0
1100-0
1100-0
1100-0
1100-0
1100-0
.31
.31
.31
.31
.37
.25
.25
.13
.16
.19
.19
.19
.25
.25
.50
.50
.50
.25
.13
.37
.33
.12
.19
.19
.23
.50
.13
.37
.19
.19
.19
.19
.13
.12
.12
.37
.16
.50
.16
.31
.12
.25
.19
.
.25
.25
.25
.12
.25
.06
.06
.13
19
.31
.34
.31
.31
.75
.25
.25
.13
.16
.19
.28
.25
.44
.25
.50
.50
.50
.25
.13
.37
.33
.25
.17
.20
2.50
1.05
.17
.44
.20
.19
.38
.19
.19
.19
.23
.33
.28
.50
.20
.31
.12
.25
.25
.25
.25
.25
.25
.25
.19
.19
.25
Z64-104B
Z64-112A
Z64-124A
ZT64-130A
Z64-140B
Z64-144
Z64-212
ZT68-68B
ZT68-96
Z69-112A
ZT69-161
Z70-94
Z70-102B
Z64-104C
H0400706
COT COL COG CI
X
•
Z64-112B
ZT64-124B
H0400805
H0400806
Z64-140A
•
ZT64-140C
ZT68-68C
Z68-80
ZT68-93
H0420606
ZT68-110
ZT68-203
Z69-160A
Z69-147
Z69-156
Z70-72A
Z70-80A
Z70-88
H0430554
Z70-102A
Z71-80
Z71-122
H0440696
•
X
H0401056
Z64-168A
ZT64-168B
Z64-172
H0401115
Z64-270
ZT66-108A
ZT66-108B
H0410514
H0410899
H0410496
H0420596
Z68-68A
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 4.50” to 4.87”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.50
4.53
4.61
4.62
4.62
4.63
4.69
4.69
4.69
4.70
4.73
4.73
4.74
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.78
4.78
4.81
4.81
4.87
4.87
4.50
5.00
5.00
5.50
6.00
6.00
6.37
6.50
7.75
7.72
7.75
8.00
8.00
8.00
9.25
9.25
11.87
4.53
5.06
7.75
17.37
4.63
4.94
7.50
7.50
5.95
5.98
7.25
8.88
4.75
4.75
4.75
4.75
5.00
5.00
5.00
6.00
6.00
6.00
6.50
7.00
7.75
9.50
9.50
12.00
7.87
8.78
6.94
9.56
6.50
6.50
3.00
3.50
4.25
3.00
4.00
3.37
3.00
3.00
5.00
3.62
7.00
3.50
2.50
4.50
5.00
5.62
4.00
2.25
3.31
5.00
4.50
3.50
6.00
7.00
3.00
0.50
2.00
4.00
6.00
4.25
4.50
4.50
1.50
4.75
3.50
4.25
4.50
4.50
4.50
11.75
7.00
5.75
4.50
5.25
7.00
6.06
4.00
4.00
6.25
3.50
8.00
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
0.50
0.50
0.87
0.50
0.50
0.69
0.62
0.75
0.50
0.62
0.56
0.56
0.69
0.62
0.63
0.62
0.50
0.69
0.50
0.50
0.62
0.75
0.52
1.06
0.50
0.22
0.39
1.00
0.50
0.62
0.52
0.41
0.42
0.87
0.50
1.00
0.70
0.50
0.62
0.75
0.50
1.06
0.56
0.62
1.12
0.62
0.81
0.50
0.62
0.75
0.87
*Z78-104A does not fit Z78-104A-COT cover.
.040
.040
.063
.040
.040
.063
.063
.090
.063
.050
.063
.040
.050
.050
.050
.063
.050
.032
.063
.050
.063
.040
.040
.063
.050
.040
.025
.063
.050
.063
.040
.050
.063
.040
.040
.063
.040
.050
.063
.090
.063
.063
.040
.050
.090
.040
.063
.050
.063
.050
.063
INCHES
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
6061-0
1100-0
1100-0
3003-0
1100-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
6061-0
3003-0
3003-0
1100-0
3003-0
1100-0
1100-0
3003-0
3003-0
6061-0
1100-0
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
6061-0
1100-0
6061-0
3003-0
3003-0
6061-0
3003-0
3003-0
6061-0
3003-0
1100-0
6061-0
.19
.20
.31
.20
.20
.12
.25
.30
.25
.19
.25
.19
.14
.19
.19
.19
.12
.22
.12
.12
.19
.50
.16
.50
.12
.06
.12
.50
.25
.16
.16
.12
.12
.31
.16
.27
.22
.19
.16
.50
.25
.50
.19
.19
.50
.25
.25
.16
.27
.19
.34
20
.19
.20
.31
.20
.22
.16
.50
.30
.25
.20
.25
.172
.14
.17
.44
.19
.20
.22
.30
.20
.19
1.03
.17
.50
.25
.19
.22
.25
.14
.12
.25
.20
.20
.16
.16
.12
.20
.20
.19
.50
.50
1.58
.19
.20
.75
.26
.12
.16
.36
.19
.19
Z72-80
Z72-96
Z72-124
ZT72-128B
ZT72-148A
ZT72-190
ZT76-76A
ZT76-96B
ZT76-152A
ZT76-152C
Z76-192A
Z78-104A*
Z78-104B
COT COL COG CI
H0450454
H0450504
H0450554
H0450604
X
Z72-102
H0450659
H0450776
ZT72-123
ZT72-128A
ZT72-128D
ZT72-148C
ZT73-73
Z74-81
ZT74-124
ZT74-278
H0460464
ZT75-79
Z75-120A
Z75-120B
ZT75-96
ZT76-97
Z76-116
H0470885
ZT76-76B
ZT76-76C
ZT76-76D
Z76-80A
Z76-80B
Z76-80C
ZT76-96A
ZT76-96C
Z76-104
H0470706
Z76-124
ZT77-126
ZT77-141
Z77-111
ZT77-153
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 4.87” to 5.37”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
4.87
4.89
4.91
4.95
4.96
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.12
5.14
5.16
5.16
5.17
5.19
5.19
5.19
5.25
5.25
5.25
5.25
5.25
5.25
5.25
5.31
5.34
5.37
5.37
12.00
5.94
5.00
15.89
5.08
5.00
5.00
5.00
5.12
5.50
6.00
6.12
6.12
6.12
6.37
7.00
7.00
7.00
7.37
7.37
7.50
7.50
7.50
8.00
8.00
11.00
11.00
15.25
8.25
5.27
5.53
8.28
7.53
8.00
8.00
15.56
5.25
5.25
6.37
9.75
11.00
11.00
11.87
5.31
6.47
5.75
5.75
4.50
1.25
8.00
4.00
9.25
5.00
4.00
6.00
4.00
5.00
5.00
5.00
5.00
5.25
5.00
5.00
4.75
7.00
5.00
7.00
3.00
4.00
4.00
4.75
6.00
7.00
7.00
5.50
6.25
9.00
2.00
8.50
5.50
4.25
4.25
3.56
6.87
4.00
4.00
4.00
4.25
3.50
6.25
5.00
4.50
5.50
4.00
0.56
0.61
0.80
0.68
0.50
0.87
0.62
0.50
0.62
0.87
0.87
0.69
0.87
0.62
0.50
0.87
0.87
0.69
0.81
0.87
0.50
0.50
0.62
0.62
0.62
0.75
0.75
0.75
0.87
0.50
0.80
0.75
1.06
0.69
0.81
0.42
0.56
0.62
0.87
0.87
0.75
0.75
0.94
1.50
0.62
0.62
0.62
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.063
.040
.063
.063
.063
.063
.040
.063
.063
.063
.063
.063
.063
.063
.063
.063
.040
.063
.050
.063
.040
.050
.050
.040
.063
.063
.090
.063
.063
.063
.050
.063
.050
.063
.063
.063
.040
.063
.063
.063
.050
.090
.063
.063
.063
.050
.063
INCHES
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
6061-0
3003-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
6061-0
6061-0
3003-0
3003-0
3003-0
6061-0
6061-0
3003-0
3003-0
.25
.19
.37
.31
.13
.31
.12
.25
.19
.31
.31
.12
.37
.16
.19
.31
.31
.19
.25
.25
.19
.19
.12
.25
.25
.44
.44
.22
.31
.19
.25
.25
.50
.12
.25
.12
.16
.19
.34
.31
.20
.20
.44
.81
.25
.19
.12
21
.25
.19
.19
.31
.13
.31
.12
.27
.19
.31
.31
.22
.22
.19
.19
.31
.34
.19
.25
.25
.13
.13
.11
.27
.25
.44
.41
.20
.25
.25
.25
.25
.50
.16
.16
.12
.17
.19
.50
.50
.20
.16
.50
.81
.25
.20
.16
Z80-80A
Z80-88
Z80-96
Z80-98A
ZT80-98C
Z80-112A
ZT80-112C
Z80-118B
ZT80-120A
ZT80-128A
ZT80-128B
ZT80-176A
ZT84-84A
ZT84-84B
Z84-156
Z86-103
COT COL COG CI
ZT78-192
ZT79-95
ZT79-80
ZT79-254
H0490506
•
Z80-80B
H0500506
ZT80-82
Z80-98B
ZT80-102
Z80-112B
Z80-118A
H0500754
H0500755
ZT80-176C
ZT80-244
Z82-132
H0510526
ZT83-89
ZT83-133
Z82-120
Z83-128A
Z83-128B
ZT83-249
•
•
X
•
•
•
•
•
X
X
•
•
•
•
•
•
•
•
Z84-102
ZT84-176A
ZT84-176B
ZT84-190
Z85-85
•
•
•
ZT86-92B
ZT86-92C
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 5.37” to 6.00”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
5.37
5.37
5.37
5.37
5.38
5.40
5.46
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.56
5.62
5.65
5.69
5.70
5.70
5.75
5.75
5.75
5.75
5.80
5.81
5.85
5.85
5.87
5.87
5.87
5.87
5.94
5.94
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
8.00
9.37
12.50
13.50
6.62
9.15
5.46
7.00
5.50
6.25
8.00
8.00
8.50
9.62
9.84
19.62
7.47
10.00
7.51
7.51
6.49
7.62
9.03
9.06
6.00
15.19
11.10
7.48
6.75
6.75
7.00
7.50
6.50
6.50
6.00
6.00
6.00
7.00
7.00
7.00
7.00
7.50
8.00
8.00
8.00
8.00
8.50
9.00
9.50
9.62
8.00
10.00
3.00
4.00
7.00
7.00
5.00
4.38
3.50
4.00
5.00
3.75
4.00
4.75
2.37
4.75
3.62
3.00
5.00
4.25
7.00
4.50
4.25
4.00
4.87
4.50
6.00
4.00
3.25
9.25
4.50
4.00
5.37
5.50
4.50
5.00
5.00
5.00
6.75
3.75
5.00
4.00
4.00
5.00
5.00
6.00
5.00
6.00
5.00
4.50
5.00
2.50
5.25
4.50
5.00
0.62
0.56
0.94
0.94
0.75
0.56
0.50
0.50
0.56
0.50
0.87
0.87
0.50
0.56
0.87
0.62
0.80
0.81
0.62
0.44
0.50
0.56
0.62
0.69
0.50
0.62
1.00
0.50
0.87
0.69
0.62
0.56
0.81
0.81
0.87
0.75
0.75
0.87
0.50
1.00
0.69
0.87
0.87
0.87
0.75
0.69
0.50
0.87
0.62
0.87
0.50
0.56
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.063
.050
.063
.063
.063
.063
.040
.063
.050
.050
.063
.090
.063
.050
.090
.063
.050
.063
.080
.080
.063
.040
.050
.063
.063
.050
.063
.050
.063
.050
.063
.050
.063
.040
.063
.050
.063
.063
.040
.040
.040
.063
.063
.063
.050
.063
.040
.063
.063
.063
.063
.050
INCHES
3003-0
3003-0
3003-0
3003-0
1100-0
3003-0
1100-0
1100-0
3003-0
3003-0
1100-0
3003-0
3003-0
3003-0
1100-0
6061-0
3003-0
1100-0
1100-0
3003-0
1100-0
3003-0
3003-0
3003-0
1100-0
3003-0
6061-0
1100-0
1100-0
3003-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
6061-0
3003-0
6061-0
1100-0
6061-0
3003-0
3003-0
3003-0
1100-0
6061-0
6061-0
1100-0
3003-0
.19
.25
.62
.62
.50
.19
.25
.25
.12
.19
.25
.25
.25
.19
.25
.31
.25
.25
.31
.12
.13
.22
.19
.14
.13
.19
.50
.17
.31
.33
.19
.12
.25
.25
.31
.31
.31
.31
.19
.34
.19
.31
.37
.25
.19
.22
.19
.31
.19
.31
.17
.12
22
.19
.52
.62
.62
.91
.19
.19
.25
.20
.20
.25
.22
.25
.20
.25
.31
.26
.25
.75
.75
.19
.20
.14
.12
.25
.26
.50
.20
.31
.33
.19
.20
.25
.28
.31
.31
.33
.31
.37
.37
.33
.31
.31
.31
.20
.19
.20
.31
.19
.50
.19
.14
ZT88-88B
ZT88-100
Z88-128A
ZT88-136
Z91-160
ZT92-145A
Z94-108A
Z96-96
Z96-112A
Z96-120A
Z96-128B
ZT96-128C
ZT96-128D
Z96-144
Z96-154
ZT96-160A
ZT86-128B
ZT86-150
ZT86-200
ZT86-216
H0530666
ZT87-147
H0540544
H0540706
Z88-128B
ZT88-154A
Z89-158
Z90-314
ZT91-119
Z91-120A
Z91-120B
H0570646
ZT92-122
ZT92-144
H0580606
ZT93-243
Z94-178
H0580745
ZT94-108B
ZT94-112
ZT94-120A
Z95-104A
Z95-104B
H0600605
H0600606
Z96-112B
Z96-112C
ZT96-112D
COT COL COG CI
•
•
•
•
•
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
X
•
X
•
Z96-128A
ZT96-136A
Z96-152
H0600806
•
X
•
•
RECTANGULAR
BOXES
Widths: 6.00” to 6.69”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
6.00
6.00
6.00
6.00
6.00
6.00
6.09
6.12
6.12
6.12
6.12
6.12
6.13
6.19
6.19
6.21
6.25
6.25
6.25
6.25
6.31
6.38
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.61
6.62
6.62
6.62
6.69
6.69
10.00
10.25
11.12
12.00
13.50
14.50
8.59
6.62
7.00
11.12
12.00
12.00
6.88
10.19
16.87
6.78
6.25
7.37
11.50
12.56
9.31
12.63
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
7.50
8.25
8.50
8.50
9.25
10.00
10.00
15.50
15.50
13.00
16.00
16.50
17.00
8.81
8.62
12.25
22.75
10.56
10.69
4.25
3.00
4.50
5.50
6.50
5.25
4.00
1.50
5.00
4.00
4.50
4.50
6.00
4.00
6.00
3.75
5.00
3.25
3.75
4.00
5.50
10.00
4.75
7.50
3.50
3.50
6.00
4.75
4.00
3.50
5.87
6.00
5.00
5.50
4.00
4.25
4.50
2.00
7.00
4.75
7.12
4.12
6.50
0.75
5.00
5.00
3.50
5.00
6.00
0.42
1.25
0.62
0.87
0.75
1.00
0.56
0.42
0.87
1.12
0.87
0.87
0.75
0.84
1.06
0.75
0.56
0.87
0.75
0.63
0.62
1.00
2.00
0.50
2.00
1.50
1.87
0.75
0.81
1.50
0.75
0.62
0.50
0.50
0.87
0.62
0.62
0.81
1.12
0.42
1.59
0.62
1.00
0.50
0.75
0.72
1.25
0.75
1.12
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.063
.063
.050
.063
.050
.063
.090
.063
.063
.090
.063
.090
.050
.090
.063
.063
.063
.063
.050
.063
.063
.090
.090
.063
.090
.090
.090
.040
.050
.063
.063
.063
.050
.063
.071
.050
.063
.063
.063
.063
.090
.050
.070
.063
.063
.040
.090
.063
.090
INCHES
3003-0
6061-0
3003-0
3003-0
3003-0
1100-0
3003-0
3003-0
1100-0
6061-0
6061-0
6061-0
1100-0
3003-0
6061-0
1100-0
3003-0
6061-0
1100-0
3003-0
1100-0
6061-0
6061-0
1100-0
6061-0
6061-0
6061-0
1100-0
3003-0
6061-0
3003-0
6061-0
3003-0
3003-0
6061-0
3003-0
3003-0
1100-0
6061-0
3003-0
3003-0
6061-0
6061-0
6061-0
1100-0
3003-0
6061-0
1100-0
6061-0
.12
.19
.12
.50
.44
.44
.19
.12
.31
.50
.25
.25
.50
.25
.50
.31
.12
.31
.25
.19
.31
.50
1.19
.25
1.41
1.00
1.25
.25
.27
1.09
.25
.31
.19
.19
.25
.19
.19
.22
.50
.12
.75
.25
.31
.12
.50
.34
.50
.31
.50
23
.12
.91
.11
.50
.52
.50
.25
.06
.31
.75
.37
.37
.92
.65
.50
.44
.19
.50
.25
.19
.31
.75
1.19
.44
1.41
1.00
1.50
.25
.21
1.09
.25
.31
.27
.25
.62
.39
.19
.22
.50
.19
.75
.31
.31
.18
.97
.33
.75
.31
.50
Z96-192
ZT100-100
Z104-104B
ZT104-136B
Z107-171A
COT COL COG CI
ZT96-160B
Z96-164
ZT96-178B
•
ZT96-216A
Z96-232A
ZT97-138
ZT98-106
Z98-112A
Z98-178
Z98-192A
Z98-192B
H0610685
ZT99-163
Z99-270B
H0620676
Z104-148
ZT104-160A
ZT104-160B
Z104-248A
Z104-248B
ZT104-208
ZT104-256
Z104-264A
Z104-272
Z106-140
H0660866
ZT106-196
Z106-364
Z107-169A
•
•
•
Z100-118
H0621155
ZT100-201
Z101-149A
Z102-202
Z104-104A
Z104-104C
Z104-104D
Z104-104E
Z104-104H
ZT104-104J
Z104-104K
ZT104-120
Z104-132
ZT104-136A
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 6.75” to 8.00”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
6.75
6.75
6.75
6.87
6.87
6.97
6.97
6.98
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.00
7.05
7.06
7.12
7.12
7.19
7.25
7.25
7.29
7.50
7.50
7.50
7.50
7.50
7.50
7.53
7.56
7.66
7.75
7.75
7.75
7.75
7.75
7.94
8.00
6.78
11.12
11.50
8.37
17.75
9.47
17.37
9.29
7.00
7.50
8.00
8.00
8.25
8.92
9.00
9.00
9.00
9.00
9.87
10.37
11.00
11.00
11.00
12.50
12.50
24.00
14.30
10.56
8.25
9.62
18.00
11.38
14.62
20.12
7.50
8.12
9.50
11.00
12.00
12.00
18.97
16.10
7.66
10.25
10.50
10.50
10.50
12.97
9.03
8.00
4.62
4.25
5.50
4.50
9.62
8.25
15.87
5.00
6.00
4.00
4.00
6.00
2.00
6.00
7.00
7.00
7.00
7.37
5.00
5.75
7.00
7.00
3.50
11.00
5.00
6.00
7.25
9.00
4.50
4.00
8.00
6.00
1.75
4.00
6.00
4.50
2.50
5.00
11.50
5.00
8.00
5.00
5.00
7.00
6.00
7.50
6.00
4.25
5.00
7.00
0.50
1.25
0.62
0.87
1.59
0.56
1.25
0.50
0.75
0.56
0.75
0.75
0.50
1.00
1.00
0.75
1.00
0.81
0.56
1.04
1.06
0.68
0.81
0.69
0.50
1.31
1.50
1.31
0.87
0.87
1.06
1.00
0.75
0.80
0.75
0.69
1.00
0.75
1.12
0.90
0.87
1.00
1.50
1.00
1.12
1.00
1.00
1.37
0.87
1.00
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.050
.090
.063
.063
.090
.080
.090
.063
.063
.063
.063
.063
.063
.063
.063
.040
.090
.063
.050
.040
.063
.063
.063
.063
.063
.063
.090
.063
.063
.063
.090
.090
.063
.063
.063
.050
.040
.063
.090
.090
.063
.090
.063
