Demand Quality – Insist on MP Systems

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2016-2017 PRODUCT BROCHURE
Demand Quality – Insist on MP Systems
High Pressure Coolant Systems
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Chillers
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Mist Collection
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Options & Accessories
More Dependable by Design
MP Systems Innovations
Abrasive Duty Upgrade
MP Systems has worked extensively with companies who routinely machine very abrasive
materials to develop high pressure coolant systems which can withstand the challenges of
cast iron, cast aluminum and steels coated with mill scale.
The proprietary upgrades we have developed for our R and VR series high pressure
systems are available as the “Abrasive Duty Upgrade”.
High pressure coolant systems equipped
with this upgrade operate reliably and
with great durability pumping coolant
laden with very abrasive materials
such as sand, carbide and other
casting residues.
MP Systems’ high pressure coolant systems and accessories are low maintenance and longer lasting.
We build and support a dependable product thanks to our team of engineers, quality components and
dedicated sales and assembly personnel.
Our team works with CNC machine tool builders, distributors and customers to provide excellent
customer service and application experience.
MP Systems products include effective pre-sales and post-sales support, as well as complete and
comprehensive installation manuals. We stock most consumable parts and they can ship same day.
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VR SERIES
MILL & LATHE FEATURE COMPARISON
Designed for Maximum Performance for a Variety of Tooling Sizes & Multi Function Machines
FIND THE MOST SUITABLE MP SYSTEMS COOLANT SYSTEM FOR YOUR MACHINE TOOL
Standard Features:
Options:
•• Variable volume up to 8 GPM, 16 GPM, twin 8
GPM, or 20 GPM
MORE CAPABILITY, MORE DURABILITY
•• User programmable pressures 250-1000 PSI
with appropriate interface
FEATURES
•• Qty (2) 7x32” 5 micron quick change filter bags
• Medium pressure 300 PSI
•• 50 gallon vertical reservoir (VR8)
MACHINING APPLICATION
• Single filtration
Light Duty
•• 70 gallon vertical reservoir (VR16, VR20)
UTILITY
LINE
• 1 year parts warranty
VR20
•• Additional ports
•• Auto Cross Over Filtration
•• Abrasive Duty option
•• Mounted chiller, call MP
•• 480V special order, not field retrofittable
FEATURES
•• Use with water-based coolant or suitable oils
• High pressure 1,000 PSI
• Low maintenance
• Dual filtration with
de-aeration feature
• Available chiller option
•• 2 ports
•• Dirty filter alarm
• Very durable construction
Industrial
Dimensions:
42”L x 38”W x 42”H (VR16, VRT, VR20)
36”L x 28”W x 42”H (VR8)
•• PLC messages displayed in plain English
• 2 year parts warranty
•• 2 year parts warranty
Shipping:
1250 lbs (VR16, VRT, VR20)
850 lbs (VR8)
FEATURES
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Many specialized options available
Variable volume up to 30 GPM
Variable pressures up to 1500 PSI
Dual filtration with de-aeration feature
UL SERIES
The ‘UL’ Series is a basic design for
use in these job shop environments:
•
•
•
•
VR1500 SERIES
Abrasive duty upgrade option
Low maintenance
Available chiller option
2 year parts warranty
R SERIES
The ‘R’ Series is designed to operate with
minimal maintenance in environments where
machine uptime is critical.
• OD & ID turning operations on free cutting
materials
• OD & ID turning operations on all materials
• Shallow hole drilling
• Deep hole drilling
• Light duty
• Pocket milling
VR SERIES
The ‘VR’ series is engineered to be
extremely durable, energy efficient and
to allow full advantage to be taken of the
flexibility and range of capabilities found
in very sophisticated machine tools.
