LESLIE CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES ANSI 125-300 CLASS Page B1 CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES DESIGN FEATURES Leslie’s Class DLO(S)-2 cage-retained control valves are designed for general purpose control of clean, dirty, viscous or corrosive liquids, as well as low to medium pressure, clean or dirty steam and gas service. The cage-retained seat design eliminates the need or use of any threaded internal parts insuring ease of maintenance and parts replacement even after years in corrosive service. Top entry design also permits easy access to all internal parts for inspection or maintenance without removal of the valve from the pipeline. The DLO-2 class also features the highest Cv capacity of any comparable single seated valve in the industry providing maximum flows and minimum pressure losses. Two point stem guiding provides rigid plug guiding and makes these valves especially suited for controlling dirty liquids or steam. Through-bolted bonnet on cast steel and stainless steel valves, in lieu of bonnet studs, makes valve servicing easy, even after many years of service in corrosive environments. Body Materials Two Point Stem Guiding Class DLO(S)-2 control valves are available in several body materials to handle a wide variety of applications. Standard body materials include cast iron, carbon steel (DLOS-2), and 316 stainless steel (DLOS-2). Other materials are available on request. The heavy duty stem is guided at the top and bottom of the bonnet by two guide bushings. Unlike single point guiding, this method minimizes trim wear and seat leakage caused by plug deflection and vibration. Stem guiding also eliminates any possibility of pumping of fluid as can happen with post guided globe valves by eliminating the bushing cavity where media can become trapped then pumped through the packing. Tight Shut-Off Seat material choices include 316 stainless steel seats with Stellite* alloy hardfacing providing ANSI Class IV or V shut-off, 316 stainless steel optional. An optional 316 stainless steel seat with a PTFE insert provides ANSI Class VI bubble-tight shut-off and Class IV metal-tometal back-up. * STELLITE is a registered trademark of Stoody Deloro Stellite, Inc. End Connections DLO-2 Series valves are available in ANSI 125# 250#, and (DLOS-2) series in 150# and 300# class body ratings. Choice of standard end connections include threaded, socket weld, butt weld and raised face flanged. DIN flange end connections optional. Page B2 CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES Cage-Retained Trim Leslie Class DLO-2 valves feature no internal threaded parts making them ideally suited for handling corrosive fluids and insuring ease of parts removal even after years of service. The non-threaded seat ring is rigidly clamped into the valve body by the bonnet and the seat retaining cage. Reduced Trim Options Class DLO-2 Series control valves offer up to five different trim sizes and flow capacities for a given body size. Reduced trim options provide controllable Cv’s from .02 to 57. For metering applications, Microtaper* trim