President Mr. R. Ravi Past-Presidents Mr. C. C. Girotra, Mr. A. K. Mukherjee Vice-Presidents Mr. R. Srinivasan, Mr. P. K. Das, Mr. Debashis Thakur, Dr. A. K. Bhaduri Hony. Secretary General Mr. Parimal Biswas Hony. Treasurer Mr. A. K. Datta Members Representing Fellows / Members / Associate Members / Associate Professional Members Dr. Hasan Shaikh, Mr. A. A. Deshpande, Mr. Hiren Patel, Mr. A. K. Joseph, Mr. K. K. Kashyap, Mr. B. K. Mishra, Mr. M.Saibabu Members Representing Industrial Corporate Members M/s. ESAB India Ltd., Chennai M/s. I.G.C.A.R. – Kalpakkam, Chennai – Mr. Utpal Borah M/s. GEE Ltd., Mumbai – Mr. M. P. Dhanuka M/s. Mailam India Ltd., Pondicherry – Mr. R. D. Pennathur M/s. Larsen & Toubro Ltd. – Mr. D. V. Kulkarni M/s. Sur Iron & Steel Co. (P) Ltd., Kolkata – Mr. Aniruddha Ghosh M/s. ADOR Welding Ltd., Mumbai – Mr. S. M. Bhatt Representatives of Branches Bangalore : Mr. N. Ramesh Rao Baroda : Mr. Ashit Shah, Prof. S. K. Agarwal Bhilai : Mr. Ajay Bedi Chennai : Mr. T. V. Prabhu Cochin : Mr. Jose P. Philip Delhi : Mr. Som Ashutosh Jamshedpur : Mr. Y. P. Gambhir Kolkata : Prof. Santanu Das, Mr. Malay Choudhuri Mumbai : Mr. G. A. Soman, Dr. Manish Samant Tiruchirapalli : Dr. N. Raju Visakhapatnam : Dr. G. L. Datta, Mr. Aloke Kumar Bose Chairman, International Committee Mr. R. Ravi Chairman, Technical Committee Dr. S. K. Albert Chairman, G. P. Committee Mr. S. K. De Vice Chairman, G. P. Committee Mr. A. A. Deshpande Chairman, Membership Sub-Committee Mr. B. K. Das Chairman, Meetings & Publications Sub-Committee Mr. R. Sengupta Chairman, Information Technology Sub-Committee Mr. Kamal Shah Chairman, Finance Committee Mr. A. K. Datta Chairman, Welding Education Committee Mr. Amitava Mukherji Chairman, IIW-ANB Committee Mr. B. K. Mishra Chairman, IIW-ANBCC Committee Mr. Parimal Biswas October 2011, Vol. 44 No.4 Chief Editor : P. K. Das Joint Editor : Rahul Sengupta & Shaju Albert Editorial Board A. K. Bhaduri, R. Banerjee, T. K. Pal, S. K. Agarwal, Mahadev Shome, Som Asutosh, Santanu Das, R. Ravichandran and Andrew Cullison & Jeffery Weber (Representing American Welding Society) October 2011 Vol. 44 No. 4 Messages 4 Editorial 6 IIW 2011 7 IIW News Reclamation and Fabrication Jobs in Pig Casting Machine of Blast Furnace Department Visakhapatnam Steel Plant – A. Pandi Effect of heat treatment on the microstructure and microchemistry of explosive welded joints of Ti-5Ta-1.8Nb and 304L SS – C. Sudha, T. N. Prasanthi, S. Saroja & M. Vijayalakshmi Parametric Optimisation of Spot Welding of 17-4 Ph Stainless Steels Using the Analytic Hierarchy Process – Chinmoy Mondal, Subhajit Bhattacharya & Santanu Das AWS Section MESSAGE It gives me immense pleasure to record my appreciation for successful conduct of the 64th Annual Assembly, International Conference of the International Institute of Welding and impressive exhibition. The events have met the expectations of hundreds of delegates from several countries around the globe. This success is in spite of the fact that we had no alternative but to conduct the various meetings of the Annual Assembly at two different locations, due to constraints of good infrastructure in Chennai. Needless to say, the success of the events as well as comprehensive participation of Indian delegates and organizations in technical commissions, working groups as well as in the international conference and exhibition has brought welding fraternity in India to the world centre stage. I am confident that these success and friendships would enable me, as President of International Institute of Welding, to frame policies and future directions of the Institute in a way that would ensure meeting the objectives a aspiration of global welding fraternity in a holistic manner. I congratulate the IIW-India Central Council, President R. Ravi, Hon. Secretary General, Parimal Biswas, Kolkata, Mumbai and Chennai branches for making the unique events a resounding success and thus making every welding professional in India truly delighted. Though we have reasons to be satisfied with our performance, we must realize that these success provide us with a window of opportunities for all of us to come in direct contact with the best in welding science and technology. It is important for us to capitalize on the opportunities so that we join the rest of the world in meeting challenges in welding science and technology. We should learn from the strong industry-academia-research interactions that exist amongst best in rest of the world, especially in developed countries, to develop technologies and products that are required for our industries and which would eventually replace existing products and equipment that are in current use. Traditionally, Indian welding research concentrates more on property evaluations of the weld joints and building capacity to produce state of art consumables, products and though this is relevant and important, it is equally important to concentrate on product development. With less and less people available for building strong infrastructure in energy, water, health care, agriculture etc. and realizing welding as a backbone profession, there is a strong case for welding automation and an important and urgent need to shift from manual welding to automatic and robotic welding. These approaches would involve development of automation systems or robotics, specified power sources, consumables and control systems. With India fast becoming a hub for heavy engineering fabrication, India should be in a position to offer these products from within rather than importing from outside. It is also important for India to move forward from conventional welding processes to advanced joining technologies which include even, joining of micro and nano sized components and materials. This is an area which researchers and academicians should put their head together and take the