.090
.063
.060
.063
.050
.090
.063
INCHES
3003-0
6061-0
3003-0
6061-0
3003-0
3003-0
6061-0
1100-0
1100-0
3003-0
6061-0
1100-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
3003-0
3003-0
6061-0
1100-0
6061-0
3003-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
.19
.50
.31
.31
.75
.25
.50
.14
.31
.25
.50
.31
.09
.28
.44
.44
.41
.37
.16
.50
.50
.28
.25
.19
.19
.75
1.00
.75
.31
.31
.44
.50
.06
.37
.44
.25
.44
.25
.62
.19
.37
.37
1.00
.50
.50
.75
.41
.75
.28
.62
24
.25
.75
.44
.50
.75
.23
.50
.44
.31
.25
.50
.31
.33
.44
.44
.47
.41
.37
.14
.50
.31
.32
.31
.75
.37
.75
1.00
.75
.50
.50
.50
.50
.44
1.19
.44
.27
.44
.25
.62
.75
.37
1.00
1.00
.50
.50
.75
.75
.75
.66
.62
ZT111-152
Z112-112
Z112-128
Z112-144A
Z112-176A
ZT112-200A
Z113-169
Z120-192
COT COL COG CI
ZT108-109
Z108-178
ZT108-184
Z110-134
ZT110-284
•
•
Z111-278
H0690926
ZT112-120
Z112-128B
H0700826
Z112-143A
Z112-144B
Z112-144D
ZT112-144E
ZT112-158
ZT112-166
•
•
X
Z114-132
Z114-154
Z115-288A
Z116-182
H0721466
ZT116-322
Z120-120
ZT120-130
Z120-152A
Z120-176
Z120-192A
Z120-304
Z120-257
Z122-122
Z124-164
Z124-168
Z124-168B
Z124-168C
Z124-207A
ZT127-145A
Z128-128A
•
•
•
X
X
Z112-176
Z112-176B
ZT112-200B
Z112-384
Z113-229
X
•
•
X
X
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 8.00” to 9.00”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.06
8.25
8.25
8.25
8.25
8.37
8.37
8.37
8.37
8.47
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.50
8.60
8.75
8.75
8.75
8.75
8.75
8.75
8.75
8.78
9.00
9.00
9.00
9.00
9.00
8.00
9.00
9.00
9.62
10.00
11.00
11.00
11.00
13.50
14.00
21.00
10.81
9.75
9.75
14.25
14.87
10.81
11.50
16.12
17.50
12.97
8.50
8.50
10.25
11.50
12.00
12.00
12.62
13.00
13.00
14.00
15.25
19.50
20.50
20.50
24.00
11.00
9.12
9.75
12.00
12.00
13.75
13.75
17.95
15.53
9.00
9.00
12.00
12.00
27.00
6.00
5.75
6.00
5.00
4.00
7.50
5.75
6.62
8.25
7.00
8.50
3.75
5.00
5.00
8.00
11.25
4.00
7.00
8.00
8.00
5.25
12.00
3.00
5.00
5.62
10.00
6.00
8.00
5.50
5.12
6.50
6.00
8.00
8.50
8.50
5.00
5.00
8.00
5.00
8.00
8.00
10.00
7.00
6.00
12.00
8.37
5.00
6.25
6.50
7.00
0.62
0.50
0.62
1.00
0.33
1.44
0.87
0.81
0.81
1.44
1.50
1.12
0.56
0.79
1.50
1.19
0.50
1.06
1.50
1.12
1.00
1.62
0.81
0.75
1.06
1.62
0.87
1.25
0.62
0.62
0.62
0.65
1.00
1.62
1.62
1.62
0.87
1.00
0.81
1.06
1.37
1.12
1.12
1.06
0.62
1.06
1.12
0.62
1.00
1.37
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.063
.063
.063
.063
.063
.063
.050
.063
.063
.063
.090
.063
.050
.050
.063
.063
.063
.063
.090
.090
.090
.090
.063
.063
.063
.090
.063
.090
.063
.063
.063
.090
.090
.090
.063
.090
.063
.090
.063
.063
.090
.090
.050
.063
.090
.063
.090
.050
.090
.090
INCHES
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
3003-0
3003-0
3003-0
6061-0
6061-0
6061-0
3003-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
3003-0
6061-0
3003-0
6061-0
6061-0
6061-0
3003-0
3003-0
3003-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
3003-0
3003-0
6061-0
.25
.25
.25
.50
.09
.87
.25
.50
.50
.87
.75
.50
.19
.25
1.00
.50
.25
.50
.91
.47
.50
1.00
.37
.19
.50
1.00
.56
.50
.19
.12
.22
.28
.50
1.00
1.00
1.00
.25
.50
.19
.50
.75
.50
.50
.50
.37
.50
.50
.20
.50
.75
25
.62
.25
.25
.50
.09
.87
.20
1.00
1.00
.87
.75
.50
.20
.20
1.00
.69
.31
.56
.91
.87
.47
1.00
.31
.22
.50
1.00
.56
.75
.25
.09
.25
.41
.75
1.00
1.03
1.00
.31
.75
.19
.75
.75
.75
.75
.50
.37
.50
.50
.20
.66
.75
Z128-128B
Z128-144
Z128-176A
ZT128-176B
ZT128-216
Z128-224
Z128-336
ZT132-238
Z136-164A
Z136-192A
Z140-192A
Z144-144A
Z144-144B
ZT144-192A
COT COL COG CI
•
H0800906
•
Z128-154A
ZT128-160
ZT128-176C
•
•
•
•
•
X
Z129-173
ZT132-156A
ZT132-156B
Z132-228
Z134-173
Z134-184
Z134-258A
Z134-280A
ZT135-207
Z136-136A
ZT136-136B
ZT136-184
Z136-192B
Z136-202
ZT136-208A
ZT136-208B
ZT136-224
ZT136-244
Z136-312
Z136-328A
Z136-328B
Z136-384
Z138-176
Z140-146
ZT140-156
Z140-192B
Z140-220A
Z140-220B
Z140-286
ZT141-249
ZT144-192B
Z144-432A
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 9.00” to 11.00”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
9.00
9.12
9.12
9.12
9.19
9.19
9.19
9.19
9.19
9.37
9.37
9.37
9.37
9.69
9.73
9.84
9.87
9.87
9.93
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.00
10.03
10.06
10.12
10.19
10.19
10.19
10.23
10.25
10.31
10.38
10.50
10.50
10.59
10.62
10.69
10.75
10.81
10.87
11.00
11.00
11.00
11.00
27.00
12.12
12.12
13.00
12.19
13.25
13.25
13.25
13.25
10.25
10.25
14.00
14.50
13.75
11.50
20.47
20.50
20.50
9.93
10.37
11.00
12.00
12.00
14.00
16.00
16.00
18.06
20.00
13.03
13.06
11.62
12.19
24.50
24.50
15.25
11.75
12.44
16.38
12.50
18.62
10.81
11.12
20.94
16.00
16.87
11.75
11.00
11.00
18.00
18.00
7.75
6.00
12.00
8.50
5.50
8.87
9.00
9.00
3.50
4.00
5.00
6.00
10.00
6.00
8.00
7.00
8.00
7.50
9.00
8.75
7.50
9.00
9.00
6.00
9.00
9.00
9.00
6.00
8.00
9.00
8.00
3.50
4.00
8.00
9.00
5.00
8.87
6.00
8.00
4.00
2.00
5.50
8.00
8.00
9.00
5.00
9.00
9.00
10.00
8.56
1.37
0.75
1.30
1.62
0.56
1.62
1.19
1.19
0.81
0.56
0.62
1.00
1.62
1.12
1.12
1.12
1.62
1.19
1.75
1.06
1.25
1.62
1.25
0.75
1.62
1.25
1.62
0.69
0.75
0.81
1.37
0.56
1.12
1.37
1.31
1.12
1.00
1.50
1.12
1.75
0.62
0.81
1.62
1.12
1.37
1.00
1.62
1.19
1.62
1.00
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
.063
.063
.063
.063
.090
.090
.090
.063
.063
.050
.063
.050
.090
.050
.090
.063
.090
.090
.090
.063
.090
.090
.090
.090
.090
.090
.090
.063
.063
.063
.090
.063
.063
.063
.063
.090
.063
.090
.090
.063
.040
.050
.090
.090
.063
.063
.090
.090
.090
.063
INCHES
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
3003-0
3003-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
.75
.25
.62
1.00
.25
1.12
.56
.59
.25
.19
.19
.45
1.00
.50
.50
.50
1.00
.63
1.37
.50
.62
1.00
.62
.30
1.00
.62
1.00
.19
.41
.50
.75
.19
.50
.81
.75
.50
.44
1.00
.50
1.25
.37
.25
1.12
.50
.75
.50
1.00
.62
1.00
.50
*Available with or without bead pattern. Please specify. ** Beaded only.
26
.78
.62
.62
1.00
.65
1.12
.56
.59
.59
.20
.19
.45
1.00
.50
.75
.72
1.00
1.00
1.37
.50
.62
1.00
.62
.30
1.00
.62
1.00
.19
.41
.50
.75
.50
.50
.81
.75
.75
.50
1.00
1.00
0.38
.41
.20
1.12
.75
.75
.50
1.00
.62
1.00
1.00
Z147-212A
Z147-212B
ZT150-164B
Z160-166
Z160-176A
Z160-192A
Z160-192B
Z160-256A
Z161-209A
ZT161-209B
Z163-392B
ZT172-256
Z176-176B
COT COL COG CI
Z144-432B
Z146-194A
Z146-194B
Z146-208A
ZT147-195
Z147-212D
Z147-212C
ZT150-164A
ZT150-224
Z150-232A
Z155-220A
Z156-184
Z157-328A
Z158-328A
Z158-328B
Z159-159
•
•
•
X
•
•
•
•
•
•
H1001409
X
Z160-256B
Z160-289
ZT160-320
Z162-186
Z163-195A
Z163-392A
Z164-244A
Z164-188
ZT165-199
Z166-262
Z168-200
Z168-298
Z170-173A
ZT170-178
Z171-335
•
•
Z173-270A*
Z174-188
Z176-176A
Z176-288A**
ZT176-288C
•
•
•
RECTANGULAR
BOXES
Widths: 11.00”
11.00” to
to 13.38”
13.38”
Widths:
Note: Flush
Flush fitting
fitting covers
covers are
are available
available for
for any
any box
box listed.
listed.
Note:
OUTSIDE
OUTSIDE
WIDTH LENGTH
LENGTH
WIDTH
W
W X
X L
L
OUTSIDE
OUTSIDE
HEIGHT
HEIGHT
MAX.
MIN.
MAX.
MIN.
BLANK
BLANK
GAUGE
GAUGE
INCHES
INCHES
H INCHES
INCHES
H
T INCHES
INCHES
T
ALLOY
ALLOY
11.00
18.00
10.00
1.62
0.063
6061-0
11.00
18.00
10.00
1.62
.063
6061-0
11.00
18.00
10.00
1.62
.063
6061-0
11.25
16.19
5.00
1.00
0.080
6061-0
11.25
16.19
5.00
1.00
.080
6061-0
11.25
16.19
5.00
1.00
.080
6061-0
11.44
13.06
9.00
1.62
0.063
6061-0
11.44
13.06
9.00
1.62
.063
6061-0
11.44
13.06
9.00
1.62
.063
6061-0
11.44
13.75
10.25
1.50
.090
6061-0
11.44
13.75
10.25
1.50
0.090
6061-0
11.44
13.75
10.25
1.50
.090
6061-0
11.44
13.75
9.00
1.91
.090
3003-0
11.44
13.75
9.00
1.91
0.090
3003-0
11.44
13.75
9.00
1.91
.090
3003-0
11.44
13.75
9.00
1.88
.063
6061-0
11.44
13.75
9.00
1.88
.063
6061-0
11.44
13.75
9.00
1.88
0.063
6061-0
11.44
13.75
10.00
1.12
.090
6061-0
11.44
13.75
10.00
1.12
.090
6061-0
11.44
13.75
10.00
1.12
0.090
6061-0
11.50
11.50
8.00
1.37
.063
6061-0
11.50
11.50
8.00
1.37
.063
6061-0
11.50
11.50
8.00
1.37
0.063
6061-0
11.50
13.12
5.75
0.56
.063
3003-0
11.50
13.12
5.75
0.56
.063
3003-0
11.50
11.50
10.00
2.00
0.063
6061-0
11.50
15.00
9.25
1.31
.063
6061-0
11.50
15.00
9.25
1.31
.063
6061-0
11.50
13.12
5.75
0.56
0.063
3003-0
11.56
13.19
9.00
1.12
.063
6061-0
11.56
13.19
9.00
1.12
.063
6061-0
11.50
15.00
9.25
1.31
0.063
6061-0
11.56
13.75
4.50
1.06
.063
3003-0
11.56
13.75
4.50
1.06
.063
3003-0
11.56
15.06
8.00
1.62
.090
6061-0
11.50
64.25
9.00
1.50
0.080
6061-0
11.56
15.06
8.00
1.62
.090
6061-0
11.62
20.12
10.00
1.62
.090
6061-0
11.56
13.19
9.00
1.12
0.063
6061-0
11.62
20.12
10.00
1.62
.090
6061-0
11.62
20.12
10.00
1.62
.063
6061-0
11.62
20.12
10.00
1.62
.063
6061-0
11.56
15.06
8.00
1.62
0.090
6061-0
11.75
13.00
5.50
1.37
.090
6061-0
11.75
13.00
5.50
1.37
.090
6061-0
6061-0
11.62
20.12
10.00
1.62
0.090
11.75
14.50
10.00
1.62
.100
6061-0
11.75
14.50
10.00
1.62
.100
6061-0
11.62
20.12
10.00
1.62
0.063
6061-0
11.75
27.25
9.00
1.19
.090
6061-0
11.75
27.25
9.00
1.19
.090
6061-0
11.75
13.00
5.50
1.37
0.090
6061-0
11.78
14.78
9.00
1.00
.063
6061-0
11.78
14.78
9.00
1.00
.063
6061-0
11.75
14.50
10.00
1.62
0.100
6061-0
12.00
12.00
10.00
1.62
.090
6061-0
12.00
12.00
10.00
1.62
.090
6061-0
11.75
27.25
9.00
1.19
0.090
6061-0
12.00
12.00
7.00
1.12
.090
6061-0
12.00
12.00
7.00
1.12
.090
6061-0
11.78
14.78
9.00
1.00
0.063
6061-0
12.00
12.00
6.00
0.87
.090
6061-0
12.00
12.00
6.00
0.87
.090
6061-0
12.00
12.00
6.00
1.12
.063
6061-0
12.00
12.00
10.00
1.62
0.090
6061-0
12.00
12.00
6.00
1.12
.063
6061-0
12.00
13.00
9.00
1.12
.063
6061-0
12.00
13.00
9.00
1.12
.063
6061-0
12.00
12.00
7.00
1.12
0.090
6061-0
12.00
13.00
9.00
1.09
.090
6061-0
12.00
13.00
9.00
1.09
.090
6061-0
12.00
12.00
6.00
0.87
0.090
6061-0
12.00
16.00
8.00
0.69
.090
3003-0
12.00
16.00
8.00
0.69
.090
3003-0
12.00
12.00
6.00
1.12
0.063
6061-0
12.00
16.00
8.00
0.69
.063
6061-0
12.00
16.00
8.00
0.69
.063
6061-0
12.00
13.00
9.00
1.12
0.063
6061-0
12.00
16.00
10.00
1.25
.090
6061-0
12.00
16.00
10.00
1.25
.090
6061-0
12.00
13.00
9.00
1.09
0.090
6061-0
12.00
17.19
6.62
1.88
.063
3003-0
12.00
17.19
6.62
1.88
.063
3003-0
12.00
16.00
8.00
0.69
0.090
3003-0
12.00
18.00
10.00
1.62
.090
6061-0
12.00
18.00
10.00
1.62
.090
6061-0
12.00
16.00
8.00
0.69
0.063
6061-0
12.00
18.00
10.00
1.37
.090
6061-0
12.00
18.00
10.00
1.37
.090
6061-0
12.00
18.00
9.00
1.12
.063
6061-0
12.00
16.00
10.00
1.25
0.090
6061-0
12.00
18.00
9.00
1.12
.063
6061-0
12.00
18.00
9.50
1.25
.063
6061-0
12.00
18.00
9.50
1.25
.063
6061-0
0.063
3003-0
12.00
17.19
6.62
1.88
12.00
18.00
10.00
1.12
.090
3003-0
12.00
18.00
10.00
1.12
.090
3003-0
12.00
18.00
10.00
1.62
0.090
6061-0
12.00
19.25
8.00
1.62
.090
6061-0
12.00
19.25
8.00
1.62
.090
6061-0
12.00
18.00
10.00
1.37
0.090
6061-0
12.00
21.50
10.00
1.50
.090
6061-0
12.00
21.50
10.00
1.50
.090
6061-0
12.00
18.00
9.00
1.12
0.063
6061-0
12.00
21.50
10.00
1.50
.063
6061-0
12.00
21.50
10.00
1.50
.063
6061-0
12.00
18.00
9.50
1.25
0.063
6061-0
12.00
24.00
7.50
1.37
.090
6061-0
12.00
24.00
7.50
1.37
.090
6061-0
12.00
18.00
10.00
1.12
0.090
3003-0
12.12
15.12
9.00
1.00
.063
1100-0
12.12
15.12
9.00
1.00
.063
1100-0
12.00
19.25
8.00
1.62
0.090
6061-0
12.19
14.62
7.12
1.00
.050
1100-0
12.19
14.62
7.12
1.00
.050
1100-0
12.19
14.62
7.00
1.12
.063
6061-0
12.00
21.50
10.00
1.50
0.090
6061-0
12.19
14.62
7.00
1.12
.063
6061-0
12.31
19.94
10.00
1.62
.090
6061-0
12.00
21.50
10.00
1.50
0.063
6061-0
12.31
19.94
10.00
1.62
.090
6061-0
12.37
12.87
10.00
1.12
.090
6061-0
12.37
12.87
10.00
1.12
.090
6061-0
12.00
24.00
7.50
1.37
0.090
6061-0
12.44
20.81
8.00
1.62
.090
6061-0
12.44
20.81
8.00
1.62
.090
6061-0
12.12
15.12
9.00
1.00
0.063
1100-0
12.47
21.00
10.50
1.87
.090
6061-0
12.47
21.00
10.50
1.87
.090
6061-0
12.19
14.62
7.12
1.00
0.050
1100-0
12.81
13.12
7.37
0.81
.063
3003-0
12.81
13.12
7.37
0.81
.063
3003-0
12.19
14.62
7.00
1.12
0.063
6061-0
13.00
15.00
4.50
0.75
.050
3003-0
13.00
15.00
4.50
0.75
.050
3003-0
12.31
19.94
10.00
1.62
0.090
6061-0
13.00
22.50
8.00
1.37
.090
6061-0
13.00
22.50
8.00
1.37
.090
6061-0
12.37
12.87
10.00
1.12
0.090
6061-0
13.19
13.25
7.00
1.25
.063
6061-0
13.19
13.25
7.00
1.25
.063
6061-0
13.25
19.75
6.50
1.21
.090
3003-0
20.81
8.00
1.62
0.090
6061-0
12.44
13.25
19.75
6.50
1.21
.090
3003-0
13.25
19.75
6.50
1.21
.063
6061-0
12.47
21.00
10.50
1.87
0.090
6061-0
13.25
19.75
6.50
1.21
.063
6061-0
13.38
19.63
5.50
1.00
.090
6061-0
13.38
19.63
5.50
1.00
.090
6061-0
12.81
13.12
7.37
0.81
0.063
3003-0
13.38
16.92
4.00
0.75
.050
6061-0
13.38
16.92
4.00
0.75
.050
6061-0
13.00
15.00
4.50
0.75
0.050
3003-0
13.00
22.50
8.00
1.37
0.090
6061-0
13.19
13.25
7.00
1.25
0.063
6061-0
13.25
19.75
6.50
1.21
0.090
3003-0
13.25
19.75
6.50
1.21
0.063
6061-0
13.38 with 16.92
4.00
0.75
0.050** Beaded
6061-0
*Available
or
without
bead
pattern.
Please
specify.
*Available with or without bead pattern. Please specify. ** Beaded only.
only.
*Available with or without bead pattern. Please specify. **Beaded only.
CORNER
CORNER RADII
RADII
BOTTOM SIDE
BOTTOM
SIDE
PART
PART NO.