• OD & ID turning operations on all materials
• Deep hole drilling
• Abrasive duty option available
• Use chiller option to enhance work piece
Designed for Maximum Performance for a Variety of Tooling Sizes & Multi Function Machines
• Abrasive duty option available
• Use chiller option to enhance work piece
• Maximum performance for a variety of tooling sizes
and requirements
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N/A
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•• VR15-1500 Variable volume 15 GPM
•• VR30-1500 Variable volume twin 15 GPM
(30 GPM total)
•• User programmable pressures 250 up to
1500 PSI with appropriate interface
•• Qty (2) 7x32” 5 micron quick change filter bags
(VR15-1500)
•• Qty (3) 7x32” 5 micron quick change filter bags
(VR30-1500)
Options:
•• MP 1200 mist collection
Models: VR15-1500
VR30-1500
•• Post HEPA filter
•• Additional ports
•• Auto Cross Over Filtration
•• Abrasive Duty option
•• Mounted chiller, call MP
•• 70 gallon vertical reservoir VR15-1500
• Pocket milling
• Thermal stability
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• 4
•• 95 gallon vertical reservoir VR30-1500
•• Built in feed/supply pump
•• 208/230V standard, VR15-1500*
•• 480V standard, VR30-1500*
Dimensions:
42”L x 38”W x 42”H (VR15-1500)
52”L x 49”W x 53”H (VR30-1500)
•• Use with water-based coolant or suitable oils
•• 2 ports
•• PLC messages displayed in plain English
•• Dirty filter alarm
•• 2 year parts warranty
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VRT
VR20
•• Built in feed/supply pump
Standard Features:
MILLS
•• Post HEPA filter
VR16
•• 208/230V standard, not field retrofittable
Mission Critical
LATHES
•• MP 1200 mist collection
Models: VR8
*voltage not field retrofittable
Shipping:
1250 lbs (VR15-1500)
2000 lbs (VR30-1500)
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R SERIES
Standard Features:
•• 8 GPM, 16 GPM, or twin 8 GPM,
up to 1000 PSI
•• Manually adjustable pressures
•• Qty (2) 7x32” 5 micron quick change
filter bags
•• 50 gallon vertical reservoir (R8)
•• 70 gallon vertical reservoir (R16, RTF)
•• Built in feed/supply pump
•• 208/230V standard
Designed for Basic Applications
Options:
Model:
•• MP 1200 mist collection
RF8
RF16
RTF
MP 1200 MIST COLLECTION
Standard Features:
Options:
•• 1200 CFM
•• Post HEPA filter
•• Post HEPA filter
•• 3 stage filtration
•• 480V special order
•• Additional ports
•• Replaceable box filter
•• Dual pressure option (high/low)
R8, and R16
•• Baffle to keep heavy particles out
Model:
MP1200
•• Washable baffle and impinger
•• Auto Cross Over Filtration
•• 95% efficiency
•• Abrasive Duty option
•• Can mount on top of R series systems
•• Mounted chiller, call MP
•• 208/230V standard
•• Basic installation kit included
•• 480V special order
•• 2 year parts warranty
•• Use with water-based coolant or suitable oils
•• 2 ports
•• PLC messages displayed in plain English
•• Dirty filter alarm
•• 2 year parts warranty
UTILITY LINE SERIES
Standard Features:
Dimensions:
42”L x 38”W x 42”H (RF16, RTF)
36”L x 28”W x 42”H (RF8)
Dimensions: 24”L x 24”W x 26”H
Shipping: 200 lbs
Shipping:
1250 lbs (RF16, RTF)
850 lbs (RF8)
Light Duty, Medium Pressure for Smaller Lathes
Model:
UL300
STAND ALONE COOLANT FILTRATION SYSTEM
Standard Features:
•• Up to 12 GPM
•• For use when extra filtration is needed
•• Up to 300 PSI
•• Recommended for copper, aluminum and cast iron
•• Qty (1) 7x32” 5 micron quick change filter bag
•• Constant circulation of machine tool tank coolant
•• 208/230V only
•• Qty (2) 7x32” quick change filter bags
•• Use with water based coolants
•• Built in feed pump
•• 1 port
•• PLC messages displayed in plain English
•• PLC with dirty filter alarm
•• Dirty filter alarm
•• 1 year parts warranty
•• Allows output of alarm to machine tool display optional
Model:
AF Kidney Loop
•• 110V standard outlet
•• Portable
•• De-aeration option available
Dimensions: 28.3”L x 22.2”W x 34.2”H
Shipping: 300 lbs
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•• Installation kit included
•• 2 year parts warranty
Dimensions: 26”L x 24”W x 26”H
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ARE YOU CHASING OFFSETS?