lead. Instead of just making joints using imported equipment and studying the properties, they should try to develop, innovate and invent methods for joining these materials or components and thus make the technology available to the industries. Safety and environment, assessment of integrity of welded structures and components in high performance environments, modeling and simulation with virtual reality platforms, education to create future leaders, etc. are some of the key challenges in our current era. India with indigenous rhythm should vibe with the rest of the world to find robust solutions. I am posing these challenges to inspire you to progress and take a leadership position in welding. We certainly have to learn from the best people in the respective areas of expertise and cohesive implementation strategy, our continued participation in the Annual Assemblies and other events of IIW is thus highly important and relevant. IIW-India should use the Annual Assemblies of IIW to expose the best brains working in area of welding to latest trends in the science and technology of welding so that they make a wave front to take our country to the leadership position. This would certainly require a paradigm shift in the way we have been thinking and working. You would realize that this paradigm shift is essential. I request the Council of IIW-India to rise for meeting the challenges, have a clear vision, prepare a road map to realize dream of India becoming one of the leading nations in welding science and technology and meet the aspirations of Indian and world citizen. Baldev Raj President, International Institute of Welding MESSAGE From Hony. Secretary General’s Desk Dear Fellow Members, Yes…We Can I am very happy to write this message to you and share with you the immense satisfaction of having concluded a great event AA 2011, IC 2011 and WELD INDIA 2011. Thanks to the unstinted efforts of our steering, organizing committees, event managers and the moral, financial support of many, we were able to put up a grand show which attracted a record number of participants and visitors from India and abroad. Many delegates who attended this event were full of praise for the hospitality shown, thoughtful arrangements made, attention given to intricate details, the variety, quality and taste of food served, the deep involvement of IIWIndia members in helping the visitors, the high quality of technical papers presented by the Indian authors, etc. I can certainly say that all these efforts have gone to put IIW-India firmly on the international welding arena and have entirely changed the way international welding community will look at India and IIW-India in future. Such a grand show, which will be remembered for some more years to come, was made possible through the sincere efforts, meticulous planning by many, spread over many months coupled with the blessings of the almighty. It is worth mentioning that we were hosting this mega event for the first time and many were skeptical of our country’s as well as IIW-India’s capabilities in organizing such a mega event. In fact these expressed doubts encouraged us to be more vigilant and double check each and every aspect to ensure best results. It is a great experience for all of us and we welded ourselves at the right time to put up a great show and to keep the IIW-India flag flying high. Yes…We Can. I sincerely thank all those who helped in making this possible. Another important learning from this event was the realization of the fact that we have in our own country itself a treasure trove of welding expertise and knowledge. This was evident from the response and discussions generated when many of our experts presented their papers in the assembly and the conference. IIW-India is proud of all of them for presenting a glimpse of our contribution to this great field. With our Distinguished Scientist Dr. Baldev Raj assuming the office of the President of IIW during this event, I am sure Indian welding fraternity will have many opportunities to show case themselves in the international forums. Yes…We Can Having done such a wonderful event, we have now with us a major responsibility and that is to maintain this tempo and take IIW-India further on its growth path. This is a huge responsibility, again requiring a carefully planned strategy for the coming years. I am sure all of us will put our minds and chalk out this program. Our collective efforts have helped us to achieve the glories of today and I am sure that we will all ensure a glorious future too! Dear Members, At the outset, I am very pleased to report that the 64th IIW Annual Assembly was a grand success along with International Conference and the 6th International Welding Exhibition “WELD INDIA 2011”. The officials and delegates of the International Institute of Welding and member countries were extremely appreciative of the arrangements and the efficiency with which all the events were organized. Each and everyone congratulated IIW-India on our very successful holding of this MEGA Event and thanked us profusely for the excellent hospitality. Truly, it is a great feather in the cap of IIW-India. I would like to take this opportunity to thank all the members of the International Advisory Committee, National Advisory Committee, all members of the Organizing Committee and Steering Committee, our event manager viz. M/s. K. W. Conferences and M/s. Uni Tech Expo, our Sponsors, our advertisers and exhibitors and all other directly and indirectly associated for their support and their untiring and dedicated efforts towards making the Assembly and associated events such a grand success. During the Assembly, Dr. Baldev Raj, Past President, IIW-India was officially announced as the President of the International Institute of Welding and Prof. Dr. Ulrich Dilthey, outgoing President, IIW handed over the charge