NO.
STOCKED
STOCKED
PART
PART NO.
NO.
NON-STOCKED
NON-STOCKED
INCHES
INCHES
Specify trim
trim height
height
Specify
Specify trim
trim height
height
Specify
R1 inside
inside R2
R2 inside
inside
R1
1.030
1.03
1.03
0.440
.44
.44
1.000
1.00
1.00
.87
0.870
.87
.91
0.910
.91
.91
.91
0.910
.47
.47
0.470
.87
.87
0.870
.19
.19
0.687
.75
.75
0.190
.50
.50
0.750
.50
.50
1.00
1.380
1.00
1.00
0.500
1.00
1.00
1.00
1.000
.75
.75
1.000
1.12
1.12
1.000
.69
.69
0.750
.50
.50
1.120
1.00
1.00
0.690
.62
.62
0.500
.37
.37
1.00
1.000
1.00
.50
.50
0.620
.50
.50
0.370
.37
.37
1.000
.37
.37
0.500
.72
.72
0.500
.91
.91
0.370
1.00
1.00
0.370
.75
.75
.50
0.720
.50
.66
.66
0.910
.47
.47
1.000
1.00
1.00
0.750
.87
.87
0.500
.91
.91
0.660
.75
.75
0.470
.34
.34
1.000
.50
.50
.50
0.870
.50
1.12
0.910
1.12
.50
.50
0.750
1.00
1.00
0.340
1.25
1.25
0.500
.37
.37
0.500
.30
.30
1.120
.75
.75
0.500
.59
.59
.56
1.000
.56
.59
1.250
.59
.19
.19
0.370
.25
.25
0.300
0.750
0.590
0.560
0.590
0.250
27
27
1.030
1.03
1.03
0.720
.72
.72
1.000
1.00
1.00
.87
0.870
.87
.91
0.910
.91
.91
.91
0.910
.94
.94
0.940
.87
.87
0.870
.19
.19
0.687
.75
.75
0.190
.50
.50
0.750
.25
.25
1.00
1.380
1.00
1.00
0.500
1.00
1.00
1.00
1.000
.75
.75
1.000
1.12
1.12
1.000
.69
.69
0.750
.50
.50
1.120
1.00
1.00
0.690
.62
.62
0.500
.62
.62
1.03
1.000
1.03
.50
.50
0.620
.50
.50
0.620
1.00
1.00
1.030
1.00
1.00
0.500
.91
.91
0.500
.91
.91
1.000
1.00
1.00
1.000
.75
.75
1.03
0.910
1.03
.94
.94
0.910
.97
.97
1.000
1.00
1.00
0.750
.87
.87
1.030
.91
.91
0.940
.75
.75
0.970
.50
.50
1.000
.50
.50
.75
0.870
.75
1.12
0.910
1.12
.75
.75
0.750
1.00
1.00
0.500
1.25
1.25
0.500
.50
.50
0.750
.33
.33
1.120
.75
.75
0.750
.59
.59
.56
1.000
.56
.59
1.250
.59
.41
.41
0.500
.50
.50
0.330
0.750
0.590
0.560
0.590
0.500
Z183-209
Z183-209
Z183-209
Z185-241*
Z185-241*
Z185-241*
Z192-288A*
Z192-288A*
Z192-288A*
COVERS
COVERS
AVAILABLE
AVAILABLE
X=
= Stock
Stock
X
•• == Non
Non Stock
Stock
COT COL
COL COG
COG CI
CI
COT
Z176-288B*
Z176-288B*
Z176-288B*
Z180-259A
Z180-259A
Z180-259A
••
Z183-220A
Z183-220A
Z183-220A
ZT183-220B
ZT183-220B
ZT183-220B
Z183-220B
Z183-220B
Z183-220B
Z183-220C
Z183-220C
Z183-220C
Z184-184A
Z184-184A
Z184-184A
ZT184-210
ZT184-210
Z184-184B
Z184-240
Z184-240
ZT184-210
Z185-211A
Z185-211A
Z184-240
ZT185-220
ZT185-220
••
••
•
Z184-1028*
Z186-322A
Z185-211A
Z186-322A
Z186-322B
Z186-322B
Z188-208A
Z188-208A
Z186-322A
Z188-232
Z188-232
Z186-322B
Z188-436
Z188-436
Z188-208A
Z188-236
Z188-236
Z188-232
Z192-192A
Z192-192A
Z188-436
Z192-192B
Z192-192B
Z188-236
Z192-192C
Z192-192C
Z192-192D
Z192-192A
Z192-192D
Z192-208A
Z192-208A
Z192-192B
Z192-208B
Z192-208B
Z192-192C
ZT192-256A
ZT192-256A
Z192-192D
ZT192-256B
ZT192-256B
Z192-208A
Z192-256C
Z192-256C
Z192-208B
ZT192-275
ZT192-275
ZT192-256A
ZT192-256B
Z192-288B
Z192-288B
Z192-288C
Z192-256C
Z192-288C
Z192-288E
Z192-288E
ZT192-275
ZT192-288D
ZT192-288D
Z192-308
Z192-308
Z192-288B
Z192-344A*
Z192-344A*
Z192-288C
Z192-344B*
Z192-344B*
Z192-288E
Z192-384A
Z192-384A
ZT192-288D
Z194-242**
Z194-242**
Z192-308
Z195-234A
Z195-234A
Z195-234B*
Z192-344A*
Z195-234B*
Z197-319
Z192-344B*
Z197-319
Z198-206A
Z198-206A
Z192-384A
Z199-333A*
Z199-333A*
Z194-242**
Z200-336A
Z200-336A
Z195-234A
ZT205-210A
ZT205-210A
Z195-234B*
ZT208-240
ZT208-240
Z197-319
Z208-360A*
Z208-360A*
Z198-206A
Z211-212
Z211-212
ZT212-316A
Z199-333A*
ZT212-316A
ZT212-316B
Z200-336A
ZT212-316B
H1331969
H1331969
ZT205-210A
Z214-271
Z214-271
ZT208-240
Z208-360A*
Z211-212
ZT212-316A
ZT212-316B
Z214-271
••
•
••
•
••
••
•
•
RECTANGULAR
BOXES
Widths: 13.50” to 16.94
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
COVERS
AVAILABLE
X = Stock
• = Non Stock
R1 inside R2 inside
INCHES
13.50
13.56
13.62
13.62
13.75
13.75
14.00
14.00
14.12
14.12
14.12
14.50
14.50
14.50
14.50
14.50
14.50
14.50
14.62
14.62
14.62
14.75
14.95
20.31
16.97
15.00
20.62
26.12
26.12
14.00
14.00
15.62
15.62
16.12
17.00
20.62
20.62
20.62
20.62
23.62
26.00
16.12
16.12
16.12
26.00
23.37
12.00
7.50
9.00
10.00
14.00
12.00
9.00
8.00
8.00
9.00
10.00
12.00
14.50
8.50
6.50
11.00
7.00
9.25
7.00
8.00
10.87
9.00
6.00
1.50
1.30
1.50
1.87
2.37
2.37
1.06
1.50
1.06
1.06
1.62
1.37
1.87
1.87
1.50
1.87
1.37
1.25
1.12
1.37
1.50
1.37
2.47
.090
.063
.090
.090
.090
.063
.063
.090
.063
.090
.090
.090
.090
.063
.090
.080
.090
.090
.063
.090
.090
.090
.090
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
1.00
.62
.75
1.25
1.53
1.56
.50
.50
.50
.50
1.00
.69
1.25
1.25
.91
1.00
.75
.87
.50
1.00
1.12
.75
1.19
1.00
1.00
.75
1.50
1.53
1.56
.50
.47
1.00
.94
1.00
.80
1.50
1.53
.91
1.00
.75
.87
1.02
.98
1.12
.75
1.19
15.00
15.00
15.00
15.00
15.00
15.00
15.15
15.25
15.25
15.25
15.25
15.44
15.44
15.50
15.52
15.55
15.62
15.62
15.81
15.87
15.87
16.00
16.12
16.50
16.50
16.50
16.55
16.87
16.94
16.94
16.94
15.50
15.50
18.50
20.00
21.50
29.25
21.65
16.50
16.50
20.25
20.25
27.44
27.44
30.37
61.62
17.50
19.12
19.12
27.81
15.87
15.87
20.00
26.12
20.00
20.00
20.00
16.68
20.12
21.94
21.94
32.94
10.00
9.00
10.00
9.00
8.00
10.00
6.50
10.00
10.00
16.00
10.00
11.00
10.00
8.00
10.00
10.00
11.00
7.37
9.44
10.00
7.00
9.00
11.00
10.00
10.00
10.00
10.00
10.00
13.00
10.00
10.00
14.00
1.37
1.37
1.37
1.62
1.12
1.62
1.38
1.12
1.50
2.62
1.62
2.12
2.12
1.56
2.82
1.12
1.50
1.00
1.62
1.06
1.62
1.50
1.62
1.06
1.06
1.50
1.62
2.12
2.12
1.50
1.69
.090
.063
.090
.090
.090
.090
.090
.090
.090
.090
.090
.090
.063
.063
.080
.090
.090
.063
.090
.063
.090
.090
.090
.063
.063
.090
.090
.090
.090
.063
.090
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
.75
.75
.75
1.00
1.00
1.00
.75
.50
.87
2.00
1.00
1.50
1.53
1.00
1.37
.50
.87
.50
1.00
.50
1.00
1.00
1.00
.50
.50
.87
1.00
1.50
1.50
.87
1.09
.75
.75
.75
1.00
1.00
1.00
.94
.87
.87
1.50
1.50
1.50
1.50
1.00
1.37
1.25
.87
.50
1.00
.50
1.00
1.00
1.00
.88
2.00
.87
1.00
1.50
1.50
1.50
1.09
*Available with or without bead pattern. Please specify. ** Beaded only.
28
Z224-224A
Z240-248A
Z254-254B
COT COL COG CI
Z216-325A*
ZT217-271
Z218-240*
Z218-330*
Z220-418A*
Z220-418B
Z224-224B
Z226-250A*
Z226-250B*
Z226-258**
Z232-272A*
Z232-330A
Z232-330B*
Z232-330C
Z232-330D
Z232-378*
ZT232-416
Z234-258A
Z234-258B*
Z234-258C
Z236-416*
Z239-374A*
Z240-248B
Z240-296
Z240-320
Z240-344A
Z240-468*
Z242-347B
Z244-264A
Z244-264B
Z244-324A*
Z244-324B*
Z247-439A*
Z247-439B
Z248-486*
Z248-984
Z249-280A
Z250-306A*
ZT250-306B
Z253-445A
Z254-254A*
Z256-320
Z258-418*
Z264-320A*
Z264-320B*
Z264-320C
Z265-267
Z270-322*
Z271-351A*
Z271-351B*
Z271-527*
•
•
•
•
•
•
•
•
•
RECTANGULAR
BOXES
Widths: 17.00” to 28.25”
Note: Flush fitting covers are available for any box listed.
OUTSIDE
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
MAX.
MIN.
BLANK
GAUGE
INCHES
H INCHES
T INCHES
17.00
17.00
17.25
17.38
17.38
17.06
17.94
18.00
18.00
18.00
18.00
18.00
18.00
18.00
18.00
18.48
18.62
18.62
19.00
19.00
19.00
19.37
19.56
19.56
19.94
19.94
20.00
20.00
20.00
20.12
20.12
20.25
20.31
20.40
20.56
20.62
21.00
21.00
21.22
21.44
21.50
22.50
23.00
23.44
24.00
25.00
25.50
27.25
28.00
28.25
ALLOY
CORNER RADII
BOTTOM SIDE
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R1 inside R2 inside
INCHES
20.31
22.00
22.87
20.00
20.00
19.00
20.94
18.00
18.00
18.00
21.00
27.00
27.00
27.00
30.00
22.12
22.75
22.75
19.00
22.00
22.00
27.37
21.50
21.50
12.00
9.44
9.00
15.25
5.87
8.00
12.87
7.00
10.00
8.25
16.00
10.00
8.50
9.75
4.00
8.00
13.00
13.00
10.00
9.00
10.00
14.00
10.00
11.25
1.62
1.50
1.37
3.25
3.25
1.25
1.62
0.75
1.37
1.25
1.87
1.50
1.50
1.50
0.87
0.75
1.50
1.50
1.50
1.37
1.37
2.25
1.50
1.50
.090
.090
.090
.100
.100
0.63
.090
.090
.090
.063
.090
.090
.063
.090
.080
.063
.063
.090
.090
.090
.063
.100
.063
.090
6061-0
6061-0
6061-0
6061-0
6061-0
3003-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
1.00
.88
.75
2.41
.38
.50
1.12
.37
.75
.37
1.25
1.00
1.00
.84
.37
.69
.87
.87
.87
.75
.75
1.25
.87
.84
1.00
.88
.75
2.41
2.41
.75
1.12
.75
.75
.78
1.25
1.00
1.00
.91
1.00
.69
1.50
1.47
.87
.75
.78
1.25
.87
.84
Z272-325A*
Z272-352
Z276-366*
Z278-320A
Z278-320B
ZT282-304
Z287-335**
Z288-288A*
Z288-288B*
Z288-288C
Z288-336*
Z288-432A*
Z288-432B
Z288-432C
Z288-480A
Z296-354*
Z298-364A*
Z298-364B
Z304-304*
Z304-352A
Z304-352B
Z310-438A
Z313-344A*
Z313-344B
25.91
26.00
26.00
28.00
21.37
32.12
21.25
20.50
20.40
22.12
28.12
26.00
32.00
26.25
37.37
30.00
22.50
23.00
25.75
26.00
32.00
33.50
37.25
54.19
28.25
10.00
10.00
11.62
9.00
10.00
10.50
14.00
13.50
10.00
13.50
14.00
16.25
13.25
11.00
10.00
12.00
8.00
11.00
18.00
14.00
11.00
9.12
15.00
10.00
10.00
1.50
1.50
1.87
1.50
1.62
2.12
1.87
1.62
1.50
1.75
1.87
2.00
1.75
1.62
1.75
1.75
1.50
1.87
3.00
1.87
2.25
2.00
1.87
1.87
1.87
.100
.090
.090
.090
.090
.090
.090
.090
.090
.090
.090
.090
.100
.063
.063
.090
.090
.090
.090
.090
.090
.090
.090
.090
.090
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
6061-0
1.12
.91
1.25
.91
1.00
1.50
1.25
1.00
1.00
.75
1.25
1.10
1.38
1.00
1.12
.91
.87
1.25
2.00
1.25
1.50
1.25
1.25
1.25
1.25
1.12
.94
1.25
.91
1.00
1.50
1.25
1.00
1.00
1.25
1.50
1.10
1.38
1.00
1.12
.91
.87
1.25
2.00
1.25
1.50
1.25
1.25
1.25
1.25
Z319-415*
Z320-416B
Z320-416*
Z320-448
Z322-342A*
Z322-514*
Z324-340*
Z325-328A*
Z327-327
Z329-354A
Z330-450*
Z336-416
Z336-512*
Z340-420*
Z343-598*
Z344-480A
Z360-360A*
Z368-368A*
Z375-412
Z384-416*
Z400-512A*
Z408-536A*
Z436-596*
Z448-867*
Z452-452*
*Available with or without bead pattern. Please specify. **Beaded only.
29
COVERS
AVAILABLE
X = Stock
• = Non Stock
COT COL COG CI
ROUND
HOUSINGS
Ordering information
Zero Manufacturing offers two basic deep-drawn round housing configurations: Standard and Special. They are available in any height up to the maximum height listed. When ordering, give the part number and height desired in
inches.
1/16"
(0.0625") increments.
Remember that Zero Manufacturing can save you time and money by fulfilling
all your modification needs in-house. Eliminate extra vendors and let Zero finish the job for you.
Key to drawing
OD Outside diameter measured at tangency
between bottom radius (R1) and side
H
Outside height
T
Gauge thickness
A
Angle of the bevel (Special Version only)
X
Inset of the base from the outside vertical wall
(Special Version only)
STANDARD VERSION (Figure 1)
The Standard Version round housing is drawn with a
uniform bottom radius (R1).
SPECIAL VERSION
(Figure 2)
The Special Version round housings, available only
through special order, feature an angle-beveled base
instead of a uniform radius. The tables on the following pages show this under the R1 column as a combination of the angle of the bevel (dimension A) and
the inset of the base from the outside vertical wall
(dimension X). This is shown, for example, as 30. x
0.31.
Part Number Example:
ZR35A-2.00
ZR35A-32
A 2.20” diameter X
2.00” round housing
made from 1100-0
alloy.
ZR35A-2.00-AL60
ZR35A-32-AL60
A 2.20” diameter X 2.00”
round housing with a
change in alloy to 6061-0.
ZR35A-2.00-T4
ZR35A-32-T4
A 2.20” diameter X 2.00” round
housing with a change in alloy
to 6061-0 that has been heat
treated to T4 condition.
30
ROUND
HOUSINGS
Diameters: 0.56” to 1.76”
Note: Flush fitting covers are available for any boxes listed.
BLANK
GAUGE
ALLOY
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
INCHES
(MAX)*
(INSIDE)
H INCHES
INCHES
0.56
0.63
0.66
0.75
0.81
0.84
0.87
0.88
0.91
0.93
0.95
0.98
1.00
1.02
1.06
1.10
1.13
1.17
1.19
1.22
1.23
1.25
1.25
1.31
1.31
1.32
1.38
1.38
1.44
1.45
1.47
1.50
1.50
1.53
1.56
1.56
1.58
1.58
1.60
1.62
1.62
1.63
1.65
1.65
1.67
1.69
1.70
1.72
1.75
1.75
1.75
1.76
1.88
2.25
2.63
2.63
1.88
1.88
1.25
1.88
0.85
1.63
1.63
1.75
2.13
1.00
2.75
2.00
2.00
1.88
2.25
0.81
1.63
2.25
3.00
1.25
3.00
3.00
3.00
2.19
2.75
1.88
1.75
2.50
7.50
2.50
2.75
2.50
1.00
1.00
3.25
2.50
6.50
3.25
3.50
1.00
1.00
2.50
2.50
1.62
2.37
1.25
2.75
7.00
* See figure 2, page 30
See
See
See
See
See
See
page 59
page 59
page 59
page 59
page 59
page 59
.020
See page 59
See page 59
See page 59
See page 59
See page 59
See page 59
.025
See page 59
See page 59
See page 59
See page 59
See page 59
.025
See page 59
See page 59
See page 59
.032
See page 59
See page 59
.040
See page 59
See page 59
See page 59
See page 59
See page 59
.032
.040
.032
See page 59
.032
.040
See page 59
.032
.032
See page 59
.063
.063
.032
See page 59
See page 59
.040
.032
.025
See page 59
.063
BOTTOM
RADIUS
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
6061-0
.02
1100-0
.06
ZR16A
1100-0
.06
ZR20A
1100-0
.14
HR013132
6061-0
.04
HR013740
1100-0
1100-0
1100-0
.09
.06
.08
HR015032
ZR25A
HR015632
1100-0
1100-0
.12
.28
HR015832
HR015840
1100-0
1100-0
.06
.20
1100-0
1100-0
1100-0
.25
.13
.25
1100-0
1100-0
1100-0
.09
.06
.06
1100-0
.38
31
ZR14A
ZR26A
HR016232
HR016463
HR016663
HR016732
ZR27A
ZR28A
ZR28B
HR017663
ROUND
HOUSINGS
Diameters: 1.77” to 2.70”
Note: Flush fitting covers are available for any boxes listed.
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
INCHES
H INCHES
1.77
1.82
1.84
1.87
1.91
1.92
2.00
2.00
2.00
2.00
2.00
2.06
2.06
2.08
2.08
2.08
2.09
2.09
2.09
2.11
2.12
2.13
2.13
2.13
2.13
2.20
2.20
2.20
2.20
2.22
2.24
2.25
2.25
2.25
2.31
2.33
2.37
2.38
2.38
2.39
2.44
2.44
2.48
2.48
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.57
2.59
2.62
2.67
2.66
*See Figure 2, Page 30.
