2016-2017 PRODUCT BROCHURE Demand Quality – Insist on MP Systems High Pressure Coolant Systems | Chillers | Mist Collection | Options & Accessories More Dependable by Design MP Systems Innovations Abrasive Duty Upgrade MP Systems has worked extensively with companies who routinely machine very abrasive materials to develop high pressure coolant systems which can withstand the challenges of cast iron, cast aluminum and steels coated with mill scale. The proprietary upgrades we have developed for our R and VR series high pressure systems are available as the “Abrasive Duty Upgrade”. High pressure coolant systems equipped with this upgrade operate reliably and with great durability pumping coolant laden with very abrasive materials such as sand, carbide and other casting residues. MP Systems’ high pressure coolant systems and accessories are low maintenance and longer lasting. We build and support a dependable product thanks to our team of engineers, quality components and dedicated sales and assembly personnel. Our team works with CNC machine tool builders, distributors and customers to provide excellent customer service and application experience. MP Systems products include effective pre-sales and post-sales support, as well as complete and comprehensive installation manuals. We stock most consumable parts and they can ship same day. 2 3 VR SERIES MILL & LATHE FEATURE COMPARISON Designed for Maximum Performance for a Variety of Tooling Sizes & Multi Function Machines FIND THE MOST SUITABLE MP SYSTEMS COOLANT SYSTEM FOR YOUR MACHINE TOOL Standard Features: Options: •• Variable volume up to 8 GPM, 16 GPM, twin 8 GPM, or 20 GPM MORE CAPABILITY, MORE DURABILITY •• User programmable pressures 250-1000 PSI with appropriate interface FEATURES •• Qty (2) 7x32” 5 micron quick change filter bags • Medium pressure 300 PSI •• 50 gallon vertical reservoir (VR8) MACHINING APPLICATION • Single filtration Light Duty •• 70 gallon vertical reservoir (VR16, VR20) UTILITY LINE • 1 year parts warranty VR20 •• Additional ports •• Auto Cross Over Filtration •• Abrasive Duty option •• Mounted chiller, call MP •• 480V special order, not field retrofittable FEATURES •• Use with water-based coolant or suitable oils • High pressure 1,000 PSI • Low maintenance • Dual filtration with de-aeration feature • Available chiller option •• 2 ports •• Dirty filter alarm • Very durable construction Industrial Dimensions: 42”L x 38”W x 42”H (VR16, VRT, VR20) 36”L x 28”W x 42”H (VR8) •• PLC messages displayed in plain English • 2 year parts warranty •• 2 year parts warranty Shipping: 1250 lbs (VR16, VRT, VR20) 850 lbs (VR8) FEATURES • • • • Many specialized options available Variable volume up to 30 GPM Variable pressures up to 1500 PSI Dual filtration with de-aeration feature UL SERIES The ‘UL’ Series is a basic design for use in these job shop environments: • • • • VR1500 SERIES Abrasive duty upgrade option Low maintenance Available chiller option 2 year parts warranty R SERIES The ‘R’ Series is designed to operate with minimal maintenance in environments where machine uptime is critical. • OD & ID turning operations on free cutting materials • OD & ID turning operations on all materials • Shallow hole drilling • Deep hole drilling • Light duty • Pocket milling VR SERIES The ‘VR’ series is engineered to be extremely durable, energy efficient and to allow full advantage to be taken of the flexibility and range of capabilities found in very sophisticated machine tools. • OD & ID turning operations on all materials • Deep hole drilling • Abrasive duty option available • Use chiller option to enhance work piece Designed for Maximum Performance for a Variety of Tooling Sizes & Multi Function Machines • Abrasive duty option available • Use chiller option to enhance work piece • Maximum performance for a variety of tooling sizes and requirements • 4 N/A • 4 • 4 •• VR15-1500 Variable volume 15 GPM •• VR30-1500 Variable volume twin 15 GPM (30 GPM total) •• User programmable pressures 250 up to 1500 PSI with appropriate interface •• Qty (2) 7x32” 5 micron quick change filter bags (VR15-1500) •• Qty (3) 7x32” 5 micron quick change filter bags (VR30-1500) Options: •• MP 1200 mist collection Models: VR15-1500 VR30-1500 •• Post HEPA filter •• Additional ports •• Auto Cross Over Filtration •• Abrasive Duty option •• Mounted chiller, call MP •• 70 gallon vertical reservoir VR15-1500 • Pocket milling • Thermal stability • 4 • 4 •• 95 gallon vertical reservoir VR30-1500 •• Built in