to him in the Gala Banquet programme, on 20th July, 2011. Members would be pleased to know that IIW-India Council had approved formation of the ANBCC to operate IIW-India’s Manufacturer Certification Scheme for certifying conformance to ISO 3834 in India. In this context, during the last IAB Meeting held during the 64th Annual Assembly at Chennai, our IIW-India had been granted Applicant ANBCC status by the International Authorization Board of IIW. Following the annual assembly, the 45th Annual General Meeting of the Institute was held on Saturday, the 24th September, 2011 at Hotel Golden Park, Kolkata. Before this meeting IIW-India had organized a Workshop “VISION-2012-17 a developed plan for next five years followed by first Governing Council Meeting of just formed ANBCC on 23rd September, 2011. On the 24th morning, a workshop on Welding Training and Certification was also organized. This year National Welding Seminar-2011(NWS’11) will be held at Bhilai Niwas, Bhilai, Chhatishgarh from 15-17 December, 2011 organized by our Bhilai Branch. The NWS’11 Brochure has already been uploaded in the Website : www.iiwindia.com. Members are requested to participate to make this events a grand success. Best Regards, Yes…We Can With Regards R. RAVI PARIMAL BISWAS E-mail : parimalbiswas.iiw@gmail.com 91 98310 52652 Editorial THE EVENT THAT WAS The 64th Annual Assembly & the International Conference of the International Institute of Welding (IIW 2011) was recently held from 17th to 23rd July 2011 at Chennai, in the Southern State of Tamil Nadu, India and was organized by the Indian Institute of Welding. While the Venues for the assembly were Hotel Hilton & Hotel Le Royal Meriden, the International Conference was held in the Auditorium & Meeting Hall of Chennai Trade Centre. Simultaneously, "Weld India", the 67th International Welding Technology Exhibition was held in the Exhibition Halls of the Chennai Trade Centre, between 21-23 July 2011. As expected, the Annual Assembly & the International Conference- being the most significant events of the International Institute of Welding, attracted eminent scientists, engineers & practitioners in the field of Welding Technology from all over the world, but the tremendous historical & socio-cultural appeal of India as a destination also helped to draw a large number of delegates from 48 nations of the World. Altogether 923 persons attended the Assembly & Conference, which is perhaps the highest ever, the previous highest was in IIW 2010 held in Istanbul where, as reported by the organizers, there were almost 900 participants. IIW 2011 was truly a superlative event, not in terms of numbers alone but also with respect to the meeting arrangements, official functions, social networking meets, cultural programmes, food, transportation and other services, social and technical tours, etc. But what distinctively won the hearts of all was the warm hospitality and personal attention provided by the organizers - true to Indian traditions. The exhibition was an astounding success. 6000 business visitors, 2000 student visitors and nearly 30 crores of business transactions with a number of enquiries from prospective customers speak of the success of the exhibition. The exhibitors were very happy with WELD INDIA 2011 and promised to be back for our next show. On behalf of the Indian Welding Journal, I congratulate Dr. Baldev Raj for assuming the office of the President of the International Institute of Welding and also take the opportunity to thank him for his very able guidance, which went a long way to make the event a great success. A detailed Report follows. Pabitra Kumar Das Chief Editor E-mail : pabitrakdas@gmail.com Le Royal Meridian Hotel Hilton Photo IIW 2011 Preparations started more than one year back, but the organizers had a very tough job in hand and had to cross many hurdles before all the arrangements could be put in place. One of the major challenges was to find suitable venues for all the commissions, IAB and select group meetings etc., as in Chennai no single venue had the capacity or facility to hold the assembly fulfilling all the stringent guidelines of the International Institute of Welding. Finally to solve the problem, the venue for the meetings and functions had to be spread between two nearby hotels, viz. "Le Royal Meridian" and "Hotel Hilton". For the first time in the history of Annual Assembly organization, complimentary air conditioned sedans and coaches were arranged for all the registered delegates and accompanied persons for commuting from their hotels to the venue and back, intervenue transfers and also for moving to the venues for social and cultural events and back to the respective hotels of stay, to facilitate the attendees to be in time for various meetings. Yet another precedence was created by the local organizing committee, as complimentary lunch was provided on all days of the proceedings. CTC Registration Counters The local organizing committee had also set up felicitation counters in the domestic and international arrival lounges of Chennai Airport and all the arriving delegates were cordially received. It was Delegates arriving at LRMC also ensured that all of them could be smoothly transferred to their respective hotels through courtesy coaches / vehicles provide by hotels or by the local organizers. This was also a new initiative, not done ever before in any annual assembly. To facilitate easy registration, multiple desks were put up in both the hotels including payment counters and booths for spot registration. The delegate kits were also quickly distributed during registration itself. Help desks for travel and transport, social and technical visits and also for foreign currency conversion were all set up alongside the registration desks. A specially designed software was developed for the delegates to make their choices for