BLANK
GAUGE
ALLOY
(MAX)*
1.25
2.90
2.13
3.00
1.56
5.00
4.50
1.13
2.00
2.62
3.50
1.12
3.88
1.50
1.75
1.75
2.50
3.00
4.00
2.50
1.12
1.50
2.50
0.87
2.50
1.75
2.25
3.00
3.00
2.00
3.00
4.50
5.25
1.75
3.75
3.25
3.00
2.13
4.50
2.25
3.50
2.063
2.50
2.50
10.00
1.75
6.50
4.00
4.00
8.50
9.75
10.00
2.62
3.50
1.75
1.50
BOTTOM
RADIUS
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
(INSIDE)
INCHES
.032
See page 59
See page 59
.050
.032
.050
.032
See page 59
.032
.025
See page 59
.032
See page 59
.032
.063
.032
.063
.040
.040
See page 59
.032
.050
See page 59
.063
.063
.050
See page 59
.050
.050
.025
.032
.032
.032
.063
.040
.040
.040
See page 59
.050
.050
.032
.050
.020
.040
.063
.050
.050
.025
.050
.050
.063
.063
.040
.050
.050
.063
1100-0
.27
3003-0
1100-0
3003-0
1100-0
.12
.12
.09
.20
ZTR30A
ZR31A
ZTR31B
1100-0
1100-0
.19
.09
ZR32A
ZR32B
1100-0
.12
3003-0
1100-0
1100-0
1100-0
3003-0
1100-0
.12
.34
.19
.25
*30°x.31
.13
1100-0
1100-0
.12
.23
ZR34A
HR021250
6061-0
1100-0
1100-0
.50
.19
.22
ZR34B
ZR34C
HR022050
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
.22
.22
.05
.38
.13
.23
.38
.19
.06
.06
1100-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
3003-0
3003-0
6061-0
3003-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
.06
.06
.19
.37
.12
.19
.50
*30°x.31
.19
.25
.11
.27
.50
.50
.06
.06
.19
.25
32
HR017632
HR019932
ZR33A
ZTR33B
ZR35A
ZTR35B
ZTR37A
ZTR38A
ZTR38B
ZR39A
ZTR39B
ZR40A
ZR40B
ZTR41
ZTR42A
HR020863
HR020832
HRA20863
ZTR33
HR020840
HRA22050
HR022332
HR022432
HR022532
HR022563
HR023140
ZR38C
HR024432
HR024840
HR025063
ZTR40
ZTR40C
HR025150
ZR40D
HR025763
HR026750
HR026863
ROUND
HOUSINGS
Diameters: 2.75” to 3.51”
Note: Flush fitting covers are available for any boxes listed.
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
INCHES
H INCHES
2.70
2.75
2.75
2.75
2.76
2.83
2.87
2.87
2.90
2.91
2.92
2.94
2.98
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.04
3.06
3.06
3.08
3.09
3.09
3.12
3.12
3.12
3.12
3.13
3.18
3.20
3.25
3.25
3.25
3.27
3.30
3.31
3.34
3.35
3.38
3.38
3.38
3.43
3.44
3.45
3.48
3.48
3.50
3.50
3.50
3.51
3.51
BLANK
GAUGE
ALLOY
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
(INSIDE)
(MAX)*
1.63
1.50
5.00
2.75
6.50
1.50
4.00
4.00
3.75
2.75
1.63
1.50
6.50
3.00
5.00
3.25
2.50
6.00
3.00
2.75
2.75
3.35
3.38
8.00
2.25
3.50
3.75
7.00
1.25
6.50
5.00
2.25
2.25
2.50
2.13
5.25
6.00
2.50
2.00
2.25
3.75
4.25
1.13
1.50
2.50
2.50
3.75
2.50
3.87
2.25
3.46
2.50
12.00
2.50
2.50
BOTTOM
RADIUS
INCHES
.063
.063
.050
.063
.063
.040
.090
.032
.090
.050
.050
.063
.032
.063
.063
.032
.050
.050
.032
.032
.040
.050
.050
.063
.063
.032
.050
.032
.050
.050
.063
.032
.040
.032
See page 59
.050
.050
.050
.032
.032
.040
.050
See page 59
.032
.063
.063
.032
.063
.071
.063
.090
.040
.063
.032
.032
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
.25
.14
.19
.19
.38
.25
.38
.14
.38
.34
.50
.13
.19
.11
.31
.27
.31
.50
.09
.44
.25
.25
.09
.50
.31
.23
.25
.22
.16
.25
.38
.25
.25
.25
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
.31
.19
.13
.22
.25
*45° x .50
.25
1100-0
1100-0
1100-0
6061-0
1100-0
6061-0
6061-0
6061-0
1100-0
1100-0
1100-0
1100-0
.25
.28
.25
.25
.38
.31
.31
.38
.25
.25
.20
.19
*See Figure 2, Page 30.
33
ZTR44A
ZR48A
ZTR48B
ZTR48C
ZTR49A
ZR52A
ZR56A
ZR56B
HR027063
HR027463
HR027563
HR027663
HR028340
HR028690
HR028732
HR029090
HR029150
HR029240
HR029463
HR029832
HR029963
HR030063
HR029932
HR030032
HR030040
ZR49
HR030663
HR030863
HR030932
HR030950
HR031132
HR031250
HRA31250
HR031263
HR031232
HR031740
HR032032
HR032550
HR032750
HR033032
HR033132
ZTR53
HR033550
HR033732
HR033763
HR034363
ZR55
HR034563
ZR56C
HR035040
HR035063
HR035032
HR035132
ROUND
HOUSINGS
Diameters: 3.52” to 4.48”
Note: Flush fitting covers are available for any boxes listed.
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
INCHES
H INCHES
3.52
3.57
3.62
3.63
3.68
3.70
3.70
3.70
3.72
3.75
3.74
3.75
3.76
3.80
3.80
3.81
3.82
3.83
3.83
3.84
3.85
3.86
3.88
3.90
3.92
3.98
3.99
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.03
4.03
4.03
4.06
4.10
4.16
4.16
4.18
4.19
4.19
4.23
4.26
4.30
4.32
4.32
4.33
4.36
4.37
4.45
4.48
BLANK
GAUGE
ALLOY
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
(INSIDE)
(MAX)*
4.00
7.00
2.00
2.50
2.63
2.62
3.50
2.50
2.00
7.50
4.00
2.75
2.00
2.50
6.00
2.25
2.25
2.25
2.25
2.25
2.25
2.50
2.25
5.00
2.75
2.00
4.00
4.50
3.50
4.00
6.00
6.00
4.00
2.25
6.00
6.00
4.50
2.00
2.75
2.50
4.50
5.50
2.00
3.50
4.75
4.50
3.25
3.00
2.75
9.00
9.00
2.00
5.80
9.00
3.00
BOTTOM
RADIUS
INCHES
.050
.050
.063
.032
.063
.063
.063
.090
.040
.063
.063
.090
.032
.050
.063
.032
.032
.040
.032
.040
.050
.050
.040
.050
.050
.090
.032
.063
.050
.050
.050
.050
.050
.032
.050
.063
.050
.040
.032
.040
.040
.063
.090
.040
.050
.040
.032
.063
.040
.050
.032
.032
.040
.063
.040
3003-0
1100-0
1100-0
1100-0
1100-0
6061-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
6061-0
1100-0
6061-0
1100-0
1100-0
34
.19
.25
.27
.25
.19
.25
.09
.38
.14
.25
.31
.38
.34
.34
.50
.31
.34
.34
.13
.34
.31
.25
.25
.31
.25
.31
.25
.37
.25
.19
.50
.25
.19
.28
.47
.47
.25
.19
.27
.13
.50
.50
.27
.37
.37
.14
.09
.27
.27
.23
.20
.31
.20
.38
.31
ZR57A
ZR59A
ZR64A
ZR64B
ZTR64C
ZTR64D
ZTR66B
ZR67B
ZR69A
HR035750
HR036263
HR036532
HR036863
ZR59B
HR037090
HR037240
HRA37563
HR037563
HR037590
HR037632
HR038050
HR038063
HR038132
HR038232
HR038340
HR038332
HR038440
HR038550
ZR62
HR038840
HR039050
HR039250
HR039890
HR039832
ZTR64E
ZR64F
HR040032
HR040050
HR040363
HR040350
HR040340
HR040632
HR041040
ZTR66A
HR041890
ZR67A
HR042340
ZTR68A
HR043240
HR043250
ZR71
HR043632
ZR70
HR044563
HR044840
ROUND
HOUSINGS
Diameters: 4.49” to 5.76”
Note: Flush fitting covers are available for any boxes listed.
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
INCHES
H INCHES
4.49
4.50
4.50
4.50
4.50
4.50
4.51
4.51
4.58
4.58
4.58
4.59
4.60
4.60
4.60
4.61
4.66
4.75
4.88
4.90
4.91
4.91
4.91
4.92
4.94
4.94
4.96
4.99
5.05
5.04
5.08
5.08
5.11
5.28
5.32
5.50
5.50
5.50
5.50
5.55
5.57
5.57
5.58
5.58
5.59
5.60
5.60
5.61
5.61
5.65
5.75
5.76
2.00
3.25
1.00
3.25
1.75
3.00
3.25
3.00
5.00
8.00
2.75
8.00
2.00
9.00
8.00
4.75
6.50
2.50
4.50
4.50
8.25
5.00
3.00
4.25
8.25
3.50
4.00
3.00
3.00
6.75
3.25
4.00
4.00
2.50
1.25
7.00
4.00
7.00
3.00
6.00
6.00
4.25
2.25
3.00
2.25
5.50
6.00
3.25
3.75
3.00
3.00
3.25
BLANK
GAUGE
ALLOY
BOTTOM
RADIUS
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
(INSIDE)
(MAX)*
INCHES
.040
.040
.050
.040
.032
.063
.032
.050
.050
.050
.040
.040
.032
.050
.063
.050
.050
.063
.050
.063
.032
.040
.063
.040
.050
.032
.063
.032
.032
.063
.040
.050
.050
.050
.040
.050
.050
.050
.050
.040
.050
.063
.032
.040
.050
.050
.063
.050
.050
.040
.032
.040
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
*See Figure 2, Page 30.
35
.17
.31
.12
.19
.13
.31
.34
.25
.41
.44
.25
.25
.31
.28
.44
.06
.28
.38
.44
.44
.31
.34
.14
.34
.31
.19
.31
.25
.23
.22
.34
.37
.25
.09
.47
.38
.19
.25
.31
.38
.38
.44
.28
.25
.23
.25
.38
.28
*30°x.87
.19
.28
.44
ZR72A
ZTR72B
ZR73A
ZR74
ZTR78A
ZTR81B
ZR81A
ZR85
ZTR88A
HR044940
HR045040
HR045032
HR045063
HR045132
HR045150
HR045750
HR045850
HR045840
HR045940
HR046032
HR046050
HR046063
HR047563
HR048850
HR049063
HR049132
HR049040
HR049240
HR049450
HR049432
HR049663
HR049932
HR050532
HR050840
ZTR82
HR053140
HR054950
HRA55050
HR055050
HR055540
HR055750
HR055763
HR055732
HR055840
HR055950
HR056050
HR056063
HR056150
ZTR90
HR056540
HR057532
HR057640
ROUND
HOUSINGS
Diameters: 5.81” to 12.03”
Note: Flush fitting covers are available for any boxes listed.
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
INCHES
H INCHES
5.81
5.88
6.00
6.05
6.08
6.11
6.31
6.32
6.33
6.35
6.36
6.38
6.56
6.63
6.76
6.78
6.79
6.82
6.98
7.07
7.09
7.10
7.31
7.35
7.88
7.88
8.00
8.13
8.14
8.14
8.21
8.50
8.75
9.00
9.00
9.08
9.61
9.63
9.63
9.81
9.98
10.06
10.20
10.28
11.12
12.03
3.50
2.00
6.81
3.75
3.75
6.50
5.50
4.00
3.75
7.00
7.00
3.50
5.00
3.50
4.00
4.00
10.00
10.00
5.00
4.25
5.25
4.00
4.25
4.25
5.00
5.75
10.00
4.50
5.00
6.25
5.50
5.50
7.00
4.00
4.00
6.25
5.50
6.00
6.00
6.00
5.50
6.00
5.75
5.75
6.00
7.00
13.00
BLANK
GAUGE
ALLOY
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
(INSIDE)
(MAX)*
6.00
BOTTOM
RADIUS
INCHES
.063
.063
.050
.032
.050
.050
.032
.040
.040
.050
.063
.063
.063
.063
.032
.040
.050
.063
.040
.050
.040
.063
.032
.050
.063
.050
.050
.063
.040
.050
.032
.125
.040
.032
.050
.050
.050
.050
.063
.063
.032
.063
.050
.090
.050
.050
.063
*See Figure 2, Page 30.
** Outside fitting cover available.
6.094 diameter; .625 height, .125 radius; part number ZR-96-COG.
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
3003-0
1100-0
3003-0
3003-0
3003-0
3003-0
3003-0
1100-0
1100-0
3003-0
1100-0
1100-0
1100-0
6061-0
3003-0
1100-0
1100-0
1100-0
3003-0
3003-0
1100-0
36
.38
.17
.37
.25
.25
.81
.31
.41
.31
.31
.41
.31
.25
.31
.28
.28
.38
.75
*30°x.94
.50
.50
.50
.31
.31
.38
.25
1.50
.50
*30°x1.00
*30°x1.00
.25
.50
.14
.44
.50
.50
.38
.38
.69
.75
.38
.38
.34
.34
.28
.14
.62
ZR96**
ZTR105
ZTR128
ZTR140
ZTR192
HR058150
HR058863
HR060532
HR060850
ZTR98A
HR063132
HR063240
HRA63240
HR063550
HR063663
HR063863
HR066263
HR067632
HR067840
HR067950
HR068263
ZTR111
HR070750
HR070840
HR071063
HR073132
HR073550
HR078863
HR078850
HR081263
ZTR130
ZTR131
HR082132
ZR136
HR090032
HR090050
ZTR145
HR096050
HR096350
HR096363
ZR157A
HR099832
HR100663
HR102050
HR102890
ZTR178
HR130063
COVERS
Ordering information
Zero Manufacturing's case covers are available in five basic configurations.
Remember that Zero Manufacturing can save you time and money by fulfilling
all your modification needs in-house. Eliminate extra vendors and let Zero finish the job for you.
Flush-fitting covers (CF)
Flush-fitting covers are available
for all boxes listed in this
catalog.They can be made to any
height increment between the
maximum and minimum listed.
REF ZSP5-511
OR
REF. ZSP5-511
ZSP5-510 (.063)
NOTE:
MATING GASKETS SUPPLIED ON
SPECIAL ORDER ONLY.
Outside-fitting covers (COT, COL)
Zero offers both tight-fitting (COT) and loose-fitting (COL) covers, with no varia**
tion of clearance for a gasket. Height variations are available with special setup
or tooling, for which charges may apply.
Inside-fitting covers (CI)
Zero offers tight fitting inside covers, though no height variation is available
without special tooling.
Gasket-fitting covers (COG)
Gasket-fitting covers allow clearance for a gasket. No height variation is
available without special tooling, and gaskets are not included. You may
purchase the gaskets from Zero through special order.
NOTE: GASKET CONFIGURATION IS
ZERO’S OPTION.
Part Number Example:
ZT28-160-COT-6
.37
A 1.75” X 10.02” X .37”
tight fitting cover made
from 3003H14 alloy.
ZT28-160-COT-.37-BB
ZT28-160-COT-6-BB
A 1.75” X 10.02” X .37” tight
fitting cover with screws and
washers installed in a ‘BB’
pattern. See page 49.
38
COVERS
Part Number ZT15-52-COT to Z32-83-CI
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
See page 38 for clarification of dimensions
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
T INCHES
.31
.31
.25
.37
.19
.31
.31
.31
.16
.16
.31
.31
.31
.31
.25
.31
.31
.31
.31
.31
.31
.25
.31
.31
.31
.31
.31
.56
.56
.31
.31
.31
.37
.31
.31
.44
.31
.31
.31
.19
.19
.31
.31
.31
.31
.25
.37
.25
.31
.19
.31
.31
.31
.37
.31
.31
.31
.50
.040
.040
.025
.050
.040
.032
.050
.040
.040
.063
.040
.040
.040
.040
.025
.050
.032
.040
.050
.032
.050
.050
.063
.050
.025
.040
.040
.063
.063
.032
.032
.040
.063
.063
.063
.040
.063
.032
.050
.032
.040
.050
.063
.040
.050
.032
.063
.025
.063
.063
.050
.063
.063
.040
.032
.032
.040
.063
.95
1.09
1.16
1.31
1.52
1.50
1.64
1.67
1.80
1.75
1.56
1.55
1.75
1.77
1.78
1.89
1.81
1.80
1.78
1.80
1.81
1.91
1.87
1.89
1.75
1.66
1.92
1.87
1.60
1.75
1.75
1.77
1.75
1.87
2.02
2.02
2.02
2.03
2.03
2.25
2.25
2.16
2.03
2.16
2.04
2.03
2.03
2.03
2.02
2.25
2.05
2.06
2.06
1.84
2.00
2.03
2.17
1.87
3.27
3.41
4.62
1.87
2.52
3.77
3.87
3.92
4.05
4.00
3.81
4.17
1.75
2.02
2.03
2.14
2.44
2.42
2.41
2.42
2.44
2.53
2.50
2.46
2.50
2.66
3.05
3.00
2.72
3.00
3.00
3.39
10.02
10.12
2.02
2.02
2.52
2.97
2.97
3.19
3.17
3.09
3.03
3.14
3.54
4.03
4.03
4.03
4.02
4.25
4.05
4.06
4.06
3.83
5.00
5.03
5.17
5.09
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
* Does not fit Z28-28 enclosure.
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R2 inside
INCHES
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
PART NO.