feed/supply pump •• 208/230V standard, VR15-1500* •• 480V standard, VR30-1500* Dimensions: 42”L x 38”W x 42”H (VR15-1500) 52”L x 49”W x 53”H (VR30-1500) •• Use with water-based coolant or suitable oils •• 2 ports •• PLC messages displayed in plain English •• Dirty filter alarm •• 2 year parts warranty 4 VRT VR20 •• Built in feed/supply pump Standard Features: MILLS •• Post HEPA filter VR16 •• 208/230V standard, not field retrofittable Mission Critical LATHES •• MP 1200 mist collection Models: VR8 *voltage not field retrofittable Shipping: 1250 lbs (VR15-1500) 2000 lbs (VR30-1500) 5 R SERIES Standard Features: •• 8 GPM, 16 GPM, or twin 8 GPM, up to 1000 PSI •• Manually adjustable pressures •• Qty (2) 7x32” 5 micron quick change filter bags •• 50 gallon vertical reservoir (R8) •• 70 gallon vertical reservoir (R16, RTF) •• Built in feed/supply pump •• 208/230V standard Designed for Basic Applications Options: Model: •• MP 1200 mist collection RF8 RF16 RTF MP 1200 MIST COLLECTION Standard Features: Options: •• 1200 CFM •• Post HEPA filter •• Post HEPA filter •• 3 stage filtration •• 480V special order •• Additional ports •• Replaceable box filter •• Dual pressure option (high/low) R8, and R16 •• Baffle to keep heavy particles out Model: MP1200 •• Washable baffle and impinger •• Auto Cross Over Filtration •• 95% efficiency •• Abrasive Duty option •• Can mount on top of R series systems •• Mounted chiller, call MP •• 208/230V standard •• Basic installation kit included •• 480V special order •• 2 year parts warranty •• Use with water-based coolant or suitable oils •• 2 ports •• PLC messages displayed in plain English •• Dirty filter alarm •• 2 year parts warranty UTILITY LINE SERIES Standard Features: Dimensions: 42”L x 38”W x 42”H (RF16, RTF) 36”L x 28”W x 42”H (RF8) Dimensions: 24”L x 24”W x 26”H Shipping: 200 lbs Shipping: 1250 lbs (RF16, RTF) 850 lbs (RF8) Light Duty, Medium Pressure for Smaller Lathes Model: UL300 STAND ALONE COOLANT FILTRATION SYSTEM Standard Features: •• Up to 12 GPM •• For use when extra filtration is needed •• Up to 300 PSI •• Recommended for copper, aluminum and cast iron •• Qty (1) 7x32” 5 micron quick change filter bag •• Constant circulation of machine tool tank coolant •• 208/230V only •• Qty (2) 7x32” quick change filter bags •• Use with water based coolants •• Built in feed pump •• 1 port •• PLC messages displayed in plain English •• PLC with dirty filter alarm •• Dirty filter alarm •• 1 year parts warranty •• Allows output of alarm to machine tool display optional Model: AF Kidney Loop •• 110V standard outlet •• Portable •• De-aeration option available Dimensions: 28.3”L x 22.2”W x 34.2”H Shipping: 300 lbs 6 •• Installation kit included •• 2 year parts warranty Dimensions: 26”L x 24”W x 26”H 7 ARE YOU CHASING OFFSETS? STAND ALONE CHILLER The MP Systems’ Chiller Series is built specifically for the harsh environments of the CNC machining industry. Its intended use is for any machining application where increasing coolant and machine tank temperature is, or may cause trouble holding tight tolerances. Standard Features: •• CS30 - 30,000 BTU chiller, stand alone •• CS36 - 36,000 BTU chiller, stand alone •• Reduces need to check parts •• +/- 1 degree •• Reduces need to adjust offsets in program •• Ambient and set point live temperature monitoring •• Based on part, not industry •• Constant circulation Our chillers are designed to operate between 70F - 90F ambient. The RC and CS chillers are an open-loop system meant to pull from and return to the machine tool tank. Intended for use with water based coolants or oils with viscosities between 90 and 140 SUS @ 100F. MP Systems offers a chiller test kit so that you can track your offsets, temperature and time. MP Systems will help you determine the benefits of a chiller. Our chillers include more standard features than our competitors! Please contact sales for more details. •• PLC messages displayed in plain English •• Standard filtration eliminates heat exchanger clogging •• Adjustable auto shutdown feature •• No need to replace compressor over its lifetime •• No need to add refrigerant MOUNTED CHILLER The MP Systems Chiller is designed to maintain both the machine and pump’s tank temperatures to either ambient or set temperature. Standard Features: •• RC30 - 30,000 BTU chiller, mounted •• RC36 - 36,000 BTU chiller, mounted •• The RC30 and CS30 are designed to remove up to 30,000 BTUs/hour @ 70F ambient. The MP Systems tank will maintain its coolant level by cycling