tables in the Gala Banquet Dinner. Apart from the in house security arrangements of the hotels, additional guards were provided by the local organizers for the safety and security of the guests. The local organizers also took sufficient insurance coverage for any unforeseen circumstances beyond their control. THE GENERAL ASSEMBLY The curtains of this great event IIW 2011 were raised with the holding of the General Assembly at Hilton Grand Ball Room between 14:00 to 16:00 Hours on Sunday 17th July 2011. Three representatives from 46 nations were represented in the assembly. Peru and Kazakhistan were the two nations inducted into the IIW family in this Assembly. With these new additions, IIW membership now stands at 55 countries, as it continues to spread its "network of knowledge exchange of joining technologies, to improve the global quality of life". In this assembly, Dr. Baldev Raj, a distinguished scientist and metallurgist and also a past President of IIW India was officially declared as the incoming President of the International Institute of Welding - the first ever Indian to achieve the distinction. GA - IIW Board on Dias THE OPENING CEREMONY AT LE ROYAL MERIDIAN The Opening Ceremony started in the Grand Madras Ballroom of Hotel Le Royal Meridian at 6.00 PM. on the same day. The charming Indian Mistress of Ceremonies for the event, Ms. Maryann Manasseh launched the proceedings, which started with an invocation song praying for universal openness and sung by school children. This was followed by the Indian tradition of lighting the lamps by the dignitaries. Then, Mr. R. Ravi - President, IIW India and Chairman of the Organizing Committee extended a warm and hearty welcome to all the delegates from the 48 Nations as well as to the distinguished guests assembled on the occasion. Next, Prof. Prof. h. c. Dr.-Ing. Ulrich Dilthey, President of the International Institute of Welding delivered his Presidential address. It was then the turn of the Chief Guest of the occasion, Honorable Dr. V. Krishnamurty, Chairman, National Manufacturing Competitiveness Council (NMCC), New Delhi, to address the august gathering. On behalf of the National Organizing Committee of IIW India, Dr. Baldev Raj, President Elect- IIW and Chairman International Advisory Committee then presented a plaque conferring "Lifetime Excellence Award" to Dr. Krishnamurthy for his outstanding contribution to Science & Technology. 2011 IIW Awards The IIW Award Ceremony then followed. IIW CEO, Dr.-Eng. Cécile Mayer called out the names and citation of the distinguished winners of various awards for the year which were then given away by Prof. Prof. h.c. Dr.-Ing. Ulrich Dilthey, President of the International Institute of Welding. List of award winners is as follows:2011 Henry Granjon Prize - Prabu Manoharan (France) Arne Kromm (Germany) Xiancheng Zhang (China) 2011 Heinz Sossenheimer Award - Carl J. Peters (USA) 2011 Yoshiaka Arata Award - Masao Toyoda (Japan) 2011 Thomas Medal - Rainer Zwaitz (Germany) 2011 Arthur Smith Award - Martin Prager (USA) 2011 Evgeny Paton prize - Wolfgang Fricke (Germany) The official programme ended with Vote of Thanks proposed by Mr. Parimal Biswas, Organizing Secretary - Co-ordination of the National Organizing Committee and the Hony. Secretary General of IIW - India. Ulrich Dilthey addresses the GA Indian representatives in GA MC Maryann Manasseh calls the House to order Welcome Address by R.Ravi Invocation song by schoolchildren Dignitaries Lighting the Lamp Address by Ch.Guest Dr. Krishnamurty Baldev Raj presents Life Time Excellence Arawd Section of Audiance in opening ceremony IIW Award Winners for 2011 THE CULTURAL PROGRAMME The Awards Ceremony was followed by a riveting showcase of Indian dance traditions entitled 'India - Yesterday, Today and Always', featuring seven segments of classical, folk and contemporary dance performances from different regions of India. The presentation, which involved a total cast of 16 colourfully clad dancers, was choreographed and narrated by internationally renowned artist, Ms Anita Ratnam. This was enjoyed by all present as the spacious Ballroom resonated with the exceptional quality of the music and dances. Cultural events in progress At the end of the show, all assembled for the welcome reception and Dinner at the colourfully decorated main lobby and pool-side of Hotel De Royal Meridian and they were served with a variety of Indian Cuisine. This is where the welding world once again descended for global fellowship after a long journey from different corners of the world. INTERNATIONAL AUTHORISED BODY (IAB) MEETINGS Meetings were held on July 18-20, 2011. In IAB-A meeting, discussions were made on access conditions to different courses like IWE, etc. to make it in-line with recommendations of Washington accord, and after deliberations, the new guidelines proposed were adopted. In IAB-B meeting, among different discussions, the access conditions for IWE, etc. as proposed by the new member country, Kazakhistan were accepted. In the IAB-General meeting, SWOT analysis and discussions on ANB systems were made. The IAB Board meeting was also held at the end, at Hilton Hotel. IAB Meeting in progress The IAB Chair, Mr. Germán Hernández handed over the charge to the new IAB Chair Prof. Dilthey Ulrich in an IAB meeting. WORKSHOP ON ISO 3834 IMPLEMENTATION IN INDIA On the sidelines of the IAB meetings, ANB India organized a workshop on “Implementation of ISO 3834 “ in India . This was conducted by Dr. Stefano Morra, Technical Manager IIS. CERT src Italy, and attended by Senior ANB officials and representatives of leading industries . WORKING GROUP ON REGIONAL ACTIVITIES Organizers Meeting in progress Meeting was held on July 18 2011 and was chaired by Mr. Chris Smallbone to take note of various activities of different countries related to welding, education and