STOCKED
.03
.06
.06
.03
.03
.03
.06
.06
.06
.06
.03
.12
.06
.06
.03
.06
.06
.03
.06
.03
.03
.06
.06
.06
.02
.06
.06
.06
.06
.06
.03
.06
.06
.06
.06
.03
.06
.06
.09
.06
.06
.06
.06
.06
.06
.03
.03
.03
.03
.06
.03
.03
.03
.03
.06
.03
.08
.12
.19
.27
.12
.22
.12
.22
.22
.19
.39
.37
.25
.12
.22
.12
.28
.08
.16
.14
.14
.16
.14
.19
.31
.08
.28
.25
.33
.31
.19
.12
.14
.17
.25
.31
.31
.16
.25
.20
.09
.25
.25
.08
.25
.25
.28
.28
.25
.19
.20
.31
.20
.22
.22
.12
.25
.22
.30
.31
39
Z21-30-COT
ZT28-32-COT
Z32-64B-COT
ZT15-52-COT
ZT15-52-COG
ZT19-75-CI
ZT23-39-COG
ZT24-60-COT
ZT24-60-COG-1
ZT24-60-COG-2
ZT24-60-COG-3
ZT24-60-COG-4
ZT24-60-COL
Z26-68A-CI
Z28-28-COT*
Z28-32A-COT
ZT28-32-COG
ZT28-38A-COT
ZT28-38B-COT
ZT28-38C-COT
ZT28-38E-COT
ZT28-38G-COT
ZT28-38C-COG
ZT28-38D-COG
ZT28-38E-COG
Z28-40-COT
Z28-44-CI
ZT28-46A-COG
ZT28-46B-COG
ZT28-46B-CI
Z28-48A-COT
Z28-48B-COT
ZT28-54-COT
ZT28-160-COT
ZT28-160-COG
Z32-32A-COT
Z32-32B-COT
Z32-40-COT
ZT32-47A-COT
ZT32-47C-COT
ZT32-47A-COG
ZT32-47B-COG
ZT32-47C-COG
Z32-48A-COT
ZT32-48D-COG
Z32-56-COT
Z32-64A-COT
ZT32-64C-COT
ZT32-64D-COT
ZT32-64D-COG
ZT32-64A-COL
Z32-64B-COL
ZT32-64D-COL
ZT32-64C-CI
ZT32-80A-COT
ZT32-80B-COT
ZT32-80B-COG
Z32-83-CI
RECOMMENDED
NUTPLATE
PATTERNS
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
BB
BB
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
COVERS
Part Number ZT33-35-COT to Z48-48A-COT
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
T INCHES
.31
.31
.31
.31
.31
.62
.62
.31
.37
.31
.31
.31
.50
.31
.31
.25
.19
.31
.31
.44
.31
.31
.19
.31
.44
.31
.31
.31
.19
.31
.44
.31
.31
.31
.31
.31
.37
.31
.31
.31
.31
.31
.31
.31
.25
.25
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.87
.050
.040
.050
.040
.050
.050
.063
.050
.050
.050
.040
.040
.050
.050
.050
.040
.040
.063
.063
.063
.050
.050
.063
.063
.063
.050
.040
.050
.025
.050
.050
.050
.050
.063
.050
.032
.050
.050
.050
.050
.032
.040
.050
.050
.050
.040
.050
.040
.050
.050
.040
.050
.050
.063
.063
.050
.040
.040
2.11
2.16
2.19
2.30
2.28
2.05
2.03
2.23
2.28
2.27
2.28
2.30
2.16
2.33
2.45
2.47
2.58
2.34
2.41
2.44
2.42
2.53
2.61
2.22
2.37
2.53
2.55
2.55
2.42
2.53
2.39
2.53
2.55
2.58
2.64
2.56
2.62
2.72
2.75
2.84
2.87
2.73
2.78
2.81
2.91
3.00
2.83
2.87
2.86
2.95
2.84
2.89
2.91
2.87
3.00
3.02
3.05
3.03
2.23
3.14
3.16
3.30
3.28
4.91
4.91
4.66
2.28
3.27
3.78
3.80
5.02
4.39
4.52
4.53
4.62
7.59
2.91
3.31
4.48
4.58
4.67
4.28
5.87
2.66
2.67
2.67
3.30
4.03
3.89
4.59
6.05
6.01
6.52
4.75
2.62
5.72
5.75
5.84
5.87
5.92
3.28
3.31
3.41
3.94
3.02
3.05
3.03
3.12
3.03
4.02
4.03
4.00
4.12
4.14
4.17
3.03
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R2 inside
INCHES
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
See page 38 for clarification of dimensions
.03
.06
.06
.06
.06
.06
.16
.06
.03
.06
.03
.06
.06
.06
.06
.09
.06
.06
.06
.06
.03
.08
.06
.03
.08
.06
.03
.03
.06
.03
.06
.06
.06
.06
.06
.03
.08
.06
.03
.06
.09
.03
.06
.03
.08
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.03
.11
.25
.25
.33
.33
.22
.22
.23
.28
.12
.25
.25
.19
.09
.08
.22
.23
.25
.25
.19
.14
.20
.25
.14
.25
.11
.17
.17
.06
.31
.25
.20
.25
.25
.27
.19
.20
.19
.22
.17
.28
.17
.23
.28
.33
.30
.12
.19
.22
.11
.14
.08
.23
.22
.31
.11
.33
.28
40
Z40-64-COT
ZT40-102-COG
ZT46-64A-COT
ZT33-35-COT
ZT34-50A-COT
ZT34-50B-COT
ZT34-50A-COG
ZT34-50B-COG
ZT34-80A-CI
ZT34-80B-CI
ZT35-74-COT
Z36-36-COT
ZT36-52-COT
Z36-60A-COT
ZT36-60B-COT
Z36-82-CI
ZT37-70-COT
ZT37-70-COG-1
ZT37-70-COG-2
ZT37-70-COG-3
ZT37-121-COT
ZT38-46-COT
Z38-52A-COL
Z38-71-COT
ZT38-71-COG-1
ZT38-71-COG-2
ZT38-71-CI
Z38-94-COT
ZT40-42A-COT
ZT40-42B-COT-1
ZT40-42B-COT-2
ZT40-54-CI
Z40-64-CI
ZT40-73A-COT
ZT40-96C-COT
ZT40-96D-COT
Z41-76-COT
Z42-42-COT
ZT43-91A-COT
ZT43-91B-COT
ZT43-91A-COG
ZT43-91B-COG
ZT43-94-COT
ZT44-52A-COT
ZT44-52B-COT
ZT44-52A-COG
ZT44-59-COG
ZT45-48A-COT-1
ZT45-48B-COT-1
ZT45-48B-COT-2
ZT45-48A-COG
ZT45-48B-COG
ZT46-64C-COT
ZT46-64D-COT
ZT46-64-COG
ZT46-64A-COG
ZT46-64B-COG
Z48-48A-COT
RECOMMENDED
NUTPLATE
PATTERNS
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
BB
AA
AA
BB
BB
BB
BB
AA
AA
AA
AA
BB
BB
BB
BB
AA
AA
BB
BB
BB
BB
BB
BB
BB
BB
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
COVERS
Part Number Z48-48A-COL to ZT52-106-COG
See page 38 for clarification of dimensions
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
3.06
3.06
3.25
3.06
3.12
3.00
3.12
3.14
2.87
3.06
3.05
3.02
3.16
3.14
3.11
3.03
3.05
3.02
3.03
2.87
3.03
3.12
3.03
3.03
3.19
3.26
3.12
3.23
3.03
3.02
3.28
3.03
3.03
3.02
3.16
2.78
3.06
3.06
3.25
3.19
3.19
3.28
3.12
3.19
3.16
3.25
3.28
3.23
3.31
2.91
3.16
2.91
3.55
3.25
3.25
3.16
3.28
3.37
3.06
3.06
3.25
3.31
3.37
3.50
3.62
3.64
3.37
3.80
3.78
3.75
3.87
3.87
3.84
4.03
4.05
4.27
4.53
4.37
5.03
5.12
5.03
5.28
5.44
5.51
5.39
5.46
6.91
7.02
7.28
9.03
10.03
11.17
11.26
10.94
12.06
16.06
16.25
6.12
3.56
3.66
4.00
4.06
4.78
4.89
4.91
4.83
6.25
5.83
6.91
9.16
4.30
4.62
5.28
5.16
5.28
6.74
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
.87
.31
.19
.31
.25
.31
.50
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.50
.31
.31
.50
.44
.31
.31
.19
.31
.19
.31
.31
.31
.50
.50
.31
.31
.31
1.00
.31
.19
.37
.31
.25
.31
.31
.31
.31
.31
.31
.19
.50
.31
.31
.19
.31
.31
1.00
.31
.25
.040
.063
.063
.063
.063
.050
.050
.050
.050
.040
.050
.063
.040
.050
.063
.063
.063
.063
.063
.063
.063
.063
.063
.050
.032
.032
.050
.050
.063
.040
.040
.063
.063
.050
.050
.050
.063
.063
.063
.063
.050
.050
.063
.063
.050
.050
.050
.063
.063
.063
.032
.050
.040
.050
.050
.050
.050
.063
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
1100-0
3003H14
3003H14
PART NO.
NON-STOCKED
R2 inside
INCHES
T INCHES
PART NO.
STOCKED
.08
.03
.06
.03
.06
.06
.06
.06
.06
.06
.03
.06
.06
.06
.06
.06
.03
.03
.06
.06
.03
.06
.03
.06
.06
.06
.06
.06
.06
.02
.06
.06
.06
.06
.06
.06
.12
.03
.06
.06
.03
.08
.06
.03
.06
.06
.06
.06
.06
.06
.06
.06
.08
.03
.06
.12
.06
.06
Specify trim height
.31
.28
.37
.19
.22
.31
.31
.30
.20
.27
.27
.25
.20
.20
.19
.22
.19
.12
.25
.12
.31
.37
.25
.16
.17
.34
.17
.34
.31
.25
.39
.31
.31
.23
.33
.19
.22
.28
.37
.34
.22
.33
.16
.09
.19
.33
.23
.31
.31
.19
.31
.17
.36
.19
.37
.31
.37
.25
41
ZT48-48C-COT
Z48-80-COT
ZT48-112-COT
ZT50-76A-COT
RECOMMENDED
NUTPLATE
PATTERNS
Specify trim height
Z48-48A-COL
ZT48-48C-COG
ZT48-52-COT
ZT48-52-COG
Z48-56A-COT
Z48-56A-COG
ZT48-56B-COG
ZT48-56B-CI
ZT48-60A-COT
ZT48-60B-COT
ZT48-60C-COT
ZT48-60A-COG
ZT48-60B-COG
ZT48-60C-COG
Z48-64A-COT
ZT48-64D-COL
ZT48-68A-COT
Z48-72-COT
Z48-72-CI
Z48-80-COG
ZT48-80C-COT
ZT48-84B-COT
ZT48-84B-COG-1
ZT48-84B-COG-2
ZT48-84D-COG-1
ZT48-84D-COG-2
Z48-110-COT
ZT48-112-COG
Z48-144-COT
Z48-160A-COT
ZT48-178-COT
ZT48-178-COG
ZT48-178-CI
Z48-192-COL
ZT48-256-COT
ZT48-256-COG
Z49-96-COG
ZT50-56-COT
ZT50-56-COG
ZT50-64A-COT
ZT50-64B-COT
ZT50-76A-COG-1
ZT50-76A-COG-2
ZT50-76B-COG
ZT50-96-COG-1
ZT50-96-CI
ZT50-110-COT
ZT50-150-CI
ZT52-64-COG
Z52-74-COT
Z52-84-COT
Z52-84A-CI
ZT52-84D-COT
ZT52-106-COG
AA
BB
AA
BB
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
BB
BB
BB
BB
BB
BB
BB
BB
EE
EE
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
COVERS
Part Number ZT52-168-COT to ZT62-74-COG
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
`
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
T INCHES
.31
.31
.31
.25
.25
.31
.31
.50
.87
.31
.31
.50
.50
.25
.62
.50
.31
.31
.31
.31
.31
.31
.31
.19
.31
.37
.31
.50
.50
.31
.31
.31
.31
.31
.31
.16
.19
.19
.31
.31
.31
.31
.50
.31
.31
.31
.25
.31
.25
.31
.25
.31
.31
.31
.50
.31
1.00
.31
.050
.050
.063
.063
.050
.032
.063
.063
.063
.063
.040
.040
.063
.063
.063
.063
.063
.050
.040
.040
.050
.050
.063
.040
.040
.050
.063
.063
.050
.050
.040
.050
.050
.050
.040
.040
.040
.040
.050
.063
.050
.050
.063
.050
.050
.050
.063
.050
.040
.040
.040
.063
.063
.063
.063
.050
.063
.050
3.28
3.42
3.28
3.45
3.46
3.37
3.37
3.41
3.23
3.37
3.41
3.55
3.53
3.62
3.50
3.53
3.56
3.53
3.55
3.53
3.66
3.66
3.62
3.80
3.67
3.39
3.53
3.54
3.41
3.52
3.53
3.62
3.78
3.52
3.53
3.80
3.73
3.83
4.00
3.72
3.70
3.83
3.78
3.78
3.81
3.81
3.87
3.89
3.92
3.80
3.92
3.78
3.81
3.80
3.81
3.92
3.87
4.02
10.53
10.67
3.28
4.64
4.83
12.19
4.12
4.16
3.97
4.14
4.66
4.80
3.53
3.62
4.00
4.53
5.06
5.27
5.30
5.28
5.41
5.39
5.37
5.55
5.42
5.12
5.53
6.05
5.89
6.02
6.03
7.62
7.78
9.02
9.03
9.30
12.37
5.14
5.31
7.53
7.52
7.66
3.78
3.78
3.81
3.81
3.87
3.89
3.92
3.92
4.75
5.05
5.06
7.87
7.94
13.46
8.31
4.78
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
PART NO.
STOCKED
PART NO.
NON-STOCKED
R2 inside
INCHES
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
See page 38 for clarification of dimensions
.06
.06
.06
.06
.06
.03
.06
.06
.06
.06
.06
.06
.06
.09
.06
.03
.05
.06
.03
.06
.06
.06
.06
.08
.06
.06
.06
.06
.12
.06
.06
.25
.12
.06
.06
.06
.06
.06
.06
.06
.03
.06
.06
.06
.03
.03
.06
.06
.08
.03
.08
.03
.06
.06
.06
.06
.06
.06
Specify trim height
.23
.33
.25
.19
.20
.22
.19
.25
.19
.17
.28
.39
.25
.25
.28
.31
.25
.25
.23
.23
.36
.20
.28
.36
.36
.26
.12
.22
.19
.23
.26
.36
.23
.22
.19
.45
.36
.33
.39
.31
.25
.20
.28
.47
.47
.53
.37
.36
.30
.26
.33
.56
.56
.37
.34
.30
.22
.33
42
ZT56-84B-COG
Z56-96A-COT
RECOMMENDED
NUTPLATE
PATTERNS
Specify trim height
ZT52-168-COT
ZT52-168-COG
Z53-53-COT
ZT53-72-COG-1
ZT53-72-COG-2
ZT53-194-COT
Z54-66A-COT
Z54-66A-COL
Z54-66A-CI
ZT54-66B-COT
ZT54-74-COT
ZT54-74-COG
Z56-56A-COT
ZT56-56B-COG
Z56-64-COT
Z56-72-COT
Z56-80-COL
ZT56-84A-COT
ZT56-84B-COT
ZT56-84E-COT
ZT56-84A-COG-1
ZT56-84A-COG-2
ZT56-84D-COG
ZT56-84E-COG
ZT56-84B-CI
ZT56-88-COT
Z56-96A-CI
ZT56-96B-COT-1
ZT56-96B-COT-2
ZT56-120-COG-1
ZT56-120-COG-2
ZT56-144B-COT
ZT56-144C-COT
ZT56-144B-COG
ZT56-194-COG
ZT59-81-COG-1
ZT59-81-COG-2
Z59-120B-COT
ZT59-120C-COT
ZT59-120C-COG
Z60-60A-COT
ZT60-60B-COT-1
ZT60-60B-COT-2
ZT60-60B-COT-3
ZT60-60A-COG
ZT60-60B-COG-1
ZT60-60C-COG
ZT60-62-COT
ZT60-62-COG
Z60-80A-COL
ZT60-80C-COT
Z60-126A-COT
Z60-126A-COL
ZT60-213-COG
ZT61-132-COT
ZT62-74-COG
BB
BB
BB
BB
BB
EE
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
EE
BB
BB
COVERS
Part Number Z62-88-COG to ZT74-278-COT
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
See page 38 for clarification of dimensions
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
PART NO.
NON-STOCKED
R2 inside
INCHES
T INCHES
PART NO.
STOCKED
Specify trim height
RECOMMENDED
NUTPLATE
PATTERNS
Specify trim height
4.00
4.06
3.84
4.12
4.06
5.62
4.06
3.84
4.12
4.06
.31
.50
.37
.50
.31
.050
.063
.063
.063
.063
3003H14
3003H14
3003H14
3003H14
3003H14
.03
.06
.06
.06
.03
.25
.38
.28
.44
.28
Z62-88-COG
Z64-64A-COT
Z64-64A-CI
Z64-64A-COG
ZT64-64B-COT-1
BB
BB
4.17
4.25
3.87
3.92
4.06
4.03
4.16
4.06
4.14
4.15
4.03
4.05
4.17
4.00
4.03
4.06
3.86
4.06
4.12
4.25
4.12
3.81
4.37
4.12
4.19
4.25
4.30
4.42
4.25
4.30
4.37
4.26
4.55
4.51
4.37
4.30
4.34
4.34
4.31
4.45
4.56
4.37
4.52
4.56
4.50
4.80
4.62
4.73
4.52
4.56
4.66
4.75
4.69
4.17
4.25
4.37
4.92
5.05
5.28
5.41
5.56
5.62
6.15
6.03
6.05
6.17
6.00
6.53
7.06
6.86
8.19
8.25
8.37
9.12
16.69
19.37
6.75
6.81
6.91
6.92
7.05
6.87
4.30
4.37
4.26
4.55
4.51
6.11
6.92
7.03
7.03
10.09
10.20
6.06
5.87
8.03
8.06
8.00
8.30
8.13
8.23
9.27
9.31
12.03
25.62
17.50
.31
.19
1.00
.50
.31
.31
.25
.31
.25
.37
.31
.31
.25
.31
.31
.50
.69
.31
.31
.19
.50
.75
.31
.31
.31
.31
.25
.19
.25
.31
.62
.31
.31
.31
.31
.25
.31
.31
.37
.19
.31
.31
.31
.31
.31
.19
.31
.19
.31
.31
.31
.19
.31
.040
.063
.063
.040
.040
.063
.050
.063
.063
.050
.063
.040
.040
.063
.063
.063
.063
.063
.063
.063
.063
.063
.063
.063
.063
.050
.040
.040
.063
.050
.063
.063
.050
.063
.063
.040
.050
.050
.063
.040
.063
.063
.040
.050
.050
.040
.050
.050
.063
.063
.050
.063
.063
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
.09
.06
.09
.06
.03
.06
.06
.03
.06
.06
.06
.03
.08
.03
.06
.03
.06
.06
.06
.06
.06
.12
.12
.06
.03
.06
.06
.05
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.09
.06
.03
.06
.03
.03
.06
.08
.06
.06
.06
.03
.06
.09
.03
.33
.37
.31
.12
.23
.31
.36
.28
.31
.34
.28
.27
.33
.25
.37
.34
.31
.25
.31
.37
.37
.33
.72
.25
.28
.20
.33
.36
.31
.23
.56
.19
.36
.34
.31
.33
.36
.17
.25
.23
.23
.16
.17
.20
.17
.33
.14
.33
.22
.31
.33
.16
.28
ZT64-64B-COG-1
ZT64-64B-COG-2
Z64-72A-CI
Z64-80C-CI
BB
BB
* Z72-96-CI does not fit Z72-96 enclosure.