provides Cv’s as low as .01. Multiple trim selections provide optimized valve sizing, allow for future capacity increases, control of body velocities and easy correction of oversized valve problems. One Piece Stem/Plug One piece plug and stem eliminates any possibility of separation due to vibration and ensures correct plug/stem alignment at assembly for accurate seating and tight shut-off. APPLICABLE INDUSTRY STANDARDS All Leslie control valves are 100% factory tested and serialized. Leslie Controls’ quality assurance program is accredited and certified to ISO 9001†. All Leslie control valves are also designed, built and tested to meet the following industry standards. ANSI B1.20.1 Pipe Threads - Conforms to pipe thread requirements. ANSI B16.1 Cast Iron Flanges and Flanged Fittings Conforms to wall thickness, flange dimensions, materials, pressure/temperature ratings, markings and hydrostatic test requirements. ANSI B16.5 Pipe Flanges and Flanged Fittings Conforms to flange thickness, diameter and drilling requirements. ANSI B16.10 Face-To-Face Dimensions - Conforms to globe style control valve face-to-face dimension requirements. ANSI B16.25 Butt-welding Ends - Conforms to requirements of Schedule 40 or Schedule 80 pipe, without backing rings. ANSI B16.34 Valves, Flanged and Butt-weld - Integral flanged and BWE valve conforms to wall thickness, materials, pressure/temperature ratings, markings, and hydrostatic test requirements. ANSI B16.37 Hydrotesting of Control Valves - Conforms to hydrotesting requirements. ANSI/ISA 70-2 Control Valve Seat Leakage - Conforms to Class III, IV, and V shutoff requirements. ISA S75.01 Flow Equations for Sizing Control Valves. ISA S75.02 Control Valve Capacity Test Procedure Conforms to flow capacity test procedure requirements. ISA S75.03 Uniform Face-To-Face Dimensions for Flanged Globe Style Control Valves - Conforms to faceto-face dimension requirements. ISA S75.12 Face-To-Face Dimensions for Socketweld End and Screwed End Globe Style Control Valves Conforms to face-to-face dimension requirements. ISA S75.15 Face-To-Face Dimensions for Butt-weld End Globe Style Control Valves - Conforms to face-toface dimension requirements. MSS SP25 Standard Marking System for Valves, Fittings, Flanges, and Unions - Conforms to marking requirements for flanged, screwed and weld end fittings. MSS SP84 Steel Valves, Socketweld End and Threaded End - Conforms to end connection requirements. Stem Wrench Flats Wrench flats on the stem provide convenient means for holding the valve stem during disassembly without risk of damaging the 8 micro-inch sealing surface. Bolted Yoke Conventional valves with the lock-nut actuator mounting design are easily ruined and scrapped due to corrosion. Leslie valves use a 4-bolt actuator mounting design which guarantees ease of disassembly no matter how corrosive the environment. * MICROTAPER is a registered trademark of Leslie Controls, Inc. Page B3 In addition, when required, Leslie control valves can be manufactured and tested in compliance with: CAN 3 Z299.3 ANSI N45.2 MIL-I-STD-45662 MIL-I-45208 B 31.1 † Assessed and certified