the feed pump on and off depending on float level settings. Dimensions: 38.5”L x 25.5”W x 40.25”H Shipping: 610 lbs •• 2 year parts warranty MP SYSTEMS ADVANTAGES With the mounted RC series, coolant is pulled from the MP tank and circulated through a heat exchanger in the chiller where it is cooled down. A majority of the coolant flow is then returned to the machine tank and the remaining amount will be returned back to the MP Systems tank. Installation kits are not included for stand alone chillers. Please contact MP Systems for details. CS30 CS36 •• Includes feed pump and filtration •• Helps maintains tight tolerances, no growth due to coolant temperature •• The RC36 and CS36 are designed to remove up to 36,000 BTUs/hour @ 70F ambient. Model: Mounts to R Series Systems Model: Installation kits are included with the mounted chiller/HP system. RC30 RC36 •• +/- 1 degree The standalone CS series open loop chiller will constantly circulate coolant from the machine tank and maintain machine tank temperature. •• Includes installation kit, mounts to R series HP systems There is little maintenance required with the MP Systems Chiller series. •• Constant circulation •• Washable condensing filter •• No need to add refrigerant •• Includes feed pump and filtration •• Ambient and set point live temperature monitoring •• PLC messages displayed in plain English •• Standard filtration eliminates heat exchanger clogging Dimensions (mounted on 70 gallon reservoir): 43”L x 38”W x 66”H Shipping: 1000 lbs (R8 model) 1300 lbs (RT model) Dimensions (chiller only): 38.5”L x 25.5”W x 20”H Shipping: 300 lbs •• Adjustable auto shutdown feature •• No need to replace compressor over its lifetime •• No need to add refrigerant •• 2 year parts warranty 8 9 S2 SWISS SWISS LATHE FEATURE COMPARISON Designed to Maximize Accuracy through Thermal Stability, Improving Machine Tool Performance FIND THE MOST SUITABLE MP SYSTEMS COOLANT SYSTEM FOR YOUR SWISS MACHINE TOOL Standard Features: MORE CAPABILITY, MORE DURABILITY FEATURES • 8 GPM, 1000 PSI water based coolants • Low maintenance • 5 GPM, 2000 PSI oil • 2 year parts warranty Options: •• 5 GPM, up to 2000 PSI, oil only •• 12 ports optional •• 8 GPM, up to 1000 PSI •• Abrasive Duty option •• Qty (1) 7x32” 5 micron quick change filter bag •• 3 GPM, 3000 PSI oil •• Oil or water-based coolants •• 10 GPM, 1000 PSI oil Model: S2 •• 18,000 BTU built in chiller • Available 8 port remote valve blocks •• Ambient temperature tracking • Built in feed/supply pump •• Exclusive, programmable 7-day timer clock •• Built in feed/supply pump •• 208/230V only FEATURES •• Use with water-based coolant or suitable oils • 8 GPM, 1000 PSI water based coolants • PLC control • 5 GPM, 2000 PSI oil • 2 large capacity, quick change filters • 50 gallon reservoir with dual filtration and de-aeration feature • 2 year parts warranty •• 8 port remote valve block Dimensions: 51”L x 21”W x 44”H Shipping: 700 lbs •• PLC messages displayed in plain English •• Dirty filter alarm • Available 8 ports •• 2 year parts warranty FEATURES • 8 GPM, 1000 PSI water based coolants • PLC control • 5 GPM, 2000 PSI oil • 1 large capacity, quick change filter • 18,000 BTU built in chiller • Built in feed/supply pump • Ambient temperature tracking • Low maintenance • Available 8 ports • 2 year parts warranty RDH SWISS Standard Features: V2 SWISS The ‘V2’ series is designed for use in multi-tool Swiss lathe environments for: • Optimal chip control • Permit otherwise impossible machining operations including thru coolant deep hole and gun drilling • Allow faster cycle times and longer tool life • Improve coolant filtration RDH SWISS S2 SWISS •• Abrasive Duty option •• 8 GPM, up to 1000 PSI •• 3 GPM, 3000 PSI oil •• Qty (2) 7x32” 5 micron quick change filter bags •• 10 GPM, 1000 PSI oil The ‘S2’ series is designed for use when: • Best solution for oil aeration problems • Temperature control and mitigation of thermal growth is critical to a machining process •• Heat exchanger prevents excessive heat • The use of a heat exchanger cannot provide the level of thermal stability required to machine high volume high precision parts •• Built in feed/supply pump • Provides additional filtration capacity • Optimal chip control • Allow faster cycle times and longer tool life • Space is limited in tightly packed Swiss machine environments. Options: •• 5 GPM, up to 2000 PSI, oil only The ‘RDH’ series: • Designed for use with machines that have restricted tank capacity Best Solution for