training. ORGANIZERS MEETING Meeting was held on July 19 and was chaired by Dr Eng. Cecile Mayer to review the organizational aspects of IIW 2011 and the next 4 assemblies to be held in USA, Germany, Korea and Finland respectively. On behalf of IIW India Mr.Pabitra Das made the presentation. RA Meeting in progress THE COMMISSION MEETINGS While the daylong meeting of commission XVIII started on Sunday, 17th July itself, the rest of the 17 commissions, the three working groups, two select groups and the three select committees, the TMB Chair and the Welding in the world Editorial Board held their meetings as per schedule during the next 5 days (18-22, July 2011). In addition, the IAB group meetings were held as per schedule during these days. It was indeed heartening that a number of experts from India presented technical papers in the various commissions. Attendance in all the meetings were encouraging and a large number of documents were discussed and directions for further development for commission activities were also considered. further development for commission activities also considered. There were three documents from India in this commission, two form IGCAR Kalpakkam and one from BHEL Trichy. Two of them are being considered for publications in 'Welding in the World'. Meetings were held on 18th, 19th and 20th July 2011,with Dipl.-Ing. Dietmar Rippegather of Germany in the chair. Commission VIII : Health, Safety and Environment A brief summary is given below :- Meetings were held on 18th, 19th and 20th July 2011with Dr. Luca Costa of Italy in the chair. On 20th July it held a joint meeting with Commission II i.e. Arc Welding and Filler Metals. There was one document from WRI Trichy in this commission meeting. Commission I : Commission IX : Thermal Cutting and Allied Processes Behaviour of Metals Subjected to Welding Meetings were held on 18th and 19th July 2011, with Prof. Veli Kujanpaa of Finland in the chair. The commission meetings were held on 18th, 19th and 20th July 2011 with Prof. Dr.-Ing. Thomas Boellinghaus of Germany in the chair. India participated very actively in the meetings of various subcommissions of this important commission. Indian delegates had submitted six documents to this commission; one each form L&T Powai, L&T Hazira, Annamalai University, IGCAR Kalpakkam, IIT Bombay and WRI Trichy. Based on the feedback from the Chairman of the commission, all the six documents are under consideration for publication in Welding in the World. It was also decided that the next intermediate meeting of the commission (jointly with commission II) will be held in TWI UK, during the first quarter of 2012. Commission II : Arc Welding and Filler Metals Meetings were held on the morning sessions of 18th, 19th and 20th July 2011, with Mr. Vincent van der Mee of The Netherlands in the chair. The meeting on 20th July was jointly held with Commission VIII (on Health, Safety and Environment). Four papers from India were presented in the various sub-commission meetings of this commissions. These include two from IGCAR Kalpakkam, one from Ador Welding Products and one from WRI Trichy. Out of these four, two papers are being considered for publication in Welding in the World, official Journal of the International Institute of Welding. Commission III : Resistance Welding, Solid State Welding and Allied Joining Processes Meetings were held in the afternoon sessions of 18th, 19th and 20th July 2011. Dr. Miro Uran of Slovenia in the chair. The meeting on 19th July was a joint meeting with SC - Auto i.e. Select Committee - Automotive and Road Transport. This commission had a large number of documents to be presented and discussed and on 20th July 2011, the meeting had to extended well beyond 18:00 Hrs. Indian delegates submitted seven documents to these commissions, three from WRI Trichy, two from Annamalai University, one from IIT Madras and one form NFC Trichy. It may be noted that India had not made any contribution to this commission in the recent past and hence, this Chennai meeting gave an opportunity for Indian experts to present their works to this important area of welding. Meetings were held on 18th, 19th and 20th July 2011, with Mr. Ernest D Levert of United States in the chair. The meeting on 19th July was a joint meeting with Commission XII i.e. Arc Welding Processes and Production Systems and SG 212 i.e. Study Group on "The Physics of Welding". Four documents were presented in this meeting by Indian Delegates, two from WRI Trichy and two from ARCI Hyderabad. The Chairman of the commission thanked the volunteers who were assisting the commission for their excellent support and cooperation throughout its deliberation. The Chairman also invited the participants to the Power Beam conference to be held in Germany and also for the next Annual Assembly in his home country. Commission X : Structural Performance of Welded Joints - Fracture Avoidance Meetings were held on 18th, 19th and 20th July 2011 with Dr. Mustafa Kocak of Turkey in the chair. The meeting on 19th July 2011 was a joint meeting with Commission XIII i.e. Fatigue of Welded Components and Structures and Commission XV i.e. Design, Analysis and Fabrication of Welded Structures. One document was submitted from India (IGCAR Kalpakkam) to this commission. Commission XI : Pressure Vessels, Boilers & Pipelines Meetings were held on 18th, 19th and 20th July 2011 with Ms.Teresa Melfi of United States in the chair.Attendees from various countries were present and number of documents were discussed. Directions for further development for commission activities also considered. There were two presentations from India (one from L&T Powai and another from EIL Delhi). Commission XII : Arc Welding Processes and Production Systems Commission V : Meetings were held on 18th, 19th and 20th July 2011 with Prof. Dr. Eng. Yoshinori Hirata of Japan