43
ZT64-80D-COT
ZT64-88-COT
Z64-104-COT
Z64-144-COG
Z72-96-COL
Z64-84-COT
ZT64-84-COG
ZT64-88-COG
Z64-96A-COG
Z64-96A-COL
ZT64-96B-COT
ZT64-96B-COG
ZT64-96C-COT
Z64-112A-COL
ZT64-112A-CI
ZT64-130A-COT
ZT64-130A-COG-1
ZT64-130A-COG-2
Z64-270-CI
ZT64-304-COG
ZT66-108A-COT
ZT66-108C-COT
ZT66-108A-COG
ZT66-108B-COG-1
ZT66-108B-COG-2
ZT66-108C-COG-1
Z68-68B-COT
Z68-68A-COG
ZT68-68C-COT
ZT68-68B-COG
ZT68-68C-COG
ZT68-96-COG
ZT68-110-COT
Z69-112A-COT
ZT69-112B-COT
ZT69-161-COT
ZT69-161-COG
Z72-96-CI *
ZT72-128A-COT
ZT72-128B-COT
ZT72-128D-COT
ZT72-128A-COG
ZT72-128B-COG
ZT72-128D-COG
ZT72-148A-COT
ZT72-148B-COT
ZT72-190-COG
ZT72-406-COG
ZT74-278-COT
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
EE
EE
EE
BB
EE
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
CC
CC
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
EE
EE
COVERS
Part Number ZT74-278-COG to Z84-84B-COG
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
T INCHES
.19
.37
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.19
.31
.31
.31
.31
.19
.19
.19
.25
.31
.19
.31
.25
.19
.44
.31
.31
.31
.31
.31
.62
.19
.50
.31
.50
.31
.31
.19
.25
.37
.44
.31
.31
.31
.31
.31
.50
.50
.56
.31
.50
.25
.25
.31
.19
.19
.063
.063
.040
.063
.050
.040
.050
.040
.050
.063
.050
.063
.063
.040
.040
.050
.050
.040
.063
.040
.050
.050
.050
.063
.063
.063
.063
.050
.050
.063
.063
.050
.063
.063
.090
.063
.063
.040
.063
.063
.063
.063
.063
.050
.050
.063
.040
.063
.063
.090
.050
.063
.063
.040
.050
.050
.040
.063
4.87
4.72
4.83
4.87
4.81
4.92
4.87
4.78
4.77
4.78
4.89
4.87
4.95
4.77
4.80
4.77
4.81
5.01
4.97
5.05
4.91
4.89
5.03
4.87
4.94
5.06
4.87
4.91
5.06
4.91
5.03
5.06
5.25
5.25
5.00
5.02
5.02
5.11
5.06
5.25
5.12
5.06
4.87
5.03
5.14
5.05
5.17
5.12
5.31
4.97
5.01
5.22
5.31
5.42
5.41
5.41
5.50
5.50
17.62
7.53
4.83
4.87
4.81
4.92
4.87
6.03
6.02
6.03
6.14
6.11
6.20
9.52
9.55
9.53
9.56
9.75
9.70
9.80
9.66
9.64
9.78
9.62
9.69
9.81
6.50
6.53
6.69
6.56
5.03
5.06
5.25
5.37
6.12
6.14
7.02
7.11
7.06
7.25
7.12
7.06
6.87
7.52
7.64
8.06
8.17
8.12
8.44
8.08
5.39
8.03
8.44
5.42
5.41
5.41
5.50
5.50
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R2 inside
INCHES
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
See page 38 for clarification of dimensions
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.06
.03
.06
.03
.06
.06
.08
.08
.06
.08
.03
.06
.06
.03
.06
.06
.03
.06
.03
.06
.06
.06
.06
.12
.03
.03
.06
.06
.03
.12
.06
.06
.03
.06
.06
.06
.06
.25
.03
.06
.08
.08
.06
.08
.06
.37
.58
.31
.31
.28
.33
.14
.22
.22
.22
.20
.31
.36
.23
.23
.22
.23
.31
.50
.36
.30
.20
.36
.44
.47
.53
.22
.23
.33
.25
.34
1.00
.34
.37
.22
.22
.37
.28
.28
.37
.31
.41
.31
.12
.14
.28
.20
.19
.37
.25
.20
.22
.37
.30
.30
.20
.36
.37
Z80-112A-COT
ZT80-128-COT
ZT74-278-COG
Z75-120A-COL
ZT76-76B-COT
ZT76-76A-COG
ZT76-76C-COT
ZT76-76C-COG
ZT76-76D-COG-1
ZT76-96A-COT*
ZT76-96B-COT
ZT76-96C-COT**
ZT76-96B-COG
ZT76-96C-COG-1
ZT76-96C-COG-2
ZT76-152A-COT
ZT76-152B-COT
ZT76-152C-COT-1
ZT76-152C-COT-2
ZT76-152A-COG-2
ZT76-152A-COG-3
ZT76-152A-COG-4
ZT76-152B-COG
ZT76-152C-COG-1
ZT76-152C-COG-2
ZT77-153-COT
ZT77-153-COG-1
ZT77-153-COG-2
Z78-104A-COT***
ZT78-104C-COT
ZT78-104C-COG
Z78-104A-COL
Z80-80A-COT
ZT80-80D-COT
Z80-80A-COG
ZT80-82-COG
ZT80-98-COT
ZT80-98C-COT
ZT80-112C-COT
ZT80-112D-COT
ZT80-112C-COG
ZT80-112D-COG
Z80-112A-COL
Z80-112-CI
ZT80-120A-COT
ZT80-120A-COG
ZT80-128A-COG
ZT80-128B-COG
Z82-132-COG
Z82-132-CI
ZT83-89-CI
Z83-128B-COT
ZT83-133-COG
ZT84-84-COG-1
ZT84-84A-COG-2
ZT84-84A-COG-3
ZT84-84A-COG-4
Z84-84B-COG
RECOMMENDED
NUTPLATE
PATTERNS
EE
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
EE
EE
EE
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
* ZT76-96A-COT fits ZT76-96C enclosure. **ZT76-96C-COT does not fit ZT76-96C enclosure. ***Z78-104A-COT does not fit Z78-104A enclosure
44
COVERS
Part Number ZT84-176-COT to ZT100-100-COG
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
See page 38 for clarification of dimensions
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
T INCHES
.31
.31
.25
.19
.31
.31
.31
.31
.19
.25
.19
.31
.25
.25
.25
.31
.31
.31
.31
.31
.31
.31
.31
.50
.31
.19
.31
.31
.31
.31
.25
.31
.31
.25
.19
.31
.50
.62
.31
.31
.25
.31
.31
.25
.31
.31
.19
.50
.31
.31
.31
.31
.31
.31
.25
.19
.31
.050
.063
.063
.063
.050
.063
.063
.050
.040
.050
.050
.063
.063
.063
.063
.063
.050
.040
.050
.050
.050
.063
.063
.090
.050
.050
.063
.050
.050
.063
.050
.050
.050
.050
.050
.063
.063
.063
.063
.063
.040
.063
.063
.063
.050
.040
.040
.063
.050
.050
.032
.050
.063
.050
.063
.063
.063
5.31
5.31
5.37
5.50
5.44
5.44
5.41
5.53
5.67
5.53
5.65
5.50
5.50
5.47
5.50
5.44
5.55
5.65
5.64
5.64
5.67
5.53
5.51
5.59
5.62
5.78
5.56
5.76
5.81
5.78
5.91
5.91
6.03
6.03
6.16
5.97
6.03
5.86
6.03
6.06
6.17
6.05
6.02
6.12
6.14
6.05
6.30
6.03
6.02
6.14
6.03
6.14
6.05
6.16
6.23
6.25
6.37
11.06
11.94
12.00
12.12
5.83
5.81
5.80
5.89
6.05
5.91
6.03
5.86
5.87
6.59
8.12
9.19
5.55
5.65
5.64
5.64
6.42
8.03
8.01
8.59
9.77
9.89
9.87
9.08
9.12
9.09
9.22
7.53
7.64
7.05
7.78
6.53
6.03
5.86
7.03
7.06
7.17
7.05
8.02
8.12
8.14
8.55
8.80
9.03
10.03
10.14
11.14
11.28
12.05
13.66
14.75
18.12
6.37
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
PART NO.
NON-STOCKED
R2 inside
INCHES
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
PART NO.
STOCKED
.03
.03
.06
.06
.06
.03
.06
.06
.08
.08
.08
.06
.06
.06
.06
.05
.06
.06
.06
.06
.06
.03
.06
.03
.06
.06
.16
.06
.03
.03
.08
.03
.06
.08
.08
.03
.09
.08
.03
.06
.09
.03
.06
.06
.06
.03
.08
.03
.06
.06
.06
.06
.06
.09
.06
.06
.06
Specify trim height
.28
.59
.62
.69
.27
.25
.25
.33
.36
.30
.36
.31
.28
.37
.31
.25
.23
.33
.31
.14
.20
.31
.22
.31
.20
.36
.25
.17
.22
.22
.27
.23
.33
.30
.36
.28
.41
.31
.34
.37
.45
.37
.25
.34
.27
.27
.39
.37
.16
.14
.87
.14
.55
.70
.69
.56
.31
45
Z88-128A-COT
ZT96-128C-COT
Z96-144-COT
RECOMMENDED
NUTPLATE
PATTERNS
Specify trim height
ZT84-176-COT
ZT84-190-COT
ZT84-190-COG-1
ZT84-190-COG-2
ZT86-92A-COT
ZT86-92B-COT
ZT86-92C-COT
ZT86-92A-COG-1
ZT86-92A-COG-2
ZT86-92B-COG-1
ZT86-92B-COG-2
ZT86-92C-COG
ZT86-92E-COG
Z86-103-COL
ZT86-128B-COG-1
ZT87-147-COT
ZT88-88B-COT
ZT88-88A-COG
ZT88-88B-COG-1
ZT88-88B-COG-2
ZT88-100-COG
ZT88-128C-COT
ZT88-136-COG
ZT88-154A-COG-1
ZT88-154A-COG-2
Z91-160-CI
ZT92-144-COT
ZT92-145A-COT
ZT92-145B-COT
ZT92-145A-COG
ZT94-120A-COT
ZT94-120A-COG
ZT94-120B-COG-1
ZT94-120B-COG-2
Z95-104-COT
Z96-96-COT
Z96-96-CI
Z96-112A-COT
ZT96-112D-COT
ZT96-112D-COG
Z96-112A-COL
ZT96-128C-COG
ZT96-128D-COG
ZT96-136-COT
ZT96-136-COG-2
ZT96-160A-COT
ZT96-160A-COG
ZT96-178A-COT
ZT96-178B-COG
Z96-192-COL
ZT96-216-COG
Z96-232-COG
ZT96-286-COG
ZT100-100-COG
CC
CC
CC
CC
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
CC
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
CC
CC
CC
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
CC
CC
CC
CC
CC
DD
CC
EE
BB
COVERS
Part Number ZT100-128-COT to ZT140-156-COG-2
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
T INCHES
.31
.50
.31
.31
.31
.19
.50
.50
.31
.31
.25
.19
1.19
.25
.25
.50
.31
.31
1.19
.31
.19
.31
.31
.50
.19
1.19
.31
.16
.31
.16
.50
1.00
.50
1.00
.62
.19
.31
.31
.31
.25
1.00
.25
.19
.31
.50
1.19
.81
.31
.19
.31
.31
.31
1.25
.25
.19
.040
.050
.063
.063
.050
.050
.090
.063
.050
.050
.050
.063
.063
.050
.032
.080
.063
.063
.063
.063
.063
.050
.063
.063
.063
.090
.063
.063
.063
.040
.063
.063
.090
.063
.063
.063
.050
.063
.050
.063
.063
.063
.063
.050
.063
.063
.063
.063
.063
.063
.063
.063
.063
.063
.063
6.30
6.66
7.16
6.53
6.64
6.76
6.34
6.50
6.52
6.66
6.66
6.75
6.50
6.89
6.94
7.08
6.87
7.03
6.87
7.03
7.25
7.03
7.23
7.12
7.25
6.87
7.03
7.25
7.12
7.30
7.06
6.94
7.56
7.87
7.87
8.25
8.06
8.06
8.14
8.12
7.87
8.12
8.25
8.41
8.06
8.25
8.50
8.56
8.75
8.52
8.56
8.62
8.56
8.87
9.00
8.05
6.66
7.97
8.53
8.64
8.76
8.34
9.25
10.03
10.16
10.16
10.25
10.50
6.91
18.56
9.56
6.87
8.03
7.87
9.03
9.25
9.89
10.09
11.12
11.25
10.87
12.53
12.75
12.62
12.80
12.56
10.44
12.06
7.87
8.87
10.25
11.06
11.06
11.14
11.12
10.87
13.62
13.75
9.92
14.68
11.34
8.50
10.31
10.50
13.02
13.06
14.12
8.94
9.87
10.00
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
PART NO.
STOCKED
PART NO.
NON-STOCKED
Specify trim height
Specify trim height
R2 inside
INCHES
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
6061-0
3003-0
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
See page 38 for clarification of dimensions
.03
.08
.06
.06
.06
.06
.09
.03
.06
.06
.08
.06
.06
.06
.08
.25
.08
.06
.12
.03
.03
.06
.06
.06
.06
.09
.06
.06
.06
.06
.06
.12
.12
.12
.06
.09
.03
.03
.06
.06
.12
.06
.06
.06
.06
.12
.37
.03
.06
.06
.03
.06
.12
.06
.06
.23
.39
.59
.31
.20
.39
.19
.69
.41
.51
.33
.37
.50
.20
.46
.42
.31
.37
.31
.50
.56
.17
.31
.44
.37
.31
.44
1.00
.50
.95
.81
.75
.75
.62
.25
.44
.28
1.09
.27
1.12
.87
1.12
1.19
.33
.69
.56
.31
.28
.37
.25
.19
.37
.75
.31
.37
46
Z112-128-CI
Z112-144A-COT
Z112-176-COG
Z112-176A-CI
ZT128-216-COG-1
RECOMMENDED
NUTPLATE
PATTERNS
ZT100-128-COT
ZT104-104J-COG
ZT104-117-COG
ZT104-136-COT
ZT104-136-COG
ZT104-136A-COG-2
ZT104-136-CI
Z104-148-COT
ZT104-160A-COT
ZT104-160A-COG
ZT104-160B-COG-1
ZT104-160B-COG-2
Z107-171A-CI
ZT108-109-COG
ZT108-294-COG
ZT111-152-COG
Z112-112-CI
Z112-128-COT
ZT112-144E-COG
ZT112-158-COT
ZT112-158-COG
ZT112-176C-COG
ZT112-200B-COT
ZT112-200A-COG
ZT112-200B-COG
ZT112-200C-COG
ZT112-200A-COL
Z113-169-CI
Z120-192-COL
Z128-128A-CI
Z128-144-CI
ZT128-160-COG
ZT128-176B-COT
ZT128-176C-COT
ZT128-176B-COG
ZT128-176C-COG-1
Z128-176A-CI
ZT128-216-COG-2
ZT132-156A-COG
ZT132-238-CI
Z134-184-CI
ZT136-136BZT136-164A-COT
ZT136-164B-COG
ZT136-208A-COT
ZT136-208B-COT
ZT136-224-COG
Z140-146-CI
ZT140-156-COG
ZT140-156-COG-2
BB
BB
BB
BB
BB
BB
BB
CC
CC
BB
BB
BB
FF
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
DD
CC
CC
DD
CC
CC
COVERS
Part Number ZT140-192A-COT to Z322-514-CI
Note: Flush fitting covers (CF) are available for any boxes listed in this catalog.
See page 38 for clarification of dimensions
WIDTH LENGTH
W X L
OUTSIDE
HEIGHT
INCHES
H INCHES
8.78
8.62
8.81
8.73
9.03
8.87
8.87
9.25
9.03
9.06
9.16
9.37
9.00
9.41
9.62
9.42
9.53
10.03
10.00
10.12
9.81
10.12
9.94
10.37
10.33
10.64
11.06
11.25
10.84
11.62
11.25
11.62
11.88
11.83
11.81
12.66
13.06
14.25
14.37
13.94
13.94
14.33
14.81
15.06
15.37
15.75
15.88
16.37
19.94
12.03
11.87
13.81
17.97
15.78
8.87
8.87
12.00
12.02
12.06
12.16
13.44
13.06
10.28
10.50
14.05
14.16
10.41
10.39
12.12
15.81
20.12
11.44
18.37
12.45
11.14
18.06
18.25
17.84
13.25
13.56
13.25
14.88
17.83
21.31
12.97
15.06
15.75
15.87
15.44
15.94
20.44
15.32
18.56
15.37
19.25
15.87
19.87
31.94
BLANK
GAUGE
ALLOY
CORNER RADII
BOTTOM
SIDE
R1 inside
.87
1.00
.62
.50
.50
1.00
1.00
.19
.31
.31
.25
.31
1.19
.31
.19
.31
.25
.31
.31
.50
1.00
.25
1.00
.19
.31
.37
.31
.19
1.00
.50
1.00
.25
.75
1.00
1.00
.50
.19
.25
.37
1.00
1.00
1.37
1.00
.31
.19
.25
.50
.69
1.00
.063
.063
.063
.090
.090
.090
.063
.063
.050
.050
.050
.063
.090
.050
.063
.050
.050
.063
.063
.090
.090
.063
.090
.063
.063
.050
.063
.063
.090
.063
.090
.063
.063
.090
.090
.063
.050
.063
.063
.090
.090
.090
.090
.090
.063
.063
.063
.080
.090
6061-0
6061-0
3003H14
3003H14
3003H14
6061-0
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
3003H14
6061-0
3003H14
3003H14
3003H14
3003H14
3003H14
6061-0
6061-0
6061-0
3003H14
6061-0
6061-0
6061-0
6061-0
3003H14
3003H14
3003H14
6061-0
6061-0
6061-0
6061-0
3003H14
3003H14
3003H14
6061-0
6061-0
6061-0
PART NO.
NON-STOCKED
R2 inside
INCHES
T INCHES
PART NO.
STOCKED
.12
.12
.06
.14
.09
.12
.12
.06
.09
.03
.08
.09
.12
.06
.06
.06
.06
.06
.06
.09
.12
.08
.14
.06
.06
.06
.03
.06
.12
.06
.22
.06
.25
.12
.12
.06
.09
.08
.06
.12
.25
.12
.12
.09
.06
.06
.06
.06
.16
.81
.78
.81
.56
.59
.50
.50
.56
.23
.28
.33
.72
.56
.25
.37
.50
.64
.56
.59
.75
1.00
.31
.75
1.19
.53
.22
1.09
1.19
1.00
1.12
.87
.28
.61
1.00
.87
.50
.41
1.12
1.19
.94
1.00
1.50
.75
.87
1.19
.62
.56
2.00
1.50
47
Specify trim height
Z144-144A-CI-1
Z147-212A-CI
Z160-256A-CI
RECOMMENDED
NUTPLATE
PATTERNS
Specify trim height
Z140-192A-COT
Z140-192-CI
Z140-220B-COL
Z140-286-COT
Z141-249-COG
DD
DD
FF
FF
Z144-144A-CI-2
ZT144-183-COG
ZT144-192A-COT
ZT144-192C-COT
ZT144-192A-COG
Z147-212-COL
CC
CC
CC
CC
DD
ZT150-164A-COT
ZT150-164B-COG
ZT150-224-COT
ZT150-224-COG
Z160-166-COT
ZT160-166-COT
Z160-192B-COG
CC
CC
FF
FF
CC
CC
DD
ZT160-320-COG
Z162-186-CI
ZT162-290-COG
ZT165-199-COT
ZT170-178-COT
ZT176-288C-COT
ZT176-288C-COG
Z176-288A-CI
Z183-209-COG
Z183-220A-CI
ZT184-210-COG
Z188-236-COG-1
Z192-288A-CI
Z192-344A-CI
ZT205-210A-CI
ZT208-240-COT
ZT226-250-COG-1
ZT226-250-COG-2
Z226-250B-CI
Z226-258-CI
Z232-330A-CI
Z240-248A-CI
Z240-296-COL
ZT242-242-COG
ZT250-306B-COG
Z254-254A-COT
Z264-320B-CI
Z322-514-CI
FF
FF
FF
CC
FF
FF
FF
FF
FF
JJ
JJ
JJ
HH
JJ
HH
NUTPLATES
Ordering information
Zero Manufacturing offers three standard nutplate pattern configurations:
• A box equipped with nutplates and attaching hardware
• A cover equipped with nutplate screw and washer assemblies
• Moisture resistant assemblies (nutplates spaced no more than 4" apart,
center-to-center)
For your convenience, we have established a recommended nutplate pattern
for every outside-fitting cover. However, if you need to build to custom specifications, you may refer to Table 1 to review size requirements for each nutplate
pattern. Please note that flush-fitting and inside-fitting covers may not be utilized as nutplate covers, and tight-fitting covers must be no higher than -5 or
.31" for use with a nutplate.
Table 1
CAUTION: Nutplate patterns are
restricted to minimum sizes due to
space on basic enclosures as follows:
Pattern AA
Recommended for boxes under
1.62” wide
When ordering any enclosure, add the required nutplate pattern as a special
order. Be sure to specify the same nutplate pattern for both the enclosure
and the cover.
Remember that Zero Manufacturing can save you time and money by fulfilling
all your modification needs in-house. Eliminate extra vendors and let Zero
finish the job for you.
Pattern BB
Not recommended for boxes under
1.75” x 2.87”
Pattern CC
Not recommended for boxes under
2.00” x 2.50”
Pattern DD
Not recommended for boxes under
1.44” x 2.44”
Pattern EE
Not recommended for boxes under
1.75” x 2.87”
Pattern FF
Not recommended for boxes under
2.00” x 3.00”
Pattern GG
Not recommended for boxes under
1.75” x 3.75”
Pattern HH
Not recommended for boxes under
2.12” x 3.00”
Pattern JJ
Not recommended for boxes under
2.00” x 4.00”
NOTE: CF and CI covers may not be utilized as nutplate covers.
COG and COL may be used for gasketed covers.
48
STANDARD NUTPLATE PATTERNS
(Custom Nutplate Patterns available as special order item.)
NOTE: All nutplates are located on
center lines or located .25” from radii
points of tangency with the exception
of pattern HH and JJ. The typical
location of HH and JJ is as shown in
pattern HH.
CAUTION: On all boxes under 1.62”
width use pattern AA only.
49
STANDARD DETAILS ON NUTPLATES
AND ATTACHING HARDWARE
NAS1149DN832H
.125
.120
WASHER WITH SEAL ZP20733
GASKET NEOPRENE
(MIL-R-6855
(AMS
3207)
CLASS II
GRADE 30)
.06 THICKNESS
GASKET IS SHIPPED LOOSE
ALUMINUM ALLOY
2011-T3
SPEC QQ-A-225/3
NOTE: This is a custom application.
Note: We do not sell tooling to install
nutplates. ZERO will install them.
Covers are tapped.
ALUMINUM ALLOY
2017-T4-ZZ-A-225/5
STAINLESS STEEL
50
CUSTOM WORK AND
MODIFICATIONS
Custom Modifications
Custom cases are not only practical,
but are often critical for the protection
and performance of the equipment
they contain. Zero specializes in creative solutions for custom needs. We
use thirteen state-of-the-art networked CAD-based design systems
that enable our engineers to develop
intelligent and truly functional custom
solutions that meet and exceed the
most stringent specifications, including all military specs. Our extensive
field experience and in-house
mechanical test capabilities make us
the indisputable leader in case
design.
Trumpf TLC 1005 Laser
The Trumpf TLC 1005 Laser is a
Zero Manufacturing exclusive. This
computer controlled, five-axis laser
marks a new era in the world of protective enclosures. It grants Zero
unparalleled flexibility, speed and efficiency when custom cutting and fabricating aluminum and other metals.