Oil Aeration Problems Model: RDH •• 50 gallon reservoir •• 208/230V standard •• 480V special order •• Use with water-based coolant or suitable oils •• 2 ports or 8 ports version available •• PLC messages displayed in plain English LATHES MILLS 10 • 4 N/A • 4 • 4 • 4 • 4 •• Dirty filter alarm Dimensions: 36”L x 28”W x 42”H Shipping: 850 lbs •• 2 year parts warranty 11 V2 SWISS Standard Features: •• 5 GPM, up to 2000 PSI, oil only •• 8 GPM, up to 1000 PSI •• Qty (1) 7x32” 5 micron quick change filter bag •• Filter evacuate system for cleaner filter changes •• Heat exchanger prevents excessive heat Multi-port System for the Swiss Market Options: Model: V2-O, V2-W V2-HO, V2-HW •• 12 ports optional WASH DOWN SYSTEM Standard Features: Model: •• 12 GPM, 26 PSI •• Clears chips, adaptable to most machines •• Abrasive Duty option •• 1 HP motor •• 3 GPM, 3000 PSI oil •• 24VDC control •• 10 GPM, 1000 PSI oil •• 208/230V or 480V •• Built in feed/supply pump •• Low maintenance, easy installation •• 208/230V standard •• Universal mounting bracket •• 480V special order •• Economical •• Use with water-based coolant or suitable oils •• Magnetically attached on/off hand control •• 8 port remote valve block •• Automatic shutoff timer •• Dirty filter alarm •• Operates independent of machine •• 2 year parts warranty AT WD Dimensions: 44”L x 24”W x 36”H Shipping: 580 lbs •• Adjustable spray Dimensions: 21”L x 10”W x 12”H Shipping: 200 lbs •• Installation kit included •• 2 year parts warranty ACCESSORIES / OPTIONS 12 To Order Parts or to Request Service, Please Call 1-877-689-1860 Dual Pressure Runs 2 pressure settings individually, high/low option Ex. Port 1 = 1000 PSI or Port 1 = 500 PSI Please contact sales for details. Simultaneous Pressure Runs 2 pressure settings simultaneously, high/low option Ex. Port 1 = 1000 PSI and Port 2 = 500 PSI Please contact sales for details. Circuit Breakers Variety of sizes. Please contact engineering/sales for sizing. (877) 689-1860 Filter Bags Standard #2 filter bag. 7x32” 5 micron nominal. All HP systems and kidney loop. #4 filter bag. 4x12” 5 micron nominal. For EFO model only. Installation by MP Please contact sales for each request. (877) 689-1860 Voltage Conversion Kits Please contact parts to modify existing equipment. (877) 689-1860 13 Quality You Can Depend On Excellent People, Outstanding Products Rugged Products for the Machine Tool World MP Systems designs rugged, dependable high pressure coolant systems and accessories for the machine tool world. MP Systems completely understands the stress points in machining. Our products are designed to minimize machine tool downtime and maximize tool life. We offer solutions to enable our customers the opportunity to maximize the most sophisticated machine tools available. We also offer more basic systems for less demanding applications and environments. All of MP Systems products were developed based on specific customer requirements. We work closely with customers to fully understand the challenges they face and to develop the most suitable solution. A recent example, has been the work we have completed with some of our customers to develop the abrasive duty upgrade. The MP Systems Team is the Foundation of the Company The sales team works with distributors and OEMs to educate about the benefits of high pressure coolant systems and chillers in all manufacturing markets. Onsite facility support, lunch and learn classes and constant education of machine tool distributors and customers are the means Sales uses to understand and address real-world machining concerns. Contacting MP Team will provide you with live support immediately. Customer advocates will handle parts requests and shipping questions. Our close proximity to an international airport with the two largest shipping companies allow us to ship most components same day. Technical questions will be directed to either the designer or an engineer trained to answer your question. Every service engineer that a customer will come in contact with has intimate knowledge of our systems, and how they operate due to their involvement with creating, designing, and manufacturing MP Systems products. 14 15 Depend on MP Systems for High Pressure & Chiller Solutions when you need: •• Deeper drilling, improved surface finish •• Longer tool life •• Increased production, faster cycle times •• Superior chip management MP Systems, Inc. 34 Bradley Park Rd. East Granby, CT 06026 (877) 689-1860 mpteam@mp-systems.net www.mp-systems.net