by ABS, Houston, Texas CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES GENERAL SPECIFICATIONS BODY ASSEMBLY: Style: Single seated, top entry bolted bonnet, globe style body, cage retained seat, unbalanced plug END CONNECTIONS: ANSI Class 125/150 Integral Flanged, 1"- 4" ANSI Class 250/300 Integral Flanged, 1"- 4" Threaded, NPT -1⁄2"- 2": Cast iron - ANSI Class 250 rated Steel & alloys - ANSI Class 300 rated Socket weld ends (Sch. 40) 1⁄2" - 2" Butt weld ends (Sch. 40) 21⁄2" - 4" ANSI Body Ratings: Cast Iron: Class 125 & 250 (DIN ND16 & ND25) Steel and alloys: Class 150 & 300 (DIN ND 16 & ND40) END CONNECTIONS (cont'd.): DIN Flanges: ND-16, ND-25, ND-40, ND-100 BODY/BONNET MATERIALS: Cast Iron, ASTM A126 Class B Carbon Steel, ASTM A216 Gr WCB 316 stainless steel, ASTM A351 Gr CF8M FLOW CHARACTERISTICS: Linear or equal percent - standard Modified linear - optional BODY/BONNET BOLTING: ASTM A-193 GRB7 Studs ASTM A-194 GR2H Nuts STEM PACKING: PTFE V-Rings, -40 to 460˚F (-22 to 238˚C) Braided PTFE/Graphite (Split-ring), -40 to 500˚F (-22 to 260˚C) Laminated Graphite,-320 to 800˚F (-195 to 426˚C) SIZES: 1⁄2" - 4" GASKETS: Body gasket: Spiral wound AISI Type 316L Seat/Body Gasket: DLO-2 - Filled PTFE, 460ºF (238ºC) DLOS-2 - Graphite filled Inconel* 600 750ºF (399ºC) TRIM SIZES: Full, reduced port BONNET: Through-bolted bonnet Note: See ANSI B16.1 (cast iron) or ANSI B16.34 (other materials), or Leslie Engineering Data Sheet 5/0.3.3 for pressure/temp. limits of body/bonnet assemblies. PACKING STUDS, NUTS & FOLLOWER: 300 Series Stainless Steel SHUT-OFF CLASS: Metal/metal seats - ANSI/ISA 70-2 Class IV, Class V optional to 750ºF (399ºC) Metal/PTFE seats - ANSI/ISA 70-2 Class VI, bubble-tight to 460ºF (238ºC) TYPICAL SPECIFICATION All globe style control valves shall be designed, built and tested in accordance with the following industry standards: ANSI B1.20.1 ANSI B16.1 ANSI B16.5 ANSI B16.10 ANSI B16.34 ANSI B16.37 Control Valves shall be single seated globe style body with bolted bonnets. Valves shall have cage-retained seat trim and contain no internal threaded parts. Valve trim shall be 316 stainless steel or 316 stainless steel with Stellite alloy overlay. Specified valve plug and stem assembly shall be of an integral one piece design threaded and pinned connections are not acceptable. Valve stems shall be of 316 stainless steel with an 8 micro-inch finish or better, and provided with wrench flats at the top. * ** INCONEL is a registered trademark of Huntington Alloy, Inc. NITRONIC is a registered trademark of Armco, Inc. ANSI\ISA 70-2 ISA S75.01 ISA 75.02 MSSSP25 MSSSP84 Valves shall be designed to accept two reduced trim options. Valves shall be provided with two replaceable stem guides of Nitronic** 60 or equal. Actuators shall be of the spring and diaphragm type, normally open or normally closed, as specified. Actuators shall have an external spring adjusting nut to facilitate bench set adjustments. Adjustable packing shall be provided by means of a packing follower, packing clamp, studs and nuts, all of 300 series stainless steel construction. Page B4 LINEAR CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES TRIM SELECTION DATA Metal Seated Trim 0 Pressure Drop (MPa) .68 1.38 2.07 2.76 3.45 4.14 4.83 5.52 Inherent Flow Characteristics 100 1200 648 500 260 1000 537 400 204 800 426 300 149 600 315 200 93 400 204 100 38 316 Stellite Trim 0 -200 316 Trim -100 -18 -129 -200 -184 -300 % of Capacity Temperature ºF Linear 0 -18 80 Temperature ºC 93 200 Temperature ºC Temperature ºF 0 Soft Seated Trim Pressure Drop (MPa) .68 1.38 2.07 2.76 3.45 4.14 4.83 5.52 60 Microtaper 40 20 -73 316 Soft Seated Trim -300 0 100 200 300 400 500 600 700 800 Pressure Drop (psi) Equal Percentage -129 -184 0 0 100 200 300 400 500 600 700 800 Pressure Drop (psi) 20 40 60 % of Travel 80 100 Note: 316 stainless steel body required below 20˚F See page 6, Table 1 for material specifications Metal seat Class IV shut-off to 750˚F (399˚C) PTFE soft seat Class VI shut-off to 460˚F (238˚C) Linear Contoured Equal Percentage Valve Full Port Size 1 ⁄2 3 ⁄4 1 11⁄2 2 21⁄2 3 4 Cv 4 9 15 30 57 83 120 201 Microtaper ® Cv’s-Reduced Trim ⁄4"MT .5 .5 .5 1 ⁄4" 1.5 1.5 1.5 1 ⁄2" 1 4.1 4.1 ⁄4" 3 9.1 9.3 Page B5 1" 15.2 15.4 11⁄2" 30.3 30.9 30.9 2" 57.4 58 58.9 21⁄2" 3" 126 CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES TRIM MATERIAL SELECTION Trim Material Maximum Service Temp. Plug* Seat Ring Stem 316 Trim 450ºF/50˚F (232ºC/398˚C) AISI Type 316 AISI Type 316 316 Stellite Trim 750˚F (398˚C) AISI Type 316 Stellite 316 Soft-seated Trim 460˚F (238˚C) AISI Type 316 * Microtaper plugs are solid Stellite alloy ** on application Cage Guide Bushings ANSI/ISA 70-2 Shut-off AISI Type 316 ASTM A351 CF8M Nitronic 60 IV,V** AISI Type 316 Stellite AISI Type 316 ASTM A351 CF8M Nitronic 60 IV,V** ANSI Type 316 PTFE Insert AISI Type 316 ASTM A351 CF8M Nitronic 60 VI *** 450˚F when used with cast iron bodies. PACKING CONFIGURATIONS LIVE-LOADED PTFE - V-RING (PRESSURE) PTFE/GRAPHITE DOUBLE-PTFE WITH BLEED, PURGE Live-loaded PTFE V-ring packing provides the most maintenance free stem seal. The V-ring packing is both pressure energized and live-loaded by a 316 Stainless Steel spring to automatically compensate for packing wear. Maximum service temperature is 460˚F (238˚C). V-rings can be inverted for vacuum service. Split rings allow packing replacement without removal of actuator. Graphite impregnated PTFE provides 500˚F (260˚C) service temperature, better memory and sealing than pure PTFE rings, lowered stem hysteresis, and is ideal for fluids that contain suspended particles. Two sets of packing rings separated by a 316 stainless steel lantern ring can provide zero stem leakage and prevent fugitive emissions. Bonnets are 1/4" NPT drilled/tapped for connection of lubricators, water seals, bleed-off or positive inert gas purge. Maximum temperature 500˚F (260˚C). Rangeabilities ⁄4" MT (Microtaper®) 55:1 1 ⁄4 - 1⁄2" Trim 25:1 3 ⁄4 - 2" Trim 35:1 21⁄2 - 3" Trim 40:1 4" Trim 50:1 1 COMBINATION PRESSURE/ VACUUM PACKING LAMINATED GRAPHITE Inverted sets of PTFE V-ring packing provide tight sealing in valves which may be controlling pressure or vacuum at different times. Max. temperature 500˚F (260˚C). Precision die-cut laminated graphite rings provide a reliable, tight stem seal to operating temperatures of 800+˚F (426˚C). Page B6 CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES DIMENSIONS SIZE 1/2 3/4 1 1-1/2 2 1 1-1/2 2 2-1/2 3 4 1 1-1/2 2 2-1/2 3 4 CONTROL VALVE – CAST IRON DIMENSIONS IN INCHES A B C D* WGT.