in the chair. The meeting on 19th July was a joint meeting with Commission IV i.e. Power Beam Process and SG - 212 i.e. Study Group - The Physics of Welding . There were four presentation from India in this commission, two from WRI Trichy, one from Electronic Devices, Mumbai and one from IIT Delhi. One interesting part of this commission was that Chairman of the commission had compiled the available documents of the commissions in a CD and distributed to the participants. Quality Control and Quality Assurance of Welded Products Commission XIII : Meetings were held on 18th, 19th and 20th July 2011 with Mr. Philippe Benoist of France in the chair. Attendees from various countries were present and number of documents were discussed. Directions for Fatigue of Welded Components and Services Meetings were held on 17th, 18th, 19th, 20th and 21st July 2011, with Commission meeting in progress Prof. Gary B Marquis of Finland in the chair. This is the only commission which meets all the four days of the Annual Assembly and beginning even before the formal inauguration of the event. The meeting on 19th July was a joint meeting with Commission-X i.e Structural Performances of Welded Joints - Fracture Avoidance and Commission XV i.e. Design, Analysis and Fabrication of Welded Structures. Commission XVI : Education and Training There were three presentations from India, one form WRI Trichy and two from Annamalai University Meeting was held on July 20 2011, with Mr. Chris Smallbone in the Chair. In the commission, discussions were held on safety and health hazards, need of education and training to cater industry, virtual welding potentiality, etc. Mr. S. Chowdhury and Mr. P. K. Ghosh presented the training and education activities conducted by the Indian Institute of Welding and the institute's views on some of the issues. Commission XV : Design, Analysis and Fabrication of Welded Structures Meetings were held on 18th and 19th July 2011 with Mr. Robert E. Shaw of United States in the chair. The meeting on 19th July was a joint meeting with Commission X i.e. Structural Performances of Welded Joints - Fracture Avoidance and Commission XIII i.e. Fatigue of Welded Components and Structures. There were two presentations from WRI Trichy in this meeting. R. Banerjee making a point in Comm. IXV Process and Commission XII i.e. Arc Welding Process and Production Systems. SG - RES : Study Group - Welding Research, Strategy and Collaboration Meeting was held on 19th July 2011, with Prof. Luisa Coutinho of Portugal in the chair. This study group had combined this meeting with a half day work shop on micro joining. In this study group, Head, WRI made a presentation on Welding Research in India. lSC-AUTO : Select Committee-Automotive & Road Transport The Select Committee held a joint meeting with Commission III i.e. Resistance Welding, Solid State Welding and Allied Joining Processes on 19th July 2011, with Prof. Dr.-Ing Dipl.-Ing. Michael Rethmeier of Germany in the chair. lSC - QUAL : Select Committee - Quality Management in Welding and Allied Processes On July 21, 2011, a joint meeting of Select Committee on Quality, Working Group IV and Commission XIII was held to review outcome of related meetings and to formulate IIW Guidelines on weld quality related to fatigue strength. Chair TMB Board of Directors meeting was held at Hilton Hotel and the 64th Annual Assembly of IIW concluded. Commission XVI : Polymer Joining and Adhesive Technology Meetings were held on 18th and 19th July 2011 with Dr.-Ing. Volker Schoppner of Germany in the chair. Commission XVII : Brazing, Soldering and Diffusion Bonding Meetings were held on 18th and 19th July 2011, with Dr. Warren Miglietti of the United States in the chair. There were three presentations from Annamalai University in this meeting . lSG-212 : Study Group - The Physics of Welding Meetings were held on 18th and 19th July 2011, with Prof. Dr. -Eng. Yoshinori Hirata of Japan in the chair. The first half day meeting on 19th July was a joint meeting with Commission IV i.e. Power Beam INDIA NIGHT True to the tradition of IIW annual assemblies, "India Night" a programme to present a glimpse of the local culture was organized on the evening of 18th July 2011 at the Hilton Grand Ballroom and the adjacent function area. As the delegates started to assemble in the foyer area, they were greeted by a live performance by typical Indian palm readers, parrot readers, artisans, artists, magicians etc. and the whole area was decorated in keeping with this theme. In the Grand Ball Room, the delegates were presented with an ensemble of folk dances with novel themes like "Kitchen Utensils Rhythm", "Traditional stick fighting", "Folk drums", "Dummy Horse dance", "Kolattam - with young girls dancing with sticks like a garba" etc. The Cocktail and Dinner followed and it was truly a memorable evening, particularly for the first time visitors to India. INDIA NIGHT Musical Welcome to Guests Delegates watching Indian Handicrafts India Night Dinner Delegates watching Cultural Show The Dance Programme Delegates in Party mood Board of Director Dinner The traditional Dinner was hosted by IIW India at Hotel Raddision on 19th July 2011. This was attended by all BOD members, Senior office bearers of IIW India and some distinguished guests Distinguished Guests in BOD Dinner Baldev Raj addressing the Guests Gala Dinner Delegates arriving for Gala Banqet President - IIW India addressing Ulrich Dilthey addressing View of Banquet Hall Baldev Raj addressing delegates Ulrich Dilthey handing over Organizer Certficate to R.Ravi Handing over of Presidential Chain GALA BANQUET The Gala Banquet was held in the main auditorium of the Chennai Trade Centre which was beautifully decorated to create the right ambience for the occasion. After the house was called to order, the official programme started with the speech by Mr. R. Ravi, followed by speech from Prof. prof.hc Dr. Handing over the IIW Flag to USA Ulrich Dilthey who presented the "Organizers" Certificate to Mr. Ravi. The "Madam Assembly Award" which is traditionally given to the lady making most significant contribution in organizing the assembly, was then presented to Dr. G. Sasikala, Head, Materials Mechanics Section, Indira Gandhi Centre for Atomic Research, Kalpakkam and an active member of the organizing committee by Ms. Levgenia Chvertko, the Asst. Dean of the E.O. Paton Electric Welding Institute, Ukraine. Dr. Ulrich Dilthey then symbolically handed over the Presidential Chain of Office to the incoming President Dr.Baldev Raj, who then delivered a short speech. Following this, Dr.