STAND ALONE CHILLER
The MP Systems’ Chiller Series is built specifically for the harsh environments of the CNC machining industry.
Its intended use is for any machining application where increasing coolant and machine tank temperature is,
or may cause trouble holding tight tolerances.
Standard Features:
•• CS30 - 30,000 BTU chiller, stand alone
•• CS36 - 36,000 BTU chiller, stand alone
•• Reduces need to check parts
•• +/- 1 degree
•• Reduces need to adjust offsets in program
•• Ambient and set point live temperature
monitoring
•• Based on part, not industry
•• Constant circulation
Our chillers are designed to operate between 70F - 90F ambient. The RC and CS chillers are an open-loop
system meant to pull from and return to the machine tool tank. Intended for use with water based coolants
or oils with viscosities between 90 and 140 SUS @ 100F.
MP Systems offers a chiller test kit so that you can track your offsets,
temperature and time. MP Systems will help you determine the benefits of a chiller.
Our chillers include more standard features than our competitors!
Please contact sales for more details.
•• PLC messages displayed in plain English
•• Standard filtration eliminates heat
exchanger clogging
•• Adjustable auto shutdown feature
•• No need to replace compressor over its lifetime
•• No need to add refrigerant
MOUNTED CHILLER
The MP Systems Chiller is designed to maintain both the machine and pump’s tank temperatures
to either ambient or set temperature.
Standard Features:
•• RC30 - 30,000 BTU chiller, mounted
•• RC36 - 36,000 BTU chiller, mounted
•• The RC30 and CS30 are designed to remove up to
30,000 BTUs/hour @ 70F ambient.
The MP Systems tank will maintain its coolant level by cycling
the feed pump on and off depending on float level settings.
Dimensions: 38.5”L x 25.5”W x 40.25”H
Shipping: 610 lbs
•• 2 year parts warranty
MP SYSTEMS ADVANTAGES
With the mounted RC series, coolant is pulled from the MP
tank and circulated through a heat exchanger in the chiller
where it is cooled down. A majority of the coolant flow
is then returned to the machine tank and the remaining
amount will be returned back to the MP Systems tank.
Installation kits are not included for
stand alone chillers. Please contact
MP Systems for details.
CS30
CS36
•• Includes feed pump and filtration
•• Helps maintains tight tolerances, no growth due to coolant temperature
•• The RC36 and CS36 are designed to remove up to
36,000 BTUs/hour @ 70F ambient.
Model:
Mounts to R Series Systems
Model:
Installation kits are included with
the mounted chiller/HP system.
RC30
RC36
•• +/- 1 degree
The standalone CS series open
loop chiller will constantly circulate
coolant from the machine tank and
maintain machine tank temperature.
•• Includes installation kit, mounts to R series
HP systems
There is little maintenance required
with the MP Systems Chiller series.