* THREADED 7-3/4 2-3/8 5-3/16 12-3/8 54 lb. 7-3/4 2-3/8 5-3/16 12-3/8 54 lb. 7-3/4 2-3/8 5-3/16 12-3/8 54 lb. 9-1/4 2-3/8 7-1/2 12-3/8 63 lb. 10-1/2 3 7-3/4 15-1/4 70 lb. 125 LB ANSI FLANGE STANDARD 7-1/4 2-1/8 5-5/8 12-3/8 54 lb. 8-3/4 2-1/2 7-3/8 12-3/8 70 lbs. 10 3 7-5/8 15-1/4 91 lb. 10-7/8 3-1/2 8 15-1/4 108 lb. 11-3/4 3-3/4 8-3/8 15-1/4 130 lb. 13-7/8 3-1/2 10-1/8 19-5/8 231 lb. 250 LB. ANSI FLANGE STANDARD 7-3/4 2-1/8 5-3/16 12-3/8 56 lb. 9-1/4 3-1/16 7-1/2 12-3/8 70 lbs. 10-1/2 3-1/4 7-3/4 15-1/4 95 lb. 11-1/2 3-3/4 8-3/16 15-1/4 114 lb. 12-1/2 4-1/8 8-1/2 15-1/4 141 lb. 14-1/2 5 10-5/16 19-5/8 248 lb. CONTROL VALVE – CAST STEEL & ST. STEEL DIMENSIONS IN INCHES SIZE A B C D* WGT.* THREADED 1/2 ----- ----------------3/4 ----- ----------------1 7-3/4 2-1/4 5-13/16 12-3/8 51 lb. 1-1/2 9-1/4 2-3/8 7-1/2 12-3/8 62 lb. 2 10-1/2 3 7-3/4 15-1/4 69 lb. 150 LB. ANSI FLANGE STANDARD 1 7-1/4 2-1/4 5-5/8 12-3/8 54 lb. 1-1/2 8-3/4 2-1/2 7-3/8 12-3/8 70 lb. 2 10 3-1/2 7-5/8 15-1/4 91 lb. 2-1/2 10-7/8 3 8 15-1/4 107 lb. 3 11-3/4 3-3/4 8-3/8 15-1/4 127 lb. 4 13-7/8 4-7/8 10-1/8 19-5/8 271 lb. 300 LB. ANSI FLANGE STANDARD 1 7-3/4 2-1/4 5-3/16 12-3/8 56 lb. 1-1/2 9-1/4 3-1/16 7-1/2 12-3/8 72 lb. 2 10-1/2 3 7-3/4 15-1/4 95 lb. 2-1/2 11-1/2 3-7/8 8-3/16 15-1/4 116 lb. 3 12-1/2 4-1/8 8-1/2 15-1/4 138 lb. 4 14-1/2 4-7/8 10-5/16 19-5/8 236 lb. DIMENSIONS IN MILLIMETERS SIZE A B C D* WGT.* THREADED 15 197 60 142 314 23.6 kg 20 197 60 142 314 23.6 kg 25 197 60 142 314 23.6 kg 40 235 60 191 314 28.6 kg 50 267 76 197 387 31.8 kg DIN 2533 FLANGE STANDARD (ND-16) 25 195 54 142 314 28.6 kg 40 230 64 187 314 31.8 kg 50 263 76 194 387 41.3 kg 80 310 95 216 387 59 kg 100 385 114 262 499 104.8 kg DIN 2534 FLANGE STANDARD (ND-25) 25 198 54 142 314 25.4 kg 40 234 78 191 314 32.7 kg 50 267 82 197 387 43.2 kg 65 290 95 201 387 51.7 kg 80 310 105 216 387 64.1 kg 100 393 127 262 499 112.5 kg DIMENSIONS IN MILLIMETERS SIZE A B C D WGT.* THREADED 15 ----- ----------------20 ----- ----------------25 197 57 142 314 23.2 kg 40 235 60 191 314 28.2 kg 50 267 77 197 387 31.4 kg DIN 2543 FLANGE STANDARD (ND-16) 25 197 57 142 314 24.5 kg 40 230 64 187 314 31.8 kg 50 263 78 194 387 41.3 kg 80 310 95 216 387 57.7 kg 100 350 123 262 499 98.5 kg DIN 2545 FLANGE STANDARD (ND-40) 25 198 57 142 314 25.4 kg 40 230 78 191 314 32.7 kg 50 263 77 197 387 43.2 kg 65 290 90 201 387 52.7 kg 80 310 105 216 387 62.7 kg 100 350 123 262 499 107.1 kg ACTUATORS • Spring & Diaphragm, Standard • Piston, Double Acting/Spring Return • Electric • Electro-Hydraulic Spring and Diaphragm Actuators Leslie spring and diaphragm actuators are available for Class DL0-2 valves in three different sizes, from 35 to 85 square inches in diaphragm area, both in direct (fail open) and reverse (fail closed) action. Leslie actuators feature long