-Eng. Cécile Mayer the CEO of IIW presented a token of appreciation to Dr. Ulrich Dilthey, the outgoing President. Then, Mr. R. Ravi, Chairman of the Indian Organizing Committee, officially handed over the IIW flag to Dr. Damian J. Kotecki and Mr. Thomas M. Mustaleski, co-chairs of the United States Organizing Committee for the 65th IIW Annual Assembly and International Conference, to be held in Denver, in the state of Colorado, USA from 8-13 July, 2012. On behalf of the American Damien Kotecky's Address organizing committee, Dr. Damien J. Kotecki delivered a short speech inviting the world community of the IIW to attend the 65th Assembly. The official programme ended with a vote of thanks moved by Mr. Pabitra Das, Vice Chairman of the Indian organizing committee. After the official Programme, Prasanna, an IIT Engineer turned into a noted Guitarist, played a fusion of Carnatic with Jazz Music as the guests were enjoying the wine and Dinner catered by the Taj Group. After this, DJ Sasha took over as the guests from all the countries, feeling truly refreshed after 4 days of long technical sessions, started assembling in the large central dance floor and joyfully dancing to his numbers This continued till late in the evening to strike a harmonious closing bell of this memorable IIW 2011. DJ Sasha Dancing to Joy Cecile Mayer presents token to Ulrich Dilthey Madam Assembly Award to Dr. Sasikala Prasanna the Guitarist playing his Fusion Music Pabitra Das moving Vote of thanks FUTURE IIW EVENTS WILL BE HELD AS FOLLOWS : ANNUAL ASSEMBLIES 2012 : in the United States (Denver, Colorado), 8-13 July 2013 : in Germany (Essen), 11-17 September 2014 : in the Republic of Korea (Jeju Island), 13-18 July 2015 : in Finland (Helsinki), 28 June-3 July INTERNATIONAL CONFERENCES 2011 : Cairns, Australia 25-27 September 2011 : Antalya, Turkey 24-25 October 2012 : Saltillo, Mexico September 2012 : Johannesburg, South Africa October 2013 : Singapore 8-10 July 2014 : Kolkata, India. Date to be announced IC 2011 Registration Desk RENEWAL OF THE BOARD OF DIRECTORS The term of office of Prof. Prof. h.c. Dr.-Ing. Ulrich Dilthey (Germany) having expired, the General Assembly confirmed Dr. Baldev Raj (India) as the new IIW . President (2011-2014). The term of office of Dr. Damian J. Kotecki (United States) as Treasurer was renewed for a second 3-year period. lThe terms of office of Prof. Bruno de Meester (Belgium) and Dr. Baldev Raj (India) having expired, Dr. Luca Costa (Italy) and Mr. Chris Eady (United Kingdom) were elected Vice-Presidents. The terms of office of Mr. Germán Hernández (Spain) and Prof. Konstantin Yushchenko (Ukraine) having expired, Prof. Gary B. Marquis (Finland) and Dr.-Ing.Klaus Middeldorf (Germany) were elected Directors. The term of office of Dr. Christoph S. Wiesner (United Kingdom) having expired, Prof. Gary B. Marquis (Finland) was appointed Chair of the Technical Management Board (TMB).The term of office of Mr. Germán Hernández (Spain) having expired, Prof. Prof. h.c. Dr.-Ing. Ulrich Dilthey (Germany) was elected Chair of the International Authorization Board (IAB). Outgoing IIW President Dilthey expressed his sincerest thanks to those leaving the Board of Directors for their sterling contributions and extended a warm welcome to all incoming members. As per usual, the Annual Assembly provided the opportunity for the Technical Commissions, Select Committees, Study Groups and other IIW Working Groups to meet separately or jointly over the period. This year, 133 decisions were adopted by the various IIW Working Units, including recommendations to publish 77 documents in the IIW's peer-reviewed Journal," Welding in the World". One decision involved the creation of a new IIW Working Unit :- "SC-MICRO: Select Committee Research Developments and Applications in Micro – and Nano-Joining Technologies" - Chair: Prof. Norman Zhou (Canada), Vice-Chair: Prof. Akio Hirose (Japan). It was also decided that the official name of Commission - It would be changed from "Thermal Cutting and Allied Processes" to "Thermal Cutting and Surfacing". ELECTIONS OF CHAIRS OF IIW WORKING UNITS Elections were held for the following Working Units: Commission I : Thermal Cutting and Surfacing Prof. Veli Kujanpää (Finland) was re-elected for a second term. Commission III : Resistance Welding, Solid State Welding and Allied Joining Processes Dr. Miro Uran (Slovenia) was re-elected for a second term. Commission IV : Power Beam Processes Mr. Jens Klaestrup Kristensen (Denmark) was elected for a first term, succeeding Mr. Ernest D. Levert (United States). Lightning the Lamp Commission V : NDT & Quality Assurance of Welded Products Mr. Philippe Benoist (France) was re-elected for a second term. Commission VI : Terminology Dr. H. Glenn Ziegenfuss (United States) was elected for a first term, succeeding Dipl.-Ing. Dietmar Rippegather (Germany) who had completed three successive terms. Ms Sheila Thomas was re-elected Vice-Chair. Commission IX : Behaviour of Metals Subjected to Welding. Prof. Dr.