The laser allows us to bypass the
entire tooling process, eliminating
costly setup and tooling fees. It is the
ideal tool for quick prototype turnaround and for fulfilling shorter runs.
Considerations
• Not all aluminum alloys are readily
deep drawn, even in the annealed
condition. The rate at which an
alloy hardens governs the relative
depth that can be economically
drawn (1100-0, 3000-0, and 6061-0
are good alloys for this purpose). If
extra strength is required, Zero
Manufacturing can heat treat 60610 to a T-4 or T-6 condition in conjunction with the drawing process.
• Many materials, other than aluminum, can be deep drawn. Zero
has the ability to draw most materials on special order.
• Sidewall thickness will reduce up to
25% in the case of a relatively
severe draw.
• The drawn depth of a box should
not be expected to exceed the
smallest sectional dimension in one
draw. For a box depth greater than
the width or diameter, multiple draw
operations are required.
• Inside corner radii should be a minimum of four to five times the material thickness. With multiple draws,
the radii may be reduced by one
thickness per draw operation.
• The deep draw process does not
require any draft, such as in a casting. In fact, cones or tapered boxes
are the most difficult shapes to
draw.
51
Remember
Zero Manufacturing can save you
time and money by fulfilling all your
modification needs in-house.
Eliminate extra vendors and let Zero
finish the job for you.
CUSTOM WORK AND
MODIFICATIONS
Modifications
Zero Manufacturing is a one-stop
shop. Not only do we offer the standard or custom cases that you need,
we also modify them according to
aesthetic or functional specifications.
Our complete in-house services eliminate your need for a broad vendor
base and free up time and money
otherwise dedicated to managing varied service providers.
Labels
Latches
Nameplates
Standard and custom foam inserts
Start with a Zero Manufacturing deepdrawn box and go from there. After
more than four decades of technological design experience and product
innovation, Zero has produced literally
millions of specially modified enclosures for customers in every type of
industry. Many of these were developed from standard boxes.
Marking
Silk-screen
Stencil
Etch & fill
Label
Bar code
Emboss
Hot stamp
Following is a summary of the modification services that Zero offers:
Alterations
Piercing
Welding
Louvering
Ramping
Tapping
Trimming
Assembly
Install rivets, screws and washers
Mount hardware
Assemble nutplates
Standard and custom foam inserts
Finish
Paint coat
Powder coat
Anodize
Chemical film
Heat-treatment
Testing
Watertight integrity
Pull test
Drop test
Die penetrant
First article report
OPTIONAL FEATURE
Mounting box or cover to flat surface
(front or back) typical examples
Accessories
Blowers
Brackets
Card edges
Covers
Flanges
Panels
Nutplates
Fans
Feet
Gaskets
Handles
Hinges
52
PRECISION MINIATURE ENCLOSURES
Zero Manufacturing offers precision
miniature enclosures in aluminum
and cold-rolled steel.
Zero can modify each miniature
enclosure in-house so that the product we provide is the perfect product
to suit your needs. We offer a complete range of alteration, assembly,
accessorizing, finish, marking and
testing services. Please refer to the
Modifications section in this catalog
52 for more details.
53
GENERAL
INFORMATION
In
order to
maintain
our consistently
Quality
Control
Program
high
leveltoofmaintain
quality and
In order
ourprecision
consistently
workmanship,
our quality
control
high level of quality
and precision
procedures
have
designed
workmanship,
ourbeen
quality
controltoprocomply
thebeen
inspection
standards
cedureswith
have
designed
to comof
Specifications
MIL-I-45208.
plyMilitary
with the
inspection standards
of
Military Specifications MIL-I-45208.
Tolerances
Standard
tolerances are ± 0.010”
Tolerances
unless
otherwise
specified.
Standard
tolerances
are ± .010
unless otherwise specified.
Plating/Finishing
All
plating processes are available.
Plating/Finishing
All plating processes are available.
Heat Treating
Standard
heat treating at Zero
Heat Treating
Manufacturing
Fast and
Slow Cycle
Standard heatistreating
at Zero
Hydrogen
Annealing.
Manufacturing
is Fast and Slow Cycle
Hydrogen Annealing.
Tooling Capabilities
At
Zero Manufacturing,
Tooling
Capabilities a complete tool
and
die facility
is at your adisposal.
Our
At Zero
Manufacturing,
complete
standard
of enclosures
is dispostool and line
die facility
is at your
increasing
every day.
If you
have a is
al. Our standard
line of
enclosures
requirement
not listed
our catalog,
increasing every
day. in
If you
have a
please
feel free
contact
us.catalog,
If it can
requirement
nottolisted
in our
be
made,
wefree
cantomake
it forus.
you.
please
feel
contact
If it can
be made, we can make it for you.
Delivery
Please
call.
Delivery
Please call.
Shipping
All
parts are shipped in convenient
Shipping
cardboard
cartons.
All in
plated
and
All parts are
shipped
convenient
annealed
are individually
cardboardparts
cartons.
All plated and
packaged
prevent
damage in packannealed to
parts
are individually
shipping.
However,
on request,
we can
aged to prevent
damage
in shipping.
package
suit
any requirement
you
However,toon
request,
we can packmay
age have.
to suit any requirement you may
have.
HOW
HOWTO
TOORDER
ORDER
Ordering
OrderingEnclosures
Enclosures
InInorder
ordertotoassure
assurethat
thatyou
youreceive
receivethe
correct
part and
avoid
delaydelay
in in
the correct
part to
and
to avoid
deliveries
deliveriescaused
causedby
bymisunderstanding,
misunderstandthe
outlined
belowbelow
should
be
ing,steps
the steps
outlined
should
followed
when
placing
an order
for for
be followed
when
placing
an order
parts:
parts:
Specifythe
thePart
correct
Seriessee
Number
1.1.Specify
Number,
Page
for
the
part
you
want
to
order.
55 for Square ZMS Series, pages The
Series
Number is the
number
in and
56-58
for Rectangular
ZMR
Series,
the
first
column
on
each
catalog
page 59 for Circular ZMC Series.
page describing Zero
Manufacturing
Series.
(Page
55 for
2. To
the Part Number,
add
the Depth
Zero
Square
ZMS
Series
,
pages
of the part. Maximum Depth is found in
56-58
for ZMS
Zeroand
Manufacturing
column
3 for
ZMR Series
Rectangular
ZMR
parts and in column 2 Series,
for ZMCand
Series
page
59 All
for parts
Zero Circular
parts.
Note:
listed areZMC
of
Series).
maximum
depth. With your exact
specification,
Zero Manufacturing will
2.
trim them to the desired depth.
3. Then, at the end of the part number,
specify the type of material from which
the part is to be manufactured by
adding a material code as follows:
ST - Cold Rolled Steel
AL - Aluminum
4. When you have completed a Part
Number, the number should appear as
follows:
ZMC-075-1.000-ST
Circular: 0.750” dia. 1.000”
depth ofSteel
Cold Rolled Steel
ST - Cold Rolled
AL - Aluminum
Square: 1.500” sq. 1.750”
ZMS-150-1.750-BR
BR - Brass depth of Brass
MU
MU -- Mu
Mu Metal*
Metal
ZMR-210-243-.875-AL-T6 Rectangular: 2.109” wide
*Nickel Iron Alloy used as a Magnetic Shield
2.438” long x 0.875” depth
of aluminum 6061-O heat
treated
to 6061-T6
can be 6061-O,
1100-O,
or
AL
3003-O. If heat treated, it will be
6061-O and then heat treated to
6061-T4 (select “T4”) or 6061-T6
(select “T6”). To specify the heat
treat, add -T4 or -T6 at the end of
the part number.
54
The thickness at which a part may be
made from each of these materials
Ordering
Mating Covers
may be determined
by consulting the
To
order Code
a mating
cover
for at
usethe
with
Material
chart
shown
top
any
enclosure
of each
page. listed in this catalog use
the following
procedure:the Precision
Note:
Note: Most
Most parts
partswithin
listed in this catalog
Miniature
Enclosures
only can
be
also
may
be
manufactured
from
1. Specify the Part
Number,
and Cupro
manufactured
by
these
materials:
Nickel, Silver, Cupro Nickel, and
Nickel,
Copper Dead
Soft,use
Nickel/Silver.
Copper.
actual
2.
To theHowever,
Part Number
add theiscode
IS
However
actual
use
is
dependent
upon
dependent
upon the
part(for
requested.
(for
Inside
Cover)
or
OS
Outside
the
requested.
For additional
For part
additional
information,
please
Cover).
See please
the
"Covers
Available"
information,
contact
ZERO.
contact
Zero
Manufacturing
column on pages 55 throughdirectly.
59 for
availability.
4. When you have completed a Part
Number, the number should
Example:
is an
appear ZMR-022-151-IS-AL
as follows:
aluminum rectangular inside cover
ZMC-075-1000 ST
ZERO Circular–.750”
measuring 0.218”W xdia.
1.515”L.
1.000” depth of
Cold Rolled Steel
ZERO Square–1.500”
sq. 1.750” depth of
MATERIAL DETAILS
Brass
Thickness: The thickness
at which a
ZMR-210-243-0875 AL ZERO
part may be made from
each
of these
Rectangular–2.109”
materials may be determined
wide 2.438”by
long x
.875”
depthchart
of aluconsulting the Material
Code
minumpage.
shown at the top of each
ZMS-150-1750 BR
Ordering Mating
Covers
Aluminum
Alloy and
Heat Treat: If
To
order
a
mating
cover
forbe
use
with
aluminum is chosen,
it will
1100-0,
any
enclosure
listed
in
this
catalog
3003-0, or 6061-0 as chosen by Zero.
use
thetreat
following
procedure:
If
heat
is desired,
add -T4 or -T6
to
the
end
of
the
part
number
1.
Specify
the
Series
Number
thethe
1. Specify the Series Numberofand
of
6061-0
will
be
used
and
then
heat
corresponding
part
(from
column
1 in 1
corresponding part (from column
theinlisting).
treated
to
6061-T4
or
6061-T6
the listing).
respectively.
2.
To the
the Series
SeriesNumber
Numberadd
addthe
thecode
2. To
code
IS
(for
Inside
Cover)
or
OS
(for
IS (for InsideMaterials:
Cover) or OS
(forparts
Outside
Alternative
Most
of
Outside
Cover)
as
required.
Cover)
as
required.
The
IS
or
OS
is
the Precision Miniature Enclosuresput
may
after be
themanufactured
series numberby
butthese
before the
also
material dash.
Example:
ZMR-022-151-IS
is Nickel,
a
materials:
Nickel/Silver,
Cupro
rectangular
inside
cover
measuring
and Copper Dead Soft. However actual
Cover Example:
ZMR-022-1.51-IS-AL
.218”W
x 1.515”L.
use
is dependent
upon the part
is an aluminum rectangular inside cover
requested. For additional information,
measuring 0.218”W x 1.515”L.
please contact ZERO directly.
ZMS SERIES
Square Dimensions: .531” to 2.00”
OUTSIDE
WIDTH LENGTH
W X L
MAXIMUM
DEPTH
MATERIAL
CODE
R1/R2
RADIUS
PART NO.
NON-STOCKED
INCHES
H INCHES
T INCHES
(INSIDE)
INCHES
Specify trim height
1.000
.595
1.125
2.125
1.750
1.750
2.125
2.500
1.250
.500
2.250
1.350
.938
2.125
3.000
2.750
2.750
2.438
3.000
1.125
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
.531
.620
.750
.875
.953
.968
1.000
1.000
1.000
1.031
1.188
1.250
1.266
1.281
1.312
1.438
1.500
1.600
1.750
2.000
.531
.620
.750
.875
.953
.968
1.000
1.000
1.000
1.031
1.188
1.250
1.266
1.281
1.312
1.438
1.500
1.600
1.750
2.000
1/32
3/16
3/64
3/32
5/64
3/32
3/32
1/16
3/64
3/64
1/16
/ 9/64
9/64
3/64
1/8
1/8
1/8
7/64
1/8
1/8
1/8
1/8
*Special Gauge **No cover available
55
ZMS-053
ZMS-062
ZMS-075
ZMS-087
ZMS-095
ZMS-096
ZMS-100
ZMS-100A
ZMS-100B
ZMS-103
ZMS-118
ZMS-125
ZMS-126
ZMS-128
ZMS-131
ZMS-143
ZMS-150
ZMS-160
ZMS-175
ZMS-200
COVERS
AVAILABLE
INSIDE
•
**
•
•
**
**
•
•
**
**
•
**
•
•
•
•
•
•
•
•
OUTSIDE
ZMR SERIES
Rectangular Widths: .218” to .938”
OUTSIDE
WIDTH LENGTH
W X L
MAXIMUM
DEPTH
MATERIAL
CODE
R1/R2
RADIUS
PART NO.
NON-STOCKED
INCHES
H INCHES
T INCHES
(INSIDE)
INCHES
COVERS
AVAILABLE
Specify trim height
INSIDE
.218
.420
.450
1.515
.765
.820
.750
.437
1.250
A
A
A
1/32
.062
3/32
ZMR-022-151
ZMR-042-077
ZMR-045-082
**
•
**
.500
.500
.500
.500
.500
.550
.546
.562
.594
.593
.620
.625
.655
.672
.703
.719
.730
.740
.750
.750
.750
.750
.755
.766
.781
.790
.797
.844
.859
.875
.875
.900
.906
.920
.938
.938
.938
1.000
1.000
1.062
1.437
1.500
1.187
1.246
.688
1.000
1.484
2.720
3.078
1.780
1.360
.812
1.500
1.980
1.987
1.500
1.500
1.594
2.188
2.692
2.031
1.094
1.410
2.375
1.031
1.484
1.062
1.281
2.900
1.469
1.820
1.125
1.438
1.938
1.375
1.000
1.300
.650
.750
.375
1.110
.250
1.125
.875
.500
.500
1.500
.400
1.000
.475
.750
.750
.625
.500
1.150
.780
.580
.500
2.125
1.625
.560
.600
.750
2.000
1.625
.500
.875
1.125
1.000
2.250
1.375
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
C
A
A
A
A
A
A
A/B
A
B
3/64
1/32
3/64
.062
.062
.032
3/64
5/64
1/8
3/32
1/16
3/32
.078
.062
.047
3/64
.062
.047
1/32
.062
1/16
3/32
3/64
5/64
3/32
.093
3/32
1/8
3/32
11/64
7/64
.125
.062
.093
5/32
3/32
5/64
ZMR-050-100
ZMR-050-100A
ZMR-050-106
ZMR-050-143
ZMR-050-150
ZMR-055-118
ZMR-055-125
ZMR-056-068
ZMR-059-100
ZMR-059-148
ZMR-062-272
ZMR-062-308
ZMR-065-178
ZMR-067-136
ZMR-070-081
ZMR-071-150
ZMR-073-198
ZMR-074-199
ZMR-075-150
ZMR-075-150A
ZMR-075-160
ZMR-075-218
ZMR-075-269
ZMR-077-203
ZMR-078-109
ZMR-079-141
ZMR-080-237
ZMR-084-103
ZMR-086-149
ZMR-087-106
ZMR-088-128
ZMR-090-290
ZMR-090-146
ZMR-092-182
ZMR-094-112
ZMR-094-143
ZMR-094-194
**
•
**
•
•
**
**
•
**
•
•
•
•
•
**
•
•
•
•
•
**
•
**
•
**
**
**
**
•
•
**
**
•
•
**
**
•
*Special Gauge **No cover available
56
OUTSIDE
ZMR SERIES
Rectangular Widths: .953” to 1.625”
OUTSIDE
WIDTH LENGTH
W X L
MAXIMUM
DEPTH
MATERIAL
CODE
R1/R2
RADIUS
PART NO.
NON-STOCKED
INCHES
H INCHES
T INCHES
(INSIDE)
INCHES
Specify trim height
INSIDE
7/64
1/16
9/64
3/64
3/32
5/32
3/32
1/16
1/32
1/32
1/32
1/8
1/16
1/8
3/32
3/32
1/8
1/8
3/64
1/16
11/64
7/64
1/16
.069
0.10 / 0.14
.125
1/16
1/8
3/32
.109/.203
7/32
3/64
5/64
1/16
.344
7/64
1/2
.016/.109
1/16
9/32
1/16
1/8
3/16
.187
3/16
1/8
.125
5/64
1/8
.125
ZMR-095-135
ZMR-097-106
ZMR-097-123
ZMR-098-107
ZMR-098-236
ZMR-098-278
ZMR-099-109
ZMR-099-123
ZMR-099-124
ZMR-099-140
ZMR-099-164
ZMR-100-150
ZMR-100-159
ZMR-100-161
ZMR-100-205
ZMR-100-206
ZMR-100-238
ZMR-104-141
ZMR-105-147
ZMR-105-177
ZMR-106-125
ZMR-109-143
ZMR-110-123
ZMR-110-321
ZMR-116-118
ZMR-118-318
ZMR-118-144
ZMR-118-168
ZMR-125-145
ZMR-125-150
ZMR-125-175
ZMR-125-194
ZMR-125-318
ZMR-131-186
ZMR-135-156
ZMR-135-156
ZMR-139-150
ZMR-143-167
ZMR-143-175
ZMR-150-200
ZMR-150-250
ZMR-150-367
ZMR-156-176
ZMR-156-187
ZMR-159-184
ZMR-160-303
ZMR-161-354
ZMR-162-175
ZMR-162-187
**
**
**
**
•
•
**
**
**
**
•
•
•
•
•
•
•
•
**
**
•
•
•
**
*
•
•
**
**
•
•
•
•
**
•
•
•
**
•
.953
.969
.969
.984
.984
.984
.984
.984
.984
.984
.984
1.000
1.000
1.000
1.000
1.000
1.000
1.047
1.047
1.047
1.062
1.094
1.109
1.104
1.180
1.187
1.188
1.188
1.250
1.250
1.250
1.250
1.250
1.312
1.350
1.350
1.391
1.438
1.438
1.500
1.500
1.500
1.558
1.562
1.594
1.600
1.609
1.625
1.625
1.359
1.062
1.234
1.078
2.359
2.781
1.094
1.234
1.234
1.406
1.641
1.500
1.594
1.609
2.050
2.062
2.375
1.406
1.469
1.775
1.250
1.438
1.234
3.216
1.200
3.187
1.450
1.688
1.450
1.500
1.750
1.953
3.188
1.859
1.560
1.560
1.500
1.672
1.750
2.000
2.500
3.672
1.758
1.875
1.844
3.032
3.547
1.750
1.875
2.250
2.000
2.812
2.500
.750
.700
1.625
2.812
.463
1.000
.600
.937
.475
2.625
.703
.705
.937
.745
1.000
1.250
2.500
2.250
.445
.650
1.625
.937
1.100
1.106
2.500
2.000
1.350
1.000
.575
1.625
2.750
2.000
2.000
1.250
3.000
1.000
.940
1.450
1.000
1.187
1.187
.750
.680
1.125
1.250
B
A
B
A
A
B
A
B
A
A
A
A
A
B
A
A
A
C
A
A
A
A
A
A
A
A
A
A****
B
A***
A
B
A
B
B
B
A
A
A
B
.040
B
C
C
C
A
B
A
A
*Special Gauge **No cover available *** Not available in brass **** Not available in aluminum
57
COVERS
AVAILABLE
**
**
**
**
•
**
•
**
**
OUTSIDE
•
•
ZMR SERIES
Rectangular Widths: 1.625” to 3.938”
OUTSIDE
WIDTH LENGTH
W X L
MAXIMUM
DEPTH
MATERIAL
CODE
R1/R2
RADIUS
PART NO.
NON-STOCKED
INCHES
H INCHES
T INCHES
(INSIDE)
INCHES
Specify trim height
2.875
2.500
1.250
.520
2.375
.500
1.500
1.000
3.000
0.810
1.000
.562
A
B
B
.040
B
B
.050
B
B
B
C
B
.350
1/4
.156
1/32
11/64
.125
1/8
1/8
1/8
1/32
.125
1/8
ZMR-162-201
ZMR-175-200
ZMR-187-222
ZMR-195-460
ZMR-197-244
ZMR-200-250
ZMR-200-350
ZMR-204-360
ZMR-210-243
ZMR-256-300
ZMR-325-375
ZMR-393-462
1.625
1.750
1.875
1.953
1.970
2.000
2.000
2.047
2.109
2.560
3.250
3.938
2.016
2.000
2.219
4.609
2.440
2.500
3.500
3.609
2.438
3.000
3.750
4.625
*Special Gauge **No cover available
58
COVERS
AVAILABLE
INSIDE
•
**
**
**
**
•
•
•
•
**
•
**
OUTSIDE
•
ZMC SERIES
Circular Diameters: .375” to 3.375”
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
MATERIAL
CODE
BOTTOM
RADIUS
PART NO.