•• Constant circulation
•• Washable condensing filter
•• No need to add refrigerant
•• Includes feed pump and filtration
•• Ambient and set point live temperature
monitoring
•• PLC messages displayed in plain English
•• Standard filtration eliminates heat
exchanger clogging
Dimensions (mounted on 70 gallon reservoir):
43”L x 38”W x 66”H
Shipping:
1000 lbs (R8 model)
1300 lbs (RT model)
Dimensions (chiller only):
38.5”L x 25.5”W x 20”H
Shipping: 300 lbs
•• Adjustable auto shutdown feature
•• No need to replace compressor over its lifetime
•• No need to add refrigerant
•• 2 year parts warranty
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S2 SWISS
SWISS LATHE FEATURE COMPARISON
Designed to Maximize Accuracy through Thermal Stability, Improving Machine Tool Performance
FIND THE MOST SUITABLE MP SYSTEMS COOLANT SYSTEM FOR YOUR SWISS MACHINE TOOL
Standard Features:
MORE CAPABILITY, MORE DURABILITY
FEATURES
• 8 GPM, 1000 PSI water based coolants
• Low maintenance
• 5 GPM, 2000 PSI oil
• 2 year parts warranty
Options:
•• 5 GPM, up to 2000 PSI, oil only
•• 12 ports optional
•• 8 GPM, up to 1000 PSI
•• Abrasive Duty option
•• Qty (1) 7x32” 5 micron quick change filter bag
•• 3 GPM, 3000 PSI oil
•• Oil or water-based coolants
•• 10 GPM, 1000 PSI oil
Model:
S2
•• 18,000 BTU built in chiller
• Available 8 port remote valve blocks
•• Ambient temperature tracking
• Built in feed/supply pump
•• Exclusive, programmable 7-day timer clock
•• Built in feed/supply pump
•• 208/230V only
FEATURES
•• Use with water-based coolant or suitable oils
• 8 GPM, 1000 PSI water based coolants
• PLC control
• 5 GPM, 2000 PSI oil
• 2 large capacity, quick change filters
• 50 gallon reservoir with dual filtration
and de-aeration feature
• 2 year parts warranty
•• 8 port remote valve block
Dimensions: 51”L x 21”W x 44”H
Shipping: 700 lbs
•• PLC messages displayed in plain English
•• Dirty filter alarm
• Available 8 ports
•• 2 year parts warranty
FEATURES
• 8 GPM, 1000 PSI water based coolants
• PLC control
• 5 GPM, 2000 PSI oil
• 1 large capacity, quick change filter
• 18,000 BTU built in chiller
• Built in feed/supply pump
• Ambient temperature tracking
• Low maintenance
• Available 8 ports
• 2 year parts warranty
RDH SWISS
Standard Features:
V2 SWISS
The ‘V2’ series is designed for use in
multi-tool Swiss lathe environments for:
• Optimal chip control
• Permit otherwise impossible machining operations
including thru coolant deep hole and gun drilling
• Allow faster cycle times and longer tool life
• Improve coolant filtration
RDH SWISS
S2 SWISS
•• Abrasive Duty option
•• 8 GPM, up to 1000 PSI
•• 3 GPM, 3000 PSI oil
•• Qty (2) 7x32” 5 micron quick change filter
bags
•• 10 GPM, 1000 PSI oil
The ‘S2’ series is designed for use when:
• Best solution for oil aeration problems
• Temperature control and mitigation of thermal
growth is critical to a machining process
•• Heat exchanger prevents excessive heat
• The use of a heat exchanger cannot provide the
level of thermal stability required to machine high
volume high precision parts
•• Built in feed/supply pump
• Provides additional filtration capacity
• Optimal chip control
• Allow faster cycle times and longer tool life
• Space is limited in tightly packed Swiss machine
environments.