strokes, constant effective diaphragm area for linear response and high operating pressures (to 60 psi) to minimize actuation costs. Leslie actuators also feature a 4-bolt yoke mounting method (not bonnet lock-nut) to insure ease of disassembly, even after years in corrosive service. As standard options, a variety of accessories can be yoke mounted including: · Positioners, Pneumatic/Electro-Pneumatic · I/P Transducers · Proximity or Limit Switches · Position Transmitters · Solenoid Valves · Integral Filter/Regulators A manual override hand operating device (HOD) is also available for manual valve operation or use as a valve travel limit stop. See product data sheets 10/0.2.1 and 10/0.2.2 for complete specifications. Page B7 CLASS DLO(S)-2 CAGE-RETAINED TRIM CONTROL VALVES D(D)LO(S)-2 CONTROL VALVES CODE SELECTION CHART Class Material Valve Size End Actuator Bonnet Conn. Packing 8 5 1 A 1 A 1 D F 0 1 2 3 4 5 6 7 8 9 10 11 Actuator - Position 7 A = 35 B = 35R C = 35 HOD D = 35R HOD E = 55 F = 55R G* = 55A H* = 55AR I = 55 HOD J = 55R HOD K* = 55A HOD L* = 55AR HOD M = 85 N = 85R P = 85 HOD Q = 85R HOD Material - Position 2, 3 & 4 851 = Iron 853 = Carbon Steel 854 = SST Valve Size - Position 5 A = 1⁄2 B = 3⁄4 C=1 E = 11⁄2 F=2 G = 21⁄2 H=3 J=4 End Connection - Position 6 1 = Threaded 2 = Flanged 125/150 3 = Flanged 250/300 4 = SWE (steel only) 5 = BWE (steel only) 6 = ND16,ND10/16 7 = ND40 (steel only) 0 = Other (Specify) Accessories - Position 11 0 = No Accessories Mounted 1-8 = Actual Number of Accessories Mounted† ⁄2 X X X — — — — — — — 1 Linear, SST 316 BJ = 1⁄4 DJ = 1⁄2 GJ = 3⁄4 JJ = 1 LJ = 11⁄2 MJ = 2 NJ = 21⁄2 PJ = 3 RJ = 4 Linear, Resilient Seat DK = 1⁄2 GK = 3⁄4 JK = 1 LK = 11⁄2 MK = 2 NK = 21⁄2 PK = 3 RK = 4 Linear, SST 316 Stellite® BL = 1⁄4 DL = 1⁄2 GL = 3⁄4 JL = 1 LL = 11⁄2 ML = 2 NL = 21⁄2 PL = 3 RL = 4 Microtaper is available in 1/4" Stellite only Code BB. Resilient seat DLOA, DLOAS available with full size trim. CODE SELECTION CHART STROKE 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 1 11⁄4 11⁄2 2 Trim - Position 9 & 10 Equal %, SST 316 BF = 1⁄4 DF = 1⁄2 GF = 3⁄4 JF = 1 LF = 11⁄2 MF = 2 NF = 21⁄2 PF = 3 RF = 4 Equal %, Resilient Seat DG = 1⁄2 GG = 3⁄4 JG = 1 LG = 11⁄2 MG = 2 NG = 21⁄2 PG = 3 RG = 4 Equal %, SST 316 Stellite® BH = 1⁄4 DH = 1⁄2 GH = 3⁄4 JH = 1 LH = 11⁄2 MH = 2 NH = 21⁄2 PH = 3 RH = 4 Bonnet& Packing - Position 8 1 = Std. Bonnet, Braided Teflon® Graphite Pkg. 2 = Std. Bonnet, Teflon® Pkg. 3 = Std. Bonnet, Laminated Graphite Pkg. 4 = Std. Bonnet, Double Teflon® Pkg. * 55A(R) used on 2"-3" D(D)LO(A)(S)-2 only. 55R used on all other applicable valves. † Does not include spring or mounting kit. CV 0.5 1.5 4 9 15 30 57 83 120 201 Accessories U Class - Position 1 U TRIM DIA 1 ⁄4MT 1 ⁄4 1 ⁄2 3 ⁄4 1 11⁄2 2 21⁄2 3 4 Trim ⁄4 X X X X — — — — — — 3 1 X X X X X — — — — — BODY SIZE (IN) 11⁄2 2 — — — — — — X — † X X † — X — — — — — — † Consult Factory for availability. Page B8 21⁄2 — — — — — X † X — — 3 — — — — — X † — X — 4 — — — — — — X — — X 35(R) X X X X X X — — — — ACTUATOR 55 (R) 55A(R) 85(R) X — — X — — X — — X — — X — — X — — — X X — X X — X X — — X