NON-STOCKED
INCHES
MAX
H INCHES
T INCHES
(INSIDE)
INCHES
Specify trim height
.020/A***
.012/A****
.012/A
.012/A
.012/A
A
A
A
A
A
A
B
A
A
A
A
A
A
.016*
A
C
A
A
B
B
A
B
B
A
B
B
C
B
B
B
A
B
.040
B
B
A/B
B
B
.050
B
1/32
1/16
1/16
1/16
1/16
1/16
5/64
1/16
1/16
1/16
1/16
5/64
5/64
1/16
5/64
5/64
3/32
5/64
1/16
3/32
3/32
1/16
3/32
3/32
3/32
3/32
3/32
3/32
5/64
3/32
3/32
1/8
1/6
3/32
3/32
1/8
3/32
3/32
3/32
3/32
1/8
1/16
1/8
3/16
3/32
ZMC-037
ZMC-056
ZMC-062
ZMC-065
ZMC-075
ZMC-081
ZMC-084
ZMC-087
ZMC-091
ZMC-093
ZMC-095
ZMC-097
ZMC-100
ZMC-106
ZMC-110
ZMC-112TOL
ZMC-117
ZMC-118
ZMC-123*
ZMC-125
ZMC-125A
ZMC-131
ZMC-132
ZMC-137
ZMC-143
ZMC-145
ZMC-147
ZMC-150
ZMC-156
ZMC-160
ZMC-162
ZMC-168
ZMC-170
ZMC-175
ZMC-182
ZMC-184
ZMC-200
ZMC-200A
ZMC-206
ZMC-211
ZMC-212
ZMC-220
ZMC-237
ZMC-325*
ZMC-337
.375
.562
.625
.656
.750
.812
.844
.875
.910
.930
.950
.975
1.000
1.062
1.100
1.125
1.172
1.187
1.232
1.250
1.250
1.312
1.320
1.375
1.437
1.453
1.468
1.500
1.562
1.600
1.625
1.687
1.700
1.750
1.820
1.840
2.000
2.000
2.062
2.109
2.125
2.203
2.375
3.250
3.375
.830
1.875
2.250
2.625
2.625
1.875
1.750
1.875
.850
1.625
1.625
1.750
2.125
2.750
2.000
2.000
1.875
2.250
1.625
2.250
3.000
3.000
3.000
2.187
2.750
1.875
1.750
2.500
2.500
3.250
3.250
2.500
2.500
2.750
2.900
2.125
3.500
1.125
3.875
2.500
2.500
2.250
2.125
2.125
1.125
*Special Gauge **No cover available *** Available in aluminum only **** Not available in aluminum
59
TOL Tolerance
+/- 0.015"
COVERS
AVAILABLE
INSIDE
**
**
**
**
**
**
**
**
**
**
**
•
**
•
**
•
**
•
•
•
•
•
•
•
**
•
•
•
•
•
**
•
**
**
**
•
•
**
**
•
**
•
•
**
**
OUTSIDE
Flanged Housings
Rectangular and Square Sizes
OUTSIDE
WIDTH LENGTH
WXL
INCHES
Look to Zero
Manufacturing when
an application calls
for a standard aluminum rectangular
or square housing
with a flange.
With numerous
sizes to choose
from, you need only
to select a part number and a final part
height.
Height:
Choose between
minimum and maximum heights listed
with dimension information.
When
When ordering
ordering give
give
part
part number and
height
height desired
desired in
in
inches.
1/16” increments
(.0625”).
Example:
Example:
HF0300506-1.00
HF0300506-16= =
AA rectangular
rectangularflanged
housing
Wx
flanged 3.00"
housing
5.00"
3.00” LWx x1.00"
5.00”H.L x
1.00” H.
1.75
1.88
2.13
2.21
2.50
2.86
2.87
3.00
3.00
3.20
3.21
3.28
3.50
3.50
3.73
3.74
3.88
4.00
4.00
4.00
4.00
4.00
4.13
4.24
4.50
4.50
4.75
5.00
5.85
6.00
6.21
6.62
6.98
10.00
1.75
1.88
5.00
3.02
4.56
3.99
5.00
5.00
5.00
3.20
3.52
3.28
4.50
5.00
3.73
3.74
7.38
4.00
4.50
5.00
5.91
11.13
5.13
5.98
5.00
5.50
7.00
5.00
7.48
8.00
6.78
8.62
9.29
14.00
OUTSIDE
HEIGHT
FLANGE
WIDTH
BLANK
GAUGE
ALLOY
MAX.
MIN.
F INCHES T INCHES
H INCHES
0.88
0.75
1.00
1.00
1.30
1.25
3.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
2.06
2.00
2.50
1.50
2.13
2.00
2.00
2.00
2.00
2.25
2.25
3.38
3.50
2.50
3.25
3.25
4.50
.50
.50
.50
.75
.50
.50
.50
.75
.75
1.00
.50
.50
.50
.50
.75
.50
.75
.50
.50
.50
.75
.50
.50
.50
.50
.50
2.00
.50
.50
.50
.75
.75
.50
.75
H
R1
R2
.25
.25
.44
.25
.63
.25
.25
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.27
.50
.50
.50
.26
.50
.50
.50
.50
.59
.50
.45
.45
.50
.50
.50
.50
.040
.040
.063
.040
.050
.050
.063
.063
.063
.032
.040
.032
.040
.040
.050
.040
.063
.040
.040
.040
.032
.050
.040
.063
.040
.040
.063
.063
.050
.063
.063
.063
.063
.090
60
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
6061-0
PART
FLANGE RADII
CORNER RADII
NUMBER
TOP
TOP
BOTTOM
SIDE
R1 Inside R2 INSIDE R3 Outside R4 Outside (Non-Stock)
Specify Trim
Inches
Inches
Height
.19
.13
.25
.50
.16
.13
.25
.50
.19
.53
.25
.19
.20
.20
.13
.17
.31
.13
.20
.20
.44
.13
.19
.13
.20
.20
.25
.25
.17
.17
.31
.50
.14
.30
.19
.19
.25
.19
.20
.13
.25
.50
.19
.63
.63
.19
.20
.20
.44
.17
.31
.13
.20
.20
.44
.13
.20
.17
.20
.20
.50
.27
.20
.19
.44
.97
.44
.30
.06
.06
.09
.06
.06
.09
.09
.09
.09
.06
.06
.06
.06
.06
.09
.06
.09
.06
.06
.06
.06
.06
.06
.09
.06
.06
.16
.09
.09
.09
.09
.09
.09
.09
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.13
.50
.50
.50
.13
.50
.50
.50
.50
.25
.50
.50
.50
.50
.50
.50
.50
HF0170174
HF0180184
HF0210506
HF0220304
HF0250455
HF0280395
HF0280506
HF0300506
HFA300506
HF0310313
HF0320354
HF0320323
HF0350454
HF0350504
HF0370375
HF0370374
HF0380736
HF0400404
HF0400454
HF0400504
HF0400593
HF0401115
HF0410514
HF0420596
HF0450504
HF0450554
HF0470706
HF0500506
HF0580745
HF0600806
HF0620676
HF0660866
HF0690926
HF1001409
Flanged Housings
Round Sizes
H
Flanged round housings are also a
Zero Manufacturing specialty.
When
When ordering
ordering give
give part
part number
number
and
and height
height desired
desired in
in inches.
1/16” increments (.0625”).
Example:
Height:
HF0300506-1.00
Choose between minimum and
A
rectangular
flanged
housing
maximum
heights
listed
with
3.00"
W x 5.00"
L x 1.00" H.
dimension
information.
Example: HF046063-64=
Example:
A round flanged
HF046063-4.00
= housing
4.60”
D flanged
x 4.00” housing
H.
A
round
4.60" D x 4.00" H.
OUTSIDE
DIAMETER
OUTSIDE
HEIGHT
BLANK
GAUGE
INCHES
MAX.
MIN.
H INCHES
T INCHES
1.62
2.00
2.25
2.25
2.31
2.50
2.87
2.91
3.00
3.00
3.09
3.27
3.43
3.50
3.50
3.57
3.75
3.80
3.80
3.81
3.83
4.00
4.03
4.03
4.06
4.10
4.18
4.32
4.45
4.50
4.58
4.59
4.60
4.60
4.60
4.91
4.92
4.94
4.96
5.05
5.55
5.57
5.60
5.60
6.31
6.32
6.36
8.13
13.00
5.50
3.50
4.25
1.75
2.75
1.75
3.00
1.75
2.25
1.75
2.50
1.50
1.50
1.50
11.00
6.00
2.75
1.50
5.00
1.25
1.25
5.00
5.00
3.50
1.75
1.75
1.13
3.50
8.00
2.00
4.00
7.00
1.50
8.00
7.00
7.25
3.25
7.25
3.00
2.00
4.75
4.75
4.25
3.75
5.75
2.75
5.75
3.00
4.75
61
.50
.50
.50
.75
.50
.50
.50
.75
.50
.75
.50
.50
.50
.50
.50
.50
.75
.75
.75
.75
.75
.75
.75
.50
.50
.50
.75
.50
.75
.75
.75
.50
.75
.50
.75
.75
.75
.75
.75
.50
.75
.75
.50
.75
.75
.75
.75
.75
1.00
.032
.032
.032
.063
.040
.050
.032
.050
.032
.032
.032
.050
.063
.040
.063
.050
.063
.050
.063
.032
.040
.050
.063
.050
.032
.040
.090
.040
.063
.063
.050
.040
.032
.050
.063
.032
.040
.050
.063
.032
.040
.050
.050
.063
.032
.040
.063
.063
.063
ALLOY
Inches
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
1100-0
INCHES
PART
NUMBER
(Non-Stock)
Specify Trim
Height
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.59
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.44
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
.50
HF016232
HF019932
HF022532
HF022563
HF023140
HF025150
HF028732
HF029150
HF029932
HF030032
HF030932
HF032750
HF034363
HF035040
HF035063
HF035750
HF037563
HF038050
HF038063
HF038132
HF038340
HF040050
HF040363
HF040350
HF040632
HF041040
HF041890
HF043240
HF044563
HF045063
HF045750
HF045940
HF046032
HF046050
HF046063
HF049132
HF049240
HF049450
HF049663
HF050532
HF055540
HF055750
HF056050
HF056063
HF063132
HF063240
HF063663
HF081263
HF130063
CORNER RADII
FLANGE
BOTTOM
SIDE
WIDTH
R1 Inside R2 Outside
.20
.23
.23
.38
.19
.27
.14
.34
.27
.44
.22
.13
.25
.25
.25
.25
.31
.34
.50
.31
.34
.47
.47
.25
.27
.13
.27
.27
.38
.31
.41
.25
.31
.28
.44
.31
.34
.31
.31
.23
.38
.38
.25
.38
.31
.41
.41
.50
.38
.06
.06
.06
.09
.06
.09
.06
.09
.06
.06
.06
.09
.09
.06
.09
.09
.09
.09
.09
.06
.06
.09
.09
.05
.06
.06
.09
.06
.09
.09
.09
.06
.06
.09
.09
.06
.06
.09
.13
.06
.06
.09
.09
.09
.06
.06
.09
.09
.31
ARINC Style Housings
ARINC STYLE HOUSINGS
Used as air transport avionics equipment interfaces, all sizes are manufactured to meet Aeronautical Radio,
Inc. (ARINC) specifications.
Example:HDD5042-3.00
HDD5041-48==
Example:
AnAFINC
ARINCstyle
style
enclosure
An
enclosure
3.17” W
3.00” H.
H.
3.175"
W xx 3.175”
3.175" L
L xx 3.00"
H
Height: Maximum height is listed.
When ordering give part number and
height desired
desired in 1/16”
inches.
height
increments
(.0625”).
Example:
HF0300506-1.00
A rectangular flanged housing 3.00"
W x 5.00" L x 1.00"
H.
DIAGONAL
OUTSIDE
WIDTH X LENGTH
A
INCHES
3.15
3.16
3.16
3.17
3.17
3.18
3.18
3.19
3.22
3.23
3.26
3.35
3.97
3.99
4.24
4.86
4.95
B
3.15
3.34
3.16
3.17
3.17
3.18
3.98
3.19
3.22
3.23
3.26
3.60
3.97
3.99
4.99
5.11
4.95
OUTSIDE
HEIGHT
WIDTH
(OUTSIDE)
C
H INCHES
D
T INCHES
3.85
4.05
3.87
3.88
3.88
3.89
4.45
3.90
3.85
3.88
4.02
3.85
5.01
5.04
5.83
6.05
6.34
9.00
8.50
9.00
9.38
9.00
9.25
9.75
9.00
7.50
9.00
9.00
7.00
9.00
9.25
8.50
9.00
9.50
BLANK
GAUGE
RADIUS
BOTTOM
TOP
R1
R2
IVR
IBR
Inches
.04
.16
.13
.13
.13
.21
.13
.13
.13
.13
.06
.06
.07
.13
.09
.06
.06
ALLOY
INCHES
.20
.13
.14
.13
.13
.08
.11
.13
.09
.13
.19
.15
.13
.06
.13
.09
.19
.032
.032
.032
.032
.032
.032
.050
.032
.032
.032
.032
.040
.050
.050
.050
.050
.063
62
3003-0
3003-0
3003-0
3003-0
3003-0
6061-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
3003-0
PART
NUMBER
(Non-Stock)
Specify Trim Height
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
HDD
5011
5025
5002
5031
5015
5041
5012
5003
5001
5005
5009
5020
5014
5018-7542
5023
5037
5019
Glossary of Terms
Alloy: An aluminum alloy is a metal that is a mixture of aluminum and one or more other elements.
1100: 99% pure aluminum.
3003: Aluminum/manganese alloy.
6061: Aluminum/manganese/silicon alloy.
Anodizing: Electrochemically converting the surface of aluminum from metallic aluminum to
aluminum oxide (alumina) by making aluminum the anode in a plating-type electrochemical
cell. It is used not only for added protection, but also in conjunction with dying and sealing
to create decorative effects. MIL-A-8625 Type 2, Class A or B.
Artificial Aging: Speeding up the natural aging cycle by heating the metal for a short time.
CF: Flush fitting cover.
CI: Inside fitting cover.
COG: Outside fitting cover with gasket clearance.
COL: Outside fitting cover with loose fit.
COT: Outside fitting cover with tight fit.
Cold Working: Applying a mechanical force (such as deep drawing) to metal at room temperature
at such a rate that strain-hardening occurs.
Deep Drawing: Using a ram to force an aluminum sheet into a draw die to produce a shell. See
also draw die. Deep drawing is also used to produce many cup-shaped products in other
industries.
Die: See draw die.
Draw Die: Tooling used in the deep drawing process to produce shells.
EMI Gasket: A gasket used in closures and on panel flanges to keep EMI radiation from entering
or escaping from an enclosure.
EMI Shielding: Shielding against radiated or conducted EMI/RFI.
Flange: A rim into which a panel can be mounted.
Hardening: Increasing the hardness of metal by suitable treatment such as by strain or heat.
Associated with processes such as age hardening, strain or work hardening, precipitation
hardening, or quench hardening.
Heat Treat: Temper produced by heating.
Heat-Treatable Alloy: An aluminum alloy that can be hardened by heat treatment. Generally
includes
6061alloys
alloy. in 2XXX, 6XXX, and 7XXX series.
includesthe
those
Height: The depth of a shell.
Mu-metal: A metal with high nickel content (78% nickel, iron, plus other additions) providing high
magnetic permeability. Mu-metal shells are used as enclosures or covers for shielding/
magnetically isolating critical parts from magnetic interference. Mu-metal ‘absorbs’ magnetic
lines in the vicinity rather than allowing them to pass through critical components.
Nutplate: A nut capable of receiving a screw for mounting a panel, etc.
O.D.: Outside diameter measured at tangency between bottom radius (R1) and side.
Points of Tangency: The points at which the straight portions of the shell walls intersect the
beginning of the radius corners.
Precipitation Hardening: A metal-treating process that increases the strength of aluminum by
precipitation alloying material into the structure of aluminum. Natural aging is involved if the
process occurs at room temperature, while artificial aging involves the application of heat.
Quenching: The quick chilling of aluminum to retain, at room temperature, the metallurgical
structure produced by heat treatment at an elevated temperature.
R1: The radius at the bottom of drawn shells.
R2: The radius at the sides of drawn shells.
63
Reflectivity: The ability of a surface to mirror or reflect radiant energy. The reflectance of aluminum
is exceptionally high.
RFI: Radio frequency interference.
Seamless Construction: An exceptional attribute of deep drawn shells. Deep drawn shells have
no seam.
Secondary Aluminum: Metal recovered aluminum scrap, segregated by alloy, and resmelted to
produce purified metal. One of its more important uses is in the foundry industry. A great
advantage of aluminum is that it can be recycled indefinitely, as a secondary product. This
not only preserves aluminum as a natural resource, but it also saves energy, since secondary
aluminum is less costly to produce.
Solution Heat Treating: A strengthening thermal treatment in which certain aluminum alloys are
heated to a relatively high temperature and then held (soaked) for varying times. A rapid
quench or natural aging follows the heating period.
Strain Harden: Tempering through strain. Same as work harden.
Strength-to-Weight Ratio: The ratio of tensile strength to the weight of a material.
T: Material thickness.
Tangency: See points of tangency.
Temper Code: A letter-number code which designates heat treatment and cold work processes
to create a temper.
Tensile Strength: The maximum pulling load that a material can sustain without failure.
Work Hardening: Hardening which occurs as the result of deforming metal crystals. Same as
Results
from deep drawing
and
other
colddrawing
forming and
processes,
bending.
strain hardening.
Results
from
deep
other including
cold forming
processes, including
bending.
ZERO Method: The technologies and craft of Zero Manufacturings deep drawn products.
64
PRODUCTS
Products
Deep Drawn
components
• Precision Miniatures
• Stock Enclosures
• Value Added Enclosures
• In-Stock Deep Drawn
Carrying Cases
• Style-Lite™
• Valuline™
• Centurion® Elite™
• Centurion® Polaris™
• Centurion® On Demand
19" Rack Mounts
• Warrior™
Transit and Storage
Containers
• Transitainer™
• Scout™
• Val-An™
• Val-An 700™
• Val-An 900™
• Pre-Engineered Cases
• Modular Containers
• ZERAK™
SERVICES
Services
Design
• Product Design
Fabrication
• Product Engineering
• Custom Foam
• Heat Treating
• Anodizing
• Assembly
• Perforating
• Chemical Etching
• Sheet Metal Fabrication
• Painting
• Tool and Die Creation
• Powder Coating
• Welding
• Silkscreening
• Drop Testing
• Prototyping
Finishing
• Production/
Manufacturing
• Environmental Testing
INDUSTRIES
Industries
• Military & Defense
• Aerospace
• Broadcast/Telecom
• Electronics
• Medical
• Industrial
• Homeland Defense
ZERO KNOWS
ZERO Knows...
PLASTIC & METAL
ZERO is the premier
manufacturer of both
metal and plastic
protective enclosures.
DEEP DRAWN
CUSTOM SOLUTIONS
ZERO perfected the
deep draw process and
has the largest range
of tooling in the world.
Large or small, we can
handle virtually any
deep draw requirement.
ZERO’s capabilities
range from very small
custom enclosures to
very large and complex
fabricated assemblies.
SPEED
Manufacturing
accelerates production
lead times, so your
product reaches you
faster! Ask about our
Quick-Ship, In-Stock
and ‘On-Demand’
Programs.
SUCCESS
ZERO’s solutions are
time-tested and field
proven. With over
100 years engineering
experience and 50
years, ZERO cases have
been the benchmark for
durability and longevity.
Zero Manufacturing, Inc.
Zero Cases UK, Ltd.
500 West 200 North | North Salt Lake, Utah 84054 USA
Toll Free US 800.500.9376 (ZERO)
Direct 801.298.5900 | Fax 801.299.7389
Email sales@zerocases.com | Web www.zerocases.com
Unit 5, Alpha Park
Bevan Way, Smethwick | West Midlands B66 1BZ UK
Phone +44 (0) 121 558 2011 | Fax +44 (0) 121 565 2115
Email europesales@zerocases.com | Web www.zerocases.com
zero Knows
D
E
E
P
D
R
A
W
N
E
N
C
L
O
S
U
R
E
S