Options:
•• 5 GPM, up to 2000 PSI, oil only
The ‘RDH’ series:
• Designed for use with machines that have
restricted tank capacity
Best Solution for Oil Aeration Problems
Model:
RDH
•• 50 gallon reservoir
•• 208/230V standard
•• 480V special order
•• Use with water-based coolant or suitable oils
•• 2 ports or 8 ports version available
•• PLC messages displayed in plain English
LATHES
MILLS
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• 4
N/A
• 4
• 4
• 4
• 4
•• Dirty filter alarm
Dimensions: 36”L x 28”W x 42”H
Shipping: 850 lbs
•• 2 year parts warranty
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V2 SWISS
Standard Features:
•• 5 GPM, up to 2000 PSI, oil only
•• 8 GPM, up to 1000 PSI
•• Qty (1) 7x32” 5 micron quick change filter bag
•• Filter evacuate system for cleaner filter changes
•• Heat exchanger prevents excessive heat
Multi-port System for the Swiss Market
Options:
Model:
V2-O, V2-W
V2-HO, V2-HW
•• 12 ports optional
WASH DOWN SYSTEM
Standard Features:
Model:
•• 12 GPM, 26 PSI
•• Clears chips, adaptable to most machines
•• Abrasive Duty option
•• 1 HP motor
•• 3 GPM, 3000 PSI oil
•• 24VDC control
•• 10 GPM, 1000 PSI oil
•• 208/230V or 480V
•• Built in feed/supply pump
•• Low maintenance, easy installation
•• 208/230V standard
•• Universal mounting bracket
•• 480V special order
•• Economical
•• Use with water-based coolant or suitable oils
•• Magnetically attached on/off hand control
•• 8 port remote valve block
•• Automatic shutoff timer
•• Dirty filter alarm
•• Operates independent of machine
•• 2 year parts warranty
AT WD
Dimensions: 44”L x 24”W x 36”H
Shipping: 580 lbs
•• Adjustable spray
Dimensions: 21”L x 10”W x 12”H
Shipping: 200 lbs
•• Installation kit included
•• 2 year parts warranty
ACCESSORIES / OPTIONS
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To Order Parts or to Request Service, Please Call 1-877-689-1860
Dual Pressure
Runs 2 pressure settings individually, high/low option
Ex. Port 1 = 1000 PSI or Port 1 = 500 PSI
Please contact sales for details.
Simultaneous
Pressure
Runs 2 pressure settings simultaneously, high/low option
Ex. Port 1 = 1000 PSI and Port 2 = 500 PSI
Please contact sales for details.
Circuit Breakers
Variety of sizes. Please contact engineering/sales for sizing. (877) 689-1860
Filter Bags
Standard #2 filter bag. 7x32” 5 micron nominal. All HP systems and kidney loop.
#4 filter bag. 4x12” 5 micron nominal. For EFO model only.
Installation by MP
Please contact sales for each request. (877) 689-1860
Voltage
Conversion Kits
Please contact parts to modify existing equipment. (877) 689-1860
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Quality You Can Depend On
Excellent People, Outstanding Products
Rugged Products for the Machine Tool World
MP Systems designs rugged, dependable high pressure coolant systems and accessories for
the machine tool world. MP Systems completely understands the stress points in machining.
Our products are designed to minimize machine tool downtime and maximize tool life.
We offer solutions to enable our customers the opportunity to maximize the most sophisticated machine
tools available. We also offer more basic systems for less demanding applications and environments.
All of MP Systems products were developed based on specific customer requirements.
We work closely with customers to fully understand the challenges they face and to
develop the most suitable solution. A recent example, has been the work we have
completed with some of our customers to develop the abrasive duty upgrade.
The MP Systems Team is the Foundation of the Company
The sales team works with distributors and OEMs to educate about the benefits of high pressure coolant
systems and chillers in all manufacturing markets. Onsite facility support, lunch and learn classes and constant
education of machine tool distributors and customers are the means Sales uses to understand and address
real-world machining concerns.
Contacting MP Team will provide you with live support immediately. Customer advocates will handle parts
requests and shipping questions. Our close proximity to an international airport with the two largest shipping
companies allow us to ship most components same day.
Technical questions will be directed to either the designer or an engineer trained to answer your question.
Every service engineer that a customer will come in contact with has intimate knowledge of our systems, and
how they operate due to their involvement with creating, designing, and manufacturing MP Systems products.
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Depend on MP Systems for
High Pressure & Chiller
Solutions when you need:
•• Deeper drilling, improved surface finish
•• Longer tool life
•• Increased production, faster cycle times
•• Superior chip management
MP Systems, Inc.
34 Bradley Park Rd.
East Granby, CT 06026
(877) 689-1860
mpteam@mp-systems.net
www.mp-systems.net
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