-Ing. Thomas Böllinghaus (Germany) was reelected for a third term. Commission XII : Arc welding Processes & Production Systems Prof. John Norrish (Australia) was elected Vice-Chair. Commission XVII : Brazing, Soldering and Diffusion Bonding Dr. Warren Miglietti (United States) was re-elected for a second term. SC-AUTO Select Committee : Automotive & Road Transport. Univ. Prof. Dr.-Ing. Michael Rethmeier (Germany) was re-elected for a second term. SC-SHIP Select Committee : Shipbuilding Mr. Harold Sadler (United States) was designated to succeed the late Mr. Richard Boekholt (Spain). SG-212 Study Group : The Physics of Welding Prof. Dr.-Eng. Yoshinori Hirata (Japan) was re-elected for a third term. ELECTIONS OF THE CHAIRS OF IAB IAB-Group A : Education, Training and Qualification Mr. Henk J. M. Bodt (The Netherlands) was elected for a first term, succeeding Mr. Christian Ahrens (Germany). IAB-Group B : Implementation and Authorization Dr. Stefano Morra (Italy) was elected for a first term, succeeding Mr. James Guild (South Africa). A view of Stage Conference Dinner Protevin Lecture by Baldev Raj R Srinivasan Delivering Welcome Address Key Note Lecture by John Lippod THE IIW INTERNATIONAL CONFERENCE The IIW International Conference on "Global Trends in Joining, Cutting and Surfacing Technology," was held from 21-22 July, 2011, at the Convention centre of Chennai Trade Centre, Chennai, India. After inauguration by the traditional lighting of the lamp, Mr.R.Srinivasan, Chairman of IC Preparatory Committee, delivered the welcome address followed by the address by Dr.Ulrich Dlthey. Vote of Thanks was given by Mr. Parimal Biswas. The Conference opened with the "Portevin Lecture" on "Development of Science-based Technology of Welding and Hardfacing for Indian Fast Reactor Program," delivered by the incoming IIW President, Dr. Baldev Raj. The key note lecture was delivered by Prof. John Lippold of Ohio State University, USA. Some 114 papers were presented in the Conference during 24 sessions, including presentations from 21 invited speakers, with 28 posters on exhibition. The Portevin plaque was presented by Dr.Abdelkrim Chehaibou, Head of the French Delegation. The conference was attended by 626 delegates. All the participants were given a hard and soft copy of the technical proceedings. All the participants enjoyed the technical sessions and lot of interaction took place between the authors and the delegates in almost all sessions. Vote of Thanks by Parimal Biswas At the end of the conference, Mr. B. D.Kulkarni, Chairman IC Technical Committee ably summed up the proceedings and Mr. A. A. Deshpande moved the vote of thanks A cultural program "MEERA a saga of Love" a colorful dance ballet was organized on the night of 21st. The conference committee arranged a get together of all the participants on 21st Night with a dinner. 2 Attendance Recognition Certificates were presented for attending 20 IIW Annual Assemblies. For the first time in IIW history, a Recognition Certificate was presented in honour of 40 years' attendance of IIW Annual Assemblies. Cultural Programme A. A. Deshpande addressing the gathering Memento to Session Chairman Memento for Poster session by B.D. Kulkarni Lighting the Lamp Welcome Arches WELD INDIA 2011 The 6th International Welding Technology Exhibition The 6th International Welding Technology Exhibition was arranged on July 21-23 2011 at Chennai Trade Centre, Chennai, where large number of stalls, 165 in total, were erected displaying activities of welding and allied areas. The exhibition was an astounding success. 6000 business visitors, 2000 student visitors and nearly 30 crores of business transactions with a number of enquiries from prospective customers speaks of the success of the exhibition. The exhibitors were very happy with the overall arrangement and the widespread publicity for the exhibition and promised to be back for our next show. Address by Hasan Shaikh After the ceremonial lighting of the lamp, and a brief programme that followed, the exhibition was opened by Dr. Prabhat Kumar, DirectorBhavini. Wide coverage was given by Press and Television media about this exhibition, the biggest ever welding Expo in India. SPONSORSHIP The overwhelming success of the entire event would not have been possible but for the generous and spontaneous sponsor support from the welding and allied industries. The list of major sponsors are as follows :GOLD SPONSORS Ador Welding Ltd., Bharat Forge Ltd., D&H Secheron Pvt. Ltd., ESAB India Ltd, Mailam India Ltd. SILVER SPONSORS BHEL, SAIL-Bhilai Steel Plant, FRONIUS, Kobelco Welding India Pvt. Ltd., NTPC, Tata Steel Ltd. OTHER SPONSORS Ador Fontech Ltd., Bohler Welding Group, Board of Research in Nuclear Science, ECIL, EIL, Honavar Electrodes Pvt. Ltd., L&T, M.N. Dastur & Co. Ltd., Mishra Dhatu Nigam Ltd., Nuclear Fuel Complex, NPCIL, Sur Iron & Steel Co. Ltd., Techno Electric & Engg. Co. Ltd., Thermax India Ltd. Pune, Welding Alloys South Asia Ltd., Weldwell Speciality Pvt. Ltd. MEDIA PUBLICITY The event got widespread publicity in print as usual TV media. Economic Times brought out special pre event supplements in Chennai and other cities. Elaborate Press coverage was done by various other English and Vernacular dailies. The Show begins TEAM WORK & EVENT MANAGEMENT The organizing committee did an excellent job under the able guidance and relentless support of Dr.Baldev Raj and with the untiring efforts and teamwork of all the members which were backed up by efficient execution by M/S KW Conferences, Event Manger for The Assembly & Conference and M/S Unitech Expo, Event Manager for the Exhibition SPECIAL ISSUE OF IWJ To commemorate IIW 2011, The Indian Welding Journal, on its part, brought out a Special Issue focusing on the Indian Welding Scenario which was distributed to all the attending delegates of the Assembly and was highly appreciated by all. Inputs from : Pabitra Das, Shaju Albert, Subhendu Chaudhuri, Santanu Das & IIW Website